Small Liquid Filling Machine: The Complete Buying Guide In 2024

The process of filling liquids into containers isn’t a simple one. Often, even small volumes require sophisticated machinery to accurately and efficiently measure, move and contain the liquid prior to labeling, packaging and delivery. With such an extensive array of vessels available in different capacities and shapes, it is essential businesses seek out the right automated solution for their needs.

Fortunately, modern technology has made liquid filling easier than ever before with small liquid filling machines becoming increasingly popular amongst businesses across a range of industries. This type of system is versatile and can quickly fill containers with virtually any kind of liquid, including water, beverages, oils, cosmetics and even hazardous liquids.

In this blog post we will take a closer look at why exactly you should choose a small liquid filling machine for your business’ operation needs.

Add a header to begin generating the table of contents

1.What Is A Small Liquid Filling Machine?

Small Liquid Filling Machine-1

A small liquid filling machine is an automated device used to package and fill small volumes of liquids into bottles, containers or other types of receptacles. They are commonly used in the food and beverage industry, pharmaceuticals, personal care products, chemicals and other industries that require small volume liquid packaging.

Small liquid filling machines typically use either a piston-style system or a peristaltic pump to fill small bottles with precise amounts of liquid. They can also be used in combination with capping systems and labeling machines to form complete packaging lines.

Small liquid filling machines are available in manual, semi-automatic and fully automatic models depending on the application requirements. They offer flexible features such as adjustable process speeds, no-drip filling and customizable nozzle shapes. This makes small liquid filling machines a great option for small-scale production lines and businesses.

2.What Are The Components Of A Small Liquid Filling Machine?

Components Of A Small Liquid Filling Machine

A small liquid filling machine typically consists of the following components:

Filling Nozzles

These are used to dispense precise amounts of liquid into a container. They can be adjusted for different speed, volume and even temperature settings.

Hopper

This is where the material to be filled is stored before it is dispensed.

Positioning system

This ensures that the container to be filled is in the right position before the filling process begins.

Dispensing Valve

This controls the amount of liquid that is released from the hopper into the container. It can be adjusted for different flow rates, speeds and volumes.

Control Panel

This is used to set the parameters of the filling process, such as speed and volume.

Safety Features

These can include enclosures that protect operators from contact with any material being filled, sensors to detect any leaks or spills, and emergency shut-off switches.

Conveyor System

This is used to transport containers through the filling process.

3.What Are The Advantages A Small Liquid Filling Machine?

Advantages

Precision

Small liquid filling machines are designed with precision in mind, allowing for accurate and consistent fill levels. This is especially useful when working with small bottle sizes or specialized products.

Accuracy

Small liquid filling machines have small precision nozzles that allow for accurate filling. This means that small-scale production of products can be done quickly, with minimal wastage of materials.

Versatility

Small liquid filling machines are capable of handling a wide range of containers and products, including small bottles, jars and tubes. This makes them ideal for small-scale operations that may require a versatile range of products.

Cost-effectiveness

Small liquid filling machines are usually far more cost effective than larger, industrial grade models due to their small size and limited production capabilities. This makes them ideal for small businesses or start-ups looking to keep costs down while still ensuring accuracy in the product.

Ease Of Use

Small liquid filling machines are generally easier to use than larger models due to their small size and simpler controls. This makes them ideal for first-time users or operators with limited experience in the field.

Speed

Small liquid filling machines can often be faster than larger models, meaning that small businesses or start-ups can increase their production rate while still maintaining accuracy. This can be an invaluable asset when trying to meet tight timelines or deadlines.

4.What Are The Applications Of A Small Liquid Filling Machine?

Pharmaceutical Manufacturing

Pharmaceutical Manufacturing

Small liquid filling machines are used in the pharmaceutical industry to fill small doses of medicines or drugs into small containers such as vials and capsules.

Cosmetics Production

Cosmetics Production

Small liquid filling machines are perfect for small-scale cosmetics production, making it easy to fill small containers with creams, lotions, and other small-volume liquids.

Food and Beverage Production

Food and Beverage Production

Small liquid filling machines are ideal for small-scale food and beverage production, allowing producers to fill small containers such as bottles and cans with sauces, dressings, syrups and more.

Chemical Manufacturing

Chemical Manufacturing

Small liquid filling machines can be used to fill small containers with small volumes of chemicals such as acids, bases and solvents.

Testing Labs

Small liquid filling machines are also used in testing labs to fill small containers with small-volume solutions that can be used for lab experiments.

Industrial Manufacturing

Small liquid filling machines can also be used in small-scale industrial manufacturing processes, such as the filling of small containers with small volumes of lubricants and other small-volume liquids.

Research and Development

Small liquid filling machines can also be used in research and development facilities to fill small containers with small-volume samples for testing purposes.

5.What Are The Working Principles Of A Small Liquid Filling Machine?

Working Principles

A small liquid filling machine works by using a piston to move the product from the source container into small bottles or containers. The small bottles are placed under the nozzle of the machine, and when the piston is activated, it pushes small amounts of liquid into each bottle.

When all of the small bottles have been filled, an automated system releases a small amount of pressure to prevent overfilling. The small liquid filling machine is then ready to be used again for the next batch of small bottles or containers.

6.What Are Different Liquid Filling Systems That Are Present In A Small Liquid Filling Machine?

Liquid Filling Systems

A small liquid filling machine typically consists of several liquid systems, each of which has different roles in filling containers with liquids. These systems are:

Level Filling System

This system is used for filling containers with small to medium sized volumes of liquid. It uses a sensor to detect the level in the container, and then will automatically fill up to that point.

Weight Filling System

This system utilizes a load cell to measure weight during the filling process and adjusts accordingly until it reaches the desired amount of product.

Gravity Filling System

This system utilizes gravity to fill containers with small amounts of liquid, typically up to 10ml in size.

Vacuum Filling System

This system relies on a vacuum source to move liquids from a tank or reservoir into the container being filled. It is generally used for small volumes and low pressure systems.

Pressure Filling System

This system utilizes pumps and/or valves to move liquid into the container being filled at higher pressures than gravity or vacuum filling systems. It is generally used for larger volumes of liquids and higher pressure requirements.

Timed Dosing System

This system uses a timer to control the amount of liquid that is dispensed into the container. It is mostly used to fill small containers with small volumes of liquid and can be very accurate in its dosing.

Volumetric Filling System

This system uses a piston and cylinder to measure the exact volume of liquid that is being dispensed into the container. It is generally used for small to medium sized volumes of liquids.

7.What Are The Different Types Of Small Liquid Filling Machines Available On The Market?

a) Small Manual Liquid Fillers

Small Manual Liquid Fillers

Small manual liquid fillers are the simplest type of small liquid filling machines. They are typically small and easy to use, making them ideal for small production runs or labs with small batches to fill. They require very little maintenance and no electricity, making them cost-efficient as well. Manual small liquid fillers can handle products with low to medium viscosity.

Components

The components of small manual liquid fillers include:

Tank

This is the container used to store the liquid being filled. The tank should be made of a material that can withstand contact with the liquid, such as stainless steel or food grade plastic.

Metering System

This component dispenses small amounts of product into individual containers. This is usually achieved through a volumetric pump or piston filler that can accurately dose small volumes of liquid.

Nozzles

The nozzle dispenses the small amounts of liquid into each container, and should be designed to prevent dripping and leakage.

Conveyor System

This component transports containers underneath the nozzle to be filled.

Controls Panel

This component controls the overall operation of the system, such as filling speed, container size and volume dispensed. The controls are usually powered by an electronic PLC (programmable logic controller).

Safety Features

Depending on the application small manual liquid fillers may require additional safety features, such as emergency shut-off buttons or sensors for containers that are not correctly positioned.

Working principles

Small manual liquid filler typically features an open tank which houses the product, allowing it to be gravity fed into small nozzles that have been connected to each container or bottle. The operator uses a twistable handle to control the nozzle and dispense small, measured amounts of the product into each container.

In most small manual liquid fillers, a timer can be set which will automatically cut off the flow of liquid once the desired amount has been dispensed. This ensures that each container or bottle contains an exact and consistent amount of product.

Additionally, small manual liquid fillers usually feature a foot pedal to enable the operator to control the amount of liquid that is dispensed. This allows for even more precise filling than can be achieved with a twistable handle alone.

Applications

Small manual liquid fillers are often used in the food and beverage industry, for filling small bottles with sauces, syrups, and other liquids. They can also be used to fill small containers with pharmaceutical products or laboratory reagents. Additionally, small manual liquid fillers are often used in industrial settings, such as paint and ink manufacturers, for filling small containers with paints, oils, and other fluids.

b) Small Automatic Liquid Filling Machines

Small Automatic Liquid Filling Machines

Small automatic liquid fillers are automated machines that are designed for small batches of products with a low to medium viscosity. These small liquid filling machines use a timer-controlled shutoff nozzle to ensure accurate and repeatable fills. They require very little maintenance and no electricity, making them cost-efficient as well.

Components

Reservoirs

Reservoirs are tanks that store the liquid being filled and can range in size from several liters to hundreds of gallons. They hold the liquid until it is ready for filling or delivery out of the reservoir into small bottles, containers, or pouches.

Pump/Valves

The pump or valves draw liquid from the reservoir into small fill lines and then control the flow rate for accurate filling.

Filling Heads

The filling heads are small nozzles that dispense the liquid from the pumps or valves. They can be gravity-fed, pressure-sensitive, electronically operated, and so on.

Meters

Meters measure the volume of liquid being dispensed and act as a control point to ensure that the correct amount is filled into each bottle, container, or pouch.

Working Principles

The working principles of small automatic liquid filling machines involve a combination of mechanical, electrical, and pneumatic components that work together to accurately dispense small amounts of liquid into small containers.

The process begins with the container being placed onto the machine’s conveyor belt. The small container is then transported to a filling station where it is held in place by a set of clamps. A small pump, usually powered by a motor, pumps the liquid into the small container until the desired amount has been dispensed, typically measured either volumetrically or gravimetrically.

During the process, a small valve is used to control the flow of liquid into the container and shut off when the desired amount has been reached. Once the small container is full, it is moved onto an extraction station where another set of clamps holds it in place while an ejector pushes it out of the machine.

Applications

These machines are most commonly used in the food, beverage, chemical and cosmetic industries to fill bottles, containers, sachets and cartridges with liquids or viscous products. Small automatic liquid filling machines can be used for products such as sauces, dressings, soups, oils and lotions. They are also suitable for a variety of small scale production lines such as those that produce shampoo, conditioner, hand sanitizers, detergents and other personal care items.

c)Small Semi-Automatic Liquid Filling Machines

Small Semi-Automatic Liquid Filling Machines

Small semi-automatic liquid fillers are automated machines that can handle small batches of products with a low to medium viscosity. These small liquid filling machines come with integrated control systems and sensors, making them ideal for small production runs or laboratories with small batches to fill. They require very little maintenance and no electricity, making them cost-efficient as well.

Components

The components of small semi-automatic liquid filling machines are:

Filling Nozzle

This is the part of the filling machine which delivers small, precise doses of liquid into containers. The nozzle can be adjusted to different sizes and shapes depending on the type and shape of container it is being used to fill.

Filling Tank

This is the container which holds the liquid to be filled into containers. The tank can be made from plastic, stainless steel or other materials and it needs to be kept clean and sterile in order for it to work effectively.

Control Panel

This is the control panel on small semi-automatic liquid filling machines which allows the user to set the speed and amount of liquid to be filled. The control panel also includes a timer function so that the user can keep track of when each container is filled.

Pressure Regulator

This is an important component which helps ensure consistent pressure in the tank so that the correct dose of liquid can be delivered each time.

Pump

This is the part of small semi-automatic liquid filling machines which pumps the liquid from the tank to the nozzle and into the containers.

Relay Valve

This is a small valve which helps regulate the flow of liquid from the tank to the nozzle, ensuring that only small, precise doses of liquid are delivered each time.

Accumulator

This is the part of small semi-automatic liquid filling machines which stores and collects the excess liquid which may be left over after each dose is filled into a container. The accumulator ensures that no liquid is wasted and also helps to prevent spillage.

Working Principles

Small semi-automatic liquid filling machines work on the principle of positive displacement. A small plunger or piston is used to push a small quantity of liquid into the container, and then retracts to allow for more product to be filled. This process is repeated until the desired quantity of product has been filled. The machines are operated by either manual or automated controls, depending on the needs of the customer.

Applications

Small semi-automatic liquid filling machines are versatile and can be used in a wide range of industries, including pharmaceuticals, food & beverage, cosmetics and chemical production. quickly and accurately. They can be used in these industries for bottling and packaging liquids such as syrups, oils, food products, cleaning supplies, and more.

8.What Is The Difference Between Small Liquid Filling Machine And High Liquid Filling Machine?

a) Small Liquid Filing Machine

Small Liquid Filing Machine

b) High Liquid Filling Machine

High Liquid Filling Machine

The main difference between small liquid filling machines and high-speed liquid filling machines is in their speed. A small liquid filling machine typically fills containers at a rate of up to 40 containers per minute, while a high-speed liquid filling machine can fill up to 200 containers per minute.

Smaller machines are ideal for small businesses that need to fill small batches at a time, while larger machines are better suited for businesses that handle high volumes of production. In addition to speed, small liquid filling machines tend to have smaller features such as nozzles and valves, making them easier to operate and maintain.

Meanwhile, high-speed liquid filling machines feature more sophisticated technologies such as automated shutoff valves and pressure control systems. These features help to ensure consistent and accurate filling of containers at a high rate of speed.

In addition to their speed and features, small and high-speed liquid filling machines also differ in their price. Small liquid filling machines are typically more affordable than high-speed models, making them a great choice for small businesses on a budget.

On the other hand, high-speed machines, however, tend to cost much more due to the advanced technology they include

9.What Is The Difference Between Manual Liquid Filling Machine and Automatic Liquid Filling Machine?

a) Manual Liquid Filling Machine

Manual Liquid Filling Machine

b) Automatic Liquid Filling Machine

Automatic Liquid Filling Machine

Manual liquid filling machines are small and compact, and require an operator to manually control the device. They are ideal for small scale production and typically feature adjustable settings which allow users to determine the volume of each fill.

Automatic liquid filling machines, on the other hand, use automated systems to deliver precise amounts of product with little or no human intervention. They are generally more expensive than manual filling machines, but offer faster production times with greater accuracy and consistency.

Automatic liquid fillers can also be programmed to handle a variety of different liquids and containers without requiring extensive adjustments, making them ideal for higher-volume applications.

In addition, manual liquid filling machines are designed to handle small batches and can easily be connected to small-scale production lines.

10.What Type Of Products Can Be Filled Using A Small Liquid Filling Machine?

A small liquid filling machine can be used for a variety of products. Here are some examples:

Beverages

Beverages

Soft drinks, fruit juices, tea and other beverages can be filled using small liquid filling machines. The small size allows for quick and efficient production of small runs.

Sauces

Sauces

Thick or thin sauces such as ketchup and mustard can be filled using small liquid filling machines. Dressings such as honey and mayonnaise can also be filled with small liquid filling machines.

Oils

Oils

Edible oils, mineral oils and cooking oils can all be filled using small liquid filling machines. The small size allows for small-scale production of small bottles or containers.

Cosmetics

Cosmetics

Nail polish, lipstick, lip balm and other small cosmetic products can all be filled using small liquid filling machines. The small size of the machine allows for accurate and precise filling of small quantities of product.

Pharmaceuticals

Pharmaceuticals

Small liquid filling machines can also be used to fill small quantities of drugs and other small pharmaceutical products. The small size allows for accurate filling of small bottles or containers.

Water

Water

Small liquid filling machines can be used to accurately dispense small quantities of water into small containers, such as small bottles.

11.How Can You Troubleshoot A Small Liquid Filling Machine?

Here is an overview of what to look for when identifying small liquid filling machine problems:

Adjust Settings

Adjust Settings

Make sure all settings and adjustments on the small liquid filling machine are set according to the manufacturer’s instructions.

Inspection

Inspect the small liquid filling machine for any physical damage or obstructions in the flow of liquid, such as clogs or valves that are not working properly.

Testing

Testing

Test the small liquid filling machine by running several small batches of liquid through, to ensure that the machine is working correctly.

