Plastic Tube Sealing Machine: The Complete Buying Guide In 2024

Sealing tubes is not just science but also an art. The sealing of tubes required careful adjustment of seal parameters which is achieved by the plastic tube sealing machine. It creates strong and aesthetically pleasing tube seals that promote the marketability of products.

The plastic tube sealing machine is the master of precision and accuracy. No product recall and substandard seals are possible with a plastic tube sealing machine. It generates optimized results that bring huge profits for businesses.

Are you looking for the highest quality yet cost-effective plastic tube sealing machine? Then first, carefully go through this guide to acquire knowledge about certain facts about the plastic tube sealing machine.

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1.What is a Plastic Tube Sealing Machine?

Allpack Plastic Tube Sealing Machine

A plastic tube sealing machine is a type of packaging equipment that is used for tightly sealing and securing plastic tubes. It dose up different product materials inside the squeezable tubes and seals its opening to prevent product leakage.

By sealing tubes, this machine assures superior product quality. It fuses the plastic layers to ensure that the inner content of the tubes remains intact. Plastic tube sealing machine seals products in such a way that it promotes anti-counterfeiting and anti-tampering efforts. This equipment is useful for packing a broad variety of products like creams, gels, pastes, ointments, glues, etc in the tubes.

2.Why Plastic Tube Sealing Machine is Significant in Industries?

Plastic tube sealing is significant in industries because it is more advantageous in every aspect than hand-filling. It brings profitability and success to businesses. It is the perfect solution to all problems that arise with hand filling. Here is a list of benefits of the plastic tube sealing machine.

Fill Precision

Fill Precision of Plastic Tube Sealing Machine- Picture Courtesy: JDA Progress

One of the top advantages of a plastic tube sealing machine is its fill precision. Filling by hand is filled with filling and sealing errors. This results in precious product loss and product recall if the product is underfilled. However, the plastic tube sealing machine has automated filling systems that allow it to attain filling precision in every batch.

Versatility For Processing

Versatility For Processing by Plastic Tube Sealing Machine

With its simple and fast change of parts, this machine can easily carry out the job of filling tubes of diverse shapes and sizes. It is a versatile and flexible machine suitable for industries, filling different volumes of products and sealing different shaped tubes.

User-Friendly Controls

User-friendly Controls of Plastic Tube Sealing Machine- Picture Courtesy: PKN Packaging News

The plastic tube sealing machine has integrated user-friendly controls like an HMI touch screen by which users can swiftly program and set inputs like fill volume, seal pressure, seal temperature, and speed of the turntable. Pre-saved data recipes allow users to change format with just one click of a finger.

High Speed

High Speed Plastic Tube Sealing Machine

One of the biggest advantages of utilizing a plastic tube sealing machine in production is its high speed. It operates at extremely high speeds, thereby, filling and sealing numerous plastic tubes in one setting. High speed means high production efficiency, this in turn translates to more profits.

Hygienic Design

Hygienic Design of Plastic Tube Sealing Machine

The plastic tube sealing machine has a sanitary hygienic design, meaning it is constructed with top-quality materials that are easily cleaned. Due to its clean design, this machine has zero chance of product contamination. Hence, it abides by different safe and hygienic industrial standards making it the favorite of numerous manufacturers.

High Shelf Life

High Shelf Life

A plastic tube sealing machine as the name indicates, is used to seal the plastic tubes. This sealing increases the shelf-life of the products by completely enclosing them, which not only prevents their leakage but also keeps them safe

3.What are the Kinds of the Plastic Tube Sealing Machine?

Plastic Tube Sealing Machine Types

There are different kinds of plastic tube sealing machines in the market. These machines create huge confusion when making a selection. Hence, we are detailing different kinds of plastic tube sealing machines so you will choose the right machine type.

According to Automation

Manual Plastic Tube Sealing Machine

Manual Plastic Tube Sealing Machine

It is a small compact unit, consisting of handles and a lever for plastic tube sealing. This type of plastic tube sealing is one of the simplest tube sealing units, having a smaller price bag. This machine requires labor for loading and unloading the plastic tubes. It seals one tube in one go. A manual plastic tube sealing machine is easily accommodated on desktops.

Semi-automatic Plastic Tube Sealing Machine

Allpack Semi-automatic Plastic Tube Sealing Machine

It is a compact unit with a smaller footprint than an automatic plastic tube sealing machine. It has more productivity than a manual plastic tube sealing machine. This machine is seen in medium-sized productions. It comes with HMI so program options are easily adjusted without the need for high training. This machine is labor-intensive, as operators have to carry out the job of loading and unloading tubes.

Automatic Plastic Tube Sealing Machine

Allpack Automatic Plastic Tube Sealing Machine

It is a larger-sized machine, that automatically carries out the loading, unloading, filling, and sealing of the plastic tubes. Although it is a costly option, it has more productivity because of its automated and high-tech controls. It is a perfect solution for larger productions as it has a minimal rate of error in filling and sealing.

According to the Sealing Pattern

Standard Seal Plastic Tube Sealing Machine

Allpack Standard Seal Plastic Tube Sealing Machine

This type of plastic tube sealing machine creates a standard type of seal having straight-line designs. Standard seal plastic tube sealing machine forms seals with straight distinct corners.

Curved Seal Plastic Tube Sealing Machine

Curved Seal Plastic Tube Sealing Machine

This machine joins the plastic edges in such a way that curve seals are formed. This machine creates a curved arc-type seal. The corners of these seals are round, so preventing the risk of cutting, which is possible with sharp corners of tubes.

Round Corner Seal Plastic Tube Sealing Machine

Round Corner Seal Plastic Tube Sealing Machine

It creates seals in such a way that they resemble an oblong shape with round corners. It creates straight-line seals with round-shaped edges.

Custom-Seal Plastic Tube Sealing Machine

Custom-Seal Plastic Tube Sealing Machine

This machine is customized to create unique shape seals like half curves or seals with euro slots. This type of plastic tube sealing machine is mostly used in the cosmetic industry to boost the presentation and marketability of cosmetic tubes.

According to the Sealing Method

Hot Air Plastic Tube Sealing Machine

Hot Air Plastic Tube Sealing Machine

This machine uses hot air for sealing plastic tubes. It is a quick and versatile machine handling a variety of plastic tubes. Hot air in this machine increases the temperature of the plastic tube to make it ductile and cold sealing jaws using chilled water closes the ends shut. However, it requires more changes of parts for handling different-sized tubes.

Ultrasonic Plastic Tube Sealing Machine

Ultrasonic Plastic Tube Sealing Machine

This type of plastic tube sealing machine uses high-frequency ultrasonic vibration to hermetically seal and fuse tube ends. The vibrations lead to the heating and melting of the seal end. The plastic tubes are passed between the sealing horn and anvil that maintain and form the seal. This machine has slower productivity than a hot air plastic tube sealing machine. But it needs lesser replacement of parts when processing different-sized tubes.

Hot Jaw Plastic Tube Sealing Machine

Hot Jaw Plastic Tube Sealing Machine

This machine uses high pressure and temperature to crimp seal the exterior of the tube. High temperature at the exterior side transfers to the inner tube ends and hot jaws or crimp jaws exert pressure to shut the tubes. This machine requires more time for sealing the tube and has lower efficiency than other methods.

Induction Seal Plastic Tube Sealing Machine

Induction Seal Plastic Tube Sealing Machine

This machine uses a high-frequency electromagnetic field to heat and melts the aluminum or plastic materials and then seal the lids or ends of the plastic tube. This machine creates tamper-evident strong seals. It creates clean seals without burning the material which is possible when using a hot air plastic tube sealing machine.

Metal Seal Plastic Tube Sealing Machine

Metal Seal Plastic Tube Sealing Machine

This type of plastic tube sealing machine is used to flatten and crimp seal the metal tubes. This machine creates different kinds of sealing like single fold, double fold, saddle fold, and triple fold to form sealing of metal tubes.

4.What is the Structural Design of Plastic Tube Sealing Machine?

Different parts that are featured in the plastic tube sealing machine are penned below:

Parts of Plastic Tube Sealing Machine

Product Hopper	It is a conical shape component that is typically featured at the upper side of the plastic tube sealing machine. Its main task is to hold the product for continuous running operation.
Tube Sealing Station	It is the part of the machine that uses ultrasonic vibrations, electromagnetic current, and heat to melt and seal the layers of the tube.
Tube Feeder	It is a rectangular-shaped device found on the upper side of the machine. It is used to store numerous tubes. It loads tubes one by one in the tube holder.
Tube Outlet	It is an elongated chute-like device in which tubes are ejected after completing filling and sealing.
Tube Holder	It is a hollow cavity that resembles a pocket in which tubes are placed for secure filling and sealing. It prevents the falling of the tube and keeps them in place.
Caster	It is a stand-like structure that holds the full weight of the machine. It stabilizes the machine and keeps it leveled.
Alarm System	It is a safety component that flashes lights and creates sound to inform operators about the problems of the machine like tube jamming, low tube numbers in the tube holders, etc.
HMI	It is an interactive display screen that is used for swift and convenient programming of the machine operation.
Filling Nozzle	It is a cylindrical tube pipe-like device, whose main job is to dose the product inside the tube. It is connected to the hopper by the hose pipes. For drip-free dispensing of the products, the filling nozzles are elongated to reach the bottom of the tube.

5.What is the Working of a Plastic Tube Sealing Machine?

The working steps of a plastic tube sealing machine are simple and act in synchronicity to perform flawless tube filling and sealing. Here is a list of steps that are executed in working of plastic tube sealing machine.

Plastic Tube Loading

First, the empty tubes are placed in the tube feeder. This tube feeder is high and automatically loads the empty tubes in the tube holder using a high-quality mark sensor. This mark sensor detects the marking present on the tubes and places the tubes in the right orientation based on their marking.

Plastic Tube Loading- Picture Courtesy: Norden Machinery AB

Plastic Tube Filling

Immediately upon the detection of the tube under the filling nozzle, the product dispensing starts under the direction of the signaling by the PLC system.

Plastic Tube Filling- Picture Courtesy: Makwell

Plastic Tube Sealing

In the next step, high heat from hot air melts the seal ends of the tube. These melted ends are joined using pressure provided by the sealing jaws. It creates strong hermetic sealing. The cooled water is employed at the same time to provide the seal ends with a smooth finish.

Plastic Tube Sealing

Plastic Tube Trimming

At this station, excess tube material is cut by the high-shear cutting blades. Some kinds of plastic tube sealing machines employ laser for cutting the edges of plastic tubes. The laser precisely and smoothly cuts the tube ends.

Plastic Tube Trimming

Plastic Tube Ejection

Finally, filled and sealed tubes are unloaded from the machine using a small outlet or a chute.

Plastic Tube Ejection

6.What are the Industrial Uses of the Plastic Tube Sealing Machine?

A plastic tube sealing machine is an efficient, quick, adaptable, and robust unit. It is used in various industries for filling and sealing different kinds of consumable items in sturdy tubes. Some of the basic industrial uses of the plastic tube sealing machine is discussed below:

Cosmetic Industry

Use of Plastic Tube Sealing Machine in Cosmetic Industry

Looks and product presentations are two things that play a significant role in the cosmetic industry, so this industry employs a plastic tube sealing machine because it improves the visual appeal of numerous cosmetic products, for instance, foundation, mascara, face wash, blushes, dyes, mask, lip gloss, sunscreen, serum, etc.

Personal Care Industry

Use of Plastic Tube Sealing Machine in Personal Care Industry

Plastic tube sealing machine is a prime part of the personal care industry because several personal care products like toothpaste, gels, shampoo, body wash, soaps, conditioners, and many more are available in the tube format. This machine is used for securely sealing such products in durable plastic tubes.

Pharmaceutical Industry

Use of Plastic Tube Sealing Machine in Pharmaceutical Industry

In the pharmaceutical industry, this machine is utilized for safely and hygienically packing different kinds of pharmaceutical creams, gels, ointment, burn salves, analgesics, dermal lotions, eye drops, and medicated adhesives. This machine with its sanitary design is involved in contamination-free packaging and sealing of pharmaceutical products.

Food and Beverage Industry

Use of Plastic Tube Sealing Machine in Food Industry- Picture Courtesy: News| Norden

Different food items require hygienic loading inside the tubes and that is where a plastic tube sealing machine plays a chief role. It seals food products like condiments, pastes, oils, ketchup, sauces, dressings, spreads, and jams in secure squeezable plastic tubes.

Chemical Industry

Use of Plastic Tube Sealing Machine in Chemical Industry- Picture Courtesy: Envato Elements

Different chemicals like sealants, adhesives, caulks, grease, inks, lubricants, and fuel oil require robust packaging that is leak-proof. Hence, these chemicals are securely packed inside the tough plastic tubes by the plastic tube sealing machine. These tubes are airtightly and completely sealed by this machine to prevent leakage of damaging chemicals.

