Tablet Counter: The Complete Buying Guide In 2025

Are you an infant in the realm of pharmaceutical industry and looking forward for completing your production line by introducing an ultimate solution for precise counting? Or do you have a well established business of similar kind but your plan to thrive it is becoming a compelling factor to trace an advance equipment for enhancing efficiency and precision? If yes! You have finally found the answer which in form of tablet counter.

Tablet counter is a lucrative device known for the decisive role it plays in very sectors in form of counting tablets, pills and capsules. As the competition in market is gaining momentum for producing same things, industries are more concerned about using advance technology and revoking reliance on traditional methods. Therefore, if you are curious to explore in deep the tablet counter, this guide is providing you a good opportunity to acquire more knowledge of the machine's features, working mechanism, applications and more. Let's get started and fetch all you are looking for!

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1.What Is A Tablet Counter?

Tablet counter refers to the advance machine designed to effectively undertake the function of counting huge number of tablets, pills and capsules without any calibration. The machine is equipped with unique features of automatic tablet detection, intuitive operating interface and fast counting cycle which collectively contributes to its efficiency, precision and convenient handling.

This standalone device requires minimal or no interference of user during operation, and thus, carries out the assigned task by processing tablets from hopper through detection phase and ultimately tracking them to be loaded in bottles awaiting. At the same time, the machine aims at reducing tablet breakage, counting error and providing desired outcome. Therefore, every industry is keen to incorporate this effective tool into their manufacturing line to get targeted objectives.

2.How Does A Tablet Counter Functions?

Picture Courtesy: K D Machine

A standard tablet counter follows smooth and straightforward way for execution, however, there may be slight difference in the working principles of different types of tablet counter. Following points will clearly demonstrate the basic working steps followed by a tablet counter.

Setting-up Machine

Before starting operation, the operator must go for setting the basic parameters of machine on the basis of which machine will process tablets. It may include the amount of tablets to be counted and filled in each bottle.

Loading Phase

After setting parameters, the operator is required to feed the hopper with bulk of tablets. Once, the loading is done, machine is ready to start for further processing.

Detection Phase

Picture Courtesy: IDE

Moving forward, tablets will be gradually released from hopper onto the vibratory trays. These channels help in aligning tablets and removing defective tablets from the rest ones.

Counting Phase

Picture Courtesy: Cremer

The tablets will be moved from vibratory channels towards counting head where intellectualized system of sensors will count and pass the tablets to sleeve hopper.

Filling Phase

At last, with the help of filling nozzle, counted tablets will be released from sleeve hopper into the bottles laying over conveyor belt.

3.Which Benefits You Can Get By Using A Tablet Counter?

Tablet counter brings with it plethora of benefits which can change the fate of your business in the best possible manner. Let's have a look towards these attributes one by one:

Convenience of Handling

Undoubtedly, this machine brings greater degree of convenience due to its compact structure and simple processing features. Together, they contribute to easy handling of machine in terms of mobilization as well as execution.

Counting Precision

The foremost characteristic of tablet counter for which it has always been admired, is its excellence in counting the exact number of tablets and consequently, filling them into bottles. Similarly, it helps the manufacturers to bolster their aim of satisfying customers and avoid instances which can lead to grievances.

Hygienic Processing

Picture Courtney: iPharmachine

Tablet counter is made with GMP complaint corrosion resistant stainless steel and integrated with dust-proof system to fully assure that tablets are processed free of contamination.

Time-Saving

Indeed, tablet counter is the most suitable alternative to manual counting as it can fill up to 150 bottles in a minute. In this way, it saves the precious time which can be dedicated to increase production and also reduces humanly possible counting errors.

Clear Observation

The entire mechanism of tablet counting can be clearly seen via transparent window. It thus, enables user to keep an eye on the process of machine in order to keep it running smoothly.

Reliable

Tablet counter is reliable for being cost-effective and adaptable that it can be used for variety of tablets and pills irrespective of their nature, size and shape.

4.Can Tablet Counter Process Things Other Than Tablets?

A tablet counter is most compatible and resilient machine which not confined to the processing of particular kind of tablets, rather it has broad spectrum of application over numerous things including:

Tablets

Tablets

All types of coated, uncoated, sterile and compressed tablets are eligible to be counted by tablet counter.

Sweets

Sweets

Sweets such as chocolate balls, candies, chewable, jelly and bubble etc., can be counted while using this machine.

Capsules

Capsules of both categories including soft gels and hard gel capsules filled with powder, granules or essential oil are often processed by tablet counter.

Laundry pods

Laundry pods are water-soluble pouches filled with liquid detergent used for washing clothes. Among other things, these small pouches are also counted and filled by tablet counter into bottles.

Gel Blasters

Gel blasters are small jelly like balls filled with liquid gel which are used in toy guns for shooting. They are delivered in fixed quantity, hence, tablet counter is mostly found usable for counting and filling bulk gel blasters into different bottles and containers.

5.Describe The Key Components Of A Tablet Counter?

Tablet counter consists of several small to large components which together make a multidimensional ergonomic machine. These key parts are described below:

Hopper

Hopper is the feeding unit of machine where bulk of tablets or other stuff is loaded which are to be processed. It has a narrow opening at the end from where these tablets are gradually released via vibratory trough.

Detection Channel

Detection channel is a crucial component consists of vibratory trays. These trays are made up of stainless steel and constantly vibrate during process to serialize and detect tablets for counting.

Counting Head

It is the core part of tablet counter, where actual task of counting tablets takes places with the help of electric sensor.

Filling Nozzle

Filling nozzle is small tablet discharging hole attached with sleeve type hopper. It dispenses the counted tablets into bottles.

PLC Control System

It is the control system of machine with a touch screen display through which user delivers the commands to machine.

Conveyor

This key component of machine play vital role in the transportation of bottles from one place to another.

Stainless Steel Body

The entire body of machine is made up of 304 stainless steel, making the tablet counter more durable and stable during performance.

Electric Box

It is the control cabinet of machine with a web of servo drives and electromechanical components. It protects the internal machinery of tablet counter.

Rejection

Among other components, rejection system is one of the most crucial as it assures the bottles are accurately filled with desired amount of tablets, otherwise, it rejects them.

6.Explain The Various Types Of A Tablet Counter?

As a matter of fact, there are different levels of businesses which are directly or indirectly involved in manufacturing tablets such as large scale industries, medium scale production facilities or home based businesses. Therefore, keeping in view the divergent demand for tablet counter, it has been categorized into several types which can be better understood by looking in deep the below description:

Fully Automatic Tablet Counter

Fully automatic tablet counter is the most advanced and top quality machine made with cutting-edge technology to aid large scale industries. It is self-sufficient in its working once the desired parameters are fixed into it, the machine independently regulates tablet detection, dust suction, tablet counting and eventually filling them into bottles or containers. Its structure and cost are relatively larger than that of other types of machines, however, its fast performance help manufacturers in expanding their production and gaining more profit.

Semi-Automatic Tablet Counter

Semi-Automatic tablet counter another type of tablet counter which is more compact, precise and handy in nature. It follows simple procedure for working where the initial step such as feeding hopper and bottle require manual interference while the rest of counting and filling is carried out automatically. Since, it is low in its production in contrast to fully automatic machine, manufacturers who are running medium-sized food factories or pharmacies prefer using this type of machine.

Manual Tablet Counter

The most simplified form of tablet counter you will find is the manual one. It has extremely simple design comprising a mold tray, plain stainless steel base and a handle for easy holding. The user put tablets into molds and turns it after counting the tablets, where these tablets get collected at the end and thus discharged into container or bottle etc. Although, manual tablet counter is cheap and requires no techniques, it is a very slow process and only preferable to areas with low level of daily production such as home based businesses.

Digital Tablet Counter

Digital tablet counter is small size machine which do not use any hopper or vibratory trays for the counting of tablets and pills; rather it takes the help of sample plate to count tablets. It consists of sample plate, tight button, adjustable screw, speed controller, host and splash cover. It is suitable for variety of products including medicines, beans and sweet etc.

7.How Would You Distinguish A Fully Automatic Tablet Counter from Semi-Automatic Tablet Counter?

To better know the distinctions between fully automatic tablet counter and semi-automatic tablet counter consider the table below:

No	Factors	Fully Automatic Tablet Counter	Semi-Automatic Tablet Counter
1	Nature	Fully automatic and self reliant	Depends upon manual handling
2	Structure	Complex with multiple components	Simple with precise construction
3	Productivity	High productivity by filling up 150 bottles per minute	Relatively low productivity by filling 10-30 bottles per minute
4	Cost	Expensive due to automation	Cost-effective with low level of automation
5	Application	Large scale industries	Moderate or small factories
6	Example

8.In Which Areas A Tablet Counter Can Be Brought Into Use?

Table counter serves as a primary tool for counting in range of areas which are highlighted below:

Pharmaceutical Industry

It is one of the largest industries which discovers and produces millions of tablets, pills and capsules every day. Counting such gigantic volume is humanly impossible, therefore, a tablet counter has been introduced to resolve this issue.

Nutraceutical Industry

Unlike pharmaceutical industry, nutraceutical industry aims at strengthening the natural immunity of humans to cure diseases. These medicines are obtained from sources such as fruits, vegetables and herbs etc. Hence, the growing demand for supplements has made the industry dependent on using tablet counter.

Veterinary Industry

Veterinary industry encompasses the dental, medical and surgical treatment of animals where most of the time help of medicines are taken. In this way, the presence of tablet counter has also been found there.

Cosmetic Industry

Nowadays, the focus of cosmetic industry is shifted towards providing natural solutions, for strengthening hairs, reducing dark circles and aging skin, in form of gummies and capsules containing vitamins, proteins and essential oil. Therefore, processing of these ingredients require the assistance of tablet counter.

Food Industry

As there is no age restriction to enjoy the colorful flavors of sweet and juicy gummies, candies and chocolates. Similarly, there is no way out for manufacturers to make these goods process for you with machine other than tablet counter.

Chemical Industry

Like other industries, chemical industry has also been influenced by the efficient performance of tablet counter in a way that most of the chlorine tablets, laundry pods and confidor tablets are processed by this machine.

9.How To MaintainA Tablet Counter?

It is worthy to mention here that a tablet counter needs regular maintenance and cleaning to keep it on right track. Therefore, to familiarize you with the maintenance of tablet counter, explanation is given below:

Machine Setting: Accurate machine setting is the core step for successful operation. Therefore, you need to set the parameters of machine in accordance with your desired requirements. In addition, checking the machine setting each time before starting an operation can reduce the chances of possible errors.

Cleaning: It is necessary to clean your tablet counter on daily basis in order to remove the debris and tablets residues. The cleaning procedure of machine is quite easy. You can use potable water to wash the different parts of machine like hopper, vibratory trays and sleeve hopper etc. For parts like control panel and conveyor belt, you can use isopropyl alcohol sprayed cloth for dirt wiping.

Lubrication: A tablet counter uses several components at the same time to carry out the counting task such as conveyor belt, counting channels, and tablets outlet. These parts are driven by internal mechanical system which needs proper lubrication to run smoothly. Therefore, lubrication is inevitable for successful operation.

Examining External structure: Another aspect of tablet counter maintenance requires you to examine the external structure of machine before and during operation. It will help you in timely correction of these parts. For instance, if any screw is loose or missing and the wire is worn out you may be able to go for troubleshooting.

10.What Are The Auxiliary Devices For A Tablet Counter?

A tablet counter may be integrated with other machines to make a full-fledged production line and bring ease in whole processing. These auxiliary devices are mentioned below:

Turntable

Turntable is a machine with rotary table and supporting stand. It is used for serializing bottles before they go to filling machine.

Desiccant Dispenser

As the name justifies, desiccant dispenser is a machine used in the production line of tablet packaging. This machine dispenses desiccant pouches, containing silica gel into tablets filled bottles which helps in reducing the risk of condensation.

Cotton Dispenser

This machine is employed to cover the neck of tablet filled bottles by releasing hard cotton over it.

Capping Machine

Capping machine is designed to cap the filled bottles with neck. The necks of bottles are loaded in hopper of the machine from which it is delivered one by one and screwed over the bottles.

Induction Sealing Device

It is an electromagnetic device which uses heat radiation to get the hard cotton or aluminum foil stick to the neck of the bottle for protecting against moisture, temperature and harmful ultraviolet light.

Labeling Machine

Labeling machine plays a major role in tablets packaging. It is used to label the bottles with adhesive stickers or paper labels containing useful information about product usage, expiry date and prescription etc.

Cartoning Machine

Cartoning machine is the ultimate equipment which finally pack the processed tablet bottles into separate cartons.

11.How To Diagnose The Common Pitfalls Of A Tablet Counter?

To counter the possible problems caused when operating a tablet counter, the table below is containing useful description:

No	Pitfalls	Causes	Diagnosis	Picture
1	Erroneous Counting	It happens when the counting time is fixed incorrectly	Accurately set the tablet counting time by using HMI
2	Abrupt alarm without malfunction	The sensors may be overloaded by tablets' residues	Clear the sensors with cloth and empty dust collection box
3	Loud noise during process	Either screws are loose or vibratory trays are not well linked to outlet	Tight the screws and align the trays in accordance with outlet
3	Tablets dispersion or leakage	The distance between nozzle and bottle is wide	Decrease the distance by adjusting nozzle

12.What Are The Quality Standards For A Tablet Counter?

Tablet counter is a machine designed to fulfill the responsible task of processing tablets, pills and capsules which requires highly hygienic and safe environment. Therefore, it becomes inevitable to check whether the machine you are going to purchase is complying standard quality certifications? For this below information can be useful:

GMP

GMP

Good Manufacturing Practice or current manufacturing good practices is an international aspect of quality standards which has established principles regarding safety of all those equipment which are to be used for pharmaceutical and biotechnology manufacturing purposes.

ISO

ISO

International Organization for Standardization is an independent organization formed for the purpose of generating such quality standards whose compliance will produce safe and quality products.

FDA

FDA

Food and Drug Administration is an American regulatory agency established to ensure safety of the processing and manufacturing of drugs and associated products such as medicines, vaccines and medical devices.

CE Standards

CE standards are formulated for the purpose of promoting manufacturing and supplying of safe goods and products for countries wishing to trade in European Union countries.

The above discussed standards provide an opportunity for you to check the quality of machine you are going to purchase. If your tablet machine is complying the above standards, it is safe to use.

13.How To Choose An Excellent Tablet Counter For Your Business?

Sometimes, choosing the right tablet counter for your business becomes tricky. To help you solve this issue, we have provided few points for your ease:

Capacity

One of the essential factors to consider is the machine's capacity for potential production. It is because you are going to purchase the machine in order to fulfill your production requirements. Therefore, the capacity of tablet counter complement your need than it is the suitable one

Customization

Another aspect to look for is the degree of customization machine possess. For instance, there must be enough room available for customization in case you have diverse products to process.

Budget

Considering your budget is a significant factor to look for. It will help you choose the best possible tablet counter within your range.

Customer Service

Last but not the least; make sure to check the customer support on part of your supplier. It can be really helpful for you in future, whenever, you face difficulty in machine setting or feel need for change of parts.

14.What Is The Aipak Collection Of Tablet Counter And How It Differs From Other Machines Available In Market?

Aipak has a huge collection of tablet counter which can suit your small to extra large industrial production. Below details will better display you the versatility of machine Aipak is offering:

Machine	Automation	Speed/ Bottles per min	Filling Nozzle	Application
Desktop electronic tablet counting machine	Semi-Automatic	10-30 BPM	Single	Medium Scale
APC-8 Automatic Tablet Counting Machine	Fully Automatic	10-30 BPM	Single	Medium Scale
APC-24 Automatic Counting Production Line/capsule /tablet counting machine	Fully Automatic	20-80 BPM	Double	Large Scale
APC-48 Brand New Simple Operation Tablet Counting Machine	Fully Automatic	40-150 BPM	Four	Extra Large Scale
APC-202 automatic tablet counting machine	Fully Automatic	20-40 BPM	Double	Large Scale

Aipak Pharmaceutical Equipment is a proficient company specialized in manufacturing all kinds of pharmaceutical equipment from processing till last step of packaging. The company offers extensive range of tablet counter with immeasurable incentives. Some of them are highlighted below:

Quality Certified

All of their equipment are certified by all the international quality standards including CE, FDA, GMP and ISO. It affirms that all of their equipment are no exception to quality.

Warranty

The company's unique policy of 12 months warranty distinguishes it from all other companies who are not willing to give any type of assurance.

Huge Variety

While going through Aipak collection of tablet counter, you will find huge varieties of machines with diverse features and applications making them resilient to process products beyond tablets and pills.

Full Installation and Training Support

The company is providing full Installation and training support to the customers followed by 24/7 sales and technical support.

Conclusion

In a nutshell, tablet counter is the most desirable device for every manufacturer who is engaged in pharmaceutical, food, cosmetic and other relevant industries. Its efficiency, precision and safety are the qualities every business wants to be well known for. Hence, its significance cannot be overlooked. If you also want to get benefits from this magnificent machine Aipak Pharma is complying all the needs. So, don't make any delay and approach us via given link!

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Plastic Bottle Washing Machine: The Complete Buying Guide in 2025

Bottle Unscrambler

Plastic Bottle Washing Machine: The Complete Buying Guide in 2025

Did you know your product is at High Risk of Contamination if not cleaned Properly? We know the solution! A plastic bottle washing machine is a perfect answer for general and sterile preparations. You can defy its importance as it ensures the filling container is free from foreign particles.

Before purchasing a plastic bottle washing machine, we would suggest reading this guideline. Here, our experts have collectively answered the major questions that everyone looks for. Have a look!

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1.What Is Plastic Bottle Washing Machine?

Plastic Bottle Washing Machine- Picture courtesy alibaba

A plastic bottle washing machine is a mechanical equipment that cleans and sanitizes the bottles by the action of various washing stages including pre-washing, rinsing, deep washing, and air-drying (optional) to offer contamination-free packaging material.

The machine has the ability to wipe not only the inner surface of the object but the exterior as well.

The washing action takes place by high nozzle sprays, water circulation systems, air filter blowers, and sensors. Plastic bottle washing machine is available in various types and sizes so it can be compliant with large and small production lines. The entire motive behind its development is to wipe off the presence and adherence of every minute particle that may progress an unwanted cause of contamination and affect the quality of your brand.

