Tablet Counting and Filling Machine: The Complete Buying Guide In 2024

Today, in the fast era, counting and filling medications and timely adhering to dispensing limits has become a tough challenge across the globe. In the corporate world, tablet counting and filling machine has changed the perception of packaging significantly. With the abundance of versatility, this equipment is considered as a tool of profitability in every production processes. Due to overwhelming performance and promising business revenue; a tablet counting and filling machine is now an indicator of competitive market success.

‘Tablet Counting and Filling Machine: The complete buying Guide in 2023’ is a comprehensive informative guide article that will help you in understanding all essential parameters one must know when thinking about investment on this machine. This article is composed of basic exploration about working principles, parts, types, troubleshooting, and other important key attributes about the machine.

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1.What Is a Tablet Counting and Filling Machine?

Tablet Counting and Filling Machine

A tablet counting and filling machine is advanced solution that is used for accurate counting and filling of tablets, capsules, pills, and related items into their packaging materials.

The machine is compact in structure available in various sizes, designs, automation, and with different working principles. Due to tremendous significance and offering sustained productivity; this is adopted by practices in many small to large industries for accurate and precise counting and filling outcomes.

2.Where Do You Use the Tablet Counting and Filling Machine?

Not only confined to the huge pharmaceutical sector of industry, but this tablet counting machine is perfect to be used by other industries. Let’s read their industrial applications now.

Food and Confectionery Industry

Gummy Candies- Picture Courtesy:Kopper’s Choco

The food industry is an important production area that produces delicacies like candies, chocolates, chewing gums, gummies, chocolate beans, and other food products like coffee beans, frozen items, condiments and spices, cornflakes, chips, and biscuits can be filled using a tablet counting and filling machine. These items require to be filled with accurately weighed processes so that undercounting doesn’t disappoint the consumer.

Nutraceutical Industry

Multivitamins- Picture Courtesy:Nutragean Healthcare

The Nutraceutical industry is another important sector where manufacturers of nutritional supplements use this machine for errorless counting of their products. Their products include multivitamins, dietary supplements, probiotics, probiotics, glutathione, capsules for skin, nails, and hair health, etc. These are found usually in the form of pills or capsules and so require a precise counted quantity of the product.

Chemical Industry

Deodorizing Tablets- Picture Courtesy: Blue Mountain

A chemical industry where day to day manufacturing of chemical takes place require tablet counting and filling machine to dispense right quantity of packaging chemicals such as laundry pods, detergent tablets, phenyl balls etc. Precise counting is necessary to prevent any hazard and cross-contamination.

Veterinary Industry

Nutritional Pills- Picture Courtesy: Vet Practise Magazine

This industry deals with preparing and packaging of nutritional food for animals. For the purpose of veterinarian health and food, their products like cat and dog food, fish food, medicines for different animals are packaged using a tablet counting machine.

Agricultural Industry

Fertilizer Booster

The agricultural industry uses this machine to count seeds, beans, lentils, pulses, peas, fertilizer, etc. These products are present in circular, oblong, and even irregular shapes that can be otherwise difficult to count manually.

Herbal Industry

Organic Tablets- Picture Courtesy: Banyan Botanic

Now a days, the herbal industry is generating profitable revenue as people around the globe are more interested in using organic herbal products. For instance, all types of perennials, herbs such as such as, Medical Cannabis, Basil, Catnip, Jasmine, Lavender, Lemon verdena, Lemon balm, Mint, Peppermint, Rosemary, Thyme and others are easily counted using tablet counting and filling machine.

Cosmetics Industry

Waxing Beans Cosmetic Products

The cosmetics industry deals with the manufacturing of cosmetic products where accuracy and aesthetics can boost the products. This industry uses tablet counting and filling machine as well for products like wax beans, whitening beads, wax strips, nose strips, face masks , artificial nails, and some accessories like hair clips, rubber bands etc.

Electronics Industry

Screw, Nuts, Bolts

This industry produces hardware items that are required for engineering, construction, automobile, and other construction industries. For example: nails, screws, screw bolts, buttons, electronic chips, and other mechanical small parts are also countable using tablet filling and counting machine.

Stationery Industry

Fancy Pen, Pencil’s Toper

The stationery industry is also significant zone for producing items like pencils, erasers, sharpeners, staple pins, thumb pins, clips etc also find its application with this tablet counting and filling machine.

3.What is the Significance of utilizing Tablet Counting and Filling Machine and why is it worthwhile?

Tablet Counting and Filling Machine

Many industries rely on tablet counting and filling machine because it offers key benefits to every consumer who opts for this in production processes, including:

Dosage Accuracy: A sophisticated technology ensuring tablet counting and filling method with accuracy.

No Cross-Contamination: The machine allows the filling of prescriptions and packaging of medication with lesser physical contact. Furthermore, it is made up of finest stainless steel and complies with safety features, it offers products safety and no chances of cross-contamination.

Simplified Detectors: The machine is equipped with electronic and digital features that are equipped with scanners and detectors that pick up the errors or malfunctioning either in the machine or tablet and sort the problem by simply notifications.

Improved Efficiency: The tablet counting and filling machine has eliminated manual sorting, counting, and filling of pills, tablets, and capsules. This machine has streamlined the hectic process with flexible automation which is a good indicator for improving production efficiency.

Cost-Saving: Many industries, pharmacies, and other sectors save money when they don’t have to pay for technicians to stand all day long watching, counting, and packaging tablets in bottles, and containers. Plus, this machine saves your time, and energy, resulting in more productivity with high throughput.

4.What are Tablet Counting and Filling Machine Components?

PART	DESCRIPTION
Feeding Hopper	This is a storage tank that holds tablets or pill in the bulk quantity for further packaging and filling stage. A feeding hopper is located at top of the machine where it ensures the supply of tablets are steady and smooth for counting.
Alarming Light	The tablet counting and filling machine is designed with alarming light that features the certain situation such as power on, working mode, emergency mode, and other related condition. For e.g., once hopper is empty or tablets supply is stopped machine indicate it by indicating an alarm.
Vibratory Channel	A tablet counting and filling machine prevent clumping or jamming of tablets flow. This is due to vibratory channel that provide a confined pathway where uniform movement of tablets take place. Moreover, the vibratory channel promotes the transporting tablets toward filling nozzle via shaky or vibratory movement.
PLC Touch Screen	This is a Programmable Logic Controller which is controlled by touchscreen keys present on the monitor. You can consider this unit as a commander of the machine that sends and receives signals of entire procedure. When operator feed in the protocol and adjustments, machine send signals and begin working as interpreted command.
Sensor	Sensors or detectors are featured in the tablet counting and filling machine which is responsible for various important functions. First of all, it senses the presence tablet and marking them among counted lot, monitor and notifies if any tablet missing, determining any malfunctioning and send signals to major unit (PLC) for further evaluation.
Feeding Nozzle	This unit is composed of a narrow passage that facilitates a cleared and uniform follow of tablets which are considered as counted and filled into respective present packaging material. This unit performs promising tasks that ensure entire operation is well-controlled.
Conveyor	This unit acts as a limb of the system that helps you transportation of packaging material such as bottles, pouches, jars, etc toward counting and filling section. Upon filling conveyor moves and discharge the packed material from the machine. A conveyor helps in continuous flow of the material in a proper aligned manner. The speed of conveyor can be regulated using PLC controller.
Outfeed	Once the tablets are counted and filled, they’re released to another machine via outfeed.
Rejection Unit	This unit works when receive negative feedback. This unit is featured with advanced detectors that identifies abnormality in packaging container, for e.g., missing tablets, might be filled with defected tablets are sent to rejected section. This section is performing promising tasks as it ensures all approved tablet packaging bottles for final process are 100% corrected.
Electric Panel	This section is housed with important electrical parts that are composed of wiring, switches, plugs, connections, relay, that ensure proper and safe distribution of electric current across various parts of machine that allows simultaneous electricity during processes.
Support Frame	The structure of the tablet counting and filling machine is supported by frame which is made up of stainless steel offer a stable holding capacity. Moreover, it supports the machine and prevent vibrations, so the counting and filling procedure take place in stable work condition.

5.How to Classify a Tablet Counting and Filling Machine?

A tablet counting and filling machine is categorised into various types which is based on different technical behaviour of the equipment. The prime purpose of presenting this classification is to understand the possible available features of the machine in the market for the better selection.

TABLET COUNTING AND FILLING MACHINE WITH AUTOMATION

In this case, machine is sub-classified into three broad classes.

Manual Tablet Counting and Filling Machine

Manual Tablet Counting and Filling Machine

You can call it a robust method of counting and filling solid medication that entirely requires human intervention. Here, you can subject the medication on the counting tray; with the help of spatula each of the counted tablet is separated from the random category and at the same time, you can put each tablet into the filling material. For the smaller businesses or small scale operations, this is suitable method as it does not cost you higher or need a large space for installation. Side by side, this way of counting can help in accurate filling with minimum chances of error and cross-contamination.

Semi-Automatic Tablet Counting and Filling Machine

Semi-Automatic Tablet Counting and Filling Machine- Picture Courtesy: CVC Tech

By comparison to manual, a semi-automatic tablet counting and filling machine is way too advanced development in the field of packaging and branding. This machine is the fastest solution that can counts and fills hundred of tablet packs in an hour. But, as it name shows, it still expects some human involvement. The machine is absolutely automatic but when it comes to loading containers or any packaging material, you need a technician, once the tablets are counted and filled, they’re discharged manually. This machine is best fit solution for medium to large production sectors. As this machine is way too cheap that’s why it is mostly preferred one for those who’re beginning with the business.

Automatic Tablet Counting and Filling Machine

Automatic Tablet Counting and Filling Machine-Picture Courtesy: Cremer

When it comes to automatic machines; No one can beat it working efficiency. This machine is mostly recommended for a larger industry where day night working batches are easily catered with no chances of errors. Machine itself is responsible for infeed, counting, filling, and discharging the containers by the help of conveyor belt. Here, you don’t need a fixed manpower throughout the process. An operator must click the data and start the process. This is an ideal solution for obtaining hundreds of accurate packaging products per minute.

TABLET COUNTING AND FILLING MACHINE WITH COUNTING TECHNOLOGY

Based on technologies, a tablet counting and filling machine is classified into rotary wheel, vibratory and slat methods. Although the basic design and working presentation of these types are different but primary objective of counting is the same.

Rotary Wheels Tablet Counting and Filling Machine

Tablet counting and filling machine- Picture Courtesy: Allpack

This technology is present in semi-automatic and automatic tablet counting and filling machines. The significant benefit of this technology is easy to handle and easy to change over for various shapes and sizes of tablets, capsules or other pills. The most important feature of this machine is gentle movement of rotary wheel allows tablets to drops into filling nozzle unit where presence of detector senses the tablet and making them count and fills into respective containers. The entire work process is accurate and very easy. This machine is available in relatively low price and not suitable for high or larger production industries as it output capacity is relatively lower than other machines.

Vibratory Tablet Counting and Filling Machine

Vibratory Tablet Counting and Filling Machine- Picture Courtesy :NMJ Packaging

This machine is much fast solution than a rotary tablet counting and filling machine in which tablets utilizes feeding channels for alignment; by implementing vibrations each tablet passes through scanning area one by one and drops down toward feeding nozzle for further counting and filling process. This machine is suitable for running large production capacity zones where requirement of packaging is almost higher. Moreover, this machine is further classified in the term of available channels, this is presented as single, 8, 16, or 24 vibratory channels ensuring counting and filling task in a bulk with no chances of errors.

Slat Tablet Counting and Filling Machine

Slat Tablet Counting and Filling Machine- Picture Courtesy:Surplus Solution

Indeed, a fastest solution than rotary wheel and vibratory tablet counting and filling machine. The slat technology utilized special cavities for tablet counting where each tablet fixed and counted and dropped toward filling containers. in this way, thousands of containers are filled accurately each hour. The presence of cavities are meant for typically specific shape of pills that follows particular operation where each tablet is capable to fix in each cavity with no chances of leaving empty or double-filled. In this way, it offers quite accurate results. This machine has a limitation of having continuous changeover for different sizes tablets if required.

TABLET COUNTING AND FILLING MACHINE WITH DIFFERENT COUNTING HEADS

A tablet counting and filling machine is a versatile machine which are available in different counting heads. Such as:

Single Head Tablet Counting and Filling Machine

Single Head Tablet Counting and Filling Machine

A single heading machine is a simple structure and the most cost-economical solution for attaining automatic tablet counting and filling features. This machine is basically designed for those consumers who’re wished to add this robust solution but running a smaller or moderate projects. The machine is equipped with only single counting and filling feeder that are equipped with all amazing features like other machines such as sensors, PLC, visualizing camera, etc.,

Multi- Head Tablet Counting and Filling Machine

Multi- Head Tablet Counting and Filling Machine- Picture Courtesy: COUNTEC

This is incredible machine that’s featured with multiple counting and filling heads located parallel to each other respectively. Hence, the use of machine offers significantly high counting and filling tasks with faster throughput each time. Due to this property; the machine is highly recommended for running larger production areas for catering bulk production flexibly.

TABLET COUNTING AND FILLING MACHINE WITH DIFFERENT COUNTING CHANNELS

The counting channel is an important feature of tablet counting and filling machine that orient tablets and allows their smooth movement. These channels are equipped with scanners that pick the tablet structure and evaluate it for approval or disqualify from the lot. The channels are further sub-classified into the following:

Single Channel Tablet Counting and Filling Machine

Single Channel Tablet Counting and Filling Machine

This is generally suitable option for lower capacity production lines where machine ensure accurate counting and filling method for a limited capacity. This machine is featured with only one or single pathway through which tablets or pills are easily flow toward feeding nozzle for further filling.

Multi- Channel Tablet Counting and Filling Machine

Multi- Channel Tablet Counting and Filling Machine- Picture Courtesy:COUNTEC

This machine is featured with multiple channels that allows flow of tablets for counting and filling task simultaneously. The working and movement of tablet flow takes place parallel to each other that offers high counting and filling speed. The counting channels are equipped highly advanced scanners where any fault or damage can easily be detected. This machine is highly recommended for large production industries because it can cater bulk quantity products so far.

6.How Does Tablet Counting and Filling Machine Work?

The working of the tablet counting and filling machine is pretty simple. For your understanding, we have explained it with mentioned illustrations. Keep reading!