Checking

Check for any software or firmware issues with the small liquid filling machine, such as a corrupted software update or a malfunctioning sensor.

Lubrication

Lubrication

Always check the small liquid filling machine to make sure it is properly lubricated. If not, then use a proper lubricant to ensure all moving parts are well-oiled and running smoothly.

CONCLUSION

In conclusion, a small liquid filling machine can provide immense benefits to any business that need to fill bottles with a variety of liquids and beverages. Whether you’re packaging a single flavor soda or dozens of coffee flavors and mixing drinks, having a reliable and an accurate filling equipment is essential. The level of precision allows for efficient process control, uniform production cycles, and low product loss all within carefully monitored safety standards. Allpack offers top-quality machines along with full repair and maintenance programs; Additionally, their experienced engineers are available to consult each business on the perfect system for their needs. Don’t wait until you start struggling with your current operations; reach out today to see what a small liquid filling machine could do for your business. Contact Allpack today for more information about their range of machines and services!

Don't forget to share this post!

CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price Small Liquid Filling Machine from China?

Tell us your material or budget, we'll reply you ASAP within 24 hours

Small Liquid Filling Machine: The Complete Buying Guide In 2024 Read More »

Jam Filling Machine: The Complete Buying Guide In 2024

Liquid Filling Machine

Jam Filling Machine: The Complete Buying Guide In 2024

Jam filling machines are an essential part of many food production processes. They are a convenient and cost-effective way to fill great-tasting jams, jellies, preserves, marmalades, and other desserts in your business. So, whether you’re making jams, jellies, sauces, or any other type of food that needs to be filled with a jam-like consistency, the suitable machine can make all the difference when it comes to making sure quality is maintained and productivity remains high.

Jam-Filling-Machine-Cover

With so much variety on the market, however, understanding which one will best fit your needs can become a daunting task as you try to work out exactly what features and specifications will best suit your requirement. With all this in mind, this guide is designed to help make choosing a jam filling machine easier for you in 2024 – from exploring different types available to examples of industry-leading models from top manufacturers, allowing you to confidently make an informed decision so that your business can reap the maximum reward.

Add a header to begin generating the table of contents

1. What Is A Jam Filling Machine?

A jam filling machine is equipment used to fill jars and other containers with viscous fluids, such as jelly or preserves. It is an automated device that dispenses the product into each container quickly and accurately. This can be done either by weight, volume, or both. It is often used in production lines as part of a more extensive food packaging system.

The machine’s construction consists of a series of pumps, rollers, tanks, and valves to move the product from its storage container into each jar. It usually also has several nozzles that can be adjusted depending on the size of the jar and the amount of jam desired per fill. A jam filling machine is designed to be fast and efficient, increasing production speeds for businesses.

Furthermore, these machines are versatile in terms of the types of jams they can fill. They can handle a wide range of viscosities, from thick to thin jams and preserves, as well as different flavors and colors. Jam filling machines are also designed so that they can be adjusted easily, allowing for quick changes in the type of product and size of the jar.

2. What Are The Components Of A Jam Filling Machine?

A jam filling machine consists of several components that work together to accurately and efficiently fill containers with jams and jellies. The features include Hopper, weighing system, depositor, filling nozzle, control panel, and conveyor system.

Components-Of-Jam-Filling-Machine

Hopper

The hopper is the first component of a jam filling machine. It holds and feeds the product into the other parts of the machine. The hopper size is customized to fit different products, and some models can be adjusted as needed.

Depositor

The depositor is responsible for accurately, efficiently, and quickly transferring jam from the hopper into the containers. This component typically consists of a set of mechanical arms that move up and down to scoop the jam into the containers.

Filling Nozzle

Filling-Nozzle

The filling nozzle is the part of the machine responsible for controlling the flow of products into containers. This component can be adjusted to allow more or less product to flow and change the shape and size of the deposit.

Control Panel

The control panel operates the jam filling machine and usually includes an easy-to-use touchscreen system. It allows for easy adjustments of the other components and access to maintenance records and production logs.

3. How Does A Jam Filling Machine Work?

A jam filling machine is a type of automated system used to fill containers with jam or other viscous liquid products. It typically consists of an in-feed conveyor, product hopper, pump, filling nozzle, level control units, and an outfeed conveyor. The in-feed conveyor brings the empty containers to the hopper, which holds the jam. The pump transfers the jam from the hopper to a filling nozzle connected to a nozzle holder.

The nozzle moves along a programmed path and deposits an accurate product dose into each container as it passes under the nozzle. The level control unit detects when each container is full, sending a signal back to the nozzle holder and stopping the flow of the product. The out-feed conveyor then carries the filled containers away for further processing.

Jam filling machines are commonly used in food production and packaging, providing highly accurate and consistent results. They can be adapted to fit various container sizes, shapes, and types, making them a versatile and cost-effective choice for many businesses. Additionally, jam filling machines are easy to operate, with minimal maintenance to keep them running efficiently.

By using a jam filling machine, businesses can cut costs and improve the accuracy of their production processes, ensuring that each container contains the correct amount of product every time. This increases efficiency and can help boost profits while still producing a high-quality product.

4. What Are The Applications Of A Jam Filling Machine?

There are many uses for a jam filling machine in different industries.

Jam-Filling-Machine

Food Industry

Jam filling machines quickly and accurately fill jars and containers with jams, jellies, sauces, syrups, and other products. The use of a machine eliminates the need for manual labor, saving time and money. Jam filling machines can also be used to fill pre-made pies and pastries with jam, allowing bakeries to fill a variety of baked goods quickly.

Cosmetics Industry

Cosmetics-industry

Another application for jam filling machines is in the cosmetics industry. These machines are used to dispense creams, lotions, and other types of beauty products into containers with precision and accuracy.

Pharmaceutical Industry

Pharmaceutical-industry

In the pharmaceutical industry, these machines can be used to fill capsules, pills, and tablets into bottles at high speed. They help ensure that the product maintains quality standards and is able to fill many products quickly and accurately.

Chemical Industry

The chemical industry also relies on jam filling machines. They can be used to fill containers with chemicals, pesticides, and other industrial products quickly and accurately. This helps to ensure that the product remains of high quality as it is filled in a controlled environment.

In summary, jam filling machines have many uses in different industries ranging from food production to pharmaceuticals. These machines help to save time and money by eliminating the need for manual labor, as well as providing accuracy and quality control in filling products. They can be used to fill a variety of products, from jams and sauces to creams, lotions, and chemicals, with precision and accuracy.

5. What Are The Advantages Of A Jam Filling Machine?

Speed

A jam filling machine is designed to quickly fill jars and containers with various products, including jams, jellies, sauces, dressings, and condiments. It can increase productivity by several times compared to manual or semi-automatic processes. This makes it ideal for companies that need to produce large quantities of products in a short amount of time.

Versatility

Jam filling machines can be adjusted to accommodate different-sized containers and a variety of products. This makes them suitable for food production facilities that need to fill several types of products in different sizes and shapes.

Reliability

They are designed to work accurately and consistently, ensuring that containers are filled with the specified amount of product. This helps to improve product quality and reduce waste, saving costs for companies.

Hygiene

A jam filling machine is designed with a high level of hygiene in mind. It is constructed using stainless steel and other food-grade materials, which makes it easy to clean and maintain. This helps to ensure that products are filled in a clean, safe, and hygienic manner.

Safety

A jam filling machine eliminates the need to use manual labor, which can be dangerous and prone to mistakes. By using a machine, you reduce the risk of spills, reducing the possibility of accidents in the workplace. Furthermore, the machine itself is designed to be ergonomic and user-friendly.

Cost-Effective

A jam filling machine is an affordable piece of equipment that can be used to increase the production capacity of a food processing facility. The initial investment is usually recovered quickly in terms of increased productivity and cost savings.

Easy Operation

A jam filling machine is designed to be easy to use, even for operators with limited technical knowledge. Most machines come with user-friendly interfaces that make it easy to set up and adjust settings according to the requirements of the product. This helps operators to get familiar with the operation of the machine quickly.

6. What Are The Different Types Of Jam Filling Machine?

Jam filling machines come in different sizes and designs depending on the application and production speeds required. It includes:

Semi-Automatic Jam Filling Machine

Semi-Automatic-Jam-Filling-Machine

This type of jam filling machine is manually operated and requires a worker to place the containers underneath the filler. The operator then adjusts the speed based on how much product needs to be filled and, when done, turns off the machine. The advantage of this filling machine is its low cost and small footprint.

Automatic Jam Filling Machine

Automatic-Jam-Filling-Machine

This type of jam filling machine is completely automatic, offering a high level of efficiency and accuracy. The containers are placed onto the conveyor belt, where they are transported under the filler, which dispenses the product according to pre-set settings. The speed can also be adjusted to meet the needs of the production line.

Volumetric Jam Filling Machine

Volumetric-Jam-Filling-Machine

The jam filling machine is designed to dispense predetermined amounts of product into containers accurately. The product is weighed and checked for accuracy before being sent down the conveyor belt, filled with the correct amount of jam. This type of machine is ideal for businesses that require a high level of precision and accuracy.

Rotary Auger Jam Filling Machine

Rotary-Auger-Jam-Filling-Machine

Rotary auger fillers are another type of jam filling machine. These machines use an auger-shaped spindle to fill jars with liquid or semi-liquid products such as jams, jellies, and preserves. The product is dispensed through a series of nozzles that rotate the jar under the dispensing heads. This is a great option for automated filling with high accuracy and repeatability.

Piston Jam Filling Machine

Piston-Jam-Filling-Machine

More specialized jam filling machines include piston fillers, which use a motor-driven plunger system to dispense product into jars, and cappers, which seal the jar lid onto the container. Piston fillers can handle thicker products such as peanut butter or nut butter, while cappers can be used to quickly and securely seal the lid onto the jar. It is an ideal choice for businesses that need to fill large amounts of products quickly and accurately.

7. What Are The Different Types Of Packaging Materials That Can Be Used With A Jam Filling Machine?

There are several options available when it comes to packaging materials for a jam filling machine. These include:

Heat-sealable aluminum foil pouches

These are ideal for packaging jams as they can be sealed easily and securely. They are also lightweight and flexible, making them easy to transport. Additionally, foil pouches offer excellent protection from moisture, oxygen, light, and grease.

Plastic containers

Plastic containers are a great choice for packaging jams because they provide complete protection and can also be sealed airtight. They come in a variety of shapes and sizes, so there is something to suit every product. Additionally, plastic containers are lightweight and easy to store.

Glass jars

Jars made from glass are a timeless classic when it comes to packaging jams. They are a great choice for giving products a high-end look or for recyclability purposes.

Metal cans

These are excellent for products requiring extra oxygen, light, and moisture protection. Metal cans can also be sealed airtight with lids or caps to ensure product freshness and quality. Additionally, they offer excellent recyclability.

Overall, many different types of packaging materials can be used with a jam filling machine. Depending on your product, budget, and desired look and feel, you can choose the most suitable option for your needs.

8. How Is A Jam Filling Machine Different From Standard Filling Machines?

A jam filling machine is a type of filling machine specifically designed to accurately and efficiently fill containers with sticky or viscous products such as jams, jellies, preserves, and sauces. These machines are unique in that they use special features and technologies to prevent product leakage while also providing a higher level of accuracy when compared to traditional filling machines.

Jam filling machines differ from standard liquid food-filling machines in the way they handle thicker or semi-solid products. They utilize positive displacement pumps, which are designed to gently push rather than pull products. This ensures that the thick jam is not damaged or deformed in any way during the filling process.

Another difference between jam filling machines and standard liquid food-filling machines is how they handle pressure fluctuations. Jam is often highly aerated, meaning that its viscosity can change quickly. Traditional filling machines are not designed to address these drastic changes in pressure. In contrast, a jam filling machine is designed with sophisticated sensors that detect and adjust to changes in viscosity, ensuring that the product remains consistent throughout the entire process.

Finally, unlike standard liquid food-filling machines, jam filling machines utilize non-contact filling heads, eliminating the possibility of contamination or cross-contamination. This is incredibly important for products such as jams and jellies, whose textures and flavors can be altered by contact with foreign materials during production.

9. Are There Any Tips For Ensuring Maximum Efficiency With A Jam Filling Machine?

There are several important tips to keep in mind when using a jam filling machine for maximum efficiency.

Check the Jam

Before you start the jam filling process, it’s important to check that the jam is of the right consistency. A too-thick or thin jam can cause fill accuracy problems and affect final product quality. You should also check that there are no lumps or foreign objects in a jam.

Clean the Machine

It’s important to regularly clean the machine and remove any product residue, dust, dirt, or other build-up that can affect the filling process’s accuracy. It helps to keep the parts of the machine lubricated, as this will reduce wear and tear.

Check Nozzle Settings

The nozzles on jam filling machines should be regularly checked for accuracy. This ensures that the product is filled consistently and accurately into containers. It’s important to check that the right amount of jam is being filled into each container, as this will help to reduce wastage and ensure consistency.

Check the Speed Settings

The filling speed of a jam filling machine needs to be calibrated for maximum efficiency. Too fast a speed can increase the risk of product spillage, while too slow a speed can cause delays in production. It’s important to check that the correct settings are in place to ensure that the filling process runs smoothly.

Monitor Temperature

The temperature of the jam can affect its consistency and also have an effect on filling accuracy. It’s important to monitor and regulate the jam’s temperature before entering the machine for optimal performance.

Keep the Jam Flowing

To ensure maximum efficiency with a jam filling machine, it’s important to keep the jam moving in order to avoid any problems with air locks or blockages in the pipes. It’s also important to keep a close eye on the pumps and hoses used for filling as these can become worn over time and need to be replaced if necessary. Following these tips can help you maximize the efficiency of your jam filling machine.

10. What Problems Are Associated With Using A Jam Filling Machine And Their Possible Solution?

While jam filling machines have made the process of packaging jams and other similar food products much more efficient, there are still some issues that users may need help with along the way.

Solutions-to-Jam-Filling-Machine

Clogging

Clogging

Jam filling machines can easily get clogged if they’re not cleaned regularly or if large chunks of solid material are in a jam. This can cause jams and other products to be unevenly distributed, leading to consistency in product quality.

Solution: Cleaning the machine regularly is essential for preventing clogs. It’s also important to make sure that there are no large chunks of solid material in the jam before filling it into containers.

Jam spillage

Jam spillage is one of the most common problems associated with using a jam filling machine. This usually happens when too much product is put into the machine, or the nozzle isn’t correctly adjusted. Jam can also spill out of poorly-sealed containers due to improper sealing techniques.

Solution: To prevent jam spillage, users should ensure that the tube is correctly adjusted and that the containers are sealed properly. They should also be careful not to overfill the machine and use precise measurements when adding products.

Leaks

Leaky seals can cause jams and other food products to leak out of containers. If not addressed, this can lead to product wastage and contamination.

Solution: To prevent leaks, users should ensure that the seals are adequately tightened before operating the machine. Additionally, they should regularly inspect the seals for any signs of wear or tear.

Inaccurate fills

Jam filling machines can sometimes produce inaccurate fills due to incorrect settings or poor calibration. This could lead to consistency in product quality and satisfied customers.

Solution: To ensure accurate filling, users should regularly check and adjust the settings on the machine as needed. They should also calibrate the machine regularly to ensure that the fills are accurate.

11. What Are The Maintenance Procedures Of A Jam Filling Machine?

A jam filling machine is an essential piece of equipment. Therefore, you need to ensure that the machine is well maintained to ensure that it operates efficiently and safely. Here are some maintenance procedures for a jam filling machine:

Maintenance

Cleaning

Cleaning is an essential part of maintaining a jam filling machine. Regular cleaning of the machine prevents the build-up of dirt and bacteria that can cause malfunction and contamination. Cleaning should include washing all parts with hot soapy water, rinsing thoroughly with clean water, and air drying entirely before reassembly.

Lubrication

Lubrication is an essential maintenance procedure that must be performed regularly on a jam filling machine. Without proper lubrication, the machine may experience excessive wear and tear, or parts may not move properly. All moving parts of the jam filling machine should be lubricated with a light-duty oil such as 3-in-1 oil or a food-grade lubricant to ensure optimal performance. It is important to note that the machine should be turned off and unplugged before performing any maintenance procedure, including lubrication.

