Fluid Bed Processor: The Complete FAQ Guide In 2025

Do you know what is a fluid bed processor? How can we use them to process fine powders, pellets, granules, and crystals? As one of the highlighting and important machines in the pharmaceutical industry, the fluid bed processor can help you with more than blending, granulating, and drying, but also pelletizing and coating different powders, particles, and granules. This FAQ guide can offer you the most complete and latest information about the fluid bed processor and their different appliance. Let’s start together!

Add a header to begin generating the table of contents

1. What Is The Fluid Bed Processor?

Fluid Bed Processor -sourced: senieer

The fluid bed processor refers to a process in which a comprehensive technology can convert dusty powders into desirable granules. This process includes: blending, granulating, drying, pelletizing, and coating. Those machines are professionally designed for processing powders, pellets, granules, crystals, and tablets in different industries. It contains four main parts including granulating, drying, pelletizing, and coating.

2. In Which Industries Are Fluid Bed Processors Mostly Applied?

Through the continuous development of technology, the fluid bed processors can be widely applied in different industries:

Pharmaceutical Industry

The first field of application of fluid bed processors is the pharmaceutical industry. It was first applied to laboratory research and was later put into use in medical use. They are mainly used for transforming raw powders into different pharmaceutical granules for medical purposes including tablets and pills.

Chemical Industry

Fluid bed processors are often used to process some chemical powders, such as urea, fertilizers, herbicides, chemical detergents, insecticides, fungicides, pesticides, pigments, etc.

Food Industry

Fluid bed processors also can be applied for dealing food ingredients into granules or pellets to increase the shelf life, taste masking, ease of handling, controlled release, and improved taste or color. The main products for foods include soybean protein, solid beverages, instant coffee, dietary supplements, Chinese medicines, etc.

3. What Materials Are Mostly Processed By The Fluid Bed Processor?

The fluid bed processor can process fine powders, pellets, granules, crystals, tablets, etc. with good effects.

Fine Powders

Fine powders and particles are small in size and valuable for granulation. Most of the tablets and pills are made with fine powders by the tablet press machine and the fluid bed processor.

Pellets

Pellets

Pellets are the raw materials for the fluid bed processor that produces the granules and tablets. Pellets are good heat-sensitive materials. In the process of being dissolved in the fluid bed, it can be melted and pelleted very well.

Granules

The fluid bed processor can deal with all kinds of granules in different industries including pharmaceutical granules, food granules, chemical granules, agriculture granules, industrial granules, etc.

Crystals

The crystals can be controlled by the fluid bed processor with good effects. They are often applied by the chemical and agriculture industry for all kinds of fertilizers and other materials.

4. What Materials Are Not Suitable For Fluid Bed Processors?

Some materials are not suitable for processing by fluid bed processors due to machine technology:

Liquids

Liquids

The fluid bed processor mainly sprays a fine adhesive mist through the nozzle on the top of the fluid bed to form the required particle sizes and shapes. This spray is mainly produced by materialized air and flows downwards. So, during the drying process, if you deal with liquids, it will have no effect.

Pasty Materials

During the drying process of a fluid bed processor, the pastry materials are not easily heated and fluidized, so they are not easily dried and coated during processing.

5. What Is The Fluidization In The Fluid Bed Processor?

Fluidization In The Fluid Bed Processor -sourced: eps.leeds.ac.uk

Fluidization refers to the process when the gases are fed into the nozzle at a velocity greater than the settling velocity of the particles or solids, and the particles tend to remain suspended in the air and continue to flow upwards. This technical is the main method used in fluid beds during the fluid bed processor.

6. What Are the Stages Of Fluidization In The Fluid Beds?

Stages Of Fluidization In The Fluid Beds -sourced: kurimoto

There are several stages of fluidization in the fluid bed processing:

Static Bed

The static bed process refers to the process when the supplied air passes through the fluid bed at a low velocity without disturbing the particles. There is no air suspension of particles during this process.

Expanded Bed

The bed will get expanded when the air used is at an intermediate rate.

Mobile Bed

When the granules and particles are swept off to the top of the bed due to the high flow of the used air with high velocity. The mobile bed occurs.

Bubble Formation

When the bed expands, and the used air in a high velocity, the bubble begins formation.

Pneumatic Transport

With the air velocity dramatically increasing, the particles and granules are blown out of the stream. This is the pneumatic transport.

7. What Is The Fluid Bed In The Fluid Bed Processor?

Fluid Bed In The Fluid Bed Processor -sourced: gea

The fluid bed is a special container for heating, cooling, drying, or moisturizing the bulk solid materials by controlling the air and pressure inside. Each particle in the fluid bed will experience intense mixing so that different particles can transfer moisture to each other and heat.

They are widely applied to dry, granulate, and coat different active pharmaceutical ingredients, food powders, chemical solids, or other formulations.

8. What Is The Fluid Bed Granulation In The Fluid Bed Processor?

Fluid Bed Granulation In The Fluid Bed Processor -sourced: researchgate

The fluid bed granulation, also known as agglomeration, is one of the most important parts and techniques in the whole fluid bed process. By adding binders to the fluidized powders, these powders are then uniformly granulated according to pre-set parameters by the fluid bed granulation.

9. What Are The Stages Of Fluid Bed Granulation?

Stages Of Fluid Bed Granulation -sourced: spray

During the granulation, the particles need to be dried and moistened first.

Dry Stage Granulation

In the dry stage granulation of the fluid bed processor, the particles need proper heat to keep "dry" in the entire process with only a slight wet for keeping tacky and sticky to each other.

Wet Stage Granulation

In the wet stage granulation of the fluid bed processor, the particles need a great amount of moisture to become solvable for granulation. So the spraying rate needs to be higher than the evaporation rate until the particles build up enough moisture to granulate.

10. What Are The Features And Advantages Of The Fluid Bed Processor?

Key features of fluid bed processor:

Through-the-wall Installation

Through-the-wall Fluid Bed Processor -sourced: ACG

Most of the fluid bed processors are installed inside the wall and outside the wall to comply with the GMP requirements.

Explosion Protection Design

The design and materials used in The fluid bed processor all comply with explosion-proof, verification, identification, and legal requirements. It can provide important guarantees for your safe operation and use.

Uniformity Finished Products

The fluid bed processor adopts top and bottom spray granulation, and bottom spray coating, which can evenly coat your granules. By setting different parameters, it can manufacture and control a wide range of particle types.

Advantages of fluid bed processor:

Drying Granulation Coating In One Machine

There are designs both for the design of fluid bed processors with drying, granulation, and coating in one machine, and separate designs for fluid bed dryers, fluid bed granulators, and fluid bed coaters for your different needs.

Simple Cleaning

It uses a continuous filter cleaning system, which can provide you with a larger filter area and allow you to replace the filter very easily. Therefore, it is more convenient for your later maintenance and cleaning.

Customized Machine Lines

The fluid bed processor is capable of handling drying, granulation, and coating at the same time, all its components are easy to install. It can provide each individual working system according to your fluid bed processor, which can meet the needs of your different production lines.

11. What Are The Types Of The Fluid Bed Processor?

There are various types of fluid bed processors, and there may be more than the types that I listed. Your additions are welcome later:

Table Top Fluid Bed Processor

Table Top Fluid Bed Processor -sourced: shaktipharmatech

The table-top type fluid bed processor adopts a vertical design and an automatic mode of electrical control. Because of its compact design and the fact that it can be installed directly on the operating table (without grounding), this fluid bed processor provides you with flexible installation options.

Its unique drying, granulating, and coating methods can efficiently spray active ingredients onto the carrier by top spraying. The tabletop type fluid bed processor is suitable for efficient, accurate, and uniform drying of solid powder at low temperatures.

Mobile Type Fluid Bed Processor

Mobile Type Fluid Bed Processor -sourced: shaktipharmatech

The mobile-type fluid bed processor is removable and mobile with four rolls on the ground. It adopts a modular structure and simple design, which can provide you with flexible installation. The heating modes are selectable with the electrical, steam, and thermic fluid types. The top spray and bottom spray both can be precisely controlled with the control pump.

Through-the-wall Fluid Bed Processor

Through-the-wall Fluid Bed Processor -sourced: ACG

The through-the-wall fluid bed processor is a multifunctional piece of equipment integrating top spray granulation, coating, tangential spray granulation, and bottom spray coating. This equipment has high efficiency and low material consumption. It is mainly composed of air handling devices, spray systems, filtration systems, feeding systems, cleaning-in-place systems, safety measures, and other components.

Because the main body is supported by two columns, and the air-handling device and the like are embedded in the wall. The base part is pierced by the wall. The part exposed to the outside is composed of four parts: the base part, the product container, the expansion chamber, and the filtering type.

Fluid Bed Multifunctional Processor

Fluid Bed Multifunctional Processor -sourced: senieer

The fluid bed multifunctional processor is also called an FBM fluid bed processor. It is a versatile and practical device. The swivel lower part of this appliance system swivels easily for quick filter changes and cleaning. The fluid bed multifunctional processor can be used for drying, granulation, and granule coating at the same time.

By adopting the back-blowing filter system, this device can filter and clean continuously, and give you a larger filter area for easy filter replacement.

12. What Is The Working Principle Of Fluid Bed Processor?

Working Principle Of Fluid Bed Processor -sourced: glatt

The working process of the fluid bed processor includes drying, granulation/agglomeration, powder coating/particle coating, and pelletizing.

Fluid Bed Drying

Fluid Bed Drying -sourced: andritz

The fluid bed processor contains the fluid bed dryer which is one of the best ways to dry solids and particles. During fluidization, the fluid bed dryer will be heated and all the liquids will be drawn out from every particle surface. The fluid bed dryer will offer you good heat exchange and perfect drying time.

Fluid Bed Granulation/agglomeration

Fluid Bed Granulation/agglomeration -sourced: sciencedirect

The granulation or agglomeration can apply good ways to produce granules from powders. In the top or bottom of the fluid bed, it will spray liquids or adhesive binders to the raw materials to moisten the granulates that are dried or cooled already. After that, all the granulates are soluble in water in low density.

Fluid Bed Powder/particle Coating

Fluid Bed Powder/particle Coating -sourced: researchgate

By applying a layer of coating or protective film on the outer edge of the particles, it can cover the taste of the particles, prolonging the shelf life of the particles, or increasing the color and luster. The fluid bed processor was able to provide a high-quality and uniform coating process to the granules without any damage or tearing.

Fluid Bed Pelletizing

Fluid Bed Pelletizing -sourced: solutionpharmacy

During the pelletizing, the powders are well mixed and moistened. After being drying and granulated with the agent, the agglomerates will be transformed into the uniform pellets with different layers.

13. What Are The Main Parts And Structure Of The Fluid Bed Processor?

There are three main parts of the fluid bed processor.

Fluid Bed Dryer

Fluid Bed Dryer -sourced: pharmaceuticalsky

The fluid bed dryer is a container that ensures raw materials drying with heating techniques of proper temperature. The warm inside the container will heat the airflow that gently dries materials until the required moisture is reached.

Fluid Bed Granulator

Fluid Bed Granulator -sourced: glatt

Fluid Bed Coater

Fluid Bed Coater -sourced: gea

The fluid bed coater is the combination of the spray granulation and the coating device. It can offer you high-quality and high-speed tablet coating functions. The coat can be applied in small-scale research and production applications and is suitable for granulating, drying, and coating with high efficiency.

The main structure of the fluid bed processor is:

Main Structure Of Fluid Bed Processor -sourced: pharmacygyan

Inlet

The inlet is for supplying the air and gases. The gases must be introduced from the top and heated to the required temperature by the heater.

Outlet

The outlet is dedicated to the exhaust gas. Discarding occurs as a result of heating and then filtering of the introduced gas. Also, the exhaust needs to be expelled from the top.

Re-circulation Control

Re-circulation control is mainly used for the circulation system of all gases in the container. If the gas in the container cannot be circulated, the introduction and discharge of air or gas will not be smooth.

Air Heaters

The air heaters are made of special heat-sensitive materials. It is mainly used to heat incoming air and gases. The heated gas will melt the material through the circulation system so that the subsequent granulation and coating can be carried out better.

Hot Air

Hot air is produced by heating air and gas with an air heater. Air and gases expand when heated moderately. In this way, the air circulation in the container is accelerated, so that the materials behind can be heated and dissolved evenly.

Air Filter

After the air and gas are heated by the air heater, they enter the filter. The filtered gas then enters the material bed at the bottom.

Fan

Fans are mounted on top of the container. Anyway, it can accelerate the airflow and gas circulation in the container. This allows the heated gas to better dry the bore in the container.

Filter Bags

Filter bags have the shape of fingers. This can increase the area of the drying bed, help to increase the drying rate and reduce the drying time.

Detachable Bowl

The detachable bowl is used for holding the fluid solids and particles. Some type of fluid bed processor is designed with a vibrated bowl for special purpose.

Fluidized Solids

When the gas is flushed, the material is heated and dissolved, forming a fluid bed. The fluid bed will be expanded. After that, the fluid solids will be dried, granulated, and coated.

Perforated Plate

The fluid bed processor has a stainless steel chamber. The bottom of the stainless steel chamber has a removable perforated plate. During the drying process, the perforated plate ensures a uniform and stable distribution of fluidization.

14. What Are The Types Of Spray System In The Fluid Bed Processor?

Types Of Spray System In The Fluid Bed Processor -sourced: cjtech

According to the position of the spray gun, there are three types of spray system in the fluid bed processor:

Top Spray

Top Spray -sourced: cjtech

The top spray nozzles are generally located on top of the fluid beds. This gives a good and comprehensive spray of the liquid mist onto the raw materials. The purpose of this design is to dissolve the raw materials well and distribute them evenly in the container. In this way, their packing density can be well controlled.

Bottom Spray

Bottom Spray -sourced: cjtech

The bottom spray nozzles are all at the bottom of the fluid beds, spraying the liquid mist onto all the raw materials from bottom to top. This gives the appearance of a fountain. The bottom spray design achieves the highest coating quality and is able to provide the highest quality coating for all granules.

Tangential Spray

Tangential Spray -sourced: cjtech

The technical principle of tangential spray is very similar to that of the bottom spray. The rotation of the chassis is driven by the motor to keep the particles continuously rotating. While the pellets are kept spinning, bottom spray paint is sprayed evenly and cleanly into the pellets.

This process can be applied in the granulation process for better compressibility, and also in layering and coating for film coating, enteric coating, delayed release and hot-melt coating, etc.

15. What Are The Common Problems In The Fluid Bed Processor?

There are some common problems are easily occur in the process of fluid bed processors in different stages:

Excessive Fines

The inlet air temperature is too high. If the temperature is too high, the raw material will be damaged and will be excessively fined. The low rate of binder spray and the insufficient binder will also lead to the excessive fines of particles. If the fluidization velocity or airflow is too high, it will cause excessive fines, too.

Poor Fluidization

If you put too many products in the container or there is not enough pressure for the processor fan, it will cause poor fluidization. At the same time, if the air distributor plate is incorrect, it will cause poor fluidization.

Moisture Inconsistency

Due to inadequate process of drying, improper fluidization, and the displaced temperature probe, all will lead to moisture inconsistency.

Insufficient Drip

If the exhaust filter porosity is blocked or too small, the spray drip will not be efficient. So you need to check the exhaust filter every time before you use it and clean it up after application.

Non-uniformity Of Finished Products

If the finished products are not as uniform as you planned, there may be some problems with the filter shaking or the materials are too lumpy before you upload. You can control the filter shaking and spray time and make sure the time is long enough.

16. What Are The Troubleshooting For The Fluid Bed Processor?

During the fluid bed processing, a lot of problems may arise and there are a lot of considerations you need to take into account:

Accidental Blast

Because high pressure is easily generated in the stainless steel container. In the event of an accidental blast, you should check the filter regularly for clogging and you should clean the filter regularly.

Lumps Or Oversized Particles

Excessive moisture or too high a binder concentration will cause lumps or oversized particles. You need to lower the spraying rate and increase inlet air and inside temperatures.

Powder Layer At The Dome And Filters

Before uploading the raw materials, you need to preheat the fluid bed and add more water to spray liquids. To avoid the powder layer at the dome and filters, you need to lower the inlet air temperature first and reduce the spraying rate.

Particles Low Density

Pre-milling the raw materials at first and then reducing the binder concentration.

Conclusion:

The fluid bed processor brings you great benefits including improving your product quality and reducing the processing time and manufacturing cost. This advanced technique can help with the mixing of powder and liquids efficiently and uniformly. About this complete fluid bed processor FAQ guide, if there is more you want to know or you are curious about, you are welcome to our official page or consult our professional customer service.

Don't forget to share this post!

CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price For Fluid Bed Dryer from China?

Tell us your material or budget, we'll reply to you ASAP within 24 hours!

Fluid Bed Processor: The Complete FAQ Guide In 2025 Read More »

Shrink Labeller: The Complete FAQ Guide In 2025

Shrink Sleeve Machine

Shrink Labeller: The Complete FAQ Guide In 2025

Do you feel strange about shrink labeller? This is a practical packaging machine, you can regard it as the combination of labeling machine and shrink tunnel, why? This machine is to add the labels on the bottles, and then adopts heat shrinking method to let the labels fit the bottles perfectly. In other words, shrink labeller can provide beautiful and fit labeling to all kinds of products.

Therefore, adding a shrink labeller to your business is a good choice for you, do you know how to choose a good shrink labeller? And do you understand this machine? If you don’t, don’t worry, you can read this FAQ guide which will introduce shrink labeller in detail.

Add a header to begin generating the table of contents

1.What is a shrink labeller?

Shrink Labeller-Photo Credit: APACKS

Shrink labeller is an efficient automatic packaging machine which is to apply sleeve labels to different shaped containers and heat shrink them so that they can fit the containers tightly, to provide beautiful package and strong branding effect to your products. Shrink labeller is widely used in food, beverage, personal care products, pharmaceutical, household products industries, etc.

2.How can a shrink labeller benefit you?

A shrink labeller has many advantages and it can benefit you a lot, some of its advantages are as follows:

High Flexibility

As is mentioned that shrink labeller can heat shrink the sleeve labels to make them fit different containers, whether the shapes of these containers are regular or irregular, they can be easily labeled by shrink labeller. Moreover, shrink labeller is suitable for all kinds of label demands, such as full body, half body and so on.

Tamper-evident

Shrink labeller provides product a tamper-evident package, the sleeve label covers the whole container, if the sleeve label is broken, it is obvious that the product is tampered. This advantage of shrink labeller can protect your rights, help you purchase reliable products.

360-degree Branding

By using a shrink labeller, you can add a beautiful and designed label to your product, such a large area of package can make your product attractive and promote your brand. Why? It is because of the information and brand logo which are printed on the label, which can strengthen the impression of products of customers and enhance brand awareness.

Save Cost

To be honest, using a shrink labeller in your production process can save your cost. On the one hand, this machine combines the operation of labeling and sealing, which simplify the packaging process; On the other hand, the shrink labeller can provide high speed production and fast changeover, as a result, it can label more products in limited time.

3.Which industries have demand for shrink labeller?

As you know, shrink labeller can label a variety of containers, therefore, it can be used in different industries, which will be listed next.

Food Industry

Food Industry-Photo Credit: PDC International

In fact, shrink labeller is commonly applied in food industry to package food products, including but not limited to dressings, jams, salads, all kinds of jarred and bottled snacks and so on. These food products are labeled by shrink labeller so that they have tamper-evident packages, which are beneficial for their sale.

Beverage Industry

Beverage Industry-Photo Credit: CCL Label

There is no doubt that shrink labeller plays a important role in beverage industry because nearly 90% of beverages are packed by sleeve labels. Various bottled and jarred fruit juices, carbonated drinks, electrolyte drinks, are labeled by the shrink labeller. This machine provide attractive and beautiful packaged to beverages, to increase their market competition.

Personal Care Products Industry

Personal Care Products Industry-Photo Credit: Packaging Strategies

The personal care products, such as shampoo, conditioner, body milk, shower gel, face cleanser and so on, are packaged by sleeve labels, what equipment can do this operation? Obviously, it is shrink labeller. The personal care products which are packed by shrink labeller have beautiful appearances, are popular on the market.

Pharmaceutical Industry

Pharmaceutical Industry-Photo Credit: Dion Label Printing

In pharmaceutical industry, there are many medicine bottles packed by shrink labeller, no matter there are capsules, tablets, syrup or other medicines in them, the machine can provide perfect packaging and labeling to these bottles. By applying shrink labeller, the medicines are sealed in the bottles, not affect by air.

Household Products Industry

Household Products Industry-Photo Credit: Eastgate Group

You’ll never be unfamiliar with household products, including dish washing liquid, toilet cleaner, laundry detergent, disinfectant, hand sanitizer and so on. It is not difficult to find that they are packed by sleeve labels if you usually observe them, these products are shrink labeled by shrink labeller and get their fitting packages.

4.What is the classification of shrink labeller?

Is there only one type of shrink labeller on the market? Of course that the answer is “No”. So, how many types of shrink labellers there are? Let’s discuss together.

According to Degree of Automation

(1).Manual Shrink Labeller

Manual shrink labeller has a compact design, it is small in size and can be operated on any tabletop. This machine has low degree of automation, all operations need to be done manually, you should put the bottle and label the bottle by your hands. Therefore, the labeling speed and accuracy of manual shrink labeller are low, this machine is suitable for family use or small scale production.

(2).Semi-automatic Shrink Labeller

Compared with manual shrink labeller, semi-automatic shrink labeller has higher degree of automation, you only need to put and remove bottles, the machine will label the bottles automatically. Also, semi-automatic shrink labeller is more accurate than manual shrink labeller, therefore, it is more suitable for small to medium scale production.

(3).Fully-automatic Shrink Labeller

Fully-automatic shrink labeller has the highest degree of automation, it can do all operations, which include bottle feeding, shrink label forming, labeling, heat shrinkage automatically. Fully-automatic shrink labeller has fast speed and high accuracy, can package a large amount of products in a short time, therefore, it is an ideal equipment for industries which require high production capacity.

According to Labeling Direction

(1). Vertical Shrink Labeller

Vertical Shrink Labeller-Photo Credit: Allma

In the vertical shrink labeller, the bottles are conveyed and labeled in a standing position, therefore, this type of shrink labeller is suitable for bottles and other containers with various width range and label position application. In addition, the vertical shrink labeller is easy to integrated with other equipment.

(2). Horizontal Shrink Labeller

Horizontal Shrink Labeller-Photo Credit: GIENICOS

Compare with vertical shrink labeller, the horizontal shrink labeller is more suitable for labeling small, light and long products, because the products are horizontally placed on the conveyor and labeled. Horizontal shrink labeller can be applied in a variety of industries such as cosmetic, stationery, medical, confectionery and so on.

5.How does shrink labller differ from regular labller?

Both the shrink labeller and regular labeller are designed to label containers, however, are there any differences between the two machines? Let’s make a comparison between them.