STEP	DESCRIPTION	ILLUSTRATION
Bottle Feeding	The tablet counting and filling process begins when bottles are come inside the system by the help of conveyor. These bottles or packaging materials are transferred in proper upright direction for easy filling.
Tablet Flow	Tablets from hopper are subjected to the vibratory channels where they move properly by gently vibratory movement that pushes them and one by one falls toward filling nozzle. These vibratory trays are equipped with scanners that determine the shapes, structure, and presence of the tablet.
Counting and Filling	The number of tablets drops down into the filling feeders that are equipped with high-degree sensors which detects and count the tablet and allow them to fill the container. The specified number of tablets are introduced into each container depends upon protocol fed by an operator.
Discharge	This is the final stage, where containers are filled and leaves the system by the help of conveyor.

7.What Integrated Units of Tablet Counting and Filling Machine?

The tablet counting and filling machine is best fit machine works flexibly in a packaging production line composed of various machines. We have discussed them one by one below, have a look.

STEP 1: Bottle Unscrambler
The packaging bottles, containers, or jars are fed into the system randomly. The bottle unscrambler is responsible for making them an upright and proper position by use of air blowers, vibratory tray and sensors. If any bottle is damaged or not approved for further packaging would be rejected and added to the discard unit.

STEP 2: Tablet Counting and Filling Machine

By the help of conveyor, bottles are entered to tablet counting and filling machine where optimized numbers of filling product is introduced. The packed product is now subjected to the next machine of the system.

STEP 3: Desiccator Feeder

To avoid development of moisture inside the container, a desiccant is inserted that assure product is safe throughout the transportation and usage. The roll of desiccant is adjusted using supporters equipped in the machine. By the help of roller cutter each strip is separated and positioned inside the bottle. Now, bottle is ready to leave the system.

STEP 4: Capping Machine

Inside the capping machine, bottles/containers/pouches are subjected to automatic grippers that helps in holding and twisting caps over the neck of each container. The purpose of this machine is to secure product firmly.

STEP 5: Induction Sealing Machine

Every healthcare, food sector and relevant field secure their packaging by inducing tamper evident sealing. An induction sealing machine works by generating electromagnetic field that melts inner lining of the cap once warmed. The lining forms a firm bond with neck edges of the bottle upon cooling that make packaging more secure against external physical factors such as light, temperature, moisture, etc.

STEP 6: Labeler

This is an important piece of equipment that enhances your brand and sharing important messages, company’s slogan and information to consumers such as dosage, interaction, precaution etc., the labelling machine works by fixing roll using roller feeders which opens the label and starts applying on bottle surface. The roller pressers firmly and evenly press the label.

8.What Other Products Can Tablet Counting and Filling Machine Counts?

A tablet counting and filling machine can not only count your tablets, but it can also be beneficial to numerate other products used in food, confectionery, chemical and agricultural industries as well. Some of these products are as follows:

Capsules

Capsule Counted By The Tablet Filling And Counting Machine

Capsules are counted by the use of same working principle as tablets are counted. This oblong-shaped medicine is transferred to the vibration plate where sensors sense the product, count and then fill into their containers.

Pills

Pills

Pills Counted By The Tablet Filling And Counting Machine

Pills are quite similar in shape and size to tablets and capsules. So, they can also be counted and filled likewise. Hopper is filled with bulk quantity of pills, and they are further dispatched to the sensory device which counts and fills into their containers.

Gummies

Gummies

Gummies Counted By The Tablet Filling And Counting Machine

Gummies belong to confectionery industry, and so transferring it in bulk amounts can be helpful using a tablet counting and filling machine. This machine is modified to handle its tangling and delivers clean and accurate count of gummies.

Coffee Beans

Coffee Beans Counted By The Tablet Filling And Counting Machine

They are small, round or oval shaped solid product which can be dumped into the hopper and further processed in a tablet counting and filling machine to be counted for bulk packaging.

Laundry Pods

Laundry Pod Counted By The Tablet Filling And Counting Machine- Picture courtesy: Best Seller

As these detergent pods or dishwashing tablets are sticky in nature, a separating vibration plate is helpful for this purpose. The tablet counting and filling machine has a bucket conveyor and multiheaded weigher specification which presents accuracy and efficiency in counting.

Candies & Chewing Gum

Candies and Chewing Gum Counted By The Tablet Filling And Counting -Picture Courtesy:Taste Tech

Candies & chewing gums as well belong to confectionery industry . Similar to gummies and laundry pods, they also present stickiness problem. For this an elevated plate and ground level hopper is present in a tablet counting machine which can count and fill, without the problem of stickiness or undercounting.

Lozenges

Lozenges Counted by Tablet counting and filling machine- Picture Courtesy :Difflam

These are commonly produced in the nutraceutical and pharmaceutical industry that are intended to dissolve in mouth once administered. Tablet counting and filling machines are worthwhile for the packaging of lozenges.

9.What is the Difference between Rotary and Slat Tablet Counting and Filling Machine?

Rotary and slat tablet counting and filling machines are intended for the same purpose (counting) but machine itself encompasses some prime distinctions.

For example:

	ROTARY	SLAT
STRUCTURE	The machine is featured with circular wheel that helps in continuous movement of tablets and arrangement for counting and filling procedures.	This is an advanced machine that has equipped with unlimited number of cavities where tablets are fixed and indicated as counted and filled into the following packaging material.
CAPACITY	The rotary tablet counting and filling machine production capacity is relatively low. Therefore, it is suitable for small to medium production industries.	The production capacity of slat tablet counting and filling machine larger. Therefore, it is recommended for the larger industrial sector.
Working Principle	The working principle is based on rotation.	The working principle is based on cavity filling with linear motion.
Limitation	The work process is relatively slow.	The changeover rate is higher.
Cost	This machine is relatively cheaper.	This machine costs you higher.

10.How to Clean and Maintain Tablet Counting and Filling Machine?

tablet counting and filling machine- Picture Courtesy:Integrated packaging

A tablet counting and filling machine is a reliable machine giving you fast and accurate counting and filling tasks; this working efficiency could be affected if you’re not properly taking care of the machine. Please check below following points to extend life of the equipment with excellent working.

Cleaning	Maintenance
Always clear the hopper after work and inspect prior work to avoid cross-contamination.	Lubricate movable parts regularly to avoid abrasion, development of rust, and noise.
Use clean and dry fabric for cleaning important parts such as vibratory channels, sensors exterior and feeding nozzles.	The worn-out or damaged wiring must be removed and replaced with new parts to enhance the work efficiency of the machine.
	Calibrate the equipment and ensure the correct configuration of the machine.

11.What Type of Packaging Material Can be Supported with Tablet Counting and Filling Machine?

The tablet counting and filling machine is designed to support packaging material of various different formats such as:

Jars

Jars

These are commonly used in food and nutraceutical industry that is formatted as a wide mouth container. A tablet counting and filling machine can accurately and flexibly support jars for dispensing pills, capsules, tablets.

Bottles

Bottles

You can use bottles of various shapes and sizes in tablet counting and filling machine with accurate dose dispensing.

Vials

Vials

They are commonly used for packaging pharmaceutical medicines that are usually small in structure and can easily be adjusted in tablet counting and filling machines for perfect dose storing.

Stand up pouches

Whether pre-made or film form pouches are compatible with tablet counting and filling machine for efficient and fast packaging.

12.What are the Problems and Troubleshooting of Tablet Counting and Filling Machine?

Tablet counting and filling machine

Although a tablet counting and filling machine robust and reliable machine but seldom it develops and faces some technical problems. For that, no need to worry as the machine itself is capable enough to notify and try to manage. Some of the major issues and troubleshooting are discussed below:

Machine Counts Twice

Tablet counting and filling machine- Picture Courtesy :Ropack Russia

This is an obstacle when the machine senses tablet double instead of single.

This problem occurs in multichannel tablet counting machine where the flowability of tablets is in the bulk.

Solution

We would recommend clearing the scanners and vibratory channels tray. Secondly, re-calibrate the system and run the test. Clean the machine and remove unwanted foreign particles so false readings would be avoided.

Tablets Movement are Jammed

Tablet counting and filling machine

This is another common problem where the flow of tablets is interrupted.

This condition is caused by slow or agitated movement of the vibratory channels and increased feeding of tablets from the hopper.

Solution

Regular maintenance of the machine can solve this problem. Lubricate the movable parts, clean the sensors, and feeding head, and assess the movement of the conveyor. Please check the alignment of the hopper and fix it properly so tablet movement can be controlled.

Machine Fails to Detect Tablet

Tablet counting and filling machine- Picture Courtesy :Maharshi

This is another problem where the machine can’t identify the presence of a tablet. This problem could arise due to the poor sensitivity of sensors hence machine fails to respond.

Solution

This problem can be solved by wiping out the sensor by using a dry cloth. Check and evaluate camera settings and run the test.

Conclusion

In a summary, a tablet counting and filling machine is an exceptional technology that has successfully replaced manual handling and conventional method of counting and filling products. That’s why this machine is extensively adopted in broad range industrial sectors such as pharma, nutraceuticals, food, and other businesses. Planning to purchase? Allpack is well-recognized company offering broad range tablet counting and filling machine with amazing prices. For more information, Get in Touch with Us Now.

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Pharmacy Pill Counter: The Complete Buying Guide in 2024

Tablet Counting Machine

Pharmacy Pill Counter: The Complete Buying Guide in 2024

Isn’t much more tedious and time-consuming to count pills manually? How new advancements and technologies have found innovative solutions to ease counting tasks in pharmacies?

Say BYE to manual tasks or human counting error because the pharmacy pill counter has emerged as a reliable automatic solution for counting pills especially concerning ease of dispensing for pharmacists and pharmacy technicians worldwide. A pharmacy counter is a state-of-the-art machine that offers pretty amazing features and an excellent concept of reducing error-free counting with hassle-free working training or requirement of manpower. You guessed right! Today, we’ll be talking about ‘Pharmacy Pill Counter’. If you’ve decided to purchase a machine then read this blog, we promise it would be worth read experience.

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1.What Is A Pharmacy Pill Counter?

A pharmacy pill counter is an innovative equipment used for counting pills accurately. Side by side, this machine helps in filling of pills into their respective packaging containers. There’s no secret that every pharmacy consumes a huge time in the dispensing of pills, verifying the process, and counting them. Despite an easy solution, most people make this procedure time consuming by practicing old methods.

A pharmacy pill counter is the answer that emerged as the most advanced machine allowing pharmacists to perform the pill counting process easily, accurately, and rapidly. Thanks to technology, where pharmacy pill counter has offered a safer and better way that is capable of counting pill with reduced labor cost, and allow all therapeutic medicine and other products counted in a more standardized and scientifically technical way.

2.Where Do You Use The Pharmacy Pill Counter?

A pharmacy pill counter is a versatile machine that can be adjusted anywhere in the production facility to facilitate end-user. Surprised? Let’s find their uses in industrial and other sectors:

Pharmaceutical Industry

Pharmacy pill counter- picture courtesy- verywell health

This industry is a leader involved in counting and filling of pills, tablet, capsules, etc., therefore, most of the pharmaceutical industry use pharmacy pill counter to count medications of all sizes, shapes, and weights quickly and accurately with ideal packaging options.

Nutraceutical Industry

Pharmacy pill counter- picture courtesy- CAPSULIN

The nutraceutical industry are equipped with pharmacy pill counter to streamline the production cycle of manufacturing and packaging of supplements that are produced in the form of capsules, tablets, and pills., to improve counting and reduce the probability of errors.

Stationery Industry

Pharmacy pill counter- picture courtesy- stationery bazar

A pharmacy pill counter is referred to use in the stationery industry for counting stationery items like pencils toppers, fancy beads, sharpeners, office supplies, paper clippers, etc.,

Food Industry

Pharmacy pill counter- picture courtesy- Woolworth

In this industry, a pharmacy pill counter is used to count and filling of food products like gummies, nuts, chocolates, coffee beans, candies, and related products, this machine can cater products in bulk as well as medium to small quantities ensuring effective food packaging.

Veterinary Industry

Pharmacy pill counter- picture courtesy- EMPR

For any veterinary technician, filling and counting medication manually is always a tiresome job in the clinics. A pharmacy pill counter is the most affordable and versatile counter popular for veterinary clinics and offices worldwide due to its quick and effective counting of pills, tablets, and capsules to save staff time and energy.

Pharmacy

Pharmacy pill counter- picture courtesy- healthcare capsa

Pharmacies and retail supply firms are always hooked to pharmacy pill counter to simplify complex pharmacy in-patient and out-patient applications in a time-saving manner and with reduced dispensing error. One must keep in the mind that in hospital pharmacies, retail pharmacies, and other healthcare units, a minor error can be turned into a serious problem; therefore, pharmacies prefer pharmacy pill counter to ensure patients are receiving error-free medicines every time.

Education

Pharmacy pill counter- picture courtesy- strive pharmacy

Many top education sectors and research centers use pharmacy pill counter due to their simplicity and accurate throughput on health campuses. All prestigious organization trust on pharmacy pill counter due to its effective, cost-friendly, and user-friendly features.

3.How is Pharmacy Pill Counter Useful?

Besides making your workload easier, a pharmacy pill counter is suitable investment that pay offs you in many different ways:

Speed Up Your Pill Counting

Every busy pharmacy and other relevant professional sector spend most of their time in counting pill for dispensing using a hand counter or manual method, such as a tray or spatula is one of the technical ways but it is tedious to perform for a longer term. But advanced pharmacy pill counter can help you in a fast and accurate way as every filled prescription is accurate and with improved output, volume, and efficiency.

NO Dangerous Errors

Picture Courtesy- The Guardian

A practical problem with a manual pill counter is as you increase the counting speed, it will likelihood to cause human error. Fill prescriptions or medicine with accuracy level is paramount in the healthcare sector. With a 99.99% accuracy level, a pharmacy pill counter is proven as the utmost equipment with no dangerous errors. So, now consumers and patients will have properly dispensed medicine with accurate quantity each time.

Employee Satisfaction

Picture Courtesy-Renvue

Nobody prefers joining any organization where they’re asked to spend their days counting pills. It will numb their minds with extra work pressure by focusing on accuracy. A pharmacy pill counter is a good solution where employees can enjoy their days accomplishing extra important tasks rather than wasting their energies in counting pills.

Accurate Counting

Committing a counting mistake can make you repeat the procedure again. The key benefit of a pharmacy pill counting machine is to save your time with accurate counting and improve high efficiency of a production line.

Prevention of Contamination

Pharmacy pill counter

With stainless steel body makeup, a pharmacy pill counter saves your product against cross-contamination or any risk of interacting with foreign particles that mostly stick with parts of the body. The machine has lesser contact with pills and does not cause any contamination to pills during counting.