Paint Industry

Use of Plastic Tube Sealing Machine in Paint Industry

Yes, a plastic tube sealing machine is also employed in the paint and coating industry to seal the oil and water-based paints inside the vibrant and colorful paint tubes. This machine also packs different kinds of coating and oily emulsion in the plastic tubes.

7.What is the Sealing Temperature of a Plastic Tube Sealing Machine?

Sealing Temperature of Plastic Tube Sealing Machine- Picture Courtesy: Makewell

The sealing temperature is dependent upon various factors like the nature of the plastic material, for example, PE plastic needs a low sealing temperature of about 250°F - 350°F for sealing while PP plastic requires a high temperature of 300°F - 400°F for bonding.

In a hot jaw plastic tube sealing machine materials are directly heated, so a high temperature of about 200-500°F is used for sealing. In induction seal plastic tube sealing machine materials are indirectly heated by electromagnetic induction, so a temperature of 150°F - 250°F for bonding the plastic material.

8.What is the Dwell Time of Plastic Tube Sealing Machine?

Tube Sealing- Picture Courtesy: The Tube Council

The dwell time of the plastic tube sealing machine means the duration in which hot air, heated jaws, or ultrasonic waves remain in contact with the plastic tube. It is the time amount during which temperature and pressure are applied to the plastic tube for sealing.

Proper duration of dwell time is very critical in the correct melting and bonding of plastic tubes. It is necessary for forming an operative seal. Inadequate dwell time for sealing results in weak and poor seals that may cause products to leak from the plastic tubes while high dwell time may result in the burning of tube materials.

Hence, it is an essential parameter for plastic tube sealing, influencing the quality and efficacy of the seal.

9.What are Other Materials Processed by Plastic Tube Sealing Machine Beside Plastic?

The plastic tube sealing machine can handle a broad range of materials besides plastic. Here is a breakdown of some common materials handled by a plastic tube sealing machine.

Aluminum Laminate

Allpack Aluminum Laminate Plastic Tube Sealing Machine

It is created by layers of plastic and aluminum. It combines properties of both aluminum and plastics like toughness, durability, and, ductility. These aluminum laminate tubes are used in the food and pharmaceutical industry for the packaging of gels and pastes.

Composite Paper

Composite Paper Tubes- Picture Courtesy: TOPPAN

These are formed with plastic and paper layers. It is ductile and strong like plastic and has a smooth finish of the paper. These tubes are gaining traction because they are easily recyclable and offer sustainability.

Aluminum

Aluminum Tubes

These materials are processed by the plastic tube sealing machine in the cosmetic and personal care industry. Aluminum imparts these tubes a premium and luxurious look and attracts high-end users.

10.How To Maintain Plastic Tube Sealing Machine?

Maintenance of Plastic Tube Sealing Machine

Adherence to a regular maintenance schedule of the plastic tube sealing machine brings many fruitful results, like optimal machine performance and long operational life. These are some tips to keep your equipment in top condition.

Cleaning Regularly	Clean thoroughly the exterior, frame, sealing area, filling nozzles, etc with a clean cloth and mild cleaning agent to remove the product and plastic tube material buildup that decreases sealing efficiency.
Calibration	Check and calibrate the sensors, heating elements, and pressure gauge.
Alignment	Align and level filling and sealing components to ensure they are properly positioned on the plastic sealing tubes.
Lubrication	Lubricate all the mobile joints and moving parts of the machine to prevent frictional buildup and overheating of the plastic tube sealing machine.
Full Examination	Examine all the machine parts like electric components, safety alarms, and pneumatic systems thoroughly for wear and tear and replace them if needed.
Software Update	Check and update the software of the machine if available.

11.What are the Common Challenges of Sealing in the Plastic Tube Sealing Machine? How to Overcome Them?

The plastic tube sealing machine can face some unanticipated challenges that may result in loss of productivity and packaging. Here is a list of common challenges encountered by the plastic tube sealing machine.

Challenges in Heat Sealing

Challenges in Heat Sealing

When the machine is started for the day, sealing jaws takes more time to heat and melt the plastic tubes. Also, these sealing jaws remain heated after the machine shuts down, making it difficult to clean the machine. Products like salads, spreads, etc also leak from the tubes because of the heating process.

Solution

These challenges can be overcome by the ultrasonic seal plastic tube sealing machine. It easily seals the plastic tube at the molecular level using an ultrasonic seal horn. It quickly seals products without any leakage. Moreover, it is easier to clean this type of plastic tube sealing machine.

Plastic Tube Material Stick to Sealing Jaws

Plastic Tube Material Stick to Sealing Jaws

Sometimes, the tube material adheres to the sealing jaws even after lowering the temperature. It is because of the high sealing temperature and also because the tube material is not compatible with the machine. Sometimes, leftover product on the sealing jaws also causes the material to stick.

Solution

Lower the sealing temperature, as mentioned in the plastic tube sealing machine manual. This problem could be resolved using non-stick sealing jaws and using materials that are compatible with machine components. Also, cleaning the sealing jaws leads to less material adherence.

Uneven Tube Seals

Uneven Tube Seals

Sometimes, there is variation in seal consistency from plastic tube to tube. There are differences in the shapes and patterns of seals. This problem is due to old and defective sealing jaws. Improper levelling of sealing jaws with plastic tubes can also cause uneven seals. Poor sealing pressure and distorted sealing plates can also produce variations in seals.

Solution

Replace old and damaged sealing jaws. Properly align sealing jaws and ensure uniform pressure distribution. Check for distortion in the sealing plates and replace them if necessary to prevent the problem of uneven sealing.

Scorching of Plastic Tubes

Scorching of Plastic Tubes

The materials of plastic tubes get burned due to high sealing temperatures and increased sealing time. If the sealing jaws are dirty and uncleaned, they are also the cause of the scorching of plastic tubes.

Solution

This problem is resolved by decreasing the sealing temperature and also reducing the dwell time. Properly cleaning the sealing jaws solves the problem of plastic tube burning.

Conclusion

Now it's time to wrap up the blog about the plastic tube sealing machine. Hopefully, you have found this piece of writing informative and engaging. A plastic tube sealing machine is a one-time solution to all your problems in filling and sealing. It is a sophisticated piece of equipment, carefully sealing the tubes to prevent product leakage. Planning this machine for your production? We Allpack are here to provide you with the best deals. Message us for machine purchase quote and other questions.

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Tube Sealing Machine: The Complete Buying Guide In 2024

Tube Filling Machine

Tube Sealing Machine: The Complete Buying Guide In 2024

Are you planning to invest in a tube sealing machine to enhance the efficiency of your production? Or got tired of the inaccuracies caused by manual filling and sealing of tubes? If the reasons are not genuine you are probably desiring to opt for a cost-effective packaging mode for your liquids and pastes. If so, then you are few steps away from the bright destination of your business.

So, let us introduce you with this informative buying guide about a Tube Sealing Machine which is going to be an interesting one answering all of your conundrums. Not only that but helping you out to deal with the complexities of modern technology in advance. Have a look towards it and become the best runner of a Tube Sealing Machine!

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1.How Would You Define A Tube Sealing Machine?

Allpack NF-60 automatic tube filling machine

Tube sealing machine refers to the assembly of several components fitted in stainless steel body. It is an advanced equipment designed to efficiently perform the filling of certain liquids and pastes into tubes and their tight sealing, thus, reducing common packaging errors and product waste.

The machine uses innovative technology to carry out its function automatically by orienting the tubes, supplying them with precisely measured liquids, and creating a stringent closure through sealing. In addition, it is capable of processing different materials and available in different shapes, sizes, as well as automation.

2.What Benefits Can You Get By Using A Tube Sealing Machine?

Before delving deep into the details of a tube sealing machine let's discover what are the different benefits and attributes of a tube sealing machine!

High Efficiency

Users holding various cosmetic tubes- Picture Courtesy: jergens.com

Filling and sealing tube manually not only require large number of labours but also take greater time and have precision uncertainty as well. However, tube sealing machine is a totally magnificent apparatus which resolves all these issues and give you optimal production turnover in less time.

Multi Tasking

Another attribute of a tube sealing machine is that it performs multiple tasks in a single run. For instance, an automatic tube sealing machine is capable of supplying empty tubes, their filling, sealing, and coding simultaneously.

Product Versatility

Two different sizes of cream tubes- Picture Courtesy: carolinehiros.com

Most of the manufacturers work on producing different types of products and their packaging. Therefore, they need a machine which can process both thin and viscous substances. Here, these qualities are found in a tube sealing machine which also supports full structural adjustment to accommodate small to large sizes of tubes.

Reduce Waste

Squeezed cream tubes- Picture Courtesy: makeupstore.com

Tube sealing machine provides a safe way for filling your liquids and pastes into tubes by accurately weighing the material. In this way, the possibility of product waste caused by manual filling is reduced and stringent sealing further strengthens the barrier against contamination throughout their shelf life.

Robust

The overall structure of a tube sealing machine is highly robust and compact which can be easily mobilized. Its body is made up of a protected stainless steel with availability for upgradation. Together these qualities enable the machine to support a stable and consistent operation.

3.Enlist The Products Which Can Be Processed By A Tube Sealing Machine?

Tube sealing machine is highly resilient in terms of processing different materials taken from thin fluids to thick and viscous pastes. These products are enumerated below:

Lotions & Creams

Creams

Hand cream tube presentation idea

Lotions and creams are homogeneous liquid preparation made for skin application. Although the use and purpose of these products vary from medical to cosmetic, they are often delivered in tubes, therefore, can be processed by a tube sealing machine.

Ointment

Healing ointment tubes- Picture Courtesy: makeupandbeautyblog.com

Ointment is an oily therapeutic formulation prepared for treating injuries or external skin disorders like rashes, burns, and itches etc. That's why the most convenient means for delivering ointments is tubes, so, the machine is suitable here.

Gel

Gel

Transparent gel- Picture Courtesy: mollysims.com

Gel is a transparent, thick, and sticky substance often used for hairs, nails, and insects killing. For its easy application, gel is packed in small to large tubes indicating the machine's compatibility to process it.

Edible Pastes

Multiple tubes of food spreads Picture Courtesy: migipedia.ch

Apart from medical and cosmetic products, food liquids and pastes such as ketchup, mayonnaise, honey, and chocolate etc., can also be packed in tubes by using this tube sealing machine.

Glue

Glue

Glue out of tube- Picture Courtesy: fishmancorp.com

Glue and all kinds of thick to thin adhesive agents can also be filled and sealed by a tube sealing machine in various types of tubes.

4.What Kind Of Tubes Are Supported By A Tube Sealing Machine?

Well, there are multiple types of tubes available in market today and their sphere is increasing day by day due to the growing environmental concerns about tubes' material. Below explanation provide a glimpse of these tubes which can be processed by a tube sealing machine:

Plastic Tubes

Plastic tubes- Picture Courtesy: jafra.com

Plastic tubes are the most frequently used tubes due to their easy squeezing. They are made from flexible plastic materials including polypropylene (PP) and polyethylene (PE). Therefore, they get back to original shape even after continuous squeezing. These tubes can be filled, and heat sealed by a tube sealing machine.

Aluminum Tubes

Aluminum ointment tube- Picture Courtesy: turbosquid.com

Another type of tube which can be supported by a tube sealing machine is aluminum tubes. They are made from durable layer of aluminum and have high thermal conductivity due to which they are good for placing in freezer. Therefore, most of the ointment, medicated creams, and adhesives are packed in these tubes.

Paper Tubes

Paper tube- Picture Courtesy: ifdesign.com

Keeping in mind the environmental sustainability of ecosystem, manufacturers are now trying to look for alternatives to plastic. Hence, paper tubes are made with a plastic laminate inside. These paper tubes are perfect to store liquids and pastes, therefore, can be processed by a tube sealing machine.

5.How Does A Tube Sealing Machine Function?

Although, the working principles of a tube sealing machine is simple but imperative to have proper knowledge about. Moreover, depending upon the type of tube sealing machine such as fully automatic, semi-automatic, or manual tube sealing machine the working steps will also vary which you will know in the next question.

Below provided working process is of a fully automatic linear tube sealing machine:

Setting and Loading Phase

Before starting the machine, it is obligatory to set the machine and load it with material. For this, magazine of machine will be loaded with empty tubes and material hopper with the desired material. Afterwards, the parameters are fixed such as the amount of material to be filled in each tube and the speed of filling etc.

Tubes Orientation

Tubes orienting- Picture Courtesy: Pacmac Solutions

Now, when the machine has been loaded with material and tubes and its basic parameters are fixed, the operator will power the machine. Here, the very first step will be the tubes orientation. It takes place when empty tubes are moved in a sequential order from the magazine onto the conveyor.

Tubes Placement

Tubes placement & conveying- Picture Courtesy: Pacmac Solutions

Moving forward, these empty tubes fall over conveyor where they get fitted into individual sections. These tubes are then pushed forward and placed into the guide rail's tubular moulds.

Tubes Filling

Tubes filling process- Picture Courtesy: Pacmac Solutions

At this point, the guide rail takes the empty tubes towards the filling station. Firstly, the presence of tubes is detected by a sensor and then multiple filling heads start depositing accurately weighed material into these tubes.