Adjustments

Jam filling machines require regular adjustments to ensure that the product is being filled accurately and consistently. This may include adjusting the speed of the nozzles, the flow rate of the product, or the timing of the machine’s operations.

Inspection

Inspection is an important part of the maintenance procedure for a jam filling machine. This includes a visual inspection of the machine’s components and testing and monitoring its performance. All parts should be checked during the inspection to ensure they are working correctly. The operator should check for any worn or defective parts that need replacing. Additionally, all connections and hoses should be examined for wear and tear, and any oil or grease leaks should be identified.

Calibration

Calibration is an important part of the maintenance procedures for a jam filling machine. This procedure ensures that the machine fills and dispenses products accurately, consistently, and within safety parameters. Calibration involves adjusting the settings on the jam filling machine to ensure it operates correctly. For example, calibration may involve adjusting fill rates, piping pressures, motor speeds, or nozzle depths.

Conclusion:

A jam filling machine can make all the difference in producing quality goods and meeting your production demands. As you can see, there are many details to consider when looking for a good jam filling machine in 2024. That’s why you should contact Allpack – they have the experience and expertise to get you the right machine for your business. Don’t waste any time – contact them today to get started on finding the ideal jam filling machine for your business’s success.

Don't forget to share this post!

CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price Jam Filling Machine from China?

Tell us your material or budget, we'll reply you ASAP within 24 hours

Jam Filling Machine: The Complete Buying Guide In 2024 Read More »

Lotion Filling Machine: The Complete FAQ Guide In 2024

Liquid Filling Machine

Lotion Filling Machine: The Complete FAQ Guide In 2024

Many industries, whether small scale or large scale produce many products in the form of liquids. These products need to be stored in safe packaging which are then sent for shipping. In order to store these products, they need to be filled first. This filling is done by lotion filling machine which helps to fill the bottles with the liquid products. These filled products are then sent to their final destination.

Before buying this lotion filling machine, let us discuss in detail its features, applications, benefits and much more.

Add a header to begin generating the table of contents

1.What is lotion filling machine?

Lotion filling machine, as the name suggests is used to fill lotion into bottles. This machine is used by several industries like pharmaceutical and cosmetic industries where they produce liquid products like lotion and fill it into bottles which are then sent for shipping.

All these industries need an efficient machine which would easily fill their liquid products in a safe and easy manner. For this reason they use lotion filling machine which is able to meet all the requirements given by these industries. Thus, this machine is an ideal option and its demand has been increasingly growing over the past few years especially due to a boom in cosmetic industry.

2.What is the working principle of lotion filling machine?

The working principle of lotion filling machine is dependent which type is being used to fill lotions in into the bottles or jars. The first and foremost task is to set the parameters with the help of control unit. This is specific to the company or the industries requirements. Next the tube/bottle is placed on the tube holder. After that, the machine pretty much does all the work given that the parameters have already been set. The machine then easily fills the lotion into the bottles, jars or tubes which is then transported to the next part of the production.

This working principle is almost same in all the types. However there are a few differences. In manual lotion filling machine, the operator would have to perform all the tasks manually. In semi-automatic lotion filling machine, he would have to place the tube in the tube holder. In automatic lotion filling machine, the machine does the whole work and the operator only has to monitor the whole process.

3.What are the components of lotion filling machine?

Lotion filling machines have various parts which are specialized to perform different functions. Let us discuss what each of these components do.

Frame: this is the main structure of the machine, without this, the whole machine would become non-functional. It holds and supports the internal components and also providessupport to the external components of the machine. It is made of stainless steel which protects it from corrosion or any damage.

Tanks: Tanks are the main storage area where the lotion is placed before it is filled into bottles or jars. These tanks are placed higher than the machine so that during filling, the lotion can easily flow into the bottles due to gravity. They are customizableand can be manufactured in any design or size, depending on the customer’s requirements.

Filling nozzles:

Nozzles are used to direct the flow of the liquids from the filling machine into the bottles or jars for packaging. They must be designed according to the kind of liquid which is being filled since every liquid has its own surface tension and density, thus it requires specific nozzles.

Control unit:

This is the main components which controls the whole process of lotion filling machine. It is an electronic based system on which all the parameters of the process are put ina trained worker who knows how to use the control unit is put in charge of it to monitor the whole process.

The coding jaws: these components are important in maintaining and readjusting the process according to the specific requirements. They help the machine in readjusting itself when different liquids are used to fill bottles of different shapes and sizes. They improve the overall efficiency and effectiveness of the machine.

Discharge unit: this is one of the important part of machine which controls the amount of liquid which will be filled in the bottle, jar or tube. It decides how much liquid will be filled in the package, right from the tank till reaches the bottle for packaging.

Dosing pumps: dosing pumps are a crucial part of machine which pumps the exact dosage of liquid into the bottle or tube. They control the rate of flow of liquid from the machine into the bottle.

Electronic box:

Since the machine is powered with the help of electric current, it needs an area which can hold all the electric connections needed to run the machine. For this, the machine is provided with an electronic box which holds all these connections. Some of these parts are relay, air switch, transformer and PLC.

Tube holder:

As the name implies, this part is used to hold the tube or bottle in which the desired liquid will be filled. To ensure maximum efficiency of the filling process, the rotary speed of the machine can be adjusted which will rotate the tube holders accordingly.

Safety system: this part is essentially one of the most important one since it protects the machine and the operator from any harm by ensuring that the whole process is working efficiently and not pose any danger to the operator or the environment from getting damaged.

Motor: this is the most important components because it is the main force which keeps the machine operating. Without it, it will become non-functional. The motor is powered by an electric current which constantly supplies the energy to keep the machine running.

Hopper:

Hopper

This part helps in mixing all the ingredients which then form the final liquid product.

4.What are the types of lotion filling machine?

There are several types of lotion filling machines, each suited for specific purpose. Let us discuss each of these types below.

A)Fully automatic lotion filling machine

As the name suggests, this machine works almost on its own with very little involvement of manual labor. It is capable of controlling each aspect of the process. It automatically arranges the bottles in an orderly manner, fills them with the desired liquid, and closes them with specific lid and finally sends them for final packaging. The operator only has to monitor the process, using control panel.

Since the whole process is automated, this machine is able to fill thousands of bottles in a day, making the process extremely quick. They also prevent any kind of leakage during the filling process, showing the machines’ efficiency.

B)Semi-automatic lotion filling machine

This machine, as the name implies, is partly dependent on manual labor. Almost the whole filling process is automated. Manual labor is only required when the bottles need to be arranged in a specific manner so that the machine can fill them. The labeling of bottles also needs to be fixed by a worker.

C)Manual lotion filling machine

This machine, as the name suggests requires manual labor to operate the filling process. Although it is not automated, this machine is cheaper than the automatic or semi-automatic types and would be an ideal option for small scale business to install it in their production line.

D)Twin head lotion cooler machine

This type of machine consists of two nozzles which are responsible for directing the liquid into the bottles. It enhances the efficiency and the production, increasing profits. It is ideal to use in large scale industries such as pharmaceutical, cosmetic, food, chemical industry etc. they are perfect for filling bottles with liquids such as milk, oil, soda drinks etc. moreover, they work pretty much on their own and do not need any human involvement.

F)Four head lotion filling machine

This machine has four filling nozzles and is ideal for filling those bottles which need accurate dosage and filling. The machine is run on a specific speed so that it is able to control the in feed and out feed.

G)Six head lotion filling machine

This machine has six filling nozzles which move around the conveyor belt. The bottles or jars which need to be filled are placed on the conveyor belt and the nozzles fill them with the desired liquid. The process is highly accurate and does not cause any kind of leakage.

Six head lotion filling machine is ideal for packaging viscous and semi-viscous liquids. It also needs involvement of manual labor and does not work completely on its own. The operator has to monitor the filling part of process through the control unit.

H)Lotion filling machine for vials

Lotion filling machine are also used to fill vials. These vials can be filled with various kinds of liquid in the form of viscous or suspension. They are perfect to use in pharmaceutical industries where medicinal liquids have to be filled with accurate dosage and prevent any spillage.

They are also used in industries like ophthalmic and animal health related industry.

I)Electronic lotion filling machine

As the name suggest, this type of machine is driven by electronic based system which require electric current to run. They are fully automated and are provided with various features like clutch brake, snap cappers, labelers, station cappers, turntables, conveyors etc.

5.Manual vs semi-automatic vs automatic lotion filling machine

Although the ultimate goal of these three types of machines is to fill the desired liquid into bottles, jars or tubes, they have a few differences as well. Manual lotion filling machine is the cheapest and the most reasonable one out of the three, thus it is ideal for small scale business or for those small scale industries who are looking for cheaper options.

Semi-automatic lotion filling machine lies in between the other two options. It costs more than manual lotion filling machine but is cheaper than automatic lotion filling machine. Thus it is ideal for those industries who are looking for an efficient machine with a reasonable cost.

Automatic lotion filling machine is the most efficient one and has the ability to fill the most bottles out of the other two. But it is the most expensive one among them, thus it can only be employed by large scale industries who would be able to afford it.

6.What are the advantages of buying lotion filling machine?

Using lotion filling machine comes with many benefits and one would not regret buying it and installing it in their industry since it has many advantages. Let us discuss them below.

Increased profit margin

Lotion filling machine has the capability to fill hundreds of bottles in a few minutes. This increases the overall production which is then quickly sent for shipping, thus increasing profits.

Easy to use

This machine is quite simple and doesn’t require complex methods in order to run, making it easy to use.

Accurate dosage

This machine accurately fills the desired liquid into the bottles or tubes. This factor is highly important in industries like pharmaceutical where accurate filling is critical to maintain the efficacy of medicines and prevent over dosage.

7.What are the applications of lotion filling machine?

Due to the number of features and benefits this machine offers, it is safe to say that lotion filling machine is a universal machine since it can be used in a number of industries. Let us discuss each of these industry below.

Pharmaceutical industry

This industry produces various medicines and drugs which are needed by the population either to cure their diseases or improve their lifestyles. Since it is a large scale industry, it produces thousands of medicines in a single day. Thus it needs a machine which would fill these medicinal drugs into bottles or tubes as quickly as possible in an efficient manner. Moreover, it also needs a machine which would safely complete this process in a hygienic way to maintain the potency of the drug and prevent it from contamination.

Lotion filling machine would easily meet all these requirements and fill the bottles as safely as possible.

Food industry

Food industry makes various food items like ketchup, sauces and ice creams which are filled into tubs, jars or bottles. Lotion filling machine is used for this purpose.

Chemical industry

This industry makes various chemical products like paints, solvents and other products which are then used in other industries. Lotion filling machine can fill these products into jars for final packaging.

Agriculture industry

Agriculture industry makes various compounds like herbicides, pesticides. This machine fills them in their desired packaging.

Cosmetic industry

This industry makes various beauty products like creams, lotion, serums and moisturizers. Lotion filling machine then packages these products into bottles, tubes and jars.

Veterinary industry

This industry provides medical treatment to animals and manufactures various medicinal drugs, creams, ointments and allergy creams for them. Thus this machine is used to fill them in bags and then sent to the markets for sale.

8.How to maintain lotion filling machine?

Just like every other machine which requires regular maintenance to work at maximum efficiency, this machine too needs to be maintained so that it works properly. Let us discuss what points need to be considered.

Make sure you disconnect the machine when not using it so that it gets cooled down and can be used in future.
Check every component of the machine like hopper, conveyor belt and discharge unit to see if they’re working properly.
Lubricate the machine with oil to ensure proper working and prevent any friction.
Check if the motor needs any fixing or not.
Clean the machine thoroughly with brushes or cleaning fabrics. Remove any dust stains with soap and water.

9.Problems and solutions of lotion filling machine

Problems	Solutions
1) The motor is broken.	Replace the motor with a new one.
2) Power supply has been disrupted, stopping the whole process.	Check if there is a broken electric wire and replace it with a new one.
3) Conveyor belt has broken down.	Replace the belt with a new one.
4) Some parts of machine such as hopper, filling nozzles, dosing pumps have been damaged.	Search for the new parts online or in market and replace it with the broken one.
5) The speed of the machine is too high or low.	Adjust the speed to an appropriate level using control unit.

10.What is the marketing strategy of lotion filling machine?

In order to attract customers into buying lotion filling machine, one needs to see what kind of features this machine offers so that it will easily convince the customer to buy it and install it in their production line.

Lotion filling machine is a very high speed machine, filling thousands of bottles in a single day. This will significantly increase the productivity, thus increasing the profit margin. It carries out the whole process in a safe and hygienic way, thus the customer doesn’t have to worry about his product getting contaminated, thus decreasing the possibility of losses. Moreover, it does not require complex maintenance and can be regularly with simple steps, thus reducing the cost of running this machine.

11.What quality standard should lotion filling machine conform to?

There are certain guidelines which need to be considered to ensure that the process is being carried out at highest quality level. These guidelines are:

International standard organization quality standard (ISO)

This gives the guidelines for quality control.

Food and drug admin quality standard (FDA)

This organization gives guidelines for public health protection.

Electronic quality standard (CE)

This ensures that the product being made is of a standard quality and is safe for public health and environment.

Current Good Manufacturing Practices Quality Standards (cGMP)

This ensures that the product which is being manufactured is made of high quality materials and it meets the current standards needed to pass the criteria which is issued by the organization.

12.What are the factors which need to be considered before buying the lotion filling machine?

Before buying lotion filling machine, one needs to check whether this machine would be able to meet all the requirements of the customer. These factors are:

Authenticity of the manufacturer

Before buying the machine from a particular manufacturer, check if that person is registered and has approved certification before finalizing a deal with them.

Space requirements

In order to decide which machine would be suitable for a particular business, the customer has to see what type of machine would be able to fit in his business. If he has a small workspace, manual lotion filling machine would be suitable for him whereas if he has huge workspace, he can easily install automatic or semi-automatic lotion filling machine in his production line.

Production capacity

Lotion filling machine has different types with different production capacity. Those who are looking for large production capacity should go for automatic lotion filling machine which can fill thousands of bottle in a single day, whereas those who are looking for small production capacity, manual lotion filling machine would be an ideal option.

Budget limitations

If a customer wants an affordable type of lotion filling machine, he should opt for manual lotion filling machine or semi-automatic lotion filling machine instead of automatic lotion filling machine which is the most expensive one among them and might be out of his budget.

Conclusion

After discussing in detail about lotion filling machine, we can easily say that this machine is totally worth the investment given the features and benefits it offers. It would be a great option to install this machine in your industry if you want to earn huge profits in a safe, secure, fast and efficient way!

Don't forget to share this post!

CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price Lotion Filling Machine from China?

Tell us your material or budget, we'll reply you ASAP within 24 hours

Lotion Filling Machine: The Complete FAQ Guide In 2024 Read More »

Cream Filling Machine: The Complete Buying Guide In 2024

Liquid Filling Machine

Your Best Cream Filling Machine Manufacturer

Powered By Compressed Air
Pneumatic Quantitative Filling
Pneumatic Control With Measuring Regulation

Cream Filling Machine

Allpack cream filling machine is a semi-automatic filling device that uses compressed air as power and consists of precision pneumatic components. The cream filling machines can be used to fill paste-like materials of various foods, cosmetics, medicines, and chemicals. The cream filling machine can be used to fill products of various viscosities from pastes to cream. It is an ideal filling machine for daily chemical, pharmaceutical, food, pesticide, and other industries. The cream filling machine integrates electromechanical and pneumatic and has the characteristics of reasonable design, compact structure, beautiful appearance, stable and reliable performance, high filling accuracy, strong adaptability, simple operation, and convenient maintenance. Allpack model cream filling machine is equipped with a big hopper 90L that is enough for your need.

Cream Filling Machine

90L Paste Stir Mixing Filling Machine For Chili Sauce Pepper Sauce Cream Butter

90L paste stir mixing filling machine adopts pneumatic control and owns a wide application scope, simple measuring regulation, good shape, and convenient cleaning, suitable for the explosion-proof unit. The mixing and filling machine are designed with U type of filling machine structure which is more reasonable, high precision, simple and easy operation. This stir-mixing filling machine is ideal for food, pharmaceutical, chemical sauce mixing, and filling such as beef sauce, beans sauce, pot sauce, etc. This model liquid filling machine is equipped with a big hopper 90L that is enough for your need. With the mixing function, you can fill the pastes and sauces more smoothly and stir evenly.

