Induction Sealing Machine-18

Induction Sealing Machine: The Complete Buying Guide in 2024

Induction Sealing Machine: The Complete Buying Guide in 2024

Sealing of multiple bottles and vials through a contactless process is becoming more convenient these days for production security and safety.

And to perform this kind of task, Induction sealing machine is used which is a modern equipment with latest technology installed inside for proper working.

So, to learn and explore more about how induction sealing machine is becoming popular across different industries and also how beneficial it is for your business line along with its working procedure you have to read this helpful guide.

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    1.What is induction sealing machine?

    Induction Sealing Machine

    Induction Sealing Machine

    Induction sealing machines are a vital part of any business that needs to package products in containers. These machines create an airtight seal that keeps products fresh and prevents them from leaking.

    An induction sealing machine is a device that uses induction sealing to hermetically seal the lids of containers. The machine works by using an electromagnetic field to generate heat, which melts the inner liner of the lid and creates a seal.

    Induction sealing is a process in which an induction coil generates heat that melts a metal disk (called an inner seal) inside a closure. The molten metal forms a bond with the container and closure, creating a hermetic seal. These seal the contents of the container from outside contaminants and extend the shelf life of the product.

    2.How induction sealing machine provide different benefits?

    Induction sealing machine provides many benefits the industries. The benefits of an induction sealing machine are as follows:

    Improved Shelf Life

    Induction seals create an airtight barrier that protects contents from oxygen and moisture contamination. This can help to extend the shelf life of products.

    Prevents Leakage

    Induction seals can help to prevent leaks by creating a tight seal around the container opening. So, by doing this the product will not be leaked easily.

    Tamper Evidence

    Temper proof

    Tamper proof

    Induction seals provide a visual tamper-evident seal that lets consumers know if a product has been opened before they purchase it.

    Protects from Counterfeiting

    Induction seals can be customized with logos or other security features to help protect against counterfeiting.

    Remains Fresh for a Longer Period of Time

    The induction seal products can remain fresh for a longer period of time. So, you can preserve them for long.

    3.What is the working procedure of induction sealing machine?

    working procedure of induction sealing machine

    The working of the induction sealing machine is very simple. As we know that the machine uses the electromagnetic induction to seal the products.

    There is an operator that is present there. So, the operator places the cap on the container. After that, the container is than placed on the conveyor belt of the induction sealing machine.

    So, by doing this an electric field is created by the induction coil that is present in induction sealing machine. That helps in heating of the linear material that is present in the cap.

    By providing the heat, the linear material melts. And after melting, the seal is then created by it between the container and the cap.

    After doing the above procedure, the container is then cooled, and the seal is set. Now your product is ready to go.

    This all the procedure of working of induction sealing machine.

    4.What are the main parts of induction sealing machine?

    The induction sealing machines are widely designed in different size and shapes. Therefore, every machine has different components.

    But there are some components that are common in every machine. These components are considered the main parts of induction sealing machine.

    Now in this section, you will come to know the important parts of induction sealing machine. These main parts are as follows:

    The induction sealing machine has three main parts

    • The Power Supply
    • The Sealing Head
    • The Conveyor Blet

    The explanation of these parts include:

    The Power Supply

    The Power Supply

    The very first main part of induction sealing machine is the power supply. The power supply provides the high frequency electromagnetic field that is required for induction sealing. It typically consists of a transformer, rectifier, capacitor, and coil.

    This cable simply provides the electric power from the socket to the machine invertor. After that, the invertor then makes this power used for a machine that helps in sealing the products.

    The important point to be noted is that you should always confirm the power rating of your machine. Power rating becomes important as by the reading you can come to know the suitability of your induction sealing machine.

    The Sealing Head

    Sealing head of induction sealing machine

    Sealing head of induction sealing machine

    Another main component of an induction sealing machine is the sealing head. The sealing head is where the container and cap are placed during the sealing process. It contains the primary and secondary coils that create the electromagnetic field.

    The size of the sealing head is different according to the needs of the products to be sealed. It may be small or vast.

    Also, the sealing coil that is present in the sealing head is considered to be a great metallic conductor.

    Moreover, the coil has two main designs that are present in the market. These two are named flat coils and tunnel coils.

    The flat coils are used for the inner sealing of products. The diameter of the products to be sealed is almost 20 to 120 millimeters.

    On the other hand, tunnel coils are used for the caps like spouted ad flip-top. Also, this type of capping is not good for sealing solid products.

    The Conveyor Belt

    Conveyor Belt

    Conveyor Belt

    The last crucial part of the induction sealing machine is the conveyor. The conveyor moves the containers through the sealing head. It is typically a belt conveyor with variable speed control.

    You can adjust the speed of the conveyor belt according to your requirements. You just have to place the container on the conveyor belt. Then it will move automatically.

    All these are essential parts of an induction sealing machine. Without these parts the machine is incomplete.

    5.In which industries induction sealing machine is used?

    The industries that use induction sealing machines are as follows:

    Pharmaceutical Industries

    Pharma line Credits

    Pharma line Credits

    Induction sealing machines are commonly used in pharmaceutical industries. The machine provides safety and protection to pharmaceutical products.

    You can seal pharmaceutical drugs, syrups, capsules, tablets, ointments, and many other pharmaceutical products with the help of an induction sealing machine.

    Chemical Industry

    Chemical Industry

    Induction sealing machines are widely used in chemical industries. The delivery of chemical products with full safety now becomes easy with induction sealing machines.

    The chemical products cannot be harmed by the environment as the machine uses a biological and ecological system of protection.

    You can seal the different types of lubricants, fuel additives, pesticides, and enzymes from induction sealing machines in the chemical industry.

    Cosmetic Industries

    Cosmetic Industries

    Cosmetic industries also use induction sealing machines for sealing different types of cosmetic products. The products are sealed airtight. So, you do not need to worry about entering something into the product.

    The products that are sealed by the induction sealing machine are shampoo, different types of lotions, body washes and, oils.

    Beverage Industries

    Beverage Industries

    The induction sealing machines are very essential in preserving the food products that are packed in beverage industries. The products are protected from any type of leakage. And also. It makes the product remain usable for a longer period of time.

    The inner seal of the products helps in packing the products more tightly and firmly. It makes the products fresh and secure.

    You can seal organic food in the beverage industry very easily with the help of an induction sealing machine.

    The products you can pack in the beverage industries are different types of spices, ketchup, juices, cheese and, dry food items.

    Dairy Industries

    Dairy Industries

    The dairy industries also use induction sealing machines to seal dairy products. This machine is very widely used in the dairy sector. Everyone gives great importance to it in the dairy industry.

    In the past, only glass bottles are used to seal the milk. But nowadays you can pack the milk in plastic bottles also. This makes the milk fresh and safe.

    The other products that can be sealed in the dairy industries by using induction sealing are tea, yogurt, butter, milk powders, and ghee.

    6.What are the different types of induction sealing machine?

    Induction sealing machines are available in different types. These types are as follows:

    Continuous Induction Sealing Machine

    Continuous Induction Sealing Machine

    The very first type of induction sealing machine is the continuous induction sealing machine. This type of machine is specifically used in medium and large-scale industries.

    The machine is very suitable to pack nonmetallic bottlenecks products. Also, the machine works nonstop. Due to this, the machine gives very large input and output.

    The machine is capable of handling the vast products to be sealed. It seals very fast and smoothly. This type of machine is available in different designs in the market. You can get the best machine according to your requirement.

    Working

    Working

    Continuous machines have a conveyor belt that moves the containers through the machine. The working principle of a typical continuous induction sealing machine follows these steps. At the very first, the containers to be sealed are placed on the conveyor belt of the machine. Then, an electromagnetic coil in the machine produces a high-frequency electromagnetic field.

    Moreover, when the containers pass through this electromagnetic field, an electric current is induced in the metal foil or film liner of the container. These current heats up the liner, causing it to melt and adhere to the container. At last, the sealed containers are then cooled down and discharged from the machine.

    Advantages

    • The main advantage of using an induction sealing machine is that it is a very efficient to seal the containers.
    • It is also cost-effective
    • Additionally, it is a versatile technology that can be used for a wide variety of container sizes and shapes.

    Disadvantages

    • The main advantage of continuous induction sealing machine is that during sealing the metal cap remain hot for longer period of time. Due to this you can face some safety issue.
    • Also, when you are sealing the plastic containers, you can face the problem of melting of threads.

    Parts

    • Conveyor belt
    • Induction head
    • The wheels
    • The air regulator
    • The control panel

    Manual Induction Sealing Machine

    Manual Induction Sealing Machine

    The next type is a manual induction sealing machine. It works fully manually. The machine is preferred to use in small-scale industries. This machine is not very fast as compared to the first one.

    It gives low output. The machine is much cheaper than other types. But you cannot do extensive manufacturing by using this equipment.

    It has a moderate consumption of power. It can also be ideal for different industries. You cannot seal or cap the metallic products from manual induction sealing machine.

    Working

    Working-1

    The machine works by holding the container in place and then passing an electromagnetic coil around the neck of the container. This coil creates a magnetic field that induces an electric current in the liner material. This current heats up the liner material, which melts and forms a seal around the edge of the container.

    Advantages

    • The price of manual induction sealing machine is comparatively low from others.
    • The machine is ideal for small-scale industry.
    • It uses moderate power consumption

    Disadvantages

    • The machine does not support extensive manufacturing
    • The range of sealing bottles is very limited
    • You can not seal the metal caps

    Parts

    • Heating plate
    • Power cable
    • Down timer

    Semi-Induction Sealing Machines

    Semi-Induction Sealing Machines

    This type of sealing equipment is considered similar to the continuous sealing machine. The machine is very much capable of packing the bottles with a seamless workflow.

    Moreover, this type of sealing is not good for a longer period of time. The machine is also very quick. It is very simple to use. Maintenance is not as high as others.

    It has a PLC control system. Also, there is a power cut memory that helps in regulating the power supply.

    Working

    Working-2

    The working of the semi-automatic induction sealing machine is somehow the same as the others. But in this machine, you have to do some manual work as the level of automation is semi as compared to a fully automatic one.

    Advantages

    • This type of induction sealing machine is faster
    • It is capable of giving large outputs
    • Simple to use

    Disadvantages

    • It does not work for longer periods of time
    • The equipment is not suitable for capping the metal caps

    Parts

    • Power control
    • Induction head
    • Digital control panel

    Capless Induction Sealing Machine

    Capless Induction Sealing Machine

    The other famous type is the capless induction sealing machine. This machine seals the product airtight. The equipment is directly punching the seal material onto the bottle in capless induction sealing machine.

    This type of process is considered a little bit complicated as compared to the others. You can do the full visual inspection with this equipment.

    Working

    The working of capless induction is just like all. The induction generator produces an electromagnetic field that inductively heats the inner sealant material. The power supply provides the electricity needed to operate the induction generator. The sealing head holds the container in place and contains the heating element that comes into contact with the container lid.

    Advantages

    • The equipment saves the expense of the buyer
    • Seals properly
    • Make it very easier to take charge of the sealing

    Disadvantages

    • Heavily reliant one

    Parts

    • The reel holders
    • The generators
    • The foil feeds

    Fully Automatic Induction Sealing Machine

    Fully Automatic Induction Sealing Machine

    The last type of induction sealing machine is a fully automatic induction sealing machine. The machine works automatically. This is the fastest version of the induction sealing machine.

    In addition, the equipment is highly efficient as compared to the other types. The latest technology is used in automatic sealing machines.

    It also has a PLC-driven system. The machine is very much easy to use and also it saves energy as it does not waste power.

    Gives you a very high output. The machine is usable in large-scale industries. There is no need for any manual work while working on the automatic sealing machine.

    Working

    Working-3

    The working of the automatic induction sealing machine is somehow different from others. This is due to its automated function. As the machine is fully automatic and works automatically. You just have to switch on the equipment before using it.

    Advantages

    • The machine is very highly efficient
    • Uses in large-scale industries
    • The equipment is adjustable

    Disadvantages

    • The price of the machine is very high as compared to the manual ones

    Parts

    • The digital touch screens
    • Power control
    • The cooling fans

    working on the automatic sealing machine.

    7.What kind of products you can seal with induction sealing machine?

    Pharma bottles sealing using Induction Sealer

    Pharma bottles sealing using Induction Sealer

    There are a wide variety of products that can be sealed with an induction sealing machine. The products that you can seal by induction sealing machine are as follows:

    Food Products

    Induction sealing machines are used to seal food products. You can easily seal the food products with this equipment. The food products that can be sealed are butter, cheese, milk, energy drinks and, many others.

    Pharmaceutical Products

    The pharmaceutical products that be sealed by the induction sealing machine. In pharmaceutical industries, you can seal the different types of syrups, medicines, ointments, and many other pharma products.

    Cosmetic Products

    In cosmetic industries, different types of cosmetic products are used to pack by induction sealing machines. Cosmetic products like shampoo, oils, body wash, and many other items can be sealed by this machine.

    Chemical Products

    In chemical industries, induction sealing machines play a key role in sealing chemical products. You can seal different types of enzymes, pesticides, and other chemical materials with the help of this equipment.

    8.How to choose suitable induction sealing machine for your business?

    suitable induction sealing machine

    When it comes to choosing an induction sealing machine for your business, there are a few factors you need to take into account in order to make the best decision.

    Type of Business

    The first is the type of business you have. If you have a large production line, then you’ll need a machine that can handle higher volumes. On the other hand, if you have a small business with lower production levels, then a smaller machine may suffice.

    The Material You Want to Seal

    The next factor to consider is the material you’ll be using for your seals. Some machines are designed for specific materials, so it’s important to choose one that can work with the type of sealant you plan on using.

    Size of Machine

    You’ll also need to take into account the size of the seals you’ll be making. Some machines can only accommodate certain sizes, so be sure to check this before making your purchase.

    The Price of the Induction Sealing Machine

    Finally, think about your budget. Induction sealing machines can range in price from several hundred dollars to several thousand, so it’s important to set a realistic budget before beginning your search.

    By taking all of these factors into consideration, you can be sure to choose the best induction sealing machine for your needs.

    9.Tips to operate induction sealing machine?

    There are various tips that can help one in operating an induction sealing machine and some of them are as follows:

    Read the User Manual

    Firstly, it is essential to read the user manual properly in order to understand the working of the machine.

    Test the Induction Sealing Machine

    Test the Induction Sealing Machine

    Secondly, one should always test the machine on a scrap piece of material before using it on the actual product.

    Awareness of Various Settings

    Thirdly, the operator should be aware of the various settings of the machine so that he can adjust it according to the requirement.

    Keep Checking on Power Supply

    Fourthly, it is necessary to keep a check on the power supply while operating the machine.

    Use Proper Safety Measures

    Fifthly, one should always use proper safety gear while operating the machine.

    Conclusion

    Induction sealing machines are becoming increasingly popular as a means of tamper-proofing products. They offer a quick and easy way to seal packages, bottles, and other containers, preventing them from being opened until they reach their final destination. Allpack induction sealing machines are the best machines in the market.  If you are thinking of investing in an induction sealing machine for your business, we hope that this article has given you some food for thought. If you have any questions regarding this article, you can contact us.

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    Handheld Vacuum Sealer-13

    Handheld Vacuum Sealer: The Complete Buying Guide in 2024

    Handheld Vacuum Sealer: The Complete Buying Guide in 2024

    In the modern days, sealing different sorts of products is not a tough ask indeed you can do it without putting any major effort because there is a handy tool for this purpose.

    And that tool is Handheld vacuum sealer because of its such small size and effective sealing ability this equipment is getting recognition in many industries.

    This informative and helpful guide will let you know about all the key information regards to a handheld vacuum sealer, which includes its working, benefits & applications and many more. So, keep reading & keep exploring.

      Add a header to begin generating the table of contents

      1.What is handheld vacuum sealer?

      Handheld Vacuum Sealer-1

      Handheld Vacuum Sealer

      Handheld vacuum sealer is a very efficient device that is used to vacuum seal a large variety of products in different types of bags made up of various materials.

      The unique sealing ability of this machine to draws all the air from the package i.e. creates vacuum inside the package and then efficiently seals the package so that no air enters the package.

      Portable and handheld property of it makes it discriminate from other sealing machines.

      Being portable means that you can easily use it at any place unlike other vacuum sealing machines where you have to vacuum seal your packages at a certain place where the vacuum sealing machine is placed.

      2.Explain the multiple advantages of handheld vacuum sealer?

      Handheld vacuum sealer is a sealing machine that performs its function in quite a similar way as other sealing machines but because of its size, it stands out.

      Some of the most significant advantages of the handheld vacuum sealer are discussed below.

      Easy to Operate

      Handheld Vacuum Sealer-2

      Easy to Operate

      The operator just needs to turn ON the handheld vacuum sealer and then create vacuum inside the package and then simply put the seal and the vacuum sealing process is done.

      Portable

      One of most important advantage of the handheld vacuum sealer that makes it stand out in the list of the other vacuum sealers is its portable design and small size.

      Battery Operated

      Battery inside it provides power this means that you do not always need to plug in the handheld vacuum sealer for electricity unlike the other vacuum sealers.

      Efficient Vacuum Sealer

      Handheld Vacuum Sealer-3

      Efficient

      Vacuum creation by the handheld vacuum sealer is almost 100% air free and the seal is also one hundred percent impermeable to any air or moisture.

      Cost Effective

      The cost-effectiveness of this device can be determine from this that The handheld vacuum sealer is one of the cheapest vacuum sealing devices present in the market.

      Food Preservation

      Widely used for preservation of food because of efficient vacuum creation and powerful sealing of the package.

      3.What type of food products can be vacuumed packed by handheld vacuum sealer?

      Do you know how many food items does a handheld vacuum sealer can process? If not! This question is of great importance for you:

      Vegetables

      Vegetables

      Vegetables are great source of vitamins and minerals due to which we used them in our daily routine. However, its water rich and sensitive nature stays for short period of few days. To maintain their freshness for longer duration, a handheld vacuum sealer is one in all solution.

      Fruits

      Fruits

      Like vegetables, fruits also contain great amount of healthy nutrients. Thus, to prolong their shelf life a handheld vacuum sealer is always admired.

      Meat

      Meat

      Every type of meat including beef, mutton and pork are often packed in plastic films or containers to better secure them against bacteria.

      Seafood

      Seafood

      Number of seafood items like fish, crabs, prawns and lobsters are mostly available in packed form which is the result of vacuum sealing.

      Medicines

      Medicines

      Medicines are also eligible for vacuum sealing even for different treatments patients are properly provided with full course of dosage in form of packets. To maintain their susceptibility a handheld vacuum sealer is always utilized.

      Baked Items

      Baked Items

      To protect various baked goods like bread, pastries and cakes this machine is ideally suitable.

      Sauces

      Sauces

      Most of the people prefer to make sauces, but they cannot be consumed in one day. Now, the question arise how to store them in a way that their taste, color and quality remains the same. So, the answer is a handheld vacuum sealer.

      Ready-made Food

      Ready-made Food

      The demand for ready-made food is growing and people also keep ready to eat meal in their refrigerators for emergency. It is only possible when such food is passed through vacuum sealing phase.

      Desserts

      Desserts

      Desserts are rich in sugar which attracts insects and mosquitoes. They need proper packaging which not only protect them but also extend their life expectancy with retaining original flavor.

      4.What kind of food items should not be processed by a handheld vacuum sealer?

      There are few things which are restricted from vacuum sealing on certain basis. What these eatables and the reasons are behind can be understood in table below:

      No Products Description
       

      1

      Raw Mushrooms

      Raw Mushrooms

      Mushroom is highly perishable food as a result it is not preferred for direct vacuum sealing in its fresh form. If you want to store it, cooked mushrooms are good for it.
       

      2

      Raw Bananas

      Raw Bananas

      Bananas are likely to ripen faster. This is the reason why bananas are not suitable for vacuum sealing if they are not peeled off and frozen.
       

      3

      Raw Onion & Garlic

      Raw Onion & Garlic

      Onion, garlic and other members of the same family emit gases when vacuum sealed, so they should be kept away from this process.
       

      4

      Cabbage

      Cabbage

      Similar to onion and garlic, cabbage also contains hydrogenated gases which releases in absence of oxygen and can lead to make pores in plastic bags.
       

      5

      Full Apple

      Full Apple

      Fruits can be vacuumed sealed, but there is proper method for it which here applies for apple. Try to avoid sealing whole apple and make sure that is sliced into pieces.

      5.How a handheld vacuum sealer works?

      Handheld Vacuum Sealer-4

      Handheld Vacuum Sealer

      The handheld vacuum sealer is a very easy to operate device. The working of the handheld vacuum sealer is also very simple.

      After that, the handheld vacuum sealer is turned ON. Creation of vacuum is the next step. It has an air exhauster that exhausts all the air from inside the package and creates a vacuum inside.

      A powerful seal is then created by the production of heat, which causes the ends of the packaging material to get strongly attached to each other.

      It must be noted that the batteries of the handheld vacuum sealer must be charged regularly and replaced when they become old enough.

      6.What are the working components of handheld vacuum sealer?

      Handheld Vacuum Sealer-5

      Working Components of Handheld Vacuum Sealer

      Even though the handheld vacuum sealer is very simple and very easy to use device, its smooth and efficient working requires coordinated and efficient working of all the working components of the handheld vacuum sealer. Some of the most important working components of the handheld vacuum sealer are discussed below.

      The Main Body

      The main body of the handheld vacuum sealer is usually made up of the plastic. It is the main body in which all the other components of the handheld vacuum sealer are present.

      The Power Button

      The power button of the handheld vacuum sealer is used to turn ON and turn OFF the handheld vacuum sealer. This button is present on the body of the handheld vacuum sealer.

      The Indicator Light

      The indicator light is present on the body of the handheld vacuum sealer. It shows the progress of the function of the handheld vacuum sealer.

      The indicator light turns red and green based on the continuation or completion of the sealing process.

      The Vacuum Nozzle

      Creation of vacuum inside the package is one of the two main functions of the handheld vacuum sealer. The vacuum nozzle does this important job by evacuating all the air present inside the package.

      The vacuum nozzle acts as an exhaust and exhausts all the air present inside the package before the package gets sealed.

      The Air Outlet

      Handheld Vacuum Sealer-6

      Handheld Vacuum Sealer

      The air outlet of the handheld vacuum sealer lets the air vacuumed out of the package to get out of the handheld vacuum sealer.

      This is very important component because if the vacuumed air does not gets evacuated from the handheld vacuum sealer, it may create problems for the normal and efficient functioning of the handheld vacuum sealer.

      The Sealing Ring

      The second most important task of the handheld vacuum sealer after the creation of vacuum is the application of a strong and effective seal on the package.

      The sealing ring creates a strong seal on the top of the package after it gets vacuumed. The seal produced by the sealing ring is impermeable to any air or moisture.

      The Charging Port

      As already discussed in the advantages, the handheld vacuum sealer is a battery-operated machine and can be recharged and reused.

      The charging port is the part of the handheld vacuum sealer where the charger gets connected and charges the battery of the handheld vacuum sealer.