Tubes Sealing

Tubes sealing- Picture Courtesy: Pacmac Solutions

Once the filling of tubes gets done, they are mobilized for sealing. Here, the sealing of plastic filled tubes is carried out through heat sealing and that of aluminum tubes is taken place by folding their ends. For precision, the extra tails of tubes are trimmed by the machine and at the same time batch no and date is printed over these tubes.

Tubes Ejection

Tubes discharging- Picture Courtesy: Pacmac Solutions

At last, the finished tubes are mobilized towards discharging. The guide rail's interval at discharging station leads the spindle inside tube holders to move upward, thus, resulting in the falling of tubes over chutes.

6.Describe The Structure Of A Tube Sealing Machine?

The structure of a tube sealing machine is a composite whole of different parts. These comments along with their functions are discussed below:

Components of Allpack NF-80 Automatic Al Aluminum/Plastic Soft Tube Filling and Sealing Machine Lotion

Tube Feeder

Tube feeder is a large hopper attached to the tube sealing machine to hold bulk cartridges of tubes. It also performs the task of feeding the main machine with empty tubes in a sequential order.

Multi-functioning Chamber

Multi-functioning chamber is the core part of a tube sealing machine. It is an assembly of several other components performing different functions. These are as follows:

Filling Nozzle:Filling nozzles are small but long narrow tubes often made up of stainless steel and occasionally of plastic. These are attached to the material hopper through which the machine dispense precisely weighed volume of material into tubes.

Sealing Head:Sealing head is another device on the chamber with an assigned task to seal the tubes. It can be heat sealer, intense sealer, or a roller depending upon the type of tubes such as plastic or aluminum.

Crimper/ Tail Cutter:Tail cutter is fitted in the machine to cut down the excess tube material for enhancing packaging accuracy. Similarly, crimper is used to crimp the tube in order to create ridges at the end for tight sealing.

Printing Device:Printing or coding device is another crucial part of the multi-functioning chamber of a tube sealing machine which print a batch no and date etc., on tubes.

Material Tank

Material tank is a large stainless-steel container with broad opening and narrow bottom. It is used to hold a large volume of liquid material inside it during operation such as toothpaste, lotion, and cream etc.

Touch Screen

A touch screen is a human machine interface located at the top front of machine. This device is extremely helpful in setting the basic configurations of the machine including temperature of the hopper, material quantity for filling, and filling speed etc.

Control Unit

Control unit is the collection of certain knobs and switches. These are generally installed to control the machine through power button and emergency stop.

Main Frame

Main frame is the backbone of a tube sealing machine because it supports all other components whether internal or external. It is made up of durable stainless steel and a transparent window for clear observation. The machine is highly resistant to corrosion, weather, and physical damages.

Stable Feet

Tube sealing machines have four integrated feet or in some cases universal wheels for easy mobilization. The feet greatly contribute to machine's stable functioning.

Rotary Tube Holder Plate

Another major component of tube sealing machine is a rotary tube holder plate which has certain moulds in its surrounding for holding tubes. During operation, this plate moves at relatively high speed, take intervals at different stations, and let the tubes filled, sealed, crimped, and coded.

Discharge Chute

Discharge chute is a stainless-steel slippery device attached to the machine. Through this device, finished tubes are discharged out of machine and assembled in relevant containers.

7.What Is The Classification Of A Tube Sealing Machine?

Tube sealing machines can be classified into two categories on the basis of automation and orientation. These are described below in detail:

According to Automation

Fully Automatic Tube Filling/ Sealing Machine

NF-120 Fully Automatic Plastic Tube Aluminum Filling Sealing Machine

A fully automatic tube sealing machine is a type of machine that comes with 100% of automation. It gives extraordinary performance in terms of production, accuracy, and material processing. Hence, you can benefit from this machine in your diverse industries which can provide you with high output ratio of 120 tubes per minute.

Structure

The structure of the machine is a complex assembly of different components. It mainly consists of a tube infeed, tube orientation, tube filling, hot air station, tube sealing, and pick/ place unit etc.

Working Process

The machine follows fully automatic processing with no manual interference. Just an operator is required to set the machine and observe its functioning. The tubes are automatically released from dual stations onto conveyor, oriented sequentially, and placed upright in a guide rail. Similarly, these tubes are detected by machine, after which their filling, sealing, trimming, and printing goes on simultaneously and the function ends with tubes discharging.

Semi-Automatic Tube Filling Machine

Allpack NF-30 semi-automatic tube filling sealing machine

Another type of tube sealing machine is semi-automatic in nature. It has comparatively low cost, small footprint and high product versatility to that of other types of machines. You can use it for low to medium scale facilities and get extremely efficient results by getting up to 30 filled tubes in a minute.

Structure

The machine features a compact body comprised of a stainless-steel main frame, a turret, product hopper, control board, universal wheels, discharge chute, material filling head, tube sealer, crimper, and printer etc.

Working Process

It follows a convenient working process by requiring one operator to place the empty tubes on a rotary plate manually and set basic functional parameters of the machine. Afterwards, turning the power button on will result in machine's automatic weighing and filling of empty tubes. These tubes are then tightly sealed, trimmed, gone through crimping of seal, data coding and ultimately the discharging through chute.

Manual Tube Sealing Machine

Manual Heavy Duty Aluminum Laminate Tube Sealing Machine

Manual tube sealing machine is another type of machine which is affordable in price for low-income small-scale home businesses. It also features the date and batch no coding facility. Moreover, by using this manual tube sealing machine you can seal 20 tubes in a minute.

Structure

It has a small body made from hard metal which consists of a handle, tube crimping flat metal, and data coding unit.

Working Process

It entirely depends upon the user for functioning where the user manually places the tube in machine and manually press the handle which seals the tube. The operator then picks out the tube and roll its sealed tail through machine. After repeating this step 3 times, tube is tightly sealed and placed in a coding section where coding takes place.

According to Orientation

Linear Tube Filling Machine

Linear tube filling machine

Linear tube filling machine has a synchronized system to carry out the tube filling and sealing in one run. This machine is the most advanced in technology and help you out in meeting the largest possible targets of your production.

Structure

The structure of the machine is long and horizontal in body. It has an expanded dual guide rail on opposite sides with capacity to hold 50 tubes at a time. Other parts include double tube feeders, a large material hopper, control system, safety system, and a stainless-steel body.

Working Process

It follows a linear mechanism for processing where multiple empty tubes are drawn out from feeder and fixed on guide rail in sequential manner. Similarly, the presence and absence of tubes are detected by machine according to which these tubes are loaded with pre-measured volume of material. Afterwards, tubes are sealed, coded, and ejected from machine.

Rotary Tube Sealing Machine

VK-UTS-006D Rotary ultrasonic tube sealing machine- Picture Courtesy: vkpak.com

As the name indicates, rotary tube sealing machine has rotary system to simultaneously process the tube filling, sealing, trimming, and coding. By adjusting the machine, you can process different kinds of tubes and material and get the desired output.

Structure

It has a relatively precise body with rotary plate as the main operating component that holds in it tubes. Other parts include a material hopper, filling pump, sealing mechanism, and coding device etc.

Working Process

It follows a rotary mechanism where all the tube holders are supplied with empty tubes. The plate by continuous rotation and intermittent intervals undergoes the tubes through filling, sealing, cutting, coding, and finishing phase.

8.What Are The Different Ways Of Sealing Used By A Tube Sealing Machine?

Tube sealing machines use different techniques for the sealing of various types of tubes. In other words, each tube sealing machine offers any of the below mentioned sealing method for the sealing of tubes:

Ultrasonic Sealing

Ultrasonic tube sealing- Picture Courtesy: tube.org

Ultrasonic sealing is the most commonly used method for sealing due to its hygienic way that completely prohibits product contamination. It basically uses a horn attached to the heating device. This horn continuously adopts vibratory effects towards tube end against an anvil. Thus, stringent, and clear sealing takes place.

Impulse Sealing

High frequency tube sealing- Picture Courtesy: vkpak.com

Impulse sealing refers to the technique where the opening of tube is tightly pressed between heated elements. This method of sealing tubes is also known as high frequency tube sealing because the time taken, and the temperature intensity are both excessive.

Dual-Chamber Sealing

Dual-Chamber tube sealing- Picture Courtesy: tube.org

Dual chamber sealing or hot jaw sealing method is the most affordable and efficient way to seal tubes. Here, heated jaws are used to melt the tubes and join the ends of tubes together simultaneously.

Hot Air Sealing

Hot air tube sealing- Picture Courtesy: thewholepkg.com

Hot air sealing is one of the most suitable sealing methods used for plastic and laminated tubes. It creates highly professional sealing where the inner walls of tube's end are softened through hot air after which these ends of tube are tightly welded through sealing jaws.

Aluminum Tube Crimping

Samples of multiple types of aluminum tube crimping- Picture Courtesy: thewholepkg.com

Unlike plastic tubes, aluminum tubes require folding or crimping techniques for creating strong sealing. In this way, various kinds of folds can be applied for aluminum tubes sealing. For instance, free flowing liquids require little pressure compared to viscous substances during squeezing. Hence, single and double folds are good for the latter while the former require saddle fold and triple fold.

9.Highlight The Areas Where A Tube Sealing Machine Can Be Used?

A tube sealing machine can be used in underlying industries:

Cosmetic Industry

Multiple cosmetic cream tubes- Picture Courtesy: jergens.com

Cosmetic industry is the most prominent sector where tube sealing machine is the prerequisite. It is due to the constant production and packaging of different creams, gels, and toothpastes for which tubes are the first choice of manufacture.

Medical Industry

Healthcare industry- Picture Courtesy: fatbit.com

The medical industry is another field where the relevance of a tube sealing machine is realized. The reasons vary from material susceptibility which is better preserved by this enclosed protected machine to the ease and of cure delivery.

Food Industry

Ketchup paste- Picture Courtesy: Behance

As the convenience of customers is becoming the top priority of manufacturers, the food producers have now added the tubes in their packaging. Now, you will find ketchup, mayonnaise, honey, chicken spread and many other liquid eatables which are packed in tubes. For their airproof sealing, a tube sealing machine can be used.

Chemical Industry

Chemical composition of adhesive- Picture Courtesy: yalashes.de

The chemical industry can also take advantage of a tube sealing machine in one way or another. In addition, different types of free-flowing and adhesive glues are often filled in tubes and tightly sealed by this machine.

Stationary Industry

Multiple color paint tubes- Picture Courtesy: zippypixels.com

Tube sealing machine is also popularly utilized in stationary industry where different types of glitters, paints, and liquid colors are packed in tubes for which its use is realized.

10.What Are The Cleaning And Maintenance Requirements Of A Tube Sealing Machine?

Machine cleaning & maintenance- Picture Courtesy: b2bcoffee.ie

Cleaning and maintenance determine the performance level, efficiency, and working life of a tube sealing machine. So, regular working on these two things is essential. Consider the cleaning and maintenance guidelines below:

Cleaning

It is important to regularly clean your tube sealing machine for hygienic processing. For this you need to clean the main body of machine every time. When daily work gets done, disassemble the parts of a tube sealing machine including material hopper, filling heads, and rotary plate. Then, clean these parts with boiling water and get them dry via clean dry cloth. Cleaning of attached tools like window, control panel, and guide rail is also important.

Maintenance

For maintaining a tube sealing machine, you are required to first adjust the different parts and tools of machine on their right place in accordance with the size of tubes. Secondly, modify the internal setting of machine each time before starting the operation.

Thirdly, observe the machine during operation, in case you find any inconsistencies in the filling or obstruction in transmission make sure to take note of these changes and take quick measures for correction. Fourthly, lubricate the transmission parts of machine such as guide rail and motor etc.

11.What Is The Troubleshooting Of A Tube Sealing Machine?

Troubleshooting of a tube sealing machine is extremely easy to understand. You just have to examine the error, find its actual cause, and take suitable action. For this, the table below will be helpful:

No	Fault	Cause	Solution	Picture
1	Material overfilling in tube	The close overflow control valve results in inaccurate filling of tube.	Hence, open the overflow control valve, so, that the product will be dispensed in accurate volume.	Encircled overfilled tube- Picture Courtesy: truster.pharma.com
2	The heating temperature of machine does not rise	It may be due to poor electrical contact or the burnt heating element.	Replug the machine and if the heating device is worn out then replace it with new one.	Indicating heat- Picture Courtesy: space.com
3	Despite turret rotation, the sealing does not occur	Either the sealing button is not powered on or there is issue in pneumatic mechanical valve causing obstruction of in sealing.	Make sure the sealing switch in on and check the pneumatic mechanical valve if damaged replace with new one.	Encircled tube sealing jaws- Picture Courtesy: truster.pharma.com
4	Machine sealing the tube but not filling it	It occurs when the infrared probe or sensor unable to detect the presence of tubes.	You need to check the sensor and rightly place it. If it is damaged, then replace it.	Encircled infrared probe- Picture Courtesy: Pacmac Solutions
5	Misaligned tubes	The distance between tubes and sensor can cause misalignment of tubes.	To solve it, adjust the sensor sensitivity and locate it on right place.	Encircled sensor- Picture Courtesy: bhagwatipharma.com
6	Blurr coding	It happens either due to inaccurate installation of characters or the characters worn out themselves.	Accurately and tightly place the the characters. If they are worn out, then install new characters.	Marked tube coding over tubes and coder- Picture Courtesy: thewholepkg.com

12.Tips For Purchasing An Effective Tube Sealing Machine?