2.What are the Major Industrial Applications of Plastic Bottle Washing Machine?

When it comes to the uses of a plastic bottle washing machine; nevertheless you can find this robust machine everywhere in industrial manufacturing units. Some of the important applications are discussed below:

Chemical Industry

Picture Courtesy- Amazon

The chemical solution is always reactive in nature. One must keep in mind to use cleared and wiped plastic bottles prior to filling them. A plastic bottle washing machine is an essential tool used in this sector for cleanup bottles used to store products like alkali solvents, acidic solutions, buffers, salts, and organic and inorganic products.

Nutraceutical Industry

Picture Courtesy: SKS Bottles

Nutraceutical products include protein powders, probiotics, multivitamins, energy powders, supplements, etc. are available in solid, powders, or liquid form that must be stored in sanitized plastic bottles after being washed and dried by a plastic bottle washing machine.

Pharmaceutical Industry

Picture Courtesy- Tip Top Prop

A plastic bottle washing machine is used in this sector to clean plastic and glass bottles required for the filling and packaging of tablets, capsules, syrups, ointments, sterile preparations, and topical preparations like balms.

Food Industry

Picture Courtesy- Made in China

The filling of food products such as sauces, powders, kinds of ketchup, purees, dressing, topping, and spices, etc needs cleaned bottles which are achieved by using a plastic bottle washing machine.

Cosmetic Industry

Picture Courtesy- Primepac

Cosmetic formulations such as creams, lotions, face foundations, eye conclears, and other products are filled with high-grade sterile plastic bottles that must be passed from the plastic bottle washing machine.

Beverage Industry

Picture Courtesy- Medical News Today

Cleaning and washing plastic bottles prior to packaging and filling soda, juices, mineral water, and energy drinks must require this machine in the beverage industry.

Research and Development

Picture Courtesy CPLAB

This field of science is always looking for perfection. A plastic bottle washing machine is worth buying tool used in the research and development sector for storing sterile samples such as blood samples, plant extracts, biological samples, etc.,

Household Industry

Picture Courtesy Waster.com

Detergents, floor cleaners, floor disinfectants, powders, and shiners, are commonly used filling products used in this industry that are always treated with a plastic bottle washing machine.

Pesticide Industry

Picture Courtesy-Indiamart

Pesticidal filling products must be cleaned and washed as they’re prone to react with foreign particles and affect the potency. A plastic bottle washing machine is a must-have equipment in the pesticide industry production line.

3.What are Advantages of Plastic Bottle Washing Machine?

Plastic bottles washing machine has several advantages and checks all the boxes of hygiene, cleanliness and efficiency. Some common advantages that a plastic bottle washing machine offers are as follows.

Hygiene and cleanliness

Picture Courtesy- NPACK machine

Plastic bottle washing machine provides high level of hygiene and cleanliness by utilizing its multiple nozzles, directing water and soap at all possible angles ensuring a thorough wash in every cycle.

Labor saving and time effectiveness

All automatic plastic bottle washing machines usually require one operator to input machine parameters and perform the entire operations and as many as thousands of bottles can be washed in a given period. Thus cutting labor cost and providing clean bottles in just minutes.

Water saving

Picture Courtesy- Alibaba

Plastic bottle washing machines are designed in such a way that they utilize minimum water for each cycle i.e. water nozzles direct high pressure jets in preset quantities to wash every inch of bottles and save gallons of water which otherwise would have been wasted while cleaning.

Offering High Production Capacity

The quality of wash remains consistent for thousands of working hours provided that machine is looked after and maintained as recommended by manufacturer.

A trustworthy Choice

These machines are utilized in highly regulated industries such as food and pharmaceuticals therefore, these machines are designed to meet both local and international stringent regulatory requirements.

All rounder

Not only plastic bottle washing machine can wash bottles of different sizes or shapes, some models can be used to wash recyclable bottles. These special machines are provided with label removing unit that removes labels using water jets.

4.What is Step-by-Step Working of a Plastic Bottle Washing Machine?

The working principle of a plastic bottle washing machine is super easy. For your understanding, we’ve described them step by step.

STEP NO. 1: LOADING

The washing process began with the loading of upright and properly oriented bottles received from the conveyor belt which is usually connected to the bottle unscrambler. Here, presence of tipping cradle ensuring that bottles are loaded inverted toward the receptacles. This is an important mechanism that is offered with a safety switch which stops if any bottle is jammed between tipping cradle and conveyor so breakage of bottles can be avoided. The received set of plastic bottles is transferred toward the washing zone.

STEP NO. 2: WASHING

WASHING

The washing step is the major stage where several washing sessions are taken place such as:

Picture Courtesy-Traktech

Pre-Soaking

With the help of conveyor chain plastic bottles are first introduced toward pre-soaking zone where warm water around 35ºC helps in removing of foreign particles., This step is essential before the final wash where plastic bottles are subjected to general wash in order to loosen the sticky residues on the inner and outer surface of the plastic bottle.

Washing

Next washing of bottle using jetting system of hot water around 55ºC is jetted inside and outside surface of bottles to remove if any particle left over surface. A high pressure nozzle sprays explode water on the plastic bottle with high intensity. This ensures plastic bottles are washed and cleaned with unwanted particles.

Detergent Soaking

Next conveyor chain brings plastic bottle in detergent soaking zone where hot detergent solution around 75ºC helps in the dissolving greasy, fat particles and flushed out the solution.

Rinsing

In this section rinsing of plastic bottles is involved with water jet system around 65ºC hot water. In order to assure that plastic bottles are cleaned; final rinsing can be done by spraying either water for injection which will eliminate the chances of any remaining or leftover particles inside or outside the plastic bottles. For cooling, water jet around 15ºC is passed through bottles to assure suitable temperature.

STEP NO 3: Air Drying

Picture courtesy- Solvair

Machines are designed with high air-jet heated blowers that simultaneously blow air with high temperatures (75ºC) that can dry the plastic material rapidly and then discharge through the system via a conveyor.

5.What are the Primary Parts of Plastic Bottle Washing Machine?

Parts of machine may vary from manufacturer to model to degree of automation that is why it is always advisable to consult manual provided with your machine. However, basic components of plastic bottle washing machine remain same and include following components.

Parts	Description
Loading Unit	Depending on model a plastic bottle washing machine may be equipped with either infeed conveyer or both infeed as well as outfeed conveyer. The bottles for washing are loaded onto infeed conveyer and after the washing process the bottles are collected from outfeed conveyer. Operated by PLC control the conveyer system comprises of pulleys, conveyer belt etc.
Pre-wash unit	Many automatic and large plastic bottle washing machines contain a pre-wash unit where plastic bottles are washed before entering the main washing cycle. This pre-wash unit removes major chunks of debris and impurities and allow partially cleaned bottles to enter the washing cycle for a proper wash.
Sensor	The main function of bottle sorter is to remove damaged bottles from the main line allowing only the specified bottles to enter the washing cycle. Bottle sorter can be for different types and shapes of bottles.
Main washing unit	The main washing unit hold different multiple nozzles that spray water jet or soap thoroughly cleaning bottles from every angle, nook and corner. The machine first spray soap followed by multiple high pressure water jets for proper cleaning. The high pressure jet remove stubborn stains and dirt that might have escaped the pre-wash unit.
Steaming unit	In order to remove any chances of microbial contamination some machines have steaming unit where bottles are subjected to low temperature sterilization. Some models utilize hot water unit instead of a steaming unit for sterilization.
Drying unit	After washing the next phase in washing cycle is drying of bottles. This is carried out by using pressurized air jets for few minutes to remove water droplets. Alternatively, a low temperature heating unit can also be used that completely dries the bottles.
Control panel	Most machine these days have a digital control panel a part of human machine interface (HMI) which allows for entering required process parameters including machine speed, number of bottles, types of bottles, temperature of heating unit etc. Additionally, the control panel can also be used to switch on and off machine and abrupt halt of process in case of an emergency.
Stainless steel body	In order to limit contamination and reduce microbial growth main body of plastic bottle washing machine is made up of industrial grade steel as per regulatory guidelines. Steel not only reduces contamination, allows easy cleaning but also is sturdy and adds to working life of the machine.

6.What is the Basic Classification of Plastic Bottle Washing Machine?

Today, a plastic bottle washing machine is offering various types of models and types for their consumers. The basic classification of plastic bottle machine is given below:

Manual hh

ACCORDING TO MACHINE AUTOMATION

Manual Plastic Bottle Washing Machine

Manual Plastic Bottle Washing Machine- Picture Courtesy Indiamart

A low cost machine suitable for small batches where bottles are fixed on washing molds present in the machine and water rinsing began upon opening the water valve. This is a simple machine commonly used in education sectors, protype developmental sector or production with astringent budget.

Semi Automatic Plastic Bottle Machine

Semi Automatic Plastic Bottle Machine- Picture Courtesy- Indiamart

This is good solution for running moderate to large production batches that require manual handling for loading and unloading the plastic bottles. The remaining task is performed by the machine itself. This machine offers rapid changeover so suitable for various shapes and size of bottles. Like, manual machine; it is also an affordable equipment involved with cleaning of large capacity output such as washing hundreds of plastic bottles in one hour.

Automatic Plastic Bottle Washing Machine

Automatic Plastic Bottle Washing Machine- Picture Courtesy Alibaba

This is fully automatic device requires no manual intervention. Loading of bottles can be achieved by conveyor that receives sorted bottles from unscrambler machine. A sophisticated step by step procedure is followed by automatic system fed by an operator using PLC system. This machine is super giant in the term of working as it can wash and dry hundreds of bottles in minutes and thousands of bottles in each hour.

ACCORDING TO MACHINE SIZE

Benchtop Plastic Bottle Washing Machine

Benchtop Plastic Bottle Washing Machine- Picture Courtesy Bottle washer

A small solution for those sectors that require super hygienic material for their practicals or production procedure with a limited space, limited budget, or small batches. A benchtop plastic bottle washing machine is available in semi-automatic feature that can manage moderate bottles washing in each session.

A Large Plastic Bottle Washing Machine

Large Plastic Bottle Washing Machine- Picture Credit Qpack

This is an ideal machine for big industries where day and night production processes are carried out automatically. The entire setup offers rapid change over time and flexibly can be integrated with other machines of the production. This machine requires a large installation space and gives you higher washing capacity with 100% robustness and accuracy each minute.

ACCORDING TO MACHINE STRUCTURE

Tunnel Plastic Bottle Washing Machine

Tunnel Plastic Bottle Washing Machine- Picture Courtesy Indiamart

A large industrial plastic bottle washing machine where machine design resembles tunnel like structure which is used to treat bulk quantities of unwashed bottles and discharge cleaned bottles after passing through various transition of stages. For example, pre-washing, washing, rinsing, etc., Machine can wash various size, shapes, and different material bottles rapidly and delicately.

Linear Plastic Bottle Washing Machine

Linear Plastic Bottle Washing Machine-Picture Courtesy Watersman Engineering

These machines are designed with simple linear structure with conveyor unit that is responsible for transporting plastic bottles into pre-washing, washing, and other zone of the machine in a linear fashion. This machine is suitable for medium to large production batches.

Rotary Plastic Bottle Washing Machine

Rotary Plastic Bottle Washing Machine-Picture Courtesy Alibaba

As it names show, a circular carousal or turntable is responsible for subjecting bottles for various stages/units of the machine for efficient washing procedure. As compared to linear this machine can encompass with large batches.

ACCORDING TO DIFFERENT WORKING PRINCPLE

Air Jet Plastic Bottle Washing Machine

Air Jet Plastic Bottle Washing Machine- Picture Courtesy- Indiamart

This system basically utilizes a powerful pressurizes water nozzles to spray water and compressed air to eliminate dirt and sticky particles adhere on inner and outer walls of the bottle.

Ultra-Sonic Plastic Bottle Washing Machine

Ultra-Sonic Plastic Bottle Washing Machine- Picture Courtesy- SPM

This is also known as a sonicator that works upon generation of high vibratory waves in the form of striking bubbles that gently implodes over walls of the bottles to wipe the unwanted particles. This is suitable for highly sensitive laboratories or healthcare industries.

7.What is the Complete Production Line of Plastic Bottle Washing Machine?

The following picture above demonstrates auxiliary equipment used in a production line of plastic bottle washing machine. The function of this complete unit is discussed below:

Machine	Functions	Picture
Bottle Unscrambler	Before subjecting plastic bottles to washing machine it must be oriented in aligned and uniform pattern. Moreover, detection of damaged bottles also must be done. For this a bottle unscrambler machine is integrated with plastic bottle washing machine to receive bottles perfectly undamaged and in upright position.
Plastic Bottle Washing Machine	Upon receiving plastic bottles, they passes through the machine and cleaned bottles are discharged toward filling machine.
Tablet/Capsule Counting Machine	A cleaned set of plastic bottles are subjected for counting procedure using this machine. At this stage, one must assure that filling material is contamination free and product storage with no moisture content.
Capping Machine	Once plastic bottles are filled, they’re subjected to capping machine to secure insight product against leakage, spillage, and interacting with external environment. Machine has ability to twist caps around the next of bottles and discharge them for next machine of the facility.
Labelling Machine	This integrated machine offer significant job by printing and applies label over neat and cleaned external surface of the bottle. One must keep in mind, if external surface is uneven, labelling won’t be done properly. The labeling machine can stick label with mentioned information about the ingredients, date of manufacturing, expiry, dosage, batch number etc.,
Cartoning Machine	A ready to market filled product is always subjected to cartoning machine for safe transportation. A cartoning machine can flip the carton and insert the bottle with leaflet automatically.

8.What Other Things Plastic Bottle Washing Machine Can Wash?

Beside plastic bottles, a plastic bottle washing machine can wash several other things. For example,

Type	Description	Picture
Ampoules	These are commonly used in medical, nutraceutical, cosmetics, and pharmaceutical section. Plastic bottle washing is of great benefits as it features ampoule washing as well.
Vials	Different sizes vials can be washed using plastic bottle washing machine which is required for sterile preparations such as antibiotics, vaccines, chemotherapeutic agents, optic solutions, and so on.
Beakers	Glassware and laboratory objects such as tubes, beakers, funnels can be washed using plastic bottle washing machine.
Cans	Cans of various sizes are commonly used for storing beverage, food products are washed with this machine.
Jars	Plastic bottle washing machine can be adapted for cleaning various jars used in broad applications.

9.What are the Technical Challenges and Solutions of Plastic Bottle Washing Machine?

Technical Problem	Possible Causes	Solution
Plastic Bottle Jamming	This mostly happens when bottle stuck between tipping cradle and conveyor	Reset machine setting. Replace safety switch. Check and clear the passage between tipping cradle and conveyor.
Improper Bottle Cleaning	This happens due to low jet pressure of water. Clogging of pressure nozzles.	Set the parameters to achieve required water jet pressure. Check water temperature and unclog the nozzle sprays
Plastic bottle damage	This can be caused by excessive pressure during. The misalignment of grippers can also damage bottles by scratching the surface.	Adjust the speed of conveyor. Validate the positioning of bottle and readjust the alignment.
Bad Smell from Plastic Bottle Washing Machine	This can be due to low maintenance and improper cleaning.	This is recommended to clean and maintain machine on the regular basis to avoid development of mushy smell.

Conclusion

A plastic bottle washing machine is an ideal addition in the packaging line that ensures your products safety and security by clearing unwanted materials inside and outside the bottle. Of course, this robust machine is significantly important to gain customer’s satisfaction and maintain competitive reputation in the marketplace. Before, purchasing the machine, we would suggest to please contact our team for more information and machinery details. Send us short message now!

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Freezer Paper VS Vacuum Seal

Vacuum Sealer

Freezer Paper VS Vacuum Seal

There are many methods can be used to store food in your fridge, for the purpose to extend its shelf life and prevent it from spoilage, and there are the most effective two, which are freezer paper and vacuum seal. Both the two storage methods have their own advantages and disadvantages, and they are suitable for different storage demands.

Therefore, in this blog, you will see the comprehensive comparison of freezer paper seal and vacuum seal so that you can figure out which one of the two methods is right for you. You can compare freezer paper seal and vacuum seal in different dimensions, such as pros and cons, storage principles, applicable food products and so on. Now let’s begin exploring!

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1.What is freezer paper seal vs vacuum seal?

Freezer Paper Seal

Freezer paper seal is a kind of food preservation method which is to use freezer paper to wrap food products for the purpose of freezing, this paper has a layer of plastic coating on one side, can protect the surface of the food product, prevent it from the air and avoid freezer burn and moisture loss. Freezer paper seal is often used to store meat, seafood, baking products and others.

Vacuum Seal

Vacuum seal is an effective food preservation method, the food product is packed in vacuum seal bag, and the air inside the bag is extracted by a vacuum sealer, and then it is sealed tightly. Vacuum seal can not only be used to storage food products, it can also pack medicines, chemicals, hardware, electronic components and so on.

2.What are the pros and cons of freezer paper seal vs vacuum seal?

As common storage methods, both freezer paper seal and vacuum seal have their own pros and cons, these points can help you judge which method is more proper to you. Keep on reading to learn the pros and cons of freezer paper seal and vacuum seal.

(1). Pros and Cons of Freezer Paper Seal

Pros:

Relatively speaking, freezer paper seal is more cheap than vacuum seal, freezer paper is easy to purchase, which is very convenient.
Freezer paper seal is very simple to operate, you just need to use the plastic coated side of freezer paper to wrap food products.
Freezer paper is very durable, it can provide better protection to food products, if you store food by using freezer paper seal and then put it into fridge, it can be stored longer.
Freezer paper seal is beneficial for separating frozen food products and prevent odor.

Cons:

Cons of Freezer Paper Seal-Photo Credit: Oliver + S

A piece of freezer paper can only be used to wrap a piece of food, if you need to pack many food products, you need to consume more freezer paper and time.
Different from vacuum seal, the application of freezer paper seal is limited, it can only be used to store food.
When stored in the fridge, the food product which is wrapped by freezer paper can not last as long as food that are vacuum sealed.

