Single Punch Tablet Machine:The Complete Buying Guide In 2024

Does your tablet production efficiency need to be increased? Are you trying to manufacture tablets with accuracy and uniformity in mind? Are you looking for a way to save costs without sacrificing quality? You are at the correct spot if you answered "yes" to any of these questions.

A single-punch tablet machine is an economical yet reliable and efficient equipment you should consider for your business, whether you own a pharmaceutical, food, or chemical production industry.

In this article, we will guide you through the complex world of tablet production equipment, enabling you to make wise choices at every turn. We will break down the important factors you should have in mind before making a purchase.

From understanding the basics about the single-punch tablet machine to assessing your needs and budget – we have got you covered. After going through this article, you will have all the necessary information and self-assurance to select an ideal single-punch tablet machine that complies with your needs and budget.

So, let’s dive into the topic together. Your ultimate solution of efficient and cost-effective tablet manufacturing is waiting for you!

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1.What is a single-punch tablet machine?

AiPak Automatic Single Punch Tablet Machine

A single-punch tablet machine is an earlier innovation in tablet manufacturing. It is industrial equipment employed across various sectors for the formulation of tablets. With the technological growth, it has also evolved over the years.

The device is utilized in several industries offering a great number of benefits, particularly for small enterprises and laboratories. It has a simple structural design with fewer components and an easy operation of compressing granular or powdered matter into a compact structured tablet with uniform characteristics (shape, size, and weight).

It is a reliable, efficient, and economical solution for tablet manufacturing without degrading its quality and handling various materials. It is an indispensable device for a small-scale industry whether it is pharmaceuticals, food, or chemicals.

2.What are the industries that can utilize a single-punch tablet machine?

The single-punch tablet machine is a must-have device for many industries, boosting their production efficiency. It is employed across numerous industries for different purposes and items. Some of the industries that often utilize the single-punch tablet machine are;

Pharmaceuticals

Applications in the Pharmaceutical Industry – Picture Courtesy: IFLScience

If you run a small manufacturing industry and have a low to medium level of production capacity then a single-punch tablet machine can benefit you a lot.

A single-punch tablet machine can be employed in the pharmaceutical industry to produce a variety of tablets with uniform size, weight, and density.

Confectionery

Candy Tablets – Picture Courtesy: Candy Warehouse

The device can have several applications in the confectionery industry, as it can process different powdered food materials into compact elegant-looking tablet forms.

Nutraceuticals

Applications in the Nutraceutical Industry – Picture Courtesy: Runner’s World

The single-punch tablet machine can also be employed in processing nutraceutical materials such as vitamins, minerals, and other dietary supplements into various forms of desired tablets.

Chemicals

Applications in the Chemical Industry

The production of various chemical tablets from powdered or granular materials in the laboratory or small-scale industry can be done using a single-punch tablet machine.

Cosmetics

Beauty Tablets – Picture Courtesy: Whole Store

In the cosmetic industry, certain materials need to be compressed into tablet form for better applications. For such purpose, a single-punch tablet machine can be employed which is an economical yet efficient and consistent device.

3.What are the benefits that one can have by investing in a single-punch tablet machine?

Are you wondering about the benefits that a single-punch tablet machine can offer to you? Don’t fret out! Here you will find how considering a single-punch tablet machine for your business can benefit you. So without any further delay, let’s go;

Small Size

Small Size Occupying Less Space

A single-punch tablet machine has a simple and compact design and occupies less space, which is beneficial for small-scale manufacturing.

Operational Ease

The Device is easy to Operate – Picture Courtesy: Lab Asia

With fewer components in its structure, a single-punch tablet machine has an easy operational procedure, requiring no trained personnel.

Low Noise

Low Noise Generation

The device has only a couple of moving parts, aiding in less production of noise.

Diverse Manufacturing

Manufacturing Versatility – Picture Courtesy: The Economic Times

One of the interesting advantages of a single-punch tablet machine is its flexibility in the fabrication of various shapes and sizes of pills. You need to change the tooling of the equipment to get the desired tablet’s form.

Efficiency

Efficient and Quality Production – Picture Courtesy: The FDA Group

The single-punch tablet machine is an efficient operational equipment, resulting in the efficient fabrication of tablets with consistent results. It can operate at a good speed and can produce 80 to 200 tablets each minute.

Cost-effective

Low Price, High Value Device – Picture Courtesy: Precision Machine Shop

If you want to boost your tablet production but the problem is your budget. Don’t worry, the single-punch tablet machine is comparatively a less expensive device and there are many variants available you can opt for based on your budget.

Maintenance Ease

Easy to Maintain – Picture Courtesy: YG Engineering Machinery

Being simpler in structure, a single-punch tablet machine can be maintained and cleaned easily with no complex structured component involved in the design.

4.Describe the fundamental parts of a single-punch tablet machine.

Parts of Single Punch Tablet Machine

The single-punch tablet machine has a compact and simple structural design. It has fewer components working together to manufacture tablets. The basic components of a single-punch tablet machine are;

Hand Crank Handle

It is a manual control mechanism utilized to operate the process manually by applying force to the upper punch.

Loading Cup

It is also known as a feeding cup or hopper. It is the component from where the raw material is introduced into the machine. Its capacity depends on the design and size.

Feed Shoe

This is a connecting link between the die and hopper. It directs and regulates the material into the dies from the hopper.

Pressure Regulator

This component is used to regulate the exerting pressure by the upper punch on the material within the die pocket.

Eccentric Cam

It is the component that converts the spinning motion to the linear motion. It is connected to the hand crank handle and facilitates the downward movement of the upper punch.

Die Table

This part holds the die firm in place to withstand the punch pressure properly without any tumble.

Die

This is one of the core parts of the device. It contains a cavity known as the die pocket/cavity. The cavity comes in various shapes and depths. It provides the space for the material to be pressed by the punches.

Upper Punch

It is the component that exerts the necessary pressure on the powder mixture. It is the part that is responsible for compacting the powder into the desired tablet shape.

Lower Punch

It is another important tool, responsible for tablet thickness and ejection. It remains stationary during the compression phase.

Base

It is the bottom part of the device holding it firm and stable during the process.

Safety Mask

It is a protective cover that encloses the compression area, preventing any contact with the moving parts as well as the cross-contamination of the material.

Ejection Regulator

It facilitates the ejection of tablets after the compression.

Outlet

It offers an exit way for the manufactured tablets.

Motor

It provides the driving power to the machine for efficient processing.

Driving Belt

It connects the motor with the moving parts of the device.

Button

It is used to switch ON or OFF the device.

5.How does a single-punch tablet machine function?

Working of Single Punch Tablet Machine – Picture Courtesy: SaintyCo

The elementary design of the single-punch tablet machine makes it easy to handle. The fundamental operational protocols of a single-punch tablet machine are stated below;

A space is generated in the die by elevating and lowering the top and bottom punches, respectively.
The gravity-driven raw mixture fills the die pocket to the brim from the loading cup.
The upper punch then descends into the die pocket exerting the required compaction force to press the powder into the tablet and ensure that it attains uniformity.
The thickness of the tablet depends on the distance between the punches. The closer they are placed, the harder and thinner will be the tablets produced.
The fabricated tablet gets ejected as a result of the simultaneous bottom punch uplifting and the top punch’s retraction.
The entire process is continuously done until there is no more feeding material available.
The working parameters can be regulated and monitored in the automatic variant of the device.

6.What are the kinds of models available for a single-punch tablet machine?

Based on the level of automation, a single-punch tablet machine can be categorized into 3 types, these are;

Manual Single Punch tablet Machine

Manual Single Punch Tablet Machine

It is a handheld operated model of single-punch tablet machine. It has the simplest design among all the tablet manufacturing equipment. It consists of a lever connected to the upper punch.

The material is poured into the die pocket by the operator. The lever is rotated which causes the upper punch to exert pressure on the material and transform it into tablet form. The tablet is then manually ejected from the cavity.

The production capacity of this equipment depends entirely on the operator.

Semi-Automatic Single Punch Tablet Machine

Semi-Automatic Single Punch Tablet Machine

In this type of machine, some of the operating steps are performed by the worker while the rest of the operation is done by the machine automatically.

They also have the facility of a hand crank wheel, which can be used for manual compression operation if the motor malfunctions.

Automatic Single Punch Tablet Machine

Automatic Single Punch Tablet Machine

These types of devices are equipped with automated mechanisms. The material to be compressed can be fed utilizing an automatic tool, compression is done, then the tablet gets ejected automatically.

In certain variants, a control panel is installed through which the process parameters can be monitored and controlled. The automatic single-punch tablet machine is an advanced form of device, having highest of the capacity and operating speed among single-punch tablet machine variants.

7.What kinds of materials can a single-punch tablet machine handle?

A single-punch tablet machine is a versatile device capable of handling a variety of materials and compressing them into a compact desired tablet form. Some of the materials that a single-punch tablet machine can handle are;

Granules

Tablet Formation from Granules

Granules are particles with consistent particle size. A single-punch tablet machine can handle all sorts of granular materials and compress them into a compact tablet structure.

Granulation of certain powders is done to improve their flow characteristics and facilitate the formulation of tablets.

Powders

Powders

Tablets Formation from Powder – Picture Courtesy: Livestrong.com

Powders are finer particles with variable particle size. Dry powders can be compacted into tablets using a single-punch tablet machine.

8.What types of tablets can be manufactured by a single-punch tablet machine?

A single-punch tablet machine can manufacture various shapes of tablets. Some common are;

Round Tablets

They are the most commonly manufactured tablets. They are circular with no edges. They can be easily produced.

Round Tablets – Picture Courtesy: Amino Apps

Oval Tablets

They are elliptical-shaped tablets. They are usually bigger than round tablets.

Oval Tablets

Oblong Tablets

They are rounded-edged rectangular tablets. They are usually produced to carry large dosages of drugs, such as chewable tablets.

Oblong Tablets – Picture Courtesy: PharmaTech

Triangular Tablets

They have three corners with distinct edges or round edges.

Triangular Tablets

Square Tablets

They are four-cornered tablets. They usually have a flat surface.

Square Tablets – Picture Courtesy: StudioNow

Heart Tablets

They are heart-shaped and can be produced for many purposes in various industries, particularly in the confectionery industry.

Heart Shaped Tablets

Core Rod Tablets

They have a round aperture in the center, mostly manufactured in the food industry.

Core Rod Shaped Tablet – Picture Courtesy: navafresh.sg

Unique Tablets

There can be other unique tablet shapes, subject to the design of the punches.

Different Unique Shaped Tablets – Picture Courtesy: Penglai Packaging

9.What role do tooling options play in a single-punch tablet machine?

Variations in Tooling

The two fundamental components of the single-punch tablet machine that are punches and a die are collectively called tooling. The tooling is designed in various shapes and plays a major role in the device's versatility.

The tools are made to produce different kinds of tablets and are available in a range of sizes and shapes. The most typical shapes are oblong, diamond, oval, and round. Similar to this, certain instruments are designed to imprint symbols and shapes on tablets.

The dies and punches are typically made of a material that can withstand high-pressure force, such as stainless steel or Aluminum alloy.

Furthermore, differences in the thickness of the tablet are also caused by the depth of the die pockets. Because of the adaptability of the tooling, several production units stamp their industrial brand emblem on the tablets to deter counterfeiting.

10.What maintenance procedures should one develop to ensure the optimal performance of a single-punch tablet machine?

Maintenance of Single Punch Tablet Machine

You don’t need to worry about the maintenance of the machine as one of the benefits of a single-punch tablet machine is its easy maintenance. The device has a simple structural design and is easy to clean.

Maintenance is crucial for any industrial equipment as it aids in the machine's longevity and maintaining its best working condition. Here we are discussing the basic maintenance protocols of a single-punch tablet machine.

Routine cleaning and dusting of the complete instrument must be done to guarantee the long life of the equipment without any decline in the quality of products.
The tooling must be deeply cleaned to ensure the powder does not stick onto the surface or die pockets that may cause variations in the tablet’s consistency.
Lubricate the moving components of the equipment to maintain efficient operation.
A periodic inspection of all the parts should be done to observe any damage, rust, or tear.
Repair or replace all the worn parts swiftly to prevent any loss of resources.
The repaired tools should be measured for their dimensions to ensure the desired outcomes.
The tooling can be polished properly without impacting their dimension to have a smooth finish.

11.What industrial standards you should be aware of when choosing a single-punch tablet machine?

Industrial equipment must adhere to the standard/criterion guidelines to certify the safe and efficacious formulation of tablets without compromising their quality.

The prime standards of quality an instrument needs to concur with are;

cGMP

The rules that provide the minimal requirements for proper designing, monitoring, lines of action, and provisions utilized in the product’s fabrication process are called the current good manufacturing practices (cGMP).

The CE (Conformité Européenne/European Conformity) credential stipulates that the device satisfies certain authoritative conditions of the environment, safety, and health.

FDA

The approval of the FDA (Food and Drug Administration) implies that the product is safe and efficacious as per the legal guidelines.

ISO

The ISO (International Organization for Standardization) certification indicates the product’s safety, quality, and efficiency as per the standardized specifications.

12.What are the issues that one may face while using a single-punch tablet machine and what are the solutions to those issues?

Yes, it is! Suppose you are not following the working protocols. In that case, if the operators are not focused or making errors, the machine is continuously at work, the maintenance is not being regularly done, or any other reason then you may face certain problems in the final product.

Early assessment of the problem is important for a timely solution and for preventing any major loss in terms of the product resources or the machine.

Some of the common issues you may face while using a single-punch tablet machine are;

Lamination

Tablet Lamination – Picture Courtesy: Journal of Pharmaceutical Sciences

It refers to the layering of the tablet’s core structure.

It may be caused by over-pressing of powdered material, using worn tooling, or any formulation error.

Solution: Consider replacing the damaged tooling, increasing the binder level in the formulation, and operating the equipment under standard protocols.

Capping

Capping

Tablet Capping – Picture Courtesy: Scientist Live

The removal of the upper or lower layer from the core of tablets is called capping.

The main reason is the air entrapment due to quick compression.

Solution: Adjust the compression speed and force

Sticking

Tablet Sticking – Picture Courtesy: Researchgate

The powder adhesion to the punches or die surface is called sticking.

It may occur due to the utilization of damaged punches or die, small letters or logos, less pressure force applied, or inadequate lubricant in the formulation.

Solution: Polish or replace the dies or punches, increase the lubricant level, increase the dimensions of logos, or adjust the pressing force.

Picking

Picking

Tablet Picking – Picture Courtesy: Researchgate

Picking is a more specific term used for material sticking inside the imprinting structures on the punches.

The causes are usually the same as sticking.

Double Impression

Tablet Double Impression – Picture Courtesy: Tech-publish

It refers to the dual imprinting on the tablets.

This issue typically arises with the punches having monograms. It can be caused by over-pressing of the material or by using damaged tooling.

Solution: Replace or repair the tooling or adjust the pressure force.

13.What are the limitations of a single-punch tablet machine?

Picture Courtesy: Adobe Stock

Apart from some incredible benefits of a single-punch tablet machine, there are a few limitations to the device. You must know about those limitations before investing in it so that you may not face any trouble in getting your desired outcomes from the device.

These limitations are;

It cannot be employed in large production industries as it is designed for small to medium-scale production.
Many variants of the single-punch tablet machine require manual operation, which can result in the operator’s fatigue and there is an increased chance of human errors
The single-punch tablet machine offers limited automation, leading to a slower rate of production.
The tooling changeover may take time and require adjustments manually.
They may not provide a higher level of accuracy in the tablet’s properties.

14.What factors are necessary to be considered while shopping for a single-punch tablet machine?

There are various models of the single-punch tablet machine available on the market. These variants vary in many characteristics. Before investing in a single-punch tablet machine, you must consider certain factors to ensure buying the right equipment for your business.

Some common factors you should consider are;

Cost

You must assess your budget, considering not only the operational costs but also the maintenance cost, before selecting a particular single-punch tablet machine.

Opt for the equipment that offers the best performance in your available budget.

Capacity

It is an important factor to consider. Different models have different capacities to process the materials. You should select the variant by keeping in mind the present needs as well as the future objectives.

Regulatory Compliance

Safety and quality in the final product are crucial for your business. To ensure the quality of the product, you must consider the device which is designed and manufactured as per the standard specifications.

Maintenance

You should research or ask about the maintenance of the equipment considering its cost and protocols.

Processing Materials

Certain models of the device may not be able to handle some kinds of materials. Therefore, it is necessary to consider this factor and opt for the device that complies with your requirements.

Tablet Variations

Consider the equipment that is capable of producing different kinds of tablets with an easy changeover of the tools.

Safety Features

The safety features are important for a safe and efficient operation. Consider the device with proper safety features installed, such as an emergency alarm and guard locks, to prevent any incident.

CONCLUSION

Tablet manufacturing is a rapidly growing market due to the continuous demand and convenience of tablet dosage forms. A single-punch tablet machine stands as a pivotal tool in various industries, particularly the pharmaceutical industry, offering a versatile solution for the manufacturing of tablets. The device epitomizes efficiency, quality, and diversity, serving as an indispensable part of the tablet formulation. Selecting the right machine variant is crucial in obtaining the desired outcomes. So if you also want to get the incredible benefits of the single-punch tablet machine and considering investing in it, then you must contact the AllPack Team to learn more about the device.

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Multi-lane Liquid Packaging Machine: The Complete Buying Guide In 2024

Liquid Filling Machine

Multi-lane Liquid Packaging Machine: The Complete Buying Guide In 2024

Starting from morning shower to light brunch and night skincare, liquids are essential parts of our lives in form of shampoo, ketchup, lotion, and much more. Seems relatable? Well, it must be! That's why both consumers and manufacturers are in struggle to make the availability of these liquids possible every time. The former looks for handy way, while as, the latter is striving to provide these materials in best attainable way while reducing packaging cost.

To meet this end, Multi-lane Liquid Packaging Machine is brought into the field. This equipment is a manifestation of sophisticated technology where production efficiency, packaging precision, and automation level is at optimal condition. So, be prepared to discover further about the operating procedure, types, and applications of a Multi-lane Liquid Packaging Machine in this comprehensive buying guide!

Add a header to begin generating the table of contents

1.What Is Multi-lane Liquid Packaging Machine?

Allpack- APK 8-480 Multilane stick packing machine for liquid

Multi-lane liquid packaging machine is an advanced equipment tailored with innovative features to pack various types of free flowing and viscous liquids into beautifully formed sachets and stick packs. The machine can create number of packages in a single run due to its distinctive feature of being multi-lane.

Similarly, it carries out the task of liquid packaging by weighing the product, creating separate packages, filling precise measured volume of material into these packages and undergoing these packages through stringent sealing. In this way, the machine has attained fully automatic capability where all steps are accomplished efficiently in a safe hygienic environment.

2.Write Down The Eclectic Advantages Of A Multi-lane Liquid Packaging Machine?

In this age, where the use of machine in our lives is inevitable, it is also very important that the concerned machine must be able to meet the established targets of user. Hence, to help you whether a multi-lane liquid packaging machine possess the qualities which you require, we have explained some of its notable features:

High Protection & Efficiency

Bulk sachets of honey- Picture Courtesy: Behance

As a multi-lane liquid packaging machine comes in fully automatic technology, it can produce large number of packages in a single minute. Along with that, its enclosed structure and corrosion resistant stainless-steel body together keep the material protected against external environment and extend its shelf life.

Human Friendly

Multi-lane liquid packaging machine is quite human friendly in a way that it provides the operator with an easy-to-use touch screen penal through which machine can be operated. Moreover, it has simple maintenance and operation requirement which are easily understood by a layman.

Adaptability

Various stick packs- Picture Courtesy: iecopacking.com

The most prominent attribute of a multi-lane liquid packaging machine is that it supports great variations in terms of packaging formats such as stick packs and sachets with 3, 4, or back sealing. Not only that, but the same machine can be used for creating vibrant design sealing and cutting over packages by mere changing the parts and setting of machine.

Consistency

Consistently packed 3 side sealed stick packs- Picture Courtesy: chengyipacking.com

The machine is able to deliver perfectly finished packages with extremely consistent quality that every package is containing same amount of liquid and the size and shape of packages are also similar. Therefore, you can get the desired targets without any weighing or packaging fault.

Reduce Waste

Honey spilling from sachet- Picture Courtesy: homeypax.com

Manually handling liquid packaging can cost you more as human errors often lead to product and packaging material waste. However, this fear has no place when using a multi-lane liquid packaging machine. Instead, the machine works intelligently to reduce waste by bringing in use its multiple sensors, stringent sealing, and accurate filling specifications.

Wide Application

Application of multi-lane liquid packaging machine- Picture Courtesy: khmesindo.com

Last but not least, a multi-lane liquid packaging machine can be employed to process and pack all types of liquids encompasses think, thick, and lumpy liquids. Therefore, it can be used in food, cosmetic, chemical, and medical industries.

3.Enumerate The Materials Which Can Be Packed By A Multi-lane Liquid Packaging Machine?

Multi-lane liquid packaging machine can process different types of liquids such as free-flowing liquids, viscous liquids, and lumpy liquids etc. These are explained below in detail:

Free-flowing Liquids

Various fruit juices- Picture Courtesy: creativemarket.com

Free-flowing liquids refer to liquids which flow easily and quickly without showing any kind of resistance to flow. Such type of liquids are often packed in small size sachets or stick packs for convenient handling especially during traveling. The common examples of free-flowing liquids include water, juices, milk, soy sauce, vinegar, and cough syrup etc.

Viscous Liquids

Viscous honey presentation idea

Another type of liquids which can be processed by using a multi-lane liquid packaging machine are viscous liquids. These liquids are extremely viscous in their nature and characterized by their high resistance to flow. Most of the liquids which we use in our daily life belong to this category including shampoo, honey, lotion, pastes, gel, ketchup, mayonnaise, and dyes etc.

Lumpy Liquids

Strawberry compote- Picture Courtesy: cookwithmanali.com

The last category of liquids encompasses lumpy liquids. As the name indicates, such liquids are uneven and often contain small chunks. Jam, ketchup, and fruit compote are the common examples of lumpy liquids. So, they are best suitable to be packed in single serving sachets or stick packs with the help of a multi-lane liquid packaging machine.

4.What Packaging Formats Are Offered By A Multi-lane Liquid Packaging Machine?

You will be amazed when introduced to the wide variety of packaging formats offered by a multi-lane liquid packaging machine in terms of shape, sealing, and cutting. So, let's discover these all!

Stick Packs

Various liquid stick packs- Picture Courtesy: Dieline

Stick packs are long narrow tubular shape packages. They can be formed by using a multi-lane liquid packaging machine. Products like ointment, jellies, and beverages can be ideally served in stick packs via this machine.

Sachets

Sachets

Cough syrup sachets

Sachet is the most favored flexible packaging format supported by a multi-lane liquid packaging machine. It has often square or rectangular shape. Sachets can hold single serving liquids such as ketchup, cough syrup, shampoo, and lotion etc.

3 Side Sealing

3 side sealed liquid sachets- Picture Courtesy: chengyipavling.com

3 side sealing depict beautiful appearance of sachets. These sachets are made from single film layer and are sealed from three sides and one side is left to provide additional space for product holding.

4 Side Sealing

4 side seal liquid sachets- Picture Courtesy: wordpress.com

Liquids requiring high protection are often delivered in 4 side sealing because in this format, the package is sealed from all its four sides. So, you can have 4 side sealing packaging by this resilient machine.

Back Side Sealing

Back side stick packs- Picture Courtesy: all-bloom.com

The machine is able to support back side sealing for various types of liquid stick packs and sachets. In this form of sealing, unlike 3 side or 4 side sealing, a single vertical sealing is created at the back of the package along with two obligatory horizontal seals on top and bottom.

Flat Cut

Ketchup sachets with flat cutting- Picture Courtesy: chengyipacling.com

A multi-lane liquid packaging machine can perfectly add a flat cut to any kind of plastic, aluminum, or laminated stick packs during packaging. It is often preferred for products which need extra care in handling such as medicines and certain types of beauty care products.

Zigzag Cut

Pickle sachets with zigzag cutting- Picture Courtesy: flipkart.com

Zigzag cut is known for its eye-catching appearance, that's why, most of the food, cosmetic, and beverage industries used to opt for zigzag cutting for their goods packaging.