Whenever you plan to invest in a tube sealing machine make sure you are fully satisfied with the machine's quality, capacity, and the buyer itself. These factors together with other considerations will help you take the right decision. Have a look at a few of important ones!

Machine's Specifications

Searching specifications- Picture Courtesy: kintronics.com

The most crucial tip for purchasing an effective tube sealing machine is to consider the specifications of the machine. Now, the question arises how? So, the answer is simple! You just need to have knowledge about your product. For instance, free flowing liquids are efficiently filled by a gravity filler while as, viscous substances need piston filler. Similarly, aluminum tubes need crimping technique and plastic tubes require heat sealing.

Production Capacity

Multiple laminated tubes- Picture Courtesy: vkpak.com

Another important factor is to know the capacity of tube sealing machine. If you are running home-based business, then manual tube sealing machine is an affordable choice. Similarly, for medium and large-scale production, semi-automatic and fully automatic tube sealing machines are having high capacities respectively.

Quality Assurance

Quality assurance icons- Picture Courtesy: learnqctools.in

If you are going to incorporate a tube sealing machine in your packaging line, it is necessary to have quality assurance regarding the machine. For this, make sure the machine meets international quality standards and have warranty policy.

13.What Is Allpack's Line Of Tube Sealing Machine?

Allpack

Allpack is offering you the latest technology tube sealing machines. An overview of these machines is displayed in the table below:

No	Machine Model	Automation	Speed per minute
1	NF-30 semi-automatic tube filling sealing machine	Semi-Automatic	30 tubes
2	NF-60 Automatic Plastic/Laminated Tube Filling & Sealing Machine	Fully Automatic	50 tubes
3	NF-80 Automatic Al Aluminum/Plastic Soft Tube Filling and Sealing Machine Lotion	Fully Automatic	80 tubes
4	NF-100 Cream Soft Tube Filling Sealing Machine	Fully Automatic	95 tubes
5	NF-120 Fully Automatic Plastic Tube Aluminum Filling Sealing Machine	Fully Automatic	100 tubes

Conclusion

In a nutshell, Tube Sealing Machine is the need of modern-day businesses. Whether it is in the food sector, medical sector, or of cosmetic, everywhere you will find the use of a tube sealing machine for tubes packaging. That's why, the above detailed description about tube sealing machine is covering not only the machine but all of its diverse facets. Did you find it helpful and wish to buy a tube sealing machine? If yes! We have much more for your guidance. Contact us for further information!

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Lip Gloss Tube Filler: A Complete Buying Guide in 2024

Tube Filling Machine

Lip Gloss Tube Filler: A Complete Buying Guide in 2024

Consumers prefer shiny lustrous lip gloss that enhances their beauty. Lip gloss is packaged in a variety of containers but tubes are the biggest of all packaging for lip gloss. To fill accurately and hygienically lip gloss in tubes, lip gloss tube filler is a widely popular machine. This machine delicately handles lip gloss and is high-performance equipment.

Lip Gloss Tube- Picture Courtesy: Lancome

It processes batches of variable sizes which is a major challenge in the cosmetic industry. Want to invest in or upgrade a lip gloss tube filler then carefully read this information-packed blog to learn the handy features, structure, and benefits of this machine.

Add a header to begin generating the table of contents

1.What is a Lip Gloss Tube Filler?

Lip Gloss Tube Filler

Lip gloss tube filler is a compact unit that is used for filling viscous lip gloss in different styled tubes. This machine is designed with filling nozzles that dispense the right amount of lip gloss in tubes. It prepares lip gloss for shipment and distribution.

Lip gloss tube filler has a central place in the cosmetic industry. A handy tooling in this equipment properly orients tubes for lip gloss filling. Moreover, it is also equipped with capping systems that hermetically seal the lip gloss tubes to avoid content spillage and leakage. It automates the lip gloss packaging and is easily adapted to different kinds of tubes.

2.What are the Important Benefits of Using Lip Gloss Tube Filler?

Lip gloss tube filler is an important machine that is crucial in filling lip gloss and provides a competitive edge to brands due to its quick dispensing. Some of the significant benefits of this equipment are:

Hygienic Fill

Lip Gloss Tubes- Picture Courtesy: Makeup Muddle

Hygiene is an important pillar of the cosmetic industry. If cosmetic products, especially lip gloss are cross-contaminated or have microbial or dust presence, they will be poorly received by consumers and could cause health problems. Hence, lip gloss tube filler loads lip gloss using hygienic protocols and thus has a sterile filling.

No Lip Gloss Wastage

No Lip Gloss Wastage- Picture Courtesy: Shoes & Glitter

This machine is an efficient and accurate equipment, having consistency in every tube fill. It precisely loads the preprogrammed amount in the lip gloss tube, resulting in zero error in lip gloss fill. In this way, it prevents the wastage of lip gloss.

Versatility

Versatility of Lip Gloss Tube Filler

Lip gloss tube filler is an extremely flexible and versatile machine that is comprised of quick tooling and is easily altered to different-sized tubes. Moreover, it can easily process different types of lip gloss material whether shiny, matte, or metallic. It can also feed two different lip glosses in the same tube.

Short Processing Time

Short Processing Time of Lip Gloss Tube Filler- Picture Courtesy: bzmachinery

With increasing market saturation, brands require machines that can process large batches in a short duration for an increasing number of products in the market. Therefore, lip gloss tube filler is well-liked by many brands in the cosmetic industry as it can greatly reduce processing time by quickly filling lip gloss tubes.

Satisfy Increasing Demands

Higher Processing Demands by Lip Gloss Tube Filler- Picture Courtesy: NEWECO

Expanding businesses face different hurdles in coping with increasing demands. But with automatic lip gloss tube filler, this issue is easily resolved. This machine is upscaled easily by adding more filling nozzles thus can fill a higher number of orders and can fulfil the ever-expanding demands of consumers for lip gloss.

3.Where is Lip Gloss Tube Filler Used in Industries?

Lip gloss tube filler is a high-speed machine that has technologically advanced components for automating production lines. Thus, it is readily employed by many industries, for instance:

Cosmetic Industry

Lip Gloss Tube Filler in Cosmetic Industry- Picture Courtesy: Hilotherm

Lip gloss is an important component of the aesthetic industry, consequently, lip gloss tube filler is a need of the cosmetic industry. It precisely loads and dispenses the correct quantity of lip gloss in tubes with or without applicators. It is also used in the packaging of face masks, essential oils, gels, cosmetic jellies, dyes, blushes, foundations, and many more in the cosmetic industry.

Personal Care Industry

Lip Gloss Tube Filler in Personal Care Industry- Picture Courtesy: Accent Amenities

Lip gloss tube filler is used in the personal care industry for packing different free-flowing and viscous personal care liquids like shampoos, soaps, body wash, conditioners, hair colours, lotions, moisturizers, and sunscreen in different-sized tubes.

Food Industry

Lip Gloss Tube Filler in Food Industry- Picture Courtesy: New York Magazine

Today, various kinds of food products such as pastes, condiments, jams, honey, cream, ketchup, and peanut butter are available in tube packaging. Filling these tubes in the food industry is only possible because of the lip gloss tube filler. It efficiently fills food products in leak-proof tubes that have minimal chance of spilling. Moreover, it prevents contamination of foodstuff while product filling.

Pharmaceutical and Nutraceutical Industry

Lip Gloss Tube Filler in the Pharmaceutical and Nutraceutical Industry

Pharmaceutical and nutraceutical industry use lip gloss tube filler because of its fill reliability. Creams, ointments, dermal supplements, burn salves, etc are filled in tubes with lip gloss tube filler.

Chemical Industry

Lip Gloss Tube Filler in Chemical Industry- Picture Courtesy: Long Thames

In the chemical industry, this machine is employed for dispensing different expensive and precious chemicals, such as fertilizers, grease, adhesives, grouts, sealants, solvents, cleaning agents, lubricants, coolants, oils, and degreasers, and other chemicals are loaded inside the sturdy tubes by the lip gloss tube filler.

Stationery Industry

Lip Gloss Tube Filler in Stationery Industry

Yes, lip gloss tube filler is an essential part of stationery packaging lines. It feeds the correct volume of liquid stationary products, for instance, paints, glitter, glues, highlighters, and inks in the tube. It can process both laminate and plastic stationary tubes.

4.What are the Essential Components of Lip Gloss Tube Filler?

Lip gloss tube filler is comprised of different mechanical, electrical, and motorized components that act at the right time to fill lip gloss in the tubes. A list of important components is penned below for your information.

Parts of Lip Gloss Tube Filler

Product Hopper	It is like a funnel device that typically stores huge loads of lip gloss for dispensing. In these hoppers, lip gloss is manually loaded by the operator or by the infeed tanks.
HMI	An intuitive and intelligent touch screen that provides ease of customizing the lip gloss filling process. Different options for filling parameters are displayed on the screen and are easily selected by swap of fingers. Prestored data recipes are also saved on the touch screen which aids in quick changeovers.
Piston Filling Device	It is a cylindrical device that moves up and down to exert pressure on the lip gloss and assists in the flow of product from the hopper into the filling unit.
Electric Cabinet	It is a robust electric powerhouse of the machine in which different switches, relays, and breakers are present. These electric switches control different parts of the lip gloss tube filler and provide them with energy for running.
Filling Nozzle	It is an elongated tubular device that has a central place in the lip gloss dispensing. It extends to the bottom of the lip gloss tube and smoothly fills the tube with lip gloss without creating a spill mess.
Tube Holder	This is the part of the lip gloss tube filler that properly holds the tube during different working stages. It does not allow the tubes to tilt over and spatter products.
Discharge Outlet	It is a chute-like opening from which completely packaged lip gloss tubes are discharged from the equipment. The discharge outlet usually drops tubes into a collection bin.
Sealing Unit	This part of the lip gloss tube filler hermetically seals the tubes using heated bars in different patterns and shapes such as curves, rounds, etc. The opening of the tube is closed using sealing devices.
Tube Infeed Device	A bulk number of empty tubes are placed inside the tube infeed device. This unit dispenses tubes one by one to the working station of lip gloss tube filler.
Safety Glass Door	It is a glass panel that separates the lip gloss tube filling and sealing section from the operator; however, due to transparent glass, operators can visually see the progress of the filling operation. This helps to prevent contamination of the products while also protecting operators from chemical fumes and dust.

5.How Does Lip Gloss Tube Filler Work?

Different steps are executed with perfect diligence to have a uniform and consistent filling of lip gloss. The working steps of lip gloss tube filler are detailed below:

Lip Gloss and Empty Tubes Loading

Lip Gloss and Empty Tubes Loading- Picture Courtesy: Comadis Tube Filling Machine

Usually before the initiation of lip gloss filling, the materials for filling- lip gloss and tubes- are stored inside the machine. A large quantity of lip gloss is loaded in the hopper by the pumps while huge quantities of empty tubes are placed in the infeed device. The tubes are also placed on the conveyors after an interval by the operator.

Tube Orientation

Tube Orientation- Picture Courtesy: Npackmachine.com

At the start of the operation, the empty tubes are moved from the infeed device to the lip gloss tube filler turn table and are vertically oriented by scanning their print mark. This step is necessary for mess-free filling.

Lip Gloss Filling

Lip Gloss Filling- Picture Courtesy: Comadis

After tube orientation, the next step is lip gloss filling inside the tubes. The product from the hopper is moved via pipes, pumps, and pistons to the filling nozzle. Lip gloss from the nozzle gradually trickles into the tubes. Sensors detect the precise amount of lip gloss while loading which aids in achieving accuracy in filling.

Lip Gloss Tube Sealing

Lip Gloss Tube Sealing- Picture Courtesy: Jornen Machinery

In the next step, the ends of lip gloss tubes are heated by hot air for sealing while the outer part of the tube is cooled down by the cold-water circulation to avoid product damage. High pressure exerted by the sealing jaws seals the end of lip gloss tubes.

Tube Trim and Ejection

Tube Trim and Ejection- Picture Courtesy: delitepharmamachine

Next uneven edges are refined using cutting knives that trim edges to give a smooth and elegant look and feel of the lip gloss tubes. After trimming, the packaged tubes are removed from the worktable into the tube chute and ultimately, lip gloss tubes are stored in the collection unit.

6.What are Different Kinds of Lip Gloss Tube Filler?

The technological revolution has led to the manufacturing of a wide range of lip gloss tube fillers, consequently, there exists diversity in this machine. For simplicity, this device is classified into the following types.

Classification Based on Automation

There are three types of lip gloss tube fillers when categorized depending upon the level of automation.