(2). Pros and Cons of Vacuum Seal

Pros:

By using vacuum seal, you can storage food products for a long term.
Using vacuum seal to store food, you can seal a lot of food for one time, which is very convenient.
As is mentioned that vacuum seal is a versatile storage method which is not only used for food preservation, it can also be used to store other objects.
Vacuum seal not only extends the shelf life of food, but also maintains the original color and taste of it.

Cons:

To adopt vacuum seal to store food, you need to purchase a vacuum sealer first, which costs more than freezer paper seal.
Not all food products are suitable for vacuum sealing, you can not use vacuum seal to store raw onions, fresh mushrooms or fresh garlic.
Not all plastic bags are suitable for vacuum sealing, you need to separately purchase special vacuum seal bags to store your food.

3.What are the applications of freezer paper seal vs vacuum seal?

Both freezer paper seal and vacuum seal can be used for different applications, wanna to know in which field can they play their functions? Just read the following content carefully.

Application of Freezer Paper Seal

Food Industry

Food Industry-Photo Credit: Delta Paper

The most common application of freezer paper seal is in the food industry, it is used to wrap fresh and frozen meat, fish, fried food, hamburger, sandwich and many other food products, to keep them from coming into contact with the air, therefore, these products can be stored longer.

Application of Vacuum Seal

Food Industry

When talking about the application of vacuum seal, it is no doubt that the first one which you think about is the food industry. You can use this method to store a large amount of foods, which including meat, fruit, vegetable, bakery products, nuts, dairy products, snacks, seafood and so on. Vacuum seal can prolong the shelf life of these food products in the largest degree.

Medical Industry

Another common application of vacuum seal is in the medical industry, the raw materials of drugs, herbs, all kinds of capsules and tablets, medical tools and so on, these objects all can be stored by vacuums seal, to maintain their hygiene and stability.

Agriculture Industry

To be honest, crops also need to be well preserved, thus vacuum seal is also applied in agriculture industry, to extend the storage time of vegetables’seeds, rice, wheat, whole grains, buckwheat, etc. By adopting vacuum seal, the agriculture products can be kept in high quality, which boost the development of the whole industry.

Metal Industry

As you know, there are some metal such as magnesium metal, pig iron, carbon cable steel, copper alloy, aluminum alloy, coating and so on, are easy to rust. So is there any way to solve this problem? That is vacuum seal. Using vacuum seal, the metal products are packed tightly and won’t be exposed to the air, which prevents them to rust and oxidation.

4.How do freezer paper seal vs vacuum seal work?

Do you know why can freezer paper seal and vacuum seal prolong the storage time of food items? How do they work? Here you can unravel your doubts.

Principle of Freezer Paper Seal

Principle of Freezer Paper Seal-Photo Credit: Instructables

As you can see, freezer paper seal is to use a type of thick freezer paper which has a plastic coated side. When you use this side to wrap food, for example, meat, the freezer paper can keep air away the meat and lock the moisture of it. Therefore, freezer paper seal can keep food fresh and extend its shelf life.

Principle of Vacuum Seal

Vacuum seal is to extract all the air inside the vacuum seal bag which packs food, let it under a vacuum condition. In this state, there is no air, and naturally there is no oxygen contained in the air, under low oxygen condition, germs and microorganisms have no living environment and are inhibited from multiplying. Therefore, food will not spoil and can be stored for a longer period of time.

5.What food products do freezer paper seal vs vacuum seal apply to?

Freezer paper seal and vacuum seal all play important roles in food packaging and storage field, can you tell what food products are they suitable for? Let’s discuss together.

Freezer Paper Seal

Freezer paper seal is suitable for storing all kinds of meat such as beef, chicken, duck, fish, etc, no matter they are fresh and frozen, besides, it can also pack all kinds of fried food and juicy food, which including French fries, meatloaf, sandwiches, fried chicken and so on. In a word, The food products that are common in your daily life all can be preserved by freezer paper seal.

Vacuum Seal

Relatively speaking, the scope of application of vacuum sealing is wider than that of freezer paper seal, in addition to meat food, vegetarian food can also be preserved. You can use vacuums seal to store raw and cooked meat, fish, vegetables, snacks, fruits, seafood, eggs, whole grains, soy products, convenience food and so on.

6.Which one can let food last longer in the fridge?Freezer paper seal or vacuum seal?

The answer of this question is vacuum seal, as a matter of fact, freezer paper seal is more suitable for short-term storage while vacuum seal is suitable for long-term. If you store a food product by a freezer paper seal, it can be stored in the fridge for 2 to 3 days, but if you choose vacuums seal, it can be stored for 2 weeks.

Why vacuum seal can let food last longer in the fridge than freezer paper seal? Well, vacuum seal completely isolated from food and air, as is known that it is the oxygen in the air provide survival environment of microorganism so that the food is spoiled. Vacuum seal provides a vacuum condition which doesn’t let microorganism survive and reproduce so that it can store food for long term.

On the contrary, although freezer paper seal also wraps the food and prevents it from the air, the package doesn’t as tight as vacuum seal, as a result, there will still be air contact with food, as time goes on, there will be food spoilage.

7.Which option can prevent food from freezer burns? Freezer paper seal or vacuum seal?

To figure out this question, you need to learn what is freezer burn first, it refers to a situation that the frozen food is exposed to the air so that it is dehydration and oxidation. Freezer burn is generally caused by loose packaging, therefore, vacuum seal can prevent food from freezer burns more effective than freezer paper seal.

On the one hand, vacuum seal stores food in a tight environment to prevent frostbite-causing crystals from forming on food. On the other hand, the vacuum seal bag which packs food is very thick and durable, provides good protection to food and prevents it from the air, so the moisture content of the food will not be evaporated, the food will not be freezer burned.

Of course that freezer paper seal also has the ability to prevent food from freezer burns, but the prerequisite is that it should be wrapped on the food very tightly, and it is best to use tape to fix it so that the food will not be exposed to the air. After all, freezer paper seal use freezer paper to wrap food, therefore, it is easy to be torn, so the anti-freezing effect is not as good as vacuum seal.

8.What are the differences between freezer paper seal and vacuum seal?

Besides the above content, there are also other differences between freezer paper seal and vacuum seal, such as prices, air removal abilities, sealing strengths and moisture resistance.

Prices

Prices

In terms of price, freezer paper seal costs less than vacuum seal, you can easily buy a lot of freezer paper in grocery stores or online, the price will not be too high. But, to use vacuum seal, you need to invest for a vacuum sealer.There are many vacuum sealers of different manufacturers and models on the market, and there are also various prices of them, but there is no doubt that their prices are far higher than those of freezer paper.

Air Removal Abilities

Vacuum seal has stronger air removal ability than that of freezer paper seal, because vacuum sealer is equipped with high suction vacuum pump which will extract all the air inside vacuums seal bag. But for freezer paper seal, actually it doesn’t have air removal ability, it just wrap the food and prevent it from the air, but once it is torn, the food will be exposed to the air again.

Sealing Strengths

Vacuum sealing has stronger sealing strength than freezer paper seal, vacuum sealer adopts heat sealing method to seal vacuum seal bags so that the sealing effect is good. However, if you want to use freezer paper seal, you need to use other tools such as tapes and straps, and the sealing strength is limited.

Moisture Resistance

Vacuum seal provides a tight seal to food, it can remove the extra moisture content of food and prevent it from the moisture in the air, but freezer paper seal can not. Freezer paper only has one side with plastic coating, the other side is paper, it is very easy for it to get wet, therefore, freezer paper seal doesn’t have moisture resistance.

Conclusion

After learning the detailed comparison of freezer paper and vacuum seal, how do you think of them? Which one of them do you think is better? To be honest, you can think about your real requirements, what kind of product do you need to store, which storage method is affordable for you. For more information, you can contact us and we will solve your problems at once.

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Chamber Vacuum Sealer VS FoodSaver

Vacuum Sealer, VS

Chamber Vacuum Sealer VS FoodSaver

Have you ever noticed the chamber vacuum sealer and FoodSaver in your daily life? Do you know what are the common things and differences between them? If you are operating a food and nutrition packaging business, do you need a chamber vacuum sealer or a FoodSaver?

This VS post can offer you the most detailed information about the chamber vacuum sealer and FoodSaver, and help you to get the most suitable type for your own needs. Let's get started!

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1. What Is A Chamber Vacuum Sealer And FoodSaver?

Chamber vacuum sealers and Foodsaver are two different types of vacuum sealers that have different using purposes.

Chamber Vacuum Sealer

The chamber vacuum sealer refers to the type of vacuum packaging machine that pumps all of the air (including the air inside the bag) out of the chamber at once and offers you a perfect vacuum bag.

This machine can be widely applied in all kinds of industries, such as the food industry, pharmaceutical industry, cosmetics industry, electronic industry, etc. Due to the chamber's design, the chamber vacuum sealers are also ideal for vacuum packaging and sealing liquids or other moist things, like fish, meats, soups or stews, etc.

FoodSaver

The FoodSaver also can be referred to as the external vacuum sealer that works by way of sucking the air out of a bag without any chamber design. It is usually designed to be small, portable, and more suitable for family or personal consumption. Because its efficiency is relatively low.

2. What Are The Applications Of The Chamber Vacuum Sealer And FoodSaver?

The chamber vacuum sealer and the FoodSaver can be applied in various industries for different purposes but with different efficiency and product capacity.

Food Industry

The most frequently used field of the chamber vacuum sealer and the FoodSaver is the food industry. The chamber vacuum sealer is generally used in large supermarkets or food packaging enterprises, such as meat, seafood, fish, and other large food packaging with liquid.

The FoodSaver is generally suitable for families or small restaurants, such as semi-finished food, smoked food, etc.

Pharmaceutical Industry

The medical industry has a very high usage rate of chamber vacuum sealers and FoodSaver. Because many sterilized surgical instruments, towels, surgical clothing, and medicines need to be vacuum-packed and then stored aseptically.

Cosmetics Industry

In order to facilitate travel and portability, more and more cosmetics and skin care products are favored in chamber vacuum sealers and FoodSaver. The chamber vacuum sealer and FoodSaver can protect the outer packaging of cosmetics, reduce the storage space of skin care products, and keep your skin care products aseptic.

Electronic Industry

Many delicate electronic parts and components need to be well preserved and transported. Therefore, chamber vacuum sealers and FoodSaver can provide good vacuum packaging for these parts. This ensures that they will not be scratched or damaged during transportation.

Garment Industry

Now more clothing and towels are also starting to use chamber vacuum sealers and FoodSaver. From small towels to quilts, blankets, etc. Vacuum packing clothing, etc., can greatly save your occupied space.

3. What Are The Types Of Chamber Vacuum Sealers And FoodSavers?

Chamber vacuum sealers have many types according to the shape design, but there is almost only one kind of FoodSavers.

According to whether it is movable or not, the chamber vacuum sealers can be divided into the tabletop type and mobile type:

Tabletop Chamber Vacuum Sealer

The tabletop chamber vacuum sealer is specially designed to facilitate the manual operation of the staff placed on the operating table. The table style is compact in structure and easy to operate without working place limitations.

Mobile Chamber Vacuum Sealer

The mobile chamber vacuum sealer also referred to as the floor type, is vertically designed with four pulleys below. It is compact and moveable and can be applied very flexibly. It is not limited by space. The mobile chamber vacuum sealer can be widely applied in restaurants, food retailers, supermarkets, and food manufacturers.

According to the quantities of chambers, the chamber vacuum sealers can be divided into the single chamber vacuum sealer and the double chamber vacuum sealer:

Single Chamber Vacuum Sealer

The single-chamber vacuum sealer only contains one chamber, and It is suitable for vacuum packaging larger items. They are equipped with 2 pieces of sealing bars which form an L-form to meet the demands of packaging different-sized pouches. It is also suitable for non-food products with different bag sizes and bag length requirements.

Double Chamber Vacuum Sealer

The double-chamber vacuum sealer is designed with two chambers, and it is suitable for vacuum packaging for higher efficiency and speed. It can finish the whole program of vacuum extraction, gas flushing (optional), sealing, cooling, and exhausting automatically with a reliable and durable design.

FoodSavers

The FoodSavers also referred to as the FoodSavers vacuum sealers, is the best device for kitchen vacuum packaging and sealing. They are working in a way of sucking all the air in the FoodSavers bags and applying the heat sealing to seal the bag's mouth. It is always designed as a rectangular pencil case for portable use.

4. What Are The Working Principles Of Chamber Vacuum Sealers And FoodSavers?

The working principles are simple for the chamber vacuum sealers and FoodSavers:

Working Principle Of Chamber Vacuum Sealer

The vacuum packaging of chamber vacuum sealers consists of 3 steps, including vacuum extraction, vacuum bag sealing and aeration of the chamber.
First you need to put the product into a vacuum bag of suitable size and material. Place the end of the bag over the seal. If you are sealing liquid products or products with high fluidity, you can use an insert plate or mold to fix the bag in place.
When you have secured the bag and the closure, you can close the lids of the chamber vacuum sealers. Then start the machine. At this point, the vacuum pump will start to pull air out of the vacuum chamber.
When evacuating, the entire chamber is in a vacuum state, and the pressure inside the vacuum bag is equal to that inside the chamber.
When the entire chamber reaches a predetermined vacuum pressure, the sealing rod begins to close. The sealing rod is heated to melt the seal of the bag.
When the product is securely and well sealed, the vacuum pump stops and the entire chamber automatically begins to depressurize. When the vacuum chamber is depressurized, you can open the lid. The entire product vacuum packaging and sealing process has been completed.

Working Principle Of FoodSavers

First, you need to put the product evenly and neatly into the vacuum bag. Do not put too much content at one time, otherwise, it will affect the effect of vacuuming.
Place the prepared vacuum bag neatly in the suction area. Remember not to vacuum seal liquid or liquid products.
Activate the start key.
When the vacuum seal is complete, turn the air release valve to open the upper cover.
Finally, check whether the sealed product is successful.

5. Chamber Vacuum Sealer VS FoodSaver

This table mainly lists some differences between chamber vacuum sealers and FoodSaver:

	Chamber Vacuum Sealer	FoodSaver
Appearance
Size	Large	Small
Application	Industrial Use	Kitchen Use
Working Principles	Vacuum extraction, vacuum bag sealing, and aeration of the chamber.	Bag air-sucking and sealing.
Working Efficiency	High	Low
Working Method	Vacuum Pump	Suction Parts
Characteristics	Good at sealing foods with high moisture content or liquids due to the air pressure reduction inside the chamber.	Not as efficient in sealing foods with liquids or high moisture content compared to chamber vacuum sealers.
Advantages	Bigger, more professional, high efficiency, good at sealing foods with liquids.	Smaller, more lightweight, easy to move and store, cheaper than chamber vacuum sealers.
Disadvantages	More expensive than FoodSaver type, not suitable for those with a limited budget, need more space, larger and heavier.	Low efficiency than the chamber vacuum sealers, not good at sealing foods with liquids.
Sealing Bags	Thinner, cheaper, and smooth.	Embossed causing a dimpled texture, expensive, thicker.
Cost	High	Low
Usage and Speed	Perfect for heavy-duty usage, high speed.	Good for light to moderate usage, low speed.
Shelf Life	5-10 times than the pantry storage time.	2-5 times than the pantry storage time.

6. Chamber Vacuum Sealer Pouches VS FoodSaver Bags

The chamber vacuum sealer pouches are mainly applied for the chamber vacuum sealers. However, the FoodSaver bags are mainly applied for the FoodSavers. There are three big differences between the chamber vacuum sealer pouches and FoodSaver bags.

Bag Texture

The chamber vacuum sealer pouches are smooth in texture whereas FoodSaver bags are embossed and have a embossed texture.

Bag Thickness

The standard thickness of the chamber vacuum sealer pouches is generally 3 mil. The standard thickness of FoodSaver bags is about 4 mil. Because FoodSaver bags all need to be embossed, they are a bit thicker than regular chamber vacuum sealer pouches.

Bag Cost

Costs are time and money. The chamber vacuum sealer pouches are much cheaper than FoodSaver bags. Because the standard thickness and embossing requirements of FoodSaver bags increase their cost.

7. What Products Are Chamber Vacuum Sealer And FoodSaver Sealed?

The chamber vacuum sealer is more suitable for industrial use for all kinds of products sealing such as frozen food, fry foods, fruits, nuts, vegetables, electronics, clothes, and especially for foods with liquids.

The FoodSaver is more suitable for kitchen or individual use for foods and small products, such as raw meats, snacks, bread, and vegetables, but it cannot be applied for sealing liquids or food with liquids because it may apply the working principles of air suction.

8. Which One Is Better For You? Chamber Vacuum Sealer Or FoodSaver

The chamber vacuum sealer or FoodSaver both have pros and cons. You need to choose according to your own needs.

Budget

Generally, the budget of chamber vacuum sealers will be about 4~10 times higher than that of FoodSaver. Therefore, if you have a sufficient budget, you can directly choose the chamber type. Instead, you can directly select the FoodSaver type.

Purpose of Use

If you are mainly engaged in large-scale production or packaging, and require huge output and fast speed, then you are suitable for a chamber vacuum sealer. On the contrary, if you just have simple family needs and have no requirements on scale and output, then the FoodSaver type is more suitable for you.

Contents In Bags

Because the FoodSaver type is not good at sealing foods with liquids, you would better choose the chamber vacuum sealer to seal the foods with high moisture content or liquids. On the contrary, you can choose any of the two.

Conclusion:

The chamber vacuum sealer VS FoodSaver can offer you the most details and important information about these two types of machines and help you choose the best and most suitable type. If you have more curious and want to know more about this machine and blogs, you are welcome to our page at any time. Thanks for reading!

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Automatic High Speed Bottle Unscrambler: The Complete Buying Guide In 2025

Bottle Unscrambler

Automatic High Speed Bottle Unscrambler: The Complete Buying Guide In 2025

In a world where only change is constant, technology is surpassing all the conventional means of industrial processing including manual filling, packaging, mobilization and much more. Now, whether you are running any liquid production firm in pharmaceutical field or food sector, chemical sphere or cosmetic zone, cutting edge equipment are available to address your problems regarding uplifting your production and convenience.

Among them, automatic high speed bottle unscrambler is one of the topnotch machines with the ability to revolutionize your existing manufacturing by replacing manual labor with advance automatic bottle feeding functioning. In this way, you can get dual benefits of cost reduction and superior output. If you want to take advantage of its resilience and speedy performance with simple maintenance, make sure to know all about automatic high speed bottle unscrambler by absorbing this review. Let's take a start and explore the information provided below!

