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Liquid Filling Machine

Allpackchina liquid filling machine is compact and portable. The casing uses stainless steel so it is durable and easy to clean. The machine has a self-prime pump that can suck in the liquid from your container and then output via the nozzle. It can be used to fill many different types of clear thin liquid,including water, olive oil, fuel, drinks, vinegar, milk etc.

Liquid suitable: low viscous liquid like water, wine, solutions etc.

Liquid unsuitable: very thick liquid (sauce,detergent etc), or liquid containing small particles.

The tubes are made of silicone gel and the pump head is made of PVC plastic material so it can endure mild acid/alkaline solutions. The machine has a control front panel and digital display. You can easily enter your parameters by pressing the buttons on the control panel and the parameters will show in the LCD screen. The filling volume can be controlled via the filling time and speed parameters which give you much flexibility.

We can customize based your liquid type and filling rate,to equip related pumps types and filling nozzle,from manual to semi automatic to full automatic.

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Liquid Filling Machine: The Complete Buying Guide In 2022

Industries that are involved in filling procedures are now focused on improving their productivity and use modern techniques. Liquid filling machine is one of the best choices for industries all over the world to increase their productivity, quality and most importantly their business. Liquid filling machine provides fast and efficient filling solutions of liquids in no time and reduces human efforts to a distinct level.

But before going for purchasing a liquid filing machine, it is important to know its basic functionalities, operation and other parameter so on. This buying guide will help you to understand all the points regarding a liquid filling machine and its application, types of filling machine and its working principle. So get the most of it!

1.What Is A Liquid Filling Machine?

Liquid Filling Machine

Liquid Filling Machine

Liquid filling machines are mostly used in pharmaceutical, cosmetics, beverages and food industry where liquid is to be filled in various types of containers, jars and bottles. Liquid filling machines are highly precise that the volume of liquid has a filling tolerance of only ± 0.5 ml. This makes them too accurate and efficient for production setups.

It is an easy way to fill liquid in a quick manner using a liquid filling machine and replacing the traditional filling practices where human errors were a common disadvantage. A liquid filling machine also ensures less wastage of material.

2.In Which Industries Are These Liquid Filling Machines Used?  

Applications of a Liquid Filling Machine

Common applications of a liquid filling machine are

Food and Beverages Industry

Food and Beverages Industry

Liquid or viscous products are also filled, sealed and wrapped using a liquid filling machine. Beverages in bottle and containers are also properly filled with high quality and precision.

Cosmetic Industry

Cosmetic Industry

Liquid materials used as cosmetic products like cream, lotions, creams, moisturizers and other are filled using a liquid filling machine.

Medical Industry

Medical Industry

Liquid filling machines are used to store sterilized liquid products like medicines and other in sterilized conditions. It helps to avoid cross contamination and increase the shelf life of products. Products like hand wash and shampoo are also filled using a liquid filling machine.

3.What Are The Advantages Of A Liquid Filling Machine?

Advantages of Liquid Filling Machine

Liquid filling machines can be highly economical and revenue generating when used in industries. It can increase the productivity and provide number of benefits like

Advantages of Liquid Filling Machine

S.NO

Benefit

Detail

1

Accuracy

Liquid filling machines are highly accurate and give a filling accuracy with an only tolerance of ± 0.5%.

 

2

 

Precision

Brushless DC Motor drive makes a liquid filling machine highly precise. Also no measuring instrument is used after the production due to this important factor. Thick and thin, both liquids can be filled

 

3

 

Easy Operation

The operation of a liquid filling machine is very simple due to the rotative fillers in it. Simple filling procedures are there that no individual has to get training for it.

4

Saving of Time and Energy

Production of thousands of filling objects is carries in no time and also due to less manpower, the required energy loose a distinct level.

5

Quality

No bottle in the production line differs from other. Each one has same quality ad filling of liquid.

6

Productivity

A liquid filling machine can give a filling capacity up to 12 liter in a single minute which makes it highly productive and reliable for industrial purpose.

4.What Are The Main Components Of A Liquid Filling Machine?

Main Components of a Liquid Filling Machine

Some of the main components of a liquid filling machine are

Main Components of a Liquid Filling Machine

Feeding Pan / Hopper

The most important component of a liquid filling machine is a feeding pan. This is the area where the product actually gets mixed and is prepared to be filled in the filling object. Hoppers are also there to control the exit of feeding material.

Filling Head

A filling head is the part which gets contact with the packaging material like bottle, jar, container etc. It allows the mixed product to enter in those packaging materials.

Mechanical Drive System

Mechanical Drive System

This drive system is responsible for the mechanism of whole packaging material movement. A mechanical drive system ensures that the movement of packaging material is synchronized with that of the amount of liquid released from the filling head. A minor delay or excess speed can damage the whole production line.

Sensors

Sensors

Sensors transmit signals that indicate the presence of packaging object. These are also responsible for making a synchronize relationship between the movement of object and filling unit. It allows the container to enter in the filling unit only when it is empty to avoid overlapping of containers.

Control Panel

The operational parameters like speed, quantity, liquid volume, power and others of a liquid filling machine are controlled through this control panel.  

Control System

Control System

The automation of a liquid filling machine is through this control system. Nowadays mostly PLCs (Programmable Logic Controllers) are used for monitor and control all the activities performed by these liquid filling machines.

Monitoring System

Monitoring System

HMI or Human Machine Interface is the virtual display of all the activities that are carried out in a liquid filling machine. It allows a monitoring display to the operator which helps to control the operations of machine.

5.What Type Of Materials Filled Using A Liquid Filling Machine?

Material used in a Liquid Filling Machine

Material used in a Liquid Filling Machine

Liquid filling machines are highly sensitive when it comes to filling material selection. It is a much important task to select liquid depending upon its nature, viscosity, temperature effects and atmospheric impacts.

