Face Cream 4 Side Seal Packaging Machine-9

Face Cream 4 Side Seal Packaging Machine: The Complete FAQ Guide In 2025

How Exactly Do You Achieve the Right Type Face Cream Packaging for Your Products?

Over recent years, evolution in the growth of the beauty industry has shown a sharp spike due to an increased demand for products. This trend has quickly risen fast by demonstrating annual market growth of 4.75% worldwide.

Much of this success is related to Face Creams and relevant products that are favored by many users with high global trading rates. Along with success, there’s the toughest competition that your packaging business faces. Yes, this is about packaging machines.

Face Cream 4 Side Seal Packaging Machine: The Complete FAQ Guide In 2024; here you’ll be enlightened with Face Cream 4 Side Sealing Packaging Machine and all relevant information that you will need to know in order to maintain new, innovative and satisfactory ways to implement packaging of your products to appeal your customers.

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1.What Is Face Cream 4 Side Seal Packaging Machine?

Face Cream 4 Side Seal Packaging Machine

This is a multifunctional machine that is used for packaging face cream as well as a variety of other products. The machine is capable of sealing a flat piece of film around 4 sides to ensure firm and secure packaging.

There are a variety of different classes of equipment available in the market known for face cream 4 side seal packaging that can create and seal a film and pour cream simultaneously and ensure that your formulation is in a safe state till the end user.

In previous years, this task was considered tedious and faced challenges of inaccuracies, cross-contamination, and time-consuming which has been replaced with more advanced solutions in the form of face cream 4 side seal packaging machine in an affordable way.

2.Importance of Face Cream 4 side seal packaging machine: How It Influences your business success?

A face cream 4 side seal packaging machine is a versatile addition to the world of manufacturing industries. For your business, there are a number of valid reasons that show how this robust equipment intensely impacts your manufacturing line and how significant it is for you.

Multifunctional Options

Multifunctional Machine

This is a high-speed machine that is applicable to dose your product and seal it around its edges with unique and clean separation. The machine itself pulls, creates, seals, pours and separates the sachet. This means a single machine is capable of running so many tasks all alone in a perfect way.

High Standard Configuration

High Configuration- Picture Courtesy: plunket

A face cream 4 side seal packaging machine has adopted high standard configuration which complies with all essential requirements of international quality compliance. Its easy operating keys with high sensor system that controls temperature and notifies you in emergency situations. The body of machine adopted food grade levels of stainless steel which is safe for you but all other products including sensitive materials to your skin.

Accurate Product Insides

Accurate product filling- Picture Courtesy: premax

Machine production is based on digital measurements that help in filling face cream accurately as given concentration in the machine’s system.

There won’t be any chances of inaccuracies when using this efficient tool.

Compatible

A compatible Option

The machine is fully compatible with other units of the production line; so, if you’re running a large production facility. This is a great thing to add without stressing out about connecting and find installation procedures. Just connect and enjoy its running without long setup times.

One Track Production

Flexible And One Track Production- Picture Courtesy: Dr. Barbara Strum

The machine is ideal for running a variable number of producing packaging bags with adjustable sizes and shapes by means of automatic control units.

Excellent Branding

High Market Value

The machine provides excellent packaging with eye catching presentations with pre-defined levels of product eventually helping you boost your brand in the competitive market.

High Production Capacity

Great Production Capacity- Picture Courtesy: Something Splended

The automatic face cream 4 side seal packaging machine can work rapidly for a longer period of time without requiring your constant monitoring or standing. So it is a greater tool to get fast and high productivity in cost-economical way.

Greater Product Shelf life

High Product Shelf Life

Your product is safe against external physical factors when packed by using a face cream 4 side seal packaging machine. therefore, it may give you a high shelf life for your formulation as it is potent and protective inside since day first.

3.Where A Face Cream 4 Side Seal Packaging Machine Can Be Used?

By its name, you can understand its major role which is none other than in the cosmetics sectors. But along with cosmetics, this machine can be used in other industries for packaging other important products also. For example,

Face Cream 4 Side Seal Packaging

Medicines	In the medicinal sector, a face cream 4 side sealing packaging machine is worthwhile for dispensing products like granules, pastes, ointments, instant drinks, or other single serving dosages.
Adhesives	This machine is promising to pack adhesives for various uses that you can carry everywhere.
Foods	Single serving food products are mainly packed by using face cream 4 side seal machine that includes: seasonal spices, taste enhancers, sugars, salts, sauces, tea., etc.
Personal Care	One of the growing manufacturing sectors where you can pack various products like hair dyes, shampoos, shaving gel, conditioners, lotions, shower gels, cleaners, etc., in 4 side seal packaging.
Health & Wellness	Products like protein powders, prebiotics, probiotics, and other health-related creams, powders, and tonics can be packed in face cream 4 side seal packaging.
Pet Eatables & Pet Care	Pet care products like shampoo, medications, medicines, and supplements are commonly packed in 4 side seal packaging for convenient mobility along with your lovable pet.
Catering & Hotels	You have many products during your travel packed in 4 side seal packaging such as oral cleaners, lotions, and cutlery items., similarly in birthday parties, hospitals and related areas require this machine to pack items in a sachet for easy usage and single serving utilization.
Automotives	Products like lubricants, grease, sealing creams, shiners, and related products are commonly packed in 4 side seal packaging.

4.Face Cream 4 Side Seal Packaging machine: How does it look?

Picture Displaying Various Face Cream 4 Side Seal Packaging Machine

The above picture depicts the main machines that can help in the making of face cream 4 side seal packaging where each machine has basic and similar parts that assist in making of 4 side seal sachets. Let’s see them.

Parts of Machine

Major components of all machines that are used for forming face cream 4 side seal packaging are the same following the same tasks. But the alteration comes in designs that we have discussed in classifications. What is the function of each part is discussed in the below table.

Film	This section is used to feed the film roll.
Hopper	This is a storage tank used to retain face cream for dispensing.
Coding Part	The machine is facilitated with coding section to print basics about products like batch no. expiry, manufacturing date, Etc.
Bag Former	A tube shape narrow structure is used to fold and form a bag.
Vertical Seal	This section is used to seal the bag, sachet by pressing sealer vertically.
Top Seal	The remaining edges of the bag or sachet are sealed by applied sealers topically (up and down).
Cutting	Sharp cutters are used to punch the formed bags to separate them.
Exit Port	A finished product is passed out to the machine by exit port or export.
Universal Wheel	These wheels allow easy mobility of the equipment inside or outside the facility and aid installation or fixation.

5.What are the different classes of Face Cream 4 Side Seal Packaging machine?

There are various classes of face cream 4 side seal packaging, here we have illustrated them for you.

Semi Automatic Face Cream 4 side seal packaging Machine

Semi Automatic Face Cream 4 Side Seal Packaging Machine

This is the fast and accurate face cream dispensing machine that helps in 4 side seal packaging following some manual interventions. Here, you will need human involvement for feeding and receiving of packaging, whereas, the filling and sealing job is done by the machine automatically. This machine is ideal if you have an astringent budget or running a moderate production line.

Automatic Face Cream 4 side seal packaging Machine

Automatic Face Cream 4 Side Seal Packaging Machine

This machine is included with modern and advanced functional parameters to run the filling process of face cream. You will just need to pour the product into the machine and adjust the film roll. The remaining job is done by the machine itself without your constant monitoring or involvment.

This is an ideal solution to run non-stop large batch size production because it can produce large amounts of production capacity without exhausting the machine or environment.

Vertical Face Cream 4 Side Seal Packaging Machine

Vertical Face cream 4 Side Seal Packaging Machine- Picture Courtesy: Propac & Proright

A very common, simple, and compact machine for face cream 4 side seal packaging where the entire functionality takes place in a vertical manner. This includes: formation of a bag, filling, sealing, and discharging.

Horizontal Face Cream 4 Side Seal Packaging Machine

Allpack Face Cream 4 Side Seal Packaging Machine

A straightforward and excellent solution for face cream packaging where machine working design is based on horizontal functionality. Mean unwinding of a film, formation of a bag, filling of face cream and sealing, all processes take place in a horizontal fashion.

Compared to VFFS machines they are bigger in structure and occupy high footprint. This is ideal for running large production lines as the machine is able to produce large production capacities.

Gravity Face Cream 4 Side Seal Packaging Machine

Face Cream 4 Side Seal Packaging Machine

This machine is mostly required for dispensing easy-to-flow liquids. Face cream with moderate viscosity is preferably filled by using a gravity machine. As it name depicts,. The flow of material is mainly based on the force of gravity, thereby, this machine is mainly causing you less expenditure as less energy is utilized for filling.

Piston 4 Side Seal Packaging Machine

Piston Side Seal Packaging Machine

This machine is mostly used for filling products showing a high range viscosity and greater thickness. A piston is responsible for the accurate filling of cream by the generation of a vacuum inside the filling system that helps in forcing viscous cream easily and assuring proper leveling and quality filling.

Net-Weigh Face Cream 4 Side Seal Packaging Machine

Net-Weigh Face Cream 4 Side Seal Packaging Machine

The machine is very sensitive to the weight of face cream and helps in the dispensing of the exact concentration of the face cream as you feed it into the machine system. This machine is mainly preferred to run large production batches as it helps in measuring proper weight and takes less time.

6.How Does a Face Cream 4 Side Seal Packaging Machine Work?

Allpack Multi-lane Face Cream 4 Side Seal Packaging Machine

To pack face cream is indeed not an easy task, using a face cream 4 side seal packaging machine has made it extremely easy where you can achieve quality packaging without constant labor or spending hours. The basic working steps of the machine are given as follows:

Process Steps of Face Cream 4 side Seal Packaging Machine

Face Cream Loading

Face cream is loaded into a storage tank or hopper which is designed as the topmost position of the machine to allow continuous and flexible flow of product. The material must be sufficient enough to run the process without interruption. This is basically estimated prior to running the production.

Picture Courtesy: Harpar Bazaar

Film Loading

You have to manually adjust the film roll using given hooks or rollers to fix the film roll. Plus, add the protocol in the machine using the HMI touchscreen. This includes type of sealing, temperature, volume to be load inside the packet, speed of packaging per hour, etc.,

Film Forming & Sealing

Now the game starts when the unwinding of the film takes place and wrapping around the former to make packaging of the sachet/stick pack with simultaneous heating around the edges. This required vertical sealing and a bottom seal.

Dispensing of Face Cream

A pre-determined volume of face cream is dispensed into the pack and final sealing at the top is done using heated sealing jaws.

Cutting & Discharging

The finished product is separated using a set of cutters by the machine. The final packaging is exported out for the next phase of packaging.

7.Face Cream 4 side seal packaging Machine: What Sealing Type it offers?

Sealing Type of Face Cream 4 Side Seal Packaging Machine

The machine itself offers various styles of sealing to your packaging products. See below to learn about each type and what it looks like.

Bars Sealing

This type of sealing looks like horizontal long bars all around the four edges of the packaging which is mostly done by either heat sealing or other unit of sealing to make face cream effectively secure and sealed.

This type of sealing is commonly used for packaging in stick types offering you ultimate protection.

Bar Seal

Flat Sealing

This is almost similar to bar sealing of face cream packaging but the different is a flat bar appearance around the edges of the sachet packing. This means you can see 4 side sealing with a flat bar done by either heat, ultrasonic, or pressure sealers making an aesthetic, secure and beautiful packaging.

Flat Seal

Crosswise Corrugation

This is a unique way to apply on packaging by face cream 4 side seal packaging machine where a crosswise corrugation is punched by sealers. You can observe small corrugation that improves rigidity around the 4 sides of the packaging making packets more tolerant to pressure.

Crosswise Corrugate Seal- Picture Courtesy: Centaur Packaging

Tear-off Cut

This packaging is very convenient to use as already pre-cut is punched on over the top of the face cream 4 side seal bag by the machine using a sealer with a pre-defined margin to form a tear off cut. This is indeed a recent advancement and is commonly used by good brands to boost market value.

Tear off cut seal- Picture Courtesy: Topas Advanced

Tear-off Notch

This kind of sachet packaging is very similar to tear-off packets where a tear-off notch is punched by adding a tiny perforation allowing you an easy tearing of sachet or pack to draw a face cream easily and fast.

Tear off Notch- Picture Courtesy: Carepac

8.What Different packaging materials are compliant with the Face cream 4 side seal packaging machine?

To answer this question, please check below the description of the packaging material list:

Granules

Granules Packed By Face Cream 4 Side Seal Packaging Machine- Picture Courtesy: St. Luke

The face cream 4 side seal packaging machine is helpful equipment in the filling and sealing of granular materials and also allows its firm securing by keeping the product untouched and unharmed. This is commonly used to seal products like salts, sugars, spices, seasoning items, etc.,

Powders

Powders

Powders In 4 Side Seal Packaging- Picture Courtesy: Bartelt

The machine demonstrates an excellent profile in the filling and sealing of products that are powdery in texture. A dust free packaging can flexibly be attained by using a face cream 4 side seal packaging machine.

Liquid

Liquid

Liquids- Picture Courtesy: Packing Machine

There are various products that are dispensed in liquid forms such as juices, beverages, syrups, shampoos, and others by using a face cream 4 side seal packaging machine.

Beans

Beans

Beans- Picture Courtesy: pouch.eco

Products that are in pellets or in beans can be packed in 4 side seal packs by using a face cream 4 side seal packaging machine. such as coffee, candies, or other confectionery items.

Gels

Gels

Gels- Picture Courtesy: Aiglone

This is a kind of thick substance that has semi solid consistency and is commonly used in food industries, Medicinals, herbal, and cosmetics products including handwashes, body wash gel, aloe vera gel, etc.,

Pastes

Pastes

Pastes

As compared to gel, it has high thickness and can be dispensed by using face cream 4 side seal packaging machine in foods and other manufacturing sectors to pack products like mayo, ketchups, dental products, etc.,

9.Are the Face Cream 4 Side Seal Packaging Machine And 3 Side Sealing Packaging Machine the Same?

Allpack Face Cream 4 Side Seal Packaging Machine

Yes, the face cream 4 side seal packaging machine and 3 side seal packaging machine are the same. The only difference in sealing can be achieved when you configure the settings of the system using an HMI and tooling.

The machine setting can help to transmit the message to create sealing around the edges for example 4 sides or 3 sides. Similarly, you will need to adjust the tooling for either 4 side or 3 side sealing. This includes setting and adjustment of sealing jaws.

So, if you’re thinking of giving either sealing type, the face cream sealing machine is helpful in giving the acquired shape by simple settings.

10.Face Cream 4 side Sealing Packaging Machine: Does it Offer Irregular Shape Sachet Packaging?

Face Cream 4 side Sealing Packaging Machine

The answer to this question is hypothetical; and ‘ yes’!

The machine is capable of creating irregular-shaped face cream packaging. As you know this machine is mainly designed to offer simple and 4 side seals as standard packaging.

However, adding minor modifications in software settings and tooling can offer an excellent broad range of sealing options.

This machine is quite flexible and may offer easy functionality to create even non-standard sealing including non-rounded, curved, star-shaped, circular, etc packaging.

The game is all about the fixation of sealing jaws and cutting die that helps in the giving exact shape you acquire for your face cream. So, according to our expertise, if you want to attain irregular shape sealing; you can add alteration using the same machine.

11.How to Increase the Efficiency of Face Cream 4 Side Seal Packaging Machine?

Allpack Multi Row Face Cream 4 Side Seal Packaging Machine

To increase the efficiency of the machine, some cleaning patterns must not be ignored when using the machine routinely.

As the machine encounters highly viscous substances; their cleaning is almost more complex than other products. This is because the product might stick around the wall of the circulation system inside, and if ignored may result in cross-contamination.

For that reason, the Cleaning in Place or CIP system is followed to attain 100% cleaning.

On the other side, maintenance is crucial which involves the replacement of damaged parts, lubrication of movable parts (weekly or monthly), cleaning of cutters, and maintenance of temperature sealing bars by wiping their surface (in normal state) to removing any sticky particle over the surface.

12.How CIP Works for Your Face Cream 4 Side Seal Packaging Machine?

CIP Or Clean In Place- Picture Courtesy: Tetra Pak

CIP or clean in place is a modern procedure offering you high cleaning and sanitizing of face cream packaging machine to reduce chances of cross-contamination and progression of unwanted microbes.

This process is followed by some major cleaning steps:

Cleaning and washing of inner lining of pipes and system that involved product dispensing with hot water. This helps in the melting of sticky particles and vanishes them by a high burst of water flow.

The second phase is accompanied by a flow of hot water (80C) combined with fast and reactive substances such as 1.5% caustic soda to clean the inner system, moreover, high steam pressure is given with a high temperature of approximately 120 degrees centigrade.

The final rinsing is done by using steam and running water solution combined with the peracetic solution of 1.5% concentration followed by running plain water.

This method assures you high level sanitization and scrubbing which is indeed not only reliable but has reduced labor intensive cleaning with less exposure to cleaning chemicals.

13.Face Cream 4 side Seal Packaging Machine: What are common errors you face?

To dispense a face cream is a very technical job. However, there might be a possibility of encountering errors even when using an automatic machine. So, it is very essential to have proper knowledge about the machine and viscosities of the material to be dispensed.

What Should You Do If Dispensing Is Not Correct?

Inaccuracies Of Product

This is a common problem mostly occurring due to improper sealing of the face cream packaging for example length, and width, Also, there is improper dispensing settings, or the machine is not calibrated. The third and foremost reason is an air- leakage that hurdles the proper filling of face cream.

To solve the problem, check the dispensing and sealing settings, calibrate the machine for accurate and sharp functionality, and correct the air-pressure to sort air leakage issues.

Face Cream Packaging Machine Does Not Discharge?

No Cream Dispensing

This is another issue that may interfere with the packaging process when the machine is unable to discharge cream fully.

This problem may be due to the greater thickness of the material that you load into the machine, Secondly, the filling line may be clogged or jammed which may block the dispensing. Thirdly, the sealing ring may be damaged and that may affect the filling process.

To solve this problem, it is recommended to have proper knowledge about viscosities ranges and utilization of filling system based on viscosity of the ingredients. For example, use piston or pressure filler in case of high thickness ingredients. Secondly, it is highly recommended to clean the system after each use to avoid clogging. Thirdly, use a sealing ring in the inner piston if it is damaged.

Why 4 Side Seal Packaging Are Burnt?

Seal Burning

This is an important problem that occurs when an excessive temperature is provided to the sealers which ultimately reduces the quality of packaging with wrinkled and burnt sealing.

To solve this problem, it is recommended to correct the temperature regulator, calibrate the machine, and run the test process.

14.What Tests Assure Quality Packaging by Face Cream 4 Side Seal Packaging Machine?

Picture Courtesy: Oxileak Detection

After packaging face cream, there are certain quality tests that must be done to check the procedure is successfully showing desirable results. This task must be done in the quality control department before marketing the product. There mentioned below ensure quality packaging:

The Leakage Assessment Tests

Visual Testing: This is a visual inspection to assess the correct and finished sealing and packaging of the product.

Water Leakage Test: A packaging material is placed inside the chamber filled with water and compressed air is exerted to check the generation of water bubbles to assess the presence of leakage.

Pressure Test: This is the fastest way to find out the presence of leakage where you can exert air inside the packet and measure the pressure release. if the pressure level differs it verifies some leakage.

Barrier Properties Test: this is done to assess if the packaging material has intact properties and prevent external factors and parameters (oxygen, moisture, temperature) from penetrating and reacting with face cream. This includes the MVTR test, Oxygen Transmission Test, or OTT.

Material Compatibility Test: This attributes the interaction of face cream with packaging material type. There should not be any reaction within your product and material.

Conclusion

After reading the blog on Face Cream 4 Side Seal Packaging Machine: The Complete FAQ Guide In 2024, we hope you have found answers to basic questions in mind. It is not only a versatile addition to ease the complexities hooked to face cream dispensing but also a great solution to bring quality and accurate filling of low to high-viscous substances. If you’re planning to purchase the equipment; Tell Us. Allpack is one one-stop solution where you can enjoy a series of machinery involved in packaging products. For more information & Guidance, Click on Message Now.

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KFC Ketchup 4 Side Seal Packaging Machine: The Complete FAQ Guide In 2025

Honey Packing Machine

KFC Ketchup 4 Side Seal Packaging Machine: The Complete FAQ Guide In 2025

Are you craving KFC Ketchup and chips? Have you ever wondered how KFC Ketchup is packed? KFC ketchup 4 side seal packaging machine meticulously and beautifully packs KFC ketchup.

KFC ketchup 4 side seal packaging machine packs small quantities of KFC ketchup that comes with ketchup delivery. Whether camping, travelling, or hiking, KFC ketchup is a must with different meals. So, this machine is invented to meet the high production demands.

This machine provides superior quality results while reducing material wastage. If you want more details about the KFC ketchup 4 side seal packaging machine then grab a bowl of chips and KFC ketchup and read this FAQ guide.

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1.What Is the KFC Ketchup 4 Side Seal Packaging Machine?

KFC Ketchup 4 Side Seal Packaging Machine

KFC ketchup 4 side seal packaging machine is a state-of-the-art piece of equipment that encloses KFC ketchup into small and large sachets. It contains and packs the ketchup that comes with different delivery meals.

It carries out processing like measuring KFC ketchup and then loading them in compact disposable sachets. It is a useful machine that boosts packaging speed and efficiency by automating every step of KFC ketchup packaging. It prevents KFC ketchup wastage and spillage by economically dispensing the latter in sachets.

2.What is the Significance of the KFC Ketchup 4 Side Seal Packaging Machine?

KFC ketchup 4 side seal packaging machine is rapidly gaining popularity because of the high demand for ready-made foods. KFC ketchup is a must with convenient foods and to fulfil the responsibility of packaging this ketchup, the KFC ketchup 4 side seal packaging machine is utilized in the industries.

All-in-One Machine

All-in-One Machine KFC Ketchup 4 Side Seal Packaging Machine

KFC ketchup is an all-rounder machine capable of processing multiple tasks all in one machine. It performs loading of KFC ketchup, forming of sachets, their sealing, printing, and cutting instantaneously. It frees the workforce from operating different machines for different tasks.

Versatility and Customization

Versatility with KFC Ketchup 4 Side Seal Packaging Machin- Picture Courtesy: syscoireland.com

Product visual appeal is a must for selling the product which is why KFC ketchup comes in all types of shapes to attract customers. By using this equipment, manufacturers can easily pack KFC ketchup in all shapes of sachet because of the versatile processing of this machine. Moreover, it also creates different types of seals like patterned, straight, tear-notch, and, many more.

High Accuracy

High Accuracy with KFC Ketchup 4 Side Seal Packaging Machine- Picture Courtesy: Outofeden

Manual filling always comes with under and overfilling that causes serious issues for the production. Hence, top-notch productions and small businesses employ the KFC ketchup 4 side seal packaging machine to accurately and precisely load KFC ketchup in the sachets. It features remarkable dosing, forming, and sealing systems that are utilized in the accurate loading of KFC ketchup and precise usage of material.

Tamper-Evident Seals

Tamper-Evident Seals with KFC Ketchup 4 Side Seal Packaging Machine

The threat of tampering and counterfeiting has been on the rise. However, with the KFC ketchup 4 side seal packaging machine, brands prevent this threat because this machine forms highly secure tamper-proof seals. Moreover, the seals created by this machine are leakproof which decreases the chances of leakage and product wastage.

High Efficiency

High Efficiency of KFC Ketchup 4 Side Seal Packaging Machine- Picture Courtesy: Corriere

Manual labour is slow and tiresome, leading to decreased packaging output. But the KFC ketchup 4 side seal packaging works in significantly less time. This is because it is equipped with sophisticated technology and advanced machine controls that automatically and independently carry out forming, filling, and, sealing jobs effectively and with speed.

3.What are the Types of KFC Ketchup 4 Side Seal Packaging Machine?