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1.What Is An Automatic High Speed Bottle Unscrambler?

An automatic high speed bottle unscrambler is a machine designed to innovate the industrial processing by automating unscrambling of bottles. It works through systematic process of taking randomly positioned bottles from hopper and feeding them onto conveyor belt in a serialized manner while ensuring accuracy and efficiency.

Made with quality stainless steel the machine is highly compact and durable for processing bulk containers at once. In addition, the feature of adaptability and precision is adding more to its suitablility for all kinds of plastic and non-fragile bottles in a variety of shapes and sizes. Furthermore, the device is more desirable for large scale industries for fostering hassle-free bottle handling replacement of labor.

2.What Are The Benefits Of Using An Automatic High Speed Bottle Unscrambler?

Automatic high speed bottle unscrambler carries along with it vast array of benefits which can not only increase your production volume but also show great versatility in terms of applicability. Some of these features are as follows:

High Level of Automation

One of the key attributes of the machine is high level of automation it possesses. For instance, the bottle spreading, turning, transmission, positioning and detection are all done by machine automatically. This eventually reduces the time spent on manual feeding of bottles and leads to fast processing.

Resilience

This renowned machine is highly resilient for processing all and sundry bottles in terms of shapes, sizes and material. In addition, flat, square, round and special shaped bottles can be easily unscrambled by it.

User-friendly

With simple structure, scientific control system, and automatic nature, the machine has fixed setting in advance. Thus, it requires minimal training for execution and espouses uncomplicated method of operation.

High Speed

Another and most crucial benefit of automatic high speed bottle uncrambler is its speed proficiency. The automatic dispersal of bottles speeds up the process by feeding over 150 bottles in a minute, eventually, uplifting the production outcome.

Ensures safety

With integrated features of utility model and soft handling the machine ensures bottles's safety by keeping their integrity.

3.How An Automatic High Speed Bottle Unscrambler Works?

The machine’s course of action is quite simple and undemanding. By looking into the underlying steps, you will easily get how an automatic high speed bottle unscrambler works:

Loading

The process of unscrambling begins with loading bulk of empty bottles into hopper.

Transmission

Picture Courtesy: HO-MA

Now, with the help of exit conveyor, bottles are swiftly taken from storage hopper and transmitted into the unscrambling station.

Orientation

The bottles spread over the turntable, whose constant rotation enable them to fill the hollow molds. At this point, bottles are oriented through aligner and agitator.

Descent

Descent

Picture Courtesy: TRAKTECK

Once the bottles are accurately positioned, they will be moved forward in an upright position through moving disc. Meanwhile, bottles will be released from molds by a steel bar which works as barrier and align the bottles to move in linear direction.

Final Discharge

Picture Courtesy: TRAKTECH

Finally, the bottles will be delivered to conveyor belt in serialized manner with the help of vacuum.

4.Describe The Various Components Which Make Up An Automatic High Speed Bottle Unscrambler?

An automatic high speed bottle uncrambler is made up of several key components which are described below:

Hopper

Hopper is a hollow container where bulk of bottles is poured before unscrambling, to feed the machine with bottles. It is connected with exit conveyor which accomplish the task of transporting empty bottles by carrying them in portions.

Unscrambler Station

It is a large circular station made up of stainless steel where the unscrambling of bottles occurs. It holds inside it the distributor disk, molds, agitator, and turntable channel which collectively move the bottles and align them in right position.

Distributor Disk

Distributor disk is a round turntable located inside the unscrambling station with series of plastic molds in its border. Its function is to orient the bottles’ positioning by constant revolution.

Molds

Molds are empty holes present in series of form at the end of distributor disk. They help in holding empty bottles or containers.

Air Blower

A type of fan that is located right above the distributor disk whose constant revolution causes air blow thus prevent bottles jamming.

Agitator

Steel agitator is attached to the unscrambler station which change the direction of positioned bottles towards conveyor.

Conveyor

It takes the oriented bottles from unscrambler funnel and transports them towards further processing.

PLC Control System

It is considered as the brain of an automatic high speed bottle unscramble which control the entire processing of machine. Through attached HMI, user interacts with machine and communicates the desired commands to control system.

Electric Cabinet

Electric cabinet is the powerhouse of the machine which protects electrical wires and other equipment by preventing electric shocks.

Protector

Protector is the glass cover around the machine which is useful in providing safe and dust proof environment for processing.

Main Frame

Main frame of the machine is compact and durable made up of stainless steel. It is the supportive device for machine which prevent shaking and allow stable performance during operation.

Movable Casters

Wheels are usable for easy transportation of machine from one place to another.

5.Which Kind Of Bottles Can Be Processed By An Automatic High Speed Bottle Unscrambler?

An automatic high speed bottle unscrambler is capable of processing large number of bottles with respect to different sizes, shapes as well as material such as:

With respect to size

Bottles with diameter of φ20~φ100mm and height from 40~240mm can be easily unscrambled by using this machine.

With respect to Shape

All shapes of bottles including flat, square, oval, rectangle, round and irregular bottles are perfectly eligible to be processed by the machine.

With respect to Material

An automatic high speed bottle unscrambler is the best suitable for feeding all sorts of plastic and metallic bottles comprising PET, PE, PVC, HDPE, aluminum and steel respectively.

6.What Are The bottle unscramble Types Of Automatic High Speed Bottle Unscrambler?

An automatic high speed bottle unscramble can be classified into two broad categories. This division will make you enable to understand the potential nature of the machine. They are as under:

Fully Automatic Bottle Unscrambler

Picture Courtesy: CVC

Fully automatic bottle unscrambler is heavy-duty cutting edge equipment with superior quality stainless steel construction that independently carries out entire process of bottle unscrambling. With high speed, it has the potential to process highest possible number of 150 pieces per minute through self operated mechanism. Whether round or square, flat or irregular, the machine can feed flexible range of PET, HDPE, and PP bottles. This makes the machine appealing for almost all industrial sectors encompassing food, beverage, medical, cosmetic and other enterprises.

Semi-Automatic Bottle Unscrambler

Semi-automatic bottle unscrambler on the other hand requires minimal intervention of the user to feed turntable with empty bottles. However, the process is then automatically preceded via machine. It produces relatively less outcome as compared to fully automatic machine. Its precise and simple body leads to convenient handling and easy mobilization of the machine. Industries running small to medium capacity under 5000 BPH are likely to be benefited by this solution.

Automatic Linear Bottle Unscrambler

Picture Courtesy: KWT Machine System

Automatic linear bottle unscrambler is employed to handle the wide range of plastic bottles inclucing cylindrical, square and rectangular containers into production line. It is well known for its fast adaptation to different bottles without changing tools. It functions through centrifugal disc on which bottles are supplied and oriented with fast pace. Hence, it suits the need of producers from diverse sectors such as oil and lubricants, cooking oil, and beverage industry etc.

Automatic Rotary Bottle Unscrambler

Picture Courtesy: TRAKTECK

Rotary bottle unscrambler is highly proficient in its task of unscrambling bottles with height from H 50-300mm and diameters from D 25-90mm. The machine uses high pressure blowing fan for bottle orientation, thus reduces high energy cost spent on compressed air. The ingenious funnel system enable simple and fast changeover resulting in production of 12,000 bottles per hour, unfolding 40% increase in its efficiency. The machine is well-equipped to comply all the demands of food, non-food and personal hygiene enterprises.

Automatic Monobloc Bottle Unscrambler/Rinser

Monobloc bottle unscrambler is the composition of two equipment, designed for performing the task of rinsing and unscrambling bottles before they reach to production line for filling. This complex solution aims at facilitating the firms which are highly sensitive in terms of maintaining the hygiene in their processing such as pharmaceutical, surgical and food sectors. In addition, the unified management followed by high productivity and easy maintenance are making the machine cost-effective.

Robotic Bottle Unscrambler

TRAKTECH

As the name indicates, this advance and innovate bottle unscramble works by intelligent robotic system. The robot picks and places bottles by means of vacuum gripper. The robotic picking line mechanism is achieved by using detection system. This feature makes the area of machine more comprehensive where all types of plastic bottles can be positioned accurately irrespective of their size and shape. It is more suitable for pharmaceutical, daily chemicals, and cosmetic industries.

7.How An Automatic High Speed Bottle Unscrambler Is Different From Semi-Automatic Bottle Unscrambler?

There are certain differences between automatic high speed bottle unscrambler and semi-automatic bottle unscrambler which may be clearly understood by looking into the table below:

No	Features	Automatic High Speed Bottle Unscrambler	Semi-Automatic Bottle Unscrambler
1	Automation	Highly Automated, independent in processing	Semi-automatic, requires user intervention
2	Structure	Complex with different components	Relatively simple
3	Speed and Capacity	18,000 bph	5000 bph
4	Bottle Range	Multi-format no parts changeover required	May require change of tool for different bottles
5	Application	Large scale production line	Medium to small businesses

8.Enlist The Applications Of An Automatic High Speed Bottle Unscrambler?

This machine can be utilized in huge number of industries which are shown below:

Pharmaceutical Industry

It must not be surprising to say, that pharmaceutical industry will always be on the top of the list whenever the question arises about uses of an automatic high speed bottle unscrambler. It implies that, pharmaceutical industries from all over the world are taking advantage of this machine for processing tablets, pills, vaccines and syrups etc.

Chemical Industry

The machine also suits need of chemical industry where it is used for fulfilling their job of processing daily chemicals such as detergents, surface cleaners and other organic and non-organic chemicals.

Cosmetic Industry

Another industry, which is constantly engaged in the production and filling of lotion, shampoo, hand wash and other items into bottles also requires advance equipment. Therefore, an automatic high speed bottle unscrambler becomes an undeniable need for it.

Beverage Industry

All types of beverages including juices, wine, soft drinks and fresh pulp have non-stop consumption; consequently, industries are looking forward for efficient solutions. Here comes the need for automated liquid filling lines of which the automatic high speed bottle unscrambler is an inevitable part.

Food Industry

Like other firms, food industry is also involved in food supply chain where much emphasize is made on on ready-made food. Hence, this sector is also included in the broad spectrum of automatic high speed bottle unscrambler application for using it to accomplish the processing of products like ketchup, honey, sauces, edible oil etc.

9.Which Measures Can Be Taken To Maintain The Efficacy Of An Automatic High Speed Bottle Unscrambler?

Even though an automatic high speed bottle unscrambler is in itself a complete solution for undertaking bottle unscrambling, certain steps must be taken in order to keep it on right track and achieve maximum output. These are highlighted below:

Regular Maintenance

Before starting operation, remember to check the power connection of machine, also check the screws if they are loose and need to be tightened. Along with that, you may be required to check and reset the functional parameters of machine as per your daily need of production.

Lubrication

Lubrication of machine is essential to avoid friction and jam of machine parts. Therefore, the movable parts should be well lubricated to achieve faster and smooth performance of machine.

Proper Cleaning

Air rinser, compressed air and a dry soft cloth can be used to clean and wipe out all the dirt and dust of machine. It eventually helps in providing secure environment for bottles to process by eliminating the possible toxins released during continuous movement of PET bottles.

Timely Parts Renewing

It is important to monitor each part of machine before and during operation. In case of finding any abnormality or irregular noise, make sure timely renewability of parts as it may impact the overall performance of machine.

10.Can Automatic High Speed Bottle Unscrambler Be Integrated With Other Machines?

Automatic high speed bottle unscrambler can be easily integrated with other machines to make production lines for processing liquids, solids and other stuff. These machines include:,

Labeling machine

Labeling machine is a device used to apply adhesive stickers or labels over the empty or filled bottles of different sizes. Most of the industries prefer to integrate automatic high speed bottle unscrambler directly with labeling machine, while others may opt for a liquid or powder filling machine to be connected with it before labeling.

Liquid Filling Machine

Picture Courtesy: KWT Machine System

Liquid filling machine is used to fill the bottles and containers with precise amount of liquid. It is therefore, connected with automatic high speed bottle unscrambler for the ease of operation in producing large volumes.

Powder Filling Machine

Picture Courtesy: CVC Technologies

Products such as milk powder, medicine powder and condimentsetc., require advance technology to be filled in bottles and containers. For this purpose, powder filling machine has been introduced and to automate the process, automatic high speed bottle unscrambler is all time appreciated.

Tablet Counting Machine

Picture Courtesy: King

The machine can also be linked with tablet counting machine which is responsible for counting tablets, pills and capsules in bottles.

Bottle Capping Machine

Picture Courtesy: Bellartx

This machine is designed to cover the filled bottles with caps through technology. Hence, it is eligible to be included in the production line of which automatic high speed bottle unscrambler is already part.

Induction Sealer

Induction sealer is one of the key equipment when dealing with liquid or solid packaging in bottles. By using electromagnetic radiation, this machine tightly seals the bottles neck with aluminum foil which get stuck to the bottleneck when heated. It thus prevents inside content from harmful ultraviolet rays and humidity.

11.Elicit The Solutions To Common Problems Encountered While Using An Automatic High Speed Bottle Unscrambler?

While using an automatic high speed bottle unscrambler you may encounter minor issues which if not eliminated can create barrier in your way towards successful processing. Therefore, few possible troubleshooting are discussed below for your ease:

No	Problem	Cause	Solution	Picture
1	Bottles get chocked in mold	It happens when bottles are larger or smaller than adjustment of distributor disk	It can be solved by adjusting the height of distributor disk and width of outfeed unit
2	Bottle with mouth downward do not get rejected	There is insufficient air supply by air blower	Increase the blower supply
3	The distributor disk get stuck	It is due to friction or damaged gear	Lubricate the motor under disk and replace gear if damaged

12.Which Factors Must Be Considered In Order To Purchase Topnotch Automatic High Speed Bottle Unscrambler?

Choosing the right machinery for your business is not an easy job. Therefore, we have gathered some of the crucial factors which if followed will definitely lead you to make a sound purchase of the best automatic high speed bottle unscramble. These include:

Production Volume

Firstly, make sure to have a look towards your existing production and answer certain questions including your current production and how much increase do you want to make by adding automatic high speed bottle unscramble. It will help you to decide which model do you need like fully automatic or semi-automatic.

Type of Bottles

Another factor to consider is the type of bottles you are using, as it will influence your processing. For example, linear bottle unscrambler can feed limited types of bottles, but if you have containers with different shapes and sizes, then rotary bottle unscrambler is best option.

Auxiliary Devices

It is a matter of fact, that you will need other supportive devices for automatic high speed bottle unscrambler such as bottle capping machine, induction sealer or labeling machine. Hence, it is significant to make a list of these machines, to complete the production line for your manufacturing.

Technical Assistance

From installation of machine to technical training of staff, the support of vendor is required in every initial step. This elicits the importance of technical assistance on part of manufacturer, hence; do not forget to satisfy yourself by looking into the remote support provided by seller.

Quality Assurance

While making such big purchase, you should at least get quality assurance confirmed by the supplier in form of warranty. Moreover, you can also go for examining the quality of machine in by checking its compliance with the regulations fixed by GMP, FDA and ISO.

Conclusion

An automatic high speed bottle unscrambler is becoming the obligatory machine for almost every industry. Without its use, the production efficiency of your firm will surely face certain challenges of time waste, labor cost and low output. Therefore, one must acknowledge its importance and take suitable decision on right time to make their business more productive, lucrative and effective, for which the only solution is an automatic high speed bottle unscrambler. If you are intending to go for it, feel free to approach us via given link!

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Bottle Washing Machine: The Complete Buying Guide in 2025

Liquid Filling Machine

Bottle Washing Machine: The Complete Buying Guide in 2025

If you’re struggling with rinsing bottles manually then ‘a bottle washing machine’ is worth buying equipment. This is an easy-to-use solution that can work in small and large industrial fields.
Whether your pocket permits or not; this machine is available in various types allowing anyone to grab and achieve effective results. Before planning to invest in the bottle washing machine; we suggest going through this guideline to learn more. Let’s Read.

Add a header to begin generating the table of contents

1.What Is Bottle Washing Machine?

A bottle washing machine is an excellent tool that improves the hygiene and cleaning of bottles by clearing and sanitizing bottles to improve the quality of your products.

On industrial basic, a bottle washing machine runs on every production. Not only this but small laboratories are also aimed to produce sterile products using this solution.

A bottle washing machine is designed to clean large, rounded bottles, that involved with automatic feeding of bottles in the system. This is an absolutely perfect device to carry aseptic filling where no chance of fixing foreign residue.

2.Where Do You Use Bottle Washing Machine?

A bottle washing machine has multiple industrial applications. Some of them are:

Nutritional Industry

Picture Credit: Silver Spur

To maintain the cleaning and safety of bottles used for packaging proteins, vitamins, and other nutritional products, a bottle washing machine is highly recommended as it ensures the bottles are 100% safe and clear to sustain the quality of nutritional products.

Pharmaceutical Industry

Whether storing sterile preparations, general preparations, solid dosage forms, liquid dosage forms, or topical preparations; a bottle washing machine always helps in maintaining cleanliness and high-level sterility which is necessary for every pharmaceutical product.

Beverage Industry

Picture Credit: SKS

A bottle washing machine is essential to keep the quality of beverage products like drinking water, juices, sodas, etc., The machine is of prime importance as it cleans and dries the bottles prior filling to beverages.

Food Industry

This is another production industry that is equally required with high sanitization and cleaning of bottles before packaging of products. For example, sauces, spices, cooking oils, powders, and topical dressing. In the food industry, a bottle washing machine ensures product safety and quality.

Cosmetics Industry

A bottle washing machine plays significant role in preparing clear bottles ready to fill with products like foundations, moisturising lotions, shampoos, or products like personal care such as bodywashes, handwashes etc.,

Chemical Industry

Picture Credit: Grainger

For the storing of chemicals like bleaches, acids, alkaline solutions, or any reagent; a bottle washing machine is essential to obtain cleaned bottles before the filling process.

Automotive Industry

Picture Credit: Motor1

This is also another important sector require bottle washing machine for cleaning bottles used for engine oil, brake oil, industrial solvents, etc.,

Research Laboratories

Picture Credit: The scientist

In this facility, a bottle washing machine is required to clean and prepare bottles for storing laboratory samples. For instance, tissues, biological organs, etc.,

3.How Bottle Washing Machine Is Beneficial?

