Cling Film Wrapping Machine
Allpackchina cling film wrapping machine is compact in structure, portable in size, convenient in use.Packaged by this machine, food can be prolong fresh in normal temperatures. It can also be used for food stored in the refrigerator, preventing odor and going off dehydration.The cling film wrapping machine can help you keep your food from dirt to be fresh longer. Its heater cutter can cut off the film without fumes.Its heating board is at a tight seal.It available film can be PE or PVC.All Allpackchina cling film wrapping machines are easy to operate, fast wrap and save time.It has been widely used for packaging food to preserve the freshness.
Cling film wrapping machine: The Complete Buying Guide in 2022
Preservation of food and other products have been the priority of all the manufacturers for the last 2 decades. World is now focused on producing products that have an extended life and are safe from environmental effects. Cling film wrapping machine is also one of the most unique way to preserve food, medicines and other sensitive items.
Are you interested in purchasing a cling film wrapping or tend to know more about this technique? Allpack China is providing you a complete detail related to cling film wrapping machines, there applications, benefits and other important factors. This article will answer all your queries and assist you in buying a cling film wrapping machine. Read it and take the most out of it to make your organization a profitable and productive one.
1.What Is Cling Film Wrapping Machine?
Cling Film Wrapping Machine
A cling film wrapping machine is one of the finest machines used for sealing and wrapping of food and other products. These machines are getting famous worldwide because the customer now is more focused on product safety as well as its presentation.
Cling film wrapping machines are series of wrapping machines that are used to pack both food and nonfood products to ensure preservation of food and prohibiting the entrance of microorganisms. Cling film wrapping machines are used to wrap products like meat, fish, fruits, vegetables, ready to eat meals, chemical products, agricultural products and etc.
2.What Are the Advantages of Cling Film Wrapping Machine?
Advantages of a Cling Film Wrapping Machine
|Cling film wrapping machines are highly efficient and consistent in bulk wrapping of products and also with similarity. It produced thousands of identical wrapped products in no time which makes it highly efficient as compare to traditional wrapping techniques.|
|One of the most important benefit of a cling film wrapping machine is that it ensures complete product safety. Globally it is noticed that the product wrapped using a cling film wrapping machine has 90% less chances of being damaged during travel or transportation.|
|Automation in cling film wrapping machine allows it to wrap thousands of products in very less time. It reduces product wrapping time and is suitable of bulk packaging industries.|
|Managing of inventory for similar and greater number of products is more easier using a cling film wrapping machine. This allows to produce a bulk of products in no time and place them all together which can further be distributed in warehouse or to the consumer.|
|By purchasing cling film wrapping machine a lot of production time can be saved and an efficient product can be received. Manually this process a lot of time which can directly reduce the productivity of an organization. Also, manual efforts are reduced to a distinct level.|
|An industry which looks its future for more than 5 years can get a lot of benefit from cling film wrapping machine in terms of cost. Productivity is directly related to the annual gain of any organization and this cling film wrapping machine returns its initial investment in no time. An industry can get benefit from it for a much longer period.|
|Products like food and other are protected when wrapping using a cling film wrapping machine. It preserves the food for a longer period and does not allows factors like environmental microbes, moisture, humidity to enter the product.|
3.What Is the Working Principle of a Cling Film Wrapping Machine?
Working Principle of a Cling Film Wrapping Machine
A cling film wrapping machine has a same working phenomenon like other wrapping machines. It only differs when the type of automation is either manual or automatic. The working principle of a cling film wrapping machine is as
- All the external parameters of machines are to be checked at the first step. It can be temperature, pressure, electric supply, vacuum, film length and etc. All should be verified before the machine starts its operation.
- Thermostats are there to maintain the temperature of hot plate depending upon the category of wrapping material used.
- The film roll is also set according to the material which has to be wrapped and best fits the product.
- Now when all the parameters are set, the machine is allowed to preheat for 5 to 10 minutes so that it can smoothly run from the first product.