Shrink Labeller VS Regular Labeller-Photo Credit: Siddhivinayak Engineering

Labeling Method: Basically speaking, the labeling methods of shrink labeller and regular labeller are different. Shrink labeller is to apply sleeve labels to containers and adopts heat shrink method to label them, while regular labeller directly sticks the labels on the containers.
Label Material: As a matter of fact, shrink labeller and regular labeller adopt different labels. Shrink labeller use sleeve labels which are made of all kinds of plastic materials such as PE, PVC, PETG, etc, while regular labeller uses paper labels in general.
Label Durability: As is mentioned that shrink labeller uses plastic labels while regular labeller uses paper label, therefore, the labeling which provided by shrink labeller is more durable because paper label get wet and break easily.
Suitable Container: Shrink labeller is suitable for almost any container, regardless of shape, size and material, this machine can provide the most fit labeling for different containers. Regular labeller can apply labels to the side, top and bottom of round bottles, cans, jars and so on, however, it can not label on irregular surfaces.

6.How does a shrink labeller work?

The working process of shrink labeller isn’t complex, you can simply understand it, only need to remember the following steps:

Bottle Loading: At the beginning, the bottles are put on the conveyor and delivered to the working station.
Sleeve Label Forming: Next, the plastic film which is on the film holder are fed into the working station, pulled and shaped by film pulling mechanism.
Bottle Positioning: When the bottle is delivered to the working station, there will be a pause, at this moment, the bottle is stopped and positioned so that the label can be applied on it accurately.
Labeling: When the bottle is stopped on the correct position, the film cutting mechanism will cut off the shaped sleeve label so that it can fall on the bottle and cover it exactly.
Heat Shrinkage: The next step is heat shrinkage, when the bottle is covered by sleeve label, it is heated and the sleeve label will shrink until it fits the bottle tightly.
Cooling: After the heat shrinkage process, the bottle will pass by a cooling section to cool down, during this period, the temperature drops gradually, the sleeve label is stable and finalized.
Inspection: Some shrink labeller is equipped with photoelectric sensors which can inspect unqualified products, then these products are rejected.
Discharging: And next is the final step, the labeled bottles are conveyed to the output and discharged.

7.What is the structure of shrink labeller?

Film Holder: The function of this part is to hold the plastic film which is used to label the containers.
Conveyor: Conveyor plays a role in delivering bottles, conveys them to the correct position, this is an important component of shrink labeller.
Film Feeding Mechanism: This part is to feed the film on the film holder to film pulling mechanism.
Film Pulling Mechanism: This part consists of several rollers, it is to pull and tension up the film and shape it.
Film Cutting Mechanism: After the film is shaped by film pulling mechanism, the film cutting mechanism cut off it so that a sleeve label is produced.
Touch Screen: You can regard the touch screen as the brain of the shrink labeller, it communicates instructions to other parts of the machine so that the whole machine can work smoothly.
Brush: The function of brush is to let remove the wrinkles on the labels, when the bottles pass by it, the brush will sweep up and down the label on the bottle, make the surface flattened, as a result, the labeling effect w+ill be perfect.
Shrink Tunnel: Shrink tunnel plays a role in heat shrinkage, when the bottle passes by this part, the label is shrunk under high temperature.

8.Which kinds of shrink labeling styles can be provided by shrink labeller?

Do you know that? Shrink labeller can provide different shrink labeling style, to meet different labeling demands, such as the following styles:

Full-body Shrink Labeling

Full-body Shrink Labeling-Photo Credit: Impact Sleeves

As the picture shows, full-body shrink labeling is to cover the whole body of the bottles, including the caps. Full-body shrink labeling is generally applied in food and beverage packaging, make the products attractive and obvious.

Standard Shrink Labeling

Standard shrink labeling is also called partial shrink labeling, which means that the label covers a large area of the bottle body, but doesn’t cover the cap. Standard shrink labeling doesn’t has the tamper-evident function, it is more suitable for packaging juices and drink water.

Collar Shrink Labeling

Collar Shrink Labeling-Photo Credit: Traco Packaging

This is a kind of tamper-evident labeling method, you can see that the bottle mouths are tightly sealed by the label. The collar shrink labeling is always used for packaging wine, beverage, cleaning products and so on, ensure a safe packaging.

Multi-pack Shrink Labeling

Multi-pack Shrink Labeling- Photo Credit: Traco Packaging

This shrink labeling style is not as common as others, it is not label a singe product, but used to pack a group of products together, which is convenient for combination sales. This method is always applied in beverage and cleaning products packaging.

9.Which types of containers are compatible with shrink labeller?

It is mentioned that shrink labeller can package different containers, including bottles, cans, cups, jars, etc.

Bottles

Bottles

Bottles-Photo Credit: Packaging Gateway

Shrink labeller can deal with all kinds of bottles such as water bottles, wine bottles, juice bottles, drop bottles, irregular bottles and so on, and the labels can fit the bottle body perfectly. Generally speaking, industries such as beverage, pharmaceutical, chemical, personal care products, household products, need to add labels on bottles.

Cans

Cans

The application of shrink labeller for cans is common in beer and carbonated beverage packaging. Originally, the products are packed in pure colored aluminum cans, which look a little ordinary. However, if you use shrink labeller to add colorful and designed labels on the cans, they will be totally different.

Cups

Cups
Under what circumstances does the cups need to be shrink labeled? In general, there are many food products such as yogurt, ice cream, cheese and so on, are packed in cups. To make these products attractive and hot-selling, it is necessary to use shrink labeller to add labels on them.

Jars

Of course, shrink labeller can be applied to package jars, no matter glass jars or plastic jars. No matter what kinds of shrink labeling styles you need to achieve on the jars, the shrink labeller can meet your needs. It is a good choice to use shrink labeller to package jars, because the machine can provide a tamper-evident and airtight labeling.

10.What are the common issues of shrink labeller? How to solve them?

As a commonly used equipment, there will also be some small issues during the work process of shrink labeller. When this situation happens, calm down, and try to solve them by yourself. And here are some common issues of shrink labeller, let’s learn them together.

There are wrinkles and fish eyes on the shrink label.

Wrinkles & Fish Eyes-Photo Credit: Label & Labeling

When there are wrinkles and fish eyes on the shrink label, the problem may be in the temperature, during the heat shrinkage process, if the temperature is uneven or not high enough, there will be this situation. What should you do to solve this problem? Just need to increase the tunnel temperature or airflow so that the degree of shrink is also increased.

The position of shrink label is up

If the shrink label is positioned higher than originally planned, there might be two reasons, the first one, maybe the bottle is a a tapered design, and the other reason is that there are too much heat on the top of the bottle. The solution of this problem is simple, you should fix the label on the correct position before the heat shrinkage process.

Tearing or Over-Shrinking

Tearing or Over-shrinking-Photo Credit: PDC International

If there is a tearing or over-shrinking problem of the shrink label, it may be that the temperature is too high or the heating time is too long during heat shrinkage. According to different causes, there are two solutions, the first one is to lower the temperature, and the other one is to shorten the heat time in the shrink tunnel.

11.Are there any tips to maintain a shrink labeller?

If you want to extend the service time of your shrink labeller, it is important to make good maintenance, the maintaining tips are as follows:

The most vital thing is the cleaning, if there are too much dirt on your shrink labeller, it can not work smoothly. Every time when you finish using the shrink labeller, you need to use a wet cloth to swipe the machine body, and remove the dirt and dust on its surface, this operation is not only for cleaning, but also to prevent scratches on the machine.

Notice that besides the surface of the whole machine, you also need to clean the rollers of shrink labeller, you should use soap water to swipe them so that they can work smoothly in the next time.

Except cleaning, checking is also important, there are many things to check, you need to check whether there is a oil leakage of the machine, whether the screws are loosen, and whether the moving parts are worn. If these situations happen, remember to solve them in time, so as not to affect the normal operation of the shrink labeller.

12.How to choose a shrink labeller for your business?

Before purchasing a shrink labeller, you need to figure out what kind of machine is suitable for your business, therefore, there are some factors for you to consider.

Production Speed

The most important thing is the production speed of a shrink labeller, you need to ask the manufacturer how many bottles can be labeled by the machine, and judge whether the speed of this shrink labeller can meet your demands. Don’t choose a shrink labeller whose speed is too slow, it will affect the whole production output.

Machine Quality

Also, you need to judge the quality of a shrink labeller, if the machine has a poor quality and often breaks down during production process, this is not allowed. Therefore, you’d better to test and try out the machine before purchasing, only if you confirm that the quality of the machine, you can consider to buy it.

Space of Workshop

By the way, the size of the machine you buy depends on the area of your workshop, there are large and small sized shrink labellers on the market, if you have enough space to accommodate this machine, you can buy a large one, otherwise, buy a smaller one.

Conclusion

There is no doubt that shrink labeller is a high grade packaging equipment which can benefit you a lot, it has high efficiency and accuracy, is the best choice for industries. Anyway, after reading this blog, do you understand the shrink labeller? How do you think of this machine? Welcome to contact us if you have questions about shrink labeller.

Don't forget to share this post!

CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price Shrink Labeller from China?

Tell us your material or budget, we'll reply you ASAP within 24 hours

Shrink Labeller: The Complete FAQ Guide In 2025 Read More »

Sticker Labeling Machine: The Complete Buying Guide in 2025

Labeling Machine

Sticker Labeling Machine: The Complete Buying Guide in 2025

Why is there a sticker label on every packaging container? The purpose of sticker labeling is to improve aesthetics, conveying information, and the brand’s logo or message to every consumer. A sticker labeling machine is an advanced solution for today’s competitive market which every successful business relies on. Have you ever seen any product without a label? Of course not!

Visual attraction is an important factor that prospers your business, and that accounts for the use of labels that appeals any customer. For this a sticker labeling machine accommodates its advantage in many industries. If you’re planning to invest in a sticker labeling machine, then hold on! Go through this comprehensive article to get useful knowledge about this robust solution. Plus, how this machine can bring high profitability to your production; you’ll get to know this by reading this article.

Add a header to begin generating the table of contents

1.What Is A Sticker Labeling Machine?

Sticker Labeling Machine

A sticker labeling machine is an equipment that works by applying various types of adhesives to your packaging material, working efficiently at high speed with automatic functioning making it a reliable choice for your business that would require a good labeling system. The sticker label mentions details like manufacturing date, expiry date, ingredients and any advice for storage or how to use.

2.What Are the Industrial Applications Of Sticker Labeling Machine?

In today’s world product identification is of immense importance. That is where sticker labeling machine play its role. This machine is the part of routine labeling and is essential in brand recognition and product information labeling. This handy instrument has found its use in several industry, some of which are listed below:

Chemical Industry

Use of Sticker Labeling Machine in Chemical Industry

This industry regularly deals with dangerous and explosive chemicals. So, it is very necessary to label these chemicals for safe usage and effective disposal. Sticker labeling machine is usually utilized in chemical industry to apply safety instruction and descriptive labels to large chemical containers such as drums, buckets as well as small jars and bottles.

Food Industry

Use of Sticker Labeling Machine in Food Industry

Have you thought from where food ingredient labels come? Well, these plastic or paper labels are frequently glued to food product container such as pouches, bottles, jars, trays, tins, etc by the sticker labeling machine. By using this machine, brands usually provide information regarding ingredients, nutritional value, calories, expiry date to their customers.

Pharmaceutical Industry

Use of Sticker Labeling Machine in Pharma Industry

Use of pharmaceutical products can significantly affect the health of patient. Hence, it is essential that these products must be correctly labeled. Sticker labeling machine perform this job of accurately labeling pharmaceutical containers. Labels having generic formulas, usage information, expiry dates, etc, are often glued to exterior of pharmaceutical containers by sticker labeling machine.

Nutraceutical and Herbal Industry

Use of Sticker Labeling Machine in Nutraceutical and Herbal Industry

Since nutraceutical and herbal industry is the part of pharmaceutical industry. Therefore, it is recommended by drug regulatory authorities that nutraceutical and herbal supplements must be labeled with 100% accuracy to avoid miscommunication about these products. Sticker labeling machine are part of packaging lines in nutraceutical and herbal industry for precisely adhering durable and readable labels to various kinds of supplement packs.

Cosmetic Industry

Use of Sticker Labeling Machine in Cosmetic Industry

Beautifully design and aesthetically pleasing labels helps cosmetic packaging to standout on retail shelves. So, these labels are applied with caution and great care by sticker labeling machine. This machine labels front and back information panels of cosmetic containers. Moreover, it also glues wrap around labels to creatively package atypical shaped cosmetic containers.

Agriculture Industry

Use of Sticker Labeling Machine in Pesticide Industry- Picture Courtesy: Cropaia

Weather-resistant and tough labels are adhered to large pesticide jerrycans, fertilizer pouches, and other agriculture packaging by sticker labeling machine in agriculture industry. This machine carries out traceable labeling and usually aids in sterilized information communication to guide farmers about usage of agriculture product.

Veterinary Industry

Use of Sticker Labeling Machine in Veterinary Industry

In veterinary and pet industry, sticker labeling machine plays a significant role in labeling pet related products such as pet feed, bathing products, pet supplements, etc. This machine prints superior quality barcode and other useful information on different containers to helps customers selecting right kind of products for their beloved pet friends.

3.How Sticker Labeling Machine Works?

This machine is an integral component of different production lines because of its simple working process. Have a look at its undemanding working steps.

Loading Labeling Film

For prefect working of sticker labeling machine, first bulk labeling film is loaded for the holder and adjusted correctly to prevent label slippage. After precisely positioning labeling roll next fine tune tension in the labeling film. Then run test to ensure labeling components are in ideal working order.

Container Positioning

Next step is loading of containers on conveyor belts. A mechanical sensor detects the position of containers on the containers and keep them at fixed distance from each other. This part also moves the containers in the direction of conveyor.

Picture Courtesy: CDA

Container Labeling

When containers reach labeling area, the drive wheel in this area force labeling belt to move which causes the labeling sticker to move out of the roll. The labeling wheel then sticks the labels to the surface of containers.

Discharging

After label adhering containers leave the labeling station and enter downstream packaging machine from where they are moved to final shipment area.

4.Why Sticker Labeling Machine Is Important And How Beneficial Is It?

Sticker labeling machine are often employed for security purposes in different industry for tamper-proofing and anticounterfeiting purposes. Some handy pros of this equipment are discussed below for your understanding.

Accuracy and Precision

Picture Courtesy bb-automation

One of the biggest cons of manual labeling is-human error. Manual labeling can frequently result in misplacement or peeling of glued labels. But with sticker labeling machine you can accurately and precisely label your products. This results in durable and rightly placed labels thus reducing products recalls.

Flexibility and Versatility

Sticker labeling machine offers you flexibility in your product labeling. You can label tens of differently designed containers using sticker labeling machine. Moreover, this instrument is versatile as it can process various types of labels whether paper or plastic, peel-off or self-adhesive.

Product Communication and Brand Building

In this digital world people want to know what kind of product they are buying. Sticker labeling machine glues labels for better product information communication. These labels inform users about facts and details of products. Furthermore, labels are adhered on containers for brand building and awareness.

Tracing Products

Picture Courtesy: Labeling Machine

With the help of modern technology QR codes, RFID, tamper-evident labels, etc, are stick to containers by sticker labeling machine for security and safety of products while in transit. Sticker labeling machine is routinely employed in industry for better tracing and tracking of products and also by using products labels you can decrease anticounterfeiting activities.

Ease in Operation

Picture Courtesy: JDP Automation

Current sticker labeling machine is designed with high-tech components such as advanced HMI, sensors, safety gears, and PLC systems that allows for ease in operation and simplicity in machine programming. Furthermore, operators can easily change format with pre-saved data recipes.

5.What Is the Basic Classification Of Sticker Labeling Machine?

Sticker labeling machine is classified in several different ways. Classification of this machine is discussed in detail below:

Based on Design Configuration

There are two sub-categories of sticker labeling machine based on design configuration.

Linear Sticker Labeling Machine

This type of sticker labeling machine has a straight line or L shaped design configuration. The conveyor systems in this machine transport packaging containers one by one through the labeling station. The production speed of this machine is slow than its rotary counterpart because conveyor pause while container labeling is in process.

Rotary Sticker Labeling Machine

Picture Courtesy: Cosmetic Equipment

This machine has rotary table or star wheel where multiple labeling heads are present for simultaneous container labeling. The star wheel rotates to label multiple containers in a given time. This rotary sticker labeling machine is ideal for larger production because of its fast speed and high label processing.

Based on Automation

Three types of sticker labeling machines are present in market when classified on automation level.

Manual Sticker Labeling Machine

Manual Sticker Labeling Machine

It is a simple device needing high human intervention. Label roll is manually loaded on the unwind disk. Labeling head and other components are adjusted and aligned by operator in this equipment. Containers are placed under labeling head one by one for labeling. This machine is popular in home-based industry due its easy operation and low cost.

Semi-automatic Sticker Labeling Machine

Semi-automatic Sticker Labeling Machine

An ideal solution for small and medium scale industries as this machine process thousands of packaging containers per hour. Operator simply have to load and unload containers while this equipment is capable of carrying out labeling functions independently. Semi-automatic sticker labeling machine has compact construction and is accommodated in small space.

Automatic Sticker Labeling Machine

Automatic Sticker Labeling Machine

This type of sticker labeling machine requires minimal human assistance and operate as an independent unit. Operator just have to set labeling format on the touch screen. This machine operates at higher speeds and is easily integrated into production plants. It has automatic sensors, PLC systems, and alarms for fast and safe labeling.

Based on Adhesive Characteristics

Three types of sticker labeling machines are available depending upon adhesive characteristics.

Wet Glue Sticker Labeling Machine

Wet Glue Sticker Labeling Machine

Wet or cold glue is type of adhesive that is employed by this sticker labeling machine for container labeling. This machine is typically employed for labeling over products that are not thermos-sensitive and also for aesthetic labeling because it applies thin glue layer. It is effective for hard-to-peel labeling on glass, tin, and plastic containers.

Hot Melt Glue Sticker Labeling Machine

Hot Melt Glue Sticker Labeling Machine- Picture Courtesy: Higee

This type of machine uses hot melt glue for labeling purposes. Glue applicator in this machine melts glue at high temperature and then put this glue on back labels. It uses precut paper, foil, or label film and has the advantage of lower glue consumption. It is usually employed for wrap-around heat resistant labeling.

Self-Adhesive Sticker Labeling Machine

Self-Adhesive Sticker Labeling Machine- Picture Courtesy: ibc machine

Rather than using hot or cold glue, this machine uses labels that self-adhesive. It is also known as pressure-sensitive sticker labeling machine as it applies sticky labels on containers using pressure. It can process containers with different shapes and sizes such as square, round or oval, etc.

Based on Label Position

On basis of label positioning, there are four categories of sticker labeling machine.

Three Roller Positioning Sticker Labeling Machine

Three Roller Positioning Sticker Labeling Machine- Picture Courtesy: vkpak

As name suggest, this machine has three rollers that assist in precise positioning of labels over packaging. These rollers prevent misorientation and crumpling of labels. It is mostly employed for accurate and fast labeling of curved objects.

Wrap-around Sticker Labeling Machine

Wrap-around Sticker Labeling Machine

This machine work best with round containers and cover them at centre fully or partially. Wrap-around sticker labeling machine easily handles long labels and apply them perfectly without any positioning error.

Double Side Sticker Labeling Machine

Double Side Sticker Labeling Machine- Picture Courtesy: Pacific Inline Filling, Filler

It is also known as front and back sticker labeling machine since it applies labels at front and back panel of packaging objects. It handles every shaped container whether oval or rectangular, square or cylindrical. This equipment usually uses pre-glue stickers to create strong and durable bond with containers.

Flat Top Sticker Labeling Machine

Flat Top Sticker Labeling Machine- Picture Courtesy: Higee

For one side labeling flat objects such as pouches, bags, boxes, cardboard cartons, etc, flat top sticker labeling machine is employed in industries. It can be offered with printers for printing bar codes, dates, and batch numbers on packaging. Moreover, it has benefit of superior quality labeling without air bubbles or crinkles.

Based on Printing

There are two kinds of sticker labeling machine when classified on the basis of printing.

Preprinted Sticker Labeling Machine

Preprinted Sticker Labeling Machine

It is a simple machine without any printers and usually uses custom-made film label rolls for gluing stickers on the exterior of packaging. It can label one or two sides of containers or can be used as a wrap-around sticker labeling machine. This equipment has fewer components and is easily to maintain.

Print & Apply Sticker Labeling Machine

Print & Apply Sticker Labeling Machine- Picture Courtesy: Labeling Machine

This machine is customized with printers and is utilized for directly printing labels and applying them to objects. It has UV inks and thermal transfer printer for printing high-definition graphic labels and barcodes on film or paper. Moreover, it has high-speed label applicator for steady label application.

Based on Orientation

There exist two categories of sticker labeling machine when classified based on orientation.

Vertical Sticker Labeling Machine

Vertical Sticker Labeling Machine- Picture Courtesy: Sharp Pharma Machinery

This machine sticks labels in the vertical direction over product packaging such as lip-gloss, eye liner, ampules, vials, and tubes. It is ideal for creating a smooth and elegant finishing over products. Usually, this machine is employed for aesthetic purposes in pharmaceutical, food, and cosmetic industry.

Horizontal Sticker Labeling Machine

Horizontal Sticker Labeling Machine- Picture Courtesy: vkpak

This machine has glue applicator and label applicator for applying labels horizontally over products. It is suitable for accurately labeling flat containers like boxes or cartons or on bottles. Moreover, this machine applies self-adhesive, thermal transfer, and wet glue labels. It operates at high speed for consistent labeling.

Based on Packaging Type

There are three different kinds of sticker labeling machine when classified depending upon packaging type.

Pouch Sticker Labeling Machine

Pouch Sticker Labeling Machine

Pouch packaging is gaining immense recognition in packaging world. So, special pouch sticker labeling machine is developed that deals with flat or standup pouches, zipper pouches, sachets, or stick packs. This machine normally applies double-sided labels on pouches with minimal error rate.

Carton Sticker Labeling Machine

Carton Sticker Labeling Machine- Picture Courtesy: vkpak

This machine adheres both preprinted as well as machine printed labels at the front, back, top, and bottom sides of cartons or other tertiary packaging for tracking, tracing, scanning, and storing, and identifying products during transportation. It sticks firm and durable labels that withstand rough handling while shipment.

Bottle Sticker Labeling Machine

Bottle Sticker Labeling Machine

Automatic bottle sticker labeling machine are equipped with fast controls and highly accurate sensors for labeling bottles and jars having shapes such as round, cylindrical, hexagonal, square, oval, and also atypical shaped bottles. This machine has low error rate thus is preferred by food, pharmaceutical, nutraceutical, beverage, and chemical industries.

6.What Are the Components Of Sticker Labeling Machine?

