Packaging is the need of whatever goods or products we manufacture or purchase. Ergo, manufacturers are known for their unique and quality packaging. But what if your hardwares are of such giant size that you find nothing matching its length but only shrink wrap? Definitely, you will go for it!
Now, question arises how? So, the answer is Mobile Shrink Wrap Service Near Me! This term may seem alien to you, but it has great benefits for you and your business. Let's explore what actually mobile shrink wrap service near me is, its benefits, applications, and much more!
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1.What Is Meant By Mobile Shrink Wrap Service Near Me?
Mobile shrink wrapping service- Picture Courtesy: libertypackaging.com
Shrink wrap is a durable and flexible plastic film often used for packaging goods and objects to protect them from damage. As, most of the huge products and equipment like boats, aircrafts, and vehicles cannot be shrink wrapped by using a small size plastic wrap or shrink wrapping machine, large size shrink wrapping technique is employed for this purpose. This wrap is then heated which result in its shrinking around the object.
Similarly, there are enormous mobile shrink wrap service near me who provides shrink wrapping services wherever you want. Hence, mobile shrink wrap service near me is the most desirable way to get your big and heavy materials safe from weather damage, pollution, and light etc.
2.Write Down The Benefits Of Mobile Shrink Wrap Service Near Me?
Mobile shrink wrap service near me has multiple benefits for all your goods. Let's know what are these:
Convenience
Shrink wrapping of container- Picture Courtesy: www.unlimitedshrinkwrap.com
The most eminent benefit of mobile shrink wrap service near me is that you can simply call upon the near me service provider without any need for moving oversized and heavyweighted items. Therefore, it increases the convenience to get all your collection packed bother freely.
Superior Protection
Shrink Wrapped Eurocopter 135 Medical Helicopter- Picture Courtesy: atlanticshrinkwrap.com
By availing the mobile shrink wrap service near me you will give your items to have higher protection against harsh weather, ultraviolet light, moisture, and pollution etc. Hence, resulting in their prolonged shelf life.
High Flexibility
Heavy machinery- Picture Courtesy: libertypackaging.com
Indeed, the most admirable attribute of mobile shrink wrap service near me is its adaptability which says that whatever your destination or location is, you will be served at your doorstep.
Mobile shrink wrap service near me is highly reliable in a way that you are charged less, given good packaging, and bother free services at your disposal.
3.How To Find The Best Mobile Shrink Wrap Service Near Me?
Finding the best mobile shrink wrap service near me is now a piece of cake, as we are living in the era of technology. You just have to follow few steps and enjoy the desired service of mobile shrink wrap:
Google maps idea- Picture Courtesy: thegioididong.com
Search Google Map
The first step is simply to pick up your mobile phone or even a laptop with good internet speed and check out best mobile shrink wrap service near me by typing it into google map app. Google will display you the nearest services in form of highlighted location pin.
Find Suitable Location
Now you have to find out the most suitable location. For this, you can simply click on few of the nearest locations, check information about their services like which type of shrink wrapping they are offering, cost, distance, and reviews of their users.
Call For Service
Finally, after finding the suitable mobile shrink wrap service near me you have to simply call for service. For instance, you may ask them directly via a phone call, sms, or Whatsapp, depending on the time you have and your feasibility.
4.Explain The Applications Of Mobile Shrink Wrap Service Near Me?
Do you think mobile shrink wrap service near me can be only called upon by the owners of boats, aircrafts, and other commercial equipment? But it's not the case! Below you will know how vast the applications of mobile shrink wrap service near me is:
If you are commercial customer and having trouble with packing your large boats, pontoons, heavy machinery, and vehicles etc., you can avail one of the best opportunities of mobile shrink wrap service near me. Not only that, but there are myriad of other things such as spare parts and containers which needs to be well packed to prevent contamination, extend the applicability of mobile shrink wrap service near me.
Are you a residential customer, intended to winterize your goods by keeping them safe? Or leaving your house for a period of time, so, wishing to make your furniture safer and clean? Then you are eligible to get the versatile services of mobile shrink wrap service near me. It simply shows that mobile shrink wrap service near me has application far beyond mere wrapping boats.
Industrial Customers
Shrink wrapped metal pipes -Picture Courtesy: libertypackaging.com
Most of the industries like that of aviation, construction material manufacturing industry, and processing machines manufacturing industry also require mobile shrink wrap service near me to pack their equipment safely. Hence, industrial customers can also take advantage of this service.
5.What Factors Should Be Considered Asking For Mobile Shrink Wrap Service Near Me?
Things to consider idea- Picture Courtesy: mashvisor.com
Before going to ask for having a mobile shrink wrap service near me make sure you have satisfied yourself with key factors for achieving excellent shrink wrapping. These include:
Area of Expertise
This factor require you to have a look at whether the service provider is offering commercial shrink wrapping, residential, or both. So, that you may choose the suitable one according to your objects.
Cost
Generally, mobile shrink wrap service near me is a cost-effective way to get your goods pack safe way. However, there are several factors affecting the cost including the distance between location and material used for shrink wrapping. Therefore, considering it in advance will keep you at the safe side.
Distance
If you need mobile shrink wrap service near me in an emergency situation without any prior planning, it is for sure that you need nearest possible service. Hence, make sure, while searching on google, the near location. You can do so by looking into the time duration a vehicle would take from the spotted location to final destination.
6.Top Mobile Shrink Wrap Service Provider Nearby: Online
Following are the top suppliers of mobile shrink wrap service near me technology providers:
Shrink Mobile is a local based mobile shrink wrap service provider working for meeting the native customers' needs. With its origin in Massachusetts, USA, Shrink Mobile offers vigilant and efficient mobile shrink wrap service near me. The company provides shrink wrapping for construction, military, aviation, and automobiles. Their team of dedicated experts and professionals perfectly cover your valuable assets and objects with an airtight shrink wrap, so, they may be protected for a longer.
Recent Review:
"If you want professional service at a fair price, these guys are who you call. Will never use anyone else again".
Shrink wrapping for car project- Picture Courtesy: www.unlimitedshrinkwrap.com
Unlimited Shrink Wrap is an enthusiastic mobile shrink wrap service near me facilitator. Established in 2004 as a local business, the company has undergone several stages of success and now finally become the global provider of mobile shrink wrap service near me for private industries, commercial goods, and residential customers as well. You can benefit from its services by approaching them via phone call, contact number is available on internet.
Recent Review:
"Great experience! I had a particular demand, and Assemblies helped me a lot! They were very fast and responsive! I recommend them 100% :)".
Allpack, a packaging industry, is located in China with having 11 years of experience in relevant field. For years, the research and development of Allpack has led it to emerge as the multi supplier of pharmaceutical, chemical, electronics and other materials packaging. Similarly, the company is providing advance shrink wrap machines for indoor use in your homes, industries, and other areas. You will also get one year of warranty with their machines.
Recent Review:
"This is one of the best buying and customer support experiences for me in last couple of years".
Liberty Intercept is a local business of mobile shrink wrap service near me owned by a female entrepreneur. Having been specialized in shrink wrapping technology and film manufacturing, the company is also famous for providing mobile shrink wrap service near me locally. Their shrink wrap is made up of 100% non-toxic compounds, therefore, your goods remained safe from corrosion, uv light, and other hazardous effects.
Recent Review
"Packaging barrier packaging. No oils, vacuuming, volatiles. Best in class".
Conclusion
To put in a nutshell, mobile shrink wrap service near me is most desirable service to avail and get rid of trouble of carrying large bulky things for packaging. It is a cost-effective, safe, and convenient way to get your items securely pack for longer against all types of environmental elements. If you are interested in this technology, and want to use it for giant equipment you can easily follow the above mentioned method. Besides, Allpack is all time suitable option to consider for purchasing shrink wrapping machine for small to medium size goods. Stay tuned and get in contact with us for similar content!
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Do you know why it is recommended to take capsule as whole? You always consume capsule whole with water, milk or juices. But, sometimes due to certain limitations it is not possible to take capsule as whole.
So, how to take half of a capsule? We have designed this blog for you to discuss expert ideology about efficacy and potency of capsule activity when taking as half of it. Let’s read it to know more about capsule and its dosage administration.
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1.Why Do You Need to Administer A Half Capsule?
Capsule dose divided into half
Dosage forms like pills, tablets and capsules sometimes need to be sectioned into two halves (almost equally or equally fair) for multiple reasons. You might need to dispense half dose of a capsule for complying with patient factors, whether you’re the guardian of your patient or you yourself need to take a divided dose of your capsule. You will come to know why, after reading these factors below:
Patient Compliance
There are certain categories of patients who are unwilling to swallow capsules because of its large size and oblong shape. Geriatric or old age people find trouble in engulfing the capsule as whole and so it can be taken as half. Similarly, children or paediatric patients would have anxiety or a severe gag reflex which makes capsule swallowing difficult for them. Hence upon advise by a pharmacist the capsule can be halved to provide some ease for it to be swallowed.
Diseases
Older patients getting affected by neurological disorders such as dementia or Parkinson’s disease, xerostomia or any problem affecting their throat and oesophagus makes it harder to swallow a capsule. People facing gastrointestinal disturbance might also avoid gulping down a whole capsule as it might get stuck down their oesophagus and cause burning sensation making them feel anxious and sick.
Divided Doses
The needs of divided doses- Picture Courtesy: Hirsch Organic
Some people might want to take half of a high dose capsule to divide doses as per their healthcare provider’s instruction. Others might need to just cut down on their financial costs by keeping the remaining capsule for next dose use. Few drugs are available designed in non standard dosage, for those capsules you would require to half it down and take your prescribed amount only. However it’s very much unlikely for a capsule to be lowered into two doses, and you will read about this further in our blog.
2.How To Take Half Of A Capsule?
Transferring Capsule Content Into Water
Despite of capsules being suitable to be divided into two doses or not , interestingly one can take half of their capsules too only if they require to do so.
Taking half of a capsule is not alike taking half of a tablet. This is because of the conformational structure of a capsule varies from that of a tablet. Capsules are made up of shell closings that have two parts; the cap and the body. To open up a capsule in order to take half of it, you will need to slightly twist it open back and forth and transfer the contents, leaving behind empty shell of capsule.
The twisted open half capsule would reveal small fine granules of drug substance or a powder form of drug . Either of the both drug substance can be taken with water or sprinkled on foods or dispersed in drinks and engulfed with greater compliance.
Sprinkler capsules’ content should be mixed with soft paste like food such as yoghurt, jam, honey or fruit squash. Capsules should not be cut into divided doses with a knife or crushed by any tool, it is preferable that you purchase an inexpensive pill cutter that would be available at any pharmacy to ensure proper sectioning of drug in adequacy.
For e.g.: If you’ve 50 mg of a capsule of which you require to take 30 mg, you’ll need to disperse and dissolve the contents of capsule by mixing it vigorously in 5 ml of water and then pull via syringe or pour out 3 ml of it into a graduated medicine spoon.
You will still need to consult your pharmacist for any helpful guidelines or check the medicine label for certain advises.
Whether you can take half of a gelatinous capsule or not depends on the type of capsule formulation and the intended use of capsule. Type of capsule formulation such as if it is gelatin based hard shelled capsule or it is gelatin based soft capsule.
If it a hard shelled gelatinous capsule it might be able to get halved, although if it is a soft gelled capsule you won’t be able to half it actually but you may squirt out the liquid drug into a small container or spoon.
Dividing a hard shelled gelatin capsule would simply means that you’re going to twist it open and transfer half the content for dispensing. But there are certain restrictions and limitations upon which few medicines cannot be halved. Medicines like extended release capsules, enteric coated capsules and narrow therapeutic capsules should never be halved as it might result in harmful or even fatal consequences.
Although the advent of gelatinous capsules as a dosage form had eliminated quite greatly the problem of swallowing because they are smoother in texture specially when aided by a big gulp of water or milk.
4.Can Administering Half Of A Capsule Affect Efficacy?
Efficacy Of Half – Picture courtesy: Vecteezay
Capsules should not be split, crushed or opened until suggested by your medical provider. Although your pill might have a score line, you will still have to crosscheck with your pharmacist first to ensure that you can safely split it in half or not. This is because all capsules cannot be effectively halved for divided dose administration.
For instance, capsules that have a particular coating (enteric-coated pills) or those which are delivered into the body in a certain way, like extended-release (ER), sustained-release (SR) or long-acting (LA) medicines should usually not be split, cut, crushed or chewed.
This will be affecting the release properties of the drug and it’s rate of absorption too, which may cause a disastrous overdose in some cases. Then there are narrow therapeutic index drugs too which needs careful monitoring of their drug levels in your bloodstream.
Contraceptives, anti-cancer, anti-biotic, hypertensive drugs should not also be administered in half .Taking a half of any such capsule would mean that the drug would either be released too fast in your body resulting in toxic adverse effects or it would release ineffective amount or wrong dose of drug for an immediate required onset of response.
Too much of a drug will cause a toxic overdose while too little might not even give you the intended effects. Cutting a capsule would also expose your medication to environmental factors such as air, heat, and moisture, potentially making it lower in efficacy.
5.Is Taking Half Capsule Safe?
Taking Half Capsule May not be Safe- Picture Courtesy: Medication Management
Due to some reasons, it is not safe to administer half capsule. However, in some cases your healthcare provider suggests you take half capsule which is prepared under controlled conditions. Why it is not safe; you’ll be understand by reading below reasons.
You Cannot Obtain Accurate Dose
No dose accuracy- picture courtesy: business standard
As you know, capsule shell encloses specific and accurate concentrations of active ingredients and fillers. When you break or split the capsule, it may result in inaccurate dose which is not safe and not as effective as it could be.
GI Linning Irritation
Not safe for GI lining
The purpose of enclosing therapeutic active ingredients in capsule shell is to deliver safe drug at its active site without any harming GI lining. However, opening capsule shell in to half may expose interaction of drug directly over GI lining which in returns enhance the potential irritation and harm the patient.
May Worsen Your Pathology
Affects dose releasing – picture courtesy: the Guardian
Some capsules are designed to be release or disintegrate under a controlled time which is known as sustain release or extended-release product formulation. When you make them half capsule, it may disrupt the exact intended role and mechanism of action. It ultimately results in an inconsistent or rapid unwanted action.
Affects Stability
Drug Stability Issues- Picture Courtesy: Journal of Pharmaceutical
Taking half capsule may results in compromising of medicinal stability that renders no effectivity and may results in patient harm.
Conclusion
Capsules are not intended to be split, cut, crushed or chewed unless your healthcare provider has advised to do so. It also depends upon the category of drug substance it is holding and it’s type of formulation. Some capsules are of modified release dosages, some are enteric coated, and some have potentially narrow therapeutic drugs which might result in toxic effects for the patient. However splitting of capsules as per your required needs has now been generalized in many people’s mindset due to it enabling patient compliance, dose division and also in terms of cost reduction. If you’ve any questions in your mind about ‘How to take half of a Capsule’! Please message us right now, our expert will soon contact to answer your queries.
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What Is the Difference Between Capsule and Tablet?
You have always noticed the controversy concerning efficiency and potency between capsule and tablets. Although both of these are oral solid dosage forms, but why there’s needed to develop them separately.
Battle Between Capsule and Tablet- Picture Courtesy: GoodRx
No doubt! There are a lot of distinction between capsule and tablet; sometime tablets compete over capsule and vice versa. But you can’t ignore both in various cases. What is the difference between capsule and tablet? You’ll find in this blog post. So let’s get ready to explore.
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1.What Is the Difference Between Capsule and Tablet?
