Oil 3 Side Seal Packaging Machine-5

Oil 3 Side Seal Packaging Machine: The Complete FAQ Guide In 2024

Oil 3 Side Seal Packaging Machine: The Complete FAQ Guide In 2024

Oil is a vital ingredient in culinary. Oil is not only used in dishes but also has cosmetic and medical purposes. Nutritional benefits, flavor, and quality of the oil are preserved by the oil 3 side seal packaging machine.

Oil 3 side seal packaging machine is utilized in the food, cosmetic, and nutraceutical industries because it makes cost-effective, minimal space, and easily packed 3 side seal packaging. It revolutionizes the oil packaging process through its efficiency, versatility, and automation.

Oil

If you’re looking for a solution to improve production then an oil 3 side seal packaging machine is the best option. But before going out to purchase this machine, first read this informative FAQ guide to get acquainted with the different elements of the oil 3 side seal packaging machine.

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    1.What is an Oil 3 Side Seal Packaging Machine?

    Oil 3 Side Seal Packaging Machine

    Oil 3 Side Seal Packaging Machine- Picture Courtesy: Western Packing

    Oil 3 side seal packaging machine is a state-of-the-art piece of equipment solely designed for packaging oils. It makes three seals at three seams of the oil packaging. It hermetically seals the top, bottom, and one vertical seam or it seals the top, and two vertical seams.

    This machine has a prime place in the food industry because it automates the filling and sealing functions in the oil packaging. It processes and packs various types of oils, differing in their viscosities and chemical composition.

    2.Why is Oil 3 Side Seal Packaging Machine Advantageous for Production?

    Oil 3 side seal packaging machine is associated with a wide range of benefits for the production. It ascertains the quality and integrity of oil products. Some of its common advantages are penned below:

    Increased Automation and Speed

    Increased Automation and Speed

    Increased Automation and Speed- Picture Courtesy: Asian Flex Pack

    High and medium-scale industries are working consistently to deliver high-quality results. This is where the oil 3 side seal packaging machine shows its value. Due to its automation, it packs numerous products with minimal human intervention. It efficiently packages oils at increasingly high speeds.

    Consistently High-Quality Results

    Consistently High-Quality Results

    Consistently High-Quality Results- Picture Courtesy: Behance

    Different units are fitted in the oil 3 side seal packaging machine to detect errors at every step. Hence, the oil 3 side seal packaging machine presents high-quality packaging results in every cycle.

    With its precise and accurate filling devices, there is no fill variation from batch to batch, consequently, this machine is approved by the industrial sectors.

    Improved Protection

    Improved Protection

    Improved Protection- Picture Courtesy: Keeko

    One of the top aims of the oil 3 side seal packaging machine is to offer oils a high level of protection by packaging them. It prevents the chances of oil contamination and protects them from elements like air, moisture, heat, and sunlight. Oil 3 side seal packaging machine completely secure inside the packaging and prevents their leakage.

    Multi-Tasking

    Multi-Tasking

    Multi-Tasking- Picture Courtesy: Pinterest

    Another interesting advantage of the oil 3 side seal packaging machine is an allrounder machine, capably fulfilling the numerous tasks of forming, filling, and sealing in one machine. It saves operators from the hassle of going from machine to machine for carrying out different steps.

    Customization and Versatility

    Customization and Versatility

    Customization and Versatility- Picture Courtesy: Pakona

    The oil 3 side seal packaging machine also has significance in the industries because it can pack numerous oil packing, differing in sizes and styles. Different industries have their specialties, so, this machine is tailored according to the production needs. This machine is easily configured to allow businesses to output oil packaging of different styles and volumes.

    3.What are the Categories of Oil 3 Side Seal Packaging Machine?

    Oil 3 side seal packaging machine comes in various shapes and sizes. So, we are explaining the categories below:

    Categories of Oil 3 Side Seal Packaging Machine

    According to the Filling Type

    Gravity/Pressure Oil 3 Side Seal Packaging Machine

    Pressure Oil 3 Side Seal Packaging Machine

    Gravity/Pressure Oil 3 Side Seal Packaging Machine

    It is a straightforward type of oil 3 side seal packaging machine with simple design construction. Thus, it has minimal maintenance, it comes with a hopper and filling valve that are the main part of the machine. It fills oils by the pressure differences or by gravity. This machine is generally used for thinner viscosity of oils.

    Piston Oil 3 Side Seal Packaging Machine

    Piston Oil 3 Side Seal Packaging Machine

    Piston Oil 3 Side Seal Packaging Machine

    It consists of the piston and cylinder which are the chief parts of the piston oil 3 side seal packaging machine. The oils are deposited in the container by the movement of a piston in the cylinder. This machine is useful for filling both thinner and thicker consistency liquids. It is known for its increased speed and extreme accuracy.

    Pump Oil 3 Side Seal Packaging Machine

    Pump Oil 3 Side Seal Packaging Machine

    Pump Oil 3 Side Seal Packaging Machine

    It is equipped with multiple kinds of pumps that fulfil the job of dispensing oils in 3 side seal packaging by their rotation. The pumps present in the pump oil 3 side seal packaging machine are cavity, gear, lobe, and rotor pumps. It can process any type of oil whether thinner or thicker viscosity.

    Net-Weigh Oil 3 Side Seal Packaging Machine

    Net-Weigh Oil 3 Side Seal Packaging Machine

    Net-Weigh Oil 3 Side Seal Packaging Machine

    This machine is renowned in different industries because it fills oils by their weight instead of their volume. It is equipped with scale and load cells that measure sand dose oils accurately. It is usually suited for filling products in bulk quantities.

    According to Number of Lanes

    Single Lane Oil 3 Side Seal Packaging Machine

    Single Lane Oil 3 Side Seal Packaging Machine

    Single-lane Oil 3 Side Seal Packaging Machine

    As the name suggests, it consists of just one lane with which it forms, fills, and seals one sachet or stick pack in one cycle. It is a compact design machine with a minimal footprint. It is easy to clean and maintain the single-lane oil 3 side seal packaging machine.

    Multi-lane Oil 3 Side Seal Packaging Machine

    Multi-lane Oil 3 Side Seal Packaging Machine

    Allpack Multi-lane Oil 3 Side Seal Packaging Machine

    This machine has high productivity because it has more than one lane usually about 2, 4, 8, and 16. Thus, it can produce many sachets and stick packs in one setting. It needs more space in the production because of its larger footprint. It is difficult to clean and maintain this manufacturing unit.

    According to the Packaging Type

    Premade Pouch Oil 3 Side Seal Packaging Machine

    Premade Pouch Oil 3 Side Seal Packaging Machine

    Premade Pouch Oil 3 Side Seal Packaging Machine

    This machine processes already-made pouches, so it fills and seals multiple pouches in one go. It continuously processes oil pouches so it does not stop filling oils, consequently, it operates at much higher speeds. It has a rotary-type configuration because it is designed with a circular turntable.

    Vertical, Form, and Seal Oil 3 Side Seal Packaging Machine

    Seal Oil 3 Side Seal Packaging Machine

    Vertical, Form, and Seal Oil 3 Side Seal Packaging Machine

    It is a compact unit, needing less room for installation and setup. It is a cost-effective unit that increases its popularity in the industrial sector. It is a customizable machine because it uses packaging film for forming pouches, consequently, the packaging sectors tailor this machine according to their needs.

    Sachet Oil 3 Side Sal Packaging Machine

    Sachet Oil 3 Side Sal Packaging Machine

    Sachet Oil 3 Side Sal Packaging Machine

    This machine features one or more lanes and its processing speed is dependent upon its number of lanes. It makes small sachets having a single serving of oils. Sachet oil 3 side seal packaging delivers optimal quality with its versatility and accuracy. It performs packaging operations in the vertical direction.

    Stick Pack Oil 3 Side Seal Packaging Machine

    Stick Pack Oil 3 Side Seal Packaging Machine

    Allpack Stick Pack Oil 3 Side Seal Packaging Machine

    This machine has increased productivity because of its greater number of lanes. It is usually found in large-scale ventures because of its high processing rates. It can form a long tubular stick pack containing a one-time serving of the oils.

    4.What are the Working Steps of Oil 3 Side Seal Packaging Machine?

    Each component of this machine plays a specific role in the efficient and harmonious working of the oil 3 side seal packaging machine. Here is the detail of important steps that occur in this machine.

    Film Loading and Pulling

    In the beginning, a large film role is positioned on the films’ unwinding disk. The film is guided over the rollers and the dancer’s arm.

    Film Loading and Pulling

    Film Loading and Pulling

    Oil Loading

    The bulk volume of the oil is stored in the hopper located at the top. This step is essential for the smooth packaging of oils.

    Oil Loading

    Oil Loading

    Bag Formation

    The bag is formed by the forming tube when the film arrives at the forming station. This film is doubled and wrapped to fabricate the bag.

    Bag Formation

    Bag Formation

    Vertical Sealing and Filling

    The vertical jaws seal the vertical seams of the folded film. The oils are then dispensed inside the newly formed packaging.

    Vertical Sealing and Filling

    Vertical Sealing

    Horizontal Sealing

    In this step, the top end is sealed using horizontal jaws using heat and pressure.

    Horizontal Sealing

    Horizontal Sealing

    Cutting

    In the final steps, an integrated cutter present between the sealing jaws cuts the two joined 3-side sealing packaging from each other via its sharp edge.

    Cutting

    Cutting

    5.What Packaging Styles are Produced by Oil 3 Side Seal Packaging Machine?

    Oils are available in all kinds of packaging styles and these packaging styles are processed by oil 3 side seal packaging machine. The complete list of these packaging styles is discussed below:

    Spout Pouches

    Spout Pouches

    Spout Pouch- Picture Courtesy: scholleipn.com

    This pouch is sealed at three sides and it has a nozzle at its top edge. This nozzle offers users ease of pouring oils. Spout pouches decrease the spillage and thus, wastage of oils.

    Pillow Pouches

    Pillow Pouches

     Pillow Pouches- Picture Courtesy: Blue Mockup

    It is also called a T-seal pouch due to its back seal that runs along its middle on the backside. It has a pillow-like shape because of its distinct corners. It is an economic pouch style.

    3 Side Sachet

    3 Side Sachet

    3 Side Sachet- Picture Courtesy: Behance

    As the name suggests, this sachet has a similar design to that of 3 side seal pouch. The difference between three three-sided seal pouches and three-sided seal sachets is that the latter usually packs one serve of the oils.

    Stick Pack

    Stick Pack

    Stick Pack- Picture Courtesy: The Grocer

    It has a central seal and a distinct top and bottom seal. It is a long tubular structure that has more length than width. It also houses a single serving of the oils.

    6.Howthe Oil 3 Side Seal Packaging Machine and the Oil 4 Side Seal Packaging Machine are Different from Each Other?

    Oil 4 Side Seal Packaging Machine

    Oil 3 Side Seal Packaging Machine and Oil 4 Side Seal Packaging Machine

    Oil 3 side seal packaging machine and oil 4 side seal packaging machine are vastly different from each other based on their production of different style pouches. The differences in these machines are listed below:

    Features Oil 3 Side Seal Packaging Machine Oil 4 Side Seal Packaging Machine
    Sealing Sides This machine seals the upper and two vertical seams of the pouches or sachets. It seals two horizontal and two vertical seams of the pouches or sachets. It seals a total of 4 sides, hence, the name oil 4 side seal packaging machine.
    Appearance The pouches produced by this machine have a flat bottom. The pouches produced by this machine are sealed bottom.
    Cost-Effective Oil 3 side seal packaging machine is a budget-friendly option because of its simpler design. It is costly because of its complicated sealing mechanism.
    Uses It usually packs small quantities of the oils. It packs large quantities of oils.
    Tamper-Evident Seals It creates less tamper-evident seals. It forms more tamper-evident and leak-proof seals.

    7.What Type of Oils are Packed by Oil 3 Side Seal Packaging Machine? 