Some important components of sticker labeling machine are listed below:

Touch Screen HMI	It is a touch sensitive HMI display screen which facilitates the programming of machine operation. Users can modify labeling settings on this smart and intuitive touch screen interface.
Electric Cabinet	It is an enclosure where different kinds of relays, switches, knobs, buttons, wires, etc are present for smooth running of sticker labeling machine. This is usually made with fire-proof and explosion-proof material to prevent electric accidents.
Labeling Positioning Photoelectric	It is an extreme sensitive sensor that automatically detects the direction and placement of labels. Light beam is employed by these sensors for accurately placing labels on moving containers.
Label Recycle	It is like a label rewind system as it can be employed for rewinding the label back into roll once no container is detected on the conveyor.
Unwind Rollers	They are different types of rollers that are essential in in unspooling labels from the label rolls. These rollers are normally located at the top or start of the sticker labeling machine and play important role in label feed.
Labeling Head Adjusting Mechanism	This component is responsible for manually or automatically altering the height of labeling head. This mechanism consists of hand wheel or level for manual adjustment. It aids in accuracy and consistency of labeling process.
Product Conveyor	Conveyors are the transport systems that carries product containers across the sticker labeling machine. These conveyors are powered by motors or hydraulic cylinders for movement. They increase the productivity of sticker labeling machine by rapidly transporting containers across labeling station.
Label Unwind Disk	It is a rotating plate having holes or slots for passing labels. It is powered by motors which facilitates its rotation. This component aids in unwinding of labels from roll and ensures smooth and steady label feed.

7.What Is the Complete Production Line Of The Sticker Labeling Machine?

A good label always creates a great impression on customers. Sticker labeling machine is useful instrument that aids in standing out of products among crowd. But this machine is often integrated with other machine to create unique packaging results. The order of machine in production line of sticker labeling machine is listed below:

Bottle Unscrambling Machine Picture Courtesy: HG Molenaar	This machine aligns bulk amount of containers in proper standing position on the conveyors systems. The containers are typically loaded in the random order inside the hopper but this machine collects containers for their proper orientation.
Filling Machine Picture Courtesy: PCI Magazine	This machine utilizes several kinds of filling systems such as auger fillers, volumetric fillers for precise loading different kinds of products inside the containers.
Capping Machine Picture Courtesy: Asset Packaging Machine	For preventing product leakage and spillage, capping machine are normally employed in production lines. It uses servo motors and capping heads for seurely fixing caps or lids on the opening of containers.
Induction Cap Sealing Machine Picture Courtesy: Industry Plaza	It is often employed for creating hermatic seal bwteen cap and opening of container. Heating create electromagnetic field for melting and bonding foil with container. This form premanent seal that reduces tampering risk.
Cartoning Machine Picture Courtesy: Shineben Machinery	It is a tertiery packaging machine that has carton errector for errecting carton and product loader for automatically packaging products inside the carton. This machine usually packs bulk quantities of product packaging inside the secure box for convinent shipment.

8.How To Clean and Maintain A Sticker Labeling Machine?

Cleaning and maintaining a sticker labeling machine ensure its long and healthy operational life. So clean and do preventive maintenance regularly to avoid dust accumulation that causes problems in longer run. Here are some cleaning and maintenance tips for your learning.

Cleaning of Sticker Labeling Machine

Maintenance of Sticker Labeling Machine

Before washing any part of sticker labeling machine, first remove any powdered products or label materials from the machine with the help of brush.

Then use lint-free cloth to remove dust or debris from the surface of the machine.

Dissemble the machine parts.

Use mild detergent and water mixture to thoroughly wash the equipment for removing sticky product or left-over glue.

Use brush and detergent solution to fully clean hard to reach parts.

Use air blowers or direct sunlight to completely dry dismantled components before reassembling them.

Examine sticker labeling machine on the daily basis for defects or damage to any component. Repair or replace any worn-out or defective part.

Check the alignment and configuration of rollers, labeling head, conveyors, and unwinding disk on the weekly basis.

Lubricate the moving parts as well as different nuts and bolts weekly.

Check working order of sensors correctly on weekly basis.

Examine loose cables and other electric connections monthly.

Check level of oil in gear box on the monthly basis. If level of oil is low then top it up.

9.What Are the Major Technical Problems And Solutions Of Sticker Labeling Machine?

Technical problems in sticker labeling machine are the major source of headache and stress for businesses because they could cause a lot of money and time. However, these problems are easily resolved by training operators. Below is the list of some major technical problems and their solutions.

Tearing of Labels

Probable Cause

Solution

Picture

This problem could arise due to incorrect tension or sharp edges of the labels.

It also occurs due to debris buildup on rollers.

Adjust the settings of labeling procedure to ensure that tension is either not too tight or not too loose. Secondly make ensure that labels do not have any sharp point. Clean the rollers thoroughly before start of labeling process.

Picture Courtesy: Design & Paper

Flagging or Bulging of Labels

Probable Cause

Solution

Picture

This problem could arise because of incompatible label size. If labels have big size or does not design according to curvature of container. This could cause label slumping or swelling.

Redesign your labels keeping in mind dimensions of your packaging container.

Picture Courtesy: Food Navigator Asia

Air Bubbles in Labels

Probable Cause

Solution

Picture

When container is manufactured using lower quality glass then this results in rigid glass containers having minute peaks and valleys. This rough surface of container traps air upon label application resulting in visible air bubbles.

This problem is avoided by using containers manufactured with appropriate materials.

Picture Courtesy: Label & Litho

Labels Jamming the Labeling Head

Probable Cause

Solution

Picture

On high temperature, glue on labels become soft and oozy resulting in strain in removing labels from roll. Moreover, these gluey labels also block label head.

Maintain accurate temperature as recommended by label manufacturer during labeling process as well as storage of labels.

Picture Courtesy: Aligned

Labels Do Not Stick Properly to Containers

Probable Cause

Solution

Picture

If tension in the film is not accurate this could result in peeling off of labels. Moreover, if labeling head is not properly aligned this could lead to non-stickiness of labels. Another possible reason is defective in die strike.

Adjust the tension in the film. Properly configure labeling head. Replace damaged die strike.

Picture Courtesy: Wizard Label

10.What Is the Factor That Must Be Considered When Purchasing A Sticker Labeling Machine?

Purchase of sticker labeling machine is a big investment that could have zero return if no planning is put into buying process. Several factors should be considered to purchase right kind of sticker labeling machine that is completely compatible with your production line.

Determine Your Production Efficiency

Picture Courtesy: BellatRx

Before going for purchase first look into production efficiency of your production line. If you are processing hundreds of thousand products per day then it is best that you buy automatic sticker labeling machines as it can label thousands of containers per hour. This will speed up your production.

Access Installation Space

Picture Courtesy: Lab Packaging

Measure the plant space that will accommodate your future sticker labeling machine. This will give you an idea about the size of sticker labeling machine. This is important as installing large machine in overcrowded space can negatively impact packaging process.

Evaluate Your Existing Machines

Picture Courtesy: ULMA Packaging

Before buying sticker labeling machine, access your existing instrumentation and determine what kind of sticker labeling machine will work best with your production line. This will help in easy integration of your purchased system.

Look into Container and Label Types

Different Labeling Formats

Determine your container shape and manufacturing material. As not all kinds of labels are suitable for every container material-glass, plastic or metal. If you are dealing with unusual shaped containers then select that machine that is capable of handling said shaped container.

Prioritize Advance Machine Controls

Picture Courtesy: Nevatio Engineering

Go for sticker labeling machine that is equipped with state-of-the-art technology and computerized controls. This machine would have ease of usage and latest alarm sensor systems to assist in safety and accuracy of production systems.

Conclusion

Labeling has significant important in every industry for product recognition. Thus, sticker labeling machine is a wide-ranging and adaptable solution that boost high accuracy and lower labeling error rate. This increases your product sale by visually pleasing labeling. Allpack is a brand best known for its excellent quality labeling turnkey solutions and ever-ready customer support. We are offering cutting-edge sticker labeling machine with best price range. Contact us on our helpline if interested in purchase.

Don't forget to share this post!

CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price Bottle Labeling Machine from China?

Tell us your material or budget, we'll reply you ASAP within 24 hours

Sticker Labeling Machine: The Complete Buying Guide in 2025 Read More »

Semi-Automatic Tablet Counting Machine: The Complete Buying Guide In 2025

Tablet Counting Machine

Semi-Automatic Tablet Counting Machine: The Complete Buying Guide In 2025

Got tired of repeating tablet counting to confirm accuracy? Be ready to forget this tiresome job! If you are small batch runner or having medium scale production in pharmaceutical, chemical or food industry, Allpack's striking solution of semi-automatic tablet counting machine is one-step solution to boost up your productivity, ensure counting precision and preserve hygiene.

This efficacious equipment is particularly designed for all these industries who want to automate their packaging line but are hesitant to spend huge amount on expensive machine. Therefore, the machine is perfectly equipped with ergonomic features and with having small footprint, it is affordable and easy to maintenance. So, what are you waiting for? Take start and delve into the deep sea of knowledge for exploring a semi-automatic tablet counting machine!

Add a header to begin generating the table of contents

1.What Is A Semi-Automatic Tablet Counting Machine?

Allpack Semi-automatic tablet counting machine

Semi-automatic tablet counting machine is an electrical machine made with high quality corrosion resistant stainless steel to facilitate the tablet counting. It is particularly designed to sort, count and fill the prescribed amount of tablets, capsules and troches into bottles or containers while preserving their hygiene and sterility. While performing the assigned task, it only requires operator to load the hopper with tablets and stand with empty bottles, thereby, carrying the rest of counting task automatically.

To put into context, the machine is holding immense significance for small to medium scale production facilities due its affordable price, compact texture and the intelligent alerted system for incorrect counting.

2.Explain The Essential Features Of A Semi-Automatic Tablet Counting Machine?

A semi-automatic tablet counting machine has been made with astonishing features which are explained below:

Efficiency

Various pills-Picture Courtesy: Body Logic MD

Unlike manual tablet counting machine, semi-automatic tablet counting machine requires limited operator intervention and therefore, increase tablet counting efficiency.

High Precision

Tablets-Picture Courtesy: Plenty lifestyle

Featured with photoelectric system, the machine is able to ensure high accuracy rate during counting. In addition, the-built in weighing and dosing system enable the machine to extremely perfect counting results by preventing over or under-dosing.

Flexible

This is flexible and can be easily adjusted for meeting various needs of tablets counting. For instance, bottles with different diameters can be processed by this machine by simply adjusting the U-shaped positioner up and down.

Compact Structure

Semi-automatic tablet counting machine-Picture Courtesy: pharmatec engineering

Semi-automatic tablet counting machine is more precise and compact in its structure enabling user for easy controlling and mobilization.

Cost-effective

Cost-effective-Picture Courtesy: AH accounting

Despite having advance technological features and heavy-duty construction, the machine is cheaper than fully automatic machines which is making it more cost-effective.

3.Which Type Of Bags And Containers Can be processed By A Semi-Automatic Tablet Counting Machine?

There are range of containers and bags which a semi-automatic tablet counting machine is able to process. These are shown below:

Bags

Bags

Bags-Picture Courtesy: speckyboy.com

All types of bags including sachets, pouches, standup pouches, and stick packs made up of plastic or aluminum can be processed by a semi-automatic tablet counting machine.

Bottles

Bottles

Bottles-Picture Courtesy: thingtesting

Bottles are the most common storage containers used for holding tablets and capsules. Therefore, bottles whether of plastic or glass are often kept under the chute of semi-automatic tablet counting machine to be filled with tablets and other stuff.

Jars

Jars

Jars-Picture Courtesy: The Hive

Jars are storage containers usually made from glass or plastic. They are comparatively larger than bottles, thereby, suitable for candies and grain etc.

Cans

Cans

Cans-Picture Courtesy: food52.com

Cans are steel containers widely used for products which needs extra protection against breakage. Hence, operator may hold cans for loading under the semi-automatic tablet counting machine.

4.What Do You Know About The Working Principles Of A Semi-Automatic Tablet Counting Machine?

Semi-automatic tablet counting machine is extremely handy to use. You will get its working process just by going through the points below:

Manual Placement

Manual placement-Picture Courtesy: Technopack

To begin with the operation of the machine, the first phase consists of the manual placement of bottles under the machine filling chute and loading of hopper with tablets or capsules etc.

Tablet Detection

Tablet detection-Picture Courtesy: CVC Technology

Now, when machine is turned on, the process of tablet counting get started with tablets being released from the hopper onto vibratory tray and circular disk sequentially. At the same time, these tablets are detected by the electric photo sensor for broken tablets.

Tablet Counting

Following the pace, tablets which undergone detection phase are pushed into the tablet counting compartment. Here, the prescribed amount of tablets are counted.

Bottle Filling

At the end, counted tablets are filled into bottles or containers through V-shaped positioner one after another. These filled bottles are then manually ousted by the operator.

5.Describe The Structure Of A Semi-Automatic Tablet Counting Machine?

The structure of semi-automatic tablet counting machine is made up of several components each performing each crucial. They are as follows:

Structure of semi-automatic tablet counting machine-Picture Courtesy: CVC Technology

Hopper

Hopper is a type of container with pyramidal or conical shape which is used for holding bulk tablets or capsules in semi-automatic tablet counting machine.

Vibrating Unit

It consists of vibratory trays which is attached to the feeding hopper from where it takes the tablets and releases into sorting disk.

Sorting Disk

It is round disk where tablets are processed for accuracy. When tablets revolve in this disk, dust separator filter the dust in collection bin.

Counting Compartment

Counting compartment is a small device with integrated photoelectric system where tablets are accurately counted.

Sleeve Hopper

Sleeve hopper is V-shaped stainless steel device through which counted tablets are discharged into bottles.

U-shaped Stand

This stand is located under the sleeve hopper, over which bottles are placed for filling tablets. Its height can be adjusted with varying sizes of bottles.

Stainless Steel Body

The body of machine includes its main frame, standing support and other parts made up of stainless steel. Together they contribute to the stable performance of machine.

Touch Screen Display

Touch screen display is located on the front side of semi-automatic tablet counting machine through which user communicates the commands to machine.

Emergency Stop

It is big button with red color positioned in the front of machine. It helps the user to suddenly stop the operation in case of error or any abnormality.

6.Which Products Are Supported By A Semi-Automatic Tablet Counting Machine?

A semi-automatic tablet counting machine is capable of counting vast array of products including:

Tablets

Tablets

Tablets-Picture Courtesy: Venus Galea

All types of coated, uncoated and compressed pharmaceutical tablets can be easily counted by this machine while preserving their sterility.

Hard Capsules

Capsules-Picture Courtesy: freepeople.com

Counting hard capsules containing liquid, powder or granules, is a difficult task due to their risk of getting separated, but this machine is intelligent enough to perform this task safely.

Softgel Capsules

Softgel Capsules-Picture Courtesy: brit.co

A semi-automatic tablet counting machine can be used for counting softgel capsules different types such as omega-3, vitamin and proteins softgel capsules etc.

Candies

Candies

Candies-Picture Courtesy: glaminati.com

Apart from medicines, sweets and solid dosage confectioneries such as candy, jelly, chocolate balls and bubble can also be counted via this machine.

Grains

Grains

All types of food grain including heart beans, kidney beans, pulses and cereals can be counted by using this machine.

7.What Are The Types Of A Semi-Automatic Tablet Counting Machine?

This question is holding immense pleasure for you, as it is going to disclose the huge varieties of semi-automatic tablet counting machine among which you can pick any one which compliment your needs. Let's have a look at these innovative machines:

Tabletop Semi-Automatic Tablet Counting Machine

Tabletop semi-automatic tablet counting machine

Tabletop semi-automatic tablet counting machine is unique design double-rail machine with simple vibratory system that automatically regulates the tablet counting once machine is supplied with tablets. It is capable of supporting diverse containers including bags, bottles and cans etc. Moreover, range of industries including food, medical and cosmetic can take advantage of this efficient machine for high output.

Rotary Semi-Automatic Tablet Counting Machine

Rotary semi automatic tablet counting machine

Rotary semi-automatic tablet counting machine is a light weighted machine made with electromagnetic energy which also provides easy way for operator to administer the counting process without any interruption. Several components including stainless steel rotary disk, stand, molds, a hanging brush, control unit, and a discharge funnel. The process of machine starts with loading bulk tablets into rotary disk, whose constant vibration create rotation and eventually lead to the filling of empty molds with tablets. These tablets are then fall from the molds into discharge funnel and container respectively. It is widely applicable to hospitals, food and herbal industries.

Electric Semi-Automatic Tablet Counting Machine

Electric semi-automatic tablet counting machine-Picture Courtesy: Omnia Health

Electric semi-automatic tablet counting machine is small footprint device which perfectly carry out the counting of tablets, pills and capsules. It consists of a disk, digital display, electric system, and a discharge chute. The machine simply works, when operator put the uncounted tablets onto disk, by constantly moving disk as a result of which the tablets are counted and filled into bottle or container via discharge chute. It is ideally recommend for laboratory use.

8.Differentiate Between Fully Automatic Tablet Counting Machine and Semi-Automatic Tablet Counting Machine?

To know the differences between fully automatic tablet counting machine and semi-automatic tablet counting machine consider the table below:

No	Factors	Fully Automatic Tablet Counting Machine	Semi-Automatic Tablet Counting Machine
1	Nature	It is fully automatic by nature with minimum or no manual intervention	It is semi-automatic in nature which is upon user for functioning
2	Process	It follows continuous process until the desired number of bottles are filled and stop automatically	The process of semi-automatic tablet counting machine is continuous until the user is involved in bottle loading and unloading
3	Structure	It has complex structure with large number of components, thus, cover more space	It is precise and compact which requires less room surface and is easy to mobilize
4	Speed	Its speed is extraordinary due to full automation of process	It is efficient than manual tablet counting machine but slower as compared to fully automatic tablet counting machine
5	Cost	It is expensive due to heavy-duty construction and integrated features	It is cost-effective and affordable to purchase
6	Application	Large scale industries	Small to medium volume production facilities
7	Pictures	Full automatic tablet counting machine	Semi automatic tablet counting machine

9.What Are The Applications Of A Semi-Automatic Tablet Counting Machine?

There is a long list of small to medium scale industries where the use of a semi-automatic tablet counting machine is undeniable. These industries are highlighted below in detail:

Pharmaceutical Industry

Pharmaceutical pills-Picture Courtesy: health central.com

Pharmaceutical industry is all time top sector where the entire processing is based on tablets, whether it is manufacturing, counting or packaging. Hence, this precise machine is the perfect choice for undertaking the counting and filling of tablets, pills, hard capsules and softgels.

Veterinary Industry

Pet pills-Picture Courtesy: topdogtips.com

With growing concern for animals' treatment, veterinary industry has been instrumental in providing effective drugs for this purpose. Here, a semi-automatic tablet counting machine can play its role in this respect.

Food Industry

Candies-Picture Courtesy: seriousshops.com

Huge number of food items including gummies, candies, chocolates, and bubbles need to be counted before their packaging. Therefore, semi-automatic tablet counting machine is the best suitable to perform this task.

Cosmetic Industry

Nutritional gummies-Picture Courtesy: bloglovin.com

As cosmetic industry is engaged in producing beauty gummies, vitamin capsules and softgels, it is clear that a semi-automatic tablet counting machine is relevant to be used there.

Agricultural Industry

Seeds-Picture Courtesy: homedepot.com

You might be surprised after reading that agricultural industry can be among the areas where this machine can be used. However, it has been long that different agricultural seeds such as cereals, beans and rice etc., are counted during their packaging.

10.What Are The Drawbacks Of A Semi-Automatic Tablet Counting Machine?

Drawbacks-Picture Courtesy: grammartop.com

Where semi-automatic tablet counting machine holds lucrative features for your benefits, there are some limitations on its part which are taken into account. These include:

Require Manual Intervention

Semi-automatic tablet counting machine relies upon manual intervention. It means that one person must be needed for operation, otherwise, the machine cannot accomplish the tablet counting.

Limited Capacity

This machine has limited capacity of counting tablets per hour as a result of which it cannot boost the production level of any industry.

11.How To Maintain A Semi-Automatic Tablet Counting Machine?

Maintenance-Picture Courtesy: examples.com

Maintaining your semi-automatic tablet counting machine on regular basis is the key to its long life working. Hence, it must be consistently maintained for which we have enlisted few steps for your ease:

Configuration Setting

It is important to alter the parameters of machine in accordance with quantity of tablets required for counting and filling each bottle. For instance, the amount of tablets for different cycles may not be homogeneous rather it varies accordingly. Therefore, the regular modification of counting number on HMI must be checked.

Structural Adjustment

As semi-automatic tablet counting machine is relied upon user for functioning, it is necessary to adjust the height of bottle positioning stand and hopper with changing diameter of bottles.

Parts Cleaning

Cleaning is the most essential step in maintenance to disinfect machine, it must be done thereafter daily workout. For this following points can be used:

Disassemble the hopper and wash it ethanol rag and purified water
Use a brush or vacuum cleaner to remove dust from vibratory tray and circulating disk
Clean the touch screen display by wiping it with tidy cloth

Parts Lubrication

There are few parts of the machine which are in constant state of revolutionary motion. Therefore, it is obligatory to keep them lubricated to avoid jamming and friction. For this, lubrication oil can be used for parts like motor located below rotating disk.

12.Give Remedies To Cure General Errors Of A Semi-Automatic Tablet Counting Machine?

In order to solve the general problems occur when operating a semi-automatic tablet counting machine, the underlying remedies can be useful:

No	Errors	Causes	Remedies	Pictures
1	Filling of two bottles at once	It happens when the screw of changing flipper get loose	Make sure to well tight the screw of flipper for filling one bottle at the time
2	Inaccurate counting	If the feeding hopper is located too high, it may result in overlapping tablets	Modify the height of feeding hopper
3	Tablet Dispersion	The change in bottle diameter requires change in the height of bottle holding stand	Adjust the height of bottle holder to that of diameter of bottle
4	Rotating disk does not move	It may be jammed with tablet stuck in it or the motor, gear or screws need adjustment	Remove the tablet by hand, tigh screws and lubricate the motor located below the disc

13.What Quality Standards Should A Semi-Automatic Tablet Counting Machine Comply?

Standards-Picture Courtesy: freepik.com

There are several quality standards established for the regulation of safe and quality equipment. Hence, a semi-automatic tablet counting machine must comply these standards in order to be a quality machine. These include:

ISO

International Organization for Standardization is the broad non governmental organization formed for the purpose of promoting safe goods. An ISO certified semi-automatic tablet counting machine will be one having outstanding machinery in terms of quality as well as protection.

CGMP

Current good manufacturing practices is the most important standard developed to improve the quality regulations in areas including pharmaceutical, chemical and biotechnology field. A quality semi-automatic tablet counting machine will be always complying cGMP's principles.

CE is a standard fixed by European Union to allow goods' an access in European market which are eligible to the EU safety, health, and environmental requirements.

FDA

Food and Drug Administration is an agency established to ensure that drugs, products and associated equipment being made are fully safe and hygienic. Therefore, semi-automatic tablet counting machine must follow the rules prescribed by FDA.

14.What Should Be Considered To Purchase Good Quality Semi-Automatic Tablet Counting Machine?

When purchasing a semi-automatic tablet counting machine, remember to consider the essential factors highlighted below:

Accuracy Level

If you are opting for a semi-automatic tablet counting machine instead of manual one, it means that accuracy and precision of counting is in your priority list. Therefore, it is necessary to check the sensors and optics of machine which can help you attain desired accuracy.