Capsule Vs Tablet- Picture Courtesy: NOW Foods
Description
Capsule
An Enclosed Shell Offering Substances in Various States- Picture Courtesy: The Guardian
You must have administered capsule various times, which is an enclosed gelatin shell holding active substance with therapeutic or non-therapeutic actions. The external gel like structure is mainly made up of animal derived gelatin which is slowly and gradually replacing with vegan or plant derived substance that offering an elastic and gel like structure to capsule strictly following dietary restriction and preferable in many diets conscious people. So, it is catering people of different preferences with safety and flexibility.
Inside capsule, there is a broad compliance to pour either powdery, liquid, granular, beads, or any other form of substance. According to renowned pharmacist, Dr. Elizabeth Holmes, capsule is a unique structure benefits you by encasing medication belonging from various states and formulation. However, you need to keep them more protective against its interaction with air and light, you are packaging condition must be sensitive from external physical environment to sustain the efficacy and stability of active.
Tablet
A flexible dosage with compression of multiple substances and active- Picture Courtesy: Soft Gel Tech
On contrary, tablets are prepared by compression of powdered or granulated materials to form a solid formulation which is mostly composed of medication or active ingredients with other excipients which you will be reading in further section of this blog.
This is mostly known as pharmaceutical solid dosage form, known for not only its traditional applications but ensuring of stable releasing of therapeutic effects inside your body. As compared to capsule, it is not very sensitive to the external atmosphere and exhibits stable properties. Also, the preparation of tablet is flexible in the marking of score lines that allows easy splitting of the drug and easy to adjust the dose without compromising the dose integrity and dosage titration.
Pros
Capsule
Benefits of capsule- Picture Courtesy: Dallas Morning News
Capsules tend to act faster in releasing the drug because of it’s faster disintegration and offer quick ailment of symptoms.
It is Patient compliant and has great taste masking effect. Capsules are unharmful to gastrointestinal tract as they are protective against degradation by stomach acids. Capsules are made in a shell form and the medicinal powder is enclosed inside it, so they do not require the use of binders or fillers. Capsules are manufactured usually by gelatinous shells (however there are now vegetarian based capsules also available), which makes them categorized as whether they will be suitable for vegetarians or not.
Tablet
Benefits of Tablets- Picture Courtesy: Pixabay
It can also be taken by those patients who have difficulty in swallowing as tablets are also available in easy forms. Tablets can accommodate different forms of dosage according to many routes of administration (such as oral, buccal, sublingual, vaginal, rectal).
Tablets have longer shelf life and have better stability at environmental conditions. You would find tablets with easy storage offers, it is not prone to hygroscopicity and rapid degradation in open environment.
Cons
Capsule
Cons of Capsule- Picture Courtesy: MantraCare
In terms of dose division, capsule cannot be broken down into two parts and hence it is taken in a single dose only. Geriatric and paediatric patients might feel that capsules are hard to swallow because of their oblong shape, however it might not be a problem for adults. Capsules are only taken orally or rectally. Typically tablets have a better storage life rather than of capsules. Capsules are not that stable in terms of their expiry and may degrade quicker in adverse environmental conditions.
Tablet
Cons of Tablets- Picture Courtesy: VerywellHealth
The rate of disintegration of the tablet affects the bioavailability of the drug inside and has slower response rate than capsules or powders. Tablets need taste masking as it’s usually not palatable, which sometimes makes the patient unwilling to take it.
Owing to patient compliance, the tablet can be broken down and taken in divided doses because of it’s score line (the symmetrical division line on tablet surface).
Tablets are usually irritative to the gastrointestinal tract however some of them are also now enteric coated which resolves this problem.
Types
Capsule
Types of capsule- Picture Courtesy: Healthline
Capsules can be identified on their types of formulation such as whether they’re soft gelled or hard shelled or they’re constituted of plant based or animal based ingredients.
Soft Gelled:Soft gelatinous capsules are made up of gelatin and glycerine which forms the outer cover of the capsule. A liquid medicine is added inside the cover
Hard Shelled: Hard shell capsules are also made of gelatin, but they are combined with cellulose as the body part of capsule is manufactured using the former ingredient and the cap part is made using the latter one. Powdered medicinal substance is placed inside the body of capsule and enclosed by a cap
Animal Based capsule: Usually the capsules are made up of gelatin which is a product obtained by animal bones and skin ligaments. Gelatin has many health benefits and so supplement manufacturers or pharmaceutical manufacturers use this type of capsule.
Plant based capsule: Plant based capsules are intended for those vegetarians or culturally restricted people who can’t take animal based products. These capsules are HPMC or pullulan which are made from cellulose or plant parts.
Tablet
Types of tablet- Picture Courtesy: NPR
Tablets can be categorized into four of the main types, which is based on their route of administration.
Chewable Tablets: These tablets are intended to release their medicine when being chewed before swallowing. They are quickly absorbed into the stomach and have rapid onset of action. Chewable tablets are now available in many flavors.
Orally Disintegrating Tablet: Once you engulf them, they are supposed to quickly dissolve in your mouth and release their medicated ingredient. ODT is the fastest acting medicine and so it can be used for many purposes without using water for gulping it.
Sublingual Tablet: These tablets are placed beneath the tongue which gives rapid onset of action , without water for swallowing. It is used in emergency applications such a as Nitro-glycerine for angina.
Effervescent tablets: Effervescent tablets are supposed to be dissolved in water releasing bubbles in the process and they form a solution or suspension for drinking. This dosage form is constituted as decongestants, antacids or multivitamins.
This is a simple formulation as compared to tablet dosage form. That’s why this is considered as a suitable and more preferable option for the patient with allergic or intolerance problems.
Because it is considered as the most beneficial route of administration for catering people suffering digestive intolerance like lactose or gluten, sensitivity, or allergic problems.
Also, the formulation alteration and specific dietary requirement has developed new amendments and advancements as now capsules ingredients are composed of plant based formulation which making it more wider range for people with dietary restrictions.
Tablet
Mixture of Binders, fillers, & additives- Picture Courtesy: LabXchnage
Tablets on other side, often composed of various list of ingredients such as binders, fillers, and associated additives in maintain and stabilize the shape, shelf life and disintegration rate.
If you are concerned about the safety of these binders, fillers or excipients used in the tablet, then don’t worry, all additives are potentially safe for patients and their presence is essential for structural integrity and releasing of active inside the body. Means, they’re not only require for stability and shape, but it is significantly important for releasing of medicine whether controlled or sustained releasing. Thanks to additives which perform this job practically safe for you.
Methods
Capsule
With Different Shell Types- Picture Courtesy: Softgel machine
Hard shell capsules preparation: Hard shell capsules are formulated firstly by the preparation of gelatin solution ( or plant based solution) which is moved via a pumping mechanism onto the pin shaped capsule molds. These molds are made to ensure that the pins are completely immersed in that solution. Later those pins are dried in a maintained temperature and trimmed and cut into two equal or fairly equal parts (which are later identified as body and cap). The machine conjoins the both parts and is ready for filling of medicinal substance. When required to be filled the body part of the capsule is removed and drug is placed inside it in powdered form and then closed by placement of cap.
Soft gelled capsules preparation: Gelatin is first melted and then filled in the paste form in an encapsulation machine. The hopper will pour the filling material and combine the shell to shape it as a capsule. It is later placed into die cavities and gelatinous ribbons form a seal around it and then it is moved for drying process.
Tablet
Forming by Compression & Granulation- Picture Courtesy: Pharmatech
Tablets can be formulated by three kinds of strategies.
Direct Compression: Ingredients of the tablet are combined together by mixing and force is applied directly to compress it into a tablet shape. There is no need of adding any liquid binders here.
Dry Granulation: This is somewhat similar to direct compression as tablet ingredients are mixed without the addition of any liquid . Dry Granulation method is used specially when the particles of medicated ingredients are fine enough to have a restricted flow.
Wet Granulation: In this method a liquid binders is used to mix and incorporate the other medicinal ingredients and later compressed into a tablet form. Wet Granulation is also used when the particle size of powder is fine enough that it doesn’t flow.
Ease of Swallowing
Capsule
Smooth Textured & Easy to Administer- Picture Courtesy: UTIVA
Nevertheless, the smooth texture and shape of the capsule offers an easy swallowing to user. According to research, the external gelatinous make up of the capsule allowing extra palatability and offering easy ingestion in patients with difficult swallowing problems. For instance, adult or elder patient or people with oesophageal problems. According to research study conducted by Swallowing Disorders Foundation, around 67% users preferred capsules over tablets as it is very easy and smooth to ingest, so it is beneficial for those who’re facing struggle to ingest large medication.
Tablet
Versatile but Potentially Challenging- Picture Courtesy: Science Photo Library
As compared to capsule, tablets are somewhat hard to ingest in some patients. Although there are various new alteration and modifications are aided into its manufacturing that supports the swallowing. In capsule, you cannot find the way to divide the dose, but tablets are designed with score lines which helps in dose management. So if you find difficulty ingesting a large tablet; you can take divided doses.
Taste
Capsule
Best Known for Masking Unfavorable Taste- Picture Courtesy: Outsourcing Pharma
Bad taste of medicines can easily be masked if it is enclosed in a shell. The capsule acts as a barrier for drugs taste and odor, your taste buds and sense of smell won’t transmit any unwanted signal to brain. The capsule is preventing medication as well as its after-taste. So people pick them as a preferred choice as it is more palatable upon ingestion.
Tablet
Potential for Inducing Taste- Picture Courtesy: Manufacturing Chemist
By comparing to capsule, tablets may pose some unwanted challenges particularly when it comes to taste of Active Pharmaceutical Ingredients or any Active compound and excipients.
Moreover, the compression method also exposes the drug and its bitterness which contributes into the tablet. But manufacturers employed coatings and flavoring to mask undesirable taste but it sometime imparting its releasing and mechanism of action.
Capsule composed of ingredients which offering you high protection against its disintegration in the stomach or its interaction with stomach juices. This is because, medicine is degraded when enters in stomach’s acidic environment. Moreover, it is made up of external shell and internal ingredients; the purpose of this design is to keep capsule intact till it reaches intestine where alkaline pH allows its disintegration and high bioavailability. So, medications can rapidly enter the bloodstream and shows more effectiveness.
Tablet
Steady Release and Absorption- Picture Courtesy: Australian Journal of Pharma
As read above, the tablet is a compressed and a hard formulation made up of various ingredients. So, its disintegration and absorption pattern is changed than capsule. Like, some tablets are starts releasing and shows its role soon after ingesting for example, sub-lingual tablets releases and absorbs in mouth cavity.
In this way, various design alteration is implemented to control the releasing and absorption spike. Due to presence of various ingredients, the releasing of tablets takes time than capsule. Because the compressed form has to dissolution time, then upon reaching the active site, releasing excipients and active take standard time and shows it efficacy. That is why, several research studies have shown capsule absorption as fast than tablets.
Stability
Capsule
Prone to Interacting with Certain Conditions- Picture Courtesy: Fierce Pharma
Capsules are less stable and have lower integrity values than tablets. Due to hygroscopic formulation and texture stability of the capsules the can be affected by this factor.Stability may be compromised by the physical harm that capsules are prone to, such as breaking or cracking. Handling and storing substances properly are crucial.
Tablet
A Stable Solid Dosage Form- Picture Courtesy: the Pharmacist
The tablets are more stable than the capsules. Tablets are more compact and provide more resistance to moisture, so they provide more stability to the tablets. In general, tablets are more durable and less prone to physical harm. They still have the potential to chip or break, though, if the protective layer is compromised.
Shelf life
Capsule
No Extended Shelf Life- Picture Courtesy: SWK Tech
Capsules have a shorter shelf life than the tablets. So, it needs to be stored in the proper way to guarantee they do not depreciate. The shell of capsules is made up of polymers or gelatin, allowing the capsules for more exposure to oxygen contents. Since oxygen involves the degradation of particular capsules, so its decreases the shelf life of capsules. Moisture affects the stability of the medications thus leading to degradation of capsules over time, and due to the capsule shell's permeability you will need a carefully handling consideration to reduce exposure to outside influences.
Tablet
A Stable Shelf Life- Picture Courtesy: Hunter Lab
The tablet is more stable and has a long shelf life compared to capsules. Tablets are usually coated with sugar, film, or enteric. So, it protects the drugs and enhances the shelf life of tablets.Tablets are less permeable and more compact than capsules, so it does not easily affect by moisture. Due to this property, tablets sustain more shelf life compared to capsules.
2.Which is Better? Capsule or Tablet?
Which is Better- Capsule or Tablet
Justifying any one of them as better option would not be entirely appropriate, as capsules and tablets both of them have their own benefits and drawbacks. However, it can be chosen by the patient that which one seems to be a best choice for them.
Tablets have a longer shelf life but have a slow onset of action and therefore slower bioavailability while capsules act rapidly but have a very short expiry date and they are costly too. Sometimes it becomes hard to swallow a capsule or a tablet , deeming it unsuitable for patient compliance. However, it varies from patient to patients, as mostly paediatric and geriatric patients face this difficulty. Moreover, ingredients formulating a capsule such as gelatin can be problematic for those who are conservative in regards of their cultural or religious beliefs, so they would prefer a vegan option instead.
Conclusion
In a nutshell, the battle between preference of capsule over tablet or tablet over capsule goes on. It is up to the end-user and their prescribers who select the right choice of medication at appropriate situations. We hope you have enjoyed our post on ‘what is difference between capsule and tablet’. But if you have any questions, or you feel confused about any information mentioned in our blog; we would suggest you contact us right now. Allpack team member will contact soon to answer your queries.
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Ready to upgrade your powder game in 2023? Welcome to the world of precision mixing, where innovation meets efficiency in the form of powder makers.
In this article, we will embark on this exploration and unlock the potential to revolutionize your production line – from pharmaceutical breakthroughs to culinary delights and chemical innovations.
Why settle for ordinary when you can achieve extraordinary results with the right powder maker? If you looking to purchase a powder maker, then this blog is for you; please read to get maximum advantages in order to procure the right machine for your production. Let’s powder up and power on!
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1. What is a powder maker?
Different powders
You must have encountered different powders in your daily life. Let’s start our journey with understanding what a powder maker is. A powder maker is a specialized industrial machine or equipment designed to transform raw materials into finely powdered forms. These machines play a key role in several industries, which you will learn as you read along, by employing different processes to create powders with specific characteristics. The purpose of powder makers is to achieve precision, consistency, and efficiency in the production of powdered substances.
The choice of a specific type of powder maker depends on your desired characteristics of the final powder product. It is also impacted by the unique requirements of industry in which it is used. These machines can encompass various technologies and methods which will be revealed in this article. These machines are vital for creating high-quality powdered materials that meet the stringent standards of modern manufacturing.
2. What are the benefits of using a powder maker?
Powder makers provide a host of advantages, making them essential in various industries. Here are the general benefits.
Precision and Consistency
Consistent coffee powder
Powder makers provide a high degree of accuracy in determining the exact dimensions of the particles. This precision is vital in industries where the performance or characteristics of the end product depend on the specific size and composition of the powder particles. Powder makers can repeatedly produce the same quality of powder, batch after batch. This reliability is crucial for maintaining product quality standards and meeting regulatory requirements.
Efficient Production
Powder makers reduce the reliance on manual labour, leading to increased efficiency. The automation of processes also minimizes the risk of human error, resulting in more reliable and consistent production. Moreover, you can produce larger quantities in a shorter amount of time, contributing to higher output and potentially reducing overall production costs.
Customization of Particle Properties
Different sized particles in powders
Another remarkable capability of powder makers is to customize the properties of the produced particles. This entails tailoring characteristics including size, shape, and distribution to meet specific application requirements. Different industries may have distinct needs regarding the physical properties of the powder they use. This flexibility allows you to adapt your processes to the unique demands of your products and applications, encouraging innovation and product development.