Pneumatic control

Measuring regulation

High precision, simple and easy operation

Get A Free Quote Now

50~5000ml Double Heads Nozzle Liquid Cream Paste Quantitative Filling Machine

50~5000ml double heads nozzle liquid cream paste quantitative filling machine is ideal for filling peanut butter, chili butter, bean paste, colloid, cream, shampoo, moisturizer, lotion, cosmetics, oil, honey, etc. This liquid cream paste filling machine is made of high-quality raw material, which meets with requirements of GMP. The hopper and filling head are equipped with release clips for is easy removal without the aid of a wrench. It can be filled automatically and repeatedly and also can be moved to fill. Food contact places are 304 stainless steel materials with corrosion resistance, wear resistance characteristics, and more health and safety.

Quantitative filling

Double heads nozzle

304 stainless steel material

Get A Free Quote Now

Cream Filling Machine: The Complete Buying Guide In 2024

With the development of the cosmetics industry, more and more business have an increasing demand for cream filling machines. Cream filling machine is suitable for filling various cream and paste products. Let’s get to know this special machine together!

Add a header to begin generating the table of contents

1.What Is the Cream Filling Machine?

Cream filling machine is an automatic filling system that uses compressed air as power and consists of precision pneumatic components. Cream filling machine can be used to fill paste-like materials of various foods, cosmetics, medicines and chemicals.

Cream filling machine can be used to fill products of various viscosities from pastes to cream. It is an ideal filling machine for daily chemical, pharmaceutical, food, pesticide and other industries.

Cream

Cream filling machine integrates electromechanical and pneumatic, and has the characteristics of reasonable design, compact structure, beautiful appearance, stable and reliable performance, high filling accuracy, strong adaptability, simple operation and convenient maintenance.

2.What Creams Are Mostly Filled Bythe Cream Filling Machine?

There are plenty types of cream mostly filled by the cream filling machines in your daily life, and they are food creams, cosmetic creams, pharmaceutical creams and chemical creams.

Food Creams

Food creams also called food pastes. Cream filling machines can be applied for filling food creams in the food industry. The food creams include honey, syrup, food sauces like ketchup, mayonnaise, mustard、food seasoning sauces like vinegar, soy sauce, oyster sauce，food paste like chocolate paste, ginger and garlic paste, chili paste, etc.

Cosmetic Creams

Cosmetic creams also called as cosmetic lotions. Cream filling machines can be applied for filling cosmetic lotions in the cosmetic industry including hand cream, face cream, body lotion, face foundation, face and body sunscreen, body treatment cream, shampoo, body wash cream, etc.

Pharmaceutical Creams

Pharmaceutical creams include various medicinal creams. These pastes come in viscous or semi-solid forms. Cream filling machines can be applied for filling various pharmaceutical creams including vitamin e cream, Erythromycin ointment, various ointments for acne, frostbite cream, anti-mosquito bite cream, ointment for burns, ointment for bleeding wounds, etc.

Chemical Creams

Chemical creams also called as chemical pastes. Cream filling machines can be applied for filling various chemical pastes including toothpastes, pigment pastes, glues, detergent, etc.

With all these creams can be filled by the cream filling machines, there must be a cream filling machine that can meet your requirements.

3.Why You Need A Cream Filling Machine?

With the wide applications of the cream filling machine, you can applied this machine for filling a wide range of cream and pastes materials. There also are various advantages of the cream filling machine which are wide application,

Wide Application

Cream filling machines are widely used in the filling of creams materials in various industries. It can even work in flammable and explosive environments. This filling equipment can be widely used in pharmaceutical, chemical, food, cosmetic and other industries. And it is the most ideal equipment in the cosmetics industry.

Automation

The automation of cream filling machines can complete all filling processes, including feeding, weighing, bottling, plastic sealing, etc. All programs can be realized through PLC control panel. This can greatly reduce your manpower and material resources and save you costs.

High Filling Precision

Cream filling machines are designed with pneumatic filling or piston filling which has great pressure. The filling heads are designed with larger sizes and anti-dripping setting. So the filling can be high precision that you can rest assured.

Adjustable Filling Speed

Cream filling machines have manual type, semi-automatic types, and fully automatic type. All the filling speed are adjustable. This way you can control your filling rhythm very well.

Customized Filling Heads

There are various filling head sizes of the cream filling machines for your needs. At the same time, filling heads can also be customized and adjusted. If you have larger sizes or special filling head shapes, all these requirements can be met.

With all the advantages, cream filling machines can help your business a lot and give you a promising future.

4.How Many Types of Cream Filling Machines Are There?

From the point view of machine automation, cream filling machines can be divided into manual cream filling machine, semi-automatic cream filling machine, and fully automatic cream filling machine.

Manual Cream Filling Machine

Manual cream filling machine also called as hand operated cream filling machine or manual paste filling machine. Manual cream filling machines are in small size and dimension with easy operation and high precision. Manual cream filling machines adopt piston structure with manual filling.

Semi-automatic Cream Filling Machine

Semi-automatic cream filling machines also called as semi-automatic paste filling machines are mostly applied for filling the water, oil, sauce, honey, etc.

The packaging types can be cans, bottles, stand-up pouch, bags and pouches. This type cream filling machine need to be operated both with hand work and machine work. The efficiency of the semi-automatic type is higher than the manual type.

Fully Automatic Cream Filling Machine

Fully automatic cream filling machines also called as fully automatic cosmetic fillers are widely applied for filling products in beverage industry, food industry, chemical industry, cosmetic industry, and pharmaceutical industry.

With piston pump, the fully automatic cream filling machine can fill liquid, paste, cream products with quick speed and high efficiency. The fully automatic cream filling machines are suitable for the whole filling lines.

From the point view of machine design, cream filling machines can be divided into single head vertical cream filling machine, double head horizontal cream filling machine.

Single Head Vertical Cream Filling Machine

Single head vertical cream filling machine is a semi-automatic type cream filling machine and it suits for products with slightly fluidity in creams and lotions. Single head vertical cream filling machines are mostly applied in filling cosmetics, pharmaceutical materials, food creams and sauces, washing lotions, etc.

Single head vertical cream filling machine use piston and gravity skills to fill high viscosity materials.

Double Head Horizontal Cream Filling Machine

Double head horizontal cream filling machines are filling with double filling heads which can greatly increase your efficiency. With cylinder and three-way valve that can ensure your filling accuracy. With the piston, it can greatly improve your productivity.

From the point view of filling methods, cream filling machines can be divided into pneumatic cream filling machine and tube cream filling machine, rotary cream filling machine.

5.What Are the Main Parts of the Cream Filling Machine?

Different types of cream filling machine have different main parts. You will learn from the machine automation type of the different main parts of the machine.

Main Parts of Manual Cream Filling Machine

The structure of manual cream filling machine is quite simple and the main parts of manual cream filling machine are stainless steel hopper, filling mouth, discharging mouth, discharging handle, discharging metering adjustment.

Main Parts of Semi-automatic Cream Filling Machine

There are 9 main parts of the semi-automatic cream filling machine including food switch, outlet, clamp, hopper, stainless steel body, can speed adjustment knob, cylinder return speed adjustment knob, and quantitative joystick.

Main Parts of Fully Automatic Cream Filling Machine

From the front view, the main parts are adjustable and customizable filling heads, PLC control panel, PU hose, and electrical cabinet. All the materials of the fully automatic cream filling machine are SUS 304/316L.

From the back view, the main parts are feeding hopper, piston, and servo motor.

There are some main parts that from every type of cream filling machines and they are filling nozzles,

Filling Nozzles

The filing nozzles are the outlets of the cream filling machines, and they are all designed with anti-drip. It can ensure the filling speed and accuracy.

Filling Valves

Different sizes of filling nozzles need to be equipped with different sizes of filling valves. And the filling valves can be adjusted and customized.

The fully automatic main parts are most complicated but with the best functions.

6.What Are the Features of Cream Filling Machines?

The main filling principle of the cream filling machine is pneumatic piston filling. You will learn the main features from the pneumatic piston cream filling machine.

Pneumatic Piston Cream Filling Machine

Pneumatic piston cream filling machine refers to the device that uses compressed gas as the power source for filling. The cylinder drives a piston and the three-way principle of the rotary valve to extract and discharge high-concentration materials.

The main feature of this type machine is the pedals, piston, filling volume, filling ranges, working principles.

Pedals

Pedals

By controlling the pedals with your feet, the air will be compressed and then continuously sent into the valve. This type of machine can produce the pneumatic pressure of 0.4Mpa.

Piston

Pistons are the parts of the cylinder that complete the reciprocating motions which can help the cream filling. The cylinder drives the piston of the metering cylinder to move downwards and upwards that keeps the filling.

Filling Volume

The filling volume of this machine is convenient and quick to adjust, with beautiful appearance, compact structure and high filling speed.

Filling Range

With wide filling range, the cream filling machines can fill with the filling range of 10-150ml, 25-250ml, 100-1000ml, 250-2500ml, 500-5000ml.

Working Principles

When the cylinder drives the piston of the metering cylinder to move downward, the lower valve of the material tank opens. The metering cylinder absorbs the material, and the piston moves to the bottom end, then the metering cylinder is full of material, and the valve closes.

When the piston of the metering cylinder moves upwards, the valve core of the filling nozzle sinks and the filling starts, until the piston of the metering cylinder moves to the uppermost end, the filling stops.

7.What Will Affect the Filling Accuracy and Filling Speed When Running the Cream Filling Machine?

When the machine is in operation, you may encounter such a problem: why the filling speed and accuracy will be affected when each cream is filled. Let’s take a look at the factors that affect the filling accuracy and filling speed.

The Factors That Will Affect the Filling Accuracy:

Compressed Air Stability

Some types of cream filling machines designed with pneumatic, so the air will be compressed to drive the creams and lotions. If the compressed air is not stable, then the filling accuracy will be affected. So you need to apply the stable compressed air for the machine then the filling accuracy will be greatly improved.

Cream Balance

Material here is the filling materials. Never mix up the liquid with the creams or mix the granules with the creams then it will break the filling balance then the filling accuracy will be affected.

You need to make sure that the materials are evenly creams with little fluidity and keep the material balance of the filling materials, then the filling accuracy will be greatly improved.

Filling Speed

The filling speed need to be adjusted from the filling materials and the filling machines. If you are filling materials with high fluidity like pastes and liquids, then the filling speed can be a little fast.

However, if you are filling materials with no fluidity or little fluidity, then the filling speed should be a little lower. Then the filling accuracy will not be affected.

The Factors That Will Affect the Filling Speed:

Cream Viscosity

Material viscosity will greatly affect the filling speed. Different material has different viscosity. The more viscous the material, the poorer its fluidity, and the slower the filling speed will be. Conversely, the more fluid the material, the faster the filling speed will be.

Hopper Sizes

Hoppers are applied for uploading the filling materials. If the hopper sizes are smaller, the materials filling speed will be slower. Conversely, the larger the hopper sizes, the faster the materials filling speed will be. If you have high requirements for filling speed, then we suggest that you try to choose bigger sizes of hoppers when configuring the machine.

Filling Head Sizes

Filling heads are applied for filling the materials into the containers. If the filling heads are smaller, the materials filling speed will be slower. Conversely, the larger the filling heads, the faster the materials filling speed will be.

Labor Work

Machine filling is divided into two modes: automatic and manual modes. The automatic mode is for the machine to fill continuously. Manually use foot-operated filling materials for workers according to their own experience.

In manual mode, material filling accuracy and speed will greatly affected by the labor work. Therefore, in order to ensure the filling accuracy and filling speed, you need to choose the automatic cream filling machine.

If you figure out all the above problems, the filling speed and accuracy of your machine will not be greatly affected.

8.What Are the Filling Speed of Different Types of Cream Filling Machines?

Different types of cream filling machines have different filling speed. There are a lot factors can affect the filling speed, too. So you can learn from the types of manual, semi-automatic, and fully automatic.

Filling Speed of Manual Cream Filling Machine

The filling speed of the manual cream filling machine is the lowest one in semi-automatic ones and fully automatic ones.

Manual cream filling machine mainly controls the filling speed through the handle. Usually slower. This model is suitable for small businesses or personal use.

Manual cream filling machine can hold the max material weight of 15KG at one time, with the hopper volume of 10L. The filling speed is completely manual.

Filling Speed of Semi-automatic Cream Filling Machine

The filling speed of the semi-automatic cream filling machine is the medium one in manual ones and fully automatic ones.

Semi-automatic cream filling machine mainly controls the filling speed by pedaling. Usually the speed is faster than the handle control speed, and the operation is more comfortable. This model is suitable for medium-sized businesses or small workshops.

Semi-automatic cream filling machine can hold the max material weight of 40KG at one time, with the hopper volume of 35L, with the filling speed of 10-50 bottles per minute.

Filling Speed of Fully Automatic Cream Filling Machine

The filling speed of the fully automatic cream filling machine is the most fast one in manual ones and semi-automatic ones.

Fully automatic cream filling machine uses fully automatic machine control to control the filling speed. The speed is faster than the speed of the handle and the foot, and the filling accuracy is the highest. This model is suitable for large businesses or assembly lines.

The filling range can be 100-1000ml and can be customized. Fully automatic cream filling machine can hold the max material weight of 600KG at one time, with the filling speed of 1000-2000 bottles per hour.

You can choose the right cream filling machine according the filling speed and filling productivity of different types.

9.What Are the Differences Between Cream Filling Machine and Liquid Filling Machine?

Filling Materials

Cream filling machines are mostly applied for filling cream products with high viscosity and less fluidity like pastes, creams, lotions, cosmetics, sauces, etc.

Liquid filling machines are mostly applied for filling liquid products with low viscosity and high fluidity like oils, beverages, liquors, alcohols, etc.

Filling Methods

Cream filling machines are mostly applied for filling cream products with high viscosity and less fluidity. So it adopts the syringe (pressurized) filling. Because materials with poor fluidity require greater pressure for filling.

Liquid filling machines are mostly applied for filling liquid products with low viscosity and high fluidity. So liquid filling machines adopt atmospheric (isobaric) filling or vacuum (negative pressure) filling.

Application Range

Cream filling machines are mostly applied in daily chemical, pharmaceutical, food, pesticide and other industries. The products mainly include cosmetics, lotions, creams. Liquid filling machines are mostly applied in food industry. The products mainly include oils, beverages.

Filling Heads

Cream filling machines adopt bigger sizes of filling heads. Cream filling machines are mostly applied for filling creams and lotions with high viscosity and less fluidity. So the cream filling machines need bigger sizes of filling heads

Liquid filling machines are mostly applied for filling liquid products with low viscosity and high fluidity. So liquid filling machines adopt smaller filling heads.

There is not much difference between Cream filling machine and liquid filling machine in essence. Different materials can also be filled with each other. However, there will be a huge difference in accuracy and speed from the adapted materials. Cream filling machine can also fill liquid materials. But liquid filling machine cannot fill cream material.

With all the differences, you can differ from the cream filling machines and liquid filling machines. But cream filling machine is also a type of liquid filling machine. If you want to know more, you are always welcome to us.

Conclusion

Cream filling machines also can replace liquid filling machines with various functions and applications. Low failure rate, high stability, long service life, cream filling machines are your best choices. If you are interested in more machines related or have the consideration for this type machine, please kindly come to us anytime.

Don't forget to share this post!

CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price Cream Filling Machine from China?

Tell us your material or budget, we'll reply you ASAP within 24 hours

Cream Filling Machine: The Complete Buying Guide In 2024 Read More »

Pneumatic Filling Machine: The Complete Buying Guide In 2024

Liquid Filling Machine

Your Top Pneumatic Filling Machine

Pneumatic Control
Mechanical Positioning
Electric Valve Quantitative Filling

Pneumatic Filling Machine

Allpack pneumatic filling machines are driven by compressed air rather than an electric source hence are also known as air-driven filling machines. They utilize vacuum pressures for instant drip-free gravity-based filling. These equipment use of compressed air and are comprised of less movable parts than their electric counterparts. Pneumatic filling machines are highly accurate and precise since they fill the right volume of liquids that can be adjusted according to requirements. It can be used to fill many different types of clear thin liquid, including water, olive oil, fuel, drinks, vinegar, milk, etc, and low viscous liquid like water, wine, solutions, etc. The pneumatic filling machines are mostly semi-automatic type. The quantitative filling machine is driven by compressed air control, so it is especially suitable for use in a humid environment with explosion-proof requirements.

