Tablet Counting Machine: The Complete Buying Guide in 2024
Tablet counting machine has a great importance while making different medicines in pharmaceutical industries. It helps you count the tablets in a very less time with high accuracy.
If you are looking for a high quality tablet counting machine, this blog will help you choosing the right one based on your industry demand. You will get to know all the necessary details about tablet counting machine.
1.What is a tablet counting machine?
A tablet counting machine is a kind of machinery that is widely used in pharmaceutical industry for counting tablets. It is used in counting tablets, pills, soft and hard capsules and coated tablets. High degree sensors fitted in the machine accurately counts the number of tablets in a very less time.
A Tablet Counting Machine
An amazing feature of a tablet counting machine is that it counts the tablets of different sizes and shapes. This machine has also been used in other industries like food industry, chemical industry and agriculture industry.
2.What are the main types of tablet counting machine?
As a matter of fact,there are different types of tablet counting machines,according to different design and automatic degree,they can be divided to four types,which are as follows:
Manual tablet counting machine
This machine needs a professional operator to run and have made of old technology. It consists of some handheld devices which need to be run by employs.
The accuracy of counting by this machine is good but lower than the advanced machines. When the machine runs, it makes a very less noise. It is convenient for small batches and is easy to use.
Semi-automatic tablet counting machine
The semi-automatic tablet counting machine employs both manual and automatic transmission and streamlines functions based on requirements. It is very much similar to fully automatic machine but somehow need supervision in some matters.
Fully automatic tablet counting machine
The fully automatic tablet counting machine is the most advanced in these types,it has high efficiency,high working speed and high accuracy.This machine is equipped with large PLC touch screen and many high speed counting sensors,because of these high level components,the machine can count thousands of tablets per minute.
In addition,the automatic degree of this machine is pretty high,it can totally complete the whole working process by itself as long as you set the parameters in advance.The automatic tablet counting machine is suitable for medium to high scale production.
Tabletop Tablet Counting Machine
As the picture shows,tabletop tablet counting machine are designed compact,and it is easy to operate,the size of this type of machine is small,therefore,it is convenient to be carried and it doesn’t occupy too much space.The tabletop tablet counting machine are usually used in hospital,small laboratory,food factories and so on.
3.What are the differences between manual&semi automatic&fully automatic tablet counting machine?
In the last part,you have learned the four types of tablet counting machines,in this part,it will show you the differences of manual tablet counting machine,semi automatic tablet counting machine and fully automatic tablet counting machine.
In terms of accuracy
It is evident that the accuracy of fully automatic tablet counting machine is of the most high level,the error of this machine is quite small ,even less than 1%.Compared with the fully automatic one,the manual tablet counting machine and semi automatic tablet counting machine may occur errors in different degrees.
In terms of speed
As you can see,manual tablet counting machine depends on totally human labor to count tablets so that the speed will be very slow.The speed of semi automatic tablet counting machine will be higher than the manual one,but it also need some human operations during working process.
Therefore,the fully automatic tablet counting machine is the most high speed in the three types because it realize all operations by itself.
In terms of cost
The manual tablet counting machine is the most cost saving among the three types,then the semi automatic tablet counting machine follows.The fully automatic tablet counting machine is the most expensive because of its high level configuration,so the cost is relevantly high.
In terms of size
This point is the most intuitive,look at the picture,the size order from the largest to the smallest is fully automatic tablet counting machine, semi-automatic tablet counting machine and manual tablet counting machine.
4.What are the main parts of a tablet counting machine?
If you want to learn about a machine,you must know the structure of it,it consists of how many components,and what are the functions of these components.The tablet counting machine consists of vibrating feeder,counting system,bottle feeding system and control system.
The vibrating feeder consists of many parts,such as hopper,vibrator,tablet feeding track and dust cap system.The vibrating feeder is entrance and channel of tablets,the tablets are put into hopper,and then go through the other parts of vibrating feeder,the function of this part is to fill tablets to counting system.
As the name shows that the counting system counts the number of tablets which are feed by the vibrating feeder. It consists of the guide plate,dropper and counting sensors.The guide plate plays a role in guidance,let the tablets fill into counting chamber,dropper is to fill the tablets into bottles,the counting sensors are the main counting device of the whole machine.
