Allpackchina Bin Mixer is suitable for mixing of dry granule materials for pharmaceutical,chemical,foodstuff and other industries.
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High mixing speed and good mixing effect,the mixing uniformity rate can reach over 95%,inner of all Aipak bin mixers are of new type sealing structure,during mixing,it is free of pollution,with convenient operation and maintenance.
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Bin Mixer: The Complete Buying Guide in 2023
When you are working with dry products such as powder, it will be a tough task for you to mix multiple dry ingredients.
To achieve this kind of tough task Bin Mixer is introduced into the industry and it became a worthy equipment to solve many mixing problems for different industries such as pharmaceutical etc.
You are going to learn many important aspects about the bin mixer in this article from basic to advance so, keep reading & stay with us to get handy knowledge about bin mixer.
1.What is Bin Mixer?
A bin mixer is an advanced and efficient machine that is used to ensure the uniform and thorough mixing of powders or granules.
This machine mixes the materials that needs to be mixed in two way; firstly the material gets mixed by tumbling within the bin and secondly it gets mixed due to rotation of the tilted bin.
2.Which kind of advantages you are going to get from Bin Mixer?
A bin mixer can prove to be very beneficial for your business. It can help your business in different ways. Some of the advantages of the bin mixer are described below.
The bin mixer ensures the safety of the operator. It is designed in such a way that there are almost no chances of accident.
Even after all the safety measures an accident occurs, the bin mixer has an emergency stop button which can be pressed to stop the working of the machine immediately.
The bin mixer is a very productive machine. It can do a lot of work in a very small time. You can mix a huge amount of powders or granules in it within a few moments.
In this way it increases the overall production of your industry leading to increased sales and an increased income.
The bin mixer, if taken proper care of, can serve your business for a long time. This adds value to this machine because you only need to invest once and then you can use it for a really long time.
3.Explain different applications of Bin Mixer?
A bin mixer has a wide range of applications. Some of the important applications of the bin mixer are discussed below.
Used for Enhancing the Efficiency of Mixing
The bin mixer is used to ensure that all the ingredients that you want to mix are properly and accurately mixed together.
Used for Preventing the Chances of Cross-Contamination
The bin mixer is widely used for mixing the ingredients when the cross-contamination is an issue. You do not need to worry about cross-contamination while using the bin mixer.
Used for Mixing Powders and Lubricants
The bin mixer is a very versatile machine and so its use is not restricted to dry powders onle. It is widely used to mix powders into the lubricants.
This process is very important in industries such as the pharmaceutical industries where excipients and the active pharmaceutical ingredients are sometimes in different states.
4.Can you explain the working of a Bin Mixer?
The working of a bin mixer is not very complicated. It is a simple machine that is very easy to use and operate.
You need to follow a few simple steps to operate your bin mixer. These steps are described below.
Filling of the Accurate Amount of Ingredients
The first step includes the filling of the accurate amount of the ingredients to be mixes into the bin mixer.
You should take the capacity of your bin mixer into account before deciding the amount of ingredients that you are going to put in the bin mixer. Then, simply fill the exact amount of ingredients in to the bin mixer.
Setting the Mixing Time from the Control Panel
The next step after the filling stage is the setting of mixing time. In this step, you are required to set all the parameters carefully according to your needs.
These parameters include the mixing/blending speed and the time of mixing or blending.
Starting the Bin Mixer
After you have set the parameters of the bin mixer, you are required to start the machine. Upon starting, the bin mixer starts its functioning according to the parameters set in the control panel.
Stopping the Machine
After achieving uniform mixing, you have to stop the bin mixer.
Discharging the Product
Before the whole process is completed, the last step is discharging the final product of the mixing from the bin mixer.
These are the few simple steps that describe the simple yet efficient working of the bin mixer.
5.What are the main working components of a Bin Mixer?
A bin mixer is made up of many components which work together to ensure its smooth and efficient working.
Some of these components along with their brief explanation are described below.
The Rotation Counter
The rotation mixer is the most important part of the bin mixer because it performs the basic and the most important function of mixing in the bin mixer.
This is the part of the bin mixer that rotates the blending or mixing containers for thorough mixing.
The Light Guard
This part of the machine plays a very important role of increasing the speed and efficiency of the bin mixer.