      7.How much the shelf life of goods extends after getting vacuumed by a handheld vacuum sealer?

      handheld vacuum sealer-1

      If you are interested in purchasing a handheld vacuum sealer, you should be aware of the shelf life of different food products you are intending to vacuum sealed. To know this, consider the chart below:

      No Products Shelf life before Vacuum Sealing Shelf life after vacuum sealing
      1 Meat 6 months 2-3 years
      2 Fish 3-6 months 2 years
      3 Hard Cheese 1-2 weeks 4-8 months
      4 Soft Cheese 5-7 days 14 days
      5 Berries 1-3 days 3-6 days
      6 Fresh Fruits 1-4 days 14 days
      7 Sauces 3-6 months 1-2 years
      8 Desserts 5 days 10-15 days
      9 Lettuce 1-3 days 2 weeks
      10 Dry Fruits 6 months 2 years

      8.Describe the various types of handheld vacuum sealer?

      There are few kinds of handheld vacuum sealers on certain basis like degree of automation or kind of technology it uses like digital. That’s why, in below explanation we have highlighted them for your complete understanding so that, you can go for one which is reflecting your needs. They are:

      Fully Automatic Handheld Vacuum Sealer

      Fully Automatic Handheld Vacuum Sealer

      It is fully rechargeable handheld vacuum sealer with upgraded technology. It has strong suction power and large capacity battery that can work non-stop for over 300 times only on 2 hours charge. Furthermore, it will prolong your food shelf life up to ×5 times.

      Components

      This fully automatic handheld vacuum sealer is mainly composed of durable plastic frame, rechargeable lithium battery, vacuum pump, power indicating light, water collection tank, sucking nozzle, power button, air positioning valve and sealing clip.

      Working Process

      It can be brought into operation by first putting the food in bag and closing it tightly through sealing clip attached with vacuum sealer. After this, position the sealer valve in the center of bag valve and press on button. The sealer will ultimately suck the air out of bag and the moist during process collected in water tank of sealer. After process gets finished the sealer is opened and cleaned with cloth.

      Application

      You can take this effective equipment on picnic, fishing, and it can be also utilized on daily basis in kitchens, cafe and bakeries for packaging of vegetables, fruits, pantry, meat etc.

      Semi-Automatic Handheld Vacuum Sealer

      Semi-Automatic Handheld Vacuum Sealer

      This type of handheld vacuum sealer is also known as electric vacuum sealer which can be operated by two methods. For sealing bags, it runs through cell batteries while as for canisters and wine stoppers it is attached with USB led so that all the air inside containers can be effectively ejected.

      Components

      It consists of square shape body, removable back-plate, batteries, suction nozzle, USB led, power button, charging hose and air valve.

      Working Process

      Its operating procedure is simple which starts with pressing power button. Before that, vacuum sealer is accurately placed on the valve of bag or canister. Air is continuously inhaled by sealer eventually the process gets done and pack is ready for placing on shelf.

      Application

      This handheld vacuum sealer is good for home use as well as clubs and restaurants for food and wine preservation.

      Digital Portable Handheld Vacuum Sealer

      Digital Portable Handheld Vacuum Sealer

      Digital handheld vacuum sealer is most significant and highly portable sealer which provides you with digital display. It can be connected to electricity anywhere in your kitchen, store or even cars. It is also integrated with removable weighing device which shows you exact measurements of loaded food. By connecting USB wire with it, you can seal jars and canisters as well.

      Components

      Various components together make the structure of digital vacuum sealer including digital display, control panel, removable weighing device, AC and DC ports, electromagnetic latch, vacuum hose, sealing bar and suction system etc.

      Working Process

      You have to manually fill the bags with food and simply place it between sealing bars of vacuum sealer. Set the parameters and press start button, sealer will automatically inhale air from bag and seal it correctly.

      Application

      This vacuum sealer has good application for different areas due to its performance and ability of processing large bags. It can be applied in hospitals, house, restaurants and catering industries etc.

      9.Highlight the major areas where a handheld vacuum sealer is mostly used?

      The handheld vacuum sealer is a very versatile device and has a wide range of applications. Because of its size and properties, it is mainly used for domestic purposes.

      Some of the most important applications of the handheld vacuum sealer are described below.

      Vacuum Sealing of Left-Over Food

      Handheld Vacuum Sealer-7

      Vacuum Sealed Food

      The handheld vacuum sealer is used in household kitchens for packaging the leftover food so that it remains fresh for longer period of time and can be eaten later.

      It saves the food from getting soggy or contaminated during the intended period by resisting the entrance of any moisture or air.

      Vacuum Packaging of Uncooked Foods

      It is also quite effective in packaging of active ingredient food or uncooked foods such as meat, sea foods, vegetables and fruits etc.

      The efficient vacuuming and strong sealing keep the freshness of the materials preserved for a longer period of time than expected.

      Vacuum Sealing of Rust Prone Tools

      Metallic tools are very vulnerable to corrosion and rusting. Rusting is caused by air and moisture and the handheld vacuum sealer effectively and efficiently restricts the entrance of both of them into the package sealed by it.

      Therefore, the handheld vacuum sealer is used for the packaging of rust prone tools to prevent rusting.

      Vacuum Sealing of Pharmaceutical Products

      Handheld Vacuum Sealer-8

      Vacuum Sealed Pharmaceutical Products

      The pharmaceutical products that are sensitive to heat or moisture can be preserved by sealing them with the help of handheld vacuum sealer.

      Vacuum Sealing of Cosmetic Products

      The cosmetic products prone to damage due to atmospheric moisture can also be preserved by the application of the handheld vacuum sealer.

      These are some of the most common and widely used applications of the handheld vacuum sealer in the domestic households.

      10.What is the difference between handheld sealer & Ziploc?

      Handheld Vacuum Sealer-9

      Ziploc Bag 

      Both the handheld vacuum sealed bags and the Ziploc bags are used for packaging of different types of items, mostly food items.

      The main difference between a handheld vacuum sealed bag and a Ziploc bag, as suggested by the name, is the creation of vacuum inside the bag.

      The Ziploc bag fails to create efficient vacuum inside the bag and so there are chances of food spoiling and contamination are greater.

      On the other hand, the handheld vacuum sealed bags do not allow any air or moisture to enter the bag and so the chances of contamination are greatly reduced.

      Another difference between the Ziploc bags and handheld vacuum sealed bags is the the later can be reused for much greater number of times than the former.

      Cost is also a major difference between the Ziploc bags and handheld vacuum sealed bags. The handheld vacuum sealed bags are much more expensive than the Ziploc bags.

      11.What kinds of bags you can seal with handheld vacuum sealer?

      The handheld vacuum sealer can be used for sealing a variety of bags. Some of them are described below.

      Plastic Bags

      Handheld Vacuum Sealer-10

      Plastic Bag for Vacuum Sealing

      The plastic bags are the most common type of bags vacuum sealed by the handheld vacuum sealer. Polyamide (PA) and Polyethylene (PE) are most commonly used in combination for the vacuum sealing of the food products.

      The reason behind this lies in the fact that these materials allow almost no air (oxygen) or moisture to enter the sealed package.

      Silicone Bags

      Handheld Vacuum Sealer-11

      Silicone Bag for Vacuum Sealing

      The silicone bags can also be sealed by the handheld vacuum sealer. This type of bag is considered more hygienic and environment friendly than the plastic ones.

      12.What are the risks with handheld vacuum sealer?

      handheld vacuum sealer-2

      Along with many benefits, here are some challenges that are associated with a handheld vacuum sealer. These are:

      • Vacuum sealing is mere a packaging method which only extend shelf life but not preserve quality.
      • It is not useful for some products like cabbage, soft cheese and onion etc. Because their sealing results in even fast deterioration.
      • Regardless of vacuum sealing, some food still gets spoiled.
      • It is not suitable for fragile material like crackers and chips etc.
      • Not all bacteria needs oxygen for survival, some sort of pathogenic bacteria can be found alive in absence of oxygen which ultimately ruins your food quality.
      • Some bakery products and sauces cannot be well vacuumed.

      13.Is it worthy enough to buy a handheld vacuum sealer?

      Handheld Vacuum Sealer-12

      Handheld Vacuum Sealer

      This is the most common question that comes to everyone’s mind that is it a worthy investment to buy a handheld vacuum sealer. The answer is absolutely yes.

      Given the wide range of advantages the handheld vacuum sealer offers, the price of the handheld vacuum sealer is very low. Getting this much benefits in such a reasonable price is always going to be a great decision.

      By preserving the food and medicines for you, it will keep giving you health and financial benefits. So, buying a handheld vacuum sealer will always prove to be a very healthy investment and a very wise decision.

      14.How to troubleshoot the problems in case of improper performance of handheld vacuum sealer?

      handheld vacuum sealer-3

      What if you suddenly stuck due to difficulty faced while using a handheld vacuum sealer? That’s alright! It happens in almost every equipment you use. But the situation becomes serious when you don’t have any idea about how to tackle these issues. For that we have explained the remedies in advance for your ease. Just look into them:

      No Problems Possible Causes Troubleshooting
      1 Vacuum sealer is not working even after pressing start button It happens when battery of vacuum sealer is down Make sure that it is fully charged
      2 Air is re-entered after getting removed There may be food debris stuck in zipper or in bag valve Ensure that zipper and bag valve are clear to reduce leakage
      3 Vacuum nozzle is not gripping air valve The possible cause is inaccurate position of nozzle Check if sealer is accurately positioned in center and release average force to fit it
      4 Bags get punctured after sealing food You may be sealing food having sharp edges Use bags with bone guard sheet
      5 Vacuum sealer air sucking is weak It occurs if there is dirt or food remains on gasket Examine that gasket is free of contamination in case of dirt remove it with damp cloth
      6 Food gets too much wet after sealing Some sort of food release liquid when sealed like strawberries For such products you have to freeze them before vacuum sealing

      Conclusion

      In the conclusion, the wide range of applications and a long list of advantages of the Allpack handheld vacuum sealer make it an excellent candidate for being your next investment.It is a very revolutionary step towards the future. You should consider buying this machine and see the magic happening yourself ,contact us for further queries.

      Don't forget to share this post!

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      Powder-Filling-VS-Liquid-Filling-6

      Powder Filling VS Liquid Filling

      Powder Filling VS Liquid Filling

      In daily life, what powders and liquids have you noticed in your life that were filled before delivering to you? Did you know how these powders and liquids are filled? With the following points below, you will have a good understanding of the differences and associations between the powder filling and liquid filling. Let’s start now!

      liquid-vs-powder

        Add a header to begin generating the table of contents

        1. What Are Powder Filling and Liquid Filling?

        In daily life, from powder capsules and oil capsules you take, to the milk powder that your baby needs to take every day, and the milk tea and beverages you often drink.

        These items are filled into capsule shells, jars, and bottles before being delivered to you. So how are these powders and liquids filled?

        How-Do-Liquid-Filling-Machines-Work

        How Do Liquid Filling Machines Work -photo credits: assetpackaging

        • Powder Filling

        superfood-powders

        Super food Powders -photo credits: eatthis

        Powder Filling refers to a process that especially fills powdery and granular materials with certain fluidity into a designated container.

        This process is suitable for the quantitative packaging of powders in various packaging containers such as bags, cans, and bottles.

        There are many types of powders that can be filled in this process and involve various industries and fields.

        And there are many types of machines that can be applied for powder filling.

        • Liquid Filling

        Sugary-Drinks

        Sugary Drinks -photo credits: healthyfoodamerica

        The liquid filling refers to a process that specifically fills a liquid with a certain fluidity into a designated container.

        This process is suitable for the quantitative packaging of liquids in various packaging containers such as bags, cans, and bottles.

        There are many types of liquids that can be filled in this process, and they involve various industries and fields.

        Filling-Chains

        Filling Chains -photo credits:cvctechnologies

        And there are many types of machines that can be applied for liquid filling.

        What are the things you have in your life that are filled and packaged before being delivered to you?

        2. What Are the Common Powder Fillers and Liquid Fillers?

        Whether it is daily life items, chemicals, food, etc., there are countless materials of powders and liquids that can be filled.

        foodservice-chemicals

        Food Service Chemicals -photo credits: webstaurantstore

        Types of Powders That Can BFilled:

        Protein-Powder

        Protein Powders -photo credits: tonal

        There are many types of powders that can be filled and can be roughly divided into four types. Powder seasonings, powder drinks, powder medicines, and other powders.

        • Powder Seasonings

        Powder-Seasoning

        Powder Seasoning -photo credits: brodandtaylor

        Seasoning powder, seasoning bag, pepper powder, chili powder, medium powder, five-spice powder, spice powder, flavor powder, chicken powder, monosodium glutamate powder, powdered sugar, powdered sugar, powdered rock sugar, mixed seasoning powder, and other types of powder filling, and so on.

        • Powder Drinks

        Powder-Drinks

        Powder Drinks -photo credits: foodbusinessnews

        Soy milk powder, soybean milk powder, lotus root powder, coffee powder, walnut powder, sesame powder, peanut powder, soybean powder, Pu’er tea powder, kudzu root powder, milk tea powder, konjac powder, ginger powder, red date powder, wheat germ powder, Almond powder, buckwheat powder, bee pollen, tea powder, black tea powder, green tea powder, Ganoderma lucidum powder, colostrum powder, children’s food powder granules, baby rice powder, additive powder, nutritional powder, powder, and other powder fillings, and so on.

        • Powder Medicines

        Powder-Medicines

        Powder Capsules -photo credits: moringapowder

        Powder, traditional Chinese medicine powder, powder, other powder fillings, and so on.

        • Other Powders

        Daily necessities powder, disinfection powder, washing powder, skin care powder, facial mask powder, chemical powder, and other powder filling, and so on.

        facial-mask-powder

        Facial Mask Powder -photo credits: 100percentpure

        Types of Liquids That Can BFilled:

        Usually, flowable liquid materials can be filled. Usually, they are divided into four categories, food, medicine, cosmetics, and chemical.

        It is subdivided into beverages, medicinal liquids, cosmetics, lotions, nursing liquids, oral liquids, disinfectants, eye washes, nutritional liquids, wines, injections, pesticides, medicines, perfumes, edible oils, lubricating oils, etc.

        Skin-Lotions

        Skin Lotions -photo credits: nytimes

        • Beverages

        Water, beverages, seasonings, sauces, alcohol, etc.

        • Liquid Medicines

        Alcohol, care solution, disinfectant, oral solution, eye wash, nutrient solution.

        • Liquid Cosmetics

        Toilet water, skin lotion, essence, perfume, makeup remover, etc.

        • Liquid Chemicals

        Pesticides, glass water, 84 disinfectant, disinfectant, antifreeze, etc.

        chemical--liquids

        Chemical Liquids -photo credits: sawgrassnutralabs

        These materials require special means and machines for filling and processing.

        3. Why Do Some Powders and Liquids Need to Be Filled?

        Some materials do not need to be filled, but some items must be filled before they can be used. Can you name some powders and liquids in your life that can be filled?

        There are various powders and liquids that need to be filled.

        Medicines

        Medicines -photo credits: memontraders

        Medicines:

        • Capsules

        Capsules-and-Tablets

        Capsules and Tablets -photo credits: rand

        Some medicines need to be filled in capsules before being given to patients. Such as pharmaceutical powders and oily liquids. The most typical one is fish oil.

        The medicine itself is bitter or smells difficult to swallow. After encapsulation, this disadvantage can be reduced.

        The drug may be irritating to the esophagus and gastric mucosa. Some drugs have bad taste, are easy to volatilize, are easily decomposed by saliva in the mouth, and are easily inhaled into the trachea.

        • Liquid Medicine

        Liquid Medicine

        Liquid Medicine -photo credits: greatpetcare

        First of all, liquid medicines can be divided into mixtures, oral emulsions, syrups, enemas, and the like. These medicines are all solution-type medicines. It has the characteristics of easy deterioration, easy rancidity, easy volatility, and easy pollution.

        Therefore, liquid medicine needs to be bottled to preserve its quality. This prevents deterioration, rancidity, volatilization, and contamination of the liquid medicament.

        Medications

        Medications -photo credits: stock.adobe

        Chemical Liquids

        • Light-proof Chemicals

        Some chemical liquids need to be filled in fixed containers for their own reasons. Such as glass bottles, and dark containers.

        It can prevent some medicines from being decomposed by light. Some agents will undergo photochemical reactions when exposed to light.

        laboratory-chemicals

        laboratory chemicals -photo credits: cen.acs

        • Sensitive Volatile Chemicals

        Therefore chemicals need to be filled in brown bottles for preservation.

        Some chemicals are corrosive and need to be filled in fixed containers for storage.

        The nature of glass is very stable, and most chemical substances will not chemically react with glass, nor will they dissolve glass. Therefore, some chemicals need to be filled in glass bottles.

        Chemical-Liquids

        Chemical Liquids -photo credits: knowledge.carolina

        Food Powders:

        Food-Powders

        Food Powders -photo credits: drinkhappyviking

        There are several considerations for food-grade powder filling.

        • For Better Differentiation of Doses

        Different powder materials, such as milk powder, starch, etc., need to be better differentiated by grams in the commercial sales process. Because different clients and populations require different or specific dosage requirements.

        • For Better Stable Material Quality

        Quality

        Good Quality -photo credits: lstmed.ac

        When the powder material is filled, different additives or preservatives will be appropriately added according to different materials to ensure better quality.

        • For More Convenient Transportation

        After the powder is filled in different doses, it is more convenient to transport and store.

        Food Beverages and Liquids:

        powders-beverages

        Powder Beverages -photo credits: daganghalal

        • For Extended Shelf Life

        Some beverages or dairy products with a short shelf life need to be filled into small bottles to facilitate the needs of buyers and avoid waste.

        Beverages and Liquids

        Beverages and Liquids -photo credits: fiberstar

        • For Better QualityMaintaining of Materials

        Some beverages with “gas”, such as Coke or Sprite, must be filled with a certain amount of carbon dioxide during the production process.

        If the Coke bottle is transparent, it is easier to be exposed to light to produce a chemical reaction, which will greatly reduce the taste.

        Therefore, certain “gas” beverages need to be filled into cans.

        gas-beverages

        Gas Beverages -photo credits: eatthis

        The materials that must be filled will undergo certain processing and inspection. The whole process is very clean and safe.

        4. What Are the Filling Methods for Powders and Liquids?

        Once you understand the types of filling materials, you may be very curious about how these materials are filled into fixed containers.

        In fact, both powder and liquid filling will be manual and automatic respectively.

        • Manual Filling Machine

        Manual-Liquid-Filling-Machine

        Manual Liquid Filling Machine

        Manual Filling Machine refers to completely manually separating, classifying, dividing the materials, and filling the powder and liquid into fixed containers.

        • Automatic Filling Machine

        Automatic-Powder-Filling

        Automatic Powder Filling

        Automatic refers to the completely automatic filling of different powders and liquid materials into fixed containers with the help of machines.

        According to different needs, you can choose different ways to complete the fill.

        From the Point View of Filling Principles:

        There are 3 types of filling methods.

        • Pressure Filling Machine

        Pressure-Bottles-Filling-Machine

        Pressure Bottles Filling Machine -photo credits: fillmore

        A pressure filling machine is a filling mechanical equipment for filling at higher than atmospheric pressure.

        It can be divided into a high-pressure filling machine and an isobaric filling machine. It is widely used in liquid filling containing gas. Products such as beer, cola, champagne, etc.

        • Atmospheric Pressure Filling Machine

        Atmospheric-Pressure-Filling-Machine

        Atmospheric Pressure Filling Machine -photo credits: szsdwater

        Atmospheric pressure filling machine is a filling mechanical equipment that fills by the liquid’s own weight under atmospheric pressure, including constant volume filling and timing filling.

        It is mainly used in filling low-viscosity and gas-free liquid products, such as milk, wine, and other products.

        • Vacuum Filling Machine

        Vacuum-Filling-Machine

        Vacuum Filling Machine -photo credits: winemakersdepot

        The vacuum filling machine is a filling machine mechanical equipment for filling under the pressure in the bottle lower than the atmospheric pressure.

        The main advantages are simple structure, high working efficiency, and a wide range of adaptability to product viscosity. It is commonly used for products including filling oil, syrup, fruit wine, and other products.

        adaptabilityAdaptability -photo credits: askingletterresume

        From the Point View of Filling Types:

        • Diluted Liquid Filling Machine

        The diluted liquid filling machine is mainly a liquid product that is relatively rare in filling machines. It is commonly used for products such as filling mineral water, purified water, and potions are common.

        • Concentrated Liquid Filling Machine

        The liquid filling machine is mainly for the liquid products that are relatively thick in the filling machine, and It is commonly used for juice, skin care, chemical products and other common products.

        • Oil Filling Machine

        Oil-Filling-MachineOil Filling Machine -photo credits: vkpak

        The oil-filling machine mainly fills various oil products, and it is commonly used for products such as edible oil, lubricating oil, motor oil, and so on.

        From the Point View of Operation Mode:

        • Fully Automatic Liquid Filling

        Fully-Automatic-Liquid-Filling

        Fully Automatic Liquid Filling -photo credits: aquapacksolutions

        The automatic piston-type liquid filling machine has been improved and designed on the basis of the original filling machine series, and some additional functions have been added.

        It makes the product more simple and convenient in operation, accuracy error, installation adjustment, equipment cleaning, maintenance, and so on.

        It is widely used in daily chemical, oil, and other industries, and can be used for filling different high-viscosity fluids.

        • Semi-automatic Liquid Filling

        Semi-automatic-Liquid-Filling

        Semi-automatic Liquid Filling 

        Semi-automatic liquid filling are called liquid single-head automatic filling or semi-automatic piston filling. The structure of this filling is simple and reasonable.

        Semi-automatic Liquid Filling machine is made of 316L stainless steel, and uses German FESTO and Taiwan AirTac pneumatic components as pneumatic components.

        The fully pneumatic device guarantees safety. The filling volume and filling speed can be adjusted at will. It is a very practical small liquid quantitative filling machine.

        The automatic filling machine is more efficient than the semi-automatic filling machine, but the cost of the automatic filling machine is higher than that of the semi-automatic filling machine.

        5. What Are Powder Filling Machines and Liquid Filling Machines?

        Both powder-filling machines and liquid-filling machines can bring great convenience to your life and work.

        GOOD-LIFE

        Good Life -photo credits: thegoodlifepath

        Now, we will introduce to you the types of machines, application industries, machine features, types of components used, precautions for machine use, and machine maintenance.

        • Powder Filling Machine

        Single-Head-Automatic-Powder-Filling-Machine

        Single Head Automatic Powder Filling Machine

        The powder filling machine is a kind of equipment specially used for filling powder and other materials.

        The powder filling machine is suitable for quantitative filling of powdery and granular materials such as pesticides, veterinary drugs, premixes, additives, milk powder, starch, flour, condiments, enzymes, feeds, dyes, chemicals, food, etc.

        • Liquid Filling Machine

        Pneumatic-Liquid-Filling-Machine-

        Pneumatic Liquid Filling Machine

        liquid filling machine is a machine specially used for filling various liquids. It is widely used in daily chemical, oil, and other industries, and can be used for filling different high-viscosity fluids.

        Application Industry:

        Application-Industry

        Application Industry -photo credits: geeksforgeeks

        The powder filling machine is mainly used for quantitative packaging of powdery materials in the fields of food, medicine, microorganism, the chemical industry, etc.

        The liquid filling machine is mainly used for liquid filling of lotion, nursing liquid, oral liquid, disinfectant, eye wash, nutrient solution, wine, injection, pesticides, medicine, perfume, edible oil, lubricating oil, and special industries.

        Machine Features:

        • Main Features of Powder Filling Machine

        main-features-of-powder-filling-machine

        Main Features of Full Automatic Powder Filling Machine -photo credits: shipute

        The whole machine is made of stainless steel, which meets the requirements of GMP specifications, is easy to clean, and is corrosion-resistant.