There is quite a variety of types of KFC Ketchup 4 side seal packaging machines. We are detailing each type below:

According to Packaging Type

Vertical Sachet KFC Ketchup 4 Side Seal Packaging Machine

Vertical Sachet KFC Ketchup 4 Side Seal Packaging Machine

It is the most renowned type of KFC Ketchup 4 Side Seal Packaging Machine, where the equipment is defined by its small compact construction and vertical configuration. It is a completely automated manufacturing unit known for its simplicity and small footprint. Its packaging speed is generally dependent upon its number of lanes.

Horizontal Sachet KFC Ketchup 4 Side Seal Packaging Machine

Allpack Horizontal Sachet KFC Ketchup 4 Side Seal Packaging Machine

It is another frequently used machine type, best known for its packaging format. It typically outputs a straight rectangular-shaped sachet and has a horizontal body. It is developed with mechanical, electrical, and, computerized parts that automate every packaging stage. It is efficient and has a larger footprint. It gives good packaging results.

According to the Filling Type

Gravity/Pressure KFC Ketchup 4 Side Seal Packaging Machine

Gravity/Pressure KFC Ketchup 4 Side Seal Packaging Machine

It is a straightforward machine with a simple filling principle. It consists of a few parts. Gravity/pressure KFC ketchup 4 side seal packaging machine is usually used to process ketchup with thinner viscosities. The KFC ketchup is filled in the sachet under the influence of gravitational force or by the pressure difference. It is a cost-effective machine because it does not use much electricity.

Piston KFC Ketchup 4 Side Seal Packaging Machine

Piston KFC Ketchup 4 Side Seal Packaging Machine

It is routinely found in the food processing industries for the filling of different liquid products. it is composed of a cylindrical container and piston that move forward and backward for the filling. The vacuum created by the forward movement of the piston draws the KFC ketchup in the cylinder from the hopper while its backward motion forces the KFC ketchup in the filling nozzles from which this ketchup goes into the container.

Pump KFC Ketchup 4 Side Seal Packaging Machine

Pump KFC Ketchup 4 Side Seal Packaging Machine

This machine is used for the volumetric filling of KFC ketchup in the sachets. It comes with different pumps like gear, lobe, cavity, and rotor pumps which rotate to move KFC ketchup from the hopper into the filling nozzles. It is a safe machine used for dispensing KFC ketchup, as the latter does not come in contact with the filling devices. It is used for contamination-free loading of KFC ketchup.

Net-Weigh KFC Ketchup 4 Side Seal Packaging Machine

Net-Weigh KFC Ketchup 4 Side Seal Packaging Machine

Unlike other volumetric machines, the net-weigh KFC ketchup 4 side seal packaging machine fills the premium quality KFC ketchup by weight. It is a highly sensitive machine, dispensing exact quantities of KFC ketchup by measuring it with a weight scale. The communication between the machine PLC unit, load cell, and weighing scale load accurate amount of KFC ketchup in this machine.

4.How Does KFC Ketchup 4 Side Seal Packaging Machine Work?

This machine executes a sequential order of steps to fabricate and pack sachets with KFC ketchup. Here is the detail of all these steps that are performed by the KFC ketchup 4 side seal packaging machine.

Film Unwinding

First, the large film role is inserted on the unwinding disk. The film is unwound by the rotation of the roller and this film is passed over the dancer’s arm and rollers. These two components-rollers and the dancer’s arm keep the film on track and maintain the film tension. At the same time, the KFC ketchup is loaded in the product hopper.

Film Unwinding

Sachet Formation

In the multi-lane KFC ketchup 4 side seal packaging machine, the film is cut into smaller strips which then go to individual forming stations while in the single-lane KFC ketchup 4 side seal packaging machine, the large film goes to the single forming tube. The packaging film is folded to align the two sides of the film with each other. The bottom and two vertical seams are sealed by the horizontal and vertical jaws, respectively.

Sachet Formation

Date Coding

In the next step, after the fabrication of the KFC ketchup sachet, the manufacturing and expiry date, lot number, bat codes, etc. are printed upon the sachet.

Date Coding

Filling and Sealing

It is a chief step of KFC ketchup packaging in which liquid KFC ketchup is dispensed into the formed sachet by the combined action of filling devices and filling nozzle. After filling, the horizontal sealing bars are again employed for airtightly sealing the top seam of the formed sachet.

Filling and Sealing

Cutting and Discharging

Cutting knives are employed for breaking apart two joined sachets from each other. Afterwards, the finished sachets are dropped down into the product chute and they are collected for down-the-line packaging processes.

Cutting and Discharging

5.What are Other Products Packed by KFC Ketchup 4 Side Seal Packaging Machine?

Vast varieties of other products are packed by the KFC ketchup 4 side seal packaging machine such as:

Condiments

Different types of condiments like mustard, mayonnaise, salad cream, Sriracha, honey, and wasabi are packed by the KFC ketchup 4 side seal packaging machine.

Condiments

Sauce

Sauces like chili garlic sauce, hot sauce, soy sauce, tomato sauce and barbecue sauce are loaded into the sachet by this machine.

Sauce- Picture Courtesy: Dipitt

Olive Oil and Other Edible Oils

Oils like sunflower oil, olive oil, and canola OIL for cooking purposes that boost the flavor of dishes are packed by the KFC ketchup 4 side seal packaging machine. This machine also feeds oils for cosmetic and aromatherapy purposes like lavender oil, peppermint oil, and tea tree oil that soothe skin and relax muscles

Olive Oil

Jams and Jellies

Single-serve of jams and jellies for use in hotels and restaurants are also introduced inside the sachets.

Jams- Picture Courtesy: heromea.com

Personal Care Products

For travelling and hotel use, personal care products like shampoos, hand wash, sanitizers, and conditioners are dispensed into the sachet by this machine.

Personal Care Products- Picture Courtesy: Lash Doll Europe

Cosmetic Products

This machine also packs small samples of lotions, creams, and dyes in the compact sachet.

Cosmetic Products- Picture Courtesy: Chagirmm

6.What are the Materials Accommodated by KFC Ketchup 4 Side Seal Packaging Machine?

Material fabrication is important in the selling of KFC ketchup. So, there are various materials accommodated by the KFC ketchup 4 side seal packaging machine. These materials are discussed one by one below:

Laminated Films

Laminated Film Sachet- Picture Courtesy: dkngstudios.com

These films are formed by numerous materials deposited over others like food-grade plastics, aluminium foil, and nylon. It is one of the most common materials for KFC Ketchup sachets. These materials offer excellent printability, strength, and remarkable protection.

Metalized Films

Metalized Films Sachet- Picture Courtesy: Vending Superstore

These films are made of metal like aluminium. They are useful because they offer shiny metal luster that increases product appeal. Metal films provide high protection against elements.

Food-Grade Plastics

Food-grade Plastic Sachet- Picture Courtesy: Wolt

These materials are often used for making KFC ketchup by the KFC ketchup 4 side seal packaging machine. These include polyethylene, polypropylene, and nylon. These materials are cost-effective and flexible. Furthermore, food-grade plastics are tough and have lightweight characteristics.

Composite Films

Composite Film Sachet- Picture Courtesy: Dipti

These materials are formed by combining paper with plastics. They provide a wide range of properties like recycling, printability, and barrier properties and are superior to single-layered materials.

7.What are the Sealing Types & Shapes Processed by KFC Ketchup 4 Side Seal Packaging Machine?

Heat Sealing

KFC ketchup 4 side seal packaging machine uses different mechanisms to achieve different sealing types. Here is a list of sealing types processed by the KFC ketchup 4 side seal packaging machine.

Heat Sealing	It is the most common sealing type used by the KFC ketchup 4 side seal packaging machine. In heat sealing, high-temperature sealing bars are pressed against the packaging film, causing the melting of the film. These melted films are joined together which forms a strong adhesivity between films.
Cold Sealing	It is unfrequently used by the KFC ketchup 4 side seal packaging machine. It does not involve heat instead uses pressure to join pre-glued packaging film. The application of pressure is important for creating a bond between the film layer. It is used for heat-liable materials that may degrade with high heat.
Ultrasonic Sealing	It is not routinely employed in KFC ketchup packaging. This sealing type is used with food-grade plastic. It involves the use of ultrasonic vibrations that are transformed into heat for bonding of film layers. However, there is a risk of leak with an ultrasonic seal.

Shapes Processed by KFC Ketchup 4 Side Seal Packaging Machine

Rectangular Shape Packaging

Rectangular Shape Packaging- Picture Courtesy: Dieline

This sachet has four unequal sides and four distinct corners. It is the most popular type of oil packaging. The two sides of the rectangular-shaped packaging have a larger size than the other two sides.

Square Shape Packaging

Square Shape Packaging- Picture Courtesy: Packaging of the World

It is another most commonly used packaging type for the KFC ketchup. It also features four sides and four corners. However, unlike the rectangular shape oil packaging, all the sides of square 3 side seal packaging are of equal dimensions.

Bottle Shape Packaging

Bottle Shape Packaging- Picture Courtesy: go.com

It has a distinct bottle-shaped design, unlike the other 4 side seal oil packaging. It has a large base that tampers off towards the top. It is a tray-like sachet that is used for dipping as well as for squeezing ketchup out.

Oval Shaped Packaging

Oval Shaped Packaging

This packaging shape resembles an ellipse or egg-shaped and it is sealed at 4 sides-bottom, top, and two vertical sides. It saves space and thus has an advantage over rectangular and square shapes.

Trapezoid Shape Packaging

Trapezoid Shape Packaging- Picture Courtesy: Packaging of the World

This shape of KFC 4 side seal packaging has four sides and two opposite sides are equal and parallel to each other while the other two opposite sides are not equal to each other. It is also sealed on 4 sides.

8.How To Clean KFC Ketchup 4 Side Seal Packaging Machine?

Cleaning of KFC Ketchup 4 Side Seal Packaging Machine

Cleaning the KFC ketchup 4 side seal packaging machine is vital to remove leftover product residue and packaging materials. Properly cleaning different areas of this machine increases forming, filling, and, sealing efficiency. Detailed cleaning steps are discussed below:

Power Off Machine	First, before cleaning, power off the machine and disconnect the machine cables from their switches to avoid accidents and electrical shocks.
Cleaning Exterior	Wipe down the machine using a clean cloth to remove leftover packaging film and dust from the machine frame.
Preparation of Cleaning Solution	Prepare mild detergent or other disinfectant solution according to the instructions mentioned in the machine manual. Do not harsh chemicals as they can damage machine parts.
Cleaning Interior	Use a cleaning solution, light brushes, and soft cloth to clean the interior of the machine, especially the sealing and filling area. It is important because KFC ketchup may accumulate in the sealing and filling area, leading to poor sealability and hinderance in product flow.
Rinsing	Rinse the machine with water after cleaning if specified in the manufacturer’s instructions.
Drying	Before starting the machine, allow it to completely dry by using a clean towel and compressed air. Afterwards, reassemble all the parts.

9.KFC Ketchup 4 Side Seal Packaging Machine VS Powder 4 Side Seal Packaging Machine?

KFC Ketchup 4 Side Seal Packaging Machine and Powder 4 Side Seal Packaging Machine

Both these machines form sachet, but they are vastly different from each other because of their functionalities and filling systems. The details of differences between the KFC ketchup 4 side seal packaging machine and the powder 4 side seal packaging machine are discussed below:

Features	KFC Ketchup 4 Side Seal Packaging Machine	Powder 4 Side Seal Packaging Machine
Applications	This machine is designed for the filling of diverse viscosity liquids like KFC ketchup.	This machine is typically employed for packaging, dry, free-flowing, and non-free-flowing powders.
Filling Devices	It usually uses piston or pump fillers for dispensing KFC ketchup inside the sachets.	This machine uses an auger and volumetric cup filler for loading powders into the sachets.
Sachet Materials	The laminated, metallized, and composite film materials are used by this machine.	It uses food-grade plastics and laminated films to form sachets.
Design	It typically forms rectangular, square or bottle-shaped sachets for packaging KFC ketchup.	It forms flat rectangular or narrow tubular sachets.
Sealing	Heat sealing is a common form of sealing utilized by the KFC ketchup 4 side seal packaging machine.	In addition to heat sealing, this machine also utilizes modified atmosphere packaging or inert gas flushing to eliminate the oxygen from the sachets or pouches.

10.How to Resolve Sealing Issues Encountered by KFC Ketchup 4 Side Seal Packaging Machine?

Despite their automation and state-of-the-art parts, the KFC ketchup 4 side seal packaging machine faces some unanticipated issues that increase the production time and reduce the efficiency of the machine. Here are some tips that help solve these problems.

Explanation	Solution	Image
Incomplete or Missed Seals
The seals of KFC ketchup 4 side seal packaging are not fully joined with each other due to which the product leaks from the sachet. This problem is due to incorrect temperature and pressure. It could also be due to unclean worn-out sealing elements	This problem is resolved by calibrating the temperature and pressure. Both these parameters must be within the specified range according to manufacturer guidelines. Cleaning, replacing or repairing sealing jaws also solves this problem.	Incomplete or Missed Seals- Picture Courtesy: Average Socialite
Weak Seals
Although the seals are fully joined, there is no strong adhesivity between them which decreases seal integrity. This issue is due to a lack of correct temperature and pressure and also due to damaged sealing jaws.	Calibrate the heating elements and vacuum system so that temperature and pressure are within a specified range. Replace old and damaged sealing jaws.	Weak Seals- Picture Courtesy: landpack.com
Wrinkled Seals
During the sealing step, the packaging material folds or creases. High pressure can be the reason for wrinkling. Overfilling of sachets may also lead to wrinkling.	Fixing pressure and lowering its range may solve this problem. Controlling the filling process also resolves this issue.	Wrinkled Seals
Scorched Seals
Due to excessive temperature, the packaging materials get burnt, reducing the quality of the seal. It decreases the visual appeal of the product.	To resolve this problem, it is necessary to decrease the temperature by calibrating the temperature-measuring devices.	Scorched Seals

Conclusion

As you have learnt, this machine is important for food and cosmetic purposes. Its efficiency, flexibility, automation, speed, and accuracy provide a leg up to the productions and increase their profitability. This FAQ guide has covered every aspect of the KFC ketchup 4 side seal packaging machine. Now, you can make the best use of this machine by following the tricks and tips mentioned in this blog. By adding a KFC ketchup 4 side seal packaging machine, you can cost-effectively package your KFC ketchup. You can visit our Allpack website to procure the highest-quality machine at the best price.

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Multi-Row Powder Packaging Machine: The Complete Buying Guide In 2025

Powder Packaging Machine

Multi-Row Powder Packaging Machine: The Complete Buying Guide In 2025

Whether it's instant coffee powder, sugar, salt, or calcium powder stick packaging is the most popular style. The reason is its extremely convenient method of usage, occupying less space, and is cost-effective. Therefore, stick packaging is the most preferred way on part of customer as well as producers. However, when the demand gets higher most of the time manufacturers struggle to meet their customers' expectations.

In this way a Multi-Row Powder Packaging Machine has been introduced into the field to facilitate quick packaging of various powders. This machine is beneficial in every possible way. Gone are the days when production was dependent upon labours. Now, the use of a single machine assists you and benefits you in every possible way. So, let's start reading this buying guide and you will discover range of information about Multi-Row Powder Packaging Machine!

Add a header to begin generating the table of contents

1.What Is Multi-Row Powder Packaging Machine?

Allpack- APK 4-480 Multilane stick packing machine for powder

Multi-row powder packaging machine is an automatic machine with brilliant features to pack various types of food and non-food powders into multiple stick packs including cocoa powder, milk powder, protein powder, and others.

The machine uses number of channels for forming bags from film and then filling each bag with exact amount of powder that has been set by the operator in machine. So, this machine is considered a highly remarkable invention that aids you in extending your production efficiency while maintaining packaging accuracy and products safety.

2.Enumerate The Features Of A Multi-Row Powder Packaging Machine?

Multi-row powder packaging machine comes up with advance features and automatic technology which enable it to give you an outstanding performance in terms of efficiency, packaging accuracy, and versatility. Below are some of its crucial attributes:

High Efficiency

Bulk of stick packs

By using multi-lane bag forming and filling stations, this machine finishes multiple powder bags in the single run. Therefore, various packaging steps including bag forming, filling, sealing, coding, and cutting are realized in extraordinary efficient way.

Automatic Functioning

Displaying automatic system of multi-row powder packaging machine- Picture Courtesy: chengyipacking.com

Multi-row powder packaging machine is designed with automatic technology where it fully supports the entire processing automatically and is controlled by a single chip microcomputer. Therefore, its operation is safe and convenient.

Hygienic

Hygienic stainless steel part of multi-row powder packaging machine- Picture Courtesy: chengyipacking.com

The machine is made up of durable stainless steel with anti-bacterial and corrosion resistant layer over the parts of machine which are in contact with material like hopper and filling heads.

High Precision

Precisely packed powder sachets- Picture Courtesy: popsugar.com

As the machine has fitted in it the high precision photocell sensor which guide the accurate marking on film, so, the cutting and sealing of packages are carried out at precise position. Moreover, the auger filler combined with highly sensitive metering device stop machine from over and under-filling.

Low Maintenance

Multi-row powder packaging machine has low maintenance and operating cost due to its automatic technology and computerized system which works independently once set by the operator.

Customization & Resilience

Various customized stick packs along with different powders- Picture Courtesy: coretamp.com

No doubt a multi-row powder packaging machine is best known for its resilience and flexibility both in terms of powders packed and bags sealed. For instance, you can pack free-flowing powders, non-free flowing powders, and different designs of bags and sachets by using the single machine.

3.What Products Can You Pack By A Multi-Row Powder Packaging Machine?

Myriad of powders can be easily packed by a multi-row powder packaging machine including:

Instant Drink Powders

Various fruit juice powdered stick packs with juice bottles

All kinds of solid instant drinks in form of powders are suitable to be packed by a multi-row powder packaging machine including coffee powder, juice powder, glucose powder, and soda powder etc.

Milk Powder

Milk powder presentation idea- Picture Courtesy: ruchikrandhap.com

Milk powder is one of the most notable ingredients that will always be packed by a multi-row powder packaging machine whether it's for baby use, adult use, or meant for use as additive in tea.

Seasoning Powders

Seasoning solutions display- Picture Courtesy: etsy.com

Seasoning powders refers to the powdered condiments such as salt, pepper, and chilli etc., which adds to the taste of cuisines. That's why, their packing in small stick packs and sachets is carried out on large scale by a multi-row powder packaging machine.

Protein & Herbal Powders

Moringa herbal powder in bowl- Picture Courtesy: Healthline

The use of protein and herbal powders is now common among people of all ages. Therefore, you can easily pack various kinds of herbal powders by using this machine.

Detergent Powder

Detergent powder with filled scoop- Picture Courtesy: familyhandyman.com

Detergent powder is made up of mixture of chemical powders which needs to be properly handle till its use. So, this multi-row powder packaging machine is best applicable to perform this task responsibly.

Cosmetic Powders

Woman holding gelatin powder stick pack- Picture Courtesy: lookfantastic.com

All kinds of cosmetic powders such as bleach powder, facial mask powder, talc powder, and pearl powder are best suitable to be packed by a multi-row powder packaging machine with great precision.

Medicine Powder

Various probiotic powder stick packs

Most of the medicated drugs are now delivered in form of powders such as calcium powder, nutritional powder, and probiotic powder etc. Ergo, multi-row powder packaging machine is used for these powders.

Pet Powders

Pet supplement powder bag

Pet powders, made for feeding and treating dogs and cats etc., can also be packed by this machine.

4.How To Operate A Multi-Row Powder Packaging Machine?

Let's explore how a multi-row powder packaging machine works by looking into the details step-by-step!

Material Loading

Powder loaded in hopper- Picture Courtesy: chengyipacking.com

The very initial step you need to take for operating the multi-row powder packaging machine is loading the machine with adequate amount of powder into hopper and placing the film roll in holder.

Machine Setting

Touch screen control panel for setting machine- Picture Courtesy: chengyipacking.com

The second step involves setting the parameters of machine including the amount of powder to be filled in each package, the speed of auger, coding data, sealing temperature, and the length of packages etc., through touch screen display.

Film Unwinding

chengyipacking.com

Now, when the material is loaded into machine, the operator will switch on the machine which will result in energizing every part of it. Similarly, the film will start unwinding from a film roll through multiple guiding rollers to uphold the tension and preclude wrinkles.

Packages Forming

Packages forming- Picture Courtesy: chengyipacking.com

Moving forward, the single film will be separated into number of individual films for forming individual packages. These film layers are then longitudinally fitted around the bag forming tubes who turn the flat films into packages by creating the back vertical sealing. Afterwards, the packages are collectively sealed from bottom via horizontal sealing device.

Packages Filling & Sealing

Stick packs filling & sealing process- Picture Courtesy: chengyipacking.com

When the packages are formed, the most crucial step of packages filling with powder is carried out in a way that precision measuring device accurately weigh the required amount of powder and dispense it into different packages. At the same time, filled packages are sealed from top using horizontal sealing.

Packages Cutting & Discharging

Discharging of multiple stick packs through conveyor- Picture Courtesy: chengyipacking.com

Finally, the continuous strip of packages is cut into individual units by using a sharp blade or cutting knife. These units of packages are then discharged by the machine through a conveyor belt for collecting into container or conveying for further packaging into boxes or bags.

5.Describe The Structure Of A Multi-Row Powder Packaging Machine?

The structure of a multi-row powder packaging machine is made up of different components. These components are described below:

Structure of Multi Line Powder Stick Packing Machine- Picture Courtesy: coretamp.com

Hopper

Hopper is a large size stainless steel pot located on the top of machine to hold bulk of powder and supply it to machine during operation.

Motor

Motor is another significant part of a multi-row powder packaging machine situated on the top left side of machine. It energizes the machine to run different components such a as auger for mixing and filling powders etc.

Weighing Pump

There is a device naming weighing pump who is placed right below the hopper. Its major function is to measure the exact amount of powder which is meant to be filled in each package.

Touch Screen Display

It is the most important part of a multi-row powder packaging machine characterized by an intuitive touch screen panel with colored display. This device provide multiple types of information regarding the volume of powder, length of bags, and temperature of sealing etc. Hence, operator set commands and control the machine through this device.

Filling Heads

Filling heads are small and long narrow stainless-steel nozzles through which powder is transferred from weighing pump into the multiple bags.

Bag Former

Bag former refers to the number of conical metallic tools pla Ed around multiple columns. They are useful in forming different stick packs and sachets where the layer of film is drawn around each bag former.

Horizontal Seal

Horizontal seal is another essential component of a multi-row powder packaging machine which is used to seal the bottom and top of the bags by using heat.

Film

Film is a thin layer of plastic, paper, aluminum, or combination of them which is used to form bags and packages for holding powders. The long layer of film is stacked on a tool and attached to the back side of a multi-row powder packaging machine from where the film is transferred towards forming station.

Cutting Device

Cutting device is also known as knife which is made up of stainless steel with having sharp edges used to split two joined stick packs or sachets through cutting.

Protection Window

Multi-row powder packaging machine has a protection window made up of transparent glass. Therefore, it protects the entire processing of bag forming, filling, sealing, and cutting in a safe environment on one hand, while as, enabling easy way for user to administer the operation.

Electric Enclosure

Electric enclosure is a box type tool where all the electrical components of a multi-row powder packaging machine including wires, fuses, and circuit breakers are fitted. It thus ensures the safe working of machine.

Main Frame

The main frame of a multi-row powder packaging machine includes all the supporting tools and devices to which all other parts are attached. The main frame of machine is made up of 304 stainless steel.

Stable Foot

There are 4 stable feet attached to the machine which make it stand on surface.

6.What Is The Classification Of A Multi-Row Powder Packaging Machine?

Multi-row powder packaging machine can be classified into two types on the basis of packaging format. These two types are described in detail in the upcoming paragraphs:

According to Packaging Format

Multi Line Powder Stick Packing Machine

Multi Line Powder Stick Packing Machine- Picture Courtesy: coretamp.com

Multi-row powder stick packaging machine is an intelligent machine designed with innovative features to cope up with all kinds of free-flowing and non-free flowing powders into number of stick packs. It can be also linked with other machines to carry out secondary packaging task.