A bottle washing machine offers several benefits to users and businesses. Some of them are:

Automation and Precision: PLC control allows for the automation of the bottle washing process, enabling precise control over various stages of cleaning, rinsing, and sanitization. This ensures consistent and accurate results, reducing the chances of human errors.

Automation & PLC Control

Bottle Washing Machine- Picture Credit: LUNG WEI PACKING CO., LTD.

An automatic bottle washing machine featured with PLC control ensures high automation for the bottle washing process that enables perfect control over various process stages of bottle washing such as rinsing, drying, and sanitizing. It overall ensures highly consistent and accurate results to end users.

High Speed and Various Motions for Washing

Picture Credit: Iven

A bottle washing machine can clean large batches very quickly. Plus, the process of washing from various directions e.g., vertical, circular, horizontal ensures ultra cleaning with the likelihood of human error.

Accurate Metering with Small Error

A bottle washing machine is a cost effective equipment for your production line as it minimizes energy consumption by using optimized water levels during bottle washing process with no chances of any residual left behind.

Recommended for Aseptic Product

Picture Credit: Iven

The body of the bottle washing machine is comprised of stainless steel which offers many benefits. First, this feature is extremely suitable for aseptic filling lines. Secondly, this is very useful for easy maintenance of the machine.

Safe for Users

Picture Credit: Syntegon

All electrical components of a bottle washing machine are integrated into a compact housing that ensures users' safety against electric shock due to its exposure to the physical environment and moisture.

4.How Bottle Washing Machine Works?

A bottle washing machine has primary working theme that is composed of the following steps we’ve discussed below. For understanding, have a look!

STEP 1: INFEED

INFEED

In this step, bottles are uncovered from caser and transported to the washer via conveyor unit. They are collected on the table for cleaning procedure.

STEP 2: CLEANING

This step is divided into the following sub-stages.

Pre-Soak Cycle- Deionized Water

Just right after infeed section, bottles are subjected to pre-wash cycle which is accompanied by upside down for emptying left residual or any particles out of it. The residual is rapidly discharged out by the machine. This phase typically takes 3 minutes.

Bottles are sub-merged by the machine in the hot water with temperature at35°C. A sieve belt filters the wastewater. The submerged water is removed by turning bottles up-side down and dirty water collected in the tank located below the machine.

Washing Cycle

Picture Credit: AMA Journal of Ethics

This is an actual zone where washing of bottles is being subjected. This section is composed of several identical washer helps in detergent soaking of the bottles. This process follows three steps:

In first step, a long-term soaking of bottles by immersing in caustic solution takes place. This process mostly takes 7 minutes where temperature of caustic bath is kept maintained at 70-85°C.

Here, all sticky particles of chemicals or dirt is removed by the action of caustic soda and high temperature of water. In the second step bottles are emptied and remove dirt and in third steps another deep soak is given to clean the bottles.

Rinsing Cycle- Water for Injection

Picture Credit- Adobe Stock

Now bottles are subjected rinsing process that involved rinsing zone and spray zone which mostly require 3 to 9 minutes. Here, bottles are rinse with cleared water and exposed to spray zone for high pressure spray to internal and external showers. Bottles are given with final exposure of water for injection before air blower.

STEP 3: AIR BLOWING & DISCHARGE

Compressed air is introduced using heat exchangers which are coiled tubes that produce heated air into inverted bottles prior to discharging unit.
This is achieved by an air blower that uses the nozzle to blow a seamless stream of air into each bottle to dry inside bottles and loosen and remove the particle if left over. A set of cleaned bottles are transferred to the outfeed conveyor for the further filling process.

5.What Are the Primary Parts of Bottle Washing Machine?

Conveyer Belt

This system comprises multiple components these including belt, pulleys, rollers etc,. that moves the bottles towards and away from the machine. It is automatic, convenient and completes operations without any hassle. All models of bottle washing machine provided by Aipak comes with a built-in conveyer system that is attached on either side of the machine and if needed can easily be removed and reattached within minutes.

Dust Cover

To protect the bottles from environmental dust particles the whole washing of the bottles is carried behind the protective shield or dust cover. Not only the dust cover prevents the accumulation of dirt on washed bottles it is also durable and made up of plastic to avoid accidental breakage.

Bottle Washing Head

This unit holds multiple nozzles that spray soap and water inside and around the bottles. After spraying soap, the nozzles spray pressurized water jets that effectively remove dirt and soap.

Sprayer

The sprayer is the unit of the machine that holds water and soap separately. Since the machine is automatic the release of soap and water is done entirely without any manual intervention.

Rotary plate

Different manufacturers offer different orientations and working of machine, however, most bottle machines have a rotary mechanism in which a number of bottles are aligned and washed simultaneously. Although bottle washing machine having a rotary plate is costly in the long run it's more productive and economical.

Electric Box

Present in every machine this compartment holds all panels and wires that control the working of equipment. The exact location of the electric box may differ for each model or every machine, but it is usually present on the side or bottom of a bottle washing machine.

Air Filtering Unit

After washing the drying of the bottles is done by blowing air into and around each unit. The blown air should be free from dust particles to avoid contamination. This is done by filtering the air in the filtering unit before being blown into the bottles.

6.What Type of Bottles Can Be Washed Using Bottle Washing Machine?

There are different types of bottles that can be washed using a bottle washing machine. It depends on the various specifications that the design of machine offers.

Jars	Jars are glass bottles of various sizes and shapes that are used usually in food and beverages industry. These bottles are washed employing bottle washing machine to ensure safe and hygienic packaging.
Ampoules	Ampoules are small glass containers that have liquid medicine stored in them. They require the necessity of washing along with ensuring sterile condition of it, which can be washed using bottle washing machine.
Vials	Vials are pharmaceutical glass bottles that are washed using bottle washing machine , with many washes and sterilized air to provide aseptic nature to it.
Dropper Bottles	Dropper bottles are intended for pharmaceutical, food industry and cosmetics industrial use. These are washed using a bottle washing machine incorporating air and water to efficiently clean and provide contaminants free bottle such as eye, nose, and ear dropper bottles.
Round Bottom Bottles	Such bottles are washed for pharmaceutical purposes to ensure the safety of the medicinal liquid filled in them.

7.What are Different Types of Bottles Washing Machine?

Upon requirements and automation, bottle washing machine is classified into various types. Each type has its specified role and uses in specified industry. Let’s see them one by one.

TYPES OF BOTTLE WASHING MACHINE BASED ON MACHINE SIZE

Benchtop/Small Bottle Washing Machine

A benchtop bottle washing machine can b install on the working table. This machine is designed to operate industrial and laboratory processes where small size bottles are subjected to a bathing tank for high frequency cleaning under constant temperature and sonication. This machine is small in size but performs semi-automatic operations.

High Volume/Large Bottle Washing Machine

High Volume/Large Bottle Washing Machine- Picture Courtesy- Niagara System

This machine is large that can treat the bulk of untreated bottles for washing procedures. You can easily integrate this machine with other equipment of the production line; therefore, this is suitable for large industries where non-stop production processes are carried out. This machine requires a spacious facility for installation.

TYPES OF BOTTLE WASHING MACHINE BASED ON AUTOMATION

Considering automation; the bottle washing machine is divided into the following sub-types.

Semi-Automatic Bottle Washing Machine

This is the perfect solution for washing bottles and jars where the production volume is small to moderate. The machine offers washing procedures for various shape and sizes of bottles with an automatic washer and rinser.
This is a cost-effective and affordable machine as compared to an automatic bottle washing machine that requires the involvement of an operator during handling bottle as certain stages such as loading, unloading., This is also a fast washing device that cleans hundreds of bottles in one hour.

Automatic Bottle Washing Machine

Automatic Bottle Washing Machine- Picture Credit- IC Filling System

When it comes to washing large batches of bottles or considering large industries, of course, an automatic bottle washing machine is used that is involved with the entire procedure automatically.
A very time-economical solution that is involved with automatic loading washing, drying, and unloading of bottles. Yes, you’ll find it expensive when compared to semi-automatic bottle washing machine, but it offers uncountable benefits in term of sterilization, time, automation, large batches, maintenance, and so on.

TYPES OF BOTTLE WASHING MACHINE BASED ON WORKING STRATEGY

Ultra-Sonic Bottle Washing Machine

Ultra-Sonic Bottle Washing Machine- Picture Credit- SED Pharma

This machine offers tremendous cleanliness to bottles. Its working principle includes powerful ultrasonic wave generation that produces bubbles to hit or implode over the surface of the bottles and trap the dirt from each nook deeply. This is a time saving machine that promises the cleaning of foreign particle attached or present inside or outside the bottle.
This is also known as ‘sonicator’, mostly used in research labs and healthcare industries.

Air Jet Bottle Washing Machine

Air Jet Bottle Washing Machine- Picture Credit- AnchorMark

This machine follows an excellent mechanism for cleaning bottles that involves compressed air and vacuum. When bottles are fed into the machine, they’re subjected to positive pressure followed by stage-wise incorporation of compressed air for detaching and loosening of sticky particles. Those dirt, or foreign particles that are removed from the surface are sucked by using negative pressure generated by a suction blower.

TYPES OF BOTTLE WASHING MACHINE BASED ON DESIGN

Rotary Bottle Washing Machine

Rotary Bottle Washing Machine- Picture Credit- LAXMI Pharma

This machine designed is compact where a circular carousel or turret is meant to support and integrate bottles for washing, drying, and discharging. The machine works by rotating the turret where uncleaned bottles are subjected to washer and air dryer sections. Some machines are equipped with brushes that ensure contamination free bottles in one cycle. This machine is suitable for PET, glass, round, flat bottles of various sizes.

Linear Bottle Washing Machine

Linear Bottle Washing Machine- Picture Credit- Anchormark

You can consider this equipment as a standard bottle washing machine where the entire work process is taken place in a flexible linear fashion. The bottles to be cleaned are fed onto the conveyor belt that transports them one by one toward different washing zones. For example, pre-wash, wash, rinse., This type of machine is recommended for moderate to large batches where medium to high production is carried out. This is mostly preferred for washing small bottles such as vials, and ampoules.

Tunnel Bottle Washing Machine

Tunnel Bottle Washing Machine

This machine is basically suitable for large industries for catering to large production batches in time effective manner. The bottles subjected to cleaning are transferred into the tunnel-like structure where they pass through various cleaning zones like pre-washing, washing, brushing (optional), and drying. This is recommended for washing round as well as flat shaped bottles made up of either glass, plastic, etc.,

The general volume of the bottle includes approx. 30 to 250 millilitres. The machine can wash bottle batches swiftly such as hundreds of bottles per minute.

8.Describe a Complete Production Line of Bottle Washing Machine?

The photos show the machine on the auxiliary equipment to form a production line of bottle washing machine.

Bottle Unscrambler

A bottle unscrambler is an essential machine that sorts bottles of various shapes or sizes and feeds automatically into the bottle washing machine for efficient cleaning and eliminating unwanted material out of it. Moreover, this machine ensures the removal of damaged bottles from the batch.

Bottle Washing Machine

A bottle washing machine is an important component of the production line that receives uncleaned bottles and transports cleaned and sterile bottles towards the filling machine. The bottle washing machine has great capability to integrate with other devices for fast and flexible working.

Tablet/Capsule Filling Machine

A tablet or capsule counting and filling machine once receives cleaned bottles from the bottle washing machine are subjected to tablet/capsule counter and filler respectively.

Capping Machine

This is an important part of the production process that secure the bottles by twisting caps automatically over the neck of the bottles. This machine is of prime importance as it ensures 100% protection against entering foreign particles inside the bottles.

Labelling Machine

Once bottles are cleaned and filled with products, they’re positioned for the labeling process. This can be done using of labeling machine that sticks labels and prints them with batch number, production date, expiry date, and other important information.

Cartoning Machine

A final stage of the production line where the entirely secure batch is introduced into respective cartons along with leaflets. This machine has the ability to flip open carton and inserts bottles either vertically or horizontally.

9.How long do the bottles take to dry in Bottle Washing Machine?

Bottle Washing Machine- Picture Credit- AQUATECH

In bottle washing machine temperature the drying time for plastic bottles and glass bottles are

different. The bottles are transported to the drying section where several hot air nozzles blast air inside and outside the bottles ensuring the sets are dried completely in 2 to 4 minutes.

The total heating power used by a bottle washing machine is about 4KW-5KW watts despite no matter how many degrees of water temperature is required. As compared to plastic bottles, glass bottles dry fastly as their washing temperature is mostly higher approx. 200 degrees.
Hence it retains heat for longer and fast to dry. The plastic bottle does not retain heat, so it takes longer time to dry. The commonly used air drying temperature is controlled between 40~90℃ which ensures rapid drying of bottles inside as well as outside.

10.What is Cleaning Solution used for Bottle Washing Machine?

Washing bottles is an essential process required for pharmaceuticals, foods, nutraceuticals, and work, thus in the bottle washing machine in first place washing agents or solutions was used that immerse bottles in the pre-washing phase. The commonly used washing agents are discussed below:

Types of Washing Agents	Description
Deionized Water	This is used in pre-washing or washing phase in a bottle washing machine which is an effective option of cleaning as it offers high level of sanitation. This is also known as demineralized water where mineral ions are eliminated from water and purify the bottles by removing contaminants and ions on its surface.
Water for Injection	Highly purified water is used in pharmaceuticals, biological research, and nutraceutical companies for washing bottles. This water strictly meets criteria regulated by USP and European pharmacopeia means it offers benefits and ensures water is free from impurities and maintains the integrity of your product.
Concentrated HCl	This is mostly used for removing industrial scales or sticky substances inside the bottle and some precipitations of inorganic salts.
Alkaline Solution	An alkaline solution wash is employed to wipe greasy components or sticky particles around every nook of the bottles.
5-10% trisodium phosphate (Na3PO4- 12H2O) solution	This solution is used to wash bottles in order to clean oil stains ins or outside the bottles and make them presentable to the filling section.
Organic solvents	Organic solvents like xylene are used to wash bottles to clean grease paint particles or stains.

11.What are Major Technical Problems & Tips Related to Bottle Washing Machine?

Some of the major technical problems that can be faced in a bottle washing machine are:

Breaking or Misalignment of Bottles

During the washing process in a bottle washing machine, often it is observed that glass bottles break within the system. This is due to the misalignment of mechanical gear present in the conveying system.

Troubleshooting

Proper cleaning and maintenance of mechanical gears should be done according to the standards defined by the manufacturer.

Checking of bottle gripper/winch to assess the space between each of the bottles and aligning them if required.

Impurities And Improper Drying

During the washing process, impurities or microbes can be left attached to the bottle due to impure water or detergent quality. Also, sometimes the bottles are not properly dried.

The problem occurs due to a problem in the bottle drying system where the blowers are not properly performing the cleaning and drying process.

Troubleshooting

The efficiency of hot blowers of compressed air should be observed periodically as mentioned by the manufacturer.

Adjustments in the drying duration can also rectify the problem if the blower is working properly.

Inadequate Washing

Picture Credit: SGS

This is the most critical problem that occurs in a bottle washing machine as its primary job is to clean the bottles.

The process of improper cleaning occurs due to various reasons. It can be either clogging of the nozzle opening or due to the wrong rate of pressure.

Troubleshooting

Timely cleaning of nozzles is necessary to remove any blockage or clogging present on its opening.

The flow rate of water is also a concern to be adjusted so that each bottle gets proper cleaning pressure.

Also, the moving speed of the conveyer can be a reason for improper cleaning. The timer of the conveyor system if adjusted can rectify the problem.

Vibration

Picture Couretsy: GEA

With the passage of time, in some bottle washing machine, vibration and sound are observed due to the loosening of parts or reduction in lubrication.

Troubleshooting

Each of the bottle washing machines requires a specific predictive and preventive maintenance schedule to check whether any of the parts are damaged inside the system or any loosening is present.

The friction between the mechanical parts of a bottle washing machine can be reduced if proper lubrication and greasing is applied to those joints.

12.What Need To Consider When Purchasing A Bottle Washing Machine?

Some of the key considerations that are important to think of before purchasing a bottle washing machine are:

Automation Level The most important factor is to check the level of automation of a bottle washing machine according to the workspace and process level.
·Washing Standards The most essential feature to be considered is to verify the washing processes and standards of a bottle washing machine. It must include all three stages like initial pre-rinse, washing as its second stage and finally proper sterilization of bottles. This will allow clean and accurate washing of bottles within the system.
Noise and Vibration Bottle washing machines are also selected on the basis of noise and vibration produced in it. The machines with greater noise and vibration rates can affect human ears as well as can create atmospheric pollution. So, without going for a cheaper machine, the buyer should purchase a noise-sensitive machine.
Manufacturers Reputation There is a list of local suppliers and manufacturers for bottle washing machine around the globe. It is important to identify the most reliable and authentic manufacturer that provides assistance, spare parts availability and guidance for a long period of time. Manufacturers without local guidance can cause a lot of hindrance and waste of time.
Utilities Consumption In the modern world there are many machines available that operate on low energy consumption throughput. These are the most likely machines to be selected so that no extra burden on utilities may fall on the consumer. This will also allow making economical products for the customer.

Conclusion

In conclusion, the bottle washing machine is an integral component of any business that deals pharmaceuticals, nutraceuticals, beverages, etc., This machine ensures firm quality of your brand by maintaining hygiene and quality that directly increase the consumer satisfaction about your brand. For purchase or knowing different categories of bottle washing machine, please contact our sale team now. We promise to help in order to optimize your business and maintain high standards in a cost-effective manner.

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How Long Does Steak Last In The Fridge Vacuum Sealed?

Vacuum Sealer

How Long Does Steak Last In The Fridge Vacuum Sealed?

Are you often distressed about the storage of steak? A good method to store it is the fridge vacuum seal, that is, vacuum seal your steak and then place it in the fridge so that you can extend its shelf life. So now comes the problems? Why you need to fridge vacuum seal the steak? How long does steak last in the fridge vacuum sealed?

Don’t worry, these questions will be all answered in this blog, and you can also learn more about the storage of steak in the fridge vacuum sealed, such as the factors which affect the shelf life of steak in the fridge vacuum sealed and how to extend the shelf life. If you're ready, let's learn the related knowledge together.

