Bottling And Labeling Machine: The Complete Buying Guide In 2024

Bottling and labeling machine are the key players behind the success of every pharma. Do you know how it carries the complete production conveniently? We are here to help! Bottling And Labeling Machine: The Complete Buying Guide In 2024 is all about the essential factors that you are looking for!

Bottle

Picture Courtesy: UGA Today

If you’re planning to set up the unit for faster and accurate packaging throughput, then go through this blog, this is because you will be able to know from basics to advance knowledge related to bottling and labeling machine. let’s get started.

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1.What Is a Bottling and Labeling Machine?

Bottling and Labeling Machine

A bottling and labeling machine is a specialized equipment that everyone utilizes in certain areas where packaging of materials such as tablets, pills, capsules, and other relevant items take place.

This machine helps in the counting of accurate number of tablets or pills into bottles followed by precise sticking of the label for enhancing its branding and identity.

Here’s how the machine is responsible for not only counting pills and inserting them into each bottle as assigned by you but also capable of transferring those bottles toward the labeling section where they’re subjected to get labels via several other mechanisms.

This means, that it can be done by using hot glue, cold glue, compression, and others. This is very important equipment that assures that medications are accurately counted and labeled that’s why every manufacturer really looks for it.

2.How Bottling and Labeling Machine Benefits You?

A bottling and labeling machine is a linear and integrated concept of filling and labeling bottles using a sensor and automatic work unit. This advanced machine is of various benefits that offers to its customers. Some of the major benefits include:

100% Accurate Bottling

Error Free Bottles

This means that the bottling and labeling machine is capable of counting and filling products into bottles without carrying the risk of error.

Hence, each bottle is receiving an excellent quantity as mentioned in the label. So, your mentioned amount is exactly matches what present inside the bottle therefore patient gets what they deserve.

Reliable & Durable

Durable

Reliable Product- Picture Courtesy: Alumni.Oudi

A bottling and labeling machine is a one-stop solution that is able to run large production batches with no- breakdowns or interruptions.

This is all because of its design and implementation of advanced innovation that ensures reliable and durable performance and increasing overall productivity.

Sleek Construction & Meets Pharma Grade Standards

High Quality Standard Compliance- Picture Courtesy: Sound of Breaking Glass

The machine is made up of high-quality materials that meet pharma grade standards, which is not only adhering quality and regulatory requirements but easy to use and guarantees no contamination.

Fast Acting Unit

Fast Acting Machine

The machine is designed with features that allow fast and greater operation speed including bottling and labeling in an efficient manner. Its high-performing pace results in fast action thus meeting high production demand with quality.

Compliant with Various Solid Dosage

Ideal for Various Types of Solid Dosage Form- Picture Courtesy: Mirage News

Whether you’re hooked to tablets, capsules, pills, or caplets., the bottling and labeling machine is promising to cater to them without wasting your time in setting up the different procedures or changeover. It is flexible for you to enjoy a manufacturing job.

Ideal Standalone Unit

Excellent working- Picture Courtesy: National Custom Compounding

This means a bottling and labeling machine is ideal enough to bring the operation without needing any additional equipment integration. It is an easier solution that is self-sufficient with simple installation and simple operability.

3.How Bottling and Labeling Machine Serving Various Industries?

Suppose a manufacturing company is operating without a bottling and labeling machine. astonished? Because it is not possible to carry quality production services without this robust machine. This machine is hooked to wide industrial applications; although we will mention some of the very important industries as it is not possible to describe all.

Pharmaceutical Industry

Applications in the Pharma Industry- Picture Courtesy: Perfect Imprints

How would you feel about a brand that claims in the label but is untrue? Especially when it comes to bottling medicine and conveying messages about dosages, information which must be based on proven grounds. In pharmaceuticals, bottling, and labeling machines play a significant role in the fast and accurate counting of respective products such as tablets, capsules, pills, etc in a hygienic manner.

Food Industry

Foodie Flavours Gums in the Food and Beverage Industry

Think of foods that are always mouth-watering. Manufacturing of food enhancer cubes, candies, gummies, chocolates, coffee beans, bubble gums, sweeteners bounties, and so many food products is taking place in the food industry. For the packaging process, you will need to add a bottling and labeling machine to carry accurate counting of these items in each bottle with product labeling over its outer surface.

Nutraceutical Industry

Applications in the Nutraceutical Industry

Everyone loves nutraceutical products as they boost your health without any prompt side effects. Today, the nutraceutical industry displays an equal demand for bottling and labeling machine like any other industry. Nutraceutical items such as vitamins, probiotics, health supplements in tablets, and capsule formulations need a bottling and labeling machine for packaging and boosting branding as the machine is efficient enough to carry these tasks in a promising way.

Cosmetics Industry

Beauty Pills in Cosmetics Industry- Picture Courtesy: Live Strong

It is not surprising that bottling and labeling machine are important for packaging cosmetics products. If you are wondering about the types of products then they include hair products, foaming bars, waxing beans, serum packed in capsules, beauty tablets used during skin cleansing, etc.,

However, cosmetic products need to be branded high via catchy labeling with colorful graphics. These all tasks are promisingly performed by bottling and labeling machine.

Chemical Industry

Applications in the chemical industry

A chemical product without a label is always harmful. A manufacturer must be extra careful for accurate bottle filling with justified and true information about that product. Of course, performing these tasks manually is much more hazardous to your workers. Therefore, a bottling and labeling machine is used for quick and safe dispensing and labeling of products like pH tablets, chemical granules, alkaline and acidic tablets, as well as organic and inorganic hard formulations.

Veterinary Industry

Applications in Veterinary Industry

We all love pets! When it comes to taking care of their health. Every one of you goes and picks the brand that offers quality products. This is the responsibility of the manufacturer to provide you with correct and safe medicine with the proper information mentioned label. The veterinary industry mostly utilizes bottling and labeling machines for dispensing antibiotics, pills, supplements, painkillers, etc.

Herbal Industry

Application in Herbal Industry- Picture Courtesy: pixel.com

This industry is concerned with the making of organic tablets, capsules, granules, bars, beans, and related products that are dispensed into bottles and labeled well by using a bottling and labeling machine.

Stationery Industry

Sharpeners labeled bottle in the Stationery Industry

Various stationery products are filled and packed in bottles with catchy and beautiful labels by using a bottling and labeling machine. The products include erasers, sharpeners, pins, toppers, small tools, clips, and related products.

4.How do Bottling and Labeling Machines work?

The bottling and labeling machine working is categorized into two basic sections, bottling and labeling.

Let’s talk about bottling first.

Bottling

This is the first step that follows a few major steps mentioned below:

Bottling- Picture Courtesy: Huizhou Pingfang Trading Co., Ltd.

Step 1: Bottle & Product Feeding

For bottling, the machine is integrated with other units such as bottle unscrambler, this is suitable for those machines that are semi-automatic and automatic in feature.

The properly aligned positions of the bottles are fed inside the machine and are ready for filling. However, the counting products are fed into the hopper either manually or mechanical feeder.

Step 2: Counting and Filling

The vibratory channels help the flexible movement of counting items to transfer toward the counting section.

This is an extremely important procedure where the presence of bottles is sensed by the machine and allows the unit to introduce a defined number of tablets inside them. If there’s no bottle, there won't be filling. The bottles come and leave the section at high speed without any error.

Step 3: Discharging

Once the bottling has finished, the PLC screen displays the final interface to you. It includes the number of counted items and the correct condition of the final product. This means you’ll be pretty sure that the throughput is high quality and promising. It's time to move towards a labeling machine.

Labeling

Allpack Labeling Machine- Picture Courtesy: MUSE AI

This is the second step of bottle packaging where a labeling unit serves the application of desirable labels over the bottle surface. Let’s see how it works.

Step 1: Feeding

A pre-printed label roll is affixed to a specific part of the machine for unwinding. This machine is basically integrated into the last section of the production line for label application.

STEP 2: Adhesion

The conveyor of the labeling machine acts as a circulatory system that ensures the steady movement of the bottles into and out of the labeling unit to carry the seamless flow.

The mechanical fixtures allow the appropriate application of labels over the surface and the presser is responsible for accurate and uniform adhesion of the labels.

This function is modulated by a driver roller (dragging label strip), and a reel (maintains strip tension) to ensure the exact application you want.

STEP 3: Discharging

The filled and labeled bottles leave the unit once entirely catered by the bottling and labeling machine.

5.What Is the Composition of the Bottling and Labeling Machine?

Parts of Bottling and Labeling Machine

To understand the basic parts, we have displayed a labeled image of the bottling and labeling machine. The function of each component is discussed below:

Part	Description
Hopper	The material to be filled in the bottles is stored in a large container of the machine known as a hopper. This is mostly equipped in the upper position which helps in the easy flow of the material implementing the force of gravity.
PLC Control	This component of the machine is best described as a brain, which means you can put values and protocols using the touchscreen interface. Click and Enter allows the machine to interpret and send messages and produce desirable jobs. However, it is also able to store and memorize old programs and notify you about major alerts such as alarms, maintenance, or any malfunctioning.
Counting Head	Counting heads allows a clear way for counting items to move from vibratory channels toward filling nozzles. this is mostly equipped with transparent glass to visualize the procedure.
Filling Nozzle	This narrow passage allows precise and accurate filling of items into the bottles.
Conveyor	Bottles come toward the filling nozzles, fill, and leave the unit toward labeling with the help of a conveyor. It is an important component that facilitates the smooth carrying of bottles in and out of the machine respectively.
Rejection Unit	If any item is damaged, for example, a tablet with an irregular surface, chipped or sticky capsule, incorrectly coated surface, etc, such material can not be dispensed as the machine senses and sends them directly toward the rejection unit. This unit prevents your final product from mixing with unwanted material.
Sensor	According to our analysis, the sensor is the major unit that performs remarkable functions in bottling and labeling machines. It detects the presence of tablets or capsules and displays them as counted on the screen. This is also responsible for important notifications by detecting problems happening inside the machine.
Stainless Steel Body	The bottling and labeling machine is constructed with a stainless steel body that is beneficial in minimizing cross-contamination as it cleans the surface easily.
Electrical Box	The electrical components of the bottling and labeling machine are enclosed in an electrical box to protect the user and the environment.
Rollers	This is the component of the labeling unit that allows adjustment, fixation, and movement of the labeling roll.
Touchscreen	Both units, bottling, and labeling machine are equipped with a user-friendly touchscreen. You can operate the machine by pressing the simple key options on the screen. It allows reading and incorporation of the messages and alerts.
Emergency Stop	If there is an unwanted situation, do not worry., bottling and labeling machine are featured with an ‘emergency stop’ that halts the machine once you press them.
Adjusting Part	The fine-tuning and alignment of the machine can be done by using this option. This is mainly required for precise and perfect sticking of labels.
Label Applicator	The application of labels is done by using this component. This can be followed by either a roll-on label, hot glue, pressure-sensitive, or other different ways.
Bottle Separator	The proper distance between bottles is maintained by this component which prevents jamming the process.
Conveyor Motor	The conveyor of the unit is driven efficiently by a conveyor motor.
Caster	Bottling and labeling machines can easy to move install and re-adjust by simply a caster. This component not only helps in adjustment but also supports the entire framework.

6.What Is the Classification of Bottling And Labeling Machine?

The classification of bottling and labeling machine is so extensive. The game is still not stopped here, in the coming days, you will also see more. This is all due to more production demand and the need for new advancements that are implemented in every new model. We have classified a comprehensive chart below related to available types of bottling and labeling machine.

Based on Automation

The bottling and labeling machine is classified into the following categories:

Manual Bottling and Labeling Machine

Manual bottling and labeling Machine

This is the simplest machine known for easy application and portability. This machine is ideal for small businesses, because, you can fill bottles with optimized quantities and label them by manual handling. A counting machine has a simple tray with small holes to pour and adjust counting items.

Once counting is done, you can dispense items into bottles.

A labeling machine is designed with a handwheel, handle, and adjusting roller for the labeling die. You can manually apply the label by holding a bottle and pressing the button to stick the label on the bottle's surface.

Semi-Automatic Bottling and Labeling Machine

Allpack Semi-Automatic Bottling and Labeling Machine

This is a modern and more advanced type that operates following automatic functions with somehow manual handling. For instance, you can place the bottle for filling and remove it when the process is done. In the same way, you can position and remove the bottle to be labeled whereas the remaining task can be performed by the machine automatically. This machine is suitable for running small to moderate batches.

Automatic Bottling and Labeling Machine

Automatic Bottling and Labeling Machine- Picture Courtesy: Aipak Pharmaceutical

This is the most efficient and fast machine that ensures rapid and reliable counting and labeling of the bottles and is helpful in the running of large production batches. As its name shows, the entire work takes place automatically, which means feeding, filling, labeling and discharging procedures do not require any human intervention though it is carried out automatically.

This machine is suitable for long-term running without risk of errors and long-standing operators for monitoring and dealing with the work. You just need to feed in the necessary procedure steps in the machine system and the rest of the job is performed by an automatic bottling and labeling machine.

Based on Bottling & Labeling Working Technology

According to working technology, the bottling and labeling machine is divided into the following types:

Rotary Wheels Bottling and Labeling Machine

Bottling and Labeling Machine- Picture Courtesy: Aipak Pharmaceutical

This type of technique is mostly observed in semi-automatic and automatic equipment which is commonly used for various shapes, production capacities, and materials.

The machine features rotary wheels that ensure movement of the pills or filling material to push toward respective bottles. This machine follows precise and accurate working which is not the only way to cheap but suitable for dispensing large production setups. Hence, you can achieve high productivity with an effective budget.

Vibratory Bottling and Labeling Machine

Vibratory Bottling and Labeling Machine- picture Courtesy: Aipak Pharmaceutical

As compared to the rotary wheel bottling and labeling machine, this equipment offers fast working technology. The presence of vibratory channels allows fast movement of the pills, tablets, or filling items. The scanners and detectors reduce the chances of error and provide fast filling. This machine is mostly used in large industrial manufacturing sectors where packaging demand is almost very high.

Slat Bottling and Labeling Machine

Slat Bottling and Labeling Machine

This is the fastest bottling and labeling technology. The machine is designed with a specialized structure where slats or cavities are presented throughout the counting area allowing tablets, pills, or related items to be fixed in each cavity. So, there won't be any chances of double or miss-counting.

This machine ensures that you can process thousands of tablets each hour. However, the machine is hooked to some limitations, for example, frequent changeover for items with different shapes.

7.What Is A Bottling And Labeling Machine Production Line?

There are various other important machines are included in the production line of bottling and labeling which helps in the final production of packaging. The execution of every unit plays an important role in bringing quality results.

Allpack Bottle Unscrambler

Bottle Unscrambler

An upright and uniform supply of bottles is often supplied by a bottle unscrambler machine. This machine receives bottles of various shapes and sizes randomly. Using a pressurized air blower and movement of a vibratory disc helps them to acquire an upright position and sends them to the next machine with the help of a conveyor.

Bottling Machine

Bottling Machine

This is the main unit that helps in the correct filling of products inside every bottle.

Desiccant Inserter

Desiccant Inserter

To avoid the progression of moisture inside every bottle, a small packet of desiccant is inserted with the help of a desiccant inserter which captures the moisture content and makes your product completely safe and long lasting.

Allpack Capping Machine

Automatic Capping Machine

Bottles are secured by placement and twisting a cap around the bottleneck by using the automatic capping machine. once they’re capped, it will assure you that the product inside will be in the secure form till it reaches and is used by end-user.

Allpack Induction Sealing Machine

Induction Sealing Machine

Professionally tamper evident and high safety properties are attained by using an induction sealing machine. This machine radiates electromagnetic waves that melt the inner seal of the capping and create a hermetic bond upon cooling that can only break once the user removes it deliberately.

Allpack Labeling Machine

Labeling Machine

Labels over each bottle are applied by a labeling machine, and this procedure is known as the final packaging step of the production line.

8.What Are the Problems and Solutions Related To Bottling And Labeling Machine?

Nevertheless, a bottling and labeling machine is a perfect packaging solution. However, this is not uncommon that machines may suffer some technical issues. You must know how to deal with them. Let’s see the common problems and their solutions.

Jamming of Bottles

Jamming bottles in the process - picture courtesy: Banner Engineering

The uniform flow of bottles into the machine gets jammed and interrupted.

Solution

To solve this problem, you should schedule maintenance of the machine at regular intervals. Lubricate the moveable components such as the conveyor, regulate the speed of the conveyor, and correct the setting of the machine. Installing a photoelectric sensor in the conveyor system can also reduce the problem of blockage.

By following this, a subtle and smooth flow of bottles will be there during the procedure.

Tearing Off the Label Over the Bottle Surface

Tearing off of label- picture courtesy: pinterest

You may experience that label over the bottle's tears soon after the procedure.

Solution

This problem may occur when you use incorrect labeling material. Also, if your machine is not calibrated properly, it drags the labels which results in tearing. Therefore, you must inspect the quality of labeling material before choosing for the process. Regular calibration and maintenance are the solutions to many interconnected technical issues.

Inaccurate Counting of Products

Bottling and labeling machine

Inaccurate or double marking of counting items takes place when working with a bottling and labeling machine. This ultimately disturbed the entire production batch and affected the brand’s reputation.

Solution

If the surface of the scanner or sensor is not cleaned, it may result in an irregular counting pattern. Therefore, it is recommended to check if any dust particles are present.

Similarly, calibration helps in clearing counting and reduces the chances of errors. Moreover, the counting speed must be properly regulated so the sensor gets an appropriate time to detect the presence and passing of an item.

Curling and Wrinkling of the Labels over the Bottles

Defects of bottle labels- picture courtesy: drugplastics

Sometimes, you feel minor or noticeable curling and wrinkling of labels that don’t present a good product.

Solution

This is a pretty common problem that usually occurs in colder climates. Moreover, the cutting die of the labeling machine may not cut the label properly and automate the cutting line.

Asses if your bottles have irregular shapes. Because various bottling and labeling works follow the standard shape of the bottle. in the case of irregularly shaped bottles, it is recommended to go to the setting of the machine and allow operation for random shapes.

Check the label applicator is pressing and adhering to the label properly as recommended.

Correct the label tensioner if needed.

Conclusion

Bottling and labeling machine is a unique combination that is extensively required for every production line. This is not only a cost-effective solution but has the capability to boost your entire business success. Allpack every product is designed with simplicity and versatility that meets quality standards and your demand with customized and unique applications. Our customers trust our products as they are easy to operate and easy to maintain. If you’re planning to buy or want to get some guidance, Allpack is here to support you. Feel free to message us.

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Inline Label Applicator: The Complete Buying Guide in 2024

Labeling Machine

Inline Label Applicator: The Complete Buying Guide in 2024

Do you know that container labels are important for not only product communication but also for product presentation? The machine important for labeling purposes is- an inline label applicator. The need for labeling is increasing in this modern era and with it, demand for an inline label applicator is also increasing.

The inline label applicator is dominating labeling market because of its contribution to product identification and product information. It also keeps the product relevant and prevents risks of counterfeiting, fraud, product tampering and many more.

In this blog, you will learn what kind of innovative potential an inline label applicator brings to products. How does it automate and streamline production? So, let’s get started.

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1.What is Meant by Inline Label Applicator?

Allpack Inline Label Applicator

An inline label applicator has a straight-line construction, usually in the shape of letters L, U, and Z. This machine is a start-of-the-art equipment that places labels on the sides of the container.

It can be configured to stick labels at the top side, bottom side, front panel, back panel, and corners of the containers. It sticks transit labels, point-of-sale, decorative, informative, and display labels on the containers

Sometimes, this machine is customized for placing labels entirely around the whole middle side of the bottles and jars. It also places temper-evident and tracking labels on the container for safety and security purposes

2.How Inline Label Applicator is Useful for Productions?

Inline label application is a quick and efficient machine that generates a heavy return on investment by its swift production. Here is a list of benefits with which inline label applicator proves its usefulness to businesses.

High Efficiency

High Efficiency with Inline Label Applicator- Picture Courtesy: bb-automation

Businesses add machines for their increased output rate and this feature is a fundamental component of the inline label applicator machine. With its automated systems, it increasingly achieves high speeds. It labels more containers in less time. This is a failsafe way to boost the throughput of the production.

Automation

Automation with Inline Label Applicator- Picture Courtesy: EPI Labeling

Manual labeling is filled with a long list of problems like shortage of labour, increased demand for label products and lengthy production delays. Therefore, automation in the inline label applicator is high in demand. It boosts the output rate while requiring little to no human involvement. Furthermore, it also cuts down labour wages which saves operational expenses.

Labeling Precision

Labeling Precision by Inline Label Applicator- Picture Courtesy: Weber Marking Systems

The inline label applicator has a highly sensitive sensor and computerized controls that aid it in accomplishing labeling precision. Due to its accurate labeling, it has an edge over hand labeling. An inline label applicator is preferred in large productions, as it does not have labeling orientation and adhesivity errors that are possible with manual labeling.

Labeling Flexibility

Product Flexibility by Inline Label Applicator- Picture Courtesy: Dieline

Its quick change of parts opens up more possibilities for labeling differing in their shapes, sizes, and orientations. Furthermore. With its easy configuration changes, it can process a wide variety of label materials.

Safety and Security

Safety and Security by Inline Label Applicator

Inline label applicator has a significant role in the safety and security of the products. It applies tamper-proof that shows signs of tampering if the product has authorized access. This prevents fraudulent and theft activities. It also sticks tracking labels by which product shipment can be tracked anywhere in the world.

Product Information

Product Information by Inline Label Applicator- Picture Courtesy: Experts Label

With labeling containers, an inline label applicator is essential for product communication and information. Detail-conscious individuals demand thoroughly labeled products and hence; the inline label applicator plays a role in communicating details about usage instructions, expiry date, ingredients, nutrition, etc., to customers.

3.In What Industries Inline Label Applicator Is Used?

With its quick pace and optimal labeling results, inline label applicator is used in different industries such as:

Food Industries

Use of Inline Label Applicator in Food Industry- Picture Courtesy: Dieline

An inline label applicator is important in the food industry for the safety of food products. By labeling, brands communicate storage and handling details to the users. It is used to label every foodstuff like dairy, vegetables, meat, pulses, grains, fruits, bakery items, confectioneries, snacks, sauces, dressings, and many more.

Beverage Industry

Use of Inline Label Applicator in Beverage Industry- Picture Courtesy: Beverage Label

Inline label applicator is utilized in the beverage industry because of its higher throughput and mess-free labeling. It labels juices, essential oils, cooking oils, mineral waters, milk, energy drinks, alcoholic beverages, and soft drinks, to name a few in the beverage industry.

Pharmaceutical Industry

Use of Inline Label Applicator in Pharmaceutical Industry

Product information is a strict regulation imposed by the FDA and other drug regulatory authorities in the pharmaceutical sector. Therefore, pharma brands employ this machine to label bottles, vials, ampoules, syringes, pouches, and sachets in the pharmaceutical industry.

Nutraceutical Industry

Use of Inline Label Applicator in Nutraceutical Industry

Inline label applicator has an important role in the nutraceutical industry for labeling of nutraceutical bottles and pouches. It labels vitamin and mineral supplements, energy boosters, hormones, dietary fibres, and probiotics.

Cosmetic Industry

Use of Inline Label Applicator in Cosmetics Industry- Picture Courtesy: Rebsons Label

Inline label applicator is utilized for branding purposes in the cosmetic industry. It enhances the product appeal of cosmetic products by sticking striking and stylish labels on the cosmetic products, for instance, bottles, pouches, and jars of gels, dyes, creams, fragrances, foundations, etc.

Chemical Industrial

Use of Inline Label Applicator in Chemical Industry- Picture Courtesy: Computype

Chemical products are dangerous for the health and safety of users, hence; they must be labelled correctly. To communicate the hazards of chemicals, an inline label applicator is utilized in the chemical industry to label acids, alkalis, salts, bleaches, toilet cleaners, sanitisers, disinfectants, detergents, chlorine, etc.

Personal Care Industry

Use of Inline Label Applicator in Personal Care Industry

Inline label applicator has a prime value in the personal care industry for brand promotion and product appeal. Personal care brands add personalized labels on their container to attract and inform their clients. So, this machine is utilized in the personal care industry to label shampoo, sanitary products, soaps, body mists, shaving gels, and deodorants, to name a few.

4.What are the Main Parts of Inline Label Applicator?

The inline label applicator consists of advanced labeling components that work in harmony for precise and effective labeling. Here is a list of a few important components:

Parts of Inline Label Applicator

Conveyor	It consists of drive belts, rollers, or chains that support the container during their transport. It is meant for moving the containers between different stations of the inline label applicator.
Label Roll	It is the unwinding disk on which labeling film is housed. This roller rotates for the unfurling of the labeling film.
Label Roll Supporter	They support the labeling film while labels are glued to the containers. It ensures error-free dispensing of labels.
Bottle Tray	This component is present in most of the models of inline label applicators for supporting and stabilizing bottles when they are travelling on the conveyor.
Alarm System	It is an alarm system that plays an important in the safety of the inline label applicator. It lights up and sounds an alarm to swiftly halt the machine if there is a misalignment of labels, jamming of the machine or any other issue in the equipment.
Emergency Light	It is a safety component present in most of the inline label applicators and lightens up to grab the instant attention of the operator for quick intervention and to avoid accidents.
Barometer	The barometer is a device used for gauging the air pressure in the equipment. It ensures consistent air pressure and smooth labeling performance.
Electric Cabinet	It is an enclosed unit present in the inline label application for housing wires, cables, circuit breakers, switches, etc. It is essential in providing power to different components of the machine.
Foot Support	It is a support system that bears the entire weight of the machine and keeps it aligned and balanced.
Universal wheel	The universal wheels are present in the equipment for ease of portability and movement.
Height Adjustment Lever	It is present on the upper side of the inline label applicator and consists of wheels that are rotated to adjust the level of the label applicator according to the size of the container. It aids in perfect label alignment on the container.
HMI touch Screen	A smart touch screen is a technologically advanced setup, present in the inline label applicator using which the operator can easily program the labeling operation. Moreover, it is employed in viewing the throughput of the operation and diagnosis of the machine.
Emergency Stop Button	It is a red-coloured knob and is prominently visible on the HMI control panel. This is pressed to quickly stop the machine in case of fire or electric accidents.