Easy Tear Cut

Easy tear cut liquid sachet

The machine can also incorporate an easy tear cut into the top of your sachet. It is straight in line, therefore, by pulling it in directed position will easily open the pack.

Connected Packs

Various connected sachets of shampoo- Picture Courtesy: mundocaoba.com

Continuous packs refer to the individual finished packages connected to each other through a layer of perforation. This makes them continuous and easy carrying while providing a convenient way for their separation through perforation. Hence, while using a multi-lane liquid packaging machine, you can have continuous liquid packages by simply switching to continuous mode.

5.Explain The Working Principles Of A Multi-lane Liquid Packaging Machine?

Multi-lane liquid packaging machine can be brought into operation by following few easy steps which are explained below:

Feeding & Setting

The working process of multi-lane liquid packaging machine starts with operator feeding the machine with sufficient volume of liquid and film roll. After this step has been taken, it is crucial to reset the machine and fix all the essential parameters regarding machine functioning comprising filling dosage, sealing temperature, cutting pressure, and coding data etc.

Unwinding & Forming

Stick Pack forming- Picture Courtesy: samfull.net

Now, the machine is ready to be started. Once powered on, it will initiate pulling film fixed in frame via rollers and pulleys. The same rollers will guide the direction of film and will take it to the bag forming station where the actual process of bag formation takes place. It is important to note here, that bag formation format entirely depends upon the type of machine being used such as 3 side sealing, 4 side sealing, or center sealing machine etc.

Weighing & Filling

Liquid filling into packages- Picture Courtesy: samfull.net

This phase cover the weighing and filling of liquid. During bag formation, the machine is engaged in measuring of liquid through weighing system. Similarly, when the required amount of liquid dosage is precisely measured, it is filled into respective bags and pushed ahead for sealing.

Sealing & Cutting

Stick Pack sealing & cutting- Picture Courtesy: samfull.net

The filled bags get tightly sealed during this phase via heated horizontal sealing jaws that meet on the top side of the bags. Now, these bags are sealed and then either separated apart through cutting or they are left connected by mere leaving perforation between pair of bags.

Discharging

Stick packs discharging- Picture Courtesy: samfull.net

Finally, all the finished bags are ready for discharging. The conveyor belt takes these bags and drop into a collection container or conveyed to the adjoined machine for secondary packaging.

6.Describe The Structure Of A Multi-lane Liquid Packaging Machine?

Multi-lane liquid packaging machine is composed of the following components:

Structure of Four Side Sealing Multi Row Liquid Packaging Machine- Picture Courtesy: khmesindo.com

Hopper

Hopper is a large storage tank placed on the top of the machine. It is supplied with large volume of liquid, so, that the machine will function smoothly and process the material by taking it from hopper and passing it through different phases.

Weighing Pump

Weighing pump is situated directly under the hopper. It is the core component of a multi-lane liquid packaging machine through which material is measured.

Filling Nozzles

Filling nozzles are long narrow tubes attached to the hopper on top side, while as, to the formed bags on the bottom. These filling heads deliver the accurately weighed liquids from hopper into the packages.

Bag Former

Bag former is another crucial part of a multi-lane liquid packaging machine. It is a device responsible for forming bags from flat film. The shape of bag former changes according to the type of machine such as three side sealing machines has a conical bag former on left or right side, while as, four side seal packaging machine has conical structure in mid front.

Horizontal Seal

Horizontal seal is a long sealing bar which seals the top of each finished package, similarly, the bottom of packages is made automatically.

Cutting Device

Cutting device is also known as cutting knife or blades. What matters here is the role and function of cutting device which it performs to split the finished packages from continuous film.

Conveyor

There is a discharge conveyor attached to a multi-lane liquid packaging machine through which packed sachets and stick packs are discharged out of the machine.

Main Frame

Main frame refers to the overall structure of a multi-lane liquid packaging machine which is make up of stainless steel. It helps the other parts of machine remain integrated. There is an enclosed window for clear and protected observation of the ongoing process.

Control Board

Another notable component of a multi-lane liquid packaging machine is control board. It consists of several knobs for controlling the working of machine such as power button, emergency stop, and temperature adjustment knob etc.

Control Cabinet

A heavy-duty machinery fixed into the machine is often termed as control cabinet or electric enclosure. Inside this cabinet, there is a web of wires and electrical components which enable the machine to function properly. The purpose of combining these wires and devices in a place is to keep the machine safe from spontaneous breakdown.

Film Roll

Film roll is a stock of film that is supplied to the machine. It is fitted into the frame which collectively known as film supply system.

Film Unwinding Unit

Film unwinding unit consists of several rolling shafts or film pulleys which carry out the task of unwinding film from roll and supply it to the bag forming station for creating individual bags.

PLC Touch Screen

Programmable logic controller touch screen is a type of computer device over which multiple types of information regarding machine is displayed. User simply contact with this set of information and alter it as per the production and packaging requirements.

7.What Are The Types Of A Multi-lane Liquid Packaging Machine?

Multi-lane liquid packaging machine has different types, and you can have it in various forms with unique features and specifications. But for this, it is essential to know what these types are! These include:

Multi-lane Liquid Stick Packaging Machine

High Capacity Liquid Stick Pack Multi-lane Packing Machine- Picture Courtesy: samfull.net

Multi-lane liquid stick packaging machine is an equipment designed to pack liquids in stick packs. The machine has wonderful mechanism for creating different styles of stick packs with beautiful sealing and cutting designs. You can have the utmost precision and efficiency level by using the machine. The average production output of the machine is finishing up to 250 bags in a minute.

Structure

The structure of machine is robust and heavy-duty with multiple bag forming and finishing units. It can be distinguished from multi-lane liquid sachet packaging machine due to its narrow units for bag forming.

Packaging Format

Various stick packs- Picture Courtesy: chengyipacking.com

The machine support stick packs formation which are characterized by their long narrow shapes. It can be used for packing beverages, jellies, and ointment etc., in stick packs.

Multi-lane Liquid Sachet Packaging Machine

High Production Liquid Sachet Multilane Packing Machine- Picture Courtesy: samfull.net

Multi-lane liquid sachet packaging machine is another type of machine peculiarly brought into the field to provide you with amazing sachet packaging. It can be also integrated with other machines such as carton packing machine and mending line for secondary packaging of liquids. Depending upon the specifications, the machine is available in 4-12 lanes.

Structure

The machine is an assembly of various tools and equipment encompassing electric control system, film supplying unit, material feeding hopper, bag forming, filling, sealing, and cutting mechanism etc.

Packaging Format

Pickle sachets- Picture Courtesy: flipkart.com

Multi-lane liquid sachet packaging machine is capable of producing 3 side, 4 side, or back side flat sachets of square or rectangular shape depending on the machine specifications. Therefore, it can be employed in food industries, cosmetic industry, and medical industry for delivering seasonings, shampoo, and syrup etc.

Multi-lane 3 Side Sealing Liquid Packaging Machine

Multi row three side sealing liquid packaging machine- Picture Courtesy: chengyipacking.com

This sophisticated machine is designed to meet the manufacturers' needs regarding 3 side sealing packaging. It creates bags with two horizontal seal of top and bottom followed by a single horizontal seal. The machine uses single film layer for packaging.

Structure

It is made up of food grade quality stainless steel. Its conical bag forming unit to side define its unique structure. Other parts are similar to those of other machines such as film unwinding, liquid measuring, filling, and sealing etc.

Working Principles

The working process is simple, starting from unfurling single film layer, it forms the bags by one-fold of single film. After this, a bottom and longitudinal seal is added into film and then bags are filled with liquid. At the end, filled bags are sealed from top and ejected out of machine through conveyor.

Multi-lane 4 Side Sealing Liquid Packaging Machine

Multi row four side sealing liquid packaging machine- Picture Courtesy: chengyipacking.com

Multi-lane 4 side sealing liquid packaging machine is applicable for packing liquids with various nature into 4 side sealed packages. It perfectly forms 4 side sealing bags for the enhancement of liquids. Therefore, the product laying inside remains intact from all sorts of environmental elements.

Structure

The machine is composed of several parts and those which accounts for its differentiation from other machines include the distinctive bag forming system which uses double layer of film instead of turning single film.

Working Principles

The machine start functioning by unwinding the film from roll and dividing it into multiple layers for bag forming through cutting. Similarly, these film layers are kept parallel to each other where bottom and horizontal seals are introduced to the films. Afterwards, the measured liquid is poured into bags and bags are sealed from top. The blades then separate the finished bags for discharging.

Back Side Sealing Liquid Packaging Machine

Another type of multi-lane liquid packaging machine is back side sealing liquid packaging machine. This equipment is specialized in forming and processing bags with back or center sealing. Most of the industries processing edible liquids and medicated supplements are delivered in such type of bags.

Structure

It is an assembly of several parts among which the core one is its conical bag forming units which mark distinction between back sealing machine from that of 3 side and 4 side multi-lane liquid packaging machine.

Working Principles

It performs the function by pulling film from roll and expanding it around the bag forming units. Similarly, these bags are sealed from horizontal lower side and longitudinal side on the center. After the filling gets done, bags are closed from top and mobilized from the machine through conveyor belt.

8.Differentiate Between A Multi-lane Liquid Packaging Machine And Multi-Lane Powder Packaging Machine?

Multi-lane liquid packaging machine and multi-lane powder packaging machine are used as obligatory machines for the primary packaging of powders and liquids, and both are flexible packaging machines. However, both are totally different from each other in several aspects which are explained below:

No	Factors	Multi-lane Liquid Packaging Machine	Multi-lane Powder Packaging Machine
1	Definition	Multi-lane liquid packaging machine is used to pack liquids in flexible packages such as stick packs or sachets.	On the other hand, multi-lane powder packaging machine is employed to deal with powder packaging task.
2	Material processed	Free-flowing, viscous and lumpy liquids.	Fine and adhesive powders.
3	Filling system	Piston filling system and gravity filling system.	Auger screw filling system along with vibration system.
4	Application	Large scale industries associated with liquid manufacturing such as beverage industry, seasoning industry, and daily care industry.	Large scale industries involved in making powders such as cosmetic industry, condiments industry, and pharmaceutical industry etc.
5	Picture	Four Side Sealing Multi Row Liquid Packaging Machine- Picture Courtesy: khmesindo.com	Allpack- APK 4-480 Multilane stick packing machine for powder

9.Differentiate Between A Multi-lane Liquid Packaging Machine And Single-lane Liquid Packaging Machine?

Multi-lane liquid packaging machine and single-lane liquid packaging machine are two equipment made for the same purpose of packing liquids, yet both differ from each other in many ways. Let's know what these are!

No	Factors	Multi-lane Liquid Packaging Machine	Single-lane Liquid Packaging Machine
1	Definition	Multi-lane liquid packaging machine is innovative machine made for processing liquids in extraordinary efficient way.	Single-lane liquid packaging machine is an equipment employed to pack liquids with low pace.
2	Structure	The structure of machine is robust and complicated with so many components and heavy-duty machinery.	It has comparatively precise structure with small footprint and easily portable body.
3	Process	It has a complex process where multiple bags are processed simultaneously.	It follows a simple working procedure by only processing a single bag at a time.
4	Number of lanes	Multiple lanes for bag forming, filling, sealing, and cutting.	Single lane for bag forming, filling, sealing, and cutting.
5	Production output	100- 540 bags in a minute.	30- 60 bags per minute.
6	Application	Large and extra-large production facilities.	Small to medium size industries.
7	Picture	High Production Liquid Sachet Multilane Packing Machine- Picture Courtesy: samfull.net	Single Lane Liquid Packing Machine For Sachet & Stick Pack- Picture Courtesy: samfull.net

10.What Are The Applications Of A Multi-lane Liquid Packaging Machine?

Multi-lane liquid packaging machine has wide applications due to its adaptability and flexibility to process myriad of liquids. These applications are highlighted below:

Seasoning Industry

Various sauces sachets- Picture Courtesy: flipkart.com

The very first industry where the use of a multi-lane liquid packaging machine is indeed a seasoning industry where the machine is admired for its advanced automation level. No matter is it ketchup, mayonnaise, chilli sauce, pickle, or soy sauce, this machine will always be a perfect choice to meet your growing needs regarding vibrant seasoning packaging.

Beverage Industry

Fruit tea stick packs- Picture Courtesy: prettytasty.com

Beverages are also popularly delivered in small sachets and stick packs for kids. Therefore, a multi-lane liquid packaging machine is used to undertake this function. So, you can pack both the free-flowing nectar as well as processed thick juices by using this machine.

Confectionery Industry

Jam presentation idea

When talking about the uses of a multi-lane liquid packaging machine, how can confectionery industry be left? Well, chocolate, jam, and jellies are some of the popular liquids which are packed in sachets and stick packs to provide consumers with unique way of enjoying their favorite sweets.

Medical Industry

Liquid collagen sachet packaging- Picture Courtesy: qvcuk.com

How can medical industry be left behind in the race when all other sectors are making the best use of a multi-lane liquid packaging machine? Of course it can't be! Therefore, it will not be incorrect to say that this machine is gaining momentum in the medical field. Cough syrup, ointment, and protein liquid are some of the common examples in this way.

Beauty Care Industry

Beauty cream- Picture Courtesy: fiverr.com

Another sector which we have in our lives is beauty care industry or cosmetic industry. Here too, the relevance of multi-lane liquid packaging machine is present due to its efforts to pack liquids like shampoo, lotion, dyes, and hand washing gel etc.

11.How To Conduct A Leakage Test For A Multi-lane Liquid Packaging Machine?

No matter how small the leak is, it will cause harm to your product as well as your reputation and product loss. Therefore, it is significant to conduct a proper leakage test for the finished bags processed by a multi-lane liquid packaging machine to make sure that the machine is effective and errorless in its performance and especially in achieving tight sealing. This test is known as vacuum leak test.

Vacuum leak tester- Picture Courtesy: pacorr.com

In vacuum leak test, a packed sachet is placed in an empty chamber for checking leaks. After its placement, all connections of air to chamber are closed and the machine start evacuating air from the chamber. At this point, if the air inside the chamber remain constant with no change found in pressure, it means the package is free from leaks.

However, in contrast, if the air pressure inside the chamber start decreasing, then it indicates the possible leakage of bags. The size of leak will then be determined by the pressure loss over time as noted by the machine.

12.What Is The Cleaning And Maintenance Requirements Of A Multi-lane Liquid Packaging Machine?

Cleaning and maintaining a multi-lane liquid packaging machine is crucial for its proper functioning and longevity. Here are some general guidelines that will surely help you in this way:

Operators maintaining machine- Picture Courtesy: mengsolutions.com.au

Regular Cleaning: Clean the machine daily or as per the manufacturer's recommendations to prevent the buildup of residue.

Use a mild cleaning solution recommended by the manufacturer to clean surfaces and remove any product

Use a soft cloth or brush to wipe down the machine components. Avoid using abrasive materials that could scratch or damage the surfaces.

Pay special attention to areas where product particulates tendto accumulate, such as sealing bars and conveyors. Remove any buildup carefully to ensure smooth operation.

Scheduled Maintenance: Follow a maintenance schedule provided by the manufacturer. This include lubricating moving parts, inspecting seals and gaskets, and replacing worn-out components.

Always unplug the machine before performing any maintenance or cleaning to avoid accidents.

Regularly inspect seals and gaskets for signs of wear or damage. Replace them if necessary to maintain the integrity of the packaging process.

Periodically check electrical connections to ensure they are secure and free from corrosion.

13.What Are The Considerations For Selecting The Best Multi-lane Liquid Packaging Machine?

Having a right multi-lane liquid packaging machine is significant for becoming a successful business owner. However, for getting right machine you need to consider some factors which will ultimately leads you to make a sound purchase. What these factors are is a question we have answered below:

Filling System

Liquids with different viscosities

As we have discussed in question no 3 of this article that liquids are of many nature such as free-flowing, viscous, and lumpy liquids. So, it is very necessary that your multi-lane liquid packaging machine must have the right type of filling system which can be easily done if you know the nature of your material. The filling systems can be piston filling or gravity filling system etc.

Machine Specifications

Another crucial thing to look for is the specifications of a multi-lane liquid packaging machine. It includes checking the dimensions of machine, its features for supporting various designs in terms of sealing, cutting, and bag formation, and most importantly its adaptability to support different types of packaging formats.

Quality

Quality

Quality assurance- Picture Courtesy: Outsource Accelerator

Buying a machine means incorporating in your production line a determiner who will control or shape your business. That's why, it is inevitable to be sure of the quality of your machine. It is simple to confirm, you just need to examine the construction material of material along with its durability and hygiene. These all facets you will know in the form of machine's adherence to certain quality standards such a as GMP, FDA, and ISO etc.

Warranty & Customer Support

Warranty policy icon- Picture Courtesy: security360.pk

It is for sure, that every entrepreneur need assurance when purchasing a multi-lane liquid packaging machine is. So, what if look to the most admired policy which is warranty policy. Similarly, after-sale service and customer care are other significant factors which must be available to the buyer when dealing with any sort of problem.

Conclusion

In a nutshell, multi-lane liquid packaging machine is a high-speed equipment applicable to different liquids produced in any industry. Its high quality sturdy build up is what's count for its advanced protection and which the machine ensures during operation. Not only that, but it is a life time solution that allows you to alter or modify its structure to suit eclectic needs regarding sealing and cutting and connect it to other machines. If benefits are numerous and option is feasible then what are you waiting for? Just click on the given link and become Allpack's valuable customer!

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Multi-Lane 4 Side Sealing Particle Packing Machine-6

Multi-Lane 4 Side Sealing Particle Packing Machine: The Complete Buying Guide In 2024

Packaging Machine

Multi-Lane 4 Side Sealing Particle Packing Machine: The Complete Buying Guide In 2024

Convenience comes from the portability of sachets. Nowadays, people favor small particle product sachets over large pouches because they are cost-effective and easy to carry around in luggage and bags. But how the precise volume of particle products is packed in 4 side sealing sachets.

The answer is by multi-lane 4 side sealing particle packing machine. This machine is the latest addition to the series of technologically advanced machines. It packs different types of particle products in convenient to use 4 side seal sachets with accuracy and lower product wastage.

To use this machine in the best way possible, carefully read this buying guide. This buying guide answers your every query about the multi-lane 4 side sealing particle packing machine.

Add a header to begin generating the table of contents

1.What is a Multi-Lane 4 Side Sealing Particle Packing Machine?

Multi-Lane 4 Side Sealing Particle Packing Machine

Multi-lane 4 side sealing particle packing machine is defined as a sophisticated piece of technology that packs a complete range of particles including granules and powders. It features numerous lanes for forming, filling, and sealing multiple sachets in one setting. These multiple packaging’s translate into a high output rate.

The 4 side sealing in the machine name refers to the sealing of sachets and other bags on all four sides which are two longitudinal and two lateral sides. Multi-lane 4 side sealing packing machine creates a secure and tough seal that prevents the access of contaminants and environmental agents inside the packaging.

It processes soft, abrasive, free-flowing, and non-free-flowing granules and powders in different industrial sectors.

2.Enlist the Benefits of Multi-Lane 4 Side Sealing Particle Packing Machine.

Multi-lane 4 side sealing particle packing machine is known for its safety, hygiene, and efficiency. It comes with substantial benefits that bring success to the industries. Some of the benefits are as follows.

Speed is Everything

Increased Speed by Multi-Lane 4 Side Sealing Particle Packing Machine- Picture Courtesy: Ragecoffee.uk

Multi-lane 4 side sealing particle packing machine has various lanes with which it can form, fill, code, cut, and, seal multiple sachets concurrently. This simultaneous processing can increase the rate of production capacity. This increased speed increases the profit margins of the businesses.

High Protection

Protection by Multi-Lane 4 Side Sealing Particle Packing Machine

Multi-lane 4 side sealing particle packing machine seals the packaging at all four sides, increasing the security and safety of the inner packed particles. These seals are airtight and leak-proof, inhibiting the entry of air, water, dust, and other foreign objects inside the packaging. The increased protection offered by the multi-lane 4 side sealing particle packing machine boosts the product quality.

Accuracy and No Batch Variation

Accuracy by Multi-Lane 4 Side Sealing Particle Packing Machine

Multi-lane 4 side sealing particle packing machine is equipped with automatic weighing and metering devices. These devices allow precise particle filling in the packaging. Moreover, with an accurate forming station, consistently sized and shaped packaging is formed every time. Thus, using a multi-lane 4 side sealing particle packing machine guarantees consistency in every batch.

Flexibility and Versatility

Flexibility of Multi-Lane 4 Side Sealing Particle Packing Machine- Picture Courtesy: Tratenor

Multi-lane 4 side sealing particle packing machine forms a different set of packaging with just one click of a button. This feature is useful for businesses accommodating different packaging. Cut and seal sachets are versatile with a multi-lane 4 side sealing particle packing machine. Besides packaging, this machine can process different types of particles diverging in shape, size, and nature.

Ease in Maintaining and Cleaning

Ease in Maintaining Multi-Lane 4 Side Sealing Particle Packing Machine- Picture Courtesy: Jochamp

This machine is constructed with durable and resilient stainless steel material. This material has ease of cleaning in addition to its corrosion resistance. Every component is easily disassembled making it easier to clean and maintain this machine.

3.What Can You Tell Us About the Basic Parts of Multi-Lane 4 Side Sealing Particle Packing Machine?

Multi-lane 4 side sealing particle packing machine consists of different fundamental parts that offer complete harmony in the operation. These components are discussed in detail one by one below:

Parts Of Multi-Lane 4 Side Sealing Particle Packing Machine

Hopper	It is the major part of the machine. In the hopper, the particle powders are fed which are then supplied to the filling devices.
Vacuum Feeder	This part is the useful part that plays an important role in transferring the powders and other particles to the filling devices. It uses a vacuum to supply particles to the dosing system.
Motor	It is one of the fundamental components of the multi-lane 4 side sealing particle packing machine. It is found on the upper side of the machine. Electric energy powers this component. It converts the necessary electric energy and provides other parts with mechanical energy.
Metering Screw	It is present underneath the hopper. Its basic objective is to measure the precise amount of powders.
Bag Former	The bag former is the main forming part that creates a 4 side seal packing. It is a funnel-shaped part that wraps the film around itself to fabricate square or rectangular packing.
Vertical Sealing	It is the part that creates a vertical sealing around the longitudinal seams of the sachets.
Horizontal Sealing Device	It is a device that uses pressure, heat, or ultrasonic waves to seal the top and bottom edges of the 4 side seal sachet.
Frame	It is the core part of the machine that supports all the interior parts of the machine. The frame is formed of stainless steel that offers hygienic quality to the overall structure of the machine.
Electric Cabinet	It is the powerhouse of the multi-lane 4 side sealing particle packaging machine. It is useful because it accommodates different types of electric connections.
Operation Interface	An operational interface is defined as a display screen interface where programming of machine operational settings occurs. Users easily set different parameters using the operational interface.
Stable Foot	Multiple stable feet are present at the lower section of the machine to keep it balanced and levelled.
Cutting Device	The cutting devices are present below the horizontal sealing bars. Their main function is to cut packed sachets from processing sachets using sharp cuts.
Product Conveyor	It is a separate tool installed at the bottom of the machine. Finished packaging is discharged on the product conveyor.

4.What are the Classes of a Multi-Lane 4 Side Sealing Particle Packing Machine?

You see different makes of multi-lane 4 side sealing particle packing machines. These categories differ based on filling and motion type.

Filling Type

Auger Multi-Lane 4 Side Sealing Particle Packing Machine

Auger Multi-Lane 4 Side Sealing Particle Packing Machine

It is a specialized machine that has auger auger-filling device to fill powders and granules. The rotation of auger screws moves the particle products from the hopper to the filling system. It is the most used machine for filling the powders. These auger devices in this machine load accurate quantities of the products inside the bags.

Multi-Head Weighing Multi-Lane 4 Side Sealing Particle Packing Machine

Multi-Head Weighing Multi-Lane 4 Side Sealing Particle Packing Machine

This machine has multiple weighing heads, multiple fill buckets and load cells. These load cells measure, weigh, and dispense accurate quantities of particles in the lanes. Weighing and dosing in this machine are carried out by the weighing heads. This machine achieves high-speed dosing through its multiple heads.