Enhanced Solubility
Enhanced soluble tablets
Enhancing solubility is an important aspect of powder-making processes, particularly in industries where the effective dissolution of a substance is paramount. Powder makers can contribute significantly to improving the solubility of materials through various techniques.
Versatility in applications
Powder makers display amazing versatility. They have applications across a spectrum of industries. Their adaptability extends to diverse sectors which will be revealed to you later in the blog. This versatility highlights the wide-ranging impact of powder makers, allowing them to play a central role in various manufacturing processes.
3. What are the types of powder makers available in the market?
There are various types of powder makers available in the market which suits the needs of different manufacturing setups. Here you will get to discover the different powder makers.
Type of Powder Maker
Description
Advantages
Picture
Pharmaceutical Powder Maker
Utilized for dry and wet screening of ingredients with a mesh of holes
Granulation influenced by grinding size and material particle diameter
Rotation blades compress material on the screen
Conical shape ensures efficient powder flow
Flexible in product handling
Easy maintenance
Suitable for large-scale production
High efficiency
Tabletop Powder Maker
Small-sized
Used for calibration and grinding of particles with varying geometries and sizes
Rotating blades aid in crushing, and a conical chute expels the products
Smaller footprint
Easy cleaning
Portable
Autoclavable parts
Multi Powder Maker
Suitable for laboratory-scale mixing and shredding of lumpy materials
Equipped with impact and scrapper blades for pulverization and downsizing
Handles both wet and dry substances
Easy to dismantle
High-performance efficiency
Portable
4. What are the key components of a powder maker?
You will be wondering what are the different parts of a powder maker. Below you will find the components of a powder maker explained briefly.
In-Feed Chute/Hopper
In-feed chute – Photo Courtesy: quadro-mpt
The entry point for raw materials into the cone mill. Materials are introduced into the milling chamber through this chute.
Milling Chamber
Milling Chamber – Photo Courtesy: cosmec-it
A cylindrical space where the conical rotor operates. It is designed to facilitate the efficient processing of materials and particle size reduction.
Impeller
Impeller – Photo Courtesy: hanningfield
The rotating element responsible for generating forces such as attrition and shearing within the milling chamber. It plays a critical role in reducing the size of the powder particles.
Screens
Screens – Photo Courtesy: hanningfield
Screens are positioned at the bottom of the milling chamber and separate powdered particles based on size. It allows fine particles to pass through while retaining larger ones for further milling. You will find the type of screens available in market mentioned in the table below.
Screen Type
Description
Picture
Round Hole Screen
It is ideal for size reduction of free-flowing materials, granules, and powders.
Square Hole Screen
It is utilized in milling coarse products, deagglomeration of materials like fruits, and for producing flakes.
Slotted Hole Screen
Suited for wet granulation sizing and milling applications, similar to square hole screens but produces larger particle sizes.
Diffusion Bonded Screen
It enables further particle reduction compared to standard screens.
Receptacle
Receptacle – Photo Courtesy: powderbulksolids
It collects the powder form of the raw materials. This collected material is then transferred to the next stage of the production process.
Supporting Frame
Structural Framework – Photo courtesy: cosmec-it
The structural framework that holds and supports the various components of the powder maker. It provides stability and ensures proper alignment during operation.
5. How does a powder maker work?
The powder maker operates on the principle of a rotating impeller forcing the material against a stationary surface. The milling action is achieved through a combination of compression, shear, and impact forces. You will now discover how a powder maker works.
Material Feeding
Gravity Feeding – Photo courtesy: aurus
The process starts with feeding the material into the powder maker that has to be turned into a powder. There are two ways to feed the material to a powder maker.
Gravity Feeding
Material is fed into the powder maker through the top of the milling chamber through an in-fee chute guided by gravity. The interlock mechanism aligns the drum with the powder maker, and the entire setup is inverted to facilitate a smooth entry of materials into the milling chamber.
Controlled Feeding:
The material feed is controlled, in some cases, to optimize the milling process and achieve the desired particle size distribution. This is done using a butterfly valve which regulates the flow of powder particles into the powder maker.
Rotor Rotation
Rotor rotation – Photo courtesy: aurus
A zone of high shear and impact forces is created as the conical rotor rotates within the milling chamber. The material is continuously drawn into this zone for size reduction. The conical shape of the rotor compresses the material against the milling chamber's walls, leading to the initial particle size reduction. The high-speed rotation of the rotor generates shearing and impact forces, further breaking down the particles into smaller sizes.
The reduced particles are propelled through a perforated sieve situated at the bottom of the powder maker. This sieve plays a vital role in achieving the desired uniform particle size. Particles of various sizes pass through the holes in the sieve. The impeller's speed contributes to altering the approach angle of particles to the screen’s surface, leading to the production of small granules.
Screening Mechanism
Sizing screen – Photo courtesy: aurus
Powder makers include sizing screens at the bottom of the milling chamber. These screens control the final particle size by allowing particles of a certain size to exit the mill while retaining larger ones for further milling.
Discharge of Milled Material
Powder discharge – Photo courtesy: aurus
Milled material is discharged from the cone mill through the bottom due to centrifugal force. The controlled particle size is achieved through the combination of rotor speed and screen selection.
It is essential for you to understand each step in the working principle of the powder maker for optimizing its performance and achieving the desired particle size and product quality of the powder.
6. In which industries are powder makers commonly used?
Let’s discover the key industries where powder makers find common application
Pharmaceuticals
Powdered medicine
Powder makers are indispensable for producing finely milled active pharmaceutical ingredients (APIs) with controlled particle sizes. The precision powder makers provide is crucial for dosage uniformity and enhancement of drug absorption. They also enable the creation of specialized drug formulations.
Food and Beverage
Powdered spices
Powder makers play a vital role in the food industry. They are used to process ingredients into powdered forms. This includes producing spice powders, flavourings, instant beverage mixes, and powdered nutritional supplements. Powder makers help to improve shelf life, enhance flavour release, and allow for convenient packaging and handling in the food industry.
Chemicals
Chemical powder
Powder makers are used for various processes in the chemical industry. These include the production of catalysts, pigments, and specialty chemicals. Powder forms of chemicals improve reaction rates, and enable the creation of uniform catalyst particles. They also facilitate easier handling and precise mixing in chemical reactions.
Cosmetics
Different face powders
Cosmetic formulations involve the use of powdered ingredients for products like eyeshadows, blushes, and loose powders. Powder makers contribute to achieving the desired texture and consistency in such cosmetic formulations.
Baby Care
Baby powder – Photo courtesy: bestproducts
Powder makers are important in the production of baby powders, ensuring the gentle milling and processing of ingredients to create soothing and safe powder formulations for diaper changes and skin care.
Metallurgy and Ceramics
Ceramic powder
In metallurgical and ceramic industries, powder makers are used in preparing metal and ceramic powders. Ceramic powders are employed in sintering processes to create finished products such as metal alloys and ceramic components.
Construction and Building Materials
Cement powder
The construction industry utilizes powder makers for processing materials like cement, gypsum, and additives. Powdered forms contribute to the homogeneity and performance of construction materials.
7. What are the recommended cleaning procedures for a powder maker?
Wear Protective Gear
Wear appropriate personal protective equipment (PPE) such as gloves, goggles, and a dust mask to protect against residual powders and cleaning agents.
Disconnect Power
Disconnect the power supply to the powder maker before initiating the cleaning process for safety reasons.
Empty and Remove Residual Powder
Empty the powder maker of any remaining powder using Teflon spatula and lint-free cloth
Dismantle and disassemble
Dismantle the screen, impeller, conical cup, using a screwdriver for a more thorough cleaning.
Brushing and Vacuuming
Use brushes and vacuum cleaners with HEPA filters to remove residual powder from surfaces, components, and crevices.
Use compressed air
Blow away loose powder or debris from hard-to-reach areas using compressed air. Ensure proper ventilation or use dust extraction systems.
Use Cleaning Agents
Use cleaning agents based on the powder type and equipment material. For example, you can ensure thorough cleaning with a minimum of 20 liters of water followed by a 2% nonionic detergent solution.
Sanitize and disinfect
Sanitize and disinfect the powder maker to maintain a clean and hygienic production environment.
Inspect and lubricate
Inspect components for wear and tear. Lubricate moving parts to maintain proper functioning.
Reassemble and Test
Reassemble the powder maker. Conduct tests to ensure proper functionality before resuming production.
Document Cleaning Procedures
Maintain a record of cleaning procedures, noting dates and any issues encountered. This documentation is useful for quality control and regulatory compliance. The cleaning of equipment is valid for 48 hours.
8. What potential issues might users encounter with powder makers and how to solve them?
The following table outlines potential issues with a powder maker along with troubleshooting tips to address them
Issue
Possible Cause
Troubleshoot
Reduced Grinding Efficiency
Dull or damaged impellers
Sharpen or replace impellers.
Incorrect screen size or clogging
Check and replace with the appropriate screen size.
Insufficient motor power.
Verify and upgrade motor capacity
Excessive Heat Generation
Lack of lubrication on moving parts
Apply lubricants to moving components.
Friction due to misalignment
Realign parts and ensure proper assembly.
Unusual Noise during Operation
-Loose or damaged components
Tighten loose parts or replace damaged components.
Foreign objects in the milling chamber
Stop the machine, remove foreign objects, and restart.
Uneven Particle Size Distribution
Uneven feed material or feed rate
Ensure a consistent and even feed.
Worn-out or damaged screens
Replace screens with appropriate mesh size and condition.
Accumulation of Drug Dust - Safety Hazard
Issue
Handling novel and potent drug substances
Use venting hoods and laminar booths for less harmful substances
Lack of proper ventilation in discharge pipes.
Ensure proper ventilation to reduce drug dust levels
9. What are the future prospects of powder makers?
The future of powder makers holds exciting possibilities. Innovations will be incorporated that will be driven by advancements in materials science, digital technologies, and a continued focus on sustainability and efficiency. Following are some future prospects of powder makers.
Customization and Personalization
Custom eyeshadow powders
In the near future, powder makers will offer even greater customization capabilities, allowing you to tailor particle properties precisely to meet specific product requirements.
Industry 4.0 Integration
The integration of intelligent digital technologies into manufacturing will continue. It will result in smarter, more connected powder makers. You will experience enhanced data analytics, predictive maintenance, and seamless integration with other manufacturing processes.
Advanced Nanomaterials Production
Powder makers may contribute to the large-scale production of advanced nanomaterials in the evolution of nanotechnology. It will surely unlock new possibilities in fields of medicine.
Precision Medicine Formulations
precision medicine formulations
In the pharmaceutical industry, future powder makers may be used in the production of personalized and precision medicine formulations which will be tailored to individual patient needs.
Knowing proper knowledge about each type of mixing equipment leads you to the best options.
Conclusion
Now that you have read powder maker: the complete buying guide in 2023, you will be familiar with different types of industrial powder makers from which you can choose from. Allpack is a leading company designing and manufacturing a broad range of powder makers. For inquiry about the type of best fit powder maker for your application, don’t hesitate to contact us right now.
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The unending growth of technology has opened the doors of inventions for humans to progress in their lives. Similarly, we often confront people with rising tendencies towards entrepreneurship and business field instead of rushing towards restricted jobs. In this way, the most suitable area which they find worthy is pressing tablets in diverse sectors such as pharmaceutical, nutraceucal, food, veterinary, cosmetics and many others.
Are you too among one of them, planning to initiate your own business of pressing pills? Or want to press your own pills in home for various purposes? But are in state of ambivalence? If so! No need to worry. As, we have come up with an amazing blog post for you which will be surely enough to answer your complex queries started from How to press your own pills and getting ended up with choosing the best compatible tool for achieving it. Just take the start and get all what you need!
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Whether it is the healthcare, beauty care, daily cleaning, or agricultural protection need for pills is realized everywhere. Similarly, the demand for pills is directly augmenting. Reasons are numerous, taking from its precise structure to easy swallowing, dissolution, and bother free handling. And we know that all types of pills are made up of powder. But how powder can be turned into such an organized and uniform state without being liquified? The answer is definitely by pressing!
Pressing is the most popular and easy way commonly employed for making pills. It involves the punching of powdery formulation with much exertion which ultimately result in the creation of precise pills. The size, shape, and weight of pills may vary according to changing die and ingredients taken. However, these pills can last longer by keeping them away from humidity, temperature, and light etc.
2.What Ingredients & Tools Will You Need To Press Your Own Pills?
Everything we have in our daily life is the composition of several components or ingredients which have been processed with the help of certain tools. Likewise, pressing your own pills will indeed require certain ingredients and equipment. Therefore, we have explained for your ease the list of essentials you will need for pill formulation. Have a look towards them for better understanding!
Ingredients
Active Ingredients
Active ingredients used in pills refers to the components which have a therapeutic effect on the body. For instance, active ingredients are actually those substances which enable a pill to have beneficial health effects which it claims. Its common example include paracetamol, an ingredient added to pills used for pain relief and atorvastatin, found in cholesterol-lowering pills.
Inactive Ingredients
Inactive ingredients, on the other hand, are put in the pills formulation for the purpose of their structural integrity, manifestation, flavor and absorption frequency. Therefore, they do not have any effect on patients' health, however, some people may not be able to take them because of allergic issues, which is an exception. Some common inactive ingredients involve:
No
Inactive Ingredients
Pictures
1
Binders
Pill binders, also known as binding agents, are substances added into pills formulation in order to delay pill disintegration. It is vital in helping medication to maintain its integrity and promote gentle dissolution. Most used binders include cellulose, starch, and gelatin
While binders slow down dissolution process, disintegrants have inverse effects on pills by increasing the disintegration. Hence, they are added to pills for break-up when contacting aqueous fluids.
Effervescent tablet fizzing in water -Picture Courtesy: wellbeingnutrition.com
3
Flavors
Fruit flavors are also added into pills especially those used for chewing like buccal and sublingual pills to release pleasant taste.
Various fruit flavored effervescent tablets tubes -Picture Courtesy: amazinggrass.com
4
Fillers
Mostly, the amount of drug is so small that it cannot be handled conveniently. Therefore, fillers are added for easy handling.
Granules- Picture Courtesy: ipharmachine.com
5
Gildants
Glidants are anticaking agents added into pills to reduce caking during making.
Silica powder- Picture Courtesy: sydoniskin.com
6
Sweetening Agents
Sucrose is the most popular sweetening agent used in pills to impart palatable taste to often unpleasant substances.
Glucose powder- Picture Courtesy: indiamart.com
Tools
Here tools mean all those equipment which you will need during making your own pills. These are described below:
No
Tools
Pictures
1
Miller
Miller is primarily used for reducing the size of material taken for pills manufacturing such as granules, food items, or herbal substances. It chops down the whole objects into uniform powder for convenient pills formulation.
Milling and size reduction cone mill -Picture Courtesy: chitramechtech.com
2
Mixer
As the title illustrates, the task of mixer is to mix the various ingredients including both active and inactive. Therefore, no particle is left unmixed.
Automatic V Cone Blender Machine- Picture Courtesy: fclassmachines.com
3
Granulator
Granulator is an important machine used in pharmaceutical pills processing. Its function is to form uniform and free flowing granules from powder, so, that they can be easily compressed for making pills.
FL Series Fluidized Granulating Drier- Allpack
4
Weighing Scale
Weighing scale is a device designed to determine the weight of powders, granules, and other materials when laid over it. Thus, it can be used for weighing pills formulation prepared to avoid irregularities.