4.What are Pharmacy Pill Counter Components?

Part	Description
Hopper	This is a storage container which is located at the top of the machine that helps in accumulating a bulk quantity of pills respectively, that release them once receive signals from the PLC system. It allows a fast and seamless flow of pills due to vibration or force of gravity that force down the pills for dispensing.
Alarm Lamp	A visual lamp indicator that alarms the operating user if any unusual condition meets and interrupts the production line e.g. error in equipment, process completion, emptying of hopper, or overheating of the machine, etc,.
Emergency Button	An emergency button that is featured with a high degree of safety ensures end user meet unexpected situations safely. Once you press an emergency button, the system stops working immediately and regulates seamless procedure.
Touchscreen	This is the user’s interface that can add and configure the protocol, and settings, troubleshoot, visualize the progress, and find important alerts through the procedure. A pharmacy pill counter featured safety alerts also received on the PLC touchscreen. Now, you can control the entire work process just by clicking the keys available on the screen.
Observe Window	Along with visual monitoring using cameras, an observing window is also equipped in the machine just behind the hopper and other parts of the machine such as feeding heads which are featured with transparent material allowing the user to see the area and movement or transportation of pill during the process. It is a gateway visualization of the insight process.
Filling Head	The number of pills enters the filling head where a camera/sensor visualizes the pills and sends them to the filling nozzle for precise dropping into containers.
Adjustable Filling Nozzle	Every container or bottle has a different shape or size. That’s why an adjustable filling nozzle is equipped in the machine that allows you to modulate the setting according to container and find direct counting and filling of the pill inside each container perfectly.
Adjustable Lift Holder	This part of the machine supports the filling head, hopper, or the upper part of the machine to the lower part that is involved the conveyor, electrical components, rejected unit, etc., The adjust features help in correcting the conveyor or height of the machine.
Adjustable Lift Screw Holder	The movement and alignment of the machine are entirely supported by adjustable lift screw holders that are responsible for fine-tuning of the lifting parts.
Lift Conveyor	The incoming and outgoing packaging containers for pill counting and the filling procedure are supported by a lift conveyor.
Sensor	Advanced or automatic pharmacy pill counters are featured with sensors that detect the presence of pills and mark them as counted and mention the message on the system. This unit helps in accurate and error-free dispensing of the pill.
Lift Base	The pharmacy pill counter machine is lifted in an upright position due to base of the equipment that offer smooth and reliable lifting by strong and fixed pads that are resistant to shock, vibration, and displacement.

5.How to Classify a Pharmacy Pill Counter?

There are various types of pharmacy pill counters that offer excellent mechanisms, designs, and features. We have simplified the following types of pharmacy pill counter for your understanding.

BASED ON AUTOMATION

In this category, we have further sub-classified the pharmacy pill counters:

Manual Pharmacy Pill Counter

Manual Pharmacy Pill Counter-Medium.com

This is the oldest and the most conventional method of counting pills using a tray and spatula. On the tray, you can pour a number of pills subjected to be counted and manually count them one by one by moving spatula and directing on the pill. This is the most simplest form of pill counter as well as pocket friendly too. But this way of counting pills is associated with some limitations as it is a tiresome method that required high focus, energy, and manpower. The most important drawback is it is not accurate and time-consuming. This is the preferable machine for short or small businesses that do not require any training.

Semi-Automatic Pharmacy Pill Counter

Semi-Automatic Pharmacy Pill Counter

This is a great way of catering to medium to large batches of pharmacy pill counting that will require less manpower and time. Here, you need to load the containers where machine counts and fill them. Once the pills are filled, you need to pick the containers and place the next one. This type of machine is featured with PLC featured that can work by interpreting infeed data by you. But, it would require continuous involvement of the user to load and remove the containers and place new packaging material. Overall, this machine gives you a fast and reliable outcome.

Automatic Pharmacy Pill Counter

Automatic Pharmacy Pill Counter

This is the most preferable equipment adopted by popular and competitive industries that strive to make their profitability and wants to run large batches day and night without requiring fixed operator involvement. This is an automatic solution where the user just has to click the keys using PLC and the remaining setup would be run be the machine. This machine offers the fastest and the most reliable counting outcomes than other available pill counting solutions.

BASED ON MACHINE DESIGN

Based on design, a pharmacy pill counter are categorized onto two basic types:

Rotary Pharmacy Pill Counter

Rotary Pharmacy Pill Counter

This is a machine where movement of pills are taken placed by a rotary bowl that are features with multiple channels inside that helps in alignment of the pills and counts them automatically. This machine has compact designing offering hassle-free counting options with more accuracy.

Multi-Channel Pharmacy Pill Counter

Multi-Channel Pharmacy Pill Counter

This is the most common design featured with multiple channels for transporting pills via continuous vibration in a gentle manner. This machine can cater to the pill counting process for large quantities and preferable option for large industries where a non-stop counting process is required.

BASED ON COUNTING HEAD

Based on counting heads, a pharmacy pill counter is divided into two types:

Single Head Pharmacy Pill Counter

Single Head Pharmacy Pill Counter

This machine has a single counting head that is preferred for moderate production sectors. This machine is featured with an automatic system accompanied end user with excellent working options such as a detector system, PLC control etc.

Multi Head Pharmacy Pill Counter

Multi Head Pharmacy Pill Counter

This machine is the most suitable solution for running a production line with the greatest speed and accurate results. Here, the machine is equipped with multi head channels that ensure thousands of pills counting per hour.

6.How is Pharmacy Pill Counter Work?

A pharmacy pill counter works by the involvement of multiple steps such as:

STAGE 1 Infeed

Infeed

At this stage, pills are prepared to be counted and dispensed where they are fed into the system manually directly into the hopper of the machine.

The pills or tablets come on vibratory trays where the presence of a camera assesses the pill using various ways such as weight sensors and visualization using optical sensors to find the correct shape or appearance of the pills to be counted.

STAGE 2 Counting

The presence of pills are determined by detectors and add them as a count by the help of software that employed an algorithm to distinguish various types and size of pill as well as notify if any unwanted particle is present in the following tray.

STAGE 3 Dispensing

Each counted pill steadily transfers into the container for the final packaging of the product and send it to the next machine such as capping.

7.What Integrated Units of Pharmacy Pill Counter?

Running a pharmacy pill counting production line is not an easy task! But it is not impossible to drive it smoothly by creating a set of efficient and right machines. Read below for the recommended set of machine that can combinely make a better production line:

	Machine	Working
Bottle Unscrambler	Whether your packaging material is bottle, containers, jars, or small cans. A bottle unscrambler is worth-adding equipment that is used to position and correct the containers for the next machine ensuring a controlled flow of pills into the right container in a subsequent process.	Bottles from hopper enters into the feeding tray that upon vibrations or using compressed air orients the position and supply it onto a seamless channel that direct them toward next machine.
Pharmacy Pill Counter	This is main leader machine of the pharmacy pill counting production line that upon entrance of containers feed the accurate or assigned or pre-determined numbers of pills for packaging.	This machine works by a sensors system that detects and counts the presence of each pill knock down from the filling nozzles. Machine works by following a simultaneous mechanism of photo-electric sensors, vibratory channels and computerised system of recording and displaying data.
Desiccant Inserting Machine	An addition of moisture absorbing desiccant is sometime considered as optional step for various production industries. But when it comes to healthcare, food, and other field, this machine used and integrated after pharmacy pill counting machine to insert desiccant into each container to keep pills in favourable condition and protect them against progressing humidity inside.	A desiccant film which is supported by a dancer arm allow uncoiling of the strip automatically. The presence of cutting knives separate each strip and places each packet into individual container and sends it to the next machine.
Pill Capping Machine	To maintain the freshness, fragrance potency, and efficacy of the pharmacy pill dosage form, a capping machine is integrated soon after desiccant inserting machine that helps in securing containers by screwing caps around the bottle neck.	Machine works by using sucking caps from the hopper; by the help of torqu application, capping are mounted and twisted on the each container and tighten up to keep product safe.
Induction Sealing Machine	A tamper proof packaging is of paramount important when it comes to pack pharmacy pill. An induction sealing machine is a cost-effective solution that enclose the container and creates a secure seal around the product’s caps proving them safe and authtentic.	Machine works by inducing electromagnetic field that helps to warm the sealing layer embedded insight the caps of the products. Upon lowering down the temperature the melted sealing layers firms and cool down and binds to create a hermetic seal on the closure.
Labeling Machine	This machine plays important role in improve your brand and creating aesthetic appearance of the product. Label on each product convey brand’s name, information, dosage instruction, manufacturing, expiry date, and other relevant information.	The machine works by unwinding the roll, machine detects the presence of the container where label is pasted using via pressure sensitive method or glue adhesion method followed by pressing of label using pressing rolls present in the machine.

8.What Other Products Can Pharmacy Pill Counter Counts?

A pharmacy pill counter is versatile addition to run various products other than pharmacy; that’s the reason this machine offers a significant role in many other production sectors also. Lets’ find what other product can be counted using this robust machine.

Hard Gelatin Capsule	A hard gelatin capsule composed of a body and head filled with pellets, powders, and granules. This medication is commonly used after tablets can be counted accurately using the pharmacy pill counter.
Soft Gelatin Capsule	Hermetically sealed soft gelatin capsules are commonly used in the nutraceutical, pharmaceutical, and cosmetic industries and can be dispensed using this machine.
Tablets	The most commonly used solid dosage form can be counted and filled using a pharmacy pill counter. This machine is helpful in counting tablets of various shapes, sizes, and weights.
Gummy Candies	Elastic, sticky, and chewy gummy candies are another product that can be dispensed using a pharmacy pill counter. These candies are prone to stick but the present machine is made up of stainless steel that has minimum contact with candies and dispensed them fastly so it offers high protection and the product’s stable quality.
Lozenges	A small tablet that becomes dissolves in the mouth once you administer it. A pharmacy pill counter is useful in dispensing and counting these dosage form
Candies	Along with medication, tasty and sweet candies are filled in packaging sachet, pouches, and jars using pharmacy pill counters.
Coffee Beans	A pharmacy pill counter is also used to count and fill coffee beans and dispensed them in the assigned jars safely.

9.What Type of Packaging Material Can be Supported with Pharmacy Pill Counter?

A pharmacy pill counter can not only allow various products to cater but it is capable enough to count and directly fills various packaging material types as well. For example:

Jars

Jars

Whether plastic or glass jars, a pharmacy pill counter can deal with filling purpose with the bits of help of a conveyor that ensure easy infeed and outfeed movement of these materials.

Sachet

Sachet

A pharmacy pill counter can count and fill the desirable product into respective sachet and send them for the further sealing procedure.

Stand-up pouches

This is one of the commonly used packaging material used for dispensing pills and other products like beans, candies can be compatible with pharmacy pill counter to achieve desirable outcomes.

Bottles

Bottles

A pharmacy pill counter is compatible machine can allow bottles for packaging and storing the counted pills accurately.

10.What are the Problems and Troubleshooting of Pharmacy Pill Counter?

A pharmacy pill counter is an electronic device that can also encounters with some unwanted problems like other equipment. We have discussed some common problems and their easiest solutions below:

Pills are Filled but not Displayed

Picture Courtesy- Pharmafill USA

This is a common problem where the machine accurately fills the assigned number of pills but the system does not show it. It can be caused when a machine is operating for a longer time and other internal software needs to be updated.

To solve this problem re-calibrated the machine. Plus, re-install or re-update the software. Run the test procedure and re-check.

Jammed Pharmacy Pill Counter

Picture Courtesy- Deitz

This is another common trouble that interrupts the process where the machine system becomes stuck. This is commonly caused if a foreign particle or any broken parts of the pills got stuck in the moveable channels or units.

To fix the problem, we would recommend cleaning the movable parts such as the conveyor, filling nozzle, head of the counter by using dry cloth and compressed air. Make sure the pill transporting passage is cleared and restart the machine and intiate the process.

Inaccurate Counting of the Pills

Picture Courtesy- Cremer

This is the common problem with semi-automatic and automatic pharmacy pill counters where machines dispense an inaccurate counting of the medications. This problem can be caused due to improper loading or misalignment of the vibratory channels, hopper settings, or exposing parts that are dirty.

To solve the problem, reset and re-align the parts such as the hopper, and vibratory tray, and check the sensor of the machine. Plus, clean the machine and reassure that any debris is there or not. Start the machine and repeat the procedure to assess if everything is working properly.

11.What Points to be Considered for Purchasing Pharmacy Pill Counter?

When purchasing a pharmacy pill counter, one must go through the following consideration factors to avoid problems in purchasing the wrong one.

Economical

You must keep your pocket budget in your mind to buy the correct machine up to your requirements. If you have a limited budget, we recommend opting for digital or semi-automatic machines that can also be offering amazing features in a pocket-friendly manner.

Integrating with Other Units

Do you need a standalone machine or running a large production line? A buyer must know this factor to purchase a complete set of machines. For e.g, for integrating equipment you need conveyor belt options and connecting parts that would allow you to integrate the machine with other units in no time.

Production Capacity

What is need of user is the important point you must consider and pick the exact solution for it. Whether you’re running a small production process, or require dispensing of medication day and night. Then consider pharmacy pill counter that deals with moderate or high production capacity per each running session.

Size and Portability of the Machine

You must know the size of the required machine. Whether you have a small installation space or a large one is a prime factor you should discuss with the manufacturing company so they would design the planner and suggest the pharmacy pill counter that would easily install in your facility that must be featured with portability options.

Conclusion

A pharmacy pill counter is a versatile machine used for every production sector that deals with counting and dispensing solid dosage medications such as capsules, tablets, caplets, or food products like gummies, candies, etc., This is a promising addition that helps significantly in skyrocketing the business. For that choosing the right machine is always important that will take your business up to a greater level of achievement and success. So, why not invest in purchasing a ‘pharmacy pill counter’ machine? Please contact us to find amazing series of pharmacy pill counter with free consultations right now!

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Tablet Counter: The Complete Buying Guide In 2024

Tablet Counting Machine

Tablet Counter: The Complete Buying Guide In 2024

Are you an infant in the realm of pharmaceutical industry and looking forward for completing your production line by introducing an ultimate solution for precise counting? Or do you have a well established business of similar kind but your plan to thrive it is becoming a compelling factor to trace an advance equipment for enhancing efficiency and precision? If yes! You have finally found the answer which in form of tablet counter.