- Place the product on the cover plate and pull the film out to cover and wrap the product. In automatic process the machine itself performs this task.
- Then cutoff the bar to cut the film to the desired length of product. After that the product is placed onto the teflon coated hot plate where the product will be completely wrapped and sealed in 3 to 5 minutes.
- Airtight and sealed product is produced with efficiency and precision.
4.What Are the Different Types of a Cling Film Wrapping Machine?
Types of Cling Film Wrapping Machine
Manual Cling Film Wrapping Machine
In a manual cling film wrapping machine, complete process is carried by the operator. The product is placed in tray and then manually the wrapping film of covered over the product.
The operator stretches the film over the product and wrapping is carried out. Further the product is placed on the heating plate to complete seal the wrapping film. The productivity is much slow as only 50-60 products can be wrapped in a complete hour.
Semi-Automatic Cling Film Wrapping Machine
In a semi-automatic cling film wrapping machine, both the operator and machine mutually perform their responsibilities. The worker is responsible to place the product on inlet station and then the machine itself wraps the sheet around it. The excess film is cut by the operator.
Then similar to manual cling film wrapping machine, the product is placed on heating plate for proper sealing. More than 150 trays can be produce using a semi-automatic cling film wrapping machine.
Fully Automatic Cling Film Wrapping Machine
A fully automatic cling film wrapping machine is almost same as a semi-automatic s cling film wrapping machine. The only difference is that here the extra film is also cut down by the machine itself.
Rest a single operate can produce for a longer time without any hurdle. Around 200-250 wrapped products can be obtained using a fully automatic cling film wrapping machine.
5.Which Type of Cling Film Wrapping Machine Is Best?
Fully Automatic Cling Film Wrapping Machine
A fully automated cling film wrapping machine is highly suitable these days for manufacturers to meet their production capacity. It ensures much quick operation in no time that more than 200 to 250 products can be produced in an hour.
A fully automated cling film wrapping machine does not requires extra man power for its operation as a single man can produce thousands of parts. Only input and output job is performed by an operator rest complete process is automated.
6.What Material Is Cling Film Made Of?
Material of a Cling Film
A cling film act as a wrap on material to increase their live and safe them from the environmental conditions. In this regard high level of study is required for selecting the right material composition. After several experiments, Scientist discovered that some static charges must be present on wrapping film to work well. This allows the film to properly stick on the product and gets all the gases out.
In this regard it was suggested that due to high molecular structure, polyvinylidene chloride (PVDC) plastic is best suitable for sticking on material and to maintain the concept. Nowadays most commonly polyvinyl chloride (PVC) is used because of its low-density nature and can tightly bound with the body of material. Series of polymers make the plastic to perform well and block all type of moisture and odors.
7.Describe the Structure of a Cling Film Wrapping Machine?
Structure of a Cling Film Wrapping Machine
The structure of a cling film wrapping machine is made up stainless steel to make it durable and long lasting. It is mainly consisting of heating system, stretching system, conveying system, induction conveying system, sealing system and Some of the components in a cling film wrapping machine are controllers. Detail for some of the components is as follow
The initial power supply is given to the machine through this power supply unit which activates all the accessories in a cling film wrapping machine.
As the machine gets operated all the parameters like temperature, pressure, conveying speed, roller speed, release door time all are controlled through these controlling knobs.
Constant temperature heating knobs, quick release door knob, film roller positioning knob, quick release knob all are present on a cling film wrapping machine to maintain machines process.
At the inlet, a feeding bracket or platform is there from where the product is feed into the system.
As the product is placed on the feeding platform, the operation of conveying system starts. Induction conveying system is there to enter the product automatically in to the wrapping platform and the release conveying system send the wrapped product back after process completion.
Here the cling film roller is placed which is used for wrapping purpose. This roller allows any type of roller irrespective of its size, length and diameter.
This is the main unit of a cling film wrapping machine in which the wrapping is done. As the induction of product is done this platform rolls the film around the product and then automatically cut the film with perfection.