Manual Lip Gloss Tube Filler

Manual Lip Gloss Tube Filler

It is one of the earliest forms of lip gloss tube filler. It is an easily movable unit that is fitted on the top of a desktop or benchtop. Typically, operators have to place tubes one by one under the filling nozzle of the machine and gears or levers are rotated to fill the lip gloss tubes. It is an inexpensive machine employed in small businesses. However, this equipment is labour-intensive and has minimal accuracy.

Semi-automatic Lip Gloss Tube Filler

Semi-automatic Lip Gloss Tube Filler- Picture Courtesy: PENGLAI Packing

It is a medium-sized unit but has a compact construction. It has one to two filling nozzles, resulting in much higher lip gloss tube filling than its manual counterpart. It is equipped with automatic controls that provide a high percentage of accuracy in the fill. However, this machine is burdensome for the operators as they have to manually load or unload the tubes.

Automatic Lip Gloss Tube Filler

Automatic Lip Gloss Tube Filler

It is a fully autonomous unit available in much larger sizes, thus needing more room for installation. However, this machine speeds up lip gloss tube filling, therefore, it is the preferred choice of large-scale production plants because it can process more volume of lip gloss tube. It performs every step independently, thus saving labour expenses. Moreover, it has advanced sensors and weight-checking systems that provide a higher level of precision in lip gloss filling.

Classification Based on Design

Depending upon the design of the lip gloss tube filler, it is classified into two kinds.

Linear Lip Gloss Tube Filler

Linear Lip Gloss Tube Filler- Picture Courtesy: Wuxi Yingrun Machinery Technology Co., Ltd

As the name suggests, the design configuration of this machine is typically a straight line. Linear lip gloss tube filler is equipped with a long conveyor on which tubes are placed. Usually, tube grippers are used for holding the tubes for filling. This machine has fairly low processing speed and a smaller number of tubes are filled at the time. This is because the transport of tubes stops during tube fill. However, this unit is easily maintained and cleaned requiring less effort on the operators’ part.

Rotary Lip Gloss Tube Filler

Rotary Lip Gloss Tube Filler- Picture Courtesy: NEWECO

This machine has a circular kind of construction because of the rotary star wheel. This wheel has various stations that aid in quick filling, sealing, and, trimming of the lip gloss tubes. Multiple tubes are processed during one machine turn therefore; this equipment has a significantly larger processing speed than linear lip gloss tube filler.

Classification Based on Filling Type

There are three types of lip gloss tube fillers when classified based on filling type.

Pump Lip Gloss Tube Filler

Pump Tube Filler- Picture Courtesy: IMA Srl

This machine has a pump system for dispensing lip gloss in the tubes. there are different kinds of pumps, for instance, cavity pumps and flow metering pumps. This machine can easily handle lip gloss with higher viscosities. This machine has a higher consistent accuracy and is widely employed for filling lip gloss.

Pressure Lip Gloss Tube Filler

Pressure Lip Gloss Tube Filler- Picture Courtesy: Adelphi Group of Companies

It is a positive displacement pressure lip gloss tube filler. It exerts a high-pressure force on the thick and viscous lip gloss that has poor fluidity. This machine is a volumetric filling equipment that loads a precise quantity of lip gloss using springs as well as pumps. However, it is less commonly used in industries because it consumes more energy, resulting in huge utility bills.

Piston Lip Gloss Tube Filler

Piston Lip Gloss Tube Filler- Picture Courtesy: Rhino-Pak

In this type of lip gloss tube filler, the filling device is the piston cylinder. It is also offered with valves that are closed when filling is not taking place. The piston movement in the cylinder applies the force of the lip gloss that moves into the cylinder and ultimately into the tube via the filling nozzle. The stroke adjustment of pistons aids in lip gloss fill in this machine.

7.What Tube Sizes are Processed by Lip Gloss Tube Filler?

Sizes of Lip Gloss Tubes

A lip gloss tube filler can process a huge range of tubes by just changing of tube holder. The small-sized tube requires a small tube holder while large-sized tubes are contained in large-diameter tube holders. The largest-sized tube processed by the lip gloss tube filler is about 15 ml while the smallest-sized lip gloss tube filled by this machine is 3 ml or less. Tube sizes processed by lip gloss tube filler are:

Tube Size (ml)	Height (mm)
3	50
4	55
5	63
8	69
9	75
10	82
12	90
15	95

8.What are Tube Formats Filled by Lip Gloss Tube Filler?

Every cosmetic brand customises its tip gloss tube according to its brand identity, therefore different styled lip gloss tube formats are seen on retail shelves. Some popular tube formats filled by lip gloss tube filler are:

Cylindrical Lip Gloss Tubes

Cylindrical Lip Gloss Tubes

It is cylindrical with a round base and usually comes with a brush or lobe. It is one of the widely available formats for lip gloss. Thinner slimmer cylindrical lip gloss tubes are easier to carry around in handbags while travelling.

Squeeze Lip Gloss Tube

Squeeze Lip Gloss Tube

This is a classical option of filling tip gloss and it has a lobe at the top for application of the lip gloss. It has a low price and is light in weight. Different kinds of caps are used for sealing such tubes after use.

Square Lip Gloss Tube

Square Lip Gloss Tube

It is a rectangular or square-shaped lip gloss tube that has a wide diameter. It is a popular option for lip gloss packaging and gives products a luxurious look and feel. It is heavier than other lip gloss tube formats and consists of a lip wand for use.

9.How To Maintain Lip Gloss Tube Filler?

Maintenance of Lip Gloss Tube- Picture Courtesy: PolarSeal

For operating lip gloss tube filler to maximum period, it should be constantly maintained and cleaned. This regular maintenance also increases equipment safety. Here are some common tips for maintaining a lip gloss tube filler.

Daily Maintenance	To prevent contamination of the lip gloss the equipment should be wiped and cleaned. Fix any loose nuts and screws. Check the levelling of heating bars. Clean filling nozzle to remove solidified lip gloss. Inspect the grounding of the machine. Check the working status of sealing and trimming devices. Properly check the temperature of the cold-water circulation device.
Weekly Maintenance	Check cables and wires and tighten any loose wiring. Check for leakage in the air pressure valve. Examine the lubricating liquid in the oil box and if required, fill it up.
Monthly Maintenance	Examine chain link and gear system. Lubricate the working joints of the turn table. Substitute the old seal ring in the inner piston cylinder with a new one.
Bi-Yearly Maintenance	Thoroughly check the working status of switches and fuses in the electric board and if defective then replace them. Secure motor connections.
Yearly Maintenance	Replace the damaged gear bearings. Check the working orders of pumps, drives, motors, and water circulation systems and replace them if needed. Fill the fresh lubricating oil in the motor.

10.How Can You Troubleshoot Lip Gloss Tube Filler?

Lip gloss tube filler is an efficient machine having a long running life but sometimes unexpected issues arise in this equipment which could cause downtimes. However, here are some tips to troubleshoot these unanticipated problems.

Cause	Remedy	Image
Lip Gloss Does Not Discharging
Filling pipes are clogged because of debris and leftover products and are not properly cleaned. The sealing ring located on the inner piston is damaged	Properly clean the piston tube to remove the solidified products. Replace the defective sealing ring.	Lip Gloss Does Not Discharging- Picture Courtesy: cms.making.com
Poor Accuracy in Fill Volume
The filling pressure is not correct. There is a leakage in the air pressure valve. The Diaphragm valve is defective.	Fix the pressure valve. Replace the air pressure valve if there is leakage. Get a new diaphragm valve.	Poor Fill Accuracy- Picture Courtesy: tubefillingmachine.net
Defective Lip Gloss Tube Seal
Blowing air volume is low and there is high suction force. The temperature of sealing elements is less. The tube walls are dirty and unclean causing poor sealing. The heating belt is not at the right level.	Calibrate the air metering unit to adjust the volume of blown air. Adjust the heating temperature of the sealing element. Thoroughly wash and dry the tubes before operation. Adjust the level of the heating belt.	Poor Lip Gloss Seal- Picture Courtesy: tubefillingmachine.net
Lip Gloss Tubes Have Sharp Corner
There is an error in the positioning of the heating element and it is not levelled with the tubes. The sealing temperature is not accurate	The heating element should be at the right level with the tubes and it should have vertical positioning in the centre of the turn turntable. Adjust the amount of cooled water circulation to lower the sealing temperature.	Lip Gloss Tubes Have Sharp Corner- Picture Courtesy: Msmakeupoem.com
Uneven Side Seals of Lip Gloss Tubes
Untightened cooling ring. The levelling of the heating bar is not right.	Properly tighten the cooling ring and if still loose, replace it. The heating bar should be aligned in the middle of the rotary unit.	Uneven Side Seals of Lip Gloss Tubes - Picture Courtesy: Tefani Beauti

11.What are the Guidelines for Choosing the Ideal Lip Gloss Tube Filler?

Lip gloss tube filler is a hefty purchase that runs smoothly for many years, generating substantial profit every year. Hence, much thought should be put into finding a perfect machine, well-aligned with the production needs. Here are some tips for getting an ideal lip gloss tube filler.

Access Your Needs

Production Needs of Businesses- Picture Courtesy: BellaRx Inc.

First, and foremost calculate your processing needs that is how many lip gloss tubes will you fill per hour. How many orders do you need to process every day? It will give you a rough idea about the level of automation. If your processing needs are higher, then it is best to look for an automatic lip gloss tube filler.

Get an Idea about Power Consumption

Power Consumption

Buying the ideal lip gloss tube filler is not only about price but it is also important to make inquiries about the energy consumption of your machine. Every industry is supplied with a precalculated amount of power by the government and if the equipment on your list runs on more power then you have to make special power arrangements for your business which is quite time-consuming.

Tube Handling

Cosmetic brands are constantly updating their lip gloss tube packaging. Therefore, it is crucial to select a lip gloss tube filler that can handle not only four present tube designs but also your future tube styles. Always check the tube holder in the equipment to see whether it can hold your current and future tube style.

Decide on Tube Material

Lip Gloss Tube Material

Today, plastic, aluminium, and laminate tubes are quite in rage for lip gloss. Brands are using material fabrication to introduce new materials for cosmetic tubes. Make sure the machine you are purchasing is the right fit for your lip gloss tube materials because otherwise, it will result in an investment with no return.

Go with a Reputable Brand

Reputable Brand

The brand of lip gloss tube filler is extremely important as good brands are competent and are reputed for manufacturing excellent-quality machines. Quality is a measure of operational life and the accuracy of the machine. Thus, do some homework and internet surfing for positive customer reviews regarding brands before going out for purchase.

Conclusion

Lip gloss tube filler is a significant machine in the cosmetic industry that fulfils the demands of consumers for on-the-go lip colour. This machine is well-liked by the brands because it fills higher numbers of tubes in a short time. Furthermore, this is a go-to solution because of its versatility and precision. If you require buying such equipment for your business, look no further because you are at the right place. We Allpack is home to top-quality cosmetic machinery and provides customized equipment at discounted rates.

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Grease Tube Filler: The Complete Buying Guide in 2024

Tube Filling Machine

Grease Tube Filler: The Complete Buying Guide in 2024

Are you in the business of processing oily thick grease and want an efficient machine for packaging it? Then grease tube filler is best for you. This machine has automated feeding, filling, and sealing stations that allow for quick and accurate fill. This machine will transform your productions with its extraordinary speed, excellent quality results, and high production capacity. Moreover, the grease tube filler will have consistency in every batch allowing you to exceed customer satisfaction.

Want to learn more about this useful piece of equipment then read this guide where we will explain every aspect of grease tube filler in great detail.

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1.How Can You Define Grease Tube Filler?

Grease Tube Filler- Picture Courtesy: Marchesini Group

Grease products are quite difficult to handle if they are not properly packaged. Hence, grease tube filler is essential in this regard. It accurately and precisely doses grease inside squeezable containers, for instance, tubes. Grease tube filler is known for its superior flexibility and subpar productivity.

A grease tube filler is essential in containing grease to prevent its loss during shipment. With tubes, grease is easily dispensed through squeezing of tubes hence this machine is the vital component where grease processing is involved. It consists of specialized units that work in sync to automate grease packaging.

2.How Does Grease Tube Filler Prove Useful in Businesses?

The grease tube filler is manufactured using reliable materials that enhance service life and generate a high return on investment. There are various advantages of this machine that prove its worth in businesses.

Some benefits of grease tube filler are:

High Speed

High Speed of Grease Tube Filler- Picture Courtesy: bzmachinery.net

This machine is widely used in different industries because of its soaring speed. PLC systems, HMI, and easily changed parts assist in fast format change which in turn boosts production efficiency and lowers the downtimes. Rotary tables and different stations like feeding, filling, coding, and sealing work as well as oil machinery thus filling thousands of grease tubes in one hour.