Volumetric Cup Multi-Lane 4 Side Sealing Particle Packing Machine

Volumetric Cup Multi-Lane 4 Side Sealing Particle Packing Machine

This type of multi-lane 4 side sealing particle packing machine has multiple volumetric cups that play an important role in the dosing of exact volumes of particles in the bags. The materials are moved from the hopper to the volumetric cups from where they travel to the filling nozzles. This machine is versatile in its processing as it packs a diverse range of particles.

Motion Type

Intermittent Motion Multi-Lane 4 Side Sealing Particle Packing Machine

Intermittent Motion Multi-Lane 4 Side Sealing Particle Packing Machine

As the name suggests, this machine stops after every step of the packaging. It allows for accuracy in the filling, forming, and sealing because of its intermittent processing. There is no variation in batches and product wastage using this type of multi-lane 4 side sealing particle packing machine.

Continuous Multi-Lane 4 Side Sealing Particle Packing Machine

Continuous Multi-Lane 4 Side Sealing Particle Packing Machine

This type of multi-lane 4 side sealing particle packing machine does not stop in the processing cycle, rather it performs forming, filling, and sealing steps uninterruptedly. Due to this continuous processing, it achieves high processing speeds. It employs continuous motion technology to pack multiple products in one go.

5.Enumerate the Working Steps of a Multi-Lane 4 Side Sealing Particle Packing Machine.

Multi-lane 4 side sealing particle packing machine is composed of different parts to carry out different operational steps. The easy way to learn about the working of a multi-lane 4 side sealing particle packing machine is to understand the basics of operational steps:

Particle Product Loading Particle Product Loading	Before starting the machine, it is essential to feed the product hopper with the bulk volume of the product. The hoppers are filled manually by the operator or by the feed tank attached to the hopper.
Film Loading Film Loading	In the next step, a large film roll is fixed on the film holder and a section of film is unwound and moves over the roller. These processes are vital in keeping the film on track and maintaining a constant film tension.
Film Cutting Film Cutting	Circular cutters present before the forming station cuts the flat film layer into individual smaller strips. These strips then go towards their respective forming station
Packing Formation and Vertical Sealing Packing Forming	On film reaching the forming station, the actual process of packing formation occurs. Strips of film are gathered and wrapped around the forming station to assemble into tube-like packing. Now the bottom part and side seams are fused by the horizontal and vertical sealer, respectively.
Packing Filling Packing Filling- Picture Courtesy: Chengyipacking	After the packing formation, the filling devices- auger, multi-head weigher, and volumetric cup filler- start weighing the exact quantities of the powders and other particle products. These quantities are fed into packing by the vacuum feeder and filling nozzles.
Horizontal Sealing and Discharging Horizontal Sealing and Discharging	Now the transverse sealer comes into play and forms an airtight seal at the top. These transverse sealers seal the bottom of the subsequent sachet at the same time. Once the packing is sealed, it is cut from the other pack through the sharp cutter. After the packaging process is finished, the next step is the safe discharge of 4 side seals packing in the collection bin or on the product conveyor. The latter takes the finished packing to the next packaging machine.

6.What are the Industrial Uses of the Multi-Lane 4 Side Sealing Particle Packing Machine?

Almost every industry of the world involves powder and other particle product packaging. These industries use a multi-lane 4 side sealing particle packing machine for particle packing. Some of the industrial uses of this machine are highlighted below:

Food Industry

Use of Multi-Lane 4 Side Sealing Particle Packing Machine in Food Industry- Picture Courtesy: Zepto

This industry is one of the biggest users of the multi-lane 4 side sealing particle packing machine. This industry employs this machine because the latter delivers food particles in convenient sachets. This machine packs different types of spices, sugar, salts, chillis, powdered flavoring, etc in the small sachet packing.

Beverage Industry

Use of Multi-Lane 4 Side Sealing Particle Packing Machine in Beverage Industry

Other than the food industry, the beverage industry also utilizes this machine for packaging tea leaves, ground tea, coffee beans, powdered coffee, instant coffee and juices in the 4-side sealing sachets. Its use in the beverage industry cannot be overlooked because the multi-lane 4 side sealing particle packing machine has versatile applications in the beverage industry.

Medical and Health Care Industry

Use of Multi-Lane 4 Side Sealing Particle Packing Machine in Medical Industry- Picture Courtesy: PharmEasy

With the innovation in the medical and healthcare sector, pharmaceutical drugs, nutraceuticals and herbal supplements also come in powdered form in addition to tablets and capsules. These powders are packed in compact sachet bags for instant effect. It is a preferred machine in the medical industry because of its extreme accuracy in dose packaging.

Agriculture Industry

Use of Multi-Lane 4 Side Sealing Particle Packing Machine in Agriculture Industry

Yes, this machine is also utilized in the agriculture industry for packaging diverse kinds of agriculture particle products like fertilizers, herbicides, pesticides, manure, and different soils in compact 4-side seal sachet. Multi-lane 4 side sealing particle packaging machine is a noteworthy addition to the agriculture industry, as it packs small economical retail agricultural packs.

Cosmetic Industry

Use of Multi-Lane 4 Side Sealing Particle Packing Machine in Cosmetic Industry

The multi-lane 4 side sealing particle packaging machine is also seen in every cosmetic industry that deals in cosmetic powders. It packs small volumes of cosmetic powders like face powders, talcum powders, eye shades, blushes, foundation powders, bath salts, and body wash powders in small sachets.

7.What are the 4 Side Sealing Packaging Formats Processed by Multi-Lane 4 Side Sealing Particle Packing Machine?

A multi-lane 4 side sealing particle packing machine processes different types of 4 side sealing packaging formats. Below, are some examples of the packaging format handled by a multi-lane 4 side sealing particle packing machine.

Typical 4 Side Seal Sachet

This sachet has a typical rectangular or square shape with four different corners and edges. It is sealed at four sides: two lateral and two longitudinal. This sachet has leakproof sealing that offers the highest protection.

Typical 4 Side Seal Sachet- Picture Courtesy: kikiexcellent

Sachet With Euro Hole

This type of sachet has a small round or slot hole in the top seal. It provides convenience in hanging and using this sachet. This hole increases the marketability of the sachet by hanging it on display shelves.

Sachet With Euro Hole- Picture Courtesy: Flexi Packaging Solutions

Continuous Sachets

These are the continuous sachets joined by small perforations. The settings on multi-lane 4 side sealing particle are adjusted on output such unique design.

Continuous Sachet- Picture Courtesy: Eman Argo

Flat Cut Sachet

It is one of the most common cuts present in the sachets. It has a simple flat-cut design with no embellishment. It decreases the chances of cutting. This type of sachet is used in the cosmetic and medical industries.

Flat Cut Sachet- Picture Courtesy: Coretamp

Jagged Cut Sachet

It features a zigzag cut pattern on the top seal of the sachet. This cut design is different from flat cut and boosts a better visual appeal. This design has a striking presence, increasing buying chances.

Jagged Cut Sachet

Tear Notch Sachet

This type of sachet created by a multi-lane 4 side sealing particle packing machine supports a small cut on the top seal. This tear-away cut or perforation is present to aid in opening.

Tear Notch Sachet- Picture Courtesy: Next Cash and Carry

8.What are the Product Types Processed by the Multi-Lane 4 Side Sealing Particle Packing Machine?

Multi-lane 4 side sealing particle packing machine processes wide varieties of product types such as:

Condiments and Spices

Condiments and Spices

Nowadays, spices and condiment powders are packed into small sachets by the multi-lane 4 side sealing particle packing machine. These flavouring agents in smaller sachets are best for travelling, hiking, and camping.

Snacks

Snacks

Snacks

This machine also packs different types of snacks like popcorn kernels, small servings of chips, cookies, and crackers in small bags. Snacks require stringent sealing which is done by a multi-lane 4 side sealing particle packing machine.

Curry Powders and Seasoning

Curry Powders and Seasoning

Curry powders and seasonings increase the savoriness of the different cuisines and are also packed in convenient-to-use and easier-to-handle smaller sachets by the multi-lane 4 side sealing particle packing machine.

Detergent Powders

Detergent Powders- Picture Courtesy: OkCredit

Detergent powders need a leakproof seal, as humidity causes the stickiness of these powders. Therefore, a multi-lane 4 side sealing particle packing machine is employed to seal these detergent powders.

Seeds

Seeds

Seeds

Seeds both edible and non-edible are tiny particles, demanding additional caution while packing. This is the reason why seeds and bulbs for gardening and horticulture are packed by this machine.

Nuts and Bolts

Nuts and Bolts

This machine also packs different types of nails, nuts, bolts, screws, and smaller hardware products.

9.Differentiate between the Multi-Lane 4 Side Sealing Particle Packing Machine and the Multi-Lane 4 Side Sealing Liquid Packing Machine.

Both of these machines are tailored to process products at high speeds and can handle large volumes of products. However, the multi-lane 4 side sealing particle packing machine and the multi-lane 4 side liquid packing machine handle different types of products. Some key differences between these machines are discussed below:

Features	Multi-Lane 4 Side Sealing Particle Packing Machine	Multi-Lane 4 Side Sealing Liquid Packing Machine
Picture	Multi-Lane 4 Side Sealing Particle Packing Machine	Multi-Lane 4 Side Sealing Liquid Packing Machine
Products	It packs different powders, granular items, and small particle products.	It packs different types of liquids.
Dosing Systems	Multi-lane 4 side sealing particle packing machine has an auger, multi-head weigher, and volumetric cup fillers for filling different particles.	Multi-lane 4 side sealing liquid packing machine has a flowmeter, piston, and pump fillers.
Applications	It packs different powders like sugar, salts, chilli, curry powder, pet treats, etc. in 4-side seal sachets.	It dispenses different liquids like juices, pastes, sauces, and shampoo in a 4-side seal sachet.
Versatility	This machine easily handles dry particles differing in size, shape, and cohesivity.	This machine processes liquids varying in viscosity and flow.

10.What are Cleaning and Maintenance Protocols for the Multi-Lane 4 Side Sealing Particle Packing Machine?

Maintenance of Multi-Lane 4 Side Sealing Particle Packing Machine- Picture Courtesy: SED Pharma

For efficient packaging and long serviceable life of multi-lane 4 side sealing particle packaging machine, businesses should pay special attention to its cleaning and maintenance. Let us take a look at cleaning and maintenance protocols.

Cleaning

Gently clean the exterior of the frame and stable foot. Also, wipe down the parts like the hopper, feeder, and filling nozzles to avert the chances of cross-contamination.

Once a week, perform a deep cleaning of the machine by removing all the parts and washing them with a mild cleaning agent that is effective in removing product residue.

Use sanitisers to sterilize the machine.

Maintenance

Check and tighten all the loose nuts, gears, and bearings.

Inspect the working order of gaskets and seals, and replace them if they show any indications of wear and tear.

It is essential to lubricate and oil every machine joint to reduce frictional buildup.

Calibrate the filling and forming system to ensure accuracy.

Check and align the filling devices and filling nozzles for smooth product flow.

Update machine software.

Replace the parts if they are beyond repair to prevent excess downtime.

11.Troubleshoot the Common Issues in Multi-Lane 4 Side Sealing Particle Packing Machine.

When operating the multi-lane 4 side sealing particle packing machine, some basic issues might arise leading to delays in production and increased downtime. However, these issues are easily troubleshooted if you learn about these problems and their solutions beforehand. We are presenting some common problems, their causes, and their troubleshooting just for you.

Causes

Solution

Image

Product Jamming

Hoppers are overfilled with particles.

Presence of foreign objects in the hopper and other filling devices.

Stickiness of the particle product in the hopper.

Adjust the level of products in the hopper to prevent overfilling.

Clean the machine so that it is free of dust and other debris.

Add anti-caking agents to the product to avoid its stickiness.

Product Jamming- Picture Courtesy: Chengyipacking

Inconsistent Fills

Inadequate settings of fill parameters.

Inconsistent particle product flow.

Damaged filling systems and fill nozzles.

Inadequate calibration of the fill systems

Readjust the fill parameters.

Use vibratory feed mechanisms to ascertain consistency in the product flow.

Replace or repair old and damaged parts.

Recalibrate the auger and volumetric cup devices.

Inconsistent Fills

Incomplete Cutting of the Film

Dull cutting blades

Out-of-alignment cutting blades

Inaccurate cut timings.

Sharpen the cutting blades and replace them if needed.

Correctly align the cutting blades with the film and sealing jaws.

Readjust the cut timings on the operational interface.

Incomplete Cutting of the Film

Sealing Jaws are Not Sealing Properly

Uncleaned sealing jaws

Incorrect sealing temperature and pressure

Sealing jaws are not aligned properly.

Damaged or old sealing jaws.

Properly clean the sealing jaws.

Adjust sealing pressure and temperature.

Align the sealing jaws with the film.

Replace worn-out and defective sealing bars.

Sealing Jaws are Not Sealing Properly

Incorrect Packing Formation

Inaccurate aligning of forming collar

Incorrect alignment of the film

Inconsistent tension in the film

Check and correct the alignment of the forming collar.

Readjust the alignment of the film.

Adjust the roller bars to ascertain proper tension in the film.

12.How to Select the Best Multi-Lane 4 Side Sealing Particle Packing Machine for Business?

When selecting the best multi-lane 4 side sealing particle packing machine it is vital to consider your long-term production goals and budget. Here are some useful suggestions that will help you in reaching a well-versed choice.

Determine Product Needs

Determine Product Needs

First select what type of particle product will you package like powders, granules or small snacks. This will allow you to select an appropriate filling device like an auger, volumetric filler, or multi-head weigher.

Access Your Output Rate

Access Your Output Rate- Picture Courtesy: Kings Kuma

After determining your product type, the next step is to access your production rate. If you are running a larger production, then you must go for the machine with higher production speed. Small businesses prefer machines with low production speeds because these machines meet their needs.

Estimate Costs

Estimate Costs

Estimate and compare the purchase costs of different machines and check if these fall under your calculated budget. Also, consider the utility consumption of the machine and its maintenance and repair costs while purchasing.

Check Machine Technology

Check Machine Technology- Picture Courtesy: Siemens

Examine machine automation level as machines with advanced controls require lower labour supervision. Also, check if the machine has an intelligent interface because this lowers processing time.

Evaluate Regulatory Compliance

Evaluate Regulatory Compliance

It is important to ensure that your preferred machine must comply with all necessary quality standards like GMP, FDA, CE, and ISO. This ascertains the safety and quality of the packaging of particle products.

Conclusion

In a nutshell, a multi-lane 4 side sealing particle packing machine is an intelligent solution that uplifts your business. This machine presents a great deal of advantages to businesses like extreme efficiency, high speed, excellent accuracy, and versatility of packing. So, do not hesitate and opt for this high-tech and advanced range machine. If you are experiencing problems regarding procuring a multi-lane 4 side sealing particle packing machine then contact us, Allpack through message or call because we have the best range of machines.

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IBC Bin Blender: The Complete Buying Guide In 2024

Bin Blender

IBC Bin Blender: The Complete Buying Guide In 2024

A conventional way of blending is always proved as slow & more expensive. What’s the solution? Of course, its solution is a very simple and advanced machine known as an ‘IBC Bin Blender’ which is preferred by manufacturing industries worldwide.

IBC Bin Blender – Picture Courtesy: MedicalNewsToday

Today, this machine is known as an effective solution for simple mixing without any risk of cross-contamination and time waste. Planning to purchase? You are at the right place. This blog will have all the necessary points that you are looking for. After reading, you’ll be able to select the best machine for your manufacturing facility. Read on!

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1.What is IBC Bin Blender?

IBC Bin Blender

An IBC bin blender is a highly popular type of blender used for mixing powders. IBC stands for ‘Intermediate Bulk Container’ which simply means it is used for processing bulk materials for manufacturing various products. This is a specialized machine that provides you with surety for hygiene and safety. A highly modern and innovative equipment that has eased the job of mixing and blending without risk of cross-contamination.

2.What Leading Industries Require IBC Bin Blender?

In worldwide leading manufacturing industries utilize IBC bin blender for powder processing for a broad range of applications. Let’s view the major industrial uses of IBC bin blender.

Bakery Manufacturing Sector

Bakry- Picture Courtesy: Sydney Morning Herald

Baking is all about the game of blending and mixing.

IBC bin blender has significant utilization in the manufacturing of bakery items that are mostly involved in powdery material handling, such as wheat, flour, sugar, baking soda, starch, and so on. All you must do is mix them uniformly which is nevertheless a challenging task. By following, the process steps of IBC bin blender, it enables their customers to achieve homogenous blend which makes bakery item absolutely perfect.

Nutrition Products Manufacturing Companies

Nutritional Products- Picture Courtesy: Jefferson Centre

Acquiring nutrition is essential for well-being. An IBC bin blender primarily impacts on nutritional products manufacturing. For example, dry powders, milk powders, protein powders, whey, casein, pea, probiotics, allergen-free, lactose intolerant products, vegan. Whether it is sticky powdery particles or free flowing, an IBC bin blender is ideal in the overall production procedure.

Remember, nutritional products are very sensitive to moisture and contamination, therefore right equipment such as IBC bin blender can offer high safety to keep and maintain your nutritional formulation stable.

Beverage Makers

Beverage Makers- Picture Industry: Kemin

Beverages and mixes are the appealing and trendiest items that is shown with superior market values. The beverage makers have no other ideal option than IBC bin blender to bring the tremendous processing. That’s why industrialist prefer IBC bin blender for their products.

Flavoring

Flavoring Agents

Your food recipes contain flavoring, fragrances, spices, seasoning, and so much more. IBC bin blender is a straightforward machine that facilitates easy processing including mixing, dosages, discharging and offering effective method to their customers to build high trust.

Pharmaceutical Industry

Pharmaceutical Industry- Picture Courtesy: Conversation

The IBC bin blender plays an essential role in the blending, dispensing, combinations, and manufacturing of solid dosage form, i.e., tablets, capsules, granules, and making of semi-solid dosage form, such as ointments, creams, lotions, and preparation of liquid preparations such as syrups, inhalers, eye-drops, nasal drops, etc. This machine prevents the segregation of blended materials during and after process.

Chemical Industry

Chemical Industry- Picture Courtesy: Carolina Knowledge

No matter what your end product is, the chemical preparation always requires safety and containment to keep products, your health, and environment safe.

IBC bin blender is proven equipment for excellent blending and high control over ingredients of different flow rate. That’s why it is commonly used in the preparation of products with plastic, metallic, organic, and inorganic in nature.

Cosmetic Preparation

Cosmetic Preparation- Picture Courtesy: Cosmetic Technology

An IBC bin blender provides fast and easy blending of cosmetic powder directly in their containers that are available in various ranges to form a uniform or homogeneous product with high user acceptance. Whether it is liquid foundations, primers, compact powders, eyeshadows, or blush, their formulation is not possible without an IBC bin blender. That’s why there is a high demand in the cosmetic sector to meet production demand.

3.What are the advantages of IBC Bin Blender?

For your business, an IBC bin blender is a promising piece of equipment. There are some very important benefits that it offers to its consumers. For example,

An Enclosed System

IBC Bin Blender- Picture Courtesy: AVEKA

The machine is designed with a high level of protection and hygiene. The body material is of food-grade stainless steel. It assures no chances of accumulating debris and piling products around the corners. Because a machine has no hollow sections or crevices that may cause contamination.

Dust Tight Unit

IBC Bin Blender- Picture Courtesy: METO System

Rigorous standard equipment with dust dust-tight unit that has no chance to blow out the powder dust or interact with external physical environment. Therefore, it is beneficial for general as well as sensitive materials blending.

Fast & Easy Blending

Fast and Easy Blending- Picture Courtesy: iHerb

This machine is typically made for the manufacturing of pharmaceuticals, foods, and related industries where high production procedures take place under high-quality demand. By installing an IBC bin blender, you will get fast and high mixing performance for broad spectrum ingredients.

No Powder Spillage

Neat and Clean Production- Picture Courtesy: Freund Vector

A unqiue designed IBC bin blender offers speedy mixing without the risk of spillage your product. This means you’re not only saving your time but also money.

High Rotation

High Rotation- Picture Courtesy: Pharmaceutical Tech

This is a tremendous equipment that supports your products and perfect blending by rotating its body around 360°. Therefore, you won’t find any compromise blending when it comes to IBC bin blender.

Easy Operating Mode

Easy Operating Mode- Picture Courtesy: Oxford College

The machine has easy operating modes, with equipped detectors, strong locking units, and easy installation procedure. So, you don’t need extra training time, or requiring experts to run the device.

4.How IBC Bin Blender Works?

An IBC bin blender is a kind of diffusive mixer. The blending and mixing of the particles are not enforceable by any tool such as an agitator.

IBC Bin Blender- Picture Courtesy: SPM

The working principle of IBC bin blender is discussed below:

Step 1: Loading of Material.	Process begins with introducing materials to be blended inside the container by an opener. Locked the container and hooked it mechanically into the arm lifter.
Step 2: Blending	In the blending procedure, the machine creates a mixing of ingredients due to its rotation which creates an effect of movement of particles that is almost similar to avalanche. The blending is entirely dependent on free movement of the powdery molecules. For non-free flowing particles, the machine will need to exert extra force to keep powder segregated. The overall rotation of the IBC bin blender is created by movement of the arm of lifter.
Step 3: Discharging	Once the material is homogeneously mixed by revolving clockwise and anti-clockwise, it is then discharged from the IBC bin blender by fixing container at the bottom of the machine. Upon fixation, you can release the blended material by using setting keys available in PLC system. This will allow the opening of discharge valve and the emptying the container respectively. Now the bin blender is ready to proceed another mixing batch.

5.What Are the Available Types of IBC Bin Blender?

There is a broad classification of IBC bin blender. Lets see below to know more about the classification.

Large Capacity IBC Bin Blender

Large Capacity IBC Bin Blender

This is an automatic series of IBC bin blenders which is ideal for pharmaceutical manufacturing as it has ability to accommodate a large capacity of ingredients for blending task. This machine offers you subtle blending speed, with maximum bin volume and loading volume. Therefore, it is widely accepted in pharmaceutical, chemical, food industries.

Lab/ Low-Capacity IBC Bin Blender

Lab/ Low-Capacity IBC Bin Blender

If you’re working in research labs or running a small production line. The IBC bin blender is also available for lab purposes. It has a small design which is basically capable of accommodating a small number of powders, granules, or combinations. It has modern designs and features. It is easy to use and portable solution which is widely used in pharmacies, research labs, and related manufacturing fields.

V- IBC Bin Blender

V- IBC Bin Blender

This is a popular type of IBC bin blender that has a particular design which looks like ‘V’. Its design is very simple that’s why it is considered as an ideal IBC bin blender for blending and mixing of ingredients with easy applications and maintenance.

As its structure has no complication, it has reduced chances of cross-contamination, so there won’t be any chances for product piling up or leftover after the procedure. There are various weight and capacities offered by V- IBC bin blender which is mostly depending on customer’s request and capacities.

Octagonal IBC Bin Blender

Octagonal IBC Bin Blender

This is a quite different type of IBC bin blender that you have observed before. This machine has been designed with crafted corners that make an octagon-shaped bin with uppermost design demonstrated with a polygon.

So, you might be thinking about why there’s a need to introduce this shape; its answer is technical but simple; the need for this design is to provide more collision to powdery particles and offer high rigorous blending during process. This is commonly used for mixing of granules, fine particles, grains, etc.,

Cage IBC Bin Blender

Cage IBC Bin Blender

This is another type of IBC bin blender with features with a cage as a supporting structure. The cage is responsible for firm connections of various points of the machine with the frame to allow easy movement of the blender. This type of bin blender is commonly used in large-capacity production industries to produce uniform blending mixtures.

Tumble IBC Bin Blender

Tumble IBC Bin Blender-Picture courtesy: Bulkinside

This is the type of IBC bin blender where the nature of working is basically based on the tumbling. This is a widely used machine which offers several benefits when it comes to uniformity and time saving.

Double Cone IBC Bin Blender

Double Cone IBC Bin Blender-Picture Courtesy: ServoLift

This type of IBC bin blender is distinguished by double cones to bring an effective blending procedure for several varieties of raw ingredients. It has offered a broad spectrum applications to its customers which include powders, grains, abrasive and sensitive materials. Due to double cones design, this machine is suitable to bring production procedures that are involved with large capacities.