Structure

The structure of machine composite with parts including a hopper, weighing pump, control system, bag former, horizontal seal, cutting device, filling heads, and overall body.

Working Process

It follows straight forward way of packaging by unwinding the film from roll and turning it into individual stick packs. After the forming of stick packs gets completed, they are filled with precise amount of powders, sealed tightly, and discharged out of machine after the splitting of continuous strip of stick packs is done.

Packaging Format

Various stick packs- Picture Courtesy: chengyipacking.com

This machine is known for its most popular packaging format which is stick pack. Stick pack is long, narrow package highly recommended for delivering single serving powders in catering, cosmetic, and pharmaceutical industries.

Multi Line Sachet Powder Packing Machine

Sachet Packing Machine for Powder- Picture Courtesy: senieer.com

Multi-row powder sachet packaging machine is another type of machine employed to pack eclectic powders into square shaped sachets. The machine has high output ratio and good precision level in packing powders.

Structure

The body of machine is a bit complex with multiple parts accounting for its construction including 304 stainless steel body, touch screen panel with various knobs and switches, electric enclosure, film roll, bag forming and associated mechanism for filling and sealing etc.

Working Process

Its working process is similar to that of stick pack powder packaging machine provided that the length and sealing are same. Therefore, it follows the main steps of material loading, sachet forming, filling, coding, sealing, cutting, and discharging etc.

Packaging Format

Various sachets- Picture Courtesy: chengyipacking.com

It has a most commonly used packaging format of sachets which are square in shape or sometime resembling rectangular shape often used in chemical, pesticide, food, and healthcare industries.

According to Sealing Sides

Multi-Row 3 Side Sealing Powder Packaging Machine

Multi row 3 side sealing powder packaging machine- Picture Courtesy: chengyipacking.com

As the name indicates, this type of multi-row powder packaging machine is capable of packing 3 side sealed packages for powders used in pharmaceutical, beauty care, daily chemical, and food industry. It uses single layer of film.

Structure

It is an assembly of several tools and units including feeding station, weighing mechanism, control system, and the most prominent part which is the side bag formers along with horizontal seal and cutting blades.

Working Process

Working process of 3 side sealing powder packaging machine- Picture Courtesy: chengyipacking.com

It pulls the film from roll and turn the film around bag former in a way that their opened sides are joined on the right side of machine instead of combining on the back side. Therefore, the longitudinal sealing form the sealing of one side. While as, the bottom sealing and top sealing after powder filling results in the formation of 3-sided sealed finished powder packages.

Multi Row 4 Side Sealing Powder Packaging Machine

Multi Row 4 Side Sealing Powder Packaging Machine- Picture Courtesy: chengyipacking.com

Multi row 4 side sealing powder packaging machine is unique design machine that come up with 4 side sealing. So, no matter what type of powders you process or packaging material you use, this machine will perfectly pack these packages by creating stringent sealing from all sides.

Structure

The structure of a multi row 4 side sealing powder packaging machine is different from other machines in a way that its bag forming device is not conical like other machines, rather it uses double layer of film.

Working Process

It simply works by unwinding the dual film layers from separate film rollers in back and front manner. Afterwards, these two film layers are sealed vertically and horizontally in bottom. When powder is filled into these packages, the top horizontal seal is realized.

Multi-Row Back Side Powder Packaging Machine

Multi-Row Back Side Powder Packaging Machine

Another type of a multi-row powder packaging machine is on the basis of back side sealing. It also uses single film for forming stick packs and sachets. Therefore, it is mostly used for instant coffee, milkshake powder, and facial powder etc.

Structure

Its body is distinguished by other types of multi-row powder packaging machine due to its conical bag forming devices located around tubular filling heads.

Working Process

It process is simple that initiate with film dispensing around the bag formers. During this phase, the back longitudinal side is sealed followed by lower horizontal sealing. Similarly, precisely measured powders are filled in individual sachets, they are sealed from top, and ultimately, discharged out of the machine after splitting.

7.Compare The Multi-Row Powder Packaging Machine With Other Types Of Multi-Row Packaging Machine?

Powders, granules, and liquids are 3 most essential materials that come in different characteristics. Therefore, their packaging involves different machines which we have compared for your ease:

No	Dimensions	Multi-Row Powder Packaging Machine	Multi-Row Granule Packaging Machine	Multi-Row Liquid Packaging Machine
1	Definition	Multi-row powder packaging machine is multi channel machine used to pack powders.	Multi-row granule packaging machine designed to accurately pack granules into various packages.	Multi-row liquid packaging machine is created to carry out the smooth packaging of liquids.
2	Weighing & filling system	According to the type of powders, it uses short auger screw measurement alone or with vibrantion device to avoid accumulation of powders.	It employs drawer type measuring cup or swing type measuring cup in accordance with granules size and nature.	It utilizes magnetic pump metering, Peristaltis pump, ceramic pump, or piston pump metering in accordance with material specifications.
3	Packaging formats	Stick pack and sachet.	Stick pack and sachet.	Stick pack and sachet.
4	Sealing	3 side sealing, 4 side sealing, and back side sealing.	3 side sealing, 4 side sealing, and back side sealing.	3 side sealing, 4 side sealing and back side sealing.
5	Application	Free flowing and adhesive powders including milk powder, coffee powder, seasoning powders, and medicine powder etc.	All granulated materials such as grains, corn flakes, nuts, pet food, and candies etc.	All kinds of free flowing and viscous liquid substances encompassing honey, ketchup, gel, and shampoo etc.
6	Picture	Allpack- APK 4-480 Multilane stick packing machine for powder	Allpack- APK 6-480 Multilane stick packing machine for granule	Allpack- APK 8-480 Multilane stick packing machine for liquid

8.How Multi-Row Powder Packaging Machine Differs From That Of Single Row Powder Packaging Machine?

Both the multi-row powder packaging machine and single row powder packaging machine are used for the same purpose of packing various powders into stick packs and sachets. However, there are major distinctions between both which are highlighted below for your clear understanding:

No	Features	Multi-Row Powder Packaging Machine	Single Row Powder Packaging Machine
1	Specifications	Multi-row powder packaging machine uses multiple channels for making and filling packages.	This machine utilizes a single channel for forming, filling, and sealing of packages.
2	Structure	Its structure is complex with many heavy-duty components.	While as, single row powder packaging machine has small footprint with few parts.
3	Automation	It is fully automatic in technology.	On the other hand, it is available both in fully automatic and semi-automatic technology.
4	Capacity	The machine gives you exceptional production efficiency.	In contrast, you will get small to medium level of production by using this machine.
5	Cost	The machine is expensive with high initial cost.	On the other hand, it is cost-effective with low initial expenses.
6	Picture	Allpack- APK 4-480 Multilane stick packing machine for powder	Allpack- APK 2-220 Automatic Vertical Single Lane Powder Stick Packing Machine

9.Where A Multi-Row Powder Packaging Machine Can Be Used?

Multi-row powder packaging machine play a highly significant role in different modern industries. Some of the prominent industries where this machine is regularly used are explored below:

Food Sector

Tea stick packs- Picture Courtesy: chengyipacking.com

Food is inevitable for human survival; therefore, modern day technology is introduced to facilitate this necessity in the most convenient way. In this way, products like salt, sugar, pepper, instant coffee powder, tea powder, and milk powder are often delivered in small amount for traveling and outing for which this multi-row powder packaging machine is employed.

Pharmaceutical Sector

Patient mixing urinary tract health supplement into water glass- Picture Courtesy: uqora.com

Pharmaceutical industry is yet another notable field where bulk of drugs and medicine are produced in form of powder whose instant usage can help patients treat their ills in an easy way. Therefore, a multi-row powder packaging machine is best suitable in this sector.

Nutraceutical Sector

Nutritional powder in stick packs- Picture Courtesy: drinkhydrant.com

The people's preference to treat their deficiency of energy, protein, and calcium is now turned towards using instant nutritional and protein powders on daily basis. Therefore, they used to carry with themselves small packets of powders in their pockets which is indeed an outcome of using this multi-row powder packaging machine in nutraceucal industry.

Cosmetic Sector

Various cosmetics- Picture Courtesy: sephora.com

Another significant application of a multi-row powder packaging machine is cosmetic industry. Probably, it is for sure that you have used bleach powder, facial powder, and hair color powder in bags and sachets which are produced by this machine.

Daily Chemical Industry

Detergent powder with towels

Daily chemical industry is a sector where products like detergent powder, dish washing powder, and floor cleaning powder are manufactured and packed. Therefore, for packing these numerous powders, a multi-row powder packaging machine is utilized in this field.

10.How To Determine The Safety And Quality Of A Multi-Row Powder Packaging Machine?

As multi-row powder packaging machine is meant to be used for both food and non-food powders which include the most sensitive materials like drugs whose minor exposition to harmful particulates can cause health hazards.

That's why, it is always important to make sure the safety and quality of a multi-row powder packaging machine. In this way, few well-known standards are established whose compliance guarantee the machine's quality. These include:

Quality importance icon- Picture Courtesy: 123rf.com

ISO:International Organization for Standardization is an international organization that publishes safety regulations for machines and products across the globe.

GMP:Good Manufacturing Practices is another platform that peculiarly administer the safety of structural material of multi-row powder packaging machine such as it must be made up of 304, 304L, 316, or 316L stainless steel.

FDA:Food and Drug Administration is USA based agency created to hold check on drugs and associated equipment for whether they comply all the essential regulations required for public health and safety.

CE:CE is the certification allotted to all those goods and products who adhere the primary safety regulation set by European Union, so, that they will get an opportunity to sell their products in European Union.

11.Enlist The Procedure For Regular Cleaning And Maintenance Of A Multi-Row Powder Packaging Machine?

Multi-row powder packaging machine is meant to produce large number of finished bags and sachets; therefore, its long-lasting working life is essential which can be only maintained through regular care. This care will include its regular cleaning, lubrication, and parts changeover etc. For this, follow the upcoming guidelines:

Operator maintaining a machine- Picture Courtesy: mes.com.sg

Cleaning:Cleaning of a multi-row powder packaging machine is obligatory for safe and hygienic packaging. Therefore, you need to disassemble the parts of machine from hopper to filling heads and sealing jaws.

Afterwards, wash the hopper, filling heads, and sealing jaws with non-acidic moderate hot water. Dry these comments by wiping with a clean cloth. The cleaning of other parts like control panel, transparent window, and coding device etc., should be carried out through wiping using a moist cloth.

Lubrication:All the transmission and movable parts are in constant working phase whenever you operate the machine. So, long term working can lead to running-in and friction of these parts. Therefore, it is recommended to add lubricating oil periodically.

Parts Changeover:It is a matter of fact, that continuous working of a multi-row powder packaging machine result in the damage or worn out of some tools. However, these parts do not make your machine useless, rather their simple changeover with new ones will give your machine a new life.

Internal Inspection:Before starting operation, it is necessary to perform inspection of the machine internal system such as the air source, power supply, temperature of sealing jaws, amount of material for weighing, and coding data adjustment etc.

12.Give Remedies To Solve The Problems Of A Multi-Row Powder Packaging Machine?

Spontaneous inconsistencies during the working of a multi-row powder packaging machine often leads to reduced packaging efficiency and precision. To avoid these circumstances, it is recommended to take measures in advance for tackling these issues. For this consider the table below:

i. Sudden tripping of machine during operation

Highlighted power supply system- Picture Courtesy: chengyipacking.com

Cause:

Incoming power issue.

Insufficient voltage of electricity.

Solution:

Make sure the machine is property plugged in.

Ensure that electric board is supplying adequate voltage.

ii. The length of packages is unparalleled

Displaying the difference between length of stick packs- Picture Courtesy: chengyipacking.com

Cause:

The input parameters for bag length are wrong.

Bag forming and cutting parts are improperly positioned.

Bag forming and cutting tools are damaged.

Solution:

Adjust the bag length parameters through PLC.

Level the bag forming and cutting units properly.

Replace the tools with new ones.

iii. Inconsistencies in powder filling into bags

Indicating the accumulated powder in hopper- Picture Courtesy: chengyipacking.com

Cause:

The powder is wet which make it accumulate.

The speed of auger is low.

Blockage of the filling heads.

Solution:

Make sure to load dry powder inside the hopper.

Increase the speed of auger to suitable level for uniform filling.

Clean the filling head by removing debris.

iv. Improper tracking of the film

Encircled film roll holder- Picture Courtesy: chengyipacking.com

Cause:

Uneven dancer's arm and film pulling rollers.

Inaccurately positioned film roll.

Tension of film roll holder.

Solution:

Make the dancer's arm and film pulling rollers parallel to each other.

Locate the film roll in right place.

Lubricate the moving film holder to reduce tension.

v. Weak, partial, or burned sealing of bags

Encircled sealing side of various stick packs- Picture Courtesy: chengyipacking.com

Cause:

Temperature is too low or too high.

Low sealing tension.

Contaminated sealing bars.

Worn out sealing jaws.

Solution:

Adjust the sealing temperature to suitable level.

Increase sealing pressure.

Clean the sealing bars.

Replace sealing jaws.

13.Tips For Purchasing An Effective Multi-Row Powder Packaging Machine?

Purchasing an efficacious multi-row powder packaging machine is the dream of every manufacturer but at the same time most of them confront some doubts and difficulties in selecting the right one. So, we have tried to make this step an enjoyable for you through following tips:

Type of Machine

Various stick packs with different types of sealing- Picture Courtesy: chengyipacking.com

Now, after reading the classification of a multi-row powder packaging machine, it will be clear to you that how many types existed in the market. So, you need to choose the machine which suits you the most in terms of efficiency like number of lanes the machine have, the packaging format it follows, and most importantly, the type of sealing which it supports.

Vendor Reputation

Getting an experienced and reputable supplier is as important as the machine itself. It is because a reputable vendor will provide you with customer service and remote support to understand and troubleshoot the machine when needed.

Cost

Cost

Finding cost- Picture Courtesy: thomasnet.com

Another critical tip for you to consider the cost from every angle, as a multi-row powder packaging machine is a heavy-duty machine which indicates its high value. So, with any large purchase, you will consider not only the initial cost of machine but its maintenance charges. Hence, if you find it expensive then secondhand machine will be cost-effective.

Warranty

Warranty banner image- Picture Courtesy: brennancorp.com

Warranty provides the guarantee about products, therefore, a multi-row powder packaging machine you are going to purchase should have a warranty which can be of 1-3 years.

Conclusion

Let's wind up this informative buying guide about a Multi-Row Powder Packaging Machine with few reminders. We are sure this guide was helpful for your and resolve the puzzles of confusion that existed in your mind regarding a multi-row powder packaging machine. Now, when you have finally explored its different aspects, it is better to opt the write machine for your lucrative business. If you are still struggling to trust which supplier, then we recommend you to consider Allpack which is having over 11 years of experience in this field. Not only that but offer you with 1 year of warranty. Contact us for further information!

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Oil 3 Side Seal Packaging Machine: The Complete FAQ Guide In 2025

Honey Packing Machine

Oil 3 Side Seal Packaging Machine: The Complete FAQ Guide In 2025

Oil is a vital ingredient in culinary. Oil is not only used in dishes but also has cosmetic and medical purposes. Nutritional benefits, flavor, and quality of the oil are preserved by the oil 3 side seal packaging machine.

Oil 3 side seal packaging machine is utilized in the food, cosmetic, and nutraceutical industries because it makes cost-effective, minimal space, and easily packed 3 side seal packaging. It revolutionizes the oil packaging process through its efficiency, versatility, and automation.

Oil

If you’re looking for a solution to improve production then an oil 3 side seal packaging machine is the best option. But before going out to purchase this machine, first read this informative FAQ guide to get acquainted with the different elements of the oil 3 side seal packaging machine.

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1.What is an Oil 3 Side Seal Packaging Machine?

Oil 3 Side Seal Packaging Machine- Picture Courtesy: Western Packing

Oil 3 side seal packaging machine is a state-of-the-art piece of equipment solely designed for packaging oils. It makes three seals at three seams of the oil packaging. It hermetically seals the top, bottom, and one vertical seam or it seals the top, and two vertical seams.

This machine has a prime place in the food industry because it automates the filling and sealing functions in the oil packaging. It processes and packs various types of oils, differing in their viscosities and chemical composition.

2.Why is Oil 3 Side Seal Packaging Machine Advantageous for Production?

Oil 3 side seal packaging machine is associated with a wide range of benefits for the production. It ascertains the quality and integrity of oil products. Some of its common advantages are penned below:

Increased Automation and Speed

Increased Automation and Speed- Picture Courtesy: Asian Flex Pack

High and medium-scale industries are working consistently to deliver high-quality results. This is where the oil 3 side seal packaging machine shows its value. Due to its automation, it packs numerous products with minimal human intervention. It efficiently packages oils at increasingly high speeds.

Consistently High-Quality Results

Consistently High-Quality Results- Picture Courtesy: Behance

Different units are fitted in the oil 3 side seal packaging machine to detect errors at every step. Hence, the oil 3 side seal packaging machine presents high-quality packaging results in every cycle.

With its precise and accurate filling devices, there is no fill variation from batch to batch, consequently, this machine is approved by the industrial sectors.

Improved Protection

Improved Protection- Picture Courtesy: Keeko

One of the top aims of the oil 3 side seal packaging machine is to offer oils a high level of protection by packaging them. It prevents the chances of oil contamination and protects them from elements like air, moisture, heat, and sunlight. Oil 3 side seal packaging machine completely secure inside the packaging and prevents their leakage.

Multi-Tasking

Multi-Tasking- Picture Courtesy: Pinterest

Another interesting advantage of the oil 3 side seal packaging machine is an allrounder machine, capably fulfilling the numerous tasks of forming, filling, and sealing in one machine. It saves operators from the hassle of going from machine to machine for carrying out different steps.

Customization and Versatility

Customization and Versatility- Picture Courtesy: Pakona

The oil 3 side seal packaging machine also has significance in the industries because it can pack numerous oil packing, differing in sizes and styles. Different industries have their specialties, so, this machine is tailored according to the production needs. This machine is easily configured to allow businesses to output oil packaging of different styles and volumes.

3.What are the Categories of Oil 3 Side Seal Packaging Machine?

Oil 3 side seal packaging machine comes in various shapes and sizes. So, we are explaining the categories below:

According to the Filling Type

Gravity/Pressure Oil 3 Side Seal Packaging Machine

Gravity/Pressure Oil 3 Side Seal Packaging Machine

It is a straightforward type of oil 3 side seal packaging machine with simple design construction. Thus, it has minimal maintenance, it comes with a hopper and filling valve that are the main part of the machine. It fills oils by the pressure differences or by gravity. This machine is generally used for thinner viscosity of oils.

Piston Oil 3 Side Seal Packaging Machine

Piston Oil 3 Side Seal Packaging Machine

It consists of the piston and cylinder which are the chief parts of the piston oil 3 side seal packaging machine. The oils are deposited in the container by the movement of a piston in the cylinder. This machine is useful for filling both thinner and thicker consistency liquids. It is known for its increased speed and extreme accuracy.

Pump Oil 3 Side Seal Packaging Machine

Pump Oil 3 Side Seal Packaging Machine

It is equipped with multiple kinds of pumps that fulfil the job of dispensing oils in 3 side seal packaging by their rotation. The pumps present in the pump oil 3 side seal packaging machine are cavity, gear, lobe, and rotor pumps. It can process any type of oil whether thinner or thicker viscosity.

Net-Weigh Oil 3 Side Seal Packaging Machine

Net-Weigh Oil 3 Side Seal Packaging Machine

This machine is renowned in different industries because it fills oils by their weight instead of their volume. It is equipped with scale and load cells that measure sand dose oils accurately. It is usually suited for filling products in bulk quantities.

According to Number of Lanes

Single Lane Oil 3 Side Seal Packaging Machine

Single-lane Oil 3 Side Seal Packaging Machine

As the name suggests, it consists of just one lane with which it forms, fills, and seals one sachet or stick pack in one cycle. It is a compact design machine with a minimal footprint. It is easy to clean and maintain the single-lane oil 3 side seal packaging machine.

Multi-lane Oil 3 Side Seal Packaging Machine

Allpack Multi-lane Oil 3 Side Seal Packaging Machine

This machine has high productivity because it has more than one lane usually about 2, 4, 8, and 16. Thus, it can produce many sachets and stick packs in one setting. It needs more space in the production because of its larger footprint. It is difficult to clean and maintain this manufacturing unit.

According to the Packaging Type

Premade Pouch Oil 3 Side Seal Packaging Machine

Premade Pouch Oil 3 Side Seal Packaging Machine

This machine processes already-made pouches, so it fills and seals multiple pouches in one go. It continuously processes oil pouches so it does not stop filling oils, consequently, it operates at much higher speeds. It has a rotary-type configuration because it is designed with a circular turntable.

Vertical, Form, and Seal Oil 3 Side Seal Packaging Machine

Vertical, Form, and Seal Oil 3 Side Seal Packaging Machine

It is a compact unit, needing less room for installation and setup. It is a cost-effective unit that increases its popularity in the industrial sector. It is a customizable machine because it uses packaging film for forming pouches, consequently, the packaging sectors tailor this machine according to their needs.

Sachet Oil 3 Side Sal Packaging Machine

Sachet Oil 3 Side Sal Packaging Machine

This machine features one or more lanes and its processing speed is dependent upon its number of lanes. It makes small sachets having a single serving of oils. Sachet oil 3 side seal packaging delivers optimal quality with its versatility and accuracy. It performs packaging operations in the vertical direction.

Stick Pack Oil 3 Side Seal Packaging Machine

Allpack Stick Pack Oil 3 Side Seal Packaging Machine

This machine has increased productivity because of its greater number of lanes. It is usually found in large-scale ventures because of its high processing rates. It can form a long tubular stick pack containing a one-time serving of the oils.

4.What are the Working Steps of Oil 3 Side Seal Packaging Machine?

Each component of this machine plays a specific role in the efficient and harmonious working of the oil 3 side seal packaging machine. Here is the detail of important steps that occur in this machine.

Film Loading and Pulling

In the beginning, a large film role is positioned on the films’ unwinding disk. The film is guided over the rollers and the dancer’s arm.

Film Loading and Pulling

Oil Loading

The bulk volume of the oil is stored in the hopper located at the top. This step is essential for the smooth packaging of oils.

Oil Loading

Bag Formation

The bag is formed by the forming tube when the film arrives at the forming station. This film is doubled and wrapped to fabricate the bag.

Bag Formation

Vertical Sealing and Filling

The vertical jaws seal the vertical seams of the folded film. The oils are then dispensed inside the newly formed packaging.

Vertical Sealing

Horizontal Sealing

In this step, the top end is sealed using horizontal jaws using heat and pressure.

Horizontal Sealing

Cutting

In the final steps, an integrated cutter present between the sealing jaws cuts the two joined 3-side sealing packaging from each other via its sharp edge.

Cutting

5.What Packaging Styles are Produced by Oil 3 Side Seal Packaging Machine?

Oils are available in all kinds of packaging styles and these packaging styles are processed by oil 3 side seal packaging machine. The complete list of these packaging styles is discussed below:

Spout Pouches

Spout Pouch- Picture Courtesy: scholleipn.com

This pouch is sealed at three sides and it has a nozzle at its top edge. This nozzle offers users ease of pouring oils. Spout pouches decrease the spillage and thus, wastage of oils.

Pillow Pouches

Pillow Pouches- Picture Courtesy: Blue Mockup

It is also called a T-seal pouch due to its back seal that runs along its middle on the backside. It has a pillow-like shape because of its distinct corners. It is an economic pouch style.

3 Side Sachet

3 Side Sachet- Picture Courtesy: Behance

As the name suggests, this sachet has a similar design to that of 3 side seal pouch. The difference between three three-sided seal pouches and three-sided seal sachets is that the latter usually packs one serve of the oils.

Stick Pack

Stick Pack- Picture Courtesy: The Grocer

It has a central seal and a distinct top and bottom seal. It is a long tubular structure that has more length than width. It also houses a single serving of the oils.

6.Howthe Oil 3 Side Seal Packaging Machine and the Oil 4 Side Seal Packaging Machine are Different from Each Other?