        With a touch screen interface, stable work, anti-interference, and convenient and intuitive operation, the packaging weight can be adjusted at any time. The working state can be changed at any time, and the operation is convenient.

        • Main features of Liquid Filling Machine

        Main-Features-of-Pneumatic-Liquid-Filling-Machine--

        Main Features of Pneumatic Liquid Filling Machine -photo credits: taizypackaging

        The product is simple and convenient for operation, precision error, installation adjustment, equipment cleaning, maintenance, and so on.

        The design of the machine is compact and reasonable, the appearance is simple and beautiful, and the filling volume adjustment is convenient.

        • Powder Filling MachineVS Liquid Filling Machine

        Powder-Filling

        Powder Filling -photo credits: messoessence

        The filling way of the two is different: A powder filling machine is filling equipment for powder and granular materials with poor fluidity liquid filling machine is generally water-like, with a lower concentration than solids and fewer impurities.

        Liquid-Filling

        Liquid Filling -photo credits: vxppharma

        The quantitative methods of the two are different: Liquid filling machines have quantitative methods such as piston, negative pressure, and DC. Powder filling machines are generally quantitative methods such as screw and combination weighing.

        Types of Components Applied:

        • Components Used ForPowder Filling Machine

        The intelligent temperature controller is used to control the horizontal and vertical sealing temperature so that the sealing is firm, the sealing performance is good, the bag shape is flat and beautiful, and the filling efficiency is high.

        It adopts a programmable controller and is equipped with Chinese and English fonts and a human-machine interface, so that the equipment is easy to operate, easy to adjust, and has a high degree of automation.

        human-machine interface

        Human-machine Interface -photo credits: packagingdigest

        • Components Used ForLiquid Filling Machine:

        Using German FESTO, Taiwan AirTac, SHAKO pneumatic components, and Taiwan Delta electronic control components, stable performance.

        Material contact parts are made of 316L stainless steel. Adopt Korean photoelectric devices, Taiwan PLC, and French electrical components.

        Delta Electronics

        Delta Electronics -photo credits: wbdg

        Precautions for Use:

        • Regulations

        Regulations

        Regulations -photo credits: coe.int

        You need to set the parameters of each part of the equipment according to the instructions of the powder filling machine and liquid filling machine to ensure the accuracy of filling after the operation starts.

        In the process of powder filling machine and liquid filling machine, the operation of each process must be carried out according to strict standards.

        • Warnings

        When the machine is running, it is strictly forbidden for the body, hands and head to approach or touch the running parts.

        Before each startup, check and observe whether there is any abnormality around the machine.

        Machine-Operation

        Machine Operation -photo credits: spherion

        • Forbidden

        Banned

        Banned -photo credits: skipprichard

        When the machine is running, it is strictly forbidden to put hands and tools into the sealing knife seat.

        When the machine is working normally, it is strictly forbidden to switch the operation buttons frequently, and it is strictly forbidden to change the parameter setting values at will.

        • Safety

        Safety-First

        Safety First -photo credits: digvijaymalhotra

        The foreign matter must not be mixed in the filling, otherwise, it may cause inaccurate discharge or damage to the machine parts.

        When you are operating, if you find foreign objects at the hopper mouth, you should stop the machine to take out the foreign objects.

        • Recommendations

        Recommendations

        Recommendations -photo credits: martech

        It is recommended that you do not take foreign objects with your hands before shutting down, and avoid damage to the body caused by the rotation of the photoelectric spiral.

        If the powder filling machine is not used for a long time, if there is no regular application of lubricating oil, and you need to be sure to apply lubricating oil to the junction of each gear and part before use to prevent serious wear and tear caused by insufficient lubrication after the equipment is started.

        Maintenance of the Machine:

        Maintenance-Equippments

        Maintenance Equipment -photo credits: seekpng

        • Cleaning

        You need to clean the equipment once a week, remove the dirt, and do maintenance every three months.

        When the equipment fails during operation, the first thing to do is to cut off the power first, stop the equipment from running, avoid damage to the filling machine, and restart when the maintenance personnel removes the fault.

        Maintenance-of-the-Machine

        Maintenance of the Machine -photo credits: bluefolder

        • Requirements

        The filling machine needs to be maintained and inspected on a regular basis. You need to see if the machine is loose or unusual.

        You need to check whether the lubrication state of the conveyor belt and gear is good.

        When the leakage of the working power supply occurs, it needs to be eliminated in time. I hope you pay attention to the usual maintenance of the equipment and extend the service life.

        electrical-safety

        Electrical Safety -photo credits: beardconstructiongroup

        After knowing so much about powder filling machines and liquid filling machines, you must have a certain understanding of powder filling and liquid filling.

        But do you know the relative advantages and disadvantages of powder filling and liquid filling?

        6. What Are the Advantages and Disadvantages of Powder Filling and Liquid Filling?

        Of course, a filling also has advantages and corresponding disadvantages. You can understand the advantages and disadvantages of filling in through the following points.

        Advantages-and-Disadvantages

        Advantages and Disadvantages -photo credits: investallign

        Advantages of Powder Filling and Liquid Filling:

        • From the Point of View of Machine Operation

        Automation: The automation of the filling machine can complete all processes, such as filling, weighing, etc. Intelligent PLC controls the speed of the entire production line.

        Automation

        Automation -photo credits: channelfutures

        Reduce costs: reduce labor costs, save space, reduce rent, etc., and reduce waste of raw materials.

        Simplified Work: The use of the filling machine can simplify the manual process, and the operation is simple and easy to use.

        Simplified Work

        Simplified Work -photo credits: windmillstrategy

        Improved Quality: Through mechanization, the hygienic environment inside the mechanical conveying system is very stable, which reduces the risk of contamination.

        Increased Production Capacity: Through mechanization, filling accuracy is increased and operating rates are increased.

        Flexible Production System: The production line can be adjusted. During the peak season, you can adjust the speed of the production line, and during the off-season, you can adjust the speed of the production line.

        Visualize the Production Process: It can improve efficiencies, such as improving product safety and reliability, inventory, and quality control.

        improve-efficiency

        Improve Efficiency -photo credits: tabsocal

        The above are the advantages of filling from the perspective of machine operation.

        • From Point of View of Filling Way

        It is suitable for different materials, and different manufacturers involve different filling methods. These include aseptic filling.

        Aseptic-filling

        Aseptic filling -photo credits: gea

        Aseptic Filling: Aseptic filling refers to the process of filling and packaging sterilized food (dairy products, etc.) in an aseptic environment and sterilized containers.

        During the filling of the material, without adding preservatives and without refrigeration, the filled material has a longer shelf life.

        PET Hot Filling: It refers to the use of ultra-high temperature instantaneous sterilization technology in the filling process, and the heat treatment time of the material does not exceed 30 seconds, which maximizes the taste and color of the product, and maximizes the preservation of vitamins in the material ( A filling technology for the content of heat-sensitive nutrients).

        PET hot filling

        PET hot filling -photo credits: oberk

        Advantages of PET Hot Filling:

        The filling operation is carried out in a sterile and normal temperature environment, and no preservatives are added to the product, thus ensuring the safety of the product.

        Improve the production capacity, save raw materials, reduce energy consumption, and reduce product manufacturing costs.

        The advanced technology can be widely used in the liquid filling of various products.

        hot-fill-process

        Hot Filling Process -photo credits: tandobeverage

        PET Cold Filling: It refers to a filling technology that performs UHT instantaneous sterilization during the filling process, and then quickly cools down to normal temperature (25°C), and enters the aseptic tank for temporary storage.

        Secondly, the bottle and cap are sterilized with chemical disinfectant, and then filled in a sterile environment, and will not leave the sterile environment until it is completely sealed.

        Cold-Filling

        Cold Filling -photo credits: gea

        Advantages of PET Cold Filling:

        In the whole process, the heating time of the material is short, the filling operation is carried out in a sterile environment, and the filling equipment and filling area are also sterilized so that the safety of the product can be guaranteed.

        Cold-Filling-2

        Cold Filling -photo credits: blog.drinktec

        Disadvantages of Powder Filling and Liquid Filling:

        The general filling process refers to the filling process of the filling machine. In this place, we will omit the manual filling process.

        Therefore, if you need to complete the filling process, you must first purchase a filling machine.

        High-Cost

        High Cost -photo credits: stock.adobe

        • From the Point of View of Purchasing Filling Machines

        Requires Cost and Capital: Ordinary filling machines require a certain amount of capital and cost. Larger or better models require more capital.

        Manpower Is Required: Although most of the canning machines are now fully automatic. But even the fully automatic mode requires human supervision and verification.

        In order to avoid any unexpected situation during the use of the machine.

        Manpower

        Manpower -photo credits: horizon-shores

        Requires regular professional maintenance and cleaning: After the machine is used for a certain period of time, if you want to maintain the efficiency and life of the machine, you need regular maintenance and cleaning by professionals.

        This greatly increases the cost of the enterprise.

        Need-Maintenance

        Need Maintenance -photo credits: disruptive-technologies

        • From the Point of View of UsingFilling Machines

        It is easy to leak or produce dust. Abnormal noise is prone to occur during the use of the filling machine.

        The filling machine may suddenly stop working. The filling machine is prone to the problem of inaccurate quantitative and filling volume.

        Some cheap filling machines have a relatively short service life.

        Thinking

        Thinking -photo credits: betterhelp

        After understanding the corresponding advantages, in fact, the disadvantages are not absolutely inevitable.

        As long as you choose a suitable filling machine according to your needs, these disadvantages can be avoided.

        7. How to Choose a Suitable Filling Machine According to the Powder and Liquid to be filled?

        Different types of filling machines have different functions and models. How to choose a filling machine, of course, needs to be based on your own needs.

        Functions

        Functions -photo credits: shmoop

        From the Perspective of Filling:

        • Atmospheric Pressure Filling

        Atmospheric pressure filling machine, suitable for your needs for filling low-viscosity and gas-free liquid products, such as liquor, vinegar, soy sauce and other materials.

        The atmospheric pressure filling machine is filled by the weight of the liquid under atmospheric pressure. This type of filling machine is divided into two types: timed filling and constant volume filling.

        gas-free-drinks

        gas-free drinks -photo credits: freepik

        • Negative Pressure Filling

        The negative pressure filling machine is suitable for your needs for filling fruit juice drinks, toxic pesticides and  chemical reagents and o,ther materials.

        The isobaric filling machine is suitable for your filling needs of carbonated beverages and carbonated alcohol, such as soft drinks, cola, beer, and other materials.

        Soft-Drinks

        Soft Drinks -photo credits: cntraveler

        • Atmospheric Pressure Filling VS Negative Pressure Filling

        The Pressure Applied Is Different: Atmospheric pressure filling machine is a machine that fills liquid materials into packaging containers under normal pressure.

        A negative pressure filling machine refers to a machine that first draws air to the packaging container to form negative pressure, and then fills the liquid into the packaging container.

        The Filling Materials Are Different: Atmospheric pressure filling machine is only suitable for filling low-viscosity and gas-free liquid materials, such as milk, soy sauce and daily chemical products.

        liquid-packaging-containers

        Liquid Packaging Containers -photo credits: husky

        The Negative pressure filling machine is suitable for filling beverages containing vitamins, toxic pesticides and chemical reagents with good fluidity and non-gas liquid.

        The Packaging Containers Are Different: Atmospheric pressure filling machine can adapt to packaging containers made of various materials, such as glass bottles, plastic bottles, metal cans, plastic bags and metal barrels.

        The Negative pressure filling machine is most suitable for glass bottle filling. This machine can ignore manufacturing errors of packaging containers.

        Glass-Bottles

        Glass Bottles -photo credits: allegrobeverage

        From the Perspective of Fillers:

        The filling of liquid materials usually adopts normal pressure filling, negative pressure filling, and pressure filling. Such as DC filling, piston filling, vacuum filling and so on. Mineral water can be filled with direct current, piston filling of oil, vacuum filling of liquid medicine, etc.

        Of course, depending on the output, some materials can be applied to any kind of filling.

        Powder materials are usually filled with screw type and container type.

        Piston-Filler

        Piston Filler

        There are several affordable and practical powder and liquid filling machines that we recommend.

        Recommended Filling Machines:

        • Powder Filling Machines

        Screw-Blanking-Powder-Filling-Machine--FLG-1000A

        Screw Blanking Powder Filling Machine / FLG-1000A

        There are 3 types of powder filling machines are recommended. Allpack Screw Blanking Powder Filling Machine / FLG-1000A and Single Head Automatic Powder Filling Machine.

        Allpack Screw Blanking Powder Filling Machine: This equipment is suitable for powder filling in the fields of food, daily chemicals, medicine and so on.

        The equipment is designed with a PLC-controlled screw filling system and can meet specific custom specifications.

        custom-made

        Custom Made -photo credits: pixelweavefabrics

        Allpack Single Head Automatic Powder Filling Machine: This equipment adopts the spiral metering method. It is suitable for the filling of powdered materials such as milk powder, glucose, protein powder, cocoa powder, coffee powder, rice flour, and solid beverages.

        The equipment adopts a single-head automatic powder-filling machine designed according to the national GMP standard.

        Single-Head-Automatic-Powder-Filling-Machine

        Single Head Automatic Powder Filling Machine

        High-Precision Double-Head Automatic Screw Feeding Powder Filling MachineThis equipment is designed according to the national GMP standard.

        The screw filling machine can form an assembly line with bottling machines, capping machines, labeling machines and other equipment, and is suitable for the filling of milk powder, glucose, protein powder, cocoa powder, coffee powder, rice flour, solid beverages and other materials.

        High-Precision-Double-Head-Automatic-Screw-Feeding-Powder-Filling-Machine

        High-Precision Double-Head Automatic Screw Feeding Powder Filling Machine

        • Liquid Filling Machines

        Pneumatic Liquid Filling Machine: It is suitable for cosmetics, oil, alcohol, washing supplies, oral quantitative liquid filling and packaging.

        Pneumatic-Liquid-Filling-Machine-

        Pneumatic Liquid Filling Machine

        There are 7 models available: 5-100ml, 30-300ml, 50-500ml, 100-1000ml, 250-2500ml, 300-3000ml, 500-5000ml.

        This liquid filling machine is only for liquid filling, not for paste filling.

        Conclusion

        The biggest difference between powder filling and liquid filling is the powder and liquid. However, the filling procedure of powder is slightly different from that of liquid. Ultimately, you need to choose the appropriate filling machine based on the material to be filled. If you have needs in this regard or want to know more, you are welcome to consult us.

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        Size of Case

        Case Sealer: The Complete Buying Guide In 2024

        Case Sealer: The Complete Buying Guide In 2024

        Case Sealer

        In the world where large number of products travel from one place to another, it is necessary to take measures for their protection. Case sealer provides proper sealing of boxes or cartoons that has to be delivered through transportation. It ensures proper packaging that the products inside the box do not get damaged.

        Numbers of manufacturers are producing case sealer with greater advancements. But how will a new industry select its appropriate sealer according to its production setup. We Allpack are here to remove your queries related to buying a case sealer. This article contains all the necessary information that is to be considered before buying a machine. So, go through it and take complete assistance.

        In modern era, the use of a vacuum packaging machine is approximately indispensable for commercial and domestic utilization. Similarly, if you are purchasing this equipment for your business or household you have to contemplate on finding perfect one. This blog can add more into your information.

          Add a header to begin generating the table of contents

          1.What Is A Case Sealer?

          Case Sealer-1

          A case sealer is mostly used in packaging industry or industries where products are packed with sensitive care. A case sealer is basically a packaging equipment which is used to pack a carton or box in a highly efficient manner. A carton is placed on the conveyor and the tape rollers roll on both sides of the carton.

          In this manner, the carton gets sealed from all the sides. A carton sealer ensures safe travelling of products even if it is to be delivered to a longer distance. This type of sealing reduces human efforts to a large level and also gives quality packaging.

          2.What Are The Features Of A Case Sealer?

          Features of a Case Sealer

          Features of a Case Sealer

          1.Packaging Range

          Case sealers are highly versatile that they provide a wide range of packaging standards. It can be customized to any range according to the length, width and height of the carton or box. No matter what material the box is made up of, a case sealer can seal it with high perfection and precision.

          2.Power Supply

          One of the most important features of a case sealer is that it does not require any special type of input power supply. It can be plugged in any of the range of voltage available in the global world.

          3.Customized Conveyor Length

          Another feature of a case sealer is that it is not utilized for only a single length box or carton. The input conveyor and whole system can be adjusted according to the packaging box. The conveyor speed and movement is also controlled according to that particular situation.

          4.Structure

          Most of the case sealers are made up of stainless steel due to which they are highly durable and last for a longer period. The environmental condition does not harm the sealer that much due to its composite body structure.

          5.Speed

          Last but one of the unique features of a case sealer is their speedy packaging. The rate of products sealed in a prescribed time is much higher than done by traditional sealing methods. This increases the productivity of an industry and also allows producing number of carton in an hour without any human effort.

          3.What Are The Benefits We Can Get From a Case Sealer?

          Advantages of a Case Sealer

          Advantages of a Case Sealer

          1.Increasing Productivity

          Case sealers are used to increase the productivity to a large level which was near to impossible with traditional methods. Manual sealing takes a lot of time whereas automatically and within a minute a case or carton gets sealed with perfection. It directly increases the production rate on daily basis.

          2.Avoiding Material Wastage

          Using a case sealer ensures that all sides of a box are proper and evenly sealed so that no material wastage takes place. A single strip is continuously applied on the whole case which also avoids multiple times application of tape. In this way the applied tape is also saved.

          3.Proper Sealing Position

          Previously, an excess quantity of taping on sealed cartons was received. But now using a case sealer, tape is applied on proper positions within a system and no excess tape is used. In this manner sealing with efficient length and position is done.

          4.Product Security

          A single layered sealing on cartons with consistency allows the product to be highly secured. It ensure better security of products no matter how far it has to travel. A case sealer decreases pilferage rate and increase security of products during transportation.

          5.Product Presentation

          The product which is packed in a case sealer is highly presentable in nature. It is packed in a level that the customer gets directly attracted to it and wishes to have a case sealer

          6.Less Damage to Products

          Using ordinary means of sealing like scissors, staplers, straps or glue has high probability of product damage. These cannot completely secure the product and in a result both worker and products loss can occur. Case sealer on the other hand provides unbreakable sealing to case so that the product and its surrounding both get secured. Also the repairing cost reduces to a distinct level while using a case sealer.

          7.Operators Safety

          As the product gets secured, it reduces the chance of any accident with its motion. The employee or operator that carries the carton is completely safe and there is no chance of any injury to the operator. A case sealer also reduces human efforts, fatigue, injuries and also machine breakdowns.

          4.In Which Industries These Case Sealers Are Mostly Used?

          Applications of a Case Sealer

          • Packaging Industry

          Packaging Industry

          Case sealer is most popularly used in packaging industry where large numbers are to be packed in limited time. Traditionally, this method was done by the operator himself but it was much time consuming and also the packaging was not done in a proper manner. Case sealer has now provided packaging industry a great benefit in clean packaging of products.

          Other than packaging industry, all industries that pack their products in cartons or boxes are now focused on using these case sealers for their packaging process. Case sealer increase productivity in an exponential manner and helps industries to become more economically stronger.

          5.What Is the Working Principle of a Case Sealer?

          Working Principle of a Case Sealer

          Working Principle of a Case Sealer

          The working principle of a case sealer is not as complex as other sealing options. It only follows the few procedures.

          • Initially all the products are kept inside the carton or box and then sent to the conveyor of a case sealer.
          • All external and internal parameters including power, conveyor speed, tape rolling speed and other are maintained for proper sealing.
          • The carton is then placed on the conveyor manually and then it automatically travels to the path towards the machine.
          • As the carton enters the sealing area, both up and down tape sealing rollers roll on the surface of it and seal the carton from upside down.
          • The motor then drives the carton out of the system and in this way the sealed carton is received at the end of conveyor system.
          • In this simple procedure, highly efficient sealing is performed on carton with precision and accuracy.

          6.What Are The Types Of Case Sealer Available?

          Types of a Case Sealer

          Carton sealers are primarily available in two types. These types are then further divided according to the construction of machine and its application. The two types of case sealers are

          • Semi-Automatic Case Sealer

          Semi-Automatic Case Sealer

          In a semi-automatic case sealer, both human and machine interface are present and different stages. Initially the carton is placed by the operator and flaps all the interfaces either minor or major. Then the carton enters the system and tape sealer is applied. Also after the sealing application the carton is manually received at the other end.

          • Fully Automatic Case Sealer

          Fully Automatic Case Sealer

          While in a fully automatic case sealer, all the procedures are performed by the machine itself. Sometimes the operator only places the carton on the entrance if the machine is isolated from the rest procedures. Otherwise, the whole product placement, flapping of carton edges, sealing, and quality check all are done by the machine itself. Also a proper conveyor system allows the entrance and exit of cartons.

          7.What Are The Main Components Of A Case Sealer?

          Components of a Case Sealer

          The main components present in a case sealer are

          main components of case sealer

          • Tape Dispensers

          Tape Dispensers

          This is the heart of a case sealer because it holds the main sealing tape in it and dispenses over the products. The tape dispenser rolls over the carton when it is feeded to the system. The important feature of a tape dispenser is that it only releases a desired amount of tape according to the size of carton.

          Tape dispensers are available in different width and sizes ranging from 25mm to 100mm for an overlap tape of up to 70 mm

          When the tape overlap is 50mm,the tape width is 30mm,tape range is 25-30mm.When the tape overlap is 50 or 70mm,the tape width is 50mm,tape range is 38-50mm.When the tape overlap is 70mm,the tape width is 100mm,tape range is 65-100mm.

          • Pillars

          Pillars

          Pillars are the one which forms the assembly of a case sealer. They are of different size and width according to their placements. They are also incorporated with air cylinders and gas springs.

          • Tape Alarm

          Tape Alarm

          Tape alarm is an indication unit that monitors and supervises the process of sealing. This system monitors the knife and roller movement with its photoelectric eyes. Whenever some mishap or warning occurs, the tape alarm generates an alarm both in audio and video form. In the mean time it also holds the rest of process. It indicates following warnings.

          • If the roller tape gets empty.
          • If the roller tape is about to get empty
          • If there is no tape on the roller
          • If the tape is not properly cut and the roller still pulls out tape.
          • Motors

          For ensuring the movement of cartons or boxes and also properly sealing, some motor driven units are their which are moved using motors. Also the conveyor system is moved using these motors.

          • Conveyor System

          Conveyor System

          Conveyor systems are there in a case sealer machine for proper in and out of a carton or box. These conveyors make easily delivery of boxes to the system and also inline the system.

          8.What Are The Common Faults and There Remedies That Are Faced In A Case Sealer?

          Common Errors and their Remedies in a Case Sealer

          Some of the possible errors that are faced in a case sealer are

          • Insufficient Sealing

          Insufficient Sealing

          The most popular error or fault that is faced in a case is of insufficient application of sealing. Due to this the packaging is not proper done and hard kneading or peeling is present which can further crack the sealing in transportation. This factor mainly arises because of the improper setting of parameters like temperature, pressure, conveyor speed and etc.

          This error can be removed if proper sealing pressure and conveyor is maintained and synchronized with each other.

          • Edge Breaks

          Edge Breaks

          Another problem faced in case sealer is of shrinks or edge breaks. This problem is created because of improper sealing temperature.

          The error can be rectified if the sealing temperature is maintained according to the product and tape material that has to be packed.