Tablet counter is a lucrative device known for the decisive role it plays in very sectors in form of counting tablets, pills and capsules. As the competition in market is gaining momentum for producing same things, industries are more concerned about using advance technology and revoking reliance on traditional methods. Therefore, if you are curious to explore in deep the tablet counter, this guide is providing you a good opportunity to acquire more knowledge of the machine's features, working mechanism, applications and more. Let's get started and fetch all you are looking for!

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1.What Is A Tablet Counter?

Tablet counter refers to the advance machine designed to effectively undertake the function of counting huge number of tablets, pills and capsules without any calibration. The machine is equipped with unique features of automatic tablet detection, intuitive operating interface and fast counting cycle which collectively contributes to its efficiency, precision and convenient handling.

This standalone device requires minimal or no interference of user during operation, and thus, carries out the assigned task by processing tablets from hopper through detection phase and ultimately tracking them to be loaded in bottles awaiting. At the same time, the machine aims at reducing tablet breakage, counting error and providing desired outcome. Therefore, every industry is keen to incorporate this effective tool into their manufacturing line to get targeted objectives.

2.How Does A Tablet Counter Functions?

Picture Courtesy: K D Machine

A standard tablet counter follows smooth and straightforward way for execution, however, there may be slight difference in the working principles of different types of tablet counter. Following points will clearly demonstrate the basic working steps followed by a tablet counter.

Setting-up Machine

Before starting operation, the operator must go for setting the basic parameters of machine on the basis of which machine will process tablets. It may include the amount of tablets to be counted and filled in each bottle.

Loading Phase

After setting parameters, the operator is required to feed the hopper with bulk of tablets. Once, the loading is done, machine is ready to start for further processing.

Detection Phase

Picture Courtesy: IDE

Moving forward, tablets will be gradually released from hopper onto the vibratory trays. These channels help in aligning tablets and removing defective tablets from the rest ones.

Counting Phase

Picture Courtesy: Cremer

The tablets will be moved from vibratory channels towards counting head where intellectualized system of sensors will count and pass the tablets to sleeve hopper.

Filling Phase

At last, with the help of filling nozzle, counted tablets will be released from sleeve hopper into the bottles laying over conveyor belt.

3.Which Benefits You Can Get By Using A Tablet Counter?

Tablet counter brings with it plethora of benefits which can change the fate of your business in the best possible manner. Let's have a look towards these attributes one by one:

Convenience of Handling

Undoubtedly, this machine brings greater degree of convenience due to its compact structure and simple processing features. Together, they contribute to easy handling of machine in terms of mobilization as well as execution.

Counting Precision

The foremost characteristic of tablet counter for which it has always been admired, is its excellence in counting the exact number of tablets and consequently, filling them into bottles. Similarly, it helps the manufacturers to bolster their aim of satisfying customers and avoid instances which can lead to grievances.

Hygienic Processing

Picture Courtney: iPharmachine

Tablet counter is made with GMP complaint corrosion resistant stainless steel and integrated with dust-proof system to fully assure that tablets are processed free of contamination.

Time-Saving

Indeed, tablet counter is the most suitable alternative to manual counting as it can fill up to 150 bottles in a minute. In this way, it saves the precious time which can be dedicated to increase production and also reduces humanly possible counting errors.

Clear Observation

The entire mechanism of tablet counting can be clearly seen via transparent window. It thus, enables user to keep an eye on the process of machine in order to keep it running smoothly.

Reliable

Tablet counter is reliable for being cost-effective and adaptable that it can be used for variety of tablets and pills irrespective of their nature, size and shape.

4.Can Tablet Counter Process Things Other Than Tablets?

A tablet counter is most compatible and resilient machine which not confined to the processing of particular kind of tablets, rather it has broad spectrum of application over numerous things including:

Tablets

Tablets

All types of coated, uncoated, sterile and compressed tablets are eligible to be counted by tablet counter.

Sweets

Sweets

Sweets such as chocolate balls, candies, chewable, jelly and bubble etc., can be counted while using this machine.

Capsules

Capsules of both categories including soft gels and hard gel capsules filled with powder, granules or essential oil are often processed by tablet counter.

Laundry pods

Laundry pods are water-soluble pouches filled with liquid detergent used for washing clothes. Among other things, these small pouches are also counted and filled by tablet counter into bottles.

Gel Blasters

Gel blasters are small jelly like balls filled with liquid gel which are used in toy guns for shooting. They are delivered in fixed quantity, hence, tablet counter is mostly found usable for counting and filling bulk gel blasters into different bottles and containers.

5.Describe The Key Components Of A Tablet Counter?

Tablet counter consists of several small to large components which together make a multidimensional ergonomic machine. These key parts are described below:

Hopper

Hopper is the feeding unit of machine where bulk of tablets or other stuff is loaded which are to be processed. It has a narrow opening at the end from where these tablets are gradually released via vibratory trough.

Detection Channel

Detection channel is a crucial component consists of vibratory trays. These trays are made up of stainless steel and constantly vibrate during process to serialize and detect tablets for counting.

Counting Head

It is the core part of tablet counter, where actual task of counting tablets takes places with the help of electric sensor.

Filling Nozzle

Filling nozzle is small tablet discharging hole attached with sleeve type hopper. It dispenses the counted tablets into bottles.

PLC Control System

It is the control system of machine with a touch screen display through which user delivers the commands to machine.

Conveyor

This key component of machine play vital role in the transportation of bottles from one place to another.

Stainless Steel Body

The entire body of machine is made up of 304 stainless steel, making the tablet counter more durable and stable during performance.

Electric Box

It is the control cabinet of machine with a web of servo drives and electromechanical components. It protects the internal machinery of tablet counter.

Rejection

Among other components, rejection system is one of the most crucial as it assures the bottles are accurately filled with desired amount of tablets, otherwise, it rejects them.

6.Explain The Various Types Of A Tablet Counter?

As a matter of fact, there are different levels of businesses which are directly or indirectly involved in manufacturing tablets such as large scale industries, medium scale production facilities or home based businesses. Therefore, keeping in view the divergent demand for tablet counter, it has been categorized into several types which can be better understood by looking in deep the below description:

Fully Automatic Tablet Counter

Fully automatic tablet counter is the most advanced and top quality machine made with cutting-edge technology to aid large scale industries. It is self-sufficient in its working once the desired parameters are fixed into it, the machine independently regulates tablet detection, dust suction, tablet counting and eventually filling them into bottles or containers. Its structure and cost are relatively larger than that of other types of machines, however, its fast performance help manufacturers in expanding their production and gaining more profit.

Semi-Automatic Tablet Counter

Semi-Automatic tablet counter another type of tablet counter which is more compact, precise and handy in nature. It follows simple procedure for working where the initial step such as feeding hopper and bottle require manual interference while the rest of counting and filling is carried out automatically. Since, it is low in its production in contrast to fully automatic machine, manufacturers who are running medium-sized food factories or pharmacies prefer using this type of machine.

Manual Tablet Counter

The most simplified form of tablet counter you will find is the manual one. It has extremely simple design comprising a mold tray, plain stainless steel base and a handle for easy holding. The user put tablets into molds and turns it after counting the tablets, where these tablets get collected at the end and thus discharged into container or bottle etc. Although, manual tablet counter is cheap and requires no techniques, it is a very slow process and only preferable to areas with low level of daily production such as home based businesses.

Digital Tablet Counter

Digital tablet counter is small size machine which do not use any hopper or vibratory trays for the counting of tablets and pills; rather it takes the help of sample plate to count tablets. It consists of sample plate, tight button, adjustable screw, speed controller, host and splash cover. It is suitable for variety of products including medicines, beans and sweet etc.

7.How Would You Distinguish A Fully Automatic Tablet Counter from Semi-Automatic Tablet Counter?

To better know the distinctions between fully automatic tablet counter and semi-automatic tablet counter consider the table below:

No	Factors	Fully Automatic Tablet Counter	Semi-Automatic Tablet Counter
1	Nature	Fully automatic and self reliant	Depends upon manual handling
2	Structure	Complex with multiple components	Simple with precise construction
3	Productivity	High productivity by filling up 150 bottles per minute	Relatively low productivity by filling 10-30 bottles per minute
4	Cost	Expensive due to automation	Cost-effective with low level of automation
5	Application	Large scale industries	Moderate or small factories
6	Example

8.In Which Areas A Tablet Counter Can Be Brought Into Use?

Table counter serves as a primary tool for counting in range of areas which are highlighted below:

Pharmaceutical Industry

It is one of the largest industries which discovers and produces millions of tablets, pills and capsules every day. Counting such gigantic volume is humanly impossible, therefore, a tablet counter has been introduced to resolve this issue.

Nutraceutical Industry

Unlike pharmaceutical industry, nutraceutical industry aims at strengthening the natural immunity of humans to cure diseases. These medicines are obtained from sources such as fruits, vegetables and herbs etc. Hence, the growing demand for supplements has made the industry dependent on using tablet counter.

Veterinary Industry

Veterinary industry encompasses the dental, medical and surgical treatment of animals where most of the time help of medicines are taken. In this way, the presence of tablet counter has also been found there.

Cosmetic Industry

Nowadays, the focus of cosmetic industry is shifted towards providing natural solutions, for strengthening hairs, reducing dark circles and aging skin, in form of gummies and capsules containing vitamins, proteins and essential oil. Therefore, processing of these ingredients require the assistance of tablet counter.

Food Industry

As there is no age restriction to enjoy the colorful flavors of sweet and juicy gummies, candies and chocolates. Similarly, there is no way out for manufacturers to make these goods process for you with machine other than tablet counter.

Chemical Industry

Like other industries, chemical industry has also been influenced by the efficient performance of tablet counter in a way that most of the chlorine tablets, laundry pods and confidor tablets are processed by this machine.

9.How To MaintainA Tablet Counter?

It is worthy to mention here that a tablet counter needs regular maintenance and cleaning to keep it on right track. Therefore, to familiarize you with the maintenance of tablet counter, explanation is given below:

Machine Setting: Accurate machine setting is the core step for successful operation. Therefore, you need to set the parameters of machine in accordance with your desired requirements. In addition, checking the machine setting each time before starting an operation can reduce the chances of possible errors.

Cleaning: It is necessary to clean your tablet counter on daily basis in order to remove the debris and tablets residues. The cleaning procedure of machine is quite easy. You can use potable water to wash the different parts of machine like hopper, vibratory trays and sleeve hopper etc. For parts like control panel and conveyor belt, you can use isopropyl alcohol sprayed cloth for dirt wiping.

Lubrication: A tablet counter uses several components at the same time to carry out the counting task such as conveyor belt, counting channels, and tablets outlet. These parts are driven by internal mechanical system which needs proper lubrication to run smoothly. Therefore, lubrication is inevitable for successful operation.

Examining External structure: Another aspect of tablet counter maintenance requires you to examine the external structure of machine before and during operation. It will help you in timely correction of these parts. For instance, if any screw is loose or missing and the wire is worn out you may be able to go for troubleshooting.

10.What Are The Auxiliary Devices For A Tablet Counter?

A tablet counter may be integrated with other machines to make a full-fledged production line and bring ease in whole processing. These auxiliary devices are mentioned below:

Turntable

Turntable is a machine with rotary table and supporting stand. It is used for serializing bottles before they go to filling machine.

Desiccant Dispenser

As the name justifies, desiccant dispenser is a machine used in the production line of tablet packaging. This machine dispenses desiccant pouches, containing silica gel into tablets filled bottles which helps in reducing the risk of condensation.

Cotton Dispenser

This machine is employed to cover the neck of tablet filled bottles by releasing hard cotton over it.

Capping Machine

Capping machine is designed to cap the filled bottles with neck. The necks of bottles are loaded in hopper of the machine from which it is delivered one by one and screwed over the bottles.

Induction Sealing Device

It is an electromagnetic device which uses heat radiation to get the hard cotton or aluminum foil stick to the neck of the bottle for protecting against moisture, temperature and harmful ultraviolet light.

Labeling Machine

Labeling machine plays a major role in tablets packaging. It is used to label the bottles with adhesive stickers or paper labels containing useful information about product usage, expiry date and prescription etc.

Cartoning Machine

Cartoning machine is the ultimate equipment which finally pack the processed tablet bottles into separate cartons.

11.How To Diagnose The Common Pitfalls Of A Tablet Counter?

To counter the possible problems caused when operating a tablet counter, the table below is containing useful description:

No	Pitfalls	Causes	Diagnosis	Picture
1	Erroneous Counting	It happens when the counting time is fixed incorrectly	Accurately set the tablet counting time by using HMI
2	Abrupt alarm without malfunction	The sensors may be overloaded by tablets' residues	Clear the sensors with cloth and empty dust collection box
3	Loud noise during process	Either screws are loose or vibratory trays are not well linked to outlet	Tight the screws and align the trays in accordance with outlet
3	Tablets dispersion or leakage	The distance between nozzle and bottle is wide	Decrease the distance by adjusting nozzle

12.What Are The Quality Standards For A Tablet Counter?

Tablet counter is a machine designed to fulfill the responsible task of processing tablets, pills and capsules which requires highly hygienic and safe environment. Therefore, it becomes inevitable to check whether the machine you are going to purchase is complying standard quality certifications? For this below information can be useful:

GMP

GMP

Good Manufacturing Practice or current manufacturing good practices is an international aspect of quality standards which has established principles regarding safety of all those equipment which are to be used for pharmaceutical and biotechnology manufacturing purposes.

ISO

ISO

International Organization for Standardization is an independent organization formed for the purpose of generating such quality standards whose compliance will produce safe and quality products.

FDA

FDA

Food and Drug Administration is an American regulatory agency established to ensure safety of the processing and manufacturing of drugs and associated products such as medicines, vaccines and medical devices.

CE Standards

CE standards are formulated for the purpose of promoting manufacturing and supplying of safe goods and products for countries wishing to trade in European Union countries.

The above discussed standards provide an opportunity for you to check the quality of machine you are going to purchase. If your tablet machine is complying the above standards, it is safe to use.

13.How To Choose An Excellent Tablet Counter For Your Business?

Sometimes, choosing the right tablet counter for your business becomes tricky. To help you solve this issue, we have provided few points for your ease:

Capacity

One of the essential factors to consider is the machine's capacity for potential production. It is because you are going to purchase the machine in order to fulfill your production requirements. Therefore, the capacity of tablet counter complement your need than it is the suitable one

Customization

Another aspect to look for is the degree of customization machine possess. For instance, there must be enough room available for customization in case you have diverse products to process.