Pneumatic Filling Machine

Semi-automatic Pneumatic Quantitative Cream Liquid Paste Filling Machine For Shampoo Gel Water Wine Milk Juice Vinegar Oil Detergent

The semi-automatic pneumatic quantitative cream liquid paste filling machine is specially designed for shampoo gel water wine milk juice vinegar oil detergent, peanut butter, chili butter, bean paste, colloid, moisturizer lotion, cosmetics, oil, honey, etc. The filling capacity is up from 25 to 40 pics per minute(depending on operator speed, product density, draw length, a fill speed, among others).

30 L feeding hopper

Food grade material

Rugged rotary valve system

Get A Free Quote Now

5-5000 ml Semi-automatic Pneumatic Quantitative Filling Machine For Cosmetics Oil Alcohol Washing Supplies

5-5000 ml semi-automatic pneumatic quantitative filling machine is specially designed for cosmetics, oil, alcohol, washing supplies, shower gel, fruit juice, shampoo, etc. This machine contains 7 models including 5-100ml, 30-300ml, 50-500ml, 100-1000ml, 250-2500ml, 300-3000ml, 500-5000ml. It is only for liquid filling not for paste filling.

High filling capacity

High-quality cylinder

Pneumatic quantitative filling

Get A Free Quote Now

50~5000ml Double Heads Nozzle Piston Pneumatic Quantitative Liquid Filling Machine

50~5000ml double heads nozzle electric valve quantitative filling machine is specially designed for filling liquids and water. The quantitative filling machine is driven by compressed air control, so it is especially suitable for use in a humid environment with explosion-proof requirements and has a high degree of safety. Due to the use of pneumatic control and mechanical positioning, the filling accuracy is high, and the accuracy can be controlled at 1%. In the case of an emergency stop, just press the emergency stop switch, and the piston will automatically return to the initial position.

Emergency stop

Compressed air control

Pneumatic control and mechanical positioning

Get A Free Quote Now

A02 Semi-automatic Paste Liquid Precision Pneumatic Filling Machine

A02 manual paste liquid precision pneumatic filling machine is powered by compressed air with the foot switch control, and it is also improved on the basis of the A03 type manual filling machine. This pneumatic filling machine is suitable for filling liquid, creams, hotel shampoo, vial-filling water, shower gel, and other materials. Those paste liquid filling machine is designed for hospitals, laboratories, beauty salons, and small and medium enterprises, such as design, very suitable for filling small doses of liquid and paste. The liquid filling machine structure is simple and reasonable, easy operation, and without any energy.

Pneumatic filling

Quantitative filling

Without any energy

Get A Free Quote Now

Pneumatic Filling Machine: The Complete Buying Guide In 2024

Did you know pneumatic filling machine can reduce filling time and cost? Filling bottles, containers, pouches are things of the past. With modernization, new advance techniques are emerged to skyrocket your business. Indeed, labor is essential but machine can fast your work with much accuracy and efficiency.
In this buying guideline, we are going to discuss how pneumatic filling machine can speed up your company’s production, especially food, pharmaceutical, nutraceutical, and chemicals. We will provide images to help your good understanding.

Add a header to begin generating the table of contents

1.What is Pneumatic Filling Machine?

These machines are employed in various wide ranging industries for instance pharmaceutical, food, cosmetic, and chemical for filling of liquid of varying viscosity.

Pneumatic filling machines are driven by compressed air rather than electric source hence are also known as air driven filling machines. They utilize vacuum pressures for instant drip free gravity based filling.

These equipment use of compressed air and are comprised for less movable parts than their electric counterparts. Pneumatic filling machines are highly accurate and precise since they fill right volume of liquids that can be adjusted according to requirement.

2.What Are The Components Of Pneumatic Filling Machine?

Pneumatic filling machines are cutting-edge innovations in which each component works as a group and in synchronicity for efficient and quick filling.

Learning about different parts of these machines assists you in troubleshooting and repairing these equipment.

Some basic parts of pneumatic filling machines are:

Hopper

Hopper

It is the cone-shaped structure in which bulk quantity of raw materials are stored prior to the filling. From here, the raw materials or liquids go to filling station.

Filling station

This part is comprised of filling head and nozzles. The latter are used for dosing accurate quantity of liquid materials into bottles or cans. Cut-off nozzles are used for clean filling and to prevent wastage of product. The filling head goes up and down while filling.

Main Cylindrical Piston

It is a movable component enclosed within a cylinder. The air moves the piston which then transfers the force from compressed air to filling station.

Adjustable Sensor

This sensor or handle located at the top is rotated manually for quick movement of sliders which in turn leads to fast filling.

Gas Pressure Gauge

This gadget measures the intensity of compressed air pressure. It has is marked with scales and helps in maintaining right pressure for filling. Gas pressure gauge ascertains that there are no leakages in gas pipe.

Air Pressure Knob

These knobs are rotated clockwise or anticlockwise for adjusting the pressure for proper performance of pneumatic filling machines. This component is essential in maintaining the steady gas pressure by its locking mechanism.

Foot Switch

It is used for operating the machine manually. Pressing this component turns on the equipment. Foot switch is a safety switch used for breaking the circuit and shutting down the pneumatic filling machines.

Pneumatic System

It consists of compressor, air reservoir and valves. The function of compressor is to change normal air into compressed air while air reservoir stores this compressed air. The valves are employed for controlling the air pressure.

Operation Interface

These touch screen interface is present in automatic pneumatic filling machines for easy and trouble-free programming of operational parameters. Data recipes are stored on HMI that make format change effortless and quick.

3.What are the Types of Pneumatic Filling Machine?

Different kinds of pneumatic filling machines are suitable for different models of filling plants. Some basic types are discussed below that aid you in selecting right type of pneumatic filling machine for your business.

Classification on the basis of Automation

There are three kinds of pneumatic filling machine on the basis of automation:

Manual Pneumatic Filling Machine

Manual pneumatic filling machine is simple, flexible, and reasonable equipment with manual operation. It doesn’t require any energy that is comprised with single and separate filling point and lance.

Working Principle

Machine can Turn ON and OFF manually using foot switch. Bottles or jars are loaded by hands and are filled one by one with liquids via filling nozzles. The material in hopper is drawn to filling head by the force of moving piston.

Components

Manual pneumatic filling machine is composed of components such as hopper,connector,screw cap,filling nozzle,filling volume adjustment,compressed air inlet,air filter,manual switch and foot switch.

Application

The small compact design and reasonable price of machine enables the user from small scale industrial background to utilize it for their normal range production. The filling capacity of these equipment is limited therefore are more suitable for small scale home industries, laboratories or herbal industries.

Semi-automatic Pneumatic Filling Machine

These automations are usually placed on bench-top hence are also called desktop machines. These are portable and robust. Their speed is higher than their manual counterparts hence they more suited for medium sized production

Working Principle

They have one to two filling head and can be powered on manually via foot switch and automatically by automatic/semi-automatic switch. After switching on machine, the piston start moving in reciprocating manner.

Filling containers are placed manually under filling nozzles. With forward stroke of piston the liquid is pushed through nozzles into containers. After completion of filling process the piston moves back and liquid from hopper move to metering cylinder for other cycle.

Components

It consists of filling head, piston, barometer, pressure control button, pneumatic switch, air source switch, hopper and cylinder, fine tuning, fixed capacity and manual/automatic start up button.

Application

This semi automatic pneumatic filling equipment is highly recommend to be applied in medium size manufacturing that used to produce daily necessities items. For instance, medical, food, beverage, insecticides and condiment industries are taking the services of this crucial pneumatic filler.

Fully Automatic Pneumatic Filling Machine

Automatic pneumatic filling machines are quick, adaptable, and elegantly design. Their filling capacity is greater than other types and these automations are ideal for mass scale production plants.

Working Principle

These automations are powered on using pneumatically pumps. These machines have HMI smart screen for adjusting operation parameters such as filing volume and air pressures. Afterwards, the containers are loaded on the conveyors which then go under nozzles for filling. Movement of piston creates suction force that pulls liquid inside containers. Sensors on automatic pneumatic filling machines detect accurate filling volume.

Components

Various components combined together form the entire structure of an automatic pneumatic filling machine. These are hopper, filling nozzle,operation panel, rotary valve, air pressure adjustment,anti-dripping device,sensor and convey.

Application

This piece of filling automation has been popular among numerous industrialists. Its high capacity and fast performance make it ideal for processing almost every type of product including liquid soaps, lotion, shampoo. Thus, it is majorly used in large factories of health care, pharmaceutical, chemical, food and pesticides etc.

4.Describe How Pneumatic Filling Machine Benefits You?

Pneumatic filling machines are preferred by numerous industries all over the world since they have high return on investment and boost filling quality of products. Some important benefits of these valuable equipment are detailed below for your information.

Versatile

These equipment are able to process broad range of liquids whether creams or pastes, paints or glues. They employ various nozzle designs for dosing products.

Accurate

Forward and backward movement of piston is regulated to optimize and accurate filling. These machines have the capability to accurately fill 5 ml to 1000 ml of liquids with less than 0.5% error.

Safety

Safety

These machines are operated using compressed air systems instead of electricity. Pneumatic systems are free of static charges that prevent the risk of accident and injury to workforce.

Simplicity in Usage

The filling volumes in these machines are conveniently adjusted using hand wheels or touch screen interface. Furthermore, pneumatic system in automatic pneumatic filling machines is controlled through data recipes on touch screen.

Hygienic Construction

These machines are constructed using stainless steel which facilitates in cleaning. Additionally, stainless steel assembly with curved exterior meets international quality standards and fine manufacturing practices guidelines.

Easy Maintenance and Cleaning

Instant release screws and tool-less dismantling make maintenance and cleaning effortless. Star-wheels are rotated for quick release of machine parts. Wash-off systems present in pneumatic filling machines spray water jets for cleaning of various machine parts.

Lower Operational Expenses

Since these equipment use compressed air system instead of electricity they cut down the utility cost thus saving your operational expenses.

5.What are Industrial Applications of Pneumatic Filling Machine?

Pneumatic filling machines are need of every packaging plant. These are utilized in every kind of industry for packing of high viscosity liquids. Few important industrial applications for these machines are penned below:

Pharmaceutical Industry

Diverse kinds of liquid solution, emulsions, and suspensions are filled in various bottles and tubes in pharmaceutical industry. Pneumatic filling machines are routinely employed for filling different herbal and supplement pastes in tubes in herbal and nutraceutical industry.

Food Industry

No food industry is complete without these handy automations. Pneumatic filling machines are used for filling different food products with varying viscosities inside bottles and jar.

Cosmetic Industry

In cosmetic industry, these automations are used for packing various kinds of cosmetic products in creatively designed containers such as tubes, bottles, and jars for attracting attention of consumers.

Personal Care Industry

Pneumatic filling machines are utilized for quick and efficient filling of personal care products in round, cylindrical or flat bottom containers.

Chemical Industry

These equipment have found their use in chemical industry as well. High speed filling of chemical suspensions and emulsions in PET or glass containers (bottles and cans) is accomplished by using these machines.

6.What are Drawbacks of Pneumatic Filling Machine?

As with every good technology there are few drawbacks of pneumatic filling machines which are as follows:

Speed Control

In these equipment speed control is quite difficult to achieve than with electric or hydraulic systems. Pneumatic filling machine requires more parts to attain desired speed.

Vibration and Noise

Pneumatic filling machine are quite sensitive vibration which can disrupt filling process. Moreover, they produce loud noise while operating.

Air Contamination

Air is prone to contamination both by lubricant and oils. This significantly reduces efficiency of pneumatic system and can result in machine failure.

Hazardous Chemical

Sometimes the chemicals used for creating compressed air pneumatic system are toxic and are dangerous to environment and human health.

Moisture Sensitivity

Moisture can build up in compressed air pipes causing jamming of pneumatic filling machine consequently reducing production output.

7.Types of Filling Material Suitable for Pneumatic Filling Machine?

Pneumatic filling machine are suitable for filling diverse range of liquids and product with small solid chucks. Few types of filling materials are:

Pharmaceutical Products-skin ointments, burn creams, syrups, antacids
Food Products-milks, sauce, dressing, ketchup, mayonnaise, honey,
Beverages- mineral water, juice, soft drink
Cosmetic- face masks, body lotions, perfumes, nail polish, dyes, serums, and hair oils
Chemicals- glues, adhesives, varnishes, detergents, bleaches, and disinfectants
Household- lotions, shampoos, sanitizers, liquid soaps
Agriculture-Fertilizers, pesticides, insecticides

8.What are the Technical Problems and Solutions of Pneumatic Filling Machine?

Failures and problems are the part of normal operation of Pneumatic Filling Machine. They can disrupt efficiency of work and hampers the production capacity. The downtimes and delays can result in significant profit loss.

However, you can effortlessly resolve these technical problems by learning about types of machine failures. Here are some technical problems and their solutions.

Equipment Does Not Start

Cause

Air pressure meter is not in the range
Compressed air source is open
Components of machine are not properly cleaned
Leakage in compressed air pipes or faulty air lines
Loose front and back valves that regulate air amount
Jamming of piston or rotary assembly due to hard, sticky, or tacky filling material

Solution

Correct the pressure as mentioned in machine manual
Fix compressed air source
Properly clean moving parts
Fix or replace air pipes and air lines
Adjust and secure air valves
Remove and clean piston and rotary assembly

Blocked Nozzle Opening

Cause

Struck debris in nozzle head
Leakage-proof cylinder is faulty
Wrong connection of air pipes

Solution

Clean the nozzle head
Replace the leakage-proof cylinder
Fix the connection of air pipes

Slow Movement and Fatigue of Piston Cylinder

Cause

Inadequate air pressure
Mechanical disruption in parts due to lose assembly
Electromagnetic valve is worn out
Old and damaged compressed air cylinder

Solution

Increase the pressure by adjusting pressure regulator
Ensure every part is properly assembled
Replace the electromagnetic valve
Replace the worn out air cylinder

Inconsistency in Filling

Cause

Air leakages in pipes
No filling material in hopper
Uneven viscosity of products
Incorrect velocities during pushing and drawing stage
Leakage in piston cylinder

Solution

Secure each joint in air pipes
Add material in hopper
Properly mix the fill material
Fix the front and back value for achieving right speed during pushing and extraction stage

Material Leakage from Cylinder Ends

Cause

O-rings located on piston are worn out
Loose attachment of piston and piston rod

Solution

Replace O-rings present on piston
Firmly secure the attachment points between piston and piston rod

9.Pneumatic Filler VS Electric Piston Fillers

Both these equipment are types of filling machines but there are some major differences between two fillers. These differences are discussed below:

Pneumatic Filler	Electric Piston Fillers

These systems are powered by compressed air so are known as air driven fillers.	These instruments are driven by electric current which move piston so these are called cam-driven piston filers.
These fillers are comprised of less number of parts hence the maintenance and cleaning of this assembly is quite easy.	They have more moving parts hence cleaning and maintaining these fillers take some time.
The speed of machine is fixed during each filling cycle. Filling and return stroke is executed by same speed.	Electric piston fillers can use different speed during filling operation. The speed can be adjusted either during fill stroke or on back stroke.
These are employed for filling viscous liquid materials that contain chucks or particulates. These products are filled in simple style jars.	These devices are designed for filling foamy, delicate or foamy liquids that are usually loaded in long neck bottles like olive oils, chili sauce etc.
Pneumatic filler work best with flammable liquids since there is no chance of spark during filling.	They are not used for filling flammable products since static charge can cause fire incidents.

10.Top 5 Best Pneumatic Filling Machine Manufacturers

For selecting best Pneumatic Filling Machine manufacturer here is list of top 5 manufacturers that will aid you in your decision.

1.Adelphi

Headquarters: West Sussex, UK

Adelphi

Adelphi manufacture high quality pneumatic filling machines ideal for both small and medium scale production plants. This company is also known for best after sales support.