          • Wrinkles Formation

          Wrinkles Formation

          Wrinkles are formed due to the failure of sealing that is caused by static electricity. As the result case sealers applies tape with wrinkles and also the inward attraction of contents takes place.

          Properly static electricity supply can minimize this problem.

          • Product Contamination

          Product Contamination

          There are possible scratch marks or ways that can contaminate products due to improper cleaning of parts that are present in a case sealer.

          Proper parts clean schedule if done will reduce the chances of product contamination.

          9.Which Factors Are Necessary To Be Noticed Before Buying A Case Sealer?

          Factors that are Necessary to be noticed Before Buying a Case Sealer

          There are eight important factors that should be kept under consideration before going for purchasing a case sealer

          1.Versatility

          Versatility

          The most important factor before selecting a case sealer is to check its versatility and compatibility. Because it is not necessary that only a single sized carton is to be sealed every time. There can be different sizes according to the situation. So, the manufacturer should select the machine after complete study of whether it is compatible on uniform size or also on random sizes.

          Random case sealer can give lot of productivity and economical advantage to the manufacturer. It is always a good decision to select a random case sealer rather than a uniform case sealer.

          2.Weight of Case

          Weight of Case

          The weight handling capability of a case sealer should also be one of the important concerns for the buyer. As the products that are being packed vary in weight, it can directly affect the speed of conveyor. As a result of it poor quality taping will be performed. So, select the sealer with maximum weight bearing capacity according to production setup.

          3.Productivity

          Productivity

          Productivity is always a prior factor for any industry. A more productive machine can drastically increase the productivity of any industry. So, the case sealer should be selected keeping the present and future production capacity in mind

          4.Labor Involvement

          Labor Involvement

          Machine with high automation can reduce the labor cost and also increase the production cost. So, machine should be selected keeping in mind that is the labor necessary or not or fully automated machines are required

          5.Size of Case

          Size of Case

          Case sealer in which the industry is interested to invest should be compatible with small to large cartons. Size is an important factor which ensures that the machine will seal number of cartons regardless of their sizes.

          6.Working Environment

          Working Principle of a Case Sealer

          Another important factor for considering in a case sealer is that in which environmental conditions the industry will use it. Environmental conditions can directly affect the structure of a case sealer. As in high humid conditions, case sealer made up of stainless steel are more preferred.

          Likewise in normal working conditions, simple enameled steel body structured case sealer can be used. While checking the environmental conditions, machine size and its placement should also be considered according to the area available within territory.

          7.Authenticity of Manufacturer

          Authenticity of Manufacturer

          An industry should have a complete look on different manufacturers rather than sticking on one. In the current conditions, many manufacturers are busy in making case sealers so it’s better to go through all those authentic manufacturers which are more popular among large scale industries. Customer reviews can also help in selecting best suitable machines.

          8.Local Assistance

          Local Assistance

          Having local assistance is always a plus for any buyer. It helps in complete machine installation and also ensures quick availability whenever required. Local suppliers also support in technical issues which can directly reduce long machine stoppages.

          Conclusion

          Case sealer are more popular among industries because of their quick, efficient and reliable packaging of cartons or boxes. But it is always necessary to be aware of all the factors that should be considered before purchasing a case sealer. We Allpack are here to provide you variety of case sealer options and also to assist you in any matter related to case sealer. You can always contact our customer support team or visit our website http://www.allpackchina.com for more details.

          Don't forget to share this post!

          CONTACT US

          Tell us your raw material and project budget to get quotations within 24 hours.

          WhatsApp Us: +86 181 7101 8586

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          pills-1

          Capsules Vs Tablets

          Capsules Vs Tablets

          When you are not feeling well and go to the hospital, doctors will prescribe medicine for you. But in the process of taking medicine, have you ever hesitated about whether to take capsules or tablets?

          In fact, most of the medicines in the world are in the form of capsules and tablets. Now, follow this article below you will know well about the differences between capsules and tablets. Let’s have a look together!

          difference-between-capsules-and-tablets-min-scaled

          Capsules Vs Tablets- photo credits: medicaldarpan

            Add a header to begin generating the table of contents

            1. What Are Capsules and Tablets?

            Do you know what is a capsule or is a tablet? What are their roles? It’s okay if you don’t know because this article will tell you the answers.

            capsules

            Capsules- photo credits: healthfully

            CapsulesCapsules are solid preparations made from raw materials or filled hollow hard capsule shells, supplemented with suitable auxiliary materials, or sealed in elastic soft capsule shells.

            It can be divided into hard capsules (commonly known as capsules), soft capsules (capsules), sustained-release capsules, controlled-release capsules, and enteric-coated capsules.

            Capsules-clip-art

            Capsules Clip Art -photo credits: buzzrx

            Capsules are basically medicines in gel or powder form, almost cylindrical containers.

            This allows the drug to enter your system faster than most forms. In fact, fast-acting drugs come in the form of capsules.

            Containers such as gels used for capsules are susceptible to moisture and therefore have a shorter shelf life.

            what-is-a-tablet

            What is a tablet -photo credits: laafon

            Tablet is a round or special-shaped solid preparation, which is made by mixing drugs and appropriate auxiliary materials, and can be divided into ordinary tablets, dispersible tablets, chewable tablets, effervescent tablets, buccal tablets, sublingual tablets, sustained-release tablets, enteric-coated tablets, etc.

            tablets

            Tablets- photo credits: sfaf

            Tablet is a preparation made by mixing a drug and excipients from compressing.

            Tablet is a compressed medication in the form of a disc. It is usually coated with sugar or some other compound to delay the release of the drug into our system. They are less expensive to manufacture and are accepted by most people.

            From the outside, capsules and tablets are actually easy for you to distinguish.

            2. What Are the Main Types of Capsules and Tablets?

            In your daily life, when you get any capsules or tablets, could you distinguish their types and functions?

            main-types-of-capsules-and-tablets

            Main Types of Capsules and Tablets -photo credits: singlecare

            Main Types of Capsules:

            Capsules can be divided into hard capsules, soft capsules, enteric-coated capsules, etc., and are generally used for oral use.

            Capsules can mask the bad smell of drugs, avoid the destruction of drug components by gastric acid and pepsin, improve the stability of drugs, and improve the bioavailability of drugs.

            • Hard Capsules: It refers to the preparation of a certain amount of medicinal powder or auxiliary materials into uniform powder or granules, which are filled into hollow capsules.

            hard-capsules

            Hard Capsules -photo credits: capsugel

            • Soft Capsules: It refers to a capsule made by processing liquid medicine or liquid-solid medicine into a soft capsule material.

            Soft-Capsules

            Soft Capsules -photo credits: health

            • Enteric-coated Capsules: These refer to hard capsules made of granules or pellets coated with enteric materials and filled in capsules.

            When taking capsules, the temperature of the water should not be too high. If the temperature is too high, the capsule shell with gelatin as the main raw material will be softened or even destroyed, which will affect the bioavailability of the drug in the body.

            Taking-capsules

            Taking Capsules -photo credits: pbleiner

            Therefore, capsules should be taken whole and not taken apart, especially slow-release and controlled-release capsules.

            If the capsule shell is peeled off, the drug will be suddenly released, absorbed too quickly, or even cause adverse drug reactions.

            Main Types of Tablets:

            Tablets mainly include ordinary tablets, chewable tablets, coated tablets, effervescent tablets, dispersible tablets, soluble tablets, controlled-release tablets, multi-layer tablets, and oral tablets.

            The dosage of the tablets is accurate, the quality is stable, the transportation and storage are convenient, and the patients are more convenient to use.

            Regular-Tablets

            Regular Tablets -photo credits: vecteezy

            • Regular Tablets: When taking regular tablets, you need to take them with plenty of water. If you don’t drink enough water, it may reduce the effectiveness of the drug or cause esophageal or kidney damage.

            For example, when you are taking sulfonamides, you can cause kidney damage if you drink too little water.

            • Chewable Tablets: Chewable tablets should be chewed well in the mouth and swallowed.

            Chewable-Tablets

            Chewable Tablets -photo credits: healthaid

            Adequate chewing can accelerate the dissolution of the drug and improve its efficacy. After chewing, you can take it with a small amount of warm water.

            Coated-Tablets

            Coated Tablets -photo credits: rheonics

            • Coated Tablets: They usually can be divided into sugar-coated tablets, film-coated tablets, and enteric-coated tablets.

            You should take the enteric-coated tablet whole, not torn apart. Because the enteric coating prevents the drug from being damaged by gastric acid and gastric enzymes.

            pills

            Pills -photo credits: time

            At the same time, the enteric coating can also prevent the drug from irritating the stomach and causing adverse reactions.

            A typical drug representative is aspirin enteric-coated tablets. The role of the enteric coating is to reduce the damage of aspirin to the stomach.

            Effervescent-Tablets

            Effervescent Tablets -photo credits: making

            • Effervescent Tablets: This is a tablet that contains an effervescent disintegrant. Effervescent disintegrant refers to a mixture of sodium bicarbonate and organic acids such as citric acid.

            When the drug meets water, the two react to produce large amounts of carbon dioxide gas. So that the tablet disintegrates quickly and facilitates absorption.

            Effervescent tablets should be dissolved in the appropriate amount of warm water before taking them.

            Effervescent-Tablets2

            Effervescent Tablets -photo credits: amerilabtech

            This medication is suitable for children and people who have trouble swallowing pills. It is important to remember that effervescent tablets cannot be swallowed directly.

            There have been incidents in which children over one-year-old swallowed effervescent tablets directly, causing carbon dioxide to be released into the body and causing suffocation.

            Dispersible-Tablets

            Dispersible Tablets

            • Dispersible TabletsIt is a tablet that disintegrates rapidly and uniformly disperses in contact with water.

            You need to add the dispersible tablet to water to disperse and drink it. Can also be chewed or taken. The more common drugs are cefaclor dispersible tablets.

            Sustained-release-or-controlled-release-tablets

            Sustained-Release or Controlled-Release Tablets 

            • Sustained-Release or Controlled-Release Tablets: This is a type of tablet that controls the rate at which the drug is released to prolong the action of the drug.

            Sustained-release tablets or controlled-release tablets have the advantages of stable blood drug concentration, fewer doses (conducive to the elderly with poor memory), and long treatment times.

            Unless otherwise specified in the instructions, controlled-release tablets cannot be taken apart.

            Sustained-Release-Tablets

            Sustained-Release or Controlled-Release Tablets

            If the formulation is broken apart, the controlled release membrane or matrix will be destroyed. The drug will be released quickly, thus failing to achieve sustained release and long-acting purposes.

            It is also possible that due to the release of the drug, your body absorbs a large amount of it in a short period of time, causing poisoning and adverse reactions.

            Multilayer-Tablets

            Multilayer Tablets -photo credits: fette-compacting-parts

            • Multilayer Tablets: This is a tablet that consists of two or more layers. It is generally made by pressing twice or more. Each layer contains a different drug or excipient.

            This avoids chemical changes between the different drugs in the compound formulation or achieves the effect of slow-release and controlled-release. The tablet should be swallowed whole.

            Sublingual-Tablets

            Sublingual Tablets -photo credits: anesthesiologynews

            • Sublingual TabletsPlacing the tablet under the tongue. The drug is directly and rapidly absorbed through the mucosa for systemic action.

            Common drugs are nitroglycerin. The sublingual tablet avoids the first-pass effect of the drug on the liver.

            This drug is mainly used for the treatment of emergencies. Sublingual tablets should be administered promptly. You should put the tablet under the tongue when taking it.

            Sublingual-Tablets-

            Sublingual Tablets -photo credits: ixsyrinx

            The oral administration time is generally controlled at about 5 minutes to ensure full absorption of the drug.

            You need to be careful not to chew or swallow the medicine and not eat or drink it within 30 minutes of ingestion.

            Buccal-Tablets

            Buccal Tablets -photo credits: pharmaceuticalmanufacturer

            • Buccal TabletsA tablet that dissolves slowly in the mouth for local or systemic therapeutic effects.

            These tablets are commonly used in the treatment of oral and throat diseases. It is not advisable to drink water immediately after containing it.

            The common oral lozenges include Watermelon Frost Throat Lozenges, Golden Throat Lozenges, and Cydiodine Buccal Tablets.

            Capsules-Vs-Tablets-Clip-Art

            Capsules Vs Tablets Clip Art -photo credits: buzzrx

            In your daily life, whether it is capsules or tablets, there are many types of them. However, no matter what kind of capsules and tablets it is, it will always be made in a way that is best for your body to digest and function.

            3. What Are the Excipients for Capsules and Tablets?

            Excipients are added to almost all capsules and tablets during the production process. The excipients used in different types of capsules or tablets may or may not be the same. Do you know some excipients in the capsules or tablets?

            Excipients2

            Excipients -photo credits: spipharma

            • Excipients for Both Capsulesand Tablets:

            Diluents and Absorbents: Mainly applied to increase tablet volume or volume. Reduce the main dose deviation, and also become a filler.

            When the main drug in the tablet is only a few milligrams, it will not be possible to make a tablet without adding a suitable filler. Therefore, the diluent here acts to increase the volume to help it shape.

            Commonly applied fillers are starch, sugar, cellulose, inorganic salts, and so on.

            ① Main Types of Diluents and Absorbents for Capsules and Tablets:

            Starch

            Starch -photo credits: starchinfood

            Starch: Stable and compatible with most drugs with low hygroscopicity and low price. Cornstarch is often used.

            Cornstarch

            Cornstarch -photo credits: suedzuckergroup

            Lactose: It consists of equal molecules of glucose and galactose. It is a kind of white crystalline powder, and slightly sweet, which is easily soluble in water, and slightly soluble in ethanol.

            It is generally used as a filler for tablets and capsules.

            pancreas_food_lactose

            Pancreas Food Lactose -photo credits: columbiasurgery

            Lactose is an excellent diluent. With the lactose, the finished tablet will be bright, clean, and beautiful.

            It has no effect on the determination of the main drug content. Amorphous lactose is available for direct compression of powders.

            Microcrystalline-Cellulose

            Microcrystalline Cellulose -photo credits: medium

            Microcrystalline Cellulose (MCC): Microcrystalline cellulose is a crystalline powder obtained by partial hydrolysis of cellulose, with a strong binding force and good compressibility.

            It is also known as a “dry binder”, and it can be used for direct compression of powder. When the tablet contains more than 20% microcrystalline cellulose, the disintegration is better.

            Sugar-Alcohols

            Sugar Alcohols -photo credits: kaynutrition

            Sugar Alcohols: Mannitol and Sorbitol are in the form of granules or powders.

            It is endothermic when dissolved in the mouth. Therefore, it has a cool feeling when you take it, and at the same time, it has a certain sweetness, and there is no gritty feeling in the mouth.

            With good compressibility, it is more suitable for the preparation of chewable tablets.

            But the price is slightly more expensive, and it is often used in conjunction with sucrose.

            • Excipients for Capsules:

            ① Main Types of Excipients for Capsules:

            pregelatinized-starch

            Pregelatinized Starch -photo credits: smscor

            Pregelatinized Starch 1500: Pregelatinized starch is to break the starch granules partially or completely by chemical method or mechanical method so that the starch has fluidity and direct compressibility.

            This material is specially used for capsule filling.

            oil

            Oily Carrier -photo credits: goodhousekeeping

            Oily Carrier: Including soybean oil, castor oil, medium chain fatty acid, etc.

            • Excipients for Tablets:

            Quality requirements for tablet excipients: Tablet excipients must have high chemical stability and not have any physicochemical reaction with the main drug.

            It must be harmless to the human body, with no adverse reactions. The main efficacy and assays were not affected.

            ① Main Types of Excipients for Tablets:

            Common Diluents and Absorbents For Tablets:

            Powdered-Sugar

            Powdered Sugar -photo credits: savoryexperiments

            Powdered Sugar: It refers to the powder of crystalline sucrose dried and crushed at low temperatures.

            Its advantage lies in its strong adhesion. It can be used to increase the hardness of the tablet and make the surface of the tablet smooth and beautiful.

            It has strong hygroscopicity, so it is not suitable for acid-base drugs. It is often used in conjunction with dextrin and starch.

            dextrin

            Dextrin -photo credits: inoxia

            Dextrin: An intermediate product of starch hydrolysis. It is easily soluble in hot water, and dextrin is a weakly acidic viscous solution, but insoluble in ethanol.

            Dextrin amount should be less, and it is advisable to combine it with powdered sugar. Dextrin will affect the disintegration and the content of the main drug.

            Inorganic-Salts

            Inorganic Salts -photo credits: vragroindustries

            Inorganic Salts: These mainly include some inorganic calcium salts, such as calcium sulfate, calcium hydrogen phosphate, medicinal calcium carbonate, as well as magnesium oxide, aluminum hydroxide gel powder, etc.

            The general dosage is about 10%.

            wetting-agent

            Wetting Agent -photo credits: corrosionpedia

            Wetting Agent and Adhesive: The selection of wetting agent and adhesive must be appropriate, and the viscosity must be appropriate.

            Not only the drug can be made into granules. When the drug is pressed into tablets, the appearance of the tablets should be smooth and the disintegration degree should be qualified.

            Adhesive

            Adhesive -photo credits: azonano

            Wetting Agent: It is non-viscous by itself but can induce the viscosity of the material to be granulated, so as to achieve the purpose of granulation and tableting.

            Adhesive: It refers to non-sticky or insufficiently sticky materials to give stickiness. Thereby making the material agglomerate into granules of auxiliary materials.

            Common Wetting Agent and Adhesive For Tablets:

            Distilled-Water

            Distilled Water

            Distilled Water: It refers to pure water such as distilled water or deionized water. Water is the most commonly used humectant in tablet preparation. Colorless, odorless, tasteless liquid.

            Ethanol

            Ethanol -photo credits: ethanol

            Ethanol: It can be used for drugs that are easily decomposed in contact with water. It can also be used for drugs that are too viscous in water.

            The viscosity produced after wetting decreases with increasing ethanol concentration. Therefore, the concentration of alcohol depends on the nature of the raw and auxiliary materials, generally 30%-70%.

            Starch-Syrup

            Starch Syrup -photo credits: cassavaindia

            Starch Syrup: Starch syrup is the most commonly used adhesive in tablets. The concentration of 8%-15% is commonly used, and 10% starch slurry is the most commonly used.

            Disintegrant

            Disintegrant -photo credits: pharmaexcipients

            Disintegrant: Disintegrants are excipients that rapidly disintegrate tablets into fine particles in gastrointestinal fluids.

            Except for sustained-release tablets and some special-purpose tablets (such as buccal tablets, chewable tablets, sublingual tablets, and implantable tablets), disintegrants should be added to general tablets.

            Common Disintegrants For Tablets:

            Sodium Hydroxymethyl Starch: It is a white amorphous powder with a degree of substitution of 0.3-0.4.

            Effervescent-Disintegrant

            Effervescent Disintegrant -photo credits: pharmaexcipients

            Effervescent Disintegrant: It is a special disintegrant specially used for effervescent tablets.

            Surfactant: It is a kind of disintegration aid that can increase the wettability of hydrophobic or poorly soluble drugs.

            Tablet-Drug-Pills

            Tablet Drug Pills -photo credits: pngitem

            Lubricant: A substance that reduces the friction between the tablet and the walls of the die hole. To ensure the smooth progress of the tableting operation and the smooth surface of the tablet.

            Common Lubricants For Tablets:

            Micronized-Silica-Gel

            Micronized Silica Gel -photo credits: calpaclab

            Micronized Silica Gel: Excellent tablet glidant.

            Talc-powder

            Talc -photo credits: alpapowder

            Talc: Mainly used as a glidant. It can fill up the depressions on the surface of the particles and reduce the roughness of the surface.

            Hydrogenated-Vegetable-Oil

            Hydrogenated Vegetable Oil -photo credits: rxlist

            Hydrogenated Vegetable Oil: This product is prepared by spray drying method and is a lubricant with good lubricity.

            The types of Excipients for capsules and tablets can be a little more complicated. But do not worry about this. All Excipients are safe and reliable.

            4. What Are the Capsule Shells and Coating Materials Made of Capsules and Tablets?

            • Capsule Shells

            Capsule shells are mainly used in the medicine and pharmaceutical industries.

            Medical hollow capsules are mainly used to hold solid medicines, such as self-made powders, health care products, pharmaceuticals, etc.

            capsules-with-powders

            Capsules with Powders -photo credits: healingpharma

            The capsule shell solves the insufficiency of difficult entrance and poor taste for users, and truly solves the problem that good medicines are no longer bitter.

            gelatin-for-capusles

            Gelatin for Capsules -photo credits: outsourcing-pharma

            The hollow capsule shell is made of gelatin. Gelatin is a water-soluble protein extracted from collagen. After the gelatin film is dried and hardened, the capsules can be synthesized. Then you can remove it from the mold.

            The hollow capsule shell is made of starch. Hydroxypropyl starch capsules are made from hydroxypropyl starch.

            It does not need to add additional additives and is a natural, healthy, and green material. Moreover, the source of starch is simple and cheap, and it is considered to be the most potential substitute for capsule raw materials.

            Capsule shells can be made in different colors to distinguish functions and models. It is convenient for you to take.

            colored-capsules

            Colored Capsules -photo credits: capsulcn

            There are many types of edible gelatin. Capsule shells are made from pharmaceutical-grade gelatin that must meet stringent requirements for use in pharmaceutical products.

            • Tablet Coatings

            Coated tablets include sugarcoated tablets, film-coated tablets, and enteric-coated tablets.

            sugar coated tablets

            Sugar Coated and Film Coated Tablets -photo credits: slideplayer

            Sugar-coated tablets refer to tablets that are mainly coated with sugar as a coating material.

            Film-coated tablets refer to tablets coated with films of polymer materials.

            Enteric-coated tablets (enteric-coated tablets) refer to tablets with a coating layer that is insoluble in gastric juice but soluble in intestinal juice.

            Enteric-Coating

            Enteric-coated tablets -photo credits: pharmapproach

            The purpose is to prevent the drug from being destroyed in gastric juice and the irritation of the drug to the stomach.

            5. Why Are Medicines Made into Capsules or Tablets?

            In addition to capsules and tablets, medicines also include granules, solutions, and ointments.  Next you will understand why some medicines are made into capsules and tablets.

            Capsules-Vs-Tablets

            Capsules Vs Tablets- photo credits: aor

            Reasons for Capsules:

            Some medicines are bitter, and taking them into capsules will save you from suffering.

            Some medicines are mixed with a variety of powders or viscous liquids, and if you don’t need them much at one time, then it will be convenient for you to take them if medicines are filled into capsules.

            Reducing the waste of medicine in the mouth and allowing the medicine to be fully absorbed in the stomach.

            capsules2

            Capsules- photo credits: zaxisinc

            Reasons for Tablets:

            The measurement is accurate, and the difference in drug content in the tablet is small.

            It’s easy for you to carry, transport, and take with stable quality.

            With mechanized production, large output, and low cost, it’s easy for you to achieve hygiene standards.

            tablets2

            Tablets- photo credits:pharmaceuticalmanufacturer

            Some medicines can only be made in capsule form, such as oil-based medicines. Some medicines can only be made in tablet form.