Budget

Considering your budget is a significant factor to look for. It will help you choose the best possible tablet counter within your range.

Customer Service

Last but not the least; make sure to check the customer support on part of your supplier. It can be really helpful for you in future, whenever, you face difficulty in machine setting or feel need for change of parts.

14.What Is The Aipak Collection Of Tablet Counter And How It Differs From Other Machines Available In Market?

Aipak has a huge collection of tablet counter which can suit your small to extra large industrial production. Below details will better display you the versatility of machine Aipak is offering:

Machine	Automation	Speed/ Bottles per min	Filling Nozzle	Application
Desktop electronic tablet counting machine	Semi-Automatic	10-30 BPM	Single	Medium Scale
APC-8 Automatic Tablet Counting Machine	Fully Automatic	10-30 BPM	Single	Medium Scale
APC-24 Automatic Counting Production Line/capsule /tablet counting machine	Fully Automatic	20-80 BPM	Double	Large Scale
APC-48 Brand New Simple Operation Tablet Counting Machine	Fully Automatic	40-150 BPM	Four	Extra Large Scale
APC-202 automatic tablet counting machine	Fully Automatic	20-40 BPM	Double	Large Scale

Aipak Pharmaceutical Equipment is a proficient company specialized in manufacturing all kinds of pharmaceutical equipment from processing till last step of packaging. The company offers extensive range of tablet counter with immeasurable incentives. Some of them are highlighted below:

Quality Certified

All of their equipment are certified by all the international quality standards including CE, FDA, GMP and ISO. It affirms that all of their equipment are no exception to quality.

Warranty

The company's unique policy of 12 months warranty distinguishes it from all other companies who are not willing to give any type of assurance.

Huge Variety

While going through Aipak collection of tablet counter, you will find huge varieties of machines with diverse features and applications making them resilient to process products beyond tablets and pills.

Full Installation and Training Support

The company is providing full Installation and training support to the customers followed by 24/7 sales and technical support.

Conclusion

In a nutshell, tablet counter is the most desirable device for every manufacturer who is engaged in pharmaceutical, food, cosmetic and other relevant industries. Its efficiency, precision and safety are the qualities every business wants to be well known for. Hence, its significance cannot be overlooked. If you also want to get benefits from this magnificent machine Aipak Pharma is complying all the needs. So, don't make any delay and approach us via given link!

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CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price Tablet Counter from China?

Tell us your material or budget, we'll reply you ASAP within 24 hours

Tablet Counter: The Complete Buying Guide In 2024 Read More »

Automatic Tablet Counter: The Complete FAQ Guide In 2024

Tablet Counting Machine

Automatic Tablet Counter: The Complete FAQ Guide In 2024

Have you kept yourself updated about the growing advancement in technology? It is obvious, that world is moving towards the age of mechanization where reliance on machines is increasing, and human labor is decreasing. Similar is the case in medical field, where automatic equipment are showing their outstanding performance.

Among many other things, tablet counting is a crucial step in processing pharmaceuticals. Therefore, the introduction of an automatic tablet counter has reduced on large scale, the errors, time spent and labor cost. You can simply use it for the exact counting and filling of tablets without additional maintenance. So, let's start exploring the diverse features of an automatic tablet counter and take benefits!

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1.What Is Automatic Tablet Counter?

Automatic tablet counter refers to a machine that is designed to accomplish the task of counting tablets, pills and capsules automatically. It is incorporated with certain essential features of electronic monitoring and detection system that helps in the exact counting of tablets. It works through automatic processing and touch screen control system that restrict the direct user interference, eventually enhancing the counting speed, accuracy and precision.

The applications of automatic tablet counter are quite vast with counting tablets other than pharmaceuticals. This is the reason for its growing popularity in large industries engaged in similar processing, such as pharmaceutical industry, nutraceutical industry, food industry and veterinary industry etc.

2.What Are The Essential Features Of An Automatic Tablet Counter?

Automatic tablet counter is made in such a way that carries great significance for user as well as the security of tablets. Below explanation

High Accuracy

One of the most essential features of an automatic tablet counter is the high level of counting accuracy it ensures during operation. The dynamic scanning sensor perfectly detects tablets and makes sure the elimination of a single defective tablet.

Robust Construction

The machine is constructed from high quality durable stainless steel that is bacterial-free, portable and can be simply integrated with other machines for higher throughput.

Fast Performance

Automatic tablet counter is the best ever solution for counting large number of tablets. With its fast and speedy performance you can better increase your production volume.

Easy to Clean

Cleaning and maintenance is a crucial factor needed for smooth functioning of any machine. Here, this task is achieved without making any efforts due to low requirement of parts changeover.

User Friendly

The automatic nature and PLC control system make the machine more user-friendly, as a result it is easy to understand the working specifications and operate it accordingly.

3.Which Type Of Products Can Be Counted By An Automatic Tablet Counter?

Automatic tablet counter is an effective machine that is capable of processing huge number of products along with pharmaceutical tablets, pills and capsules. It can be used for the counting of every type of beans, coated or uncoated medicated and food tablets. The products mentioned below indicates that automatic tablet counter can be used not only for pharmaceutical or nutraceutical tablets rather it has a good demand in different types of food processing industries.

Tablets
Pills
Capsules
Chocolate balls
Milk tablets
Candies
Bubble gum
Gummy Candy
Beans

4.Write Down The Working Principles Of An Automatic Tablet Counter?

Working principles of an automatic tablet counter are simple as the entire mechanism is based on self operated system. They are as follows:

Adjust Setting

Before starting machine, check the setting of machine and fix it as per your requirements. For instance, you can manage the speed and time for tablets counting in the initial step.

Material Loading

Once the dimensions are fixed, you can load the hopper of machine with tablets, pills, capsules or other products like candies and gummy etc.

Starting Operation

Now the machine is ready to be started by turning on the power button. The vibration feeder creates the movement of tablets lying in hopper, as a result of which the tablets will gradually fall down from hopper over the guide plate.

Detection

The guide plate give sequence to the tablets laid over it and pushes them forward. Here these tablets are detected by the sensors through infrared light. At this stage, the tablets are counted and collected into memory flap.

Bottle Filling

At the end, counted tablets are discharged by the nozzle into bottles or containers which are taken by the conveyor belt.

5.Explain The Various Parts Of An Automatic Tablet Counter?

Automatic tablet counter is composed of several components which together contribute in the excellent performance of machine. Below is the description of these parts:

Main Body

The main frame of machine is the largest part that consists of overall body, stainless steel structure, electric cabinet, supporting stand and electric motor etc.

Hopper

Hopper is located on the top of machine which is used for holding bulk tablets which are to be counted by the machine. It is also known as vibrating feeder as it consists of vibrator which creates movement in tablets to fall down from hopper.

Detection Modular

Detection modular is another part of automatic tablet counter that perform the core task of counting tablets. It composed of tablets aligning plate, counting sensors and dropper.

Cylinder Modular

Cylinder modular connects the detection modular and sleeve hopper. It holds the counted tablets in memory flaps until they are delivered to sleeve hopper for final discharge of tablets.

Sleeve Type Hopper

Sleeve hopper is located under cylinder modular that accomplishes the function of taking tablets from cylinder modular and delivering them for filling bottles.

Conveyor Belt

Conveyor belt is a sort of transportation device that helps in moving the bottles from one end to another in order to make them filled with tablets.

Control Panel

The control panel refers to the touch screen display which enables you to control the machine and display you entire information of machine during its processing.

Rejection Station

With the help of photoelectric eye located on the side wall of conveyor belt, each passing bottle loaded with tablets is detected. In case of error the bottle is rejected and separated.

6.Describe The Different Categories Of Automatic Tablet Counter?

Automatic tablet counter can be further divided into two categories; fully automatic tablet counter and semi-automatic tablet counter. They are explained below:

Fully Automatic Tablet Counter

Fully automatic tablet counter is self reliant machine that carries out the entire process of tablet inspection, filling and discharging in a non-stop continuous run. It is highly fast and precise in counting tablets. It requires less maintenance and give high output that ultimately attract the owners of large scale industries.

Components

It consists of feeding hopper, aligning trays, sensor, cylinder modular, secondary sleeve hopper, nozzle, conveyor belt, control panel, electric cabinet, automatic rejection system and emergency stop.

Working Principles

Automatic tablet counter has simple working principles which start with setting the machine as per your requirements. After that, machine is loaded either manually or attached to the product feeding station from where tablets are continuously delivered to hopper through vacuum pump. As the machine get started, tablets fall down from hopper over tray where detection occurs and tablets are delivered to bottles via nozzle.

Semi-Automatic Tablet Counter

Semi-automatic tablet counter is different from fully automatic machine. It has normally lower counting capacity thus require less energy. It is cost-effective as a result most of the medium scale production sectors are preferring using this machine.

Components

The structure of semi-automatic tablet counter is simple composed of few components including hopper, detector, control system, discharge chute and bottle locators.

Working Principles

The machine requires user to load the hopper and place bottles on locator. After that, machine is powered on and the counting of tablets started. Fixed amount of tablets are counted and discharged through sliding chute into bottles. After bottles get loaded with tablets, the operator can manually pick them up.

7.Compare And Contrast Between Automatic Tablet Counter And Semi-Automatic Tablet Counter?

Automatic tablet counter and semi-automatic tablet counter are two distinct machines designed for carrying same task. In this question, we will highlight the key differences which distinguish one from another:

Nature

Automatic tablet counter is an independent machine with automatic features of fast performance that reduce manual intervention.

While as, semi-automatic tablet counter is medium scale machine with limited capacity of counting tablets and pills.

Structure

The structure of automatic tablet counter is somehow complex than that of semi-automatic machine due to heavy-duty task and auxiliary machines.

In contrast, semi-automatic tablet counter is precise; having few parts and is highly portable.

Working Principles

The working procedure of automatic tablet counter is simple with determining parameters and starting machine. The rest process is done by machine itself.

However, the semi-automatic tablet counter is dependent on user for the completion of its working such as material loading and bottle placing etc.

Speed

Automatic tablet counter has exceptional performance in terms of counting tablets. It can count up to 4000 tablets in a minute.

On the other hand, the speed of semi-automatic tablet counter is lower than automatic machine and can only count 1000 tablets per minute.

Cost

The cost of automatic tablet counter is high due to its complex structure and automatic processing.

While as, semi-automatic tablet counter is less expensive and cost-effective.

Application

Most of the large industries including pharmaceutical, food and chemical industries prefer to use automatic tablet counter.

In contrast, semi-automatic tablet counter is suitable for small batch and medium scale production such as test laboratories and small scale confectionary and chemical industry.

8.Is It Possible To Integrate An Automatic Tablet Counter Directly With Other Machines?

Whenever, there question arise about whether automatic tablet counter can be integrated with other machines, the answer will be absolutely yes! It can be definitely connected to other machines for higher production such bottle capping machine, sealing machine and labeling machine etc.

It is among the benefits of an automatic tablet counter that it can carry out excessive workload with the help of other machines. Most of the large scale industries take advantage of this great feature.

9.Highlight The Areas Where Automatic Tablet Counter Can Be Used?

There are number of areas where you would find the need of an automatic tablet counter. Some of these are as follows:

Pharmaceutical Industry

Pharmaceutical industry revolves around the processing of drugs where the use of automatic tablet counter cannot be overlooked. Millions of tablets are produced every day with diverse applications to provide the world with healthy lifestyle. Thus, the security, counting and packaging of tablets is an important step.

Nutraceutical Industry

Medicines made from direct source of vegetables, fruits, nuts and beans are known as nutraceutical. They contain good amount of vitamins, minerals and proteins which are combined in form of tablets and pills. Here, the processing of tablets require number of machines in which automatic tablet counter is notable one.

Veterinary Industry

Similar to other industries, veterinary industry is also engaged in making medicines for animals. Therefore, they too require all the essential equipment needed for tablets processing such as tablets manufacturing unit, automatic tablet counter and packaging machine etc.

Food Industry

It is obvious that counting of large number of food tablets, candies, chocolate balls and jellies is somehow impossible without a machine. This is the reason why most of the large scale food processing industries and confectionary industries often use automatic tablet counter for achieving this task.

Chemical Industry

Chemicals processing needs exact amount of elements for which this machine is essential. Furthermore, different types of chemical tablets such as water purification tablets in form of chlorine tablets and aqua tabs are good examples for which the help of automatic tablet counter is taken..

10.What Is The Production Line For Automatic Tablet Counter?

The production line for automatic tablet counter will show you the machines which together give you extraordinary results with each and every step of counting and packaging done on same place. It consists of:

Bottle Unscrambler

As the name indicates, bottle unscrambler is a type of machine designed to feed the bottles to production line. This machine plays an effective role in reducing time by providing empty bottles to the automatic tablet counter. These empty bottles are first loaded in the hopper of machine which are then conveyed for filling tablets through a conveyor belt.

Bottle Capping Machine

Another machine that cannot be ignored while using automatic tablet counter is the bottle capping machine. It comes into action when bottles are filled with tablets, where they need to be well capped. It simply works by putting lids over bottles and cap them tightly through screws.

Induction Sealing Machine

Sealing is one of the important part of tablets packaging. Therefore, the use of induction sealing machine is more popular than other types of sealing. It is used to apply heat for bonding thermoplastic material to bottleneck. With the help of this machine, aluminum foil present inside the bottle cap stick to the bottle mouth and completely isolate the inside content from air, moisture and light. This process extend the shelf life of product.

Bottle Labeling Machine

Another machine you would need to integrate with your automatic tablet counter is bottle labeling machine. It simply applies adhesive stickers labels to over bottles which display information about the company, product name, description, batch no and expiry date etc.

Cartoning Machine

Last but not the least; a cartoning machine is used for completing tablets counting process. This machine performs the function of manufacturing various types of cartons including cartons like side seamed, folded or close. The purpose of using this machine is to give extra protection to the loaded bottles and provide additional information chart with them.

11.What Are The Common Abnormalities Of An Automatic Tablet Counter? And How Would You Correct Them?