Oil 3 Side Seal Packaging Machine and Oil 4 Side Seal Packaging Machine

Oil 3 side seal packaging machine and oil 4 side seal packaging machine are vastly different from each other based on their production of different style pouches. The differences in these machines are listed below:

Features	Oil 3 Side Seal Packaging Machine	Oil 4 Side Seal Packaging Machine
Sealing Sides	This machine seals the upper and two vertical seams of the pouches or sachets.	It seals two horizontal and two vertical seams of the pouches or sachets. It seals a total of 4 sides, hence, the name oil 4 side seal packaging machine.
Appearance	The pouches produced by this machine have a flat bottom.	The pouches produced by this machine are sealed bottom.
Cost-Effective	Oil 3 side seal packaging machine is a budget-friendly option because of its simpler design.	It is costly because of its complicated sealing mechanism.
Uses	It usually packs small quantities of the oils.	It packs large quantities of oils.
Tamper-Evident Seals	It creates less tamper-evident seals.	It forms more tamper-evident and leak-proof seals.

7.What Type of Oils are Packed by Oil 3 Side Seal Packaging Machine?

Oil 3 side seal packaging machine is a versatile and flexible machine, packing both edible and non-edible oils in 3 side seal packaging. The details of these oils are given below:

Edible Oils

These oils are the favorite of many consumers, and these oils are directly consumed. Their examples are olive oil, sunflower oil, canola oil, coconut oil, etc.

Cooking Oils

Cooking Oils

These types of oils are included in culinary dishes because of their light and mild flavors. These include canola oil, soyabean oil, and, palm oils

Cooking Oils- Picture Courtesy: BajarHaat

Specialty Oils

These oils are included in different cosines because of their characteristics and unique flavor. These oils boost the flavour of dishes. They include herb-infused oils and truffle oils.

Specialty Oils

Essential Oils

These oils are acquiring traction day by day because of their diverse utilization in aromatherapy, personal care, and cosmetic items.

Essential Oils

Nutraceutical Oils

These oils are consumed because of their health-boosting benefits, like fish oils are a rich source of omega-3 fatty acids.

Nutraceutical Oils- Picture Courtesy: Carlson Labs

Cannabis Oils

These oils are packed in the pharmaceutical industry by oil 3 side seal packaging machine. They are used for treating psychiatric disorders, pain, and inflammation.

Cannabis Oils- Picture Courtesy: Magna Cosmetics

8.What are the Accessories Included with Oil 3 Side Seal Packaging Machine?

The accessories included with the oil 3 side seal packaging machine are discussed below:

Product Hopper with Agitator

Product Hopper with Agitator- Picture Courtesy: National Bulk Equipment

This hopper is useful when filling oils with high viscosity. The agitator allows to achieve steady oil flow during the packaging process.

Filling Nozzle Set

Filling Nozzle Set

Some types of oil 3 side seal packaging machines come with interchangeable filling nozzles. These nozzles are useful when processing oil pouches of different sizes.

Date Coding Printers

Date Coding Printers

For printing expiry dates and bar codes on the packaging film, the date coding printer is featured in this machine.

Safety Guard Rail

Safety Guard Rail

A safety guard rail is also present in oil 3 side seal packaging machine to prevent unintentional machine contact while the machine is running. It is beneficial for safety purposes as it reduces the chances of electric shock

9.Does the Oil 3 Side Seal Packaging Machine Comply with Industrial Regulations?

Yes, the oil 3 side seal packaging machine complies with industrial regulations such as:

CE Certification

This type of certification is required by oil 3 side seal packaging machines sold in European countries. This certification shows that this machine meets all safety and occupational standards.

CE Certification

GMP Certification

This certification indicates that the oil 3 side seal packaging machine is produced under the guidelines issued by good manufacturing protocols. It ensures superior quality oil packaging by oil 3 side seal packaging machine.

GMP Certification

FDA Certification

This certification is necessary if the machine is manufactured and used in the United States. FDA compliance is vital for machines involved in the food and medical sectors.

FDA Certification

ISO Certification

This certificate indicates manufacturers are committed to implementing quality management protocols during machine production. It ensures consistent quality of oil 3 side seal packaging machine.

ISO Certification

ATEX Certification

This certification is necessary for the machine processing explosive and inflammable oils. It denotes that an oil 3 side seal packaging machine is produced with explosion-proof parts.

ATEX Certification

HACCP Certification

This certification is important for the machine packaging of edible oils. It ascertains the safety of edible oils as well as operators and reduces the chances of oil contamination.

HACCP Certification- Picture Courtesy:

www.bharatagritech.com

10.What are the Issues Faced by the Oil 3 Side Seal Packaging Machine?

Oil 3 side seal packaging machine, an engineering marvel faces some unexpected issues that delay production. But there is no need to worry as these problems are easily resolved by the mentioned tips below.

Filling Inaccuracies

Filling Inaccuracies- Picture Courtesy: EDPOL Food & Innovation Sp. z o.o.

Packaging containers are over and underfilled. This issue is due to poor calibration of the filling devices. Old or defective nozzles are also the reason for fill inaccuracies. Changes in oil viscosities also cause fill variations.

Solution

This problem is solved by calibrating filling devices and by changing old nozzles. Sometimes, this issue is solved by changing the fill parameters based on oil viscosities.

Presence of Air Bubbles in the Seal

Presence of Air Bubbles in the Seal- Picture Courtesy: Behance

Sometimes, tiny air bubbles are seen in the seals of 3 side seal packaging. The presence of air during the sealing process creates air bubbles in the seals. It negatively impacts the quality of oil packaging.

Solution

To prevent air bubbles in the seals, ensure that the vacuum and air pressure are according to the manufacturer’s instructions. Also, ascertain there are no folding or creases in the packaging film.

Weak Seals of Packaging

Weak Seals of Packaging

There is a weakness or loss of seal integrity after the sealing process. This issue is due to inconsistent seal temperature and pressure. Weak seals are also caused by unclean, defective or damaged sealing bars.

Solution

This problem is corrected by ensuring adequate pressure and temperature during the sealing process. Moreover, by cleaning and replacing sealing jaws, this problem is resolved.

Inconsistencies in the Packaging Dimensions

Variation in sealing edges of packaging

Sometimes, there are differences in the lengths of pouches created by the oil 3 side seal packaging machine. This issue is caused placement error of the film roll on the holder and improper alignment of forming and cutting devices. Moreover, it is also due to programming errors like wrong input of length parameters.

Solution

This error is solved by correctly inputting the pouch length parameter on the machine HMI. Correctly positioning the film roll and aligning the forming and cutting device also solves this problem.

Conclusion

This FAQ guide about oil 3 side seal packaging is informative and it covers every aspect of this machine. This machine is an amazing addition to the production lines and boosts the efficiency and profitability of the machine. By following the tips mentioned in this FAQ guide, you can package edible and non-edible oils in your business. So, without further ado, contact Allpack customer care to acquire state-of-the-art machines at discounted rates. Happy Shopping.

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Tablet Counters: The Complete Buying Guide In 2025

Tablet Counting Machine

Tablet Counters: The Complete Buying Guide In 2025

Do you know why it important to count tablets before its packaging. Does your business involve manufacturing of different kinds of tablets? Does your business involve tablet counters for counting of tablets? Are you interested in buying a tablet counter to make your business more reliable and efficient? This is the right platform from where you will get all your queries solved related to tablet counters.

This buying guide will assist you in selecting the right type of tablet counter for your process and help you in understanding all its usages. Read the complete guide to solve your queries

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1. What Are Tablet Counters?

Allpack Auto Counter 32 Channel Tablet Counter

A tablet counters are used in pharmaceutical, food, nutraceutical, cosmetics and chemical industries to count tablets of various sizes and shapes in bulk quantity. This equipment is highly versatile that it copes up with high productivity processes and gives fine and optimal results. The counter efficiently counts the number of tablets by the sensing of highly sensitive components present in it.

2.What Are The Industrial Applications Of Tablet Counters?

Tablet counters are equipped with perform detection, separation and counting of tablets on their own in a single operation. Due to this feature these counters are applied in many industries including:

Pharmaceutical Industry

Pharmaceutical Tablets – Picture Courtesy: Medicircle

Pharmaceutical industry is the greatest user of tablet counters as millions of tablets are produced on daily basis to meet the global requirement. These tablets are impossible to be counted and packaged manually and this is why tablet counters are efficiently applied in pharmaceutical industry. This also ensures accurate dosage formulation of tablets to maintain safety and health concerns.

Nutraceutical Industry

Nutraceutical Tablets – Picture Courtesy: Nutraceutical Companies

Global demand of tablets produced in nutraceutical industries is also growing day by day. This industry also uses tablet counters for accurate dispensing of tablets and to ensure that the required packaging quantity remains uniform in each package.

Chemical Industry

Dishwashing Detergent Tablets – Picture Courtesy: Minq

Similar to pharmaceutical and nutraceutical industries; tablets made up of chlorine that are used for cloths and laundry purpose, dishwashing foam tablets, chemical tablets are also counted using tablet counters. This maintains the overall performance of system and specifies the standard weight in each packaged bag.

Food Industry

Food Supplements– Picture Courtesy: The Guardian Nigeria

Candies, chocolates and gums that are sweet and flavored in nature also appear like tablets. These are manufactured in a way that their process line requires tablet counters to count them in a desired number. The counted candies are then filled in their respectively packaging.

Cosmetics Industry

Beauty Rose Cosmetics Tablets– Picture Courtesy: Tanie Cosmetics

Some of the cosmetic products used for skin, hair and body treatments are present in tablet form also. This is why cosmetics industry uses tablets counters to assist the packaging process and maintain the quality standards. Biotin skin care tablets, glutathione tablets are some of the cosmetics tablets counted using tablet counters.

3.What Are The Advantages Of Using Tablet Counters?

Some of the advantages of using tablet counters are

Precision And Accuracy

Precise Tablet Counting

Tablet counters are highly precise and accurate that they can count thousands of tablets without any error. The method executes proper precision and accuracy no matter what type of tablets are processed.

Efficiency

Efficient Tablet Counting – Picture Courtesy: Banner Engineering

Both process and time efficiency are provided using tablet counters in any processing system. This is a significant advantage of tablet counters as the increasing in demand is observed in the past two decades.

Consistency

Advantages Of Tablet Counters – Picture Courtesy: AIPAK

Tablet counters are always reliable to use it shows consistency and uniformity while managing large batches of tablets. The quantity of tablets remains same throughout the process and shows no deformation.

Adaptability

Advantages Of Tablet Counters – Picture Courtesy: iPharmachine

Different types and sizes are available these days. A single tablet counter being versatile equipment shows adaptability at a greater level and can easily manage these tablets. Just few settings are required to process variety of tablets in a single machine.

Visual Observations

Advantages Of Tablet Counters – Picture Courtesy: iPharmachine

Throughout the process, tablets can very clearly be seen in a tablet counter as it has transparent appearance. The operator can monitor all the progress from here and can easily judge any sort of problem in its smooth operation.

4.What Are The Sizes And Shapes Of Tablets That Undergo Tablet Counters?

Some of the tablet sizes and shapes that are counted using a tablet counter are:

Rectangle Shaped Tablets

Rectangle Tablets– Picture Courtesy: Drugs.com

Varieties of tablets are found in rectangle shape that are used to aid and diagnose different human diseases.

Oval Shaped Tablets

Oval Shape Medicine Tablets– Picture Courtesy: Freepik

Oval or egg type tablets are also manufactured in different types of industries. These are easily swallowed due to their cutting edge.

Square& Round Shaped Tablets

Square Shape Tablet– Picture Courtesy: Aipak

The most common shape of tablet available globally is a square and round shaped tablet. Different sizes of these tablets are used for the treatment of multiple diseases and are consumed easily. Food and cosmetics supplements are also mostly available in this shape.

Customized Shaped Tablets

Customized Size And Shapes Of Tablets– Picture Courtesy: Aipak

Other than ordinary shapes, different types of customized shapes including diamond, kidney, triangle, heart, special and core also undergo tablet counting using tablet counters. These shapes range between 10 mm to 50 mm and are directly supported by a tablet counter.

5.What Is The Working Principle Of Tablet Counters?

Working Of Tablet Counters

A tablet counter works in following working steps:

STEP 1: Tablet Loading

Initially the tablets are loaded in bulk amount into the counter’s hopper present at the top of it. The volume remains defined as standard and from here these tablets are moved to the loading and filling lines.

STEP 2: Machine Setting

Simultaneously, the setting of machine is also carried out by the operator related to its speed, counting number, loading speed and etc. These are all adjusted manually according to the requirement.

STEP 3: Tablet Counting

Once the setting is done, the tablets are moved towards the counting area where these tablets are first aligned and then counted using special sensors and actuators. Each of the column of tray gets its aligned tablets and the counting operation remain on until the last one is detected.

STEP 4: Tablet Dispensing

Some of the tablet counters dispense the counted tablets via conveying system while the other have a depositing process where specific number of tablets are collected to make packaging easier.

STEP 5: Packaging

The collected tablets are either filled in different types of bottles or are placed in blister packaging machine for blister formation.

6.What Are The Types Of Tablet Counters Available Globally?

Tablet counters are mostly classified on the basis of their working principle and automation level. Both of the features are integrated with each other to perform the task efficiently. Some of the types of tablet counters are:

According To Their Automation Level

Types Of Tablet Counters

Fully Automatic Tablet Counters

Allpack Fully Automatic Tablet Counters

Fully automatic tablet counters are the most advanced type of tablets counters as it counts millions of tablets in just a fraction of time. These tablet counters are used in large scale industries where complete process is based on automation and no manual intervention is required. Bottles ranging from 100 to 200 can easily be filled using these tablet counters in just a minute.

Semi-Automatic Tablet Counters

Allpack Semi-Automatic Tablet Counters

Both manual and automatic processes are involved in semi-automatic tablet counters. These are preferable for medium scale industries where the productivity remains moderate. The operator is responsible to load and unload the tablets whereas the counting process is complete carried out automatically. Bottles up to 100 can easily be filled in a minute using semi-automatic tablet counters.

Manual Tablet Counters

Manual Tablet Counters

Manual tablet counters involve complete operator efficiency as it depends directly on it. A minor possibility of error always remains in this type of tablet counters due to manual processes. The productivity remains low and can fill up to 20 to 30 bottles in a minute only.

Laboratory Purpose Tablet Counters

Laboratory Digital Tablet Counters

Some of the tablet counters are also designed for laboratory or research and development purposes. These counters are used to count small amount of tablets to maintain accuracy and uniform formulation in various laboratory testing.

According To Their Working Principle

Rotary Tablet Counters

Rotary Tablet Counters

Rotary tablet counters are usually having rotating mechanism in their structure to count numbers of tablets. A disc rotates tablets in a guided path and counts them according to it. On exact standard number, the rotation stops and the tablets are discharged.

Linear Tablet Counters

Linear Tablet Counters

As the name suggests, tablets are allowed to move in a linear or straight path in linear tablet counters. The hopper releases tablets and their further movement is supported by a conveying system. All the tablets pass through photoelectric sensors that counts the total number of tablets directly. One achievement of desired number, the tablets are deposited into bottles of various sizes.

Vibratory Tablet Counters

Vibratory Tablet Counters

Vibratory tablet counters use vibration effect to move and count tablets of various types. Once the tablets are released from the hopper, a vibrating surface helps in their separation and uses sensors to detect their total count. The vibration tablet counters are mostly suitable for solid and fragile types of tablets that are easy to handle.

Slat Tablet Counters

Slat Tablet Counters

For specifically flat, square, and oblong shaped tablets, slat tablet counters are used because these tablets cannot be accommodated in other machines. The transportation of these tablets is carried out via conveyor belts and their surfaces are fed in a way that each channel is supported with accurate counting. Tablets of irregular shapes can also be counted using slat tablet counters.

Multi Head Tablet Counters

Allpack Multi Head Tablet Counters

Most of the large-scale industries use multi head tablet counters due its their high productivity and efficiency. More than two heads are found in these machines that help in easy and quick filling of bottles. The throughput of multi head tablet counters is much higher as compare to those of single head tablet counters.

7.What Are The Main Components In Tablet Counters?

Components Of Allpack Automatic Tablet Counters

Hopper

This is the area from where the tablets are fed into the system. Hopper is mostly present at the top of tablet counters that have a broad opening at its upper side and a narrow one at bottom. From here the tables are inserted into the counting department in a synchronous manner.

Counting Department

This is the most important part of tablet counters where the tablets are counted with the help of highly sensitive photoelectric sensors. These sensors allow specific number of tablets into the tablet dropping head and switches off the valve opening once the desired number is achieved.

Conveyor

Conveying system is used for the movement of packaging material within tablet counters. These materials can be bags, pouches or bottles that are moved on the conveyor and filled once they reach the tablet dropping head.

Bottle Sensor

In tablet counters, bottle sensors are attached parallel with the conveyor that performs dual operation. Firstly, it detects the presence of bottle and secondly is activates the releasing sensor of tablet dropping head to fill the bottle with precise amount of tablets.

Operating Panel

An operating panel in tablet counters is the place that has a direct access to the operator. The operator monitors and controls all the processes taking place in tablet counters. The controlling parameters are also set via this operating panel.

Tablets Dropping Head

Once the tablets are counted in sets in a tablet counting department, these are then moved towards the tablet dropping head. It is mostly conical in shape that makes the filling process easier and reliable.

Rejection System

In some of the tablet counters, rejection system can also be incorporate to check the quality and quantity of tablets. This system takes out faulty or improper tablets so that the process remains smooth and efficient.

Power Switch

Power switch is used to turn on off the power system of tablet counters. These are mostly present at the front to control the process and making its cut off easy during any unwanted circumstances.

8.What Are The Different Types Of Sensors And Actuators Used For Counting In Tablet Counters?

Most commonly used sensors and actuators for counting of tablets in tablet counters are:

Photoelectric Sensors

Application Of Photoelectric Sensors In Tablet Counting – Picture Courtesy: Optex - FA

The most precise and accurate sensor used to count tablets are photoelectric sensors. These are positioned in a way that each of the tablets crossing the photoelectric beam gets detected and counts its presence.

Vibration Sensors

Vibration Sensors For Speed Calculating – Picture Courtesy: Ascendtech

Mostly vibration sensors are present in the counting department of tablet counters that are used to detect the mechanical movement of tablets. These sensors are ideal for tablets with fragile coating and for those that are difficult to be sense using photoelectric or optical radiations.

Infrared Sensors

Infrared Sensor For Tablet Counting

Infrared sensors are also like photoelectric sensors that are used for detecting tablets with the help of infrared light. This light does not get interfered with different colors and it ideal for counting colorful tablets.

Weight Sensors

Pharmacy Tablet Counters – Picture Courtesy: Capsa Healthcare

Once the tablets are counted, weight sensors are there to calculate their required well both in individual condition and also when packaged in pouches, bags or bottles. This helps to produce uniform medication throughout the process.

9.What Are The Auxiliary Machines Present In The Production Line Along Of Tablet Counters?

The tablet counting processing line includes following auxiliary machines to support and excel its process:

Bottle Unscrambler

Allpack Semi-automatic Electronic Turntable Rotary Bottle Unscrambler

Bottle unscrambler is used to position the bottles into the conveying system that are to be filled with tablets ahead. This helps the bottles to remain controlled throughout the process in an aligned and sequential way.

Capping Machine

Allpack Bottle Capping Sealing Machine

Once the bottles are filled with the desired amount and weight of tablets, they undergo capping process where lid and cap in inserted on their tops. Different types of caps can easily be accommodated in a single capping machine.

Induction Sealer

Allpack Continuous Induction Sealing Machine

To ensure product safety and help it remain free from environmental effects, induction sealing is carried out of caps so that no air or environmental content can enter in its vicinity.

Labeling Machine

Allpack Bottle Labeling Machine

A labeling machine is used to apply labels on tablet bottles. These labels carry all product and manufacturer related information that can assist the consumer in getting all related information.

10.What Factors Can Affect The Efficiency Of Tablet Counters?

Efficient Tablet Counting - Picture Courtesy: Altrimex

The efficiency of tablet counters can affect when only two factors can be observed. Firstly, if the tablet does not holds the required characteristics as it is standardized or secondly if the sensors are not working properly. Tablets with different shape or color if mixed together can cause trouble in counting ability of tablet counter. Meanwhile the sensors also need to be monitored and calibrated timely to get authentic results.

11.How To Maintain Tablet Counters For Its Smooth Operation?

Some of the steps that should be taken to maintain smooth operations of tablet counters are:

Cleaning

Service And Support - Picture Courtesy: Kirby Lester

It is always important to clean tablet counters at the end of every batch process to make the machine contamination free and to increases it working life.

Lubricating

Lubrication Of Parts

To avoid rust in moveable parts of tablet counters, lubrication should be carried out on timely basis so that their movement can be done properly.

Maintenance Scheduling

Managing Maintenance Plan

For both predictive and preventive maintenance a properly should be prepared on monthly or yearly basis according to its standards. This will help in checking of all parts and change any of them if required.

Calibration

Calibrating Tablet Counters Sensors - Picture Courtesy: Scientific Industries

As variety of sensors are incorporated in tablet counters, it is always important to verify their operations and check their sensing ability. If any sort of error occurs, calibrate the specific sensor or replace it immediately to get efficient counting performance.

Conclusion

Tablet counters are highly reliable for counting tablets in a specific amount without any error. These tablets can easily be counted even if they are millions in number. But it is important to select the correct type of tablet counters to boost the productivity. We hope this buying guide has conveyed very informative points to you regarding tablet counters that you were looking for. Allpack is here to provide you complete assistance in selecting the right type of tablet counters. Do contact out customer representative available 24/7 for further information and guidance if required.

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Tablet Counters: The Complete Buying Guide In 2025 Read More »

Hand Washing Gel Sachet Packing Machine-8

Hand Washing Gel Sachet Packing Machine: The Complete FAQ Guide In 2025

Honey Packing Machine

Hand Washing Gel Sachet Packing Machine: The Complete FAQ Guide In 2025

When it comes to deliver small number of materials, sachets are considered the most desirable and convenient form of packaging on part of both the entrepreneur and consumer. Similarly, hand washing gel which is a must have thing when in a workplace, a hotel, during traveling or an outing. Therefore, Hand Washing Gel Sachet Packing Machine is introduced into the field.

This machine provides a remarkably efficient performance to the businesses in meeting their high production targets while reducing the packaging costs. You may be among one of them. If yes! Then let us take you on the journey to explore a Hand Washing Gel Sachet Packing Machine with all its benefits, classification, working, and many more. Stay tuned and keep reading this FAQ guide!

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1.What Is Hand Washing Gel Sachet Packing Machine?

Allpack APK-110 Flat Pouch Horizontal Sachet Machine

Hand washing gel sachet packing machine is an ideal equipment designed to pack liquid hand washing gel into different types of small to large disposable sachets. The machine wonderfully deals with this packing process by first measuring the desired amount of sachet and then packing it into bags precisely.

In this way, it prevents hand washing gel spillage and greatly enhances the packaging efficiency through automatic forming of sachets and their filling and sealing etc. Moreover, the machine support quick and easy way of making standard to customizable sachets.

2.Explain The Importance And Various Benefits Of A Hand Washing Gel Sachet Packing Machine?

The importance of a hand washing gel sachet packing machine has seen a rapid growth due to the people's concern regarding their hand cleaning especially after COVID-19. They consider small sachet of hand washing gel a must have thing all the time. To meet this end, hand washing gel sachet packing machine is always utilized. Below are some of its top benefits:

High Accuracy

Display of sachet sealing- Picture Courtesy: yellowimages.com

A hand washing gel sachet packing machine give you high precision in accurately dosing the required material into sachets and adopt excellent system for forming and sealing of sachets. Therefore, both the packaging and material accuracy is realized.

Customization

Customized sachets- Picture Courtesy: thefeed.com

One thing which every manufacturer desire for a successful business is the visual appeal of packaging that is definitely associated with customization. By using this machine, you will be able to make different sizes, shapes, and designs of sachets along with eclectic sealing methods like tear notch and spouts etc.