Weighing scale- Picture Courtesy: indiamart.com
5
Pill Press
Undeniably, the most crucial tool you will ever require for making your own pills is pill press. This equipment composed of several components to transform your dry powders or granules into hard stable pills. Hence, if you want to make pills manually at home, you can use a handheld or manual pill press. On the other hand, for industrial use, you can use fully automatic or semi-automatic pill press.
Coating machine is optional but, in some cases, essential machine to use for coating the bitter taste, maintaining structural integrity, and appeal of pills.
You might be planning to press your own pills at home, and that's a great idea! Pressing your own pills at home is a piece of cake for several reasons. This way is more affordable than purchasing expensive vitamins and supplements. Also, you get fresh and quality ingredients processed in your own home. Let's know the step-by-step process for pressing your own pills at home:
Mixture Formulation
Various herbal powders- Picture Courtesy: healthnews.com
First, you need to make pills formula by mixing various active ingredients and excipients. Put them collectively in a bowl and mix with the help of a spoon.
Die Filling
Pill mixture filling into press die cavity- Picture Courtesy: LFA Machines
Once, the pill mixture gets ready, you can take fixed amount of pill mixture and simply put it into die hole of the pill press through spoon. Now, close the pill press by fitting a punvh over die cavity.
Pill Pressing
Pill pressing- Picture Courtesy: LFA Machines
This is the most crucial step, where you need to exert pressure on pill press punch which will resultantly form solid, uniform, and clear pill.
Pill Ejection
Pill ejection- Picture Courtesy: LFA Machines
In the last step, you have to open the pill press and eject pill you have made by your own.
4.How To Press Your Own Pills Through Machine On Industrial Level?
Making your own pills via machine is somehow different from that of manual pressing of pills. Here, you need to focus on the steps explained below:
Machine Feeding
For starting pill making process via machine, you need to feed its hopper with enough pill formula which may be in powder or granules form.
Parameters Setting
Now, you can power on the machine for setting basic parameters such as amount to be taken for making each pill, the compression force to be applied, and dwell time of the machine etc., with the help of control panel.
Die Cavity Filling
Working process of pill press machine- Picture Courtesy: prestigeinspirefoundation.in
Once, the machine's setting gets done just press the start button to make machine work. From here, machine will begin to blend pill mixture inside hopper and then deliver it to die cavity.
Mixture Metering
At this point, the question of how much pill mixture should be taken for making each pill is determined by a metering cam integrated inside the machine. It will only allow the desirable volume of formulation to enter die cavity and expel out excess powders or granules from cavity through.
Powder Pressing
Ultimately, you will observe the machine pressing powder laying in dia cavity through much force applied by lower and upper punches, resulting in the formation of precise, hard, and uniform pills.
Pills Ejection
Pills discharging in tablet press from Korsch- Picture Courtesy: korsch.com
This last step of pills ejection encompasses the discharging of formed pills from die cavity. For this purpose, the upper punches raise above, and lower punches push the pills out of die cavities towards discharge chute, and thus collected in a container.
5.Explain The Different Methods Used For Manufacturing Pills?
Generally, there are three methods adopted for making pills. They can be better understood by looking into underlying details:
Wet Granulation
Wet granulation method is most used way for making pills. It is a suitable technique for the size enlargement of pill mixture, from powders to granules. Therefore, it is suitable for therapeutic agents which are chemically stable and do not affect by wet granulation.
Wet granulation of pills- Picture Courtesy: freemantech.co.uk
Process:
It involves mixing binders into active ingredients through water to form binder solution.
Mix binder solution with other excipients such as disintegrants and glidants to form a dough.
Process the dough through sieve to make granules.
Dry the wet granules at 60° temperature.
Weigh granules for each pill and compress them to form pills.
Dry Granulation
Dry granulation method of making pills is opposite to wet granulation technique. It involves compacting powders into large slugs and breaking them down to form granules. Hence, this method is best for agents sensitive to moisture and elevated temperature and reduce the chances of quality degradation.
It encompasses milling the solid materials into powders.
Mixing active ingredients and excipients together.
Turning mixed ingredients into slugs or compacts.
Sieve the slugs to turn into dry granules.
Compress dry granules into pills.
Direct Compression
Unlike wet granulation and dry granulation, direct compression method does not modify the physical properties of ingredients rather compressed them into pills. It is extremely cost-effective way for pill pressing, therefore, widely employed for generic drugs.
Diagram of a direct compression continuous process- Picture Courtesy: researchgate.net
Process:
Mill the whole therapeutic and excipients to make free flowing powder.
Mix both active and inactive ingredients homogeneously.
Press the homogeneous pill mixture to make hard pills.
6.What Sizes and Shapes of Pills You Can Press?
Common shapes & profiles of tablets- Picture Courtesy: ftloscience.com
There are large numbers of shapes and sizes available for pills. So, you can use them when designing your own pills.
Shapes
The common shapes used for pills include round, square, oval, capsule, and many others as shown in the picture above. Shapes are sometimes, adopted to resemble the pill purpose. For example, heart and lozenge pills may be used for heart and immunity health respectively. Apart from this, study shows that flat shaped and oval pills are more esophagus tolerant and support easy swallowing than triangle and round, which must be used in low dosage only.
Sizes
While, shapes relate to the appearance of pills, size is concerned with dosage. There are variety of pill sizes available for pharmaceutical tablets. However, most pills size range from 1mm to 2mm. Sizes of pills can be determined according to the age of patient like children, adults, and older people.
7.How To Troubleshoot The Common Problems Occur During Pill Pressing?
While pressing your own pills, you might struggle with common pills defects. But we don't want you to bother for it. Therefore, understanding in tackling these issues in advance will be indeed helpful for you.
No
Problems
Causes
Troubleshooting
Pictures
1
Binding of pills inside die cavity
It may happen due to excessive moisture, less lubricants, or punch is not suitable
Enhance the granules drying time, put adequate amount of binder, and replace punch if incompatible
Binding of pill in die cavity- Picture Courtesy: biogrund.com
2
Pills sticking after getting pressed
This problem occurs in wet granulation method where inadequate drying of granules results in the sticking of pills
Keep it in mind, that wet granulation method of pill manufacturing requires the wet granules to be dried under 60° temperature
manufacturingchemist.com
3
Pills get break while pressing
The most common cause is more or less dwell time
You need to reduce the dwell time if pill is hard but broken and increase the dwell timing if pill is broken due to ingredients disintegration
8.Factors Affecting The Quality Of Pills During Pressing?
Whenever, you intend to press your own pills, keep in mind that there are many factors which may obstruct your way to gain quality pills. What are these? We have discussed them below. Make sure to fully get all of them:
Weight
Weight of pills is the most crucial factor to look for when making pills. While pill press removes the access ingredients from die cavity, it does not weigh the formulation. Hence, you must be careful to weigh the mixture in advance when pressing pills manually, and adjust the hopper, feed, and flow of ingredients to make consistent pills.
Application of required pressure to press pills is another significant aspect to look for. As it determines the hardness of pills; the greater the pressure the higher will be hardness or vise versa.
Pressing Tools Condition
Irregular mold die for tablet press machine- Picture Courtesy: bestshoptheday.com
Punching tools and die cavity are the key stimulants to form your pills. Similarly, damaged and dirty tools will affect your pills' quality negativity. Therefore, it is necessary to keep them clean and tidy.
Ingredients
Dual color granules- Picture Courtesy: ipharmachine.com
Which type of ingredients you are going to use in your pills will absolutely have a long-lasting impact not only on the users who take them but also on your business. In essence, using non-allergen, non-addictive, and quality ingredients will make your pills enchanting for consumers.
Conclusion
To sum up, we are sure that you have finally got the answer to how to press your own pills! It is imperative to have clear understanding of the components, tools, and methods for pressing pills before rushing upon starting it without any knowledge. Which will, otherwise, lead you to face conundrums. Now when you are fully equipped with essential knowledge of pressing your own pills, what's your next step? Do you want to make start from home or small industrial start up? For your eagerness in either of case, we are always here to assist you and provide you the best pill press having one year of warranty. Feel free to contact us!
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Do you know, whether a catering pan, tray pan, solo pan, sharing pan or various other aluminium foil pan; knowing pan size is always helpful to select right type require for you?
An aluminium foil pan size chart is important as it offers guidance for efficient and optimum results and preventing uneven heating, under or over-cooking and reducing the chances of product wastage. Now you can enjoy professional and compact presentation of your food or other chores simply by following this aluminium foil pan size chart. Check our brief introduction about this interesting topic and improve your knowledge.
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1.What Is Aluminium Foil Pan? Why it is Significant?
Aluminum foil pan
The aluminium foil pan is a versatile and a modern cooking option which is not only convenient but safe for preparation of cuisines. Whether it is BBQ, baking, storing, or cooking any other dish; an aluminium foil pan is easy to handle for various purposes.
This option is mainly used when you need to cater events, restaurants, preparing community meals, baking, and others. The aluminium foil pan is created and manufactured using higher quantities of raw aluminium which adds to its ability to withstand with heat.
Also, it involves additional stages of rolling and heating that consume more energy, therefore, imparts heavy-duty protection and is a strong barrier that keeps oxygen, moisture, and light away from the product.
This specialized function of thicker aluminium foil significantly increases its value and capable to withstand up to 500 degrees Fahrenheit.
Large Aluminum Foil Pan Size
In industrial context, large size aluminium pans are used for larger dimensions. They are mostly measured in meters or inches. These sizes of aluminium pans are used for fast-food processing and as well as for pharmaceuticals industries. An industrial aluminium tray might be 60 inches by 40 inches. Their large size and thickness ensure that the pan size meets the requirements and use of industry.
Medium Almunium Foil Pan Size
As comparing to large size of aluminium pan medium sizes are smaller. These food containers can be used in various ways for cooking, freezing, and baking. They are made from recycle aluminium and can be reshaped. The thickest aluminum foil is highly popular among industries because of its heavy-duty strength and protection. Food-grade aluminium foil having a thickness of 0.006 to 0.009 mm is employed in flexible packaging.
Small Almunium Foil Pan Size
Small size aluminium pans are used for small the items of less dimensions. These aluminium pans are used for healthy and safe food grade material. They can be used in oven directly for heating and cooking processes. Size of small aluminium pan for cup-cakes are caliber 8cm, bottom diameter 6cm, height 4cm. They are made up of Eco quality aluminium because they are made from recycled aluminium.
Sturdiness
The strength and sturdiness of aluminium foil pan is significant and can withstand higher mechanical damage and is more resistant to shearing, ripping, puncturing, and tearing. Foods are often enclosed in thicker aluminium foil pan which is convenient for transportation.
Heat Conduction and Conservation
The aluminium pan is often employed in high-temperature settings such as baking or industries because it can bear and conserve high-temperature conditions without causing harming your food item and preserve aroma and flavor.
Light Barrier
Aluminium pan is opaque, impervious to light, and has light-reflecting characteristics. Therefore, the aluminium pan has better light-obstructive properties and is used for packaging light-sensitive products, so it is ideal for food items that could lose their integrity upon exposure to light such as eggs, sandwiches etc.
Moisture Resistance
One of the major culprits that spoil and degrade the quality and structural integrity of products is water. Food items absorb moisture from surroundings that impact their quality. But it provides ultimate protection against such agents upholding the veracity of items.
Aluminium pan with a thickness range greater than 25 microns or 1 Mil is resistant to entry of moisture and oxygen, whereas thinner aluminium foil is somewhat permeable to these agents due to the presence of little holes in them.
Odor Barrier
Food products lose their particular zest and aroma by absorbing external odour. Consequently, thicker aluminium pan is favoured among food brands as it offers the highest level of protection against external odours and preserves the taste of foods for a long time.
2.What Is Aluminium Foil Pan Size Chart?
This is a standard presentation of types and sizes of aluminum foil pan size that helps you in understanding and choosing the right option for making of any food that offering 100% quality and aesthetics to you.
Pan Type
Size (inches)
Size (centimetres)
Baking Sheet
13 x 9 inches
33 x 23 cm
Round Cake Pan
8 inches diameter
20 cm diameter
Square Cake Pan
9 x 9 inches
23 x 23 cm
Brownie Pan
9 x 13 inches
23 x 33 cm
Roasting Pan
16 x 13 inches
41 x 33 cm
Muffin Pan
Standard 12 cups
Standard 12 cups
Loaf Pan
9 x 5 inches
23 x 13 cm
Cookie Sheet
18 x 13 inches
46 x 33 cm
Pie Pan
9 inches diameter
23 cm diameter
Casserole Dish
9 x 13 inches
23 x 33 cm
Jelly Roll Pan
10 x 15 inches
25 x 38 cm
Pizza Pan
12 inches diameter
30 cm diameter
Square Griddle
11 x 11 inches
28 x 28 cm
The aluminum foil pan size chat is mostly presented in the following described units below:
Centimetres (cm):
Centimetre is mostly used for measuring the length. When we specifically have to find the size of aluminium pan, we can find the length, width, height of pan in the centimetres.
Millimetres (mm):
It is another unit in the metric system and is mostly used for small and precise measurements. They are similar to centimetres but used for small dimensions.
Meters (m):
Meter is a larger unit in the metric system. It is an imperial and most commonly used measuring system.
Inches (in):
Inches are commonly used in US for calculating the aluminium pan sizes. Pan sizes in inches for an aluminium foil can be 12inches x 9inches x 2inches.
Mil (Thousandths of an Inch):
1 Mil is equal to 1/1000 of the inch. It can be used for estimating or finding the thickness of an aluminium foil.
Description of Aluminum foil pan Size Chart
Baking Sheet
This is a commonly used rimmed sheet for baking sweets cookies, cakes, and roasting of various vegetables that helps in spillage. This is available in size of 13 x 9 inches or 33 x 23 cm.
Round Cake Pan
Round cake pan
Although, round Cake pan is also available in large size, but mostly, you will find round cake pan in medium size, as mentioned in the chart above. So, its size is 8 x 8 inches or 20 cm, which is best capable to hold the cake batter of up to 6 cups. This is used for bakery purposes for layered cakes available in suitable sizes.
Square Cake Pan
Square cake pans- Picture Courtesy: Packware
Square cake pan is one of the most suitable examples of large aluminum foil pan with size of 9 x 9 inches. This square cake pan is good for 8 to 10 cups of cake batter.
Brownie Pan
Brownie pans
A specially designed brownie pans which is available in size 9 x 13 inches or 23 x 33 cm, suitable for making brownie or bar-structured sweets. The design of square or rectangular shape brownie pan is best for an equal size cutting of desserts.
Roasting Pan
roasted chicken in roasting pan-Picture Courtesy: webstaurantstore
Aluminum roasting pan is particularly made with ultra leak proof design to withstand excessive heat during roasting. You may find aluminum roasting pan in large and medium size. Here, we have brought for you an example of medium size aluminum roasting pan which is depicting size of 16 x 13 inches.
Muffin Pan
Muffin Pan
This is a standard size aluminum foil pans which is available in a set of around 12 cups where you have to directly pour the ingredients in order to make muffins or cup cakes.
Loaf Pan
Loaf Pan
For baking lovers, this is a good option which is designed with 9 x 5 inches or 23 x 13 cm for the bakery of bread loaf.
Cookie Sheet
Cookie in aluminum sheet- Picture Courtesy: target
Aluminum cookie sheets are popularly used in bakeries and home kitchens to meet the daily requirement of baking cookies. As aluminum is a good conductor, the cookie sheets swiftly and uniformly spread the heat to all cookies in a less time. Cookie sheets are often available in rectangle shape.
Pie Pan
aluminum pie pans
The sizes of the pie pan may vary, but you can use a small aluminum pie pan to makeup single serving pie. The size of a small pie pan is 3 inches which may exceed forward.