  • It is mostly used in beverages industry to fill cokes and other fresh juices.
  • In Food industry, oil and liquids are mostly filled using a liquid filling machine
  • In Medical industry syrups and other vials are filled using these machines.
6.What Are The Types Of A Liquid Filling Machine Available In Modern World?

Types of a Liquid Filling Machine

Out of number of liquid filling machines, the most usable and productive liquid filling machines available in modern world are

Paste Liquid Filling Machine

Paste Liquid Filling Machine

For thick liquids like paste, tooth paste, Vaseline and etc., paste liquid filling machine is used. The machines are available in automatic, semi-automatic and pneumatic operations.

Pneumatic Liquid Filling Machine

Pneumatic Liquid Filling Machine

Pneumatic supply is used for machine operations instead of electric one in a pneumatic liquid filling machine. For flammable liquids and paste, pneumatic liquid filling machine is ideal as it reduces chances of spark and other hazardous things.

Inline Liquid Filling Machine

Inline Liquid Filling Machine

An inline liquid filling machine is highly compatible with all types of liquids and are arranged using a conveyor system.

Rotary Liquid Filling Machine

Rotary Liquid Filling Machine

In a rotary liquid filling machine the containers is rotated to different stations in a single machine. The container circulates in filling, sealing, wrapping, capping and other stationsin a rotation or sequence.

Fully Automatic Liquid Filling Machine

Fully Automatic Liquid Filling Machine

No human interface is required in this type of machine. Thousands of products can be prepared in no time but today these automatic liquid filling machines have spread its network. Fully automatic liquid filling machine is used in large scale businesses where the productivity is too high.

Semi-Automatic Liquid Filling Machine

Semi-Automatic Liquid Filling Machine

Semi-automatic liquid filling machines have less involvement of manpower and majority of work is carried out by the machine itself. Medium scale businesses mostly require this semi-automatic liquid filling machine.

Manual Liquid Filling Machine

Manual Liquid Filling Machine

A manual liquid filling machine is used in places where the productive is not much high. The machine requires complete manpower for its operation and are suitable for small scale business.

7.What Is The Working Principle Of A Liquid Filling Machine?

Working Principle of a Liquid Filling Machine

Working Principle of a Liquid Filling Machine

Like other filling machines, a liquid filling machine also has the same working principle. The only difference between them is that a liquid filling machine requires high pressure to fill the containers or bottle in a precise manner. Following is the working principle of a liquid filling machine.

  • Initially all the parameters of machine like speed, temperature, pressure etc. are set according to the viscosity and nature of liquid.
  • After that the feeding pan is filled with the mixture that is to be filled in the container. The pan mixes it well to achieve the desire composition.
  • The liquid then travels from feeding pan to the discharge tube where it exits the system. Meanwhile, containers are set in a proper conveyor system and moved in sync with the help of sensors.
  • As the liquid and container both reaches the filling head, the container gets filled and proceeded to next step.
  • Rotations are also done for proper wrapping, covering and sealing of containers in a single machine. Highly efficient working is carried out to have same products of same quality.
8.What Common Faults Occur In A Liquid Filling Machine And What Are Their Remedies?

Errors and its Remedies Occur in a Liquid Filling Machine

Liquid Filling Machine-2

S.NO

Errors

Fault Cause

Troubleshooting

1

No Display on LCD

Blowing of dose of power plug is off.

Replace the fuse

Reinsert the plug.

2

Error in Pump Wheel

Roller of pump wheel stuck.

Driver circuit board is faulty.

Installation of bump head. Checking of circuit board.

3

No Liquid Transportation

Damaged hose pipe

Replacing the hose and adjusting the pump head cover.

4

Sliding of Hose

Hose is not fixed properly

Checking if hose and tightly knotting it with screws and cards.

9.What Are The Factors To Be Considered Before Purchasing A Liquid Filling Machine?

Things to be considered before Buying a Liquid Filling Machine

Before going to purchase a liquid filling machine is always necessary to consider the production targets of an organization as it requires a lot of initial investment. Some of the important factors to be considered before buying a job are.

Liquid Filling Machine-3

Productivity

Productivity

The most important thing is to check whether the machine will fulfill the production targets or not. The time consumptions and quality returning are one of the most serious concerns that one should mark before buying a liquid filling machine.

Efficiency

Efficiency

The efficiency of a liquid filling machine is also another important factor that the buyer should think of. As it represent the ability of machine to produce identical products. It will attract the consumer and the market demand will also increase.

Filling Requirement

The type of liquid that has to be packed is also a factor industries should consider. What type of machine either automated or manual, what type of liquid or bottle will be used? All these parameters should be considered before purchasing the machine.

Manufacturer Reputation

Reviews of previous customers and their experience with the manufacturer can also help to check their credibility and reputation of manufacturer. It helps to check the market reliability of machines and the response from customers.

Authentic Supplier

A local supplier of OEM is always a plus for any industry. As they are always there to support, assist and help whenever required. Otherwise it can take a lot of time to the OEM to reach in other country.

Availability of Spare parts

Machine spare parts and their availability is also a very important parameter as it allows the industry to replace those spares whenever required.

Conclusion

The usage of liquid filling machines is increasing drastically nowadays. Industries are moving towards these machines for making high quality, precise and efficient filling products to increase their productivity and meet the needs of global world. This article in detail explains you all liquid filling machines and their usage. Allpackchina provides its customer best solutions of liquid filling machine with variety of options and easy operational machines. You can feel free to ask us anything anytime or visit our website  for further details and assistance.   

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Email:info@allpackchina.com

WhatsApp:+86 18171018586

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