Compatibility

Another factor to look for is the resilience of machine. Make sure it can process multiple objects such as tablets, capsules and candies etc.

Cost and Maintenance

Cost&Maintain-Picture Courtesy: manwinwin.com

Before making any decision, consider the cost of machine as there are different semi-automatic tablet counting machines with varying prices. Along with that, ask your vendor for the maintenance of machine and even test the machine once. Together it will lead you to make a sound purchase.

Conclusion

To summarize the discussion, a semi-automatic tablet counting machine is most precise and effective machine with low cost and maintenance requirements. Manufacturers from diverse sectors can take advantage of this machine with the help of above guidelines. Besides, you can also get your smart semi-automatic tablet counting machine from Allpack inventory where quality is the condition for every equipment. If you are interested in buying this machine feel free to contact us via given website!

Don't forget to share this post!

CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price Tablet Counting Machine from China?

Tell us your material or budget, we'll reply you ASAP within 24 hours

Semi-Automatic Tablet Counting Machine: The Complete Buying Guide In 2025 Read More »

Tablet Counting and Filling Machine: The Complete Buying Guide In 2025

Tablet Counting Machine

Tablet Counting and Filling Machine: The Complete Buying Guide In 2025

Today, in the fast era, counting and filling medications and timely adhering to dispensing limits has become a tough challenge across the globe. In the corporate world, tablet counting and filling machine has changed the perception of packaging significantly. With the abundance of versatility, this equipment is considered as a tool of profitability in every production processes. Due to overwhelming performance and promising business revenue; a tablet counting and filling machine is now an indicator of competitive market success.

‘Tablet Counting and Filling Machine: The complete buying Guide in 2023’ is a comprehensive informative guide article that will help you in understanding all essential parameters one must know when thinking about investment on this machine. This article is composed of basic exploration about working principles, parts, types, troubleshooting, and other important key attributes about the machine.

Add a header to begin generating the table of contents

1.What Is a Tablet Counting and Filling Machine?

Tablet Counting and Filling Machine

A tablet counting and filling machine is advanced solution that is used for accurate counting and filling of tablets, capsules, pills, and related items into their packaging materials.

The machine is compact in structure available in various sizes, designs, automation, and with different working principles. Due to tremendous significance and offering sustained productivity; this is adopted by practices in many small to large industries for accurate and precise counting and filling outcomes.

2.Where Do You Use the Tablet Counting and Filling Machine?

Not only confined to the huge pharmaceutical sector of industry, but this tablet counting machine is perfect to be used by other industries. Let’s read their industrial applications now.

Food and Confectionery Industry

Gummy Candies- Picture Courtesy:Kopper’s Choco

The food industry is an important production area that produces delicacies like candies, chocolates, chewing gums, gummies, chocolate beans, and other food products like coffee beans, frozen items, condiments and spices, cornflakes, chips, and biscuits can be filled using a tablet counting and filling machine. These items require to be filled with accurately weighed processes so that undercounting doesn’t disappoint the consumer.

Nutraceutical Industry

Multivitamins- Picture Courtesy:Nutragean Healthcare

The Nutraceutical industry is another important sector where manufacturers of nutritional supplements use this machine for errorless counting of their products. Their products include multivitamins, dietary supplements, probiotics, probiotics, glutathione, capsules for skin, nails, and hair health, etc. These are found usually in the form of pills or capsules and so require a precise counted quantity of the product.

Chemical Industry

Deodorizing Tablets- Picture Courtesy: Blue Mountain

A chemical industry where day to day manufacturing of chemical takes place require tablet counting and filling machine to dispense right quantity of packaging chemicals such as laundry pods, detergent tablets, phenyl balls etc. Precise counting is necessary to prevent any hazard and cross-contamination.

Veterinary Industry

Nutritional Pills- Picture Courtesy: Vet Practise Magazine

This industry deals with preparing and packaging of nutritional food for animals. For the purpose of veterinarian health and food, their products like cat and dog food, fish food, medicines for different animals are packaged using a tablet counting machine.

Agricultural Industry

Fertilizer Booster

The agricultural industry uses this machine to count seeds, beans, lentils, pulses, peas, fertilizer, etc. These products are present in circular, oblong, and even irregular shapes that can be otherwise difficult to count manually.

Herbal Industry

Organic Tablets- Picture Courtesy: Banyan Botanic

Now a days, the herbal industry is generating profitable revenue as people around the globe are more interested in using organic herbal products. For instance, all types of perennials, herbs such as such as, Medical Cannabis, Basil, Catnip, Jasmine, Lavender, Lemon verdena, Lemon balm, Mint, Peppermint, Rosemary, Thyme and others are easily counted using tablet counting and filling machine.

Cosmetics Industry

Waxing Beans Cosmetic Products

The cosmetics industry deals with the manufacturing of cosmetic products where accuracy and aesthetics can boost the products. This industry uses tablet counting and filling machine as well for products like wax beans, whitening beads, wax strips, nose strips, face masks , artificial nails, and some accessories like hair clips, rubber bands etc.

Electronics Industry

Screw, Nuts, Bolts

This industry produces hardware items that are required for engineering, construction, automobile, and other construction industries. For example: nails, screws, screw bolts, buttons, electronic chips, and other mechanical small parts are also countable using tablet filling and counting machine.

Stationery Industry

Fancy Pen, Pencil’s Toper

The stationery industry is also significant zone for producing items like pencils, erasers, sharpeners, staple pins, thumb pins, clips etc also find its application with this tablet counting and filling machine.

3.What is the Significance of utilizing Tablet Counting and Filling Machine and why is it worthwhile?

Tablet Counting and Filling Machine

Many industries rely on tablet counting and filling machine because it offers key benefits to every consumer who opts for this in production processes, including:

Dosage Accuracy: A sophisticated technology ensuring tablet counting and filling method with accuracy.

No Cross-Contamination: The machine allows the filling of prescriptions and packaging of medication with lesser physical contact. Furthermore, it is made up of finest stainless steel and complies with safety features, it offers products safety and no chances of cross-contamination.

Simplified Detectors: The machine is equipped with electronic and digital features that are equipped with scanners and detectors that pick up the errors or malfunctioning either in the machine or tablet and sort the problem by simply notifications.

Improved Efficiency: The tablet counting and filling machine has eliminated manual sorting, counting, and filling of pills, tablets, and capsules. This machine has streamlined the hectic process with flexible automation which is a good indicator for improving production efficiency.

Cost-Saving: Many industries, pharmacies, and other sectors save money when they don’t have to pay for technicians to stand all day long watching, counting, and packaging tablets in bottles, and containers. Plus, this machine saves your time, and energy, resulting in more productivity with high throughput.

4.What are Tablet Counting and Filling Machine Components?

PART	DESCRIPTION
Feeding Hopper	This is a storage tank that holds tablets or pill in the bulk quantity for further packaging and filling stage. A feeding hopper is located at top of the machine where it ensures the supply of tablets are steady and smooth for counting.
Alarming Light	The tablet counting and filling machine is designed with alarming light that features the certain situation such as power on, working mode, emergency mode, and other related condition. For e.g., once hopper is empty or tablets supply is stopped machine indicate it by indicating an alarm.
Vibratory Channel	A tablet counting and filling machine prevent clumping or jamming of tablets flow. This is due to vibratory channel that provide a confined pathway where uniform movement of tablets take place. Moreover, the vibratory channel promotes the transporting tablets toward filling nozzle via shaky or vibratory movement.
PLC Touch Screen	This is a Programmable Logic Controller which is controlled by touchscreen keys present on the monitor. You can consider this unit as a commander of the machine that sends and receives signals of entire procedure. When operator feed in the protocol and adjustments, machine send signals and begin working as interpreted command.
Sensor	Sensors or detectors are featured in the tablet counting and filling machine which is responsible for various important functions. First of all, it senses the presence tablet and marking them among counted lot, monitor and notifies if any tablet missing, determining any malfunctioning and send signals to major unit (PLC) for further evaluation.
Feeding Nozzle	This unit is composed of a narrow passage that facilitates a cleared and uniform follow of tablets which are considered as counted and filled into respective present packaging material. This unit performs promising tasks that ensure entire operation is well-controlled.
Conveyor	This unit acts as a limb of the system that helps you transportation of packaging material such as bottles, pouches, jars, etc toward counting and filling section. Upon filling conveyor moves and discharge the packed material from the machine. A conveyor helps in continuous flow of the material in a proper aligned manner. The speed of conveyor can be regulated using PLC controller.
Outfeed	Once the tablets are counted and filled, they’re released to another machine via outfeed.
Rejection Unit	This unit works when receive negative feedback. This unit is featured with advanced detectors that identifies abnormality in packaging container, for e.g., missing tablets, might be filled with defected tablets are sent to rejected section. This section is performing promising tasks as it ensures all approved tablet packaging bottles for final process are 100% corrected.
Electric Panel	This section is housed with important electrical parts that are composed of wiring, switches, plugs, connections, relay, that ensure proper and safe distribution of electric current across various parts of machine that allows simultaneous electricity during processes.
Support Frame	The structure of the tablet counting and filling machine is supported by frame which is made up of stainless steel offer a stable holding capacity. Moreover, it supports the machine and prevent vibrations, so the counting and filling procedure take place in stable work condition.

5.How to Classify a Tablet Counting and Filling Machine?

A tablet counting and filling machine is categorised into various types which is based on different technical behaviour of the equipment. The prime purpose of presenting this classification is to understand the possible available features of the machine in the market for the better selection.

TABLET COUNTING AND FILLING MACHINE WITH AUTOMATION

In this case, machine is sub-classified into three broad classes.

Manual Tablet Counting and Filling Machine

Manual Tablet Counting and Filling Machine

You can call it a robust method of counting and filling solid medication that entirely requires human intervention. Here, you can subject the medication on the counting tray; with the help of spatula each of the counted tablet is separated from the random category and at the same time, you can put each tablet into the filling material. For the smaller businesses or small scale operations, this is suitable method as it does not cost you higher or need a large space for installation. Side by side, this way of counting can help in accurate filling with minimum chances of error and cross-contamination.

Semi-Automatic Tablet Counting and Filling Machine

Semi-Automatic Tablet Counting and Filling Machine- Picture Courtesy: CVC Tech

By comparison to manual, a semi-automatic tablet counting and filling machine is way too advanced development in the field of packaging and branding. This machine is the fastest solution that can counts and fills hundred of tablet packs in an hour. But, as it name shows, it still expects some human involvement. The machine is absolutely automatic but when it comes to loading containers or any packaging material, you need a technician, once the tablets are counted and filled, they’re discharged manually. This machine is best fit solution for medium to large production sectors. As this machine is way too cheap that’s why it is mostly preferred one for those who’re beginning with the business.

Automatic Tablet Counting and Filling Machine

Automatic Tablet Counting and Filling Machine-Picture Courtesy: Cremer

When it comes to automatic machines; No one can beat it working efficiency. This machine is mostly recommended for a larger industry where day night working batches are easily catered with no chances of errors. Machine itself is responsible for infeed, counting, filling, and discharging the containers by the help of conveyor belt. Here, you don’t need a fixed manpower throughout the process. An operator must click the data and start the process. This is an ideal solution for obtaining hundreds of accurate packaging products per minute.

TABLET COUNTING AND FILLING MACHINE WITH COUNTING TECHNOLOGY

Based on technologies, a tablet counting and filling machine is classified into rotary wheel, vibratory and slat methods. Although the basic design and working presentation of these types are different but primary objective of counting is the same.

Rotary Wheels Tablet Counting and Filling Machine

Tablet counting and filling machine- Picture Courtesy: Allpack

This technology is present in semi-automatic and automatic tablet counting and filling machines. The significant benefit of this technology is easy to handle and easy to change over for various shapes and sizes of tablets, capsules or other pills. The most important feature of this machine is gentle movement of rotary wheel allows tablets to drops into filling nozzle unit where presence of detector senses the tablet and making them count and fills into respective containers. The entire work process is accurate and very easy. This machine is available in relatively low price and not suitable for high or larger production industries as it output capacity is relatively lower than other machines.

Vibratory Tablet Counting and Filling Machine

Vibratory Tablet Counting and Filling Machine- Picture Courtesy :NMJ Packaging

This machine is much fast solution than a rotary tablet counting and filling machine in which tablets utilizes feeding channels for alignment; by implementing vibrations each tablet passes through scanning area one by one and drops down toward feeding nozzle for further counting and filling process. This machine is suitable for running large production capacity zones where requirement of packaging is almost higher. Moreover, this machine is further classified in the term of available channels, this is presented as single, 8, 16, or 24 vibratory channels ensuring counting and filling task in a bulk with no chances of errors.

Slat Tablet Counting and Filling Machine

Slat Tablet Counting and Filling Machine- Picture Courtesy:Surplus Solution

Indeed, a fastest solution than rotary wheel and vibratory tablet counting and filling machine. The slat technology utilized special cavities for tablet counting where each tablet fixed and counted and dropped toward filling containers. in this way, thousands of containers are filled accurately each hour. The presence of cavities are meant for typically specific shape of pills that follows particular operation where each tablet is capable to fix in each cavity with no chances of leaving empty or double-filled. In this way, it offers quite accurate results. This machine has a limitation of having continuous changeover for different sizes tablets if required.

TABLET COUNTING AND FILLING MACHINE WITH DIFFERENT COUNTING HEADS

A tablet counting and filling machine is a versatile machine which are available in different counting heads. Such as:

Single Head Tablet Counting and Filling Machine

Single Head Tablet Counting and Filling Machine

A single heading machine is a simple structure and the most cost-economical solution for attaining automatic tablet counting and filling features. This machine is basically designed for those consumers who’re wished to add this robust solution but running a smaller or moderate projects. The machine is equipped with only single counting and filling feeder that are equipped with all amazing features like other machines such as sensors, PLC, visualizing camera, etc.,

Multi- Head Tablet Counting and Filling Machine

Multi- Head Tablet Counting and Filling Machine- Picture Courtesy: COUNTEC

This is incredible machine that’s featured with multiple counting and filling heads located parallel to each other respectively. Hence, the use of machine offers significantly high counting and filling tasks with faster throughput each time. Due to this property; the machine is highly recommended for running larger production areas for catering bulk production flexibly.

TABLET COUNTING AND FILLING MACHINE WITH DIFFERENT COUNTING CHANNELS

The counting channel is an important feature of tablet counting and filling machine that orient tablets and allows their smooth movement. These channels are equipped with scanners that pick the tablet structure and evaluate it for approval or disqualify from the lot. The channels are further sub-classified into the following:

Single Channel Tablet Counting and Filling Machine

Single Channel Tablet Counting and Filling Machine

This is generally suitable option for lower capacity production lines where machine ensure accurate counting and filling method for a limited capacity. This machine is featured with only one or single pathway through which tablets or pills are easily flow toward feeding nozzle for further filling.

Multi- Channel Tablet Counting and Filling Machine

Multi- Channel Tablet Counting and Filling Machine- Picture Courtesy:COUNTEC

This machine is featured with multiple channels that allows flow of tablets for counting and filling task simultaneously. The working and movement of tablet flow takes place parallel to each other that offers high counting and filling speed. The counting channels are equipped highly advanced scanners where any fault or damage can easily be detected. This machine is highly recommended for large production industries because it can cater bulk quantity products so far.

6.How Does Tablet Counting and Filling Machine Work?

The working of the tablet counting and filling machine is pretty simple. For your understanding, we have explained it with mentioned illustrations. Keep reading!

STEP	DESCRIPTION	ILLUSTRATION
Bottle Feeding	The tablet counting and filling process begins when bottles are come inside the system by the help of conveyor. These bottles or packaging materials are transferred in proper upright direction for easy filling.
Tablet Flow	Tablets from hopper are subjected to the vibratory channels where they move properly by gently vibratory movement that pushes them and one by one falls toward filling nozzle. These vibratory trays are equipped with scanners that determine the shapes, structure, and presence of the tablet.
Counting and Filling	The number of tablets drops down into the filling feeders that are equipped with high-degree sensors which detects and count the tablet and allow them to fill the container. The specified number of tablets are introduced into each container depends upon protocol fed by an operator.
Discharge	This is the final stage, where containers are filled and leaves the system by the help of conveyor.

7.What Integrated Units of Tablet Counting and Filling Machine?

The tablet counting and filling machine is best fit machine works flexibly in a packaging production line composed of various machines. We have discussed them one by one below, have a look.

STEP 1: Bottle Unscrambler
The packaging bottles, containers, or jars are fed into the system randomly. The bottle unscrambler is responsible for making them an upright and proper position by use of air blowers, vibratory tray and sensors. If any bottle is damaged or not approved for further packaging would be rejected and added to the discard unit.

STEP 2: Tablet Counting and Filling Machine

By the help of conveyor, bottles are entered to tablet counting and filling machine where optimized numbers of filling product is introduced. The packed product is now subjected to the next machine of the system.

STEP 3: Desiccator Feeder

To avoid development of moisture inside the container, a desiccant is inserted that assure product is safe throughout the transportation and usage. The roll of desiccant is adjusted using supporters equipped in the machine. By the help of roller cutter each strip is separated and positioned inside the bottle. Now, bottle is ready to leave the system.

STEP 4: Capping Machine

Inside the capping machine, bottles/containers/pouches are subjected to automatic grippers that helps in holding and twisting caps over the neck of each container. The purpose of this machine is to secure product firmly.

STEP 5: Induction Sealing Machine

Every healthcare, food sector and relevant field secure their packaging by inducing tamper evident sealing. An induction sealing machine works by generating electromagnetic field that melts inner lining of the cap once warmed. The lining forms a firm bond with neck edges of the bottle upon cooling that make packaging more secure against external physical factors such as light, temperature, moisture, etc.

STEP 6: Labeler

This is an important piece of equipment that enhances your brand and sharing important messages, company’s slogan and information to consumers such as dosage, interaction, precaution etc., the labelling machine works by fixing roll using roller feeders which opens the label and starts applying on bottle surface. The roller pressers firmly and evenly press the label.

8.What Other Products Can Tablet Counting and Filling Machine Counts?

A tablet counting and filling machine can not only count your tablets, but it can also be beneficial to numerate other products used in food, confectionery, chemical and agricultural industries as well. Some of these products are as follows:

Capsules

Capsule Counted By The Tablet Filling And Counting Machine

Capsules are counted by the use of same working principle as tablets are counted. This oblong-shaped medicine is transferred to the vibration plate where sensors sense the product, count and then fill into their containers.

Pills

Pills

Pills Counted By The Tablet Filling And Counting Machine

Pills are quite similar in shape and size to tablets and capsules. So, they can also be counted and filled likewise. Hopper is filled with bulk quantity of pills, and they are further dispatched to the sensory device which counts and fills into their containers.

Gummies

Gummies

Gummies Counted By The Tablet Filling And Counting Machine

Gummies belong to confectionery industry, and so transferring it in bulk amounts can be helpful using a tablet counting and filling machine. This machine is modified to handle its tangling and delivers clean and accurate count of gummies.

Coffee Beans

Coffee Beans Counted By The Tablet Filling And Counting Machine

They are small, round or oval shaped solid product which can be dumped into the hopper and further processed in a tablet counting and filling machine to be counted for bulk packaging.

Laundry Pods

Laundry Pod Counted By The Tablet Filling And Counting Machine- Picture courtesy: Best Seller

As these detergent pods or dishwashing tablets are sticky in nature, a separating vibration plate is helpful for this purpose. The tablet counting and filling machine has a bucket conveyor and multiheaded weigher specification which presents accuracy and efficiency in counting.

Candies & Chewing Gum

Candies and Chewing Gum Counted By The Tablet Filling And Counting -Picture Courtesy:Taste Tech

Candies & chewing gums as well belong to confectionery industry . Similar to gummies and laundry pods, they also present stickiness problem. For this an elevated plate and ground level hopper is present in a tablet counting machine which can count and fill, without the problem of stickiness or undercounting.

Lozenges

Lozenges Counted by Tablet counting and filling machine- Picture Courtesy :Difflam

These are commonly produced in the nutraceutical and pharmaceutical industry that are intended to dissolve in mouth once administered. Tablet counting and filling machines are worthwhile for the packaging of lozenges.

9.What is the Difference between Rotary and Slat Tablet Counting and Filling Machine?

Rotary and slat tablet counting and filling machines are intended for the same purpose (counting) but machine itself encompasses some prime distinctions.

For example:

	ROTARY	SLAT
STRUCTURE	The machine is featured with circular wheel that helps in continuous movement of tablets and arrangement for counting and filling procedures.	This is an advanced machine that has equipped with unlimited number of cavities where tablets are fixed and indicated as counted and filled into the following packaging material.
CAPACITY	The rotary tablet counting and filling machine production capacity is relatively low. Therefore, it is suitable for small to medium production industries.	The production capacity of slat tablet counting and filling machine larger. Therefore, it is recommended for the larger industrial sector.
Working Principle	The working principle is based on rotation.	The working principle is based on cavity filling with linear motion.
Limitation	The work process is relatively slow.	The changeover rate is higher.
Cost	This machine is relatively cheaper.	This machine costs you higher.

10.How to Clean and Maintain Tablet Counting and Filling Machine?

tablet counting and filling machine- Picture Courtesy:Integrated packaging

A tablet counting and filling machine is a reliable machine giving you fast and accurate counting and filling tasks; this working efficiency could be affected if you’re not properly taking care of the machine. Please check below following points to extend life of the equipment with excellent working.

Cleaning	Maintenance
Always clear the hopper after work and inspect prior work to avoid cross-contamination.	Lubricate movable parts regularly to avoid abrasion, development of rust, and noise.
Use clean and dry fabric for cleaning important parts such as vibratory channels, sensors exterior and feeding nozzles.	The worn-out or damaged wiring must be removed and replaced with new parts to enhance the work efficiency of the machine.
	Calibrate the equipment and ensure the correct configuration of the machine.

11.What Type of Packaging Material Can be Supported with Tablet Counting and Filling Machine?

The tablet counting and filling machine is designed to support packaging material of various different formats such as:

Jars

Jars

These are commonly used in food and nutraceutical industry that is formatted as a wide mouth container. A tablet counting and filling machine can accurately and flexibly support jars for dispensing pills, capsules, tablets.

Bottles

Bottles

You can use bottles of various shapes and sizes in tablet counting and filling machine with accurate dose dispensing.

Vials

Vials

They are commonly used for packaging pharmaceutical medicines that are usually small in structure and can easily be adjusted in tablet counting and filling machines for perfect dose storing.

Stand up pouches

Whether pre-made or film form pouches are compatible with tablet counting and filling machine for efficient and fast packaging.

12.What are the Problems and Troubleshooting of Tablet Counting and Filling Machine?

Tablet counting and filling machine

Although a tablet counting and filling machine robust and reliable machine but seldom it develops and faces some technical problems. For that, no need to worry as the machine itself is capable enough to notify and try to manage. Some of the major issues and troubleshooting are discussed below:

Machine Counts Twice

Tablet counting and filling machine- Picture Courtesy :Ropack Russia

This is an obstacle when the machine senses tablet double instead of single.