Let's discuss the common abnormalities you might face when using an automatic tablet counter. They include:

No	Abnormalities	Causes	Solutions	Pictures
1	Problem in displaying counting figure	There are two possible causes for this problem. The incorrect insertion of aligning trays or the damaged display	Make sure the trays are inserted correctly, control panel is cleaned and in case of damage change the screen
2	The incorrect counting	It occurs when tablet trays are dusty, sensors are defected or the machine starts before pills are loaded on turntable	Clean the trays and other parts of machine which are in direct contact with tablets, replace sensors if defected and load tablets before starting operation
3	The numbering on screen remains the same	It may be due to strong light or insufficient power supply	Mobilize machine to indoor area and check if the sensor socket is plugged incorrectly
4	Tablet dispensing for two bottles at same time	The only reason is loose screws of changing flippers	Tight the screws
5	Too much noise during counting	It happens when vibrating tray directly connect to the discharge channel or vibratory trays are loose centered	Keep the screws of vibration tray for avoiding noise
6	Pills are dispensed without counting	Sensor are may be contaminated with tablet residues	Turn on the machine and clean sensor

12.Which Tips Should Be Followed For Getting The Best Automatic Tablet Counter?

It should be noted, that purchasing a right automatic tablet counter will definitely be a game changer for your production. Therefore, must keep in mind the helpful tips we have provided here:

Additional Features

The best way to check the machine excellence is in getting information about its features such as error detection, alarming system, speed of counting tablets and most important the ionized cleaning system.

Capacity

Now comes the core aspect of your automatic tablet counter which is the capacity of counting tablets. You must have this query in mind to ask about the tablets handling capacity of the machine, as different machines have different capacities.

Quality Assurance

It is most important to know about the quality certification of the machine you are interested in purchasing. For this, you can check the warranty policy of vendor and the international certification such as ISO and GMP etc.

Customer Feedback

You can also check the customer feedback through their reviews. It would help you to know the company's services such as customer support, quick change of parts and the performance of machine.

Technical Assistance

Among other things, technical assistance provided by vendor is crucial as most of the brands are not associated with delivering support after selling. Thus, it is necessary to get a machine that is backed by spare parts inventory and installation support.

Conclusion

Did you get the answers to questions you have in mind regarding automatic tablet counter? If yes! You have probably understood this guide. An automatic tablet counter is a key element in your pharmaceutical processing. So, don't waste time in taking right decision as it will hinder your business growth. If you are interested in purchasing an automatic tablet counter then what are you waiting for? Just click on the given link and contact us for further details.

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Automatic Pill Counter: The Complete Buying Guide In 2024

Tablet Counting Machine

Automatic Pill Counter: The Complete Buying Guide In 2024

In today’s fast-paced world, taking medications on time has become a challenging task for many. An automatic pill counter can make things a lot easier and help ensure that you never miss a dose of your medication again. With so many different types and models available, choosing the right automatic pill counter can be overwhelming.

Automatic Pill Counter: The Complete Buying Guide In 2024, will take you through everything you need to know about automatic pill counters and help you choose the perfect one for your needs. We will cover the various types of pill counters available, how they work, and what features to look for when making your purchase.

Some questions that we will cover in this guide include:

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1.What is an automatic pill counter?

An automatic pill counter is a machine designed to count and sort medication pills or capsules quickly and accurately. It is commonly used in pharmacies, hospitals, and other healthcare facilities to improve efficiency and reduce human error.

The machine works by using sensors to detect the size, shape, and color of the pills, and then sorting and counting them into individual compartments. Some automatic pill counters can also identify pills by their markings or imprints using image recognition technology.

2.What are the advantages of utilizing an automatic pill counter, and why is it worthwhile?

Here are some specific benefits of using an automatic pill counter:

Increased Efficiency:

An automatic pill counter can count pills much faster than a human can, making it an ideal solution for pharmacies, hospitals, and other healthcare facilities where there is a high volume of pills to be counted.

Improved Accuracy:

Improved Accuracy

Manual counting of pills can result in errors due to fatigue, distractions, or miscounting. An automatic pill counter eliminates the risk of such errors, providing more accurate counts and reducing the risk of medication errors.

Cost Saving:

Automating the process of pill counting can save time and reduce labor costs, enabling healthcare providers to focus on other tasks. Additionally, the accuracy of an automatic pill counter can help reduce waste and prevent overstocking of medications, which can save money in the long run.

3.What are the applications of automatic pill counter?

Automatic pill counters are devices that use various technologies such as image processing, sensors, and artificial intelligence algorithms to count and sort medications quickly and accurately. The applications of automatic pill counters are numerous, particularly in industries where accurate medication dispensing is critical.

Here are some of the applications of automatic pill counters:

Pharmaceutical Industry:

In the pharmaceutical industry, automatic pill counters are used to count and sort medications into individual doses for packaging and labeling. These devices can handle large volumes of pills quickly and accurately, reducing the risk of errors in the medication dispensing process.

Hospitals and Healthcare Facilities:

In hospitals and healthcare facilities, automatic pill counters are used to streamline medication dispensing processes, allowing healthcare professionals to spend more time on patient care.

These devices can count and sort medications based on dosage and time of administration, reducing the risk of medication errors and improving patient safety.

Retail Pharmacies:

Retail

Automatic pill counters are commonly used in retail pharmacies to fill prescriptions quickly and accurately. These devices can count and sort medications based on dosage and package them into individual doses for patients.

Research and Development:

In research and development, automatic pill counters can be used to accurately measure and dispense medications for clinical trials and research studies. These devices can count and sort medications quickly and accurately, reducing the risk of errors in the research process.

In summary, automatic pill counters are valuable tools in industries where accurate medication dispensing is critical. They can help streamline processes, reduce the risk of errors, and improve patient safety in healthcare facilities and pharmacies. Additionally, they can be used in research and development to accurately measure and dispense medications.

4.What are the different types of pill counters available in the market?

Manual Pill Counter

A manual pill counter is a simple device used in pharmacies and hospitals to count medications or pills. This machine is operated by hand and does not require any external power source or electricity.

It typically consists of a tray that holds the pills and a hand-operated mechanism that separates the pills and counts them one by one. Manual pill counters are cost-effective, portable, and easy to use, making them an ideal choice for small pharmacies or healthcare facilities with low-volume pill dispensing needs.

Semi-Automatic Pill Counter

A semi-automatic pill counter is a machine that counts pills or medications automatically, but requires human intervention to initiate the counting process. It typically consists of a hopper that holds the pills and a mechanism that separates and counts them.

Unlike manual pill counters, semi-automatic pill counters are powered by electricity, which enables them to count pills faster and more accurately. Semi-automatic pill counters are commonly used in mid-sized pharmacies and hospitals, where there is a moderate demand for pill dispensing.

Automatic Pill Counter

An automatic pill counter is a high-tech machine that can count thousands of pills per minute with high accuracy. This machine is fully automated and requires no human intervention during the counting process.

It typically consists of a hopper that holds the pills, a mechanism that separates and counts them, and a computer system that controls the entire process. Automatic pill counters are commonly used in large hospitals and pharmaceutical companies where there is a high demand for pill dispensing.

Multi Channel Fully Automatic Pill Counter

The multi-channel fully automatic pill counter is a state-of-the-art device designed to accurately count medication pills using multiple channels. This advanced pill counter is fully automated, meaning it requires minimal operator intervention and can handle large volumes of pills with ease.

Its multi-channel feature allows for simultaneous counting of multiple pill types, making it an efficient tool for pharmacies, hospitals, and drug manufacturers. This pill counter is equipped with advanced sensors and software that ensure accurate and precise pill counting, making it a reliable solution for medication dispensing.

5.What are the major differences between automatic pill counter and semi automatic pill counter?

An automatic pill counter and semi-automatic pill counter are two different types of equipment used to count and sort pills in a pharmacy or medical setting.

Here are some clear differences between the two:

Operation: The main difference between the two types of pill counters is the level of automation. An automatic pill counter is fully automated and counts and sorts pills without any human intervention. On the other hand, a semi-automatic pill counter requires some manual input from an operator.

Accuracy: Automatic pill counters are generally more accurate than semi-automatic pill counters. This is because automatic pill counters use advanced sensors and digital technology to ensure precise counting, while semi-automatic counters require manual input, which may be prone to errors.

Speed: Automatic pill counters are faster than semi-automatic pill counters. An automatic pill counter can count and sort hundreds of pills in a matter of seconds, while a semi-automatic pill counter may require more time to count the same amount of pills.

Cost: Automatic pill counters are generally more expensive than semi-automatic pill counters. This is because automatic pill counters use more advanced technology and require less manual input.

In summary, while both automatic pill counters and semi-automatic pill counters serve the same purpose of counting and sorting pills, the level of automation, accuracy, speed, cost, and maintenance required differ between the two types of equipment. Ultimately, the choice between the two will depend on the specific needs and budget of the pharmacy or medical setting.

6.What are the fundamental components that make up an automatic pill counter?

An automatic pill counter typically consists of the following fundamental components:

Hopper:

The hopper is the container where the pills are stored before they are counted. It feeds pills into the counting mechanism through a funnel or tube.

Feeding system:

The feeding system of an automatic pill counter is a critical component that ensures accurate and efficient delivery of pills into the counting unit. It contains a hopper and a vibrating feeder.

It is designed to handle a wide range of pill sizes and shapes and uses various mechanisms, such as gravity or vibration, to move the pills along the system.
Vibrating feeder:

The vibrating feeder is a component of the feeding system of an automatic pill counter that uses vibration to ensure consistent movement of pills. It is designed to prevent clogging or jamming in the system and can handle a wide range of pill sizes and shapes.

The vibrating feeder is calibrated to provide just the right amount of vibration to move pills along the system without damaging them.

Vibration Governor:

This component of an automatic pill counter helps regulate the intensity and frequency of vibrations used to move pills through the counting mechanism. It ensures that the vibrations are consistent and accurate, preventing errors in pill counting.

Electric Eye:

This component uses optical sensors to detect the presence of pills as they pass through the counting mechanism. It sends a signal to the counting mechanism to keep track of the number of pills that have passed.

Bottle Height Modulator:

This component adjusts the height of the bottle being filled with pills. It ensures that the pills are dispensed at the correct height to prevent spillage or errors in counting. It also allows the machine to accommodate bottles of different sizes.

Control unit:

The control unit is the central processing unit of the automatic pill counter. It contains software that programs and monitors the entire pill counting process, from the feeding system to the counting unit.

It may also have features like touchscreen displays and wireless connectivity for ease of use.

Cabinet:

The cabinet is the outermost casing of the automatic pill counter, designed to provide a safe and organized environment for pill counting. It may be made of durable materials like stainless steel or plastic and feature locking mechanisms to ensure that only authorized personnel can access the system.

Counting Unit:

The counting unit of an automatic pill counter is a highly precise mechanism that uses advanced technology to count pills. It may use methods like infrared detection or mechanical sensors to ensure accuracy, and can count multiple pills simultaneously.

7.How does an automatic pill counter work?

working

The working principles of an automatic pill counter involve the use of sensors, software, and mechanical mechanisms to accurately count and dispense pills.

The process typically include the following steps:

Preparation: The pills to be counted are first sorted and prepared for counting. The pills are usually poured into a tray or container that is designed to hold them in a single layer.

Detection: The pill counter uses a sensor or camera to detect the pills in the tray. This can be done in several ways, such as using a weight sensor or an optical sensor that detects the shape or color of the pills.

Counting: Once the pills are detected, the pill counter uses software to count the pills in the tray. The software may use algorithms to differentiate between different types of pills and to exclude any debris or foreign objects in the tray.

Dispensing: After the pills are counted, the pill counter dispenses them into a container, such as a bottle or blister pack. This can be done using a motorized mechanism or a gravity-fed system.

Verification: Finally, the pill counter verifies the accuracy of the count by weighing the dispensed pills or by using a camera to take a picture of the pills in the container. Any discrepancies in the count are usually corrected automatically.

8.What products can be counted by the automatic pill counter?

An automatic pill counter is designed to count various types of pills accurately and efficiently.

The products that can be counted by the automatic pill counter include:

pills

Round pills: These are the most common type of pills, and they have a circular shape.

Oval pills: These pills are shaped like an ellipse and can be counted by an automatic pill counter.

Capsules: Capsules are small containers made of gelatin, and they can be filled with liquid, powder, or small tablets. Automatic pill counters can accurately count the number of capsules in a bottle.

Softgels: Softgels are similar to capsules, but they are made of a different type of gelatin that is more flexible. An automatic pill counter can count softgels just like capsules.

Tablets: Tablets are small, flat, and often have a round or oval shape. They can be easily counted by an automatic pill counter.

Caplets: Caplets are similar to tablets, but they have a longer, more oval shape. Automatic pill counters can count caplets just like tablets.

Lozenges: Lozenges are small, flat tablets that dissolve slowly in the mouth. They can be counted by an automatic pill counter.

Candy-like pills: Some medications are designed to look and taste like candy to make them easier to take. Automatic pill counters can count these pills just like any other pill.

9.How to troubleshoot common problems of automatic pill counter?

Like any other electronic device, an automatic pill counter can encounter problems from time to time. In this article, we will discuss some of the common problems associated with automatic pill counters and how to troubleshoot them.

Inaccurate Counting:

One of the most common problems with an automatic pill counter is inaccurate counting. This can be caused by a variety of factors such as improper calibration, a dirty sensor or improper loading of the pill tray.

To fix this problem, the first thing to do is to recalibrate the machine following the manufacturer’s instructions. If this does not work, check the sensor to ensure it is clean and clear of any debris. Also, ensure that the pills are loaded properly into the tray.

Jammed Machine:

Another common problem with an automatic pill counter is a jammed machine. This can occur if a foreign object such as a broken pill or debris gets stuck inside the machine.

To fix this problem, turn off the machine and unplug it. Check the tray and remove any foreign objects or debris. If the problem persists, consult the manufacturer or a qualified technician.

Error Messages:

Automatic pill counters may display error messages when there is a problem. These error messages may include “Low Battery,” “Out of Range,” or “No Pills Detected.” To fix this problem, refer to the user manual to identify the error message and follow the instructions provided.

10.What other equipment are needed to form a complete automatic pill counter line?

Capping Machine:

A capping machine is an important component of the automatic pill counter production line. It is a specialized machine that is used to tightly seal the caps onto the pill bottles. The machine can be fully automated, semi-automated or manual.

With its advanced automation capabilities, the capping machine seamlessly integrates with the rest of the pill counting line, allowing for rapid and seamless production.

Induction Sealing Machine:

Induction sealing machines are used to seal the cap onto the pill bottles with a foil liner. Induction sealing machines are critical for the automatic pill counter production line because they ensure a tight seal on the bottle, which prevents any contamination of the pills inside.

Labeling Machine:

The labeling machine is an essential component of the automatic pill counter production line. Its primary function is to apply labels onto the pill bottles with all necessary information.

The labeling process is critical because it ensures that the pills are properly labeled and identified, which helps in tracking and monitoring their use.