Multi-Tasking

Another attribute of a hand washing gel sachet packing machine is its multi-tasking nature which allows it to perform sachet forming, filling, sealing, printing, and cutting simultaneously.

Boost Production

Bulk of ointment sachets

Hand washing gel sachet packing machine can boost your production efficiency by following automatic technology to deal with high output targets. It thus multiplies the returns to your investment.

Simple Operation & Maintenance

Hand washing gel sachet packing machine follows easy operation method and require low maintenance on daily and weekly basis. Therefore, you need only a single operator to administer its functioning.

3.What Materials Can Be Filled By A Hand Washing Gel Sachet Packing Machine?

Hand washing gel sachet packing machine is highly resilient with outstanding capability to process almost all kinds of free flowing and viscous liquids including pastes, gels, and juices. Some of these are mentioned below for your understanding:

Gels

Gels

Liquid hand sachets- Picture Courtesy: anar.biz

Gels are popular liquids that you can easily pack by using a hand washing gel sachet packing machine. The common gels used by this machine include hand washing gel, hair gel, and nail glue gel etc.

Pastes & Sauces

Sauces

Different sachets of pastes & sauces- Picture Courtesy: thedieline.com

Due to the growing expansion of home delivery services, now, all kinds of pastes like tomato ketchup, mayonnaise, and special sauces are delivered in sachets. So, you can use this hand washing gel sachet packing machines for all these sauces.

Drugs

Drugs

Medical oral liquid sachet- Picture Courtesy: asteronline.com

The technological advancements have made the lives of humans very easy. Now, you will find medicine not only in tablets or syrup form but also in other forms like pastes and oral strips. Therefore, a hand washing gel sachet packing machine is eligible to pack this liquid medication.

Ointment

Vitamin A+D ointment stick sachets presentation idea

Ointments are also packed in sachets especially for first aid purposes where an individual is not bothered to carry heavy tubes and other supplies. Therefore, a hand washing gel sachet packing machine is good suitable to pack ointments.

Chocolate

Liquid chocolate- Picture Courtesy: cadeg.com.br

Liquid chocolate can also be packed by a hand washing gel sachet packing machine in various types of standard and stick sachets often with spout sealing.

Drinks

Drinks

Pineapple enzyme drink sachets

Various concentrated juices of fruits like apple, mango, and pineapple are often delivered in beautiful small sachets especially for kids. Hence juices can also be processed by this machine.

Oils

Oils

Almond hair oil sachet- Picture Courtesy: lac2b.com

Most of the oils used for beauty care like Omega-3 oil, almond oil, and other supplemented oils are mostly packed in small sachets. So, a hand washing gel sachet packing machine is applicable to carry out this task.

4.What Formats Does A Hand Washing Gel Sachet Packing Machine Support?

A hand washing gel sachet packing machine can form and pack different shapes and sizes of sachets along with varying sealing. They are as follows:

Standard Sachet

Square hand sanitizer gel sachet- Picture Courtesy:

Standard sachet is the most common format of sachets packaging made by a hand washing gel sachet packing machine. It has a square shape body which may slightly vary in some forms and look like rectangular shape. This form of sachet is widely adopted for packing gels, shampoo, and ketchup etc.

Stick Pack Sachet

Stick pack sachets- Picture Courtesy: psdrepo.com

Another popular form of sachet is a stick pack sachet characterized by its long narrow body. It is frequently used for ointments, liquid medication, and juices etc.

Contour Sachet

Various baby care liquids in contour sachets- Picture Courtesy: pipettebaby.com

Contour sachet refers to the type of sachet which do not follow the four sides square sealing rather it has a specific shape that tilted on the top and become narrower on upper side. Such type of sachet provide charm for customers. Hence, a hand washing gel sachet packing machine is capable to make it.

Twin Sachet

Double sachet mockup- Picture Courtesy: yellowimages.com

As the picture shows, twin sachet refers to double sachets paired together. Such type of sachet is broadly used for two separate products which are meant to be used together or in a sequence. In addition, shampoo and conditioner are the common liquids often delivered in twin sachet.

Irregular Shaped Sachets

Round sachet with spout- Picture Courtesy: Freepik

Apart from the above discussed particular types of sachets, there are multitude of sachets on the basis of their shapes. They play a huge role in promoting brand reputation and attracting consumers. So, a hand washing gel sachet packing machine make sure to create such sachets for your liquids.

On the Basis of material

When it comes to discuss the types of sachet material which a hand washing gel sachet packing machine can make, there are three basic materials which are highlighted below:

Plastic Sachet

Plastic sachets with spout- Picture Courtesy: mealite.co.kr

Plastic is a common material used for making sachet. It is because plastic has high resistance to moisture, air, and pollution and most importantly, it is cost-effective.

Aluminum Sachet

Aluminum foil sachet- Picture Courtesy: Freepik

Aluminum sachet is made up of a thin layer of aluminum foil. Although it has a comparatively higher packaging cost, however, aluminum sachet maintain high protection barrier against heat, light, and pollution.

Paper Sachet

Kraft paper sachet- Picture Courtesy: yellowimages.com

The use of paper is growing in making sachet as it is environmentally friendly. For liquids such as gels, pastes, and sauces, a thin layer of plastic film is attached to end spillage.

5.How Does A Hand Washing Gel Sachet Packing Machine Seal?

Unlike dry products like powders and grains, for which back sealing of sachet is recommended, a hand washing gel sachet packing machine uses side sealing for closing sachet. Below description will highlight the further variation in the side sealing of sachet along with the possible closure formats:

Three Side Sealing

Three-sided sealed sachet- Picture Courtesy: yellowimages.com

This type of sealing creates three-sided seal of sachet and leave one side. Three-sided seal sachets are made from single film layer and has a unique shape. This method is often utilized for products like ketchup, honey, and hair color etc.

Four Sides Sealing

Four-sided sealed sachet- Picture Courtesy: yellowimages.com

Four side sealing, on the other hand, seal the sachet from all its four sides to provide extra protection against spillage and leakage. Therefore, liquids requiring high protection are often packed in four-sided seal sachets such as drugs, ointments, and gels.

Spouted Sachet

Spouted hand sanitizer gel sachet- Picture Courtesy: thecremeshop.com

As far as the closure formats of sachet is concerned, spouts sachet is one of the popular forms where recloseable spouts are welded into the opening of sachet in order to control the liquid flow.

Tear Notch Sachet

Shampoo sachet with visible side tear notch

Tear notch is another common sealing format adopted for its convenience as well as cost-effectiveness. This type of sachet features a notch at the top corner of sachet which is meant to be used for opening sachet.

6.Write Down The Working Principles Of A Hand Washing Gel Sachet Packing Machine?

Hand washing gel sachet packing machine follow sequential order for creating and filling sachets simultaneously. Below you will know the working principles step by step:

Film Unwinding

The very first step of a hand washing gel sachet packing machine is the unwinding of film from roll. This film is pulled by support rollers and is further guided by the film guide to travel across different stations horizontally or vertically.

Sachet Forming

In the second step, the prototype film is folded in a way that both the front and back are parallel to each other. Afterwards, the film is sealed on the bottom and vertical sides to form a sachet while leaving the top side open for filling.

Sachet Coding

After formation of sachet takes place, the sachet is coded with date of expiration and batch no. At the same time, sachet separated from film and moved forward for material filling.

Sachet Filling & Sealing

This is the major step, when precisely weighed volume of hand washing gel or any other liquid substance is deposited into sachet. After the filling get completed, the top of sachet is sealed through heat.

Sachet Discharging

At lest, finished sachets are one by one discharged through chute from the machine towards collection container or conveyed to the integrated machine for further packaging.

7.Describe The Structure Of A Hand Washing Gel Sachet Packing Machine?

Hand washing gel sachet packing machine is composed of several components to accomplish the sachet packing. These parts are described below:

Components of Allpack APK-130 sachet machine

Hopper

Hopper is the feeder or material holder where bulk of hand washing gel or other liquid material is loaded before operating the machine. It is corrosion resistant and has antibacterial properties. From here, the material is filled into sachets through funnel.

Film

Film is a stock of rolled thin layer of plastic, aluminum or laminated paper film. It is one of the crucial components of a hand washing from which the sachets are formed.

Film Guide

Film guide or film unwinding units are multiple strong metallic rollers attached to the main machine. It enables the film to unwind and move forward towards sachet forming.

Intelligent Control Panel

Intelligent control panel is the most crucial part of a hand washing gel sachet packing machine from where user control the machine working by setting different parameters. For instance, the length of a sachet, sealing temperature, and coding etc., are fixed through this component.

Sachet Former

This unit has a photocell that detect and help in the formation of sachet from flat film layer.

Data Coder

Data coder is an electric device located in the hand washing gel sachet packing machine. It is used to print, manufacturing date, expiration date, and batch no.

Cutting Knife

Cutting knife is a stainless steel tool with sharp edges which is used to split the sachets from each other.

Stainless Steel Body

The overall body of a hand washing gel sachet packing machine is made from quality stainless steel. Therefore, it is both compact and hygienic for processing every type of liquid materials.

Heat Sealing Side

Heat sealing side mainly include the sealing jaws which are responsible to seal the vertical side or sides of sachets.

Top sealer

As sachets are also sealed from the top side when get filled with material, so, top heating sealer is used for accomplishing this task.

Stable Feet

There are four stable feet attached to the hand washing gel sachet packing machine which enable the machine to stand on surface. Hence, they are helpful in making sure the stable operation of machine.

8.What Are The Different Types Of A Hand Washing Gel Sachet Packing Machine?

There are different types of a hand washing gel sachet packing machine. In below paragraphs, you will know these all types in detail:

According to Structure

Horizontal Sachet Machine

Allpack APK-240D Horizontal honey ketchup sachet machine

This type of hand washing gel sachet packing machine is the most popular type where the machine is characterized by its long horizontal body. This machine by Allpack support flat heat sealing, tear notch, zipper, and spout sealing for the convenience of sachet opening.

It is fully automatic in technology with optimal production rate of packing 200 sachets per minute. Moreover, it can also be integrated with other machines.

Structure

The structure of machine is large occupying more space. The important components which it constitutes include double hoppers, a film roll, control panel along with multiple knobs, film pulling mechanism, sachet former, coding unit, cutting knife, and discharge chute.

Working Principles

The machine start working by pulling film from roll and traveling it across the multiple horizontal units for simultaneous forming, coding, filling, sealing, cutting, and discharging phase.

Vertical Gel Packing Machine

Liquid Gel VFFS Form Fill Seal Packing Machine- Picture Courtesy: samfull.net

Vertical gel sachet packing machine is another type of sachet packing machine characterized by its vertical body. It is available in both fully automatic and semi-automatic form. Moreover, it follows an extremely straight forward way for sachet packing while giving good production speed of packing 25 sachets in a minute.

Structure

The machine has comparatively small structure composed of different units including a feeding station, transfer pump, vertical form fill and seal unit, and discharge conveyor etc.

Working Principles

The machine start working by forming sachet from film roll and filling in it the accurately weighed gel. Similarly, the opening of sachet is closed through sealing after which the sachet is discharged out of the machine through chute.

According to Lane

Single Lane Sachet Packing Machine

Single Lane Liquid Packing Machine for Sachet & Stick Pack- Picture Courtesy: samfull.net

Single lane sachet packing machine has one unit to form sachet. Therefore, its price is lower than other types of machines and give you good throughput ratio. You can use it in medium to large cosmetic industry, food industry, and beverage industry etc.

Structure

This hand washing gel sachet packing machine is an assembly of several components encompassing a film roll, product feeding and measuring unit, sachet forming unit, control system, and overall body.

Working Principles

It simply starts functioning when the basis parameters are fixed by operator and machine is powered on. In this way, the film is pulled by rollers and turned into a sachet after getting sealed from sides. This single sachet is then filled with pre-measured dosage of liquid and the sachet is closed from top and discharged from the machine.

Multi Lane Gel Sachet Packing Machine

Multi-lane energy pharma gel sachet & stick pack packing machine

Multi-lane gel sachet packing machine is yet another category of a hand washing gel sachet packing machine which comes with 4 to 12 lanes for packing sachet in single run. This type of hand washing gel sachet packing machine is perfectly suitable for large and extra large pharmaceutical, seasoning, and beauty care industries. Furthermore, you can also attach this machine directly with secondary packaging machines.

Structure

This machine has large size heavy-duty machinery due to multiple sachets forming stations and hopper for gel filling. Therefore, it is composed of a human machine interface with power switch and emergency stop, a stainless steel robust body, four stable feet, a hopper, transparent window, multiple filling nozzles, coding, and sealing tools etc.

Working Principles

Its working principles are similar to other types of hand washing gel sachet packing machine. However, its formation of multiple sachets from a single film layer is unique way. The machine turns the single film layer into range of sachets, fill them with predetermined volume of gel and finish it after closing and cutting of the top of sachet.

According to Sachet Design

Twin Bag Sachet Packing Machine

APK-180T Horizontal 3 4 side seal twin bag sachet machine

This type of a hand washing gel sachet packing machine is an amazing one that offers you to have a single sachet with double sections just joined together with perforated sealing. Hence, materials such as shampoo along with conditioner and hand washing gel with hand sanitizer etc., are best to be delivered through this type of sachet packing.

Structure

With long structure, this machine incorporates dual hoppers, film roll, control board, touch screen penal, sachet former, data coding unit, cylinder, measuring barometers, filling nozzles, sealing jaws, perforation device and cutting knives etc.

Working Principles

The working process of this hand washing gel sachet packing machine starts with film unwinding from roll towards sachet former. The sachet is sealed from bottom and vertical sides. Here one additional sealing is done in the middle of sachet that divide the sachet into two sections. Afterwards, twin sachet is filled with two separate liquids, sealed from top side, and discharged from the machine.

9.Differentiate Between A Hand Washing Gel Sachet Packing Machine And Powder Sachet Packing Machine?

Hand washing gel sachet packing machine and a powder sachet packing machine are two different machines according to the product which both fill. In the table below you will find many crucial differences that exist between these:

No	Aspects	Hand Washing Gel Sachet Packing Machine	Powder Sachet Packing Machine
1	Definition	It is a type of liquid sachet packing machine which is only used to pack liquids into sachets.	On the other hand, powder sachet packing machine can pack dry powders and granules into sachets.
2	Filler	It uses piston filler or volumetric filler for filling material.	While as, powder sachet packing machine use an auger filler to perform material dosing.
3	Sealing	It uses heat sealing and spouts for forming and using sachets respectively.	In contrast, powder sachet machine uses heat sealing and zippers for sachets.
4	Design	Sachets used for packing liquids are both standard type like square sachets/ stick pack sachets and customized irregular shape sachets.	Contrary to that, the shape and design of sachets formed by powder sachet packing machine are flat square sachets and long narrow stick packs.
5	Application	This machine is suitable for all liquids such as gels, ketchup, chocolate, and cream etc.	It is good for dry powders and granules such as coffee powder, milk powder, protein powder, and coco powder etc.
	Picture	Gel Sachet Packing Machine- Picture Courtesy: samfull.net	Powder sachet packing machine- Picture Courtesy: coretamp.com

10.Where Can A Hand Washing Gel Sachet Packing Machine Be Used?

Below discussed areas are showing the broad application of a hand washing gel sachet packing machine:

Beauty Care Industry

Women with face mask- Picture Courtesy: beautywithhollie.com

Most of the beauty care products such as shampoo, lotion, hair gel and hair color are the common things we are familiar with. These liquid materials are often packed in small sized regular to customized sachets to aid consumer in their usage. Hence, a hand washing gel sachet packing machine is utilized in beauty care industry.

Seasoning Industry

Consumer spreading gram duck sauce on roll- Picture Courtesy: WebstaurantStore

Another notable industry with inevitable demand for a hand washing gel sachet packing machine is the seasoning industry. Here different seasonings including tomato ketchup, mayonnaise, and chilli sauces are mostly packed in sachets through this machine.

Medical Industry

Medical industry icon- Picture Courtesy: trivitron.com

You may wonder how a hand washing gel sachet packing machine can be applied in medical industry. However, packing little volume of ointments, medicated creams, and fluidized drugs is now the common thing practiced by medical industry

Confectionery Industry

Honey presentation idea- Picture Courtesy: worldbranddesign.com

This machine is also used in confectionery industry where liquid chocolate, honey, jellies, and processed creams are produced.

Beverage Industry

Orange juice sachet- Picture Courtesy: runnersworld.com

All kinds of beverages including juices, milk shakes, smoothie, and even mineral water can be easily packed by a hand washing gel sachet packing machine. Therefore, this machine is applicable in beverage industry.

11.What Is The Cleaning And Maintenance Requirements Of A Hand Washing Gel Sachet Packing Machine?

Regular cleaning and maintenance are very crucial part of using a hand washing gel sachet packing machine as it keeps the machine smooth running and function for longer. In this way, the underlying explained steps are helpful:

Operator setting machine- Picture Courtesy: parsable.com

Cleaning

Cleaning is the inevitable step that should be carried out after your hand washing gel sachet packing machine gets done with daily working. It will simply include the disassembling of various parts such as the hopper and filling nozzles.

Wash these parts with clean water and make them dry using a dry cloth or if necessary, you can use air blower to reach all the ends of machine. Afterwards, cutting knife, and sealing jaws must be wiped out to remove out all the first and debris left while packing.

Before Operation Maintenance

Before operation maintenance simply include the adjustment of structural tools such the sachet former, rightly placing of film roll over spindle, and setting the parameters of machine etc.

After Operation Maintenance

In after maintenance, you need to check the vaiouyparts of a hand washing gel sachet packing machine for possible damage and wearing. In case of damage, replace the parts timely and also lubricate the movable parts of machine to reduce friction ND stagnancy.

12.How To Solve The Sudden Problems Encountered When Using A Hand Washing Gel Sachet Packing Machine?

When operating a hand washing gel sachet packing machine you may encounter few malfunctions of the machine. There is no need to worry about them, you just need to identify the problem and take relevant action. For this consider the table below

No	Problems	Causes	Solutions	Pictures
1	Film is unwinding in wrong track	It happens when film carriage does not move freely, and film is loose on one side while tight on the other side.	So, it can be troubleshot by making sure that film carriage is moving freely, by adjusting the film unwinding wheels through screws, and locating the film on center of spindle.	Encircled film unwinding- Picture Courtesy: coretamp.com
2	Sachets fail to open	This occurs when the sachet sag downward or the timing for opening sachet is incorrect.	This issue can be easily resolved by correcting the time duration for opening each sachet and adjusting the sachet feeding tools in a way to hold sachet from top vertical sides to avoid sagging.	Highlighted sachets opening and filling phase- Picture Courtesy: IMA Dairy & Food
3	Improper sealing of sachets	Improper placement of film, insufficient temperature, or the pressure of sealing bars is incorrect which leads to wrinkled and weak sealing.	You need to place the film in center, increase temperature to suitable level, and adjust the pressure of sealing bars.	Encircled end sealing of sachet- Picture Courtesy: coretamp.com
4	Printer doesn't function properly	Either the printer is damaged, or the printer cable is disconnected.	Make sure to check the printer ribbon and other parts for damage and replace accordingly. Also check the printer ribbon connection with power through its switch.	Highlighted data coder- Picture Courtesy: Aipak Pharmaceutical Equipment
5	Sealing jaw jamming	Reason for this problem is the material in end seal and the improper timing of material filling and bag sealing.	This can be corrected by adjusting the time between material filling and sachet sealing.	Encircled sealing jaws- Picture Courtesy: coretamp.com

13.Tips To Look For When Choosing A Hand Washing Gel Sachet Packing Machine

Buying the best hand washing gel sachet packing machine is the dream of every manufacturer. However, this dream can only become true when you undergo some vigilant considerations including:

Production Range

Multiple liquid sachets- Picture Courtesy: myspringenergy.com

What is your current production level? And how much do you want to expand it? These questions are significant because the level of production will mark whether you need to buy a semi-automatic hand washing gel sachet packing machine or fully automatic one. Similarly, machines come in various sizes, capacities as well as speed.

Type of Packing Style

Apple shape juice sachet pouch- Picture Courtesy: gaoaog.com

Which between standard sachet packing and stick sachet packing do you prefer the most? It is a question that will enable you to opt for either a square sachet packing machine for liquid or have a stick sachet packing machine.

Budget

Budget is an important factor that must not be overlooked rather should be given priority. You can opt for the machine which is pocket friendly. One thing is clear that the labor cost of semi-automatic hand washing gel sachet packing machine is higher than that fully automatic machine.

Quality Certification

ISO quality standard icon- Picture Courtesy: iStock

Checking the quality certifications of a hand washing gel sachet packing machine is eminent to ensure its quality standard. For this, few notable quality standards include ISI, GMP, and FDA whose approved machines and products are if high quality.

Conclusion

The above FAQ guide about a hand washing gel sachet packing machine has covered every facet of the machine which are necessary for the manufacturers of cosmetic, medical, food, and beverage industries. By taking help from these tips and factors you can increase your production efficiency as well as preserving your valuable liquids in a cost-effective way. So, don't make any delay and contact Allpack for presenting you an amazing line of hand washing gel sachet packing machine. For further information please contact us!

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CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price Hand Washing Gel Sachet Packing Machine from China?

Tell us your material or budget, we'll reply you ASAP within 24 hours

Hand Washing Gel Sachet Packing Machine: The Complete FAQ Guide In 2025 Read More »

Chilli Powder Packing: The Complete FAQ Guide In 2025

Powder Packaging Machine

Chilli Powder Packing: The Complete FAQ Guide In 2025

Chilli powders are an integral part of every cuisine to spice up the culinary experience. Do you know what preserves the flavour of chilli powders? Chilli powder packing preserves flavour but also the nutritional quality of chilli powder.

Due to the demand for spicy and delicious culinary dishes, the demand for chilli powder packing has been on the rise. Chilli powder packing is a foolproof method to provide superior quality chilli powders in the market.

Numerous people use chilli powder packing but are unaware of what machine and elements make it chilli powder packing. This blog is designed for people, who want to know more about the evolving world of chilli powder packing.

Add a header to begin generating the table of contents

1.What is Chilli Powder Packing?

Chilli Powder Packing- Picture Courtesy: 99Design

Chilli powder packing is a protective covering that encloses chilli powders from all sides. It surrounds and contains chilli powders for handling, transportation and delivery. It is a beautiful covering that showcases the brands' value on the retail shelves and engages customers for buying.

Chilli powder packing is functional and flexible in its use. The primary purpose of the chilli powder packing is to protect chilli powders against environmental culprits that may spoil them. It is a strong and durable container that safeguards chilli throughout the supply chain and logistics. Chilli powder packing includes pouches, sachets, and bottles.

2.Why Chilli Powder Packing is Significant?

Chilli powder packing is significant because of its protective and branding purposes. Some useful benefits that contribute to its significance are:

Transportation

Transportation of Chilli Powder Packing- Picture Courtesy: Urban Spice Shop

Chilli powder packing is stackable and is placed over one other to easily transported over long hauls. Without chilli powder packing, its transportation journey will be a messy and difficult exercise. Chilli powder packing contains chilli powders and reduces the money spent on transportation.

Protection

Protection by Chilli Powder Packing- Picture Courtesy: Dribble

Chilli powder packing is a protective barrier that provides resistance and prevents the entry of harmful physical and biological agents like air, moisture, temperature, microbes, and pests that spoil chilli powders. Chilli powder packing reduces interaction between the environment and chilli powders and it extends the shelf-life of chilli powders.

Communication

Product Information- Picture Courtesy: Vedic Spices

Consumers of today need to know what they are buying. It is where chilli powder packing comes into play. Brands conspicuously label their chilli powder packing to inform and communicate with users about the advantages and uses of their chilli powder products. It communicates expiry dates, brand values, nutritional value, and ingredients.

Branding and Advertisement

Branding by Chilli Powder Packing- Picture Courtesy: mishry.com

For brand awareness purposes, the brand designs its chilli powder packing in colourful and attractive design elements. These bold patterns and stylish artwork attract customers and build their memory. Thus, users recognize this chilli packing at first glance on retail shelves and increasing chances of buying.