The light guard ensures high quality mixing by using the infrared radiations. These infrared radiations are used for flash mounting on the walls of the container for ensuring the GMP finish.
The Operation Control
Bin Mixer Control System
PLC system is used in the bin mixer for making it an easy to use device. This system helps you control all the working of the bin mixer easily.
The control system has a touch screen interface that gives you access to all the operations of the bin mixer. You just need to get some basic knowledge about operating the PLC control panel.
The Laser Guard
As discussed earlier, the bin mixer ensures the safety of the operator as well as the ingredients or the materials in the blending container. This important function is done by the laser guard.
The laser guard is located just above the floor level. It is a very sensitive part of the bin mixer that can detect the entry of any person or the foreign/outside particles in to the bin mixer.
It must be noted that the machine stops working automatically when any person or the foreign/outside particles are detected. This prevents any damage to your product or the operator.
The Clamping Bars
A bin mixer machine, as we already know, works by rotating the blending container. The rotation also produces vibration in the machine that may cause damage to your bin mixer. Therefore, there is a need to keep your bin mixer during its operation.
This crucial task is done by the clamping bars or the clamping stands. These bars or stands keeps the bin mixer intact during the whole process so that it does not get damaged.
6.What are the different types of Bin Mixers?
Bin mixers are available in different sizes and shapes. Each type of the bin mixer has their own working capacity and specifications.
Some types of the bin mixers available in the market are described below.
Tank mixers are machines that help to combine various types of liquids or gases into a uniform mixture. They can be used in a variety of industries, including the automotive and chemical manufacturing industries. Tank mixers are unique because they allow for precise control over the mixture.
The working principle of Tank Mixer machine is based on the use of impellers and blades to mix the materials. The impeller rotates at a high speed, while the blade moves horizontally across it. This action results in a vortex that swiftly mixes the materials together.
- They are versatile tools that can be used in a variety of different industries
- Tank mixers are reliable and efficient
- Tank mixers are affordable and easy to operate
- Tank mixers can be quite loud
- They can become clogged quickly if not properly maintained
- Tank mixers can be slow and labor-intensive to use
The agitator is responsible for stirring the contents of the tank and breaking down large particles into smaller ones. It is typically powered by an electric motor, though there are manual models as well.
The discharge pipe
The discharge pipe is used to send the resulting slurry or liquid mixture out of the tank and into another part of the machine.
Sanitary mixers are machines that help to create a sanitary environment for workers in factories, hospitals, and other places where people come into contact with dangerous or unclean substances.
A sanitary mixer is a machine used for the purpose of mixing two liquids together. It consists of a series of blades that rotate around a central shaft, and it is used to create a homogeneous mixture by breaking up any clumps that may form. The rotating blades create turbulence, which helps to disperse the liquid evenly.
- The sanitary mixers are very quick and saves time for you
- Using a sanitary mixer can help reduce the risk of cross contamination in your facility
- It is also less expensive than other types
- They can be difficult to use
- They may not be effective at effectively cleaning surfaces
- The maintenance of this machine is expensive
The motor is used to power the mixer’s rotating blades and helps to mix the ingredients together.
The Blade Assembly
The blade assembly consists of blades that spin around an axis, making contact with the ingredients being mixed in order to create turbulence.
If you’re looking for a unique way to get your gardening done, consider using a pail mixer. This tool makes it easy to combine different types of soil, mulch, and fertilizers into one mixture. Plus, it’s great for mixing up larger quantities of these materials than you would be able to mix with a shovel or spade.
The working principle of a pail mixer is simple. The machine consists of two rotating blades that chop up the material being mixed. This chopped up material is then forced into a central funnel where it is forced into contact with the other ingredients.
As the mixture combines, the blades cause the liquid to spin around rapidly and produce a smooth, uniform mixture.
- They are portable, which makes them convenient to use
- They have a variety of features, so you can customize them to your specific needs.
- They are fast and easy to use
- They are considered very difficult to clean
- Pail mixers tend to be bulky and not easy to store
The pump helps to move the water and mix it with the ingredients.
The impeller helps to mix the ingredients.
Lab mixers are a great way to keep your lab clean and organized. They are also a great way to create a unique atmosphere in your lab.
The working principle of a lab mixer is relatively simple. It consists of a series of blades or paddles that rotate around an axis. This motion causes the liquids and gases to be mixed together.