5.What Types of Inline Label Applicators Exist in the Market?

There are various makes and models of the inline label applicator differing based on label orientation, adhesive type, labeling direction, and type of container. The detailed classification of this machine is penned below for your understanding.

According to Automation

Semi-automatic Inline Label Applicator

Allpack Semi-automatic Inline Label Applicator

It is a small tabletop machine best for businesses with space and budget constraints. It has low labeling productivity but comes at affordable prices. Operators manually have to load and unload containers on this machine but labeling itself is carried out by the machine itself.

Automatic Inline Label Applicator

Allpack Automatic Inline Label Applicator

It is a fast and completely autonomous system in which all process from labeling to unloading is performed by the machine itself. It is best for productions that process bulk batches of labeled containers. It is equipped with sensors, rollers, and label unwinding disk for smooth and efficient label application.

According to Label Placement

Flat Top Inline Label Applicator

Allpack Top Inline Label Applicator

As the name suggests, this machine is employed for labeling the top corner of the container. It applies labels to the flat sides of boxes and pouches. Printers can be added to this system for printing information for instance, safety instructions, expiry dates, lot numbers, bar codes, and shipping guidelines. It glues labels without air bubbles and wrinkling papers.

Side Plastic Inline Label Applicator

Allpack Side Plastic Inline Label Applicator

It is also termed as front and back panel inline label applicators. It labels the front and back seams of the packaging container. It is a versatile piece of equipment that easily processes rectangular, square, round, and, oval objects. It typically sticks pre-glued add-ons and stickers to create strong adhesivity with the container.

Wrap-Around Inline Label Applicator

Wrap-Around Inline Label Applicator- Picture Courtesy: HERMA

This type of inline label applicator works best with round or cylindrical objects. It completely covers the central area of such a container by wrapping labels around its entire circumference. It rotates the packaging containers for sticking labels.

According to the Type of Adhesive

Self-adhesive Inline Label Applicator

Allpack Self-adhesive Inline Label Applicator

It is also called pressure pressure-sensitive inline label applicator. It applies ready-to-use labels by simply peeling off the back paper. It sticks the label using high pressure and does not require hot water or heat for labeling functions, saving utility bills.

Wet-Glue Inline Label Applicator

Allpack Inline Label Applicator

It has significant value in the packaging industry as it sticks the labels at room temperature. It applies liquefied glue at the exterior of containers for sticking labels. It is mostly used for rigid containers made of plastic, glass or tin.

Hot-Glue Inline Label Applicator

Allpack Hot-Glue Inline Label Applicator

As the name suggests, this machine uses hot glue for label application. The glue is solid at room temperature, is melted by the heating elements, and then is applied to the labels. This type of inline label applicator works best for wrap-around labeling.

According to Printing

Print and Apply Inline Label Applicator

Print and Apply Inline Label Applicator- Picture Courtesy: Quaderal Labeling Systems

This type of inline label applicator comes with printers like thermal transfer printers or inkjet printers that print high-definition stickers for labeling purposes. This machine typically prints product information like barcodes, batch numbers, and expiry dates.

Simple Inline Label Applicator Without Printer

Allpack Simple Inline Label Applicator Without Printer

This machine does not have a built-in printer and instead uses pre-printed labels or stickers for labeling objects. This type of machine can be tailored to label diverse style labels for branding purposes.

According to Labeling Direction

Horizontal Inline Label Applicator

Allpack Horizontal Inline Label Applicator

This machine labels the packaging objects when they are lying on the conveyor. It is difficult to label objects with unstable bases; hence, the horizontal inline label applicator labels these containers horizontally.

Vertical Inline Label Applicator

Allpack Vertical Inline Label Applicator

It is an ideal machine when labeling is required in the vertical orientation of containers like tubes, and ampoules that have more elongated areas with a stable base. This machine is useful for accurate and smooth vertical labeling. It applies labels when containers are standing in a tall position on the conveyors.

6.What are the Working Steps of Inline Label Applicator?

The working steps of an inline label applicator generally depend upon the type of inline label applicator. However, here are some general steps that are carried out in every inline label applicator.

Placement of Labeling Film

Loading of Labeling Film- Picture Courtesy: Label & Labeling

At first, the huge roll of labeling film is inserted on the holder and is passed over the supporting rollers to maintain film tension. This is essential in smooth labeling operation and averts the spillage of film.

Container Loading

Container Loading- Picture Courtesy: Accurate Industrial

In the next step, the conveyor height is adjusted to accommodate container height, this allows smooth container entrance. Next, the bottle unscrambling machine or operator puts the containers in the correct orientation on the moving conveyors. A photosensor detects the positioning of the container and keeps a fixed interval between packaging objects.

Labeling of Packaging Container

Label Packaging Container- Picture Courtesy: www.altech-uk.com

Once the containers are detected under the labeling station by the photosensor, the labeling process starts. The label applicators align labels at the correct orientation onto the exterior of labeling objects. Next, the label press component smoothly presses labels onto the container to avoid air bubbles and create a strong bond between labels and containers.

Unloading of Labeled Containers

Unloading of Labeled Containers- Picture Courtesy: Werfring

Finally, labelled containers leave the inline label applicator and travel down the line for further subsequent packaging.

7.What Label Materials are Processed by Inline Label Applicator?

Versatile label materials create a strong aesthetic presence; hence, brands customize label materials according to their needs. A few of these labeled materials processed by inline label applicator are:

Paper

It is one of the most common label materials and this material can be coated, textured or embossed. It is compatible with almost every applicator and is best for flat and curved containers.

Paper Labels- Picture Courtesy: Cute Paper Inks

Plastic Labels

It is another most frequently used label material and different forms of plastic labeling films like PP, PE, PET, and PVC have their specific benefits. It is mostly used with all container types like flat, round, or complex designs.

Plastic Labels- Picture Courtesy: Claws Printers

Fluorescent or Holographic Foil

It is a brightly coloured or colour-changing foil that adds to the product's aesthetic appeal. It engages customers with its bright colours and colour-shifting patterns. It is used for branding, anti-tampering and anti-counterfeiting purposes.

Fluorescent or Holographic Foil Labels- Picture Courtesy: Sticker it

Metalized Films

These are composed of aluminium and laminated foils. It is applied using special heat and pressure label applicators. These are more costly than plastic and paper labels.

Metalized Films Labels- Picture Courtesy: FastLabels

Thermal Transfer Labels

These labels are covered using heat-sensitive materials and are transferred to containers using heat. It is commonly used in barcoding and product shipping.

Thermal Transfer Labels- Picture Courtesy: LabTAG

Clear Labels

These labels are made of clear PP and PE materials and showcase underneath products while communicating product information.

Clear Labels- Picture Courtesy: Resource Label Groups

8.What is the Difference between an Inline Label Applicator and a Rotary Label Applicator?

Difference between an Inline Label Applicator and a Rotary Label Applicator

Inline label applicator and rotary label applicator are both labeling machines but there is a major difference in design configuration between them. A breakdown of their differences is given below:

Features	Inline Label Applicator	Rotary Label Applicator
Design	This machine has a straight-line configuration marked by a long conveyor.	This machine has a circular configuration due to the rotary starwheel or carousel.
Product Handling	Products remain on the conveyor in this machine for labeling.	After the conveyor, the containers go to the starwheel for labeling.
Labeling	The containers move to labeling station for labeling.	Each station on the starwheel holds the container and the label is stuck to the container.
Speed	The speed of the inline label applicator is lower than the rotary label applicator.	It is faster than an inline label applicator.
Container Type	It is versatile and can process bottles, jars, boxes, and pouches.	It has limited processivity and is suited to bottles and vials.
Operation	It is easy to operate an inline label applicator.	It requires special training skills for operating.
Cost	It is less expensive.	It requires higher purchase investment.

9.What Container Types are Labeled by Inline Label Applicator?

Inline label applicator processes multipurpose containers differing in their materials, shapes, sizes, and label orientation. Some common container types labeled by inline label applicator are:

Rigid Containers

Examples of rigid containers processed by inline label applicator are given below:

Bottles

Bottles

Labeled Bottles- Picture Courtesy: 48HoursPrint

An inline label applicator can easily process bottles with curved or complex contours. It can handle bottles made with glass and rigid plastics such as bottles of jams, honey, sauces, pharma, etc.

Jars

Jars

Labeled Jars- Picture Courtesy: Uniquely Primitive

Jars with cylindrical, square, hexagon, and other shapes are labeled by the inline label applicator. Examples include cosmetic and candle jars.

Tins

Tins

Labeled Tins- Picture Courtesy: Trend Hunter

Metal tins, for instance, food and beverages having cylindrical, rectangular or round geometries are branded by an inline label applicator.

Tubs

Tubs

Labeled Tubs- Picture Courtesy: Go Dairy Free

Inline label applicator sticks labels on plastic tubs having flat surfaces. They include dairy and personal care tubs.

Vials and Ampoules

Labeled Vials- Picture Courtesy: yourErie.com

The pharmaceutical industry uses an inline label applicator for hygienically labeling infusion vials and ampoules.

Cartons

Cartons

Labeled Cartons- Picture Courtesy: Consolidated Label

Rectangular cartons and square boxes for transit and secondary packaging are labeled by an inline label applicator.

Flexible

This machine also labels flexible containers such as:

Pouches

Pouches

Labeled Jars- Picture Courtesy: Wizard Labels

Inline label applicator labels pouches like standup, gussets, flat bottom, and Doypack in far wide industries.

Bags

Bags

Labeled Bags- Picture Courtesy: Online Labels

This machine also applies paper and plastic labels on gift and grocery bags.

10.What Type of Applicator System Are in Inline Label Applicator?

There are various types of application systems in the inline label applicator for adhering and sticking labels. A particular type of applicator system is used in the specific model of inline label applicator. These applicator systems are discussed one by one below:

Air Pressure Applicator

Air Pressure Applicator- Picture Courtesy: Pacific Labeling

This applicator system uses air pressure to stick labels onto the surface of the container. Compressed air is blown onto the labels for their application. This system works at faster rates and is configured to handle any shape and size container. However, it has low precision.

Tamp Applicator

Tamp Applicator- Picture Courtesy: Cleveland Equipment

This system uses a pneumatic or motorized label presser that delivers a tamping force for affixing the label onto the exterior of the container. The tamping applicator system has extreme label positioning accuracy and it is ideal for labeling delicate products with nonuniform surfaces.

Tamp-Blow Applicator

Tamp-Blow Applicator- Picture Courtesy: Weber Packaging Solutions

It combines the features of both tamp and air pressure applicator systems, resulting in high speed and accurate labeling. It is used for objects with complex contours but comes at a higher price.

Rotary Disk Applicator

Rotary Disk Applicator- Picture Courtesy: HERMA Labeling Machines

This applicator system uses a rotary wheel to transfer labels on products as they move on the conveyor. It is used for wrap-around labeling on cylindrical objects and works at a higher speed.

Roll-on Applicator

Rollon Applicator- Picture Courtesy: Accurate Labelling

This applicator has a spring roller that smoothly sticks labels to the containers. It is ideal for the wrap-around labeling of delicate objects.

Vacuum Applicator

Vacuum Applicator- Picture Courtesy: cab Produkttechnik GmbH

The vacuum label applicator consists of a vacuum pad that grips and sticks labels onto the packaging objects. It is best for fragile labels and allows more label positioning control. It is slower than other label applicators.

11.How to Troubleshoot Inline Label Applicator?

Unanticipated issues in the inline applicator cause production delays, and loss of profits. They are troublesome for manufacturers. But with simple skill and training these downtimes can be avoided. Some tips and tricks for an inline label applicator are detailed below:

Reason

Solution

Image

Tearing of Labels

Inadequate film tension.

Sharp corners in the sticker labels

Accumulation of dust and contamination of label press

Maintain adequate film tension.

Ascertain that there are no sharp edges in labels

Clean and wipe label press

Tearing of Labels- Picture Courtesy: Cognex

Misalignment of Labels on Containers

Incorrect lining of the applicator with the container.

Rough container surface.

Incompatibility of container and label material.

Old or defective applicator system.

Check and realign the applicator.

Replace container.

Use label material that is compatible with the container.

Replace old and defective label applicators.

Misalignment of Labels on Containers- Picture Courtesy: PesPro - WordPress.com

Peeling off of Labels

Inadequate quantity of adhesive.

Incorrect bonding of label with the container.

Dust or debris on container or label.

Poor storage settings for labels.

Use an adequate adhesive amount.

Improve the bonding between the container and label using pressure or drying.

Clean both labels and containers.

Store label films in the right temperature and humidity settings.

Peeling off of Labels- Picture Courtesy: Wizard Label

Jamming of Labels in the Machine

Poor label loading

A buildup of static charges

Glue deposit on the machine.

Defect in the applicator.

Fix the label feed tension

Use anti-static equipment

Clean thoroughly the labeling glue before the operation.

Repair the defective applicator.

Jamming of Labels in the Machine- Picture Courtesy: Blue Label Packaging

Label Do not Come Out of Labeling Head

Tightly gripped labels by labeling head.

Poor alignment of labeling head.

Open up labeling head and reload the label feed.

Realign labeling head.

Label Do not Come Out of Labeling Head- Picture Courtesy: DirectIndustry

12.What are the Future Trends of an Inline Label Applicator?

Future Trends of an Inline Label Applicator- Picture Courtesy: Grand View Research

The market of the inline label applicator is quickly expanding because of the demand for detailed labelled products. It is estimated around US$ 5.7 billion in 2018 and will grow with a CAGR of 7.0% during the years 2019-2025. It is forecasted that it will accumulate a revenue of US$ 9.22 billion in 2018.

Brands are continuously innovating their inline label applicator. With the growing demands of artificial intelligence, augmented reality and robotics in different fields, these technologies are also been integrated into inline label applicators to speed up productivity and also to train operators. With the IoT and remote connectivity, users can view operational protocols and maintain this machine on the screens of their cellphones and laptops.
It is predicted that the upcoming inline label applicator will apply technologically advanced labels like FID (Radio-Frequency Identification) and NFC (Near Field Communication) on containers for interactive and verification purposes. Modern inline label applicator will be in line with eco-friendly efforts by using recyclable and green labels.

Conclusion

For enhanced aesthetic appeal, product information, anti-tempering, and tracking jobs, brands add the inline label applicator. It is a straightforward device and compact device with candid working. With its precise labeling and increased productivity, it generates hefty revenue for businesses. Are you confused about the selection of an inline label applicator? Click on our main Allpack webpage to purchase exceptional quality labeling machines at discounted rates.

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Square Bottle Labeling Machine: The Complete Buying Guide In 2024

Labeling Machine

Square Bottle Labeling Machine: The Complete Buying Guide In 2024

Do you want your products to mesmerize consumers while laying on the shelves of market or selling stores? Obviously! Every manufacturer has the desire to be admired by customers for supplying quality products and in turn have a good demand for them. However, it is not going to happen, mere by dreaming instead you have to adopt the means to make it happen. Therefore, Allpack has brought for you an amazing solution of Square Bottle Labeling Machine which is ready to take your dreams ahead.

This Square Bottle Labeling Machine is in itself a comprehensive whole by possessing the advance features of performing efficiently and precisely while showing high degree of resilience to objects' diversification. You can get much more by using this machine in a way explained in this useful review. So, don't waste time in thinking and start solving your conundrums by delving in this article!

Add a header to begin generating the table of contents

1.What Is A Square Bottle Labeling Machine?

A square bottle labeling machine is cutting edge ergonomic labeling device made with innovative technology of automation to undertake intricate square bottle labeling. It is featured with intelligent inspection system, electrical energy transformation and flexible dimensions range to facilitate the bottle labeling. By using these attributes, it effectively takes the labels from roller and applies them over bottles through mechanical system.

This self-centered operation by full proof hygienic machine is resultantly expanding its appeal in different industries, who are looking forward for an ultimate solution to cope up with their numerous square bottles including pharma industry, food industry, beverage industry and others.

2.How Does A Square Bottle Labeling Machine Perk UP Your Business?

Bringing a square bottle labeling machine to your business can definitely enhance the pace of production and give you so many other incentives. Let's have a look towards them:

Ensuring Clarity

The foremost concern of every producer is indeed to attain high level of precision in labeling bottles. Here, the machine is accomplishing this aim by utilizing its stunning feature of focused design on targeted area.

Less Demanding

This machine is requiring minimal labor as well as operation demand. This is because the system of machine is designed in such a way where bottles are moved automatically during labeling once commands are fixed into it.

Versatility

As the manufacturing goods vary from one type of industry to another, similarly, the bottles used for storage also have different sizes. Ergo, the machine is resilient enough to complement the vast needs of diverse industries in terms of labeling.

Multiple Labeling

Another crucial advantage of square bottle labeling machine is the variety it offers for labeling bottles. For instance, you may use it for multiple labeling at once such as front, back, neck or full labeling of bottles.

Structural Integrity

The machine is made up of stainless steel and heavy-duty mechanical tools which are collectively making it more robust and live longer life.

High Throughput

Efficient tooling system, high speed and consistent operation together contribute to improve the rate of production to next level.

3.What Are The Working Principles Of A Square Bottle Labeling Machine?

Operating a square bottle labeling machine is now becoming a piece of cake due to the high degree of automation as well as innovative structure and features of machine. The underlying steps would better enlighten your understanding about the machine's working procedure:

Pre-Operation Setting

Before starting operation, it is required to set the machine for operation. For this, basic parameters of machine can be fixed by using HMI unit such as speed of conveyor belt, the gap between each label and the time of moving shafts. In this step, machine is supplied with required number of label rollers.

Bottle Feeding

The operation of machine begins with feeding of bottles which are carried out be the conveyor on their ways towards labeling.

Label Pulling

In this phase, electric eye detect the gap between each label on one hand, while as, the drive wheels start pulling labels from label holder on the other hand.

Peeling Off

Now, the peel off device comes into action and removes the back side of label by separating their ways.

Label Application

Finally, when the bottles reach to the labeling station, the label applicator applies single, double or multiple labels to the bottles. These bottles are then passed by the fur brush for sticking labels accurately over them.

Bottle Discharge Phase

The labeled bottles are intermittently discharged by the conveyor belt to other machines for processing. In case of semi-automatic machine, operator is required to take the bottles out of discharge unit.

4.What Components Make A Square Bottle Labeling Machine Composite?

A square bottle labeling machine is a robust unit of several small to large components which together maintain the integrity of machine. These are described below in detail:

Chassis

Chassis refers to the base of machine which works as a supporting device for all other components which are attached over it. This framework of machine is made up of durable stainless steel to better ensure the smooth flow of labeling.

Electric Cabinet

This part of machine works as an electric box which houses the overall electrical wires and power circuits of machine to help in seamless operation.

HMI Unit

This unit holds in it the essential feature of machine in form of touch screen display which allows for easy monitoring and controlling of machine through setting parameters.

Main Frame Up/Down Mechanism

As shown in the picture above, this part of machine is located on the top side of machine. It is responsible for adjusting the height of upper mainframe.

Label Holder

Label holder is a round device with labels rolled over it. This component plays a crucial role in providing machine with sufficient volume of labels.

Label Pulling Mechanism

It refers to the group of circular steel stands which are located in specific areas for the purpose of pulling labels from label holder and supplying it to the label applicator.

Electric Eye

Electric eye is a label sensor device that is responsible to detect the space between each label, thus, sends the message to machine for controlling the label stop sequence.

Stepping Motor

Stepping motor is a device that converts the electrical power into mechanical energy and thereby initiates the rotational movement of label pulling shafts.

Fur Brush

Fur brush is located alongside label applicator. When labeled bottle passes through it, the device brushes labeled sides of bottle to get the label stuck to it.

Conveyor

Conveyor is an inevitable part of every packaging machine which profoundly undertake the function of transporting bottles for labeling.

Alarm Lamp

Alarm lamp can be found on the top side of HMI unit which makes the user aware about sudden uncertainty through red light and high volume.

Emergency Stop

Similar to alarm lamp, emergency stop assist in the safe operation of labeling. Its large size and red color makes it easier for operator to stop the process swiftly.

5.Which Type Of Bottles Can Be Labeled By A Square Bottle Labeling Machine?

A square bottle labeling machine is well-equipped to match the flexible needs of bottles with ranging material and size. They are discussed below:

Plastic Bottles

Plastic bottles are commonly used for juices, medicines and sauces etc., for their flexibility and cheap price. Therefore, a square bottle labeling machine can conveniently process these bottles for beautiful labeling.

Glass Bottles

Most of the temperature sensitive products are not suitable to be stored in plastic bottles, therefore, glass bottles are used as an alternative. Hence, non-porous glass bottles containing tablets, honey, jams and vegetable pastes can be precisely labeled by this machine.

Metal Bottles

Unlike glass, metal bottles are durable and have higher protection against breakage. This fact leads many enterprises to make use of metal cans, jars or bottles etc. Ergo, the machine is eligible to label metal bottles.

It is worthy to mention here, that a square bottle labeling machine can be used not only for square bottles, but for range of other shapes of bottles such as:

Square Bottles
Rectangular Bottles
Round Bottles
Triangular Bottles
Special Shape Bottles

6.Are There Any Types Of Square Bottle Labeling Machine?

There are different types of square bottle labeling machine available in market. This question will particularly emphasize on showing you the range of square bottle labeling machine which can be used for making your business more lucrative. They are as follows:

On Automation Basis

Fully Automatic Square Bottle Labeling Machine

Fully automatic square bottle labeling machine is excellent quality intelligent machine with PLC controlled operation. The machine is highly productive to meat the desired demand of labeling by range of industries encompasses food, pharmaceutical, beverage and cosmetic etc. Driven by self operated system, the machine requires no parts' changeover thereby reducing labor, time spent and energy used.

Semi-Automatic Square Bottle Labeling Machine

Semi-automatic square bottle labeling machine on the other hand, is based on the principles of partial human labor. The machine is precise in its structure and therefore occupying less space. Moreover, the cost-effectiveness and satisfactory speed of machine are making it more appealing for industries with medium level of businesses.

Manual Square Bottle Labeling Machine

Manual square bottle labeling machine is the handiest device which is entirely dependent upon user for its function. With small footprint, this machine is extremely portable, thus, meeting the demand of user to carry it wherever one wants. It can be used by putting the labeling roller into lever and then start applying labels over bottle by pressing the handle. In this way, the machine can play its positive role in small level business labeling.

On Function Basis

Square Bottle Shrink Sleeve Labeling Machine

This type of machine is brought into the field to precisely label the bottles via air and moisture proof labeling. The machine works by putting the loose sleeve labels over square bottles and passing them through a heat tunnel which resulted in the contraction of sleeve labels around the bottles. Similarly, the bottles get dual benefits of having information over them, and along with that, any type of moisture and heat is restricted to approach the inside content. Most of the mineral water, cooking oil, and medicine bottles are processed by this machine for shrink sleeve labeling.

Big Square Bottle Flat Surface Labeling Machine

This type of machine is designed for big square bottles like jerrycans. The machine has automatic processing regulated by computerized system. With heavy-duty structure, it is able to withstand large number of loaded bottles and label them by applying flat labels on dual sides of each bottle. It is widely applicable to food industry, chemical industry, and lubricants industry.

Square Bottle Wrap Around Labeling Machine

This machine is employed to label the square bottles with one label on four sides. With simple operation and maintenance requirements the machine is user-friendly, and even a primitive man can use it. During labeling, the bottles automatically rotate with the help of rolling shafts thereby allowing the labeling device to apply labels with exerting force. Eventually, all the four sides of bottles are wrapped with one label. This machine is suitable for bottles which require multiple information over them, thus, has demand in food, chemical and medical industries.

Square Bottle Multi Side Labeling Machine

Another type of square bottle labeling machine is the one with application of labeling on multi sides. It is proficient in applying single adhesive label over three sides of each bottle. The structure of machine is composed of host, labeling station, bottle transmission system and label feeding mechanism etc. The machine simply applies labels to bottles by pressing them in movable shafts where label applicator performs the actual task of label application. It is ideally perfect for wide range of industries including cosmetic, condiments and snacks etc.

Square Bottle Double Side Labeling Machine

This machine is integrated with dual system of labeling feeding. It thus fulfills the task of labeling by taking two separate labels from opposite sides of the middle conveyor belt. When bottles pass through the labeling station, labels applicators from both sides swiftly release the labels over double sides of bottle. Hence, two labels on a single bottle are attached. This machine is useful for manufacturers who to give their bottles different look by displaying information about company and product separately on front and back respectively.

7.Pin Down The Key Differences Between Automatic Square Bottle Labeling Machine And Manual Square Bottle Labeling Machine?

To know differences between fully automatic and manual square bottle labeling machine consider the facts given below:

No	Factors	Fully Automatic Square Bottle Labeling Machine	Manual Square Bottle Labeling Machine
1	Automation	Fully automated	Zero automation
2	Structure	Complex and large	Small and precise
3	Process	Self operated	Entirely depends upon user
4	Speed	High speed by labeling 4000 bottles per hour	Low speed as rely on user
5	Cost	Expensive	Cheap
6	Application	Medium to large scale industries	Small scale business or wholesale markets etc.
7	Pictures

8.Describe The Eclectic Labels Supported By A Square Bottle Labeling Machine?

This machine can support wide range of labeling material such as:

PET Sticker Labels

PET labels are most commonly used labels made from flexible plastic. With self-adhesive material behind them, polyethylene terephthalate sticker labels are effectively processed by this machine.

Paper Sticker Labels

Like PET labels, paper labels are also popularly used in wide range of industries due to its cheap price. These paper labels have external layer of plastic to avoid decomposition in case of contacting water or moisture.