Cost-Reduction

Cost Reduction by Chilli Powder Packing- Picture Courtesy: designerpeople

With chilli powder packing, brands can earn huge profits. This is because the manufacturers can decrease chilli powder wastage, saving costs. Tough chilli powder packing reduces the mechanical damage to the chilli powders, meaning more and more chilli powder packing in the market. More products in shops means more profit.

3.What Packing Formats Are Included in Chilli Powder Packing?

Chilli powder packing is versatile and different packing formats are included in this packing. A detailed description of these chilli powder packing is penned below:

Bottle

Bottle

Chilli Powder Bottle Packing- Picture Courtesy: McCormick

The bottle is a cylindrical container and is sealed with a cap on the top. It is formed of clear glass or plastic that allows users to check the quality of chilli powders. Bottle chilli packing attracts high-end users.

Tins

Tins

Chilli Powder Tin Packing

It is made with metals and is a cylindrical container that has lids fitted on the top. It is sturdy and robust chilli powder packing that maintains the fieriness of chilli powders.

Pouch Chilli Powder Packing

Chilli powders are packed in a variety of pouch styles like:

Standup Pouch

It has a flat round base with sharp edges. It has traction due to its standability and cost-effectiveness. It captivates customers because of its uniqueness.

Standup Pouch- Picture Courtesy: Behance.net

Flat Lay Pouch

As the name indicates, these chilli powder pouches do not stand upright but instead lay flat on the retail shelves. It is sealed on four sides and is economical in retail chilli powder packing.

Flat Lay Pouch- Picture Courtesy: Packaging of the World

Pillow Pouch

It is another distinct chilli powder packing style with its pillow-like shape. It has a distinct back seal, due to which, it has a different design than other chilli powder packing styles.

Pillow Pouch- Picture Courtesy: Packaging of the World

Sachet

It is a popular single-serving style featuring three or four side seals. It is a portable and lightweight chilli powder packing style and usually comes with ready-made meals.

Chilli Powder Sachet- Picture Courtesy: Spice Rush

4.What are the Steps in Chilli Collections to Chilli Powder Packing?

Have you ever wondered how chilli powders are packed? Chilli powder passes different stages to reach customers. The steps from chilli collection to chilli powder packing are listed below:

Harvesting

Harvesting of Chillies- Picture Courtesy: Plantura Magazine

Ripened chillies are harvested by the farmers by hand. These chillies have a desired red or green colour. For large-scale harvesting, chillies are mechanically picked by the harvesting machines.

Cleaning and Sorting

Cleaning and Sorting of Chillies- Picture Courtesy: freeplants.com

In the next steps, chillies are cleaned and sorted by colour, size, and quality. Cleaning of chillies involves the removal of dust, soil, leaves, and other contaminants by water. Metal debris is also removed at the cleaning step.

Drying

Drying

Allpack Hot Air Circulating Dryer

The washed chillies are air-dried or dried with a machine such as a hot air dryer or vacuum dryer. This machine dehumidifies chillies by removing their water content. Chillies are placed in the oven and hot air is circulated in this machine for drying.

Grinding

Allpack Chilli Grinding Machine

The dried chillies are powdered using a grinding machine. This machine applies crushing force to ground chillies. This step is carefully controlled to acquire chillies powders with the desired particle size.

Filling and Sealing

Filling and Sealing Machine

After grinding, the chillies powders are packed using different machines depending upon the packing style. After filling, these packing containers are airtightly sealed to preserve chillies powder.

Labelling

Allpack Labeling Machine

It is an optional step, carried out by the labelling machine that labels the barcode, expiry dates, ingredient list, and nutritional value on the information panel of the chilli powder packing container.

5.What Are Chilli Powder Packing Machine?

As mentioned above, chilli powders are available in different packing containers. So, there are different machines to pack chillis powders like:

According to the Packing Type

Vertical Form Fill and Seal Chilli Powder Packing Machine

Vertical Form Fill and Seal Chilli Powder Packing Machine

It is one of the most commonly found chilli powder packing machines. Vertical form, fill, and seal chilli powder packing machine is a fast and reliable manufacturing unit that comes with a smaller footprint. Its vertical orientation is essential for the delicate packing of chilli powders.

It forms packing containers using packing film via forming tube and sealing jaws. The chilli powders are filled into the pouches and afterwards, top edge sealing takes place by the horizontal sealers.

Premade Pouch Chilli Powder Packing Machine

Premade Pouch Chilli Powder Packing Machine

It processes already-made pouches. It has a rotary table with numerous inflating, filling, and sealing stations. Simultaneously processing of chilli pouches increases its production efficiency.

The preformed pouches are loaded inside the bag magazine and are taken to the inflating area for inflation. Next, the bags are loaded with chilli powders. Finally, the top edges are joined by the horizontal sealers.

Sachet Chilli Powder Packing Machine

Allpack Sachet Chilli Powder Packing Machine

This machine is routinely employed in the industries for making single-serve sachets. This machine has a small footprint and its mode of working is quite similar to that of a vertical form fill, and seal machine.

The sachet chilli powder packing machine uses packing film to create the sachet. The packing film travels to the forming tube, where this film is doubled and enclosed around the forming tube for fabricating sachets. Filling in the sachet takes place by the filling devices and ultimately sealing occurs by the sealing jaws.

Bottle/Jar Chilli Powder Packing Machine

Bottle/Jar Chilli Powder Packing Machine

It is the machine in which a long conveyor or rotary star wheel is present for processing the chilli powders. This machine is found in both linear and rotary configurations. It has multiple filling nozzles for filling numerous bottles, jars, or tins in one go. Its automation and speed boosts its traction among industrial sectors.

Bottles unscrambler loads the bottles or jar in a standing position on the conveyor. These containers travel to the filling station by conveyors, where the filling nozzle dispenses the required quantities of chilli powders in the container. After that, they are moved to a sealing machine, where these containers are capped or lidded.

According to the Filling Type

Volumetric Cup Chilli Powder Packing Machine

Volumetric Cup Chilli Powder Packing Machine

This machine is utilized for the loading of free-flowing chilli powders in packing pouches or jars. The volumetric cup chilli powder packing machine consists of dispensing cups, holding plates, hoppers, and servo-drives.

It is equipped with different cups in which a measured amount of chilli powder is dispensed from the hopper. These volumetric cups gradually load the said quantities of chilli powders inside the containers.

Auger Chilli Powder Packing Machine

Auger Chilli Powder Packing Machine

It is one of the most frequently utilized machines for loading dry chilli powder in packing containers. This machine is equipped with a hopper, auger plates, and a rotating screw. It is known for its accuracy and precision.

The rotating auger screws push the chilli powders from the hopper to the auger plate or funnel. The auger agitators move with the rotation of the screw. From the auger funnel, the chilli powder is loaded into the packing container.

Multi-head Chilli Powder Packing Machine

Multi-head Chilli Powder Packing Machine

This machine has acquired traction over the recent years. It consists of upper and lower hoppers, a vibration plate, load cells, steeping motors and a PLC unit. It is a quick machine that swiftly packs chilli powders into the packing pouches or jars.

The chilli powders from the upper hopper go to weighing powders via vibratory plates. Through the vibration of vibratory plates, the chilli powders fall into the weighing hoppers and are ultimately dispensed into a packing container.

6.What are the Challenges in Chilli Powder Packing?

Chilli powder packing is filled with many challenges, some of which are discussed below:

Flowability of Chilli Powders

Flowability of Chilli Powders- Picture Courtesy: Cariyon

It is the most important problem when it comes to chilli powder packing. The chilli powder adheres to the inner surfaces of the hopper and filling devices which leads to hindrance or blockage in the flow of chilli powder.

This problem is resolved by using agitators that move to avoid product buildup.

Dust Generation

Dust Generation

Chilli powder packing often results in dust production. When packing dry and milled chilli powders, dust is produced due to the property of chilli powders to become aerial. These characteristics cause respiratory issues in the workforce due to inhalation of chilli powder dust and this dust gets charged, leading to electric and fire accidents.

This predicament is solved by using a dust hood, enclosed devices, and vacuum suction equipment.

Air in Chilli Powders

Vented Chilli Pouch- Picture Courtesy: Fiver

Huge quantities of air are present in the chilli powders which may lead to bursting and ballooning of chilli powder packing if packed without removing the air. It also creates problems in the stickability of the pouches and lowers the quality of chilli powders.

The air in chilli powders is eliminated using vacuum packing technology and also by vents in the chilli powder packing.

7.What are Resealing Options for Chilli Powder Packing?

Chilli powder packing comes with different resealing options for the convenience of the users. It prevents the chilli powders from getting spoiled. Here is the list of different sealing options.

Zippers

Standup pouches come with zipper closures that are conveniently closed by pulling zippers. It is a simple yet effective resealing option.

Zipper Pouch- Picture Courtesy: Packaging of the World

Press to Close

After opening, these sealing options are pressed for closing. It creates strong airtight sealing.

Press to Close Pouch- Picture Courtesy: hunker.com

Adhesive Strips or Tapes

It comes with adhesive tapes that are peeled off to expose adhesive which is pressed on the opening of the pouch.

Adhesive Tapes- Picture Courtesy: Dribble

Fold and Close

After use, the pouch is folded and packed using adhesive tape or clip. It creates a secure seal.

Fold and Close Pouch- Picture Courtesy: Behance.net

Caps

Different types of caps like screw caps, flip-top caps, and screw caps provide a strong closure. The caps are opened for pouring out the chilli powders and resealed by turning and snapping shut.

Caps- Picture Courtesy: Behance.net

Lids

The tins and cans are re-closed using resealable lids. It is not an effective option when compared with screw caps. Resealable lids are seldom used.

Lids- Picture Courtesy: Poetry of Spices

8.What Is the Used Material for Chilli Powder Packing?

Chilli powder packing is available in different materials to improve the quality of packaging and marketability. The most common methods for chilli powder packing are discussed below:

Metals

Metals

Chilli Powder Tin- Picture Courtesy: SIZL Spices

Aluminium and tinplate metals are used to fabricate tins. These metals have superior ductility and formability. These metals are heavier but offer excellent protection.

Aluminium Foil

Aluminum Foil Chilli Powder Packing- Picture Courtesy: Packaging of the World

It is a commonly used material for making pouches. It is easily shaped into different pouch styles because of its highest mouldability. Aluminium foil provides impermeability against moisture, light, and air.

Glass

Glass

Glass Chilli Powder Packing- Picture Courtesy: 99Designs

Clear glass is used for fabricating high-end and luxurious chilli powder bottles and jars to attract high-end and sophisticated users. It offers a superior barrier against elements.

Laminate Films

Laminate Film Chilli Powder Packing- Picture Courtesy: Behance.net

These laminate materials are fabricated by combining and bonding aluminium foil and plastics. It has versatile uses and is used for making diverse pouch styles. Laminate films have different finishes so they are popular. These films have excellent toughness and prevent pouches from mechanical damage.

Plastic

Plastic

Plastic Chilli Powder Packing- Picture Courtesy: Behance.net

It is a frequently employed material for forming flexible chilli pouch packaging. These plastics have resistance against water and air and allow the brands to uphold the aroma and freshness of chillies.

9.What are Seal Strength Tests for Chilli Powder Packing?

Seal Strength Test of Chilli Powder Packing- Picture Courtesy: girorganic

The seal strength test is designed to measure the mechanical strength of bonding between the seals. These tests detect any weakness in the seal. The test for evaluating seal strength chilli powder packing is listed below:

Compression Test	In this test, the strength of the seal is determined under high-pressure forces by stacking different chilli powder packing containers over one another. It measures the deformity and bursting of seals under compression forces.
Dye Penetration Test	In this test, dye is applied at one end of the seal. If it moves towards the other end, it means that there is a weakness and leak in the chilli powder packing.
Water Bath Test	The chilli powder packing is emersed under the water surface and air above the surface is removed. If the air bubbles are seen on the water surface, it means there is leakage in the seal or pouch.
Vacuum Decay Test	The chilli powder packing is placed in the vacuum area, from which air is removed. The pressure reading is measured by a pressure gauge. If the pressure drops, it means that seal bonding is weak.
Gas Leakage Method	Different gases like helium, carbon dioxide, and hydrogen are fed in the chilli powder packing. The sensor is used for determining the number of gases leaking from the hole. If less amount of gases is detected coming out of a hole in chilli powder packing, then seal strength is poor.
Peel Test	Maximum force is applied for peeling the two layers of sealed chilli powder packing in the peel test. It measures the effectiveness of seal adhesive.

10.What are Trends in Chilli Powder Packing?

Chilli powder packing has come a long way from simple and monochrome boxes and jars. It is continuously evolving and has experienced new trends like:

Sustainability

Sustainability of Chilli Powder Packaging- Picture Courtesy: Behance.net

The use of recyclable and biodegradable materials in chilli powder packing has emerged as a new trend because of increasing awareness among users about climate and global warming. Now users demand environment-friendly packaging. So, sustainable chilli powder packing is trendy nowadays. This packaging is easily decomposed by the microbes, decreasing the impact on the environment.

Smart Packaging

QR Codes in Packaging- Picture Courtesy: QR Tiger

Nowadays, the latest and innovative technology is used in the chilli powder packing like sensors and indicators that detect the freshness of chilli powders. It tells users about the quality of chilli powders. Moreover, QR codes and other RFID are included in chilli powder packing to trace and track chilli powder packing.

Minimalist Design

Minimalist Design- Picture Courtesy: designerpeople

These designs including earthy tones and simple patterns and fonts are gaining popularity in chilli powder packing because they appeal to users who demand transparency. Moreover, minimalist design uses less ink and packing materials which in turn contributes towards eco-friendliness.

11.Are Chilli Powder Packing Materials Food-Grade?

Food-Grade Materials in Chilli Powder Packaging- Picture Courtesy: Packaging of the World

Chilli packing materials come in direct contact with chilli powder, so these materials must be food-grade. These food-grade materials ascertain the safety of the chilli powders. Different food authorities have ensured guidelines for mandating the fabrication of chilli powder packing with food-grade materials.

It is important as food-grade materials are made with non-toxic materials that do not leach harmful substances into the food. Furthermore, inks, coatings, and other adhesives that make chilli powder packing are also food-grade meaning they do not have harmful chemicals.

To make sure that these materials do not contain harmful chemicals, they are meticulously tested. Otherwise, these chemicals may move to chilli powders, contaminating the latter and deteriorating the health of users.

By using food-grade material in chilli powder packing, manufacturers ensure the health and safety of consumers.

12.How Does Chilli Powder Packing Prevent Clumping of Powders?

Chilli Powder Packing and Clumping of Powder- Picture Courtesy: Behance.net

Chilli powders may clump by absorbing moisture and sticking with each other. So, to ensure that these powders do not clump, chilli powder packing is designed to include round and angled corners that boost the flowability of chilli powders and reduce their chances of clumping.

Moreover, chilli powder packing is made with moisture-proof materials that are impermeable to moisture. It is made from laminated aluminium foils that are not affected by humidity variations and prevent the entry of moisture vapours which may cause clumping.

Some chilli powder packing may come with desiccant packs that contain hygroscopic materials for absorbing water vapours. This protects the inner environment in chilli powder packing and keeps it dry, so inhibits chilli powder clumping.

13.What Are the Differences Between Semi-Automatic Chilli Powder Packing Machine and Automatic Chilli Powder Packing Machine?

Allpack Semi-automatic and Automatic Chilli Powder Packing Machine

Semi-automatic and automatic chilli powder packing machines are two essential machines in chilli powder packing that fill and seal the chilli powders. But these machines differ in various aspects that are listed below:

Feature	Semi-Automatic Chilli Powder Packing Machine	Automatic Chilli Powder Packing Machine
Operation	Its functionality is both manual and automatic. Operators manually place and unload chilli powder packages on this machine. Filling and sealing are carried out by the machine itself.	It completely executes various functions like loading and unloading of containers, filling and sealing itself.
Foot Print	It has a smaller footprint.	It has a larger footprint due to its complicated design.
Labor Cost	It is more labour intensive, requiring more labour for loading and unloading containers.	It does not require much labour force. One or two operators are required to program an automatic chilli powder packing machine.
Ease of Use	It is simple to learn and operate a semi-automatic chilli powder packing machine.	It is difficult to learn and operate this machine. This machine requires much training to operate
Application	It is best for productions with budget constraints.	It is generally found in larger productions.
Budget	It is a less costly manufacturing unit.	It is a more costly option for production.

14.How Chilli Powder In A Pack Stays Longer?

Shelf-Life of Chilli Powders- Picture Courtesy: Behance.net

Chilli powder stays in the pack longer because chilli powder packing forms a good barrier that does not allow water content and air inside the packaging. Oxygen is the main agent that spoils the chilli powders.

Oxygen causes the oxidation reactions of the oils in the chilli powders that affect the aroma and flavour of the chilli powders. Furthermore, due to its barrier properties, chilli powder packing prevents the evaporation of volatile oils, which otherwise leads to the deterioration of the taste and fragrance of chilli powders.

15.How Does Chilli Powder Packing Offer Tampering Evidence?

Tamper-Evident Chilli Powder Packing- Picture Courtesy: Packaging of the World

Yes, chilli powder packing provides tampering evidence by including tamper-evident labels and tapes around the corners of chilli powder. These labels and tapes are damaged and ripped if the chilli powder packing is opened.

It also contains tamper-evident seals like induction seals, shrink bands, and stretch wraps, aluminium foil seals. These sealed materials surround the lids, caps, and sealed areas of chilli powder tins, bottles, and pouches. These seals lose their structural integrity if the seals are tampered with.

Some types of chilli powder packing incorporate colour-changing sensors that alter the colouring of packing materials and labels if the chilli powder packing is opened and exposed to air.

These tamper-evident features are visible on the chilli powder packing and are not easily copied. These features ensure the quality and safety of chilli powders.

16.How To Preserve Red Chilli Powder Packing?

Preservation of Red Chilli Powder Packing- Picture Courtesy: designerpeople

Red chilli powder packing is stored in a cool, dry, and dark place for its preservation. This packing is stored at a low temperature setting away from heat and light because these agents increase the chances of reactions in the chilli powder packing. These reactions negatively impact the taste and nutritional value of chilli powders.

Moreover, red chilli powders are preserved in airtight containers such as capped glass bottles or resealable pouches that increase the impermeability to air and water, thus extending the shelf life of chilli powders.

Conclusion

Chilli powders breathe a new life into various recipes. It is necessary to preserve the taste and aroma of chilli powders which is achieved by chilli powder packing. This chilli powder packing aids in protection, product communication, branding, containment, tracing, and tracking. Smart technology, sustainability, and minimalist designs are the upcoming trends that have transformed the chilli powder packing. Now it's time to conclude this informative guide about chilli powder packing, if you still have queries about chilli powder packing then contact our Allpack sales representatives.

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Tablet Coating Equipment: The Complete Buying Guide In 2025

Tablet Coater

Tablet Coating Equipment: The Complete Buying Guide In 2025

Does your business involve manufacturing of different types of tablets? Do you apply coating on your tablets and use tablet coating process in manufacturing of tablets? Does your business use a tablet coating equipment or are you interested in buying a tablet coating equipment? If your answer is yes then you are on the right platform.

Here you will get all information related to a tablet coating that will help you in selecting the right type of equipment for your process. Go through the complete guide and get your queries solved.

Add a header to begin generating the table of contents

1. What Is A Tablet Coating Equipment?

Tablet Coating Equipment

A tablet coating equipment is a highly flexible machine used to apply coating on various types of tablets. This applied coating protects degradation of active ingredients and supports tablets to have both color and taste. Other than this the tablets are also prevented from environmental factors like moisture and oxygen.

2.What Are The Industrial Applications Of A Tablet Coating Equipment?

Some of the industrial applications of a tablet coating equipment are

Pharmaceutical Industry

Pharmaceutical Tablet Film Coating – Picture Courtesy: PharmaCentral

Various types of film and enteric coating medicines that are produced in pharmaceutical industries undergo coating process in a tablet coating equipment. This equipment is highly capable of applying coating on all types and sizes of tablets to make the patient feel ease while taking it.

Food Industry

Milk Chocolate Coated

Tablet like chocolates, chewing gums, beans, candies, toffee and other attractive products produced in food and confectionary industry are coated using a tablet coating equipment. This equipment preserves the flavor and essence of the product for a longer period and attracts people of all ages.

Nutraceutical Industry

Nutraceutical Tablet Coating – Picture Courtesy: Univar Colour

For protection and safety of nutraceutical tablets, a tablet coating equipment is highly recommended in this regard. Tablet coating supports in handling the nutraceutical tablets under controlled environment so that its delicacy remains preserved for much longer time.

Chemical Industry

Agroblen Tablets – Picture Courtesy: ICL Growing Solutions

Various types of chemical fertilizers and special tablets are coated using a tablet coating equipment. It improves the internal properties of these tablets and enhances their efficacy. Also, when these chemical tablets are used, the coating controls their releasing process with both heat and moisture resistance.

Cosmetics Industry

Strawberries & Cream Waxing Dots Hair Removal Wax Beads – Picture Courtesy: Ultra Beauty

Cosmetics tablets also involve variety of chemical agents in their manufacturing. These tablets are directly applied on human body this is why it requires a greater secure and effected coating on their outer shell to maintain their purity. Cosmetic products like serums, wax beans and other pedicure related products undergo tablet coating process in a tablet coating equipment.

3.What Are The Benefits We Can Get From A Tablet Coating Equipment?

While opting for a tablet coating equipment, you should know its wide range of advantages that it offers. Out of several advantages some are

Quality Tablets

High Quality Film Coated Tablets

The most important benefit of a tablet coating equipment is that it applies highly quality coating with precise and consistent spray rate. Complete batches are produced without any chipping or defect.

Uniform Coating

Uniform Sugar-Coated Tablets – Picture Courtesy: Glehill Condos

Each of the tablet that undergoes coating in a tablet coating equipment has uniform and authentic coating. All of the edges are coated in a way that the profile of each tablets appears to be similar in shape, size and appearance.

Preventing Material Wastage

Film Coating – Picture Courtesy: Merck KGaA

During the application of coating spray, the solution of polymer or pigment is directly applied on tablets in a tablet coating equipment. This prevents the spray material from wastage and do not allow it to fumigate in air.

Preventing Tablet Damage

Preventing Tablets Damaged

Like spray material, the tablet coating also prevents the tablet from damaging when handled or traveled globally. This coating provides an extra layer to the tablet and acts as a shell on it. As a result, no wastage of powder occurs even if it is kept for a longer period.

Tamper Resistance

Tamper-Resistant Coated Tablets – Picture Courtesy: UNSW Sydney

Both the shape and size of tablets remains preserved and tamper evident when they are coated using a tablet coating equipment.

4.What Are The Materials Used To Apply Tablet Coating?

Varieties of tablets are found with coating on their surface. Some of the materials used for applying tablet coating are

Acrylic Polymer Coating

Tablet Coating Process– Picture Courtesy: LFA Tablets

Most of the immediate and extended release tablets are coated using acrylic polymers like polyvinylpyrrolidone and polyvinyl alcohol. These materials are highly intense that they protect tablets from moisture and also increase their internal strength. Also, these acrylic polymers are used for binding tablet powders together.

Hydroxypropyl Methylcellulose

HPMCP Enteric Coating– Picture Courtesy: SE Tylose

Cellulose like materials that are moisture and humid free are ideally used for applying film coating on various tablets. These materials include hydroxypropyl and hydroxypropyl methylcellulose that hold the property to coat tablets in an efficient way.

Polymethacrylates

Polymethacrylates Film Coating – Picture Courtesy: Bio Grund

Polymethacrylates are the materials that have high permeability and water solubility properties. Tablets coated with Polymethacrylates are intense that they dissolve in a slow pace when get in contact with water and also prevents any type of acid and drug reaction in the stomach.

Wax

Wax

Sugar Wax Coated Tablets – Picture Courtesy: IK Pharma Machinery

Some wax like materials that are generated from carnauba leaves are also suitable for applying coating of different types of tablets. It is mostly used to give a waxy or glossy appearance to tablets that appeals the consumers and also protects the entrance of any environmental microbe.