Visual Appeal

Visual Appeal of Grease Tube Filler- Picture Courtesy: Filling Machine

Grease tube filler is equipped with tube sealing and coding units that play a vital role in boosting the end appeal of the product. The tube sealing station gently irons the ends of tubes and embosss them with beautiful patterns. Moreover, unwanted edges are trimmed with scissors to give customers a pleasant visual experience

Safety

Safety

Safety of Grease Tube Filler- Picture Courtesy: Filling Machine

The grease tube filler with high productivity and also has safety components that provide a safe operational experience for operators and lower the chances of accidents. This machine has acrylic doors with interlocking joints that aid in visual monitoring of operation without direct contact. It also has anti-vibration legs that prevent machine jolting.

Fill Accuracy

Fill Accuracy of Grease Tube Filler- Picture Courtesy: tubefillingmachine

One of the biggest advantages of grease tube filler is its fill accuracy. Manual filling is full of errors, causing wastage of valuable products as well as underfilling. However, piston filler and pump filler in this machine provide fill precision in every grease tube. In addition, sensors in the grease tube filler aid in determining the exact level of grease in tubes.

Robust Design

Robust Design Grease Tube Filler

Grease tube filler is manufactured using stainless steel alloy that not only results in a robust design with high functioning life but also has hygienic construction. Moreover, cam drives present in this machine aid in gently jolt-free tube movement. Its clean-in-place unit offers quick cleaning in a matter of minutes.

Versatility

Versatility of Grease Tube Filler

Industries with fast-changing tube styles often require machines that are extremely flexible and versatile in their processing. Grease tube filler is diligent in fulfilling this part. Purchasing this instrument does not satisfy present tube processing needs but can accommodate future needs as well because it can process tubes of various designs, shapes, sizes, and materials.

3.What Industry Does Grease Tube Filler Serve?

Grease tube filler is highly popular in various industries because of their mechanization, flexibility, and changeability. Grease tube filler is increasingly employed in different businesses for packaging pastes in elegant tubes.

Some industrial applications of grease tube filler are:

Chemical Industry

Grease Tube Filler in Chemical Industry

Grease tube filler is designed with extendable nozzles that lower product wastage during the filling of viscous chemicals such as fertilizers, polishes, coloring agents, lubricants, pesticides, etc., in the chemical industry. This machine easily processes viscous chemicals through the use of support bearings in the rotary valve.

Automotive Industry

Grease Tube Filler in Automotive Industry

In the automotive industry, different products, for instance, grease, lubricants, engine oils, coolants, and varnishes are packed in the tube by the grease tube filler. Automotive products are quite corrosive, so this machine has a special kind of technology such as a resistant frame to fill such products. This machine carries out automotive chemical filling with high speed and great caution.

Food Industry

Grease Tube Filler in Food Industry

Quality standards such as GMP are of immense importance in the food industry to avoid food contamination and to retain its quality therefore grease tube filler having a hygienic design is routinely employed in this industry. This design construction decreases the cross-contamination. It fills spreads, condiments, pastes, jams, sauces, and dressings in tubes.

Cosmetic Industry

Grease Tube Filler in Cosmetic Industry

Elegance and sophistication are important features of the cosmetic industry. Thus, grease tube filler is popular in the cosmetic industry for its packaging of masks, foundations, creams, lip gloss, dyes, shampoos, and soaps, in classy squeezable tubes.

Construction Industry

Grease Tube Filler in Construction Industry

It may come as a surprise but the construction industry also uses this hefty machine for filling sealants, glues, adhesives, caulking compounds, oils, etc., in the tubes for ease of use. This equipment has a special filling system to handle these sticky liquids.

Health Care Industry

Grease Tube Filler in Health Care Industry

In the healthcare industry, different kinds of healing pastes, gels, creams, ointments, and salves are routinely packed inside the pharmaceutical tube by the grease tube filler. Its compact construction and safety doors decrease microbial and chemical contamination of different pharmaceutical, nutraceutical, and dermal products.

Stationery Industry

Grease Tube Filler in the Stationery Industry

Today, grease tube filler is a common equipment in the stationery industry. This machine is used for packaging acrylic paints, watercolors, glues, highlighters, gel pens, etc. These stationery products are non-free-flowing substances so with the help of pistons and pumps, they are filled inside tubes.

4.What Type of Components are Present in the Grease Tube Filler?

Grease tubes-Picture Courtesy: Istock

Grease tube filler is comprised of high-tech advanced control units, servo drives, and filling systems that provide automation in grease filling.

A list of important parts is given below for your information.

Grease Hopper	It is a funnel-like structure usually found at the upper portion of the machine. Its function is to store grease for the duration of the machine run.
Pressure Regulator	It is a knob-like structure, located at the bottom of the grease hopper. It controls the speed and flow of grease from the hopper to the filling station. By adjusting the knob, a perfect filling speed is achieved.
Safety Door Switch	This is a small button located on the safety glass door. It is a safety feature that allows users to monitor grease filling while protecting them from any accidents.
Filling Nozzle	Its main function is to dispense grease inside the tube. This is an elongated pipe-like device that could be extended to the bottom of the tube for drip-free dosing. This reduces the wastage of grease.
Electric Cabinet	Different kinds of electric components such as cables, wires, relays, and switches required for running a grease tube filler are placed inside a sturdy electric cabinet. This part supplies the electric energy to all parts.
Tube Holder	This component is a pocket-like structure in which tubes are firmly secured, preventing the tubes from falling and losing expensive products.
Discharge Outlet	It is a chute-like part in which filled and sealed grease tubes are collected after ejection from the machine.
Working Station	It is the main work area in which different components like filling nozzles, tube holders, sealing jaws, trimming knives, etc. It is a turntable that rotates to fill multiple tubes.
Tube Feeder	Bulk quantities of tubes are loaded inside a rectangular device called a tube feeder before the beginning of operation. This part lowers the delay in operation.
HMI Touch Screen	It is a smart screen display having different programmable options that ensure quick and easy adjustment of filling parameters.

5.What are the Different Types of Grease Tube Filler?

Grease tubes- Picture Courtesy: Earthmoving

Grease tube filler is divided into three main types based on the level of automation.

Manual Grease Tube Filler

Manual Grease Tube Filler- Picture Courtesy: Kalvac Catalog

It is a small-scale benchtop machine usually found in small home-based settings. The advantage of this machine is that it does not require electricity and compressed air to run. However, every grease filling function is manual in this type of grease tube filler. It is labor intensive as it needs operators for loading, and unloading tubes, and pressing levers or handles for filling.

Semi-automatic Grease Tube Filler

Semi-automatic Grease Tube Filler- Picture Courtesy: SZHX Machine

It is a medium-scale compact machine ideal for settings where middle-level productivity is required. In this machine, operators load tubes by hand while the filling operator is automatic. It has a turntable with different stations, such as filling, coding, sealing, etc. It also comes with nozzles that are efficient in reducing fill. Maintaining and cleaning this equipment does not involve much effort.

Automatic Grease Tube Filler

Automatic Grease Tube Filler- Picture Courtesy: Sama Engineering

It is a state-of-the-art machine with the latest controls and advanced technology that improves grease grease-filling process. It requires minimal human supervision and thus is less labor intensive. Operators simply have to load bulk quantities of tubes and grease products in the hopper while the rest of the filling steps are carried out by the machine independently. With smart touch screens, operators can easily change filling inputs leading to fast changeovers.

6.What are the Different Stages in Working of a Grease Tube Filler?

A grease tube filler is a mechanical system that works as one unit to optimize grease filling. The working stages of this machine are penned below:

Grease Loading in Hopper

Grease Hopper- Picture Courtesy: iPharmachine

At first, the bulk quantity of grease is loaded inside the hopper. The grease is moved to the filling station by the movement of pistons or pressure pumps. A sensor located inside the hopper measures the grease level and signals once the grease reaches below the threshold level.

Empty Tube Feeding and Orientation

Tube Feeding

Empty tubes are loaded inside the tube feeder from where they are lifted by a vacuum prism swing that positions them standing tall and are loaded in the tube holders. These tubes are also put on the conveyors manually by the operator. Afterward, these tubes are rotated to their proper orientation by scanning the print mark on their end.

Grease Filing in Tube

Grease Tube Filling- Picture Courtesy: Zungwan

When a sensor detects the availability of a tube under the filling nozzle, it signals the start of filling. The grease from the hopper moves to the filling nozzle that dispenses an correct amount of grease inside the tube. High precision in grease filling is ensured by the pump drive.

Tube Heating and Sealing

Grease Tube Sealing

In this area, the inner sealing side of the tube is heated via hot air. At the same time, cold water sockets are employed for cooling the exterior surface of the tube resulting in their smooth finishing. For sealing, the heated part of the tube is pressed with high pressure by sealing jaws.

Tube Trimming

Tube Trimming- Picture Courtesy: Jornen Machinery

After sealing, the tubes are then moved to a trimming station where the non-uniform ends of tubes are cut to acquire a smooth and neat packaging look. Sometimes, after trimming tubes are coded with batch number, expiry date, etc.

Tube Ejection

Finally, grease tubes are removed from the machine at the ejection unit and are collected at the discharge chute for down-the-line packaging.

7.What are Different Filling Approaches in Grease Tube Filler?

As grease is a thick viscous liquid that requires extra help in loading, special kinds of fillers are present in grease tube fillers for dispensing grease. Some examples of these fillers are:

Pump Filling

Pump Grease Filling- Picture Courtesy: MSD Ltd

It is the perfect approach for handling viscous grease. Different types of pumps are available to customize The grease tube filler, for instance, rotor pumps, lobe pumps, cavity pumps, gear pumps, etc., Every filling nozzle has its pump that forces the grease inside the tube. There are two main pump-filling approaches:

Time-based pump filling, the grease is simply loaded for the preset duration in each cycle. Built-in stopwatches, timers, or settings on the PLC system allow the operator to program the time limit for filling. Conversely, pulse-based pump filling is a popular type of pump filling in which pump movement such as gear rotation during each cycle is preset for filling.

Piston Filling

Piston Grease Filling- Picture Courtesy: APACKS

It is a versatile filling approach that can handle a wide range of liquids. It uses a check valve or rotary valve to directly load grease inside the tube. A piston-cylinder that moves back and forth to force the grease from hoppers inside the filling nozzles and ultimately into the tubes. A volumetric filling is acquired by the movement of the cylinder and piston and also by altering stroke adjustment. Piston filling has an accuracy of ±0.5% and results in quick dispensing.

Pressure Filling

Pressure Grease Filling- Picture Courtesy: Shreetech Engineers & Consultants

This filling approach works best for medium and thick viscosity liquids such as grease. In this filling, gravity is used for filling grease but with high pressure because of grease viscosity. The grease tube filler is at a higher pressure than the atmosphere so a positive pressure is placed on the top of the hopper for fluidity of grease and sometimes pumps are employed for moving grease.

8.What are the Different Tube Materials Handled by Grease Tube Filler?

Grease tube filler is proficient in handling different tube materials, examples of these materials are penned below for your understanding.

Aluminum

Aluminum Tubes

Mostly grease is filled in aluminum tubes by the grease tube filler. It is an inert metal with strong barrier properties. Aluminum metal is easily molded into shapes and has characteristics metallic sheen thus, is widely popular in chemical packaging. Furthermore, it is a recyclable material and, consequently, a favorite in sustainable packaging.

Plastic

Plastic

Plastic Tubes

More and more businesses are opting for plastics because of their affordability and availability. There are different types of plastics used for fabricating plastic grease tubes such as HDPE, PET, PP, and PVC. The grease plastic tube is light in weight and can be customized with finishes for sophisticated shelf appeal. Plastic is resilient and does not react with packed grease.

Laminate

Laminate Tubes- Picture Courtesy Freshpack Solution

This grease tube is two in one package as it combines the benefits of both plastics and aluminum, which is the barrier properties of aluminum with the presentation and functionality of plastics. It is made with multilayer laminates and aluminum or plastic is inserted between two layers for high protection. The grease tube filler is modified to handle these tube materials for increased tear resistance.

9.What are the Sizes, Shapes, and Sealings of Tubes Processed by Grease Tube Filler?

Grease tube filler is an adaptable machine and with few changes of parts, it can be altered to handle diverse tube shapes and sizes.

Tube Size

This machine fills tubes of various sizes, depending upon the size of the tube holder present in it. Tube size is usually determined by its filling capacity, which is the volume filled inside the grease tube.

The smallest tube size filled by grease tube filler is about 13.5 while the largest sized tube packed by this equipment is 50. The smallest tube fills about -10ml of grease while the largest tube fills about 400 ml of product.

Tube Size	Length Range	Filling Capacity
13.5	65-82 mm	3-10 ml
16	80-95 mm	5-12 ml
19	70-110 mm	8.8- 20 ml
22	90-120 mm	10-30 ml
25	105-150 mm	30-50 ml
30	115-155 mm	50-80 ml
32	155-165 mm	60-80 ml
35	175 mm	150-180 ml
40	165-190 mm	100-200 ml
50	185-210mm	200-400 ml

Tube Shapes

Grease Tube Shapes

A grease tube filler can process tubes with oval, round, and cylindrical. Furthermore, today, grease tube filler is designed in such a way that it can handle tubes with rectangular and square shapes as well.