Aluminum Sticker Labels

These stickers are made from the aluminum foil which makes the labels more strong against ultraviolet light. Square bottle labeling machine is thus right equipment to apply these labels with.

Transparent Sticker Labels

This machine is also able to apply transparent sticker labels in a pretty precise way by cutting the labels on the basis of distance rather than marking present over colored labels.

Foam Adhesive Labels

Foam adhesive labels are made up of soft bouncy foam. These labels are useful for bottles which are placed in uneven surface, so, the risk of damage can be reduced by the protection given by flexible adhesive labels. Here, it is notable that these labels can be processed by square bottle labeling machine

Shrink Sleeve Labels

Shrink sleeve labels can be processed by this machine which made from stretchable PET plastic which easily get shrunk when exposed to heat.

9.What Information Is Provided On Labels Dispensed By A Square Bottle Labeling Machine?

A label used for labeling square bottles contains several types of information which is necessary to educate the shoppers about product. Below description will clearly display the useful information:

Product Name

On of the prominent thing which can be found on the front of square bottle labels is the product name. Since, the shoppers are always in search of finding desired item, product name help them to get it easily.

Brand Name

The next important information is brand name which is printed on the front part of bottle. It can assist customers to identify the brand they trust. Similarly, brand name can change the fate of business for giving them identity.

Ingredients

Mentioning ingredients on your bottles is necessary whether it is food item, cosmetic or medical, because, most of the people do not believe in the originality of products if the labels lack ingredients information.

Fact Chart

Fact chart shows the power and effects of products. For instance, labels over food bottles contain ingredient chart which display information about calories, fats and proteins etc.

Company Information

Giving information about company on labels helps in regulating trust among consumers about company's validity and authorization. It may include certifications, location and contact number etc.

Barcode

Barcode consists of bars and spaces which are printed on labels to enable the employees of supermarkets to distinguish the products of one company from rest one.

Expiration Date

Expiration date tells us about the time period until which product is safe to consume. Therefore, product can be used before its quality gets expired.

10.How To Provide A Square Bottle Labeling Machine With More Catchy Labels?

It is one of the most desirable questions frequently asked by manufacturers who are really concerned about the quality and packaging of their goods. Hence, we are going to provide you with the best ever techniques whose adoption will surely lead you to be known for astonishing packaging. These include:

Appetite Appeal

Food labels can be made tantalizing by employing the most desirable technique of appetite appeal. By printing quality food picture over labels will definitely entice the consumers to add your product into their cart.

Unique Fonts

Fonts carry great significance to make your packaging look more professional than others. In addition, using unique fonts for brand name and product name helps the customers to distinguish your products in huge sea of similar items.

Color Combination

Colors are the lights which influences soul, thereby using colors in your labels to make eye-popping combination can also pave the way to make them more attractive.

Customer Proclivity

Keeping in mind the customer proclivity while designing labels can help you target them easily. For instance, labels' resembling traditional blend can increase the charm of product for people having great love for their heritage.

Innovative Design

Sticking to the primitive way of using flat square labels for your square bottles will include your packaging among ordinary ones. Therefore, try to adopt new and creative labeling methods by using different shapes like triangle, round, half shape or labels joining cap and bottle etc.

11.Highlight The Significance Of A Square Bottle Labeling Machine In Various Sectors?

After having established the mind mapping about square bottle labeling machine, now, it is the time to show its significant role of labeling in diverse sectors through below description:

Medical Industry

Medical industry which encompasses pharmaceutical industry, nutraceutical industry, veterinary industry, herbal industry and dental industry is the first ever beneficiary of square bottle labeling machine.

Food Industry

Food industry is another area which has an unending demand for this machine which can be practically seen via square labeled bottles of sauces, chocolate, candies, jam, and dairy products etc.

Beverage Industry

Among other manufacturing fields, beverage industry has greatly advantaged by the versatility of this machine, for labeling square bottles of mineral water, juices, wine and soft drinks etc.

Cosmetic Industry

The unprecedented growth of cosmetic industry has directly increased the need for effective packaging tools among which square bottle labeling machine is the crucial one. With the help of this machine, square bottles of perfumes, shampoo, lotion and soaps etc., can be magnificently labeled.

Oil and Lubricants Industry

As we have mentioned above, the square bottle labeling machine has an individual machine for big square bottles which is used to label them. Hence, oil and lubricants market can be found using it.

12.How To Maintain A Square Bottle Labeling Machine?

Indeed, success of your business depends upon the consistency of keeping good work which is itself relying upon the smooth functioning of your machines. Therefore, to enhance the working life of your square bottle labeling machine, following maintenance points can be helpful:

Fixing Configurations: This machine is flexible enough to perform multiple types of labeling alone. However, these features can be brought into operation only if the operator is ready to fix the parameters of machine according to changing demand of labeling. Ergo, it is important to modify the machine's configuration.

Proper Cleaning: As the machine is constantly engaged in separating and applying adhesive labels, it is inevitable to properly clean it on daily basis. For this purpose, neat fabric soaked in non-aggressive detergent can be applied over sticky areas to keep the machine flow smooth.

Lubrication: Parts such as conveyor belt, labeling feeder and rolling shafts require lubrication to follow smooth pace of running. Therefore, lubricating these parts can reduce causing friction and process stagnation.

Parts Changeover: Installation of machine does not mean it will remain same forever, instead parts damage or wornout will demand for parts changeover. This implies responsibility on part of user to take timely step for resolving these issues.

13.What Other Machines Can Be Integrated With A Square Bottle Labeling Machine?

A square bottle labeling machine is able to work along with other machines in a production line. These machines are as follows:

Bottle Unscrambler

Bottle unscrambler is an advance machine used for feeding the bottles to manufacturing lines in a serialized manner. This machine is robust in its construction with the help of which it takes randomly positioned bottles from hopper and turn them into accurate position for accelerating the production speed.

Liquid Filling Machine

Picture Courtesy: Lodha

Liquid filling machine is topnotch equipment designed to undertake the filling of numerous liquids into bottles and containers including free flowing and thick liquids. It is part of the packaging line where square bottle labeling machine can further process these filled bottles via labeling.

Tablet Filling Machine

This excellent machine is made in such a way that all types of tablets, capsules, candies, chocolate balls and gummies etc., can be perfectly counted as well as filled into bottles. Similarly, these bottles are then labeled through square bottle labeling machine.

Bottle Capping Machine

Picture Courtesy: Tecno

To cap the filled square bottles, a machine namely bottle capping machine is thus introduced to perform this job effectively and adds to the overall production efficiency.

Induction Sealing Machine

Another machine which can be directly attached to the square bottle labeling machine is an induction sealing machine. This device is expert in sealing the aluminum foil under the caps of closed bottles through an ultraviolet radiation, so that the inside content can be fully secured from leak and moisture.

14.Elicit The Troubleshooting For A Square Bottle Labeling Machine?

There are some possible challenges which you might face during operating this machine. Therefore, below table can help you resolve them quickly:

No	Issues	Reasons	Troubleshooting	Illustration
1	Label pulling mechanism do not function properly	Either substrate motor is not moving or drive belt is loose	Check the motor and lubricate it or tight the drive belt. Take the help of an expert if problem remains unsolved
2	Incorrect cutting of labels	The electric eye is unable to detect the space between each label due to incorrect positioning	Correct the position of electric eye right in front of labeling feeder
3	Bottles do not rotate swiftly during wrap around labeling	The rolling shafts are not parallel to label applicator	Align the rolling shafts to that of label applicator in order to balance the pressure over bottles from both sides
4	Label feeding error	Incorrect setting of sensor after keeping new label roller	Make sure to set the sensors each time when loading machine with new set of labels roller
5	Wrinkles appear on labels	The delivery speed of labeling wheel is too fast	Adjust the speed of label application wheel to ensure wrinkle free labeling

15.What Are The Keys For Getting A Magnificent Square Bottle Labeling Machine?

If you want to get the best square bottle labeling machine you must have to follow the essential requirements needed for it. The underlying keys are holding some of these requirements to make you understand them without any effort:

Required Volume

The first key towards journey of getting perfect compatible machine is to determine your production volume you want to label by this machine. It will simply allow you to know whether semi-automatic, fully automatic or manual square bottle labeling machine is your need.

Compliance

Another key is to check the compliance of machine with international quality standards such as ISO, FDA and GMP. By doing so, you can get quality equipment and include your business in safe zone when undergoing quarterly scrutiny by food packaging authorities.

Flexibility

As above-mentioned types of square bottle labeling machines include one which can process multiple shapes of bottles. Therefore, if you are running large scale business with eclectic bottles choose the machine which is more flexible.

Capital Investment

Investing on the capital for your industry is essential; however, keeping in view the amount of money required is flip side of the coin. Hence, choosing a machine under your budget can save your money from being wasted.

Conclusion

To put in a nutshell, square bottle labeling machine is ergonomic equipment which is showing its excellence in almost every sector that has been associated with bottle packaging. Its use can enhance your packaging charm, efficiency as well as accuracy. Apart from that, you can get other advantages in case of considering Allpack which is offering one year of warranty, full installation and training support and much more. So, don't waste time and get your order booked by using the given link.

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Plastic Bottle Labeling Machine: The Complete Buying Guide in 2024

Labeling Machine

Plastic Bottle Labeling Machine: The Complete Buying Guide in 2024

Do you know plastic bottle labeling machine is increasingly employed because of their fast speed, extreme precision, and easy-to-use functionalities?

Plastic bottle labeling machine has attained a market size of more than 2.7 billion dollars in 2021. Industries need this state-of-the-art solution for their products because it boosts the overall shelf value of products. Its convenience and cost-saving benefits have also made this machine an all-time favorite of various brands.

Having a plastic bottle labeling machine automates your production and also results in high-quality labeling and increased throughput. Read through this comprehensive guide to discover all the useful characteristics of this handy machine.

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1.What Is A Plastic Bottle Labeling Machine?

A plastic bottle labeling machine is a multipurpose piece of equipment that sticks or pastes labels over the surface of plastic bottles. This machine has a label applicator, conveyors, and sensors to guide the precise application of labels. Sometimes, it also has a glue applicator that spreads glue over the label back.

It is an important machine in product identification and brand promotion. Today, this machine has gained unique significance in the security field because it pastes tamper-evident and tracible labels.

2.What Advantages Does A Plastic Bottle Labeling Machine Bring To Production?

Plastic bottle labeling machine offers a handy solution that sticks value-added labels and provides maximum brand awareness. Adoption and implementation of this machine have plenty of advantages for productions like:

Automation

Picture Courtesy: CNC Vina

This machine offers automation to businesses because it can carry out labeling at high speeds. With advanced hardware and software components, it labels thousands of plastic bottles per hour. This leads to more products in the market generating high revenues.

Flexibility

Evolving and transformative industrial sectors require equipment that can meet ever-changing packaging needs. Plastic bottle labeling machine has acquired a special place in fulfilling these demands. This machine handles different shapes, sizes, and material labels because it is easily customized to meet the latest labeling requirements.

Brand Awareness

Labeling aids brands in creating their unique personal identity as labels are usually first to captivate customers. Hence, a plastic bottle labeling machine is best for businesses in establishing their exclusive brand profile as it sticks -creatively designed labels for maximum brand advertising.

Precision

Picture Courtesy: HERMA

Badly labeled plastic bottles are poorly received by customers and usually lead to product recalls. However, plastic bottle labeling machine is known for its highly accurate labeling. It typically pastes wrinkle-free and tear-free labels with perfect placement.

Product Tracing

Today, plastic bottle labeling machine is vital in product tracing. It applies barcodes, QR codes, and RFID tags over products to ascertain product quality and safety. These labels often minimize product counterfeiting and aid in product tracking during shipment.

3.In what type of industries is a plastic bottle labeling machine utilized?

With the evolution in packaging, next-generation labeling has attained footing in every industry. Hence, plastic bottle labeling machine has found their use in every industry where products are packaged in bottles.

Diverse applications of this machine are discussed below:

Food and Beverage Industry

Product identification has immense value in the food and beverage industry. Customers want to know what is the product they are buying. Therefore, manufacturers routinely employ a plastic bottle labeling machine for its neat and striking labeling over sauce, dressing, condiment, water, milk, cream, etc. in the food and beverage industry.

Cosmetic Industry

In the cosmetic industry, a diverse range of labels is used to give cosmetic products a sleek, captivating, and elegant look. Plastic bottle labeling machine is popular in the cosmetic industry because it processes labels with all material types and shape. Plastic bottles holding foundations, lipgloss, eyeliners, blushes, and other cosmetic products are labeled by this machine.

Personal Care Industry

It is another consumer-based industry where plastic bottle labeling machine has found its application. This machine is well-received by personal care brands because of its stylish and attractive packaging. It typically labels plastic bottles of soaps, shampoos, face masks, deodorants, gels, etc.

House-Hold Industry

For labeling detergents, dishwashing liquids, bleaches, cleaners, furniture polishes, paints, and insect repellents, a plastic bottle labeling machine is employed in the household industry. By pasting labels, this machine informs users about the expiry date, ingredients, usage, and safety instructions related to the product.

Health-Care Industry

Plastic bottle labeling machine is of prime significance in the healthcare, pharmaceutical, and nutraceutical industry. It not only communicates to consumers about the ingredients and benefits of products but also acquired a strong reputation in this industry due to its tamper-evident and anticounterfeiting labels

Automotive Industry

Different fluids such as coolants, engine oils, battery chemicals, lubricants, varnishes, glues, etc. are stored in plastic bottles. Plastic bottle labeling machine is routinely employed in the automotive industry to give automotive bottles a professional and lustrous look and to enlighten users about the safe handling of automotive liquids.

4.How does a plastic bottle labeling machine work?

A plastic bottle labeling machine is an automated unit that works in perfect harmony for precise labeling. The exact working of this equipment varies with different types of plastic bottle labeling machines. But for your information, a typical work principle of this machine is discussed below:

Label Roll Feeding and Unwinding

Before the start of the labeling process, at first bulk label roll is loaded on the label holder by the operator. Then label unwinding plate is rotated and the label is passed over the rollers to the label dispensing unit.

Picture Courtesy: Sheapak

Plastic Bottle Infeed

Plastic bottles are placed on the moving conveyors at precise intervals for accurate labeling by a plastic bottle unscrambling machine or manually.

Label Dispensing and Pasting

When the plastic bottle reaches the labeling unit, a sensor detects its proximity to the labeling head. The labels are cut from the roll using dies and are stuck over the plastic bottles by the labeling head. Other equipment types have glue applicators that apply glue to plastic bottles and then paste labels over them. After labeling, label presses, rollers, and brushes remove crinkles, folds, and creases from labels.

Picture Courtesy: HERMA

Plastic Bottle Unloading

After testing the label quality, plastic bottles that pass quality tests are removed from the labeling unit and transported to the plastic bottle collection unit or other machines down the line by the conveyor systems.

Picture Courtesy: iBottling

5.What are the different components of a plastic bottle labeling machine?

Plastic bottle labeling machine consists of advanced labeling units- performing specific label handling and dispensing functions. Below are some details of important components present in this machine.

Hand Wheel Adjusting Unit

It is the part that aids workers in physically fine-tuning label settings like label alignment, placement, and tension. It has a hand wheel that is rotated to make accurate adjustments in labeling operation and is linked with the label application unit.

Paper Collecting Unit

It is the component that receives back liners after they are peeled off the labels. This spool rotates and rolls liners around itself. This prevents the messiness and paper build-up on the machine.

Label Supply Disk

It is a label unwinding system that rotates to release label film from the roll. The label film is placed on the label roll holder. As the label supply disk spins, the label film is gradually unwound from the roll.

Touch Screen

It is a smart and intuitive component of a plastic bottle labeling machine that aids in the automatic modification of labeling parameters. Data recipes are also stored in its processor that allows quick format change with one swipe of a finger.

Film Rollers

They are responsible for keeping the film under proper tension and also stopping the film from spillage and slacking. Film tension also helps in accurate label placement.

Conveyors

For the transportation of plastic bottles from one unit to another conveyors are employed in the plastic bottle labeling machine. They are formed by drive belts, rollers, or chains and are powered by motors that assist in the synchronized movement of conveyors.

Emergency Light

It is the safety component present in several plastic bottle labeling machines. Its function is to light in case of component failure or accidents. Emergency light grabs the immediate attention of operators and allows them to take necessary safety protocols.

6.How does a plastic bottle labeling machine categorize?

A plastic bottle labeling machine is an adaptable piece of equipment that handles and places labels in different orientations and positions over plastic bottles. For these diverse applications, various kinds of plastic bottle labeling machines exist in the market.

Major classes of this machine are penned below:

Categorization on Automation

Manual Plastic Bottle Labeling Machine

It is the first form of plastic bottle labeling machine and is known for its simple design and ease of use. It is a portable machine that is ideal for a home-based labeling business where a small number of plastic bottles are processed daily. Handwheels and rotating levers are present in this machine for plastic bottle labeling by hand.

Semi-automatic Plastic Bottle Labeling Machine

This machine is a benchtop model and performs automatic plastic bottle labeling. However, workers load and unload plastic bottles by hand in this equipment. Workers start the labeling process by pressing the bottom pedal, button, or other level control. This machine is suited for medium-scale businesses where thousands of plastic bottles are labeled by hour.

Automatic Plastic Bottle Labeling Machine

It is the latest form of plastic bottle labeling machine that completely executes every labeling step by itself. State-of-the-art gadgets and controls are responsible for precise label placement and orientation. The HMI touch screen in this machine allows easy and quick change of settings while alarms and sensors aid in monitoring the safety status of a machine.

Categorization on Design

Inline Plastic Bottle Labeling Machine

This plastic bottle labeling machine has a straight-line design in which plastic bottles travel to the labeling head one at a time. Hence, the productivity of this machine is lower than its rotary counterpart. However, this machine has a small number of parts thus maintaining and integrating this machine is undemanding.

Rotary Plastic Bottle Labeling Machine

Picture Courtesy: Quadrel

In a rotary plastic bottle labeling machine, a star-wheel or turntable is present that gives this machine its circular configuration. Multiple plastic bottles are labeled simultaneously using rotary wheels. These bottles are held by clamps and the star-wheel rotates to correctly align bottles to the label applicator. This machine offers more production capacity.

Categorization on Label Placement

Flat Top Plastic Bottle Labeling Machine

This machine pastes a single strip of label over the flat surface such as the top lid or caps of the plastic bottles. This is done to avert product tampering. It is also used for sticking barcodes, RFID, and tracing numbers over the flat side of plastic bottle caps.

Side Plastic Bottle Labeling Machine

The function of this machine is to stick labels over the sides or arcs of plastic bottles. This machine labels one to two panels of plastic bottles usually at the front or back side. It is used for improving product display and information. This machine offers flexibility as it can handle a variety of label shapes and materials.

Wrap-Around Plastic Bottle Labeling Machine

Picture Courtesy: NeuraLabel

This machine pastes labels by rotating them over the plastic bottle surface. This machine has simpler operation than pick-and-place equipment and offers an identical product display to a shrink-labeling machine. It is typically employed for labeling the circumference of a round plastic bottle but can be used for labeling other container shapes with few modifications.

Categorization of Type of Adhesive

Self-adhesive Plastic Bottle Labeling Machine

This machine is the most widely used type of plastic bottle labeling machine as it can meet the fast-evolving labeling needs of industries. It applies a broad range of labels varying in their designs, colors, and textures. It does not require glue for labeling thus resulting in mess-free labeling. This machine is lucrative solution than a shrink-labeling machine.

Wet-Glue Plastic Bottle Labeling Machine

Picture Courtesy: china automatic lab

This machine applies liquid glue to labels before pasting them. The glue is liquid at room temperature. It is known for its use in the beverage industry since it sticks complex shape ornate labels over rigid plastic beverage bottles. More than one label is applied by this equipment to complex-shaped plastic bottles.

Hot-Glue Plastic Bottle Labeling Machine

The glue that is solid at room temperature is first melted by heat in this machine. Then this glue is applied to plastic bottles for adhesivity by glue dispensing nozzles. This machine is ideally used for wrap-around labeling over round as well as square-shaped plastic bottles.

Shrink Sleeve Plastic Bottle Labeling Machine

It is the most modern type of plastic bottle labeling machine and is becoming extremely popular in industries due to its full-body labeling. This machine puts thermoplastic over plastic bottles which after passing through a heat tunnel, this thermoplastic shrinks to fit the contours of plastic bottles. It is a more expensive option than other plastic bottle labeling machines but makes for its utmost brand advertisement.

Categorization on Printing

Print and Apply Plastic Bottle Labeling Machine

Picture Courtesy: ALTech UK

As this machine has built-in high-definition printers, so, it is employed for printing variable information like tracking numbers, batch numbers, addresses, etc over plastic bottles. This machine supports custom labeling and has a higher processing time than a simple plastic bottle labeling machine

Simple Plastic Bottle Labeling Machine Without Printer

Picture Courtesy:Herma

This machine does not have a printer so instead uses pre-printed labels. It pastes informative and decorative labels that are pre-designed by designers. It has minimal parts thus providing ease of maintenance. Moreover, this machine labels more plastic bottles in a short span.

7.What Is A Plastic Bottle Labeling Machine Production Line?

Several machines are present in the plastic bottle labeling machine production line, that contribute to high-quality packaging. These machines systematize packaging by executing specific tasks. The order of these instruments is:

	Plastic Bottle Unscrambler This machine has a hopper in which plastic bottles are loaded in random order. The bottle collecting systems receive bottles from the hopper and align them in standing position, one after the other with suitable gaps for filling and other packaging processes.
	Counting and Filling Machine With a light beam, photoelectric sensors, vision systems, and a vibratory chute, the counting and filling machine accurately counts and fills tablets, pills, beads, capsules, pearls, confectionaries, and gummies in plastic bottles.
	Desiccant Inserter In humid environments, hygroscopic and sensitive chemical products absorb moisture consequently losing their quality. A desiccant inserter is a machine that puts small desiccant packs inside the plastic bottle to prevent the soaking of water vapors.
	Automatic Capping Machine This machine uses torque or force to tightly place caps over the plastic bottles. Twisting forces securely attach caps to decrease product contamination and leakage. Grippers hold the plastic bottles in place while capping heads in this machine exert uniform torque for twisting caps.
	Induction Sealing Machine For fully sealing plastic bottles, an induction sealing machine uses electromagnetic current or heat for melting foil or liner. These materials are typically found on the inner surface of caps. The melted material sticks to the opening of plastic bottles to create hermetic and airtight seals that prevent product spillage.
	Plastic Bottle Labeling Machine Industry utilized this machine for gluing plastic or paper labels over plastic bottles. This machine applies labels to oval, square, round, cylindrical, and pump plastic bottles. HMI controller, labeling head, sensors, and conveyors execute the labeling process.

8.What Is The Difference Between Vertical And Horizontal Plastic Bottle Labeling Machines?

Vertical and horizontal plastic bottle labeling machines have principal function labeling. However, their labeling orientation and labeling process are vastly different from each other. These differences are discussed in detail below:

Vertical Plastic Bottle Labeling Machine	Horizontal Plastic Bottle Labeling Machine

In this machine, labels are pasted in the vertical direction over the plastic bottle. It labels plastic bottles parallel to their length and is employed for labeling the sides of plastic bottles or wrapping around their vertical circumference.	This machine sticks labels in the horizontal direction. If labeling of plastic bottles perpendicular to their length is required then a horizontal plastic bottle labeling machine is the best bet. It labels plastic bottles at the top or bottom side.
It is highly recommended for labeling round or cylindrical plastic bottles.	It is ideal for processing square, flat, or rectangular plastic bottles.
Labels are pasted over the circumference of plastic bottles as they rotate in a vertical labeling machine.	Labels are typically glued to the flat side of plastic bottles as they move through the labeling unit.
It mostly applies product information labels that improve product shelf appearance.	It usually applies barcodes, QR codes, and other tracible labels over plastic bottles.
Plastic bottles move on the conveyor in a standing tall position in this machine.	Plastic bottles are loaded in a horizontal lying down position on the conveyors.

9.What other products a plastic bottle labeling machine can process?

A plastic bottle labeling machine is a flexible automation that is also used for labeling other packaging containers besides plastic bottles. These product containers include:

Glass Bottles

Different industries use glass bottle packaging to give their products a classy and elegant look. Plastic bottle labeling machine labels glass bottles with premium quality labels. This machine is specifically designed for plastic bottles and can process glass bottles with just a change of a few labeling parameters.

Jars

As the dimensions and geometries of plastic and glass jars are identical to plastic bottles, so, the plastic bottle labeling machine easily accommodates jar packaging. In the food industry, this machine pastes labels over jars of honey, jams, dressings, etc.

Cans

Cans

This machine is frequently used in the beverage industry for labeling soft drinks, juices, and other beverage cans. The shrink plastic bottle labeling machine is adjusted to shrink sleeve label beverage cans with high-quality images and logo designs.

10.What are the frequent issues in a plastic bottle labeling machine?

Common problems in a plastic bottle labeling machine severely impact the performance of production and cost manufacturers a lot of money. But these problems are easily resolved by following some guidelines.

Cause	Solution	Picture
Skewed Labels
Labels are not designed according to the curvature of plastic bottles. Former have minute tapering that can lead to label skewness.	It is best to design labels with little curves so that they are matched with bottle shapes.	Picture Courtesy: Cognex
Flagging of Labels
Sometimes, the size of labels is too big as than circumference of plastic bottles	It is best to design labels leaving 1/8-1/4 inches of space around the sides of plastic bottles to accommodate minute imperfection in labels.	Picture Courtesy: The Label Printers
Wrinkles in Labels
Uneven application of labels causes wrinkling. Dirt or dust also causes wrinkling in labels. Sudden temperature change is also the reason for wrinkling.	Ensure even and uniform application of labels. Clean the surface of the plastic bottle before label pasting. Prevent sudden temperature change during labeling.	Picture Courtesy: CTM Labeling
Labels are not Gluing to Plastic Bottles
Adhesives are not compatible with the surface of plastic bottles and cause label non-stickiness. Temperature change causes brittlely and tackiness of adhesives leading to poor gluing.	Use adhesives that are completely compatible with the characteristics of plastic bottles. Minimize temperature changes to ensure high-quality labeling.	Picture Courtesy: CNET
Adhesive Accumulation on Plastic Bottles or Labels
A high amount of glue could result in the buildup on plastic bottles as well as labels. Labels slip while their application causes adhesive accumulation. The use of freshly printed labels could also lead to adhesive accumulation. Presence of glue on hopper prongs.	Adjust the amount of glue by calibrating the glue applicator. Adjust equipment to ensure proper label tension. Use aged labels for pasting. Fully clean hopper prongs before labeling.	Picture Courtesy: Productos Colcar

11.What Are Some Common Maintenance Guidelines For A Plastic Bottle Labeling Machine?