5.What Is The Working Principle Of A Tablet Coating Equipment?

Tablet Coating Machine Process

A tablet coating equipment has a simple yet important working principle to be considered with following standards. Some of the steps involved in it are

Step 1: Material Preparation

The very first process involves preparing the coating material according to the tablet powder. This step is the most crucial one as it needs to be handled with great expertise and efforts. The coating material is filled into the equipment as per the required formulation in this step.

Step 2: Feeding Tablets

Once the coating material is filled, the tablets are placed in to the rolling drum where the material will be applied on them.

Step 3: Spraying

The most important step is of spraying. As the drum starts rotating, the tablets experience a spray from the spray nozzle gun that are present in it the spraying process remains completely automated and is applied in a way that each of the tablet experiences uniform and equal amount of coating material.

Step 4: Drying

In the fourth step, along with the spraying of material, a hot air is introduced into the drum of tablet coating equipment to dry the applied coating material. This process also helps in dispersion of solvents from the solution and leaves the solid tablets back. These tablets get completely coated during the exposure of controlled hot air and become uniform in total.

Step 5: Discharging

Once the process gets completely, these coated tablets are removed from the tablet coating equipment via discharging ports and further moved for packaging and curing processes.

6.What Are The Types Of Tablet Coating Equipment Available Globally?

Tablet coating equipment is classified on the basis of their working and pressure handling capability. Some of the types of tablet coating equipment are

Standard Coating Equipment

Allpack Standard Coating Equipment

The most common type of tablet coating equipment is a standard coating one. It has a rotating pan with continuous spraying at 45 degrees to apply coating on each tablet precisely. It is further classified into three types

Pellegrini Tablet Coating Equipment

For a uniform supply of both hot and warm air, a pellegrini baggled diffuser is installed in this type of standard tablet coating equipment. It gives evenly prepared tablet results throughout the process.

Immersion Sword Tablet Coating Equipment

A long sword in associated in this type of standard tablet coating equipment for spraying hot air in the pan. An immersion sword standard tablet coating equipment gives high speed results in small fraction of time.

Immersion Tube Tablet Coating Equipment

As the name suggests, a double header immersion tube is installed in the drum of a standard tablet coating equipment that syncs both material and hot air supply in the pan. Heated air one making the system dry leaves the pan in upward direction.

Perforated Coating Equipment

Perforated Tablet Coating Machine

Perforated coating equipment has a partially perforated drum with a moving horizontal drum pan. It has a top atomizer spray along with an airflow gun that is responsible for coating of tablets. It also has two sub classes according to their structures.

Dria Coater Pan

A dria coater pan follows an opposite operation that an accelacota system pan where the exhausted air moves upward and flows continuously within the system to apply coating on each tablet precisely.

AccelaCota System

The hot air in an accelacota system enters the coating pan from upward direction and moves the exhausted air in the opposite direction. It gives effective and highly précised coating results due to its systemized process.

Fluidized Bed Coating Equipment

Fluidized Tablet Coating Machine

A fluidized bed coating equipment follows the principle of fluidization where an internal vacuum is created and the tablets are allows moving freely with the help of applied inlet air. This helps in proper coating of each of the tablet present in the vertically supported fluidized bed. The up and down movement of tablets support in uniform coating of each tablet.

Pressure Based Coating Equipment

Tablet coating equipment is also classified according to the applied pressure into the system. These types are

High Pressure Tablet Coating Equipment

High Pressure Based Tablet Coating Machine

For large scale industries where, bulk numbers of tablets are produced, high pressure tablet coating equipment are highly applicable due to their greater rate of atomization. This coating equipment experiences pressure ranging from 200 to 400 psi which in return gives high rate of spray.

Low Pressure Tablet Coating Equipment

Low Pressure Based Tablet Coating Machine – Picture Courtesy: Aipak

For low and modulated production setups, low pressure tablet coating equipment is highly applicable in small scale industries. A low pressure of 50 to 100 psi is observed in this equipment that makes the process highly suitable for low operating processes.

7.What Are The Main Components Of A Tablet Coating Equipment?

Tablet Coating Equipment

Some of the main components of a tablet coating equipment are

Stainless Steel Vent Pipe

The pressure and air inlet are maintained by this stainless-steel vent pipe in a tablet coating equipment. It also takes the solvent out of the system to give efficient results and works as an exhaust system. Stainless steel ensure that the vent pipe is used for a longer period without any contamination.

Coating Pot

A coating pot is the most important part of a tablet coating equipment. It is the place where the tablet coating material gets prepared and the spraying process takes place. It is also made up of stainless steel to prevent corrosion and contamination.

Exhaust Blower

The humidity, moisture, microbes and air content is removed from a tablet coating equipment through an exhaust blower while performing coating process.

Control Panel

A control panel in a tablet coating equipment is the component from where all the operational parameters are controlled including spraying speed, rotating speed, pressure and etc. This is the place from where the operator directly monitors the process and controls it.

Cooling Zone

Once the spraying and drying process gets complete, the tablets undergo cooling process via cooling zone. It helps in solidification of coating material and allows the tablets not to clump in lusters. It is used to separate each one of it to make the process efficient.

Mixing Baffle

Inside the coating pan there is a mixing baffle that is responsible even mix the tablets with solvents and provide them uniform tablet coating material.

Peristaltic Pumps

Peristaltic Pump – Picture Courtesy: LEWA

Controlled pressure is necessary to be ensured within the pan of a tablet coating equipment. This pressure is maintained through these peristaltic pumps that support smooth spraying throughout the process.

8.What Type Of Solvents Are Involved In Performing A Tablet Coating Process Using A Tablet Coating Equipment?

Different coating materials use different types of solvents to complete a tablet coating process. Some of the widely used solvents are

Alcohols

Isopropyl Alcohol – Picture Courtesy: Agar Cleaning Systems

Some of the alcohols like isopropyl alcohol, ethyl and methyl alcohol with their derivatives are highly preferred for tablet coating due to their effective dissolving properties and high volatility. Uniform coating is ensured by their even dispersion and good aqueous formation.

Ketones

Ketones

Methyl Ethyl Ketone

Simple acetone and methyl ethyl ketones are used to prepare organic solvents for tablet coating process. These ketones can efficiently dissolve various polymers and their copolymers and have faster rate of evaporation as compare to other solvents.

Esters

Esters

n-Butyl Acetate – Picture Courtesy: RCI Labscan

Some of the esters like butyl acetate and ethyl acetate are ideally used as solvents when forming coating on tablets. Controlled rate of evaporation can be achieved when esters solvents are used as tablet coating material.

Chlorinated Hydrocarbons

Chlorinated Solvent Coating – Picture Courtesy: ECSA

Like other solvents chloroform and dichloromethane solvents were traditionally used as tablet coating material due to their greater solvency rate. These solves are effective on variety of polymers and have greater benefits.

Water

Water

Water As Universal Solvent

Most commonly used solvent globally that gives efficient coating results is water. As it is abundantly found on earth, it directly reduces both the operational and manufacturing cost of any tablet coating process. This solvent is friendly to any sort of environment and can easily get dissolved. Most of the immediately released tablets prefer water solvents due to its solubility and good appearance results.

9.What Factors Effect The Efficiency Of A Tablet Coating Equipment?

The efficiency of tablet coating equipment highly depends upon various factors. Some of the factors that directly or indirectly effect the coating process efficiency are:

Coating Material

Tablet Coating Powder

The properties of coating material selected affects the efficiency the most as it plays an important role. The properties like viscosity and solubility should be maintained in a way that each of the tablet gets uniform spray throughout the batch. In case of any improper mixing of material, greater material wastage can occur.

Coating Spray Design

Tablet Coating Spray Gun – Picture Courtesy: Spray Nozzles

The design including size and shape of a coating spray nozzle has a significant role in maintaining the efficiency of a tablet coating equipment. It is important to ensure that the material from the spray nozzle is distributed evenly in all directions and the design should be according to it.

Air Flow Capacity

Tablet Coating Air Flow – Picture Courtesy: Science Direct

Air is responsible for the removal and evaporation of solvent during the tablet coating process. It is important to maintain the internal air flow so that the tablet drying process can be carried out in a proper manner. If the flow is not controlled properly, wet tablets will be discharged from the tablet coating equipment.

Spraying Speed

Tablet Coating Parameters – Picture Courtesy: Eutherm

Even and uniform spray speed ensures that each of the tablet gets its proper coating time. The velocity and rate of distribution when maintained according to the standards will give highly efficient tablet coating results.

10.How To Maintain A Tablet Coating Equipment For Its Smooth Operation?

A tablet coating equipment requires several critical methods to maintain its operation and work without any troubleshooting. These methods improve the life of a tablet coating equipment and support in its smooth operation

Lubrication

Lubrication Of Gears

It is always important to timely lubricate all the moveable parts and joints of a tablet coating equipment to reduce friction between these parts. This will ensure their proper working and also will support all the parts to live for a longer period.

Cleaning

Cleaning Of Tablet Coating Equipment

Cleaning is also another important thing to consider while maintaining a tablet coating equipment. After production of each batch, it is necessary to clean all the parts including pot and rotating pan. These days CIP (clean in place) and WIP (wash in place) systems are highly suitable for cleaning tablet coating equipment as it allows cleaning without any disassembling of equipment and is done in a shorter period of time.

Spray Gun Servicing

Spray Nozzle Maintenance Tablet Coating Parameters – Picture Courtesy: Coating Systems International

There should be a maintained plan for servicing if spray gun with water and high pressure. This will ensure that no residual of coating material is left inside it and the new material can comfortably be entered into it.

Calibration

Calibrating Measuring Instrument

For maintaining uniformity and even coating application, calibration of parts like temperature gauge, flow meters, pressure gauges and other sensors is much important. This will help in proper functioning of these parts and will not cause any deformation in coating application.

Schedule Maintenance

Tablet Coating Equipment Maintenance – Picture Courtesy: Thomas Processing

Lastly, a schedule maintenance including both preventive and predictive should be made so that each of the component can be checked according to it. This data will also support for a longer period and indicate which component needs to be changed or modified for better working of a tablet coating equipment.

Conclusion

Variety of coatings are applied on tablets using a tablet coating equipment. This equipment not only support in application of different coating but also gives them a better and pleasant look. If you are interested in buying a tablet coating material, it is always important to get complete knowledge regarding its process and application. For this Allpack, is one of the most reliable sources to get complete guidance and information regarding a tablet coating equipment. If you have any sort of query and looking for guidance, feel free to contact our customer representatives that are available 24/7 for your assistance.

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Bottle Packing Machine: The Complete Buying Guide In 2025

Bottle Unscrambler

Bottle Packing Machine: The Complete Buying Guide In 2025

Scrolling down to get the best bottle packing machine? That's great! You have come to the right place. Well, this buying guide about Bottle Packing Machine is especially composed to bring in your knowledge not only the access to suitable machine but also enlighten you with different aspects of a bottle packing machine.

Bottle packing machine is becoming inevitable in medical industry, veterinary sector, food industry, and other non-food industries like cosmetic where the quality of products is retained by accurately packing them in bottles. So, these filled bottles must be packed in a safe way for which Bottle Packing Machine is used. What this machine basically is? How it functions? And what are its benefits? To know keep reading!

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1.What Is A Bottle Packing Machine?

JF-A160-16 Medium Speed Automatic Multifunction Capsule Tablet Pill Counting Line

Bottle packing machine refers the large assembly of interconnected machines which perform the task of packing different types of bottles. These machines include a bottle unscrambler, tablet counting machine, desiccant inserting machine, capping machine, induction sealer, and labeling machine.

In this way, bottle packing machine can be described as a comprehensive bottle packing line where the machine is responsible to process bottles from different phases. The machine can handle multiple products encompassing tablets, capsules, pellets and various sizes and shapes of bottles. Moreover, it is highly efficient and support precise way for bottles packing.

2.Explain The Benefits Of A Bottle Packing Machine?

Bottle packing machine can give you lots of benefits by ensuring the safety and integrity of products as well as bottles. These advantages are as follows:

High Automation

High level automation icon- Picture Courtesy: supplygym.com

Medium and large-scale industries are the busiest places consistently working to meet the best possible production targets. Similarly, bottle packing machines will always give you efficient work with least manual interference and high accuracy rate. It can be easily understood by looking into the fact that high speed bottle packing machine by Allpack has the highlight output ratio of packing 90 bottles per minute.

Enhance Protection

Bilayer tablets bottle- Picture Courtesy: usana.com

Bottle packing machine can give your bottles high level of protection against dust, moisture, and light. For instance, their corrosion resistant stainless-steel body ensure that tablets, capsules, and candies being processed are in protected environment.

Multi Tasking

Another most fascinating attribute of a bottle packing machine is that it is multi tasking in a way that it performs the task of bottles unscrambling, filling, desiccant inserting, capping, sealing, and labeling etc. So, it removes all the bothers being made for undergoing the bottles from different stages separately.

Versatility

Bottles of different flavored gummies- Picture Courtesy: pipelinevalor.globo.com

Another most significant advantage of a bottle packing machine is its versatility that extends to numerous industries and multiple types of bottles with varying shapes and sizes. So, no matter what kind of bottles and products you are processing, this machine will always be ready to pack them.

High Precision

Softgels precisely arranged in heart shapes- Picture Courtesy: usana.com

Bottle packing machine has automatic system to carry out the different steps of bottle packing. All these units have fitted detection system to counter the errors; counting unit remove the broken pallets, bottle detector reject unfilled bottle, desiccant inserting unit fill one bag in one bottle. Similarly, the machine gives you high precision in each and every step of bottle packing.

3.What Type Of Bottles Can Be Packed By Using A Bottle Packing Machine?

A bottle packing machine is best suitable to process all kinds of small to large bottles with varying shapes and material. Following is the brief description:

Plastic Bottles

Capsule plastic bottles- Picture Courtesy: helloglow.co

Plastic bottles are commonly used bottles for packaging of pills, confectioneries, chocolate balls, and laundry powder etc. So, all kinds of durable and thin plastic bottles are suitable to be packed by a bottle packing machine without harming their structure.

Glass Bottles

Woman multi vitamin gummies display- Picture Courtesy: mariannetaylor.com

Glass bottles are highly hygienic and completely safe from corrosion and bacterial presence due to which pharmaceutical solid drugs, food tablets, and chemical chlorine tablets are often delivered in glass bottles. Therefore, different types of small to large glass bottles can be easily packed together by using a bottle packing machine.

Jars

Jars

Mouthwash tablets in jar- Picture Courtesy: zerowastenest.com

Jars are large, big containers usually made from durable glass. As they are having larger capacity to hold products, most of the confectioneries like gummies, jellies, and beans are delivered in jars. Hence, jars can also be packed by a bottle packing machine.

4.Enlist The Products Which A Bottle Packing Machine Is Capable To Process?

You may wonder after knowing that how many products are eligible to be counted and packed by a bottle packing machine. Let's explore these all one by one!

Tablets

Tablets

Tablets presentation idea- Picture Courtesy: plentylifestyle.usana.com

Tablet is a solid form of dosage made from the compression of dry powders. Tablets are the top priority of most of the healthcare industries to deliver drugs. Apart from this, confectioneries can also be in form of tablets like milk tablets and chocolate tablets etc. So, a bottle packing machine can perfectly count and pack all forms of tablets into bottles.

Capsules

Softgel capsules- Picture Courtesy: hubshifa.com.au

Capsule is among other form of drugs through which both liquid and solid dosage can be delivered. Hence, all kinds of hard gel and softgel capsules are eligible to be processed by this machine.

Candies & Bubble Gum

Multiple colorful candies in jar

Candies and bubbles are hard confectioneries often in sweet and occasionally in sour taste. They are also meant to be packed in bottles after precise counting for which a bottle packing machine is best suitable.

Chocolates & Gummies

Gummies

Chocolate gummy bears in bowl- Picture Courtesy: gazedandenthused.com

Chocolate balls are the most favored by people of all ages. Similarly, gummies are now found everywhere in pharmaceutical, nutraceutical, and food industries. That's why, you can employ this bottle packing machine to not only count but undergo them through all the essential steps of bottle packing.

Pellets & Seeds

Seeds

Pumpkin seeds- Picture Courtesy: treehugger.con

Pellets, seeds, and similar granules are often abundant in amount that it is impossible to pack them manually. Hence, a bottle packing machine is made in such a way to support all these goods for their correct packing in bottles.

Laundry Pods & Shooting Balls

Laundry pods

Laundry pods are small plastic film pouches encasing liquid detergent, while as shooting balls are spherical soft balls used for shooting by kids. A bottle packing machine can be utilized to pack these items in different bottles.

5.How Does A Bottle Packing Machine Work?

Bottle packing machine adopts a very straightforward and consistent operation. Starting from bottle unscrambling, it ends with providing a finished bottles after labeling step. The underlying steps will clearly demonstrate its working process in detail:

Bottle Unscrambling

Bottle unscrambling- Picture Courtesy: Icon equipment

The very initial step of a bottle packing machine starts with bottle unscrambling. This task is performed by the bottle unscrambler. The bulk of bottles is loaded onto the machine's rotary disc. When the disc adopts rotary movement, these bottles start taking the place in molds which are located at the corner.

Similarly, the position of bottles is set in a way where the bottles stand in upright position with opening on the top side. These bottles are then sequentially moved towards filling machine through conveyor.

Bottle Filling

Bubble gum filling into bottles- Picture Courtesy: cremer.com

The second step is bottle filling which is carried out by the second unit of a bottle packing machine. This unit perform dual tasks of product counting and their filling into bottles. In addition, the material is dropped from hopper onto vibratory trays and then counted in counting compartments.

Afterwards, these counted objects are accurately filled into bottles through filling heads. When the bottles are filled, they are detected by the sensors located on conveyor. If any bottle remains unfilled, it will be rejected by the machine.

Desiccant Inserting

Desiccant bag inserting into bottles- Picture Courtesy: accutekpackaging.com

When bottles get filled with counted products, they are conveyed to the desiccant bag inserting machine. The machine when detect the presence of bottles, start pulling the adjoined desiccant bags from roll, cut the bags, and dispense these silica gel bags into bottles by following the principle of one bottle one desiccant bag.

Bottle Capping

Bottles capping process- Picture Courtesy: accutekpackaging.com

The fourth step encompasses bottles capping and screwing. When bottles are conveyed to capping machine, it first supplies the filled bottles with caps. Similarly, the caps are well screwed by the spindle on both sides. Ultimately, an airtight closure of bottles is realized.

Induction Sealing

Bottles undergoing induction sealing- Picture Courtesy: trumarkindia.com

Proceeding further, the capped bottles are processed for stringent sealing by induction sealer. As the bottles move by the induction sealer, an electric current is applied to the induction coil which in turn radiate magnetic field. This magnetic field heats the foil to melt at an exact temperature and stick to the neck of bottle. Hence, airproof sealing of bottles get completed.

Bottle Labeling

Bottle labeling- Picture Courtesy: Wire Labeling Machine

This is the final step of a bottle packing machine where filled and sealed bottles are passed through the labeling phase. When bottles are conveyed to this unit, the machine start pulling labels from label rolls, peel them, and apply them around the bottles. At the same time, fur brush tightens the labels around every passing bottle.

Bottle Discharging

Bottles discharging is the last step, when finished and packed bottles are conveyed by the conveyor from bottle labeling machine to a bottle collection unit.

6.Describe The Different Units Or Components Of A Bottle Packing Machine?

Bottle packing machine is a long assembly of different units which perform respective task to carry out appropriate bottle packing. Their explanation is given below:

Components of Allpack's JF-2000-32 Automatic Multifunction Capsule & Tablet Pill Counting Line (High-speed Line)

No	Machine	Description	Structure
1	Bottle Unscrambler	Bottle unscrambler is an automatic machine that constitute the very initial part of a bottle packing machine. It is used to align the randomly positioned bottles by processing them in a rotary disc.	It is made up of several components including a hopper, unscrambling station, conveyor, electric cabinet, main frame, and control system etc.
2	Electronic Counting Machine	Electronic counting machine is one of the core part of a bottle packing machine. Its function is to accurately count the large number of objects and precisely fill them in separate bottles.	The structure of an electronic counting machine is robust with main parts including a stainless steel body, hopper, rotary trays, counting compartments, detection system, dust collection system, empty bottle rejection system, touch screen, and filling heads.
3	Automatic Desiccant Inserter	Automatic desiccant inserter is yet another crucial part of a bottle packing machine integrated for the purpose of supplying filled bottles with silica gel bags.	It consists of a feeding supplier, support roller, jog belt assembly, sensor, fix guide, cutting knives, outfeed, adjustment screws, electric panel, and control system etc.
4	Capping Screwing Machine	Another unit of a bottle packing machine is a capping screwing machine. This unit perform the function of supplying bottles with caps and screwing them tightly.	The machine is made up of a cap elevator, bottle separator, cap feeding chute, cap pressing part, capping part, synchronous belt, conveyor, and machine frame.
5	Induction Sealer	Induction sealer is an excellent part of the bottle packing machine designed to ensure the capped bottles with stringent sealing. It uses an electromagnetic radiation to melt the foil of caps, so, that it will stick to bottle mouth	The overall structure of an induction sealer is made up of a compact structured stainless steel body, induction coil, heating system, conveyor, speed regulator, and induction sealing head etc.
6	Labeling Machine	The labeling machine constitute the last part of a bottle packing machine. It simply works to label finished bottles with self adhesive labels.	It is an assembly of various components comprising label plate, label pressing fur brush, conveyor, label pulling wheels, electric system, and label peeling mechanism.

7.What Is The Classification Of A Bottle Packing Machine?

Bottle packing machine by Allpack can be simply divided into three types on the basis of their speed. They are as follows:

High Speed Tablet, Pill, Capsule Bottling Line

As the name indicates, this is the most efficient bottle packing machine with exceptional production output of 90 bottles per minute. This machine is highly suitable for large and extra-large production facilities such a as pharmaceutical industry, veterinary industry, and food industry etc.

The body of high-speed automatic bottling line is complex enough due to the integration of a high-speed bottle unscrambler, 32 channel tablets counting machine, automatic desiccant iserter, high speed capping screwing machine, water-cooled induction sealer, and high-speed round bottle side face labler

Medium Speed Tablet, Pill, Capsule Bottling Line

Allpack JF-A160-16 Multi-function Tablet, Pill, Capsule Bottling Line (Medium-speed Line)

Medium speed bottling line is another type of bottle packing machine made for meeting the daily production targets of medium to large industries. It has excellent capacity of finishing up to 80 bottles in a minute.

Its structure is medium sized compared to high-speed bottle packing machine. The different machines used in its formation include a bottle unscrambler, electronic counting machine, automatic desiccant inserter, capping screwing machine, induction sealer, and round bottle side face labeler.

Low Speed Automatic Bottling Line For Capsule/Tablet

Allpack JF-A100-12 Low Speed Automatic Grain Capsule Tablet Pill Counting Line

Another most precise bottle packing machine is the low-speed bottling line. It is cost-effective compared to the other two types yet give you utmost production figure of packing 50 bottles in just 60 seconds. So, you can get benefitted from this reliable bottle packing machine whether you are running a medical industry, processing cosmetic supplements, or producing food items.

The body of a low-speed counting line is small compared to other types of tablet counting lines and is composed of a rotary bottle unscrambler, automatic tablet counting machine, desiccant inserting machine, capping machine, induction sealer, and a labeling machine

8.Where Do A Bottle Packing Machine Is Used?

Bottles are the most convenient packaging objects which are used for storing and delivering different types of products encompassing tablets, capsules, and candies etc. It thus implies, that almost every industry has a demand for bottle packing machine to ensure security to their goods. Let's discover few of the prominent ones!

Nutraceucal Industry

Presentation of nutraceucal gummies- Picture Courtesy: usana.com

The use of various nutraceuticals in form of tablets, capsules, and gummies tomato is common nowadays. Similarly, their packaging in bottles is the first choice of every manufacturer. That's how the relevance of a bottle packing machine can be found in nutraceucal industry.