Casserole Dish
Casserole Dish
If you want to make lasagnas or any layered cuisines, the casserole aluminum dish is a suitable option which is available in 9 x 13 inches or 23 x 33 cm. Now you can enjoy deep baking with this choice.
Jelly Roll Pan
Jelly roll pan-Picture Courtesy: boneappetit.com
Jelly roll pan of size 10 x 15 inches can be counted as a large aluminum foil pan size. You can use it for making long strips of jelly roll without worrying about sticking, cracking, or crumbling.
Pizza Pan
Pizza in aluminum foil pan- Picture Courtesy: webstaurant
You might have an experience of enjoying cheesy pizza eating from a pan. That is actually made from aluminum. Various types of aluminum foil pans are used for pizza but the most common is cast iron pizza pan which makes a crispy thin-crust pizza.
Square Griddle
Aluminum Square Griddle
This is an option with a flat cooking surface offering low edges right choice for making pancakes, BBQ sandwiches, or grilling with any other option with a flat food product. This is available in 11 x 11 inches size which is equivalent to 28 x 28 cm.
Conclusion
The aluminum foil pans are now an easy way to bake and cook cuisines for various events as it is not only cost-economically best but you can cater large batches of foods in a timely manner as they are light, affordable, and disposable. Even you can prepare multiple meals and supply as home bakers, restaurants, hotels, and catering by offering high quality products. If you want to understand more about the aluminum foil pan size chart or have a query; we would suggest contacting us! Allpack is a hub of experts and a technical well-versed team that would be glad to answer your queries 24/7. Message us now.
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Ever wondered how vacuum sealed foods have an improved shelf life? No? Possibly, we have knocked your brain to think about it. But don’t worry! Along with this riddle, we have already described many clues, expert discussions, and reasons behind the significant role of vacuum sealing in a product’s packaging and considered a ‘super-hero’ in the packaging industry.
However, understanding how long it will preserve your food? For that, we have created this blog which is composed of various vacuum sealed food shelf life charts. The purpose of this article is to make you well aware of the standard shelf lives of your product that you can claim when offering a vacuum sealed food product. Without further ado, let's get into an interesting article, do not forget to see our amazing range of vacuum sealed equipment and share the post.
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1.What Exactly a Vacuum Sealed Food is?
Vacuum Sealed Food- Picture Courtesy; Oilso
The vacuum sealed food is a significant way of packaging your eatables to extend their shelf life and obtain unlimited health benefits in any season. This method is achieved by removing the presence of oxygen molecules inside the packaging.
The different kind of food have different affinities to react with oxygen and moisture and starts the reaction of rancidity and contamination in a defined period. For instance, certain food goes bad in twenty-four hours while some in forty- eight hours etc.,
However, vacuum sealing is a standard way to enclose your food that generally lasts for weeks to months, and sometimes till a year. That’s why this way is strictly and preferably followed by manufacturers and businesses to save money, improve food protection, retain taste, texture, colour, flavour, and much more.
So, now you don’t need to worry about consuming unwanted preservatives or additives in many organic foods if they’re vacuum sealed.
2.What do you understand by Vacuum Sealed Food Shelf life?
A vacuum Sealed foods- Picture Courtesy: nationalproductreview
Keeping food products in the original packaging is a failsafe way to increase their consumption period but manufacturers can extend the expiration date of their food products even further by vacuum sealing it.
It is the ideal way to protect and preserve food products as during vacuum sealing the oxygen is eliminated from the packaging. after oxygen removal packaging is tightly closed and air sealed.
So, vacuum sealed food shelf life is considered as multiple times greater than storing foods using a conventional method. The reason behind its extended shelf life is due to:
Minimize the process of oxidationand reduce the generation of reactive oxidative species which is a liberating and fast-reacting moiety to deteriorate your food and nutrition.
Preventing Progression of Bacterial and Fungal Growthby reducing aerobic bacterial development, fungus and yeast which rapidly spoil your food and make one’s ill.
Stabilize your food by protecting it against humidity, oxygen, and light, and maintain the integrity of food and keep it fresh for a longer period.
High Nutritional Value can be maintained with vacuum sealed food shelf life.
Texture and Flavour ofvacuum sealed food are kept mouth-watering till their shelf life and thus you can enjoy the cuisine experience anywhere.
Good for Storage for a Longer Time as vacuum sealed food shelf life is higher which ensures their storage in bulk and delivery anywhere in the world.
Vacuum sealed food stuffs last longer than food without a vacuum. The average increase in the shelf-life of foods with vacuum sealing is about 1-2 years.
Vacuum Sealed Food Shelf Life Chart-Picture Courtesy: FoodSaver
The estimation of vacuum sealed food shelf life is done by comparing various research studies.
The above-mentioned graph illustrates the sustainability and intact quality of food with stable shelf life, which means you can enjoy beef and poultry for over two to three years with vacuum sealed as compared to ordinary food storage.
Similarly, if you see other items such as fish, soup stock stew, etc you can easily understand their shelf life is extended by 1-2 years with vacuum sealing.
3.How Do Find Vacuum Sealed Food Shelf Life Chart?
Firstly, you need to understand what is vacuum sealed food shelf life chart; it begins with your vacuum sealed food packaging which is packed with vacuum sealing offered by the packaging company. The manufacturer examines and coins an expiry date which is mentioned in the product’s label for your ease. These values or dates are well-documented and accompanied by the manufacturer's website and official documentation as well.
So, we have exemplified the following information and readily available charts with particular details below so learn more about vacuum sealed food shelf life chart.
Vacuum Sealed Food Shelf Life Chart of Meats
Vacuum Sealed Meat- Picture Courtesy: Mountain America Jerk
Meat products are packed with proteins and other nutrients. In old times, people use salt as a means of extending shelf-life of the meat products. The salt forces water content out of the meat and prevent growth of microbes.
MEATS
Foods
Stored In
Normal Shelf Life
Vacuum Shelf Life
Beef, Pork, Poultry, and Lamb
Freezer
6 Months
2-3 Years
Fish
Freezer
3-12 Months
2 Years
Ground Meat
Freezer
4 Months
1 Year
Lobsters and Shrimp
Freezer
6-12 Months
1-2 Years
Crab
Freezer
2 Months
8-10 Months
Duck and Goose
Freezer
6 Months
2-3 Years
Venison
Freezer
3-4 Months
2 Years
Nowadays, vacuum sealing meat products is standard way to prolong expiry period of meat. With vacuum sealing meat products, the beef and other red meat have a shelf life of 2-3 years in freezer but with normal packaging, these products can last around 6 months. With vacuum sealing, the shelf life of every meat product is extended over 8 months.
Here is a chart detailing the comparison of shelf life of meat products packed under normal packaging and vacuum sealed packaging.
Vacuum Sealed Food Shelf Life of Fruits
Vacuum Sealed Fruits
Fruits are rich sources of all essential nutrients, especially vitamins and minerals. By eating fruits, you are guaranteed body health. Drying, curing, and fermenting are a few ancient ways to preserve fruits.
With innovation, vacuum sealing is introduced to extend the shelf-life of fruits. Below mention chart discusses about expiration period of normal packaging and vacuum sealed fruits.
Fruits
Foods
Stored In
Normal Shelf Life
Vacuum Shelf Life
Tomatoes
Freezer
1-2 Weeks
6-12 Months
Mangoes
Freezer
6-12 Months
1-3 Years
Plums and Peaches
Freezer
6-12 Months
1-3 Years
Apricots
Freezer
6-12 Months
1-3 Years
Pineapple
Refrigerator
1-2 Weeks
4 Weeks
Apples
Refrigerator
2-4 Weeks
2 Months
Citrus Fruits
Refrigerator
1-2 Weeks
4 Weeks
It is estimated that vacuum sealed fruits stored in refrigerators like, pineapples, apples experience an increase of 2 weeks on average in their shelf-life, whereas, the consumption period of freezer-stored fruits, for instance, mangoes, plums, and many more are boosted by about 6-12 months with the use of vacuum sealed packaging.
Cheese is a dairy product that is rich in protein and minerals. Cheese pots are buried deep underground for storage and to prevent their spoilage in ancient times. Vacuum sealing a whole block or even just a slice of cheese keeps its freshness and nutritional value longer.
Here is a chart detailing the shelf life of normal and vacuum cheese.:
Cheese
Foods
Stored In
Normal Shelf Life
Vacuum Shelf Life
Swiss
Freezer
1-2 Weeks
4-8 Months
Cheddar
Freezer
1-2 Weeks
4-8 Months
Parmesan
Freezer
1 Month
4-8 Months
Cheese products are typically stored in the freezer and comparative studies of vacuum sealing cheese products showed that these products have a higher expiration time of about 4-8 months while normal cheese packaging has a shelf-life of only 1-2 weeks.
Vegetables are good sources of fibre, vitamins, minerals, and, proteins. Daily consumption of vegetables is best for the well-being of humans. Pickling vegetables was the popular way of maintaining their nutritional quality in the old days.
Below is the comparative chart of normal packaging and vacuum seal packaging of vegetables.
Vegetables
Foods
Stored In
Normal Shelf Life
Vacuum Shelf Life
Broccoli and Brussels Sprouts
Freezer
8 Months
2-3 Years
Mangoes
Freezer
8 Months
2-3 Years
Corn (Cob or Kernel)
Freezer
8 Months
2-3 Years
Green Beans
Freezer
8 Months
2-3 Years
Asparagus
Freezer
8 Months
2-3 Years
Cabbage and Cauliflower
Freezer
8 Months
2-3 Years
Snap Peas
Freezer
8 Months
2-3 Years
The latest vacuum sealed packaging is the easiest way to increase the longevity of vegetables. Studies have estimated that vacuum sealing has a significant impact on the shelf-life of vegetables. Vacuum sealed vegetables typically are good for 2-3 years in the freezer, whereas, vegetables in normal packaging can only stay fresh for 8 months.
Vacuum Sealed Food Shelf-Life Chart of Dry Foods
Vacuum Sealed Dry Food
Dry foods such as pasta and rice can be vacuum sealed to maintain their quality.
Following is the chart comparing the shelf-life of dry foods in normal and vacuum sealed packaging.
Dry Foods
Foods
Stored In
Normal Shelf Life
Vacuum Shelf Life
Pasta
Pantry
1-2 Years
2-3 Years
Rice (white)
Pantry
1-2 Years
2-3 Years
Rice (brown)
Pantry
6 Months
1 Year
Beans and Grains
Pantry
6 Months
1-2 Years
Uncooked Cereals
Pantry
1 Year
1-2 Years
Ready-to-eat Cereals
Pantry
1 Year
1-2 Years
Crackers
Pantry
1-2 Weeks
4-8 Weeks
Chips
Pantry
1-2 Weeks
4-8 Weeks
Additionally, it prevents pest and bug infestations. Vacuum sealed technique in dry food packaging exceedingly uplifts their expiration date, for instance, the shelf-life of pasta, white rice, etc is increased by about 2-3 years as compared to 1-2 years in normal packaging.
Crackers and chips that are vacuum sealed are good to eat for up to 4-8 weeks while vacuum sealed cereals can be consumed in 1-2 years after their purchase.
Vacuum Sealed Food Shelf-Life Chart of Spices
Vacuum Sealed Spices
Spices bring tanginess to culinary. Yes, in old times, spices were preserved with air-drying which often resulted in mould infestation. Fortunately, vacuum sealing prevents mould, fungus, and bacterial growth on spices by eliminating air. This ensures your spices are clean, safe, and ready for cooking.
Here is an impact chart of vacuum sealing on the shelf-life of spices.
Spices
Foods
Stored In
Normal Shelf Life
Vacuum Shelf Life
Herbs / Spice Blends
Pantry
1 Year
1-3 Years
Spices (ground)
Pantry
6 Months
1 Year
Spices (whole)
Pantry
1-2 Years
2-3 Years
It has been determined by the studies that the serviceable life of herbs and spices blend is improved to 2-3 years with vacuum sealing than 1 year in normal packaging. Ground and whole spices preserved with vacuum sealing are good for 1 and 2-3 years, respectively.
Vacuum Sealed Food Shelf-Life Chart of Condiments
Vacuum Sealed Condiments- Picture Courtesy: Mountain America Jerk
Condiments serve various purposes like dip or dressings. They are also used in cooking to prepare sauces. They improve the taste, texture, and aroma of food.
Condiments
Foods
Stored In
Normal Shelf Life
Vacuum Shelf Life
Tomato Sauces
Pantry
1-2 Years
6 months-3 Years
Olives
Pantry
6 Months
1-2 Years
Mayo
Pantry
2 months
1 Year
BBQ Sauce
Pantry
6 months
1 Year
Salad Dressing
Pantry
1-2 Weeks
1 Year
Vacuum sealing adds to the expiration period of the condiment. By vacuum sealing, manufacturers can improve the consumption time of mayo, BBQ sauce, and salad dressing to 1 year, whereas, their normal shelf-life in the pantry is only 2 months, 6 months, and 1-2 weeks, respectively.
Tomato ketchup with vacuum sealing is good for consuming for 3 years when stored in the pantry.
Vacuum Sealed Food Shelf-Life Chart of Baked Goods
Vacuum Sealed Baked Goods
Baked goods are an instant source of carbohydrates. Innovative vacuum sealing is also used in baked goods packaging.
Baked Goods
Foods
Stored In
Normal Shelf Life
Vacuum Shelf Life
Muffins
Freezer
6-12 Months
2 Years
Waffles
Freezer
1 Month
1 Year
Cookie Dough
Refrigerator / Freezer
1-2 Days / 3 Months
1 Year
Bread, Bagels, and Pastries
Refrigerator / Freezer
2-3 Months
1-3 Years
Cookies (packaged)
Refrigerator / Freezer
1 Month / 12-18 Months
3 Months / 2 Years
Cookies (homemade)
Pantry
3-5 Days / 6-12 Months
2 Weeks / 2 Years
Pancake Mix
Pantry
6-9 Months
1-2 Years
Croutons
Pantry
6 Months
1 Year
A major increase in the shelf life of baked goods is seen with vacuum sealing, Normally, these food products can last only about days in the pantry and some months in the freezer.
But with vacuum sealing, their lifetime is increased to 1-2 years. Shelf-life of different baked goods is discussed below for your information.
Vacuum Sealed Food Shelf Life Chart of Berries
Vacuum Sealed Meat Berries
Berries are immunity-boosting food and are rich in vitamin C. You can consume vacuum sealed berries even after their end season. Because this technique retains the nutritional quality of berries.
Berries
Foods
Stored In
Normal Shelf Life
Vacuum Shelf Life
Strawberries
Refrigerator / Freezer
1-3 Days / 3 Months
1 Week / 6 Months
Grapes
Refrigerator / Freezer
4-6 Days / 4 Months
2 Weeks / 8 Months
Blackberries and Raspberries
Refrigerator / Freezer
1-3 Days / 3 Months
1 Week / 6 Months
Blueberries
Refrigerator / Freezer
3-6 Days / 4 Months
2 Weeks / 8 Months
Cranberries
Refrigerator / Freezer
3-6 Days / 4 Months
2 Weeks / 8 Months
Huckleberries
Refrigerator / Freezer
3-6 Days / 4 Months
2 Weeks / 8 Months
Normally packed berries, for instance, strawberries, grapes, and blackberries, persist 1-6 days in the refrigerator and 3-4 months in the freezer. However, with the use of vacuum sealing, a notable increase in their shelf-life is observed, with vacuum sealed berries lasting 1-2 weeks in the refrigerator and 6-8 months in the freezer.