             6. What Are the Differences Between Capsules and Tablets?

            The differences between capsules and tablets, in addition to appearance, content, production methods, and their respective advantages are different.

            dosage-form-1

            • Different Forms

            Capsules are usually capsule shells containing some powder, granular, or oil medicines, while tablet medicines are ordinary medicines without special packaging.

            oil-capsules

            Oil Capsules -photo credits: consumerlab

            • Advantages of Capsules

            One of the advantages of capsules is the solid dosage form of liquid medicines, that is, medicines with high oil content or liquid medicines that are difficult to be made into tablets are made into soft capsules, which have the characteristics of convenient use and clear dosage.

            empty-capsules

            Empty Capsules -photo credits: medgadget

            The hollow capsules used to encapsulate drug particles are a kind of special pharmaceutical excipients, which are equivalent to containers for medicines.

            Although the hollow capsule itself has no curative effect, it is beneficial to improve the stability of pharmaceutical preparations and help the fixed-point release of the main drug components.

            oil-capsules-2

            Oil Capsules -photo credits: speedrangespices

            At the same time, it can cover up the unpleasant taste of the drug.

            After oral administration, the capsule will wrap the medicine and enter the human digestive system together, and will eventually be absorbed by the human body, so the quality and safety of the capsule are also directly related to the quality of the medicine.

            oral-administration

            Oral Administration of Medication -photo credits: nursecepts

            Capsules have the advantage of being easier to swallow and faster delivery time than tablets.

            While tablets are less expensive than capsules, capsules are capable of mixing more sensitive medications because the container is an important oxygen barrier.

            • Disadvantages of Capsules

            If the contents of the capsule are bulky, the capsule will be larger. It also has a short shelf life.

            • Advantages of Tablets

            The dissolution rate and bioavailability of tablets are better than capsules.

            The quality is stable.

            Tablets are dry solids, and some drugs that are susceptible to oxidative deterioration and deliquescence can be protected by coatings. Therefore, light, air, moisture, etc. have less influence on it.

            sunlight-to-medications

            Sunlight to Medications -photo credits: everydayhealth

            The body is easy to digest and absorb for you.

            • Disadvantages of Tablets

            Tablets have weaker dissolution and consumers have more concerns about those than capsules.

            Tablets are cheaper and easier to dispense a dose, but they don’t release the drug into your system as quickly as capsules.

            • Different Medicinal Properties

            The particles in the capsule may irritate the esophagus and gastric mucosa and may also be inhaled into the trachea, so it needs to be loaded into the capsule to determine the stability of the medicinal properties and reduce damage to body organs.

            Tablets are usually prepared as solid preparations that can be taken directly with water, which can reduce damage to gastrointestinal tissue.

            taking-tablets-with-water

            Taking Tablets with Water -photo credits: medcline

            • Different Efficacy

            Capsules and tablets are both taken with warm water. Remember, they may be directly digested and absorbed in the mouth, which may lead to loss of efficacy.

            tablets-taking

            Tablets Taking -photo credits: pharmaceuticalmanufacturer

            However, capsule substances can usually reduce the damage to gastric mucosal stimulation, and need to enter the gastrointestinal tract before they can be dissolved and absorbed, and directly exert better efficacy.

            • Preparation Technology

            The capsule preparation process is relatively simple, mainly filling the drug in the capsule shell, which is mostly made of gelatin, so the capsule can be quickly dispersed, dissolved, and absorbed in the gastrointestinal tract.

            The tablet is compressed and formed under the impact of mechanical pressure, and there are many excipients in the tablet, which affect the dissolution and absorption of the main drug.

            Drug-Preparation

            Drug Preparation -photo credits: healthline

            Therefore, capsules of the same drug will work faster than tablets, not that tablets do not work.

            After knowing so much about the differences between capsules and tablets, you will be better able to make better choices for your needs in the future.

            7. What Is the Absorption Rate of Capsules and Tablets?

            When medicines are consumed by you, they are first dissolved and absorbed. Some capsules and tablets will dissolve in your stomach first. Some capsules and tablets will dissolve in your intestines. However, their absorption rates are different whether in your stomach or in your intestines.

            From the point of view of absorption speed:

            Drug-Absorption-and-Bioavailability

            Drug-Absorption-and-Bioavailability -photo credits: basicmedicalkey

            Solid preparations such as capsules and tablets are mainly taken orally.

            After administration, the drug needs to be dissolved and then absorbed through the gastrointestinal epithelial cell membrane into the blood circulation to play its therapeutic role.

            Oral-Administration-of-Drugs

            Oral Administration of Drugs -photo credits: pharmapproach

            Oral preparations absorbed rates are generally in the order of capsules > tablets.

            In addition, the drug in the capsule is filled in the capsule shell in the state of powder or granules, which is different from the tablet and does not need to undergo a process such as mechanical extrusion, so the capsule generally takes effect faster than the tablet.

            From the point of view of disintegration time:

            Disintegration-and-Dissolution

            Disintegration and Dissolution -photo credits: frontiersin

            Hard capsules can be completely disintegrated within 30min; soft capsules and enteric-coated capsules can be completely disintegrated within 1h.

            The ordinary tablet disintegration time limit is 15min;

            Dispersible tablet, the soluble tablet is 3min; the sublingual tablet, the effervescent tablet is 5min; the film-coated tablet is 30min;

            Extract tablet, sugar-coated tablet, and enteric-coated tablet is 1h.

            Dissolution-and-disintegration

            Dissolution and disintegration -photo credits: researchgate

            All in all, capsules are prepared into powders, granules, small tablets or pellets, etc., and then filled in the capsule shell. Compared with tablets, the production cost is relatively high.

            For budget considerations, the generic pharmaceutical company will prefer tablets over capsules.

            In general, the absorption rate of capsules is much better than that of tablets. However, tablets are cheaper.

            8. What Are the Characteristics of Capsules and Tablets?

            There are significant differences between capsules and tablets in terms of odor, absorption, and drug release.

            • Odor

            Capsules: They can mask the bad smell of medicine and improve the stability of medicine.

            capsules-3

            Capsules -photo credits: pharmaceuticalmanufacturer

            The medicine is packed in a capsule shell, which can be isolated from the outside to avoid the influence of light, air, and moisture, and has a certain masking protection and stabilization effect on the medicines with bad odor and instability.

            tablet-coating

            Tablet Coating -photo credits: pharma knowledge

            Tablets: During the tablet production process, there is also a coating added to the tablets. The coatings are divided into sugar coatings or film coatings.

            The sugar coating of the tablet can mask the bitter taste of the tablet; the film coating can mask the bad smell of the tablet and make it easier for you to take.

            film-coating

            Film Coating -photo credits: pharmapproach

            • Absorption

            Capsules: They can make the drug work quickly in the body.

            body-absorption

            Body Absorption -photo credits: youtube

            Drugs are filled into capsules in powder or granular form. Compared with tablets and pills, there is no influence of mechanical pressure during preparation, and it can be rapidly dispersed, dissolved, and absorbed in the gastrointestinal tract.

            Tablets: Tablets are solid preparations in the form of flakes or special-shaped flakes, which are uniformly mixed with drugs and excipients and compressed.

            excipients

            Excipients -photo credits: innovationcompounding

            Because a number of excipients are added to the tablets, and after compression molding, the dissolution rate of tablets is slower than that of powder and capsules, which sometimes affects their bioavailability.

            • Drug Release

            Capsules: It can delay or localize drug release.

            The medicines are made into granules or pellets, and suitable coating materials are selected according to your needs, and then packed into capsules, so that the medicine has the effect of slow release and prolonged effect.

            drug-release

            Drug Release -photo credits: freepik

            Enteric-coated capsules allow the localized release of drugs in the small intestine. There are also controlled-release capsules that release the drug slowly and at a constant rate in a prescribed medium.

            Tablets: They also can delay or localize drug release.

            Because the outer layer of the tablet is sugar-coated, film-coated, or enteric-coated the medicine also has the effect of slow release and prolonged effect.

            Tablets-4

            Tablets -photo credits: goodrx

            If you cannot accept the strong taste of the medicine, then we strongly recommend the capsule form for you. If you find capsules difficult to swallow, tablets are a better choice.

            9. Why Are Capsules and Tablets Made into Different Colors and Shapes?

            If you have enough life experience, you will find that different capsules and tablets come in different shapes, colors, and sizes. And there are reasons for these differences.

            • Distinguish

            The color and shape of capsules and tablets facilitate differentiation between drug varieties or doses to ensure that drugs are not mixed up during manufacture and use.

            capsule-options

            Capsule Options -photo credits: ionlabs

            Especially for those patients who need to take more than one medication a day, it can reduce their medication errors. Especially elderly patients, often remember the appearance of the drug (color, shape), not the name.

            • Patents

            Some drug manufacturers register the appearance of their products (including size, shape, color, texture, and aroma) as patents as property rights under trademark law, known as “trade dress”.

            tablets-with-marks

            Tablets with Marks -photo credits: pharmaexcipients

            You can even identify specific drug names based on their appearance. Generic drug manufacturers are not allowed to copy the shape, color, and size of these branded drugs.

            Especially for new drugs, manufacturers try different drug names, colors, and shapes to avoid repeating other drugs.

            medication-pills-in-different-shapes

            Medication-pills in Different Shapes -photo credits: audiocardio

            Many capsule shells or the sugar coating of the tablets are marked with the relevant numbers and numbers.

            • Stability

            Different drugs have different physical and chemical properties, such as different sensitivity to light. Drugs that are unstable to light can be protected from light by using dark coatings or capsule shells.

            dark-coated-capsules

            Dark-coated Capsules -photo credits: hindustantimes

            • Flavoring Effects

            The sugar coating on the outer layer of the tablet can play a role in correcting the taste, and different colors are set for the sugar coating in order to distinguish.

            But capsule shells are generally tasteless. The capsule shell component is refined from medicinal gelatin or starch and auxiliary materials.

            • Moisture Proof

            Different drugs have different physical and chemical properties, such as different sensitivity to light. Drugs that are unstable to light can be protected from light by using dark coatings or capsule shells.

            water-proof

            Water Proof -photo credits: flamingtext

            The moisture-proof effect of the capsule shell is much better than that of the sugar coating.

            So in your daily life, what shape and color of capsules and tablets do you prefer?

            10. How Are Capsules and Tablets Made?

            Due to the large demand for drugs, most of the capsules and tablets in the world are produced by fully automatic machinery. This can not only ensure the demand for large production volumes but also improve production efficiency and production safety.

            • Capsule Filling Machine

            Capsule Filling Machine is a kind of equipment used to fill empty capsules with pharmaceutical ingredients.

            Capsule-Filling-Machine

            Capsule Filling Machine

            Almost all capsules are done by capsule filling machines. Filling machines can be divided into automatic and semi-automatic styles with high efficiency and good accuracy. The whole process is clean and hygienic.

            • Tablet Press Machine

            The tablet press machine is an automatic continuous production equipment that can press granules into round, special-shaped tablets with characters, symbols and, graphics with a diameter of not more than 13mm.

            Table-Press-Machine

            Table Press Machine 

            The models can be divided into single punch tablet press, flower basket tablet press, rotary tablet press, sub-high-speed rotary tablet press, automatic high-speed tablet press and, rotary core-spun tablet press.

            The tablet press machine has the characteristics of simple operation, convconvenience quick cleaning, especially when changing varieties, it is quick and convenient for you to clear the field.

            If you have any interests and needs on the machine, you are welcome to consult us.

            Conclusion

            Through the introduction of this article, you can learn that different medicines are optimally selected into capsules or tablets by professionals. Therefore, you don’t need to be too concerned about choosing capsules or tablets. You only need to choose different doses and different types of drugs to take according to your actual situation and your doctor’s advice. Hope this article can answer your questions and make the most correct choice for you.

            Don't forget to share this post!

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            Two Common Packaging Methods-Shrink Packaging VS Vacuum Packaging

            Two Common Packaging Methods-Shrink Packaging VS Vacuum Packaging

            As a fact,there are two common packaging methods in the market-shrink packaging and vacuum packaging,if you always go to the supermarket,maybe you will find that some products are respectively packaged by these two different packaging methods.

            But,have you really thought about the two packaging methods?Why some products are shrink packaged while others are vacuum packaged?What are the differences between them?Which one is suitable for your demand?Now please explore the answers from this article.

              Add a header to begin generating the table of contents

              1.What is shrink packaging VS vacuum packaging?

              At the first part,we need to resolve the basic problem,what is shrink packaging and what is vacuum packaging,in other words,what are the definitions of them.

              Shrink Packaging

              Shrink Packaging

              Shrink packaging is to wrap product with a plastic film which is accord with the size of it,then begin the operation of heat-sealing,under the influence of the heat,plastic film is shrinking constantly until it fit tightly to the surface of product.

              Shrink packaging originated in the mid-1960s and developed rapidly in the 1970s,it is widely used by some economically developed countries.

              Vacuum Packaging

              Vacuum Packaging

              Distinct from shrink packaging,vacuum packaging is to extract the air from the container of product,to make it under a low-oxygen condition in which microorganism can not survival and reproduce.

              The appearance of vacuum packaging is earlier than shrink packaging,it first appears in the 1940s,and after 1950s,it has developed in a fast speed.

              2.What are the effects of shrink packaging VS vacuum packaging?

              In the basic case,the purpose of shrink packaging and vacuum packaging is to storage products for longer time,and besides,they also have other effects,which are as follows:

              Effects of Shrink Packaging

              Effects of Shrink Packaging

              Moistureproof and Waterproof

              Moistureproof and Waterproof

              Because of the leakproofness of shrink packaging,you can ensure that there is no moisture inside the packaging film,therefore,shrink packaging is moistureproof and waterproof.

              Anti-pollution

              Anti-pollution

              Through shrink packaging,the products are sealed in plastic films so they will not contact with dust in the air or other environmental elements,as a result,shrink packaging achieves the function of anti-pollution.

              Avoid Shock

              Avoid Shock

              In fact,when the product is stuck, the plastic film which is wrapped around it can plays a role in buffer,protects the product to a certain degree.Moreover,if the product which is shrink packaged is a fragile object,the film can prevent splashes when the product is broken.

              Effects of Vacuum Packaging

              Effects of Vacuum Packaging

              Prevent food oxidation

              Prevent food oxidation

              Sometimes,there are some fatty foods,they contain a lot of unsaturated fatty acids,which are easy to influenced by oxygen and come to oxidation.Vacuum packaging extract the air,so it can effectively avoid food oxidation.

              Prevent Pollution

              Prevent Pollution

              The reason why vacuum packaging can prevent products from pollution is that,by using vacuum packaging,the products is wrapped in the packaging pouch and don’t touch outside environment,so possible pollution is avoided.

              Keep a Good Appearance

              Keep a Good Appearance

              The same as others,principle of this is also because vacuum packaging can keep food in a low oxygen condition,which inhibits the survival and reproduce of the microorganism,so that the food can keep in a original appearance.

              Crush Resistance

              Crush Resistance

              During the vacuum packaging,after extracting the air, there are other gases filled into packaging pouch,then the air pressure in the pouch is greater than the air pressure outside the pouch, which can effectively prevent the crushing deformation of the food and does not affect the appearance of the pouch.

              3.How many types of shrinking films and vacuum packaging pouches there are?

              In general,there are different types of shrinking films and vacuum packaging pouches,which are made of different materials and are adapted to different products.

              Shrinking Films

              Shrinking Films

              PE Film

              This kind of film is suitable for wine, cans, mineral water, all kinds of beverages, cloth and other products of the whole collection packaging,it takes advantages of flexibility and tear resistance ability.

              In addition,the PE film is hard to be damaged and the shrinking percentage of it is high.

              PVC Film

              The PVC film has features of high transparency,high glossy and high shrinking percentage.

              POF Film

              POF refers to multi-layer co-extruded polyolefin thermal shrinkage film,it has high surface gloss, good toughness, high tear strength, uniform thermal shrinkage.

              OPS Film

              OPS film is type of shrinking film which is standard to the environmental protect requirements,it has high strength, high rigidity, stable shape, and has good gloss and transparency.And the OPS film is convenient in processing,coloring and printing.

              Pet Heat-shrinkable Polyester Film

              This film is stable under normal temperature,but while the temperature up to glass transition temperature,it starts to shrink.It has many advantages,and the most special one is that there is no renaturation of it, which makes it has a certain anti-counterfeiting function.

              Vacuum Packaging Pouches

              Vacuum Packaging Pouches

              Aluminum Foil Vacuum Pouch

              The material of this vacuum pouch is generally PET/AL/CPE or PET/NY/AL/CPE,This product has good performances such as anti-static, oxygen, shielding, moisture-proof, shading function and excellent heat sealing.

              Aluminum foil vacuum pouch is widely used in food, electronics, chemical and other industries. Because the raw material of aluminum foil itself is expensive, the cost of vacuum will be relatively high.

              Nylon Co-extrusion Vacuum Pouch

              Nylon co-extrusion vacuum pouch is made of PA, EVOH and PE, PP, TIE and other resins.It has the characteristics of pollution-free, high barrier,low cost, small capacity ratio, high strength, flexible structure and so on,and it makes the production process of food packaging materials realize pollution-free.

              Nylon Composite Vacuum Pouch

              The material of nylon composite vacuum pouch is similar to nylon co-extrusion vacuum pouch,the difference between them is the technology,the composite pouch is made up of multiple layers of materials.

              PE Vacuum Pouch

              PE vacuum pouch is the most widely used vacuum pouch in the market because the price is cheap,that is,high cost performance.But,it has disadvantages of high breathability and low leakproofness,as a result,it’s easier to be broken.

              4.What are the pros and cons of shrink packaging VS vacuum packaging?

              Certainly,nothing in the world is perfect,both the two packaging methods have their own pros and cons,which will be explained in detail to the below.

              Pros of Shrink Packaging

              Pros of Shrink Packaging

              Adaptable

              As is mentioned above,shrink packaging to heat the film which is cover around the product,then it is wrapped tightly to the products,so that it is adapted to products of various shapes and sizes.

              Transparency

              The film which is around the product is transparent,so people can directly see the appearance of the product,which is convenient for purchase.

              Stable

              The close and tight contact between the film and the product can increase the stability of the product,prevent it from moving position.

              Save Labor

              Both the packaging technology and packaging equipment of shrink packaging are simple,which makes it convenient for shrink packaging realizes automatically production,save the investment of labor.

              Cons of Shrink Packaging

              Cons of Shrink Packaging

              Can Not Be Recycled

              One of the cons of shrink packaging is that it is hard to recycle,as the shrink packaging is to tightly wrap the product itself,the recovery rate is relevantly reduced.

              Not suitable For Heat Sensitive Products

              If there are some heat sensitive products,shrink packaging is not appropriate for them.So,in fact,shrink packaging isn’t suitable for all kinds of products.

              Energy Consumption

              In addition,the precondition of shrink packaging is heat,to reach the required temperature,there is much energy that consumed.

              Pros of Vacuum Packaging

              Pros of Vacuum Packaging

              Retain the Original Taste

              Vacuum packaging can make sure that food is sealed in packaging pouch,it will not contact with air,so it can keep the same condition as when it is packaged.As a result,the taste of food is also retained.

              Save Space

              Vacuum Packaged products are compact and organized,when you put them into your refrigerator or other places,they will not occupy too much space,in other word,vacuum packaging can save your space.

              Reduce Cost

              By the way,vacuum packaging can reduce the cost which you spend in packaging food or other products because its packaging procedure and raw material are simple.

              Convenient

              Similar to the last point,the whole operation process of vacuum packaging is more simple than shrink packaging,it doesn’t have so many complex procedure,so vacuum packaging is convenient.

              Cons of Vacuum Packaging

              Cons of Vacuum Packaging

              Not Environmental Friendly

              Generally,vacuum packaging uses disposable packaging pouches,which are unfriendly to the natural environment.

              Easy to be Affected by Temperature

              Although vacuum packaging can lengthen the shelf life of food,it often thanks to the help of refrigerator,if food is exposed to the high temperature condition,it still be affected.

              Not Adapt to Liquid

              There are a few kinds of liquid such as beverage and milk can be vacuum packaged,but when it comes to soup or congee,it seems not so convenient to operate.

              5.What is the application range of shrink packaging VS vacuum packaging?

              Even if both shrink packaging and vacuum packaging are suitable for many fields,they also have their own applications.

              Application Range of Shrink Packaging

              Application Range of Shrink Packaging

              Food Industry

              Food Industry

              Shrink packaging is always used to package food,you will find shrink packaged food in supermarket,fruit store,bread store and so on.

              Beverage Industry

              Beverage Industry

              The application range of shrink packaging in beverage industry is also wide,shrink packaging can make the packaging film fit the beverage product perfectly,so it is widely used in beverage industry.

              Medicine Industry

              Medicine Industry

              Furthermore,shrink packaging is also used in pharmaceutical industry,the outside package films of medicine bottles and medicine cases are shrink packaged.

              Commodity Industry

              Commodity Industry

              Actually,shrink packaging is also used in commodity industry,such as shampoo,shower gel,facial cleanser,toothpaste, detergents and so many other commodities.

              Stationery Industry

              Stationery Industry

              And,stationery can also be shrink packaged,for instance,look at the picture,the notebook uses shrink packaging.

              Express Transportation Industry

              Express Transportation Industry

              If you always shop online,this is not strange to you,sometimes,the carton package that you receive will also have a shrink film on the outside,this can reduce some shock to the cartons.

              Cosmetic Industry

              Cosmetic Industry

              Maybe ladies are not unfamiliar with this,generally,cosmetic or skin care products all have a layer of plastic film packaging to cover their packaging cases.

              Application Range of Vacuum Packaging

              Application Range of Vacuum Packaging

              Food Industry

              Food Industry-1

              The most basic application of vacuum packaging is the food field,you can say that it is mostly widely used in this industry.Vacuum packaging is used to pack meat,vegetables,fruit,snacks,etc.

              Medicine Industry

              Medicine Industry-1

              Vacuum packaging is also widely used in medicine industry,its function is to protect drugs from environmental affects,keep the property of drugs and lengthen the shelf life of medicines.

              Electronic Component Industry

              Electronic Component Industry

              Vacuum packaging applied in electronic components industry,to prevent the components from being damaged by statics.

              The all above is the main applications of shrink packaging and vacuum packaging,of course that these are not the whole application range,the applications of shrink packaging and vacuum packaging is large more common than you can image.

              6.What is the working principle of shrink packaging VS vacuum packaging?

              After reading the all above content,I believe that you have a general understand of the two packaging methods,the next part is to tell you the working principle of them.

              Working Principle of Shrink Packaging

              Working-Principle-of-Shrink-Packaging

              In detail,the working principle of shrink packaging is that,heating the shrinking film at a high temperature, the irregular arrangement of atoms has undergone drastic changes.

              Then under the use of infrared radiation light, plastic molecules move again, the arrangement changes, so that through atomic rearrangement, resulting in a large reduction of the area of the film.

              In this way, it can more closely fit the finished products to be packaged and processed by the manufacturer, that is the working principle of shrink packaging.

              Working Principle of Vacuum Packaging

              Working Principle of Vacuum Packaging

              The working principle of vacuum packaging is simple,it solves the problem from the origin.At first,you need to consider,why does food go bad?The chief culprit is microorganism,it is because of the survival of microorganism that the food would be mildewed,however,what if microorganism disappears?

              Vacuum packaging achieves this,the survival of microorganism depends on oxygen,so we extract the oxygen of the packaging pouch,means that the microorganism loose its survival condition,it can not survive and multiply,so the function of vacuum packaging is realized.

              7.What is the technologicalprocess of shrink packaging VS vacuum packaging?

              Besides the working principles,you also need to know the technological process of shrink packaging and vacuum packaging,that is,how does a shrink package or vacuum package create.

              Technological Process of Shrink Packaging

              Technological Process of Shrink Packaging

              There are two types of shrink packaging method:manual shrink packaging and mechanical shrink packaging.