- The lab mixers are very convenient to use
- They can mix the substance more accurately
- Lab mixers produce loud noise in labs
- They are difficult to use
The auger is the important part of lab mixer. The auger is responsible for distributing the ingredients evenly throughout the mixer.
The hopper is the next part. It is responsible for moving the ingredients from one container to another. This allows the lab technician to mix the ingredients correctly and create a desired product.
Handheld mixers are unique and engaging tools that can be used for a variety of applications. They are great for small businesses that want to create their own mixes, or for personal use when mixing music on the go.
The basic working principle of a handheld mixer is simple. You connect the input of the mixer to the output of the mixer and use the controls to adjust the levels of sound coming from each speaker. This allows you to create a variety of sounds by blending together different volumes and frequencies.
- They are easy to carry
- They have many different features that make them more advantageous
- They are not suitable for large jobs
- They may not be able to handle high volumes
The battery is the most essential part of handheld mixer. Without battery you cannot start working.
Switch & Beaters
A switch button enables you to switch the machine during runtime. Beaters are the front rode that will rotate to perform mixing.
7.What type of materials you can mix with Bin Mixer?
Bin mixer is a very versatile machine that has very wide range of applications. It can be used to mix different types of materials in different industries. Some of these are discussed below
The Pharmaceutical Industry
The bin mixer finds its most common application in the pharmaceutical industry. It is used to mix different granules and powders to be used for making tablets and granules.
It is also used for mixing ingredients of the liquid syrups and making suspensions and emulsions. The bin mixer allows uniform mixing of active pharmaceutical ingredients with the excipients.
The Food industry
The bin mixer is used in the food industry to mix different ingredients such as sugar grains, powders, liquids and other solids as well.
The Cosmetic Industry
In the cosmetic industry, the bin mixer s used to mix materials such as creams, lotions, face powders and nail polishes etc.
The Chemical Industry
The bin mixer is also extensively used in the chemical industry for mixing different types of chemicals in the form of powders, solids or liquids.
8.How can you select the best Bin Mixer for your business?
Selecting the right bin mixer is very important for your business because if you buy wrong machine, it will definitely cause financial loss.
Following the few points that you should consider while buying a bin mixer for your industry.
Always look for the bin mixer that has the speed and working capacity that matches the needs of your business. A compatible machine will give you optimal productivity according to your requirements.
Make sure that the bin mixer you are going to buy has quality compliance approvals such as cGMP, CE and EN. These certifications are a guarantee that your machine is safe to use and has a good quality.
Never compromise on the quality and buy the best available bin mixer for your business. The bin mixer of high quality will give you better and efficient production that will increase your profit.
Beware of Scams
While buying the bin mixer, make sure that the seller of the machine is trustworthy and has a good reputation. Beware of the online scammers and always look for the reviews before buying the bin mixer.
9.How to troubleshoot the bin mixer?
If your bin mixer is not working properly, there are a few things you can do to troubleshoot the issue.
Power is Plug in or Not
First, check to see if the power cord is plugged in and that the outlet is working.
Checking of fuse box
Next, check the fuse box to see if there is a blown fuse. If there is, replace the fuse and try again. If the bin mixer still does not work, contact a professional for assistance.
10.What are the common problems of bin mixer?
There are several common problems that can occur when using a bin mixer. These include:
Blades become Bent or Damage
The mixer blades may become bent or damaged, which can cause the mixer to work less effectively or even break down completely.
The Machine can be Over Heated
The motor can overheat if the mixer is used for long periods of time or if it is overloaded. This can damage the motor and shorten its lifespan.
Causing Vibration on Mixer
The bearings in the mixer can wear out over time, causing the mixer to vibrate or make noise.
The Seal Can Leak
If the seals on the mixer are not properly maintained, they can leak, allowing moisture and dirt to enter the mixing chamber and contaminate the mix.
Above are the common problems that everyone face during the mixing of substances or materials.
The ALLPACKCHINA bin mixer can benefit your business by cutting down your expenses, minimising the need for hiring labour, and ultimately increasing your profits. You should consider buying the ALLPACKCHINA bin mixer as it can prove to be a game changer for your business we are eager to assist you in any kind of help to achieve best quality Bin Mixer please do not hesitate & reach us Freely. Just make sure the machine is used properly and is taken good care of.