    Oil 3 side seal packaging machine is a versatile and flexible machine, packing both edible and non-edible oils in 3 side seal packaging. The details of these oils are given below:

    Edible Oils

    These oils are the favorite of many consumers, and these oils are directly consumed. Their examples are olive oil, sunflower oil, canola oil, coconut oil, etc.

    Edible Oils

    Cooking Oils

    Cooking Oils

    These types of oils are included in culinary dishes because of their light and mild flavors. These include canola oil, soyabean oil, and, palm oils

    Cooking Oils

    Cooking Oils- Picture Courtesy: BajarHaat

    Specialty Oils

    These oils are included in different cosines because of their characteristics and unique flavor. These oils boost the flavour of dishes. They include herb-infused oils and truffle oils.

    Specialty Oils

    Specialty Oils

    Essential Oils

    These oils are acquiring traction day by day because of their diverse utilization in aromatherapy, personal care, and cosmetic items.

    Essential Oils

    Essential Oils

    Nutraceutical Oils

    These oils are consumed because of their health-boosting benefits, like fish oils are a rich source of omega-3 fatty acids.

    Nutraceutical Oils

    Nutraceutical Oils- Picture Courtesy: Carlson Labs

    Cannabis Oils

    These oils are packed in the pharmaceutical industry by oil 3 side seal packaging machine. They are used for treating psychiatric disorders, pain, and inflammation.

    Cannabis Oils

    Cannabis Oils- Picture Courtesy: Magna Cosmetics

    8.What are the Accessories Included with Oil 3 Side Seal Packaging Machine?

    The accessories included with the oil 3 side seal packaging machine are discussed below:

    Product Hopper with Agitator

    Product Hopper with Agitator

    Product Hopper with Agitator- Picture Courtesy: National Bulk Equipment

    This hopper is useful when filling oils with high viscosity. The agitator allows to achieve steady oil flow during the packaging process.

    Filling Nozzle Set

    Filling Nozzle Set

    Filling Nozzle Set

    Some types of oil 3 side seal packaging machines come with interchangeable filling nozzles. These nozzles are useful when processing oil pouches of different sizes.

    Date Coding Printers

    Date Coding Printers

    Date Coding Printers

    For printing expiry dates and bar codes on the packaging film, the date coding printer is featured in this machine.

    Safety Guard Rail

    Safety Guard Rail

    Safety Guard Rail

    A safety guard rail is also present in oil 3 side seal packaging machine to prevent unintentional machine contact while the machine is running. It is beneficial for safety purposes as it reduces the chances of electric shock

    9.Does the Oil 3 Side Seal Packaging Machine Comply with Industrial Regulations?

    Yes, the oil 3 side seal packaging machine complies with industrial regulations such as:

    CE Certification

    This type of certification is required by oil 3 side seal packaging machines sold in European countries. This certification shows that this machine meets all safety and occupational standards.

    CE Certification

    CE Certification

    GMP Certification

    This certification indicates that the oil 3 side seal packaging machine is produced under the guidelines issued by good manufacturing protocols. It ensures superior quality oil packaging by oil 3 side seal packaging machine.

    GMP Certification

    GMP Certification

    FDA Certification

    This certification is necessary if the machine is manufactured and used in the United  States. FDA compliance is vital for machines involved in the food and medical sectors.

    FDA Certification

    FDA Certification

    ISO Certification

    This certificate indicates manufacturers are committed to implementing quality management protocols during machine production. It ensures consistent quality of oil 3 side seal packaging machine.

    ISO Certification

    ISO Certification

    ATEX Certification

    This certification is necessary for the machine processing explosive and inflammable oils. It denotes that an oil 3 side seal packaging machine is produced with explosion-proof parts.

    ATEX Certification

    ATEX Certification

    HACCP Certification

    This certification is important for the machine packaging of edible oils. It ascertains the safety of edible oils as well as operators and reduces the chances of oil contamination.

    HACCP Certification

    HACCP Certification- Picture Courtesy:

    www.bharatagritech.com

    10.What are the Issues Faced by the Oil 3 Side Seal Packaging Machine?

    Oil 3 side seal packaging machine, an engineering marvel faces some unexpected issues that delay production. But there is no need to worry as these problems are easily resolved by the mentioned tips below.

    Filling Inaccuracies

    Filling Inaccuracies

    Filling Inaccuracies- Picture Courtesy: EDPOL Food & Innovation Sp. z o.o.

    Packaging containers are over and underfilled. This issue is due to poor calibration of the filling devices. Old or defective nozzles are also the reason for fill inaccuracies. Changes in oil viscosities also cause fill variations.

    Solution

    This problem is solved by calibrating filling devices and by changing old nozzles. Sometimes, this issue is solved by changing the fill parameters based on oil viscosities.

    Presence of Air Bubbles in the Seal

    Presence of Air Bubbles in the Seal

    Presence of Air Bubbles in the Seal- Picture Courtesy: Behance

    Sometimes, tiny air bubbles are seen in the seals of 3 side seal packaging. The presence of air during the sealing process creates air bubbles in the seals. It negatively impacts the quality of oil packaging.

    Solution

    To prevent air bubbles in the seals, ensure that the vacuum and air pressure are according to the manufacturer’s instructions. Also, ascertain there are no folding or creases in the packaging film.

    Weak Seals of Packaging

    Weak Seals of Packaging

    Weak Seals of Packaging

    There is a weakness or loss of seal integrity after the sealing process. This issue is due to inconsistent seal temperature and pressure. Weak seals are also caused by unclean, defective or damaged sealing bars.

    Solution

    This problem is corrected by ensuring adequate pressure and temperature during the sealing process. Moreover, by cleaning and replacing sealing jaws, this problem is resolved.

    Inconsistencies in the Packaging Dimensions

    Inconsistencies in the Packaging Dimensions

    Variation in sealing edges of packaging

    Sometimes, there are differences in the lengths of pouches created by the oil 3 side seal packaging machine. This issue is caused placement error of the film roll on the holder and improper alignment of forming and cutting devices. Moreover, it is also due to programming errors like wrong input of length parameters.

    Solution

    This error is solved by correctly inputting the pouch length parameter on the machine HMI. Correctly positioning the film roll and aligning the forming and cutting device also solves this problem.

    Conclusion

    This FAQ guide about oil 3 side seal packaging is informative and it covers every aspect of this machine. This machine is an amazing addition to the production lines and boosts the efficiency and profitability of the machine. By following the tips mentioned in this FAQ guide, you can package edible and non-edible oils in your business. So, without further ado, contact Allpack customer care to acquire state-of-the-art machines at discounted rates. Happy Shopping.

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    Tablet Counters

    Tablet Counters: The Complete Buying Guide In 2024

    Tablet Counters: The Complete Buying Guide In 2024

    Do you know why it important to count tablets before its packaging. Does your business involve manufacturing of different kinds of tablets? Does your business involve tablet counters for counting of tablets? Are you interested in buying a tablet counter to make your business more reliable and efficient? This is the right platform from where you will get all your queries solved related to tablet counters.

    This buying guide will assist you in selecting the right type of tablet counter for your process and help you in understanding all its usages. Read the complete guide to solve your queries

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      1. What Are Tablet Counters?

      Tablet Counters-1

      Allpack Auto Counter 32 Channel Tablet Counter

      A tablet counters are used in pharmaceutical, food, nutraceutical, cosmetics and chemical industries to count tablets of various sizes and shapes in bulk quantity. This equipment is highly versatile that it copes up with high productivity processes and gives fine and optimal results. The counter efficiently counts the number of tablets by the sensing of highly sensitive components present in it.

      2.What Are The Industrial Applications Of Tablet Counters?

      Tablet counters are equipped with perform detection, separation and counting of tablets on their own in a single operation. Due to this feature these counters are applied in many industries including:

      Pharmaceutical Industry

      Pharmaceutical Industry

      Pharmaceutical Tablets – Picture Courtesy: Medicircle

      Pharmaceutical industry is the greatest user of tablet counters as millions of tablets are produced on daily basis to meet the global requirement. These tablets are impossible to be counted and packaged manually and this is why tablet counters are efficiently applied in pharmaceutical industry. This also ensures accurate dosage formulation of tablets to maintain safety and health concerns.

      Nutraceutical Industry

      Nutraceutical Industry

      Nutraceutical Tablets – Picture Courtesy: Nutraceutical Companies

      Global demand of tablets produced in nutraceutical industries is also growing day by day. This industry also uses tablet counters for accurate dispensing of tablets and to ensure that the required packaging quantity remains uniform in each package.

      Chemical Industry

      Nutraceutical Industry

      Dishwashing Detergent Tablets – Picture Courtesy: Minq

      Similar to pharmaceutical and nutraceutical industries; tablets made up of chlorine that are used for cloths and laundry purpose, dishwashing foam tablets, chemical tablets are also counted using tablet counters. This maintains the overall performance of system and specifies the standard weight in each packaged bag.

      Food Industry

      Food Industry

      Food Supplements– Picture Courtesy: The Guardian Nigeria

      Candies, chocolates and gums that are sweet and flavored in nature also appear like tablets. These are manufactured in a way that their process line requires tablet counters to count them in a desired number. The counted candies are then filled in their respectively packaging.

      Cosmetics Industry

      Cosmetics Industry

      Beauty Rose Cosmetics Tablets– Picture Courtesy: Tanie Cosmetics

      Some of the cosmetic products used for skin, hair and body treatments are present in tablet form also. This is why cosmetics industry uses tablets counters to assist the packaging process and maintain the quality standards. Biotin skin care tablets, glutathione tablets are some of the cosmetics tablets counted using tablet counters.

      3.What Are The Advantages Of Using Tablet Counters?

      Some of the advantages of using tablet counters are

      Precision And Accuracy

      Precision And Accuracy

      Precise Tablet Counting

      Tablet counters are highly precise and accurate that they can count thousands of tablets without any error. The method executes proper precision and accuracy no matter what type of tablets are processed.

      Efficiency

      Efficiency

      Efficient Tablet Counting – Picture Courtesy: Banner Engineering

      Both process and time efficiency are provided using tablet counters in any processing system. This is a significant advantage of tablet counters as the increasing in demand is observed in the past two decades.

      Consistency

      Consistency

      Advantages Of Tablet Counters – Picture Courtesy: AIPAK

      Tablet counters are always reliable to use it shows consistency and uniformity while managing large batches of tablets. The quantity of tablets remains same throughout the process and shows no deformation.

      Adaptability

      Adaptability

      Advantages Of Tablet Counters – Picture Courtesy: iPharmachine

      Different types and sizes are available these days. A single tablet counter being versatile equipment shows adaptability at a greater level and can easily manage these tablets. Just few settings are required to process variety of tablets in a single machine.

      Visual Observations

      Visual Observations

      Advantages Of Tablet Counters – Picture Courtesy: iPharmachine

      Throughout the process, tablets can very clearly be seen in a tablet counter as it has transparent appearance. The operator can monitor all the progress from here and can easily judge any sort of problem in its smooth operation.

      4.What Are The Sizes And Shapes Of Tablets That Undergo Tablet Counters?

      Some of the tablet sizes and shapes that are counted using a tablet counter are:

      Rectangle Shaped Tablets

      Rectangle Shaped Tablets

      Rectangle Tablets– Picture Courtesy: Drugs.com

      Varieties of tablets are found in rectangle shape that are used to aid and diagnose different human diseases.

      Oval Shaped Tablets

      Oval Shaped Tablets

      Oval Shape Medicine Tablets– Picture Courtesy: Freepik

      Oval or egg type tablets are also manufactured in different types of industries. These are easily swallowed due to their cutting edge.

      Square& Round Shaped Tablets

      Round Shaped Tablets

      Square Shape Tablet– Picture Courtesy: Aipak

      The most common shape of tablet available globally is a square and round shaped tablet. Different sizes of these tablets are used for the treatment of multiple diseases and are consumed easily. Food and cosmetics supplements are also mostly available in this shape.