This problem occurs in multichannel tablet counting machine where the flowability of tablets is in the bulk.

Solution

We would recommend clearing the scanners and vibratory channels tray. Secondly, re-calibrate the system and run the test. Clean the machine and remove unwanted foreign particles so false readings would be avoided.

Tablets Movement are Jammed

Tablet counting and filling machine

This is another common problem where the flow of tablets is interrupted.

This condition is caused by slow or agitated movement of the vibratory channels and increased feeding of tablets from the hopper.

Solution

Regular maintenance of the machine can solve this problem. Lubricate the movable parts, clean the sensors, and feeding head, and assess the movement of the conveyor. Please check the alignment of the hopper and fix it properly so tablet movement can be controlled.

Machine Fails to Detect Tablet

Tablet counting and filling machine- Picture Courtesy :Maharshi

This is another problem where the machine can’t identify the presence of a tablet. This problem could arise due to the poor sensitivity of sensors hence machine fails to respond.

Solution

This problem can be solved by wiping out the sensor by using a dry cloth. Check and evaluate camera settings and run the test.

Conclusion

In a summary, a tablet counting and filling machine is an exceptional technology that has successfully replaced manual handling and conventional method of counting and filling products. That’s why this machine is extensively adopted in broad range industrial sectors such as pharma, nutraceuticals, food, and other businesses. Planning to purchase? Allpack is well-recognized company offering broad range tablet counting and filling machine with amazing prices. For more information, Get in Touch with Us Now.

Don't forget to share this post!

CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price Tablet Counting Machine from China?

Tell us your material or budget, we'll reply you ASAP within 24 hours

Tablet Counting and Filling Machine: The Complete Buying Guide In 2025 Read More »

Cotton Inserter: The Complete Buying Guide in 2025

Bottle Unscrambler

Cotton Inserter: The Complete Buying Guide in 2025

Why cotton plugs are there in pill bottles? Inserting cotton is a conventional practice that has been employed since Bayer first introduced this trend for aspirin bottles. As a result, their longstanding applications are still followed by pharmaceuticals, nutraceuticals, and many other industries.

Today, our topic is basically all about cotton inserter, their importance, work, and role in business and we will discuss their breakthrough benefits and much more. So, if you’re among those readers who’re planning to purchase the machine; you’re at the right place. Please read on!

Add a header to begin generating the table of contents

1.What Is A Cotton Inserter?

Cotton Inserter

A cotton inserter is a modern machine that basically relays on a series of cotton holding supporters and cotton roll knives and detecting sensors that help in detecting bottles and the presence of cotton roll and allow the machine to cut precisely and add cotton into individual bottles respectively. The machine performs this function accurately and safely. The machine is featured with high speed cotton moving rollers that allow smooth passage for un-rolling the cotton reel and driven by PLC unit and servo motor controlled.

This machine is significantly important in the healthcare system as it is capable to deal with large production capacity without the headache of manual inserting or continuous vigilance. This is an excellent addition that gives promising results in boosting your business.

2.Why Is Cotton Inserter Important For Packaging Containers?

A cotton inserter is widely accepted equipment that is important for packaging products, especially in the healthcare sector. This is because every consumer love to see their product welcome them when they open a new packaging. A cotton inserter plays a beneficial role across the different fields of packaging. Some of them are discussed below:

An Extra Layer of Protection

Inserting cotton in your medicine was a conventionally used method of packaging since hundreds of years ago. Today, cotton inserters do this job without the need for manual handling, manpower or error of contamination. Thus, you can achieve the safest packaging with cotton inserter with minimum risk of lost revenue.

Perfect of Broad Range Products

Not all solid dosage forms and products are the same. A cotton inserter is a robust solution that can grant you peace of mind as it is compatible with a broad range of products and packaging types, such as fragile, supplements, solid dosage, in bottles, containers, vials,.etc. Thus, the machine helps to offer products safely into the consumer's hands.

Easy to Do

Picture Courtesy-COUNTEC

Today, an advanced series of the cotton inserter is quick easy to use equipment where an operator clicks the following keys on the PLC touchscreen, and the remaining procedure is handed over to the machine. This machine is reliable for your packaging operation without worrying about errors.

Easy to Integrate

A cotton inserter is an excellent solution when it comes to attaining results in a production line. This machine allows easy integration and fast packaging solution.

Strong Detection System

This machine is equipped with strong sensors that can detect if cotton is finished or not aligned to the unit. Once it notifies you, it would be easier to manage the situation by correcting and proceed the process. Moreover, the machine is featured with a rejection unit where incorrect bottles or any issues can ultimately lead them to be put in the rejection unit and allow smooth processing.

3.Where Is A Cotton Inserter Used?

A cotton inserter has various industrial applications. Some major industries are discussed below:

Pharmaceuticals Industry

The pharmaceutical industry deals with manufacturing and supplying medication. There are various product packaging items such as vials, bottles, containers, jars, and others, w a cotton inserter is used to place cotton piece after filling the medicine. This is required as it safe pills, tablets, or other items from breakage, and scratches, or for easy transportation. Besides, this cotton placement ensures that medicines are protected from humidity, light, creating odor, or chances of tampering (if removed or disturbed).

Nutraceuticals Industry

A cotton inserter is involved in the nutraceutical industry offering similar benefits as in pharmaceutical companies. Nutraceutical products such as vitamins, and supplements in the form of capsules, pills, and tablets need similar factors for product protection, such as the need for stable packaging, avoiding humidity, protection against light, or prevention of odor. A cotton inserter is used to stabilize the quality standards of nutraceutical items.

Chemical Industry

A cotton inserter is an essential equipment used in the chemical industry for packaging various solid products such as pH tablets, salts, buffers, hygroscopic substances, and organic and inorganic salts. The purpose of inserting cotton into the packaging containers is to retain their stability and quality.

Cosmetic Industry

A cotton inserter is commonly associated with a cosmetic industry that offers individual packaging of cotton balls that are needed for various activities in beauty salons, or for personal use. For instance, skin cleansings, facials, relaxation, removing or adjusting makeup, etc.

4.How Cotton Inserter Works?

The working of the cotton inserter is a pretty simple process. We have explained them in a more simpler way with the help of some illustrations.

STEP 1: Material Feeding

This step has two sub-sections.

Cotton Roll Setting: This process is accompanied by the setting of cotton roll that is adjusted via spreading roll and fixed into the roller, and cotton feed support unit that helps in facilitating smooth run. A cotton roll starts unrolling when the process begins. This step is performed manually.

Bottle/Container Feed-in: Here bottles or containers are entered into the machine by the help of a conveyor belt which acts as a transporting medium.

STEP 2: Cotton Cutting and Inserting

Once the bottle reaches a cotton inserting unit, The presence of a bottle detector senses the presence of bottles and a cutting knife cut the cotton precisely and positions them into each available bottle. The process of cotton inserting become more efficient with the presence of a cotton pusher that helps in pushing a cut section to insert properly inside the bottle.

This filling of the cotton process is followed by rotary tube insertors that rotate and inserts cotton into each bottle.

STEP 3: Rejection

Those bottles that are not compliant with the process are sent back to the rejection unit for further assessment. The approved bottles are moved to the next machine for further production steps such as capping, induction sealing, etc.,

STEP 4: Bottle Discharge

Once the cotton inserting process is completed; the final product is discharged via an outfeed pathway such as a conveyor.

5.What Are Cotton Inserter Components?

A cotton inserter is a modern machine that is featured with various functional parts; each component has its own distinct function. These are described below:

Parts of Cotton Inserter

PLC Control	The Programmable Logic Controller or PLC unit works as the brain of the machine. User infeed required data using touchscreen interfaces. It receives various commands and signals and begins processing up to the command of the operator. Moreover, the machine also receives alerts, messages, store data, speed of conveyor, number of bottles, and troubleshooting parameters.
Cotton Inserter Pusher	A pneumatic unit that mechanically pushes the cotton pieces toward the cotton inserting nozzle to facilitate the smooth functioning of the process.
Cotton Feed Support	This unit is accompanied by supporting the cotton feed into the system and allowing easy and smooth movement toward the cutting and inserting units of the machine.
Infeed Conveyor	The machine is featured with an infeed conveyor which is responsible for providing a pathway for entry of containers that moves toward filling/cotton inserting unit followed by discharging.
Cotton Presence Detecting Sensor	This sensor is responsible for the availability and absence of the cotton roll for the filling procedure. If the cotton material is finished it senses and notifies on the PLC screen by a feedback system.
Rotating Tube Assembly	This is a circulatory tube assembly that releases the cotton piece into the cotton-inserting nozzles.
Reject Station	If bottles are not corrected, or reached with any error, the machine senses and rejects them into the reject station to separate the bottles from the accepted lot.
Outfeed	Once the bottles are fed with cotton or the process is finished. It is transferred to other machines using a conveyor or outfeed.
Cutting Rollers	These rollers are responsible for cutting the mentioned measurement of the cotton material prior to the insertion procedure.
Cotton Inserting Nozzles	These nozzles are accompanied by inserting cotton material in each bottle respectively.
Bottle Detect and Gate Unit	This unit is composed of sensors that pick and detect the presence of the bottle and allow processing and ensure the right movement of the bottles.
Electric Cabinet/Panel	All wirings, plugs, connections, switches, and other electrical components are placed safely in the electrical cabinet of the machine.
Frame Supporter	The frame structure of the machine is made up of stainless steel. However, the machine is supported and held by designated tyres and steel rods that protect the machine against vibration and ensure easy movement.

6.How Is a Cotton Inserter Classified?

The cotton inserter has various types according to size and working. For instance:

BASED ON AUTOMATION

Automatic Cotton Inserter

Picture Courtesy- NMJ

This machine works automatically that requires minimum involvement of manpower. User just need to click the INPUT and add the required protocol; rest of the function is performed by machine itself. This machine is ideal in running large production processes that offer accurate cutting and placement of cotton using fast detector system and features automatic and software functionality for reliable outcomes.

Semi-Automatic Inserter

This machine relies on manual involvement where placement and unloading bottles from the machine. User has to stand throughout the process and monitor the procedure. Semi-automatic inserter is suitable for small to moderate production lines as it can deals hundreds of bottles per hour. This is a cost-economical offer where user can obtain maximum benefits rapidly.

BASED ON WORKING PRINCIPLE

According to working principle, a cotton inserter is sub-categories into the following:

Pneumatic Cotton Inserter

Picture Courtesy- CVC

This machine utilizes mechanical arms that facilitate picking up and positioning of the cotton into each bottle or container. This is a flawless machine that uses Air Jet and vacuum pressure to operate the tasks.

Mechanical Cotton Inserter

Mechanical cotton inserter-Picture Courtesy:COUNTEC

Mechanical cotton inserter works by pushing cotton pulling rollers by use of cotton pusher by continuously up and down movement of pushing rods. These rods are responsible for inserting cotton inside the bottle accurately.

7.What Is the Production Line of A Cotton Inserter?

The production line of the cotton inserter is based on the following set of the machines such as:

Machine	Description	Working Principle
Bottle Unscrambler	This machine is required to orient bottles in an upright position for the next machine. A bottle unscrambler is a compact unit that offers time-saving properties by providing materials in the perfect direction for fast filling and counting tasks.	A set of random bottles mechanically sort the bottles with the help of a vibratory and shaky tray that allows the movement of bottles and fixes them and a narrow channel that facilitates them to the next machine.
Counting and Filling Machine	The production line of the cotton inserter is composed of a counting and filling machine that facilitates the counting and filling of pills.	The sensor detects the presence of the bottles and allows a number of pills, capsules, or tablet one by one as infeed by the operator. If the bottle is not there the counting and filling won't be occurred.
Cotton Inserter	Once the packaging material is filled in the bottles, a cotton inserter is required for placing a piece of cotton inside the bottle.	The cotton roll is opened upon applying pressure by cotton roll feeders that allow easy movement of cotton that are precisely cut by cotton roll cutters and positioned in the bottles with the help of equipped sensors.
Capping Machine	In the packaging line, a capping machine is also a significant piece of equipment that ensures 100% security by firmly tight capping over the neck of containers, bottles, stand up pouches, etc.,	The caps released from the hopper are dropped over the bottleneck and twisted using grippers equipped in the machine. This machine is automatic ensuring end-user with complete protection of their product.
Induction Sealing Machine	Every product packaging is incomplete without tamper-evident sealing. An induction sealing machine is worth-adding machine to the production line of a cotton inserter. Moreover, this machine ensures your product is safe against light, temperature, and moisture.	An electromagnetic heat frequency is radiated from the coil of the induction sealing machine that melts the layer of film fixed in the caps of the bottle. once the film is cool down, it forms a strong bond with the bottleneck in the form of an unbreakable seal.
Labeling Machine	The final and important machine of the cotton inserter production line; the labeling machine plays an important role in providing information, manufacturer message, improving aesthetics, and another relevant knowledge.	The labeling roll is fixed in equipped assembly supporter that helps in the opening of the film that firmly moves and sticks on the assigned container where the roller press allows the pressing of the label for the finest application. There are various types of labeling machines such as self-adhesive, wet glue, hot glue, and others that are selected on the type of requirement and shape of application.

8.Is Cotton Inserter and Desiccator Inserter Same?

Certainly not! A cotton inserter and a desiccator inserter both are different machines. Both of them are utilized in industries for different packaging purposes.

A cotton inserter, as you have read above is used to insert cotton pieces into the packaging container, bottle, jar, or bag for protecting the aesthetic, potency, quality, fragrance, and efficacy of the product. Whereas a desiccator inserter machine is used for inserting a desiccator in order to protect moisture sensitive products or those products that become degraded in the presence of moisture. Hence, this machine places a desiccator into each packaging container.

A cotton inserter machine has pushers that help in pushing cotton pieces inside the bottle. Whereas, a desiccator inserter machine does not need a pusher, though the desiccator directly drops down after passing through cutting knives.

A cotton inserter use rayon, cotton, and wool as a cutting material whereas a desiccator inserter uses a desiccator strip, and desiccant packs as a cutting material.

9.What Are The Problems And Troubleshooting Of Cotton Inserter?

Problem	Troubleshooting	Picture
Jamming of cotton feed support	Correct the alignment of the joints, and position them correctly. Reset the setting using PLC. Run a test to confirm the smooth operation.
Inaccurate Cotton Insertion	Adjust the setting of the machine. Visualize the mechanical and movable parts and correct the obstruction. Correct the alignment of feeding supports. Correct the cutting setting and measurement of the machine. Calibrate the cotton inserter and assess the blockage in the alignment.
The machine doesn’t Sense the presence of the Bottles	Clear the sensor by wiping them with a dry and clean cloth. Recheck the sensor setting on the machine and re-evaluate the process.
Bottle without Cotton Plug	Sometimes machines send bottles without cotton inside them should be dealt with by lowering the speed of the conveyor. Plus, correct the size of the cotton up to the bottle size. Check if the cotton roll alignment is flexible and easy to move and cut. Reset the settings using PLC. Determine whether the cutting roll cutting is accurate and capable to cut on time. Clean the sensors and determine test run.

10.What To Look for In A High-End Cotton Inserter?

A cotton inserter is an important equipment of every production line. Therefore, it is primarily important to look for the following high endpoints when buying a cotton inserter.

Your Production Capacity

Picture Courtesy- CVC technology

Determining production capacity and required output is mandatory when buying a cotton inserter. This will help you to select whether to pick a semi-automatic or automatic cotton insert with the expected outcomes. For instance, running a large scale and selecting a semi-automatic won't be a correct decision or vice versa.

Integrating with Other Machines of the Production Line

Picture Courtesy-CVC

If you’re looking for the machine that best fits your production line, then you must discuss it with your manufacturer. Let them know about the types of machine you have and find the features of cotton inserting machine if it offers flexible integration properties or not.

Reliable Manufacturer & Supplier

This is deemed important to contact vendors who offer promising services and reliable machinery to their customers. For that, we would recommend searching for Google reviews, and website, and contacting them for consultation.

Pocket Friendly Equipment

Picture Courtesy- SED

Last but not least! The purchase equipment must be in your budget. For this, assess the available models, and machines and pick the right one. If machine is a bit expensive and giving you incredible profit, then you must not compromise the deal instead. Moreover, look for options such as small or semi-automatic in this way is also a good option that gain expected revenue.

Conclusion

A cotton inserter is useful machine suitable for various shapes such as round, square flat with narrow or wide mouth diameters bottles. This machine performs promising task in medical, healthcare, chemical, food, and related industries. The machine is excellent for providing effective packaging and easy transportation of goods. If you’re planning to add this machine; do not hesitate to contact us. Allpack Team welcomes to all queries guidance and machine’s quotation in a timely manner. Happy Shopping.

Don't forget to share this post!

CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price Cotton Inserter from China?

Tell us your material or budget, we'll reply you ASAP within 24 hours

Cotton Inserter: The Complete Buying Guide in 2025 Read More »

Automatic Label Applicator: The Complete Buying Guide in 2025

Labeling Machine

Automatic Label Applicator: The Complete Buying Guide in 2025

Do you know how an automatic label applicator can scale up the business? An automatic label applicator has been always a first choice when companies start their business and want to scale up their profitability with high-performance and quality products.

Yes, companies begin this journey with small or manual machines but as demand increases, they move to automatic ones. Indeed, this is a reliable investment worldwide with no worries about potential errors or using manpower.

Today, we are talking about automatic label applicators and their challenging role in today’s market. Read this blog if you are planning to purchase this equipment and looking to integrate it in your facility.

Add a header to begin generating the table of contents

1.What is Automatic Label Applicator?

Automatic Label Applicator

This is an efficient machine used in various manufacturing and packaging industries for the purpose of applying labels on the surface of products. This machine offers the application of labels on various shapes of the surface area i.e., round, curved, cylindrical, flat, etc., to enhance the appearance and improve the brand by conveying important information and consumer communication. This is a user-friendly solution that’s made up of durable material that helps in positioning labels with better alignment and offering overload protection to end-user.

This machine is presented with broad categories that we’ve discussed below. Each category plays a significant role in the packaging world which facilitate small to large production with multiple designed containers, boxes, bottles, bags, etc.,

2.What Industries Used Automatic Label Applicator?

No matter what packaging production line is, integrating label applicator is mandatory. Automatic label applicator is an important machine that have significantly broad series of industrial applications to attain good branding, fast and accurate positioning of the labels. The commonly used industries are mentioned below:

Nutraceutical Industry

This industry deals with manufacturing and supplying of healthcare products produced from natural sources in order to meet nutritional deficiencies or maintain nutrition in human body. Automatic label applicator is a prime machine used in the production line of nutritional industry to enhance brands as well as providing important information mentioned on each label of the bottle so consumer can read and follow the instruction. For e.g., dose, ingredients, side-effects, precaution, etc.,

Food and Beverage Industry

Automatic label applicator is an essential tool for food and beverage industry for application of labels on containers, bottles, jars, of products like ketchup, mayonnaise, sauces, spices, powders, flours, dairy products, juices, yogurts, milk, fresh pulps, purees, etc.,

Chemical Industry

Automatic label applicator is used in chemical industry to ensure the chemical products such as acid, alkaline, organic, inorganic solvents, bleaches and other product are packed with appropriate labelling on their bottles/jars/containers to meet regulatory needs.

Pharmaceutical Industry

This industry is considered as a leader of the healthcare sector where each and every product is sensitive and bring positive health outcomes to the patient. Whether syrups, capsules, caplets, tablets, pills, or any packaging of products; that is definitely incomplete, without consider automatic label application in the production line.

Cosmetics and Personal Care Industry

In this industry, the aesthetic appearance of the product can be improved by using proper and attractive labels. Hence, the significance of automatic label applicator can be ignored in packaging of skincare products, make-up products like foundations, mascaras, etc and personal care products such as shampoos, body lotions, facemasks etc.,

Automotive Industry

Automatic label applicator is used in labelling of products like engine oil, brake oil, cleaners, shiners, or hardware products. This machine is integrated with filling and packaging line to bring efficient workout.

Veterinary Industry

This industry deals with animal healthcare products such as injectables, tablets, capsules, ointments, and food products such as grains, cookies, rusks, etc., which need automatic label applicator in the production line.

3.What is the Working of Automatic Label Applicator?

An automatic label applicator is an adaptable machine offering a simple working principle. For your understanding, we have demonstrated the working principle in a few steps. Have a look!

STEP 1 : Load Labeler

Ensure that labeler is the right type and can be compatible with the machine. Manually position the labeler on the holder which must be aligned. Now follow the thread pathways featured in the machine via rollers. Once, label is positioned well, adjust the tension and run the test to assess if alignment is perfect.

STEP 2: Adjust Conveyor and Load Containers

Adjust the conveyor where it can allow the flexible entrance of containers onto the machine. Once, containers are subjected to labelling station it become sensed by detectors and allow applicators to position labels on assigned area followed by measurement accurately. This process applies label one by one by the help of air blowers, or self-adhesive method. The containers/material is pressed ensuring proper adhesion.

STEP 3: Discharge

Now, labeled product will transport from conveyor where they leave the unit and enter to other machines that involved subsequent packaging machines for final shipping.

4.How beneficial Automatic Label Applicator is?

Automatic Label Applicator is a beneficial machine for your business as it helps you improve various parameters. The list of benefits is discussed below:

Protecting your Business Against Tampering

Automatic label applicator

There are some important sectors such as healthcare, food, nutraceuticals, and beverages where anticounterfeit packaging is of prime importance. That’s why it is observed that the market size of the labelling applicator has grown from USD 106.3 billion in 2020 and is expected to grow to USD 188.2 billion by 2025. This machine provides you with significant services where counterfeiters are unable to break this technology and make it harder to make replace it with another product.

Track and trace

By label applicator, products are easy to track, and trace followed from the supply chain to end-user. The machine is capable of providing barcodes, information (batch no. manufacturing and expiry date etc), coding, and others that make easy implementation throughout the packaging process and retail purposes.

Product identification

You can give production identification by assigning particular identification marks, logos, and brand name through labelling. This artwork generally provides for marketing and sale purpose by giving ultimately product identification and boosting the purchasing value.

Integrate with the Production Line

Automatic Label Applicator

An automatic label applicator can be fully integrated and best networked with other machines using mechanical and software integration ensuring users with flexible operation, quick product changeover, real time fast labeling and status visualization.

Connect with consumers, boost sales and build loyalty!

Today, everyone is curious to know about the product before they buy. Automatic label applicator is used a powerful promotional pathway that helps in connecting manufacturers to consumers by easy sticking of promotional labels by single click and generate loyalty and awareness of your brand among consumers across the globe.

Easy to Use

Automatic Label Applicator- Picture Courtesy- Accraply

Today, automatic label applicators are featured with easy programmes that helps to integrate user data and allow them to operate procedure just by a single click. This is an ideal machine where you can interpret data, knowing or visualizing entire insight information by PLC screens. If you need to change label or add design or any other task, automatic label applicator can offer various features in efficient way with no downtime.

5.What are the Types of Automatic Label Applicator?

An automatic label applicator is a versatile machine with so many various types. Mentioned below are important categories of automatic label applicator. Have a look.