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1.What is fridge vacuum sealed?

Fridge vacuum sealed, it is to put vacuum sealed food products into fridge, which can serve as a double protection, the food products are stored under a vacuum condition and low temperature, there won’t by any growing conditions for microbes and bacteria. Fridge vacuum sealed combines the advantages of two storage methods, it is much more effective than only put food into fridge or only vacuum sealed it.

2.What are the advantages of fridge vacuum sealed?

Do you know why you need fridge vacuum sealed? There are many advantages of this storage method, don’t you feel curious about them? Let’s learn them together!

Extend Shelf Life

Fridge vacuum sealed can extend the shelf life of food products such as fruits, vegetables, meats and so on. Why? As is mentioned that, fridge vacuum sealed can prevent food from air and inhibit the growth of various microorganisms, as a result, the product won’t be damaged by them so that its shelf life is extended.

Remain Original Smell & Taste

This is also a reason why most of people prefer adopting this method to store their food. Fridge vacuum sealed won't change the original properties of food, when you take out it from vacuum sealed bag, its appearance, color, smell and taste are the same as the original condition.

Save Space

As you can see, fridge vacuum sealed is different from other storage method, it compresses the size of packaged food in a certain degree. If you put original food products into fridge, they can occupy a lot of space, but how about trying fridge vacuum sealed? It will be amazing for you to found you can put more products into fridge.

Prevent Frostbite

In general, there are some food products need to be stored in ultra low temperature so that you should put them into the freezer of fridge, however, if you put them into freezer directly, they may get frostbite. Don’t worry, the fridge vacuum sealed can solve this problem perfectly.

The vacuum seal of food provide it a layer of protection which can be freeze-resistant, therefore, the fridge vacuum sealed can keep food products fresh while preventing them from frostbite.

3.How to fridge vacuum seal a steak?

Now you have learned the definition and advantages of fridge vacuum sealed, but, do you know the operation procedures in detail? If you want to fridge vacuum seal a steak, what should you do? Let's find out next.

At the beginning, you need to check the condition of the fresh steak, ensure that it is in a good state. Notice that fridge vacuum sealed is only used to extend the shelf life of the steak, it can not change the texture of the steak, therefore, you must choose a steak which has good texture and color.Also, you need to keep the steak clean.

The next step is vacuum sealed, you need to complete this step with the help of vacuum sealer, which will extract all the air inside the bag of the steak and seal it tightly. This step is vital of the whole fridge vacuum sealed process, only if the steak is perfectly prevent from the air, it can be stored longer.

Guess what should you do next? Yes, you need to put the vacuum sealed steak into your fridge, but before this operation, you need to set up the temperature of the fridge to a proper level. The temperature of fridge can greatly affect the shelf life of vacuum sealed steak, you need to keep your refrigerator below 4.4°C, if you are storing your steak in the freezer, the temperature should be in the range of -17.8°C to -18.9°C.

There is one thing to note, you need to vacuum seal and put the steaks into the fridge one by one, not a lot at once. Why? This facilitates defrosting of the steak, which is convenient when you need to take it out, and can avoid more air exposure so that the steak can last longer in the fridge vacuum sealed.

4.How long does steak last in the fridge vacuum sealed?

As a matter of fact, beef is different from chicken, duck and fish, it can be stored longer than other meat, so, the steak in the fridge vacuum sealed can also last longer.As is known that, fridge is divided to refrigerator and freezer, which have different temperatures, the freezer has lower temperature than refrigerator, therefore, the vacuum sealed steak can last for different time in these two places.

Are you wondering how long steaks last under different storage conditions? Such as the difference between regular storage or vacuum sealed, and the difference between storing in the freezer or refrigerator. Next let’s discuss about these situations, please look at the following table.

	Regular Storage	Vacuum Sealed
Freezer	6-12 months	1-2 years
Refrigerator	2-3 days	1-2 weeks

From this table, you can see the shelf life of steak in different storage condition intuitively, there are 4 situations, regular stored in freezer or refrigerator and vacuum sealed in them. It is not hard to find that the steak can last very long by vacuum sealed in refrigerator.

Of course, the data is obtained from experiments, under the influence of different factors, the shelf life of steak in the fridge vacuum sealed might be different from the above data, it is depends on the real storage environment.

5. Fridge vacuum sealed steak VS Normal stored steak.

There are some differences between fridge vacuum sealed steak and normal stored steak, are you know what they are? If you feel curious about them, you can read the following content.

The biggest difference between fridge vacuum sealed steak and normal stored steak is their shelf life, there’s no doubt that the steak in the fridge vacuum sealed can be stored longer than normal stored steak. Normal stored steaks are stored at room temperature, and they will start to deteriorate after two or three days, while fridge vacuum sealed steaks can last for one to two weeks.

Can you list other differences of the steaks in two different storage conditions? Observe the above picture carefully, you can find that the two steaks are in different packages. The steak in fridge vacuum sealed must be packed in vacuum seal bag, but the normal stored steak can be packed by different packages such as trays and bags.

6.What factors affect the shelf life of steak in the fridge vacuum sealed?

Although fridge vacuum sealed is a good method to store steak, there are also some factors can affect its shelf life, these factors are as follows:

Steak Freshness

The freshness of the raw steak is a basic factor that affect its shelf life in the fridge vacuum sealed. It is a very simple principle, if the steak has high freshness when it is fridge vacuum sealed, of course that it will have longer shelf life, on the opposite, the shelf life will not be long even if it is fridge vacuum sealed.

Steak PH Level

How can the PH level of steak affect its shelf life in the fridge vacuum sealed? It is less known that PH level can also cause influence to the growth of bacteria, if the PH level of the steak is lower than 4.6, it is acidic, and bacteria cannot grow in this state, but when the PH level is higher than 4.6, there is a risk of bacterial growth.

Fridge Temperature

The set temperature of fridge is also an important factor to affect the shelf life of steak in the fridge vacuum sealed. Only under certain low temperature conditions, bacteria can not grow, therefore, the cooler you set the fridge temperature, the more beneficial to extend the shelf life of steak.

Steak Marinade

Whether the steak is marinated will also have an impact on the shelf life, in general, steak that isn't marinated can be stored for a longer time. What the reason? Well, on the one hand, the marinade on top of the steak will create ice crystals, on the other hand, the moisture left on a marinated steak will freeze, these will cause fat oxidation, which will eventually cause the steak to spoil.

Lamination of the Vacuum Sealer

Do you know what is lamination? It is a technique to use multi-layer materials to produce a compound material, so as to improve its strength and isolation. Therefore, the lamination of the vacuum sealer can affect the shelf life of steak in the fridge vacuum sealed. The stronger the lamination, the more protective to the steak and the longer it can be stored.

7.How can you extend the shelf life of steak in the fridge vacuum sealed?

Now you have learn the factors which affect the shelf life of steak in the fridge vacuum sealed, but do you know how to extend its shelf life? If you want to store steak in your fridge for a longer time, here are some methods can help you.

Freeze the Steak

As is known that fridge is divided into refrigerator and freezer, if you want to extend the shelf life of steak in the fridge vacuum sealed, you can put it in the freezer where has lower temperature. By freezing the steak in the freezer of fridge, you can store it for long-term, the shelf life can even be as long as one year.

Ensure the Cleanliness of Steak

As is mentioned before, the steak freshness is an important factor which affect the shelf life of steak in the fridge vacuum sealed. Therefore, before vacuum sealing the steak, you need to make sure that it is clean and fresh, try your best to clean it and drain excess moisture of it. Do this well and your steak in the fridge vacuum sealed won’t spoil prematurely.

Use High Quality Vacuum Sealer

Wanna to extend the shelf life of steak in the fridge vacuum sealed, you need to use a high quality vacuum sealer to seal it. A high quality vacuum sealer is able to extract all the air inside the bag which packs the steak, if you use a vacuum sealer which has poor quality, perhaps it can not reach the vacuum requirement of the steak, which finally lead to the spoilage of steak.

Use Thick Vacuum Seal Bags

It is suggested that you need to use thick vacuum seal bag to pack steak when you vacuum seal it. The thick vacuum seal bag has strong barrier property and can better protect the steak, on the opposite, if you use a thin vacuum seal bag to pack steak, there is a possibility of the bag cracking due to outside elements, exposing the steak to the air.

8. How can you judge whether the steak in the fridge vacuum sealed has gone bad?

This is a necessary technique for you, you need to learn how to judge whether the steak in the fridge vacuum sealed has gone bad. Sometimes, you can not easily make decision from a single dimension, you need to consider carefully. So, from which aspects can you check the condition of the steak? Just keep on reading!

According to smell: Firstly, you can judge whether the steak is spoiled through its smell, if this steak has a smell which is the same as the original smell, it hasn’t gone bad, you can cook and eat it without worry. However, if the vacuum sealed steak has a pungent or sour smell, it is likely that it has deteriorated, you need to throw it right away.

According to touch: The second method is to judge based on the sense of touch, you can pinch that steak, if the touch is normal then it's fine. On the contrary, if you notice this steak is a little slimy, it's probably gone bad, the reason is very simple, this slimy state is evidence of bacterial growth and the steak needs to be disposed of as soon as possible.

According to color: In addition to touch and smell, vision is also an aspect of judging whether the steak in the fridge vacuum sealed has gone bad. You can observe the color of the vacuum sealed steak, if its color is normal, you don’t need to worry, but if the steak is gray, brown or black, it is spoiled and inedible.

9.Are there any precautions when cooking steak in the fridge vacuum sealed?

By the way, when you take the vacuum sealed steak out of the fridge and cook it, there are some points you need to notice, they are as follows:

The first thing is that, when you defrost the steak and cook it, you need to wait for it to fully thaw before cooking, and during the cooking process, you should make sure that the steak is fully cooked. Only if you follow these two points can you keep your steaks in the fridge vacuum sealed safe to eat.

Another point is the most important, you need to use the vacuum sealed steaks in the fridge all at once after thawing them. Never put a thawed vacuum sealed steak back in the fridge for storage, it is because that at this moment, put it into fridge can not avoid the growth of bacteria.

Conclusion

In a word, steak can last longer in the fridge vacuum sealed than normal packaged, most of people prefer this method to store steak and other meat products. Do you think you have learned anything after reading this blog? Hope that it can really help you, and if you want to know more, you can contact as at any time, it will be so glad to serve for you.

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Chamber Vacuum Sealer VS Suction

Vacuum Sealer

Chamber Vacuum Sealer VS Suction

Food products can not be preserved forever, but you can try some methods to extent their shelf life, one of the most effective methods is vacuum sealing. There are many different kinds of vacuum sealers, but the most common ones are chamber vacuum sealer and suction vacuum sealer. The two different types of vacuum sealer have different appearances and they are suitable for different demands.

Are you curious about the differences between chamber vacuum sealer and suction vacuum sealer? Do you want to know which one of them can meet you food storage demand? You can find what you want in this blog which compares chamber vacuum sealer and suction vacuum sealer in different aspects, let you have a deeper understanding of them.

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1.What is chamber vacuum sealer vs suction?

Chamber Vacuum Sealer

Chamber vacuum sealer is an packaging equipment which can provide vacuum sealing operation to all kinds of items, such as food products, medicines, hardware, chemicals, grains, etc. It can extract the air inside a bag and then seal it quickly so that the product in the bag can be stored for a longer time.

This machine has a chamber, during its working process, the product which is going to be vacuumed is put in the chamber. Chamber vacuum sealer has a wide range of application, it can be used for both family and commercial use.

Suction Vacuum Sealer

Suction vacuum sealer is also used to vacuum packed products, it provides tight sealing to products, especially food, different from chamber vacuum sealer, suction vacuum sealer doesn’t have a large chamber, therefore, the vacuum process occurs outside the machine. As you can see, suction vacuum sealer is small in size so that it can be operated anywhere, it is generally used for household.

2.How can chamber vacuum sealer vs suction benefit you?

When talking about the benefits of using chamber vacuum sealer and suction sealer, maybe most of you will say that they can help you extend the shelf life of food, or they can keep the original taste of food. However, these are the basic role of them, are your curious about other benefits of the two machines? They are as follows:

Benefits of Chamber Vacuum Sealer

(1). Wide Range of Application

One benefit of chamber vacuum sealer is that it has a wide range of application, this machine can seal almost all kinds of food products such as fruits, vegetables, snacks, seafood, fresh meat, tea leaves, etc. And besides food products, chamber vacuum sealer can also pack electric components, hardware, medical products, agriculture products, herbs and so on.

(2). Wet & Dry Dual Use

Chamber vacuum sealer can be used for both solid products and liquid products, you can use this machine to seal fluid products such as soup, sauce, chemical liquids and so on, the sealing effect will be perfect, without leakage.

(3). Long Service Life

On the one side, chamber vacuum sealer adopts high quality electrical components which let it has stable performance; on the other side, chamber vacuum sealer is made of durable stainless steel and it has hard construction, as a result, this machine has long service life, can serve for you for long-term.

Benefits of Suction Vacuum Sealer

(1). Increase Space Efficiency

Why it is said that suction vacuum sealer can increase space efficiency? On the one hand, this machine itself has a small size so that it doesn’t occupy too much space when you using it; on the other hand, the food products are vacuum sealed by suction vacuum sealer and their sizes are largely reduced, which save more space for storage.

(2).Cost Effective

Generally speaking, the price of suction vacuum sealer isn’t too expensive, you don’t need to use high cost to get such a machine, and the vacuum seal bags are very easy to buy. You only need to use less cost to save food for a long time and prevent waste, it is cost-effective in the long run.

(3).Prevent Freezer Burn

If you need to store food products in the freezer of your fridge, using a suction vacuum sealer is necessary. This machine seals the food in vacuum seal bag so that there will be crystals against frostbite and the food can be fresh for a longer time. In a word, suction vacuum sealer can bring great benefit to you.

3.In which industries can chamber vacuum sealer vs suction play their roles?

Both chamber vacuum sealer and suction vacuum sealer can be applied in food industry, besides this industry, are there any other industries can these two machines play their roles? Let’s explore together.

Application of Chamber Vacuum Sealer

(1). Chemical Industry

In chemical industry, there are some chemical products don’t have stable properties, they often be affected by some external factors such as air, light, moisture and so on. Therefore, using a chamber vacuum sealer to vacuum and seal these products is a good solution, which let the industry store important chemical products well.

(2). Pharmaceutical Industry

In fact, chamber vacuum sealer also plays a vital role in pharmaceutical industry, it is applied to seal capsules, tablets, drugs, medical tools, etc. Why can chamber vacuum sealer do this? It is because of the particularity of this industry, medicines and medical tools need to be clean and sterile, therefore, chamber vacuum sealer is used to prevent these products from the air.

(3). Electronic Industry

What is the role of chamber vacuum sealer in the electronic industry? This machine is used to pack all kinds of electronic products such as batteries, PCB circuit boards, chips, semiconductors, ICs, metal processing parts and so on, to prevent them from oxidation, discoloration and moisture.

Application of Suction Vacuum Sealer

(1) Hardware Industry

Suction vacuum sealer can be applied in hardware industry to prevent products oxidation and discoloration, it can be used to pack all kinds of metal products, hardware tools, hardware parts, daily hardware, construction hardware and so on.

These products are semi-finished products, so they are packed by suction vacuum sealer and be delivered to the destination to be processed.

(2). Agriculture Industry

In the field of agriculture, there are many grains such as soybeans, mung beans, red beans, soybeans, corn, wheat, rice, etc, and all kinds of seeds, these items all need to be stored well. To save storage space and extend the storage time of agriculture products, the industry chooses suction vacuum sealer to pack them.

(3). Catering Industry

Suction vacuum sealer is portable and convenient, isn’t it? That is why this machine is hot sale in catering industry, tourist hotels, restaurants and street vendors all need suction vacuum sealer to pack and store their ingredients and products.

4.How does chamber vacuum sealer vs suction work?

How can chamber vacuum sealer and suction vacuum sealer pack your products and extend their shelf life? What are the principles? Are you curious about this question? It will be answered next.

Working Principle of Chamber Vacuum Sealer

Before the vacuum process, the product is put into the vacuum chamber, and the vacuum time is set up, once the chamber vacuum sealer begins working, the vacuum pump will extract all the air inside the chamber, including the air inside the vacuum seal bag. At this moment, the pressure in the chamber is equal with that of the bag.

And then, the air is exhausted from the chamber, the machine is ready for sealing the bag, the sealing strip is heated and pressed on the mouth of the bag to seal it. When the bag is sealed, the whole packaging process is finished.

Working Principle of Suction Vacuum Sealer

Before the suction vacuum sealer works, you need to open its lid and put vacuum seal bag on the correct place, notice that the open side of the bag should be put on the sealing strip. At the beginning, the machine adopts a suction to extract the air inside the vacuum seal bag, the vacuum process is started.

After the vacuum process, the sealing strip is heated so that it can be used to seal the open end of the vacuum seal bag tightly, after that, you can use the cutter to cut off the extra part of the bag, and the whole working process of suction vacuum sealer is finished.

5.Which parts consist of chamber vacuum sealer vs suction?

After learning how does chamber vacuum sealer and suction vacuum sealer work, you need to learn the main parts of the machine in order to better understand the working process of it. The main parts of the two machines are as follows:

Main Parts of Chamber Vacuum Sealer

Vacuum Chamber: You can say that this is a vital part of chamber vacuum sealer, the vacuum chamber is the work platform of the machine, the whole vacuum and sealing process are taken place at here.

Chamber Lid: When the machine is working, the chamber lid is closed, some chamber vacuum sealers are equipped with transparent chamber lids so that you can monitor the whole vacuum process.

High Temperature Cloth: This part is used to heat seal vacuum seal bags.

Control Panel: The function of control panel is to control the working of chamber vacuum sealer, there are vacuum meter, power switch, emergency stop button and other buttons on it.

Stainless Steel Body: This is the main frame of the machine, which is hard and durable.

Removable Casters: Some floor-type chamber vacuum sealers are equipped with removable casters, as a result, they are convenient to move.

Main Parts of Suction Vacuum Sealer

Vacuum & Sealing Key: When you click this key, the suction vacuum sealer will complete vacuum and sealing operation.

Single Sealing Key: In the same way, this key means that you only need the sealing function of the machine.