      Customized Shaped Tablets

      Customized Shaped Tablets

      Customized Size And Shapes Of Tablets– Picture Courtesy: Aipak

      Other than ordinary shapes, different types of customized shapes including diamond, kidney, triangle, heart, special and core also undergo tablet counting using tablet counters. These shapes range between 10 mm to 50 mm and are directly supported by a tablet counter.

      5.What Is The Working Principle Of Tablet Counters?

      Working Principle Of Tablet Counters

      Working Of Tablet Counters

      A tablet counter works in following working steps:

      STEP 1: Tablet Loading

      Initially the tablets are loaded in bulk amount into the counter’s hopper present at the top of it. The volume remains defined as standard and from here these tablets are moved to the loading and filling lines.

      STEP 2: Machine Setting

      Simultaneously, the setting of machine is also carried out by the operator related to its speed, counting number, loading speed and etc. These are all adjusted manually according to the requirement.

      STEP 3: Tablet Counting

      Once the setting is done, the tablets are moved towards the counting area where these tablets are first aligned and then counted using special sensors and actuators. Each of the column of tray gets its aligned tablets and the counting operation remain on until the last one is detected.

      STEP 4: Tablet Dispensing

      Some of the tablet counters dispense the counted tablets via conveying system while the other have a depositing process where specific number of tablets are collected to make packaging easier.

      STEP 5: Packaging

      The collected tablets are either filled in different types of bottles or are placed in blister packaging machine for blister formation.

      6.What Are The Types Of Tablet Counters Available Globally?

      Tablet counters are mostly classified on the basis of their working principle and automation level. Both of the features are integrated with each other to perform the task efficiently. Some of the types of tablet counters are:

      According To Their Automation Level

      According To Their Automation Level

      Types Of Tablet Counters

      Fully Automatic Tablet Counters

      Tablet Counters-1

      Allpack Fully Automatic Tablet Counters

      Fully automatic tablet counters are the most advanced type of tablets counters as it counts millions of tablets in just a fraction of time. These tablet counters are used in large scale industries where complete process is based on automation and no manual intervention is required. Bottles ranging from 100 to 200 can easily be filled using these tablet counters in just a minute.

      Semi-Automatic Tablet Counters

      Semi-Automatic Tablet Counters

      Allpack Semi-Automatic Tablet Counters

      Both manual and automatic processes are involved in semi-automatic tablet counters. These are preferable for medium scale industries where the productivity remains moderate. The operator is responsible to load and unload the tablets whereas the counting process is complete carried out automatically. Bottles up to 100 can easily be filled in a minute using semi-automatic tablet counters.

      Manual Tablet Counters

      Manual Tablet Counters

      Manual Tablet Counters

      Manual tablet counters involve complete operator efficiency as it depends directly on it. A minor possibility of error always remains in this type of tablet counters due to manual processes. The productivity remains low and can fill up to 20 to 30 bottles in a minute only.

      Laboratory Purpose Tablet Counters

      Laboratory Purpose Tablet Counters

      Laboratory Digital Tablet Counters

      Some of the tablet counters are also designed for laboratory or research and development purposes. These counters are used to count small amount of tablets to maintain accuracy and uniform formulation in various laboratory testing.

      According To Their Working Principle

      According To Their Working Principle

      Rotary Tablet Counters

      Rotary Tablet Counters

      Rotary Tablet Counters

      Rotary tablet counters are usually having rotating mechanism in their structure to count numbers of tablets. A disc rotates tablets in a guided path and counts them according to it. On exact standard number, the rotation stops and the tablets are discharged.

      Linear Tablet Counters

      Linear Tablet Counters

      Linear Tablet Counters

      As the name suggests, tablets are allowed to move in a linear or straight path in linear tablet counters. The hopper releases tablets and their further movement is supported by a conveying system. All the tablets pass through photoelectric sensors that counts the total number of tablets directly. One achievement of desired number, the tablets are deposited into bottles of various sizes.

      Vibratory Tablet Counters

      Vibratory Tablet Counters

       Vibratory Tablet Counters

      Vibratory tablet counters use vibration effect to move and count tablets of various types. Once the tablets are released from the hopper, a vibrating surface helps in their separation and uses sensors to detect their total count. The vibration tablet counters are mostly suitable for solid and fragile types of tablets that are easy to handle.

      Slat Tablet Counters

      Slat Tablet Counters

      Slat Tablet Counters

      For specifically flat, square, and oblong shaped tablets, slat tablet counters are used because these tablets cannot be accommodated in other machines. The transportation of these tablets is carried out via conveyor belts and their surfaces are fed in a way that each channel is supported with accurate counting. Tablets of irregular shapes can also be counted using slat tablet counters.

      Multi Head Tablet Counters

      Multi Head Tablet Counters

      Allpack Multi Head Tablet Counters

      Most of the large-scale industries use multi head tablet counters due its their high productivity and efficiency. More than two heads are found in these machines that help in easy and quick filling of bottles. The throughput of multi head tablet counters is much higher as compare to those of single head tablet counters.

      7.What Are The Main Components In Tablet Counters?

      Main Components In Tablet Counters

      Components Of Allpack Automatic Tablet Counters

      Hopper

      This is the area from where the tablets are fed into the system. Hopper is mostly present at the top of tablet counters that have a broad opening at its upper side and a narrow one at bottom. From here the tables are inserted into the counting department in a synchronous manner.

      Counting Department

      This is the most important part of tablet counters where the tablets are counted with the help of highly sensitive photoelectric sensors. These sensors allow specific number of tablets into the tablet dropping head and switches off the valve opening once the desired number is achieved.

      Conveyor

      Conveying system is used for the movement of packaging material within tablet counters. These materials can be bags, pouches or bottles that are moved on the conveyor and filled once they reach the tablet dropping head.

      Bottle Sensor

      In tablet counters, bottle sensors are attached parallel with the conveyor that performs dual operation. Firstly, it detects the presence of bottle and secondly is activates the releasing sensor of tablet dropping head to fill the bottle with precise amount of tablets.

      Operating Panel

      An operating panel in tablet counters is the place that has a direct access to the operator. The operator monitors and controls all the processes taking place in tablet counters. The controlling parameters are also set via this operating panel.

      Tablets Dropping Head

      Once the tablets are counted in sets in a tablet counting department, these are then moved towards the tablet dropping head. It is mostly conical in shape that makes the filling process easier and reliable.

      Rejection System

      In some of the tablet counters, rejection system can also be incorporate to check the quality and quantity of tablets. This system takes out faulty or improper tablets so that the process remains smooth and efficient.

      Power Switch

      Power switch is used to turn on off the power system of tablet counters. These are mostly present at the front to control the process and making its cut off easy during any unwanted circumstances.

      8.What Are The Different Types Of Sensors And Actuators Used For Counting In Tablet Counters?

      Most commonly used sensors and actuators for counting of tablets in tablet counters are:

      Photoelectric Sensors

      Photoelectric Sensors

      Application Of Photoelectric Sensors In Tablet Counting – Picture Courtesy: Optex - FA

      The most precise and accurate sensor used to count tablets are photoelectric sensors. These are positioned in a way that each of the tablets crossing the photoelectric beam gets detected and counts its presence.

      Vibration Sensors

      Vibration Sensors

      Vibration Sensors For Speed Calculating – Picture Courtesy: Ascendtech

      Mostly vibration sensors are present in the counting department of tablet counters that are used to detect the mechanical movement of tablets. These sensors are ideal for tablets with fragile coating and for those that are difficult to be sense using photoelectric or optical radiations.

      Infrared Sensors

      Infrared Sensors

      Infrared Sensor For Tablet Counting

      Infrared sensors are also like photoelectric sensors that are used for detecting tablets with the help of infrared light. This light does not get interfered with different colors and it ideal for counting colorful tablets.

      Weight Sensors

      Weight Sensors

      Pharmacy Tablet Counters – Picture Courtesy: Capsa Healthcare

      Once the tablets are counted, weight sensors are there to calculate their required well both in individual condition and also when packaged in pouches, bags or bottles. This helps to produce uniform medication throughout the process.

      9.What Are The Auxiliary Machines Present In The Production Line Along Of Tablet Counters?

      The tablet counting processing line includes following auxiliary machines to support and excel its process:

      Bottle Unscrambler

      Bottle Unscrambler

      Allpack Semi-automatic Electronic Turntable Rotary Bottle Unscrambler

      Bottle unscrambler is used to position the bottles into the conveying system that are to be filled with tablets ahead.  This helps the bottles to remain controlled throughout the process in an aligned and sequential way.

      Capping Machine

      Capping Machine

      Allpack Bottle Capping Sealing Machine

      Once the bottles are filled with the desired amount and weight of tablets, they undergo capping process where lid and cap in inserted on their tops. Different types of caps can easily be accommodated in a single capping machine.

      Induction Sealer

      Induction Sealer

      Allpack Continuous Induction Sealing Machine

      To ensure product safety and help it remain free from environmental effects, induction sealing is carried out of caps so that no air or environmental content can enter in its vicinity.

      Labeling Machine

      Labeling Machine

      Allpack Bottle Labeling Machine

      A labeling machine is used to apply labels on tablet bottles. These labels carry all product and manufacturer related information that can assist the consumer in getting all related information.

      10.What Factors Can Affect The Efficiency Of Tablet Counters?

      Efficiency Of Tablet Counters

      Efficient Tablet Counting - Picture Courtesy: Altrimex

      The efficiency of tablet counters can affect when only two factors can be observed. Firstly, if the tablet does not holds the required characteristics as it is standardized or secondly if the sensors are not working properly. Tablets with different shape or color if mixed together can cause trouble in counting ability of tablet counter. Meanwhile the sensors also need to be monitored and calibrated timely to get authentic results.

      11.How To Maintain Tablet Counters For Its Smooth Operation?

      Some of the steps that should be taken to maintain smooth operations of tablet counters are:

      Cleaning

      Cleaning

      Service And Support - Picture Courtesy: Kirby Lester

      It is always important to clean tablet counters at the end of every batch process to make the machine contamination free and to increases it working life.

      Lubricating

      Lubricating

      Lubrication Of Parts

      To avoid rust in moveable parts of tablet counters, lubrication should be carried out on timely basis so that their movement can be done properly.

      Maintenance Scheduling

      Maintenance Scheduling

      Managing Maintenance Plan

      For both predictive and preventive maintenance a properly should be prepared on monthly or yearly basis according to its standards. This will help in checking of all parts and change any of them if required.

      Calibration

      Calibration

      Calibrating Tablet Counters Sensors - Picture Courtesy: Scientific Industries

      As variety of sensors are incorporated in tablet counters, it is always important to verify their operations and check their sensing ability. If any sort of error occurs, calibrate the specific sensor or replace it immediately to get efficient counting performance.

      Conclusion

      Tablet counters are highly reliable for counting tablets in a specific amount without any error. These tablets can easily be counted even if they are millions in number. But it is important to select the correct type of tablet counters to boost the productivity. We hope this buying guide has conveyed very informative points to you regarding tablet counters that you were looking for. Allpack is here to provide you complete assistance in selecting the right type of tablet counters. Do contact out customer representative available 24/7 for further information and guidance if required.

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      Tablet Counters: The Complete Buying Guide In 2024 Read More »

      Hand Washing Gel Sachet Packing Machine-8

      Hand Washing Gel Sachet Packing Machine: The Complete FAQ Guide In 2024

      Hand Washing Gel Sachet Packing Machine: The Complete FAQ Guide In 2024

      When it comes to deliver small number of materials, sachets are considered the most desirable and convenient form of packaging on part of both the entrepreneur and consumer. Similarly, hand washing gel which is a must have thing when in a workplace, a hotel, during traveling or an outing. Therefore, Hand Washing Gel Sachet Packing Machine is introduced into the field.

      Hand Washing Gel Sachet Packing Machine

      This machine provides a remarkably efficient performance to the businesses in meeting their high production targets while reducing the packaging costs. You may be among one of them. If yes! Then let us take you on the journey to explore a Hand Washing Gel Sachet Packing Machine with all its benefits, classification, working, and many more. Stay tuned and keep reading this FAQ guide!