Confectionery Industry

Various confectioneries- Picture Courtesy: dollarsweets.com

Another notable field where the use of a bottle packing machine is appreciated is confectionery industry. Here, with the help of this machine, bottles of candies, chocolate, gummies, and bubbles can be packed through different stages.

Healthcare Industry

Supplements presentation idea- Picture Courtesy: biovitamine.calivita4.me

Healthcare industry is an area which is constantly engaged in the manufacturing and packaging of drugs both in solid and liquid form. In this way, bottles are always preferred to keep the drugs safe and protected against environmental elements. Hence, a bottle packing machine is then used to ensure further integrity to all these bottles at the end.

Cosmetic Industry

Women picking hair vitamin gummy from bottle

Another area is cosmetic industry which is having a good demand for a bottle packing machine to pack the assembly of bottles containing softgels, gummies, and tablets for glowing skin, healthy hairs, and strong nails.

Agricultural Industry

Plant growing from seed- Picture Courtesy: thisismygarden.com

Agricultural industry is one of the notable areas where the use of a bottle packing machine is inevitable. It is because this sector is continuously working to deliver seeds, grains, and pellets which are counted and then packed into bottles through a bottle packing machine.

Chemical Industry

Chlorine tablets- Picture Courtesy: walmart.com

Last but an important one is the chemical industry where bottle packing machine is employed to count and pack the tablets, laundry pods, and pesticides pellets into range of bottles.

9.How To Clean And Maintain A Bottle Packing Machine?

Including in your manufacturing line a bottle packing machine is a big decision and good investment that require your constant involvement in its successful functioning. You need to keep it clean and maintained all the time for smooth working throughout its working life. The below easy steps are helpful in this way:

Operators maintaining a machine- Picture Courtesy: insidernavigation.com

Cleaning:The presence of debris and dust on your bottle packing machine can badly affect the quality and hygiene of bottles especially those of food and pharmaceuticals. So, make sure to clean your bottle packing machine regularly with non-abrasive, clean, and dry cloth especially the hopper, knives, and conveyor etc.

Lubrication:For a bottle packing machine, it is always a conveyor and chains which contribute to the smooth running of bottles from one place to another. It is thus necessary to keep these parts lubricated all the time.

Parts Changeover:It is important to examine the machine before and after completing its daily task. It will help you identify the wear and tear of parts in machine whose timely replacement is significant. You can make the most frequently changeover parts ready on your shelf, so, that the possible downtime in production can be minimized.

Machine Adjustment:Bottle packing machine also require regular adjustment of its parameters such as the speed of conveyor, frequency of heat, and length of film etc. Hence, before starting new operation, it is crucial to adjust the relevant commands in advance.

Keep it Dry:When processing products like detergent pods there is a chance that the liquid spill over machine which result in the corrosion. Here what you can do is to keep the machine dry and clean all the time.

10.What Quality Standards Should A Bottle Packing Machine Meet With?

A bottle packing machine is meant to securely pack the empty bottles by passing them through different stages. These stages are responsible for ensuring whether the product inside bottles is processed in hygienic environment or not. Now, how can it be examined? The answer lies in checking the quality standards of machine. These are explained below:

ISO quality standard icon- Picture Courtesy: qualitymag.com

ISO:A bottle packing machine must comply the safety standards established by International Organization for Standardization.

GMP:The structure of a bottle packing machine should be made from 304 stainless steel as regulation by Good Manufacturing Practices.

CE:If a bottle packing machine is to be used in European Union, it should first comply to the CE's safety regulations.

FDA:As bottle packing machine is often used for drugs and food materials, therefore, it is necessary for it to be certified by the Food and Drug Administration.

11.Diagnose The Common Errors Of A Bottle Packing Machine?

To troubleshoot the common errors of a bottle packing machine, it is necessary to have clear information about each component and its function as we have explained above. In this question, we have highlighted some of the major issues along with their possible solutions which can occur during operation:

Bottle Unscrambler

Encircled transmission gear of bottle unscrambler- Picture Courtesy: Icon Equipment

False unscrambling of bottles

It is caused by the error in sensor, moving disc, or machine setting.

You need to restart the machine and clean sensors for accurate functioning.

Bottle get stuck in moulds

Sometimes, the friction of transmission gears results in the stagnancy of rotary disc which in turn leads to bottles jamming.

It can be solved by lubricating friction plate, fixing it, and modifying its working specifications through control board.

Electronic Counting Machine

Encircled vibratory trays- Picture Courtesy: cremer.com

Incorrect counting

The wrong placement of rotary trays causes under counting and polluted sensors results in over counting of objects.

Such issues can be tackled by ensuring the right positioning of vibratory trays and keep the sensors free of dust and pollution.

Bottle filling issue

When the size of bottle is small and the height of filling head is up, the counted objects get scattered while their filling into bottles.

So, you can simply fix the problem by adjusting the height of filling head in accordance with that of the bottle size.

Desiccant Inserting Machine

Encircled supporting shaft of a desiccant inserting machine- Picture Courtesy: accutekpackaging.com

Jamming of desiccant strip

The only reason responsible for this issue is the wrong setting.

To solve it, you need to reset the machine with all the essential parameters required for desiccant inserting into bottles.

Wrong cutting of desiccant bags

This happen when the length for cutting each bag is false.

Therefore, you are required to adjust the length for cutting each desiccant bag as per the length of each bag.

Capping Machine

Encircled bottle capping machine- Picture Courtesy: accutakepackaging.com

Loose capping

The reason is wrong positioning of caps and application of pressure.

This can be resolved by adjusting the machine and rightly placing the caps on bottles.

Cap Breakage

Using inappropriate and small size of caps often get break when screwing pressure is applied.

Make sure that you use the caps with suitable sizes to that of the bottle opening.

Induction Sealer

Presenting induction sealing issue- Picture Courtesy: quatropack.com

Burning of foil liner

It happens when the speed of conveyor is too slow due to which the foil gets more heat and gets burned.

Increase the speed of conveyor and adjust the temperature of machine to avoid burning.

Weak sealing of foil

Various factors are responsible for this issue comprising the inadequate temperature and too heightened induction sealer head.

So, you are required to increase the temperature of induction sealer and adjust the height of sealing head.

Labeling Machine

Encircled fur brush- Picture Courtesy: Wire Labeling Machine

Blistering of labels on bottles

This happen when external particles trapped inside the label during their application over bottles.

It can be solved by placing clean bottles on labeling machine and making sure that the surrounding environment is free from dust and pollution.

Weak adherence of labels to bottles

This result when label is not approximately pressed by the fur brush around bottle.

Tightening the place of fur brush can end this issue.

12.Factors To Consider When Buying A Bottle Packing Machine?

Now, after studying the different types of bottle packing machine, it would be clear to you that there are multiple types of machines available in the market for meeting the end of bottle packing. But how will you choose the ideal machine for your business? This is conundrum most of the manufacturers confront. So, we have some essential tips for you to follow:

Desired Output

Multiple vitamin tablets bottles- Picture Courtesy: packageinspiration.com

The most important factor to determine on part of manufacturer is the expected ratio of production. For instance, are you running a moderate level local business or controlling the large scale international business? Answering this question will indeed help you to opt for the machine that can give you desired output.

Quality Assurance

Quality assurance icon- Picture Courtesy: medium.com

No doubt the quality of bottle packing machine which you wish to buy must be in your top priorities for consideration. It simply implies checking the brand reputation, the quality assurance given by supplier in form of warranty policy, and machine's compliance to national and international quality standards.

Cost of Machine

Checking the cost- Picture Courtesy: k-house.in.ua

Considering cost of the machine is something that must not be neglected as it can lead you to further troubles regarding expensive packaging. So, make sure you have a broad insight about different types of bottle packing machine and their prices and opt for the pocket friendly one.

Availability of Spare Parts

Multiple spare parts in & outside carton boxe- Picture Courtesy: anzael.com

It is a matter of fact that machines are made up of small to large components and spare parts which, at some point, need to be replaced. Therefore, it is necessary to ask the vendor for the availability of spare parts and if possible, purchase the most useful spare parts in advance.

Conclusion

We are about to conclude this comprehensive buying guide about a Bottle Packing Machine with a reminder that bottle packing machine is the inevitable requirement of today's industries. The reasons are numerous; however, the ultimate one is rapid globalization where a thing produced in one corner of the world has a chance to reach the other corner. It is only possible when you ensure the best possible safety of your goods in form of primary packaging by using a bottle packing machine. So, if you want to be the first in taking this step then contact Allpack to get the best bottle packing machine. For further information please visit our website.

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Bottle Packing Machine: The Complete Buying Guide In 2025 Read More »

Vibrating Sieve Machine: The Complete Buying Guide In 2025

Vibrating Sifter

Vibrating Sieve Machine: The Complete Buying Guide In 2025

Why is particle size important in drug development?

This is well known to you that all medicines or relevant products in the market are available in pure formulation and can you pick them without stressing about impurities or defects.

But have you ever wondered, what tool helps to provide an even and uniform particle size initially?

The exact and required particle sizes are achieved by the vibrating sieve machine.

In this blog, you’ll be able to explore significant information about vibrating sieve machine. Like, what it is? How it works? Its uses? Etc., without wasting your time, let’s move ahead!

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1.What is a Vibrating Sieve Machine?

Vibrating Sieving Machine

A vibrating sieve machine is a commonly used tool to eliminate oversized or unwanted particles from raw materials before making a product. This is also known as a sieving machine which is intended to simplify powders and make them uniform and even.

The machine is small and compact in structure but offers a wide range of applications in various industrial sectors as it helps in manufacturing the best quality product. The separation of particles is based on the mesh size of the machine which can be selected upon your requirements.

The reason for vibration or gyratory motion is to move particles and separate them more efficiently. Due to its high responsibilities hooked with the lowest ratio of dust formation, this is high in demand globally.

2.How Does a Vibrating Sieve Machine Benefit You?

Nevertheless, a vibrating sieve machine is an essential tool used in almost every manufacturing industry. There are several benefits behind this machine, some of which are discussed below:

Innovative Design

Maximum and uniform separation of Particle- Picture Courtesy: Russel

The vibrating sieve machine ensures an efficient movement of sieving particles across the screening plate that helps in the separation of materials effectively with enhanced performance.

Modulated Vibrating Speed

Controllable sieving speed- Picture Courtesy: Dotomox

The machine has the ability to adjust fine tuning that depends from process to process and based on the characteristic of particles requires a specific speed.

Particle sizing of dry or wet products

Nature of particles- Picture Courtesy: Lawson

The vibrating sieve machine is a flexible option that is capable of running particles whether it is dry or wet. That’s why this is considered an ideal machine for several industries.

Dust-proof Sieving

Dust- Proof Sieving- Picture Courtesy: ATA Scientist

This machine is highly productive and offers you safe sieving as the machine features a dustproof covering that enables user safety and meets high production requirements in a safe manner.

Fast & Easy to Clean

Flexible to Clean- Picture Courtesy: Particle Technology Lab

Due to its robust designs and stainless steel body structure, it is quick to clean; the sieve containers are flexible to remove and easy to mount and clamp using a ring.

3.What are the Industrial Applications of Vibrating Sieve Machine?

The vibrating sieve machine has multiple sieving and screening application used for various purposes in several industries. Here are some important industrial applications of vibrating sieve machines:

Food & Beverage Industry

Applications in food & Beverage

A vibrating sieve machine construction is made up food food-grade materials that efficiently separate impurities and offering same same-sized particles. In food and beverage industries, it is used to sieve salts, sugars, spices, various flavoring and seasoning powders such as coconut powder, cocoa powders, mustard powders, etc.,

Chemical Industry

Vibrating sieve chemical

The vibrating sieve machine is broadly used in the chemical industry as it is safe to use and achieve the optimum range of chemical powders by using gyratory motion which is used to eliminate the wrong size range of particles that are not intended for particular application. For example, bleach powder, acidic powders like citric acid, boric acid etc, basic powders, and others.

Ceramics Industry

Ceramic powders vibrating sieve machine

In the ceramic industry, the sieving action is required to attain particle grading and separation. Thus, screening is significant in the processes of the ceramic industry. The material sieving includes clay, talc, and sand, which must be sieved before final processing.

Pharmaceutical Industry

Vibrating sieve machine for particles of Pharma

A vibrating sieve machine plays a vital role in the manufacturing of pharmaceuticals ensuring persistent quality and safety. In the preparation of medicines, accurate grading and uniform-size particles are paramount which is achieved by the application of a vibrating sieve machine. The preparation of tablets, powders, ointments, lotions, capsules, pills, granules, syrups, antibiotics, painkiller solutions, and other products needs proper sieving prior to manufacturing.

Minerals Industry

Limestone powder from vibrating sieving machine

This machine is broadly applied in the mineral industry and is specifically designed to deal with minerals of different sizes. the machine is capable of running large production batches with high efficiency. The primary mineral sieving involved are sulfur, salts, coals, graphite, limestone, and others.

4.What are the parts of the Vibrating Sieving machine?

Allpack Vibrating Sieve Machine

Feed Inlet

The materials to be sieved are introduced into a vibrating sieve machine via feed inlet which is also known as an entry junction.

The feed inlet is responsible for ensuring the proper entrance of material for sieving.

Dust Cover

As it names show, this part of the machine is responsible for subsiding dust formation which is generated during the sieving process. It helps in keeping the production facility clean and safe against respiratory problems.

Beam Loop

During the sieving process, the machine becomes stable and supported by a beam loop as it integrates parts of the machine connected and makes them unite to avoid dissembling.

Discharge Outlet

This is an existing junction where sieved particles are discharged out of the machine.

Machine's Base

The machine of vibrating sieve machine is made up of stainless steel and firm casting which offers maximum and great support.

Sieve Screen

This is the main unit or component of the machine which is responsible for filtering particles from the screen of the respective mesh size. The smaller particles pass through the perforated screen via vibrating force and larger ones remain left on the surface.

5.What Is the Working Principle Of a Vibrating Sieve Machine?

The working principle of vibrating sieve machine

Level 1- Punching Materials
The working of the vibrating sieve machine. begins when you feed raw material into the unit using the inlet portion.

When you see the diagram, punch material screens first and leave the unit from the exit. The punching material is mainly known as large size particles that are mostly presented in irregular shapes.

Therefore, to prevent sieve clogging, large size particles filters first.

Level 2- Mesoporous Materials

Now , vibrating sieve machine. typically holds material with small to medium size particles which is comparatively more challenging to filter than large size particles. By helps of agitation, mesoporous material leaves the system.

Level 3- Small Materials

The more finest and small size particles are sieves evenly from this level. In this level, you may receive powders that are suitable for pharmaceutical preparations, such as tablets, capsules, and other purposes.

6.What Is a Type Of Vibrating Sieve Machine?

There are different types of vibrating sieve machines, depending on the size, design, and operational principle of the vibrating sieve machine.

According to Size

Lab Vibrating Sieve Machine

Lab Vibrating Sieve Machine

It is also called a laboratory sieve shaker and is used in small industries and the research and development sector. It has a smaller footprint, typically mounted on a smaller frame. The lab vibrating sieve machine is accommodated on the benchtops and is a portable unit.

It usually processes and separates smaller test batches.

Industrial Vibrating Sieve Machine

Industrial vibrating sieve machine- picture courtesy: eur.vevor

It is a large industrial type of vibrating sieve machine, that processes larger batches of raw materials. It often contains multiple screens that aid in higher separation efficiency. It is employed in larger industrial settings as it is used in continuous separation.

The industrial vibrating sieve machine is larger so it needs more floor space.

According to Design

Circular Vibratory Sieve Machine

Allpack Circular Vibrating Sieve Machine

This machine has a typical design with a circular frame and circular mesh screen. The particles in this machine are sieved by the circular vibration. The materials move towards the centre of the circular mesh and then are separated. It has the simplest design of the vibrating sieve machine. Due to its circular shape, it has a lower footprint as compared to other types of vibratory sieve machines.

Rectangular Vibrating Sieve Machine

Allpack Rectangular Vibrating Sieve Machine

In contrast with the circular vibrating sieve machine, this machine consists of a rectangular-shaped structure with a rectangular screen. This rectangular-shaped design has the benefit of larger sieving areas over traditional circular vibrating sieve machines.

Linear Vibrating Sieve Machine

Linear Vibrating Sieve Machine- Picture Courtesy: Dingcoma Coporation

It has a straightforward linear type design in which linear vibrations of the machine sieve the substances. It uses forward and backward vibrational motion produced by the motors to move materials on the mesh screen, leading to their separation. Because of its simpler construction, it is easy to clean, maintain, and run this equipment.

Square Swing Vibrating Sieve Machine

Square Swing vibrating Sieve Machine

The mesh screen in this type of vibrating sieve machine is in square shape. This provides more sieving area as compared to a circular vibrating sieve machine. The sieving assembly moves forward and backward to filter the smaller particles from larger-sized particles.

Due to the larger separation area, it has more sieving capacity. It prevents clogging of the mesh screen by its swinging motion.

Direct Discharge Vibrating Sieve Machine

Direct Discharge Vibrating Sieve Machine

This type of vibrating sieve machine, as the name suggests, directly removes the undesired large particles from the bottom and increases the filtering efficiency. It behaves like a typical vibrating sieve with its vibrating motion. This motion directs the separation of smaller particles from the mesh screen while larger particles are removed from the discharge port located at the bottom.

According to the Mode of Operation

Ultrasonic Vibrating Sieve Machine

Ultrasonic Vibrating sieve Machine

It is also referred to as an ultrasonic sifter. In this machine, ultrasonic waves and vibrations are used to filter the materials. The weak bonding between particles is broken down by the ultrasonic waves and vibrations. It decreases the size of particles in turn increasing their separation efficiency.

It removes undesired particles that boost end-material quality.

Swing Vibrating Sieve Machine

Swing Vibrating Sieve Machine

This machine is also called a swing screen. As compared to a typical vibrating sieve machine that has vertical motion, the swing vibrating sieve machine moves in the horizontal direction back and forth to separate the particle materials. This counteraction motion boosts the sieving efficiency of the machine.

Centrifugal Vibrating Sieve Machine

Centrifugal Vibrating Sieve Machine

It is also called rotex sifter. The principle of centrifugal force and vibration are combined in this machine for the separation of the particles. A rotating paddle present in this machine generates the centrifugal force while the vibration is produced by the mesh screen. Both these forces increase the separation efficiency and decrease the chances of clogging.

It separates materials at a much faster rate than a simple vibrating sieve machine.

Gyratory Vibrating Sieve Machine

Gyratory Vibrating sieve machine

It consists of screen mesh which is placed at the frame of the machine. It uses gyratory motion to separate the particles.

This motion leads to the movement of particles along the walls of the gyratory vibrating sieve machine which in turn causes the passing of smaller materials from the mesh screen while larger particles remain at the mesh screen.

It can easily accommodate batches of higher volumes and has high production capacity.

7.What is the mesh size of the Vibrating Sieve Machine?

Application of Mesh Size in Vibrating Sieve Machine.

The mesh size of the vibrating sieve machine is the size of the screen mesh installed on the vibrating sieve machine. The mesh size of the mesh screen is the size of the aperture or holes present per inch or per centimetre of the mesh screen. These openings or holes are the main parts that are used for the sieving of materials.

Mesh size is an important parameter that plays a role in filtering different materials. The highest mesh size means the highest aperture size. It processes and separates particles with larger sizes. In contrast, a smaller mesh size means a smaller aperture size, mesh with smaller sizes filters fine and ultrafine particles.

Units of Mesh Size

Mesh size is measured in different units like a millimetre, micrometre, or mesh number per inch.

1 mm=1000 µm

Here is a chart for your understanding.

Mesh	Aperture (mm)	Mesh	Aperture (mm)	Mesh	Aperture (mm)
2	12.5	50	0.3555	300	0.050
4	6	60	0.28	400	0.0385
8	3	70	0.244	500	0.0308
12	1.6	80	0.18	600	0.026
16	1.25	90	0.16	800	0.022
20	0.9	100	0.15	1000	0.015
30	0.6	150	0.1	2000	0.008
40	0.45	200	0.074	2800	0.003

It is observed from the above-mentioned chart that a smaller mesh count has a smaller number of openings or aperture per inch of the mesh screen but has a higher aperture or mesh size, therefore, the aperture diameter is higher. Conversely, the larger mesh count has a greater number of openings per inch, consequently, the diameter of the aperture or mesh size is less.

8.How Do You Determine the Size Of The Mesh In The Vibrating Sieve Machine?

Particle size of material- Picture Courtesy:Fp

The mesh size or count is usually determined by the size and characteristics of particles that need to be filtered. The calculation of mesh size is also dependent upon the size of the batch.

Particle Size

Particle Size and Mesh Size

If your desired particle size is smaller, then go for the mesh size with the smaller mesh count. This mesh has a larger aperture diameter so it is easily used in coarse filtration.

For example, the mesh with a size of 4 mm or above is used for sieving the stones and other larger impurities.

On the other hand, select a smaller mesh size if the target particle size is smaller. The sandy materials are sieved with a mesh size of 1mm to 400 µm. These mesh sizes are used for medium to fine particle separation.

For fine or ultrafine separation of particles, the smallest mesh sizes are used having sizes of 10 µm or below.

Shape of Particles

Shapes of Particles and Mesh Size

Shapes of particles also determine the mesh size of the vibrating sieve machine. If particles have irregular shapes, then a larger-sized mesh is needed for processing such shaped particles This mesh size has a larger-sized opening, so particles are easily passed without clogging the mesh screen.

For round-shaped particles or consistent shape particle size, a mesh screen with a smaller aperture size is used. This mesh size is used for their superior sieving.

9.What Is the Difference Between A Sifter And A Vibrating Sieve Machine?

Allpack Vibrating Sieve Machine

Sifter and vibrating sieve machines, both are used for filtration and separation of the materials. There are some notable differences between these two machines. Some differences are listed for your information.

Feature	Sifter	Vibrating Sieve Machine
Operation	This machine uses manual agitation for sieving the materials. Manual agitation is achieved by hand cranking or motors.	This machine with the help of vibratory motion separates the materials. Motors are used for powering the machine.
Applications	It is used in the small-scale industries like bakeries and food sectors. It is used for delicate filtration, in which particles may degrade upon vibration.	It is used in large-scale industries because of its high throughput. A vibrating sieve machine is typically employed for vibration-resistant materials.
Size	It is typically smaller in size, so. it is convenient to move these sifters.	Vibrating sieve machine has a higher footprint and are heavier in weight.
Production Capacity	It is used for smaller batches and light-duty applications. Sifter is utilized for batch processing.	It is used for large batches and has larger efficiency and speed. This machine is more suited for continuous processing applications.
Precision	The sifter machine has low precision.	The vibrating sieve machine has high precision.
Cost	Due to its simple construction, the sifter has a low initial investment.	Since it is a complex configuration, so this machine costs more.

10.What Are the Major Problems And Solutions for Vibrating Sieve Machine?

As a vibrating sieve machine is the most common tool used for screening due to high efficiency and precision; it also confined to some unwanted problems also. How to deal with them? Our team has comprehensively described them below, have a look:

Machine Doesn’t Sieve Properly

A Vibrating Sieve Machine- Picture Courtesy: Voor 'T Labo

Due to high quantity of uneven raw materials, screen of the machine may be damaged, or excessive oil addition may lead to cause this problem.

This can be solved by installing the machine on firm and even place, check if electrical connections is smooth and uninterrupted. Replace the damaged sieve or screen and check if machine works satisfactorily.

Clogging and Binding of Particles

Anti binding balls used in vibrating sieve machine

This is common problem where machine sieves blogged due to binding of materials and affect overall process. To solve this problem, anti-static or anti-binding devices are introduced such as ultrasonic machines which prevent binding of particles.

Follow the regular cleaning, by these chances of clogging also minimizes.

Conclusion

Certainly, a vibrating sieve machine is ideal to screen and separate particles for mass production in various industries, it can be wet and dry particles of various sizes and shapes. The machine ensuring facilitation of high and even particles to make your product with high quality. If you’re looking for purchasing machine for production facility; then please contact Allpack Team to avail guidance and quotation.

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