Human Machine Interface / Touching Screen
A touching screen is there which helps the operator to monitor all the activities that are performed by a cling film wrapping machine and also tells about the controlling factors of machine. Operator can directly control things with its help.
Temperature Heating Plate
After complete wrapping process the process is placed on a temperature heating plate which is already preheated to a certain temperature. These tights the cling film present at the bottom side so that no moisture or environmental factor can enter the product.
8.What Common Faults Occur in A Cling Film Wrapping Machine?
Common Errors in a Cling Film Wrapping Machine
Tearing Stretch Film
Tear in cling film directly cost productivity, safety and efficiency of a machine. It indicates that the safety and stability of product has been compromised at a point. It can also create machine downtime, damage products, hazards and risk.
Automatic or semi-automatic cling film wrapping machine can directly reduce this type of fault as it has proper setting of load containment.
Improper Load Containment
Incorrect load containment can cause lot of problems. In this way the material is not proper wrapped and causes production and material loss both.
Proper load contained can reduce this issue as load distribution can inlet required film only and the sheet will be used accordingly.
Wrong Type of Film
Before wrapping a product, it is always important to know that what type of film will be suitable for that particular product. Otherwise material, money and time loss will occur as a result of wrong material selection. Also, the concern worker can be affected.
Selection of proper material can reduce this of error and most importantly the worker should be properly trained regarding the application of film and wrapping process.
Wrong Size of Film
This is also another type of error that most commonly occurs. As there are always different size of products for wrapping, the size of film also be selected accordingly. Quality, presentation and material loss can be occurred by selecting wrong size of film for wrapping.
The size of film should initially be matched by the product length and then installed in the machine. Also, the operator training in this regard is much important.
Wrong Thickness of Film
Stretching of film is done in cling film wrapping machine. When the thickness of material is not selected according to product, it gets damaged and also may cause consistent tearing. This will cause a lot of material and money wastage.
Multiple problems can occur as a result of wrong thickness selection. So, appropriate thickness accordingly to product strength should be selected. Also, the gauges may be displayed for convenience of all concerns to save time and money.
9.What Are the Factors to Be Considered Before Purchasing A Cling Film Wrapping Machine?
There are number of factors for a manufacturer to consider before buying a cling film wrapping machine because it directly effects the investment made. A wrong decision can cost a lot and on the other hand a correct decision can be more beneficial. following are the key parameters that should be considered before purchasing a cling film wrapping machine
|While purchasing a cling film wrapping machine, the manufacturer should select the best machine which can fulfill its production requirement. Complete specifications of machines should be kept under consideration so that best machine can be selected.|
|Selection of cling film wrapping machine is also carried out keeping the budget in mind. The manufacturer needs to calculated exact amount for machines before selection. This ensures that the capital amount of assets of a company remains safe and also within level.|
Wrapping Film Length
|Machine that offers variety of wrapping lengths is always an ideal one. Different products can be wrapped in a single machine which makes the total setup economical.|
|With the increase in demand of cling film wrapping machine, number of manufacturers are now available that are producing these machines. But for an authentic OEM it is always necessary to do complete research ahead of purchasing the machine.|
|5||Customer Reviews||Customer reviews of manufacturers can help out in selecting an authentic manufacturer for cling film wrapping machine. It also best explains the merits and demerits of machines which guide a new buyer.|
|6||Local Supplier||Having a local supplier of machines is always an advantage. It creates ease in conversation with the manufacturer and also make its support and presence available whenever required. Installation and training regarding machines is also provided by these local suppliers.|
A cling film wrapping machine produces safe and ling lasting products and this is why its demand is increasing drastically in the global world. Manufacturers can take a lot from it to produce high quality and reliable products. But before that a complete knowledge regarding best suitable machine is always mandatory. Allpackchina is always there to support, assist and guide you in purchasing perfect cling film wrapping machine. For further details you can also visit out website and get our services 24/7.