Tube Sealing

Grease Tube Sealing

Grease tube filler has specific kinds of sealing components to date code, and print letters A-Z or numbers 0-9 on the tube seal. Moreover, this machine can make a typical patterned seal. The seal shapes formed by this equipment are also different, for example, rounded corners with bottom round edges and custom seals with special seal shapes. This machine can also create a curve seal and euro slot seal with a hole in the center.

10.What is the Maintenance Schedule of the Grease Tube Filler?

Maintaining Grease Tube Filler

For increasing and prolonging the operational life of the grease tube filler, it must be routinely cleaned and maintained. This preventive maintenance is not only useful in preventing failure or breakdown of grease tube filler but also in improving the safety of the operator.

The maintenance schedule of the grease tube filler is detailed below:

Daily	To prevent the mixing of foreign particles in grease, regularly clean the machine before use. Wipe the exterior of an instrument with alcohol to keep the frame smooth and shiny. Tighten any loose nuts and bolts. Check the grounding of the grease tube filler. Inspect the water level and oil vapors in the pneumatic pipeline.
Weekly	Inspect the level of lubricating fluid in the grease box, if needed then load it up with 320 lubricating fluids. Inspect loose cables and wires and properly tighten them. Inspect the synchronicity of the level sensor and pneumatic valve. Check for the leakage in pneumatic system.
Monthly	Replace the old seal rings of the piston cylinder. Inspect and grease gear links. Lubricate star wheels.
Half -Yearly	Examine electric switches, fuses, and buttons in the electric cabinet. If worn out then replace them. Inspect motor connections and properly secure them. Inspect the running conditions of pneumatic valves.
Yearly	Inspect the damage to gearbox bearings and replace them. Examine the working conditions of pumps, motors, and cooling fans. If defective then replace them. Switch the lubricating fluid in the reducing motor.

11.What are the Defects and their Troubleshooting in the Grease Tube Filler?

Grease Tubes

During the normal running of grease tube filler problems can arise, however, with careful analysis and inspection, they can be easily resolved. Some basic problems and their troubleshooting are detailed below:

Cause

Remedy

Picture

Sharp Ends on Flanks of Grease Tube

The heating bar is not positioned precisely

Inadequate temperature

The heating bar should be in a vertical position in the middle of the pocket on the turntable

Fix the quantity of cooled water and decrease the temperature

Sharp Edges on Grease Tubes

Heating Spray Interact with Grease

Overflow of grease

Grease sticks to the edges of the tube

Alter the filling rate

Avoid material spattering

Heating Spray- Picture Courtesy:Huizhou PingFang Trading Co.,Ltd

Overfilling of Grease

The transformer and measuring lever are at a higher position than normal

Inaccurate filling pressure

Adjust the position of the transformer and measuring lever

Adjust the pressure regulator to attain the right pressure

Filling of Grease- Picture Courtesy: tubefillingmachine.net

Leakage in Pressure Valve

Wear and tear of old diaphragm

Leakage in the diaphragm of a pressure regulator

Incorrect installation of diaphragm

Replace old diaphragm

Repair perforation in diaphragm

Reinstall diaphragm

Pressure Valve- Picture Courtesy: Makewell

Poor Sealing of Grease Tubes

High suction volume or poor blowing volume

The decreased heating temperature of the hose

Unclean tube wall

The airflow rate is too low resulting in poor air pressure

Inconsistency in the level of heating belt

Adjust the air metering device

Maintain adequate heating temperature

Properly clean the exterior of tubes

Maintain air pressure as per the limit

Properly level the heating belt

Tube Sealing- Picture Courtesy: The Tube Council

12.What are the Best Practices to Purchase an Ideal Grease Tube Filler?

If you want to purchase a new grease tube filler or upgrade an existing one first it is best to carefully do your research and see what make and models of this machine are available in the market. This is the way to get more profit from your purchase.

Some best practices to buy an ideal grease tube filler are:

Big Question: Budget

Budget

Budget Estimation for Grease Tube Filler

First, set aside the necessary budget for buying a grease tube filler, also calculate the budget for maintenance and energy consumption. Determine which kind of machine model is within your budget. It is important to justify the purchase by estimating whether it will bring you profit at the end of the day.

Technology For Efficiency

Technology in Greas Tube Filler

If you want to buy an ideal grease filler that is fast and efficient then do a little homework to discover the latest innovations in this machine. PLC systems, HMI, and robotics may cost a little extra but they are worth having in your production as they meet your increasing production demands.

Type of Tubes

Grease Tube-Picture Courtesy: Biederman Packaging

Today, the packaging industry is using different tube styles for packaging grease. Every grease tube filler has its tube specialty with which it works best. Therefore, it is important to select the tube kind beforehand. A grease tube filler compatible with your selected tubes is worth its weight in gold.

Design of Machine

Grease Tube Filler- Picture Courtesy: Adelphi Group of Companies

It is an important aspect of grease tube filler. An ideal machine should be modular built, meaning it is composed of a smaller number of parts that are easily disassembled for maintenance and cleaning. Moreover, the design of your selected machine should be such that is it easily integrated into your production lines with minimal fuss.

Reputable Manufacturer and Customer Support

Customer Feedback about Grease Tube Filler Manufacturer

It is a vital aspect that makes or breaks your business. Before going to buy a grease tube filler, go online and carefully read the reviews and ratings of customers about different manufacturers. Then shortlist manufacturers with the best reviews. Also search about their customer service quality, repair support, problem diagnosis, and part warranty while shortlisting manufacturers.

Conclusion

Tired of manual handling grease then invest in grease tube filler. A highly robust, flexible, and efficient instrument that fully automates your productions. However, when it comes to buying a perfect grease tube filler solution, thorough research, planning, and investment are required. But it will be fruitful in the longer run as the grease tube filler generates substantial profit. If you are confused about selecting a reputable manufacturer of a grease tube filler then do visit our Allpack website for high-quality machines with excellent recommendations. Here you will find top-notch services and solutions at affordable prices.

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Grease Tube Filler: The Complete Buying Guide in 2024 Read More »

Toothpaste Filling Machine: The Complete Buying Guide In 2024

Tube Filling Machine

Toothpaste Filling Machine: The Complete Buying Guide In 2024

Are you ready to transform your business by adopting one of the best packaging means of supplying liquid in tubes? You must be eager to facilitate your customers by providing your products in the most convenient way! Therefore, we are here to disclose you the Allpack's premier toothpaste filling machine which can assist you in accomplishing the task of filling all types of liquid and semi-liquid substances into tubes.

This toothpaste filling machine has been made with cutting edge technology through which it performs the primary function of filling pastes and fluids into tubes. Apart from that, the machine has simple operational procedure and maintenance, compact structure and extensive application in range of industries which will be explained in this buying guide. So, don't waste your precious time and let's start exploring this innovative machine!

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1.What Is Meant By A Toothpaste Filling Machine?

Toothpaste Filling Machine-Allpack

Toothpaste is a paste or gel like substance derived from various natural and artificial sources in order to be used with brush for cleaning teeth. As toothpaste is necessary for the oral health of humans, it becomes obligatory to process it in a safe hygienic environment for which a toothpaste filling machine has been employed.

Toothpaste filling machine is used for the filling of viscous pastes and semisolid substances into different types of tubes and containers. It is made with antibacterial stainless steel which fully assures the safety of toothpaste and similar substances during process.

Moreover, the machine is equipped with multi function capabilities including filling, sealing and batch embossing. Therefore, it undertakes the principal task of toothpaste filling into plastic, aluminum or paper tubes by delivering predetermined amount through a piston, gravity or overflow filler.

2.Which Working Principles Are Essential For Operating A Toothpaste Filling Machine?

In order to understand the working of a toothpaste filling machine, underlying principles are can be helpful:

Tube Loading

Tubes feeding-Picture Courtesy: npackmachine.com

The process of toothpaste filling begins with operator loading bulk tubes into hopper in order to supply the machine with empty tubes for filling.

Tube Filling

Tubes under filling nozzles-Picture Courtesy: bzmachinery.net

Now, the empty tubes start moving towards the turntable where each tube is inserted into the molds located on turntable. Similarly, these tubes firmly adjusted on the rotary workbench for filling. Here the filling of tubes takes place, when filling nozzles dispense accurate volume of paste. It is worthy to mention here that several types of filling nozzles may be used for filling pastes including vacuum filling, volumetric filling, piston filling and volumetric filling etc.

Tube Sealing

Tube sealing-Picture Courtesy: bzmachinery.net

After the tubes get filled with paste, the turntable will instantly adopt rotary movement for the sake of delivering tubes under sealing station. Thus, the sealing of tubes occurs here with the help of mechanical clamps.

Tube Coding

Tubes undergoing coding during operation-Picture Courtesy: npackmachine.com

Coding is another step which is carried out by the machine. The purpose of coding it to print a batch no and expiry date on the tubes for convenient identification and safe usage.

Tube Discharging

Finally, after tube filling, sealing and coding the tubes are ready to discharge. In some cases, if the tale of tube is larger than usual, the machine cut it down before discharging the tube through chute.

3.What Benefits You Can Get By Using A Toothpaste Filling Machine?

Bringing the technology of a toothpaste filling machine into your production line can give you significant advantages including:

Increase in Productivity

Multiple tubes-Picture Courtesy: Dieline

The prime concern of every manufacturer is to enhance the level of productivity which can be easily achieved by using a toothpaste filling machine. In addition, the automatic transmission mechanism, high speed filling and sealing of tubes lead to the completion of around 60 pieces in a single minute.

Reduction in Waste

Chocolate releasing from tubes-Picture Courtesy: Dieline

Filling tubes manually is a tiresome job which can cause continuous product loss. Therefore, a toothpaste filling machine is designed in such a way that there is zero chance of product waste due to its filling of precise and exact volume of pastes into tubes.

High Adaptability

Toothpaste filling machine is highly adaptable due to its processing of pastes and liquids with diverse viscosities. Moreover, it can be adjusted for small to large size tubes making it more resilient.

Decrease Labor Cost

Unlike traditional machines, toothpaste filling machine do not require multiple labors for executing the machine rather it is standalone due to high level of automation. Consequently, requirement of only one operator for the monitoring of machine cut down the cost of labor.

Versatile

Tube sealing-Picture Courtesy: npackmachine.com

The machine is extensively versatile for the reason of being able to perform multi-tasking operation. For instance, it has the ability of tube filling, sealing, coding and tale cutting in one go.

4.Describe The Composition Of A Toothpaste Filling Machine?

The structure of a toothpaste filling machine consists of the following components:

Components of toothpaste filling machine-Picture Courtesy: bzmachinery.net

Hopper

Hopper in toothpaste filling machine is a large inverted pyramidal funnel which holds the emulsion of toothpaste or other pastes, which are meant to be filled in tubes.

Tube Height Adjustment

Tube height adjustment is a tool integrated in machine to assist the operator for adjustment of machine as per the size of various tubes.

Sealing & Coding

There is a station in toothpaste filling machine where two units of tubes sealing and coding are fixed together. The sealing unit is composed of mechanical clamps and heating system for the sealing of tubes, while as, coding unit has integrated ink system which adhere to the tube for printing batch no.

PLC

Programmable logic controller is a computer with touch screen display which is integrated to a toothpaste filling machine for the sake of providing platform through which user can communicate commands to the machine.

Filling Head

Filling heads are long narrow stainless steel nozzles which dispense the pastes into tubes without any waste.

Cutter

The number of cutter comes after the coding unit, and it is responsible for cutting the additional tale of tubes.

Turntable

Turntable is an important component of a toothpaste filling machine and is also known as a workbench. It comprised of medium size molds for the fixation of tubes. These tubes are then processed by machine when turntable adopts revolutionary motion.

Discharge Chute

It is a flat stainless steel slippery device located at the discharging area of machine. When the filling and sealing of tubes get completed, the machine uplift the tubes from molds which fall over the discharge chute and collected in a tray.

Main Body

Main body of the machine consists of an electric box, supporting stand, cooling system and movable wheels. All of these parts except casters are made up of durable stainless steel which enable the machine to withstand heavy workload and remain stable during operation.

Emergency Stop

A toothpaste filling machine has a safety mechanism in form of emergency stop which allow user to instantly break the process in case of malfunctions caused by the machine.

5.Enumerate The Various Products Filled By A Toothpaste Filling Machine?

A toothpaste filling machine is capable of processing large number of liquids with varying degrees. Some of these are enumerated below:

Pastes

Pastes

Tomato paste presentation idea-Picture Courtesy: Cento

Pastes are semi-liquid emulsions usually made from the mixture of solid and liquid substances such as toothpaste, tomato paste and herbal pastes etc. All of these pastes can be perfectly filled by a toothpaste filling machine.

Sweets

Sweets

Various sweets in tubes-Picture Courtesy: Behance

Liquid sweets such as chocolate, condensed milk and peanut butter etc., are often delivered in beautiful tubes for the convenience in usage especially for outdoor picnic. Therefore, a toothpaste filling machine can be used for achieving this goal responsibly.