Hydraulic Clamping IBC Bin Blender

Hydraulic Clamping IBC Bin Blender- Picture Courtesy: Servolift

This type of IBC bin blender features with high-power hydraulic system which is used to operate the bin blender with efficient movement. This system is mostly applied to carry large bins and supporting heavy blending materials without risk for hydraulic leakage.

Twin Column Bin Blender

Twin Column IBC Bin Blender

This machine is featured with two supporting arms to fix the IBC bin blender for perfect rotation and with more stable performance. The bin blender is mostly performing its operation in the middle of supporting columns ensuring an ideal uniformity and subtle performance. However, you can adjust the height of the IBC bin blender by regulating the supporting arms.

6.What Are the Major Parts Of IBC Bin Blender?

Parts of IBC Bin Blender

Alarming Light	This is the most prominent part of the machine which notifies the user about certain situations, such as the completion blending procedure, running of the machine, or situations that need emergency support.
Supporting Arm	The movement and rotation of IBC are basically facilitated by a supporting arm that ensure easy and flexible movement around the fix axis.
IBC Lifter	IBC lifter is an integrated option of the machine which is useful in lifting of IBC and makes possible revolution and facilitates loading and unloading without chances of destabilizing the unit. This unit has affinity to hold and lift an empty and loaded container easily which ensuring maximum blending proportionality via proper mixing method.
Product Charging Inlet	You load the materials to be filled inside an IBC bin blender by a charging inlet. This is mostly located at the top position of the blender and offering you a convenient way to introduce your product easily without any chances of spillage or tiresome. This part of the machine is mostly designed with valves and handles to close the unit firmly.
Transportable IBC	This is a large tank for storage, movement, and blending of the material in bulk. An IBC bin blender tank is mostly made up of stainless steel ensuring smooth processing and no corners which leads to piling materials. This unit is mainly available in various sizes and is able to carry various different weights.
Cone Valve	This is typically equipped at the lower position of the machine which is mainly required for flowing of controlled rate of the material and is mainly used to prevent material against clumping or aggregation.
Discharging Unit	This is an opening which allows material’s discharge after blending treatment. The unit is also linked to cone valve which helps in the regulation of material flow.
Caster	It is also known as a wheel or roller that is meant for supporting the IBC bin blender allowing easy mobility and installation in order to maintain an optimized workflow.

7.What Is the General Blending Time of The IBC Bin Blender?

IBC Bin Blender- Picture Courtesy: PAT Group

There are various manufacturing companies and vendors who claim that the IBC bin blender is capable of offering correct blending by taking only four minutes of blending time.

This is simply untrue. The thing you must consider is to weigh up the end-to-end process steps which include from filling till emptying.

You must know that IBC bin blender may take more time to load and un-loading and few minutes to blend which is often observed in 10 to 15 minutes. Also, you can reduce more blending time if you work on your particle size, considering the state of flow properties, etc.,

8.What are the Basic Problems and Solutions Related to IBC Bin Blender?

Nevertheless, an IBC bin blender is an easy-to-use machine, although you must know the basic challenges and solutions. This knowledge would help to save your time and ease in processing.

Poor Product Flow

Poor Flow- Picture Courtesy: Meritics

There are two types of powders- free-flowing and non-free flowing. Sometimes, powders with cohesive molecules or stickiness can be very difficult to blend in an IBC bin blender. Therefore, some users can exert manual intervention to achieve correct blending.

Solution

To solve this problem, you can modulate the blending time which promotes flow and avoids bridging. Also, there are various kinds of IBC bin blender designs available with optimized working principles ensuring no manual intervention is required.

Recipe Segregation

Powder Segregation- Picture Courtesy MATCON

This is not an uncommon problem, there are different ingredients with various states of flow ratio are blended in an IBC bin blender during the process. However, once the machine is stopped, it can cause recipe segregation which is not desirable results for every user.

Solution

We are going to tell you the universal solution to improve recipe segregation by improving the material properties. This can be done by optimizing size distribution spread, avoidance from irregular or random particle size, applying correct blending time, and regulating free fall height of the IBC bin blender. Therefore, you can get a uniform particle blending.

Cross- Contamination

Cross-Contamination- Picture Courtesy: Very Well Health

This is another common problem. Cross-contamination may result in batch failure as well as potential health problems if the batch is released by mistake. This can be caused by inadequate bin cleaning or maintenance.

Solution

An unsuccessful cleaning module may result in potential contamination problems. Therefore, IBC bin blender is particularly designed with the Spray Ball method which is used to attain an effective cleaning. The Spray ball unit allows CIP or clean in place procedure to wash entire inside unit of the machine and reduces the cross-contamination problems.

9.What You Should Consider When Purchasing an IBC Bin Blender?

An IBC bin blender is a significant machine that is used to blend raw materials required for the production of various formulations. Although, it is very important to know some important points when you’re purchasing the machine. This would help you to select the best one without wasting your time and money.

Type of Material

Flow of Material- Picture Courtesy: Refresh

You must know the nature of the materials when planning to purchase the machine. this is because some materials require an agitator to maintain homogenous mixing while some don’t. Therefore, you should properly understand the state of ingredients you’re dealing in the production line.

Production Capacity

Production Capacity- Picture Courtesy: Jiya Ayurveda

As discussed above, there are various types of IBC bin blender. Some are suitable for small, moderate, and large production, therefore, knowing your production capacity would be helpful in selecting the right type machine.

Your Budget

Budget Planner- Picture Courtesy: Punch Newspaper

This is very important to consider to budget when purchasing an IBC bin blender. If you ‘have an astringent budget, we would recommend choosing a simple version and small size machine. However, if you have more production then you should spend investment as a time option because the machine will definitely revenue higher.

Your Installation Space

Consideration Production Space- Picture Courtesy: Nisshineng.jp

You should know your installation dimensions; it would help the manufacturer to assess and guide you to the right option that can best fit in your place.

Trustworthy Supplier

Trustworthy Supplier

Contacting and purchasing machines from trustworthy suppliers like Allpack would be a lifetime best decision. You must scrutinize good suppliers from online sources, viewing their reviews, and by direct communication to assess their deals, guidance, and expertise.

Conclusion

An IBC bin blender is a worthwhile piece of equipment that gives a refined and promising profit to its customers. Due to its several benefits, this machine is the first choice of everyone who belongs to manufacturing companies. This is not only reliable, fast, and economical, but it offers their customers 100% blending uniformity. With a heritage of over 10 years, the Allpack team has a renowned profile in offering excellent types of machinery. We have an amazing track record of supporting our customers globally. If you’re looking for refined solutions for your production line, then Contact us for more information & Machine Purchase.

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Suppository Filling And Sealing Machine: The Complete Buying Guide In 2024

Suppository Making Machine

Suppository Filling And Sealing Machine: The Complete Buying Guide In 2024

People are of different nature with distinct proclivities, phobias, and choices in every phase of their lives. Similar is the case when they are dealing with any disease or illness but don't want to take medication in conventional oral dosage form like tablets or capsules. That's why, multitude of other ways for effective drug delivery have been introduced among which suppository is the popular one.

For their remarkable packaging a Suppository Filling And Sealing Machine is employed to deal with the intricate task of suppository filling and packaging. The fame of suppository dosage form is gaining momentum as it not only helps you to switch the drug taking way but also carry substantial benefits for your health. So, be ready to know in detail everything about a suppository filling and sealing machine!

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1.What Is Meant By Suppository?

Rectal suppository with shell- Picture Courtesy: cgskincare.co.uk

Suppository is a type of solid medication dosage which is taken through the opening of human body other than oral route such as rectum, urethra, or vagina. It is characterized by round, bullet, or cone shape.

As many people find it difficult to take drugs orally, and most of the medications have adverse effects on human body when get into contact with intestinal acids, therefore, suppositories are designed to be released into body with good pace.

2.Define Suppository Filling And Sealing Machine?

Allpack- Middle Speed Suppository Production Line(U Type)

A suppository filling and sealing machine is a state-of-the-art machine employed to accomplish the function of suppository filling and sealing. The machine is an assembly of several advanced units which together form the production line for suppository filling and sealing.

This machine or production line is meant to support several steps for the finishing of suppository that encompasses shell forming, suppository filling, cooling, strip printing, and trimming. In this way, it follows an automatic processing which ultimately leads to high production, precision, and reduction of waste.

3.Enlist The Various Features Of A Suppository Filling And Sealing Machine?

A suppository filling and sealing machine come up with lots of advanced features and benefits which are enumerated below:

High Automation

High automation icon

The machine is equipped with fully automatic technology that is controlled by intuitive PLC control panel. Thus, the machine is monitored and controlled by using this touch screen. Apart from that, in case of emergency the alarm will display red light and loud noise and the machine will be stopped through emergency stop.

Production Efficiency

Large continuous suppository strip

Enhanced production efficiency is one of the critical advantages of a suppository filling and sealing machine. It enables you to produce up to 12000 suppository units just in an hour.

Ultimate Precision

Precisely packed suppository strip- Picture Courtesy: wellandgood.com

Precision is yet another attribute of the machine which can be seen both in terms of accurate filling and packaging. For instance, the volumetric pump filling make sure to weigh and dispense the exact amount of suppository into shells, while as, the intermittent strip packaging sections greatly help in the homogeneous packaging of suppository strips.

Low Maintenance

As the machine follows automatic way for functioning, operator is only required to set the basic parameters and monitor the process with no manual intervention. Therefore, little maintenance is needed for the machine.

Multi Tasking

Multi tasking presentation idea- Picture Courtesy: Clockwise

A suppository filling and sealing machine offers multitasking services which covers not only the suppository filling and sealing but encompasses suppository shell forming, printing, trimming, cutting, and material weighing. Moreover, it is widely applicable in multiple sectors such as food, cosmetic, and pharmaceutical industries.

Enclosed Structure

Allpack- Medium Speed Suppository Production Line(Linear)

Another most important attribute of the machine is its enclosed structure and compact body which takes only a decent floor space. Moreover, the protected window installed over the entire machine keep the inside operation intact from external environment.

4.Explain The Working Principles Of A Suppository Filling And Sealing Machine?

A suppository filling and sealing machine undertake multiple tasks due to which it has long procedure. However, this process is simple and do not hold complex phenomena if broken down into few principles as explained below:

Machine Feeding

Film roll feeding into machine- Picture Courtesy: Aipak Pharmaceutical Equipment

The very first working phase of the machine is feeding. Here, the material bucket of the suppository filling and sealing machine is supplied with liquid suppository medication and the film rolls are fed into the shell/ strip forming station.

Machine Setting

Secondly, it is significant to set the parameters of each section of the machine. It will include the speed of film unwinding device, the temperature of strip forming molds, temperature of material tank, dosage amount of suppository, cooling segment adjustment, and customization of data printing etc.

Strip Forming

Strip forming- Picture Courtesy: Aipak Pharmaceutical Equipment

When the above-mentioned steps are accomplished in a well manner, the machine is ready to be started. After it is powered on, the unwinding of film from corresponding rolls will be initiated for strip formation. The unfurled film then enters into the preheated molds where they are molded into strip by using heated blow.

Suppository Filling

Suppository filling- Picture Courtesy: Aipak Pharmaceutical Equipment

Once formed, the suppository strips will be pushed for their filling with suppository dosage. At this point, first the suppository dosage is measured by the machine through pump and then precisely filled into the empty molds or strips via filling heads.

Suppository Cooling

Suppository cooling- Picture Courtesy: Aipak Pharmaceutical Equipment

Moving forward, the filled suppository strip enter the cooling tunnel where multiple guiding rollers guide their path. Similarly, the continuous suppository strip is arranged in a way that long time is spent inside the tunnel to cool down. For this purpose, the air cooler fans disseminate the low temperature generated by the water chiller in entire cooling tunnel. Consequently, the suppository gets cool down and turned into solid state from liquid one.

Suppository Strip Sealing

Suppository strip sealing- Picture Courtesy: Aipak Pharmaceutical Equipment

In this phase, suppository strip passes by the preheated molds to get their top heated and ready for melting. Right after that, the strip is passes under the heated sealing tail which bind together the opening of strip and creates strong sealing.

Suppository Strip Printing

Suppository strip printing- Picture Courtesy: Aipak Pharmaceutical Equipment

When suppository strip gets sealed, it is printed with four lines to make a set which is then helpful in their splitting phase. The number of lines can be customized and increased or decreased as per the manufacturer needs. Along with this, an obligatory printing of information over strips such as batch no, expiration date, and manufacturing date is also realized in this step.

Suppository Strip Trimming

Suppository strip trimming- Picture Courtesy: Aipak Pharmaceutical Equipment

Finally, the extra part over the strips is trimmed by the machine by using horizontal blade. At the same time, continuous strip of suppository is bifurcated into sets. Therefore, sets of suppository strips are made via cutting.

Suppository Discharging

Suppository discharging- Picture Courtesy: Aipak Pharmaceutical Equipment

At last, when every step gets completed, the finished suppository strips are ejected out of the machine through discharge chute into a collection container or adjoined auxiliary machine for secondary packaging.

5.Describe The Components Of A Suppository Filling And Sealing Machine?

For such an extensive and sophisticated machine, it is obvious to have several parts for achieving the long process of suppository filling and sealing. Therefore, in below paragraphs, you will know the different components which makes up the suppository filling and sealing machine along with their functions:

Touch Screen

Touch screen is a human machine interface that consists of several input and output tools through which user set commands into the machine. These commands are then taken into the machine according to which the operation of machine is carried out.

Control Cabinet

Control cabinet is a large robust body located in the base of the machine under each station. It encases all the electrical connections of the machine which are in form of wires, fuses, and other gadgets.

Shell Forming Station

Shell forming station constitute the very first part of suppository filling and sealing machine. Its main task is to form plastic shells for suppository packaging by using following components:

Film Roll:Film roll is a stock of film which may be of three types such as PVC, PE, and PVC + PE. Two film rolls are supplied to the machine for feeding the machine with material needed for creating shells.

Film Unwind Part:It includes the film roll holders and unwinding rollers which when move in rotary direction result in film unwinding from film roll.

Forming Molds:Forming molds are hollow places made in metallic device which stand parallel to each other.

Blowing System:Blowing system is the combination of heat with air system which are responsible to turn the flat film into conical or special shapes during shell formation process.

Suppository Filling Station

It is another crucial part of the machine where actual process of liquid suppository filling into shells takes place. This segment has further parts including:

Material Tank:It is a large capacity material hopper where large volume of liquid suppository medication is temporarily poured to supply machine with it during operation. Inside material tank is the stirrer and motor driven agitator whose continuous movement keep mixing the material to avoid lumps.

Filling Pump:Filling pump is a device located under the material bucket through which the amount of suppository for each dosage is measured.

Circulation Pump:Circulation pumps maintain the temperature of material in tank as well as during the suppository filling into shells.

Filling Heads:Long narrow nozzles which are attached to the hopper on top and dispense material into shells are known as filling heads.

Cooling Station

This segment of a suppository filling and sealing machine basically perform the task of cooling down suppositories by using several tools comprising:

Cooling Tunnels:There are two large cooling tunnels in the machine which provide adequate space and time for cooling down the suppositories.

Cooling Fans:Inside the cooling tunnels are fitted air cooler fans which helps in dispersing low temperature to reach every suppository.

Water Chiller:Water chiller is a device which is used to produce low temperature inside tunnels.

Sealing Station

Sealing or closing station is an area of the machine where the opening of filled suppository shells are tightly sealed by bringing in use the two components:

Preheating Mold:It is responsible to reheat the suppository filled strips for effective sealing.

Pneumatic Sealing box:Pneumatic sealing box is a part which create a stringent sealing over the strip.

Printing & Trimming Station

This section constitutes the last part of machine where necessary coding and cutting of continuous strip take place. It has few parts which include:

Inkjet Printer:Inkjet printers imprint the necessary information such a as batch no, manufacturing and, and expiration date over strips. It can also be customized to print line on every set of strips for desired cutting.

Cutting Blades:Cutting blades can be divided into two categories: horizontal blade which trim the additional part from the top of strip and the vertical sharp blade which split the suppository shells into sets.

6.Are There Any Types Of A Suppository Filling And Sealing Machine?

Suppository filling and sealing machine can be classified into three types according to their function. These are explained below in detail:

Vaginal Suppository Filling And Sealing Machine

Allpack- High Speed Suppository Production Line(Linear Type)

Vaginal suppository filling and sealing machine is designed to create vaginal suppositories with its specialized features and capabilities. These suppositories get easily dissolved in vagina as a result of the warmth of body.

Specifications

The machine can make solid oval shape vaginal suppositories from liquid medication. The size of vaginal suppositories is often kept small for easy insertion and placement.

Applications

The machine deals with all kinds of suppositories which are meant for treating vagina related illness or disorders such as contraceptive suppositories made for birth control and other vaginal suppositories used for treating fungal infections.

Urethral Suppository Filling And Sealing Machine

Allpack- Medium Speed Suppository Production Line(Linear)

As the name indicates, this type of suppository filling and sealing machine is especially tailored to meet all the requirements necessary for making urethral suppositories.

Specifications

As far as the specifications of machine is concerned, so, the machine can design urethral suppositories in three distinct dosages including 250 µg, 500 µg, and 1000 µg. Apart from this, there are three dimensions followed by the machine to make conventional small size MUSE urethral suppositories which are 1.4mm diameter and 3mm to 6mm in length.

Applications

You can produce any urethral suppositories by using this machine. The common example includes alprostadil which is erectile dysfunction medication.

Rectal Suppository Filling And Sealing Machine

Allpack- Middle Speed Suppository Production Line(U Type)

The third and last type is rectal suppository filling and sealing machine, a sophisticated machine created to form rectal suppositories through its flexible functioning.

Specifications

The machine produces round shape rectal suppositories with a tip having bullet type end for quick insertion and offers 1 inch long size for rectal suppositories.

Applications

The popular rectal suppositories processed by the machine encompasses Therevac, Dulcolax and Magic bullet.

7.What Are The Uses Of A Suppository Filling And Sealing Machine?

When it comes to discuss the uses of a suppository filling and sealing machine, there are multiple sectors where the applicability of the machine can be found. So, let's delve deep into these areas and explore how they apply this machine:

Pharmaceutical Industry

Doctor holding a stethoscope- Picture Courtesy: thebump.com

Pharmaceutical industry is the most prominent sector where a suppository filling and sealing machine is popularly used for making suppository medication to treat various illnesses associated with vagina, rectal, and urethra such as fungal infection or rectal itching etc.

Food Industry

Various dietary supplements- Picture Courtesy: inspirededibles.ca

It is a matter of fact that in modern world, doctors around the globe prefer prescribing healthy drugs to patients in form of supplements which are often derived from nutrients found in herbs and food. These suppositories mostly do not have any side effects and support gentle release into body without showing any adverse reaction. Similarly, the machine can be used in food or herbal industries for making relevant suppositories.

Cosmetic Industry

Various cosmetic products- Picture Courtesy: thebeautylookbook.com

There is a debate on whether suppository filling and sealing machine can be used in cosmetic industry or not. However, these concerns have been addressed and now it is claimed that all those suppositories which are meant for cleansing, freshening, or lubrication of vagina come under cosmetic industry. Therefore, this sector is the right place for using suppository filling and sealing machine.

8.What Quality Standards Should A Suppository Filling And Sealing Machine Should Meet With?

Suppository filling and sealing machine is designed to deal with highly sensitive medication which require exceptional safety both in terms of processing material and packaging. Therefore, it is pertinent that the machine must adhere certain quality standards which will guarantee its structural integrity and hygiene with respect to material processing.

ISO certification icon- Picture Courtesy: online-tesis.com

Among these quality standards, the most popular one includes ISO which is an international standard but have presence on local level to validate the goods quality followed by GMP that is meant for determining the material quality for machine construction such as 304/ 316 stainless steel.

Apart from these, certain other certifications such as FDA, CE, and CPGP ensure that the machine you are intending to purchase is of food grade quality and will sustain the materials of various nature while preserving their sterility.

9.How To Clean And Maintain A Suppository Filling And Sealing Machine?

Cleaning and maintenance are very important for keeping your machine on right track. Therefore, never avoid regular care for your suppository filling and sealing machine. You can take few steps for the routine maintenance of the machine which will surely enhance its working life as well as performance. These are as follows:

Maintenance tools m- Picture Courtesy: Homecare24

Cleaning:As the structure of suppository filling and sealing machine is large comprising many sections, so, you need to clean each part separately. First, disassemble the parts such a as hopper, filling nozzles, and preheating molds for washing. Secondly, wipe the rest of the parts with wet cloth like the touch screen, glass window, and sensors etc.

Maintenance:Maintenance will include both structural adjustment and internal setting. The former require accurate placement and positioning of different parts of the machine in their exact location and their tightening through screws and nuts. While as, the internal setting includes fixing of temperature, dosage, and printing information etc., through touch screen penal.

Parts Changeover:It is obvious, that after a long working time, any part of device of your machine might get dysfunctional. It does not mean the machine is out of order rather you simply need to replace the damaged parts with new functional one.

Lubrication:Last but not least, it is lubrication that keeps your machine in smooth running condition. So, make sure to keep your machine lubricated and avoid spontaneous friction and wear.

10.What Are The Common Problems Of A Suppository Filling And Sealing Machine Also Give Solutions?

Whenever you use any electronic or mechanical machine, it is for sure that spontaneous errors may hinder your way for successful operation. Similar is the case with a suppository filling and sealing machine. If so, then why use this machine? Oh wait! Just take a pause!

These problems are not going to riun your material or waste your money, rather they are general and can be tackled with same general countermeasures. So, let's know what these are!

i. Machine starting issue

Displaying electrical connection of suppository filling and sealing machine- Picture Courtesy: Aipak Pharmaceutical Equipment

Cause:

Incorrect connection between different units of the machine

Poor connection to power

Error in safety stop button

Solution:

Make sure each unit if Machi is well connected

Replug the switch for correct connection and regulation of power

Check the safety button by turning it on and off

ii. Blockage of suppository filling nozzles

Encircled suppository filling nozzles- Picture Courtesy: Aipak Pharmaceutical Equipment

Cause:

The temperature of material tank is low creating lumps which stuck in nozzle

Inaccurate speed of agitator and stirrer

Dirty filling nozzles

Solution:

Adjust the temperature of material tank as per the requirement of material nature

Adjust the speed of agitator and stirrer

Clean the filling heads

iii. Improperly formed shells

Highlighting forming errors of suppository shell

Cause:

Temperature is insufficient to heat the film

Too high temperature deform the exact shape of shells

Inaccurate stay timing of film in molds

Solution:

Increase the temperature to suitable level and connect the terminals of heater to molds

Reduce the mold temperature to desirable level

Adjust the stay timing of film during shell formation

iv. Sealing error

Displaying sealing of suppository strip- Picture Courtesy: Aipak Pharmaceutical Equipment

Cause:

Low sealing temperature causes weak seal

Dirty sealing tail creates partial seal

Solution:

Increase the sealing temperature for effective sealing

Clean the sealing tail

v. Cutting errors

Marked trimmed edges of suppository strip- Picture Courtes: vetmedicspharmacy.com

Cause:

Low pressure of blades may create suppository strips of rough edges

The blades are loose which result in shaking and insufficient application of pressure

The sensor may be unable to detect the mark/ line on suppository strip during cutting

Solution:

Increase the pressure of blades

Tight the blades for allowing adequate force to split suppository strips

Clean the sensor if polluted and correct its position.

11.Factors To Look For When Choosing A Suppository Filling And Sealing Machine?

Every entrepreneur has a dream to incorporate in their production line the best possible machines, so, they will make best use of it. Similarly, it is crucial to consider several factors when choosing a suppository filling and sealing machine. Some of these are as follows:

Type of Suppository

Different shapes & sizes of suppositories

The very first thing to look for is the type of suppository you want to process by using this machine. For instance, whether you are intending to produce urethral suppositories, vaginal suppositories, or rectal suppositories. Determining this will help you choose the machine that is suitable to your concerned type of suppositories.

Capacity

Suppository shells- Picture Courtesy: phoenixnewtimes.com

Another factor is to examine the capacity of your current production which will lead you to opt for the compatible machine. In addition, suppository filling and sealing machine are available in medium to large and extra-large production capacities.