Their pneumatic filling machines are able to handle large range of materials, are easy to use, have clean fill, and fulfill quality standards (CE and GMP approved).

2.TENCO

Headquarters: Avegno (GE), Italy

TENCO

Tenco S.r.l is a world class manufacturer when it comes to bottling and packaging machinery. They have evolved from small home-based business to one of the top equipment producers. Their pneumatic filling machines are made of durable materials which are quickly cleaned and have ease of use.

3.Simplex Filler

Headquarter: California, USA

This company as the name indicates strives for designing simple and flexible machines. It is renowned piston filler manufacturer and has been in operation for over half a century. Simplex Filler produce economical and versatile pneumatic filling machines that have 24/7 runtime. Their equipment are ideal for filling liquid, semi-solid, and particulate products.

4.WÜRSCHUM

Headquarters: Ostfildern, Germany

This company was launched in 1961 since then it has become expert in developing dosing and filling solutions. It makes tailor-design filling machines as per customer requirement. Pneumatic filling machines made by WÜRSCHUM have easy processing, dosing accuracy, and their minimal design save leaning time.

5.Universal

Headquarters: Kent, UK

Came into business in 1976 and since then it has developed repute for filling and capping solutions. It has vast experience in filling sector so it provides dosing equipment to both small and large scale companies. Its pneumatic filling machines are hygienic, accurate, adaptable, and can process large range of liquids.

11.What is the Future Prospect of Pneumatic Filling Machine?

Pneumatic filling machines are high in demand because they use little to low electricity and have high sustainability. It is anticipated that the market size of these equipment will rise to about USD 11.08 billion dollars by 2030 with an increase in CAGR of 8.6%.

New innovation and futuristic technology in these machines will improve automation and digitization of these filling systems.
Continued research and development efforts in manufacturing will bring more green and eco-friendly pneumatic filling machines in market. These machines will use climate friendly packaging materials.
Modern pneumatic filling machines will be equipped with improved piston systems which would be able to move with increased speed for high filling rate. These machines will have new pneumatic systems, robotics, and sensors for achieving increased packaging speed.

12.Top 5 Buying Consideration Factors You Ever Need

For making sure that you are spending your money on right equipment and it will be fruitful for your business, here are top 5 buying consideration factors that you should keep in mind while making decision:

Filling Capacity

Production rate or container filled per hour is essential in determining the type of pneumatic filling machine.

For small scale home based businesses which do not require immediate expansion manual pneumatic filling machines will do the job. Automatic pneumatic filling machine will be best for massive output filling plants.

Filling Product

When going for purchase of pneumatic filling machine you should first decide your liquid type. Not every product is same. Some are more viscous while others are thinner.

So it recommended that these equipment and filling material should be right fit for each other. Since more viscous liquids require more machine power.

Type of Container

Container type is a major factor that favors one type of pneumatic filling machine over other. Shape, material, and size of containers should be carefully evaluated when it comes to choosing these automations.

Ease of Operation

Simple machine means simple maintenance and cleaning. Beside this, pneumatic filling machine are easy to use and require less training of workforce and little spare parts inventory.

Clean Design

It is vital to consider cleanability and hygienic construction of pneumatic filling machine before buying. These automations should not have small fissure that harbor the growth of microbes and should be design according to GMP guidelines.

13.International Quality CertificationRequired for Pneumatic Filling Machine?

Quality standards are essential in attaining process uniformity and also in getting quality product. These are established by international regulatory organization for enhancing customer satisfaction and for maintaining compliance in industry.

Some international quality standards are penned below:

ISO 9000 and 9001

These regulations ensure design efficiency, safe installation, and operation of pneumatic filling machines. By following these guidelines the machines will produce results that fulfill customer requirement of clean and sanitary products.

Good Manufacturing Practices (GMP)

These automations are fully complied with GMP regulation and are capable in preventing cross-contamination. Pneumatic filling machines undergo vigorous testing for achieving uniformity in filling and packing.

Food and Drug Administration (FDA)

FDA regulation ensures that assembly of pneumatic filling machine is hygienic and contamination free. Moreover, while operating these equipment industries follow FDA guidelines of sanitary operation, facility maintenance, and process control.

Conclusion

Pneumatic filling machines are routinely employed in industries for filling of numerous products due to their low utility expenses and safe operation. These equipment require little maintenance and cleaning effort on manufacturer end. If there are additional queries in your mind regarding pneumatic filling machines, you are more than welcome to contact our 24/7 customer care helpline.

Don't forget to share this post!

CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price Pneumatic Filling Machine from China?

Tell us your material or budget, we'll reply you ASAP within 24 hours

Pneumatic Filling Machine: The Complete Buying Guide In 2024 Read More »

Powder Filling VS Liquid Filling

Liquid Filling Machine

Powder Filling VS Liquid Filling

In daily life, what powders and liquids have you noticed in your life that were filled before delivering to you? Did you know how these powders and liquids are filled? With the following points below, you will have a good understanding of the differences and associations between the powder filling and liquid filling. Let’s start now!

liquid-vs-powder

Add a header to begin generating the table of contents

1. What Are Powder Filling and Liquid Filling?

In daily life, from powder capsules and oil capsules you take, to the milk powder that your baby needs to take every day, and the milk tea and beverages you often drink.

These items are filled into capsule shells, jars, and bottles before being delivered to you. So how are these powders and liquids filled?

How-Do-Liquid-Filling-Machines-Work

How Do Liquid Filling Machines Work -photo credits: assetpackaging

Powder Filling

superfood-powders

Super food Powders -photo credits: eatthis

Powder Filling refers to a process that especially fills powdery and granular materials with certain fluidity into a designated container.

This process is suitable for the quantitative packaging of powders in various packaging containers such as bags, cans, and bottles.

There are many types of powders that can be filled in this process and involve various industries and fields.

And there are many types of machines that can be applied for powder filling.

Liquid Filling

Sugary-Drinks

Sugary Drinks -photo credits: healthyfoodamerica

The liquid filling refers to a process that specifically fills a liquid with a certain fluidity into a designated container.

This process is suitable for the quantitative packaging of liquids in various packaging containers such as bags, cans, and bottles.

There are many types of liquids that can be filled in this process, and they involve various industries and fields.

Filling-Chains

Filling Chains -photo credits:cvctechnologies

And there are many types of machines that can be applied for liquid filling.

What are the things you have in your life that are filled and packaged before being delivered to you?

2. What Are the Common Powder Fillers and Liquid Fillers?

Whether it is daily life items, chemicals, food, etc., there are countless materials of powders and liquids that can be filled.

foodservice-chemicals

Food Service Chemicals -photo credits: webstaurantstore

Types of Powders That Can Be Filled:

Protein-Powder

Protein Powders -photo credits: tonal

There are many types of powders that can be filled and can be roughly divided into four types. Powder seasonings, powder drinks, powder medicines, and other powders.

Powder Seasonings

Powder-Seasoning

Powder Seasoning -photo credits: brodandtaylor

Seasoning powder, seasoning bag, pepper powder, chili powder, medium powder, five-spice powder, spice powder, flavor powder, chicken powder, monosodium glutamate powder, powdered sugar, powdered sugar, powdered rock sugar, mixed seasoning powder, and other types of powder filling, and so on.

Powder Drinks

Powder-Drinks

Powder Drinks -photo credits: foodbusinessnews

Soy milk powder, soybean milk powder, lotus root powder, coffee powder, walnut powder, sesame powder, peanut powder, soybean powder, Pu’er tea powder, kudzu root powder, milk tea powder, konjac powder, ginger powder, red date powder, wheat germ powder, Almond powder, buckwheat powder, bee pollen, tea powder, black tea powder, green tea powder, Ganoderma lucidum powder, colostrum powder, children’s food powder granules, baby rice powder, additive powder, nutritional powder, powder, and other powder fillings, and so on.

Powder Medicines

Powder-Medicines

Powder Capsules -photo credits: moringapowder

Powder, traditional Chinese medicine powder, powder, other powder fillings, and so on.

Other Powders

Daily necessities powder, disinfection powder, washing powder, skin care powder, facial mask powder, chemical powder, and other powder filling, and so on.

facial-mask-powder

Facial Mask Powder -photo credits: 100percentpure

Types of Liquids That Can Be Filled:

Usually, flowable liquid materials can be filled. Usually, they are divided into four categories, food, medicine, cosmetics, and chemical.

It is subdivided into beverages, medicinal liquids, cosmetics, lotions, nursing liquids, oral liquids, disinfectants, eye washes, nutritional liquids, wines, injections, pesticides, medicines, perfumes, edible oils, lubricating oils, etc.

Skin-Lotions

Skin Lotions -photo credits: nytimes

Beverages

Water, beverages, seasonings, sauces, alcohol, etc.

Liquid Medicines

Alcohol, care solution, disinfectant, oral solution, eye wash, nutrient solution.

Liquid Cosmetics

Toilet water, skin lotion, essence, perfume, makeup remover, etc.

Liquid Chemicals

Pesticides, glass water, 84 disinfectant, disinfectant, antifreeze, etc.

chemical--liquids

Chemical Liquids -photo credits: sawgrassnutralabs

These materials require special means and machines for filling and processing.

3. Why Do Some Powders and Liquids Need to Be Filled?

Some materials do not need to be filled, but some items must be filled before they can be used. Can you name some powders and liquids in your life that can be filled?

There are various powders and liquids that need to be filled.

Medicines

Medicines -photo credits: memontraders

Medicines:

Capsules

Capsules-and-Tablets

Capsules and Tablets -photo credits: rand

Some medicines need to be filled in capsules before being given to patients. Such as pharmaceutical powders and oily liquids. The most typical one is fish oil.

The medicine itself is bitter or smells difficult to swallow. After encapsulation, this disadvantage can be reduced.

The drug may be irritating to the esophagus and gastric mucosa. Some drugs have bad taste, are easy to volatilize, are easily decomposed by saliva in the mouth, and are easily inhaled into the trachea.

Liquid Medicine

Liquid Medicine

Liquid Medicine -photo credits: greatpetcare

First of all, liquid medicines can be divided into mixtures, oral emulsions, syrups, enemas, and the like. These medicines are all solution-type medicines. It has the characteristics of easy deterioration, easy rancidity, easy volatility, and easy pollution.

Therefore, liquid medicine needs to be bottled to preserve its quality. This prevents deterioration, rancidity, volatilization, and contamination of the liquid medicament.

Medications

Medications -photo credits: stock.adobe

Chemical Liquids：

Light-proof Chemicals

Some chemical liquids need to be filled in fixed containers for their own reasons. Such as glass bottles, and dark containers.

It can prevent some medicines from being decomposed by light. Some agents will undergo photochemical reactions when exposed to light.

laboratory-chemicals

laboratory chemicals -photo credits: cen.acs

Sensitive Volatile Chemicals

Therefore chemicals need to be filled in brown bottles for preservation.

Some chemicals are corrosive and need to be filled in fixed containers for storage.

The nature of glass is very stable, and most chemical substances will not chemically react with glass, nor will they dissolve glass. Therefore, some chemicals need to be filled in glass bottles.

Chemical-Liquids

Chemical Liquids -photo credits: knowledge.carolina

Food Powders:

Food-Powders

Food Powders -photo credits: drinkhappyviking

There are several considerations for food-grade powder filling.

For Better Differentiation of Doses

Different powder materials, such as milk powder, starch, etc., need to be better differentiated by grams in the commercial sales process. Because different clients and populations require different or specific dosage requirements.

For Better Stable Material Quality

Quality

Good Quality -photo credits: lstmed.ac

When the powder material is filled, different additives or preservatives will be appropriately added according to different materials to ensure better quality.

For More Convenient Transportation

After the powder is filled in different doses, it is more convenient to transport and store.

Food Beverages and Liquids:

powders-beverages

Powder Beverages -photo credits: daganghalal

For Extended Shelf Life

Some beverages or dairy products with a short shelf life need to be filled into small bottles to facilitate the needs of buyers and avoid waste.

Beverages and Liquids

Beverages and Liquids -photo credits: fiberstar

For Better QualityMaintaining of Materials

Some beverages with “gas”, such as Coke or Sprite, must be filled with a certain amount of carbon dioxide during the production process.

If the Coke bottle is transparent, it is easier to be exposed to light to produce a chemical reaction, which will greatly reduce the taste.

Therefore, certain “gas” beverages need to be filled into cans.

gas-beverages

Gas Beverages -photo credits: eatthis

The materials that must be filled will undergo certain processing and inspection. The whole process is very clean and safe.

4. What Are the Filling Methods for Powders and Liquids?

Once you understand the types of filling materials, you may be very curious about how these materials are filled into fixed containers.

In fact, both powder and liquid filling will be manual and automatic respectively.

Manual Filling Machine

Manual-Liquid-Filling-Machine

Manual Liquid Filling Machine

Manual Filling Machine refers to completely manually separating, classifying, dividing the materials, and filling the powder and liquid into fixed containers.

Automatic Filling Machine

Automatic-Powder-Filling

Automatic Powder Filling

Automatic refers to the completely automatic filling of different powders and liquid materials into fixed containers with the help of machines.

According to different needs, you can choose different ways to complete the fill.

From the Point View of Filling Principles:

There are 3 types of filling methods.

Pressure Filling Machine

Pressure-Bottles-Filling-Machine

Pressure Bottles Filling Machine -photo credits: fillmore

A pressure filling machine is a filling mechanical equipment for filling at higher than atmospheric pressure.

It can be divided into a high-pressure filling machine and an isobaric filling machine. It is widely used in liquid filling containing gas. Products such as beer, cola, champagne, etc.

Atmospheric Pressure Filling Machine

Atmospheric-Pressure-Filling-Machine

Atmospheric Pressure Filling Machine -photo credits: szsdwater

Atmospheric pressure filling machine is a filling mechanical equipment that fills by the liquid’s own weight under atmospheric pressure, including constant volume filling and timing filling.

It is mainly used in filling low-viscosity and gas-free liquid products, such as milk, wine, and other products.

Vacuum Filling Machine

Vacuum-Filling-Machine

Vacuum Filling Machine -photo credits: winemakersdepot

The vacuum filling machine is a filling machine mechanical equipment for filling under the pressure in the bottle lower than the atmospheric pressure.

The main advantages are simple structure, high working efficiency, and a wide range of adaptability to product viscosity. It is commonly used for products including filling oil, syrup, fruit wine, and other products.

Adaptability -photo credits: askingletterresume

From the Point View of Filling Types:

Diluted Liquid Filling Machine

The diluted liquid filling machine is mainly a liquid product that is relatively rare in filling machines. It is commonly used for products such as filling mineral water, purified water, and potions are common.

Concentrated Liquid Filling Machine

The liquid filling machine is mainly for the liquid products that are relatively thick in the filling machine, and It is commonly used for juice, skin care, chemical products and other common products.

Oil Filling Machine

Oil-Filling-Machine Oil Filling Machine -photo credits: vkpak

The oil-filling machine mainly fills various oil products, and it is commonly used for products such as edible oil, lubricating oil, motor oil, and so on.

From the Point View of Operation Mode:

Fully Automatic Liquid Filling

Fully-Automatic-Liquid-Filling

Fully Automatic Liquid Filling -photo credits: aquapacksolutions

The automatic piston-type liquid filling machine has been improved and designed on the basis of the original filling machine series, and some additional functions have been added.

It makes the product more simple and convenient in operation, accuracy error, installation adjustment, equipment cleaning, maintenance, and so on.

It is widely used in daily chemical, oil, and other industries, and can be used for filling different high-viscosity fluids.

Semi-automatic Liquid Filling

Semi-automatic-Liquid-Filling

Semi-automatic Liquid Filling

Semi-automatic liquid filling are called liquid single-head automatic filling or semi-automatic piston filling. The structure of this filling is simple and reasonable.

Semi-automatic Liquid Filling machine is made of 316L stainless steel, and uses German FESTO and Taiwan AirTac pneumatic components as pneumatic components.

The fully pneumatic device guarantees safety. The filling volume and filling speed can be adjusted at will. It is a very practical small liquid quantitative filling machine.

The automatic filling machine is more efficient than the semi-automatic filling machine, but the cost of the automatic filling machine is higher than that of the semi-automatic filling machine.

5. What Are Powder Filling Machines and Liquid Filling Machines?

Both powder-filling machines and liquid-filling machines can bring great convenience to your life and work.