BASED ON AUTOMATION

Label applicator machine is divided into three sub-types depending on automation:

Manual Label Applicator

Manual label applicator

A manual label applicator machine is a simple device that strictly needs human intervention for the labelling procedure. A roll is adjusted on the dance arm where labelling is executed on the product by manually operating the machine and loading and misloading of the product. Here, operator has to set labelling position and alignment themselves. This is small machine which is suitable for small businesses for the cost-effective process.

Semi-automatic Label Applicator

Semi-automatic label applicator- Picture Courtesy :Fineco

This machine is capable to deal thousands of labels per hour. This machine is suitable for those production lines that are seeking to increase productivity and looking to enhance the aesthetic presentation of the product. A fast and reliable option where loading and discharge of the product can be done manually while remaining of the task can be operated by the machine itself. This machine is suitable for small to moderate production facilities, and perfect to control the need of manual labelling.

Automatic Label Applicator

Automatic label applicator

This machine works automatically without needing human intervention for product infeed and outfeed as well as placing of label on to the container. A technician has to put data onto the machine while of the task can be performed by machine itself. This machine offers flexible features to be integrated with other machines of the production line and can be utilize features of pressure sensitive and glue adhesion properties.

BASED ON ADHESIVE PROPERTY

Due to adhesive properties, an automatic label applicator is categorised into the following three types.

Automatic Wet Glue Label Applicator

Automatic wet glue label applicator-Picture Courtesy:VKPAK

This machine works on dispensing layers of wet glue or cold glue for the application of the labelling on the products. This is commonly used for labelling task for jars, bottles, containers made up of glass or plastic or containers with tin material. A thin film of glue can help in adhering the label on container surface making the strong bond with aesthetic appearance on the end-product.

Automatic Self-Adhesive Label Applicator

Automatic self-adhesive label applicator-Picture Courtesy:Result Group

This is also known as pressure- sensitive label applicator by utilizing this machine. The equipment offers sticky back label that us bond on the product using high pressure. This machine is used for labelling with various shapes and size of products e.g., flat or curved surfaces. The packaging material can be glass, plastic, tin, or paper.

Automatic Hot Melt Glue Label Applicator

Automatic hot melt glue label applicator-Picture Courtesy:Cawone

This machine utilizes thermoplastic hot glue that melts upon providing high temperature and applied a thin layer of glue is on the label and pressed over the product. Upon application, label cools down and form a bond with the object upon solidification.

BASED ON TYPE OF PACKAGING MATERIAL

Automatic label applicator is categorized into the following sub-types depending on type of the labelling material such as:

Bag Label Applicator

For packaging, there are various types of bags available that are either made up of plastic, paper, or fabric. An automatic labelling machine is designed to apply label on filled bags or empty bags effectively before the process of palletization. This machine is ideal for offering different orientation labels on different packaging materials such as flat bags, stand-up pouches, paper bags, and zipper bags, with top and bottom labels, size labels, with high precision with no chances of skewing or wrinkling.

Automatic Carton Label Applicator

Automatic carton label applicator-Picture Courtesy:Methew

This machine is designed to apply labels on cartons or boxes on its various sides such as corners or adjacent sides of the box and is well suited for high-speed production lines. This machine carried a broad selection of labelling marking, and applying ensuring products are lined up with right labelling machine and labels can stay firm throughout the shipment and cleared, readable and scannable.

Automatic Flat/Square/Hexagonal Bottle Label Applicator

Automatic flat bottle label applicator

An automatic bottle label applicator is featured with high-sensors offering improved stability and no-error operability for smooth applications of labels on bottles having flat, square, hexagonal round shapes and various sizes. This machine is highly recommended in companies associated with the manufacturing of pharmaceutical medicines, nutraceuticals supplements, food and beverages etc., This is available in various automations such as semi-automatic, digital, and automatic machine.

BASED ON DESIGN

An automatic label applicator machine is a versatile addition in the packaging world to ease the tasks. Moreover, the machine is hooked to different designs, so user can pick them up to their requirements, Such as:

Linear Automatic Label Applicator

Linear automatic label applicator-Picture Courtesy:Vpack

This machine is accompanied by a linear structure that can facilitate your functioning of labeling in a straight or linear fashion. This machine is a simple that works with the help of conveyor to integrate this tool with other equipment of the production line. The machine offers straight-forward entrance of packaging products and dispense them once they’re applied with labels. Products likes, bottles, jars, cans, boxes, containers, and other relevant material can be subjected to this machine where they infeed and discharge by following linear pathway. This machine is high speed, very accurate, and stable performance, and look elegant in appearance.

Rotary Label Applicator

Rotary label applicator-Picture Courtesy:Quadrel

This machine is composed in structure where a rotatory table circulates around the central axis where infeed of products are subjected into the loading platform; upon spinning the rotary table, products like bottles, cans, or jars, etc rotates gently and applied with labels respectively. The rotary label applicator is fastest solution of attaining labelling tasks, that’s why this machine has major applications in factories like pharmaceuticals, nutraceuticals, food, or any other company offering a bulk business.

BASED ON LABELING SURFACE

Choosing a labeling applicator is a tricky job; this is because every product has different packaging shapes, surface. Though, you can’t use single machine or a label applicator for every product. On the basis of labelling surface, the labelling applicators are divided into the following:

Automatic Three Roller Positioning Label Applicator

This machine is featured with three rollers that help in placing of label over the product. The presence of three rollers assures you that each placement of label is positioned accurately without chances of misallocation or wrinkling. This machine is useful in applying labels on products with cylinder, elongated or circular shaped such as jars containers, bottles.,

Flat Top Label Applicator

Flat top label applicator-Picture Courtesy:SZHX

This machine is designed to apply label on the packaging products with slight curved shape or just flat in nature. Such as cartons, trays, or other products. This machine is used to place label for emerging your brand, conveying messages such as barcoding or relevant information e.g. date of manufacture, date of expiration, etc.

BASED ON LABELLING ORIENTATION

There are two types of labelling applicators that are specifically designed for applying labels on the products, respectively.

Vertical Automatic Label Applicator

Vertical automatic label applicator-Picture Courtesy:CTMLAB

This machine is excellent when it comes to applying labels on the vertical side of the packaging product such as jars, bottles, lipsticks, mascaras ampoules, or container with prominent vertical or elongated area. A vertical automatic label applicator is particularly useful equipment in attaining an accurate, even, and smooth displaying of label positioning the vertical surface. This machine has importance in food pharmaceutical, chemical, automotive and other relevant factories.

Horizontal Automatic Label Applicator

Horizontal automatic label applicator-Picture Courtesy:Herma

There are various packaging products are designed with a prime horizontal surface area such as cartons, boxes, flat trays etc., For those products, a horizontal automatic label applicator machine is applied as it can apply labels over the top surface of the packaging and assure you an accurate and the best result via sticking them on the horizontal plane for cleared aesthetic and visual friendly labels to display.

6.What are parts of Automatic Label Applicator?

Hand Wheel for Adjustment Height	This unit is helpful in the adjustment of vertical label head label applicator facilitates the setting of various shapes and sizes of containers, bottles, jars, etc for proper positioning of the label.
Top Press Conveyor	A top press conveyor helps in the alignment of packaging products to remain stable and steady correctly for the application of labels over their surface. This unit plays an important role when the product is flat or with a curved surface.
Touch Screen	This unit works as the brain of the machine that offers visualizing, integrating, interpreting, and notifying messages on the screen. Plus, you can feed in data by touching keys available on the screen for operating and helps in troubleshooting the common problem.
Labeling Head	A labeling head is an important part that helps in the adjustment of labels for smooth processing. Once you fix the label roll, it can ensure applications via air-blow, wipe-on, or pressure-sensitive mechanism for sticking on the product accurately and precisely.
Correcting Devices	Correcting unit ensures the accurate positioning of the label with the help of proper alignment, guiding of bottles/containers, and sensors. The prime purpose of this unit is to protect the misalignment of the labelling product.
Electrical Box	An automatic label applicator is equipped with an electrical box that holds various important electrical components such as plugs, switches, relays, electrical drivers etc to control and run the machine.
Hand Wheel Universal Regulation	This is also a manual regulator where it is adjusted according to the size and shape packaging material. You can regulate this unit depending on the orientation of the label head.

7.What is the Production line of Automatic Label Applicator?

The first impression is the packaging of the product and the foremost key player in marketing is its label. Labeling machines are highly competitive tools among industries to make their product presentable. These machines can be used for the same purpose in a wide range of use for both large and small enterprises.

Bottle Unscrambler	Bottle unscrambler receives the bulk of containers in random positions inside the large hopper to hold thousands of bottles. These containers are aligned in a standing position upon the conveyor system to be filled, sealed and labelled easily. The speed of the bottle unscrambler is faster and can easily attach within the production line.
Counting And Filling Machine	A counting machine and filling is an assembled and versatile system based on the vibrational motor for counting pills accurately. It is a highly reliable machine for high bulk processing with less human exposure. This machine is programmed to alert broken particles during counting and filling with less than a 1% of chance of error and a 99% of accuracy rate.
Desiccant Inserting Machine	These machines are highly significant in industries like pharmaceuticals, cosmeceuticals and nutraceuticals. It helps to secure the products from moisture, volatiles and odour from dryness and extend their shelf life.
Capping Machine	Capping machines are highly automated to secure filled containers or bottles by using dual servo motors to seal without damaging the bottles. These machines can be easily operated and installed within the setup of the production line.
Induction Cap Sealing Machine	Induction cap sealing machines can enhance production speed with high throughput rate to maintain the quality of the product. These machines are programmed with precise heating even in small areas for pinpoint sealing.
Automatic Labelling Applicator	These machines are highly automated with advanced technology for labelling products with low cost and quality assurance. it has specialised applicators along with rollers to apply adhesive printed labels horizontally or vertically. Their working efficiency ranges from thousands of bottles per hour.

8.What are the General Problems and Solutions of Automatic Label Applicator?

If you’re running with any problem during label applicator procedure, the discuss below guideline would help you to solve the issues.

LABELS CURLING AWAY FROM CONTAINER

Possible Cause

Troubleshoot

Picture

This could be caused when a quantity of adhesive is too much.

Insufficient roller compression over stick labels.

The container surface might be wet/humid.

Regulate the meter blades to allow the optimum amount of adhesives.

Use clean wipers and sufficient pressure to stick the label properly.

The surface of the container must be dried so labels can be glued evenly.

WRINKLING OR BLISTERING OF LABELS

Possible Cause

Troubleshoot

Picture

The wrinkling or blistering could occur if the concentration of the glue or adhesives are too much.

If the surface of the label is grain.

Incomplete coverage of the adhesive.

The surface of the bottles/containers are wet.

Meter blade of the equipment is useful in the adjustment or regulating the amount of glue or adhesive. So, it should be controlled.

Ensure if the glue coverage is completed and evenly distributed.

Blistering can be cause when surface is humid so it must be cleaned and dry for proper application of the labels.

FAILURE TO PICK LABELS OUT OF HEAD

Possible Cause

Troubleshoot

Picture

This is the common problem caused when loading head is gripping label tightly.

Threading term is used to adjust the alignment of the label in the machine is sometime too fixed or tight.

For this problem, you must loosen the labels gripping by re-apply them and run the test again.

LABELS TEARING IN MACHINE

Possible Cause	Troubleshoot	Picture
This problem can be arisen due to building of adhesive on the labelling unit. Also, low tear resistant label is used.	Clean up the glue and re-asses the labelling unit. Plus, try fresh adhesive and identify right tear resistant paper/label.

9.What to Look for Purchasing a Right Automatic Label Applicator?

Now matter how rapid and efficient your filling, capping, induction sealing production unit is, your overall productivity would be limited if you’re facing problem in adding right automatic label applicator for packaging them. So, read below guides, that must be highlighted when purchasing the machine.

Determine Efficiency

You must start securitizing the machine after determining your required efficiency and assess the capability of the machine to deal with. If you’re adding semi-automatic, or modular label applicator, it will give hundreds of bottles per hour in a cost-economical way. This is good for moderate production. However, an automatic machine is a little expensive but can yield thousands of bottles/hour allowing you to hit large outcomes with justified investment.

Evaluating Your Setup

Before making the final purchase, assess the setup you want to plan and determine the significance of the machine in your line. Also, evaluate the chances of downtime and management to run the system flexibly.

Quality

Quality

How accurate the machine will give the result? The purchase machine should be faster and more accurate in term of application over various shapes, and sizes of a container with reduced changeover time would be beneficial for you.

Space and Equipment

Determine the size of equipment that must be best fit to the size of installation space for easy accessibility. Adjusting a large automatic label applicator in a compact and congested room would affect the efficiency of the production line. Your manufacturer/supplier may help you in this matter by recommending the right size equipment for overall production design.

Container and Label Considerations

For labeling perfectly, you must know the type of container subjected to the procedure. Whether you’re using glass, aluminum, plastic material, and what surface for the labeling application you’re planning for. Moreover, you must determine about unusual shape taper that machine can properly affix with distinct dimension. For this purpose, you can decide right machines such as front-back label applicator, wrap-around, or vertical, or horizontal etc.,

Choosing a Machine Partner

Automatic label applicator-Picture Courtesy:Packaging Machine

Choosing the right machine partner for your production line will depend more on than the machine itself. Because when buying a machine from a reliable supplier will also begin the new journey to growing relationship with that company. Your selected company must be reliable, competitive, and promising in the term of equipment, and guidance, and offer good types of machinery in your budget.

Conclusion

A high-quality automatic label applicator must be a prime goal of every company. To invest better can support your business for long term, an automatic label applicator is a versatile addition that can offer labeling with boosting your business via excellent aesthetic and branding. Allpack is the name best known for offering modern labeling technology with tremendous customer service. Today, we have stepped the labelling industry in up to the high level by easy to use and cost-economical machines. Want to purchase? Send us message for Quick Response!

Don't forget to share this post!

CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price Automatic Label Applicator from China?

Tell us your material or budget, we'll reply you ASAP within 24 hours

Automatic Label Applicator: The Complete Buying Guide in 2025 Read More »

Lip Balm Filling Machine: The Complete FAQ Guide In 2025

Lip Balm Filling Machine

Lip Balm Filling Machine: The Complete FAQ Guide In 2025

What is your favorite product in daily skin care? Do you think lip balm is the most popular product? Have you ever known what is lip balm filling machine? Do you know the current market share of lip balm filling machine? The following blog can offer you a good understanding of what lip balm filling machine is and their uses with the detailed product features. Hope you'll like it!

Add a header to begin generating the table of contents

1. What Is The Lip Balm?

The lip balm is a wax-like substance inside the lip bar that is specially formulated to moisturize and hydrate the lips.

Lip balms with different ingredients serve different purposes. Most lip balms have nourishing and moisturizing functions. A small number of lip balms have medicinal functions, such as anti-inflammatory and bactericidal. Some lip balms even have the function of color development and even sun protection.

2. What Is The Lip Balm Filling Machine?

The lip balm filling machine is specially designed for filling and packaging cosmetics, liquid pastes, cream, and semi-solid products into different containers for producing lip balms, lipsticks, pen lipstick, eyebrow pencil, lip oil, lip gloss, etc.

It can produce a wide variety of products. And it contains a variety of different models, which can meet a variety of production needs. With heating, mixing, and filling functions, this machine can be applied to a series of products with multiple types.

3. What Products Can Be Applied By The Lip Balm Filling Machines?

There are plenty of products that can be made by the lip balm filling machines:

Lip Balm

Lip balm filling machines are mainly used to make and produce lip balms. It can provide a variety of lip balms production, including chap stick, lip repair, lip masks, lip wax balm, etc.

Lipsticks

Lipsticks are a type of cosmetics that are mainly used to cover up the original color of the lips and add other colors to your natural solid color. Lipsticks come in countless colors and brands and are popular with women.

Lip Gloss

Lip gloss is a product between lip balm and lipstick. It is distributed as a fluid or a soft solid product. It combines the advantages of lip balm and lip gloss. It can not only bring moisture to lips but also add your favorite color to lips.

Liquid Eyebrow Pen

The liquid eyebrow pen can be applied for eyebrow coloring with liquids. When used on brows, the liquid will gradually solidify after a few seconds of air drying.

Eyeliner

Eyeliner is mainly used in eye makeup. Likewise, it can be applied by the lip balm filling machine with high efficiency and accuracy.

Solid Glue

Solid glues are specially used for pasting paper. It belongs to a stationery product. Also can use a lip balm filling machine to complete filling and packaging.

Peppermint Balm

Peppermint balms are the kind of fast-acting products that can give you instant relief from tension, headaches, or sinus. It is a paste and is widely produced by the lip balm filling machine.

Scented Candles

Scented candles are also made with lip balm machines. The raw materials for scented candles are wax, too. So they also need the cooling system but do not need the capping system.

Face Balms

Face balms are mostly applied for cleaning, repairing, and deeply nourishing your face. They are mostly produced by lip balm machines. All the related products including body balms and hand balms are made with lip balm machines.

4. How Many Types Of Containers Are There For Lip Balms?

Lip balms come in a variety of packaging. The most popular packaging containers are as follows:

Twist-up Tubes

The twist-up tubes can be applied to all kinds of lip balms for easy use and clean. And it is also perfect for lotion bars and solid perfumes. The tubes can be twisted up and down for your use and protect your wax from squeezing.

Round Jars

The round jars for lip wax are mostly aluminum or plastic made. It can also be applied for packaging hand cream and lotion. The round jars are easy to carry and can pack 0.5g to 10g at one time.

Lip Gloss Tubes

The lip gloss tubes are generally long tube-shaped packaging. This packaging method can be convenient for users to take and wipe. The lip gloss tubes are mostly made with durable PETG plastic. The clear tubes make it easy to identify the product inside.

Lip Balm Sphere Containers

The lip balm sphere containers with lids are perfect for pockets, purses, wallets, handbags, backpacks, and suitcases. It can seal and open smoothly. And it can be applied to your lip perfectly.

Roll-on Gloss Lip Balms

The roll-on gloss lip balm does not require fingers to apply, and the roll-on top dispenses product directly on the lip. This not only prevents the liquid in the product from becoming contaminated but also allows for an even application to your lip.

Irregular Shape Lip Balms

The pineapple lip balms belong to the irregular shape of the packaging. There are also other shapes in the online shopping mall, such as apples, oranges, lemons, etc. This can attract the attention of more consumers, thereby increasing sales.

5. What Are The Feature And Advantages Of Lip Balm Filling Machines?

The features of the lip balm filling machines are:

High Filling Accuracy

The lip balm filling machine adopts a piston filling system to feed hot products into different containers, which can provide you with high filling accuracy and precision. The filling accuracy can be controlled within ±0.5%.

Smooth Filling

With the 150L heating and stirring tank of three layers for different materials mixing and melting, it can offer you a smooth filling for materials of different sizes and shapes.

Electric Eye Sensing

Due to the electric eye sensor, it can precisely position each filling container for you. There will be no leakage, etc.

The advantages of the lip balm filling machines are:

Wide Application

In addition to common skin care products and cosmetics, the lip balm filling machine can also be applied in other industries. For example, wind oil essence ointment, peppermint ointment, scald ointment, etc. in the pharmaceutical industry. Daily chemical industry shoe polish, etc.

Easy Clean And Maintenance

All in-contact with filling materials are made of food-grade stainless steel which is durable, strong, and safe.

6. What Are The Types Of Lip Balm Filling Machines?

There are countless types of lip balm filling machines, the most important ones include:

Lip Balm Filling Trays

The lip balm filling trays are specially designed for filling lip wax into tubes. It can fill up to 50 lip balm tubes at once instead of pouring them individually. All the tubes and trays are made of durable, food-grade high-density plastic materials that can ensure you good quality and long service life.

Manual Lip Balm Filling Machine

Manual Lip Balm Filling Machine -sourced: kenchi

The manual balm filling machine is suitable for filling sticky cream products after being mixed and warmed up, such as lip balms, lipsticks, liquid foundation, nail polishes, etc. It can be integrated into the filling lines for capacity needs. The individual temperature control for tanks can achieve precise and smooth filling.

Semi-automatic Lip Balm Filling Machine

Semi-automatic Lip Balm Filling Machine -sourced: kenchi

The semi-automatic lip balm filling machine is equipped with a touch screen panel and servo motor for stable and digital control. The filling speed and filling ranges can be adjusted easily and for your different needs.

Automatic Lip Balm Filling Machine

Automatic Lip Balm Filling Machine -sourced: harsiddhengineering

The automatic lip balm filling machines are suitable for all types of shapes and sizes container filling and packaging. Equipped with the SS conveyor, it can offer you automatic material filling. With four filling nozzles, it is used for high efficiency and capacity.

Ball Balm Filling Machine

Ball Balm Filling Machine -sourced: eugeng

The ball balm filling machine is applied for filling the hot products into ball or egg shape containers, such as lip balm, deodorant stick, balm jar, face balm, hair wax, etc. It applies the mold pre-heating system with a touch heating plate and blowing hot air from the top. This balm filling machine applies the piston-filling system for high accuracy.

Rotary Lip Balm Filling Machine

Rotary Lip Balm Filling Machine -sourced: szhxmachine

The rotary type lip balm filling machine applies the rotary plate to control the accurate filling. With the servo motor system, it can control the pushing, feeding, and filling with high efficiency. The nozzle raising and lowering work smoothly and easily.

Lip Balm Filling Lines

Lip Balm Filling Lines -sourced: gieni

The lip balm filling lines can offer you the whole working process for producing lip balms without labor participation. It contains six main parts including tube uploading system, materials melting and mixing system, automatic filling system, cooling tunnel, and capping system. The lip balm filling lines is suitable for mass production of a single product.

7. What Is The Working Principles Of Lip Balm Filling Machine?

Working Principles Of Lip Balm Filling Machine - sourced: lehnen industrial service

The working principle of the lip balm filling machine follows the steps below:

Bulk Tube Elevator. The empty tubes that have been cleaned and sanitized will be uploaded into the bulk tube elevator. The tube elevator will be fed into the counting bowls with a vibrating system.
After being counted by the vibrating bowl, all the empty tubes are now inserted into the molds with ten in a set in the conveyor belts.
With the automatic electric eye sensor, the set tubes will be filled with the raw materials set by set.
After being filled with the hot products, all the filled tube sets will be pushed into the cooling system for better shaping.
After being cooled down, the set tubes are now transferred to the melting station for re-melting to better occupying the tube packaging.
After being re-melted, the set tubes are now carried to the cap sorting station. All the caps will be cleaned and sanitized before being uploaded into the cap sorter.
Inside the cap sorter, all caps will be counted and ink-jet coded before being applied to the tube body.
After being securely capped, all the tubes will be bottom-coded and film-wrapping packaged.

8. What Are The Main Components In The Lip Balm Filling Machine?

Main Components In The Lip Balm Filling Machine -sourced: kenchi

The lip balm filling machine mainly consists of a stirring motor, 20L heating barrel, filling range adjustment wheel, filling nozzle, pump temperature controller, barrel temperature controller, automatic/manual mode switch, and stirring speed knob.