              If you choose manual shrink packaging,you need to wrap the product with film by hand,and then use heater blower gun to blow hot air on the product to complete the shrink packaging process,but this method consumes too much time and energy,so it just suitable for family needs.

              On the contrary,the mechanical shrink packaging is to assist the help of shrink packing machines,process of this shrink packaging method is also simple,just divided to two steps:wrap in advance and heat shrink.

              The first step,you need to wrap the products with plastic film,and leave the necessary seam for the heat shrink step.And then is the next step,put the wrapped products on the heat shrinking equipment,when the heating starts,the film begins to shrink until it closely fit the product.

              Technological Process of Vacuum Packaging

              Technological Process of Vacuum Packaging

              Vacuum packaging needs to use vacuum packaging machines,although there are many types of vacuum packaging machines,their working process is similar.The whole packaging process can be divided into three parts:extracting out air,filling into other gases,hot-sealing.

              At the beginning,put product into the chamber of vacuum packaging machine,then the machine start work,extract the air of the packaging pouch until the vacuum index in the pouch is up to requirement.

              After this step,the machine fills other gases such as nitrogen, carbon dioxide, rare gas and other single gas or a mixture of two or three gases into the packaging pouch,to guarantee that the pouch is under the positive pressure,which makes the product hard to be damaged.

              The final step is hot-sealing,the chamber inflates and the hot pressure frame presses the mouth of packaging pouch to complete the hot-sealing operation.Until now,vacuum packaging process is finished.

              8.What are the similarities of shrink Packaging VS vacuum packaging?

              Even though shrink packaging and vacuum packaging are two different type of packaging methods,they also have some similarities,which are to the below:

              similarities

              Transparency

              In common,either shrink packaging or vacuum packaging uses transparent films or pouches to package products,this is one of their similarities.

              Heat-sealing

              During the packaging process,both shrink packaging and vacuum packaging have a heat-sealing step to ensure the products are sealed into the package.

              Neat Packaged Appearances

              Moreover,products which are shrink packaged or vacuum packaged all kept in a good and neat appearance,they looked compact,clean,exquisite and beautiful.

              Widely Used in Food Packaging

              The most similar point of shrink packaging and vacuum packaging is that both of them are widely used in food packaging field because they can make food keep fresh.

              9.What are the differences between shrink packaging and vacuum packaging?

              Certainly,when there are similarities,there are differences,now lets start to explore the differences between shrink packaging and vacuum packaging.

              differences

              Thickness of Packaging Material

              As is known,the packaging material of shrink packaging is plastic film while vacuum packaging uses packaging pouch,in many cases,the packaging pouch maybe a little thicker than plastic film.

              Packaging Machine

              It is mentioned a little bit in the previous article that the two packaging methods all have their own packaging machines:shrink packing machine and vacuum packaging machine,the two types of packaging machines have different function and working process.

              Presence of Oxygen

              The most essential difference is the presence of oxygen,shrink packaging uses high temperature to realize heat-sealing,it doesn’t affect by whether there is air,on the contrast,vacuum packaging needs low oxygen,it has a high requirement of vacuum.

              That is the most obvious distinction of shrink packaging and vacuum packaging.

              10.Which one is better-shrink packaging or vacuum packaging?

              After reading all above text,you may find that the shrink packaging and vacuum packaging have their own advantages and disadvantages separately,you can not absolutely say which of them is better,how about just say which one is better in specific situations?

              shrink packaging or vacuum packaging

              When you need to pack liquid product,it is better to put the product in proper container and use shrink packaging cause vacuum packaging isn’t suitable for all kinds of liquid products.

              When you need to pack products which is in a large size,such as furnitures,cartons,or even larger objects,it seems hard to find packaging pouches in such a large size,in this case,shrink packaging is a better choice.

              If you need to pack products which are sensitive to high temperature,choose vacuum packaging is better,the reason is that the process of shrink packaging is in a high-temperature condition,may cause damage to this type of products.

              shrink packaging or vacuum packaging-1

              And there are some products which will release toxic substances when they are under high temperature,it is obviously you can not use shrink packaging to pack them,vacuum packaging is better in this situation.

              Of course that there are many other situations,you need to consider the real condition,choose more proper one of the shrink packaging and vacuum packaging.

              Conclusion

              Totally speaking,both shrink packaging and vacuum packaging are useful and convenient for your daily life,you can choose each of them according to your actual requirement.After reading this article,if you still have some confusions,welcome to contact us.

              Don't forget to share this post!

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              Multifunctional-Pulverizer

              Multifunctional Pulverizer: The Complete Buying Guide in 2024

              Multifunctional Pulverizer: The Complete Buying Guide in 2024

              A multifunctional pulverizer is a machine that uses to pulverize large-sized materials into the desired size items and this process of grinding is called pulverization. During pulverization through this equipment, an external force has been applied to crush the materials.

              In the year 2023, the multifunctional pulverizer has numerous applications in different industries including agriculture, food industry, manufacturing industries, landscaping, pharmaceutical industries, printing, recycling, etc. This can be used for all kinds of materials either it is wet or dry. Before buying it, several questions arise in our mind related to its proper functioning and based on its cost. This article would be helpful to resolve queries that arise during buying of a multifunctional pulverizer, here we discuss.

                Add a header to begin generating the table of contents

                1.What is Multifunctional Pulverizer?

                Multifunctional-Pulverizer

                multifunctional pulverizer is a machine used to crush sawdust, waste materials from the furniture factory, wood chips, the cotton stalk, cornstalk, the beanpole, the peanut shell, wheat straw, and others. It is also called slimmer, it has various advantages as it can be used for simple material, although its operational principle is also stable, and have a good pulverizer effect. After pulverization, the crushed materials can easily be released from the crushing compartment of the multifunctional pulverizer.

                During pulverization, the external forces exerted on materials, include:

                Multifunctional-Pulverizer-1

                Shearing

                The shearing is suitable for crushing fibrous, tough materials and large stones, it has applications in coarse crushing and crushing.

                Impacting

                The impacting is mainly suitable for crushing brittle materials and it is usually used in crushing work.

                Rolling

                The rolling is used mainly for each type of material and is applied for high-fineness and ultra-fine pulverization.

                Grinding

                The grinding is mainly for ultra-fine and for super-large pulverization machines, which can be further pulverized.

                Nevertheless, in the real crushing method, many external forces are applied at the same time. These machines are mainly customized based on high-end crushers.

                2.What are the Different Types of Multifunctional Pulverizers Available on the Market?

                In fact,the multifunctional pulverizers can be divided into four main types,which include tabletop pulverizer machine,portable pulverizer machine,multipurpose dry and wet pulverizer and industrial pulverizer.

                Tabletop Pulverizer Machine

                Tabletop-Pulverizer-Machine

                Tabletop pulverizer machine,as the name implies,it is designed compact and small enough to be put on tabletop,very convenient to carry and operate.It always be used to grind products such as rice,wheat,chop,millet, pepper and so on.

                The working principle of this type of pulverizer is quite simple,the materials are feed into the machine through the hopper,and then be delivered into the chamber,in the chamber,the materials are repeatedly beaten by the hammer until they become smaller particles or powder.

                Portable Pulverizer Machine

                Portable-Pulverizer-Machine

                Portable pulverizer machine is used to pulverize materials which is sticky,it is widely used in pharmaceutical,chemical,food industries,etc.

                The working principle of portable pulverizer machine is friction between different gear discs,the machine is equipped with a moveable gear disc and a fixed gear disc.Once the machine begins working,the two gear discs impact and rub with each other,under the pressure and friction,the materials are pulverized.

                Multipurpose Dry and Wet Pulverizer

                Multipurpose-Dry-and-Wet-Pulverizer

                This type of pulverizer machine is the most universal,it can work in a high speed,constantly grind,crush or pulverize materials,whether the materials are wet or dry.It can be used to pulverize a variety of materials such as food,spice,sauce,poultry feed and others.
                The working principle of multipurpose dry and wet pulverizer is similar to that of portable pulverizer machine,they both take use of friction of different gear discs to pulverize materials,the difference is that the multipurpose one can pulverize more types of materials in a higher speed.

                Industrial Pulverizer

                Industrial-Pulverizer

                The industrial pulverizer,is the most large one among the four types of multifunctional pulverizer,it is used for industrial applications.This machine is suitable for minerals, chemicals, spices, grains, herbs,etc.And its production capacity is excellent,it can pulverize a large amount of materials one time.

                The working principle of industrial pulverizer is that,the materials are feed into the machine from the feed hopper,and then flow to the chamber,and after that,the hammer will constantly hit the materials to pulverize them.

                3.What are the Differences between Grinder and Pulverizer?

                In a certain degree,the grinder and pulverizer have common function,although the two types of machine have some similarities,they also have many differences,in this part,you will figure out the differences between them and have a deeper knowledge.

                Grinder-and-Pulverizer

                • In terms of the working principle,the grinder is to grind materials to small pieces by its grinding table,through constant grinding,the machine can reach its final purpose;As for the pulverizer,it is equipped with high speed rotating disc and knife,through the quick rotation of the rotating disc,the materials are constantly cut and hit,then becomes small particles or powder.
                • In terms of production capacity,the pulverizer has higher production capacity than the grinder because its speed is faster than that of grinder.
                • As for the effect,the grinder can grind materials to fine powder,the fineness of the materials which are processed by grinders is higher than the materials crushed by pulverizers.
                • And,the pulverizers are more versatile than grinders,pulverizers can crush more types of materials than grinders.

                4.What is the Working Principle of the Multifunctional Pulverizer?

                Multifunctional-Pulverizer-2

                The working principle of a multifunctional pulverizer is quite easy and simple. It has a high-speed rotatable disc. Once the materials that are going to be pulverized from the multifunctional pulverizer are impacted it becomes rubbed by the discs and becomes grinds into small pieces. Then the ground materials that form, are exerted from the grinding chamber directly through the outlet of the multifunctional pulverizer components. In most cases, for the collection of ground materials, a cloth bag is used. Moreover, the fineness of the pulverized materials can be controlled by changing the screen.

                5.What are the Components of a Multifunctional Pulverizer?

                Multifunctional-Pulverizer-3

                A multifunctional pulverizer consists of  motor,  feeding bin,  body cover,  principal axis,  high speed rotating disc, knife,grinder chamber, foot pad,discharge port,mesh screen and fan

                Feed Bin

                The feed bin is an entrance of materials which need to be crushed by the machine,the function of this part is to feed materials.

                Motor

                The purpose of motor is to provide motivation to the machine,let the machine work normally.

                Grinder Chamber

                This is the space where materials are crushed into granule or powder.

                High Speed Rotating Disc

                The high speed rotating disc is one of the most vital components of  multifunctional pulverizer,the function of this part is to crush materials,when the disc begin working,it is rotating in a quite high speed,which is enough to crush the materials.

                Knife

                The purpose of knife is the same as that of high speed rotating disc,it is to sharp enough to crush the materials.

                Discharge Port

                There is a feed bin,so there is a discharge port,the feed bin plays a role in feeding materials,so the discharge port plays a role in discharging processed materials,it is an outlet of granule of powder.

                Mesh Screen

                Mesh screen is to eliminate the substandard granule or powder,to ensure the materials which are discharged reach the requirement.

                Fan

                The fan is also can not be ignored,it is used to discharge the dust or waste powder which is produced in the working process of this machine.

                6.What are the Advantages of Multifunctional Pulverizer?

                As a practical and convenient device which is widely used in all kinds of industries,the multifunctional pulverizer has a lot of advantages,which will be explained  to the below:

                Simple and Stable Structure

                Simple-and-Stable-Structure

                The components of multifunctional pulverizer has been introduced in the last part,and you can see that the components of this machine are less than many other machines,in other words,it has a simple structure.

                Even than the structure is quite simple,the machine is made of high quality stainless steel materials,and it is designed reasonable,therefore,the structure of multifunctional pulverizer is also very stable.

                Easy to Use

                Easy-to-Use

                Because of its simple structure and easy to understand working principle,the machine is user friendly,it is easy to use by anyone even if without professional training.You just need to put original materials which need to be crushed into the machine,and then turn on  the machine.

                Perfect Grinding Effect

                The machine is equipped with high speed rotating disc and sharp knife,when it begins working,the rotating disc can grind the  materials into fine granules or powder,it’s all according to your requirement.In a word,the machine has perfect grinding effect,which can largely help you.

                Save Space

                Save-Space 

                Generally speaking,the multifunctional pulverizers are design compact,the size of them will not be to large,as a result,you can simply put a multifunctional pulverizer in your workshop,even though you don’t have a workshop,you can put the machine in your home,it will not occupy too much space.

                Universal

                The multifunctional pulverizer is universal,it can be used to crush wood chip,food,waste materials,wheat straw,cotton stalk,peanut shell and many other materials,or you can say,once you have demand to crush something,the machine can perfectly help you.

                7.What are the Industrial applications of Multifunctional pulverizers?

                The multifunctional pulverizer are widely used in different industries because of its simple operation and outstanding performance,these applications are as follows:

                Food Processing Industry

                Food-Processing-Industry

                In food processing industry,there are quantities of demands of crushing,for example,meat,meat always need to be crushed into minced meat,which is convenient to be processed to other products.And besides meat,there are also many other food materials need to be crushed then be produced,therefore,multifunctional pulverizer is in need of food processing industry.

                Pharmaceutical Industry

                Pharmaceutical-Industry-3

                In pharmaceutical,there is also a demand for multifunctional pulverizer,no matter capsules or tablets,the production process of them can not lack drug powder,but the drugs,in particular,the herbs,they are not born in powder state.How can you make these drugs into powder?Of course that you need the help of multifunctional pulverizer,so this machine is applied in pharmaceutical industry.

                Chemical Industry

                Chemical-Industry-4

                As a matter of fact,chemical industry,from small laboratory to large chemical factories,they also have a need to crush materials,to crush their materials in a high speed,the best choice is the multifunctional pulverizer because this machine is versatile,it can be used to crush various materials.

                Agriculture Industry 

                Agriculture-Industry-1

                As is mentioned,the multifunctional pulverizer can be used to crush wheat stalk and other crop stalks,in the agriculture industry,there are many crop stalks need to be dealt,but the farmers can not simply burn these stalks since it will cause environmental pollution,so the best method to deal with these stalks is to use multifunctional pulverizer to crush them.

                Building Industry

                Building-Industry

                In building industry,there will be much waste materials every day,to deliver these materials,will consume too much manpower and material resources,so the industry choose to use multifunctional pulverizer to crush these waste materials,which is more convenient for the workers.

                Metallurgy Industry

                Metallurgy-Industry

                As is less known that,the multifunctional pulverizer also plays a role in metallurgy industry,it can crush metal and make them easier to be processed in the next technology process.

                8.How to Operate a Multifunctional Pulverizer?

                Multifunctional pulverizers are widely applied in a large range of industries,one of the reason why it is common in so many industries is that this machine is easy to operate,next you will learn how to operate this machine.

                operate-this-machine

                • Before turning on the power supply,check the components of the machine,make sure that they are complete and clean,if there are dust on the machine,you need to clean it on time.
                • If the components are normal,now you can turn on the power supply,and wait for two to three minutes for the machine to run,check whether the machine can work normally,and check whether there are noise during the working process.
                • When you ensure that the machine can works normally,now you need to feed materials into the machine through its feed bin.
                • When the machine is working,the operator should stay there to observe the working process of the machine,to prevent from accidents.
                • When the crushing process is finished,don’t turn off the machine right away,let it continue running for two to three minutes,to ensure the materials are totally discharged.
                • When you finish using this machine,don’t forget to clean the machine,don’t directly use water to wash it,just use a wet cloth to swipe the feed bin,high speed rotating disc,discharge port and other important components.
                • Pay attention to the maintenance of the machine,besides daily cleaning,remember to lubricate the machine regularly.And some components of the machine will be worn after long-time usage,you need to replace them regularly,too.

                9.What are the Cautions during the Working Process of Multifunctional Pulverizer?

                To be honest,during the operation and working process of multifunctional pulverizer,there are some cautions you need to remember,to prevent from accidents.

                Multifunctional-Pulverizer

                • During the working process of the machine,if there are noise,vibration,high temperature or other problems,you need to stop the machine and check the problems at once.
                • During the feeding step,you need to feed materials evenly,to avoid blockage,if there occurs a blockage,the operator must not put his hands into the feed bin,or he will be hurt.
                • Similar to the last point,remember to stand on the side of the machine,because if the materials are ejected,may cause hurt to the operator.
                • When you feed materials into the feed bin,please check whether there are blade or other dangerous good which are mixed into the materials,if there are,you need to take them away.
                • During the whole working process of the machine,the operator need to wear mask and work cap,tighten the sleeves to avoid injury.

                10.Problems and Technical Issues of Multifunctional Pulverizer?

                Multifunctional-Pulverizer-1-1

                The multifunctional pulverizer machine can cause some problems, which may be:

                Blockage of inlet due to excessive load:

                During the working principle of a multifunctional pulverizer machine, multiple raw materials are added simultaneously during feeding. It can cause to block the function of the multifunctional pulverizer due to its overloaded.  This problem can be solved by taking care of the loading of raw materials before the pulverization process.

                If the loaded material is too much large, then ultimately you need to stop feeding within a while otherwise the motor can be burned out. During taking care, one must check whether this machine is low-power or high-power, in the case of a lower-power machine the materials must feed slowly if it is a high-power machine then one must use the feeder for feeding raw materials.

                After pulverization, the outlet may be blocked

                Due to the long-term usage of the multifunctional pulverizer, the blade can be worn during operation. It may cause to block the outlet channel.  If this happened, so the main solution is to replace or repair the blade of the equipment in time.

                Clogging of the pulverizer

                During its operation, the air dust and air network must match the pulverizer for proper functioning. If in some cases, it blocks then the clogging of the grinder may take place. To avoid such a problem, the regular cleaning of the multifunctional pulverizer is essential.

                Type of materials

                The clogging of the machine can be possible, depending on the type of materials uses. Some materials require more water content whereas some do not require water. However, some materials are large and some so small, and as a result, clogging can take place. To avoid these issues, it is essential before buying a multifunctional pulverizer, must check its size, and whether it is compatible with your desired materials or not. So, the major solution to this problem is to replace the equipment.

                Other reasons

                During the processing of multifunctional pulverizers, there are many other reasons than those discussed above. These reasons may include blockage of screen holes, hammer wear, and blockage caused by high moisture content. To solve such a problem, it is essential for staff to properly monitor the function of the machine and to clean it regularly.

                11.How to Choose a Right Multifunctional Pulverizer?

                To choose a machine,you always need to consider many factors,think about what you really need so you can choose the most suitable machine for yourself,there are some factors you must consider before buying a multifunctional pulverizer,such as:

                Size

                Size

                Size is the most basic thing you need to consider,the size here doesn’t only refer to the size of machine,actually,you need to make it clear that what materials will you crush by a multifunctional pulverizer,the size of the materials.

                After figuring out the size of materials,you need to think about the size of feed hopper of the machine,why?The size of the feed hopper should be matched with the size of materials,or larger than the size of materials.If it not,it is quite difficult for you to put  your materials into the machine,not to mention the next process of crushing.

                Material

                Material-1

                In the last paragraph,it has mentioned that you need to consider the size of materials,and besides this,you also need to consider the property and the final required fineness of your materials.Make these things clear,will help you choose a proper multifunctional pulverizer.

                Quality of Machine

                Quality-of-Machine

                And another important point you need to consider is the quality of the machine,before choosing a multifunctional pulverizer,you need to figure out its parameters,so you can know the whether the machine has a good performance.And try your best to choose machine which is made of famous manufacturers or has good feedback.

                And,you also need to ask carefully that whether the machine confirms to all quality standards, if it does not,the machine need to be eliminated from your consideration scope.

                Production Capacity of the Machine

                Production-Capacity-of-the-Machine

                When you choose multifunctional pulverizer,you need to ask the seller about the production speed and production capacity of the machine,to make it clear that the machine is more suitable for large scale production or small scale production.After that,you can choose a machine which is more suitable for your required production scale.

                Budget

                Budget

                The last but not the least,your budget,how much money will you invest for a multifunctional pulverizer?In general,the price of the machine is proportional to the quality of it.So,it is suggest that you can choose a machine whose price is the most expensive within your budget.

                12.What is the Development Prospect of  Multifunctional Pulverizer?

                Multifunctional-Pulverizer-3

                The multifunctional pulverizer is a very useful device so it is applied in diverse of industries,and it is because the wide usage of the machine,it is attached great importance both in domestic and in international.Many famous manufacturers from various countries have innovated and developed the technology to improve the quality of multifunctional pulverizers.

                As time goes on,the technology of multifunctional pulverizers will be more mature,which will help the machine be used for more industrial applications.What’s more? in the future,the multifunctional pulverizers can be used for industries which need higher accuracy.For example,the mineral industry,if the machine can be largely used in this industry,will reduce the exploitation difficulty and cost in human labor.

                CONCLUSION

                A multifunctional pulverizer is a machine, used to pulverize large-size materials into smaller ones. The proper functioning of the machine depends on the size of the materials and its other parts. Since it has various applications, so you need to buy those machines that best fit your desired purpose. You may find “Allpack” as the best manufacturer to provide an authentic multifunctional pulverizer based on your requirement.

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                Vacuum Feeding Machine: The Complete Buying Guide in 2024

                Vacuum Feeding Machine: The Complete Buying Guide in 2024

                Are you looking for a vacuum feeding machine? Does your business confront the challenges of product waste or slow conveying? Choosing a right machine sometime becomes a little bit hardscratcher.

                Vacuum-Feeding-Machine

                All you need to do is to bring this innovative vacuum feeding technology into your manufacturing. With its efficient and clean feeding processing a vacuum feeding machine is the answer to all of your questions. How will you get to know its functions, applications and benefits are what we have described below in detail.

                  Add a header to begin generating the table of contents

                  1.What Is A Vacuum Feeding Machine?

                  Vacuum-Feeding-Machine-1-1

                  A vacuum feeding machine is the most ideal, improved and new invention of modern technology that is employed to deliver bulk materials such as powder, granules, pellets, flakes, and many other small particles. Through dust-free close pipe it generates fast conveying process ensuring zero environmental pollution.

                  Moreover, its modular design enables the quick connection of vacuum loader with other bagging machine and assures the damage free flow of fragile items during transport.

                  2.How Does A Vacuum Feeding Machine Work?

                  Vacuum-Feeding-Machine-2-1

                  A vacuum feeding machine works by the predetermined procedure that is sequencially explained below in detail:

                  The initial process starts when vacuum pump creates negative pressure inside the vacuum housing while bottom valve is closed. Through inlet modular air is sucked from the pipeline connected with feeding station which generates the airflow and ultimately starts the movement of particulate material.

                  The vacuumed air produces swirling motion of particles which adheres to the filters fitted upward in vacuum suction feeder and accumulates all the depositing material in separating containers/filters.

                  At same time, air shocks are produced by tanks each connected to a filter and completely separates the gas, dust and raw materials. When the required transport time is realized the vacuum pump switches off, the valve of hopper is opened and material is delivered to receiving vessel through the hose of hopper. The air compressor immediately cleans the filters and the same process goes on in rhythm until it is desired.

                  3.What Are The Key Components Of A Vacuum Feeding Machine?

                  Vacuum-Feeding-Machine-3-1

                  Some of the major components which together form the structure of a vacuum feeding machine are mentioned below:

                  Vacuum Pump

                  It is the main part of any vacuum feeding machine which produces the false air in order to accelerate the movement of materials present in machine.