Adhesives

Adhesive tube-Picture Courtesy: carrefour.fr

Adhesives and glue are liquid substances meant for holding things together which may be paper, fabrics, and other hardware products. Due to their vulnerability to evaporate immediately, adhesives are stored in tubes for protection against air. Therefore, a toothpaste filling machine can be used for the safe filling of adhesives into tubes.

Ointments

Use of ointment tube-Picture Courtesy: naturesgold.global

Ointments are oil-based topical preparations which are meant for external application such as skin. They contain drug to give relief from pain and cure injury. In pharmacy, almost all types of ointments are packed in tubes for which a toothpaste filling machine is best applicable.

Lotions & Cream

Moisturizer tube-Picture Courtesy: apostrophereps.com

Cream and lotion are liquid formulations prepared for the purpose of cosmetic or medical use. Like other liquids, they are also eligible to be processed by a toothpaste filling machine.

6.Which Kind Of Toothpaste Tubes Can Be Filled By A Toothpaste Filling Machine?

Several kinds of tubes can be filled by a toothpaste filling machine such as:

Plastic Tubes

Various color plastic tubes-Picture Courtesy: sephora.com

Plastic tubes are made up of HDPE (High Density Polyethylene) which are highly flexible and convenient to squeeze. Although, plastic tubes are less environmental friendly, their interior has a laminated aluminum layer which protects the content quality and flavor.

Metal Tubes

Various metal tubes-Picture Courtesy: beautypointofview.com

Metal Tubes are made up of safe aluminum with high resistance against temperature, ultraviolet light and moisture. Most of the highly sensitive toothpastes, ointments and facial creams are filled in metal tubes which can be processed by this machine.

Paper Tubes

Paper tubes-Picture Courtesy: ifdesign.com

Another type of tubes which can be filled by a toothpaste filling machine are Paper tubes. Paper tubes are the most eco-friendly storage tubes adopted for packaging purposes. It has internal layer of thin plastic for retaining the pastes quality intact. Paper tubes have 80% lower environmental degradation chances than that of plastic tubes. Moreover, consumers can use the inside content till last drop by simply tearing the paper tubes.

7.Disclose The Diverse Forms Of Toothpastes Which A Toothpaste Filling Machine Is Capable Of Processing?

There are multiple varieties of toothpaste in terms of color, texture as well as ingredients. In the upcoming paragraphs, some of the prominent types of toothpastes, which can be filled by a toothpaste filling machine, have been highlighted:

Unicolor Toothpaste

Unicolor toothpaste-Picture Courtesy: kanereviews.com

As the name indicates, unicolor toothpaste consists of a single color which can be easily filled by a toothpaste filling machine.

Double Color Toothpaste

Double color toothpaste-Picture Courtesy: Aileen Feldishi Tetlassova

Double color toothpastes contain two different types of toothpaste emulsion. Therefore, it is necessary to keep these emulsions unmixed till consumer usage which is done by a toothpaste filling machine.

Multi-Color Toothpaste

Multicolor toothpaste-Picture Courtesy: ireceptar.cz

Similar to double color toothpaste, multi color toothpastes can be also processed by this machine.

Toothpaste with Particles

Particles toothpaste dispenses over brush-Picture Courtesy: creativemarket.com

There are toothpastes with gel-like texture having particles inside. These particles release when combined with water to create freshness. Hence, to keep these particles remain undissolved in toothpaste during packaging, a toothpaste filling machine can be used.

8.Write Down The Different Types Of Toothpaste Filling Machine?

Toothpaste filling machine are of different types on the basis of automation. They can be used as per the requirement of your production volume. Below description will better enable you to opt for the best suitable machine:

Fully Automatic Toothpaste Filling Machine

Fully automatic toothpaste filling machine-Allpack

Fully automatic toothpaste filling machine is the assembly of well engineered parts controlled by fully automatic system. It is capable of performing the three functions of tube filling, sealing and embossing automatically without any interruption and error. The advance feature of detection system enable machine to follow the principle of no tube no filling. Moreover, the Allpack's fully automatic toothpaste filling machine has high adaptability ratio, GMP's standard quality stainless steel construction for safe processing and high speed performance which makes the filling of over 120 tubes in a minute. Therefore, companies with excessive manufacturing can better take advantage of this machine.

Semi-Automatic Toothpaste Filling Machine

Semi-automatic toothpaste filling machine is an effective equipment made with easy operational and maintenance structure. The machine is composed of a PLC controller, automatic filling system, sealing system, and adjustable tooling system. It works by following the simple operational procedure where operator manually feeds the empty tubes onto turntable and machine automatically fill the desired volume of pastes into tubes. After filling, tubes are sealed and discharged by the machine. By filling up to 30 tubes in a minute, this semi-automatic toothpaste filling machine is suitable for medium scale production facilities such as herbal industry and adhesive manufacturing industries etc.

Manual Toothpaste Filling Machine

Manual toothpaste filling machine-Allpack

Manual toothpaste filling machine is compact structured machine with few parts and convenient usability. The machine does not require electric power for execution, therefore allows more cost-effective way for packaging of your pastes in tubes. It consists of a hopper, handle, filling nozzle and supporting stand. The operator place an empty tubes under filling nozzle and push the handle for starting operation. It leads to the dispensing of paste from filling nozzle into tube and operator pick the filled tube. This manual toothpaste filling machine is reliable and good for small level business.

9.Enlist The Various Industries Where A Toothpaste Filling Machine Can Be Employed?

Toothpaste filling machine plays a significant role in diverse industries due to its ability of processing liquids and pastes. Therefore, we have highlighted some of the areas where this machine can be employed:

Cosmetic Industry

Various cream tubes & containers-Picture Courtesy: ladywritesblog.com

Cosmetic industry revolves around the manufacturing of products which are meant for caring and beautifying the outer appearance of body such as skin and hairs etc. Therefore, most of the cosmetics items including lotion, sunblock, gel, face mask and hair colors are delivered in tubes due to which the industry has popular demand for toothpaste filling machine.

Medical Industry

Ointment tube-Picture Courtesy: Glams Secret

Medical industry encompasses all the fields including pharmaceutical, herbal industry, surgical sector and dental industry. All of these sectors have their relevant demand for a toothpaste filling machine to pack their vary products such as ointments, medicated toothpastes and creams etc.

Food Industry

Food paste tubes-Picture Courtesy: Moody Foodie

Like other industries, food industry is also now engaged in the packaging of various pastes and viscous liquids such as chocolate, butter, tomato ketchup and mayonnaise etc., in tubes for which the use of a toothpaste filling machine is inevitable.

Adhesive Manufacturing Industry

Adhesive tube packaging-Picture Courtesy: paradisecityhawaii.com

The extensive use of adhesives in various sectors including construction, paper, textile and packaging industries indicates their significance. Hence, different types of adhesives and glue are filled in tubes for which a toothpaste filling machine is needed.

10.Which Machines Can Be Integrated With A Toothpaste Filling Machine?

There are two essential machines which can be directly integrated with a toothpaste filling machine including vacuum emulsifying mixer and cartoning machine. Following is the description of these machines:

Vacuum Emulsifying Mixer

Vacuum emulsifying mixer-Allpack

Vacuum emulsifying mixer is the crucial machine necessary for preparing the liquid formulations which are processed by a toothpaste filling machine. It is made up of a stainless steel body to ensure safe environment for food and non-food mixtures. It works by mixing the liquid and solid ingredients into a mixing pot through agitators and prepare homogeneous solution.

Cartoning Machine

Cartoning machine-Allpack

Cartoning machine is designed for the purpose of packing toothpaste filled tubes in cardboard boxes. The machine adopts automatic mechanism of box opening, tube inserting, box sealing, marking and waste rejecting. Hence, the final packaging of toothpaste tubes is done by this machine.

11.Explain The Procedure For Cleaning And Maintenance Of A Toothpaste Filling Machine?

Toothpaste filling machine is the assembly of high quality components which together make it possible to perform efficiently and precisely. In order to retain its performance frequency, you must have to regularly and maintain your machine as per the following directions:

Cleaning

Operator cleaning machine-Picture Courtesy: ichemysol.com

Washing Parts

Firstly, it is necessary to clean the surface of your machine on daily basis. For this, you have to clean the hopper, filling nozzles, turntable and molds etc. To clean these parts, pour boiling water into the grooves and also use cotton balls. Wipe the machine with clean cloth and repeat the process several times for best cleaning.

Lubrication

Lubrication is an undeniable need of every toothpaste filling machine due to the moving parts and machine which are integrated with it. For instance, you have to grease the guide rail, turntable and eccentric wheel etc. However, it is important to take care of avoiding excessive lubrication as it can ruin the machine performance as well as create mess.

Maintenance

Operator maintaining machine-Picture Courtesy: pressnewzroom.com

Parts Changeover

During process, keep examining the parts of machine and especially check the ground wire for stable performance. If the parts of machine are loose they can be corrected by tightening. However, in case they get damaged or worn out, you are required to change them timely.

Structural Adjustment

The machine you are using is adaptable for the reason of filling small to large size tubes. Therefore, you have to make the structural adjustment of machine such as tube height adjustment, filling unit and sealing unit height etc.

Parameters Setting

It is important to keep modifying the parameters of your machine for achieving desired results. Most importantly, the sensor of machine is a crucial device which must be all time monitored and kept free of debris.

12.What Are The Possible Faults Of A Toothpaste Filling Machine? Also Give Solutions To Them?

Generally, a toothpaste filling machine is effective enough to fill all kinds of viscous and free flowing substances into tubes, however, there might arise spontaneous problems during operation which are necessary to counter timely. These are shown in the table below:

No	Fault	Causes	Solution	Picture
1	Insufficient filling	There compressed air hedge transformer may be blocked due to particles	Stop the machine and check the compressed air device for examining cause. If it is blocked, remove out all the accumulated particles to allow free flow of air	Encircled compressed air mechanism-Picture Courtesy: bjfillingmachine.com
2	The filling is excessive than desired volume	If the power button is damaged it will have direct effect on cylinder to either fill less or more than required volume	It can be corrected by changing the power button	Encircled overflow tube paste-Picture Courtesy: instagram.com
3	The diving filling heads do not work	The problem lies in air pressure which has been affected by the leak air line connected with to the diving heads	Check the pressure valve for releasing adequate air and also examine from where the air is leaking. In case the internal elastic diaphragm perforation, change it, and if it is misplaced, bring the diaphragm back to its place	Encircled filling heads-Picture Courtesy: bzmachinery.net
4	Too much foam in bottles	Some fluids may get foamy during filling like shampoo or face wash etc., due to gravity fillers	To solve this issue, it is better to use overflow, level-based fillers which can precisely fill tubes without excessive foaming	Foam on tube-Picture Courtesy: Yan li
5	Filling is not leveled	There are multiple causes including the unleveled floor on which machine sits, the inaccurate spacers in nozzles or the incorrect fill time	Make sure that your machine sits on a flat surface, the spacers in your nozzles are accurate and the time of filling is equal for all heads	Encircled toothpaste tubes-Picture Courtesy: CNN

13.Which Factors Must Be Followed For Making Sound Purchase Of A Toothpaste Filling Machine?

If you really want to innovate your production by bringing a robust and effective toothpaste filling machine, there is no need to rush. Just take time and consider some of the essential points highlighted below to get the perfect machine:

Production Requirement

Coconut cream packaging idea-Picture Courtesy: ultralinx.com

The most important factor to look for is the level of your production requirement. Is it large scale or of mediocre nature? If you are running medium scale business it is better to go for a semi-automatic machine, however, large scale industries require fully automatic toothpaste filling machine due to the heavy workload it can bear every day.

Specifications

Another aspect which must be taken into account the specifications of machine. For this, you can check the automation of machine, the degree of precise filling and multi-tasking features such as filling, sealing, cutting and embossing etc. By looking into these factors, you will ultimately reach to the point for making a sound purchase.

Quality

Quality

Quality icon-Picture Courtesy: isa.org

Toothpaste filling machine is supposed to be used for both food and non-food substances. Therefore, it is significant for its surface to be fully free from antibacterial presence, corrosion chances and abrasive material. And to know that the machine is made up of safe material, you can check several international quality standards which it complies. For instance, GMP, ISO and FDA are the most common quality standards essential for validating the quality of machine.

Price

Last but not the least, it is not possible to decide for purchasing a toothpaste filling machine without considering your budget. Ergo, you must keep in mind to get the machine which is cost-effective and affordable for your pocket.

Conclusion

To summarize, a toothpaste filling machine is the most versatile, advance and efficient machine that can process wide range of free flowing to highly viscous fluids. In today's modern era, where people look for convenience in every thing, toothpaste filling machine is giving the manufacturers an opportunity to have popularity among people for providing the desired convenience through tube packaging. Moreover, Allpack is also one of the greatest suppliers of a toothpaste filling machine along with one year of warranty and 24/7 remote support. If you are a keen purchaser do not miss the opportunity to be our worthy customer!

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