Regular maintenance of a plastic bottle labeling machine is directly proportional to its long operational life. Therefore, it is suggested that manufacturers should encourage their operators to perform daily schedule maintenance.

Some common maintenance guidelines are given below that you might find useful.

Daily Maintenance	Clean the plastic bottle labeling machine daily to get rid of sticky residue, dust, or label buildup. Check for failure in any component. Lubricate all moving components to prevent defects due to friction. Align the labeling parts and other components for smooth labeling. Tighten all nuts, bolts, screws, and other moving joints.
Weekly Maintenance	Thoroughly inspect and calibrate sensors to ensure their proper working order. Inspect label roll and other labeling components for damage and if necessary replace them.
Monthly Maintenance	Carefully examine every part of the electric cabinet for wear and tear to prevent electric incidents. Also check for old and defective switches, cables, wires, etc. Check the air pipes of the pneumatic system and ensure that air pressure is at a specific threshold as mentioned in the manufacturer manual.
Yearly Maintenance	Perform a detailed and full examination of a machine under the supervision of a skilled technician. Replace old parts. If the latest updates of machine software are available then update it.

12.How To Choose A Plastic Bottle Labeling Machine That Is Suitable For Your Production?

The selection of a plastic bottle labeling machine is a critical decision that can bring about an excellent match between the equipment and your production. However, poor planning before purchase results in bad choices that could cause serious loss of money.

Some important points that must be considered while selecting are:

Determine Your Production Needs

Picture Courtesy: STM Pack

Plastic bottle labeling machine with high labeling capacity typically has a higher price. Selecting a higher processing machine while your labeling requirement is low often results in a waste of money. Thus, having an idea about your production needs and volumes will justify your budget without going overboard.

Label and Bottle Characteristics

Each plastic bottle labeling machine handles specific types of labels and bottles. Therefore, it is essential to determine what type of label and plastic bottle you will process. Purchased machine with poor compatibility with label and bottle properties leads to a change in equipment or label and plastic bottle.

User-Friendly Technology

When it comes to labeling every second matters and easy-to-use technology saves a lot of time. So, opt for a plastic bottle labeling machine that is designed with easy-to-use controls and gadgets because hard-to-use controls often create confusion consequently lowering labeling quality.

Ease of Setup and Format Change

Consider buying a plastic bottle labeling machine that is easily installed to minimize the extra expense needed for hiring professional technicians to set up your machine. Moreover, choose equipment that has quick changeover as lengthy changeover often slows down production. But a plastic bottle labeling machine with rapid changeovers can drastically boost your production efficiency.

Warranty and After-Sale Support

Since equipment could unexpectedly experience failure, therefore, it is recommended to always go for a manufacturer that provides a high warranty period and subpar aftersales support. Ongoing customer support saves you from lengthy downtimes and expensive repairs because the manufacturer of equipment is always ready to lend you support.

Conclusion

Due to the high demands of consumers for labeled products, plastic bottle labeling machine has acquired traction in the modern industrial world. Its automation, flexibility, brand promotion, and high-speed label make this machine the first choice of manufacturers when it comes to labeling. If you are interested in buying this machine, visit our “Allpack” website for pricing details. We offer superior-quality solutions that are seamlessly added to productions to generate the best-quality labeling.

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Labeling Machine for Bottles: The Complete Buying Guide in 2024

Labeling Machine

Labeling Machine for Bottles: The Complete Buying Guide in 2024

Did you know that labeling machine for bottles can do much more than presenting information about formulation?

Today’s labeling machine helps in enhancing appealing presentations about your product, brands, packaging information, and visual aesthetics. So, a manufacturing and packaging company must consider ongoing and upcoming trends to skyrocket the competitive market. In this article, you will be a potential innovative labeling machine for bottles and how it can make your work easy in such an advanced technology. With so many available machines, deciding which is the best solution is of course difficult. So, we have outlined this article to help you select an effective and productive machine.

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1.What should you know about Labeling machine for Bottles?

Labeling Machine For Bottles

A labeling machine for bottles is particularly constructed to label the packaging products effectively. This machine is useful to run any business that deals with large or bulk quantities of bottles.

You must be aware that dealing with bottles especially labeling them is an extremely difficult task whether done manually or by the machine. By means of labeling machine for bottles, it has been improved and enhanced the overall productivity of any production line.

2.How a labeling machine for bottles is beneficial?

We now know what a labeling machine is, so you might have definitely got a glimpse of how important it could be for industries to own this machine.

Enhanced Throughput and Work efficiency

Application of pressure-sensitive labels can be tedious work if done manually, instead work done by labeling machine for bottles would not only increase production capacity but also increase the speed at which the labels are being applied as many as per second.

Reduce Labor cost!

The use of the labeling machine for bottles cuts down on labor costs as there is less human intervention required to operate this machine except for loading the labels. This brings greater chances of earning a profit, as you won’t require hiring extra staff for this work and could redirect your workforce for greater value tasks such as quality control and supply chain management.

Accuracy

It is important to note that the placement of labels on your bottles must be precise and accurate, for this the labeling machine for bottles appropriately adheres to the label by positioning it where it is supposed to be placed. Unlike manual labeling, where there are chances of labels getting peeled off or not applied on the correct position, these risks are eliminated by using this machine as it assures tolerance precision up to +/- 0.3 mm.

Safety In Handling

Picture courtesy: Accraply

To ensure the safe and healthy working of your staff, labeling machine for bottles provides sensor-activated applicators and a conveyor belt system for the label application process and transferring of bottles. The process of label application can be the cause of musculoskeletal disorders and might be the reason for injuries.

3.What are the industrial applications of labeling machine for bottles?

Automotive Industry

The automotive industry uses labeling machine for bottles intended for outstanding depiction of graphics which helps them in building brand image, and for applying labels that states the purpose of fluid, its method of use, and safety warnings. It can be applied to plastic and metal bottles of different shapes and sizes.

Beverages Industry

From attracting customers with a cool design to portraying the quality of your product, whether it is mineral water, soft drinks, or alcoholic beverages, a labeling machine for bottles can handle all types of bottles for placing labels. It is necessary that the label must be resistant to spoilage due to any fluid or wear off due to scratches.

Chemicals Industry

Aware of its hazardous possibilities, the chemical industry uses bottle labeling machines in order to clearly mention all the constituents, safety and precautionary statements, and the direction for the intended use.

Food Industry

Picture courtesy: Delicious

An assorted range of food products like spices and condiments, confectionery, jams, sauces, and other edible items require catchy and effective labeling for their consumable items. For this purpose, they use a bottle labeling machine which assists the manufacturer in providing all details about the product such as their ingredients, date of manufacturing and expiry, etc. A bottle labeling machine used in the food industry can handle a variety of glass, plastic, and metal bottles.

Cosmetics Industry

Picture courtesy: Avon Care

Promising enough according to its packaging, the cosmetics industry requires competent and good visualizing labeling designs to deliver its products. A labeling machine for bottles comes in handy to fulfill this requirement as it can handle various shapes and sizes of bottles used for the filling of different beauty products.

Household Products

A labeling machine for bottles can be utilized for effective labeling of household products like floor and toilet cleaners, detergents, pest control sprays, hand wash, stain removers etc. These bottles are labeled with a good marketing strategy to depict their purpose of use.

Pharmaceutical Industry

The pharmaceutical industry uses the bottle labeling machine for safe and reliable placement of labels that state medicinal constituents, storage condition, direction for use date of manufacturing, and expiry date. Bottles for liquid and solid dosage forms of medicine are labeled with precision.

Nutraceutical Industry

This industry uses a labeling machine for bottles to efficiently put adhesive labels on their nutritional supplements such as multivitamins, dietary supplements, supplements for skin and hair health, supplements for different deficiencies, etc. Labels applied represent the nutritional requirements for different age groups and mention various minerals that they contain.

4.How does a labeling machine for bottles work?

The working steps of labeling machine for bottles

The labeling machine for bottles works in a pretty straightforward way. The discussed below are following steps:

STEP 1

The first step involves feeding of roll over the feeding supplier and unwinding of label material from it. This can be achieved by manually handling an operator to ensure that fixation is done for supplying a steady roll.

STEP 2

The second step is receiving bottles for labeling purposes. The bottles are fed into the unit with the help of a conveyor which is presented for easy transportation of material prior to and after labeling.

STEP 3

This is the main step where bottles are subjected to a labeling unit for dispensing the label. The unit is equipped with a sensor that detects the bottles and places the label at the assigned measurement for an exact position as recommended by the manufacturer.

This step is divided into two steps; first, the application second is the presser. The applications of label can be done either pressure-sensitive or wrap method using hot -melt glue or cold or self-adhesion method; furthermore, applied horizontally or vertically. The presser are rollers that firmly press the applied labeled to avoid wrinkle, bubble or folding and ensure evenly application.

STEP 4

This step is divided into two sections, if labels are not corrected; the bottles are sent to the rejection unit. Similarly, the corrected labeled bottles are sent to the next machine via a conveyor to complete the packaging process.

5.What are the parts of the labeling machine for bottles?

The major parts of the labeling machine for bottles are described below:

The common parts of the labeling machine for bottles

Label Roll Feeder

Every machine has start-up step. For labeling, this is the section where the operator has to fix and adjust the label roll to ensure the supply of labeling material is steady and smooth during operation.

Adjuster

This unit ensures proper regulation of labeling on the bottles. By use of an adjuster, you can finely correct the position of the label and alignment of bottles by adjusting the label roller.

Supporting Roller
When the label roll is fixed and adjusted; it is further supported by rollers that helps in fixation for smooth and uniform application of labels so wrinkles, bubbles, or folding can be prevented.

Emergency Light
This is used for safety purposes and is brightened during emergency scenarios to alert the operator for immediate action and keep the environment safe.

PLC Touchscreen

A touchscreen interface that controls via clicking keys available on the screen with a single touch. It allows users to add settings, troubleshoot, find alerts, diagnostic issues, etc.,

Power Button
This button is mostly situated adjacent to the PLC touchscreen that is simply used to activate the machine. Once you’re done with working; the final switching off can be attained by the same power switch.

Sensor
This is a prime section of the labeling machine for bottles that detects the presence of bottles and allows the machine to press the label in the right position as fed in the setting of the machine.

Conveyor
This is used for the steady transportation of bottles for labeling purposes. The conveyor is also used to integrate machines with other equipment.

Label Presser
The unit is meant for fixing labels once applied by the applicator. The presser exerts pressure on each fixed label to prevent the development of bubbles, wrinkles, or folding.

Bottle Guide plate

This unit helps in the alignment and stabilizing of bottles during transportation for labeling and leaving the machine. The prime purpose of this unit is to upright the bottles for uniform application of the labels.

Electric Cabinet

All electrical wiring, relays, switches, plugs, and circuit boards are housed in an electric cabinet.

Caster Wheels

The unit is helpful in providing support, relocation, and easy movement to the machine.

6.What are Types of Labeling Machine for Bottles?

As packaging machinery is continuously evolving, every day different model of labeling machine for bottles is introduced. This equipment is classified depending on design, labeling direction, level of automation, etc.

A detailed overview of types of labeling machine for bottles is penned below to aid in your selection.

Classification Based on Automation

Machine	Overview
Manual Labeling Machine for Bottles	It is the most straightforward type of labeling machine for bottles. For small home-based businesses where productivity is low, this machine is suitable since it is fairly expensive and can stick labels on a few bottles. It has handwheels or levels for manual label application.
Semi-automatic Labeling Machine for Bottles	This machine has a compact construction and is capable of labeling bottles independently. However, users manually load bottles on the conveyors. It has a higher accuracy rate than a manual labeling machine for bottles. Moreover, it has a higher labeling capacity and can label up to a thousand bottles per hour.
Automatic Labeling Machine for Bottles	It is the most advanced form of labeling machine for bottles when categorized on the level of automation. It has higher labeling speed and is typically employed in mass-scale labeling production to automate labeling. It is equipped with state-of-the-art gadgets, sensors, and alarm systems that not only provide high precision in labeling but are also essential for safety purposes.

Classification Based on Label Positioning

Machine	Overview
Side Labeling Machine for Bottles	For labeling one side or two sides of bottles, a side labeling machine is used. This equipment labels the front or back panel of the bottles. It works well with round, oval, flat, or square bottles. It is often employed for increasing the visual appeal of labeling since it offers wrinkle-free and crease-free labeling. However, it provides a limited area for information display.
Wrap-around Labeling Machine for Bottles Picture Courtesy: ALLMA.NET	It is one of the widely used machines for labeling of bottles. This machine wraps the complete circumference of bottles with labels. However, it is ideal for labeling round or cylindrical bottles. This equipment glues labels by rotating them on the exterior of bottles. This machine can process glass, plastic, as well as, metal bottles.
Top Labeling Machine for Bottles Picture Courtesy: vkpak	This machine sticks labels at the top side of bottles to minimize the tampering risk. It processes bottles of any shape and size and is very helpful in resolving security problems

Classification Based on Design

Machine

Overview

Rotary Labeling Machine for Bottles

Picture Courtesy: vkpak

This machine is equipped with turrets or turntables that tightly hold bottles at the bottom using a bottle holder. This holder rotates at 360° for ideal label placement. Furthermore, this machine operates at high speed due to its simultaneous labeling of multiple bottles.

Inline Labeling Machine for Bottles

This machine has a straight-line configuration and labels one bottle at a time. It is more suited to simple productions where low labeling capacity is required. But it has minimal parts and can be easily upgraded.

Classification Based on Adhesive Features

Machine	Overview
Wet-Glue Labeling Machine for Bottles	It mainly processes decorative and embossed paper labels and applies liquid glue to bottles. It has a glue applicator that spreads glue over label strips and the label press sticks them over the bottles. It is mostly employed in the beverage industry.
Hot-Glue Labeling Machine for Bottles	In this machine, first glue or adhesive is heated before application. The melted glue is best for applying wrap-around labels over bottles. This machine has glue dispensing nozzles that spread precise amounts of glue to labels. This prevents glue buildup on labeling components.
Self-Adhesive Labeling Machine for Bottles	This machine does not need any adhesive instead it fixes pre-glue labels over bottles. It simply peels off the back paper from label strips and then applies the sticky part of labels over bottles. Its biggest advantage is- gluing complex-shaped labels over products.
Shrink Sleeve Labeling Machine for Bottles	This machine puts plastic sleeves over the moving bottles. Then, bottles go inside the heat tunnel for melting and shrinking sleeves so that they tightly fit bottles. This machine is employed for increasing aesthetic value and branding of products.

Classification Based on Labeling Direction

Machine

Overview

Horizontal Labeling Machine for Bottles

In this machine, labels are usually applied over bottles while they are lolling on their side. It works best for bottles with unstable bases that cannot stand right like round bottom bottles

Vertical Labeling Machine for Bottles

Partial or complete labels are stuck over the bottle while they are standing upright. This machine is ideal for labeling bottles with flat bases or slightly tapered bottles like square or rectangular bottles.

Classification Based on Printing

Machine

Overview

Print and Apply Labeling Machine for Bottles

Picture Courtesy: NJM Packaging

For printing real-time changing product information such as barcode, tracing numbers, batch numbers, etc. Print and apply labeling machine for bottles is employed. This machine has high-definition printers for printing graphics to build a unique brand image.

Labeling Machine for Bottles Without Printers

This machine is simple without any advanced printers. It simply uses preprinted stickers or add-ons for labeling. It has a high processing speed as it does not involve a printing process.

7.What is the production line of labeling machine for bottles?

Automatic Bottle Unscrambler

Often bottle unscrambling machine aligns bottles at precise positions on the production line conveyors. This machine receives bottles in random order from the hopper and uses mechanical systems for placing bottles in standing positions on conveyors to speed up bottle packaging.

Counting and Filling Machine

In health care, pharmaceutical, nutraceutical, food, and cosmetic industries, this device is utilized for counting and filling capsules, pills, confectionaries, pearls, and other related products with a high precision rate. This machine consists of advanced camera vision systems and sensors that detect the precise number of products, passing through vibratory or rotary disks and then load them into bottles

Desiccant Inserter

A desiccant is placed into bottles by a desiccant inserter machine to prevent moisture absorbance by hygroscopic and sensitive products in humid and damp environments. This equipment cuts individual packets using a cutting knife and inserts them into bottles.

Automatic Bottle Capping Machine

Caps are tightly affixed on the bottle mouths by this equipment. It comes in handy in averting spillage and leaking risks. Pick-off systems present in these machines randomly select caps from the hopper and place them on bottles. Capping heads and rotary disks present in the bottle capping machine rotate caps using torque and firmly seal bottles.

Induction Sealing Machine

This machine securely seals the bottles with foils or liners. It ensures product integrity and prevents tampering. An induction sealing machine is also important in maintaining product quality, especially its freshness and taste. Usually, liners present inside the caps are bonded to the mouth of bottles by the application of electromagnetic current or heat. This melts foil that is then stuck onto bottle mouths.

Bottle Labeling Machine

In product recognition and identification, the bottle labeling machine has a central place. This machine uses a labeling head, label press, and glue applicator for sticking labels on the circumference, front side, back panel, top, or bottom of bottles.

8.Is the labeling machine for bottles suitable for other packaging types?

Owing to the huge industrial sectors that are covered by labeling machine for bottles, it can be seen by other packaging types that are processed for application of labels. For example:

Jars

Jars

Jars made up of glass or plastic containing various products like sauces, jams, nutritional supplements, medicines, chemicals, etc can be labeled using a labeling machine for bottles.

Vials

Vials

This type of packaging material is used usually for pharmaceutical liquid medicines, cosmetic serums and also some chemicals. Vials are small cylindrical shaped glass bottles which can be labeled using this machine.

Ampoules

Picture Courtesy: Science Photo Library

Ampoules are sealed small glass packaging types that can be labeled using a labeling machine for bottles. These are used to hold pharmaceutical liquid medicines and cosmetic serums, which require extreme care while placing labels. The label on it usually mentions drug name, expiry and batch code.

Cans

Cans

Cans are cylindrically shaped, oval-shaped, or round packaging material that holds different beverages like soft drinks and juices, alcoholic drinks, food items, etc. They are made of metal, plastic, and glass, and can be labeled using this machine.

Containers

Large and small sized containers such as gallons of different shapes like oval, round, cylindrical which are used to hold household products, chemicals, water, milk, and cosmetic products, etc. may be labeled using this machine. They are usually of plastic, glass, and metal packaging material.

9.What Are Common Problems with Labelling Machine For Bottles?

According to our expertise, we have noticed so common problems with labeling machine for bottles and many clients do contact us for that. Therefore, we are mentioning them to help you out as well.

Labels Curling

Picture Courtesy:Reddit

This is another condition that occurs when labels are applied on the surface of the bottle.

This can be caused by due to uneven application of adhesive, and label separation. To solve this problem, calibrate the machine. Use new adhesive and notice its application must be evenly done by the machine. Thirdly, assess the die-strike of the labeled roll.

Tearing and Breaking of Label

Picture Courtesy: bluelabelpackaging

Tearing is a common problem that occurs when using a label machine for bottles that interrupt the workflow of a production line.

This condition can be sorted out by calibrating the machine. Correct the movement of bottles to avoid dragging the bottles.

Peeling of Labeled Bottles

Picture Courtesy: Eco Organic Garden

Peeling occurs in labeled products during the procedure. This can occur when working conditions are facing high temperatures and humidity. To solve this problem. First, reuse the adhesive because in case of old glue application can affect the process therefore new products should be used.

Wrinkling and Folding

Picture Courtesy: Resource Labeling Group

Wrinkling is the condition where labels are presented with folding and gaps inside.

This occurred due to incorrect usage of adhesive. Moreover, due to the irregular shape of bottles labels cannot adhere properly to the surface of the bottles that is resulting in wrinkling.

To solve this problem, correct the pressure or label tension. Calibrate the rollers, and supporters to allow smooth movement and re-adjust the presser that ensure each applied label is pressed with the required tension to avoid ridges.

10.How to Clean and maintain labeling machine for bottles?

A correctly maintained labeling machine for bottles is the key to getting long long-lasting machine, making you capable of attaining a great return on investment. Ignoring this factor can lead to failing the equipment. Discussed below points are helpful to learn exactly how to clean and maintain.

The Wiping of Applicator Head

If you want to label evenly and clearly, you need to clean the head before and after running each process. For that, use a dry cloth and shape sponge stick that can carefully erase and gently erase the debris or dust.

Cleaning of Sensors

Be sure to view sensors, as it is sensitive part and perform a significant role therefore remove dust or debris accumulated on them by gently wiping off the sticky material for optimal operation.

Never Ignore the Rollers

If the label is still left or remains around the roller it can interrupt the adjustment for further operation. It is imperative to clear the rollers and clear the unwanted remanent.

Replacing Old with New

If you notice something in worn-out condition; please replace it with a new one to sustain the work efficiency of the equipment. For example; plugs, nuts and bolts, circuits, etc.

Using Lubricants!

The moveable parts such as conveyors, rollers, feeders, pressers, and others must be applied with lubricants for efficient and noise-free workability.

Get rid of the dirt & dust!

By application of highly compressed air blowers efficiently clears minute particles of dust and dirt.

11.What should be considered when purchasing labeling machine for bottles?

When purchasing a labeling machine for bottles, it is primarily important to consider essential factors that will help you select the right machine that exactly matches your business needs.

Understand Your Labeling Needs!

Not every labeling machine for bottles can perform labeling with various shapes such as for round bottles, the labeling machine for bottles would be different for example wrap-around. If you have selected a flat top or other type it won’t be suitable for the wrap-around labeling procedure. Moreover, assess your capacity goals, designs, and production capacity.

Set Your Budget

Considering budget and selecting machines are directly proportional to each other. The variation in prices always affects therefore buyers must be a little bit flexible for the perfect solution. Plus, for a smaller budget, there are semi-automatic machines available in the market that can fulfill and begin your procedure as a start-up.

Consider Machine’s Features

Whether machine can integrate with other equipment? What should be the installation space requirements? What are the product’s dimensions? How frequent maintenance and cleaning schedules should be conducted? etc. Ensure the machine is easy to handle, clean, and maintain, and must comply with your required specifications.

Conclusion

Indeed, purchasing and adding machines to your production line is a complex task that must be taken into high consideration, with ALLPACK, it doesn’t have to be. We know every need of labeling with superb machines to attain a consistent output. With pride, ALLPACK offers bespoke customer services that are helpful for your business. Please contact us to get what you are looking for; we’re here to schedule free consultations and offer buying guidelines and various available options for your business.

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Jar Labeling Machine: The Complete Buying Guide in 2024

Labeling Machine

Jar Labeling Machine: The Complete Buying Guide in 2024

Creatively labeled products in jars are instant hit among customers. Labeling and design are first thing that capture attention of customers. This is where jar labelling machine is of prime importance.

Jar labeling machine has a significant place in jar packaging line. Brands can simplify and boost their labeling performance through the use of this machine. Many challenges in labeling are resolved by adding a labeling machines in the production line. If you are planning to invest in this handy equipment, look no further, and read this informative guide to select the best jar labeling machine for your business.

Let’s take a closer look!

Add a header to begin generating the table of contents

1.What Is A Jar Labeling Machine?

Jar Labeling Machine

A jar labeling machine is a versatile and adaptable piece of equipment employed in both small and multi-scale businesses for labeling products. This machine dispenses stickers or other addon tapes on different types of jars such as round, flat, or cylindrical.

Sometimes this device prints and then applies labels. There are all kinds of jar labeling machines in the market- both portable and large fully automated.

This machine is constructed for labeling in various orientations and positions such as labeling top, bottom, front, and back sides of jars as well as for wrap-around labeling of jars.

2.What are the Industrial Uses of Jar Labeling Machine?

Jar labeling machine has gained immense popularity over the recent years in several industries due to its flexibility and ease of labeling. This useful equipment has found its use in several industries such as:

Food Industry

Beautifully labeled food products with creative topography and graphics are usually the best bet to grab the eye of passersby. This is why a jar labeling machine is the first choice when it comes to designing food packaging. Honey, jam, ketchup, condiments, pastes, sauces, and many more yummy foodstuffs is labeled by this practical machine.

Cosmetic Industry

Labeling of cosmetic products is necessary in informing users about ingredients, warnings, and usage of cosmetic products. Therefore, jar labeling machine is preferred by many popular cosmetic brands due to its neat, attractive, and stunning labeling of various cosmetic products like foundations, creams, dyes, blushes, etc.

Personal Care Industry

Tough and eye-catching labels on personal care products in jars are all because of jar labeling machine. The use of this machine in the personal care industry creates orderly and immaculate products. These labels by jar labeling machine are typically deployed for the promotion of shampoos, body washes, sanitizers, soaps, gels, etc.

Pharmaceutical and Nutraceutical Industry

Precise information communication is strongly advised by drug regulatory authorities. Thus, pharmaceutical and nutraceutical industry use jar labeling machine to print and label facts and ingredients over the vitamin, cream, tablets, pills, and ointment jars.

Paint Industry

Appealing and colorful packaging of paint products such as oil-based paints, watercolors, acrylic, and polishes is because of jar labeling machine. This machine adheres to or prints eye-catching labels that often spark an artistic sense in customers.

