Full Automatic Capsule Filling Machine
Allpackchina full automatic capsule filling machine is widely applied to the powder, grain, tablet and pellet filling and widely used in pharmaceutical, medicine, and chemicals industry for filling powder, pellet, granule and pill,it also can be used to fill vitamin, foodstuff and animal drug, etc.The full automatic capsule filling machine can feed, separate, fill and lock capsules, clean wastes, discharge end products and clean molds synchronously.With compact structure, small size, low noise, accurate filling, perfect functions and stable operation.All Allpackchina capsule filling machines have perfect functions since it is equipped with HMI. When material or capsules are lack or material channel is faulty, the machine will alarm and stop automatically. Besides, it can display the counting value of every capsules and the cumulative output.
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Have you ever thought about how automation technology was introduced? What were the main objectives behind it? Why every industry is keen to incorporate this technology into its business sphere? And what is the importance of automation in capsule making process?
Are you curious to know about it? Take it easy! This informative review is basically drafted to respond all of your queries and enable you to acknowledge the significance of a fully automatic capsule filling machine in diverse sectors. How this machine works, how it can benefits you and how to solve the problems if faced during operation is all explained in detail. Stay hooked to know everything about it!
1.What Is A Fully Automatic Capsule Filling Machine?
Fully automatic capsule filling machine is mechanical equipment integrated with several parts to perform the task of filling hard gel capsules. This machine can fill various types of material into the capsules such as powder, granules or pellets etc.
With advance technology, fully automatic capsule filling machine gives you extremely effective and accurate filling results that is exactly in accordance with your demands. Moreover, due to the high degree of automation it possess, many capsule processing industries are constantly utilizing this machine to better enhance their production level such as pharmaceutical, nutraceutical and healthcare Industries etc.
2.Elaborate The Working Principles Of A Fully Automatic Capsule Filling Machine?
A fully automatic capsule filling machine has pre-determined mechanism for its operation. To better know the principles on which this machine runs consider the underlying steps:
In the very first step, all empty capsules are loaded into capsule hopper from feeding tank through vacuum pump which. Once hopper gets capsules, these capsules are sequentially delivered to the narrow tube where capsule block-shelf drives the capsule block slide and a capsule dropped down from the tube. Now, here the direction of capsules may be in false position. To correct them, guide slot adjusts the direction of capsule by pushing it forward through its edge into the capsule conveying comb. Here the process of capsule rectification ended.
Now in second stage, cap and body of capsules are separated. When empty capsule gets into the mold hole it is adjusted inside the lower mold. Lower mold tightly attached to the capsule body and cap is separated from it through vacuum sucking which is then held by upper mold.
In this stage, capsules are filled with material that is conveyed by the powder hopper. After that, cap of capsule is tightly pressed over its body and the capsule is locked by the dose plate in mold hole.
Discharge of Capsule
The final step takes place here, when capsules are discharged by the discharge ejection device, which constantly moves in upward and downward position. When the locked capsule is placed in discharging station the ejector pushed it out from mold hold and capsule is released into the barrel.
All the waste particles including filling powder, powder residue or broken capsules are blown out of the mold hole after completion of each cycle.
3.Which Type Of Material Can Be Filled By A Fully Automatic Capsule Filling Machine?
You might be interested in knowing that which type of material a fully automatic capsule filling machine can fills into capsules. For this we have presented you some items along with their pictures which would clearly demonstrate these materials. They are:
Powder is one of the essential and most commonly used materials that is filled inside the capsules. It helps in quick absorption of the material which it contains and is easy to swallow. Various minerals and herbs are transformed into powder so they can be actively consumed through capsules. Moreover, it can be used with granules, pellets or powder alone.
Another type of capsule filling material is granules which come in round shape but they are too little in size than any other granules like sugar. Different vitamins and nutritional sources are often delivered in form of these granules. They can be single, double or multi color depending upon the content of dosage. You can also use the combination of granules with powder or pellets.
Now comes the pellets, having cylindrical shape and are small in size. Here you can adopt the mixture of two substances like half amount of pellets and of powder for rest. Using these types of material in your capsules enhance the flexibility of capsules in designing and development of attractive manifestation.
4.What Are The Essential Attributes Of A Fully Automatic Capsule Filling Machine?
A fully automatic capsule filling machine comes with immense degree of versatility, flexibility and efficiency. It has been praised with lots of features associated with its design and functions as well. Here we would take all of these attributes so you can get benefits from using it. These features include:
A fully automatic capsule filling machine has upgraded machinery. Although, it functions through pre determined limits but you can also modify the cutoff limits for filling material. It is also integrated with many devices like capsule feeder, vacuum feeder, industrial cleaner and metal detector etc.