        Add a header to begin generating the table of contents

        1.What Is Hand Washing Gel Sachet Packing Machine?

        Hand Washing Gel Sachet Packing Machine-1

        Allpack APK-110 Flat Pouch Horizontal Sachet Machine

        Hand washing gel sachet packing machine is an ideal equipment designed to pack liquid hand washing gel into different types of small to large disposable sachets. The machine wonderfully deals with this packing process by first measuring the desired amount of sachet and then packing it into bags precisely.

        In this way, it prevents hand washing gel spillage and greatly enhances the packaging efficiency through automatic forming of sachets and their filling and sealing etc. Moreover, the machine support quick and easy way of making standard to customizable sachets.

        2.Explain The Importance And Various Benefits Of A Hand Washing Gel Sachet Packing Machine?

        The importance of a hand washing gel sachet packing machine has seen a rapid growth due to the people's concern regarding their hand cleaning especially after COVID-19. They consider small sachet of hand washing gel a must have thing all the time. To meet this end, hand washing gel sachet packing machine is always utilized. Below are some of its top benefits:

        High Accuracy

        High Accuracy

        Display of sachet sealing- Picture Courtesy: yellowimages.com

        A hand washing gel sachet packing machine give you high precision in accurately dosing the required material into sachets and adopt excellent system for forming and sealing of sachets. Therefore, both the packaging and material accuracy is realized.

        Customization

        Customization

        Customized sachets- Picture Courtesy: thefeed.com

        One thing which every manufacturer desire for a successful business is the visual appeal of packaging that is definitely associated with customization. By using this machine, you will be able to make different sizes, shapes, and designs of sachets along with eclectic sealing methods like tear notch and spouts etc.

        Multi-Tasking

        Another attribute of a hand washing gel sachet packing machine is its multi-tasking nature which allows it to perform sachet forming, filling, sealing, printing, and cutting simultaneously.

        Boost Production

        Boost Production

        Bulk of ointment sachets

        Hand washing gel sachet packing machine can boost your production efficiency by following automatic technology to deal with high output targets. It thus multiplies the returns to your investment.

        Simple Operation & Maintenance

        Hand washing gel sachet packing machine follows easy operation method and require low maintenance on daily and weekly basis. Therefore, you need only a single operator to administer its functioning.

        3.What Materials Can Be Filled By A Hand Washing Gel Sachet Packing Machine?

        Hand washing gel sachet packing machine is highly resilient with outstanding capability to process almost all kinds of free flowing and viscous liquids including pastes, gels, and juices. Some of these are mentioned below for your understanding:

        Gels

        Gels

        Liquid hand sachets- Picture Courtesy: anar.biz

        Gels are popular liquids that you can easily pack by using a hand washing gel sachet packing machine. The common gels used by this machine include hand washing gel, hair gel, and nail glue gel etc.

        Pastes & Sauces

        Sauces

        Different sachets of pastes & sauces- Picture Courtesy: thedieline.com

        Due to the growing expansion of home delivery services, now, all kinds of pastes like tomato ketchup, mayonnaise, and special sauces are delivered in sachets. So, you can use this hand washing gel sachet packing machines for all these sauces.

        Drugs

        Drugs

        Medical oral liquid sachet- Picture Courtesy: asteronline.com

        The technological advancements have made the lives of humans very easy. Now, you will find medicine not only in tablets or syrup form but also in other forms like pastes and oral strips. Therefore, a hand washing gel sachet packing machine is eligible to pack this liquid medication.

        Ointment

        Ointment

        Vitamin A+D ointment stick sachets presentation idea

        Ointments are also packed in sachets especially for first aid purposes where an individual is not bothered to carry heavy tubes and other supplies. Therefore, a hand washing gel sachet packing machine is good suitable to pack ointments.

        Chocolate

        Chocolate

        Liquid chocolate- Picture Courtesy: cadeg.com.br

        Liquid chocolate can also be packed by a hand washing gel sachet packing machine in various types of standard and stick sachets often with spout sealing.

        Drinks

        Drinks

        Pineapple enzyme drink sachets

        Various concentrated juices of fruits like apple, mango, and pineapple are often delivered in beautiful small sachets especially for kids. Hence juices can also be processed by this machine.

        Oils

        Oils

        Almond hair oil sachet- Picture Courtesy: lac2b.com

        Most of the oils used for beauty care like Omega-3 oil, almond oil, and other supplemented oils are mostly packed in small sachets. So, a hand washing gel sachet packing machine is applicable to carry out this task.

        4.What Formats Does A Hand Washing Gel Sachet Packing Machine Support?

        A hand washing gel sachet packing machine can form and pack different shapes and sizes of sachets along with varying sealing. They are as follows:

        Standard Sachet

        Standard Sachet

        Square hand sanitizer gel sachet- Picture Courtesy:

        Standard sachet is the most common format of sachets packaging made by a hand washing gel sachet packing machine. It has a square shape body which may slightly vary in some forms and look like rectangular shape. This form of sachet is widely adopted for packing gels, shampoo, and ketchup etc.

        Stick Pack Sachet

        Stick Pack Sachet

        Stick pack sachets- Picture Courtesy: psdrepo.com

        Another popular form of sachet is a stick pack sachet characterized by its long narrow body. It is frequently used for ointments, liquid medication, and juices etc.

        Contour Sachet

        Contour Sachet

        Various baby care liquids in contour sachets- Picture Courtesy: pipettebaby.com

        Contour sachet refers to the type of sachet which do not follow the four sides square sealing rather it has a specific shape that tilted on the top and become narrower on upper side. Such type of sachet provide charm for customers. Hence, a hand washing gel sachet packing machine is capable to make it.

        Twin Sachet

        Twin Sachet

        Double sachet mockup- Picture Courtesy: yellowimages.com

        As the picture shows, twin sachet refers to double sachets paired together. Such type of sachet is broadly used for two separate products which are meant to be used together or in a sequence. In addition, shampoo and conditioner are the common liquids often delivered in twin sachet.

        Irregular Shaped Sachets

        Irregular Shaped Sachets

        Round sachet with spout- Picture Courtesy: Freepik

        Apart from the above discussed particular types of sachets, there are multitude of sachets on the basis of their shapes. They play a huge role in promoting brand reputation and attracting consumers. So, a hand washing gel sachet packing machine make sure to create such sachets for your liquids.

        On the Basis of material

        When it comes to discuss the types of sachet material which a hand washing gel sachet packing machine can make, there are three basic materials which are highlighted below:

        Plastic Sachet

        Plastic Sachet

        Plastic sachets with spout- Picture Courtesy: mealite.co.kr

        Plastic is a common material used for making sachet. It is because plastic has high resistance to moisture, air, and pollution and most importantly, it is cost-effective.

        Aluminum Sachet

        Aluminum Sachet

        Aluminum foil sachet- Picture Courtesy: Freepik

        Aluminum sachet is made up of a thin layer of aluminum foil. Although it has a comparatively higher packaging cost, however, aluminum sachet maintain high protection barrier against heat, light, and pollution.

        Paper Sachet

        Paper Sachet

        Kraft paper sachet- Picture Courtesy: yellowimages.com

        The use of paper is growing in making sachet as it is environmentally friendly. For liquids such as gels, pastes, and sauces, a thin layer of plastic film is attached to end spillage.

        5.How Does A Hand Washing Gel Sachet Packing Machine Seal?

        Unlike dry products like powders and grains, for which back sealing of sachet is recommended, a hand washing gel sachet packing machine uses side sealing for closing sachet. Below description will highlight the further variation in the side sealing of sachet along with the possible closure formats:

        Three Side Sealing

        Three Side Sealing

        Three-sided sealed sachet- Picture Courtesy: yellowimages.com

        This type of sealing creates three-sided seal of sachet and leave one side. Three-sided seal sachets are made from single film layer and has a unique shape. This method is often utilized for products like ketchup, honey, and hair color etc.

        Four Sides Sealing

        Four Sides Sealing

        Four-sided sealed sachet- Picture Courtesy: yellowimages.com

        Four side sealing, on the other hand, seal the sachet from all its four sides to provide extra protection against spillage and leakage. Therefore, liquids requiring high protection are often packed in four-sided seal sachets such as drugs, ointments, and gels.

        Spouted Sachet

        Spouted Sachet

        Spouted hand sanitizer gel sachet- Picture Courtesy: thecremeshop.com

        As far as the closure formats of sachet is concerned, spouts sachet is one of the popular forms where recloseable spouts are welded into the opening of sachet in order to control the liquid flow.

        Tear Notch Sachet

        Tear Notch Sachet

        Shampoo sachet with visible side tear notch

        Tear notch is another common sealing format adopted for its convenience as well as cost-effectiveness. This type of sachet features a notch at the top corner of sachet which is meant to be used for opening sachet.

        6.Write Down The Working Principles Of A Hand Washing Gel Sachet Packing Machine?

        Hand washing gel sachet packing machine follow sequential order for creating and filling sachets simultaneously. Below you will know the working principles step by step:

        Working Principles Of A Hand Washing Gel Sachet Packing Machine

        Film Unwinding

        The very first step of a hand washing gel sachet packing machine is the unwinding of film from roll. This film is pulled by support rollers and is further guided by the film guide to travel across different stations horizontally or vertically.

        Sachet Forming

        In the second step, the prototype film is folded in a way that both the front and back are parallel to each other. Afterwards, the film is sealed on the bottom and vertical sides to form a sachet while leaving the top side open for filling.

        Sachet Coding

        After formation of sachet takes place, the sachet is coded with date of expiration and batch no. At the same time, sachet separated from film and moved forward for material filling.

        Sachet Filling & Sealing

        This is the major step, when precisely weighed volume of hand washing gel or any other liquid substance is deposited into sachet. After the filling get completed, the top of sachet is sealed through heat.

        Sachet Discharging

        At lest, finished sachets are one by one discharged through chute from the machine towards collection container or conveyed to the integrated machine for further packaging.

        7.Describe The Structure Of A Hand Washing Gel Sachet Packing Machine?

        Hand washing gel sachet packing machine is composed of several components to accomplish the sachet packing. These parts are described below:

        Structure Of A Hand Washing Gel Sachet Packing Machine

        Components of Allpack APK-130 sachet machine

        Hopper

        Hopper is the feeder or material holder where bulk of hand washing gel or other liquid material is loaded before operating the machine. It is corrosion resistant and has antibacterial properties. From here, the material is filled into sachets through funnel.

        Film

        Film is a stock of rolled thin layer of plastic, aluminum or laminated paper film. It is one of the crucial components of a hand washing from which the sachets are formed.

        Film Guide

        Film guide or film unwinding units are multiple strong metallic rollers attached to the main machine. It enables the film to unwind and move forward towards sachet forming.

        Intelligent Control Panel

        Intelligent control panel is the most crucial part of a hand washing gel sachet packing machine from where user control the machine working by setting different parameters. For instance, the length of a sachet, sealing temperature, and coding etc., are fixed through this component.

        Sachet Former

        This unit has a photocell that detect and help in the formation of sachet from flat film layer.

        Data Coder

        Data coder is an electric device located in the hand washing gel sachet packing machine. It is used to print, manufacturing date, expiration date, and batch no.

        Cutting Knife

        Cutting knife is a stainless steel tool with sharp edges which is used to split the sachets from each other.

        Stainless Steel Body

        The overall body of a hand washing gel sachet packing machine is made from quality stainless steel. Therefore, it is both compact and hygienic for processing every type of liquid materials.

        Heat Sealing Side

        Heat sealing side mainly include the sealing jaws which are responsible to seal the vertical side or sides of sachets.

        Top sealer

        As sachets are also sealed from the top side when get filled with material, so, top heating sealer is used for accomplishing this task.

        Stable Feet

        There are four stable feet attached to the hand washing gel sachet packing machine which enable the machine to stand on surface. Hence, they are helpful in making sure the stable operation of machine.

        8.What Are The Different Types Of A Hand Washing Gel Sachet Packing Machine?