Home Decoration Industry

Scented and vibrant candles have acquired a special place in home decoration. People often buy these candles due to their visually captivating jar packaging. The jar labeling machine enhances the appeal of candle jar packaging by elegantly labeling fragrant candles.

3.How Does Having A Jar Labeling Machine Bring Benefits To Your Business?

Production recognition is significantly determined by labeling. Jar labeling machine is efficient equipment that greatly eases your labeling needs. Adding this machine to your packaging plant leads to a great many advantages.

High Productivity

Picture Courtesy: avery

This is one of the biggest benefits of jar labeling machine. Manual labeling could be slow and tedious, consequently resulting in fewer labeling products. But jar labeling machine is automated with advanced controls and labeling systems leading to more labeled jars in a short time. Having this machine will boost the production efficiency of businesses.

Low Labor Assistance

Picture Courtesy: Capital Label Company

Yes, the use of jar labeling machine in your production requires minimal human assistance thus decreasing burden on workforce. A single operator is needed to adjust the settings of jar labeling machine in turn saves your labor wages.

Consistency and Precision

Picture Courtesy: Pharma Manager

Jar labeling machine is best known for its accurate and precise positioning of labels over products. Its consistency often reduces the chance of misalignment and crumbling of labels and this machine strongly bonds labels that last long and uphold a professional display of product.

Low Wastage

Moreover, with a jar labeling machine, you can save huge amounts of expensive label films. As this machine lowers human mistakes while labeling you can minimize label waste which in turn increases your industrial sustainability.

Product Tracking

With modern labeling technology, jar labeling machine also has a role in product tracking and tracing. Often fraudulent activities are committed during product shipment. However, with a jar labeling machine, you can place QR codes, bar codes, batch numbers, tracing numbers, holograms, etc., to decrease counterfeiting and tampering events.

4.What Is The Working Of The Jar Labeling Machine?

The working of a jar labeling machine generally depends upon design and label placement. A general working principle in different kinds of jar labeling machines is detailed below for your information.

Label Roll Placement and Label Dispensing

Picture Courtesy: hanlar filling machine

At the start of labeling operation, first, the operator loads the large roll of labels, foils, or paper on the label unwinding disk. Next, the label film or foil is passed over rollers to keep it under tension. Photoelectric registration sensor detects the gap between labels and ensures correct label placement.

Jar Loading

Picture Courtesy: Market Industries

Next, the empty jars are placed one after the other on the conveyors either by the operator or by the bottle unscrambling machine. Jar labeling machine is equipped with different sensing systems that ensure proper space between moving jars.

Label Application and Smoothing

Picture Courtesy: Market Industries

This process depends upon the type of jar labeling machine. In some equipped first hot glue is applied on the labels that are then wrapped or glued to the jars. Some labels have adhesive and are applied by force over the jars. The labeling head is pressed against the surface of jars to stick labels. After label application, the next step is evening or smoothing of wrinkles with rollers or brushes. This process ensures high-quality labeling.

Jar Expulsion

Picture Courtesy: Packaging Strategies

After labeling, label quality is checked. If there are no deformities in labels such as wrinkles or misplacement then the label jars are removed and ejected from the labeling area and are moved down the line for further packaging or filling.

5.What Are the Basic Components Of Jar Labeling Machine?

Jar labeling machine consists of various mechanical components that have a specific role in jar labeling. Understanding functions of these parts can assist in troubleshooting the equipment. A list of important parts is composed for your knowledge.

Jar Feeder	This part of jar labeling machine receives jars from hopper and systemically and steadily loads them in the right standing position on the conveyor. This part automates the labeling process.
Unwinding Disk	It is responsible for unwinding labels from the roll. It rotates for uncoiling of label film. This part also controls the tension in the film.
Labeling Head Adjusting Mechanism	It is a handheld wheel or level for adjusting the height or positioning of the labeling head. This ensures proper alignment of labeling press with the jar which in turn leads to correct label placement.
Rollers	These are the support rollers that hold film under proper tension and ensure there is no chance of error in label placement.
Label Press	This part sticks labels on the side or circumference of the jars. It applies the necessary force for the gluing of labels. It is also equipped with dispensing mechanism that cuts labels from films.
PLC Touch Screen	It is a computerized part that makes the programming of jar labeling machine easy. It is an intuitive touch screen with different options for adjusting labeling parameters.
Product Chute	Jars after label inspection go to the product chute from where they are removed from the machine.
Motor	It is an electrically powered part that mechanizes the movement of conveyors and labeling application systems.
Electric Cabinet	Various electric components like switches, relays, wires, and cables are enclosed in the fireproof cabinet. Electric connections to various parts are present in the electric cabinet.
Emergency Light	It is a safety feature present in jar labeling machine that indicates the fault in the system. It lights to notify users about problems with machines.
Conveyor	For consistent transport of jars across different units, conveyor systems are added to the equipment. Belts or chains ascertain the precise passage of jars and aid in the synchronicity of labeling process.

6.What Kind Of Machine Are Integrated Into Jar Labeling Machine Production Line?

Jar labeling machine production line consists of a series of equipment integrated to automate and increase the efficiency of packaging products. These machines have their specific function in the synchronized packing of consumer goods in various industries.

Here is the list of some important machines that complete the packaging setup.

Machine

Working Principle

Image

Jar Feeding and Unscrambling Machine

This machine is specially designed for increasing and systemizing the feeding and positioning of jars on the conveyors. It aligns the jars in an orderly manner on the conveyor platform.

The jars are fed into the machine hopper in random order and the rotary disc and roller collect these jars and place them into holes. The jars are loaded on the machine conveyor in an upright manner from these holes.

Picture Courtesy: vkpak

Counter and Filling Machine

In the pharmaceutical, nutraceutical, and confectionary industry counting and filling machine aids in counting and loading an exact number of pills and other snacks in jars.

This machine has a high vision system and camera sensors that detect several products passing through filling systems. After counting the right amount fillers are employed in this machine for feeding products into jars either by vibration or by gravity.

Picture Courtesy: C.E. King Limited

Desiccant Inserter

To prevent hygroscopic and sensitive products from absorbing moisture upon exposure to humid environment, desiccant inserter machine is used. It places absorbent materials in the jars.

Absorbent packs are loaded on conveyors as belts. This machine is designed with cutting knife that cuts packets from the end of belts into small pouches and inserts them into jars, placed under the chute.

Picture Courtesy: CVC Technologies

Capping Machine

For securing products and for preventing their spillage capping machine is employed in the jar labeling production line. This machine tightly applies caps on the mouth of jars to affirm their seal.

First machine picks caps from the chute and puts them on the mouths of jars. Next spinning disc or capping heads in the equipment rotate and twist the caps to securely seal jars

Picture Courtesy: C.E. King Limited

Induction Sealing Machine

To prevent tampering, induction sealing machine is often the part of packaging line. The function of this machine is to apply tamper-proof hermetic seals to the opening of jars.

With the help of high-temperature heating elements in an induction sealing machine, the foil or liner present on the inner side of caps is melted and glued on the opening of jars.

Picture Courtesy: Taiwantrade

Jar Labeling Machine

This is a robust and adaptable machine employed for brand awareness, product identification, and information communication purposes.

Labeling heads, rollers, and unwinding disks offered with this machine apply and stick labels using hot or wet glue and pressure.

Picture Courtesy: DirectIndustry

7.In What Different Ways Jar Labeling Machine Is Classified?

The details of classification are penned below which you might find useful.

Depending Upon the Level of Automation

There are three types of jar labeling machine based on level of automation.

Manual Jar Labeling Machine

Manual Jar Labeling Machine

It is a simple portable desktop machine in which every labeling function is performed by the operator. Loading of jars, pressing of labels, and removal of jars from the machine is done manually. It has handheld wheels and rollers and is a cost-effective solution for small home-based industries.

Semi-automatic Jar Labeling Machine

Semi-automatic Jar Labeling Machine

This machine is the advanced form of manual jar labeling machine having output efficiency more than its manual counterpart. This machine has semi-automatic functionalities such as manual loading of jars while labeling process is autonomous. It is compact in design thus it does not have high space constraints.

Automatic Jar Labeling Machine

Automatic Jar Labeling Machine

This machine is fully independent and with simple parameter adjustments on its HMI touch screen, this equipment is capable of carrying out labeling from scratch. Having this machine in production lowers the need for a large labor force. It is very effective in large-scale production where high-volume labeling is required.

Depending Upon the Orientation

Based on the orientation of the container, there are two types of jar labeling machine.

Horizontal Jar Labeling Machine

Horizontal Jar Labeling Machine

This machine labels jars while they are lying horizontally. This machine is ideal for processing jars with unstable bases. These containers cannot stand upright so labeling is done while lying on the side by a horizontal labeling machine.

Vertical Jar Labeling Machine

Vertical Jar Labeling Machine

This type of jar labeling machine labels the jars while they are standing upright on the moving conveyors. The labels are applied vertically by this equipment. It is very effective for labeling jars with stable bases such as cylindrical jars.

Depending Upon the Type of Adhesive

There are four types of jar labeling machines when classified based on adhesive type.

Wet-Glue Jar Labeling Machine

Wet-Glue Jar Labeling Machine- Picture Courtesy: NK Industries

This machine is popular for applying glue to labels at room temperature. The glue used by this machine is liquid before labeling thus there is no need for melting the glue. It is typically employed for labeling rigid glass or plastic containers.

Hot-Glue Jar Labeling Machine

Hot-Glue Jar Labeling Machine- Picture Courtesy: vkpak

This kind of jar labeling machine uses glue for labeling that is solid at room temperature. Heating bars are employed for melting this glue and then smearing it on the back of labels. This machine usually applies wrap-around labels and jars are rotated for applying labels.

Pressure-Sensitive Jar Labeling Machine

Pressure-Sensitive Jar Labeling Machine

This machine is also called a self-adhesive jar labeling machine since it uses pre-glued stickers for labeling purposes. It does not need any water or heat to stick the labels rather the labels are pressed on the jars using pressure. It is a cost-effective solution that minimizes utility bills.

Shrink Sleeve Jar Labeling Machine

Shrink Sleeve Jar Labeling Machine- Picture Courtesy: Paima Packaging Machinery

It applies ornate thermoplastic material over the surface of rigid jars before applying heat. After heating the material occupies the whole body of the jars. The labels also called sleeves, are not only used for labeling purposes but are also tamper-evident reasons.

Depending Upon Label Placement

Three kinds of jar labeling machines exist in the market based on their label placement.

Side Jar Labeling Machine

Side Jar Labeling Machine

It is also called a front and back labeling machine. It can label one or two sides of the jars. It can apply self-adhesive labels on the front and back panels of jars at high speeds. It improves the visual appeal of products by adhering to perfect labels over jars.

Wrap-Around Jar Labeling Machine

Wrap-Around Jar Labeling Machine

The labels in this type of machine are employed around the whole circumference by rotating the jars. The labels in this equipment are more easily employed than pick-and-place labels and have better visual appeal.

Corner Jar Labeling Machine

Corner Jar Labeling Machine- Picture Courtesy: Filling Machine

This machine is suitable for applying tamper-proof labels at the adjacent corners of jars, especially over the top. This machine is employed for reducing criminal activities and tampering with product jars.

Depending Upon Printing

There are two types of jar labeling machines based on printing ability.

Print & Glue Jar Labeling Machine

Print & Glue Jar Labeling Machine- Picture Courtesy: Quaderal Labeling Systems

This machine has a built-in printer such as a thermal transfer or inkjet printer for printing high-definition labels before applying them. This machine is best suited for customized and specific labeling according to brand image and also for printing barcodes, product expiry dates, etc.

Jar Labeling Machine Without Printer

Jar Labeling Machine Without Printer

This machine applies pre-printed labels over the jars. It is a simple machine comprising of less parts than its counterparts. Moreover, it has more speed and less processing time than a print and glue labeling machine.

Depending Upon Design

There are two kinds of jar labeling machines when classified based on design orientation.

Rotary Jar Labeling Machine

Rotary Jar Labeling Machine- Picture Courtesy: Quaderal Labeling Systems

This machine adopts a circular configuration. The jars are placed on the rotary wheel or turntable and different jars are labeled simultaneously in the rotary jar labeling machine. It has high labeling efficiency and is ideal for processing high-volume batches.

Inline Jar Labeling Machine

Inline Jar Labeling Machine

In this type of jar labeling machine, labeling functions occur sequentially due to its linear or Z-type configuration. The jars in this machine go one by one at different labeling stations. It can be easily accommodated in existing production plants.

8.What Are The Different Label Materials Used By Jar Labeling Machine?

With innovation in packaging, different types of label materials are used. Jar labeling machine is capable of handling diverse label materials.

Material	Explanation	Picture
Polyester Film	It is a type of plastic (PET) film It is extremely tough, weather-resistant, and has flexibility and recyclability
Paper	It is one of the most cost-friendly options for labeling but is least long-lasting. It is coated with varnish, laminate, and other finishes to increase its weather-resistant ability.
Polypropylene	This material is tough and resistant to tearing. Moreover, it has little oil and water permeability. Thus are suitable for a wide range of environments.
PVC	It is ideal for shrink-labeling purposes and is flexible and versatile. PVC is waterproof and withstands rigorous environmental settings.
Metallic Foils	It is metallic foil paper known for its luster and sheen. It increases product display appeal with its premium look.
Holographic Foil	It is metallic foil with striking color shifts and patterns. This label material is often deployed for security, anti-counterfeiting, and brand-building purposes.
Thermal Transfer Label	This material is used for printing barcodes, ingredient tracing, and tracking numbers.

9.What Type Of Jar Materials Are Labeled By Jar Labeling Machine?

Recently advancement in material technology has seen unique hybrid materials for jar manufacturing. Some common jar materials handled by jar labeling machine are:

Glass

Glass

Clear or colored glass is commonly used for storing different food products such as coffee, tea, chemicals, etc. The glass surface is smooth and pressure-sensitive labels are commonly employed for labeling glass jars.

Plastic

Plastic

This type of jar is manufactured using PET, PP, HDPE, and BOPP plastics. Plastic jars are widely utilized in industries for packaging various consumer goods. However, plastic jars have varying labeling requirements.

Composite

This type of jar is formed by plastic and metallic parts. Strong adhesive materials are required for labeling these jars.

10.What Is Cleaning And Maintaining Tips For Jar Labeling Machine?

Some cleaning and maintaining tips for jar labeling machines that you might find useful.

Cleaning

First power off the machine before starting.

Next remove label strips, fragments, and other debris from the labeling area.

Gently wipe down the frame and stand with wet cloth.

Remove any sticky material from label head and applicator with spray of alcohol or cleaning solution and soft brush.

Clean sensors and conveyors with a minute amount of cleaning agent and lint-free cloth.

Remove debris and dust from electric components via a soft brush.

Reassemble the machine after cleaning.

Maintenance

On a daily basis, check the labeling components for damage or defect.

Adjust the alignment of rollers, unwinding disk, and labeling head daily.

Daily check for tension in labeling holder and rewinder.

Lubricate moving components in the jar labeling machine once a week.

Check the alignment of drive belts, chains, and guide system of conveyors every week. Properly align them if needed.

Recalibrate various sensors to ensure their correct work status weekly.

Check the insulation and working order of electric parts monthly.

11.How To Overcome Common Problems In Jar Labeling Machine?

Problems and issues routinely occur while operating any equipment and a jar labeling machine is no exception to the rule. However, lengthy downtimes can often cause slowing and delay in packaging. These problems are quite easily resolved by training workforce.

A few common problems are discussed below for your information.

Cause

Solution

Image

Blockage or Jamming of Labels

Improper label film tension.

Faulty alignment of rollers.

Dirty label applicators.

Fix the tension in label film for smooth feed.

Properly orient and align rollers.

Clean dirty and sticky label applicator beforehand.

Picture Courtesy: Miles Label

Misplacement of Labels

Improper setting of label registration sensor causing poor label position detection.

Incorrect alignment of labeling head.

Unsteady conveyor speed causes uneven transport of jars.

Adjust and recalibrate the settings of sensor for proper placement.

Adjust height of labeling head.

Adjust drive belts and other parts to ensure conveyor is moving at steady speed.

Picture Courtesy: Keyence

Inconsistency in Label Feed

Faulty labeling speed settings

Fluctuations in voltage supply

Calibrate the instrument and adjust the label unwinding speed on the HMI

Ensure stable supply of power

Picture Courtesy: Focus Label

Label Detachment from Jar

Incompatibility of adhesive to jar surface.

Poor quality label material.

High temperature while storage of labels.

Uneven adhesive application.

Use adhesives that are compatible with jar material.

Use high-quality labels.

Adjust the temperature while storage of labels.

Properly apply and spread adhesive.

Picture Courtesy: M_use

Air Bubbles in Labels

Air molecules are trapped underneath the glue or other adhesive.

The surface of jar is rough and uneven

Presence of dust particles while labeling

Adjust machine setting for uniformly spreading labels.

Use jars of high quality.

Thoroughly clean labeling heads and jars before label application.

Picture Courtesy: CTM Labeling System

12.What Points Should Be Considered When Purchasing A Jar Labeling Machine?

The purchase of jar labeling machine could be heavy on the wallet but in the longer run a well-match equipment can bring substantial revenue. So, it is best to select this machine with great caution. Here are a few important factors that should be taken into account before reaching a decision:

Credibility of Manufacturer

Before going out for purchase, methodically evaluate the credibility of the manufacturer selling jar labeling machine. Go through customer reviews and endorsements. Look for aftersales support. A good manufacturer has a list of positive reviews and well-satisfied customers.

Nature of Label

First determine the material, size, shape, and adhesive type of label. Different makes and models of jar labeling machines have different label processing capabilities. Hence, it is best to select a machine that is capable of processing your label types.

Jar Features

Secondly, determine the shape such as round or cylindrical, size, and material of the jar. Your selected jar labeling machine should be well aligned with your jar characteristics for an efficient labeling process.

Production Volume

If you are part of a small-scale business then opt low a speed jar labeling machine. This machine would be best suited to your needs without going overbroad on the price tag. But for mass-scale production, it is best to not compromise on the budget and go for a high processing capacity machine.

Conclusion

Jar labeling machine has gained quite a traction for their accurate and precise labeling. Having said equipment significantly augments your productions and brings higher profits. Hope this guide increased your understanding of a jar labeling machine. Want to buy this equipment then visit our website for further quotation and pricing. Happy Shopping!

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Automatic Labeling Machine: The Complete Buying Guide in 2024

Labeling Machine

Automatic Labeling Machine: The Complete Buying Guide in 2024

Do you know product labeling is the gateway to boosting your brand? When it comes to labeling, the manufacturing and packaging world is struck with various challenges that have transitioned the progress towards the advanced development of the labeling machine which has met the demand of today's market. Indeed, automation comes first when solving the requirement of industries, an automatic labeling machine is a significant piece of equipment that is used to bring fast, accurate, and perfect solutions from small to multinational firms. If you’re planning to invest in the automatic labelling machine; then this blog is designed up to your requirements. Don’t miss the chance to go through it!

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1.How To Define an Automatic Labeling Machine?

Automatic Labeling Machine

Automatic labeling machine is a label applicator equipment which uses almost no human interference for placing labels on any product’s packaging surfaces. An operator would only require filling the reels of label into the machine and checking for any occasional mistakes by the machine. The machine is designed in such a way to carry out labeling in different orientations like around the product’s side, wrapped around labeling, labeling for top and bottom surfaces, and tamper proof labeling. It can apply labels on products of different shapes and sizes. Due to its quick and efficient working capability, it has brought good returns on investment for industrialists.

2.What Is the Importance of Automatic Labeling Machine In Industries?

Today automatic labeling machines find their best spot at many industries due to its significant performance. For example:

Food & Confectionery Industry

A major sector of this industry products like bakery items such as biscuits, rice crackers, bread, processed poultry, dairy items like milk, butter, yoghurt, cheese, prepared food items such as readymade dishes, chips and snacks, frozen food items, jams, fresh fruits and vegetables are packaged and labeled using this machine.

Beverages Industry

Many beverages like mineral water bottles, breweries, edible and inedible oils such as cooking oil, body oil, hair oil, lubricant oil, juices etc. are labeled using this machine.

An automatic labeling machine enables finished labeling for your products of different shapes and sizes. Automatic labeling and shrink sleeve or self-adhesive labeling are used.

Pharmaceutical Industry

Pharmaceutical manufacturing surely requires the use of this versatile machine as labeling is an essential part of its industry. From labeling of liquid medicines to parenteral solutions requiring stick on labels and side labels, to tablets, capsules and lozenges being packed in boxes and blister packs requiring print labeling or side labeling or top and bottom labeling, all can be handled accurately with an automatic labeling machine.

Cosmetics Industry

Another important sector of industry is the cosmetics industry which uses this automatic labeling machine for giving final touch to their finished products.

Petroleum jelly, lip balm, talcum powder, hair products, skincare products, shampoo bottles, soap boxes etc. are some of the products which need self-adhesive type of labeling.

Chemical Industry

Chemical products like toilet cleaners, detergent powder pouches and boxes, dishwashing liquid, hand sanitizer, glue and adhesives, and some other miscellaneous items which may be hazardous as well require labeling through the use of this machine.

Veterinary Industry

Veterinary industry deals with production and packaging of formulation useful for animals. The automatic labeling machine is used for labeling products like pet food such as snacks, proteins bars, and pet medicines such as antibiotics, antipyretic,.etc...

3.What Is the Working Principle of The Automatic Labeling Machine?

Step 1: Activation of Sensor & Label Opening

The process begins with the entrance of bottles, containers, or any assigned product which shows presence that is detected by highly sensitive sensors. Once the presence is detected, the label opening becomes initiated and dispensing procedure becomes starts. The label support unit stretches the label roll which was adjusted already by operator, and it starts moving for dispensing.

Step 2: Labeling & Roller Pressers

When respective products are reached to the machine, the label accurately positioned on exact area and gently stick on it followed by roller presser that helps in exerting pressure on the surface to adhere the film properly. This is an important step as it protects the development of unwanted labeling problems such as air bubble, or misalignment etc.,

Step 3: Process Cycle

As the label is properly applied on the products, it leaves the system and enters to the next synchronized machine. This process is facilitated by conveyor belt that proceeds a continuous movement of the products. Side by side, new products are entered into the machine to maintain consistent movement of the labeling. The presence of detectors ensures the labeled products are correctly applied once they leave the machine.

4.What Are the Main Parts of An Automatic Labeling Machine?

An automatic labeling machine is advanced equipment used everywhere as it offers a bundle of advantages.

PLC Touchscreen

A ‘Programmable Logic Controller’ is a computerized set up that helps in modulating multiple key parameters involved in the labeling procedure. A touchscreen is the source of interaction with the machine, you to make a set-up initiate the process.

Label Adjusting Wheel

label is always available in film roll; a user has to adjust the label before procedure. This is made possible using label adjusting wheels equipped on the top counter or frame of the machine. This unit ensures the label is properly fixed and aligned for smooth working.

Label Roll Supporter

This unit helps in the holding of the label; this unit ensures that label roll feeds the film evenly without errors of obstruction.

Conveyor

This unit is typically meant for transporting products inside and outside the machine. It ensures that the flowability of the items are accurately supplied and once labeling is done it moves products to the next machine.

Label Pressing Roll

After labeling is done, the label press roll is utilized to apply pressure on the labeling surface in order to avoid air bubble, wrinkles, or any other error. The label press roll specifically used to adhere the film firmly on the container.

Motor

The running of automatic label machine is accessible by the help of motor that ensures a mechanical motion to the various components of the machine and a conveyor.

Emergency Light

This unit is equipped for a safety purpose which lightens if any problem and error in the unit occurs. This unit is designed to grab an immediate attention of a technician to provide an immediate response or intervention to ease the operation and avoid mishap.

Corrector

Each product for label is properly aligned and following uniformity which is due to a ‘corrector’. This unit detects if any incorrect or misalignment triggers among the labeling products hence it ensures the entire entrance and discharging of the product is corrected.

Electric Panel

an electric panel is a hollow box that contains electrical components including plugs wires, relays, switches and breakers. All electrical connections / wirings are controlled or managed via electrical panel.

Caster

Any equipment that can be easily moved from one place to another as per need during maintenance, cleaning, or adjustments requires a platform with wheels known as casters. Casters have a mechanism that prevents unnecessary movement of the machine during operation.

5.Why Choosing the Right Automatic Labeling Machine is Essential for Packaging?

Looking into the advantages that you can take of purchasing an automatic labeling machine for your industry, you’ll be amazed to know that even though it seems costlier it has good terms profit.

Increased Production Speed

The speed of automatic labeling machine is seen to be greatly faster than the manual labeling process or even twice faster than a semi-automatic labeling machine. This for sure scales up production throughput.

Accurate and Perfect Labeling

Compared with human work done manually, labeling by the process of an automatic labeling machine induces less chances of error and results in an accurate and precise labeling. Whereas work done by humans may result in wrong orientation of label placed on the product or might not have been stuck properly that would result in it being peeled off.

Lesser Workforce Requirement

Automatic Labeling Machine- Picture Courtesy: CDA USA

Installation of an automatic labeling machine would automatically require less human labor comparatively. This is because as manual or semi-automatic machine would require an operator for almost whole procedure, in use and automatic labeling machine operator would only be required to load reels, replace the printing labels and clean and check the printer.

Safety Precaution

Automatic Labeling Machine- Picture Courtesy: CONSUNG

While using a manual or semi-automatic labeling machine, probably the chances of labor getting injured are present. Repetitive application of labels on products may cause musculoskeletal problems. Reducing the workforce and using an automatic labeling machine instead would bring safety measures.

Flexibility In Application

Automatic Labeling Machine- Picture Courtesy: Result Group

Application of labels through an automatic labeling machine opens versatility of choices for putting labels of different shapes and sizes. A manual labeling machine might not have such options in a single piece of equipment.

6.What Is the Complete Production Setup of An Automatic Labeling Machine?

An automatic labeling machine can work with integrated equipment to give a complete ready to transport and sale product. We have briefly described the production line associated with automatic labeling machine.