Bottle feeding system
The bottle feeding system consists of transmission section,conveyor and bottle hold bar. The function of the bottle feeding system is to deliver the bottles during the tablets filling process.
The control system refers to all the electric components of the machine,for example,the PLC touch screen,the system contains in built cameras which detects the damaged tablets and don’t allow them to be filled into bottles.This part helps people operate the machine,it controls the whole working process of the machine.
5.Explain the working of tablet counting machine?
Actually,most of people will be interested at how does a machine work,which can help them a more intuitive understanding of the machine.Therefore,in this part,you will learn the working process of tablet counting machine to have a deeper knowledge of it.
When the tablet counting machine is powered on,the first step is feeding,the operator should add tablets to the hopper of the machine.The tablets will enter the hopper,and go through vibrator,then being guided by tablet feeding track,at the end they are put on the feeding tray.
After feeding,it is going to the counting step,the tablet counting machine is equipped with many sensors,when the tablets are going through the counting system by the convey belt,the sensors will sense the tablets and then realizing the counting function.
The next step of the machine is to separate the broken tablets.It is obvious that broken tablets are regarded as waste material,they can not by put into medicine bottles.So,during the counting process,the machine will separate away the broken tablets at the same time.
When the counting process is at the end,the machine begins to fill tablets into medicine bottles,it can fill accurate number of tablets into bottles or other containers.When the machine finishes filling,the whole working process is completed.
6.What are the advantages of tablet counting machine?
As a widely used pharmaceutical equipment,tablet counting machine has many advantages,which are as follows:
The tablet counting machine has high accuracy,it can count the amount of tablets without any error.In a certain degree,you can even say that the tablet counting machine can work in a high precision than human labor.
And,the working process of tablet counting machine is high efficient,it counts the tablets with a quite high speed,which is much faster than human labor,by using a tablet counting machine,you can pack the tablets much less than the estimated time.
Easy To Operate
The tablet counting machine are easy to operate,you can use it without too much professional knowledge,just need to click some buttons.
In addition,tablet counting machine has high cost effective,it has a high productivity even in less cost.Possessing a tablet counting machine,you can save many cost in time,money and human labor.
The frame of tablet counting machine is made of hard and high quality stainless steel,so the machine is not easy to be damaged when it works or it is delivered.And the other components of the machine are also made of advanced materials,so the tablet counting machine is very durable.
7.Explain the applications of tablet counting machine?
Automatic Tablet Counting Machine
Tablet counting machine has applications in different fields. They have importance in many other industries not only in pharmaceuticals. This machine has the applications in following sectors:
Tablet counting machine has been widely used in pharmaceuticals in counting different types of pills. This machine helps in counting tablets rapidly with a very less chance of mistake and your pills remains safe from any damage.
Chemical reactions require accurate amount of chemical. Any minor changes in the products lead to disaster. So, table counting machine is also used in chemical industry for counting chemicals concentrations.
In food industry, different food supplements also need to count. So, tablet counting machine is also used in this industry.
Healthcare products also need to count, so this machine is also used by this department.
8.How to operate the tablet counting machine?
After learning the main parts and working process of tablet counting machine,next you need to know how to actually operate this machine.
At the beginning,you need to turn on the machine,click the switch to power on the tablet counting machine,in this step,you need to set up all kinds of parameters in advance,to let the machine work according to your requirements.
And then feeding the tablets into the machine,after feeding,you need to adjust the distance of hopper and vibrator,the distance can not be larger than the diameter of your tablets.And then adjust the dropper and conveyor according to the diameter of bottles.
After you finish these adjustments,you just need to wait for the machine to count and fill automatically.When all the working steps of the tablet counting machine are finished,don’t forget to turn off the machine,and clean it.
9.How to deal with the malfunctions of tablet counting machine?
To be honest,each machine will occur problems when they are used for a period of time,what should you do when there is a problem of the tablet counting machine?Reading the next part and then you will know the answer.
Errors of Counting&Filling
If there are errors during the counting or filling process,it may because that the operator set wrong counting time and ending time.So you need to adjust them on the control panel.
When the machine occurs alarm during the working process, you need to check whether the bottles are not sufficient in quantity,you need to add empty bottles.Or,there are dusts on the sensors,which results in low-sensitivity of them,so you need to clean the sensors.