        There are different types of a hand washing gel sachet packing machine. In below paragraphs, you will know these all types in detail:

        Types Of A Hand Washing Gel Sachet Packing Machine

        According to Structure

        Horizontal Sachet Machine

        Horizontal Sachet Machine

        Allpack APK-240D Horizontal honey ketchup sachet machine

        This type of hand washing gel sachet packing machine is the most popular type where the machine is characterized by its long horizontal body. This machine by Allpack support flat heat sealing, tear notch, zipper, and spout sealing for the convenience of sachet opening.

        It is fully automatic in technology with optimal production rate of packing 200 sachets per minute. Moreover, it can also be integrated with other machines.

        Structure

        The structure of machine is large occupying more space. The important components which it constitutes include double hoppers, a film roll, control panel along with multiple knobs, film pulling mechanism, sachet former, coding unit, cutting knife, and discharge chute.

        Working Principles

        The machine start working by pulling film from roll and traveling it across the multiple horizontal units for simultaneous forming, coding, filling, sealing, cutting, and discharging phase.

        Vertical Gel Packing Machine

        Vertical Gel Packing Machine

        Liquid Gel VFFS Form Fill Seal Packing Machine- Picture Courtesy: samfull.net

        Vertical gel sachet packing machine is another type of sachet packing machine characterized by its vertical body. It is available in both fully automatic and semi-automatic form. Moreover, it follows an extremely straight forward way for sachet packing while giving good production speed of packing 25 sachets in a minute.

        Structure

        The machine has comparatively small structure composed of different units including a feeding station, transfer pump, vertical form fill and seal unit, and discharge conveyor etc.

        Working Principles

        The machine start working by forming sachet from film roll and filling in it the accurately weighed gel. Similarly, the opening of sachet is closed through sealing after which the sachet is discharged out of the machine through chute.

        According to Lane

        Single Lane Sachet Packing Machine

        Single Lane Sachet Packing Machine

        Single Lane Liquid Packing Machine for Sachet & Stick Pack- Picture Courtesy: samfull.net

        Single lane sachet packing machine has one unit to form sachet. Therefore, its price is lower than other types of machines and give you good throughput ratio. You can use it in medium to large cosmetic industry, food industry, and beverage industry etc.

        Structure

        This hand washing gel sachet packing machine is an assembly of several components encompassing a film roll, product feeding and measuring unit, sachet forming unit, control system, and overall body.

        Working Principles

        It simply starts functioning when the basis parameters are fixed by operator and machine is powered on. In this way, the film is pulled by rollers and turned into a sachet after getting sealed from sides. This single sachet is then filled with pre-measured dosage of liquid and the sachet is closed from top and discharged from the machine.

        Multi Lane Gel Sachet Packing Machine

        Multi Lane Gel Sachet Packing Machine

        Multi-lane energy pharma gel sachet & stick pack packing machine

        Multi-lane gel sachet packing machine is yet another category of a hand washing gel sachet packing machine which comes with 4 to 12 lanes for packing sachet in single run. This type of hand washing gel sachet packing machine is perfectly suitable for large and extra large pharmaceutical, seasoning, and beauty care industries. Furthermore, you can also attach this machine directly with secondary packaging machines.

        Structure

        This machine has large size heavy-duty machinery due to multiple sachets forming stations and hopper for gel filling. Therefore, it is composed of a human machine interface with power switch and emergency stop, a stainless steel robust body, four stable feet, a hopper, transparent window, multiple filling nozzles, coding, and sealing tools etc.

        Working Principles

        Its working principles are similar to other types of hand washing gel sachet packing machine. However, its formation of multiple sachets from a single film layer is unique way. The machine turns the single film layer into range of sachets, fill them with predetermined volume of gel and finish it after closing and cutting of the top of sachet.

        According to Sachet Design

        Twin Bag Sachet Packing Machine

        Twin Bag Sachet Packing Machine

        APK-180T Horizontal 3 4 side seal twin bag sachet machine

        This type of a hand washing gel sachet packing machine is an amazing one that offers you to have a single sachet with double sections just joined together with perforated sealing. Hence, materials such as shampoo along with conditioner and hand washing gel with hand sanitizer etc., are best to be delivered through this type of sachet packing.

        Structure

        With long structure, this machine incorporates dual hoppers, film roll, control board, touch screen penal, sachet former, data coding unit, cylinder, measuring barometers, filling nozzles, sealing jaws, perforation device and cutting knives etc.

        Working Principles

        The working process of this hand washing gel sachet packing machine starts with film unwinding from roll towards sachet former. The sachet is sealed from bottom and vertical sides. Here one additional sealing is done in the middle of sachet that divide the sachet into two sections. Afterwards, twin sachet is filled with two separate liquids, sealed from top side, and discharged from the machine.

        9.Differentiate Between A Hand Washing Gel Sachet Packing Machine And Powder Sachet Packing Machine?

        Hand washing gel sachet packing machine and a powder sachet packing machine are two different machines according to the product which both fill. In the table below you will find many crucial differences that exist between these:

        No Aspects Hand Washing Gel Sachet Packing Machine Powder Sachet Packing Machine
        1 Definition It is a type of liquid sachet packing machine which is only used to pack liquids into sachets. On the other hand, powder sachet packing machine can pack dry powders and granules into sachets.
        2 Filler It uses piston filler or volumetric filler for filling material. While as, powder sachet packing machine use an auger filler to perform material dosing.
        3 Sealing It uses heat sealing and spouts for forming and using sachets respectively. In contrast, powder sachet machine uses heat sealing and zippers for sachets.
        4 Design Sachets used for packing liquids are both standard type like square sachets/ stick pack sachets and customized irregular shape sachets. Contrary to that, the shape and design of sachets formed by powder sachet packing machine are flat square sachets and long narrow stick packs.
        5 Application This machine is suitable for all liquids such as gels, ketchup, chocolate, and cream etc. It is good for dry powders and granules such as coffee powder, milk powder, protein powder, and coco powder etc.
          Picture Hand Washing Gel Sachet Packing Machine-3

        Gel Sachet Packing Machine- Picture Courtesy: samfull.net

        Powder Sachet Packing Machine

        Powder sachet packing machine- Picture Courtesy: coretamp.com

        10.Where Can A Hand Washing Gel Sachet Packing Machine Be Used?

        Below discussed areas are showing the broad application of a hand washing gel sachet packing machine:

        Beauty Care Industry

        Beauty Care Industry

        Women with face mask- Picture Courtesy: beautywithhollie.com

        Most of the beauty care products such as shampoo, lotion, hair gel and hair color are the common things we are familiar with. These liquid materials are often packed in small sized regular to customized sachets to aid consumer in their usage. Hence, a hand washing gel sachet packing machine is utilized in beauty care industry.

        Seasoning Industry

        Seasoning Industry

        Consumer spreading gram duck sauce on roll- Picture Courtesy: WebstaurantStore

        Another notable industry with inevitable demand for a hand washing gel sachet packing machine is the seasoning industry. Here different seasonings including tomato ketchup, mayonnaise, and chilli sauces are mostly packed in sachets through this machine.

        Medical Industry

        Medical Industry

        Medical industry icon- Picture Courtesy: trivitron.com

        You may wonder how a hand washing gel sachet packing machine can be applied in medical industry. However, packing little volume of ointments, medicated creams, and fluidized drugs is now the common thing practiced by medical industry

        Confectionery Industry

        Confectionery Industry

        Honey presentation idea- Picture Courtesy: worldbranddesign.com

        This machine is also used in confectionery industry where liquid chocolate, honey, jellies, and processed creams are produced.

        Beverage Industry

        Beverage Industry

        Orange juice sachet- Picture Courtesy: runnersworld.com

        All kinds of beverages including juices, milk shakes, smoothie, and even mineral water can be easily packed by a hand washing gel sachet packing machine. Therefore, this machine is applicable in beverage industry.

        11.What Is The Cleaning And Maintenance Requirements Of A Hand Washing Gel Sachet Packing Machine?

        Regular cleaning and maintenance are very crucial part of using a hand washing gel sachet packing machine as it keeps the machine smooth running and function for longer. In this way, the underlying explained steps are helpful:

        Maintenance Requirements Of A Hand Washing Gel Sachet Packing Machine

        Operator setting machine- Picture Courtesy: parsable.com

        Cleaning

        Cleaning is the inevitable step that should be carried out after your hand washing gel sachet packing machine gets done with daily working. It will simply include the disassembling of various parts such as the hopper and filling nozzles.

        Wash these parts with clean water and make them dry using a dry cloth or if necessary, you can use air blower to reach all the ends of machine. Afterwards, cutting knife, and sealing jaws must be wiped out to remove out all the first and debris left while packing.

        Before Operation Maintenance

        Before operation maintenance simply include the adjustment of structural tools such the sachet former, rightly placing of film roll over spindle, and setting the parameters of machine etc.

        After Operation Maintenance

        In after maintenance, you need to check the vaiouyparts of a hand washing gel sachet packing machine for possible damage and wearing. In case of damage, replace the parts timely and also lubricate the movable parts of machine to reduce friction ND stagnancy.

        12.How To Solve The Sudden Problems Encountered When Using A Hand Washing Gel Sachet Packing Machine?

        When operating a hand washing gel sachet packing machine you may encounter few malfunctions of the machine. There is no need to worry about them, you just need to identify the problem and take relevant action. For this consider the table below

        No Problems Causes Solutions Pictures
        1 Film is unwinding in wrong track It happens when film carriage does not move freely, and film is loose on one side while tight on the other side. So, it can be troubleshot by making sure that film carriage is moving freely, by adjusting the film unwinding wheels through screws, and locating the film on center of spindle. wrong track

        Encircled film unwinding- Picture Courtesy: coretamp.com

        2 Sachets fail to open This occurs when the sachet sag downward or the timing for opening sachet is incorrect. This issue can be easily resolved by correcting the time duration for opening each sachet and adjusting the sachet feeding tools in a way to hold sachet from top vertical sides to avoid sagging. Sachets fail to open

        Highlighted sachets opening and filling phase- Picture Courtesy: IMA Dairy & Food

        3 Improper sealing of sachets Improper placement of film, insufficient temperature, or the pressure of sealing bars is incorrect which leads to wrinkled and weak sealing. You need to place the film in center, increase temperature to suitable level, and adjust the pressure of sealing bars. Improper sealing of sachets

        Encircled end sealing of sachet- Picture Courtesy: coretamp.com

        4 Printer doesn't function properly Either the printer is damaged, or the printer cable is disconnected. Make sure to check the printer ribbon and other parts for damage and replace accordingly. Also check the printer ribbon connection with power through its switch. function properly

        Highlighted data coder- Picture Courtesy: Aipak Pharmaceutical Equipment

        5 Sealing jaw jamming Reason for this problem is the material in end seal and the improper timing of material filling and bag sealing. This can be corrected by adjusting the time between material filling and sachet sealing. Sealing jaw jamming

        Encircled sealing jaws- Picture Courtesy: coretamp.com

        13.Tips To Look For When Choosing A Hand Washing Gel Sachet Packing Machine

        Buying the best hand washing gel sachet packing machine is the dream of every manufacturer. However, this dream can only become true when you undergo some vigilant considerations including:

        Production Range

        Production Range

        Multiple liquid sachets- Picture Courtesy: myspringenergy.com

        What is your current production level? And how much do you want to expand it? These questions are significant because the level of production will mark whether you need to buy a semi-automatic hand washing gel sachet packing machine or fully automatic one. Similarly, machines come in various sizes, capacities as well as speed.

        Type of Packing Style

        Type of Packing Style

        Apple shape juice sachet pouch- Picture Courtesy: gaoaog.com

        Which between standard sachet packing and stick sachet packing do you prefer the most? It is a question that will enable you to opt for either a square sachet packing machine for liquid or have a stick sachet packing machine.

        Budget

        Budget is an important factor that must not be overlooked rather should be given priority. You can opt for the machine which is pocket friendly. One thing is clear that the labor cost of semi-automatic hand washing gel sachet packing machine is higher than that fully automatic machine.