Heating Wire: The function of heating wire is to seal vacuum seal bag.

Inspiratory Nozzle: This part is used to suck the air inside the vacuum seal bag, it is an important part of suction vacuum sealer.

Upper Gasket & Lower Gasket: The upper gasket and lower gasket are used to fix the position of vacuum seal bag to ensure the smooth vacuum sealing operation.

6.What types of items can be sealed by chamber vacuum sealer vs suction?

As a matter of fact, it was briefly mentioned in the previous article which products are suitable for sealing by these two machines, and in this question, more products will be listed to the below.

Items Can Be Sealed By Chamber Vacuum Sealer-Photo Credit: Anova Culinary

Chamber vacuum sealer can be used to pack all kinds of food and non-food products, which including fruits, vegetables, meats, seafood, snacks, candies, spices, soups, milk, metal, tea leaves, medicines, electronic components, chemicals, grains, cloths, precision instruments and so on.

It is worth mentioning that this machine is suitable for both wet and dry products, which means that besides solid products, it can also deal with liquid products.

Items Can Be Sealed By Suction Vacuum Sealer-Photo Credit: Epicurious

Similar to chamber vacuum sealer, suction vacuum sealer is also suitable for sealing food products, pharmaceutical products, chemical products, agricultural products, hardware, electronics, commodities, etc. But there are also differences, suction vacuum sealer is more suitable for sealing frozen meat than chamber vacuum sealer, however, it isn’t suitable for sealing liquid products.

7.Which kinds of vacuum seal bags can be sealed by chamber vacuum sealer vs suction?

Do you know that? It is important to choose the proper vacuum seal bags for chamber vacuum sealer and suction vacuum sealer, because some vacuum bags are not compatible with them. Next, let's take a look at which vacuum seal bags are suitable for sealing by chamber vacuum sealer and suction vacuum sealer.

Suitable Vacuum Seal Bags for Chamber Vacuum Sealer

Actually, almost all the vacuum seal bags on the market are compatible with chamber vacuum sealer, such as embossed vacuum seal bags, boilable vacuum seal bags, food storage vacuum seal bags, compostable vacuum seal bags, silicone reusable vacuum seal bags, zipper vacuum seal bags, retherm vacuum seal bags, vacuum seal rolls and so on.

In terms of thickness, the 3 mill, 4 mill and 5 mill vacuum seal bags are all suitable for chamber vacuum sealer. The machine can seal the above vacuum seal bags tightly and provide perfect sealing effect.

Suitable Vacuum Seal Bags for Suction Vacuum Sealer

Suitable Vacuum Seal Bags for Suction Vacuum Sealer-Photo Credit: GreenPak

Relatively speaking, there are fewer types of vacuum bags that can be sealed by the suction vacuum sealer than by the chamber vacuum sealer. Suction vacuum sealer is compatible with laminated vacuum seal bags, vacuum seal bags and vacuum rolls with mesh liners. The vacuum seal bags with mesh liners can help suction vacuum sealer complete vacuum and sealing operations more smooth.

8.How should you choose between chamber vacuum sealer vs suction?

Now you have known the differences between chamber vacuum sealer and suction vacuum sealer, do you know which one is more suitable for your demand? How can you choose one of these two machines?

Firstly, you need to consider which kinds of products will you pack by a vacuum sealer, do you only need to seal solid products, or liquid products as well. Chamber vacuum sealer will be a good choice if you need to seal both solid and liquid products. But if you only need to seal solid products, both the two machines can meet your need.

Next, consider where you would use a vacuum sealer, if you want to purchase a chamber vacuum sealer, you need to prepare enough space to install it. On the contrary, if you don’t have too much space for a vacuum sealer, and you just use it for family use, you can choose the suction vacuum sealer.

Finally, ask yourself, what’s your budget? This is an important factor to think about, in general, chamber vacuum sealers are more expensive than suction vacuum sealers because they require more materials and components to manufacture.

In summary, you need to think twice when choosing a vacuum sealer, you need to comprehensively consider your real requirements, and then choose from chamber vacuum sealer and suction vacuum sealer.

Conclusion

Overall, both chamber vacuum sealer and suction vacuum sealer can help you store food for a longer time, these two machines have their own pros and cons, are suitable for different products. After reading this blog, do you think which one is better? Chamber vacuum sealer or suction vacuum sealer? Which one would you like to choose? Welcome to contact us if you have other puzzles about them.

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Coffee Pouch Machine: The Complete FAQ Guide In 2025

Coffee Pouch Machine

Coffee Pouch Machine: The Complete FAQ Guide In 2025

Coffee has now become a very popular drink that can be seen everywhere in people's lives. In addition to the irresistible taste of coffee itself, the packaging of coffee is also very important. Have you ever known what machines are currently on the market that can be used to pack coffee in pouches? Do you know the different features and functions of these coffee pouch machines? Do you know how to choose a suitable coffee pouch machine according to your needs?

This coffee pouch machine FAQ guide can explain to you the construction and features of different coffee pouch machine, as well as other frequently asked questions. Hope you will keep reading!

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1. What Is A Coffee Pouch Machine?

Coffee Pouch Machine -photo credits: xhteapack

The coffee pouch machine refers to machines that can automatically fill and pack the coffee into different pouches. The coffee includes coffee beans, coffee granules, and coffee powders. The coffee pouch machines have now become an important part of the coffee packaging industry.

In addition to the bag packaging that can provide you with coffee. The coffee pouch machine can also provide multi-functional packaging solutions for various products. From food to personal care products, pharmaceuticals, etc., coffee pouch machines can provide you with a variety of packaging solutions.

2. What Are The Applications Of The Coffee Pouch Machine?

Coffee pouch machines can be widely used in various industries with the multifunctional design:

Food and Beverage

Coffee pouch machines are extensively used in the food and beverage industry for packaging products such as coffee, tea, snacks, nuts, chips, biscuits, bread, water, juice, etc. It can be applied to solid packaging as well as liquid packaging.

Pharmaceuticals

Coffee pouch machines are applied in the pharmaceutical industry for packaging products such as capsules, tablets, protein powders, supplements, and nutrients.

Personal Care

Coffee pouch machines are used in the personal care industry for packaging products such as shampoo, lotions, creams, sanitizers, conditioners, makeup, detergents, hand soap, etc.

Pet Food

Coffee pouch machines can also be used in the pet food industry for packaging products such as cat litter, pet biscuits, pet meats, pet teething sticks, etc.

Agriculture

Coffee pouch machines can be used in agriculture for packaging products such as plant fertilizer, seeds, insecticide, ripening agent, etc.

Electronics

Coffee pouch machines can be widely applied in the electronics industry for packaging products such as headsets, chargers, phone cards, charging cables, mice, etc.

3. What Are Mostly Packed By The Coffee Pouch Machine?

A coffee pouch machine is mainly used to package coffee and coffee peripheral products. At the same time, coffee pouch machine is also widely used in the packaging of other products:

Coffee

Coffee

The coffee here refers to coffee beans, coffee granules and coffee powders. They are all suitable for filling and packed in pouches with different shapes and sizes. The pouch packaging of coffee beans and coffee granules can preserve the freshness of coffee to a greater extent. Generally, coffee powder is more suitable for sachet and stick-pack packaging.

Nuts

Nuts

Nuts, like coffee beans, are granular products. They are all suitable for pouch packaging. Especially the packaging of premade and stand-up pouches. This is beneficial for users to take and store at any time.

Pills And Tablets

In addition to blister board and aluminum-plastic packaging, capsules and tablets can also be applied in the pouch packaging with the coffee pouch machine. Its advantage is that it can provide you with all the capsules, tablets, supplements and nutritional supplements you need for a day or a week at one time.

Shampoo

Shampoo

The shampoo pouch packages are more environmentally friendly and portable. When you are traveling, it is easier to store the shampoo in the pouch than the shampoo in the bottle.

Pet Biscuits

Pet foods including the biscuits are easy to be packed with the coffee pouch machine with high capacity and high efficiency.

Seeds

Seeds

Seeds can be filled and packed into pouches with the coffee pouch machine for higher speed and high accuracy.

4. What Are The Bag Styles And Packaging Materials For The Coffee Pouch Machine?

The Bag Styles For The Coffee Pouch Machine:

Pillow Pouches

The pillow pouches, also called back-sealed pouches, are the most common bag styles for flexible packaging. The pillow pouches formed and filled like a pillow. This bag style can be applied to most packaging machines.

Gusset Pouches

The gusseted pouches are the best options for the standup pouches. By opening the two gussets at the bottom of the bag, it can add more space to the bag and save you more packing materials.

Flat Bottom Pouches

Flat bottom pouches, also called standup pouches, are five-sided sealed and can do free-standing with a rectangular base. It is suitable for most of food and snack packaging with kraft paper, aluminum, or LDPE materials.

Spout Pouches

The spout pouches can be customizable and versatile and designed with your needs. The spout pouches are flat-bottom designed with the spout on top of the pouch for easy sucking or pouring. It is suitable for liquid, and paste packaging.

Valve Pouch

The valve pouch is specially designed for packaging the coffee beans that are applied with a degassing valve on the top of the bags. The main function of the degassing valve is to help the coffee packages maintain their shape by allowing the gases to escape.

Bag-In-Bag Pouches

The bag-in-bag pouches refer to the coffee drinks or coffee powders in the stick packs or sachets and then packed into the bigger pouches. This packaging bag style can facilitate consumers' consumption and storage.

Packaging Materials For The Coffee Pouch Machine:

Kraft Paper

The kraft paper is a porous kraft paper with high elasticity and high tear resistance. It is often used in food packaging. This packaging material brings good qualities of strength and durability to coffee beans.

Plastic Films

Plastic films are widely used in the packaging of items in various industries. It is thin, durable, healthy, and safe. It can bring good closure and security to the packaging of coffee. This kind of packaging can preserve the freshness of coffee very well.

Aluminum Foil

The aluminum foil is very flexible and can wrap items easily. This material is strong. Durable and insulated. It can bring the supreme packaging experience to the packaging of coffee. At the same time, the disadvantage of this packaging method is that the cost will be slightly higher.

5. What Are The Benefits Of Using The Coffee Pouch Machine?

If you are a coffee producer, what benefits do you need from your coffee pouch machine?

Benefits Of Using The Coffee Pouch Machine:

Packaging Waste Reduced

Before using the coffee pouch machine, you may need to manually weigh, pack, pack, seal the coffee, etc. This series of manual operations has many uncertain factors and will cause a lot of waste of materials. Through the automatic weighing, filling, packaging, sealing, etc. of the coffee pouch machine, you can precisely control every process.

Coffee Protection And Freshness

Different coffees have different characteristics and flavors. In order to maintain the unique freshness and flavor of coffee, some coffee pouches will be flushed with nitrogen during the packaging process. And coffee pouch machine can provide you with good airtight sealing to keep them from getting wet.

Packaging Efficiency

By using a fully automatic coffee pouch machine, there is no need for workers to intervene in the entire packaging process except for opening, supervision, and later maintenance which can greatly improve your efficiency and bring you greater economic benefits.

Versatility

In addition to the functions of weighing, filling, packaging, and sealing, some coffee pouch machines can provide you with the functions of counting, printing, reporting errors, automatic maintenance, and cleaning. This is very convenient for your use.

6. What Are The Types Of Coffee Pouch Machines?

There are many kinds of coffee pouch machines, and we will just briefly introduce all the types. If you want to know the differences and details between various machines, you can refer to our website:

VFFS Coffee Pouch Machines

VFFS Coffee Pouch Machines -photo credits: bojupacking

VFFS coffee pouch machines refer to the vertical form fill seal coffee pouch machines. It is characterized by the vertical design of the machine, and the entire coffee-filling process is from top to bottom. VFFS coffee pouch machines are mainly used in the packaging of free-flowing products, including cereals, powders, and liquids.

HFFS Coffee Pouch Machines

HFFS coffee pouch machines refer to the horizontal form fill seal coffee pouch machines that can complete the whole coffee packaging process horizontally. Its advantage is that this horizontal packaging design can better facilitate the bag-making direction and product handling. HFFS coffee pouch machines are able to handle various irregular shapes or larger products.

Doypack Coffee Pouch Machines

The doypack coffee pouch machines can automatically complete the whole process of pouch stand-up, doypack bag forming, material filling, sealing, date printing, etc. Designed with the advanced photoelectric sensor tracking system and servo motor puller, all machines here can ensure the precise bag width and position of film.

Horizontal Premade Coffee Pouch Machines

The horizontal premade coffee pouch machines are specially designed to fill and seal premade pouches with different materials, especially coffee beans. All the premade coffee pouch machines are fully automatically controlled and operated with high efficiency and capacity.

Weighing Coffee Pouch Machines

The weighing coffee pouch machines utilize a variety of weight-sensing mechanisms to accurately weigh the coffee beans with high accuracy and package them into pouches. They are suitable for weighing and packing granules or irregular shape products.

Rotary Coffee Pouch Machines

Rotary Coffee Pouch Machine -photo credits: smartweighpack

The rotary coffee pouch machines are specially designed for filling the coffee into the premade pouches. It can meet the requirements of different enterprises for different pouch sizes. The rotary coffee pouch machines are the perfect packaging solution for coffee-premade pouches.

7. What Are The Working Principles Of Coffee Pouch Machines?

Different models of coffee pouch machines work differently:

Working Principle of VFFS Coffee Pouch Machines

After the coffee beans have been uploaded into the feeding hopper and dropped from the dosing system, the films will be automatically fed in a flat and rolled forming like a tube. After being back-sealed with the vertical sealing jaws, the coffee beans will be filled into the pouches. Once the coffee beans are filled into the back-sealed pouch according to the set parameters, the pouch will be end-seal by the horizontal sealing jaws and discharged.

Working Principle of HFFS Coffee Pouch Machines

Working Principle of HFFS packaging machine -photo credits: researchgate

The wrapping films will be stretched horizontally from the plastic film roll and then pulled together to form a tube shape. After being sealed by the bottom seam sealing jaw, the pouch will be filled with the coffee beans with the set amount in advance. Once the pouch is full then it will be sealed by the closing sealing jaws. The separator will cut the pouches one by one and be discharged.

Working Principle of Doypack Coffee Pouch Machines

Working Principle of Doypack Coffee Pouch Machines -photo credits: grepack

After the bags have been picked, they will be opened immediately and flushed with air or nitrogen as required. Once the pouches have been flushed, the coffee beans will be dropped and filled into the pouches in the required amounts. Once filled up, the pouches will be stretched up and top-sealed by the heat. After being cooling-sealed, the pouches will be discharged.

Working Principle of Premade Coffee Pouch Machines

Horizontal Premade Coffee Pouch Machines -photo credits: grepack

After bags have been picked by the grip, they will be opened and flushed with the nitrogen. The coffee beans will be filled into the pouches with the bag stretching system. The heat top seal will be applied. After being cooled by the cooling seal, the finished pouches will be discharged.

Working Principle of Weighing Coffee Pouch Machines

Working Principle of Weighing Coffee Pouch Machines -photo credits: yamatoscale

Uploading the coffee beans into the intake funnel. The coffee beans will be transferred into the linear vibrators. After being dropped from the feed hoppers, the coffee beans will be weighed by the weight hoppers. There are actuators inside the weight hoppers. When the coffee beans are weighed according to the set parameters, they will automatically be dropped into the packaging system below. The packaging system packs and heat-seals the coffee in the same grams.

Working Principle of Rotary Coffee Pouch Machines

Working Principle of Rotary Coffee Pouch Machines -photo credits: fenbopackaging

The rotary coffee pouch machine is equipped with a fixed number of grips in a rotary round. After the pouches have been uploaded into the magazine, the data coding will print the data. After that, the grip will open it one by one, and coffee beans will be filled into the pouches two times. Once the pouches are filled with the set amount, the pouches will be sealed and discharged.

8. What Are The Main Components In The Coffee Pouch Machine?

Main Components In The Coffee Pouch Machine -photo credits: afpakmachine

There are five main parts in the coffee pouch machine:

Z Type Coffee Beans Feed Tunnel

The Z-type coffee beans feed tunnel, also called as Z model lifter feeding machine, is specially designed for loading the coffee beans into the head weighers. The feeding machine uses a hopper to load materials to avoid scattering and polluting.

10 Heads Weigher For Coffee Beans

The head weighers are equipped with a vibrating plate and the weighing sensor for the coffee beans evenly weighed and dispensed. After coffee beans have been distributed from the heads and weighed evenly, they will be loaded into the vertical packaging machine below.

Platform To Load Weigher

The platform to load the weigher is a flat bracket to hold the head weighers and connect the head weighers with the vertical packaging machines below. It is equipped with handrail stairs for labors to check and inspect the machine's working process easily.

Four-side Sealing Pouch Forming and Sealing Machine

The four-side sealing pouch forming and sealing machine, also called a vertical packaging machine or vertical form fill seal machine, is applied for packaging the coffee beans in the pouches. After the coffee beans have been distributed from the head weigher, the films will be formed into a pouch. The pouch will be sealed and printed after being filled with the coffee beans.

Finished Products Output Conveyor

All the filled and sealed coffee bean pouches will be discharged into the output conveyor. The finished product's output conveyor can be connected with the lines or the carton machine.

9. What Are The Related Machine In Different Coffee Pouch Machines?

There are some optional devices that can be applied for improving your packaging efficiency and speed:

Multi-heads Weigher

The multi-head weigher is suitable for working with the VFFS coffee pouch machines for coffee bean weighing and distributing. It is a material dosing and auxiliary device. You do not need to equip this machine if you are using a counting device instead of a weighing device.

Linear Weigher

Linear Weigher -photo credits: technopackcorp

The linear weigher is also a material dosing device that measures and dispenses products with great accuracy and speed. It is capable of weighing and dispensing a wide variety of product types. Designed with a four-head weighing system, it is suitable for quicker filling times.

Z Type Feeding Machine

Z Type Feeding Machine -photo credits: conveyorproducer

It is a Z-type elevator feeding machine that conveys the coffee beans into the feeding hopper automatically. It is an optional device that can speed up your packaging speed.

10. Coffee Pouch Machine VS Coffee Stick Packing Machine

Coffee pouch machine refers to machines that fill and pack coffee beans, coffee granules, or coffee powders into different pouches.