Vacuum Sealed Food Shelf-Life Chart of Nuts
Vacuum Sealed Nuts
Including nuts in daily routine adds omega-3 fatty acids and antioxidants to the diet. People preserved nuts by pickling them in the old days.
Here is a comparative chart of the normal and vacuum shelf life of nuts.
Nuts
Foods
Stored In
Normal Shelf Life
Vacuum Shelf Life
Peanuts
Pantry
6 Months
2 Years
Sunflower Seed
Pantry
6 Months
2 Years
Almonds
Pantry
6 Months
2 Years
Pistachios
Pantry
6 Months
2 Years
The state-of-the-art vacuum sealing is a reliable method of maintaining the shelf life of nuts without any hustle. Yes, you can keep your vacuum sealed nuts and seeds like peanuts, sunflowers, etc. up to 2 years in the pantry as opposed to 6 months in normal packaging.
Vacuum Sealed Food Shelf-Life Chart of Coffee and Tea
Vacuum Sealed Coffee
Coffee and tea are the most consumable beverages in the world. Thus, manufacturers employ vacuum sealing to boost the longevity of their coffee and tea products.
Coffee and Tea
Foods
Stored In
Normal Shelf Life
Vacuum Shelf Life
Coffee Beans
Pantry / Freezer
1-3 Months / 6-8 Months
1 Year / 2-3 Years
Ground Coffee
Pantry / Freezer
1-2 Months / 4-6 Months
5-6 Months / 2 Years
Tea (loose or in bags)
Pantry / Freezer
8-12 Months
1-2 Years
A worth-mentioning effect of vacuum sealing for about 1-3 years is seen in the shelf life of coffee and tea. For example, vacuum sealed coffee beans have a serviceable life of 1 year in the pantry as compared to the normal shelf life of 1-3 months.
Similarly, loose tea or tea bags last around 1-2 years in the pantry as opposed to their normal shelf life of 8-12 months.
Vacuum Sealed Food Shelf-Life Chart of Powdery Foods
Powdery foods are a staple source of nutrition for many people around the world. Therefore, it is important to increase their expiration period with vacuum sealing. On average, it is estimated that the shelf life of powdery food is increased up to 1-2 with vacuum sealing.
Powdery Foods
Foods
Stored In
Normal Shelf Life
Vacuum Shelf Life
Flour
Pantry
5-6 Months
1-2 Years
Flour (whole or wheat)
Pantry
5-6 Months
1-2 Years
Dry Milk
Pantry
5-6 Months
1-2 Years
Baking Powder
Pantry
18 Months
2 Years
Baking Soda
Pantry
2 Years
2-3 Years
Dried Coconut
Pantry
5-6 Months
1-2 Years
Gelatin
Pantry
18 Months
2 Years
Sugar and Brown Sugar
Pantry
5-6 Months
1-2 Years
Flours have a normal shelf life of 5-6 months and in contrast, their vacuum shelf life is 1-2 years. Likewise, the typical serviceable life of Gelatin and sugar is 18 months and 5-6 months, respectively. The shelf life of these products is significantly increased with vacuum sealing with a upsurge of 1-2 years of Gelatin and sugars.
Vacuum Sealed Food Shelf-Life Chart of Prepared Liquids
Soups and stews are best for combating cold winters. As compared to the old way of storing prepared liquid products in a freezer, the vacuum sealed packaging stretches out the shelf-life of soups, sauces, stews and oils to 1-2 years. Their normal shelf life is 3-6 months when kept in freezer.
Prepared Liquids
Foods
Stored In
Normal Shelf Life
Vacuum Shelf Life
Soups
Freezer
3-6 Months
1-2 Years
Sauces
Freezer
3-6 Months
1-2 Years
Stews
Freezer
3-6 Months
1-2 Years
Oil (no preservatives)
Freezer
3-6 Months
1-2 Years
Conclusion
The technology of extending shelf life and maintaining the quality of food products has come a long way with vacuum seal packaging. Vacuum sealed food shelf life is notably higher about 2-3 times than food enclosed in normal packaging. These food products last up to years and taste good without spoiling in contrast to normal food packaging. Vacuum sealed food is packed in the absence of oxygen which is the main agent, spoiling food by oxidation and providing a growing environment for microbes. Vacuum sealed food shelf life is extended with the use of special machines called vacuum sealers. Keen on trying vacuum sealing for your food product, then visit our Allpack for the best deals and discounts.
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It's easy to get puzzle in choosing Cling N Seal VS Press N Seal due to the similar packaging, appearance, and application. But did you know both these sealing agents are distinct from one another in range of aspects? If not! This blog is going to disclose it.
Cling N Seal VS Press N Seal can be found on the shores of market shelves with mentioned benefits for preserving food, restricting bacteria, and ending product spillage. However, both are made from different food grade material, thus, having various uses, impacts, and pros and cons. Below details will clearly display all of them one by one. Let's get started:
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1.What Is Meant By Cling N Seal?
Cling N seal boxes-Picture Courtesy: walmart.com
Cling N seal is a type of food grade thin clingy plastic film usually employed for wrapping food in daily life such as leftovers in houses, restaurants, and fresh products in small to large markets. Cling N seal is highly transparent in color leading to clear vision of all the items laying inside. It is greatly helpful in preventing useless air from getting into the goods, due to its air-tight sealing. Therefore, it provids your perishables a longer life and reduce product waste.
2.What Is Meant By Press N Seal?
Press N seal boxes-Picture Courtesy: samsclub.com
Press N seal is yet another food safe plastic film with an adhesive backing used as a wrapping agent over myriad of eatables and non-eatables. It is extremely convenient to apply that it does not require additional tools, rather, you can simply press it onto objects' surfaces to create a firm sealing around them. Apart from this, Press N seal is microwave safe, form a leak proof sealing, and can be used for multiple times.
3.Cling N Seal VS Press N Seal- Explain The Advantages & Disadvantages?
Cling N seal and Press N seal are used for their vary benefits which enable you to extend the life span of your goods, make storage process handier and more cost effective. Similarly, each of them has a flip side. So, let's disclose both their advantages and disadvantages:
Advantages
Cling N Seal
Extend Shelf Life
Cling N sealed vegetables & fruits on shelves-Picture Courtesy: Pinterest
Cling N seal provide superior protection to your food products against bacteria, pollution, and moisture, therefore, extending the shelf life with 2X freshness protection.
Transparent
Cling N sealed fastfood tray-Picture Courtesy: Pinterest
Cling N seal is highly transparent and has anti-fog properties making it more favorable for displaying your fruits, vegetables, and sandwiches on markets and bakeries shelves.
Eco-friendly
Plant based cling N seal feature-Picture Courtesy: walmart.com
Cling N seal is free from bisphenol A and made up of plant based renewable sourced sugarcane. Hence, it is environmentally friendly with low carbon footprint and high biodegradability.
Press N Seal
Stackable
Press N sealed food containers stacking-Picture Courtesy: glad.com
Press N seal is highly flexible and strong to resist pressure. It perfectly gets adhere to various shapes and sizes of objects and is favorable for stacking various goods meant for freezing and storing etc. It even stick to wood, metal, and plastic tightly in a single press.
Multi-purpose
Press N seal bag for accessories-Picture Courtesy: momtastic.com
Press N seal has a powerful sealing grip which makes it multi-purpose. For instance, it can be utilized for various goods simply as a wrap or even self created bags by sticking the layers of press N seal together.
Broad Application
Press N seal air-tight seal over fruit containers-Picture Courtesy: glad.com
Unlike cling N seal, press N seal is flexible and has versatile applications. You can use it for all types of solid and liquid products like juices, soups, meals, and hardware objects etc. In addition, you can apply it over plates, trays, and bowls, loaded with food.
Strong Adhesion
Press N seal is made with griptex technology, where dimples hold sticky agents which quickly released when pressed over any surface. Therefore, press N seal creates strong adherence to objects and can be reapplied in case of inappropriate location.
Disadvantages
Cling N Seal
Limited Application
Cling N sealing on food-Picture Courtesy: wordpress.com
Cling N seal has limited application in a way, that it can be only used for solid food products with less chances of flow. Otherwise, the seal may not resist liquids leak which result in their spillage.
Poor Adherence
Unwinding cling N seal roll-Picture Courtesy: mediumsizedfamily.com
Unlike press N seal, cling N seal does not have enough clinging to stick to objects tightly. Rather, you will have to use much of it for sealing purpose. Not only that, but you cannot use cling N seal for two times due to poor adherence.
Temperature Sensitivity
Mostly, cling N seal is not meant for heating like that of microwaving and cooking. However, in case you need to heat the food wrapped with cling N seal, then there must be 1 inch gap between cling N seal and your products to avoid leaching and its melting into food.
Press N Seal
Opaque
Press N seal depicts a light blue color which often blur the food and other objects inside the containers, thereby, restricting the way for consumers to see items outside their packaging.
Expensive
Ascending coins indicating high cost-Picture Courtesy: indiatoday.in
Press N seal is more expensive than cling N seal due to its rigidity, high adhesive nature, and thickness of the material.
4.Differentiate Between Cling N Seal VS Press N Seal?
Although, the structure, appearance, and uses of cling N seal vs press N seal seem similar, but in actual, they are not. Both these sealing agents are entirely different from one another in various aspects. Below table will provide valuable insights in this regard:
No
Points
Cling N Seal
Press N Seal
1
Structure
Cling N seal is made from plant based renewable resources and has extremely thin, flat, and smooth surface on both upper and lower sides.
While as, press N seal is derived from polyethylene with griptex technology. It has dual sides; one smooth and the other having dimples, which when applied over objects, form stringent sealing.
2
Flexibility
Cling N seal is highly flexible and having good elasticity
Press N seal is comparably less flexible
3
Transparency
Cling N seal has a clear visibility feature
On the other hand, press N seal is opaque
4
Stickiness
Its adherence to objects is good for a single time
In contrast, press N seal has strong adhesion and reusable for multiple times
5
Cost
Cling N seal is cost-effective
It is comparably expensive
6
Barrier Properties
Good barrier properties against moisture, bacteria, and pollution.
Press N seal is more durable against air, leakage, and temperature.
7
Size
Sizes available in cling N seal include 100 sq ft, 200 sq ft, 300 sq ft, and 400 sq ft.
Contrary to cling N seal, press N seal sizes encompasses 70 sq ft, 100 sq ft, and 140 sq ft.
8
Application
It is applicable for food items with low liquids such as fruits, vegetables, cookies, snacks, and miscellaneous hardware objects.
Press N seal is suitable for all types of solid and liquid foods comprising juices, shakes, cooked meal, and non-food items.
9
Picture
Cling N seal boxes-Picture Courtesy: samsclub.com
Various sizes press N seal boxes-Picture Courtesy: glad.com
5.Applications of Cling N Seal VS Press N Seal?
It is eminent to mention here, that cling N seal and press N seal have different applications because both are made from different material which ultimately give them variant barrier properties against distinct elements. Hence, the upcoming paragraphs will be attributed to enable you with the varying uses of cling N seal vs press N seal:
Cling N seal is all time best compatible for multiple food products whether unprocessed vegetables, fruits, meat or processed snacks, pastries, and meals. It is because cling N seal is highly safe, moisture-proof, promote visual appeal, and ultimately extend the shelf life of your eatables.
Home appliances
Home appliances-Picture Courtesy: business.amazon.in
Apart from edible items, cling N seal may also be used for home appliances such as mobile phones, microwave, refrigerators, and kitchen cutlery to avoid dust, pollution, and scratches.
Daily Care Products
Various beauty care liquids-Picture Courtesy: andreadekker.com
To avoid spillage, you can use cling N seal for your daily skin and beauty care products, whenever, going out without worrying about its cost, weight, and color.
Press N Seal
Food Products
Sandwichiches in plate-Picture Courtesy: www.edimedoma.ru
The good thing to note here is that, there is no restriction over type of food you can seal with press N seal. Whether, you want to store them on shelves, in freezer, or microwave it for serving, press N seal is a good option.
Drinks
Straw in press N sealed glass-Picture Courtesy: andreadekker.com
Want to store a cup of coffee, juice, or milk for later? Or having a naughty kid who is always ready to spill more than drinking? Oh! You need a press N seal which is always suitable to save your liquids from spillage and make you worriless through tight sealing.
Sauces
Thick sauce in bowl-Picture Courtesy: recipetineats.com
We often have our spicy sauces left, which are desired to be stored for next meal, but the fear of their taste, getting messed up, obstruct us to do so. Not now! As, press N seal has special moisture-proof and airtight barrier properties which retain the originality of your delicious sauces for longer.
Hardware Objects
Press N sealing on frame-Picture Courtesy: cooktopcove.com
Press N seal is also eligible for small to large and thin to thick hardware objects such as windows, frames, glass, metal, and wood etc. So, you can use it where needed.
6.What Are The Environmental Impacts Of Cling N Seal VS Press N Seal?
The ever rapidly increasing global warming is indeed the result of excessive reliance on modern technology, that includes sophisticated methods employed for packaging products especially that of food. And the most giant role is of plastic taken from cold drink bottles to shopping bags, and food wraps.
The term food wraps encompasses both cling N seal as well as press N seal. But whose role is exceeding? This question is mark on the environmental sustainability of these sealing agents.
Although, cling N seal is of plastic origin, but it is 50% made from biodegradable plant based renewable resource which means that, firstly, it is recyclable. Secondly, if recycling is not possible, it will distort on land due to harsh weather. In contrast, press N seal is entirely made from polyethylene, a form of plastic. Hence, you will hardly find recycling of press N seal. It thus, causes landfills which is detrimental for our environment.
7.Factors To Look For When Choosing Cling N Seal VS Press N Seal?
Despite knowing the side effects of cling N seal and press N seal, their use is becoming indispensable in restaurants, super markets, hardware industries, and even in house kitchens. But that does not mean you will pick any plastic wrap from market and start using it. You must be careful in choosing the most suitable and compatible one. Let's know how to do so:
Consider Quality
Quality being highlighted-Picture Courtesy: isixsigma.com
First thing to never forget about cling N seal vs press N seal is their quality. How will you know that whether they are of superior quality? Good question! It is simple, you need to check if they are certified by FDA, ISO, or EU.
Check Material Used
Secondly, it is crucial to have the information about material used in cling N seal vs press N seal. Because low BPA plastic and plant based material is not harmful for food. In contrast, thick plastic material may leach when exposed to high temperature.
Look Into Application
Press N seal application over mobile phone-Picture Courtesy: thekrazycoupon.com
Which type of objects you want to seal is essential to determine. As we have explained above, cling N seal is favorable for solid food products and other minor objects. So, using it for liquids will not be suitable. Hence, you may switch for press N seal in case of goods requiring durable sealing.
Assess Adhesion
Press N seal adhesion to paint brushes-Picture Courtesy: awortheyread.com
Well, adhesion is the primary factor to must take into consideration. In this context, cling N seal is less adhesive because of single use. While as, stretch wrap is clingier and can be applied several times.
Conclusion
To put in a nutshell, cling N seal vs press N seal are the prerequisites for modern kitchens, stores, and markets. Their need is realized everywhere, and this is the point where responsibility for vigilant decision arises. It is because the misconception that both cling N seal and press N seal are similar can cause dangers to our environment, marine life, and even human health. So, make sure you have fully understood the differences between both, their pros and cons, and criteria for selection, to become the responsible citizen of global village. For related updates you may approach us through given link. Thank you!
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Are you interested in buying a bottle capping machine? Are looking for a suitable bottle capping machine for your process? Do you want to gather more information regarding a bottle capping machine? This platform will sort all your queries and will help you in finding the best suitable bottle capping machine for your process. This buying guide will assist you in finding what a bottle capping machine is and how its operation performed. For getting a complete overview read the complete blog in detail and gets the possible knowledge from it.