                  Hopper

                  It is the collection tank of machine with lower free flow valve for releasing load. All the material is gathered in its pure form in hopper. After completing each cycle of vacuum feeding the hose of hopper is opened to deliver bulk.

                  Filter System

                  Filters are located inside the vacuum feeding machine and are used for the processing of loaded particles. They separate material from air and removes dust and waste from them.

                  Air Compressor

                  This component of machine plays an essential role in providing neat, safe and healthy environment for goods’ processing. When the load is released from hopper air compressor quickly clean the filters with back flow pulse.

                  Control Device

                  Another core part of vacuum feeder is the control system which enables you to set the parameters like product amount, time and flow of air required for material operation. Once you have fixed the measurements, machine will take the instructions and work automatically.

                  Product Intake

                  It is the product feeding station where bulk materials are loaded before their transportation for operation. Material can be directly entrained from this plant into vacuum feeding suction.

                  Suction Tube

                  This tube is either made up of flexible plastic or stainless steel whose function is to sucked the air. Eventually the air grabs loaded material from feeding station and move it towards vacuum conveyor.

                  Ball Valve

                  It is located inside the suction tube which helps to adjust the amount of air by increasing or decreasing its level.

                  Transport Line

                  Transport line is the bridge between feeding station and actual vacuum conveyor. It consists of the vacuum-tight pipeline through which items are transferred to inlet modular of vacuum feeder.

                  Receiving Vessel

                  Receiving vessel is usually a container placed under the hopper of vacuum feeder. When the material is passed through complete procedure the contamination free products are then delivered to receiving vessel.

                  Wheels

                  An essential part which every machine requires for easy mobility is exactly the movable wheels. They are located under the machine with 360° degree movement strength.

                  4.Which Type Of Material Can Be Feed by A Vacuum Feeding Machine?

                  A vacuum feeding machine is capable of dealing enormous bulk materials including powders, granules, liquids and many others highlighted as under:

                  Powders

                  Powders

                  A vacuum feeder can be used with great advantage for dry powder products such as chemicals, spices, milk powder, wheat flour, dyes etc.

                  Liquids

                  Liquids-2

                  Liquids like acids, oil, milk, ketchup etc can be conveyed by this innovative machine. These liquids are processed under moderate temperature to ensure safe and fine feeding.

                  Granules

                  Granules

                  Different products under the category of granules are perfectly eligible for feeding by a vacuum feeding machine. For instance sugar, glucose, sand, ceramic abrasive, and fertilizers are easily feed by this machine.

                  Pellets

                  Pellets

                  Pellets are small round shape items usually of food, wood, medicine or clay which needs neat atmosphere for transportation that can be ideally done by a vacuum feeding machine.

                  Flakes

                  Flakes

                  A vacuum feeding machine is designed in such a way that it can handle the feeding of flakes materials like wood particles, neoprene chips, food flakes of corn, chocolate, cereal etc.

                  5.What Are The Applications Of A Vacuum Feeding Machine?

                  vacuum feeding machine has diversity in its application whether food or non-food industries its presence can be found in almost every second manufacturing firm that is associated with small particle production. In this way, few areas of its applicablity are taken below:

                  Agricultural Industry

                  Agricultural-Industry-3

                  Due to the vast production of seeds, grains and fertilizers agricultural industry is vigorously taking the services of a vacuum feeding machine to fulfill these tasks.

                  Food Industry

                  Food-Industry-1

                  Among various other interprises food industry is highly influenced by this new technology of vacuum feeding. For feeding different items such as food additives, cereals, condiments, coffee beans, candies and liquids this machine has been used on great extent.

                  Pharmaceutical Industry

                  Pharmaceutical-Industry-4

                  Thousands of pills, capsules and nutrition additives are produced everyday with need for proper feeding and packaging. To accomplish such highly responsible task an automatic vacuum feeding machine is brought into service which process unlimited medicines with precise temperature control while preserving their sensitivity.

                  Chemical Industry

                  Chemical-Industry

                  Many chemical firms are using this machine for feeding acids and chemicals including hydrofluorosilicic acid, hydrochloric acid, copper sulfate solution, aluminum sulfate and emulsion polymers.

                  Metal Industry

                  Metal-Industry

                  For the feeding of various powders and granules like zinc powder, aluminum powder, silver powder, copper electrodes, metal industries are looking for the efficient functioning of vacuum feeder.

                  Pesticide Industry

                  Pesticide-Industry

                  Drugs which are used to kill insects especially to protect the growth of plants and crops are known as pesticides. Large number of industries in this field are utilizing vacuum feeding machine to securely convey the hazardous substances without leaving any effect on surrounding.

                  Pigment Industry

                  Pigment-Industry

                  Use of a vacuum feeding machine can be traced in pigment industries. Different types of dyes, colorants, organic and inorganic pigments are effectively conveyed by this machine.

                  6.Explain The Essential Features Of A Vacuum Feeding Machine?

                  Vacuum-Feeding-Machine-4-1

                  A vacuum feeding machine has been praised with numerous qualities which have been highlighted below:

                  Dust Free

                  It provides clear, safe and dust free environment to easy flow of materials and thus retain their original quality. By performing quick cleaning when products are changed this machine is very hygienic.

                  Compact Design

                  Its ergonomic structure is made up of durable stainless steel along with fully enclosed delivery system is pressure resistant ensuring anti-corrosion and pollution free feeding. It also reduces the leakage possiblity of materials and is suitable for mobile use.

                  Easy to Clean

                  The parts of machine can be easily separated. Moreover, the air compressor inside machine automatically cleans the feeding filters after the completion of each cycle.

                  Efficienct

                  Its most important characteristic is the strong capacity and level of efficiency it shows during operation. The effective stratification of powder and other items without any noise make it more desirable for commercial use.

                  Cost Effective

                  It reduces the labour intensity and energy consumption by fast discharging and low operational cost.

                  Simple Installation

                  With modular design a vacuum feeding machine do not require head corner installation and is easy to install. Any layman can simply operate it by reading the description and usage method.

                  No Product Loss

                  Use of vacuum feeding machine can give you lots of benefits among which most crucial is that it save your products from being wasted during operation.

                  Low Power Consumption

                  As it uses vacuum pump for air rather than electric supply to operate a machine this will consume less power and energy.

                  7.Explain In Detail The Types Of A Vacuum Feeding Machine?

                  Vacuum-Feeding-Machine-1

                  A vacuum feeding machine can be divided into two major types. Every vacuum feeding machine is either dilute phase or dense phase. To know both of them well look into the comprehensive details given below:

                  Dilute Phase Vacuum Feeding

                  Dilute-Phase-Vacuum-Feeding

                  Dilute phase feeding refers to the process of conveying particles by using high velocity and low pressure. The method of dilute phase is essentially continues due to which it is most commonly used. It needs relatively large amount of air to feed less amount of particles.

                  Working Principles

                  This method of vacuum conveying is very common and starts with the loading of powder. The powder is diluted in pipe line having low volume. The transported material looks like cloud due to high distance. After cleaning material, the vacuum feeder processes it and release for final discharge by opening the valve.

                  Components

                  Components-1

                  The components of a dilute phase vacuum feeding machine includes pressure blowers, vacuum pump, rotary airlock valves, beam cooling, extracting valve, dust filter and bin vents, material piping, cyclone separators and storage vessel etc.

                  Types

                  Dilute phase feeding consists of two types; positive pressure feeding and negative pressure. Positive pressure operate above atmospheric pressure, having low cost and suitable for powders. Negative pressure process with air below atmospheric pressure, having high cost due to complex components and best for hazardous substances.

                  Advantages

                  This system of conveying is highly flexible and easily handle the processing of various material. It has simple operational system and is cost economical. Parts can be easily disassembled for cleaning.

                  Disadvantages

                  High velocity and air volume consume more power. Not suitable for abrasive material because the constant high speed transportation of these materials can cause pipe wear. Fragile or friable products may deformed or crushed during the process.

                  Application

                  Due to high air pressure this method is good for processing powders, non-fragile and hard products. Industries including cement, flour and chemical are taking the services of this machine.

                  Dense Phase Vacuum Feeding

                  Dense-Phase-Vacuum-Feeding

                  Dense phase vacuum conveying is the process where large amount of bulk material is processed using low velocity. This method is efficient as it take dense volume of particles. Its main principle is to slow down the velocity so as to avoid the stage where material may break or degrade.

                  Working Principles

                  The process initiates after switching the machine on. The air is entered into transport line where low power of air is required to process bulk material. Mostly, it is liquidized for continuous and smooth flow. The particles are filtered and delivered to containers below the hopper.

                  Components

                  Components-1-1

                  It consists of supply vessel, motive gas device,line charger, clean gas piping, filter, inlet valve, vent valve, transporter and plant air supply.

                  Types

                  Types of dense phase feeding can be divided on the basis of their function like:

                  The first one is fluidized dense phase which prevent the spaces between particles and good for processing material like soap powder, fly ash, limestone etc. Another one is low velocity slug flow, it is good for friable granules such as sugar, wheat, milk powder and peanuts etc. Next is extrusion flow, which convey products with pipe full of material. For feeding meat lumps for canned animal food, chopped fish chunks and gravy etc.

                  Advantages

                  Due to low velocity it reduces the chances of material slip thus increase the level of efficiency. The particles do not abrade conveying and avoid wearing it. It consume less air, eventually would require small air-solid separation devices.

                  Disadvantages

                  Dense phase feeding system is more expensive compare to dilute phase feeding system due to its specs of components. To know the process of dense phase feeding certain level of qualification is required which make if difficult to operate the machine. Often, particles are liquidized for smooth flow but this causes mess as water goes down the line.

                  Application

                  There is no such limitation on the type of product that has to be processed by dense phase vacuum feeding. Instead, it can process multiple items like soft, hard and especially abrasive substances because of its high bulk density. Most of the nuclear industries, chemical, food and medical industries are looking for using this machine.

                  8.Differentiate Between Dilute Phase Vacuum Feeding And Dense Phase Vacuum Feeding?

                  A vacuum feeding machine can be categorized into two main types on the basis of its possible feeding conditions. How each is different from another is what we have clarified below:
                  No Factors Dilute Phase Vacuum Feeding Dense Phase Vacuum Feeding
                  1 Definition In dilute phase feeding, particles are delivered with high air speed through continuous process Where as a vacuum feeding machine conveys particles in batches with low air velocity it is called dense phase feeding system
                  2 Process Its process is simple with loading material from feeding station in form of suspended particles It is little bit difficult to operate and need proper expertise. However, it takes the material in bulk with low velocity
                  3 Speed Its conveying power very fast but deliver less amount at a time This process is gentle and slow in nature due to low air pressure but convey large amount of bulk material
                  4 Suitable Material It can harm fragile items thus is only ideal for material with low density and hard structure It is material friendly and never damages brittle materials
                  5 Abrasive Material It can be dangerous to feed electrostatic material by dilute phase It is suitable for processing abrasive material and do not create any electric charge
                  6 Capacity Its capacity of conveying is extremely high and can reach up to 10TPH Due to reduced air tension dense phase delivering capacity is lower than 10TPH
                  7 Cost Construction of dilute phase feeder is typically less expensive due to light duty work It is more expensive with heavy duty components
                  8 Example Vacuum-Feeding-Machine-5-1 Vacuum-Feeding-Machine-6-1

                  9.What Are The Common Problems And Troubleshooting Of A Vacuum Feeding Machine?

                  Vacuum-Feeding-Machine-7-1

                  Vacuum feeding machine is highly effective equipment for transporting variety of materials. However, few problems may arise during the process which can be resolved by knowing underlying troubleshooting:

                  No Problem Solution
                  1 Vacuum pump pressure is higher than normal and particles are escaping from line There may be product build-up problem or leakage in elbow. Recover the coupling line and plugged convey lines
                  2 The filters and bin vents are fluctuating with inconsistent pulses Bags are dirty or solenoid is bad. Replace inspecting filter bags and diaphragm
                  3 Sudden blockage in pipeline It may be due to heavy load or low air pressure. Maintain the velocity of air and fix particular rate for feeding so that material can be easily passed through pipeline
                  4 Particle degradation problem occurs during feeding Friction against pipeline can create break in friable material. To prevent this make sure that air pressure is low and use dense phase feeding for fragile items
                  5 Material become sticky and leads to condensation The reason can be temperature change due to which particle absorb moisture. To solve this, trace the heating part and adjust proper air blowing

                  10.What Should Be Considered Before Buying A Vacuum Feeding Machine?

                  Vacuum-Feeding-Machine-8-1

                  While purchasing a vacuum feeding machine you must have to be vigilant enough and stay alert to consider some of the important aspects such as:

                  Nature of Products

                  What type of material you are assuming to feed either it is fragile or strong, free flowing or cohesive, these all questions matters a lot. Same as, for soft and easily broken material dense vacuum feeding machine is best suitable for retaining their sterility like that of medicines. While on other hand, for hard material dilute phase vacuum feeding machine is good.

                  Material of Construction

                  Before choosing any automation solution it is very important to know what its texture is tailored with whether stainless steel, carbon steel or pharmaceutical sanitary grade. By looking properly into it can relieve you in processing variety of materials due to higher degree of energy efficiency and solid build-up.

                  Machine Features

                  Do you know the features of vacuum feeder which you are considering to purchase it? Like what is its upstream process? Is it coming from hopper, feeder or reactor? The airflow direction and size of vent, fans, and filters these all can influence the feeding of your products so make sure they are ideally equipped and compatible to your needs.

                  Velocity of Feeding Rate

                  How much volume a vacuum feeding machine can deliver per hour is another crucial factor to know. So make sure that its rate of conveying is up to the mark.

                  Type of Process

                  Usually, feeders are of two types; volumetric and gravimetric. Volumetric feeders process material in batches without exact measurement and are less expensive. If you just want to feed the products this is better applicable. While as, items which requires high accuracy level with continuous processing are in need of gravimetric feeders.

                  Headroom above Process Equipment

                  Find out how much headroom is available in machine. It is the compulsory space for processing because even smaller vacuum feeders require at lead 30″ headroom.

                  Conclusion

                  A vacuum feeding machine has brought automation in feeding industry due which it has been recognized globally with super-fast and safe performance. Allpack is the leading supplier of vacuum feeding technology for more many years. If you are eager to know more about this machine, feel free to ask.

                  Don't forget to share this post!

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                  Vacuum Feeding Machine: The Complete Buying Guide in 2024 Read More »

                  liquid-filling-machine-3

                  Liquid Paste Filling Machine: A Complete Buying Guide In 2024

                  Liquid Paste Filling Machine: A Complete Buying Guide In 2024

                  Since the manufacturing industry is growing and producing more and more products, there are a lot of filling materials to be finished at the industrial level. If you have a liquid paste filling machine, you can speed up your filling efficiency and time.

                  Liquid Paste Filling Machine

                  This buying guide can provide you everything that you need to know about choosing the right liquid paste filling machine. Let’s have a look together!

                    Add a header to begin generating the table of contents

                    1.What Is The Liquid Paste Filling Machine?

                    Semi-automatic Liquid Paste Filling Machine

                    Horizontal Liquid Paste Filling Machine

                    Liquid paste filling machine uses compressed air as power, and is composed of precision pneumatic components to form an automatic filling system. Liquid paste filling machine is simple in structure, sensitive and reliable in action, easy to adjust, suitable for filling various liquids, viscous fluids and pastes.

                    Vertical Liquid Paste Filling Machine

                    Vertical Liquid Paste Filling Machine

                    Liquid paste filling machine is also suitable for canning in flammable and explosive environments, and it is the most ideal filling equipment for pharmaceutical, chemical, food, cosmetic and other industries.

                    2.What Industries Are Liquid Paste Filling Machines Mostly Applied?

                    Liquid paste filling machines are mainly applied in various industries which include food industry, pharmaceutical industry, chemical industry, cosmetics industry and other industries.

                    Food Industry

                    Food Industry

                    Filling Machine for Food Industry

                    In food industry it has great uses to fill different products in different shapes and sizes like Snack food, snacks, health products, canned food, instant food, seasoning, jam, fruit juice, wine, beverage, purified water, nutrition, egg products, meat products, pickled products, etc.

                    It is capable of handling a variety of liquid pastes, including body lotions, variety of creams and cosmetics. Even food products like sauces, cooking oil, soup, and salad dressing can be packaged with them.

                    Pharmaceutical Industry

                    Pharmaceutical Industry

                    Filling Machine for Pharmaceutical Industry

                    Liquid paste filling machine for pharmaceutical industries are in the most common applications. For example, it can be used to fill prescription drugs, chemical liquids, and many other products. It ensures the quality of the raw materials with high efficiency and save more working time.

                    Chemical Industry

                    Chemical Industry

                    Liquid paste filling machine mechanical equipment is also widely used in the chemical industry. Liquid paste filling machine can be used to fill chemical products, such as inorganic chemical products, organic chemical products, biochemical products and fine chemical products, etc. Subdivided products include coal chemical and petrochemical products, such as ethane, formaldehyde, acetaldehyde, etc.

                    Biochemical products include starch sugar, amino acid food additives derived from fermentation, antibiotic pharmaceutical products, etc. Fine chemical products include dyes, pigments, spices, rubber additives, plastic additives, printing and dyeing textile paper-making additives, water treatment agents, oilfield and mining additives, etc.

                    Cosmetics Industry

                    Cosmetics Industry

                    In terms of daily cosmetics, liquid paste filling machine mechanical equipment is also widely used. Liquid paste filling machine can be used to fill daily chemical products, such as facial cleanser, shampoo, facial cleansing foam, facial mask, shampoo, toilet water, talcum powder, air freshener, prickly heat remover, foot powder, nail remover, cologne .

                    3.How Many Types Of Liquid Paste Filling Machines Are There?

                    From the point of view of operation, there are 3 types of liquid paste filling machines, which are manual liquid paste filling machine, semi-automatic liquid paste filling machine, fully automatic liquid paste filling machine.

                    Manual Liquid Paste Filling Machine

                    Manual Liquid Paste Filling Machine

                    Manual Liquid Paste Filling Machine

                    Manual liquid paste filling machine can fill paste and liquid substances such as liquid medicine, fluid food, lubricating oil, shampoo, shampoo cream, etc., and has the function of an all-in-one paste and liquid filling. The  structure of manual liquid paste filling machine is simple and reasonable, and manual operation is convenient.

                    Manual liquid paste filling machine is a semi-automatic piston paste filling machine with reasonable design, small size and convenient operation. Material contact parts are made of 304L stainless steel. The filling volume and filling speed can be adjusted arbitrarily, the canning precision is high, and the filling head adopts anti-drip and upgraded filling device.

                    Semi-automatic Liquid Paste Filling Machine

                    Liquid Paste Filling Machine-1

                    Semi-automatic Liquid Paste Filling Machine

                    Semi-automatic liquid paste filling machine (horizontal) is a semi-automatic quantitative filling machine for paste and liquid. The series of filling machine has widely used in the fields such as pharmaceutical, cosmetic, food and special industries with the different range. For liquid and high viscosity fluid and paste, the kind of machine is the best choice.

                    Driven by a cylinder and piston made from materials with one-way valves control the flow of materials and also magnetic reed switch control cylinder itinerary can control the filling volume.

                    Fully Automatic Liquid Paste Filling Machine

                    Vertical Liquid Paste Filling Machine

                    Fully Automatic Liquid Paste Filling Machine

                    Fully automatic liquid paste filling machine is suitable for filling viscous, inviscid, and corrosive liquid. It’s widely applied in plant oil, chemical liquid, and the daily chemical industry.

                    It adopts linear type filling, electromechanical & instrucmental integration controlling. It’s simple and rapid for changing the varieties with unique design and superior capability. Its appearance accords with the international machinery concept.

                    From the point of view of filling, there are 3 types of liquid paste filling machines, which are single head vertical liquid paste filling machine, double head horizontal filling machine, stirring liquid paste filling machine.

                    4.What Are The Structures Of Liquid Paste Filling Machines?

                    Different types of liquid paste filling machines have different structures. The structures of manual type and semi-automatic types are simple, but the fully automatic types are comparatively complicated. And there are the details below.

                    Structures of Manual Liquid Paste Filling Machines

                    Structures of Manual Liquid Paste Filling Machines

                    Structures of Manual Liquid Paste Filling Machine

                    There are total 7 parts of the manual liquid paste filling machine including hopper, fastener, measure jar, nozzle, down locking nut, handle, upper measure nut.

                    Structures of Semi-automatic Liquid Paste Filling Machine

                    Structures of Semi-automatic Liquid Paste Filling Machine

                    There are total 7 parts of the semi-automatic liquid paste filling machine including hopper, filling nozzle, option switch, emergency stop, adjust handle, barometer and food pedal.

                    Structures of Fully Automatic Liquid Paste Filling Machine

                    Structures of Fully Automatic Liquid Paste Filling Machine

                    There are total 8 parts of the fully automatic liquid paste filling machine including electric sensor, rotatory liquid pump, bottle conveyor, block the bottle device, liquid filling machine, anti-drip device, touch screen, electric box.

                    After knowing the structures of liquid paste filling machine, you may understand how these liquid paste filling machine work.

                    5.What Are The Characteristics Of The Liquid Paste Filling Machines?

                    Design Method

                    Design Method

                    Horizontal Design of Liquid Paste Filling Machine

                    Liquid paste filling machine adopts a new horizontal design, light and convenient, automatic pumping. For more viscous paste, it can be added to the hopper.

                    Way of Working

                    Way of Working

                    Working Way Of Liquid Paste Filling Machine

                    Liquid paste filling machine is equipped with manual and automatic switching functions. When the machine is in the “automatic” state, the machine automatically performs continuous filling at the set speed.

                    When the machine is in the “manual” state, the operator steps on the pedal to complete the filling. If the staff keeps stepping on it, it will also change to the state of automatic continuous filling.

                    Semi-automatic Liquid Paste Filling Machine-1

                    Semi-automatic Liquid Paste Filling Machine

                    System Status

                    The liquid paste filling machine is equipped with an anti-drip filling system. When the machine is filling, the cylinder moves up and down to drive the bulkhead. Cylinder moves upwards, and then dull head upwards.

                    When the valve is opened, the machine starts filling materials; otherwise, it stops filling. And put an end to the phenomenon of dripping and drawing.

                    Disassembly of the Machine

                    Disassembly of the Machine

                    Disassembly of Liquid Paste Filling Machine

                    The material tank and tee part of the liquid paste filling machine are connected by handcuffs without any special tools. That is, the loading and unloading of the machine is very convenient.

                    6.How To Operate And Maintain The Liquid Paste Filling Machine?

                    Liquid paste filling machine is divided into automatic and manual type.

                    Operation Of Liquid Paste Filling Machine

                    Operation Of Liquid Paste Filling Machine

                    Operation Of Liquid Paste Filling Machine

                    Manual Type: When the machine is in manual gear, you only need to push the touch tongue with the mouth of the bottle. Be careful not to hold the tongue when the machine starts to suck material.

                    Automatic Type: When the machine is in automatic gear, the bottle must be placed under the discharge port. This is where you can activate the switch and the machine will automatically do the filling. You need to pay attention and replace the bottle in time.

                    MaintenanceOf Liquid Paste Filling Machine

                    Maintenance Of Liquid Paste Filling Machine

                    When filling, if the metering is found to be unstable, check the feed check valve in time to see if there is any debris, which will lead to poor sealing and affect the filling volume.