Cost

Cost

Cost accounting- Picture Courtesy: forbes.com

When considering cost, you need to keep in mind both the initial purchasing cost as well as the cost of its maintenance and potential downtime. Therefore, it will enable you to buy a machine that is under your range.

Durability

Durability of the machine is very important to check when selecting a suppository filling and sealing machine. For this, you can check the quality certifications of the machine as well as the machine buildup.

Conclusion

To conclude this buying guide about a Suppository Filling And Sealing Machine we are sure that it has provided you a valuable insight regarding the purpose, significance, types, and applications of the machine. The importance of machine can never be denied in this era but can be appreciated. So, what are you thinking about? To opt for a suppository filling and sealing machine or wishing to get further assistance in selecting the best option? In both cases, we are here to help you out. You just have to approach us via given link!

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Screw Counting Machine: The Complete Buying Guide In 2024

Tablet Counting Machine

Screw Counting Machine: The Complete Buying Guide In 2024

In order to reduce the risk of human error, reducing the need for labors, and ensure that the packaging process runs smoothly and efficiently, more and more packaging machines are put into production and use. The screw counting machine is one of them.

Screw Counting Machine-sourced: feiyu

Do you want to increase productivity for your packaging business? Is the error rate of manual work higher now than that of machines? And the cost of labor even exceeds the production cost of the machine? This complete buying guide about screw counting machine can provide you with the most detailed information. Let's dig out now!

Add a header to begin generating the table of contents

1.What Is Screw Counting Machine?

What Is Screw Counting Machine-sourced: feiyupacking

Screw counting machine, also called as screw counting and packing machine, nut bolt counting machine, is widely used to count and package the screws, bolts, nuts, washers into different pouches and boxes. The screw counter is an essential tool in many industrial environments for your application.

In addition to counting and packaging, the screw counter also has functions such as screw quality inspection, labels and patterns printing. It also reduces the risk of your human error and ensures the packaging process runs smoothly and efficiently, thereby increasing production efficiency.

2.What Industries Are Screw Counting Machine Mainly Applied For?

The screw counting machine is used in a wide range of industries, including:

Hardware Industries

Hardware Industries-sourced: Feiyu

All types of screws, nuts, bolts, washers, fasteners, hardware assortment kits, sliding parts, door track kits, wrenches, door rollers, cabinet pulls, cabinet rings, door hanger, dresser knobs, switches from your home or industry can be counted and packed by this screw counting machine with high efficiency and quality.

Electronics Industry

Electronics Industry-sourced: teachersource

Various electronic devices and parts can be counted and packed by the screw counting machine, such as connectors, chargers, earphones, battery, resistors, capacitors, relays, IC, transistors, fuses, etc.

Food Industries

Food Industries-sourced:oumapack

The food industry also widely uses screw counting machines to improve their packaging efficiency. These include but are not limited to candies, gummy bears, gums, grains, seeds, pet foods, fertilizers, nuts, coffee pods, fruits, chinese herbs, vegetables, frozen foods, etc.

Pharmaceutical Industry

Pharmaceutical Industry-sourced: whitecrosspharmacy

Screw counting machines can be used for various counting and packaging of pharmaceutical pills, vitamin tablets, dietary supplement capsules, health care product tablets and capsules in your daily life. It can also perform quality inspection and remove damaged or incomplete products to ensure the quality of your products.

Toy Industries

Toy Industries-sourced: lego

Many children's and adult toys can also be counted and packaged using screw counting machines. The product types of the toy industry include food toys, plastic toys, Lego toys, puppet toys, doll toys, decorative toys, animation toys, etc.

Daily Necessities Industries

Daily Necessities Industry-sourced: orientaltrading

Various daily necessities in daily life that only need to be counted and packaged can be processed using screw counting machines. These include various cleaning pills needed for the kitchen and bathroom, buttons and zippers for clothes, erasers, pencil sharpeners, small parts for bicycles, air conditioners, refrigerators, doors, etc.

3.What Are The Bag Styles And Materials Applied For Screw Counting Machine?

There are plenty of bag styles and bag materials for your choice to be applied in the screw counting machine. You can make good uses of this machine according to your product types, the bag packaging styles and materials.

Bag Styles

Back Seal Bags

Back Seal Bags-sourced: pouchespackingmachine

Back seal bags are bags that are sealed from the bottom and then have a central seam on the back. It is mainly used for packaging of various snack foods, toys, pharmaceutical pills, daily necessities, etc. The back seal bags are small, convenient, beautiful, and convenient for you to purchase and carry.

Three-side Seal Bags

Three-side Seal Bags-sourced: gozenpackaging

The three-side seal bag, also called as flat pouch, is a bag with three sealing sides with an open end. The differences between them are that the front and back panels are sealed on three sides and folded on one side. The three-side seal bags facilitate easy filling and sealing during your product process.

Four-side Seal Bags

Four-side Seal Bags-sourced: ilovesportsgirl

Four-side seal bags are also called as quad seal bags, block bottom bags. It is sealed on all four sides. This four-sided sealing design can provide you with better safety and prevent product leakage.

Pillow Bags

Pillow Bags-sourced: thimonnier

Also called as pillow pouches, pillow bags are mainly composed of bottom, top and back seals. Its back seal extends the entire length of the bag. Therefore, it is also known as "T-shaped seal bag". This type of packaging is one of the most economical forms of packaging.

Gusset Bags

Gusset Bags-sourced: cuymer

Gusset bags are designed with extra material for side or bottom support. Compared to flat bags, the gusset bags are able to hold more weight and increase fill capacity. With its own support ability, it can well display your brand on the shelf.

Bags with Euro Hole

Bags with Euro Hole-sourced: cecopack

Bags with euro hole are suitable for common sales hooks. Because it can be hung and displayed, this allows you to better see and remove the product. Most of the types of bags like flat bags can be designed and cut with euro holes. These holes protect the contents of the bag from dust and moisture.

Bags With Round Hole

Bags With Round Hole-sourced: primepacks

Bags with round hole are often applied for product packaging and retail display. Through the round holes, you can hang your products on the hooks for display and sale. Not only that, this also saves you on display costs.

Bag Materials

Different packaging materials are suitable for different products to be packaged and sold. Do you frequently use the following common product packaging materials?

Aluminizer

Aluminizer-sourced: PATIKIL

The aluminizer is a bag material made of high-purity aluminum on plastic film through high-temperature and vacuum plating. It prevents light and oxygen from entering the bag and helps maintain your quality of the product inside. But the cost of such bags is higher.

Composite Membrane

Composite Membrane-sourced: pandwhole

The composite membrane is a material made by laminating multiple layers of plastic or metallized films together and then heat-sealing the composite. It is often used to package products that require high grease or gas barrier properties.

Filter Paper

Filter Paper-sourced: recordpower

The filter paper is specially used to separate solid particles from liquids or gases. It is made of cellulose and has good filtration and absorption properties.

Printing Film

Printing Film-sourced: getpacked

The printing film is one of the most commonly used flexible packaging materials. It is available in rolls and in any packaging format. This material can be used in high-speed molding, filling and sealing applications, and more.

4.How Can A Screw Counting Machine Benefit Your Business?

The screw counting machine can provide you with automatic loading, counting, metering, filling, packaging and other steps. Providing you with efficient and effective screw counting and packaging solutions.

Accurate Counting

Accurate Counting-sourced: fastenerpackingmachine

There are different counting system for your choice all with high counting accuracy, including mechanical counting system, optic fiber counting system, and weighing counting system. All of the counting system can be combined together for your upmost counting accuracy.

Intelligent Packaging

Intelligent Packaging-sourced: doublemachine

The screw packaging system contains four main parts including counting counting system, feeding system, packing system, and accessary system. It is controlled by PLC and touch screen and can automatically help you finish complete processing, counting, metering, filling, packaging, etc.

High Productivity

High Productivity-sourced: mudgefasteners

The fully automatic screw counting machine can automatically and easily complete counting, packaging and sealing of various products with high speed. It can easily increase your productivity and productivity by directly following the set procedures.

Flexibility and Versatility

Flexibility and Versatility-sourced: viajesvidatour

The screw counting machine can be flexibly used in production and packaging in various industries. By converting packaging formats, it can be changed, updated, and expanded based on product changes and your needs, making your production process smoother.

Save Time and Reduce Error

Save Time and Reduce Error-sourced:

Using a screw counting machine will significantly improve your productivity, reducing manual counting errors, and improve your counting accuracy and packaging quality. By streamlining your production processes, you can significantly save more time and reduce errors.

5.Are There Limitations Of Screw Counting Machine?

The screw counting machine can serve in most industries. While it can greatly improve your productivity, inevitably, it also has limitations.

Parts Wearing

Parts Wearing-sourced: acroperda

Machine parts wearing is inevitable for most packaging machines, especially when the machine is used frequently and running non-stop. This problem can be effectively dealt with by intermittently stopping the machine or purchasing replaceable wear parts.

Equipment Failure

Equipment Failure-sourced: talabulilm

Any equipment has the possibility of failure, so you need to be equipped with appropriate engineers to deal with such problems at any time. Or you need to train your own employees to detect and supervise the operation of the machine in a timely manner.

6.What Are The Types Of Screw Counting Machine?

Are you curious about the screw counting machine types? There are multiple choices for your consideration.

Vertical Screw Counting Machine

Vertical Screw Counting Machine-sourced: combiweight

The vertical screw counting machine adopts a vertical design and is equipped with a vibration bowl. Using PLC control system, it can automatically complete screw sorting, counting, packaging, printing and other steps. You can choose other auxiliary equipment, such as printers, labeling machines, conveyor belts.

Multiple Feeder Screw Counting Machine

Multiple Feeder Screw Counting Machine-sourced: doublemachine

The multiple feeder screw counting machine uses multiple vibration bowl and filling systems such as fiber optics re-inspection or completed fiber optics counting for your high productivity and efficiency.

Screw Counting Machine With Conveyor

Screw Counting Machine With Conveyor-sourced: easternpackaging

The screw counting machine with vertical product conveyor can help you finish feeding, measuring, filling, sealing, date printing, charging (exhausting), counting, and finished product delivery when it equips with feeding and measuring equipment. the automatically product loading and feeding. It can save you more time.

7.What Are The Main Components Of Screw Counting Machine?

Main Components Of Screw Counting Machine-sourced: feiyupacking

To know well about the screw counting machine, you need to learn about the main components and know how it works. The main parts are:

Fiber Counting System

The fiber counting system mainly consists of vibration hopper, vibration bowl and optic fiber counting device. It mainly uses the anti-shock, delay and other functions of optical fiber to count different types of accessories. Through PLC control, the number of accessories can be easily adjusted.

Composite Packing Films

Composite packing films are new type of packaging materials that combines different or more materials to create one for packaging, including paper-polyethylene, plastic-aluminum, plastic-paper-aluminum, and cardboard-polyethylene, etc. Such materials are more durable and safer.

PLC Control System

The PLC control system can offer you logical, intelligent, and accurate screw feeding, counting, packaging and sealing effects. You can set the corresponding program according to your own needs to automate the entire process.

Bag Former

The bag former is specially designed for processing flat roll film into finished bags. After the screws are counted and transferred into the packing system, the finished bag will be formed and filled with the screws. Equipped with heat sealing system, the screw bags will be filled and sealed accurately and neatly.

Weighing Checker

The weigher checker is specially used for weighing, quality inspection and defective product removal of screw packaging bags after packaging is completed. It can re-check the quantity and quality of screws in the bag, and automatically remove defective or abnormal screw packaging bags to ensure the quality of your final product.

Bag Conveyor

The bag conveyor is used for taking off the finished products out or to next production machine. It ensures that the packaging process runs smoothly and efficiently, reducing the need for labor and increasing productivity. It can be assembled and modified according to your needs, including rollers, axles, surfaces.

8.What Is The Working Principle Of Screw Counting Machine?

Working Principle Of Screw Counting Machine-sourced

Following the working principle of screw counting machine, you might get the best understanding of this type of machine.

Screw feeding: Feed or load the products you need to count, like screws, nails, fastens, pills, hard-wares, etc. into the vibration hopper or a bulk container. You can use auxiliary tools such as conveyor belts or vibrating feeders to feed the products Transfer from storage container to counting area.

Screw counting: After the product reaches the counting area, the optical sensor detects individual products passing a specific point when passing through the fiber optic electronic eye. When these products are counted, the sensor receives the signal and sends the products to the packaging system.

Screw packaging: When screws are loaded into the packing system, they will be inserted and filled into pouches that made already by the bag former.

Sealing and cutting: When the counted products are filled into the pouches, the equipment will use heat sealing to seal the bags. Sealed products will be cut from the linking bags to facilitate subsequent label printing.

Labeling and printing (optional): If you need it, the screw counting machine can integrate labeling or printing functions to add product information, barcodes or other relevant details to the packaging for you.

Finished conveyor (optional): Once the packaging is complete, the finished product is discharged from the machine by the finished conveyor.

Check weight device (optional): This step is for the final weight and quality check of screw bags.

9.What Are The Optional Equipment You Can Choose For Your Screw Counting Machine?

Are there any optional equipment you can choose for improving your screw counting and packing efficiency? Sure, they are:

Labeling Machine

Labeling Machine-sourced: feiyumachinery

The labeling machine is another accessory that can be added to the screw counting machine. It can be connected and integrated into a screw counting and packing line. The labeling machine can quickly and accurately apply labels to pack bags and ensure that the packed screws are identifiable and organized.

Printer

Printer

ALLPACK Dikai Printer

The printer can provide you with a full range of inkjet coding solutions. It is widely used in printing packaging bags for various snack foods, medicines, household paper, cosmetics, and hardware products.

Check Weigher

Check Weigher-sourced: evalcan

A very useful addition to the screw counting machine is the check weigher. It can re-check the quantity and quality of screws in the bag, and automatically remove defective or abnormal screw packaging bags to ensure the quality of your final product.

10.How To Troubleshoot Your Screw Counting Machine?

During the use of screw counting machine, various problems will inevitably occur.

Machine Problems:

Incorrect Machine Calibration

Incorrect Machine Calibration-sourced: aptean

Before starting up and commissioning the machine, you need to calibrate it so that the subsequent machines can run smoothly. Improper machine calibration may cause product to become stuck or misaligned.

Solutions

Before use, it must be calibrated according to the manufacturer's requirements.

Machine Stops or Shuts Down

Machine Stops or Shuts Down-sourced: countingpacking

Improper stopping or shutting down will affect the operation and efficiency of the machine. Therefore, you need to rule out whether the power supply is faulty, whether the machine is overloaded or overheated during operation, or whether the sensor is faulty.

Solutions

Check and adjust the machine's power supply, sensors, etc.

Excessive Noise or Vibration

Excessive Noise or Vibration-sourced: kevcor

Excessive noise or vibration may be due to a mechanical problem with the machine. It may be because the screws, nuts or bolts of machine parts are loose, the motor, belt, gear, etc. are jammed or malfunctioned, or the machine parts are worn.

Solutions

Correctly tighten loose parts;

Replace loose or worn parts promptly;

Check and adjust problems with motors, belts, and gears;

Packaging Problems:

Product jam

Product Jam-sourced: honmonpack

Incorrect feeding method will cause your product blockage or misalignment;

Solutions

You need to make sure the product that is fed into the machine correctly and the vibration bowl is working properly;

Incorrect Count

Incorrect Count-sourced: landpack

If there is an error in counting, there may be a problem with the program settings, or there may be a malfunction in the counting system;

Solutions

Before official use, the equipment must be put into trial operation and the program and related parameters must be debugged;

Check whether the counting system is insensitive or malfunctions;

Check whether there is any jamming at the product inlet and outlet;

Poor Seals

Poor Seals-sourced: greenercorp

If the temperature of the screw counting machine's sealer is incorrect or too low, the seal will become weak or not seal at all. If the temperature is too high, bubbles and discoloration will occur in the sealing port, affecting the appearance.

Solutions

Use a thermometer to check seal temperature and adjust if necessary.

11.What Should You Consider When You Are Choosing A Screw Counting Machine?

Looking for a suitable screw counting machine with good quality? How to choose the best one? With so many options available, deciding which to choose can be overwhelming. Following the tips below.

Speed Requirements

Speed Requirements-sourced: tree

The speed requirements are related to the packaging speed and efficiency of the product. You can choose different models of equipment by how many screw bags you want to count and fill per minute.

Labeling Requirements

Labeling Requirements-sourced: jbtc

Some screw counting machines may not be with the labeling function. If you want to have a screw counting machine with integrated labeling capabilities, you can choose according to such standards.

Machine Size

The size of the equipment's footprint influences the decision on the space available in your production facility. And if you want to use it with other devices, you need to take the size of the machine into consideration.

Flexibility and Adaptability

Flexibility and Adaptability-sourced: ayudjobs

Decide based on your own packaging needs. If you want to choose a screw counting machine that is highly adaptable and flexible and can be applied to any product, then you should choose a fully automatic model.

Conclusion:

The screw counting machine is a highly customizable machine. It can be tailored to you and meet the specific needs of each industry. Through this complete buying guide of screw counting machine, you can understand the power and wide application of this machine. If you have any other questions, your consultation is welcome!

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CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price Screw Counting Machine from China?

Tell us your material or budget, we'll reply you ASAP within 24 hours

Screw Counting Machine: The Complete Buying Guide In 2024 Read More »

Multi-Lane 4 Side Sealing Liquid Packaging Machine-6

Multi-Lane 4 Side Sealing Liquid Packaging Machine: The Complete Buying Guide In 2024

Liquid Filling Machine

Multi-Lane 4 Side Sealing Liquid Packaging Machine: The Complete Buying Guide In 2024

Are you a fan of coffee and juice sachet packaging? Do you want to know how this packaging is made? Multi-lane 4 side sealing liquid packaging machine is used for making and filling 4 side sealing liquid packaging.

This machine combines physics and computation to create custom 4 side sealing liquid packaging. Multi-lane 4 side sealing is a wonderful innovation, having diverse useful features and aspects, making it a perfect addition to different industrial sectors of the world. With the packaging revolution, now this equipment can fabricate chic packaging.

We have penned this buying guide to increase your understanding of the multi-lane 4 side sealing liquid packaging machine so that you can attain maximum benefit from this machine. Let’s dive into the wonderful world of about multi-lane 4 side sealing liquid packaging machine.

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1.What Do You Know About the Multi-Lane 4 Side Sealing Liquid Packaging Machine?

Allpack Multi-lane 4 Side Sealing Packaging Machine

It is an automated machine, that efficiently packs liquids in 4 side sealing sachets. It consists of multiple forming, filling, sealing, and cutting stations with which it can pack multiple 4 side sealing packs. It consists of multiple channels in which packaging operations occur in synchronicity.

This machine is referred to as 4 side sealing because it seals all four sides of the sachets (two vertical and two horizontal seals). It is manufactured to pack different types of liquids like sauces, condiments, ketchup, juices, and liquid coffee. It loads miscellaneous assortments of liquids in 4 side sealing packaging.

2.Why Is Multi-Lane 4 Side Sealing Liquid Packaging Machine Popular?

The multi-lane 4 side sealing liquid packaging machine is popular in different industrial sectors because it brings a multitude of benefits for the industries due to its increased speed, higher productivity, and extreme accuracy. Some of the benefits that contribute to the popularity of multi-lane 4 side sealing liquid packaging machine are detailed below:

Multi-Tasking

Multi-Tasking of Multi-Lane 4 Side Sealing Liquid Packaging Machine- Picture Courtesy: Behance

Multi-lane 4 side sealing liquid packaging machine is an all-in-one machine forming multiple packs in complete harmony. It performs different tasks like cutting, forming, filling, and sealing in one machine. This saves manufacturers from buying many machines.

Economical

Cost-Effectivity of Multi-Lane 4 Side Sealing Liquid Packaging Machine- Picture Courtesy: landpack

Manufacturers are always concerned about money and expense They are always in pursuit of saving money. Multi-lane 4 side sealing liquid packaging machine is significant in this regard as it saves operational expenses by reducing the need for human supervision. Furthermore, it efficiently uses packaging materials, lowering wastage and ultimately saving the production expense.

Improve Production

Improved Production by multi-lane 4 side sealing liquid packaging machine- Picture Courtesy: Out of Eden

One of the most significant characteristics of a multi-lane 4 side sealing liquid packaging machine is it boosts production capacity. It offers enhancement of manufacturing efficiency by simultaneously packaging multiple 4 side sealing sachets. It comes in fully automatic mode, thus reducing the time spent on packaging.

Versatility

Versatility of Multi-Lane 4 Side Sealing Liquid Packaging Machine- Picture Courtesy: Micoope

Another important aspect of the multi-lane 4 side sealing liquid packaging machine is its flexibility and versatility. It packs a diverse range of liquids differing in their physical characteristics like viscosities with easy change of parts. Moreover, with few adjustments, it can fill different ranges of volumes in the 4 side sealing sachet.

Branding

Branding By Multi-Lane 4 Side Sealing Liquid Packaging Machine

The first choice of customers is unique and stylish packaging. People are captivated by the noticeable packaging. This demand of the customers is fulfilled by the multi-lane 4 side sealing liquid packaging machine. It can create unique and chic single-serving sachets that boost impulse buying.

3.What is the Classification of Multi-Lane 4 Side Sealing Liquid Packaging Machine?

There are different categories of multi-lane 4 side sealing liquid packaging machines based on filling type and motion type. These types are penned below:

Filling Type

Piston multi-Lane 4 Side Sealing Liquid Packaging Machine

Piston multi-Lane 4 Side Sealing Liquid Packaging Machine

The dispensing of different types of liquids in 4 side sealing sachets is achieved by the motion of the piston. The forward and backward motion of the piston is essential in drawing the liquids from the hopper and pushing them into the filling nozzle. It is the most widely used type of multi-lane 4 side sealing liquid packaging machine.

Pump Multi-Lane 4 Side Sealing Liquid Packaging Machine

Pump Multi-Lane 4 Side Sealing Liquid Packaging Machine

As the name indicates, this type of multi-lane 4 side sealing liquid packaging machine has a pump to move the liquids of the hopper into the filling nozzles. There are different types of pumps, for instance, gear, lobe, cavity, etc., present in the pump multi-lane 4 side sealing liquid packing machine.

Net-weigh Multi-Lane 4 Side Sealing Liquid Packaging Machine

Net-weigh Multi-Lane 4 Side Sealing Liquid Packaging Machine

For precise weight filling, a net-weigh multi-lane 4 side sealing liquid packaging machine is used. This type of multi-lane 4 side sealing liquid packaging machine is the only machine that is used for filling liquids by weight. It is usually used for filling precious and expensive liquids.

Motion Type

Intermittent Motion Multi-Lane 4 Side Sealing Liquid Packaging Machine

Intermittent Motion Multi-Lane 4 Side Sealing Liquid Packaging Machine- Picture Courtesy: Landpack

This machine stops at each step in the working operation. The film moves intermittently during each cycle in this type of multi-lane 4 side sealing machine. This allows for higher accuracy in the liquid filling process. Moreover, it has flexibility in terms of liquid filling and the creation of sachets.

Continuous Multi-Lane 4 Side Sealing Liquid Packaging Machine

Continuous Multi-Lane 4 Side Sealing Liquid Packaging Machine

It is a sophisticated innovation in the multi-lane 4 side sealing liquid packaging lines. It has a continuous mode of operation and each step occurs simultaneously in this machine which is why it has increased operational speed and efficiency. This machine has lower wear and tear as it does not constantly stop and start.

4.How Does Multi-Lane 4 Side Sealing Liquid Packaging Machine Work?

You should have a clear understanding of the working steps of a multi-lane 4 side sealing liquid packaging machine, otherwise, you cannot identify problems and troubleshoot them. So, read carefully these working steps.

Liquid Filling

Liquid Filling

In the first step, the liquid is filled in the top hopper by the infeed pump. This hopper houses the bulk volume of the products for the uninterpreted flow of liquids.

Film Loading

Film Loading

The large film roll is fixed at the unwinding roller. This film after passing over the rollers goes to the cutting station.

Cutting

Cutting

Cutting

The sharp cutters strip a large film sheet into smaller strips depending on the number of lanes.