If there is vibrating noise during the working process of the machine,firstly,check whether the screw is loosed,if it is,just tighten it.Next,check if the outlet of vibrating tray is connected to discharging channel,if they are not connected,you need to adjust the position of vibrating tray.
Tablets Spilling Out
If the tablets are too many so that they are spilling out from the medicine bottles,the reason is that the distance of the dropper and the mouth of bottle is too large,you need to adjust the distance between them,in general,the distance need to be smaller than the diameter of the tablet.
10.What kind of medicines can be counted by tablet counting machine?
Tablet counting machines are widely used in pharmaceutical industry,these machines can count various kinds of medicines,in the next part,the categories of these medicines will be introduced.
00~5# Hard Capsules
The tablet counting machine can count and fill hard capsules,the models of these capsules need to be 00~5#,the sizes of these capsules are as the following table.
Soft Gel Capsules
Except hard capsules,soft gel capsules can also be counted by tablet counting machines,in common situation,the machine can count all kinds of soft gel capsules.
Irregular Shaped Tablets
In general,capsules and tablets are in regular shapes,and there are also some irregular shaped tablets,these tablets can also be counted by tablet counting machines.
Besides,you can also use a tablet counting machine to count and fill coated tablets,the counting and filling process of coated tablets are the same as other medicines.
Φ5.5~20 Plain Tablets
Also,tablet counting machine can count plain tablets whose size are Φ5.5~20,perhaps many people don’t know what the symbol Φ means,it refers to the external diameter of the medicines,in other words,the machine can count plain tablets whose diameters are in the range of 5~20mm.
The same as the last one,Φ refers to the diameter of the pills,the pills whose diameters are in the range of 3~12mm can be counted by tablet counting machine.
11.How many quality standards the tablet counting machine should conform to?
As a widely used machine,tablet counting machine should conform to a series of quality standards,which can make it more trustworthy,the standards are as follows:
cGMP,is the abbreviation of current good manufacturing practice,this standard is suitable for pharmaceutical,biotechnology and medicine technology industries,the purpose of it is to increase the quality of products.As a type of pharmaceutical equipment,of course that tablet counting machine should conform to cGMP.
And the tablet counting machine should conform to CE Certified,this standard means that this product is safe and it can be sold in European area.
Because the machine will closely contact with the tablets,it need to conform to the FDA compliant,FDA,which refers to the Food and Drug Administration,the FDA compliant means the grade and safety of food or drug.
12.What is the development prospect of tablet counting machine?
Nowadays,technology has been constantly innovated and improved,various kinds of machines has been used in diverse industries,tablet counting machine is not an exception.In the past decades of years,the medicine industry has developed rapidly,and people’s demands for medicines has been largely increased.
Where there are demands,there are production,the production volume of medicines get larger and larger year by year.To keep such a large amount of production,it can not only depends on human labor,so there are demands for tablet counting machines.
And besides capsules and tablets,tablet counting machines can also count many other things,they are also widely applied in food industry,chemical industry,healthy care department and so many other industries.
Because tablet counting machines have a large range of applications,and they are quite helpful for production,the development of them is better and better.What’s more,with the growth and constantly mature of modern technology,the tablet counting machines will be more advanced.
13. How to selecta right tablet counting machine?
When you need to buy a tablet counting machine,you need to consider many things,in terms of the machine itself,or in terms of your requirements.
At first,the most basic thing you need to think about is the production capacity of a tablet counting machine,it is very vital for your business.The production capacity of your machine determines your production scale,the higher the production capacity is,the larger your production scale is,so you need to consider this point carefully.
Another factor you need to consider before purchasing a tablet counting machine is brand,it is better to choose big brands which have good reputations.In common,the quality of the machines of big brands are good,and they will give you reliable customer service and warranty.
In addition,you need to consider your budget,how much money can you invest in the tablet counting machine,the suggestion is that,you can choose the most expensive one in your affordable range.
Last but not least,you should combine to your real requirements,what do you want get by using a tablet counting machine,you don’t need to follow others’ choices,just make it clear that what do you really need.
Tablet counting machine has been using in various industries. It has tremendous advantages in pharmaceutical industry in counting tablets. If you are looking for a high end tablet counting machine, Allpack is providing the best machinery in the market. They have all the latest designs with new in built technology. Do contact us anytime if you need a user friendly tablet counting machine.
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