Coffee stick-packing machines refer to the machines that fill and pack coffee powders into stick packs.

Bag Styles

The coffee pouch machines mainly use pouch styles including quad pouch, flat pouch, gusset pouch, valve pouch, etc. The pouch design is to be able to pack more materials, saving space and reducing costs.

The coffee stick packing machines mainly use stick packs for coffee powder packaging. The stick pack design is to avoid the waste of materials and make it more convenient for consumers to drink.

Machine Design

The coffee pouch machines include many different kinds of machines, which includes VFFS coffee pouch machines, HFFS coffee pouch machines, doypack coffee pouch machines, horizontal premade coffee pouch machines, weighing coffee pouch machines, rotary coffee pouch machines, etc.

The coffee stick-packing machines mainly include one type, which is the stick-packing machine.

11. Coffee Pouch Machine VS Coffee Sachet Machine

The coffee sachet machines refer to the machine that fills and pack the coffee powders into the sachets. In addition to packaging coffee powder, this machine can also fill all powder and liquid materials. It is widely used in various industries, including food, chemical, pharmaceutical, agricultural, and so on.

Bag Styles

The coffee sachet machines mainly use the sachet styles for filling and packing coffee powders. The sachet design can reduce material waste, and improve the utilization of packaging materials such as films.

Coffee Sachet Machine Design

The coffee sachet machines include the horizontal type and the vertical type. The horizontal type is more efficient and energy-saving with four-side sealing. The vertical type is more convenient for you to control and inspect.

12. How Does Coffee Pouch Machine Work To Keep The Freshness Of The Coffee Beans?

One of the important tips to keep the freshness of the coffee beans during the packaging process is to keep the residual oxygen level low. All coffee beans are sterilized and roasted before packaging. When the roasted coffee beans are in the package, if the oxygen content in the bag is reduced, the freshness of the coffee beans will be greatly improved.

How To Reduce The Oxygen Level Low In The Pouches?

After research, the most effective way to maintain the freshness of coffee beans is to use modified atmospheric packaging or nitrogen gas flushing. This packaging method mainly replaces the remaining oxygen by filling the belt with a sufficient amount of nitrogen during the packaging process of coffee beans.

What Is The Nitrogen Gas Flushing System For The Coffee Pouch Machine?

Nitrogen Gas Flushing System -photo credits: rovema

The nitrogen gas flushing system can be widely applied in horizontal and vertical coffee pouch machines. It is an optional device that can be set above the feeding hopper. The nitrogen gas flushing system features inlet and control valves to flush nitrogen into the screw hopper, forming tube, and optional horizontal cross-feeder.

13. How To Choose The Best Coffee Pouch Machine For Your Business?

If you are a coffee producer and are looking for the right coffee pouch machines for your business, the following points are very helpful for you:

Coffee Powder Or Coffee Beans

Some machines can only be used for powder filling, and some machines can be used for both powder filling and granule filling. You need to consider clearly whether you need to fill powder products or granular products according to your product positioning.

Space

The size and footprint of the machine should also be taken into consideration. Some multifunctional machines are designed to be very large, so they occupy a large area. Vertical machines have a smaller footprint than horizontally designed machines. But horizontal machines work more efficiently.

Machine Manufacturer Reputation

A reputable machine manufacturer, then their machine quality will be high. In the process of choosing a machine, it is also a matter of choosing a good after-sales service and partner. If you choose a high-quality partner, your machine will be used more smoothly.

Conclusion:

By fully understanding the details of all aspects of coffee pouch machines, you may have a general understanding of this machine. However, the design and application of machines is a complex and practical problem. If you have more questions, welcome to consult our customer service or browse our website: https://www.allpackchina.com/. Thanks for reading!

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Chamber Sealer VS Vacuum Sealer

Vacuum Sealer

Chamber Sealer VS Vacuum Sealer

Generally speaking, chamber sealer and vacuum sealer all belong to vacuum packaging machine, the basic difference is that chamber sealer is an internal type while vacuum sealer is external type. These two machines are always inevitably compared, of course that they have some similarities, and they also have many differences.

Do you want to explore the similarities and differences between chamber sealer and vacuum sealer? If you do, now you can keep on reading this blog, here you can find the comprehensive comparison of the two machines, in terms of their definition, benefits, working principles, main parts and so on. What are you waiting for? Just start reading now!

Add a header to begin generating the table of contents

1.What is chamber sealer vs vacuum sealer?

Chamber Sealer

Chamber sealer, or you can call it chamber vacuum sealer, it refers to the vacuum packaging machine which has vacuum chamber, there are single chamber sealer and double chamber sealer. The purpose of this machine is to pack food or other products and extend their storage time. The chamber sealer extract the air inside the container until it reaches a vacuum state, and then heat seal the mouth of the container.

Vacuum Sealer

You can see that vacuum sealer is a small sized equipment that can be used on a tabletop, this machine has different appearance from chamber sealer, but it is also used to extract the air in the container and seal it. Vacuum sealer is ideal for family use cause it doesn’t occupy too much space and can make a fast vacuum process.

2.What are the advantages of chamber sealer vs vacuum sealer?

Advantages of chamber sealer

1. Versatile

Chamber sealer can be used to pack a wide range of food products, such as vegetables, meat, fruits, snacks, dairy products, bakery products, etc, it can even provide vacuum packaging for liquids. In other words, if you own a chamber sealer, it is equivalent to owning many kinds of food packaging machines, isn’t it amazing?

2. Save cost

Chamber sealer need to be used with vacuum seal bags, you can try to search for the prices of vacuum seal bags, they are very cheap. By using chamber sealer and vacuum seal bags, you can pack your food products with a low cost, and you can storage them easily, can’t you

3. Release more storage space

If you choose a chamber sealer to pack your food products, you will get more storage space. Why? As you know that, chamber sealer is to vacuum the bag which is filled with food, after being vacuumed, the size of the whole product will be largely reduced. Naturally, more storage space is released.

Advantages of vacuum sealer

1. Save space

As you can see, vacuum sealer has a compact design, you can put it on the tabletop and seal food products. And when you don’t need to use this machine, you can store it in any place because it is small, can save space for you.

2. Easy to operate

Actually, vacuum sealer is easy to operate, there are several buttons on the body of this machine, which can turn on/off the power and set up parameters such as time and temperature. When operating a vacuum sealer, you only need to put the mouth of bag on the sealing strip, and click the buttons, then the machine can seal the bag automatically.

3. Quick and efficient

Vacuum sealer has strong suction so that it can extract the air in vacuum seal bags with a high speed, it can complete the vacuum process almost instantaneously. Moreover, the heat sealing process also spend a short time, so you can say that vacuum sealer is very efficient, it is a good assistant for most of you.

4. Convenient to clean

Vacuum sealer is convenient to clean because it has removable cleaning slot, if you want to clean it, just need to remove and rinse it with water. And other parts of the machine are also easy to clean, you can use a wet cloth to wipe the machine and clean it.

3.What are the applications of chamber sealer vs vacuum sealer?

Applications of chamber sealer

1. Food Industry

The most basic application of chamber sealer is in the food industry, you can use this machine to vacuum and pack your fruits, vegetables, cakes, cookies, soups, meat, fish, soy products, pickled vegetables, whole grains and so on. You can see chamber sealers in supermarkets, vegetable markets, restaurants, food stores, snack factories, etc.

2. Medical Industry

Chamber sealer can also be applied in medical industry, many medicines and medical tools such as syringes, needles and swabs, all need vacuum packaging, put them into chamber sealer is a good and convenient method to pack them. Being applied in medical industry, chamber sealer can keep the medicinal properties of the drug and the hygiene of these medical tools.

3. Electronic Industry

Chamber sealer is applied in electronic industry, either, it can be used to pack all kinds of electronic components such as batteries, circuit boards, small bulbs, chips and so on. These products are so special that they need delicate packaging, thus chamber sealer can play its function in electronic industry.

4. Chemical Industry

There are some chemical products which are volatile or react with some substances in the air, therefore, to store and protect them, chemical industry chooses to use chamber sealer to pack these products so that they are not exposed to air. In fact, chamber sealer is a practical equipment which is commonly used in chemical industry.

Applications of vacuum sealer

1. Food Industry

Yes, vacuum sealer is also mainly used in food industry, it can be used to pack a variety of food products such as frozen food, dried food, fresh vegetables. This machine provide vacuum packaging for food products, let them have longer shelf life and keep the original smell and taste.

2. Pharmaceutical Industry

In pharmaceutical industry, there is a huge demand of medicinal raw materials, and the quality and activity of them are very critical elements. To keep the property of medical material, this industry choose to use vacuum sealer to pack and protect these materials.

3. Tea Industry

It is less known that vacuum packaging is also popular in tea industry,for the purpose of lengthening the storage time of tea, this industry choose to adopt vacuum packaging. Therefore, vacuum sealer can play a role in tea industry, too.

4. Metal Industry

Vacuum sealer can be used in metal industry, it can pack metal material or metal products in vacuum seal bags to store them. So how can vacuum sealer benefit metal industry? It can prevent metal products from moisture and oxidation so that they can keep their appearances.

4.What are the working principles of chamber sealer vs vacuum sealer?

Chamber sealer and vacuum sealer all provide fast vacuum packaging, the working principles of them have similarities and differences, next, let’s explore their working principles one by one.

Working principle of chamber sealer

Do you know that? The chamber is an important part of chamber sealer, this is the place where the whole vacuum process takes place. Firstly, the food product is put into the chamber and the chamber cover is closed, then the vacuum process is started.

The vacuum pump will extract the air inside the bag, at this point the pressure inside and outside the bag are at an equal level. When all the air in the bag has been expelled, the sealing strip is heated and seals the mouth of the bag. And in the next step, the chamber expel the excess air so that the air pressure is back to normal, the whole packaging process is completed.

Working principle of vacuum sealer

The working principle of vacuum sealer is very simple, at the beginning, the mouth of the bag is put on the sealing ring, and the cover of vacuum sealer is closed. When you turn on the machine, it will extract the air inside the bag until it reaches the predetermined vacuum value.

After the vacuum process, the vacuum sealer will complete the sealing operation by heating sealing ring, the whole packaging process is finished.

5.What are the main parts of chamber sealer vs vacuum sealer?

Chamber sealer and vacuum sealer have different structures so that the main parts of these two machines are also different. In this part, you can learn the main parts of chamber sealer and vacuum sealer separately, are you ready for this?

Main parts of chamber sealer

Vacuum chamber: This part is vital to the whole machine, it is a room for food product during the vacuum process.
Plexiglass cover: This is the lid of the vacuum chamber, it is transparent so that you can monitor the whole vacuum process through it.
Degassing holes: This part is to expel the extra air in the vacuum chamber.
High temperature cloth and heating wire: These two parts are used to seal bags, when the vacuum process is at the end, they are heated and seal bags instantly.
Control panel: The control panel is to turn on/off the chamber sealer and set up parameters such as vacuum time and sealing temperature.
Vacuum meter: During the vacuum process, vacuum meter displays the vacuum index inside the vacuum chamber.

Main parts of vacuum sealer

Signal lamp: The two signal lamps indicate the mode the machine is in, one for both vacuum and sealing mode, the other one for only sealing mode.
Lock catch: The lock catches which are on the two sides of the machine help to fix it during the working process.
Plastic barrier: This part can help you put bag on the correct place.
Sealing ring: The hot wire sealing ring and the lower sealing ring play a role in sealing bags after vacuum process.
Hot wire tape: This component is to help with the sealing operation.
Air intake: It is to release the air which is extracted from the bag.
Negative pressure: The role of this part is to control the pressure balance inside the machine during the vacuum process.

6.Which products are suitable to be sealed by chamber sealer vs vacuum sealer?

As a matter of fact, chamber sealer and vacuum sealer all have a wide range of application, however, because of the different structures, the two machine are suitable for vacuum packing different products.

Chamber sealer is suitable for all kinds of solid and liquid products, food and non-food products, which including foodstuffs, drugs, hardware, electronic components, sauces, ceramics, crafts, toys and so on.

Compared with chamber sealer, vacuum sealer has some limitations, for example, it can not be used to pack liquid products because it will extract liquid as well as air. Vacuum sealer is suitable for packing solid products and frozen products, such as frozen meat, dried and fresh fruits, aquatic products, medicines, tea, etc.

7.Which one is more suitable for you? Chamber sealer or vacuum sealer?

To decide which one of chamber sealer and vacuum sealer is right for you, you need to consider a few factors, which will be shown to the below.

Product type

Firstly, figure out that which kind of product do you want to pack by using a vacuum packaging machine, if you only need to pack solid products, chamber sealer and vacuum sealer are both suitable for you; but if you want to pack liquid products, either, you can choose a chamber sealer.

Available space

In addition, you need to consider the space, how much space can you set aside for this machine, if you have enough space, of course that chamber sealer is better; and if you only have small space, a vacuum sealer is also good for you.

Application

And an important factor is the application, for what purpose do you want to use vacuum packaging, industrial use or household? If you need a machine for industrial use, it is suggested that you should choose a chamber sealer; if you only need to use this machine at home, then vacuum sealer is a good choice.

Your budget

Last but not the least, how much can you invest for vacuum packaging? In general, chamber sealers are more expensive than vacuum sealers, therefore, if you have enough budget, you can purchase a high grade chamber sealer; and if you don’t want to cost too much, you can choose a vacuum sealer.

Conclusion

Now, can you tell the similarities and differences between chamber sealer and vacuum sealer? These two machines are both efficient and easy to operate, besides, they won’t occupy you too much space, can be easily installed in family or workshop. After reading this article, hope that you can distinguish chamber sealer and vacuum sealer clearly, and be able to choose a proper one for your business.

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Author name: alei

Tablet Counter: The Complete Buying Guide In 2025

1.What Is A Tablet Counter?

2.How Does A Tablet Counter Functions?

3.Which Benefits You Can Get By Using A Tablet Counter?

4.Can Tablet Counter Process Things Other Than Tablets?

5.Describe The Key Components Of A Tablet Counter?

6.Explain The Various Types Of A Tablet Counter?

7.How Would You Distinguish A Fully Automatic Tablet Counter from Semi-Automatic Tablet Counter?

8.In Which Areas A Tablet Counter Can Be Brought Into Use?

9.How To MaintainA Tablet Counter?

10.What Are The Auxiliary Devices For A Tablet Counter?

11.How To Diagnose The Common Pitfalls Of A Tablet Counter?

12.What Are The Quality Standards For A Tablet Counter?

13.How To Choose An Excellent Tablet Counter For Your Business?

14.What Is The Aipak Collection Of Tablet Counter And How It Differs From Other Machines Available In Market?

Conclusion

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Plastic Bottle Washing Machine: The Complete Buying Guide in 2025

1.What Is Plastic Bottle Washing Machine?

2.What are the Major Industrial Applications of Plastic Bottle Washing Machine?

3.What are Advantages of Plastic Bottle Washing Machine?

4.What is Step-by-Step Working of a Plastic Bottle Washing Machine?

5.What are the Primary Parts of Plastic Bottle Washing Machine?

6.What is the Basic Classification of Plastic Bottle Washing Machine?

7.What is the Complete Production Line of Plastic Bottle Washing Machine?

8.What Other Things Plastic Bottle Washing Machine Can Wash?

9.What are the Technical Challenges and Solutions of Plastic Bottle Washing Machine?

Conclusion

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Freezer Paper VS Vacuum Seal

1.What is freezer paper seal vs vacuum seal?

3.What are the applications of freezer paper seal vs vacuum seal?

4.How do freezer paper seal vs vacuum seal work?

5.What food products do freezer paper seal vs vacuum seal apply to?

6.Which one can let food last longer in the fridge?Freezer paper seal or vacuum seal?

7.Which option can prevent food from freezer burns? Freezer paper seal or vacuum seal?

8.What are the differences between freezer paper seal and vacuum seal?

Conclusion

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Chamber Vacuum Sealer VS FoodSaver

1. What Is A Chamber Vacuum Sealer And FoodSaver?

2. What Are The Applications Of The Chamber Vacuum Sealer And FoodSaver?

3. What Are The Types Of Chamber Vacuum Sealers And FoodSavers?

4. What Are The Working Principles Of Chamber Vacuum Sealers And FoodSavers?

5. Chamber Vacuum Sealer VS FoodSaver

6. Chamber Vacuum Sealer Pouches VS FoodSaver Bags

7. What Products Are Chamber Vacuum Sealer And FoodSaver Sealed?

8. Which One Is Better For You? Chamber Vacuum Sealer Or FoodSaver

Conclusion:

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Automatic High Speed Bottle Unscrambler: The Complete Buying Guide In 2025

1.What Is An Automatic High Speed Bottle Unscrambler?

2.What Are The Benefits Of Using An Automatic High Speed Bottle Unscrambler?

3.How An Automatic High Speed Bottle Unscrambler Works?

4.Describe The Various Components Which Make Up An Automatic High Speed Bottle Unscrambler?

5.Which Kind Of Bottles Can Be Processed By An Automatic High Speed Bottle Unscrambler?

6.What Are The bottle unscramble Types Of Automatic High Speed Bottle Unscrambler?

7.How An Automatic High Speed Bottle Unscrambler Is Different From Semi-Automatic Bottle Unscrambler?

8.Enlist The Applications Of An Automatic High Speed Bottle Unscrambler?

9.Which Measures Can Be Taken To Maintain The Efficacy Of An Automatic High Speed Bottle Unscrambler?

10.Can Automatic High Speed Bottle Unscrambler Be Integrated With Other Machines?

11.Elicit The Solutions To Common Problems Encountered While Using An Automatic High Speed Bottle Unscrambler?

12.Which Factors Must Be Considered In Order To Purchase Topnotch Automatic High Speed Bottle Unscrambler?

Conclusion

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Bottle Washing Machine: The Complete Buying Guide in 2025

1.What Is Bottle Washing Machine?

2.Where Do You Use Bottle Washing Machine?

3.How Bottle Washing Machine Is Beneficial?

4.How Bottle Washing Machine Works?

5.What Are the Primary Parts of Bottle Washing Machine?

6.What Type of Bottles Can Be Washed Using Bottle Washing Machine?

7.What are Different Types of Bottles Washing Machine?

8.Describe a Complete Production Line of Bottle Washing Machine?