        Quality Certification

        Quality Certification

        ISO quality standard icon- Picture Courtesy: iStock

        Checking the quality certifications of a hand washing gel sachet packing machine is eminent to ensure its quality standard. For this, few notable quality standards include ISI, GMP, and FDA whose approved machines and products are if high quality.

        Conclusion

        The above FAQ guide about a hand washing gel sachet packing machine has covered every facet of the machine which are necessary for the manufacturers of cosmetic, medical, food, and beverage industries. By taking help from these tips and factors you can increase your production efficiency as well as preserving your valuable liquids in a cost-effective way. So, don't make any delay and contact Allpack for presenting you an amazing line of hand washing gel sachet packing machine. For further information please contact us!

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        Hand Washing Gel Sachet Packing Machine: The Complete FAQ Guide In 2024 Read More »

        Chilli Powder Packing-6

        Chilli Powder Packing: The Complete FAQ Guide In 2024

        Chilli Powder Packing: The Complete FAQ Guide In 2024

        Chilli powders are an integral part of every cuisine to spice up the culinary experience. Do you know what preserves the flavour of chilli powders? Chilli powder packing preserves flavour but also the nutritional quality of chilli powder.

        Due to the demand for spicy and delicious culinary dishes, the demand for chilli powder packing has been on the rise. Chilli powder packing is a foolproof method to provide superior quality chilli powders in the market.

        Chilli Powder Packing

        Numerous people use chilli powder packing but are unaware of what machine and elements make it chilli powder packing. This blog is designed for people, who want to know more about the evolving world of chilli powder packing.

          Add a header to begin generating the table of contents

          1.What is Chilli Powder Packing?

          Chilli Powder Packing-1

          Chilli Powder Packing- Picture Courtesy: 99Design

          Chilli powder packing is a protective covering that encloses chilli powders from all sides. It surrounds and contains chilli powders for handling, transportation and delivery. It is a beautiful covering that showcases the brands' value on the retail shelves and engages customers for buying.

          Chilli powder packing is functional and flexible in its use. The primary purpose of the chilli powder packing is to protect chilli powders against environmental culprits that may spoil them. It is a strong and durable container that safeguards chilli throughout the supply chain and logistics. Chilli powder packing includes pouches, sachets, and bottles.

          2.Why Chilli Powder Packing is Significant?

          Chilli powder packing is significant because of its protective and branding purposes. Some useful benefits that contribute to its significance are:

          Transportation

          Transportation

          Transportation of Chilli Powder Packing- Picture Courtesy: Urban Spice Shop

          Chilli powder packing is stackable and is placed over one other to easily transported over long hauls. Without chilli powder packing, its transportation journey will be a messy and difficult exercise. Chilli powder packing contains chilli powders and reduces the money spent on transportation.

          Protection

          Protection

          Protection by Chilli Powder Packing- Picture Courtesy: Dribble

          Chilli powder packing is a protective barrier that provides resistance and prevents the entry of harmful physical and biological agents like air, moisture, temperature, microbes, and pests that spoil chilli powders. Chilli powder packing reduces interaction between the environment and chilli powders and it extends the shelf-life of chilli powders.

          Communication

          Communication

          Product Information- Picture Courtesy: Vedic Spices

          Consumers of today need to know what they are buying. It is where chilli powder packing comes into play. Brands conspicuously label their chilli powder packing to inform and communicate with users about the advantages and uses of their chilli powder products. It communicates expiry dates, brand values, nutritional value, and ingredients.

          Branding and Advertisement

          Branding and Advertisement

          Branding by Chilli Powder Packing- Picture Courtesy: mishry.com

          For brand awareness purposes, the brand designs its chilli powder packing in colourful and attractive design elements. These bold patterns and stylish artwork attract customers and build their memory. Thus, users recognize this chilli packing at first glance on retail shelves and increasing chances of buying.

          Cost-Reduction

          Cost-Reduction

          Cost Reduction by Chilli Powder Packing- Picture Courtesy: designerpeople

          With chilli powder packing, brands can earn huge profits. This is because the manufacturers can decrease chilli powder wastage, saving costs. Tough chilli powder packing reduces the mechanical damage to the chilli powders, meaning more and more chilli powder packing in the market. More products in shops means more profit.

          3.What Packing Formats Are Included in Chilli Powder Packing?

          Chilli powder packing is versatile and different packing formats are included in this packing. A detailed description of these chilli powder packing is penned below:

          Bottle

          Bottle

          Chilli Powder Bottle Packing- Picture Courtesy: McCormick

          The bottle is a cylindrical container and is sealed with a cap on the top. It is formed of clear glass or plastic that allows users to check the quality of chilli powders. Bottle chilli packing attracts high-end users.

          Tins

          Tins

          Chilli Powder Tin Packing

          It is made with metals and is a cylindrical container that has lids fitted on the top. It is sturdy and robust chilli powder packing that maintains the fieriness of chilli powders.

          Pouch Chilli Powder Packing

          Chilli powders are packed in a variety of pouch styles like:

          Standup Pouch

          It has a flat round base with sharp edges. It has traction due to its standability and cost-effectiveness. It captivates customers because of its uniqueness.

           

          Standup Pouch

          Standup Pouch- Picture Courtesy: Behance.net

          Flat Lay Pouch

          As the name indicates, these chilli powder pouches do not stand upright but instead lay flat on the retail shelves. It is sealed on four sides and is economical in retail chilli powder packing.

          Flat Lay Pouch

          Flat Lay Pouch- Picture Courtesy: Packaging of the World

          Pillow Pouch

          It is another distinct chilli powder packing style with its pillow-like shape. It has a distinct back seal, due to which, it has a different design than other chilli powder packing styles.

          Pillow Pouch

          Pillow Pouch- Picture Courtesy: Packaging of the World

          Sachet

          It is a popular single-serving style featuring three or four side seals. It is a portable and lightweight chilli powder packing style and usually comes with ready-made meals.

          Sachet

          Chilli Powder Sachet- Picture Courtesy: Spice Rush

          4.What are the Steps in Chilli Collections to Chilli Powder Packing?

          Have you ever wondered how chilli powders are packed? Chilli powder passes different stages to reach customers. The steps from chilli collection to chilli powder packing are listed below:

          Harvesting

          Harvesting

          Harvesting of Chillies- Picture Courtesy: Plantura Magazine

          Ripened chillies are harvested by the farmers by hand. These chillies have a desired red or green colour. For large-scale harvesting, chillies are mechanically picked by the harvesting machines.

          Cleaning and Sorting

          Cleaning and Sorting

          Cleaning and Sorting of Chillies- Picture Courtesy: freeplants.com

          In the next steps, chillies are cleaned and sorted by colour, size, and quality. Cleaning of chillies involves the removal of dust, soil, leaves, and other contaminants by water. Metal debris is also removed at the cleaning step.

          Drying

          Drying

          Allpack Hot Air Circulating Dryer

          The washed chillies are air-dried or dried with a machine such as a hot air dryer or vacuum dryer. This machine dehumidifies chillies by removing their water content. Chillies are placed in the oven and hot air is circulated in this machine for drying.

          Grinding

          Grinding

          Allpack Chilli Grinding Machine

          The dried chillies are powdered using a grinding machine. This machine applies crushing force to ground chillies. This step is carefully controlled to acquire chillies powders with the desired particle size.

          Filling and Sealing

          Filling and Sealing

          Filling and Sealing Machine

          After grinding, the chillies powders are packed using different machines depending upon the packing style. After filling, these packing containers are airtightly sealed to preserve chillies powder.

          Labelling

          Labelling

          Allpack Labeling Machine

          It is an optional step, carried out by the labelling machine that labels the barcode, expiry dates, ingredient list, and nutritional value on the information panel of the chilli powder packing container.

          5.What Are Chilli Powder Packing Machine?

          As mentioned above, chilli powders are available in different packing containers. So, there are different machines to pack chillis powders like:

          Chilli Powder Packing Machine

          According to the Packing Type

          Vertical Form Fill and Seal Chilli Powder Packing Machine

          Seal Chilli Powder Packing Machine

          Vertical Form Fill and Seal Chilli Powder Packing Machine

          It is one of the most commonly found chilli powder packing machines. Vertical form, fill, and seal chilli powder packing machine is a fast and reliable manufacturing unit that comes with a smaller footprint. Its vertical orientation is essential for the delicate packing of chilli powders.

          It forms packing containers using packing film via forming tube and sealing jaws. The chilli powders are filled into the pouches and afterwards, top edge sealing takes place by the horizontal sealers.

          Premade Pouch Chilli Powder Packing Machine

          Premade Pouch Chilli Powder Packing Machine

          Premade Pouch Chilli Powder Packing Machine

          It processes already-made pouches. It has a rotary table with numerous inflating, filling, and sealing stations. Simultaneously processing of chilli pouches increases its production efficiency.

          The preformed pouches are loaded inside the bag magazine and are taken to the inflating area for inflation. Next, the bags are loaded with chilli powders. Finally, the top edges are joined by the horizontal sealers.

          Sachet Chilli Powder Packing Machine

          Sachet Chilli Powder Packing Machine

          Allpack Sachet Chilli Powder Packing Machine

          This machine is routinely employed in the industries for making single-serve sachets. This machine has a small footprint and its mode of working is quite similar to that of a vertical form fill, and seal machine.

          The sachet chilli powder packing machine uses packing film to create the sachet. The packing film travels to the forming tube, where this film is doubled and enclosed around the forming tube for fabricating sachets. Filling in the sachet takes place by the filling devices and ultimately sealing occurs by the sealing jaws.

          Bottle/Jar Chilli Powder Packing Machine

          Jar Chilli Powder Packing Machine

          Bottle/Jar Chilli Powder Packing Machine

          It is the machine in which a long conveyor or rotary star wheel is present for processing the chilli powders. This machine is found in both linear and rotary configurations. It has multiple filling nozzles for filling numerous bottles, jars, or tins in one go. Its automation and speed boosts its traction among industrial sectors.

          Bottles unscrambler loads the bottles or jar in a standing position on the conveyor. These containers travel to the filling station by conveyors, where the filling nozzle dispenses the required quantities of chilli powders in the container. After that, they are moved to a sealing machine, where these containers are capped or lidded.

          According to the Filling Type

          Volumetric Cup Chilli Powder Packing Machine

          Volumetric Cup Chilli Powder Packing Machine

          Volumetric Cup Chilli Powder Packing Machine

          This machine is utilized for the loading of free-flowing chilli powders in packing pouches or jars. The volumetric cup chilli powder packing machine consists of dispensing cups, holding plates, hoppers, and servo-drives.

          It is equipped with different cups in which a measured amount of chilli powder is dispensed from the hopper. These volumetric cups gradually load the said quantities of chilli powders inside the containers.

          Auger Chilli Powder Packing Machine

          Auger Chilli Powder Packing Machine

          Auger Chilli Powder Packing Machine

          It is one of the most frequently utilized machines for loading dry chilli powder in packing containers. This machine is equipped with a hopper, auger plates, and a rotating screw. It is known for its accuracy and precision.

          The rotating auger screws push the chilli powders from the hopper to the auger plate or funnel. The auger agitators move with the rotation of the screw. From the auger funnel, the chilli powder is loaded into the packing container.

          Multi-head Chilli Powder Packing Machine

          Multi-head Chilli Powder Packing Machine

          Multi-head Chilli Powder Packing Machine

          This machine has acquired traction over the recent years. It consists of upper and lower hoppers, a vibration plate, load cells, steeping motors and a PLC unit. It is a quick machine that swiftly packs chilli powders into the packing pouches or jars.

          The chilli powders from the upper hopper go to weighing powders via vibratory plates. Through the vibration of vibratory plates, the chilli powders fall into the weighing hoppers and are ultimately dispensed into a packing container.

          6.What are the Challenges in Chilli Powder Packing?

          Chilli powder packing is filled with many challenges, some of which are discussed below:

          Flowability of Chilli Powders

          Flowability of Chilli Powders

          Flowability of Chilli Powders- Picture Courtesy: Cariyon

          It is the most important problem when it comes to chilli powder packing. The chilli powder adheres to the inner surfaces of the hopper and filling devices which leads to hindrance or blockage in the flow of chilli powder.