Machine	Working Principle	Picture
Bottle Unscrambler	The random bottles are fed into the machine where rotary disc and blowers allow them to adapt alignment via dropping them into available pockets or channels. Once containers are fixed into the channels they are supplied to the next machine in an upright position.	Picture Courtesy- Seppa Solution
The packaging production can be run smoothly if the supplied material is well-organized and oriented. A bottle unscrambler ensure the containers, bottles, vials, and related products are properly aligned for the processing.
Counting and Filling Machine	The machine is equipped with vibratory channels that helps in movement of pills, tablets, capsule gently. Upon entering to the feeding heading a sensor detects products where counting and filling is attained when it passes through the pathway and drops into available container.	Picture Courtesy: SED Pharma
A counting and filling machine helps in the filling of product using sensors, and important units that ensures a formulated product is fully counted and accurately packed into each container.
Desiccant Inserter	This is a mechanical process, where knives cut the individual strip pack and insert them into each available bottle, container, or related product and allow them to move to the next machine.	Picture Courtesy: CVC Tech
Medical and health related products are always prone to degradation in the presence of humid environment. To avoid this problem, moisture absorbents are inserted by desiccant inserter.
Capping Machine	This machine works by rolling or twisting caps by using pneumatic pressure around each neck of the container.	Picture Courtesy: Weighpack
To secure pack products you need to close them properly by using capping machine. This machine is the 4^th important unit of production line that ensure containers are safe and secure till fully used by consumers.
Automatic Labeling Machine	With the help of supporting rollers, pressure and compressing rollers, a dispensed label is uniformly placed and pasted over the surface of the product without chances of unwanted errors.	Picture Courtesy:BigPAC
To complete the packaging line, labeling is considered as the most important and unavoidable process. Automatic labeling machine is fast and efficient tool that affixes label over the surface of the product that promotes branding, marketing, providing information and necessary details.

7.How To Classify an Automatic Labeling Machine?

An automatic labeling machine is an adaptable equipment that offers a broad range of classifications depending on various parameters, such as design, working capacity, size, printing, and much more. Please find a comprehensive review below:

Automatic Labeling Machine: Based on Working Automation

Machine

Details

Semi-Automatic Labeling Machine

Picture Courtesy: HERMA

The machine works by automatic feeding of protocol using PLC touchscreen and giving you a large working output. Here, you need to put the label into the machine, load and unload the labeling product manually. This machine is useful and handy equipment used for small to moderate production lines as it offers limited benefits and not suitable if require labeling in the bulk.

Automatic Labeling Machine

Picture Courtesy: VKPAK

This machine is recommended in a large production line that works as robot. Machine itself analysis and runs the procedure with the help of sensors, robotic arms, and automatic controlling of entire process. This is a great solution need no manpower and can be run for a longer time without monitoring the process. User can only put and adjust the labeling roll, the remaining process can be deal by the machine itself.

Automatic Labeling Machine: Based on Machine Design

Machine

Details

Automatic Rotary Labeling Machine

This is a compact solution where application of labeling process take place by movement of carousel in a circular way so that labeling can be done when container spins around the labeler. This is a high-speed machine where fast application of labeling is taken place using a smaller surface area.

Automatic Linear Labeling Machine

In automatic linear labeling machine, products come to labeling assembly in a linear direction where machine applies labels on each product and allow them to leave the system one by one. This machine is commonly used method used in various production and packaging industries.

Automatic Labeling Machine: Based on Printing Ability

Machine

Details

Automatic Labeling Machine with Printer

This is the advanced version and commonly used for larger production lines where immediate printing and labeling processes take place simultaneously using a single machine. As the product moves and enters the machine, the machine prints the label via laser printing, inkjet, thermal-transfer, or other. The printed labels are directed and applied over the product and leaves the machine.

Automatic Labeling Machine without Printer

An easy to maintain and easy to use machine that requires pre-printed label roll to fix and adjust on the machine. Machine is simple in structure with fewer components as compared to with automatic labeling machine with printer.

Automatic Labeling Machine: Based on Adhesive Characteristics

Machine	Details
Automatic Labeling Machine with Hot Melt Glue	The labeling machine works by using hot-melt glue for applying labels over the product’s surface. The glue becomes suitable for attaining stickiness when heated. This is the rapid and efficient way of labeling which is commonly utilized in packaging procedures across the globe.
Wet Glue Sticker Labeling Machine Picture Courtesy: NK Industry	This machine uses wet-glue for the labeling sticking procedure. The method of gluing is similar to apply and paste method which is of course a conventional method of sticking.
Self-adhesive Automatic Labeling Machine Picture Courtesy: Reliable Machinery	This machine has properties where you just need to apply ready to use label, in this case machine just has to peel off and apply the label on the object.

Automatic Labeling Machine: Based on Label Position

Machine	Details
Automatic Wrap-around Labeling Machine Picture Courtesy: AESUS	When using rounded objects, such as jars, containers, bottles. This machine is worthwhile as it can easily apply and stick labels either partially or fully cover them without any risk of displacement, wrinkle, or error.
Automatic Three Roller Labeling Machine Picture Courtesy:Altech	This machine uses three adjusting and supporting rollers that helps in positioning and alignment of the labeling. Automatic three roller labeling machine is suitable for larger industries that gives 100% accurate results offering crumpling and chances of disoriented labeling of the products.
Automatic Front and Back Label Machine	This machine is used when the consumer has to apply label only at the front and back of the object’s surface. This is simple and easy to work equipment that can cater packaging products designed in various shapes such as rectangular, square or narrow shaped.
Automatic Flat Object Labeling Machine Picture Courtesy: SZHX	This is another simple automatic labeling machine which is suitable for label application required for flat surfaces such as cartons, boxes, books, and other related packaging products.

Automatic Labeling Machine: Based on Machine Orientation

Machine

Details

Automatic Vertical Labeling Machine

Picture Courtesy: Crown Packaging

Automatic vertical labeling machine works in the vertical direction on the surface of product packaging. This machine is suitable for label application of tall shape products such as lip-stick, foundations, tubes, eye liner, vessels, etc. This machine is basically used for pharmaceuticals, food, nutraceuticals, and related companies.

Automatic Horizontal Labeling Machine

Picture Courtesy: Hindustan Industry

This machine applies labeling on the object following horizontal fashion. An automatic horizontal labeling machine is suitable when you need to label the product on flat surface objects such as boxes. Books and cartons yield maximum adhesive output and uniformity.

8.What Types of Packaging Containers Are Used by Automatic Labeling Machine?

Automatic labeling machine is designed according to the different types of packaging material it would be handling.

Glass

The machine is suited for glass. Automatic labeling machine can adhere labels on the side, front and as whole wrap around the glass packaging. When manufacturing labels for glass, it is necessary to keep in mind to design such a label that is moisture proof, heat, and acid resistant.

Plastic

Plastic

Automatic functioning, self-adhesive automatic labeling machine is used to handle bottles containers, boxes and pouches of various types made up of plastic that is used by many industries.

Tin

Tin

Manufacturers amongst many industries use tin packaging for their products, which can also be labeled using an automatic labeling machine. Tin packaging needs two labels, one for the circular lid and the other rectangular label for the side of container.

Paper

Paper

Automatic labeling machines are compatible to work with products made up of paper which is commonly used in food, retail, and fabric packaging industries.

9.What Shapes and Sizes of Packaging Material Are Used By Automatic Labelling Machine?

An automatic labeling machine is versatile enough to handle labeling of the following products:

Bottle

Bottle

Automatic labeling machine with custom printed or self-adhesive types of labels are suitable to go with bottles which are designed usually in cylindrical shape. Although round, square and wine shaped bottles are also found.

Vials and Ampoules

Vials and ampoules are small glass shaped containers that are respectively long neck and narrowly designed and round mouthed cylindrical bottles. Automatic labeling machine with small labels can be adjusted for its application accordingly.

Jars and Containers

Automatic labeling machine with offers labeling with different shapes jars and container such as square, rectangle, oval and some irregular shapes and sizes. Usually printed, adhesive sticker labels are used to give an aesthetic and consistent labeling.

Boxes and Cartons

Automatic labeling machine is ideal solution for labeling items such as boxes and cartons that are commonly used in pharmaceuticals, cosmetics, and food industries as a secondary packaging needs this machine for easy tracking, identification and branding.

Can

Can

Automatic labeling machine is suitable for labeling products dispensed in cans such as fragrances’, body spray, room sprays etc. that are mostly designed narrow cylindrical shapes.

Bags/Pouches/Sachet

Sachet

Automatic labeling machine is featured with bag labeling properties that is mostly done by vertically or horizontally over the bag. This kind of labeling is mostly required in food, pharmaceutical, and other industries for product branding.

Batteries

Automatic labeling machine is recommended for labeling batteries that includes information such as voltage, safety, brands, symbols etc.,

10.How To Maintain an Automatic Labeling Machine?

Automatic Labeling Machine- Picture Courtesy: Result Group

Maintenance Points	Description
Regular Cleaning	This is an important part of the maintenance where regular cleaning of dispenser, pressing roller and moveable parts of the machine is done. The cleaning includes sensors, and moveable components as well.
Lubrication	The greasing and lubrication of moveable parts is an essential element of regular maintenance that ensures flexible operation with minimum downtime.
Calibration	Every consumer must keep in mind that regular calibration of equipment is always a good sign of achieving accurate output. Calibration of external and internal (software) aspects must be done regularly such as roller, supporters, sensors, PLC system, and other.

11.What Are the Basic Problems and Solutions of Automatic Labeling Machine?

An automatic labeling machine performs complex jobs with simple procedures. Like any other machine, there are some common problems that might arise in this case too. We have discussed below the basic technical problems and solutions related to automatic labeling machines.

Problem

Solution

Picture

Misalignment and Deviation of Labeling

This is very common condition when labels are positioned deviated from desirable place.

This problem occurred due to misalignment of the label roll supporters that helps in proper placement of the label to provide correct orientation.

To correct this problem please ensure rollers are properly adjusted and labels are supplied and fixed around each supporter very well. Reset the machine and begin the process.

Wrinkled or Air Bubble in Label

This is another common problem accompanied by wrinkles or air-bubbles on the labels.

The presence of air-bubble or wrinkle ultimately rejects the batch as the machine is failed to adhere label properly.

To solve this problem, check the setting of press roller and determine the intensity of the pressure applied on each label after sticking procedure.
Check the quality of labels and assess the surface of each packaging container whether it is cleaned or not.

Labels are Jammed

The common condition accompanied by an automatic labeling machine which is failed to move the label properly.

As we discussed below, a label roll is set and adjusted by an operator on the various supporting units featured in the machine. The purpose of supporting rollers is to facilitate smooth movement of the labels.

To solve this problem, re-adjust the fixation of label roll. Check if label roll is adjusted tight and unable to move smoothly.

Improper Adhesion

Sometime, labels are unable to stick properly.

The labels are easy to fall and slipper from edges.

To solve this problem, check the amount of glue present on the back of the film.
Check the intensity of pressing roll.

Calibrate the machine’s settings.

12.What Points to be Considered for Purchasing Automatic Labeling Machine?

When purchasing a automatic labelling machine, there are some points to be considered for better options:

Your Production Need

Picture Courtesy: CEROS

Determine your production goals, for example, expected run time of the machine, how much output do you expect per hour, etc., This would help you to choose whether to go for larger or smaller equipment.

Funding

Funding

This is an important point that help you in deciding in selecting model, automation, size, and type of the machine. Keeping budget in mind will help in tailoring the right option of the machine that best fits to your facility.

Integration

Automatic Labeling Machine- Picture courtesy: Wenzhue

If you are planning to adjust your machine in the production line then must confirm whether the machine is flexible to integrate with other machines of the production line.

Manufacturer

Picture courtesy- Dingo

Always consider the manufacturing and supplying company as well-reputable with possible higher reviews. Allpack is Chinese leading company that offering high quality products across the globe.

Conclusion

In conclusion, automatic labeling machine is not only a machine, but this is a gateway to the best marketing and promoting your brand via excellent working output with accurate application over each product. This machine is an excellent tool for conveying your message to consumers in an advanced manner. If you are looking to purchase the automatic labeling machine; Allpack is the hub that offers broad range of labeling tools best fit for production lines in an economical way. Want to Know More? Please contact us to find out different models and Quotation.

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Small Bottle Labeling Machine: The Complete Buying Guide In 2024

Labeling Machine

Small Bottle Labeling Machine: The Complete Buying Guide In 2024

Labeling small bottles is often like a conundrum which requires accuracy as well as safety. However, it is not possible for a user to label hundred and thousands of bottles manually while ensuring precision and efficiency. Therefore, small bottle labeling machine by Allpack is particularly designed for absolving this tiresome job on part of user.

This small bottle labeling machine is intelligent enough to take the entire mechanism of bottle labeling on its part while following the exact commands settled by operator. Equipped with range of astonishing features this machine is suitable for industries with diverse backgrounds. Do you also want to get rid of the false and slow labeling? If yes! Then don't miss reading this informative review which is holding striking solutions to all of your conundrums!

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1.What Is A Small Bottle Labeling Machine?

Allpack Small Bottle Labeling Machine

Small bottle labeling machine as the name suggests, is an electrical machine structured for the labeling of small bottles, tubes and vials etc. This machine had been equipped with ergonomic features of automatic detection system, PLC control system and fast stable parts changeover as per bottle requirement. By using these attributes, the machine effectively apply adhesive sticker labels over bottles.

2.What Are The Benefits Of Using A Small Bottle Labeling Machine?

Small bottle labeling machine has been made with ergonomic features which ultimately give substantial benefits to the user and his business. Some of these essential attributes are enumerated below:

Easy to Configure

HMI configuration-Picture Courtesy: technopack

This small bottle labeling machine is developed with intuitive operating interface and PLC controller which together makes the machine extremely easy to configure. Moreover, by using this feature, you could have multitude of choices available to use such as storing multiple setting at the same time and using many software programs etc.

Advance Features

Small bottle labeling machine is tailored with ergonomic features of checking missing labels, ejecting bottles and fast converting from two side labeling mode to wrap around labeling makes the machine to excel the labeling.

High Output

Small bottle labeling machine is proficient in labeling up to 50 bottles per minute. This indicates the efficiency and capability of machine to withstand bulk containers and label them in fast pace.

Stable Performance

Bottles getting labeled in small bottle labeling machine-Picture Courtesy: Direct Industry

Small bottle labeling machine is compact and durable with all components working in harmony and leading to the stable performance where labeling of small bottles get exceptional quality precise labels.

Diversity Of Labeling

Various size bottles with different labels-Picture Courtesy: Mckenzieking Design

Small bottle labeling machine can handle bottles of diverse shapes as well as sizes. In essence, ampoules, vials, canisters, plastic bottles and many other types of bottles can be labeled by using this machine.

3.Which Type Of Labels Does A Small Bottle Labeling Machine Process?

Labels not only give your products an identification rather it helps your customers know the quality of your packaging by analyzing how durable they are to last longer. Therefore, underlying types of labels will help you know the various types of labeling processed by this machine and which is more suitable:

No	Type	Description	Sample
1	Waterproof Labels	All types of plastic labels including white plastic, vinyl, holographic and transparent plastic labels are highly resistant to oil and water. These labels are cost-effective but not eco-friendly.	Plastic labels-Picture Courtesy: Etsy
2	Paper Labels	Paper labels are cheap in price, and they are also eco-friendly due to their fast decomposition. Hence, paper labels of all categories including white paper, Avon classic, and black vellum paper labels are to be run by this machine.	Labeling idea-Picture Courtesy: Etsy
3	Laminate Labels	Laminate labels are the combination of printed label and a protective layer over it to add extra protection against moisture, temperature and light. Thus, gloss laminate, matte laminate, and UV resistant laminate labels are perfect for bottles requiring extra protection.	Multiple labels-Picture Courtesy: Linxprint
4	Foil Labels	Foil Labels are made from metallic aluminum material with smooth shiny outlook and strong texture. These labels have adhesive back and can be applied by this machine.	Sticker label roll-Picture Courtesy: Xinzing label

4.Which Bottles Are Supported By A Small Bottle Labeling Machine?

The modern technology has added ergonomic features to this small bottle labeling machine to better meet the diverse needs on part of labeling eclectic bottles. Similarly, it is versatile enough to support bottles with ranging material as well as shape including:

Glass Bottles & Vials

Labels on glass bottles-Picture Courtesy: Behance

Although glass bottles and vials are slippery and sterile, a small bottle labeling machine has foam rolling shafts to tackle this issue by preserving the protection of glass bottles.

Plastic Bottles

Labels on plastic bottles-Picture Courtesy: world brand design society

Plastic bottles are lightweight and affordable due to which most of the food items, cosmetics and drugs are packed. In this way, a small bottle labeling machine can be used for their labeling.

Bottles with respect to material

Cans

Cans

Pack of labeled cans-Picture Courtesy: Commarts.com

Cans is the most notable example of metal bottles which are used for holding goods and materials. These bottles too are eligible to be labeled by this machine.

Bottles with respect to Shape

Round

Round

Kids gummy bottles-Picture Courtesy: Behance

As round bottles are more comfortable to hold and having big vertical space, these bottles are commonly used for packaging and can be labeled by small bottle labeling machine.

Square

Square

Tomato ketchup bottle-Picture Courtesy: world brand design

Labeling square bottles is a difficult task to do, however, there is a separate category in small bottle labeling machine which is particularly designed to undertake this task for square bottles.

Triangular

Triangular bottles with colorful labels-Picture Courtesy: Dieline

Manufacturers who want to give their products unique and catchy look often opt for triangular bottles. Now, there is no need to worry about the labeling of such beautiful bottles, as this precise small bottle labeling machine is able to do that task effortlessly.

Flat

Flat

Perfume bottle and box-Picture Courtesy: Aime Skincare

Most of the cosmetics and food items including perfumes, cream, and ketchup etc., are packed in small flat bottles for easy carrying especially during traveling. Therefore, it can label flat shape bottles.

5.What Do You Know About The Working Principles Of A Small Bottle Labeling Machine?

The operation of a small bottle labeling machine is based on particular working principles which we have provided in underlying steps:

Initial Step

Operator fixing parameters on HMI-Picture Courtesy: technopack

Firstly, the working principles of small bottle labeling machine begin with operator setting of machine where basic parameters for label distance, conveyor speed, frequency of rolling shafts and the label applicator is fixed.

Second Step

Bottles on conveyor belt-Picture Courtesy: Joreshtech

Secondly, the machine has to be loaded with a feed roller (labels) and bottles. The feeding of bottles may be done automatically if the machine is integrated with other machines.

Third Step

Thirdly, the machine is now fully ready to be started. The operator will press power button which will ultimately result in the pulling of label through rolling shafts on one hand and mobilization of bottles through conveyor on the other. In this step, the electric eye detects the gap between each label and send message to control system.

Fourth Step

Bottle labeling-Picture Courtesy: Herma

Fourthly, when bottles will reach to the labeling station, the label applicator will apply labels over them in a tidy manner. Similarly, the rolling shafts will swiftly move around the bottles to make sure the labels are accurately adhered to the bottles.

Final Step

Labeld ketchup bottles on conveyor belt-Picture Courtesy: Shamesh Automation

Finally, the labeled bottles will be automatically ejected by machine or manually taken out by operator.

6.Describe The Components Of A Small Bottle Labeling Machine?

Structure of small bottle labeling machine-Picture Courtesy: SZHX Machine

A small bottle labeling machine is made up of small to complex tools which are described below:

Touch Screen

Touch screen is a display in the small bottle labeling machine which allows the operator to fix the commands into machine control system according to which the machine will be executed.

Power

Power button is the unit in machine which is used to turn on or off the machine.

Emergency Stop

Emergency stop is large size highly visible button located on the front of machine. Its red color enables user to swiftly shut down the machine in case any mishap happen.

Conveyor Motor

Conveyor motor is integrated into machine to power conveyor for transportation in a synchronized manner.

Rollers

There are multiple rollers designed in this small bottle labeling machine. These can be divided into following two:

Feed Roller: Feed roller holds over it the bulk of labels and supply the machine with labels during operation by the constant revolution of label plate.

Shaft Rollers: One pair of shaft rollers is located near the feed roller in order to pull the labels from it and feed them to label applicator. While as, other pair of shaft rollers is placed to the opposite side of label application to help achieve wrap around labeling.

Adjusting Part

It helps in the adjustment of mainframe by changing its height according to bottle size.

Label Applicator

This part of machine is designed to apply the sticker labels over bottles when they pass through it.

Conveyor

Conveyor is a flat belt fitted in Automatic small bottle labeling machine to pass the bottles through labeling phase.

Bottle Separate

Bottle separate device is located at the edge of indeed conveyor which maintains the gap between two bottles when they move onto conveyor belt for labeling. It thus helps to avoid bottle overlapping.

Casters

Casters are also called wheels which are attached to the bottom side of the small bottle labeling machine and assist in its movement.

7.Enlist The Different Types Of A Small Bottle Labeling Machine?

Small bottle labeling machine can be fundamentally divided into two categories which are explained below in detail:

Fully Automatic Small Bottle Labeling Machine

Fully automatic small bottle labeling machine-Picture Courtesy: Herma

Fully automatic small bottle labeling machine is topnotch equipment with integrated features of PLC control system, electric detection system, automatic adjustment to the change in bottle dimension as well as the bottle separation for safe labeling. It fully relieves the user from any sort of interaction with machine and carry on its way towards stable, efficient and clean labeling. Every industry having huge production volume on daily basis can better take advantage of this efficacious equipment without any restriction on the field such as cosmetic industry, chemical industry, food industry and medical industry etc.

Semi-Automatic Small Bottle Labeling Machine

Allpack Semi automatic small bottle labeling machine

Semi-automatic small bottle labeling machine is an electronic device which is suitable for running medium range production. Unlike fully automatic machine, this machine requires an operator to initiate the operation. In addition, the bottles are loaded onto machine and discharged by it manually and rest process of taking labels from roller and applying over bottles is done automatically. It has small footprint with modest price which any mediocre business can afford to purchase.

Manual Small Bottle Labeling Machine

Allpack manual/handheld small bottle labeling machine

Manual small bottle labeling machine is available in market to facilitate the small batch or home based businesses in meeting their needs of tidy labeling. This machine is most handy, affordable and requires less space to place as a result of which you can take it anywhere you want. You have to simply put the feed roller in the fixed area and start applying labels over bottle with the convenience of your hands.

Wrap Around Small Bottle Labeling Machine

Allpack Wrap around small bottle labeling machine

Wrap around small bottle labeling machine has been brought into the field to provide bottles with wrap around labels. It takes the labels from feed roller and cut them into individual labels as per distance or detection system fixed in the machine and apply over bottles. It primarily aims at encircling the bottles with one label on all sides. Most of the vials and round bottles are labeled with wrap around labels. Therefore, wrap around small bottle labeling machine are effective where multiple information is printed over single label.

Two-Side Small Bottle Labeling Machine

Two-side small bottle labeling machine-Picture Courtesy: Gosunm

Two-side small bottle labeling machine is employed to deal with the double sides labeling of each bottle. The difference is of feed roller which are two in this machine. The rolling shafts on both side of the conveyor take labels and apply over opposite sides of bottle. Products such as perfumes, talcum powder and sauces are labeled by using this machine due to their presence in flat bottles.

Top-Side Small Bottle Labeling Machine

Top-side small bottle labeling machine-Picture Courtesy: Allpack

Most of the innovative bottles we see on the market shelves grab our attention due to the appealing top-side labels. This is the result of an advance top-side small bottle labeling machine which effectively label every type of small bottles with beautiful labels. This machine has single feed roller on top side which dispenses labels over the top of each bottle passing under the label applicator. Hence, you can use this machine for making your little bottles more catchy.

Horizontal Small Bottle Labeling Machine

Allpack Horizontal small bottle labeling machine

Horizontal small bottle labeling machine is especially designed for small size bottles, tubes and vials which have poor stability to stand. Therefore, this machine is perfect to label these round shape small bottles by taking them from hopper via plastic movable mold roller. The moving roller fall the bottles onto soft conveyor rail and take these bottles to labeling. After reaching under the label applicator, the labeling wheel apply labels over individual bottles and the belt press labels for good results. Hence, this effective small bottle labeling machine is safe to use for small and sterile bottles.

Vertical Small Bottle Labeling Machine

Allpack Vertical small bottle labeling machine

Vertical small bottle labeling machine is used for full or partial labeling of bottles with eclectic shapes and sizes. It labels the bottle which are standing on the conveyor and mobilized towards label applicator. Therefore, it is suitable for every industry including cosmetic, food and chemical etc.

8.Differentiate Between Several Types Of A Small Bottle Labeling Machine?