High Production Capacity
One of the essential contributions of a fully automatic capsule filling machine is the high level of production which it can produce. This fact can be acknowledged by the figure which it produces every hour and that is 91000 capsules.
This machine comes with good flexibility ratio and enables you to fill different materials at same time in a single capsule like powder, granules and pellets etc.
Fill Different Sizes
Do you know that different capsule filling machines are designed to fill the capsules of particular size? That’s why their processing remains confined to few sizes of capsules. While as, a fully automatic capsule filling machine can fill the capsules of every size.
With anti-acidic and corrosion resistant surface this machine preserves the hygiene and sterility of capsules. It also removes the dust and waste that is left during the process.
This equipment has improved safety because of stainless steel frame having soft edges and all electric connections are safely fitted inside the machine. Operator can also deal with all parts of machine without being affected physically.
Complying GMP’s Prerequisites
Good Manufacturing Practice (GMP) is a platform that works for checking the production of industries that whether the products they use is of good quality or not. Currently, the technology of fully automatic capsule filling machine has been constantly acknowledged by the GMP.
Self Reliant & Consistent
This advance equipment is designed in such a way that it performs its entire tasks independently without any manual intervention and in consistent manner.
Regardless of the fast processing it shows, the machine does not compromise on the accuracy of capsule filling as well as its closing which is mostly neglected by manual filling. This is what makes it the best solution among other machines.
5.What Types Of Capsules Can be Processed By A Fully Automatic Capsule Filling Machine?
A fully automatic capsule filling machine is capable of processing different types of capsules with varying nature and size such as:
Hard Gelatin Capsules
Hard gelatin capsules are made up of protein that is usually taken from animal sources. This is one of the popular kinds of capsule which is used for filling material. Around 94% of hard gel capsules are used in different medicine industries due to its strong cover which is very reliable for mobilization and cannot easily tear.
HPMC stands for hydroxypropyl methylcellulose or hypromellose and these capsules are comprised of water and vegetable sources. They have no taste and are taken as supplements. A fully automatic capsule filling machine is sometimes used to fill these capsules but due to their soft nature, they are often preferred to be processed by automatic machine with moderate speed.
6.Describe The Major Components Of A Fully Automatic Capsule Filling Machine?
A fully automatic capsule filling machine consists of various parts each play a crucial role in the accomplishment of capsule filling task. What are these components can be known by the details explained below:
This part of machine works as a head because all the parameters required for executing machine are fixed here. With touch screen display it enables you to communicate and command the machine accordingly.
This is another part of machine and each automatic capsule filling machine has two hoppers one for holding empty capsules and another for material loading.
Like hopper, vacuum feeders are also two in numbers because separate vacuum pumps are used for loading capsules and filling material into hopper.
Turret is the place which takes capsules from hopper and transports them from one dosing station to another.
The task of material pump is simple but essential as it transfers the filling material from hopper into the infusion wedge. If the amount of material taken is greater than required, it then returns material back to hopper.
It is another component of a fully automatic capsule filling machine which undertakes the task of infusing filling material. It warms the filling material until it reaches to exact temperature.
Material Filling Mechanism
This is the core component of machine where actual filling of material is occurred. When cap of capsule is removed from the body, filling rod fills the body of capsule with required amount.
It positions the capsules in right direction.
Tooling system covers various parts of machine which separately performs many functions. They are namely two-pass roller which are consistently in turning position with constant speed, another is turntable that keeps the dust away from getting into equipment parts and the dosing station which play eminent role in filling accurate amount of material.
7.Can Liquid Capsules Be Filled By A Fully Automatic Capsule Filling Machine?
A question may arise in your mind that whether a fully automatic capsule filling machine can process the liquid capsules or not. So the answer is no, because it can only process dry and solid material like powder or granules.
If you want to fill capsules with liquid then you have to remove the existing feeder of machine and integrate the band sealing machine with it.
8.Compare And Contrast Between Fully Automatic Capsule Filling Machine And Semi-Automatic Capsule Filling Machine?
There are many apparent differences between a fully automatic capsule filling machine and semi automatic capsule filling machine like:
|No||Machine Type||Fully Automatic Capsule Filling Machine||Semi Automatic Capsule Filling Machine|
|1||Definition||It is automatic machinery designed to fulfill capsule filling task with good accuracy without any need for user involvement.||In contrary, this machine refers to the process of filling capsules through human help.|
|2||Process||Its process is quite lengthy and difficult that can be understood by an expert.||It has simple process which any user can understand easily.|
|3||Structure||Its structure is too long and complicated.||It is having precise make up of parts.|
|4||Speed||It runs faster than other machines.||It is low process due to human involvement.|
|5||Capacity||Its capacity is of optimum level.||The figure if capsules processed by this equipment are limited and less than fully automatic machine.|
|6||Size||It is having big size and need more space for installment||It occupies less space compare to fully automatic capsule filling machine.|
|7||Application||This machine has been employed in large scale industries like pharmaceutical, nutraceutical, veterinary etc||It is used in medium scale production firms such as laboratories, healthcare and herbal industries etc.|
9.How Many Sectors Are Being Influenced By The Use Of A Fully Automatic Capsule Filling Machine?