          This problem is resolved by using agitators that move to avoid product buildup.

          Dust Generation

          Dust Generation

          Dust Generation

          Chilli powder packing often results in dust production. When packing dry and milled chilli powders, dust is produced due to the property of chilli powders to become aerial. These characteristics cause respiratory issues in the workforce due to inhalation of chilli powder dust and this dust gets charged, leading to electric and fire accidents.

          This predicament is solved by using a dust hood, enclosed devices, and vacuum suction equipment.

          Air in Chilli Powders

          Air in Chilli Powders

          Vented Chilli Pouch- Picture Courtesy: Fiver

          Huge quantities of air are present in the chilli powders which may lead to bursting and ballooning of chilli powder packing if packed without removing the air. It also creates problems in the stickability of the pouches and lowers the quality of chilli powders.

          The air in chilli powders is eliminated using vacuum packing technology and also by vents in the chilli powder packing.

          7.What are Resealing Options for Chilli Powder Packing?

          Chilli powder packing comes with different resealing options for the convenience of the users. It prevents the chilli powders from getting spoiled. Here is the list of different sealing options.

          Zippers

          Standup pouches come with zipper closures that are conveniently closed by pulling zippers. It is a simple yet effective resealing option.

          Zippers

          Zipper Pouch- Picture Courtesy: Packaging of the World

          Press to Close

          After opening, these sealing options are pressed for closing. It creates strong airtight sealing.

          Press to Close

          Press to Close Pouch- Picture Courtesy: hunker.com

          Adhesive Strips or Tapes

          It comes with adhesive tapes that are peeled off to expose adhesive which is pressed on the opening of the pouch.

          Adhesive Strips

          Adhesive Tapes- Picture Courtesy: Dribble

          Fold and Close

          After use, the pouch is folded and packed using adhesive tape or clip. It creates a secure seal.

          Fold and Close

          Fold and Close Pouch- Picture Courtesy: Behance.net

          Caps

          Different types of caps like screw caps, flip-top caps, and screw caps provide a strong closure. The caps are opened for pouring out the chilli powders and resealed by turning and snapping shut.

          Caps

          Caps- Picture Courtesy: Behance.net

          Lids

          The tins and cans are re-closed using resealable lids. It is not an effective option when compared with screw caps. Resealable lids are seldom used.

          Lids

          Lids- Picture Courtesy: Poetry of Spices

          8.What Is the Used Material for Chilli Powder Packing?

          Chilli powder packing is available in different materials to improve the quality of packaging and marketability. The most common methods for chilli powder packing are discussed below:

          Metals

          Metals

          Chilli Powder Tin- Picture Courtesy: SIZL Spices

          Aluminium and tinplate metals are used to fabricate tins. These metals have superior ductility and formability. These metals are heavier but offer excellent protection.

          Aluminium Foil

          Aluminium Foil

          Aluminum Foil Chilli Powder Packing- Picture Courtesy: Packaging of the World

          It is a commonly used material for making pouches. It is easily shaped into different pouch styles because of its highest mouldability. Aluminium foil provides impermeability against moisture, light, and air.

          Glass

          Glass

          Glass Chilli Powder Packing- Picture Courtesy: 99Designs

          Clear glass is used for fabricating high-end and luxurious chilli powder bottles and jars to attract high-end and sophisticated users. It offers a superior barrier against elements.

          Laminate Films

          Laminate Films

          Laminate Film Chilli Powder Packing- Picture Courtesy: Behance.net

          These laminate materials are fabricated by combining and bonding aluminium foil and plastics. It has versatile uses and is used for making diverse pouch styles. Laminate films have different finishes so they are popular. These films have excellent toughness and prevent pouches from mechanical damage.

          Plastic

          Plastic

          Plastic Chilli Powder Packing- Picture Courtesy: Behance.net

          It is a frequently employed material for forming flexible chilli pouch packaging. These plastics have resistance against water and air and allow the brands to uphold the aroma and freshness of chillies.

          9.What are Seal Strength Tests for Chilli Powder Packing?

          Strength Tests for Chilli Powder Packing

          Seal Strength Test of Chilli Powder Packing- Picture Courtesy: girorganic

          The seal strength test is designed to measure the mechanical strength of bonding between the seals. These tests detect any weakness in the seal. The test for evaluating seal strength chilli powder packing is listed below:

          Compression Test In this test, the strength of the seal is determined under high-pressure forces by stacking different chilli powder packing containers over one another. It measures the deformity and bursting of seals under compression forces.
          Dye Penetration Test In this test, dye is applied at one end of the seal. If it moves towards the other end, it means that there is a weakness and leak in the chilli powder packing.
          Water Bath Test The chilli powder packing is emersed under the water surface and air above the surface is removed. If the air bubbles are seen on the water surface, it means there is leakage in the seal or pouch.
          Vacuum Decay Test The chilli powder packing is placed in the vacuum area, from which air is removed. The pressure reading is measured by a pressure gauge. If the pressure drops, it means that seal bonding is weak.
          Gas Leakage Method Different gases like helium, carbon dioxide, and hydrogen are fed in the chilli powder packing. The sensor is used for determining the number of gases leaking from the hole. If less amount of gases is detected coming out of a hole in chilli powder packing, then seal strength is poor.
          Peel Test Maximum force is applied for peeling the two layers of sealed chilli powder packing in the peel test. It measures the effectiveness of seal adhesive.

          10.What are Trends in Chilli Powder Packing?

          Chilli powder packing has come a long way from simple and monochrome boxes and jars. It is continuously evolving and has experienced new trends like:

          Sustainability

          Sustainability

          Sustainability of Chilli Powder Packaging- Picture Courtesy: Behance.net

          The use of recyclable and biodegradable materials in chilli powder packing has emerged as a new trend because of increasing awareness among users about climate and global warming. Now users demand environment-friendly packaging. So, sustainable chilli powder packing is trendy nowadays. This packaging is easily decomposed by the microbes, decreasing the impact on the environment.

          Smart Packaging

          Smart Packaging

          QR Codes in Packaging- Picture Courtesy: QR Tiger

          Nowadays, the latest and innovative technology is used in the chilli powder packing like sensors and indicators that detect the freshness of chilli powders. It tells users about the quality of chilli powders. Moreover, QR codes and other RFID are included in chilli powder packing to trace and track chilli powder packing.

          Minimalist Design

          Minimalist Design

          Minimalist Design- Picture Courtesy: designerpeople

          These designs including earthy tones and simple patterns and fonts are gaining popularity in chilli powder packing because they appeal to users who demand transparency. Moreover, minimalist design uses less ink and packing materials which in turn contributes towards eco-friendliness.

          11.Are Chilli Powder Packing Materials Food-Grade?

          Powder Packing Materials Food-Grade

          Food-Grade Materials in Chilli Powder Packaging- Picture Courtesy: Packaging of the World

          Chilli packing materials come in direct contact with chilli powder, so these materials must be food-grade. These food-grade materials ascertain the safety of the chilli powders. Different food authorities have ensured guidelines for mandating the fabrication of chilli powder packing with food-grade materials.

          It is important as food-grade materials are made with non-toxic materials that do not leach harmful substances into the food. Furthermore, inks, coatings, and other adhesives that make chilli powder packing are also food-grade meaning they do not have harmful chemicals.

          To make sure that these materials do not contain harmful chemicals, they are meticulously tested. Otherwise, these chemicals may move to chilli powders, contaminating the latter and deteriorating the health of users.

          By using food-grade material in chilli powder packing, manufacturers ensure the health and safety of consumers.

          12.How Does Chilli Powder Packing Prevent Clumping of Powders?

          Chilli Powder Packing Prevent Clumping of Powders

          Chilli Powder Packing and Clumping of Powder- Picture Courtesy: Behance.net

          Chilli powders may clump by absorbing moisture and sticking with each other. So, to ensure that these powders do not clump, chilli powder packing is designed to include round and angled corners that boost the flowability of chilli powders and reduce their chances of clumping.

          Moreover, chilli powder packing is made with moisture-proof materials that are impermeable to moisture. It is made from laminated aluminium foils that are not affected by humidity variations and prevent the entry of moisture vapours which may cause clumping.

          Some chilli powder packing may come with desiccant packs that contain hygroscopic materials for absorbing water vapours. This protects the inner environment in chilli powder packing and keeps it dry, so inhibits chilli powder clumping.

          13.What Are the Differences Between Semi-Automatic Chilli Powder Packing Machine and Automatic Chilli Powder Packing Machine?

          Automatic Chilli Powder Packing Machine

          Allpack Semi-automatic and Automatic Chilli Powder Packing Machine

          Semi-automatic and automatic chilli powder packing machines are two essential machines in chilli powder packing that fill and seal the chilli powders. But these machines differ in various aspects that are listed below:

          Feature Semi-Automatic Chilli Powder Packing Machine Automatic Chilli Powder Packing Machine
          Operation Its functionality is both manual and automatic. Operators manually place and unload chilli powder packages on this machine. Filling and sealing are carried out by the machine itself. It completely executes various functions like loading and unloading of containers, filling and sealing itself.
          Foot Print It has a smaller footprint. It has a larger footprint due to its complicated design.
          Labor Cost It is more labour intensive, requiring more labour for loading and unloading containers. It does not require much labour force. One or two operators are required to program an automatic chilli powder packing machine.
          Ease of Use It is simple to learn and operate a semi-automatic chilli powder packing machine. It is difficult to learn and operate this machine. This machine requires much training to operate
          Application It is best for productions with budget constraints. It is generally found in larger productions.
          Budget It is a less costly manufacturing unit. It is a more costly option for production.

          14.How Chilli Powder In A Pack Stays Longer?

          Chilli Powder In A Pack Stays Longer

          Shelf-Life of Chilli Powders- Picture Courtesy: Behance.net

          Chilli powder stays in the pack longer because chilli powder packing forms a good barrier that does not allow water content and air inside the packaging. Oxygen is the main agent that spoils the chilli powders.

          Oxygen causes the oxidation reactions of the oils in the chilli powders that affect the aroma and flavour of the chilli powders. Furthermore, due to its barrier properties, chilli powder packing prevents the evaporation of volatile oils, which otherwise leads to the deterioration of the taste and fragrance of chilli powders.

          15.How Does Chilli Powder Packing Offer Tampering Evidence?

          Chilli Powder Packing Offer Tampering Evidence

          Tamper-Evident Chilli Powder Packing- Picture Courtesy: Packaging of the World

          Yes, chilli powder packing provides tampering evidence by including tamper-evident labels and tapes around the corners of chilli powder. These labels and tapes are damaged and ripped if the chilli powder packing is opened.

          It also contains tamper-evident seals like induction seals, shrink bands, and stretch wraps, aluminium foil seals. These sealed materials surround the lids, caps, and sealed areas of chilli powder tins, bottles, and pouches. These seals lose their structural integrity if the seals are tampered with.

          Some types of chilli powder packing incorporate colour-changing sensors that alter the colouring of packing materials and labels if the chilli powder packing is opened and exposed to air.

          These tamper-evident features are visible on the chilli powder packing and are not easily copied. These features ensure the quality and safety of chilli powders.

          16.How To Preserve Red Chilli Powder Packing?

          Preserve Red Chilli Powder Packing

          Preservation of Red Chilli Powder Packing- Picture Courtesy: designerpeople

          Red chilli powder packing is stored in a cool, dry, and dark place for its preservation. This packing is stored at a low temperature setting away from heat and light because these agents increase the chances of reactions in the chilli powder packing. These reactions negatively impact the taste and nutritional value of chilli powders.

          Moreover, red chilli powders are preserved in airtight containers such as capped glass bottles or resealable pouches that increase the impermeability to air and water, thus extending the shelf life of chilli powders.