Forming and Filling

Forming and Filling

It is the main step in which strips of film are folded and doubled to form a sachet. The forming station wraps the film around itself and vertical sealing jaws seal the vertical or longitudinal seals of the sachet while the bottom side of the sachet is sealed by the horizontal sealing jaws. After that liquids are dispensed into newly formed sachets with the filling devices.

Sealing and Discharging

Sealing and Discharging

After filling, the next step is sealing of the top part which is carried out by the horizontal sealer bars using high pressure or heat. Afterward, two joining 4 side sealing packs are separated by the sharp cutter present in the centre of the horizontal sealer bars. The formed and filled 4 side sealing packs are discharged into the product chute or loaded on the product conveyor.

5.Enumerate Industrial Applications of the Multi-Lane 4 Side Sealing Liquid Packaging Machine?

Due to its huge advantages, the multi-lane 4 side sealing liquid packaging machine has vast industrial applications which are emphasized below:

Food Industry

Application of Multi-lane 4 Side Sealing Liquid Packaging Machine - Picture Courtesy: Behance

A multi-lane 4 side sealing liquid packaging machine is always utilized in the food industry because of its accurate liquid dispensing. This machine fills a diverse range of liquids in the food industry like condiments, sauces, ketchup, pastes, dressings, liquid flavouring, liquid sweetener, honey, and extracts in small and compact sachets.

Beverage Industry

Application of Multi-lane 4 Side Sealing Liquid Packaging Machine in Beverage Industry

One of the prominent applications of the multi-lane 4 side sealing liquid packaging machine is the beverage industry. This machine is utilized for packing different beverages like juices, liquid tea, coffee, and extracts in portion-sized sachets.

Cosmetic Industry

Application of Multi-lane 4 Side Sealing Liquid Packaging Machine in cosmetics Industry

There is no uncertainty that a multi-lane 4 side sealing liquid packaging machine is also employed in the cosmetic industry. This machine is used for packaging hair dyes, lotion, hair serums, creams, and foundations in small trial packs or travel-sized sachets.

Personal Care Industry

Application of Multi-lane 4 Side Sealing Liquid Packaging Machine in Personal Care Industry- Picture Courtesy: Behance

In addition to the cosmetic and beauty industry, this machine is also utilized in the personal care industry for packaging different hair products like shampoo and hair conditioner in small sachets. It also packs body washes, moisturizers, liquid soap, sanitisers, washing gels, and face wash in a one-time-use sachet.

Pharmaceutical and Herbal Industry

Application of Multi-lane 4 Side Sealing Liquid Packaging Machine in Pharmaceutical Industry- Picture Courtesy: Florex Pharma

A multi-lane 4 side sealing liquid packaging machine is also found in the pharmaceutical industry. Here it dispenses a large number of oral medications and liquid supplements like protein shakes, energy drinks, vitamin shots, sports drinks, etc in the sample or product sachet. It also loads herbal extracts and essential oils in the single-use sachet.

Chemical Industry

Application of Multi-lane 4 Side Sealing Liquid Packaging Machine in Chemical Industry- Picture Courtesy: B&Q

Yes, this machine is quite popular in the chemical industry because of its greater output rates and exact filling. The job of this machine in the chemical industry is to fill different kinds of chemicals like adhesives, sealants, varnishes, coating, paints, lubricants, automotive oils, and disinfectants.

Agriculture Industry

Application of Multi-lane 4 Side Sealing Liquid Packaging Machine in Agriculture Industry- Picture Courtesy: Florex Pharma

This machine has found its use in the agriculture industry as well. Multi-lane 4 side sealing liquid packaging machine loads diverse volumes of agricultural products like pesticides, liquid fertilizers, and fungicides in the individual dose packaging.

6.What are the Basic Components Featured in Multi-Lane 4 Side Sealing Liquid Packaging Machine?

Different types of basic components make the multi-lane 4 side sealing liquid packaging machine special and technologically advanced. Knowing the different components of the multi-lane 4 side sealing liquid packaging machine aids in achieving maximum benefit from the said machine. Here is a list of basic components featured in a multi-lane 4 side sealing liquid packaging machine.

Parts of Multi-lane 4 Side Sealing Liquid Packaging Machine

Alarm System

It is a safety feature present in most of the multi-lane 4 side sealing liquid packaging machines. The alarm system produces a sound and lights up to communicate with the operators regarding malfunctioning or defects in the machine.

Color Touch Screen

This part of the machine is regarded as the brain of the machine because it is an intelligent and smart interface with which users can control and regulate the machine packaging by inputting various options like sachet length, sealing temperature, fill volume, and many more.

Bag Former

It is the central part of the multi-lane 4 side sealing liquid packaging machine. Multiple bag formers are present in this machine. It is a cone-shaped instrument around which packaging film is wrapped to produce precise-length sachets.

Horizontal Sealing

This includes horizontal sealing jaws that are the essential component of the multi-lane 4 side sealing liquid packaging machine. These are meant to seal the upper and lower seams of the 4 side sealing packs.

Hopper

The part of the machine, like other parts is constructed using stainless steel. It allows users to store bulk quantities of the liquids in it. It is a hollow rectangular device present at the upper side of the machine and supplies liquids to filling devices once the machine is turned on.

Measuring Pump

It is present beneath the hopper and is used for measuring the required volumes of the liquids. These pumps are the filling devices that connect the liquid hopper and the filling nozzles.

Safety Door

Multi-lane 4 side sealing liquid packaging machine has a transparent protected safety glass fitted on the front side of the machine. It is essential to uphold the safety of the operator while protecting the inner parts of the machine from dust, air, and humidity.

Cutter

It is yet another vital component of the multi-lane 4 side sealing liquid packaging machine. its job is to break apart two joined packs. It is located at the bottom side of the machine.

Smart Temperature Control

It is a high-tech sensitive temperature control device that allows one to attain precise temperature during the packaging stages.

Power Switch

It is the main red color conspicuous button present in the center of the machine control panel. Its function is to switch on the machine.

Film Holder

The film is a thinner elastic sheet made of plastic, aluminum, or composite materials and is used for forming 4 side sealing packs. The film holder is a cylindrical component that holds the film. It rotates to unwind the film.

Product Conveyor

It is a long film conveyor present at the end of the machine. the finished packs fall and are collected on the conveyor.

7.What is the Sealing Temperature of Multi-Lane 4 Side Sealing Liquid Packaging Machine?

Sealing Temperature- Picture Courtesy: Dribble

The sealing temperature generally depends upon the make and model of the machine, packaging material and liquid product. Different types of multi-lane 4 side sealing liquid packaging machines have their specific sealing temperature.

Thicker film materials like laminated and composite films require slightly higher temperatures to form a leak-proof seal. Their sealing temperature is above 140°C. Thinner film materials have low sealing temperatures because of their lower melting point. A low temperature of about below 130°C is utilised to weld these materials.

Sealing temperature also depends upon the viscosity of liquids. Thicker consistency liquids require high sealing temperature while lower viscosity liquids need less sealing temperature.

8.What Type of Sealing Technology Does a Multi-Lane 4 Side Sealing Liquid Packaging Machine Utilize?

This machine utilizes a different range of sealing technologies to ascertain seal integrity, robustness and protection of packed liquids. We are discussing some common sealing technologies for your understanding.

Heat Sealing

Heat Sealing- Picture Courtesy: Dribbble

It is one of the most frequently employed sealing technologies for sealing liquids in 4 side sealing liquid packaging machines. In this sealing technique, heat is applied to fuse the two layers of plastic materials, forming an airtight and hermetic seal.

Ultrasonic Sealing

Ultrasonic Sealing- Picture Courtesy: Behance

In this sealing technology, high-frequency ultrasonic waves are employed for heating the sealing area. Heat melts packaging material and bonds the two layers without requiring an external source. It is a quick and energy-saving method.

Cold Sealing

Cold Sealing- Picture Courtesy: Good Mockups

It is used for sealing heat-liable materials that may degrade upon application of heat. In this method, high pressure is applied to seal adhesive-coated materials.

Hot Air Sealing

Hot Air Sealing- Picture Courtesy: Dribbble

This technique guides hot air at the sealing area to melt the layers of packaging film. These melted layers are compressed together to create a strong bond. It is used for sealing materials at a high temperature.

9.How To Maintain Multi-Lane 4 Side Sealing Liquid Packaging Machine?

Maintenance of Multi-Lane 4 Side Sealing Liquid Packaging Machine

For a long operational life and effective working of the multi-lane 4 side sealing packaging machine, it is vital to maintain the machine regularly. We are giving a maintenance schedule for your consideration.

Daily Maintenance	Visually check for any superficial problem in the machine like leakage, defective parts, Gently clean the frame and interior parts like sealing jaws and cutting blades of the machine to get rid of product debris and dust. Oil the mobile parts of the machine for seamless working.
Weekly Maintenance	Check for damage in the drive belts and adjust the tension in the belts. Check all the electric connections and reconnect them if the cables and wires are loose. Ensure that electric switches are in good working order. Ensure the cleanliness of air filters.
Monthly Maintenance	Check for leakage in a pneumatic system. Verify that air pressure in pneumatic systems is according to manufacturer recommendation. Wash and clean the machine deeply, giving some attention to hard-to-clean areas. Test all the safety features like emergency stop buttons and safety alarms.
Yearly Maintenance	Examine the machine for rusting and corrosion. Replace any damaged parts. Update the machine software if available.

10.How to Troubleshoot Basic Problems in a Multi-Lane 4 Side Sealing Liquid Packaging Machine?

A systemic approach is required to detect basic problems in the multi-lane 4 side sealing liquid packaging machine. Some of the common problems and their troubleshooting are discussed below:

Uneven Filling

Uneven Filling- Picture Courtesy: landpack

There is variation in the filling volumes of the liquids.

Cause

Solution

There is an error in the fill parameters.

Filling nozzles are unclean and dirty.

Hindrances in the flow of liquid in fill devices.

Readjust the fill parameters on the machine HMI.

Properly clean the filling nozzles.

Check for blockage in the fill devices and remove it.

Leakage in Seals or Incomplete Seals

Incomplete Seals

Liquids leak from the sealed packaging.

Cause

Solution

Improper alignment of the sealing jaws.

Damaged sealing jaws.

The sealing temperature is not within the recommended range.

Sealing pressure is not sufficient.

Properly align the sealing jaws.

Replace or repair worn-out or defective sealing bars.

Adjust the sealing temperature. It should be within the advised threshold.

Sealing pressure should be high to properly bond the film layers.

Film Wrinkling

Film Wrinkling

Sometimes, creasing or folding is observed in the film.

Cause

Solution

There is a blockage in the film path.

Misalignment of film over the rollers.

High or low tension in the film.

Improper placement of the film roll.

Clear the blockage in the film path to avoid jamming.

Properly align the film oven rollers.

Reset the tension settings so that the film unwinding is smooth.

Properly mount the film over the film holder to ensure there is no tangling in the film.

Non-uniform or Incomplete Forming

Non-uniform or Incomplete Forming

Sometimes, 4 side sealing packaging is not properly formed.

Cause

Solution

Wear and tear of the forming collar could cause non-uniform forming.

Misalignment of the forming parts.

Improper settings of machine forming parameters such as temperature, pressure, and speed.

Incompatibility between machine parts and forming film.

Fix the damage in the machine-forming collar.

Properly align and level the forming parts of the machine.

Reset the forming parameters to attain uniform forming.

Ascertain that forming material is well-suited to machine parts.

Slipping of the Film During Cutting

Slipping of the Film During Cutting

The film moves during the cutting process and results in uneven or jagged cutting.

Cause

Solution

Improper film tension.

Anti-slip devices are not used.

Misalignment of film registration sensor with the cutting blade.

Adjust the film tension so that there is consistency in the tension during the cutting stage.

Use anti-slip devices or grippers to keep the film steadily in place.

Align the film registration sensor with the cutting blade.

11.What are Buying Consideration Points for Multi-Lane 4 Side Sealing Liquid Packaging Machine?

Although you have a complete understanding of multi-lane 4 side sealing liquid packaging machine, some important consideration points should be carefully pondered before making a suitable investment. These important consideration points are:

Packaging Materials

Packaging Material Type- Picture Courtesy: Behance

There are different packaging materials like flexible plastic, aluminum, and laminated paper. Some types of multi-lane 4 side sealing liquid packaging machines can process versatile packaging materials while others are suitable for specific types of materials. Knowing your packaging materials will allow you to select a well-matched machine for your processing needs.

Liquid Type

Liquid Type

What liquid type do you favor? Liquids differ in their physical characteristics like viscosity and fluidity. Packaging conditions change depending on the type of liquids. So, first, choose your liquid type then your machine.

Filling System

Filling System

There are different types of multi-lane 4 side sealing liquid packaging machines based on the filling type like piston, pump, net weigh, etc. Hence, it is important to determine what type of filling system, you need to choose the appropriate machine.

Quality Certification

Quality Certification- Picture Courtesy: Newswire.com

The quality of the machine is what matters most to the manufacturer. So, select machines with quality certifications like GMP, ISO, CE, and others.

Budget

Budget

Budget

The purchase of a multi-lane 4 side sealing liquid packaging machine requires huge capital. You should not only consider the machine's direct cost but also keep in mind maintenance and repair costs, labour training, labour expenses, and purchase of parts. This will lead towards the accomplishment of business.

Conclusion

Let’s conclude this buying guide about the multi-lane 4 side sealing liquid packaging machine with some important takeaways. This machine protects the liquids by creating airtight and water-proof seals. It contributes towards the success of your business by its versatility, speed, customization, and efficiency. This machine serves various industrial sectors because of its wide-ranging applications. If you are interested in making a purchase, then explore Allpack's catalog of high-quality machines.

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Bottling And Labeling Machine: The Complete Buying Guide In 2024

Labeling Machine

Bottling And Labeling Machine: The Complete Buying Guide In 2024

Bottling and labeling machine are the key players behind the success of every pharma. Do you know how it carries the complete production conveniently? We are here to help! Bottling And Labeling Machine: The Complete Buying Guide In 2024 is all about the essential factors that you are looking for!

Bottle

Picture Courtesy: UGA Today

If you’re planning to set up the unit for faster and accurate packaging throughput, then go through this blog, this is because you will be able to know from basics to advance knowledge related to bottling and labeling machine. let’s get started.

Add a header to begin generating the table of contents

1.What Is a Bottling and Labeling Machine?

Bottling and Labeling Machine

A bottling and labeling machine is a specialized equipment that everyone utilizes in certain areas where packaging of materials such as tablets, pills, capsules, and other relevant items take place.

This machine helps in the counting of accurate number of tablets or pills into bottles followed by precise sticking of the label for enhancing its branding and identity.

Here’s how the machine is responsible for not only counting pills and inserting them into each bottle as assigned by you but also capable of transferring those bottles toward the labeling section where they’re subjected to get labels via several other mechanisms.

This means, that it can be done by using hot glue, cold glue, compression, and others. This is very important equipment that assures that medications are accurately counted and labeled that’s why every manufacturer really looks for it.

2.How Bottling and Labeling Machine Benefits You?

A bottling and labeling machine is a linear and integrated concept of filling and labeling bottles using a sensor and automatic work unit. This advanced machine is of various benefits that offers to its customers. Some of the major benefits include:

100% Accurate Bottling

Error Free Bottles

This means that the bottling and labeling machine is capable of counting and filling products into bottles without carrying the risk of error.

Hence, each bottle is receiving an excellent quantity as mentioned in the label. So, your mentioned amount is exactly matches what present inside the bottle therefore patient gets what they deserve.

Reliable & Durable

Durable

Reliable Product- Picture Courtesy: Alumni.Oudi

A bottling and labeling machine is a one-stop solution that is able to run large production batches with no- breakdowns or interruptions.

This is all because of its design and implementation of advanced innovation that ensures reliable and durable performance and increasing overall productivity.

Sleek Construction & Meets Pharma Grade Standards

High Quality Standard Compliance- Picture Courtesy: Sound of Breaking Glass

The machine is made up of high-quality materials that meet pharma grade standards, which is not only adhering quality and regulatory requirements but easy to use and guarantees no contamination.

Fast Acting Unit

Fast Acting Machine

The machine is designed with features that allow fast and greater operation speed including bottling and labeling in an efficient manner. Its high-performing pace results in fast action thus meeting high production demand with quality.

Compliant with Various Solid Dosage

Ideal for Various Types of Solid Dosage Form- Picture Courtesy: Mirage News

Whether you’re hooked to tablets, capsules, pills, or caplets., the bottling and labeling machine is promising to cater to them without wasting your time in setting up the different procedures or changeover. It is flexible for you to enjoy a manufacturing job.

Ideal Standalone Unit

Excellent working- Picture Courtesy: National Custom Compounding

This means a bottling and labeling machine is ideal enough to bring the operation without needing any additional equipment integration. It is an easier solution that is self-sufficient with simple installation and simple operability.

3.How Bottling and Labeling Machine Serving Various Industries?

Suppose a manufacturing company is operating without a bottling and labeling machine. astonished? Because it is not possible to carry quality production services without this robust machine. This machine is hooked to wide industrial applications; although we will mention some of the very important industries as it is not possible to describe all.

Pharmaceutical Industry

Applications in the Pharma Industry- Picture Courtesy: Perfect Imprints

How would you feel about a brand that claims in the label but is untrue? Especially when it comes to bottling medicine and conveying messages about dosages, information which must be based on proven grounds. In pharmaceuticals, bottling, and labeling machines play a significant role in the fast and accurate counting of respective products such as tablets, capsules, pills, etc in a hygienic manner.

Food Industry

Foodie Flavours Gums in the Food and Beverage Industry

Think of foods that are always mouth-watering. Manufacturing of food enhancer cubes, candies, gummies, chocolates, coffee beans, bubble gums, sweeteners bounties, and so many food products is taking place in the food industry. For the packaging process, you will need to add a bottling and labeling machine to carry accurate counting of these items in each bottle with product labeling over its outer surface.

Nutraceutical Industry

Applications in the Nutraceutical Industry

Everyone loves nutraceutical products as they boost your health without any prompt side effects. Today, the nutraceutical industry displays an equal demand for bottling and labeling machine like any other industry. Nutraceutical items such as vitamins, probiotics, health supplements in tablets, and capsule formulations need a bottling and labeling machine for packaging and boosting branding as the machine is efficient enough to carry these tasks in a promising way.

Cosmetics Industry

Beauty Pills in Cosmetics Industry- Picture Courtesy: Live Strong

It is not surprising that bottling and labeling machine are important for packaging cosmetics products. If you are wondering about the types of products then they include hair products, foaming bars, waxing beans, serum packed in capsules, beauty tablets used during skin cleansing, etc.,

However, cosmetic products need to be branded high via catchy labeling with colorful graphics. These all tasks are promisingly performed by bottling and labeling machine.

Chemical Industry

Applications in the chemical industry

A chemical product without a label is always harmful. A manufacturer must be extra careful for accurate bottle filling with justified and true information about that product. Of course, performing these tasks manually is much more hazardous to your workers. Therefore, a bottling and labeling machine is used for quick and safe dispensing and labeling of products like pH tablets, chemical granules, alkaline and acidic tablets, as well as organic and inorganic hard formulations.

Veterinary Industry

Applications in Veterinary Industry

We all love pets! When it comes to taking care of their health. Every one of you goes and picks the brand that offers quality products. This is the responsibility of the manufacturer to provide you with correct and safe medicine with the proper information mentioned label. The veterinary industry mostly utilizes bottling and labeling machines for dispensing antibiotics, pills, supplements, painkillers, etc.

Herbal Industry

Application in Herbal Industry- Picture Courtesy: pixel.com

This industry is concerned with the making of organic tablets, capsules, granules, bars, beans, and related products that are dispensed into bottles and labeled well by using a bottling and labeling machine.

Stationery Industry

Sharpeners labeled bottle in the Stationery Industry

Various stationery products are filled and packed in bottles with catchy and beautiful labels by using a bottling and labeling machine. The products include erasers, sharpeners, pins, toppers, small tools, clips, and related products.

4.How do Bottling and Labeling Machines work?

The bottling and labeling machine working is categorized into two basic sections, bottling and labeling.

Let’s talk about bottling first.

Bottling

This is the first step that follows a few major steps mentioned below:

Bottling- Picture Courtesy: Huizhou Pingfang Trading Co., Ltd.

Step 1: Bottle & Product Feeding

For bottling, the machine is integrated with other units such as bottle unscrambler, this is suitable for those machines that are semi-automatic and automatic in feature.

The properly aligned positions of the bottles are fed inside the machine and are ready for filling. However, the counting products are fed into the hopper either manually or mechanical feeder.

Step 2: Counting and Filling

The vibratory channels help the flexible movement of counting items to transfer toward the counting section.

This is an extremely important procedure where the presence of bottles is sensed by the machine and allows the unit to introduce a defined number of tablets inside them. If there’s no bottle, there won't be filling. The bottles come and leave the section at high speed without any error.

Step 3: Discharging

Once the bottling has finished, the PLC screen displays the final interface to you. It includes the number of counted items and the correct condition of the final product. This means you’ll be pretty sure that the throughput is high quality and promising. It's time to move towards a labeling machine.

Labeling

Allpack Labeling Machine- Picture Courtesy: MUSE AI

This is the second step of bottle packaging where a labeling unit serves the application of desirable labels over the bottle surface. Let’s see how it works.

Step 1: Feeding

A pre-printed label roll is affixed to a specific part of the machine for unwinding. This machine is basically integrated into the last section of the production line for label application.

STEP 2: Adhesion

The conveyor of the labeling machine acts as a circulatory system that ensures the steady movement of the bottles into and out of the labeling unit to carry the seamless flow.

The mechanical fixtures allow the appropriate application of labels over the surface and the presser is responsible for accurate and uniform adhesion of the labels.

This function is modulated by a driver roller (dragging label strip), and a reel (maintains strip tension) to ensure the exact application you want.

STEP 3: Discharging

The filled and labeled bottles leave the unit once entirely catered by the bottling and labeling machine.

5.What Is the Composition of the Bottling and Labeling Machine?

Parts of Bottling and Labeling Machine

To understand the basic parts, we have displayed a labeled image of the bottling and labeling machine. The function of each component is discussed below:

Part	Description
Hopper	The material to be filled in the bottles is stored in a large container of the machine known as a hopper. This is mostly equipped in the upper position which helps in the easy flow of the material implementing the force of gravity.
PLC Control	This component of the machine is best described as a brain, which means you can put values and protocols using the touchscreen interface. Click and Enter allows the machine to interpret and send messages and produce desirable jobs. However, it is also able to store and memorize old programs and notify you about major alerts such as alarms, maintenance, or any malfunctioning.
Counting Head	Counting heads allows a clear way for counting items to move from vibratory channels toward filling nozzles. this is mostly equipped with transparent glass to visualize the procedure.
Filling Nozzle	This narrow passage allows precise and accurate filling of items into the bottles.
Conveyor	Bottles come toward the filling nozzles, fill, and leave the unit toward labeling with the help of a conveyor. It is an important component that facilitates the smooth carrying of bottles in and out of the machine respectively.
Rejection Unit	If any item is damaged, for example, a tablet with an irregular surface, chipped or sticky capsule, incorrectly coated surface, etc, such material can not be dispensed as the machine senses and sends them directly toward the rejection unit. This unit prevents your final product from mixing with unwanted material.
Sensor	According to our analysis, the sensor is the major unit that performs remarkable functions in bottling and labeling machines. It detects the presence of tablets or capsules and displays them as counted on the screen. This is also responsible for important notifications by detecting problems happening inside the machine.
Stainless Steel Body	The bottling and labeling machine is constructed with a stainless steel body that is beneficial in minimizing cross-contamination as it cleans the surface easily.
Electrical Box	The electrical components of the bottling and labeling machine are enclosed in an electrical box to protect the user and the environment.
Rollers	This is the component of the labeling unit that allows adjustment, fixation, and movement of the labeling roll.
Touchscreen	Both units, bottling, and labeling machine are equipped with a user-friendly touchscreen. You can operate the machine by pressing the simple key options on the screen. It allows reading and incorporation of the messages and alerts.
Emergency Stop	If there is an unwanted situation, do not worry., bottling and labeling machine are featured with an ‘emergency stop’ that halts the machine once you press them.
Adjusting Part	The fine-tuning and alignment of the machine can be done by using this option. This is mainly required for precise and perfect sticking of labels.
Label Applicator	The application of labels is done by using this component. This can be followed by either a roll-on label, hot glue, pressure-sensitive, or other different ways.
Bottle Separator	The proper distance between bottles is maintained by this component which prevents jamming the process.
Conveyor Motor	The conveyor of the unit is driven efficiently by a conveyor motor.
Caster	Bottling and labeling machines can easy to move install and re-adjust by simply a caster. This component not only helps in adjustment but also supports the entire framework.