Cartoning Machine:

A cartoning machine is a critical component of the automatic pill counter production line. It is used to pack the labeled bottles into cartons for shipment. The cartoning process is automated, and the machine can pack a large number of bottles into cartons quickly and efficiently.

The cartoning machine is an important component of the production line because it ensures that the pills are properly packed and ready for distribution.

11.What are some factors buyers should be aware of when purchasing the automatic pill counter?

factors

When purchasing an automatic pill counter, buyers should consider the following factors:

Accuracy:

The accuracy of the pill counter is the most important factor to consider. The buyer should look for a counter that has a high level of accuracy to ensure that the right amount of medication is dispensed.

Capacity: The capacity of the pill counter should be considered based on the needs of the user. If the user needs to count a large number of pills, then a counter with a higher capacity should be considered.

Ease of use: The buyer should look for a pill counter that is easy to use, with clear instructions and a user-friendly interface.

Durability: The durability of the pill counter is also important. The buyer should look for a pill counter that is made of high-quality materials and can withstand frequent use.

Size and portability: The size and portability of the pill counter should be considered based on the user’s needs. If the user needs to take the counter with them while traveling, then a portable option is necessary.

Cost: The cost of the pill counter should also be considered. Buyers should look for a counter that fits their budget while still meeting their needs.

Overall, buyers should take their time to research different options and consider these factors to ensure they choose an automatic pill counter that meets their needs and is of high quality.

Conclusion

In conclusion, an automatic pill counter can be a valuable tool for anyone who needs to regularly take multiple medications. When choosing an automatic pill counter, it is important to consider the above mentioned factors. With the right automatic pill counter, you can enjoy greater peace of mind knowing that you are taking the right medications in the right amounts at the right times. So why not invest in an automatic pill counter today and take control of your medication management with ease and convenience!

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WhatsApp Us: +86 181 7101 8586

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Capsule Counting Machine: The Complete FAQ Guide In 2024

Tablet Counting Machine

Capsule Counting Machine: The Complete FAQ Guide In 2024

With the increasing demand for more efficient and accurate ways to count pills, tablets, and capsules in different industries, machine counting has become an increasingly popular way of getting products out faster and with less human error. At a time when efficiency is key, capsule counting machines are becoming essential equipment as they offer increased accuracy over manual counting processes. But what do you need to know about them before investing in one?

In this complete FAQ guide, we investigate how capsule counting machines work, the benefits such a machine can bring to your business, and the potential technical risks of introducing one into your business’ workflow. So, whether you are just beginning to research your options or already convinced that a capsule counting machine is exactly what you need, we hope this comprehensive guide provides all the answers you seek!

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1.What Is A Capsule Counting Machine?

A Capsule Counting Machine is a specialized device designed to accurately count capsules, tablets and other small objects quickly and efficiently. It can help save time and labor by automating the counting process. The machine takes sorted capsules or tablets on an input hopper and then uses a vibratory mechanism to move them into individual cells, where they are counted.

Furthermore, a capsule counting machine is equipped with an LCD display that shows the total number of capsules or tablets counted, and it can be easily operated by pushing button controls. It also offers customizable settings so you can adjust the speed and accuracy of the counting process. With its simple operation, user-friendly design and accurate results, a Capsule Counting Machine can be a valuable asset to any pharmaceutical and manufacturing facility.

2.What Are The Components Of A Capsule Counting Machine?

A capsule counting machine is a device used to sort and count capsules efficiently. It can be used for pharmaceutical, nutraceutical, or other types of applications. Here are the components of a capsule counting machine:

Hopper

The hopper is the initial feeder for capsules. It’s often made from stainless steel for durability and easy cleaning. The hopper consists of a slanted drum with a hole at the bottom and a spring-loaded gate that allows the operator to regulate the flow of capsules.

Feeder

The feeder is a device that regulates the number of capsules fed into the counting mechanism. It uses either a vibratory or auger-driven system to push capsules from the hopper into the counting chamber.

Sorting Drum

The sorting drum is a rotating cylinder with openings on the sides or top. As capsules pass through the openings, they are sorted into their designated counting compartments.

Counting Chamber

This is where the actual capsule counting occurs. It’s made up of two parts: the upper half, which contains a set of high-precision weighing scales, and the lower chamber, where capsules are dropped. The counting chamber can be configured to count a variety of capsule sizes and types.

Dispensing Tray

This is the final destination for counted capsules. It’s typically made from stainless steel and designed to resist wear and tear. The dispensing tray can be customized with a variety of features, including removable compartments for different capsule types.

Control Panel

The control panel is the brain of the operation. It’s where you’ll find a variety of features, including programmable count settings, automated shutoff, digital displays for monitoring counts, and more. Many capsule counting machines are compatible with barcode scanners for easy integration into existing systems.

Reject Chute

Finally, the reject chute is an optional component for machines that are designed to detect and eject defective or misaligned capsules. This helps ensure that only the highest quality capsules are counted and dispensed.

These are the components of a capsule counting machine. Each component plays an important role in ensuring accurate and efficient counting. By understanding how each part works, you’ll be better equipped to choose the right machine for your needs. With careful selection and maintenance, your capsule counting machine can help you achieve greater accuracy and efficiency in your counting process.

3.How Does A Capsule Counting Machine work?

A capsule counting machine works by feeding a container of capsules into the machine. It uses sensors and optical cameras to detect and count the capsules accurately and quickly. The container can hold up to thousands of capsules and have an automated shut-off switch when it reaches its maximum capacity.

Once the container has reached capacity, the counting machine will scan each capsule for size and orientation. It will use this information to determine the total number of capsules in the container and then output a count on a digital display or on a printed label.

The machine can also be programmed to account for any minor variations in capsule size or orientation, giving you an accurate count every time. This makes it easier to keep up with inventory levels and streamline the production process.

Finally, some capsule counting machines have optional features that can be used to sort capsules before they are counted. This sorting feature ensures that each container has exactly the right amount of capsules and makes sure there is no batch-to-batch variation in the count – giving you peace of mind.

With a capsule counting machine, you can easily and accurately keep up with your inventory and make sure you’re always producing the right amount of capsules. It’s a fast, reliable, and cost-effective way to get the job done!

4.What Are The Advantages Of A Capsule Counting Machine?

When it comes to counting pills and capsules, a capsule counting machine can provide you with a number of advantages. Here are seven of the biggest benefits of using this type of equipment:

Increased Accuracy

Capsule counting machines are designed to be incredibly accurate at counting and dispensing a specific number of capsules. This ensures you don’t have to worry about over or underfilling the containers, which can lead to unhappy customers and costly waste.

Improved Efficiency

Capsule counting machines greatly reduce the amount of time and labor required to count large capsules. With a capsule counting machine, you can quickly and accurately count out exact amounts instead of tediously counting by hand.

Cost Savings

By purchasing a capsule counting machine, you reduce the cost associated with over or under filling containers and equipment costs due to human error. You can also save on labor costs by eliminating the need for extra staff to count capsules.

Easy To Operate

Capsule counting machines are easy to use and require minimal operator training. This means that even unskilled personnel can quickly learn how to operate the equipment in a short amount of time.

Consistent Quality

Capsule counting machines are designed to accurately dispense a predetermined amount every time they’re used, ensuring that all containers have the same quality and consistency. This eliminates guesswork and increases customer satisfaction.

Improved Productivity

By eliminating the need for manual labor, capsule counting machines help you increase overall productivity. You can produce more products in less time and with less effort, resulting in increased efficiency.

Versatile

Capsule counting machines can be used for a wide variety of tasks, including counting capsules, tablets and other items. This versatility makes them ideal for many different types of businesses and industries. No matter your needs, a capsule counting machine can help you achieve your goals. No matter what type of product you need to count, the versatile nature of these machines makes them an invaluable part of any production line.

5.What Are The Applications Of A Capsule Counting Machine?

A capsule counting machine is an essential part in different industries as they ensure that the right number of pills or capsules are dispensed in each bottle or package. Here are some applications for capsule counting machines:

Pharmaceutical Production

In the pharmaceutical industry, capsule counting machines are used to quickly and accurately count large numbers of pills or capsules in preparation for distribution. This helps ensure that each customer receives a precise quantity of medication as prescribed by their doctor.

Cosmetic pills production

In the industry of cosmetic pills production, capsule counting machines are used to accurately and quickly count capsules in preparation for distribution. This helps make sure that each customer receives a desired quantity of pills as per their requirement.

Food Supplement Production

In the food supplement industry, capsule counting machines are used to accurately count items such as vitamins and minerals in preparation for packaging. This helps to ensure that customers receive an accurate dose of their prescribed supplement each time they purchase it.

6.What Are The Different Types Of Capsule Counting Machines?

There are many types of capsule counting machines available on the market today. Here’s an overview of the most common ones:

Manual capsule counting machine

Manual capsule counters provide a simple and low-cost solution to counting capsules quickly and accurately. The user manually counts how many capsules are present and enters that number into the machine, which then prints out a label with the capsule count. Manual machines are often used for smaller batches or when accuracy is not as important.

Automatic capsule counting machine

More complex than manual counters, automated capsule counting machines are designed to count capsules of different sizes, shapes and weights with an accuracy rate as high as 99%. The machine automatically calculates the capsule count and prints out a label with the capsule count without requiring manual counting. Automatic machines are often used for larger batches where accuracy is important.

Vibratory capsule counting machine

This type of machine uses vibrations to separate the capsules and count them. The machine vibrates the container, which causes the capsules to separate, allowing the user to quickly and accurately count the number of capsules in a container. Vibratory machines are often used for larger batches where accuracy is important.

Rotary capsule counting machine

These machines use a rotating disc to count capsules quickly and accurately. The disc has several slots that capsules drop into as it rotates, which allows for accurate counting of the capsules. Rotary counters are usually highly accurate and can count up to 100,000 capsules per hour.

7.How Can I Maximize The Performance Of My Capsule Counting Machine?

Understand the machine’s capability and limits

Before you start using your capsule counting machine, it is important to understand its capability and limitations. Knowing the characteristics of your machine can help ensure that any adjustments you make will be effective in improving its performance.

Use quality capsules

Choosing lower quality capsules can lead to discounts and jamming. Ensure that you use the best capsules available with your capsule counting machine so that it can count accurately and efficiently.

Avoid overloading

Overloading can cause jams and mis-counts, so make sure not to put too much strain on the machine. Stick to the recommended load capacity and it will help keep your capsule counting machine running optimally.

Properly size capsules

Using too large or small capsules for your Capsule Counting Machine can lead to inaccurate counts and slower performance. Make sure that all capsules you use are the correct size for your machine.

Keep your counting area clear

If there is clutter around your Capsule Counting Machine, it can affect its accuracy and speed. Make sure to keep the counting area free from debris and other distractions that could interfere with the machine’s performance.

Regularly calibrate your Capsule Counting Machine

If you want to consistently achieve accurate counts and faster speeds, it is important to regularly calibrate your Capsule Counting Machine. This will ensure that all components are properly aligned and functioning at optimal levels.

By following these simple tips, you can keep your Capsule Counting Machine running smoothly and efficiently and get the most out of it.

8.How Is A Capsule Counting Machine Different From Standard Counting Machines?

A capsule counting machine is specifically designed for counting small objects such as pills and capsules, whereas a standard counting machine can be used to count any kind of object. The main difference between the two is that a capsule counting machine uses a vibratory feed system, which separates out individual objects from an upstream supply onto a conveyor belt or chute, making it easier to count them accurately.

In addition, capsule counting machines are designed with a higher accuracy rate than standard counting machines, typically ranging from 99.9-100%. For example, if you were trying to count 100 pills by hand versus using a capsule counting machine, the machine would be able to count them much faster and with greater accuracy. This makes them ideal for use in medical and pharmaceutical industries where accuracy is of utmost importance.

Another advantage of capsule counting machines is that they can sort out defective capsules or pills, as well as provide a packaging solution in the form of containers such as bottles, vials, and blister packs.

Finally, capsule counting machines are designed with features that enable them to maintain speed and accuracy even when dealing with large volumes of capsules. Therefore, if you need to count small objects accurately and quickly, then a capsule counting machine is the ideal choice.

9.What Factors Should Be Considered Before Purchasing A Capsule Counting Machine?

When buying a capsule counting machine, several factors need to be considered to ensure successful implementation and satisfactory results. The following seven points should be taken into account before deciding which capsule counting machine will best serve your needs:

Cost

Cost is an important factor that should be considered when purchasing a capsule counting machine. The price of these machines can vary significantly depending on the type and features they offer. It’s important to evaluate your needs and budget before making a purchase. Some machines are more expensive upfront, but may save money in the long run due to their higher efficiency or greater accuracy.

Others may be more affordable, but not offer the features you need or the same level of precision. Therefore, it’s essential to compare different models and decide which one best meets your requirements and budget before making a purchase.

Accuracy, precision and reliability

These three elements are essential when it comes to selecting a capsule counting machine. Research the accuracy, precision and reliability ratings of your potential machine to ensure you are getting the most accurate results.

Speed

A faster machine will help increase production, reduce labor costs and improve accuracy. The speed of the machine depends on a variety of factors like the size and type of capsules being counted, how many capsules need to be counted at once, and other considerations like weight and shape.

When looking for a capsule counting machine, it’s important to take all these factors into consideration and find one with the speed that is suitable for your needs. You also want to make sure that the machine can handle different types of capsules and sizes easily. It should be able to count accurately and quickly in order to reduce labor costs and maximize production.

Size

Depending on the size of your capsules, you will need to determine what type of size sorting capabilities are necessary for the machine in order to accommodate them.

Capacity

The capacity of the machine is essential to consider, as it will determine how many capsules can be processed at once. A higher-capacity machine may be necessary if you plan on producing high volumes of capsules.

Maintenance and Support

Proper maintenance is vital to ensure that your capsule counting machine will work correctly and accurately over time. Make sure there is adequate customer service and technical support available from the manufacturer or reseller of your machine should you ever need it.

Durability

It’s important to make sure that the machine you purchase is capable of withstanding the wear and tear associated with regular use in a production environment. Make sure you know how long the machine should last, as well as any warranties or guarantees offered by the manufacturer.

Compatibility

Make sure that the capsule counting machine you purchase is compatible with any other equipment or software you may already have in place. It’s important to make sure that the machine is able to integrate into your existing systems without any issues.

User-friendliness

The ease of use of the machine is an important factor to consider when making a purchase decision. Investigate how user-friendly the interface and operation of the capsule counting machine are in order to ensure that your staff will be able to use it effectively.