                    If material leaks from the lower part of the cylinder, it means that the piston seal is worn. You need to replace the sealing ring in time.

                    7.What Are The Main Optional Accessories For The Liquid Paste Filling Machine?

                    Apart from the main part of the liquid paste filling machine, there are three main optional accessories for liquid paste filling machine which are needle filling tip, ball valve control system, and hopper.

                    Needle Filling Tip

                    Needle Filling Tip

                    Liquid Paste Filling Machine Filling Needle

                    Some diameters and lengths of this needle can be customized according to your container specifications. This accessory is suitable for filling products in small diameter bottles or tubes. You can replace filling heads of different sizes and sizes according to the container specifications of your own films.

                    Ball Valve Control System

                    Ball Valve Control System

                    Liquid Paste Filling Machine Ball Valve System

                    This accessory is suitable for material products with different viscosities or containing particles. The ball valve control system can solve various pressure problems caused by high pressure or high pressure supply. It can make the running process of the machine more smooth, and the fluidity of the product is stronger.

                    Hopper

                    Hopper

                    Liquid Paste Filling Machine Hopper

                    When the product you need to fill has a relatively high viscosity, it is recommended to configure different types of hoppers. By using different hoppers to match products with different viscosities, you can get the best filling results.

                    All these accessories, you can match by yourself and by the application.

                    8.What Are The Differences Between Liquid Paste Filling Machines And Powder Filling Machines?

                    The differences between liquid paste filling machines and powder filling machines mainly lies in filling materials, filling methods, and the filling parts. They have different application and usage. If you want to know more about other type liquid paste filling machine, you are welcome to consult us.

                    From the Perspective of Filling Materials

                    From the Perspective of Filling Materials

                    Liquid Filling

                    Liquid paste filling machines are suitable for filling liquids and pastes that are not highly concentrated and contain few impurities, like water, beverage, sauces, cooking oil, soup, etc.

                    Powder filling machines are suitable for filling powdery and granular materials with poor fluidity.

                    From the Perspective of Filling Method

                    From the Perspective of Filling Method

                    Powder Filling

                    Liquid paste filling machines apply the principles of piston or impeller to pressurize the material to complete the filling process. This filling method can reduce the generation of air bubbles during the filling process of liquid paste filling machines. And liquid paste filling machines are suitable for filling various liquid cream and other materials.

                    Powder filling machines mainly include two filling methods. One of them is to control the weight of the material through the screw, and then fill the powder-like powder object with certain fluidity. Such as pharmaceutical powder, milk powder, facial mask powder, etc. Another filling method is weighing type. This method is often used in large-dose powder filling. Such as industrial cement and industrial powder, etc.

                    Powder Filling Machine

                    Powder Filling Machine

                    From the Perspective of Filling Parts

                    Liquid paste filling machines have 10 main filling parts for the semi-automatic type including feed pipe, filling nozzle, emergency switch, automatic switch, foot switch, air pressure switch, filling volume, barometer, cylinder housing speed adjustment valve, and filling speed adjustment valve.

                    From the Perspective of Filling Parts

                    Filling Parts Of Semi-automatic Liquid Paste Filling Machines

                    Powder filling machines have mainly 8 filling parts for the semi-automatic type including storage hopper, material valve ( It can be controlled according to the material sizes), inspection window, control panel (openable), control panel (set weight and dispensing speed), material outlet, data port (connect the foot pedal), power interface, stainless steel buckle (cover can be opened).

                    Filling Parts Of Semi-automatic Powder Filling Machines

                    Filling Parts Of Semi-automatic Powder Filling Machines

                    After knowing all the three main differences from liquid paste filling machines and powder filling machines, have you ever wondered how liquid paste filling machines benefit you?

                    9.How Will You Benefit From The Liquid Paste Filling Machine?

                    As the liquid filling machine can help you to save time and energy, it will be a big advantage for your business. It can be used to fill the products in a short time, which meets the requirement of different products.

                    There are five main benefits from the liquid paste filling machines.

                    Customizable

                    Customizable

                    Water Filling Of Customizable Sizes

                    The machine is equipped with a variety of filling materials, so you can choose according to your requirements. Here are a few justifications for why you should have to buy this top service provider product.

                    It Is Upgradable

                    As the business is growing and the production needs serious help, fillers are upgradable without and replacement in the machinery.

                    It Accelerates Production

                    Accelerates Production

                    Chain Production Of Liquid Filling

                    In contrast to the hand-filling method, fillers can bottle a greater number of containers. The fill-heads of machine and the viscosity of the liquid both affect speed. Sixteen fill-head machines can typically produce up to 120 bottles per minute. This makes it possible to fill thousands of bottles every day.

                    Consistent In Production

                    Consistent In Production

                    Consistent In Liquid Filling

                    Another very interesting feature of this machine is that it is consistent in production. Hand filling may lead to changes while filling a product into container.

                    Long-term Usage

                    Industrial filling equipment is built to last a lifetime and not break down, especially when a lengthy production run is required. This guarantees that companies can continue to operate for a long time. Daily expenses can be reduced in terms of labor costs and energy consumption with proper maintenance inspection performed within a month and a small workforce.

                    Versatility In Fillings

                    Versatility In Fillings

                    Versatility In Liquid Paste Fillings

                    When settings are adjusted, bottling machines can fill any sort of product with any specific measurement since fillers do not always bottle the same type of product in the same kind of container.

                    Varying from those benefits, you may have your own choices and choose whether to buy it or have it on other usage.

                    10.What Should You ConsiderBefore Buying A Liquid Paste Filling Machine?

                    Equipment for filling liquids and paste can be manual, semi-automatic or automatic but when picking between the three types, that quantity is typically the deciding factor.

                    Manual liquid paste filling machines are the best choice for your own use or individual business. If you have your own business or you individual business then we are highly recommend you the manual liquid paste filling machine.

                    ReasonsFor Considering Manual Liquid Paste Filling Machine

                    Reasons For Considering Manual Liquid Paste Filling Machine

                    Sizes Of Manual Liquid Paste Filling Machine

                    Manual liquid paste filling machines are in small sizes that these types are easy to be packed or stored.

                    Manual liquid paste filling machines are low energy consumption and environmentally friendly but with low efficiency. With low packaging weight and speed that suits individual use.

                    Semi-automatic liquid paste filling machine is generally the best choice for smaller-to-medium batch sizes and shorter runs.

                    ReasonsFor Considering Semi-automatic Liquid Paste Filling Machine

                    Reasons For Considering Semi-automatic Liquid Paste Filling Machine

                    Sizes Of Semi-automatic Liquid Paste Filling Machine

                    Semi-automatic liquid paste filling machine’s packaging speed is faster than the manual liquid paste filling machines but lower than the fully automatic liquid paste filling machines.

                    If you own a medium company and have a need for batch sizes and shorter runs, fully automatic liquid paste filling machine is your best choice.

                    With the filling speed of 10-20 bottles per minute, and the power supply of 220V, you can perfectly apply this for your small and medium business use.

                    Fully automatic liquid paste filling machine will be your best choice if you are consistently generating a greater amount of product, it can be worthwhile to invest in completely automatic filling machinery.

                    ReasonsFor Considering Fully Automatic Liquid Paste Filling Machine

                    Reasons For Considering Fully Automatic Liquid Paste Filling Machine

                    Fully Automatic Liquid Paste Filling Machine

                    Automatic liquid paste filling machines are fully controlled by electricity with high accuracy and speed which are suitable for large commercial and large factory use.

                    Automatic liquid paste filling machine needs daily maintenance and monthly check for safety and security which need more funding that are suitable for large investment company use.

                    With power of 3.5KW, filling range of 50-1000ml (Customizable), and filling speed of 30-40BPM(100-500ml range), this type can totally fulfill your large quantity needs.

                    Liquid Filling Chain

                    Liquid Filling Chain

                    All in all, whether choose a manual liquid paste filling machine, semi-automatic liquid paste filling machine, or a fully automatic liquid paste filling machine, you can consider from your overall economic strength, product filling scale, filling use, filling speed and accuracy requirements are considered.

                    Conclusion

                    A liquid paste filling machine is a very useful machine which helps you perform different functions at a time. You can easily fill up your products of different quantities and sizes in a very short time. Allpack Machines uses latest technologies which make them unique from others. If you are looking for a good liquid paste filling machine do Contact Us.

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                    Tell us your raw material and project budget to get quotations within 24 hours.

                    WhatsApp Us: +86 181 7101 8586

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                    Liquid Paste Filling Machine: A Complete Buying Guide In 2024 Read More »

                    Cling-Film-Packaging-Machine

                    Cling Film Packaging Machine: The Complete Buying Guide In 2024

                    Cling Film Packaging Machine: The Complete Buying Guide In 2024

                    Sometimes you need to pack different items in a visible form, it may look hard to do so but there are some packaging techniques that can help you with this.

                    Cling film packaging machine is used to give visible packaging to your product in such a way that your product look fresh and visible to your customers.

                    You do not have to think much or remain curious about because this article will explain everything regarding to Cling film packaging machine & it’s different aspects in modern life.

                      Add a header to begin generating the table of contents

                      1.What is Cling Film and what is Cling Film Packaging machine?

                      Cling-Film-Packaging-Machine

                      Cling Film

                      A cling film is a very thin surface plastic wrap made of polyethylene in such a way that it can wrap around any type of product to give it a visible form.

                      Cling film usually, sticks to the product when you wrap it around it without any heat. Because during the wrapping the upper layer when comes out from the roll it contains active electrons that can help the film to stick.

                      Cling Film Packaging Machine

                      Cling Film Packaging Machine-1

                      Cling Film Packaging Machine

                      The idea to introduce cling film packaging machine is to give quick wrapping and packaging solution to different vegetable and fruits production companies.

                      Basically, a cling film packaging machine or Shrink packaging machine is used to automatically pack multiple food items such as fruits, vegetables and other items. It keeps the food items fresh when packed in a tray.

                      A cling film packaging machine is an easy access equipment used to pack different food items and other items in a small tray or box with a visible sheet called cling film.

                      When we look around most of food dealers such as buffets, superstores, Hotels and vegetable farms they use this machine quite regularly.

                      All of the different steps that a person have to perform manually such as cutting the wrapped sheet and shrinking, cling film machine can help you with these steps.

                      2.Cling Film How a Cling film is made & why it is called Cling?

                      Cling-Film-Packaging-Machine-2

                      Cling Film Packages

                      A typical cling film is made with PVC called polyvinyl Chloride when you heat this element at a specific temperature it will melt down in a liquid form.

                      When you get the liquid form of polyvinyl Chloride then specific amount of water is added into it. The addition of water will help the PVC to stretch up to a specific limit.

                      After the water reaches to its boiling point the water bubbles will help the PVC plastic to extend its property that will later help you for packaging purpose.

                      Metal bars present inside a boiling tube will catch the boiling bubbles onto them in this way a roll of a cling plastic will be obtained. Later on after these cling films are made then you have to cool down them for packaging purpose.

                      Cling film is a stretchable plastic that provide you stretchable and sticky property to cover a food item. It is very safe to pack & wrap multiple food items safely because it will not make any reaction to these items that can cause degradation to their freshness.

                      On the other hand, cling means sticky and extendable so just like that, cling film contain both of these properties that will help you for packaging.

                      The sticking ability of the cling film is made it unique as compared to other packaging elements beside it is not reactive when wrapped around any element.

                      3.What features Cling film packaging machine holds?

                      A cling film packaging machine is a useful equipment that can facilitate you in many different ways with its multiple features.

                      Excellent Packaging

                      Cling Film Packaging Machine-3

                      Cling Film packaging of fruits

                      A cling film packaging machine can give your product a proper packaging look which is hard to get manually. Cling film machine can help you to brand your product in a better package.

                      Cling film packager will give gentle and authentic look to your product tray.

                      Multiple Tasking

                      Packaging is not the only thing that you are going to get working with cling film packaging machine. it can provide you weighing ability along with auto packaging of different size trays and in terms of branding it can print your companies logo on the sheet.

                      Comfortable and Efficient

                      Cling Film Packaging Machine-4

                      Comfortable & Efficient packaging

                      The speed of packaging of a cling packaging machine is approximately 15 to 20 packages in a minute which is very decent value as compared to manual packaging.

                      Your cling film packaging machine is designed in such a simple way that it can be operated in a comfortable manner providing different technical abilities such as, noise free working, fast and smooth operation, and contact free packaging.

                      Production Material

                      The stainless steel high end material used in the production of cling film packaging machine make it corrosive free so that your machine remain up to its maximum life cycle.

                      All of the cling film packaging machine parts are made with stainless steel material for quality assurance.

                      Multiple Film Choice

                      Cling-Film-Packaging-Machine-5

                      Multiple Color Cling Films

                      Cling film packaging machine will give you multiple choices to use a plastic film for packaging purpose such as you can use polyvinyl Chloride or Polyethylene.

                      So, you will not be restricted to use only a single packaging film.

                      4.Explain different types of Cling packaging machine?

                      Semi-Automatic Cling Film Packaging Machine

                      automatic cling film packaging machine

                      An ordinary small size cling film machine which is not that much effective as compared to other cling film packaging machines. Mostly used for small purposes such as houses and small vegetable or fruit stores.

                      Only the packaging is done automatically in this cling film machine and all other operations need to be performed manually by a person.

                      Working:

                      This machine is suited for packaging fruit, vegetables, meat, and bakery items, the end result is a wrapped product that maintains freshness, looks attractive and maintains a shelf life. After being wrapped in Venetian cling film, the film is pressed against a protective guard.

                      Advantages:

                      • This machine is used to pack small things.
                      • Reliable enough to be used in small industries or home.
                      • This machine is not expensive.

                      Disadvantages:

                      • This machine is not ideal to pack different size objects.
                      • Its speed is low as compare to other machines.

                      Components

                      In semi-automatic cling film packaging machine there are some differently working parts as compared to

                      Wrapping Bracket

                      automatic cling film packaging machine-1

                      Once the product is loaded onto the assembly it interacts with the wrapping bracket in which according to the measurements of the product the cling film is wrapped around it.

                      Wrapping bracket carefully inspect the elements and wrap it perfectly.

                      Temperature Plate

                      Cling film is completely based on heating and stretching so for this purpose a hot metal plate is placed inside the cling film packaging machine to control the inner temperature of the machine for secure packaging.

                      Holding Casters

                      Holding caster acts like a baseline in the semi-automatic cling film wrapping machine. Basically, these are present along with bottom wheels to make sure your machine stand still while perform packaging.

                      Fully Automatic Cling Film Packaging Machine

                      automatic cling film packaging machine-2

                      Fully automatic cling film packing machine comes in a big size. All of the operations from packaging to printing made automatically in this fully automatic cling film packaging machine.

                      In this cling film packaging machine, you have to put your packaging product into a feeder or collector and put the PVC roller on the hook.

                      After that fully automatic cling film packaging machine will fetch these elements and perform the required operation automatically for packaging.

                      Working:

                      After product placement, the cards (or other backing media) are automatically placed on blisters and sealed. Finally, the completed blister pack is removed from the delivery.

                      Advantages:

                      • Contact heat to ensure rapid and precise heating
                      • Automatic card feed(s) or reel feed of film media
                      • Automatic removal of the completed pack

                      Disadvantage:

                      • It is very expensive & will consume a lot more electricity as compared to other machines.

                      Components

                      Here are some important cling film packaging components that you need to know.

                      Conveyor Line

                      From the beginning to the end conveyor line is assembled in the whole machine by making it appropriate that your packaging products goes step by step.

                      At the end of the conveyor line a metal controls the packed items and move them towards the collector for final check in.

                      Transparent Glass Cover

                      automatic cling film packaging machine-3

                      A glass cover on a fully automatic cling film packaging machine works like a protector that keep your packaging items as well as inner parts of your machines dust free.

                      So, it can perform its actions fluently and effectively.

                      Heaters

                      Small size heaters usually blows the hot air onto the cling film so that it can expand properly on top of your product by covering the edges.

                      These heaters came very handy when you work with tray packaging of food items.

                      5.Why Cling film packaging machine is different from other packaging machines?

                      Cling film packaging machine is quite different from other packaging machines because of some reasons.

                      Working with Cling Film

                      Cling film packaging machine is very effective while packaging multiple products because it is specially designed and structured to work with cling film material which is hard to use with other machines.

                      Ability to Stretch & Shrink

                      Cling Film Packaging Machine-10

                      Cling film packaging

                      A cling film is a stretchable & shrinkable plastic which can be done while working with a cling film packaging machine as other machines use hard plastic material for packaging purpose.

                      Heat Ability

                      The heat inside a cling film packaging machine is used to shrink it. This heat ability lets the cling film to adjust and shrink according to the packaging product type.

                      A Good Insulator

                      A cling film not only keeps your product fresh it can also act as an insulator between your product and outer environment. It works as a wall boundary to keep your products safe.

                      6.In which industries Cling film packaging machine is widely used?

                      A cling film packaging machine is used in many modern industries that are working on different packaging materials & here are these industries.

                      Food Industry

                      Cling-Film-Packaging-Machine-11

                      Cling Film packages

                      It is the most common industry in which a cling film packaging machine is used. As I explained earlier many of the vegetable items and food items are packed with cling film packaging machine.

                      However, meat is another type of food item that you can pack in a box or tray using a cling film packaging machine.

                      While going into store you look into a refrigerator you will see different boxes of freezed food items these are packed with the help of cling film machine.

                      Baking Industry

                      Cling-Film-Packaging-Machine-12Cling Film package

                      When you visit a bakery you often see different cookies packed in a visible tray that is also done by using a cling film packaging machine.

                      Bakery items need protection from outer environment and they need to be isolated inside a box. So for these reasons a cling film packaging machine is used.

                      Pharmaceutical Industry

                      Cling Film Packaging Machine-13

                      Cling film packages

                      Most of the cartoons and small boxes that contain medicine inside them are also wrapped and packed with cling film packaging machine.

                      Bulk amount of capsules or tablets inside a tray with a visible cover on top is also another example of cling film packaging machine.

                      7.Explain the operational procedure of Cling film packaging machine?

                      Cling-Film-Packaging-Machine-14

                      Cling Film Packaging machine

                      The working operation of a cling film packaging machine is very simple. Here is the explanation about the cling film packaging machine working.

                      Basic working principle of a cling film packaging machine is same just like other packaging machines but it is different in some operations.

                      It begins with a tray filled with different items. When you place the filled tray on a packaging assembly it will dive in towards the packaging unit.

                      In the packaging unit the cling film will roll over from the hooks and the rolling rods will pack the item inside the cling film.

                      The cling film packaging machine contains different controlling jaws to control the extension of a cling film and also the movement of packaging tray during the working.

                      Cling film machine also uses the heat up to some extent to make sure the products are sealed and packed perfectly without any error.

                      8.Is it safe to use cling film for different food items?

                      Cling-Film-Packaging-Machine-15

                      Different items packed in Cling film packages

                      The simple answer to this question is yes, it is well safe for you to pack any kind of food item while using a cling film.

                      It is a normal PVC plastic but in a thin shape that will help your food to remain fresh, bacteria free and pollution free from outer environment.

                      Many supermarkets that you visit in your daily life routine they use cling film to wrap and pack different vegetables, fruits and other items. The main purpose of a cling film is to give a visible look to your product so your customers can see if the product is fresh or not.

                      You do not have to worry while using a cling film for packaging different food items because it will not react when get in touch with any of the product that is the best thing about it.

                      9.What types of cling films you can use in cling film packaging machine?

                      The film can be applied manually or mechanically, and so can wrapping.

                      The machine is offered in wrapping wrap sizes to meet any requirement.

                      Killing Wrap equipment is designed to quickly cut and distribute Killing Wrap.

                      Cling Wrap with Cutter Box

                      The most common type of cling wrap is a plastic wrap with a cutter box. Wrap with cutter box is perfect for use in delis, bakeries, and kitchens. It has a cutter box with metal teeth across the width of the box to facilitate pulling and tear cutting.

                      cling film packaging machine-1

                      Cling Wrap with Sliding Cutter

                      These roll cutters from cling wrap are like wraps with box cutters. The sliding cutter design is very easy and safe to use. Sliding cutter wraps are more expensive. The advantage of Cling Wrap with Sliding Cutter is efficiency and safety. With the help of a cutter, it is very easy to cut the film easily and to the desired length.

                      cling film packaging machine-2

                      Pre-Perforated Cling Wrap

                      This type of cling wrap allows you to remove pre-cut sheets of cling wrap quickly and easily. It is most widely used in the food and medical industry. It is also used by printing companies, hair salons, etc.

                      Machine Cling Wrap

                      Stretch film can be applied manually or mechanically. The wrapped wrap is the same. The Killing Wrap equipment is designed to cut and dispense Killing Wrap quickly and easily. This machine is offered in wrapping wrap sizes to meet any requirement.

                      cling film packaging machine-4

                      10.How to solve common problems while working with cling film packaging machine?

                      These are some common problems faced while working with the cling film machine and their solutions.

                      Problem 1: Cutting position or wrong sealing

                      Solution: This problem can be solved by checking the height of the conveyor belt and adjusting it to the right position. Make sure that the wrap cling is not too large nor too small. Ideal size is the best to make a right sealing.

                      Problem 2: Swelling

                      Solution: The indication of this problem is that there is air inside the film. To remove the swelling or air increase the number of vents so that air is leaked from the cling film. We can also slow the speed of conveyor belt so that the air has a long time to leak from the film

                      cling film packaging machine-5

                      Problem 3: Fisheye like wrinkles

                      Solution: The problem can be solved by multiple solutions. The circulating wind force of the machine is too low that the wrinkles are being formed on the film we just need to maintain the speed of the circulating wind force of the machine.

                      cling film packaging machine-6

                      Problem 4: Dog ears

                      Solution: The shrink bag size should be made smaller its large enough that the dog ears are being made. The speed of the conveyor belt must not be very fast if it is then it needs to be slowed down to solve this problem.

                      cling film packaging machine-7

                      11.How to select appropriate cling film packaging machine?

                      The key points to remember to select an appropriate cling film machine

                      Speed: The speed is a major factor while selecting a cling film machine because its obvious that we want our work to be complete without wasting any time.

                      Flexibility: The machine should be flexible enough to wrap different type of products like vegetables, medicines, and other products.

                      Size: Size of the machine must be kept in mind because sometimes you need to warp large number of vegetables together so it should be large enough to warp multiple items or a large item like watermelon.

                      12.Is it all right to use cling film for food products packaging?

                      cling film packaging machine-8

                      Many people think that cling film is not safe to use for food items packaging but it is a myth define by people and those who do not know about the benefits of cling film packaging.

                      Cling film is very much safe as compared to other plastic wraps because it is not made with any kind of dangerous chemicals. It is a simple visible plastic wrap that keeps your product safe and healthy in terms of ingredient properties for longer period.

                      So, you can use cling film for food items packaging in any industry because it is not reactive and made up with simple and basic elements.

                      Conclusion

                      At the end, a cling film packaging machine is a powerful tool with unique working ability to give you reliable packaging for different items. Less human effort will require with ability to perform powerful operations automatically. Allpack is providing best Cling Film Packaging machine to all its customers around the globe. Please feel free to contact us, Happy shopping!

                      Don't forget to share this post!

                      CONTACT US

                      Tell us your raw material and project budget to get quotations within 24 hours.

                      WhatsApp Us: +86 181 7101 8586

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                      Cling Film Packaging Machine: The Complete Buying Guide In 2024 Read More »

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