6.What Is the Classification of Bottling And Labeling Machine?

The classification of bottling and labeling machine is so extensive. The game is still not stopped here, in the coming days, you will also see more. This is all due to more production demand and the need for new advancements that are implemented in every new model. We have classified a comprehensive chart below related to available types of bottling and labeling machine.

Based on Automation

The bottling and labeling machine is classified into the following categories:

Manual Bottling and Labeling Machine

Manual bottling and labeling Machine

This is the simplest machine known for easy application and portability. This machine is ideal for small businesses, because, you can fill bottles with optimized quantities and label them by manual handling. A counting machine has a simple tray with small holes to pour and adjust counting items.

Once counting is done, you can dispense items into bottles.

A labeling machine is designed with a handwheel, handle, and adjusting roller for the labeling die. You can manually apply the label by holding a bottle and pressing the button to stick the label on the bottle's surface.

Semi-Automatic Bottling and Labeling Machine

Allpack Semi-Automatic Bottling and Labeling Machine

This is a modern and more advanced type that operates following automatic functions with somehow manual handling. For instance, you can place the bottle for filling and remove it when the process is done. In the same way, you can position and remove the bottle to be labeled whereas the remaining task can be performed by the machine automatically. This machine is suitable for running small to moderate batches.

Automatic Bottling and Labeling Machine

Automatic Bottling and Labeling Machine- Picture Courtesy: Aipak Pharmaceutical

This is the most efficient and fast machine that ensures rapid and reliable counting and labeling of the bottles and is helpful in the running of large production batches. As its name shows, the entire work takes place automatically, which means feeding, filling, labeling and discharging procedures do not require any human intervention though it is carried out automatically.

This machine is suitable for long-term running without risk of errors and long-standing operators for monitoring and dealing with the work. You just need to feed in the necessary procedure steps in the machine system and the rest of the job is performed by an automatic bottling and labeling machine.

Based on Bottling & Labeling Working Technology

According to working technology, the bottling and labeling machine is divided into the following types:

Rotary Wheels Bottling and Labeling Machine

Bottling and Labeling Machine- Picture Courtesy: Aipak Pharmaceutical

This type of technique is mostly observed in semi-automatic and automatic equipment which is commonly used for various shapes, production capacities, and materials.

The machine features rotary wheels that ensure movement of the pills or filling material to push toward respective bottles. This machine follows precise and accurate working which is not the only way to cheap but suitable for dispensing large production setups. Hence, you can achieve high productivity with an effective budget.

Vibratory Bottling and Labeling Machine

Vibratory Bottling and Labeling Machine- picture Courtesy: Aipak Pharmaceutical

As compared to the rotary wheel bottling and labeling machine, this equipment offers fast working technology. The presence of vibratory channels allows fast movement of the pills, tablets, or filling items. The scanners and detectors reduce the chances of error and provide fast filling. This machine is mostly used in large industrial manufacturing sectors where packaging demand is almost very high.

Slat Bottling and Labeling Machine

Slat Bottling and Labeling Machine

This is the fastest bottling and labeling technology. The machine is designed with a specialized structure where slats or cavities are presented throughout the counting area allowing tablets, pills, or related items to be fixed in each cavity. So, there won't be any chances of double or miss-counting.

This machine ensures that you can process thousands of tablets each hour. However, the machine is hooked to some limitations, for example, frequent changeover for items with different shapes.

7.What Is A Bottling And Labeling Machine Production Line?

There are various other important machines are included in the production line of bottling and labeling which helps in the final production of packaging. The execution of every unit plays an important role in bringing quality results.

Allpack Bottle Unscrambler

Bottle Unscrambler

An upright and uniform supply of bottles is often supplied by a bottle unscrambler machine. This machine receives bottles of various shapes and sizes randomly. Using a pressurized air blower and movement of a vibratory disc helps them to acquire an upright position and sends them to the next machine with the help of a conveyor.

Bottling Machine

Bottling Machine

This is the main unit that helps in the correct filling of products inside every bottle.

Desiccant Inserter

Desiccant Inserter

To avoid the progression of moisture inside every bottle, a small packet of desiccant is inserted with the help of a desiccant inserter which captures the moisture content and makes your product completely safe and long lasting.

Allpack Capping Machine

Automatic Capping Machine

Bottles are secured by placement and twisting a cap around the bottleneck by using the automatic capping machine. once they’re capped, it will assure you that the product inside will be in the secure form till it reaches and is used by end-user.

Allpack Induction Sealing Machine

Induction Sealing Machine

Professionally tamper evident and high safety properties are attained by using an induction sealing machine. This machine radiates electromagnetic waves that melt the inner seal of the capping and create a hermetic bond upon cooling that can only break once the user removes it deliberately.

Allpack Labeling Machine

Labeling Machine

Labels over each bottle are applied by a labeling machine, and this procedure is known as the final packaging step of the production line.

8.What Are the Problems and Solutions Related To Bottling And Labeling Machine?

Nevertheless, a bottling and labeling machine is a perfect packaging solution. However, this is not uncommon that machines may suffer some technical issues. You must know how to deal with them. Let’s see the common problems and their solutions.

Jamming of Bottles

Jamming bottles in the process - picture courtesy: Banner Engineering

The uniform flow of bottles into the machine gets jammed and interrupted.

Solution

To solve this problem, you should schedule maintenance of the machine at regular intervals. Lubricate the moveable components such as the conveyor, regulate the speed of the conveyor, and correct the setting of the machine. Installing a photoelectric sensor in the conveyor system can also reduce the problem of blockage.

By following this, a subtle and smooth flow of bottles will be there during the procedure.

Tearing Off the Label Over the Bottle Surface

Tearing off of label- picture courtesy: pinterest

You may experience that label over the bottle's tears soon after the procedure.

Solution

This problem may occur when you use incorrect labeling material. Also, if your machine is not calibrated properly, it drags the labels which results in tearing. Therefore, you must inspect the quality of labeling material before choosing for the process. Regular calibration and maintenance are the solutions to many interconnected technical issues.

Inaccurate Counting of Products

Bottling and labeling machine

Inaccurate or double marking of counting items takes place when working with a bottling and labeling machine. This ultimately disturbed the entire production batch and affected the brand’s reputation.

Solution

If the surface of the scanner or sensor is not cleaned, it may result in an irregular counting pattern. Therefore, it is recommended to check if any dust particles are present.

Similarly, calibration helps in clearing counting and reduces the chances of errors. Moreover, the counting speed must be properly regulated so the sensor gets an appropriate time to detect the presence and passing of an item.

Curling and Wrinkling of the Labels over the Bottles

Defects of bottle labels- picture courtesy: drugplastics

Sometimes, you feel minor or noticeable curling and wrinkling of labels that don’t present a good product.

Solution

This is a pretty common problem that usually occurs in colder climates. Moreover, the cutting die of the labeling machine may not cut the label properly and automate the cutting line.

Asses if your bottles have irregular shapes. Because various bottling and labeling works follow the standard shape of the bottle. in the case of irregularly shaped bottles, it is recommended to go to the setting of the machine and allow operation for random shapes.

Check the label applicator is pressing and adhering to the label properly as recommended.

Correct the label tensioner if needed.

Conclusion

Bottling and labeling machine is a unique combination that is extensively required for every production line. This is not only a cost-effective solution but has the capability to boost your entire business success. Allpack every product is designed with simplicity and versatility that meets quality standards and your demand with customized and unique applications. Our customers trust our products as they are easy to operate and easy to maintain. If you’re planning to buy or want to get some guidance, Allpack is here to support you. Feel free to message us.

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Tablet Counter Machine: The Complete Buying Guide In 2024

Tablet Counting Machine

Tablet Counter Machine: The Complete Buying Guide In 2024

Do you want to make your pharmaceutical production line more efficient? Do you feel that manually counting pills takes too much time and effort? If so, this might be a good time to consider purchasing a tablet counter machine. These cutting-edge tools may greatly improve your manufacturing process's productivity, precision, and efficiency.

Picture Courtesy: Popular Science

Tablet counting can be a daunting task as it takes too much time, focus, and labor, particularly in large manufacturing industries, where the demand for production is extremely high. That’s why considering and investing in a tablet counter machine can be of high value for your business.

A tablet counter machine has gained so much importance in the growing market of industries. With technological advancements, the tablet counting machine has also evolved over the years. However, with a heft of options available on the market, selecting a suitable and best tablet counter machine might be a difficult task.

Don’t worry. We are here to ease your difficulty and assist you in choosing the right tablet counter machine. In this buying guide, you will be provided with comprehensive details about the tablet counter machine. So don’t go anywhere and join us on this blog;

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1.How would you define a tablet counter machine?

Allpack Automatic Tablet Counter Machine

A tablet counter machine is an advanced piece of equipment employed in the pharmaceutical industry for efficiently counting and dispensing manufactured tablets.

Tablet counting is a process done for the accurate dispensing of tablets in a package for treatment as the drug products are expensive and have a record of production. The tablets are being produced at a high volume in the industries and counting them manually can be a daunting task.

Therefore, a tablet counter machine is the ultimate solution for this problem as it offers a much faster, more efficient, and accurate counting of pills. The device is designed to precisely count and dispense tablets into packaging containers.

2.What is the need for a tablet counter machine?

A tablet counter machine is widely employed not only in the pharmaceuticals but also across various industries for various applications. Some of the sectors in which a tablet counter machine plays a range of important roles are;

Pharmaceuticals

Pharmaceutical Tablet Counting – Picture Courtesy: Fette Compacting

In the drug industry, the tablet counter machine is utilized for the precise and efficient counting of a variety of pills. The accuracy of the tablet counter machine has significant benefits.

The medicinal products are costly and their precise counting and distribution within packages for a treatment protocol are very crucial.

That’s why employing a tablet counter machine benefits not only the consumers but also the manufacturers by meeting the market demands.

Food

Food

Caffeine Pills – Picture Courtesy: Positive Choices

Yes, that’s true. A tablet counter machine due to its versatile nature can also be employed in the food industry for the accurate counting of different food products, like candies, gums, beans, and jellies.

Nutraceuticals

Nutraceutical Applications – Picture Courtesy: Food Infotech

For the accurate counting and packaging of various dietary supplements, such as vitamins, minerals, and other products, a tablet counter machine is required and utilized in the nutraceutical industry.

Cosmetics

Beauty Pills – Picture Courtesy: Cosmostore

You will be amazed to hear that a tablet counter machine can be utilized in the skincare/cosmetics industry for the precise packaging of different skincare, beauty, and cosmetic products.

Chemicals

Chemical Industry/Applications – Picture Courtesy: eHive

Various types of chemical pellets, pills, and granules used in multiple chemical processes can be packaged efficiently with the help of a tablet counter machine.

3.What benefits can a tablet counter machine provide to you?

A tablet counter machine provides several remarkable benefits to manufacturers where precise counting and distribution of tablets can be of high value. Here we are discussing some of the vital benefits;

Efficiency

Efficient Working – Picture Courtesy: Altrimex

A tablet counter machine automates the process of counting, resulting in reduced time consumption and labor requirements. This feature leads to the high throughput and productivity of different production lines.

Accuracy

Accuracy in Processing

To ensure accurate operation, these machines are tailored with the precise mechanism of counting and highly advanced and sensitive sensors. These incredible features of the device lead to consistently accurate results.

Versatility

Flexibility in Handling of Various Products

The ability of a tablet counter machine to handle a variety of different tablets enables the manufacturers to utilize it for different formulations.

Time Leverage

Automated Working reduces Time Consumption

The automation characteristic of the tablet counter machine helps in high production in the least amount of time, maximizing the output and return on business.

Cost-effectiveness

Cost-effective in terms of Labor Requirement (Automation)

There is a long-term cost savings with the use of a tablet counter machine, as it provides automatic operation, resulting in the lower need for manual labor and thus reducing the operational cost.

Quality Control

Quality Operation – Picture Courtesy: Ipharmachine

By largely eliminating manual labor and thus human error, a tablet counter machine confers to improved quality control in the manufacturing process. It helps in the reduction of packaging errors and the maintenance of product consistency.

Streamlined Operation

Streamlined Workflow

By connecting with other manufacturing industrial equipment, a tablet counter machine streamlines the operation by automatic processing, allowing the workers to focus on other tasks.

4.What are the fundamental parts of a tablet counter machine?

Parts of Tablet Counter Machine – Picture Courtesy: Makwell

The tablet counter machine has a simple compositional structure which is pretty easy to understand. In this section, we will converse about the machine’s fundamental components;

Material Storage Hopper

It is the topmost hollow structure of the device through which the tablets are introduced for counting, either by using manual methods or mechanized equipment. The hopper adopts a vibratory feeding feature.

This guarantees a steady and regulated supply of pills for counting. Furthermore, the design avoids bottlenecks and guarantees an effortless transfer of tablets to the subsequent level.

In certain advanced machine variants, the hopper is provided with a level sensor to determine the volume of tablets within. Its capacity and size vary with the model design.

Material Handling Tray

The component that receives and handles the feed before entering into the processing mechanism.

Fiber Amplifier

It is a sensor employed in the tablet counter machine for the detection of the tablets’ presence. It works by emitting a light beam and when the tablet interrupts it, the sensor identifies it, followed by sending of signal to the counting mechanism.

Counting Box

The space where tablets are summed up. It is assisted with the filling nozzle.

Electronic Eye

It is a photo-electric sensor utilized for the detection of tablets. When the light beam is interrupted by the tablets, it detects it.

Motor

It is the crucial component of the equipment, enabling the machine to work by providing the required power.

Belt Adjustment

It is employed for the adjustment of the conveyor belt as per requirements. For reliable counting and continuous tablet flow, proper belt adjustment is vitally important.

Shakers/Three-Stage Vibrator

It is one of the most vital elements of the equipment and is composed of vibrating plates. It operates by the vibrational principle and holds the tablets in place and order to facilitate the tally.

The vibratory motion guarantees that the tablets remain segregated from each other and do not stick. The regulated vibrations help in the transfer of tablets to the main counting mechanism.

PLC Touch Screen

It is a vital component of the device that enables the workers to surveil the activity and adjust the settings in case any fault occurs during the process.

Guide Rail

It is utilized to direct the tablets as they pass through the counting processing. By facilitating the regulated and seamless movement of tablets, they assist avoid counting faults or jams.

Conveyor

The component that guides the bottles to be filled with the tablets. The counting operation is accompanied by the conveyor. This guarantees that the tablets are released into the appropriate container at the right time.

5.What is the basic operational principle of a tablet counter machine?

There are various machine variants, each having unique characteristics and functioning protocols. However, the basic operational proposition is mostly similar. In this segment, we will explore the key operational protocols of the advanced tablet counter machine;

Working of Tablet Counter Machine

Filling the hopper with tablets

This can be done manually or by integrating a mechanized tool with the device. In some variants, it may be associated with the shaking/vibrating machinery to assist the filling activity.

Tablets transferred to the tray

A significant quantity of tablets is directed to the handling tray by the hopper. The tray/plate could handle a certain quantity of tablets as per its size and dimensions.

Tablets-transfer to the vibrating-channels

The hopper's regulated function moves the tablets to the vibrating plates. The vibrations produced by the plates ensure that the tablets remain segregated from one another and aligned appropriately for accurate counting.

Directing tablets to the exit funnel/nozzle

The segregated and perfectly organized tablets are now directed toward the exit nozzle for additional processing.

Counting and distribution of Tablets

The tablet counting is done by sensors that are stationed along the filling nozzle's route. Those sensors precisely identify the tablets' transit through the funnel. After that, the sensors sum up the tablets to make sure each package parcels out the correct number of pills.

Bottling and movement of the conveyor

Following the confirmation of the explicit count, the regulated process directs the outflow of the required quantity of tablets into the bottles which are transferred by the conveyor and placed under the exit nozzle.

After filling, they are transitioned seamlessly toward the next operational setting.

6.How do you classify a tablet counter machine?

You will find various kinds of tablet counting machines on the market. They differ in several features. A tablet counter machine comes in a variety of different types, each having distinct unique characteristics and advantages. These machines can be categorized on multiple basis. So without any further delay let's have a look into different classes of tablet counter machines;

AUTOMATION BASED CLASSIFICATION

According to the level of automation, a tablet counter machine can be classified into 3 categories, which are;

Manual

Manual

Manual Tablet Counter Machine

It is a simply designed machinery for the manual counting of tablets and other pills. It is beneficial for small enterprises and places where small-scale operations are performed, such as hospitals, laboratories, or pharmacies.

It consists of a uniform tray made of steel or plastic. The tray may or may not be designed with prearranged evenly placed holes to lodge the pills. The holes help in the separation of tablets and organize them for counting ease.

Semi-Automatic

Allpack Semi-automatic Tablet Counter Machine

It can be mechanical or electronic. It is a partially automatic device, commonly designed as a tabletop, with the feeding of tablets in addition to loading and unloading of containers/packages being done manually while the rest of the operation is done by an automatic mechanism.

Certain variants are combined with a conveyor to automatically load the packages.

Fully Automatic

Automatic Tablet Counter Machine

It is the most advanced form of machinery with the latest built-in technology. It automates the entire process, from feeding of tablets to loading of containers and then counting and unloading of filled packages.

It is the most robust, reliable, accurate, and efficient form of equipment, designed to facilitate large production houses.

OPERATING PRINCIPLE-BASED CLASSIFICATION

Based on the principle of operation, a tablet counter machine can be classified into;

Mechanical

Mechanical Tablet Counter Machine

The separation and counting principle in such machines is mechanical type, such as vibrating channels or spinning discs. These machines are frequently employed in sectors where electric machinery may not be appropriate to use or if there are affordability issues.

Electronic

Electronic Tablet Counter Machine – Picture Courtesy: DirectIndustry

They use the latest technological features as the operating principle for counting pills, like photoelectric sensors. These machines are the most reliable and offer high precision. They are often used in the large manufacturing industries.

COUNTING MECHANISM-BASED CLASSIFICATION

Different tablet counter machine variants utilize different counting mechanisms. The categories include;

Vibratory

AiPak Vibratory Tablet Counter Machine

These devices are designed with vibratory channels that create vibratory movements to organize and count the tablets accurately. They are efficiently used for large-scale production.

There may be single or multiple vibratory channels installed to rapid up the processing.

Rotary

Rotary

AllPack Rotary Tablet Counter Machine

These specific machines utilize spinning discs with cavities to house the tablets separately. Due to the spinning motion of the disc, the tablets are fed into the pockets which are then guided towards the counting mechanism.

They offer operational ease and versatility but are not appropriate for large-scale operations due to their relatively lower output capacity.

Slat

Slat

Slat Tablet Counter Machine

These devices make use of the partitioned bars/slats containing specifically shaped pockets, resulting in the precise housing of individual tablets in each pocket. It neglects the chance of any double-filling or empty pocket.

7.What are the significant differences between a fully automatic and a semi-automatic tablet counter machine?

SEMI-AUTOMATIC TABLET COUNTER MACHINE	FULLY AUTOMATIC TABLET COUNTER MACHINE

It is suitable for small enterprises	It is designed for the large manufacturers
It has a medium level of operational speed	It can operate at a high-speed level
It can count relatively less number of pills per hour	It has a rapid counting rate
The workers are required for some steps of operation such as loading of materials	Minimal to no personnel requirements for working
Due to considerable human involvement, there may be chances of errors	The chances of errors are greatly reduced
It may or may not have integration facilities.	It can be integrated with other machineries
It is comparatively economical	It is an advanced form of device and thus expensive

8.What are the maintenance protocols of a tablet counter machine?

Maintenance of Tablet Counter Machine

It is crucial for the longevity of life of any industrial equipment to regularly maintain it. The maintenance of a tablet counter machine is relatively easy but it requires a regular inspection schedule to enhance its lifetime. Here are some of the steps to follow to maintain the machine properly;

Regular cleaning after every operation is needed to avoid any malfunction or interruption during the next processing batch.
Deep cleaning of all the parts should be done at regular intervals, including the vibratory channels to remove any left-out residue.
Mechanical parts can be cleaned using a detergent.
Sensory/electrical components should be cleaned using a dry cloth.
The managers should conduct a periodic inspection of the machine and its all components. The machine parts must be thoroughly inspected for any damage or wear.
The worn parts should be repaired or replaced immediately to prevent runout.
The inspection should be done by trained personnel.
Lubricate the moving parts periodically, as the continuous working of the machine can slow down their movements.
Calibrate the machine regularly for efficient results.

9.What are the standards of quality that a tablet counter machine should comply with?

In the growing industrial market, the demand for tablet counter machines has increased. Additionally, there are various machine variants available on the market that can make you overwhelmed.

But you have to make the right call while opting for a specific device. So you need to consider the quality standard guidelines of the models available.

The major quality standards to consider when investing in a tablet counter machine are;

Verify that the conveyor’s structural design and construction material adhere to the requisite AISI 304 standards.
The machine’s modular design has to be compliant with the cGMP regulations.
CE certification is required for the electrical/electronic parts of the device.
There must be a fully operational dust extraction system.
The equipment’s optimal noise level should never be more than 70 decibel level.
There must be an efficient HMI system and monitor panel.
Every contact part of the device shall comply with FDA and AISI 316.

To find out the precise qualifications needed, it is usually a good idea to contact your local standardization organization. Certain models of tablet counter machines may lack a few certifications based on the particular region.

This is significant since it keeps you from buying shoddy or fake equipment.

10.What factors do you need to consider while opting for a tablet counter machine?

Investing in a tablet counter machine can be an easy or complex game. It all relies on the research level you have done. There are a few important considerations to make sure you locate the appropriate machinery for your production requirements.

Budget

Budget

Cost Factor

Check out your budget before selecting a tablet counter machine as it is not a single piece of equipment but you have to buy multiple tools to integrate.

Don't forget to account for operating and maintenance costs in addition to purchase costs. By keeping these things in mind, selecting the equipment that balances the machine's performance and budget will be the right choice.

Compatibility

Tablet Counting Line Compatibility

It might be easy to adopt a single machinery that meets your requirements but opting for multiple tools that are compatible with your needs is a challenging task. That’s why proper research should be done and then choose the right equipment.

Capacity

Different Machine Variants have different Capacities

Different machine variants have different operational capacities depending on their design. Therefore, careful evaluation of your production needs is crucial. Consider the current plans as well as the future objectives.

Versatility

Flexibility of Processing Various Shapes of Pills

The flexibility in the equipment should be there. The device must have an easy changeover process and must be adjusted according to different packages and tablet shapes. This will allow your production efficiency to improve.

Integration

Integration of Various Industrial Equipment with Tablet Counter Machine

You should opt for the machinery that could be integrated with other processing machines effectively and smoothly. This feature is beneficial for uninterrupted tablet formulation processing, optimization of complete workflow, and lessening the chances of errors.

Safety Elements

Tablet Counter Machine with Necessary Safety Features

There are multiple mechanical as well as electronic components installed in the tablet counter machine and the workers are always exposed to them which increases the risk of potential hazards. So consider the device with essential safety elements incorporated, such as guards and warning indicators.

Regulatory Compliance

Regulatory Standards Compliance

A device that is compliant with regulatory standards like cGMP, CE, ISO, and FDA must be selected to guarantee safe and effective product processing.

11.What are the common problems you might face while using a tablet counter machine and what are their solutions?

Industrial machinery is being used continuously to satisfy consumer demands. Due to the continuous operation, the devices may encounter certain problems that must be assessed and resolved on time to guarantee smooth working. Some usual problems that might take place in a tablet counter machine and their solutions are discussed here;

Tablet Jamming

Tablet Jamming within Machine – Picture Courtesy: Banner Engineering

The tablets may get jammed in certain parts of the machine. It often occurs due to the high-speed operation.

Solution: Adjust the rate of feeding and speed of vibrators.