GOOD-LIFE

Good Life -photo credits: thegoodlifepath

Now, we will introduce to you the types of machines, application industries, machine features, types of components used, precautions for machine use, and machine maintenance.

Powder Filling Machine

Single-Head-Automatic-Powder-Filling-Machine

Single Head Automatic Powder Filling Machine

The powder filling machine is a kind of equipment specially used for filling powder and other materials.

The powder filling machine is suitable for quantitative filling of powdery and granular materials such as pesticides, veterinary drugs, premixes, additives, milk powder, starch, flour, condiments, enzymes, feeds, dyes, chemicals, food, etc.

Liquid Filling Machine

Pneumatic-Liquid-Filling-Machine-

Pneumatic Liquid Filling Machine

A liquid filling machine is a machine specially used for filling various liquids. It is widely used in daily chemical, oil, and other industries, and can be used for filling different high-viscosity fluids.

Application Industry:

Application-Industry

Application Industry -photo credits: geeksforgeeks

The powder filling machine is mainly used for quantitative packaging of powdery materials in the fields of food, medicine, microorganism, the chemical industry, etc.

The liquid filling machine is mainly used for liquid filling of lotion, nursing liquid, oral liquid, disinfectant, eye wash, nutrient solution, wine, injection, pesticides, medicine, perfume, edible oil, lubricating oil, and special industries.

Machine Features:

Main Features of Powder Filling Machine

main-features-of-powder-filling-machine

Main Features of Full Automatic Powder Filling Machine -photo credits: shipute

The whole machine is made of stainless steel, which meets the requirements of GMP specifications, is easy to clean, and is corrosion-resistant.

With a touch screen interface, stable work, anti-interference, and convenient and intuitive operation, the packaging weight can be adjusted at any time. The working state can be changed at any time, and the operation is convenient.

Main features of Liquid Filling Machine

Main-Features-of-Pneumatic-Liquid-Filling-Machine--

Main Features of Pneumatic Liquid Filling Machine -photo credits: taizypackaging

The product is simple and convenient for operation, precision error, installation adjustment, equipment cleaning, maintenance, and so on.

The design of the machine is compact and reasonable, the appearance is simple and beautiful, and the filling volume adjustment is convenient.

Powder Filling MachineVS Liquid Filling Machine

Powder-Filling

Powder Filling -photo credits: messoessence

The filling way of the two is different: A powder filling machine is filling equipment for powder and granular materials with poor fluidity liquid filling machine is generally water-like, with a lower concentration than solids and fewer impurities.

Liquid-Filling

Liquid Filling -photo credits: vxppharma

The quantitative methods of the two are different: Liquid filling machines have quantitative methods such as piston, negative pressure, and DC. Powder filling machines are generally quantitative methods such as screw and combination weighing.

Types of Components Applied:

Components Used ForPowder Filling Machine

The intelligent temperature controller is used to control the horizontal and vertical sealing temperature so that the sealing is firm, the sealing performance is good, the bag shape is flat and beautiful, and the filling efficiency is high.

It adopts a programmable controller and is equipped with Chinese and English fonts and a human-machine interface, so that the equipment is easy to operate, easy to adjust, and has a high degree of automation.

human-machine interface

Human-machine Interface -photo credits: packagingdigest

Components Used ForLiquid Filling Machine:

Using German FESTO, Taiwan AirTac, SHAKO pneumatic components, and Taiwan Delta electronic control components, stable performance.

Material contact parts are made of 316L stainless steel. Adopt Korean photoelectric devices, Taiwan PLC, and French electrical components.

Delta Electronics

Delta Electronics -photo credits: wbdg

Precautions for Use:

Regulations

Regulations

Regulations -photo credits: coe.int

You need to set the parameters of each part of the equipment according to the instructions of the powder filling machine and liquid filling machine to ensure the accuracy of filling after the operation starts.

In the process of powder filling machine and liquid filling machine, the operation of each process must be carried out according to strict standards.

Warnings

When the machine is running, it is strictly forbidden for the body, hands and head to approach or touch the running parts.

Before each startup, check and observe whether there is any abnormality around the machine.

Machine-Operation

Machine Operation -photo credits: spherion

Forbidden

Banned

Banned -photo credits: skipprichard

When the machine is running, it is strictly forbidden to put hands and tools into the sealing knife seat.

When the machine is working normally, it is strictly forbidden to switch the operation buttons frequently, and it is strictly forbidden to change the parameter setting values at will.

Safety

Safety-First

Safety First -photo credits: digvijaymalhotra

The foreign matter must not be mixed in the filling, otherwise, it may cause inaccurate discharge or damage to the machine parts.

When you are operating, if you find foreign objects at the hopper mouth, you should stop the machine to take out the foreign objects.

Recommendations

Recommendations

Recommendations -photo credits: martech

It is recommended that you do not take foreign objects with your hands before shutting down, and avoid damage to the body caused by the rotation of the photoelectric spiral.

If the powder filling machine is not used for a long time, if there is no regular application of lubricating oil, and you need to be sure to apply lubricating oil to the junction of each gear and part before use to prevent serious wear and tear caused by insufficient lubrication after the equipment is started.

Maintenance of the Machine:

Maintenance-Equippments

Maintenance Equipment -photo credits: seekpng

Cleaning

You need to clean the equipment once a week, remove the dirt, and do maintenance every three months.

When the equipment fails during operation, the first thing to do is to cut off the power first, stop the equipment from running, avoid damage to the filling machine, and restart when the maintenance personnel removes the fault.

Maintenance-of-the-Machine

Maintenance of the Machine -photo credits: bluefolder

Requirements

The filling machine needs to be maintained and inspected on a regular basis. You need to see if the machine is loose or unusual.

You need to check whether the lubrication state of the conveyor belt and gear is good.

When the leakage of the working power supply occurs, it needs to be eliminated in time. I hope you pay attention to the usual maintenance of the equipment and extend the service life.

electrical-safety

Electrical Safety -photo credits: beardconstructiongroup

After knowing so much about powder filling machines and liquid filling machines, you must have a certain understanding of powder filling and liquid filling.

But do you know the relative advantages and disadvantages of powder filling and liquid filling?

6. What Are the Advantages and Disadvantages of Powder Filling and Liquid Filling?

Of course, a filling also has advantages and corresponding disadvantages. You can understand the advantages and disadvantages of filling in through the following points.

Advantages-and-Disadvantages

Advantages and Disadvantages -photo credits: investallign

Advantages of Powder Filling and Liquid Filling:

From the Point of View of Machine Operation

Automation: The automation of the filling machine can complete all processes, such as filling, weighing, etc. Intelligent PLC controls the speed of the entire production line.

Automation

Automation -photo credits: channelfutures

Reduce costs: reduce labor costs, save space, reduce rent, etc., and reduce waste of raw materials.

Simplified Work: The use of the filling machine can simplify the manual process, and the operation is simple and easy to use.

Simplified Work

Simplified Work -photo credits: windmillstrategy

Improved Quality: Through mechanization, the hygienic environment inside the mechanical conveying system is very stable, which reduces the risk of contamination.

Increased Production Capacity: Through mechanization, filling accuracy is increased and operating rates are increased.

Flexible Production System: The production line can be adjusted. During the peak season, you can adjust the speed of the production line, and during the off-season, you can adjust the speed of the production line.

Visualize the Production Process: It can improve efficiencies, such as improving product safety and reliability, inventory, and quality control.

improve-efficiency

Improve Efficiency -photo credits: tabsocal

The above are the advantages of filling from the perspective of machine operation.

From Point of View of Filling Way

It is suitable for different materials, and different manufacturers involve different filling methods. These include aseptic filling.

Aseptic-filling

Aseptic filling -photo credits: gea

Aseptic Filling: Aseptic filling refers to the process of filling and packaging sterilized food (dairy products, etc.) in an aseptic environment and sterilized containers.

During the filling of the material, without adding preservatives and without refrigeration, the filled material has a longer shelf life.

PET Hot Filling: It refers to the use of ultra-high temperature instantaneous sterilization technology in the filling process, and the heat treatment time of the material does not exceed 30 seconds, which maximizes the taste and color of the product, and maximizes the preservation of vitamins in the material ( A filling technology for the content of heat-sensitive nutrients).

PET hot filling

PET hot filling -photo credits: oberk

Advantages of PET Hot Filling:

The filling operation is carried out in a sterile and normal temperature environment, and no preservatives are added to the product, thus ensuring the safety of the product.

Improve the production capacity, save raw materials, reduce energy consumption, and reduce product manufacturing costs.

The advanced technology can be widely used in the liquid filling of various products.

hot-fill-process

Hot Filling Process -photo credits: tandobeverage

PET Cold Filling: It refers to a filling technology that performs UHT instantaneous sterilization during the filling process, and then quickly cools down to normal temperature (25°C), and enters the aseptic tank for temporary storage.

Secondly, the bottle and cap are sterilized with chemical disinfectant, and then filled in a sterile environment, and will not leave the sterile environment until it is completely sealed.

Cold-Filling

Cold Filling -photo credits: gea

Advantages of PET Cold Filling:

In the whole process, the heating time of the material is short, the filling operation is carried out in a sterile environment, and the filling equipment and filling area are also sterilized so that the safety of the product can be guaranteed.

Cold-Filling-2

Cold Filling -photo credits: blog.drinktec

Disadvantages of Powder Filling and Liquid Filling:

The general filling process refers to the filling process of the filling machine. In this place, we will omit the manual filling process.

Therefore, if you need to complete the filling process, you must first purchase a filling machine.

High-Cost

High Cost -photo credits: stock.adobe

From the Point of View of Purchasing Filling Machines

Requires Cost and Capital: Ordinary filling machines require a certain amount of capital and cost. Larger or better models require more capital.

Manpower Is Required: Although most of the canning machines are now fully automatic. But even the fully automatic mode requires human supervision and verification.

In order to avoid any unexpected situation during the use of the machine.

Manpower

Manpower -photo credits: horizon-shores

Requires regular professional maintenance and cleaning: After the machine is used for a certain period of time, if you want to maintain the efficiency and life of the machine, you need regular maintenance and cleaning by professionals.

This greatly increases the cost of the enterprise.

Need-Maintenance

Need Maintenance -photo credits: disruptive-technologies

From the Point of View of UsingFilling Machines

It is easy to leak or produce dust. Abnormal noise is prone to occur during the use of the filling machine.

The filling machine may suddenly stop working. The filling machine is prone to the problem of inaccurate quantitative and filling volume.

Some cheap filling machines have a relatively short service life.

Thinking

Thinking -photo credits: betterhelp

After understanding the corresponding advantages, in fact, the disadvantages are not absolutely inevitable.

As long as you choose a suitable filling machine according to your needs, these disadvantages can be avoided.

7. How to Choose a Suitable Filling Machine According to the Powder and Liquid to be filled?

Different types of filling machines have different functions and models. How to choose a filling machine, of course, needs to be based on your own needs.

Functions

Functions -photo credits: shmoop

From the Perspective of Filling:

Atmospheric Pressure Filling

Atmospheric pressure filling machine, suitable for your needs for filling low-viscosity and gas-free liquid products, such as liquor, vinegar, soy sauce and other materials.

The atmospheric pressure filling machine is filled by the weight of the liquid under atmospheric pressure. This type of filling machine is divided into two types: timed filling and constant volume filling.

gas-free-drinks

gas-free drinks -photo credits: freepik

Negative Pressure Filling

The negative pressure filling machine is suitable for your needs for filling fruit juice drinks, toxic pesticides and chemical reagents and o,ther materials.

The isobaric filling machine is suitable for your filling needs of carbonated beverages and carbonated alcohol, such as soft drinks, cola, beer, and other materials.

Soft-Drinks

Soft Drinks -photo credits: cntraveler

Atmospheric Pressure Filling VS Negative Pressure Filling

The Pressure Applied Is Different: Atmospheric pressure filling machine is a machine that fills liquid materials into packaging containers under normal pressure.

A negative pressure filling machine refers to a machine that first draws air to the packaging container to form negative pressure, and then fills the liquid into the packaging container.

The Filling Materials Are Different: Atmospheric pressure filling machine is only suitable for filling low-viscosity and gas-free liquid materials, such as milk, soy sauce and daily chemical products.

liquid-packaging-containers

Liquid Packaging Containers -photo credits: husky

The Negative pressure filling machine is suitable for filling beverages containing vitamins, toxic pesticides and chemical reagents with good fluidity and non-gas liquid.

The Packaging Containers Are Different: Atmospheric pressure filling machine can adapt to packaging containers made of various materials, such as glass bottles, plastic bottles, metal cans, plastic bags and metal barrels.

The Negative pressure filling machine is most suitable for glass bottle filling. This machine can ignore manufacturing errors of packaging containers.

Glass-Bottles

Glass Bottles -photo credits: allegrobeverage

From the Perspective of Fillers:

The filling of liquid materials usually adopts normal pressure filling, negative pressure filling, and pressure filling. Such as DC filling, piston filling, vacuum filling and so on. Mineral water can be filled with direct current, piston filling of oil, vacuum filling of liquid medicine, etc.

Of course, depending on the output, some materials can be applied to any kind of filling.

Powder materials are usually filled with screw type and container type.

Piston-Filler

Piston Filler

There are several affordable and practical powder and liquid filling machines that we recommend.

Recommended Filling Machines:

Powder Filling Machines

Screw-Blanking-Powder-Filling-Machine--FLG-1000A

Screw Blanking Powder Filling Machine / FLG-1000A

There are 3 types of powder filling machines are recommended. Allpack Screw Blanking Powder Filling Machine / FLG-1000A and Single Head Automatic Powder Filling Machine.

Allpack Screw Blanking Powder Filling Machine: This equipment is suitable for powder filling in the fields of food, daily chemicals, medicine and so on.

The equipment is designed with a PLC-controlled screw filling system and can meet specific custom specifications.

custom-made

Custom Made -photo credits: pixelweavefabrics

Allpack Single Head Automatic Powder Filling Machine: This equipment adopts the spiral metering method. It is suitable for the filling of powdered materials such as milk powder, glucose, protein powder, cocoa powder, coffee powder, rice flour, and solid beverages.

The equipment adopts a single-head automatic powder-filling machine designed according to the national GMP standard.

Single-Head-Automatic-Powder-Filling-Machine

Single Head Automatic Powder Filling Machine

High-Precision Double-Head Automatic Screw Feeding Powder Filling Machine: This equipment is designed according to the national GMP standard.

The screw filling machine can form an assembly line with bottling machines, capping machines, labeling machines and other equipment, and is suitable for the filling of milk powder, glucose, protein powder, cocoa powder, coffee powder, rice flour, solid beverages and other materials.

High-Precision-Double-Head-Automatic-Screw-Feeding-Powder-Filling-Machine

High-Precision Double-Head Automatic Screw Feeding Powder Filling Machine

Liquid Filling Machines

Pneumatic Liquid Filling Machine: It is suitable for cosmetics, oil, alcohol, washing supplies, oral quantitative liquid filling and packaging.

Pneumatic-Liquid-Filling-Machine-

Pneumatic Liquid Filling Machine

There are 7 models available: 5-100ml, 30-300ml, 50-500ml, 100-1000ml, 250-2500ml, 300-3000ml, 500-5000ml.

This liquid filling machine is only for liquid filling, not for paste filling.

Conclusion

The biggest difference between powder filling and liquid filling is the powder and liquid. However, the filling procedure of powder is slightly different from that of liquid. Ultimately, you need to choose the appropriate filling machine based on the material to be filled. If you have needs in this regard or want to know more, you are welcome to consult us.

Don't forget to share this post!

CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price Powder Filling from China?

Fully-Automatic-Liquid-Filling Tell us your material or budget, we'll reply you ASAP within 24 hours

Powder Filling VS Liquid Filling Read More »

Liquid Paste Filling Machine: A Complete Buying Guide In 2024

Liquid Filling Machine

Liquid Paste Filling Machine: A Complete Buying Guide In 2024

Since the manufacturing industry is growing and producing more and more products, there are a lot of filling materials to be finished at the industrial level. If you have a liquid paste filling machine, you can speed up your filling efficiency and time.