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1.What Is A Bottle Capping Machine?
A bottle capping machine is a highly versatile machine that is used to apply caps on different types of bottle for making them airtight. The basic requirement of these machines is to prohibit the entrance of particles and microorganism into the bottles so that it can be secured for a longer period. Bottle capping machines are mostly used in food, pharmaceuticals, beverages and chemical industries where the material is packed and delivered in different sizes of bottles.
2.What Are The Industrial Applications Of A Bottle Capping Machine?
Bottle capping machines are widely used in different industries to increase the productivity of that industry and also to make the product look presentable. Some of the industries that mostly uses bottle capping machine are
Beverages Industry
Bottle capping machines are abundantly used in beverages industries as large number of bottles are manufactured there in a single day. The bottles contain both carbonated and non-carbonated drinks that are efficiently secured for a longer period by application of bottle caps. Materials freshness lives the same by maintaining its purity.
Pharmaceutical Industry
Bottle In Pharma - Picture Courtesy: Healthcare Packaging
Bottles in pharmaceutical industries are used for filling of medicines, liquid syrups, ointments and etc. These bottles are filling of material undergo capping process by a highly efficient bottle capping machine. Material spillage and wastage during its transportation can be avoided while applying caps using a bottle capping machine.
Food Industry
Glass And Plastic Food Packaging - Picture Courtesy: Imperial Packaging
Food industry also uses bottle capping machine during packaging of liquid and viscous products like jams, ketchups, milks, dairy products, sauces, oil and etc. Bottles of different sizes and shapes can easily be sealed airtight so that any type of contamination can be avoided and the freshness remains same.
In some places of cosmetic industry where products like shampoos, creams, lotions and other personal protective products that are filled in bottles are capped using a bottle capping machine. These caps allow the product to remain safe and secure while shipping and movement.
3.What Are Advantages Of A Bottle Capping Machine?
Some of the advantages of a bottle capping machine are
Efficient Capping
Productivity And Efficiency
Bottle capping machines are highly efficient in their process. The machines are available in both manual and automatic modes depending upon the requirement of process. Each of the product gives identical capping result with maximum output rate.
The quality of sealing done by a bottle capping machine is of high quality and precision. The turning effect on each type of bottle can be adjusted according to its cap size and can be changed of required in a bottle capping machine.
Customization
Custom Caps - Picture Courtesy: SKS Bottle
One of the most unique benefits of a bottle capping machine is that it allows process to variety of bottles and their types. Customization can be done by just changing the bottle holder and its turning speed.
4.What Is The Working Principle Of A Bottle Capping Machine?
Capping Machine & How Does It Work - Picture Courtesy: SUNHAN PACK
Bottle capping machine has a simple working principle in which bottles are capped to secure materials so that it can be used for longer period. Some of the basic working steps in the operation of a bottle capping machine are
Initially the setting parameters are installed in the machine according to the size and shape of the bottle. The parameters include speed, height, width, angle, gripping adjustment and filling rate.
In the next step the filling process gets started in the bottle filling machine and the required material is entered into the bottles.
The caps are on the same time inserted in the hopper from where they are then supplied to the capping area through feeding mechanism.
Once the bottles gets filled, it is then moved forward to the capping machine where the capping head moves downward and holds the head of bottle.
The cap chuck header rotates on the head of bottle with a certain pressure and tightens the cap in term of rotating, screwing or direct implementation.
The torque of these caps is checked by highly sensitive sensors and their quality is maintained according to it.
Finally, the filled and capped bottle is moved towards the offloading side by a conveyor and here they are packaged for transportation.
5.What Are The Main Components In A Bottle Capping Machine?
Full Automatic Bottle Capping Machine - Picture Courtesy: ZONESUN TECHNOLOGY
Some of the main components of a bottle capping machine are
Conveyor Belt
This is the feeding mechanism of a bottle capping machine that inserts the filled bottles into the capping process. Speed of a conveyor can be adjusted according to the requirement and productivity.
Hopper
A hopper or a feeding head is the place in which the caps are inserted. Like feeding mechanism of other machines, a hopper can also hold thousands of caps in it and moves them into the system as and when required.
Bottle Guiding Device
In a bottle capping machine, a bottle guiding device is usually connected on the conveyor where guides are used to direct the bottles towards capping process. These guides are mostly made up of rubber and metal part. Any irregularity in movement of bottles can be avoided through these bottle guiding devices.
Capping Chuck
This is the place that holds the caps inserted by the cap feeding mechanism. A capping chuck moves vertically down and up during the capping process. Once the bottle reaches below this capping chuck, it moves down and places the cap on the top of bottle. It also screws, torques and tights the cap so that no spillage of material occurs.
Motor
Mostly servo motors are used in a bottle capping machine due to its highly precise movement and angle detection. It continuously monitors and sends the feedback back to the system. The motor is responsible for the movement of capping chuck in vertical direction and also while the torque is applied on it.
Operational Panel
The operational panel of a bottle capping machine contains all the processing operation control in it. It includes conveyor speed control, system emergency, capping speed, material flow, flow rate, feeding mechanism and systems performance monitoring and display feature. The operator can easily control and monitor the operation through this operational panel.
Electric Eye
The electric eye of a bottle capping machine holds the overall sensing equipment of the process. It detects starting from the movement of bottles throughout the system to the final detection of capping that whether it is properly inserted or not. Complete sensors of the machine are connected with this so that quality capping can be performed.
6.What Types Of Bottle Capping Machines Are Available Globally?
Some of the types of a bottle capping machines are
Screw Bottle Capping Machine
A screw bottle capping machine is one of the mostly used type of bottle capping machine used globally. It rotates the cap on the top of a bottle and tights it to its maximum thread and limit. This type of bottle capping machine is present in all type of bottle processing industries.
Working Principle
Initially, the bottle is loaded on to the conveyor and moves in forward direction.
Once the bottles are filled they enter the capping process and the capping chuck places cap on the top of bottles.
The capping chuck contains rotating head that rotates in a way that the screw threads completely get in contact with the threads on bottle and tights it accordingly.
Finally, the capped bottles are then removed from the offloading side of the bottle capping machine.
The capping mechanism of this type of bottle capping machine includes engagement of bottles neck with the grooves and applying a snapping fixture. No screwing is required and by only pressing the cap can also be enough in a snap bottle capping machine.
Working Principle
Firstly, bottles are loaded on to the conveyor and are moved in forward direction.
Bottles after getting filled enter in the capping process where the capping chuck places cap on the top of bottles.
Here the capping chuck just fixes the caps on the top of bottle and then applies a low pressure to press it on the bottle neck.
Finally, the capped bottles are then removed from the offloading side of the bottle capping machine.
Cap Placer Bottle Capping Machine
Fully Automatic Press Cap Placer - Picture Courtesy: Rhino-Pak
A cap placer bottle capping machine is somehow a traditional method of applying caps on the bottles as it is only responsible to place caps. Cross threading is applied in this type of bottle capping machine to tight the bolts and threads.
Working Principle
Firstly, bottles are loaded on to the conveyor and are moved in forward direction towards the filling process.
After getting filled, these bottles enter in the capping process where the capping chuck places cap on the top of bottles.
The cross threading mechanism of a cap placer bottle capping machine fixes the caps on the top of bottle and then tights the nut to its maximum required torque.
Finally, the capped bottles are then removed from the offloading side of the bottle capping machine.
An in-line bottle capping machine is highly capable of adjusting different sizes and types of bottles in it. Pneumatic processes are used in an in-line bottle capping machine to cap thousands of caps in just a small duration.
Working Principle
In the first step the bottles are loaded on to the conveyor and are moved in forward direction.
Once the bottles are filled they are entered in the capping process where the capping chuck places cap on the top of bottles.
The capping chuck of an in-line bottle capping machine with the help of air pressure applies the caps on different sizes of bottles and containers.
This air pressure air tights the caps so that no spillage or material leakage occurs while travelling hundreds of kilometers.
Finally, the capped bottles are then removed from the offloading side of the bottle capping machine.
7.Which Material Is Suitable For Performing Capping Through A Bottle Capping Machine?
This has been the most asked query that what actually be the capping material to check its suitability. The bottle caps should be made up of
Metal Caps
Metal Bottle Caps - Picture Courtesy: Recycle Caps
One of the widely used types of material is metal. Metals like tin, aluminum or alloys are affective when it comes to stop external air and moisture involvement. Metals caps are used in bottles containing wine, carbonated drinks and other types of chemical spirits and can also be recycled. The seal applied though metal caps are of strong strength and it is precisely placed by a bottle capping machine.
Plastic Material
Plastic Bottle Caps
Most of the plastic caps are made up of polystyrene, polyethylene and polypropylene. These materials are hard and of low cost that makes the product look pleasant and cheaper respectively. Most of the plastic caps are installed by a bottle capping machine on juice, beverages and medicine bottles where the products are directly consumed by human beings.
Rubber Stoppers
Rubber Stopper - Picture Courtesy: Etsy
Stoppers made up of chlorobutyl and bromobutyl class of rubber are resistant towards entrance of any type of environmental material. The materials that are filled in bottles and then sealed using rubber stoppers are mostly related to pharmaceutical industry where high class sealing is required.
8.What Is The Difference Between A Cap Inserting Machine And A Bottle Capping Machine?
Both of the types of machines are mostly used in pharmaceutical, packaging and food industries where large numbers of products are produced on daily basis. Some of the basic differences between both of the machines are
Purpose Of Use
A cap inserting machine mostly refers to just placing the caps the on to the neck of a bottle. It does not involve any type of tightening or torque activity. It is done in the further steps.
Whereas in a bottle capping machine, complete implementation of caps from its placement to its tightening is performed by the capping chuck of the machine. The machine does not rely on any further step.
Operation
In a cap inserting machine, once the bottles are placed beneath the capping head, a vacuum suction mechanism gets started and the caps are precisely placed on the top of the bottle neck. It is then further tightened and sealed on further steps.
On the other hand, as the bottle reached the capping head of a bottle capping machine comes downward, installs the cap and then tights it according to the mechanism of machine. Complete required torque is applied so that the bottle remains air tight and resists any interference.
Applications
Cap inserting machines are widely applied in pharmaceutical, chemical and food industries where large number of products is produced.
A bottle capping machine is a highly precise machine that is used according its automation level and production required. Mostly beverages, chemical, pharmaceutical, food and cosmetic industry uses a bottle capping machine.
Caps Variety
Variety of cap types can be used in a cap inserting machine and they can be further installed on different sizes of bottles.
A single bottle capping machine accommodates single method of capping and the whole system can be changed according to its requirement. But one type of capping is performed at a certain period of time.
9.What Auxiliary Machines Are Associated With A Bottle Capping Machine In A Processing Line?
A bottle capping machine has many auxiliary machine associated with it to perform its process and some are
Bottle Unscrambler
Bottle Unscrambler - Picture Courtesy: Pharma Packaging Systems
A bottle unscramble is basically used to identify and sort different sizes and types of bottles and caps. They align these bottles on the conveying mechanism so that they are moved in a proper way towards the filling and capping process.
Bottle Filling Machine
Bottle Filling Machine
A bottle filling machine is the most important auxiliary machine present in the system as it is primarily used for the filling of material into the bottle that has to be capped. This machine precisely fills the bottle in a way that no spillage can occur afterwards.
Bottle Sealing Machine
Automatic Bottle Sealing Machine
Once the caps are applied mostly rubber and plastic, bottle sealing machines are used further to seal them and form an airtight surface. Sealing machines are set at a certain temperature so that the caps may not get overheat.
Pressing Machine
Pneumatic Cap Press - Picture Courtesy: Adelphi Group
In some of the bottle capping machine processes, pressing machines are also used to press the caps that are inserted previously. These can be rubber stoppers or plastic stoppers.
Once complete sealing is done, labels are applied on these bottles using a labeling machine. These labels contain all products and manufacturer related information so that the customer can easily get aware of it.
In the last step, a bottle cartoning machine is used that packages all the bottles in a single carton. This makes easy handling of bottles and also helps them in traveling long distances.
10.How Different Sizes Of Caps Can Be Processed In A Single Bottle Capping Machine?
The basic principle of a bottle capping machine adjust variety of cap sizes and cap types in a single machine. It precisely can handle variety of caps just by adjusting the capping head and its feeding mechanism. In a bottle capping machine, easy changeovers can be carried by adjustment of tool and different types of tools can be interchanged at a same level. In this way the required capping tool can be used easily in a bottle capping machine.
Conclusion
Have you got all about a bottle capping machine and its process? Now are you familiar with different types of bottle capping machine? If still you have some queries related to “Bottle Capping Machine” and finding more facts about it, feel free to contact us. We are always here to support, assist and deliver you the best type of machine for your processing setup. Our customer representatives are active 24/7 and can help sorting your concern regarding any type of process and packaging machine.
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Dry Powder Blending Machine: The Complete Buying Guide in 2025
Do you want your dry powders to be well mixed without leaving any particle left? Probably yes! So, let us introduce you with the Allpack's latest dry powder blending machine which is going to revolutionize your existing manufacturing. Dry Powder Blending Machine is innovative tool brought into the field to carry out powder mixing. Designed with cutting edge technology, you can employ it for your vary needs in diverse sectors.
Not only that, but you can have the type of dry powder blending machine which suits you the most. But, how will you know that? The maintenance which it requires to stay longer? And most importantly, how to troubleshoot the possible problems caused during operation? These all followed by much other aspects associated with dry powder blending machine will be discussed in detail in this buying guide. So, let's embark on the journey of exploring it!
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1.What Is Dry Powder Blending Machine?
HDT Bin Blender- Allpack
From milk powder to detergent powder and medicine dosage, the use of powders is inevitable in our daily life. Similarly, their production and processing become responsibility of manufacturers for which they also need a dry powder blending machine.
Dry powder blending machine is the most crucial machine tailored with cutting edge technology to facilitate the mixing of broad range powders as well as granules. It is made with hygienic stainless steel to make sure the processing is done in a safe environment.
2.Enumerate The Benefits Of Dry Powder Blending Machine?
Dry powder blending machine is highly beneficial due to its precise structure, uniform mixing, and consistent performance. Some of the prominent features of dry powder blending machine are enlisted below:
Uniform Mixing
Homogeneous mixture of dry powders-Picture Courtesy: crbgroup.com
By using a dry powder blending machine, you can achieve the uniform mixing of your two or more types of powders and granules. For instance, the rotation of ribbon and paddle from inside and movement of bin from outside result in mixing all the particles accurately.
Ensures Safety
Dry powder blending machine is highly safe and hygienic for your environment as well as product itself. For instance, the machine provide enclosed structure to powders like condiments and chemicals which can otherwise flow in the air and get into operator eyes. Moreover, in case if any problem occurs, you can simply stop the machine by pressing safety button to ensure the material as well as machine security.
The machine has convenient handling system with 360° forward and reverse body which can automatically move to discharge the mixed powder into container.
Time Saving
Dry powder blending machine uses ultrafast technology to meet the excessive production target. It can be also integrated with other machines such as storage tank, filter machine, and powder filling machine for getting efficient result. Therefore, you can mix multiple powders and granules in a less time with low human labor.
Reduce Waste
Various multicolor dry powders-Picture Courtesy: amixon.com
Mixing powders manually is a difficult job, especially, when amount is excessive. However, this problem has been resolved by a dry powder blending machine which can reduce the possibility of your powder waste to zero.