Below tables will resolve your queries by clearly marking differences among several types of small bottle labeling machine. After understanding these differences you will be able to choose right machine. Let's begin with it:

On The Basis Of Automation

No	Factors	Fully Automatic Small Bottle Labeling Machine	Semi-Automatic Small Bottle Labeling Machine	Manual Small Bottle Labeling Machine
1	Nature	Fully automatic, based on independent regulation of mechanism	Semi-automatic in nature with compulsory operator intervention	It is totally manual and is fully dependent on user
2	Structure	Complicated and large structure with multiple parts	Precise in structure, larger than manual and smaller than fully automatic machine	Smallest compare to both the fully automatic and semi-automatic machine
3	Operation	Started, regulated and ended by machine	Started by operator, regulated by machine and ended by user	Entirely carried out by the operator
4	Speed	Extra efficient	Mediocre	Slow
5	Cost	Expensive	Cost-effective	Cheap
6	Application	Large scale industries	Medium level enterprises	Home based businesses or retail market etc.
7	Machine	Fully automatic small bottle labeling machine-Picture Courtesy: Vkpack	Semi-automatic small bottle labeling machine-Picture Courtesy: direct industry	Manual small bottle labeling machine-Picture Courtesy: jetcitylabel.com

On The Basis Of Function

No	Factors	Wrap Around Small Bottle Labeling Machine	Two-side Small Bottle Labeling Machine	Top-side Small Bottle Labeling Machine
1	Function	To encircle the bottle with single label on all sides	To apply two labels over single bottle	To apply single label over the cap of bottle
2	Feed Roller	One	Two	One
3	Label Applicator	On one side with multiple rolling shafts on opposite side	On two sides of the conveyor	Only on the top side of conveyor
4	Application	Round, triangular and square bottles	Flat, rectangular and square bottles	Round, triangular and square bottles
5	Sample	Jam bottle labeling idea-Picture by: Vector stock	Front & back label on juice bottle-Picture by: packaging of the world	Hand cream jars-Picture Courtesy: Behance

On The Basis Of Structure

No	Factors	Horizontal Small Labeling Machine	Vertical Small Labeling Machine
1	Structure	It is vertical in structure with parts including label roller, applicator, hopper and label pressing device positioned in vertical form	It is horizontal by structure with label applicator, feed roller and label pulling mechanism placed in horizontal parallel form
2	Process	It takes the bottles from hopper and apply labels through upside down label applicator	The bottles reach to labeling station via conveyor where labeling wheel provide them with labels from right, left or both sides
3	Label Applicator	Only one	One or two
4	Application	Round vials, ampoules and plastic tubes	All shapes plastic, glass and metal bottles
5	Machine	Aipak Horizontal small bottle labeling machine	Vertical small bottle labeling machine-Picture by: Technopack

9.Explain The Applications Of A Small Bottle Labeling Machine?

Small bottle labeling machine has broad range of applications in small to large manufacturing sectors which are shown below:

Medical Sector

Capsule bottles-Picture Courtesy: Nutrafol

In medical sector, tablets, syrups, injection water and vaccines etc. are packed in small bottles and vials which need to be properly labeled. For this purpose, a small bottle labeling machine is the first choice of every industry that comes under the category of medical sector.

Food Sector

Juice bottles-Picture Courtesy: 365detox

Small bottle labeling machine has good demand in food sector where products like sauces, sweets, beverages and condiments are supplied in plastic and glass bottles. These bottles are labeled with attractive labels via small bottle labeling machine.

Cosmetic Sector

Different sized cosmetic bottles/jars-Picture Courtesy: Etsy

While using daily personal care and beauty products, such as shampoo, lotion, hand wash and perfumes etc., you may have observed informative labels over these bottles. Indeed, this is the result of effective small bottle labeling machine.

Chemical Sector

Chemical filled glass test tubes-Picture Courtesy: Compoundchem

Chemicals in their vary forms need to be properly labeled to aware the users about warning and usage method etc. Hence, this small bottle labeling machine can be used to labels all the bottles containing chemicals and associated items.

Oil & Lubrication Sector

Lubricant bottle-Picture Courtesy: BMR

Every mechanical machine even the small bottle labeling machine itself require lubrication for stable performance. Here, it is worthy to mention that lubricating these complex movable parts can be only done via small bottles containing lubrication oil. Thus, this small bottle labeling machine has also great significance in the relevant sector.

10.Which Type Of Information Is Provided On The Labels Processed By A Small Bottle Labeling Machine?

This question carries great significance for manufacturers who want to make their customers well-informed about their products as well as additional information related to them. In this way, underlying points can be helpful:

Product Name

Labeling idea-Picture Courtesy: Behance

Product name is the most prominent element which must be clearly manifested over label alongside brand name. It is crucial to use such fonts for labels which can easily show that the product is for adults or kids.

Brand Name

Brand name is the important part of any label as it provides manufacturers an opportunity to let customer identify their products. Hence, it is the must-have of any label and is displayed on its front side.

Ingredients

Label information-Picture Courtesy: Etsy

Reputable brands are well known for their sincere production due to which consumers expect from them to give complete information about the ingredients used in items. Therefore, a portion of label is dedicated to hold ingredients.

Nutrition Chart

Nutrition chart sample-Picture Courtesy: Karen jolyn

In case the label is of food product or medicines, it will contain nutrition chart that will elicit the percentage of nutrition and thus, allow consumers about daily nutritional intake.

Usage & Warning

Things like syrups or heavy food which can be taken by both adults and kids should properly display the daily usage for both entities. In addition, warning against allergy may be seen over it.

Date Of Expiration

Expiray date label-Picture Courtesy: famouscampaigns.com

Date of expiration is the obligatory information which every label must have. It simply enlightens the users to consume product before it lost the essence.

11.Which Other Machines Can Be Integrated With A Small Bottle Labeling Machine?

This small bottle labeling machine is well-equipped to support the direct connection of other machines with it for establishing a full scale automatic production facility. These machines include the following:

Bottle Unscrambler

Aipak Bottle Unscrambler

Bottle unscrambler is an innovative machine resulted from the combination of mechanical and electrical energy. It is designed to facilitate the packaging of large industries by automatically positioning bottles onto conveyor belt for processing.

Liquid Filling Machine

Liquid filling machine-Picture Courtesy: Acasi Machinery Inc

Liquid filling machine is made with advance features to accommodate a wide range of free flowing and viscous liquids into small bottles. It uses multiple hoses and nozzles to fill up to 120 bottles per minute. Hence, this machine is an integral part of the production line in correspondence with small bottle labeling machine.

Tablet Counting Machine

Aipak Tablet Counting Machine

As the bottles processed by small bottle labeling machine, may contain tablets, capsules or candies, first they should be properly counted. To attain this objective, tablet counting machine is integrated to the main production line which by using detection system automatically count and fill the desired amount of tablets into bottles.

Desiccant Inserting Machine

Allpack Desiccant Inserting Machine

Desiccant inserting machine is tailored to feed the bottles with silica bags. These desiccant bags functions as oxygen absorbers and remove the possible risk of humidity inside bottles. It takes the long strip of desiccant from feed roller and put it into bottles one by one after cutting it into individual desiccant bags.

Bottle Capping Machine

Allpack Bottle Capping Machine

Bottle capping machine is the vital equipment employed to apply the plastic or metal thread lids over filled bottles. While capping, the machine ensures safety and serenity to preserve the hygiene of material and avoid cap damage.

Induction Sealing Machine

Allpack Induction Sealing Machine

Another machine in the production line includes induction sealing machine. This machine is designed with electromagnetic radiation feature through which it creates heat and melt down the heating material attached to bottle cap. It eventually sticks the aluminum foil to the mouth of bottle resulting in tamper-proof sealing.

Cartoning Machine

Aipak Cartoning Machine

Cartoning machine also known as cartoner is a device used to pack the bottles into cardboard cartons. It picks up the blank carton, transform into original rectangular shape and put the bottle into it. The carton is then closed via flaps of machine. This entire process of cartoning bottle is carried out by the machine automatically.

12.What Is The Preventive Maintenance Of A Small Bottle Labeling Machine?

Preventive maintenance board-Picture Courtesy: depositphotos.com

It is necessary to keep the small bottle labeling machine clean and maintained for attaining excellent results and smooth performance. Following are the tips in this regard:

Regular Cleaning: Keep the machine clean on regular basis to avoid poor labeling caused by dirt and pollution.

Properly Set Up Machine: Take care of the machine setting before and after operation by checking internal parameters setting and examining external parts.

Use of Quality Labels: Use quality labels to make best use of this brilliant machine and give unique look to your bottles.

Lubricating Parts: Do not forgive to lubricate movable parts of machine for slippery and fast running.

13.What Are The Troubleshooting Of A Small Bottle Labeling Machine?

The underlying remedies can better help you to tackle the sudden problems faced when operating a small bottle labeling machine:

No	Problem	Reason	Troubleshooting	Picture
1	Machine fails to produce label	When there is problem in electric sensor the machine stop producing labels	Adjust the position of electric sensor and make sure the sensitivity setting of electric eye is altered after putting new label roller	Problematic label applicator-Picture Courtesy: Herma
2	Problem of labeling deviation	Either the bottle holding device is loose or the standard applicator is skewed	Tight the screws of bottle holder and make sure the stripping device is located on standard place	Bottle holder and label applicator marked with red circle-Picture Courtesy: Herma
3	The quality of labeling is poor due to bubble appearance	It occurs when the bottle is dusty or the labeling wheel is unparallel to bottle	Keep the bottles and environment free of dust and adjust the labeling wheel by making it parallel to bottle	Sequential bottle labeling-Picture Courtesy: direct industry
4	The motor keeps rotating	There may be problem with sensor detection or the speed of motor is too fast	Check the sensor for correct working and also reduce the speed of motor	Small bottle labeling machine with red encircled label feed motor-Picture Courtesy: Herma

14.How To Get The Best Small Bottle Labeling Machine?

To get the best small bottle labeling machine you need to be cautious and must consider certain questions among which important ones are discussed below:

Production Range

Multiple herbal liquid bottles-Picture Courtesy: Ly Labo

Have you measured the current range of your production? Are you able to categorize your production either into small scale, medium scale, or large scale? If yes! Then you are just one step away from picking the best machine which will definitely work for meeting your desired throughput by being manual, semi-automatic and fully automatic small bottle labeling machine.

Resilience

Row of large to small glass bottles-Picture Courtesy: Gardenista

If you have different types of bottles in size as well as shape then the machine is meant to be flexible in its function. For instance, a more resilient small bottle labeling machine will be perfectly able to label round, square and any other irregular shape bottles without any parts changeover.

Cost

Cost is an undeniable factor for most of the consumers whenever they intend to make a purchase, and it is crucial to do so. Hence, your preference should be to get quality equipment while keeping in view its price which will ultimately depict your rational decision.

Features

You are going to make your packaging more attractive and unique in the vast market of choice. In this case, it becomes obligatory to have quality equipment integrated with broad spectrum of features for precise working. Therefore, you can check the features of machine from diverse aspects.

Customer Support

Customer service-Picture Courtesy: revechat.com

Do you want to have support of the vendor in case you find any difficulty in operating machine or want to change any part? Definitely you would! Thus, never overlook the availability of customer support on part of supplier.

Conclusion

To conclude, we hope that this article has been helpful in resolving your queries about small bottle labeling machine. The significance and demand of this machine is gaining momentum after every passing day as manufacturers want to beautify their labeling by using this machine. If you are also desiring the same for your business, Allpack as an extensive line of small bottle labeling machine which perfectly complement your needs. For further information please contact us.

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Sticker Labeling Machine: The Complete Buying Guide in 2024

Labeling Machine

Sticker Labeling Machine: The Complete Buying Guide in 2024

Why is there a sticker label on every packaging container? The purpose of sticker labeling is to improve aesthetics, conveying information, and the brand’s logo or message to every consumer. A sticker labeling machine is an advanced solution for today’s competitive market which every successful business relies on. Have you ever seen any product without a label? Of course not!

Visual attraction is an important factor that prospers your business, and that accounts for the use of labels that appeals any customer. For this a sticker labeling machine accommodates its advantage in many industries. If you’re planning to invest in a sticker labeling machine, then hold on! Go through this comprehensive article to get useful knowledge about this robust solution. Plus, how this machine can bring high profitability to your production; you’ll get to know this by reading this article.

Add a header to begin generating the table of contents

1.What Is A Sticker Labeling Machine?

Sticker Labeling Machine

A sticker labeling machine is an equipment that works by applying various types of adhesives to your packaging material, working efficiently at high speed with automatic functioning making it a reliable choice for your business that would require a good labeling system. The sticker label mentions details like manufacturing date, expiry date, ingredients and any advice for storage or how to use.

2.What Are the Industrial Applications Of Sticker Labeling Machine?

In today’s world product identification is of immense importance. That is where sticker labeling machine play its role. This machine is the part of routine labeling and is essential in brand recognition and product information labeling. This handy instrument has found its use in several industry, some of which are listed below:

Chemical Industry

Use of Sticker Labeling Machine in Chemical Industry

This industry regularly deals with dangerous and explosive chemicals. So, it is very necessary to label these chemicals for safe usage and effective disposal. Sticker labeling machine is usually utilized in chemical industry to apply safety instruction and descriptive labels to large chemical containers such as drums, buckets as well as small jars and bottles.

Food Industry

Use of Sticker Labeling Machine in Food Industry

Have you thought from where food ingredient labels come? Well, these plastic or paper labels are frequently glued to food product container such as pouches, bottles, jars, trays, tins, etc by the sticker labeling machine. By using this machine, brands usually provide information regarding ingredients, nutritional value, calories, expiry date to their customers.

Pharmaceutical Industry

Use of Sticker Labeling Machine in Pharma Industry

Use of pharmaceutical products can significantly affect the health of patient. Hence, it is essential that these products must be correctly labeled. Sticker labeling machine perform this job of accurately labeling pharmaceutical containers. Labels having generic formulas, usage information, expiry dates, etc, are often glued to exterior of pharmaceutical containers by sticker labeling machine.

Nutraceutical and Herbal Industry

Use of Sticker Labeling Machine in Nutraceutical and Herbal Industry

Since nutraceutical and herbal industry is the part of pharmaceutical industry. Therefore, it is recommended by drug regulatory authorities that nutraceutical and herbal supplements must be labeled with 100% accuracy to avoid miscommunication about these products. Sticker labeling machine are part of packaging lines in nutraceutical and herbal industry for precisely adhering durable and readable labels to various kinds of supplement packs.

Cosmetic Industry

Use of Sticker Labeling Machine in Cosmetic Industry

Beautifully design and aesthetically pleasing labels helps cosmetic packaging to standout on retail shelves. So, these labels are applied with caution and great care by sticker labeling machine. This machine labels front and back information panels of cosmetic containers. Moreover, it also glues wrap around labels to creatively package atypical shaped cosmetic containers.

Agriculture Industry

Use of Sticker Labeling Machine in Pesticide Industry- Picture Courtesy: Cropaia

Weather-resistant and tough labels are adhered to large pesticide jerrycans, fertilizer pouches, and other agriculture packaging by sticker labeling machine in agriculture industry. This machine carries out traceable labeling and usually aids in sterilized information communication to guide farmers about usage of agriculture product.

Veterinary Industry

Use of Sticker Labeling Machine in Veterinary Industry

In veterinary and pet industry, sticker labeling machine plays a significant role in labeling pet related products such as pet feed, bathing products, pet supplements, etc. This machine prints superior quality barcode and other useful information on different containers to helps customers selecting right kind of products for their beloved pet friends.

3.How Sticker Labeling Machine Works?

This machine is an integral component of different production lines because of its simple working process. Have a look at its undemanding working steps.

Loading Labeling Film

For prefect working of sticker labeling machine, first bulk labeling film is loaded for the holder and adjusted correctly to prevent label slippage. After precisely positioning labeling roll next fine tune tension in the labeling film. Then run test to ensure labeling components are in ideal working order.

Container Positioning

Next step is loading of containers on conveyor belts. A mechanical sensor detects the position of containers on the containers and keep them at fixed distance from each other. This part also moves the containers in the direction of conveyor.

Picture Courtesy: CDA

Container Labeling

When containers reach labeling area, the drive wheel in this area force labeling belt to move which causes the labeling sticker to move out of the roll. The labeling wheel then sticks the labels to the surface of containers.

Discharging

After label adhering containers leave the labeling station and enter downstream packaging machine from where they are moved to final shipment area.

4.Why Sticker Labeling Machine Is Important And How Beneficial Is It?

Sticker labeling machine are often employed for security purposes in different industry for tamper-proofing and anticounterfeiting purposes. Some handy pros of this equipment are discussed below for your understanding.

Accuracy and Precision

Picture Courtesy bb-automation

One of the biggest cons of manual labeling is-human error. Manual labeling can frequently result in misplacement or peeling of glued labels. But with sticker labeling machine you can accurately and precisely label your products. This results in durable and rightly placed labels thus reducing products recalls.

Flexibility and Versatility

Sticker labeling machine offers you flexibility in your product labeling. You can label tens of differently designed containers using sticker labeling machine. Moreover, this instrument is versatile as it can process various types of labels whether paper or plastic, peel-off or self-adhesive.

Product Communication and Brand Building

In this digital world people want to know what kind of product they are buying. Sticker labeling machine glues labels for better product information communication. These labels inform users about facts and details of products. Furthermore, labels are adhered on containers for brand building and awareness.

Tracing Products

Picture Courtesy: Labeling Machine

With the help of modern technology QR codes, RFID, tamper-evident labels, etc, are stick to containers by sticker labeling machine for security and safety of products while in transit. Sticker labeling machine is routinely employed in industry for better tracing and tracking of products and also by using products labels you can decrease anticounterfeiting activities.

Ease in Operation

Picture Courtesy: JDP Automation

Current sticker labeling machine is designed with high-tech components such as advanced HMI, sensors, safety gears, and PLC systems that allows for ease in operation and simplicity in machine programming. Furthermore, operators can easily change format with pre-saved data recipes.

5.What Is the Basic Classification Of Sticker Labeling Machine?

Sticker labeling machine is classified in several different ways. Classification of this machine is discussed in detail below:

Based on Design Configuration

There are two sub-categories of sticker labeling machine based on design configuration.

Linear Sticker Labeling Machine

This type of sticker labeling machine has a straight line or L shaped design configuration. The conveyor systems in this machine transport packaging containers one by one through the labeling station. The production speed of this machine is slow than its rotary counterpart because conveyor pause while container labeling is in process.

Rotary Sticker Labeling Machine

Picture Courtesy: Cosmetic Equipment

This machine has rotary table or star wheel where multiple labeling heads are present for simultaneous container labeling. The star wheel rotates to label multiple containers in a given time. This rotary sticker labeling machine is ideal for larger production because of its fast speed and high label processing.

Based on Automation

Three types of sticker labeling machines are present in market when classified on automation level.

Manual Sticker Labeling Machine

Manual Sticker Labeling Machine

It is a simple device needing high human intervention. Label roll is manually loaded on the unwind disk. Labeling head and other components are adjusted and aligned by operator in this equipment. Containers are placed under labeling head one by one for labeling. This machine is popular in home-based industry due its easy operation and low cost.

Semi-automatic Sticker Labeling Machine

Semi-automatic Sticker Labeling Machine

An ideal solution for small and medium scale industries as this machine process thousands of packaging containers per hour. Operator simply have to load and unload containers while this equipment is capable of carrying out labeling functions independently. Semi-automatic sticker labeling machine has compact construction and is accommodated in small space.

Automatic Sticker Labeling Machine

Automatic Sticker Labeling Machine

This type of sticker labeling machine requires minimal human assistance and operate as an independent unit. Operator just have to set labeling format on the touch screen. This machine operates at higher speeds and is easily integrated into production plants. It has automatic sensors, PLC systems, and alarms for fast and safe labeling.

Based on Adhesive Characteristics

Three types of sticker labeling machines are available depending upon adhesive characteristics.

Wet Glue Sticker Labeling Machine

Wet Glue Sticker Labeling Machine

Wet or cold glue is type of adhesive that is employed by this sticker labeling machine for container labeling. This machine is typically employed for labeling over products that are not thermos-sensitive and also for aesthetic labeling because it applies thin glue layer. It is effective for hard-to-peel labeling on glass, tin, and plastic containers.

Hot Melt Glue Sticker Labeling Machine

Hot Melt Glue Sticker Labeling Machine- Picture Courtesy: Higee

This type of machine uses hot melt glue for labeling purposes. Glue applicator in this machine melts glue at high temperature and then put this glue on back labels. It uses precut paper, foil, or label film and has the advantage of lower glue consumption. It is usually employed for wrap-around heat resistant labeling.

Self-Adhesive Sticker Labeling Machine

Self-Adhesive Sticker Labeling Machine- Picture Courtesy: ibc machine

Rather than using hot or cold glue, this machine uses labels that self-adhesive. It is also known as pressure-sensitive sticker labeling machine as it applies sticky labels on containers using pressure. It can process containers with different shapes and sizes such as square, round or oval, etc.

Based on Label Position

On basis of label positioning, there are four categories of sticker labeling machine.

Three Roller Positioning Sticker Labeling Machine

Three Roller Positioning Sticker Labeling Machine- Picture Courtesy: vkpak

As name suggest, this machine has three rollers that assist in precise positioning of labels over packaging. These rollers prevent misorientation and crumpling of labels. It is mostly employed for accurate and fast labeling of curved objects.

Wrap-around Sticker Labeling Machine

Wrap-around Sticker Labeling Machine

This machine work best with round containers and cover them at centre fully or partially. Wrap-around sticker labeling machine easily handles long labels and apply them perfectly without any positioning error.

Double Side Sticker Labeling Machine

Double Side Sticker Labeling Machine- Picture Courtesy: Pacific Inline Filling, Filler

It is also known as front and back sticker labeling machine since it applies labels at front and back panel of packaging objects. It handles every shaped container whether oval or rectangular, square or cylindrical. This equipment usually uses pre-glue stickers to create strong and durable bond with containers.

Flat Top Sticker Labeling Machine

Flat Top Sticker Labeling Machine- Picture Courtesy: Higee

For one side labeling flat objects such as pouches, bags, boxes, cardboard cartons, etc, flat top sticker labeling machine is employed in industries. It can be offered with printers for printing bar codes, dates, and batch numbers on packaging. Moreover, it has benefit of superior quality labeling without air bubbles or crinkles.

Based on Printing

There are two kinds of sticker labeling machine when classified on the basis of printing.

Preprinted Sticker Labeling Machine

Preprinted Sticker Labeling Machine

It is a simple machine without any printers and usually uses custom-made film label rolls for gluing stickers on the exterior of packaging. It can label one or two sides of containers or can be used as a wrap-around sticker labeling machine. This equipment has fewer components and is easily to maintain.

Print & Apply Sticker Labeling Machine

Print & Apply Sticker Labeling Machine- Picture Courtesy: Labeling Machine

This machine is customized with printers and is utilized for directly printing labels and applying them to objects. It has UV inks and thermal transfer printer for printing high-definition graphic labels and barcodes on film or paper. Moreover, it has high-speed label applicator for steady label application.

Based on Orientation

There exist two categories of sticker labeling machine when classified based on orientation.

Vertical Sticker Labeling Machine

Vertical Sticker Labeling Machine- Picture Courtesy: Sharp Pharma Machinery

This machine sticks labels in the vertical direction over product packaging such as lip-gloss, eye liner, ampules, vials, and tubes. It is ideal for creating a smooth and elegant finishing over products. Usually, this machine is employed for aesthetic purposes in pharmaceutical, food, and cosmetic industry.

Horizontal Sticker Labeling Machine

Horizontal Sticker Labeling Machine- Picture Courtesy: vkpak

This machine has glue applicator and label applicator for applying labels horizontally over products. It is suitable for accurately labeling flat containers like boxes or cartons or on bottles. Moreover, this machine applies self-adhesive, thermal transfer, and wet glue labels. It operates at high speed for consistent labeling.

Based on Packaging Type

There are three different kinds of sticker labeling machine when classified depending upon packaging type.

Pouch Sticker Labeling Machine

Pouch Sticker Labeling Machine

Pouch packaging is gaining immense recognition in packaging world. So, special pouch sticker labeling machine is developed that deals with flat or standup pouches, zipper pouches, sachets, or stick packs. This machine normally applies double-sided labels on pouches with minimal error rate.

Carton Sticker Labeling Machine

Carton Sticker Labeling Machine- Picture Courtesy: vkpak

This machine adheres both preprinted as well as machine printed labels at the front, back, top, and bottom sides of cartons or other tertiary packaging for tracking, tracing, scanning, and storing, and identifying products during transportation. It sticks firm and durable labels that withstand rough handling while shipment.

Bottle Sticker Labeling Machine

Bottle Sticker Labeling Machine

Automatic bottle sticker labeling machine are equipped with fast controls and highly accurate sensors for labeling bottles and jars having shapes such as round, cylindrical, hexagonal, square, oval, and also atypical shaped bottles. This machine has low error rate thus is preferred by food, pharmaceutical, nutraceutical, beverage, and chemical industries.

6.What Are the Components Of Sticker Labeling Machine?

Some important components of sticker labeling machine are listed below:

Touch Screen HMI	It is a touch sensitive HMI display screen which facilitates the programming of machine operation. Users can modify labeling settings on this smart and intuitive touch screen interface.
Electric Cabinet	It is an enclosure where different kinds of relays, switches, knobs, buttons, wires, etc are present for smooth running of sticker labeling machine. This is usually made with fire-proof and explosion-proof material to prevent electric accidents.
Labeling Positioning Photoelectric	It is an extreme sensitive sensor that automatically detects the direction and placement of labels. Light beam is employed by these sensors for accurately placing labels on moving containers.
Label Recycle	It is like a label rewind system as it can be employed for rewinding the label back into roll once no container is detected on the conveyor.
Unwind Rollers	They are different types of rollers that are essential in in unspooling labels from the label rolls. These rollers are normally located at the top or start of the sticker labeling machine and play important role in label feed.
Labeling Head Adjusting Mechanism	This component is responsible for manually or automatically altering the height of labeling head. This mechanism consists of hand wheel or level for manual adjustment. It aids in accuracy and consistency of labeling process.
Product Conveyor	Conveyors are the transport systems that carries product containers across the sticker labeling machine. These conveyors are powered by motors or hydraulic cylinders for movement. They increase the productivity of sticker labeling machine by rapidly transporting containers across labeling station.
Label Unwind Disk	It is a rotating plate having holes or slots for passing labels. It is powered by motors which facilitates its rotation. This component aids in unwinding of labels from roll and ensures smooth and steady label feed.

7.What Is the Complete Production Line Of The Sticker Labeling Machine?