Liquid Paste Filling Machine

This buying guide can provide you everything that you need to know about choosing the right liquid paste filling machine. Let’s have a look together!

Add a header to begin generating the table of contents

1.What Is The Liquid Paste Filling Machine?

Semi-automatic Liquid Paste Filling Machine

Horizontal Liquid Paste Filling Machine

Liquid paste filling machine uses compressed air as power, and is composed of precision pneumatic components to form an automatic filling system. Liquid paste filling machine is simple in structure, sensitive and reliable in action, easy to adjust, suitable for filling various liquids, viscous fluids and pastes.

Vertical Liquid Paste Filling Machine

Vertical Liquid Paste Filling Machine

Liquid paste filling machine is also suitable for canning in flammable and explosive environments, and it is the most ideal filling equipment for pharmaceutical, chemical, food, cosmetic and other industries.

2.What Industries Are Liquid Paste Filling Machines Mostly Applied?

Liquid paste filling machines are mainly applied in various industries which include food industry, pharmaceutical industry, chemical industry, cosmetics industry and other industries.

Food Industry

Food Industry

Filling Machine for Food Industry

In food industry it has great uses to fill different products in different shapes and sizes like Snack food, snacks, health products, canned food, instant food, seasoning, jam, fruit juice, wine, beverage, purified water, nutrition, egg products, meat products, pickled products, etc.

It is capable of handling a variety of liquid pastes, including body lotions, variety of creams and cosmetics. Even food products like sauces, cooking oil, soup, and salad dressing can be packaged with them.

Pharmaceutical Industry

Pharmaceutical Industry

Filling Machine for Pharmaceutical Industry

Liquid paste filling machine for pharmaceutical industries are in the most common applications. For example, it can be used to fill prescription drugs, chemical liquids, and many other products. It ensures the quality of the raw materials with high efficiency and save more working time.

Chemical Industry

Chemical Industry

Liquid paste filling machine mechanical equipment is also widely used in the chemical industry. Liquid paste filling machine can be used to fill chemical products, such as inorganic chemical products, organic chemical products, biochemical products and fine chemical products, etc. Subdivided products include coal chemical and petrochemical products, such as ethane, formaldehyde, acetaldehyde, etc.

Biochemical products include starch sugar, amino acid food additives derived from fermentation, antibiotic pharmaceutical products, etc. Fine chemical products include dyes, pigments, spices, rubber additives, plastic additives, printing and dyeing textile paper-making additives, water treatment agents, oilfield and mining additives, etc.

Cosmetics Industry

Cosmetics Industry

In terms of daily cosmetics, liquid paste filling machine mechanical equipment is also widely used. Liquid paste filling machine can be used to fill daily chemical products, such as facial cleanser, shampoo, facial cleansing foam, facial mask, shampoo, toilet water, talcum powder, air freshener, prickly heat remover, foot powder, nail remover, cologne .

3.How Many Types Of Liquid Paste Filling Machines Are There?

From the point of view of operation, there are 3 types of liquid paste filling machines, which are manual liquid paste filling machine, semi-automatic liquid paste filling machine, fully automatic liquid paste filling machine.

Manual Liquid Paste Filling Machine

Manual Liquid Paste Filling Machine

Manual Liquid Paste Filling Machine

Manual liquid paste filling machine can fill paste and liquid substances such as liquid medicine, fluid food, lubricating oil, shampoo, shampoo cream, etc., and has the function of an all-in-one paste and liquid filling. The structure of manual liquid paste filling machine is simple and reasonable, and manual operation is convenient.

Manual liquid paste filling machine is a semi-automatic piston paste filling machine with reasonable design, small size and convenient operation. Material contact parts are made of 304L stainless steel. The filling volume and filling speed can be adjusted arbitrarily, the canning precision is high, and the filling head adopts anti-drip and upgraded filling device.

Semi-automatic Liquid Paste Filling Machine

Liquid Paste Filling Machine-1

Semi-automatic Liquid Paste Filling Machine

Semi-automatic liquid paste filling machine (horizontal) is a semi-automatic quantitative filling machine for paste and liquid. The series of filling machine has widely used in the fields such as pharmaceutical, cosmetic, food and special industries with the different range. For liquid and high viscosity fluid and paste, the kind of machine is the best choice.

Driven by a cylinder and piston made from materials with one-way valves control the flow of materials and also magnetic reed switch control cylinder itinerary can control the filling volume.

Fully Automatic Liquid Paste Filling Machine

Vertical Liquid Paste Filling Machine

Fully Automatic Liquid Paste Filling Machine

Fully automatic liquid paste filling machine is suitable for filling viscous, inviscid, and corrosive liquid. It’s widely applied in plant oil, chemical liquid, and the daily chemical industry.

It adopts linear type filling, electromechanical & instrucmental integration controlling. It’s simple and rapid for changing the varieties with unique design and superior capability. Its appearance accords with the international machinery concept.

From the point of view of filling, there are 3 types of liquid paste filling machines, which are single head vertical liquid paste filling machine, double head horizontal filling machine, stirring liquid paste filling machine.

4.What Are The Structures Of Liquid Paste Filling Machines?

Different types of liquid paste filling machines have different structures. The structures of manual type and semi-automatic types are simple, but the fully automatic types are comparatively complicated. And there are the details below.

Structures of Manual Liquid Paste Filling Machines

Structures of Manual Liquid Paste Filling Machines

Structures of Manual Liquid Paste Filling Machine

There are total 7 parts of the manual liquid paste filling machine including hopper, fastener, measure jar, nozzle, down locking nut, handle, upper measure nut.

Structures of Semi-automatic Liquid Paste Filling Machine

Structures of Semi-automatic Liquid Paste Filling Machine

There are total 7 parts of the semi-automatic liquid paste filling machine including hopper, filling nozzle, option switch, emergency stop, adjust handle, barometer and food pedal.

Structures of Fully Automatic Liquid Paste Filling Machine

Structures of Fully Automatic Liquid Paste Filling Machine

There are total 8 parts of the fully automatic liquid paste filling machine including electric sensor, rotatory liquid pump, bottle conveyor, block the bottle device, liquid filling machine, anti-drip device, touch screen, electric box.

After knowing the structures of liquid paste filling machine, you may understand how these liquid paste filling machine work.

5.What Are The Characteristics Of The Liquid Paste Filling Machines?

Design Method

Horizontal Design of Liquid Paste Filling Machine

Liquid paste filling machine adopts a new horizontal design, light and convenient, automatic pumping. For more viscous paste, it can be added to the hopper.

Way of Working

Way of Working

Working Way Of Liquid Paste Filling Machine

Liquid paste filling machine is equipped with manual and automatic switching functions. When the machine is in the “automatic” state, the machine automatically performs continuous filling at the set speed.

When the machine is in the “manual” state, the operator steps on the pedal to complete the filling. If the staff keeps stepping on it, it will also change to the state of automatic continuous filling.

Semi-automatic Liquid Paste Filling Machine-1

Semi-automatic Liquid Paste Filling Machine

System Status

The liquid paste filling machine is equipped with an anti-drip filling system. When the machine is filling, the cylinder moves up and down to drive the bulkhead. Cylinder moves upwards, and then dull head upwards.

When the valve is opened, the machine starts filling materials; otherwise, it stops filling. And put an end to the phenomenon of dripping and drawing.

Disassembly of the Machine

Disassembly of the Machine

Disassembly of Liquid Paste Filling Machine

The material tank and tee part of the liquid paste filling machine are connected by handcuffs without any special tools. That is, the loading and unloading of the machine is very convenient.

6.How To Operate And Maintain The Liquid Paste Filling Machine?

Liquid paste filling machine is divided into automatic and manual type.

Operation Of Liquid Paste Filling Machine

Operation Of Liquid Paste Filling Machine

Operation Of Liquid Paste Filling Machine

Manual Type: When the machine is in manual gear, you only need to push the touch tongue with the mouth of the bottle. Be careful not to hold the tongue when the machine starts to suck material.

Automatic Type: When the machine is in automatic gear, the bottle must be placed under the discharge port. This is where you can activate the switch and the machine will automatically do the filling. You need to pay attention and replace the bottle in time.

MaintenanceOf Liquid Paste Filling Machine

Maintenance Of Liquid Paste Filling Machine

When filling, if the metering is found to be unstable, check the feed check valve in time to see if there is any debris, which will lead to poor sealing and affect the filling volume.

If material leaks from the lower part of the cylinder, it means that the piston seal is worn. You need to replace the sealing ring in time.

7.What Are The Main Optional Accessories For The Liquid Paste Filling Machine?

Apart from the main part of the liquid paste filling machine, there are three main optional accessories for liquid paste filling machine which are needle filling tip, ball valve control system, and hopper.

Needle Filling Tip

Needle Filling Tip

Liquid Paste Filling Machine Filling Needle

Some diameters and lengths of this needle can be customized according to your container specifications. This accessory is suitable for filling products in small diameter bottles or tubes. You can replace filling heads of different sizes and sizes according to the container specifications of your own films.

Ball Valve Control System

Ball Valve Control System

Liquid Paste Filling Machine Ball Valve System

This accessory is suitable for material products with different viscosities or containing particles. The ball valve control system can solve various pressure problems caused by high pressure or high pressure supply. It can make the running process of the machine more smooth, and the fluidity of the product is stronger.

Hopper

Hopper

Liquid Paste Filling Machine Hopper

When the product you need to fill has a relatively high viscosity, it is recommended to configure different types of hoppers. By using different hoppers to match products with different viscosities, you can get the best filling results.

All these accessories, you can match by yourself and by the application.

8.What Are The Differences Between Liquid Paste Filling Machines And Powder Filling Machines?

The differences between liquid paste filling machines and powder filling machines mainly lies in filling materials, filling methods, and the filling parts. They have different application and usage. If you want to know more about other type liquid paste filling machine, you are welcome to consult us.

From the Perspective of Filling Materials

From the Perspective of Filling Materials

Liquid Filling

Liquid paste filling machines are suitable for filling liquids and pastes that are not highly concentrated and contain few impurities, like water, beverage, sauces, cooking oil, soup, etc.

Powder filling machines are suitable for filling powdery and granular materials with poor fluidity.

From the Perspective of Filling Method

From the Perspective of Filling Method

Powder Filling

Liquid paste filling machines apply the principles of piston or impeller to pressurize the material to complete the filling process. This filling method can reduce the generation of air bubbles during the filling process of liquid paste filling machines. And liquid paste filling machines are suitable for filling various liquid cream and other materials.

Powder filling machines mainly include two filling methods. One of them is to control the weight of the material through the screw, and then fill the powder-like powder object with certain fluidity. Such as pharmaceutical powder, milk powder, facial mask powder, etc. Another filling method is weighing type. This method is often used in large-dose powder filling. Such as industrial cement and industrial powder, etc.

Powder Filling Machine

Powder Filling Machine

From the Perspective of Filling Parts

Liquid paste filling machines have 10 main filling parts for the semi-automatic type including feed pipe, filling nozzle, emergency switch, automatic switch, foot switch, air pressure switch, filling volume, barometer, cylinder housing speed adjustment valve, and filling speed adjustment valve.

From the Perspective of Filling Parts

Filling Parts Of Semi-automatic Liquid Paste Filling Machines

Powder filling machines have mainly 8 filling parts for the semi-automatic type including storage hopper, material valve ( It can be controlled according to the material sizes), inspection window, control panel (openable), control panel (set weight and dispensing speed), material outlet, data port (connect the foot pedal), power interface, stainless steel buckle (cover can be opened).

Filling Parts Of Semi-automatic Powder Filling Machines

Filling Parts Of Semi-automatic Powder Filling Machines

After knowing all the three main differences from liquid paste filling machines and powder filling machines, have you ever wondered how liquid paste filling machines benefit you?

9.How Will You Benefit From The Liquid Paste Filling Machine?

As the liquid filling machine can help you to save time and energy, it will be a big advantage for your business. It can be used to fill the products in a short time, which meets the requirement of different products.

There are five main benefits from the liquid paste filling machines.

Customizable

Customizable

Water Filling Of Customizable Sizes

The machine is equipped with a variety of filling materials, so you can choose according to your requirements. Here are a few justifications for why you should have to buy this top service provider product.

It Is Upgradable

As the business is growing and the production needs serious help, fillers are upgradable without and replacement in the machinery.

It Accelerates Production

Accelerates Production

Chain Production Of Liquid Filling

In contrast to the hand-filling method, fillers can bottle a greater number of containers. The fill-heads of machine and the viscosity of the liquid both affect speed. Sixteen fill-head machines can typically produce up to 120 bottles per minute. This makes it possible to fill thousands of bottles every day.

Consistent In Production

Consistent In Production

Consistent In Liquid Filling

Another very interesting feature of this machine is that it is consistent in production. Hand filling may lead to changes while filling a product into container.

Long-term Usage

Industrial filling equipment is built to last a lifetime and not break down, especially when a lengthy production run is required. This guarantees that companies can continue to operate for a long time. Daily expenses can be reduced in terms of labor costs and energy consumption with proper maintenance inspection performed within a month and a small workforce.

Versatility In Fillings

Versatility In Fillings

Versatility In Liquid Paste Fillings

When settings are adjusted, bottling machines can fill any sort of product with any specific measurement since fillers do not always bottle the same type of product in the same kind of container.

Varying from those benefits, you may have your own choices and choose whether to buy it or have it on other usage.

10.What Should You ConsiderBefore Buying A Liquid Paste Filling Machine?

Equipment for filling liquids and paste can be manual, semi-automatic or automatic but when picking between the three types, that quantity is typically the deciding factor.

Manual liquid paste filling machines are the best choice for your own use or individual business. If you have your own business or you individual business then we are highly recommend you the manual liquid paste filling machine.

ReasonsFor Considering Manual Liquid Paste Filling Machine

Reasons For Considering Manual Liquid Paste Filling Machine

Sizes Of Manual Liquid Paste Filling Machine

Manual liquid paste filling machines are in small sizes that these types are easy to be packed or stored.

Manual liquid paste filling machines are low energy consumption and environmentally friendly but with low efficiency. With low packaging weight and speed that suits individual use.

Semi-automatic liquid paste filling machine is generally the best choice for smaller-to-medium batch sizes and shorter runs.

ReasonsFor Considering Semi-automatic Liquid Paste Filling Machine

Reasons For Considering Semi-automatic Liquid Paste Filling Machine

Sizes Of Semi-automatic Liquid Paste Filling Machine

Semi-automatic liquid paste filling machine’s packaging speed is faster than the manual liquid paste filling machines but lower than the fully automatic liquid paste filling machines.

If you own a medium company and have a need for batch sizes and shorter runs, fully automatic liquid paste filling machine is your best choice.

With the filling speed of 10-20 bottles per minute, and the power supply of 220V, you can perfectly apply this for your small and medium business use.

Fully automatic liquid paste filling machine will be your best choice if you are consistently generating a greater amount of product, it can be worthwhile to invest in completely automatic filling machinery.

ReasonsFor Considering Fully Automatic Liquid Paste Filling Machine

Reasons For Considering Fully Automatic Liquid Paste Filling Machine

Fully Automatic Liquid Paste Filling Machine

Automatic liquid paste filling machines are fully controlled by electricity with high accuracy and speed which are suitable for large commercial and large factory use.

Automatic liquid paste filling machine needs daily maintenance and monthly check for safety and security which need more funding that are suitable for large investment company use.

With power of 3.5KW, filling range of 50-1000ml (Customizable), and filling speed of 30-40BPM(100-500ml range), this type can totally fulfill your large quantity needs.

Liquid Filling Chain

Liquid Filling Chain

All in all, whether choose a manual liquid paste filling machine, semi-automatic liquid paste filling machine, or a fully automatic liquid paste filling machine, you can consider from your overall economic strength, product filling scale, filling use, filling speed and accuracy requirements are considered.

Conclusion

A liquid paste filling machine is a very useful machine which helps you perform different functions at a time. You can easily fill up your products of different quantities and sizes in a very short time. Allpack Machines uses latest technologies which make them unique from others. If you are looking for a good liquid paste filling machine do Contact Us.

Don't forget to share this post!

CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price Liquid Paste Filling Machine from China?

Tell us your material or budget, we'll reply you ASAP within 24 hours

Liquid Paste Filling Machine: A Complete Buying Guide In 2024 Read More »