User-friendly
easy-to-use presentation through keyboard-Picture Courtesy: intellect.com
The machine is extremely easy-to-use control panel system where you can find all the essential parameters necessary for operating machine. Hence, it can be operated with a basic knowledge only.
3.What Are The Working Principles Of Dry Powder Blending Machine?
Understanding the working process of a dry powder blending machine is crucial for accurate using. Otherwise, you may face challenges in its operation and ultimately the waste of valuable material and machine damage may occur. Hence, to make you familiar with the right working of dry powder blending machine, we have explained the key principles below:
Powder Feeding
Spices loading into dry powder blending machine-Picture Courtesy: sampackindia.com
Before starting your dry powder blending machine you will require enough amount of powder to feed into the machine. For this, you can load the bin of dry powder blending machine manually, or feed the bulk volume of desired powders into a tank integrated with automatic machine. Therefore, the machine will automatically take powders from tank.
After the machine is loaded with powder, it is necessary to set the basic parameters for powder blending. Here, with the help of control board, you can fix the timing for powder mixing, frequency of ribbon and paddle rotation, and direction of movement changes etc.
Powder Blending
Powder blending working process-Picture Courtesy: powderprocess.net
Once the machine setting gets done, you can simply turn the machine on. The machine will start blending powder with the help of rotating ribbon or paddles (depending on the type of machine). Consequently, the consistent movement of bin will fall the various powders over each other and form a uniform mixture.
Powder Discharging
Mix powder discharging-Picture Courtesy: virtual Element Studios
Finally, the mixture is ready to be discharged from the machine by pressing a discharge valve.
4.Describe The Structure Of Dry Powder Blending Machine?
Dry powder blending machine is composed of small to large components each performing unique function. Let's know their role by looking into underlying descriptions:
Structure of double cone dry powder blending machine-Picture Courtesy: yindamachinery.com
Control Panel
Control panel is one of the main components of dry powder blending machine which holds in it multiple knobs for increasing or decreasing the speed of agitators. By using it, user can conveniently fix the commands in machine. It has has an emergency button over it to be pressed in uncertain condition.
Inlet
Inlet is the opening of a vessel through which various powders can be easily poured into machine. The inlet has a stainless steel lid attached with it to avoid escaping powders during process.
Motor
Motor is fitted into dry powder blending machine. Its function is to change the electric energy into mechanical energy and enable the ribbon or paddles to move swiftly.
Vessel
It is the most important part of a dry powder blending machine and is also called a bin. Various types of powders are loaded here for blending and the entire process of powder mixing is carried out inside this blending vessel. It has multiple agitators inside to blend the powders.
Vessel Driving Sprocket
Vessel driving sprocket is responsible for moving the blending vessel. When machine is switched on these sprockets move the machine in a rotary direction to give you uniform mixing of different powders.
Support Frame
The main frame of machine is made up of stainless steel including supporting stand, movable casters, bin, control cabinet, and lid etc.
Discharge Valve
Discharge gate of dry powder blending machine is located right below the bin. From here, the mix powder can be simply taken out from the machine into collection container or tray. It has an attached discharge valve in form of a handle. When it is pushed downward, the discharge gate get open and the powder fall from machine.
5.Explain The Major Classification Of Dry Powder Blending Machine?
Dry powder blending machine has such vast classification that you will be amazed after knowing. Although, most of the manufacturers get confused by looking into these machines, however, we have explained them for you in an easy and straight forward way, that you will understand each type along with their benefits and functions. Let's discover these all!
Laboratory dry powder blending machine is a resilient and precise machine designed for universal blending of all types of dry powders including spices, milk powder, herbal powders, and chemicals etc. It is available in different capacities such as 5kg, 10kg, 20kg, 50kg and so on.
Structure
Structure of dry powder mixer blender-Picture Courtesy: amazon.com
The machine is composed of a stainless steel barrel, durable mixing rack, finished product outlet, lid, and a control system located at the bottom of machine. It mainly include the speed switch for adjusting the speed, time shutdown mechanism, and a steering controller.
Working Process
For operating this machine, user has to load the bulk powder manually into barrel close the lid tightly and plug on machine. Now, the barrel will start moving in a circular motion causing powders to mix homogeneously. After the time for each cycle gets completed, machine will stop automatically, so, you can discharge the mixture.
Ribbon dry powder blending machine is designed to mix diverse powders uniformly. It has a u-shaped horizontal mixing tank inside of which double screw ribbon is fitted. The machine has high blending speed due to which it form fine mixture of multiple powders. It is applicable for chilli powder, grains powder, flour, and seasoning powders etc.
Structure
WLDH horizontal ribbon bin mixer-Allpack
Ribbon dry powder blending machine is composed of a control board, emergency button, motor, stainless steel lid, screw ribbons, blending tank, discharge chute, outlet handle, and main frame.
Working Process
After getting loaded with powders, the machine start blending particles in such a way that outer ribbon push the powder from edges towards center and central ribbon displace it towards ends. This cross mixing result in the formulation of perfect mixture.
This machine as the title illustrates has an integrated paddle shaft which enable it to mix range of dry powders and granules. Paddle powder blending machine may come in various shapes like cylindrical, horizontal, and vertical. It is desirable for sensitive powders like pharmaceutical and food powders which require gentle mixing.
Structure
Structure of paddle powder blending machine-Picture Courtesy: cem.int.com.au
The machine is an assembly of various components including motor, guide rail, mixing vessel, paddles, control system, and discharge valve etc.
Working Process
It functions after getting filled with 30% to 70% of the total capacity for proper mixing. During operation, the paddles move in opposite direction to each other, thereby, creating axial and radial pushing materials to move throughout the blending tank. The blended mixture is then discharged while machine is running to avoid particle segregation.
V-type dry powder blending machine has unique design with double compartments which meet at a single point and form the shape of v. This type of machine is suitable for all kinds of dry powders including baby milk powder, medicine powder, chocolate, and coffee powder etc. Its capacity range is from 50L to 300L.
Structure
Structure of dry powder blending machine-Picture Courtesy: m.made.in.china.com
Several components together make the structure of machine including feed inlet, v-shaped mixing cylinder, feed outlet, clamp and control board, comprised of various knobs.
Working Process
During operation, v-type vessel adopt rotary movement. Here, 25% of material move towards other compartment in a single cycle. Similarly, the radial and horizontal movement further blending the powders to make a uniform mixture.
6.What Are 2D And 3D Dry Powder Blending Machine Used For Dry Powder Blending?
In the realms of dry powder blending machine technology you will find myriad of machines being applicable for blending dry powders. Among them, the most innovative and compact machines are 2D and 3D blending machine which are designed with unique features. Let's understand both of them:
No
Points
2D Dry Powder Blending Machine
3D Dry Powder Blending Machine
1
Definition
2D dry powder blending machine is two dimensional machine which comes in multiple capacities and require less energy for mixing powders
3D dry powder blending machine is a multi dimensional machine supporting three different patterns to make your dry powders mix homogeneously
2
Structure
It consists of a rotary drum, swing frame, supporting frame, inlet, discharge hole, and control box etc.
It is composed of basement, driving system, three dimensional motion system, and blending vessel, and control mechanism.
3
Working Process
Blending cylinder rotates during operation and the material get mixed in a direction from right to left and vice versa
During operation, powders move in random direction from center to end, downward, and right/ left in horizontal direction
4
Dimension
Two dimensions supporting right and left movement in horizontal direction
Three dimensions including rolling, horizontal moving, and vibration etc.
7.Differentiate Between The Categories Of Powders Processed By Dry Powder Blending Machine?
Powders can be fundamentally categorized into free flowing and non-free flowing powders on the basis of their properties. Knowing these properties and ultimately their flowing ratio greatly assist in the accurate mixing of these powders. The table below will be helpful in this way:
No
Factors
Free Flowing Powders
Non-Free Flowing Powders
1
Definition
Free flowing powders refers to powders with good flowability speed and less or no cohesiveness.
Non-free flowing powders are also called cohesive powders due to their stickiness during flowing.
2
Flow resistance
No resistance to flow
High resistance to flow
3
Particle size
Comparably coarse and big
Small size particles
4
Porosity
Low porosity and high smoothness result in free flowing
High porosity and roughness of particles make them stick together
8.Write Down The Applications Of Dry Powder Blending Machine?
The applications of dry powder blending machine can be found in diverse sectors among which some of the prominent are discussed below:
Pharmaceutical Industry- For Drug Powder Blending
Tablets and powder in spoons-Picture Courtesy: coherentmarketinsights.com
Powder blending is one of the key practice carried out in pharmaceutical industry to well mix the multiple powders. Otherwise, improper mixing can affect the uniformity and drug quality. Therefore, dry powder blending machine is popularly used in this sector to blend myriad of pharmaceutical and herbal powders for tablets, capsules, and even powder for suspension.
Food Industry- For Condiments Blending
Various whole & powdered spices-Picture Courtesy: amixon.com
Most of us enjoy the mouthwatering and vibrant colored cuisines which are indeed the result of multiple spices and condiments. These condiments are well mixed before packaging with the help of dry powder blending machine. Apart from that, powdered food colors, preservatives, and protein powders can also be processed by this machine.
Either it is face powder, blush on, or eye shade, all are compressed powders which undergo a mixing step. And this step has been achieved by employing a hygienic dry powder blending machine.
Chemical Industry- For Blending Chemicals
Cement color powders-Picture Courtesy: ebay.co.uk
Among other industries, chemical industry is also notable one where the use of a dry powder blending machine can be found for mixing range of chemicals including cement, explosives, and dyes etc.
We all are well-familiar with detergent powders which we use in our daily life for washing clothes, households, floor, and other objects. These detergent powders are composed of different types of granules with varying colors and sizes. For their uniform mixing, a dry powder blending machine is used.
Agrochemical Industry- For Fertilizer Blending
Fertilizer effects on agriculture production-Picture Courtesy: biologywise.com
Agrochemical industry processes wide range of powdery substances for sound agriculture promotion and safety. These include fertilizers, pesticides, insecticides, and herbicides etc. As their formulation occurs through blending eclectic powders, a dry powder blending machine becomes applicable here.
9.What Are The Maintenance Requirements Of Dry Powder Blending Machine?
Dry powder blending machine in all of its forms is an integral part of processing powders in multifarious industries. If you take proper time for the maintenance of your dry powder blending machine it will undoubtedly last for decades, otherwise, you may find its life last for limited time. Hence, to avoid such situation, below description will be helpful:
Maintenance of dry powder blending machine motor-Picture Courtesy: elmatechnology.com
Proper Lubrication
Lubrication is an inevitable step your machine is always in need of. You must be careful and responsible in lubricating various parts of the machine including movable parts, drive, shaft bearings, and reducer etc., to make them properly work and extend the work life of machine.
Regular Cleaning
Whether you are using dry powder blending machine for pharmaceutical, food, chemical, or any other industry, you will process different types of powders. Then, it becomes obligatory to regularly clean your machine, so that, all sorts of debris and dirt will be removed out of machine.
Maintaining Components
Maintaining various components of machine such as drive tension, mixer tub, reducer belt, seals, and discharge operation gate will help you restrict the entrance of dirt and pollution to the powders and reduce the chances of material escaping from the bin.
Inspect Electrical System
After all, it is the electrical system of dry powder blending machine which enable you to set parameters and take these commands for performing desired processing. Therefore, you are obliged to inspect the wiring system of machine, check electrical cords for breaks, and damaged cords, because a minor ignorance can cause issue in form of explosion or fire.
Adherence to quality standards icon-Picture Courtesy: vectorstock.com
As dry powder blending machine is used for both food and non-food products, it is necessary for it to comply certain quality standards, so that, it may be declared safe for all types of powders. Below are some important quality standards essential for dry powder blending machine:
Food & Drug Administration
FDA is working on international level to promote safety of public health by certifying quality drugs and associated machines. Therefore, a dry powder blending machine must comply the safety regulations of FDA.
International Organization for Standardization
ISO is another agency established with the aim to set standards for companies who manufacture goods and machinery. This agency work all around the globe to facilitate local industries by providing them certificates after checking their compliance to fixed standards.
Good Manufacturing Practices
GMP comes under the auspices of World Health Organization, thus, working as a spectator to keep an eye on the goods and products produced around the globe. For this purpose, GMP has established its rules and principles which must be fulfilled by all industries so as by dry powder blending machine.
11.Identify The Common Problems Of Dry Powder Blending Machine? Also Give Solutions?
Discussing the possible malfunctions of dry powder blending machine and giving solutions to them can help you to nip the problems in the bud or it will lead to bigger challenges. Hence, below table is better illustrating the troubleshooting:
No
Problem
Causes
Solution
Picture
1
The machine requires much time for mixing
It is because you have overload mixing tank than its capacity which has blocked its way for efficient mixing
Reduce the amount of powder to 60% of the total capacity of mixing tank
Either the speed of mixer is too low or you have put excessive or too low amount of powders
Make sure you leave enough empty head space for uniform mixing and don't go for inadequate volume in bin. Also check whether the speed of paddle or ribbon is at good pace
Inhomogeneous mixture of powders-Picture Courtesy: asiamixer.com
3
Reduction of particles size
It occurs due to the sharp agitators with high speed which cause material breakage
It can be solved by choosing right type of dry powder blending machine. For instance, ribbon blender has high proclivity to degrade particle size, while as, paddle blender process the powders gently without reducing their size
Make sure, while discharging mixture, agitator is on, so that, powder will fall swiftly
Slow discharging of mixed powders-Picture Courtesy: Virtual Element Studios
5
Dynamic segregation happen even after uniform mixing
This is a serious problem that arise when light and heavy weight powders are mixed. Resultantly, heavy powders fall on the bottom and light powders on top
Such issues can be tackled by adopting different discharging techniques like compact packing and vacuum packing
12.How To Choose Right Dry Powder Blending Machine?
Choosing a right type of dry powder blending machine in such vast types available in market often result in difficulty. However, it can be solved by considering certain factors which are explained below:
Examine Production Need
Various powdered spices in bowls-Picture Courtesy: Pinterest
The foremost thing you cannot ignore while buying a dry powder blending machine is to consider whether the powder you want to mix is fully dry or moist, free flowing or non-free flowing? And most importantly what is the desired outcome you want from dry powder blending machine. These questions will enable you to opt for right machine.
The specifications and features of each type of dry powder blending machine vary from one another. For instance, some have ribbon agitator while others are paddle type. Similarly, IBC Bin blenders adopt rotary movement while as, 2D and 3D blenders have greater movement dimensions. Therefore, you should ask your vendor about their specifications and benefits each machine offer.
Consider Your Budget
Budget-Picture Courtesy: techx.pk
Dry powder blending machines come in variety of designs, sizes, and ultimately different prices. Here, you need to assess your budget that how much you can afford to pay for the machine. For example, if you want efficient but cost-effective machine then laboratory bin dry powder blending machine is the best choice.
Quality Certification
It is important to check the quality certifications of a machine you want to purchase. It is helpful in determining that the machine is made from quality stainless steel and food grade material, so, that your valuable powders may be processed under safe conditions.
Last but not the least, warranty policy is a must-have thing which your supplier should provide. It is because, warranty give you assurity of the machine and you can ask for change in case of any problem that occurs within valid time period.
Conclusion
To wrap up the discussion, it can be concluded, that dry powder blending machine is the prerequisite for attaining quality production in the extensive fields of pharmacy, food industry, agrochemical, and many other areas. It has also been proven by the most comprehensive list of dry powder blending machine's classification, which allows you to opt for the most stunning machine. So, what are your thoughts regarding it? Are you planning to make this machine part of your production line? Then don't make delay to contact Allpack, where all these machines are available with one year of warranty. For further information and guidelines please contact us!
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