Misaligned Bottle Stand

Misalignment in the Bottle Stand

The issue may arise because of the incorrect timing of bottles or due to the misalignment of the dropper with the opening of bottles.

Solution:

Adjust the settings from the monitor screen.

Replace the dropper station.

Adjust the space between the rails of the conveyor belt.

Counting Errors

Counting Errors – Picture Courtesy: MedicalExpo

This issue is possibly caused by incorrect timing and counting.

Solution: The timing of the photoelectric gate and the channels should be adjusted.

Spills of Tablets

Tablet Spills – Picture Courtesy: Sensum

It can be caused by having a large abyss between the opening of bottles and the filling nozzle.

Solution: Use a filling dropper that is always smaller than the diameter of the pill or bottle, both in terms of height and distance from the mouth of the bottle to the filler dropper.

Miscounting Sensors

Fault with the Sensor/Miscounting

It may be due to the buildup of dust on the sensor.

Solution: Regularly clean the dust from the sensor.

Alarm Signals

There may be multiple triggering factors involved in the noisy alarms on the tablet counter machine.

Solution:

Ensure the availability of bottles/containers.

Clean the sensors from the dust.

Turn out the lights.

Slipping of Bottles

Bottle Slipping

It may be caused if the opener has taken a long time to open the bottle, leading to the fall of the bottle.

Solution: Adjust the bottle’s passing time on the screen panel.

CONCLUSION

You must be aware of the fact that tablets are the most demanded and therefore the most manufactured dosage form in the health sector. So to catch up with the requirements of the customers, the fabrication and processing of tablets must be maximized and on time. A tablet counter machine is a reliable, robust, accurate, and efficient device for this cause and can help you achieve the desired outcomes and business growth. So if you are also looking to invest in the tablet counter machine for better results, then feel free to contact the Allpack Team to have more understanding about the device.

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Tablet Counter Machine: The Complete Buying Guide In 2024 Read More »

Multi-Lane 4 Side Sealing Powder Packaging Machine: The Complete Buying Guide In 2024

Packaging Machine

Multi-Lane 4 Side Sealing Powder Packaging Machine: The Complete Buying Guide In 2024

In a world where everyone is preoccupied with the work around them, convenience is the king. You will hardly find any person who prefer hardship over ease. So, whether is it food, medicine, or beauty care products, their precise volume is carried out by people in small handy sachets for instant use. Now, the question arises, how can it be made possible to supply materials like powders in such a large amount to meet the global requirements?

The answer is simple! A Multi-Lane 4 Side Sealing Powder Packaging Machine! This machine is one of the significant inventions of modern technology which enable you to efficiently pack your numerous powders in easy-to-use 4 side seal bags with low expenses. You can get substantial benefits by using it in the best way as explained below. So, make sure not to miss any question and get complete information about A Multi-Lane 4 Side Sealing Powder Packaging Machine!

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1.What Is Multi-Lane 4 Side Sealing Powder Packaging Machine?

Multi row four side sealing powder packaging machine- Picture Courtesy: chengyipacking.com

Multi-lane 4 side sealing powder packaging machine refers to the sophisticated equipment which is applicable to the complete packaging of powders. It has multiple lanes for simultaneous bags forming, powder filling, and their sealing. These functions, when performed efficiently, enhance the production throughput.

As far as the structure of machine is concerned, so, it is constructed with hygienic stainless steel and is equipped with advance controlling system to process all kinds of soft and abrasive powders in numerous industries. In this way, the machine maintains the efficiency and safety of products as well as users.

2.Enlist The Features And Benefits Of Multi-Lane 4 Side Sealing Powder Packaging Machine?

Multi-lane 4 side sealing powder packaging machine is made with innovative features which give you substantial benefits. These are as follows:

Efficiency

Multiple drink powder sachets- Picture Courtesy: emanagro.com

The machine is equipped with multiple channels for bags forming, powder filling, bags sealing, coding, and cutting. These multiple functioning lanes when perform different tasks simultaneously lead to the enhanced packaging efficiency.

Durability

Durable Multi Lane Sachet Packaging Machine for Powder- Picture Courtesy: SED Pharma

Multi-lane 4 side sealing powder packaging machine is built up with high resistance stainless steel and long durability parts which make it compact against shaking. All its components can be easily accessed without any difficulty due to which it has a stable operation.

High Protection

Protection icon- Picture Courtesy: Hp Wolf Security Blog

Another attribute of the multi-lane 4 side sealing powder packaging machine is its protection against corrosion, sudden breakdown, and pollution. It thus ensures the safety of your product as well as the operator.

Consistency

Consistently packed powder sachets- Picture Courtesy: chengyipacking.com

The machine has automatic system for accurate weighing and filling of powders into each bag along with the formation of same size bags. In this way, all the finished sachets are of similar size containing equal dosage of product.

Resilience

Multi-lane 4 side sealing powder packaging machine offers diversity in sealing and cutting types for sachets by mere changing the tools and switching setting. Moreover, you can process different types of powders while using the same machine.

3.What Products Are Processed By Multi-Lane 4 Side Sealing Powder Packaging Machine?

A multi-lane 4 side sealing powder packaging machine can be used to pack free-flowing, non-free-flowing, fine, and granulated powders. Few notable examples are enumerated below:

Coffee Powder

Coffee powder presentation idea

Coffee is the most favored drink all around the world and advancements in technology has also touched this staple due to which now you can have instant coffee in form of powder. So, this machine provides you with small amount of instant coffee powder bag which you can take with yourself anywhere you want.

Milk Powder

Liquid milk & milk powder- Picture Courtesy: livestrong.com

Milk powder is also commonly packed in single serving 4 side sealed sachets especially for kids use. Therefore, you can process milk powder by using a multi-lane 4 side sealing powder packaging machine.

Condiments

Various powered condiments- Picture Courtesy: Freepik

Condiments are among other things which must require a stringent packaging to stay fresh for longer. Moreover, table seasoning like salt and pepper which are used far beyond home tables like in aeroplane, restaurants, and hotels. Therefore, a multi-lane 4 side sealing powder packaging machine is best suitable for their remarkable packaging.

Detergent Powder

Detergent powder- Picture Courtesy: inspirationalmomma.com

Detergent powder contains chemical substances which, if not handled properly, can flow into air and be harmful for your health. However, as a multi-lane 4 side sealing powder packaging machine has enclosed structure, the entire processing will be carried out safely. So, you can pack your daily chemical agents by using this machine.

Dye Powder

Various dye powders- Picture Courtesy: epicurious.com

Dye powders whether edible or nonedible are composed of tiny particles which requires extra care while packaging. That's why, different types of dyes, pigments, and colorants are suitable to be packed by this machine.

Bleach Powder

Bleach powder sachet box

Bleach powder is a beauty care powder formula often employed for dying hairs or applying on skin to give a clear skin. It is commonly delivered in small sachets for single application, therefore, can be processed by a multi-lane 4 side sealing powder packaging machine.

4.What Type of Packaging And Sealing Formats Are Offered By Multi-Lane 4 Side Sealing Powder Packaging Machine?

A multi-lane 4 side sealing powder packaging machine offers great variations in packaging formats. You can employ any of these depending upon your needs and requirements. Below, you will know these formats along with their advantages:

Standard 4 Side Seal Bags

Standard 4 side seal sachet- Picture Courtesy: emanagro.com

Standard 4 side seal sachets are characterized by their square or rectangular shape having four distinct sealings on each side: two horizontal and two vertical sides. Such type of sealing is best suitable for all single serving powders like coffee powder, dyes, milk powder, and seasoning etc.

Continuous Bags with Perforation

Continuous bags of raspberry juice powder- Picture Courtesy: emanagro.com

Continuous bags with perforation refer to interconnected bags bifurcated by the line of perforation. You will be amazed, that a multi-lane 4 side sealing powder packaging machine is able to make these vibrant design sachets which are extremely easy to handle. They can be used for beverage powder, spices, milk powder, and detergent powder.

Zigzag Cut

Zigzag cut display- Picture Courtesy: solpac.co.kr

A multi-lane 4 side sealing powder packaging machine also support zigzag cutting of sachets where the edges of bags are angled depicting the stylish cutting with hermetic sealing. This type of cutting format is recommended for products that are meant for merchandising.

Flat Cut

Flat cut instant coffee powder sachet- Picture Courtesy: Etsy

Flat cutting of bags is simply characterized by smooth cutting with no angled edges. This type of cutting is often employed for pharmaceutical and cosmetic powders.

Easy Tear Cut

Tear notch sachet- Picture Courtesy: Etsy

Easy tear cut is known for its convenient handling where a small cut is added into the top horizontal side of the bag for easy tearing. It is useful for daily use powders like milk powder, coffee powder, and drink powder etc.

5.What Are The Working Principles Of Multi-Lane 4 Side Sealing Powder Packaging Machine?

Multi-lane 4 side sealing powder packaging machine has an automatic system to carry out the packaging function. It follows an easy way which can be understand by looking into the underlying working principles:

Powder Loading

Powder loading in hopper- Picture Courtesy: chengyipacking.com

Before you begin the operation, make sure to load your multi-lane 4 side sealing powder packaging machine with enough volume of powders. You can either load the powder in hopper of the machine or attach a separate feeding station in case of large amount of product.

Machine Setting

Setting machine- Picture Courtesy: chengyipacking.com

Similarly, after the loading of machine takes place, you need to manually set the commands in machine via intuitive human machine interface. It will display multiple information regarding the dosage of powder for filling in each bag, the length of bag, temperature of sealing jaws, and the speed of auger filler etc. So, this step will cover the basic setting requirement of machine which must be fulfilled before operation.

Packages Forming

Package forming from transparent films- Picture Courtesy: chengyipacking.com

From here the actual process of powder packaging get started when machine is powered on. The unwinding of film releases the film from roll which is then guided by intermittent film guides or pulleys. Afterwards, the flat layer of film is turned into sachets in a way that their horizontal bottom and vertical sides are tightly sealed and top opening is left for powder filling.

Packages Filling

Powder filling into sachets- Picture Courtesy: landpack.com

When the formation of sachets takes place, the machine start weighing powder by first processing it inside the hopper through auger and then weighing it through pump. Similarly, the precisely measured volume of powder is dispensed into the sachets through filling funnels.

Packages Sealing

4 side seal packages sealing- Picture Courtesy: kenhighpack.com

At this point, the transverse heated sealers come into action and create a stringent sealing on the top of filled sachets and simultaneously forming the bottom sealing of next sachets. As the sealing of sachets is realized, either the interconnected sachets are separated from one another through cutting, or a perforation is made to retain the continuity of packages.

Packages Discharging

Packages Discharging through conveyor- Picture Courtesy: chengyipacking.com

Once the packaging gets completed, now it's the time for their safe discharging from machine into a collection container or for the further packaging through integrated machines.

6.Describe The Major Parts Of Multi-Lane 4 Side Sealing Powder Packaging Machine?

Although, a multi-lane 4 side sealing powder packaging machine perform multiple tasks and give extremely high throughput, yet its structure is compact, precise, and cover less space. The components which make it body are described below in detail.

Components of Multi-lane sachet four sides sealed packaging machine- Picture Courtesy: samfull.net

Motor

Motor is one of the core components of a multi-lane 4 side sealing powder packaging machine located on the top of machine. It provides the machine with mechanical energy to accomplish the packaging tasks. For instance, it moves the auger shaft inside hopper and helps in the powder weighing and filling etc.

Hopper

Hopper is another significant part of the machine where powders are loaded in bulk to supply the machine with product required for filling. Therefore, it helps in uninterrupted flow of powder packaging.

Protected Window

Multi-lane 4 side sealing powder packaging machine has a transparent safety window on its front side. It keeps the inside working parts of machine intact from external environment and thereby ensuring the dust free operation.

Weighing Pump

This device is situated right below the powder hopper with main aim to weigh the exact volume of powder to be filled in each bag.

Filling Heads

Filling heads are small size narrow funnels attached to the hopper. Their function is to dispense accurate amount of powder into formed bags. The number of filling heads in a multi-lane 4 side sealing powder packaging machine vary from 4-12.

Touch Screen Interface

The machine has another critical component responsible for the setting and controlling of the machine and it is known as touch screen interface. By contacting this part, user will be able to set the parameters of machine for operation such as the speed of auger, volume of each dosage, data to be coded, and temperature of sealing etc.

Horizontal Seal

Horizontal seal is a segment in machine through which the top and bottom sealing of 4 side seal packages is accomplished.

Cutting Device

Under the horizontal sealer, there is a cutting device fitted in machine to separate the finished powder packages from the rest of film through sharp cutting. These may come in various forms such as zigzag cutters, flat cutters, or perforation device.

Conveyor

Conveyor is a separate tool or mechanism attached to the multi-lane 4 side sealing powder packaging machine which takes the finished packages from machine and discharge or move them toward further packaging.

Film Roll

Film roll is the stock of thin plastic, aluminum, or laminated paper layer that is supplied to the machine for forming packages and encasing in them the powder processed by machine.

Film Holder

Film holder is a frame where film roll is fixed. When machine is started, this device initiates rotary movement which result in film unfurling.

Main Frame

Main frames constitute the overall structure of a multi-lane 4 side sealing powder packaging machine. It is made up of antibacterial and quality stainless steel that is fully resistant to corrosion and other environmental effects.

Stable Foot

Number of stable feet are attached to the machine for its even placement on surface and smooth performance during operation.

Electric Cabinet

Electric cabinet is the powerhouse of the machine inside which all the electrical components are fitted.

7.Differentiate Between Multi-Lane 4 Side Sealing Powder Packaging Machine And Multi-Lane 3 Side Sealing Powder Packaging Machine?

Both multi-lane 4 side sealing powder packaging machine and multi-lane 3 side sealing powder packaging machine are used for the same purpose of powder packaging. The thing which differs one from another is the number of sealing. So, let's know it!

No	Aspects	Multi-Lane 4 Side Sealing Powder Packaging Machine	Multi-Lane 3 Side Sealing Powder Packaging Machine
1	Definition	Multi-lane 4 side sealing powder packaging machine is an equipment designed for packing bags and sachets of 4 side with powder.	Multi-lane 3 side sealing powder packaging machine is used for creating 3 side sealed bags and filling them with different types of powders.
2	Capacity of bags	Bags produced by this machine hold low amount of product.	Bags created by the machine has a comparatively higher capacity.
3	Bag forming mechanism	It has flat tools for forming bags from film.	While as, this machine has conical shape devices for forming sachets.
4	Number of film layer	The machine has single film roll which is then equally divided into two layers. Therefore, sachets are formed from double layers of film.	On the other hand, it only requires a single layer of film which is folded once to form 3 side sealing bags.
5	Benefits	High strength against resistant.	Cost-effective and easy-to-use.
6	Picture	Automatic Multi Lane Sachet Packaging Machine for Powder SED-FDB- Picture Courtesy: SED Pharma	Multi row three side sealing powder packaging machine- Picture Courtesy: chengyipacking.com

8.Differentiate Between Multi-Lane 4 Side Sealing Powder Packaging Machine And Single-Lane 4 Side Sealing Powder Packaging Machine?

There are machines available which are used for the same purpose of 4 side sealing powder packaging, however, their structure, production efficiency, and similarly degree of automation differentiates them from multi-lane 4 side sealing powder packaging machine. Consider these differences in table below:

No	Aspects	Multi-Lane 4 Side Sealing Powder Packaging Machine	Single-Lane 4 Side Sealing Powder Packaging Machine
1	Definition	It is a machine employed for packaging multiple sachets of 4 side sealing.	Single-lane 4 side sealing powder packaging machine is designed for packing single powder sachet at a time.
2	Structure	It has a large structure with heavy-duty machinery.	While as, a single-lane 4 side sealing powder packaging machine has a small footprint.
3	Process	The machine has simple and continuous working process.	It may have continuous or intermittent working.
4	Number of lanes	Multiple channels for forming bags and packaging powder.	Only single lane for packaging that can be vertical or horizontal, depending upon the structure of machine.
5	Degree of automation	It is available in fully automatic form.	It may be in fully automatic or semi-automatic automatic technology.
6	Productivity	High production efficiency.	Low manufacturing output.
7	Application	Suitable for large and extra-large industries.	Good for small to medium size production facilities.
8	Picture	Multi-lane sachet packing machine- Picture Courtesy: senieer.com	LMSTS-450 Semi-Automatic Sachet Packaging Machine- Picture Courtesy: lenismachines.com

9.Highlight The Applications Of Multi-Lane 4 Side Sealing Powder Packaging Machine?

There are wide range of industries associated with powder production and processing. These all can utilize a multi-lane 4 side sealing powder packaging machine to deliver precise volume of powders into sachets. Some of the notable sectors are enlisted below:

Condiments Industry

Seasoning powder- Picture Courtesy: Immaculate Bites

Spices and condiments are in large part used to be delivered in small size 4 side sealed sachets for convenient usability. Therefore, a multi-lane 4 side sealing powder packaging machine is employed to pack chilli powder, salt, pepper, and other spice powder into small bags.

Food Industry

Beverage powder sachets- Picture Courtesy: topito.com

Food industry is a broad term under which sectors such as milk powder, coffee powder, beverage powder, and tea powder processing industries are covered. That's why, the use of a multi-lane 4 side sealing powder packaging machine is inevitably used in these areas.

Medical Industry

Probiotic powder sachet packaging- Picture Courtesy: organika.com

Drugs are now delivered in every possible way from tablets to capsules, injections, and powders. As, powders are easy to take with water and have instant effects, so, most of the pharmaceutical, nutraceucal, and herbal medications are now delivered in form of powders for which the use of a multi-lane 4 side sealing powder packaging machine is always taken.

Pesticide Industry

Plants pesticide powder- Picture Courtesy: fb.watch

Although, the increase in agriculture has reduced the food shortage and unemployment, the unanticipated attack of pests, pathogens, and insects has raised concerns regarding the survival of crops so as the farmers. In this way, manufacturers are now trying to provide pesticides and insecticides in small to large volume for which they take help of a multi-lane 4 side sealing powder packaging machine.

Detergent Industry

Detergent powder sachet

Multi-lane 4 side sealing powder packaging machine is designed in such a way to process both free-flowing and adhesive powders. Similarly, it can perfectly pack granulated detergent powders, dish washing powder, and floor cleaning powder in small size sachets.

Cosmetic Industry

Henna powder for hair dying

Beauty care products like facial powder, henna powder, and bleach powder are often stored in small, protected sachets for convenient usage. Therefore, a multi-lane 4 side sealing powder packaging machine is used to carry out this task.

10.How To Examine The Quality Of Multi-Lane 4 Side Sealing Powder Packaging Machine?

It is pertinent to make sure that a multi-lane 4 side sealing powder packaging machine you are going to purchase is of high quality. The purpose behind doing so is to have quality equipment that not only benefit your business in terms of production growth and packaging accuracy but also retain the characteristics of powders being processed.

It is only possible if the machine is a product of professional level tools and components. To know this, you need to check if the machine is adhering certain national and international quality standards including:

Quality assurance presentation idea- Picture Courtesy: inspiredpharma.com

ISO:International Organization for Standardization.

GMP:Good Manufacturing Practices.

FDA:Food and Drug Administration.

CE:European Conformity.

11.How To Maintain And Clean Multi-Lane 4 Side Sealing Powder Packaging Machine?

Cleaning and maintenance of a multi-lane 4 side sealing powder packaging machine is the prerequisite for its smooth functioning and long working life. Let's explore these under few headings:

Lubrication of engine- Picture Courtesy: theramreview.com

Cleaning: Disconnect the machine from power source. Then disassemble the parts of machine such as hopper, filling heads, and sealing bars etc. Remove out the dirt or residues while using a vacuum cleaner or brush. For cleaning external parts, you may use a damp cloth or sponge with a mild detergent. After cleaning, let the parts of machine be properly dried for accurate functioning.

Maintenance: For proper maintenance of a multi-lane 4 side sealing powder packaging machine, you need to keep examining the structural integrity of the machine. For instance, it is crucial that each part of the machine is on right location along with tight screws and nuts.

Moreover, daily observation of your machine enables you to take note of the unusual noise caused by the machine during operation. In such case, you must check the wear and tear of machine and replace the damaged parts with new ones. Along with that, keep your machine lubricated reduce the risk of friction.

12.Troubleshoot The Common Pitfalls Of Multi-Lane 4 Side Sealing Powder Packaging Machine?

There might appear some technical problems when operating a multi-lane 4 side sealing powder packaging machine. However, these pitfalls can be easily solved if you have relevant knowledge in advance. So, be ready to understand some of the common issues and their troubleshooting:

False tracking of film

Displaying tracking of film- Picture Courtesy: chengyipacking.com

Cause:

Film carriage is not moving freely

Improper settlement of film roll on spindle

Automatic film tracking is not working

Film is loose on one side and tight on the other

Solution:

Check the film carriage for free moving

Place the film roll on center of spindle

Clean the auto film tracking sensor

Check the film pulleys and rollers for possible friction

Bad vertical and horizontal seals

Displaying vertical & horizontal sealing of 4 side seal sachet

Cause:

Jaws are not aligned properly

There may be wrinkles on film due to tension

Time, pressure, and temperature are not correctly settled

Solution:

Align the sealing jaws in way that they are parallel to each other

Reduce the tension on film

Adjust the time, pressure, and temperature of sealing jaws for effective sealing

Sealing jaws are not opening properly

Encircled sealing jaws- Picture Courtesy: samfull.net

Cause:

The assembly is unable to function freely

An emergency stop might be active during operation

Incorrect timing of bags sealing

Solution:

Check if the screws of sealing jaw are loose or inaccurately positioned and take action accordingly

Turn off the emergency stop

Adjust the sealing time of machine

Squeak during operation

Power unit of the multi-lane 4 side sealing powder packaging machine- Picture Courtesy: chengyipacking.com

Cause:

Sudden squeak might mean the damage of any part of the machine

The hardening of grease in box due to lack of lubrication

Loose connectivity to power supply

The surface of machine is dirty

Solution:

Check the wear and tearing of parts in machine and replace them timely

Add lubrication to the machine on regular basis to avoid drying or hardening of grease

Keep the surface of machine and surrounding environment clean

The temperature of machine is uncontrollable

Displaying the temperature system of a multi-row 4 side seal packaging machine- Picture Courtesy: chengyipacking.com

Cause:

The thermometer of machine is out of order

Non uniform heat sealing pressure

Damaging of thermocouple

Solution:

Repair or replace the damaged thermometer

Uniform the pressure of heat sealing

You need to change the current thermocouple with new on having same specifications

13.Factors to Consider When Buying Multi-Lane 4 Side Sealing Powder Packaging Machine?

For making a sound and effective purchase of multi-lane 4 side sealing powder packaging machine, just consider few factors which are inevitable in your way for buying a sophisticated machine. These are as follows:

Product Type

Various free-flowing and adhesive powders- Picture Courtesy: Syntegon

The first and foremost thing to consider is the nature or type of product. For instance, you are required to determine, either you want to process free-flowing powders or non-free-flowing powders. Undergoing this step will enable you to choose the machine with right filling system such a net weigh auger filler or servo auger filler.

Capacity of Machine

Multiple 4 side sealed beverage powder sachets- Picture Courtesy: emanagro.com

Despite being multi-lane in structure, multi-lane 4 side sealing powder packaging machine come with 4 to 12 lanes. Therefore, you need to examine the production capacity of machine and pick for one which is most compatible to your existing needs.

Cost

Cost

Cost icon- Picture Courtesy: bcas.co.za

As a multi-lane 4 side sealing powder packaging machine has heavy-duty machinery with multi tasking capabilities, the machine has a bit expensive price. However, as discussed in the point above, you can choose among the different types of machines according to the number of lanes. Apart from this, a secondhand machine will be another cost-effective option to look for.

Supplier Reputation

Supplier reputation is another important factor to consider after all you are investing a big amount on your machine. So, in this case, you are obliged to have established confidence in the supplier by looking into their experience, certification, customer service, and warranty policy.

Conclusion

After thoroughly reading this buying guide about a Multi-lane 4 Side Sealing Powder Packaging Machine, it is now clear that you have got a complete overview of the machine. This machine can greatly aid you in uplifting your business and making it is more trustable one through its precise packaging. But, if you are still confused in getting the right machine for your production, then no need to worry. Just contact us through the given link and we will come up with outstanding machines which will suit your demands!

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