Stirring Motor

The stirring motor mainly controls the stirring fans inside the barrel for better mixing and blending of the liquid, pastes, and cream materials. After being better mixed, they can be evenly filled.

20L Heating Barrel

The heating barrel can provide you with large-capacity material heating and stirring space. Due to the special material and simple structure, the heating barrel can be heated well without emitting harmful substances.

Filling Range Adjustment Wheel

The filling range adjustment wheel can be adjusted for your different capacity needs. The range can differ from your container volume. The adjustment range usually is from 5ml to 50ml.

Filling Nozzle

There are different volume filling nozzles for your choices. With the anti-drop function, it can precisely control each filling needs. Materials of different materials have different options for filling nozzles. For liquids, you can choose to fill nozzles thinner. For cream or pastes, you can choose slightly thicker filling nozzles.

Pump Temperature Controller

The pump temperature controller is mainly designed for controlling the pump's temperature. In order to avoid the overload of the pump and the temperature soaring during the heating of the mixing tank, which will affect the use of the machine.

Barrel Temperature Controller

During stirring, the barrel is heated to melt the materials that need to be filled. By constantly stirring and melting the materials, they can be mixed evenly, and it is convenient to fill them later.

Automatic/Manual Mode Switch

The automatic/manual mode switch can be applied for adjusting the machine's working mode. You can choose both the automatic filling and the manual filling by the foot-pedal control.

Stirring Speed Knob

The stirring speed knob is specially used to adjust the stirring speed. By judging the thickness of the material, you can manually speed up or slow down the stirring speed.

9. What Are The Dosing And Filling Process For The High Viscosity And Abrasive Pastes In The Lip Balm Filling Machines?

In the lip balm filling process, the most important part is the material dosing and filling. Especially when dealing with high viscosity and highly abrasive paste filling, how does the lip balm filling machine handle it?

Empty System And Dosing Pumps For Dosing Process

When filling abrasive pastes like washing pastes or scrub, common filling systems like gear pumps, and piston fillers usually will not work and may even cause damage to the machine. By employing a special tank emptying system and a dosing pump, it can directly start dosing highly concentrated raw materials. There is not even a need for a self-heating process.

Pressure Control System For Filling Process

When you are filling mascara, before heating the barrel and filling the nozzles, we will install a pressure control system with soft tubes for you. During the filling process, the pressure control system applies pressure to the hose, then enables the materials free flowing.

10. What Are The Auxiliary Equipment To Make The Lip Balm Filling Machine Into A Line?

Lip Balm Filling Lines -sourced: gieni

To make the lip balm filling machine into a line, you need more parts. The lip balm filling line consists of a tube uploading system, materials melting and mixing system, an automatic filling system, a cooling tunnel, and a capping system.

The whole lip balm filling line can automatically achieve the whole process of auto-filling, cooling, re-melting, second cooling, and finished product discharging.

Tubes Uploading System

The tubes uploading system will upload the empty tubes to the tank melting and mixing part by the conveyor belts smoothly and securely. All the tubes will be well-cleaned and sanitized before use.

Mixing And Melting Tank

Before filling the raw materials, they need to be mixed and melted in the heating tank for better mixing. Through heating and fusion, the raw materials will be more delicate and uniform during filling and subsequent use.

Automatic Filling System

The automatic filling system is equipped with an electric eye sensor for better positioning the empty tubes and quick & high filling. There will be no leakage with the filling system.

Cooling Tunnel

After being filled with the hot materials, all tubes will be transferred into the cooling tunnel for better shaping. During the cooling tunnel, the hot materials will be solid and not easy to leak.

Capping System

After all the hot materials have been evenly mixed & melted, and been filled into the tubes, then cooled down, and perfectly solid in the tubes, all the products will be securely and well capped and labeled.

11. Lip Balm Filling Machine VS Tube Filling Machine

Lip balm filling machines and tube filling machines are similar for filling pastes and creams into different containers.

Tube Filling Machine

Tube filling machines are mainly used for filling and packaging pastes and creams of flow and viscosity into different soft tubes. They can complete the precision filling, and folding sealing at the same time with high speed and high efficiency.

	Lip Balm Filling Machine	Tube Filling Machine
Machine Design
Product Samples
Main Products	Lip balm, lipstick, lip gloss, liquid eyebrow pen, eyeliner, etc.	Hand cream, lotion, hair conditioner, toothpaste, ointment, mayonnaise, etc.
Machine Types	Trays, manual types, semi-automatic types, automatic types, rotary types, automatic filling lines.	Semi-automatic types, automatic types, automatic filling lines.
Working Principles	Tubes uploading, mixing and melting, auto-filling, cooling, capping, and labeling.	Tubes uploading, mixing and blending, auto-filling, sealing, and labeling.
Auxiliary Equipment	Melting tank, cooling tunnel.	Vacuum emulsifier

12. How To Select Your Best Lip Balm Filling Machine?

There are several types of lip balm filling machines you can choose from. But how to choose your best type of lip balm filling machine? There is no perfect machine, however only the most suitable machine for you.

So, the best machine must be the most suitable style for you. You can choose the model that suits you from the following criteria:

Production Capacity

Production capacity is very important to choose a suitable lip balm filling machine. Faced with different production capacity, you can choose from small-scale manual models to large-scale fully automatic series.

Labor Quantities

Manual and semi-automatic are the best options if you have a high need for manual operations. Because of the large amount of manpower invested, the use of this machine model is very extensive. It can match more molds and produce more kinds of products.

Machine Performance

If you prefer a multi-functional lip balm filling machine, then the fully automatic style is more suitable for you. Generally, automatic models will have counting, capping, or labeling functions.

Conclusion:

Lip balms and lip balm filling machines are products that are used very frequently. Does this article have solved all your doubts about lip balm filling machines? Are you interested in this product? If you want to know more or you want to inquire about related products, please contact our customer service or browse our official website directly.

Don't forget to share this post!

CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price Tube Filling Machines from China?

Tell us your material or budget, we'll reply to you ASAP within 24 hours

Lip Balm Filling Machine: The Complete FAQ Guide In 2025 Read More »

Vertical Bagging Machine: The Complete FAQ Guide In 2025

Vertical Flow Wrapper

Vertical Bagging Machine: The Complete FAQ Guide In 2025

Have you ever heard vertical bagging machine? It is a practical equipment which is commonly used in food, pharmaceutical and cosmetic industry, etc. As the name implies, vertical bagging machine is to pack all kinds of materials into bags, and it works vertically. Besides the function, do you know anything else about this machine? Or, what do you want to know about a vertical bagging machine?

To meet your demand, here comes this FAQ guide, which will give a comprehensive introduction of vertical bagging machine. In this article, you can learn everything about this machine, including advantages, applications, main parts, working principle and so on. Are you ready to learn vertical bagging machine deeply? Let’s begin!

Add a header to begin generating the table of contents

1.What is vertical bagging machine?

Vertical bagging machine is a multi-functional packaging equipment which can be used to pack powders, liquids, granules, flakes, pastes, etc. This machine can make packaging bags by itself, and fill raw materials into the bags, then seal them. The vertical bagging machine has a high degree of automation, can work smoothly and efficiently, as a result, it is popular in a lot of industries.

2.Why vertical bagging machine is popular among industries?

As is mentioned above that vertical bagging machine is popular among industries, but do you know why? To be honest, this machine has many advantages so that it can bring great convenience to industries, some of the advantages are as follows:

Easy Changeover

Vertical bagging machine provides easy and quick changeover, if you want to pack different products and need bags of different sizes, the machine can achieve the changeover in minutes, which will not affect the production efficiency, and you don’t need to use any tools.

Simple to Operate

The vertical bagging machine is fully automatic, it can complete various operations such as bag making, material filling, sealing, cutting and discharging by itself. Therefore, you can say this machine is simple to operate, what you should do is to set up all kinds of parameters on the touch screen and pour raw material into the hopper.

Easy Integration

Vertical bagging machine can be used alone, and it can also be integrated with other automatic equipment such as conveyors, multi-head weighers, cartoning machines
and so on. It is easy for vertical bagging machine to be integrated with these machines, which can improve the production efficiency of your business.

Modular Design

Vertical bagging machine adopts modular design, therefore, it is easy to deliver and install this equipment. In addition, it is also convenient to replace the worn parts of vertical bagging machine to make a upgrade to it, doesn’t require complicated procedures.

3. In which industries can vertical bagging machine play its role?

Since vertical bagging machine can pack a variety of products, it can be applied in a lot of industries, next let’s list them together!

Food Industry

Food Industry-Photo Credit: ECHO Machinery

Vertical bagging machine is widely applied in food industry, it can pack almost all food products, which include candies, popcorn, chips, spices, nuts, sauces, biscuits, coffee beans and coffee powder, milk powder and so on. You can say that vertical bagging machine is necessary to food industry.

Pharmaceutical Industry

Perhaps you often see medicines packaged in bottles or blisters, in fact, there are also medicines packaged in bags, packing medicines in small bags is convenient for patients to take medicines. So, vertical bagging machine is used to pack solid formed medicines such as capsules, softgel and tablets into bags.

Agriculture Industry

In agriculture industry, all kinds of agricultural products, such as rice, wheat, soybeans, corn kernels, seeds, etc, need to be packed in small bags for sale. Vertical bagging machine becomes a good choice, it can make different shaped bags and pack these products into them.

Cosmetic Industry

In general, cosmetic products are packed in cans, bottles and jars, however, the samples of many cosmetic and skin care product come in bags. Vertical bagging machine is used to pack cosmetic and skin care products such as liquid foundation, essence, lotion, shampoo, conditioner, etc.

4. How many types of vertical bagging machines are there in the market?

As a matter of fact, there are many different types of vertical bagging machines in the market, to classify them, you need to use different criteria.

In terms of working

(1). Intermittent Vertical Bagging Machine

Intermittent Vertical Bagging Machine-Photo Credit: Multiko Packaging

Intermittent vertical bagging machine is a traditional type of packaging equipment, the material filling system of this machine is intermittent rotary operation, besides, there will be a short pause when the machine is pulling film and sealing bag, it will continue to pull the film after the sealing reaches a certain period of time. As a result, the speed of intermittent vertical bagging machine is relevantly slower.

(2) Continuous Vertical Bagging Machine

Continuous Vertical Bagging Machine-Photo Credit: Viking Masek

Different from intermittent vertical bagging machine, during the working process of continuous vertical bagging machine, there isn’t any pause. The machine adopts continuous rotary motion system so that it has fast packaging speed, in the recent years, continuous vertical bagging machine has gradually replaced the intermittent one.

In terms of bag style

(1) Sachet Vertical Bagging Machine

Sachet Vertical Bagging Machine-Photo Credit: Lenis Machines

Sachet vertical bagging machine is used to pack powdered and granular products, this machine can provide various bag style such as 3-side sealing, 4-side sealing and back sealing. This machine can complete operations such as automatic sachet making, measuring, filling and sealing, date printing, cutting.

(2) Stick Vertical Bagging Machine

Stick vertical bagging machine is special, if you need to pack powders,granules, liquids and pastes in thin stick-shaped bag, this machine is suitable for your requirements. There are single lane stick vertical bagging machines and multi-lane one, which are applied in different fields such as food, pharmaceutical, chemical industries and so on.

(3). Triangle Bag Vertical Bagging Machine

Triangle Bag Vertical Bagging Machine-Photo Credit: Samfull Packing Machine

Triangle bag vertical bagging machine is specially designed to make pyramid shaped bags and fill all kinds of products into these three-dimensional bags. This kind of vertical bagging machine is suitable for packing a variety of products, including snacks, tea leaves, grains and so on.

In terms of raw material

(1) Granule Vertical Bagging Machine

Granule vertical bagging machine is designed for packing powdered and granular products such as chips, popcorn, nuts, seeds, rice, coffee beans, tea and so on. This machine has high speed and flexibility, can pack products into bags accurately, is an ideal equipment for packaging industry.

(2). Liquid Paste Vertical Bagging Machine

This machine is used to pack liquids and semi-liquids, it is suitable for many liquid products such as shampoos, sauces, beverage, pastes, etc. Liquid paste vertical bagging machine can work smoothly, complete a series of operations such as measuring, bag making, filling, sealing and cutting by itself.

(3) Tea Bag Vertical Bagging Machine

Tea Bag Vertical Bagging Machine-Photo Credit: XHTEAPACK

Even though granule vertical bagging machine can package tea leaves, there is a professional tea bag vertical bagging machine on the market. This is a machine that automatically forms double chamber tea bags with tea bag paper, mainly used for packaging of loose tea, fermented tea and medicinal herbs.

5. How vertical bagging machine differs from horizontal bagging machine?

Both vertical bagging machine and horizontal bagging machine are popular packaging equipment, and they have similar applications, however, there are some differences between the two machines, which are as follows:

Packaging Process

You can observe the appearances of the two machines, it is obvious that their working directions are different. The raw material enters the vertical bagging machine from the hopper on the top, while horizontal bagging machine uses a conveyor to deliver raw material. For all operations after that, one of the two machines works vertically and the other one works horizontally.

Suitable Products

As you know that vertical bagging machine can deal with different forms products such as powders, granules, liquids and semi-liquids. But for horizontal bagging machine, it isn’t suitable for liquid products because of its working direction.

Bag Style

Vertical bagging machine can provide a wide range of bag styles which are different in shapes and sizes, not only limit in sachet, therefore, it can meet more packaging demands. However, the horizontal bagging machine don’t has such a high flexibility, it can make sachets and pouches.

Occupied Area

Vertical bagging machine has small occupied area, while horizontal bagging machine need a larger area because of its horizontal layout. Therefore, vertical bagging machine is suitable for factories which have limited spaces.

6. How many components consist of a vertical bagging machine?

Actually, vertical bagging machine doesn’t have a complex structure, it is easy for you to learn the components of this machine, just read the following content.

Hopper: The hopper is at the top of vertical bagging machine, it is to store the raw materials before they are filled and packed.
Roll Film Placement Device:You can also call this part as film holder, it is to place and fix packaging film.
Measuring Cup:This part is used for material metering and unloading, in other word, it is to determine the dose of material, ensure the filling accuracy.
Control Panel: You can regard this component as the brain of the vertical bagging machine, it controls all working steps of the machine.
Coder: The function of coding is to print the production date and other information of the product on the packaging film.
Bag Forming Machine: During the working process of vertical bagging machine, the film is pulled down and come into shape of bags in this part.
Vertical Sealing Device: The vertical sealing device is to heat seal the two sides of the bag.
Horizontal Sealing Device: The function of this part is similar to that of vertical sealing device, but the horizontal sealing device is to seal the top and bottom of the bag.
Cutting Device: This part is to cut off the connection of each two bags so that the finished product can be discharged.

7. What is the working principle of vertical bagging machine?

Totally speaking , the whole working process of vertical bagging machine can be divided into 10 steps, including packaging film unwinding, coding, bag forming, vertical sealing, bottom sealing, metering, material filling, top sealing and cutting & discharging.

Packaging Film Unwinding: When the vertical bagging machine begin working, the packaging film is pulled out and tensioned by rollers, this step is to make preparation for the bag forming step.
Coding: Some vertical bagging machine has the coding function, the coder will print the production dates and other information on the packaging film.
Bag Forming: When the packaging film pass through the bag forming device, it is twisted and folded, at this moment, the packaging bag is preliminary shaped.
Vertical Sealing: This is the first sealing step, which is to seal the side of the bag. How to achieve this operation? The vertical sealing device is heated and then presses on the side of the bag so that it is perfectly sealed.
Bottom Sealing: It is not enough that the sides of the bag are sealed, the bottom also need to be sealed, otherwise the material filled into the bag will leak out. Therefore, the next step of vertical sealing is bottom sealing, it is achieved by the horizontal sealing device.
Metering: Vertical bagging machine is equipped with a measuring cup which is used to measure the dose of material, ensure the accurate filling.
Material Filling: The bag is now sealed on three sides, which is ready to be filled, therefore, in this step, the measured raw material is fallen and filled into the bag.
Top Sealing: When the filling process is finished, the horizontal sealing device will seal the top of the bag so that the raw material is packed in it, the packaging process is finished.
Cutting & Discharging: Even though the raw material is filled and packed in the bag, this bag is still connected to the bag above it. Therefore, in the final step, the machine cut off the connection of the two bags and the finished product is discharged.

8. What raw materials can be packed by vertical bagging machine?

It is obvious that vertical bagging machine can pack many products of different industries, even though the categories of these products are various, in essential, they can be classified into certain forms, such as:

Powders

Powders

Vertical bagging machine is able to pack powdered products, such as milk powder, coffee powder, flour, wheat flour, drug powder, seasoning powder, chocolate powder, matcha powder, egg yolk powder, washing powder and so on. When the vertical bagging machine pack powders, it mainly uses the powder screw with the measuring cup for material feeding.

The powder screw is stirred in the hopper, so the powder product is more uniform during the stirring, and then falls into the measuring cup, which plays a role in metering, and next the measured powder product will be filled.

Granules

Also, vertical bagging machine can be used to fill and seal granular products, including but not limited to rice, nuts, beans, grains, seeds, plastic particles, gummy candies, fertilizer, desiccant, tea leaves, etc. The granule vertical bagging machine is specially designed to package these products.

To fill and pack granular products better, the vertical bagging machine is always equipped with a multi-head weigher, which plays a role in weighing and material feeding.

Liquids & Semi-liquids

Besides solid products, vertical bagging machine can pack liquid products, either. The machine can pack liquids and semi-liquids, which include beverages, shampoos, sauces, pastes, yogurts, body lotion, laundry detergent, face cream, various oral liquids, etc. For better packaging of liquid products, you can use a liquid paste vertical bagging machine.

Different from other vertical bagging machine, liquid paste vertical bagging machine adopts a liquid pump which is used for automatic quantitative packaging of liquid and sauce materials. And notice that, if you need to pack viscous liquid product, the liquid pump should be replaced by a rotor pump.

9. What shape bags can be made by vertical bagging machine?

Different products have different packaging requirements. Of course, it is impossible for a vertical bagging machine to provide only one kind of bag style, guess how many shape bags can be made by this machine? Come and learn then now.

3-side Seal Bag

3-side Seal Bag-Photo Credit: Pouch.eco

As the picture shows, 3-side sea bags are sealed on three sides, leaving only one side open to pack products. This kind of packaging bag is one of the most common ways of making bags in vertical bagging machine.

4-side Seal Bag

4-side Seal Bag-Photo Credit: Nescafe

Besides 3-side seal bag, 4-side seal bag is also a common bag style which is provided by vertical bagging machine. All four sides of the 4-side seal bag are sealed so that it have good air tightness. 4-side seal bags are mainly used for packing coffee, tea and food products, etc.

Pillow Bag

Pillow Bag-Photo Credit: BW Flexible Systems

Pillow bag, can also be called back seal bag, it is sealed on the center of its back, has beautiful and neat appearance, this bag style is commonly seen in food packaging, usually used to pack candies and snacks.

Gusseted Bag

Gusseted Bag-Photo Credit: Viking Masek

The gusseted bag has good stability, which is because of its shape, the top and bottom are sealed while the two sides are propped up. This kind bag is always used in PET food packaging and fertilizer packaging.

Triangle Bag

Triangle bag is three-dimensional, this bag is sealed on two sides and contains four triangle faces, the compact tetrahedral structure provides great stability. The triangle bag is applied in packaging coffee, tea and snacks.

Double-layer Bag

Double-layer bag contains an inner bag and a outer bag, generally speaking, the inner bag has filter function, this kind of bag is used to pack coffees and teas. Not every vertical bagging machine can provide this bag style, to make double-layer bag, you need to use special vertical bagging machines, which can produce the inner bag and the outer bag, and put the inner bag into the outer bag.

10. How to improve the operation efficiency of vertical bagging machine？

It is important for you to learn how to improve the operation efficiency of your vertical bagging machine, this is a vital skill.

Choose High Quality Parts

Firstly, you need to equip your vertical bagging machine with high quality parts, such as hopper, measuring cup, cutter and so on, as you know, excellent components can increase the production speed of the machine.

Set Up Routines

If you often use your vertical bagging machine to pack the same product, you can set up a common routine and store it well, which can reduce the setup time when switching between products or bag sizes, thus improving operation efficiency.

Regularly Clean and Lubricate the Machine

The vertical bagging machine needs good maintenance to play its best condition, so after each use, remember to wipe off the accumulated dust on the machine and lubricate the parts of the machine regularly, which can make it work smoothly and prolong its service life.

Train the Operators Regularly

To improve the operation efficiency of the vertical bagging machine, you can not ignore the operators, they need to be well-trained and totally master the operating knowledge. Only in this way can the vertical bagging machine exert the highest production efficiency under the operation of the operator.

11. What are the future trending technologies in vertical bagging machine?

To meet the growing packaging demands, the vertical bagging machines on the market are upgraded all the time, and there are some trending technologies which are applied on these machine, let’s learn them together.

As the PLC technologies are growing, the improvement of machine automation and integration has become a trend, which can make your vertical bagging machine work faster and bring you higher economic benefits.
Sometimes, the cleaning of vertical bagging machine may make you feel tired, don’t worry, now, more and more vertical bagging machines are made of easier-to-clean materials and designed for touchless operation.
The biggest breakthrough is that many vertical bagging machines have advanced data analysis ability, which can provide the data of machine performance and product quality, helping you plan the production process better.

12.What are the factors to consider before purchasing a vertical bagging machine?

It is a common question that what kind of vertical bagging machine should you choose, if you want to know the answer, you need to figure out your requirements, consider different aspects and make a comprehensive evaluation.

Determine Your Products

At first, you need to make it clear that what kind of products will you pack by a vertical bagging machine, what form your product takes is important. If you need to pack powdered or granular products, you can choose a granule vertical bagging machine; if your products are liquids, liquid paste vertical bagging machine is a good choice.

Determine Bag Style

Next step, you need to determine which bag style do you want, to be honest, the vertical bagging machines on the market can meet almost all kinds of bag style, but for some special bag style, such as triangle bag and double-layer bag, you need to find specific vertical bagging machine.

Production Efficiency

In addition to the product itself, the performance of the machine is also very important, you should estimate the output you need, and then think about the production efficiency. If you need to pack a large amount of products, you’d better choose a vertical bagging machine with high production efficiency.

Conclusion

In a word, vertical bagging machine has a wide range of application, can help industries increase production efficiency and save labor cost, is an ideal packaging equipment. After reading this complete FAQ guide, do you think you understand vertical bagging machine well enough? If you still have something puzzled about this machine, welcome to consult us.

Don't forget to share this post!

CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price Vertical Bagging Machines from China?

Tell us your material or budget, we'll reply you ASAP within 24 hours

Vertical Bagging Machine: The Complete FAQ Guide In 2025 Read More »

Induction Heat Sealing Machine: The Complete Buying Guide In 2025

Induction Sealing Machine

Induction Heat Sealing Machine: The Complete Buying Guide In 2025

Have you ever been to the delighted experience of spreading pleasant fragrance around, suddenly after you opened the sealed bottle? If Yes! You must have desired to repeat the process. It is pertinent to mention here, that this experience is the result of using an advance induction heat sealing machine which is excellent in its performance.