This machine is employed to assist various sectors linked with capsule manufacturing and now many of them are constantly admiring its use some of which are considered below:
It is one of the broadest manufacturing firms involved in medicine production. It is the pharmacy sector, whose contribution and research has made all the chronic diseases curable today. In such condition, when you are responsible for the production of huge amount of pills everyday day, a fully automatic capsule filling machine is always the first choice of every pharmaceutical industry.
The growing advancement in technology of capsule making has gripped over every capsule manufacturing industry among which the cosmetic industry is also on top list. Different capsules are now available for glowing skin, reducing dark spots and for healthy hairs treatment. These capsules are also prepared by a fully automatic capsule filling machine.
Nutraceuticals can be also referred as supplements which are prepared from food items like vegetables, fruits or cereals containing good amount of vitamins and minerals. These nutraceutical capsules are formed by a fully automatic capsule filling machine which helps in health augmentation and prevention of various diseases.
Herbal medicines are becoming popular now a day. These herbal capsules are naturally obtained from different types of leaves, roots or flowers etc. To meet the demands, all these raw material is first properly pulverized and then filled by a fully automatic capsule filling machine as a ready mixture.
Healthcare support is of the prime importance for every person that’s why most of the countries around world prefer to provide their nationals with good healthcare in order to promote health give treatment and enhance life expectancy resultantly. Under these services, they facilitate people with free medication and for such large amount of subjects only a fully automatic capsule filling machine is the best solution every owner looks for.
Similar to other industries, veterinary industry is also in great need for using such highly innovative and efficient equipment like fully automatic capsule filling machine. Instead, most of the capsule manufacturing firms who use to prepare pills for animal diseases are utilizing this machine on large scale.
10.What Are The Auxiliary Devices Required For Operating A Fully Automatic Capsule Filling Machine?
Whenever you are intending to make capsules, you should have an idea that only a single machine is not sufficient. You will require much other equipment to integrate with the main machine so that your process will run smoothly and results in accurate output manifestation. For that we have described the devices which you will need during your process such as:
High Shear Granular Machine
This machine is an inevitable part of processing capsules as it performs the basic role of preparing granules for solid dosage. It comprised of three conical blades, a motor for rotating these blades and a chopper. Together they mix the powder and liquid to form granules for capsules.
A crusher machine contains hammer inside and break down all the material that is poured in it. Thus, it is crucial in grinding any type of stuff that is used for filling capsules
This machine is basically incorporated for screening and scaling the filling material. It revolves in circular motion and separates the granules according to their size.
Fluid Bed Processor
Fluid Bed processor is effective equipment designed to take multiple tasks for capsule granules like spraying them from top side and coating these particles from bottom side. It completely removes the moisture from capsule filling granules
Capsule Sorting Machine
It is one of the best equipment praised with the quality of separating capsules on the basis of their size and it also apart the capsules which remain unfilled during process.
Capsule Polishing Machine
Sometimes when capsules are discharged after getting filled, they may be found with residual particles left during filling process. This can cause bad impression of your production. Thus, to fully purify these capsules from dust and contamination a capsule polishing machine is perfect instrument.
Blister Packaging Machine
Now, when you have finally achieved the desired amount of capsules there arise a question how to store or pack these capsules in a way that they do not lose their quality, hygiene and originality? The answer is a blister packaging machine, which can create unit-dose form of your capsules either in plastic or aluminum foil blister packaging.
11.How To Find The Quality Inspection And Verification Of A Fully Automatic Capsule Filling Machine?
This question is carrying great importance because you should be aware of the inspection criteria for a machine you are intending to purchase. A fully automatic capsule filling machine should conform the following quality standards such as:
International Organization for Standardization (ISO)
ISO is the first and foremost non-governmental organization aims at promoting the manufacturing of high standard quality products and supporting trade by drafting common standards. If a company producing fully automatic capsule filling machines is ISO certified it indicates that the firm is meeting the international standards.
Current Good Manufacturing Practices (cGMP)
Current Good Manufacturing Practices is an agency that has made some regulations necessary for ensuring products safety. Through these regulations, it administers whether the firm is complying these rules and assures the essence and presence of ingredients which the firm claims to have.