A good label always creates a great impression on customers. Sticker labeling machine is useful instrument that aids in standing out of products among crowd. But this machine is often integrated with other machine to create unique packaging results. The order of machine in production line of sticker labeling machine is listed below:

Bottle Unscrambling Machine Picture Courtesy: HG Molenaar	This machine aligns bulk amount of containers in proper standing position on the conveyors systems. The containers are typically loaded in the random order inside the hopper but this machine collects containers for their proper orientation.
Filling Machine Picture Courtesy: PCI Magazine	This machine utilizes several kinds of filling systems such as auger fillers, volumetric fillers for precise loading different kinds of products inside the containers.
Capping Machine Picture Courtesy: Asset Packaging Machine	For preventing product leakage and spillage, capping machine are normally employed in production lines. It uses servo motors and capping heads for seurely fixing caps or lids on the opening of containers.
Induction Cap Sealing Machine Picture Courtesy: Industry Plaza	It is often employed for creating hermatic seal bwteen cap and opening of container. Heating create electromagnetic field for melting and bonding foil with container. This form premanent seal that reduces tampering risk.
Cartoning Machine Picture Courtesy: Shineben Machinery	It is a tertiery packaging machine that has carton errector for errecting carton and product loader for automatically packaging products inside the carton. This machine usually packs bulk quantities of product packaging inside the secure box for convinent shipment.

8.How To Clean and Maintain A Sticker Labeling Machine?

Cleaning and maintaining a sticker labeling machine ensure its long and healthy operational life. So clean and do preventive maintenance regularly to avoid dust accumulation that causes problems in longer run. Here are some cleaning and maintenance tips for your learning.

Cleaning of Sticker Labeling Machine

Maintenance of Sticker Labeling Machine

Before washing any part of sticker labeling machine, first remove any powdered products or label materials from the machine with the help of brush.

Then use lint-free cloth to remove dust or debris from the surface of the machine.

Dissemble the machine parts.

Use mild detergent and water mixture to thoroughly wash the equipment for removing sticky product or left-over glue.

Use brush and detergent solution to fully clean hard to reach parts.

Use air blowers or direct sunlight to completely dry dismantled components before reassembling them.

Examine sticker labeling machine on the daily basis for defects or damage to any component. Repair or replace any worn-out or defective part.

Check the alignment and configuration of rollers, labeling head, conveyors, and unwinding disk on the weekly basis.

Lubricate the moving parts as well as different nuts and bolts weekly.

Check working order of sensors correctly on weekly basis.

Examine loose cables and other electric connections monthly.

Check level of oil in gear box on the monthly basis. If level of oil is low then top it up.

9.What Are the Major Technical Problems And Solutions Of Sticker Labeling Machine?

Technical problems in sticker labeling machine are the major source of headache and stress for businesses because they could cause a lot of money and time. However, these problems are easily resolved by training operators. Below is the list of some major technical problems and their solutions.

Tearing of Labels

Probable Cause

Solution

Picture

This problem could arise due to incorrect tension or sharp edges of the labels.

It also occurs due to debris buildup on rollers.

Adjust the settings of labeling procedure to ensure that tension is either not too tight or not too loose. Secondly make ensure that labels do not have any sharp point. Clean the rollers thoroughly before start of labeling process.

Picture Courtesy: Design & Paper

Flagging or Bulging of Labels

Probable Cause

Solution

Picture

This problem could arise because of incompatible label size. If labels have big size or does not design according to curvature of container. This could cause label slumping or swelling.

Redesign your labels keeping in mind dimensions of your packaging container.

Picture Courtesy: Food Navigator Asia

Air Bubbles in Labels

Probable Cause

Solution

Picture

When container is manufactured using lower quality glass then this results in rigid glass containers having minute peaks and valleys. This rough surface of container traps air upon label application resulting in visible air bubbles.

This problem is avoided by using containers manufactured with appropriate materials.

Picture Courtesy: Label & Litho

Labels Jamming the Labeling Head

Probable Cause

Solution

Picture

On high temperature, glue on labels become soft and oozy resulting in strain in removing labels from roll. Moreover, these gluey labels also block label head.

Maintain accurate temperature as recommended by label manufacturer during labeling process as well as storage of labels.

Picture Courtesy: Aligned

Labels Do Not Stick Properly to Containers

Probable Cause

Solution

Picture

If tension in the film is not accurate this could result in peeling off of labels. Moreover, if labeling head is not properly aligned this could lead to non-stickiness of labels. Another possible reason is defective in die strike.

Adjust the tension in the film. Properly configure labeling head. Replace damaged die strike.

Picture Courtesy: Wizard Label

10.What Is the Factor That Must Be Considered When Purchasing A Sticker Labeling Machine?

Purchase of sticker labeling machine is a big investment that could have zero return if no planning is put into buying process. Several factors should be considered to purchase right kind of sticker labeling machine that is completely compatible with your production line.

Determine Your Production Efficiency

Picture Courtesy: BellatRx

Before going for purchase first look into production efficiency of your production line. If you are processing hundreds of thousand products per day then it is best that you buy automatic sticker labeling machines as it can label thousands of containers per hour. This will speed up your production.

Access Installation Space

Picture Courtesy: Lab Packaging

Measure the plant space that will accommodate your future sticker labeling machine. This will give you an idea about the size of sticker labeling machine. This is important as installing large machine in overcrowded space can negatively impact packaging process.

Evaluate Your Existing Machines

Picture Courtesy: ULMA Packaging

Before buying sticker labeling machine, access your existing instrumentation and determine what kind of sticker labeling machine will work best with your production line. This will help in easy integration of your purchased system.

Look into Container and Label Types

Different Labeling Formats

Determine your container shape and manufacturing material. As not all kinds of labels are suitable for every container material-glass, plastic or metal. If you are dealing with unusual shaped containers then select that machine that is capable of handling said shaped container.

Prioritize Advance Machine Controls

Picture Courtesy: Nevatio Engineering

Go for sticker labeling machine that is equipped with state-of-the-art technology and computerized controls. This machine would have ease of usage and latest alarm sensor systems to assist in safety and accuracy of production systems.

Conclusion

Labeling has significant important in every industry for product recognition. Thus, sticker labeling machine is a wide-ranging and adaptable solution that boost high accuracy and lower labeling error rate. This increases your product sale by visually pleasing labeling. Allpack is a brand best known for its excellent quality labeling turnkey solutions and ever-ready customer support. We are offering cutting-edge sticker labeling machine with best price range. Contact us on our helpline if interested in purchase.

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Automatic Label Applicator: The Complete Buying Guide in 2024

Labeling Machine

Automatic Label Applicator: The Complete Buying Guide in 2024

Do you know how an automatic label applicator can scale up the business? An automatic label applicator has been always a first choice when companies start their business and want to scale up their profitability with high-performance and quality products.

Yes, companies begin this journey with small or manual machines but as demand increases, they move to automatic ones. Indeed, this is a reliable investment worldwide with no worries about potential errors or using manpower.

Today, we are talking about automatic label applicators and their challenging role in today’s market. Read this blog if you are planning to purchase this equipment and looking to integrate it in your facility.

Add a header to begin generating the table of contents

1.What is Automatic Label Applicator?

Automatic Label Applicator

This is an efficient machine used in various manufacturing and packaging industries for the purpose of applying labels on the surface of products. This machine offers the application of labels on various shapes of the surface area i.e., round, curved, cylindrical, flat, etc., to enhance the appearance and improve the brand by conveying important information and consumer communication. This is a user-friendly solution that’s made up of durable material that helps in positioning labels with better alignment and offering overload protection to end-user.

This machine is presented with broad categories that we’ve discussed below. Each category plays a significant role in the packaging world which facilitate small to large production with multiple designed containers, boxes, bottles, bags, etc.,

2.What Industries Used Automatic Label Applicator?

No matter what packaging production line is, integrating label applicator is mandatory. Automatic label applicator is an important machine that have significantly broad series of industrial applications to attain good branding, fast and accurate positioning of the labels. The commonly used industries are mentioned below:

Nutraceutical Industry

This industry deals with manufacturing and supplying of healthcare products produced from natural sources in order to meet nutritional deficiencies or maintain nutrition in human body. Automatic label applicator is a prime machine used in the production line of nutritional industry to enhance brands as well as providing important information mentioned on each label of the bottle so consumer can read and follow the instruction. For e.g., dose, ingredients, side-effects, precaution, etc.,

Food and Beverage Industry

Automatic label applicator is an essential tool for food and beverage industry for application of labels on containers, bottles, jars, of products like ketchup, mayonnaise, sauces, spices, powders, flours, dairy products, juices, yogurts, milk, fresh pulps, purees, etc.,

Chemical Industry

Automatic label applicator is used in chemical industry to ensure the chemical products such as acid, alkaline, organic, inorganic solvents, bleaches and other product are packed with appropriate labelling on their bottles/jars/containers to meet regulatory needs.

Pharmaceutical Industry

This industry is considered as a leader of the healthcare sector where each and every product is sensitive and bring positive health outcomes to the patient. Whether syrups, capsules, caplets, tablets, pills, or any packaging of products; that is definitely incomplete, without consider automatic label application in the production line.

Cosmetics and Personal Care Industry

In this industry, the aesthetic appearance of the product can be improved by using proper and attractive labels. Hence, the significance of automatic label applicator can be ignored in packaging of skincare products, make-up products like foundations, mascaras, etc and personal care products such as shampoos, body lotions, facemasks etc.,

Automotive Industry

Automatic label applicator is used in labelling of products like engine oil, brake oil, cleaners, shiners, or hardware products. This machine is integrated with filling and packaging line to bring efficient workout.

Veterinary Industry

This industry deals with animal healthcare products such as injectables, tablets, capsules, ointments, and food products such as grains, cookies, rusks, etc., which need automatic label applicator in the production line.

3.What is the Working of Automatic Label Applicator?

An automatic label applicator is an adaptable machine offering a simple working principle. For your understanding, we have demonstrated the working principle in a few steps. Have a look!

STEP 1 : Load Labeler

Ensure that labeler is the right type and can be compatible with the machine. Manually position the labeler on the holder which must be aligned. Now follow the thread pathways featured in the machine via rollers. Once, label is positioned well, adjust the tension and run the test to assess if alignment is perfect.

STEP 2: Adjust Conveyor and Load Containers

Adjust the conveyor where it can allow the flexible entrance of containers onto the machine. Once, containers are subjected to labelling station it become sensed by detectors and allow applicators to position labels on assigned area followed by measurement accurately. This process applies label one by one by the help of air blowers, or self-adhesive method. The containers/material is pressed ensuring proper adhesion.

STEP 3: Discharge

Now, labeled product will transport from conveyor where they leave the unit and enter to other machines that involved subsequent packaging machines for final shipping.

4.How beneficial Automatic Label Applicator is?

Automatic Label Applicator is a beneficial machine for your business as it helps you improve various parameters. The list of benefits is discussed below:

Protecting your Business Against Tampering

Automatic label applicator

There are some important sectors such as healthcare, food, nutraceuticals, and beverages where anticounterfeit packaging is of prime importance. That’s why it is observed that the market size of the labelling applicator has grown from USD 106.3 billion in 2020 and is expected to grow to USD 188.2 billion by 2025. This machine provides you with significant services where counterfeiters are unable to break this technology and make it harder to make replace it with another product.

Track and trace

By label applicator, products are easy to track, and trace followed from the supply chain to end-user. The machine is capable of providing barcodes, information (batch no. manufacturing and expiry date etc), coding, and others that make easy implementation throughout the packaging process and retail purposes.

Product identification

You can give production identification by assigning particular identification marks, logos, and brand name through labelling. This artwork generally provides for marketing and sale purpose by giving ultimately product identification and boosting the purchasing value.

Integrate with the Production Line

Automatic Label Applicator

An automatic label applicator can be fully integrated and best networked with other machines using mechanical and software integration ensuring users with flexible operation, quick product changeover, real time fast labeling and status visualization.

Connect with consumers, boost sales and build loyalty!

Today, everyone is curious to know about the product before they buy. Automatic label applicator is used a powerful promotional pathway that helps in connecting manufacturers to consumers by easy sticking of promotional labels by single click and generate loyalty and awareness of your brand among consumers across the globe.

Easy to Use

Automatic Label Applicator- Picture Courtesy- Accraply

Today, automatic label applicators are featured with easy programmes that helps to integrate user data and allow them to operate procedure just by a single click. This is an ideal machine where you can interpret data, knowing or visualizing entire insight information by PLC screens. If you need to change label or add design or any other task, automatic label applicator can offer various features in efficient way with no downtime.

5.What are the Types of Automatic Label Applicator?

An automatic label applicator is a versatile machine with so many various types. Mentioned below are important categories of automatic label applicator. Have a look.

BASED ON AUTOMATION

Label applicator machine is divided into three sub-types depending on automation:

Manual Label Applicator

Manual label applicator

A manual label applicator machine is a simple device that strictly needs human intervention for the labelling procedure. A roll is adjusted on the dance arm where labelling is executed on the product by manually operating the machine and loading and misloading of the product. Here, operator has to set labelling position and alignment themselves. This is small machine which is suitable for small businesses for the cost-effective process.

Semi-automatic Label Applicator

Semi-automatic label applicator- Picture Courtesy :Fineco

This machine is capable to deal thousands of labels per hour. This machine is suitable for those production lines that are seeking to increase productivity and looking to enhance the aesthetic presentation of the product. A fast and reliable option where loading and discharge of the product can be done manually while remaining of the task can be operated by the machine itself. This machine is suitable for small to moderate production facilities, and perfect to control the need of manual labelling.

Automatic Label Applicator

Automatic label applicator

This machine works automatically without needing human intervention for product infeed and outfeed as well as placing of label on to the container. A technician has to put data onto the machine while of the task can be performed by machine itself. This machine offers flexible features to be integrated with other machines of the production line and can be utilize features of pressure sensitive and glue adhesion properties.

BASED ON ADHESIVE PROPERTY

Due to adhesive properties, an automatic label applicator is categorised into the following three types.

Automatic Wet Glue Label Applicator

Automatic wet glue label applicator-Picture Courtesy:VKPAK

This machine works on dispensing layers of wet glue or cold glue for the application of the labelling on the products. This is commonly used for labelling task for jars, bottles, containers made up of glass or plastic or containers with tin material. A thin film of glue can help in adhering the label on container surface making the strong bond with aesthetic appearance on the end-product.

Automatic Self-Adhesive Label Applicator

Automatic self-adhesive label applicator-Picture Courtesy:Result Group

This is also known as pressure- sensitive label applicator by utilizing this machine. The equipment offers sticky back label that us bond on the product using high pressure. This machine is used for labelling with various shapes and size of products e.g., flat or curved surfaces. The packaging material can be glass, plastic, tin, or paper.

Automatic Hot Melt Glue Label Applicator

Automatic hot melt glue label applicator-Picture Courtesy:Cawone

This machine utilizes thermoplastic hot glue that melts upon providing high temperature and applied a thin layer of glue is on the label and pressed over the product. Upon application, label cools down and form a bond with the object upon solidification.

BASED ON TYPE OF PACKAGING MATERIAL

Automatic label applicator is categorized into the following sub-types depending on type of the labelling material such as:

Bag Label Applicator

For packaging, there are various types of bags available that are either made up of plastic, paper, or fabric. An automatic labelling machine is designed to apply label on filled bags or empty bags effectively before the process of palletization. This machine is ideal for offering different orientation labels on different packaging materials such as flat bags, stand-up pouches, paper bags, and zipper bags, with top and bottom labels, size labels, with high precision with no chances of skewing or wrinkling.

Automatic Carton Label Applicator

Automatic carton label applicator-Picture Courtesy:Methew

This machine is designed to apply labels on cartons or boxes on its various sides such as corners or adjacent sides of the box and is well suited for high-speed production lines. This machine carried a broad selection of labelling marking, and applying ensuring products are lined up with right labelling machine and labels can stay firm throughout the shipment and cleared, readable and scannable.

Automatic Flat/Square/Hexagonal Bottle Label Applicator

Automatic flat bottle label applicator

An automatic bottle label applicator is featured with high-sensors offering improved stability and no-error operability for smooth applications of labels on bottles having flat, square, hexagonal round shapes and various sizes. This machine is highly recommended in companies associated with the manufacturing of pharmaceutical medicines, nutraceuticals supplements, food and beverages etc., This is available in various automations such as semi-automatic, digital, and automatic machine.

BASED ON DESIGN

An automatic label applicator machine is a versatile addition in the packaging world to ease the tasks. Moreover, the machine is hooked to different designs, so user can pick them up to their requirements, Such as:

Linear Automatic Label Applicator

Linear automatic label applicator-Picture Courtesy:Vpack

This machine is accompanied by a linear structure that can facilitate your functioning of labeling in a straight or linear fashion. This machine is a simple that works with the help of conveyor to integrate this tool with other equipment of the production line. The machine offers straight-forward entrance of packaging products and dispense them once they’re applied with labels. Products likes, bottles, jars, cans, boxes, containers, and other relevant material can be subjected to this machine where they infeed and discharge by following linear pathway. This machine is high speed, very accurate, and stable performance, and look elegant in appearance.

Rotary Label Applicator

Rotary label applicator-Picture Courtesy:Quadrel

This machine is composed in structure where a rotatory table circulates around the central axis where infeed of products are subjected into the loading platform; upon spinning the rotary table, products like bottles, cans, or jars, etc rotates gently and applied with labels respectively. The rotary label applicator is fastest solution of attaining labelling tasks, that’s why this machine has major applications in factories like pharmaceuticals, nutraceuticals, food, or any other company offering a bulk business.

BASED ON LABELING SURFACE

Choosing a labeling applicator is a tricky job; this is because every product has different packaging shapes, surface. Though, you can’t use single machine or a label applicator for every product. On the basis of labelling surface, the labelling applicators are divided into the following:

Automatic Three Roller Positioning Label Applicator

This machine is featured with three rollers that help in placing of label over the product. The presence of three rollers assures you that each placement of label is positioned accurately without chances of misallocation or wrinkling. This machine is useful in applying labels on products with cylinder, elongated or circular shaped such as jars containers, bottles.,

Flat Top Label Applicator

Flat top label applicator-Picture Courtesy:SZHX

This machine is designed to apply label on the packaging products with slight curved shape or just flat in nature. Such as cartons, trays, or other products. This machine is used to place label for emerging your brand, conveying messages such as barcoding or relevant information e.g. date of manufacture, date of expiration, etc.

BASED ON LABELLING ORIENTATION

There are two types of labelling applicators that are specifically designed for applying labels on the products, respectively.

Vertical Automatic Label Applicator

Vertical automatic label applicator-Picture Courtesy:CTMLAB

This machine is excellent when it comes to applying labels on the vertical side of the packaging product such as jars, bottles, lipsticks, mascaras ampoules, or container with prominent vertical or elongated area. A vertical automatic label applicator is particularly useful equipment in attaining an accurate, even, and smooth displaying of label positioning the vertical surface. This machine has importance in food pharmaceutical, chemical, automotive and other relevant factories.

Horizontal Automatic Label Applicator

Horizontal automatic label applicator-Picture Courtesy:Herma

There are various packaging products are designed with a prime horizontal surface area such as cartons, boxes, flat trays etc., For those products, a horizontal automatic label applicator machine is applied as it can apply labels over the top surface of the packaging and assure you an accurate and the best result via sticking them on the horizontal plane for cleared aesthetic and visual friendly labels to display.

6.What are parts of Automatic Label Applicator?

Hand Wheel for Adjustment Height	This unit is helpful in the adjustment of vertical label head label applicator facilitates the setting of various shapes and sizes of containers, bottles, jars, etc for proper positioning of the label.
Top Press Conveyor	A top press conveyor helps in the alignment of packaging products to remain stable and steady correctly for the application of labels over their surface. This unit plays an important role when the product is flat or with a curved surface.
Touch Screen	This unit works as the brain of the machine that offers visualizing, integrating, interpreting, and notifying messages on the screen. Plus, you can feed in data by touching keys available on the screen for operating and helps in troubleshooting the common problem.
Labeling Head	A labeling head is an important part that helps in the adjustment of labels for smooth processing. Once you fix the label roll, it can ensure applications via air-blow, wipe-on, or pressure-sensitive mechanism for sticking on the product accurately and precisely.
Correcting Devices	Correcting unit ensures the accurate positioning of the label with the help of proper alignment, guiding of bottles/containers, and sensors. The prime purpose of this unit is to protect the misalignment of the labelling product.
Electrical Box	An automatic label applicator is equipped with an electrical box that holds various important electrical components such as plugs, switches, relays, electrical drivers etc to control and run the machine.
Hand Wheel Universal Regulation	This is also a manual regulator where it is adjusted according to the size and shape packaging material. You can regulate this unit depending on the orientation of the label head.

7.What is the Production line of Automatic Label Applicator?

The first impression is the packaging of the product and the foremost key player in marketing is its label. Labeling machines are highly competitive tools among industries to make their product presentable. These machines can be used for the same purpose in a wide range of use for both large and small enterprises.

Bottle Unscrambler	Bottle unscrambler receives the bulk of containers in random positions inside the large hopper to hold thousands of bottles. These containers are aligned in a standing position upon the conveyor system to be filled, sealed and labelled easily. The speed of the bottle unscrambler is faster and can easily attach within the production line.
Counting And Filling Machine	A counting machine and filling is an assembled and versatile system based on the vibrational motor for counting pills accurately. It is a highly reliable machine for high bulk processing with less human exposure. This machine is programmed to alert broken particles during counting and filling with less than a 1% of chance of error and a 99% of accuracy rate.
Desiccant Inserting Machine	These machines are highly significant in industries like pharmaceuticals, cosmeceuticals and nutraceuticals. It helps to secure the products from moisture, volatiles and odour from dryness and extend their shelf life.
Capping Machine	Capping machines are highly automated to secure filled containers or bottles by using dual servo motors to seal without damaging the bottles. These machines can be easily operated and installed within the setup of the production line.
Induction Cap Sealing Machine	Induction cap sealing machines can enhance production speed with high throughput rate to maintain the quality of the product. These machines are programmed with precise heating even in small areas for pinpoint sealing.
Automatic Labelling Applicator	These machines are highly automated with advanced technology for labelling products with low cost and quality assurance. it has specialised applicators along with rollers to apply adhesive printed labels horizontally or vertically. Their working efficiency ranges from thousands of bottles per hour.

8.What are the General Problems and Solutions of Automatic Label Applicator?

If you’re running with any problem during label applicator procedure, the discuss below guideline would help you to solve the issues.

LABELS CURLING AWAY FROM CONTAINER

Possible Cause

Troubleshoot

Picture

This could be caused when a quantity of adhesive is too much.

Insufficient roller compression over stick labels.

The container surface might be wet/humid.

Regulate the meter blades to allow the optimum amount of adhesives.

Use clean wipers and sufficient pressure to stick the label properly.

The surface of the container must be dried so labels can be glued evenly.

WRINKLING OR BLISTERING OF LABELS

Possible Cause

Troubleshoot

Picture

The wrinkling or blistering could occur if the concentration of the glue or adhesives are too much.

If the surface of the label is grain.

Incomplete coverage of the adhesive.

The surface of the bottles/containers are wet.

Meter blade of the equipment is useful in the adjustment or regulating the amount of glue or adhesive. So, it should be controlled.

Ensure if the glue coverage is completed and evenly distributed.

Blistering can be cause when surface is humid so it must be cleaned and dry for proper application of the labels.

FAILURE TO PICK LABELS OUT OF HEAD

Possible Cause

Troubleshoot

Picture

This is the common problem caused when loading head is gripping label tightly.

Threading term is used to adjust the alignment of the label in the machine is sometime too fixed or tight.

For this problem, you must loosen the labels gripping by re-apply them and run the test again.

LABELS TEARING IN MACHINE

Possible Cause	Troubleshoot	Picture
This problem can be arisen due to building of adhesive on the labelling unit. Also, low tear resistant label is used.	Clean up the glue and re-asses the labelling unit. Plus, try fresh adhesive and identify right tear resistant paper/label.

9.What to Look for Purchasing a Right Automatic Label Applicator?

Now matter how rapid and efficient your filling, capping, induction sealing production unit is, your overall productivity would be limited if you’re facing problem in adding right automatic label applicator for packaging them. So, read below guides, that must be highlighted when purchasing the machine.

Determine Efficiency

You must start securitizing the machine after determining your required efficiency and assess the capability of the machine to deal with. If you’re adding semi-automatic, or modular label applicator, it will give hundreds of bottles per hour in a cost-economical way. This is good for moderate production. However, an automatic machine is a little expensive but can yield thousands of bottles/hour allowing you to hit large outcomes with justified investment.

Evaluating Your Setup

Before making the final purchase, assess the setup you want to plan and determine the significance of the machine in your line. Also, evaluate the chances of downtime and management to run the system flexibly.

Quality

Quality

How accurate the machine will give the result? The purchase machine should be faster and more accurate in term of application over various shapes, and sizes of a container with reduced changeover time would be beneficial for you.

Space and Equipment

Determine the size of equipment that must be best fit to the size of installation space for easy accessibility. Adjusting a large automatic label applicator in a compact and congested room would affect the efficiency of the production line. Your manufacturer/supplier may help you in this matter by recommending the right size equipment for overall production design.

Container and Label Considerations

For labeling perfectly, you must know the type of container subjected to the procedure. Whether you’re using glass, aluminum, plastic material, and what surface for the labeling application you’re planning for. Moreover, you must determine about unusual shape taper that machine can properly affix with distinct dimension. For this purpose, you can decide right machines such as front-back label applicator, wrap-around, or vertical, or horizontal etc.,

Choosing a Machine Partner

Automatic label applicator-Picture Courtesy:Packaging Machine

Choosing the right machine partner for your production line will depend more on than the machine itself. Because when buying a machine from a reliable supplier will also begin the new journey to growing relationship with that company. Your selected company must be reliable, competitive, and promising in the term of equipment, and guidance, and offer good types of machinery in your budget.

Conclusion

A high-quality automatic label applicator must be a prime goal of every company. To invest better can support your business for long term, an automatic label applicator is a versatile addition that can offer labeling with boosting your business via excellent aesthetic and branding. Allpack is the name best known for offering modern labeling technology with tremendous customer service. Today, we have stepped the labelling industry in up to the high level by easy to use and cost-economical machines. Want to purchase? Send us message for Quick Response!

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Want to get Best Price Automatic Label Applicator from China?

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Automatic Label Applicator: The Complete Buying Guide in 2024 Read More »