An induction heat sealing machine is the proven technology specialized in giving hermetic sealing to range of containers holding eclectic products. It is thus giving the businesses an opportunity to grow their popularity by satisfying customers through provision of safe and trustable packaging in form of induction heat sealing. Are you also wandering for an induction heat sealing machine to achieve the same purpose? Definitely, your search has been found as you are on right track to fulfill your aim. Just be ready to know how you can make the best use of this machine by absorbing this comprehensive guide which holds in it the answers to all confusion!

Add a header to begin generating the table of contents

1.What Is An Induction Heat Sealing Machine?

Aipak Induction Heat heat Sealing Machine

Induction heat sealing machine refers to the sealing device featured with electromagnetic principle to innovate the sealing of bottles, jars and containers by non-contact heating. This exceptional quality machine transforms the electrical energy into heat energy during operation and resultantly sticks the aluminum foil to the neck of bottle creating hermetic sealing. By doing so, the bottle’s inside content is fully protected from temperature, humidity and dirt.

In this way, induction heat sealing machine is efficiently responsible for the entire process of generating heat as well as cooling machine against heat. Together these attributes helps in temper proof sealing, increase production and safe packaging. Therefore, manufacturers from diverse sectors prefer using different types of induction heat sealing machines as per their requirements.

2.Explain The Uses Of An Induction Heat Sealing Machine?

When it comes to discuss the uses of an induction heat sealing machine, there are ample areas where this machine is perfectly applicable. Some of these are highlighted below:

Pharmaceutical Industry

Picture Courtesy: Joreshtech

Pharmaceutical industry is responsible for regulating safe packaging of medicines and supplements in all its forms such as tablets, capsules, syrups and nutraceuticals. Hence, an induction heat sealing machine is contributing to meet this end by ensuring full proof sealing in an environment safe from bacteria, dirt and pollution.

Edible Oil Industry

Picture Courtesy: thankdesign.com

Edible oil industry is one of the leading industries in food sector. Its consumption is found obligatory in almost all the countries of the world. Therefore, every manufacturer is striving to sustain their individual identity by providing excellent packaging in form of induction heat sealing which is done by this machine.

Confectionary Industry

Picture Courtesy: a to zebra celebrations.blogpost.com

Confectioneries are rich in sugar and often contain liquids which make them attractive for ants and other insects. To preserve their quality and keep them away from the approach of external elements, most of the industries are now taking help of an induction heat sealing machine.

Dairy Industry

Picture Courtesy: packaging of the world

Dairy sector is vast enough that its significance can be found by examining our daily life necessities fulfilled by using these products including milk, yogurt, butter and cheese etc. All these products are processed by an induction heat sealing machine due to which their shelf life is extended and quality is protected.

Beverage Industry

Picture Courtesy: packaging of the world.com

Like other essentials, beverages are also susceptible to be downgraded in quality as a result of leakage. Hence, to counter this challenge most of the industries pass their bottles and containers of wine, juices and soft drinks by an induction heat sealing machine.

Cosmetic Industry

Picture Courtesy: Luxor

Products such as lotion, cream, foundation and gel etc., come under the field of cosmetic industry. Therefore, to retain their fragrance, essence and humidity level up to the mark, induction heat sealing machine is the first ever choice of manufacturers.

3.What Are The Benefits Of Using An Induction Heat Sealing Machine?

An induction heat sealing machine is well known for its advantages in several ways. Some of these perks are enumerated below:

Prevent Leakage

Picture Courtesy: DuPont Teijin Films

This machine is the best solution for its creation of effective and air-tight sealing which reduces the chances of product leakage to zero percent. Moreover, the sealing form a strong barrier to withstand moderate to high pressure during transportation.

Increase Shelf life

Picture Courtesy: Famous foods

By forming the protection layer between product and external environment, this machine extends the shelf life of the content as well as the conservation of aroma and taste.

Product Safety

Picture Courtesy: SKS Bottle & Packaging, Inc.

Sealing products by induction heat sealing machine can better retain its quality and keep it safe from contamination.

Eco-friendly

Picture Courtesy: en.porte.coffee

This machine is entirely based upon generating electromagnetic energy which mean consuming less energy than other sealing machines like conduction sealing. Moreover, it does not affect the surrounding environment by creating thermal pollution.

Enhance Productivity

Picture Courtesy: Joreshtech

Induction heat sealing machine is introduced as an alternative to other methods of sealing in order to reduce the time and energy wasted on sealing. Hence, this machine is proficient in sealing up to 120 bottles in a minute.

Customer Satisfaction

Picture Courtesy: the kitchen.com

As a result of market competition, people get confused to choose the right products. For this reason, they always go for one which is adorably packed with originality at its peak. Therefore, using induction heat sealing machine can grow customer satisfaction who would be able to distinguish between quality products on the basis of sealed or unsealed items.

4.Do You Know The Working Principles Of An Induction Heat Sealing Machine?

The working principles of an induction heat sealing machine are somehow technical; however, machine in itself is easy to operate. Below description will be helpful in this regard:

Step 1

Picture Courtesy: Joreshtech

The working of machine begins with operator setting the basic functional parameters of machine. These include adjusting the height of induction heat sealing station, fixing the speed of conveyor belt and the level of temperature caused by an electromagnetic field.

Step 2

Now, when the basic parameters are fixed, machine is ready to start the process. When capped bottles start mobilization towards the induction heat sealing station, the sensor detects the presence of bottles and send message to machine.

Step 3

Picture Courtesy: Enercon

At this point, the machine started transmitting heat through integrated electromagnetic coils. When the bottle passes through sealing head, the heat seal under cap starts to soften and eventually stick to mouth of the bottle. This result in the formation of impermeable and tamper-proof sealing.

Step 4

Picture Courtesy: Technopack

Finally, the hermetically sealed bottles move towards the discharge outlet with the help of conveyor belt.

5.Which Type Of Bottles And Caps are Supported By An Induction Heat Sealing Machine?

An induction heat sealing machine is capable of processing wide variety of bottles as well as caps. They are shown below with description:

PET Bottles

Picture Courtesy: Sunday Morning Foods

Polyethylene therephthalate is transparent plastic commonly used for packaging of beverages, edible oil and carbonated drinks. These bottles are cost-effective, highly chemical resistant and moisture proof, however, they are not good to combat high temperature.

HDPE Bottles

Picture Courtesy: Wayfair.com

HDPE is short for high density polyethylene which is most economical and highly moisture proof plastic used for bottles. It is rigid in texture and is almost opaque with showing little color if loaded with dark products.

LDPE Bottles

Picture Courtesy: migros.com.tr

These bottles are made with low density polyethylene which means that they are extremely flexible making them more feasible to be squeezed and used for shampoo, lotion and sauces etc.

Glass Bottles

Picture Courtesy: travel.mdpr.jp

Glass bottles are impermeable and nonporous due to which they have strong protection against bacteria and chemical reactions. Therefore, glass bottles containing food items, medicines and cosmetic creams are sealed by an induction heat sealing machine to trap the fragrance and flavor of goods inside bottles.

Plastic Caps

Picture Courtesy: SKS Bottle & Packaging, Inc.

Plastic Caps are resilient due to which forming shapes, writing or designs become easy. They prevent damage by resisting breakage and assist in stringent safety of products by being induction sealed.

Aluminum Caps

Picture Courtesy: SKS Bottle & Packaging, Inc.

Aluminum caps are good at anti rust function and ensure product protection from all kinds of acids, solvents and chemicals etc. An Induction heat sealing machine has excellent strength to form hermetic seals in aluminum caps.

6.Which Components Make The Structure Of An Induction Heat Sealing Machine?

Picture Courtesy: KWT Machine Systems

The structure of an induction heat sealing machine varies from one type of machine to another. However, few components are common to all which are described below:

Power Supply Unit

It is the power house of an induction heat sealing machine which is responsible to provide the required energy to machine. For instance, by using this unit, user set the commands for operation and thereby the machine executes these commands.

Foil Indicator

It is an essential component of the machine which is responsible to detect the presence of foil liner inside caps, and aware the user if the cap lacks foil or containers double foil.

Sealing Head

Sealing head is the core part of machine which actually performs the sealing of bottles. It consists of ferrites and induction coils. These coils have electromagnetic system which produces heat during sealing process.

Conveyor

Conveyor is a stainless steel device with rolling shafts or rubber belt over it. The main task of conveyor is to facilitate the movement of bottles and containers during operation. Semi-automatic and handheld induction heat sealing machines do not have conveyor.

Cooling System

Cooling system is used to dissipate the heat produced during heat sealing process. It mainly consists of two types; air cooling system and water cooling system. In air cooling system, a fan or air blower is used for disappearing heat, while as, in water cooling system, water chiller is utilized to cool down the machine temperature.

Electric Cabinet

This part of machine is containing all the electrical components such as wires and knobs to prevent the machine from electric shocks.

7.Enlist The Types Of An Induction Heat Sealing Machine?

An induction heat sealing machine can be divided into following types:

On The Basis of Automation

Fully Automatic Induction Heat Sealing Machine

Picture Courtesy: KWT Machine Systems

Fully automatic heat sealing machine is featured with intelligent inspection system, controlling unit, cooling system and high operational memory storage. It undertakes the process automatically and ensure forming air-tight sealing by generating uniform heat via induction sealing head. Apart from this, the machine is able to be attached directly with other machines in a production line. Hence, huge manufacturing firms opt for this machine.

Semi-Automatic Induction Heat Sealing Machine

Picture Courtesy: Joreshtech

Semi-automatic induction heat sealing machine is small sized precise machine employed for batch production and laboratory use. It implies user to load the bottles in machine and then run these bottles automatically. This compact machine is suitable to be used as table-top machine. While semi-automatic in processing it constitutes all the features of detection, cooling system and digital system for setting. Therefore, this advance technology machine is the best solution for start-up business.

Handheld Induction Heat Sealing Machine

Picture Courtesy: Joreshtech

It is the most flexible type of induction heat sealing machine with convenient portability and handling system. It is composed of incredible small footprint, digital display and an induction device attached to the main machine through electric wire. The machine does not need any cooling system during processing thus consume less energy. While performing the task of induction sealing, this machine is able to induction seal by following a timer, indicate missing foil count the number of foils present in each bottle. It is suitable for small batch packaging, laboratories or home based businesses and shops etc.

On The Basis of Function

Induction Heat Cap Sealing Machine

Allpack Induction Heat Sealing Machine

As manifested by the name, this machine is created to seal the bottles having plastic or metal caps over them. When capped bottles with attached aluminum foils are passed by the tunnel, heat is generated by the electromagnetic energy via induction coils towards bottles, where the aluminum foils of under caps get attached to the bottles' necks. Similarly, these bottles are discharged by conveyor and the process continues. Products such as liquids or chemicals which have high risk of getting affected by temperature or get leaked due to external pressure, are packed in capped bottles for which this machine is ideally perfect.

CaplessInduction Heat Sealing Machine

Picture Courtesy: Relco

This innovative machine is most reliable in a way that it can be used for bottles with no caps over them. Its unique structure with inclusion of pressure belts for holding seals over caps is designed to facilitate the secure and undamaged sealing of bottles. During the process, bottles are transferred through conveyor. After reaching to sealing station, series of induction coils while taking aluminum foil adopt downward movement and apply the foils over bottles which swiftly get stuck to the bottles' necks. The machine is desirable for solid food, medicines and cosmetics.

8.Highlight The Main Differences Between Induction Heat Sealing Machine And Other Types Of Sealing Machines?

Along with induction heat sealing machine, there are other machines which perform the same function of sealing, however, they are different from one another. These differences can be understood by the table below:

No	Factors	Induction Heat Sealing Machine	Conduction Sealing Machine	Heat Sealing Machine
1	Definition	Induction heat sealing machine is designed to seal capped and capless bottles via electromagnetic heat energy	Conduction sealing machine is employed to seal the capless bottles through heated plate	Heat sealing machine is used for sealing plastic bags, pouches and films through hot bar sealing or impulse dealing
2	Sealing Method	Non-contact	Contact based	Contact based
3	Heat Source	Electromagnetic energy generates heat through induction coil	Electric power produces heat to hard metal plate	Heat produced by machine is spread through metal bars
4	Speed	Swift in producing heat	Slow in producing heat due to time taken by plate for warmth	It is fast in spreading heat and thus perform sealing quickly
5	Material Used	Aluminum linear	Aluminum linear	Hard to soft plastic film
6	Picture

9.Which Type Of Induction Wads Can Be Processed By Induction Heat Sealing Machine?

Picture Courtesy: Kaufmancontainer.com

There are mainly two types of induction wads which are used in bottles, jars or containers for sealing purposes. These are described below in detail:

One Piece Induction Wad

One piece induction wad is composed of foaming material, aluminum foil and a sealing material upward down the bottle cap. This type of induction wads are meant for sealing only once which means when the cap will be removed from bottle its purpose of protecting products will be ended. Therefore, goods like food products, cosmetics and beverages are often found with caps having one piece liners.

Two Piece Induction Wad

On the other hand, two piece induction wads are more durable in a way that they can be used for resealing. For instance, bottles with two piece induction wad if opened for consumption, the one piece will be removed while the other remains on the cap for resealing. Hence, products which are sterile and needs extra protection till the end of existence like chemicals, medicines and spirit are induction sealed with two piece induction wads.

10.What Is The Preventive Maintenance Of An Induction Heat Sealing Machine?

Picture Courtesy: BT Equipment

If you want your induction heat sealing machine to let your business grow consistently, you must have to take some measures for its preventive maintenance. In this way, underlying points are crucial:

Regular Cleaning: It is necessary to clean the machine on regular basis for fast running. For this, you can use tidy soft cloth to clean front panel of the supply power unit, never use solvent as it can harm the plastic display, and remove the spillage immediately. In addition, the filters, air blower and sealing coils must be cleaned through vacuum cleaner or compressed air.

Lubrication: Another step required for preventive maintenance is to lubricate the jack screw, conveyor shafts and movable wheels for fancy running of machine.

Cooling Machine: Cooling system is the inevitable part of induction heat sealing machine which cannot be overlooked. Hence, the air blower of water chiller must be checked in case they stop working. It will help to prevent the machine from excessive heat and damage.

Parts Replacing: In case, the pressure belts, electric wires, knobs or sensor are damaged or worn out, make sure to replace them with new parts.

11.Give Remedies To Cure The Possible Pitfalls Occur While Using An Induction Heat Sealing Machine?

What if you face the issues such as bad sealing, damaged foil or inadequate heating during process? The solutions are simple! Just consider the table below:

No	Pitfalls	Causes	Remedies	Pictures
1	Burned aluminum linear	Either the conveyor speed is too slow or power is excessive	To generate required heat, djust the speed of conveyor as well as power	By-yespacks.in
2	Inconsistent bottle sealing	It happens when bottles are incorrectly torqued or the seating of bottle is uneven	Make sure all the bottles are well torqued and the surface is even	By-technopack
3	No sealing	Sealing head is located too high	Adjust the height of sealing head.	By-technopack
4	The seal is too difficult to remove	It occurs due to insufficient power or high coil set	Increase the power supply by checking. Also, alter the sealing head height	By-the sun

12.What Are The Auxiliary Devices Needed For An Induction Heat Sealing Machine?

There are several other machines which if you add into your production line along with induction heat sealing machine can enhance the level of efficiency in your manufacturing. These include the following:

Bottle Unscrambler

Aipak Bottle Unscrambler

This advance machine is made with super quality features to aid the production facility by feeding rightly positioned bottles and containers onto production line.

Liquid Filling Machine

As the name suggests, liquid filling machine has been introduced in the packaging field to precisely fill the liquids with vary nature in separate bottles, jars and containers. In this way, the liquid filled bottles processed by this machine are sent to induction heat sealing machine for stringent sealing.

Tablet Counting Machine

AllpackTablet Counting Machine

Tablet counting machine is single machine with dual functions of tablet counting and filling into containers. It can count numerous products ranging from medicines to food items and daily chemicals etc. Therefore, it can be included into the production line of induction heat sealing machine.

Labeling Machine

Picture Courtesy: Paima Packaging

This machine is employed to label the empty or loaded containers with single or multiple labels.

Capping Machine

Allpack Bottle Capping Machine

Like other machines, bottle capping machine is one of the essential tools of packaging. Its function is to cap the loaded bottles accurately by taking aluminum foiled caps from hopper and tightly screwing them over bottles' mouth.

Shrink Wrapping Machine

Picture Courtesy: Allpack

Shrink wrapping machine is the ultimate solution to seal bulk containers and bottles together by wrapping them in a plastic film which is then shrunk with the help of heat. These shrink-wrapped goods are easy to handle, mobilize and their integrity remains the same during transit.

13.Which Factors Should Be Considered To Get The Best Induction Heat Sealing Machine?

In order to get the best induction heat sealing machine, you should be vigilant to consider some of the important factors which are highlighted below:

Type of Packaging

Picture Courtesy: Technopack

It is important to look at your packaging style which you are following in your industry. For instance, if you are processing capped bottles you will need machine which is able to carry the function. On the other hand, capless induction heat sealing machine is right for capless bottles.

Production Volume

What is the size of your production? Does it follow batch production or continuous? If you are running small factory it is better to choose a precise, less expensive and compact machine like semi-automatic, while as, your may go for fully automatic machine in case the production volume is giant.

Cooling Ways

Picture Courtesy: Kingpng

You have to determine which type of cooling system you will need for your induction heat sealing machine. Since, water cooling system is often adopted for containers holding liquid content and air cooling system for bottles with solid objects. It will help you to go for suitable option.

Customization

Picture Courtesy: cocoislandmart.com

Another factor to look for is the degree of customization of machine. Therefore, preferring a flexible induction heat sealing machine can help you seal the bottles and containers of different sizes and shapes.

Conclusion

To wrap up, induction heat sealing machine is an excellent machine with the ability to seal capped and uncapped bottles via non-contact heat and thus prolong their shelf life. This unique method of sealing make it unique and advance from other machines. Hence, industries with high demand for quality packaging machines are always ready to bring it into use. Similarly, if you are also planning to make a purchase, be sure to consider Allpack which has astonishing induction heat sealing machines as per your need. Feel free to ask further information through our website!

Don't forget to share this post!

CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price Induction Heat Sealing Machine from China?

Tell us your material or budget, we'll reply you ASAP within 24 hours

Induction Heat Sealing Machine: The Complete Buying Guide In 2025 Read More »

Author name: alei

Fluid Bed Processor: The Complete FAQ Guide In 2025

1. What Is The Fluid Bed Processor?

2. In Which Industries Are Fluid Bed Processors Mostly Applied?

3. What Materials Are Mostly Processed By The Fluid Bed Processor?

4. What Materials Are Not Suitable For Fluid Bed Processors?

5. What Is The Fluidization In The Fluid Bed Processor?

6. What Are the Stages Of Fluidization In The Fluid Beds?

7. What Is The Fluid Bed In The Fluid Bed Processor?

8. What Is The Fluid Bed Granulation In The Fluid Bed Processor?

9. What Are The Stages Of Fluid Bed Granulation?

10. What Are The Features And Advantages Of The Fluid Bed Processor?

11. What Are The Types Of The Fluid Bed Processor?

12. What Is The Working Principle Of Fluid Bed Processor?

13. What Are The Main Parts And Structure Of The Fluid Bed Processor?

14. What Are The Types Of Spray System In The Fluid Bed Processor?

15. What Are The Common Problems In The Fluid Bed Processor?

16. What Are The Troubleshooting For The Fluid Bed Processor?

Conclusion:

Don't forget to share this post!

CONTACT US

Shrink Labeller: The Complete FAQ Guide In 2025

1.What is a shrink labeller?

2.How can a shrink labeller benefit you?

4.What is the classification of shrink labeller?

5.How does shrink labller differ from regular labller?

6.How does a shrink labeller work?

7.What is the structure of shrink labeller?

8.Which kinds of shrink labeling styles can be provided by shrink labeller?

9.Which types of containers are compatible with shrink labeller?

10.What are the common issues of shrink labeller? How to solve them?

11.Are there any tips to maintain a shrink labeller?

12.How to choose a shrink labeller for your business?

Conclusion

Don't forget to share this post!

CONTACT US

Sticker Labeling Machine: The Complete Buying Guide in 2025

1.What Is A Sticker Labeling Machine?

2.What Are the Industrial Applications Of Sticker Labeling Machine?

3.How Sticker Labeling Machine Works?

4.Why Sticker Labeling Machine Is Important And How Beneficial Is It?

5.What Is the Basic Classification Of Sticker Labeling Machine?

6.What Are the Components Of Sticker Labeling Machine?

7.What Is the Complete Production Line Of The Sticker Labeling Machine?

8.How To Clean and Maintain A Sticker Labeling Machine?

9.What Are the Major Technical Problems And Solutions Of Sticker Labeling Machine?

10.What Is the Factor That Must Be Considered When Purchasing A Sticker Labeling Machine?

Conclusion

Don't forget to share this post!

CONTACT US

Semi-Automatic Tablet Counting Machine: The Complete Buying Guide In 2025

1.What Is A Semi-Automatic Tablet Counting Machine?

2.Explain The Essential Features Of A Semi-Automatic Tablet Counting Machine?

3.Which Type Of Bags And Containers Can be processed By A Semi-Automatic Tablet Counting Machine?

4.What Do You Know About The Working Principles Of A Semi-Automatic Tablet Counting Machine?

5.Describe The Structure Of A Semi-Automatic Tablet Counting Machine?

6.Which Products Are Supported By A Semi-Automatic Tablet Counting Machine?

7.What Are The Types Of A Semi-Automatic Tablet Counting Machine?

8.Differentiate Between Fully Automatic Tablet Counting Machine and Semi-Automatic Tablet Counting Machine?

9.What Are The Applications Of A Semi-Automatic Tablet Counting Machine?

10.What Are The Drawbacks Of A Semi-Automatic Tablet Counting Machine?

11.How To Maintain A Semi-Automatic Tablet Counting Machine?

12.Give Remedies To Cure General Errors Of A Semi-Automatic Tablet Counting Machine?

13.What Quality Standards Should A Semi-Automatic Tablet Counting Machine Comply?

14.What Should Be Considered To Purchase Good Quality Semi-Automatic Tablet Counting Machine?

Conclusion

Don't forget to share this post!

CONTACT US

Tablet Counting and Filling Machine: The Complete Buying Guide In 2025

1.What Is a Tablet Counting and Filling Machine?

2.Where Do You Use the Tablet Counting and Filling Machine?

3.What is the Significance of utilizing Tablet Counting and Filling Machine and why is it worthwhile?

4.What are Tablet Counting and Filling Machine Components?

5.How to Classify a Tablet Counting and Filling Machine?

6.How Does Tablet Counting and Filling Machine Work?

7.What Integrated Units of Tablet Counting and Filling Machine?

8.What Other Products Can Tablet Counting and Filling Machine Counts?

9.What is the Difference between Rotary and Slat Tablet Counting and Filling Machine?

10.How to Clean and Maintain Tablet Counting and Filling Machine?

11.What Type of Packaging Material Can be Supported with Tablet Counting and Filling Machine?