Chartered Engineers (CE)
CU can be short abbreviated for Chartered Engineers. It is mandatory mark for all the goods that has to be exported in European countries because it reveals the compliance with strict directives for safety.
12.Are There Any Disadvantages Of A Fully Automatic Capsule Filling Machine?
Do you expect that a fully automatic capsule filling machine is only having lots of benefits without any drawbacks? Your assumption might be proved wrong when you get to know the underlying defects of this machine like:
As the machine is fully automatic, it has been constructed with quality stainless steel, having heavy tooling system and requiring dual devices one for capsules and another for filling material like hoppers and vacuum pump. Together, these all make the machine expensive.
Although, a fully automatic machine is separately not that much big in size but as it is automatic so it requires entire system for making capsules, filling material and additional devices like crushing machine and sorting machine etc. So, it will occupy huge area.
13.What Are The Safety Features Of A Fully Automatic Capsule Filling Machine?
Fully automatic capsule filling machine relieves you in so many ways, which you may not enjoy when using any other capsule filling machine. They are highlighted as under:
Automatic Cleaning System
Every equipment is in need of proper cleaning due to the items they process. Similar is the case with fully automatic capsule filling machine, but here this function is performed by the machine itself. You just have to click on the button for beginning the process.
Automatic Lubrication System
This machine is the combination of so many parts among which small parts are more in number. They need proper lubrication system for continuing their functions in smooth manner. Now, it gets difficult to lubricate these gadgets by hands but this is done automatically by a fully automatic capsule filling machine.
Assures Data Security
One of the greatest features this machine possesses is the security of your organizational data. Due to the reason that data you enter in control panel is in computerized form so it reduce the chances of errors.
This machine is designed with modern technologies and has integrated systems of sensors, printing capsules, emergency button and alarm that ring in case of insufficient filling material.
All the electrical parts of machine are fully enclosed inside the machine. You cannot use this equipment during operation and if you do so, it will automatically turn off. It also beeps an alarm in case of electric current.
14.How Would You Tackle The Issues If Confronted When Using A Fully Automatic Capsule Filling Machine?
To tackle the issues which arise when using a fully automatic capsule filling machine you need to understand the following steps:
Problem of capsule entering the mold hole
|This usually occurs when small baffle plate is improperly fixed||Correct it by approved setting of baffle plate for smooth flow of capsules|
|2||The mold hold may be damaged||Replace the damaged magazine with new one|
|3||The presence of dust particulates is creating hindrance||Clean the area via compressed air|
|Capsules get damaged during process||It indicates the improper alignment of rectification block||Solve this issue by aligning the rectifier exactly|
Problem of abnormal splitting of capsules
|Mold holes are not tightly attached to the capsule body and cap||Sort it out by adjusting the concentration of mold holes through regulating rod|
|6||Another reason can be the jammed pipeline of vacuum||Decontaminate the vacuum pipeline|
Desired weight of capsules is not achieved
|The capsules you have taken are either too small or too large||Take the capsules with capacity of holding exact amount|
|8||Flow rate of filling material is feeble||Adjust the speed for conveying material also check its amount|
Capsule cap is lost during process
|This usually happens when pressure of vacuum is high||Reduce the air pressure by modifying throttle|
|10||The alignment of capsule cap and body is disturbed||Make sure to examine the proper alignment of both cap and body before starting mechanism|
15.What Factors Play Significant Role When Selecting A Fully Automatic Capsule Filling Machine?
Last but not the least, this question would be helpful for you in choosing ideal solution for your capsules filling. Just start reading the below factors to know which type of factors should you consider:
Nature of Capsules
Which type and size of capsules you are wishing to fill should be kept in mind so you can get better machine that exactly suits your needs.
Nature of Filling Material
Now this is another question which is important to know. There are various machines with the ability to fill single, double or multiple items in same capsules. So, you should choose one according to your requirements.
The machine you are considering has enough capacity to reach the production level which you marked ideal? Look into this aspect because it will play major role in determining the success or failure of your business.
Some machines have precise structure and they can be easily handled. It depends upon you and your place in which you would install it. So, never overlook this factor.
Capsule Filling Ability
There are different fully automatic capsule filling machines available in market. But which one you do need? Is it for filling granules, powder or pellets? This question will assist you in exploring the ability of machine in processing various materials.
To sum up, we are hoping that you have thoroughly understood a fully automatic capsule filling machine. You may also want to take advantage of this innovative technology by bringing it into your production unit. If yes! Then don’t show any delay and take step forward by contacting allpackchina. Our help is just one step away, click on the given link https://www.allpackchina.com/ and get every type of assistance without any hesitation.