Conclusion

Capsule counting machines have become an indispensable part of any business looking to quickly and efficiently count pills and capsules. Whether you are new to these devices or already have some experience, we hope this guide has provided an in-depth look into what capsule counting machine technology can offer your business in 2024. So, if you still need to decide who to turn to, contact Allpack for all your capsule counting machine needs. They offer the latest technology so don’t hesitate because time is ticking!

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Tablet Counting Machine: The Complete Buying Guide in 2024

Tablet Counting Machine

Tablet Counting Machine: The Complete Buying Guide in 2024

Tablet counting machine has a great importance while making different medicines in pharmaceutical industries. It helps you count the tablets in a very less time with high accuracy.

If you are looking for a high quality tablet counting machine, this blog will help you choosing the right one based on your industry demand. You will get to know all the necessary details about tablet counting machine.

Add a header to begin generating the table of contents

1.What is a tablet counting machine?

Tablet Counting Machine

A tablet counting machine is a kind of machinery that is widely used in pharmaceutical industry for counting tablets. It is used in counting tablets, pills, soft and hard capsules and coated tablets. High degree sensors fitted in the machine accurately counts the number of tablets in a very less time.

Tablet Counting Machine-1

A Tablet Counting Machine

An amazing feature of a tablet counting machine is that it counts the tablets of different sizes and shapes. This machine has also been used in other industries like food industry, chemical industry and agriculture industry.

2.What are the main types of tablet counting machine?

As a matter of fact,there are different types of tablet counting machines,according to different design and automatic degree,they can be divided to four types,which are as follows:

Manual tablet counting machine

Manual tablet counting machine

This machine needs a professional operator to run and have made of old technology. It consists of some handheld devices which need to be run by employs.

The accuracy of counting by this machine is good but lower than the advanced machines. When the machine runs, it makes a very less noise. It is convenient for small batches and is easy to use.

Semi-automatic tablet counting machine

Semi-automatic tablet counting machine

The semi-automatic tablet counting machine employs both manual and automatic transmission and streamlines functions based on requirements. It is very much similar to fully automatic machine but somehow need supervision in some matters.

Fully automatic tablet counting machine

Fully automatic tablet counting machine

The fully automatic tablet counting machine is the most advanced in these types,it has high efficiency,high working speed and high accuracy.This machine is equipped with large PLC touch screen and many high speed counting sensors,because of these high level components,the machine can count thousands of tablets per minute.

In addition,the automatic degree of this machine is pretty high,it can totally complete the whole working process by itself as long as you set the parameters in advance.The automatic tablet counting machine is suitable for medium to high scale production.

Tabletop Tablet Counting Machine

Tabletop Tablet Counting Machine

As the picture shows,tabletop tablet counting machine are designed compact,and it is easy to operate,the size of this type of machine is small,therefore,it is convenient to be carried and it doesn’t occupy too much space.The tabletop tablet counting machine are usually used in hospital,small laboratory,food factories and so on.

3.What are the differences between manual&semi automatic&fully automatic tablet counting machine?

In the last part,you have learned the four types of tablet counting machines,in this part,it will show you the differences of manual tablet counting machine,semi automatic tablet counting machine and fully automatic tablet counting machine.

automatic tablet counting machine

In terms of accuracy

It is evident that the accuracy of fully automatic tablet counting machine is of the most high level,the error of this machine is quite small ,even less than 1%.Compared with the fully automatic one,the manual tablet counting machine and semi automatic tablet counting machine may occur errors in different degrees.

In terms of speed

As you can see,manual tablet counting machine depends on totally human labor to count tablets so that the speed will be very slow.The speed of semi automatic tablet counting machine will be higher than the manual one,but it also need some human operations during working process.

Therefore,the fully automatic tablet counting machine is the most high speed in the three types because it realize all operations by itself.

In terms of cost

The manual tablet counting machine is the most cost saving among the three types,then the semi automatic tablet counting machine follows.The fully automatic tablet counting machine is the most expensive because of its high level configuration,so the cost is relevantly high.

In terms of size

This point is the most intuitive,look at the picture,the size order from the largest to the smallest is fully automatic tablet counting machine, semi-automatic tablet counting machine and manual tablet counting machine.

4.What are the main parts of a tablet counting machine?

If you want to learn about a machine,you must know the structure of it,it consists of how many components,and what are the functions of these components.The tablet counting machine consists of vibrating feeder,counting system,bottle feeding system and control system.

Vibrating feeder

Vibrating feeder

The vibrating feeder consists of many parts,such as hopper,vibrator,tablet feeding track and dust cap system.The vibrating feeder is entrance and channel of tablets,the tablets are put into hopper,and then go through the other parts of vibrating feeder,the function of this part is to fill tablets to counting system.

Counting system

Counting system

As the name shows that the counting system counts the number of tablets which are feed by the vibrating feeder. It consists of the guide plate,dropper and counting sensors.The guide plate plays a role in guidance,let the tablets fill into counting chamber,dropper is to fill the tablets into bottles,the counting sensors are the main counting device of the whole machine.

Bottle feeding system

Bottle feeding system

The bottle feeding system consists of transmission section,conveyor and bottle hold bar. The function of the bottle feeding system is to deliver the bottles during the tablets filling process.

Control system

Control system

The control system refers to all the electric components of the machine,for example,the PLC touch screen,the system contains in built cameras which detects the damaged tablets and don’t allow them to be filled into bottles.This part helps people operate the machine,it controls the whole working process of the machine.

5.Explain the working of tablet counting machine?

Actually,most of people will be interested at how does a machine work,which can help them a more intuitive understanding of the machine.Therefore,in this part,you will learn the working process of tablet counting machine to have a deeper knowledge of it.

automatic tablet counting machine-1

When the tablet counting machine is powered on,the first step is feeding,the operator should add tablets to the hopper of the machine.The tablets will enter the hopper,and go through vibrator,then being guided by tablet feeding track,at the end they are put on the feeding tray.

After feeding,it is going to the counting step,the tablet counting machine is equipped with many sensors,when the tablets are going through the counting system by the convey belt,the sensors will sense the tablets and then realizing the counting function.

The next step of the machine is to separate the broken tablets.It is obvious that broken tablets are regarded as waste material,they can not by put into medicine bottles.So,during the counting process,the machine will separate away the broken tablets at the same time.

When the counting process is at the end,the machine begins to fill tablets into medicine bottles,it can fill accurate number of tablets into bottles or other containers.When the machine finishes filling,the whole working process is completed.

6.What are the advantages of tablet counting machine?

As a widely used pharmaceutical equipment,tablet counting machine has many advantages,which are as follows:

High Accuracy

High Accuracy

The tablet counting machine has high accuracy,it can count the amount of tablets without any error.In a certain degree,you can even say that the tablet counting machine can work in a high precision than human labor.

High Speed

High Speed

And,the working process of tablet counting machine is high efficient,it counts the tablets with a quite high speed,which is much faster than human labor,by using a tablet counting machine,you can pack the tablets much less than the estimated time.

Easy To Operate

Easy To Operate

The tablet counting machine are easy to operate,you can use it without too much professional knowledge,just need to click some buttons.

Cost Effective

Cost Effective

In addition,tablet counting machine has high cost effective,it has a high productivity even in less cost.Possessing a tablet counting machine,you can save many cost in time,money and human labor.

Durable

Durable

The frame of tablet counting machine is made of hard and high quality stainless steel,so the machine is not easy to be damaged when it works or it is delivered.And the other components of the machine are also made of advanced materials,so the tablet counting machine is very durable.

7.Explain the applications of tablet counting machine?

Automatic Tablet Counting Machine

Automatic Tablet Counting Machine

Tablet counting machine has applications in different fields. They have importance in many other industries not only in pharmaceuticals. This machine has the applications in following sectors:

Pharmaceutical industry

Pharmaceutical industry

Tablet counting machine has been widely used in pharmaceuticals in counting different types of pills. This machine helps in counting tablets rapidly with a very less chance of mistake and your pills remains safe from any damage.

Chemical industry

Chemical industry

Chemical reactions require accurate amount of chemical. Any minor changes in the products lead to disaster. So, table counting machine is also used in chemical industry for counting chemicals concentrations.

Food industry

Food industry

In food industry, different food supplements also need to count. So, tablet counting machine is also used in this industry.

Healthcare department

Healthcare department

Healthcare products also need to count, so this machine is also used by this department.

8.How to operate the tablet counting machine?

After learning the main parts and working process of tablet counting machine,next you need to know how to actually operate this machine.

tablet counting machine-2

At the beginning,you need to turn on the machine,click the switch to power on the tablet counting machine,in this step,you need to set up all kinds of parameters in advance,to let the machine work according to your requirements.

And then feeding the tablets into the machine,after feeding,you need to adjust the distance of hopper and vibrator,the distance can not be larger than the diameter of your tablets.And then adjust the dropper and conveyor according to the diameter of bottles.

After you finish these adjustments,you just need to wait for the machine to count and fill automatically.When all the working steps of the tablet counting machine are finished,don’t forget to turn off the machine,and clean it.

9.How to deal with the malfunctions of tablet counting machine?

To be honest,each machine will occur problems when they are used for a period of time,what should you do when there is a problem of the tablet counting machine?Reading the next part and then you will know the answer.

know the answer

Errors of Counting&Filling

If there are errors during the counting or filling process,it may because that the operator set wrong counting time and ending time.So you need to adjust them on the control panel.

OccursAlarm

When the machine occurs alarm during the working process, you need to check whether the bottles are not sufficient in quantity,you need to add empty bottles.Or,there are dusts on the sensors,which results in low-sensitivity of them,so you need to clean the sensors.

Noisy

If there is vibrating noise during the working process of the machine,firstly,check whether the screw is loosed,if it is,just tighten it.Next,check if the outlet of vibrating tray is connected to discharging channel,if they are not connected,you need to adjust the position of vibrating tray.

Tablets Spilling Out

If the tablets are too many so that they are spilling out from the medicine bottles,the reason is that the distance of the dropper and the mouth of bottle is too large,you need to adjust the distance between them,in general,the distance need to be smaller than the diameter of the tablet.

10.What kind of medicines can be counted by tablet counting machine?

Tablet counting machines are widely used in pharmaceutical industry,these machines can count various kinds of medicines,in the next part,the categories of these medicines will be introduced.

tablet counting machine-3

00~5# Hard Capsules

The tablet counting machine can count and fill hard capsules,the models of these capsules need to be 00~5#,the sizes of these capsules are as the following table.

Capsule Size	00	0	1	2	3	4	5
Length(mm)	20	18	16	15	13	12	9.3
Diameter(mm)	8.2	7.4	6.6	6.1	5.6	5.1	4.7

Soft Gel Capsules

Except hard capsules,soft gel capsules can also be counted by tablet counting machines,in common situation,the machine can count all kinds of soft gel capsules.

Irregular Shaped Tablets

In general,capsules and tablets are in regular shapes,and there are also some irregular shaped tablets,these tablets can also be counted by tablet counting machines.

Coated Tablets

Besides,you can also use a tablet counting machine to count and fill coated tablets,the counting and filling process of coated tablets are the same as other medicines.

Φ5.5~20 Plain Tablets

Also,tablet counting machine can count plain tablets whose size are Φ5.5~20,perhaps many people don’t know what the symbol Φ means,it refers to the external diameter of the medicines,in other words,the machine can count plain tablets whose diameters are in the range of 5~20mm.

Φ3~12 Pills

The same as the last one,Φ refers to the diameter of the pills,the pills whose diameters are in the range of 3~12mm can be counted by tablet counting machine.

11.How many quality standards the tablet counting machine should conform to?

As a widely used machine,tablet counting machine should conform to a series of quality standards,which can make it more trustworthy,the standards are as follows:

cGMP

cGMP

cGMP,is the abbreviation of current good manufacturing practice,this standard is suitable for pharmaceutical,biotechnology and medicine technology industries,the purpose of it is to increase the quality of products.As a type of pharmaceutical equipment,of course that tablet counting machine should conform to cGMP.

CE Certified

CE Certified

And the tablet counting machine should conform to CE Certified,this standard means that this product is safe and it can be sold in European area.

FDA Compliant

FDA Compliant

Because the machine will closely contact with the tablets,it need to conform to the FDA compliant,FDA,which refers to the Food and Drug Administration,the FDA compliant means the grade and safety of food or drug.

12.What is the development prospect of tablet counting machine?

development prospect

Nowadays,technology has been constantly innovated and improved,various kinds of machines has been used in diverse industries,tablet counting machine is not an exception.In the past decades of years,the medicine industry has developed rapidly,and people’s demands for medicines has been largely increased.

Where there are demands,there are production,the production volume of medicines get larger and larger year by year.To keep such a large amount of production,it can not only depends on human labor,so there are demands for tablet counting machines.

And besides capsules and tablets,tablet counting machines can also count many other things,they are also widely applied in food industry,chemical industry,healthy care department and so many other industries.

Because tablet counting machines have a large range of applications,and they are quite helpful for production,the development of them is better and better.What’s more,with the growth and constantly mature of modern technology,the tablet counting machines will be more advanced.

13. How to selecta right tablet counting machine?

When you need to buy a tablet counting machine,you need to consider many things,in terms of the machine itself,or in terms of your requirements.

Production Capacity

Production Capacity

At first,the most basic thing you need to think about is the production capacity of a tablet counting machine,it is very vital for your business.The production capacity of your machine determines your production scale,the higher the production capacity is,the larger your production scale is,so you need to consider this point carefully.

Brand

Another factor you need to consider before purchasing a tablet counting machine is brand,it is better to choose big brands which have good reputations.In common,the quality of the machines of big brands are good,and they will give you reliable customer service and warranty.

Budget

Budget

In addition,you need to consider your budget,how much money can you invest in the tablet counting machine,the suggestion is that,you can choose the most expensive one in your affordable range.

Real Requirement

Real Requirement

Last but not least,you should combine to your real requirements,what do you want get by using a tablet counting machine,you don’t need to follow others’ choices,just make it clear that what do you really need.

Conclusion

Tablet counting machine has been using in various industries. It has tremendous advantages in pharmaceutical industry in counting tablets. If you are looking for a high end tablet counting machine, Allpack is providing the best machinery in the market. They have all the latest designs with new in built technology. Do contact us anytime if you need a user friendly tablet counting machine.

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Tell us your raw material and project budget to get quotations within 24 hours.

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Tablet Counting Machine: The Complete Buying Guide in 2024 Read More »