          Conclusion

          Chilli powders breathe a new life into various recipes. It is necessary to preserve the taste and aroma of chilli powders which is achieved by chilli powder packing. This chilli powder packing aids in protection, product communication, branding, containment, tracing, and tracking. Smart technology, sustainability, and minimalist designs are the upcoming trends that have transformed the chilli powder packing. Now it's time to conclude this informative guide about chilli powder packing, if you still have queries about chilli powder packing then contact our Allpack sales representatives.

          Don't forget to share this post!

          CONTACT US

          Tell us your raw material and project budget to get quotations within 24 hours.

          WhatsApp Us: +86 181 7101 8586

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          Chilli Powder Packing: The Complete FAQ Guide In 2024 Read More »

          Tablet Coating Equipment-3

          Tablet Coating Equipment: The Complete Buying Guide In 2024

          Tablet Coating Equipment: The Complete Buying Guide In 2024

          Does your business involve manufacturing of different types of tablets? Do you apply coating on your tablets and use tablet coating process in manufacturing of tablets? Does your business use a tablet coating equipment or are you interested in buying a tablet coating equipment? If your answer is yes then you are on the right platform.

          Here you will get all information related to a tablet coating that will help you in selecting the right type of equipment for your process. Go through the complete guide and get your queries solved.

            Add a header to begin generating the table of contents

            1. What Is A Tablet Coating Equipment?

            Tablet Coating Equipment

            Tablet Coating Equipment

            A tablet coating equipment is a highly flexible machine used to apply coating on various types of tablets. This applied coating protects degradation of active ingredients and supports tablets to have both color and taste. Other than this the tablets are also prevented from environmental factors like moisture and oxygen.

            2.What Are The Industrial Applications Of A Tablet Coating Equipment?

            Some of the industrial applications of a tablet coating equipment are

            Pharmaceutical Industry

            Pharmaceutical Industry

            Pharmaceutical Tablet Film Coating – Picture Courtesy: PharmaCentral

            Various types of film and enteric coating medicines that are produced in pharmaceutical industries undergo coating process in a tablet coating equipment. This equipment is highly capable of applying coating on all types and sizes of tablets to make the patient feel ease while taking it.

            Food Industry

            Food Industry

            Milk Chocolate Coated

            Tablet like chocolates, chewing gums, beans, candies, toffee and other attractive products produced in food and confectionary industry are coated using a tablet coating equipment. This equipment preserves the flavor and essence of the product for a longer period and attracts people of all ages.

            Nutraceutical Industry

            Nutraceutical Industry

            Nutraceutical Tablet Coating – Picture Courtesy: Univar Colour

            For protection and safety of nutraceutical tablets, a tablet coating equipment is highly recommended in this regard. Tablet coating supports in handling the nutraceutical tablets under controlled environment so that its delicacy remains preserved for much longer time.

            Chemical Industry

            Chemical Industry

            Agroblen Tablets – Picture Courtesy: ICL Growing Solutions

            Various types of chemical fertilizers and special tablets are coated using a tablet coating equipment. It improves the internal properties of these tablets and enhances their efficacy. Also, when these chemical tablets are used, the coating controls their releasing process with both heat and moisture resistance.

            Cosmetics Industry

            Cosmetics Industry

            Strawberries & Cream Waxing Dots Hair Removal Wax Beads – Picture Courtesy: Ultra Beauty

            Cosmetics tablets also involve variety of chemical agents in their manufacturing. These tablets are directly applied on human body this is why it requires a greater secure and effected coating on their outer shell to maintain their purity. Cosmetic products like serums, wax beans and other pedicure related products undergo tablet coating process in a tablet coating equipment.

            3.What Are The Benefits We Can Get From A Tablet Coating Equipment?

            While opting for a tablet coating equipment, you should know its wide range of advantages that it offers. Out of several advantages some are

            Quality Tablets

            Quality Tablets

            High Quality Film Coated Tablets

            The most important benefit of a tablet coating equipment is that it applies highly quality coating with precise and consistent spray rate. Complete batches are produced without any chipping or defect.

            Uniform Coating

            Uniform Coating

            Uniform Sugar-Coated Tablets – Picture Courtesy: Glehill Condos

            Each of the tablet that undergoes coating in a tablet coating equipment has uniform and authentic coating. All of the edges are coated in a way that the profile of each tablets appears to be similar in shape, size and appearance.

            Preventing Material Wastage

            Preventing Material Wastage

            Film Coating – Picture Courtesy: Merck KGaA

            During the application of coating spray, the solution of polymer or pigment is directly applied on tablets in a tablet coating equipment. This prevents the spray material from wastage and do not allow it to fumigate in air.

            Preventing Tablet Damage

            Preventing Tablet Damage

            Preventing Tablets Damaged

            Like spray material, the tablet coating also prevents the tablet from damaging when handled or traveled globally. This coating provides an extra layer to the tablet and acts as a shell on it. As a result, no wastage of powder occurs even if it is kept for a longer period.

            Tamper Resistance

            Tamper Resistance

            Tamper-Resistant Coated Tablets – Picture Courtesy: UNSW Sydney

            Both the shape and size of tablets remains preserved and tamper evident when they are coated using a tablet coating equipment.

            4.What Are The Materials Used To Apply Tablet Coating?

            Varieties of tablets are found with coating on their surface. Some of the materials used for applying tablet coating are 

            Acrylic Polymer Coating

            Acrylic Polymer Coating

            Tablet Coating Process– Picture Courtesy: LFA Tablets

            Most of the immediate and extended release tablets are coated using acrylic polymers like polyvinylpyrrolidone and polyvinyl alcohol. These materials are highly intense that they protect tablets from moisture and also increase their internal strength. Also, these acrylic polymers are used for binding tablet powders together.

            Hydroxypropyl Methylcellulose

            Hydroxypropyl Methylcellulose

            HPMCP Enteric Coating– Picture Courtesy: SE Tylose

            Cellulose like materials that are moisture and humid free are ideally used for applying film coating on various tablets. These materials include hydroxypropyl and hydroxypropyl methylcellulose that hold the property to coat tablets in an efficient way.

            Polymethacrylates

            Polymethacrylates

            Polymethacrylates Film Coating – Picture Courtesy: Bio Grund

            Polymethacrylates are the materials that have high permeability and water solubility properties. Tablets coated with Polymethacrylates are intense that they dissolve in a slow pace when get in contact with water and also prevents any type of acid and drug reaction in the stomach.

            Wax

            Wax

            Sugar Wax Coated Tablets – Picture Courtesy: IK Pharma Machinery

            Some wax like materials that are generated from carnauba leaves are also suitable for applying coating of different types of tablets. It is mostly used to give a waxy or glossy appearance to tablets that appeals the consumers and also protects the entrance of any environmental microbe.

            5.What Is The Working Principle Of A Tablet Coating Equipment?

            Working Principle Of A Tablet Coating Equipment

            Tablet Coating Machine Process

            A tablet coating equipment has a simple yet important working principle to be considered with following standards. Some of the steps involved in it are

            Step 1: Material Preparation

            The very first process involves preparing the coating material according to the tablet powder. This step is the most crucial one as it needs to be handled with great expertise and efforts. The coating material is filled into the equipment as per the required formulation in this step.

            Step 2: Feeding Tablets

            Once the coating material is filled, the tablets are placed in to the rolling drum where the material will be applied on them.

            Step 3: Spraying

            The most important step is of spraying. As the drum starts rotating, the tablets experience a spray from the spray nozzle gun that are present in it the spraying process remains completely automated and is applied in a way that each of the tablet experiences uniform and equal amount of coating material.

            Step 4: Drying

            In the fourth step, along with the spraying of material, a hot air is introduced into the drum of tablet coating equipment to dry the applied coating material. This process also helps in dispersion of solvents from the solution and leaves the solid tablets back. These tablets get completely coated during the exposure of controlled hot air and become uniform in total.

            Step 5: Discharging

            Once the process gets completely, these coated tablets are removed from the tablet coating equipment via discharging ports and further moved for packaging and curing processes.

            6.What Are The Types Of Tablet Coating Equipment Available Globally?

            Types Of Tablet Coating Equipment

            Tablet coating equipment is classified on the basis of their working and pressure handling capability. Some of the types of tablet coating equipment are

            Standard Coating Equipment

            Standard Coating Equipment

            Allpack Standard Coating Equipment

            The most common type of tablet coating equipment is a standard coating one. It has a rotating pan with continuous spraying at 45 degrees to apply coating on each tablet precisely. It is further classified into three types

            Pellegrini Tablet Coating Equipment

            For a uniform supply of both hot and warm air, a pellegrini baggled diffuser is installed in this type of standard tablet coating equipment. It gives evenly prepared tablet results throughout the process.

            Immersion Sword Tablet Coating Equipment

            A long sword in associated in this type of standard tablet coating equipment for spraying hot air in the pan. An immersion sword standard tablet coating equipment gives high speed results in small fraction of time.

            Immersion Tube Tablet Coating Equipment

            As the name suggests, a double header immersion tube is installed in the drum of a standard tablet coating equipment that syncs both material and hot air supply in the pan. Heated air one making the system dry leaves the pan in upward direction.

            Perforated Coating Equipment

            Perforated Coating Equipment

            Perforated Tablet Coating Machine

            Perforated coating equipment has a partially perforated drum with a moving horizontal drum pan. It has a top atomizer spray along with an airflow gun that is responsible for coating of tablets. It also has two sub classes according to their structures.

            Dria Coater Pan

            A dria coater pan follows an opposite operation that an accelacota system pan where the exhausted air moves upward and flows continuously within the system to apply coating on each tablet precisely.

            AccelaCota System

            The hot air in an accelacota system enters the coating pan from upward direction and moves the exhausted air in the opposite direction. It gives effective and highly précised coating results due to its systemized process.

            Fluidized Bed Coating Equipment

            Fluidized Bed Coating Equipment

            Fluidized Tablet Coating Machine

            A fluidized bed coating equipment follows the principle of fluidization where an internal vacuum is created and the tablets are allows moving freely with the help of applied inlet air. This helps in proper coating of each of the tablet present in the vertically supported fluidized bed. The up and down movement of tablets support in uniform coating of each tablet.

            Pressure Based Coating Equipment

            Tablet coating equipment is also classified according to the applied pressure into the system. These types are

            High Pressure Tablet Coating Equipment

            High Pressure Tablet Coating Equipment

            High Pressure Based Tablet Coating Machine

            For large scale industries where, bulk numbers of tablets are produced, high pressure tablet coating equipment are highly applicable due to their greater rate of atomization. This coating equipment experiences pressure ranging from 200 to 400 psi which in return gives high rate of spray.

            Low Pressure Tablet Coating Equipment

            Low Pressure Tablet Coating Equipment

            Low Pressure Based Tablet Coating Machine – Picture Courtesy: Aipak

            For low and modulated production setups, low pressure tablet coating equipment is highly applicable in small scale industries. A low pressure of 50 to 100 psi is observed in this equipment that makes the process highly suitable for low operating processes.

            7.What Are The Main Components Of A Tablet Coating Equipment?

            Components Of A Tablet Coating Equipment

            Tablet Coating Equipment

            Some of the main components of a tablet coating equipment are

            Stainless Steel Vent Pipe

            The pressure and air inlet are maintained by this stainless-steel vent pipe in a tablet coating equipment. It also takes the solvent out of the system to give efficient results and works as an exhaust system. Stainless steel ensure that the vent pipe is used for a longer period without any contamination.

            Coating Pot

            A coating pot is the most important part of a tablet coating equipment. It is the place where the tablet coating material gets prepared and the spraying process takes place. It is also made up of stainless steel to prevent corrosion and contamination.

            Exhaust Blower

            The humidity, moisture, microbes and air content is removed from a tablet coating equipment through an exhaust blower while performing coating process.

            Control Panel

            A control panel in a tablet coating equipment is the component from where all the operational parameters are controlled including spraying speed, rotating speed, pressure and etc. This is the place from where the operator directly monitors the process and controls it.

            Cooling Zone

            Once the spraying and drying process gets complete, the tablets undergo cooling process via cooling zone. It helps in solidification of coating material and allows the tablets not to clump in lusters. It is used to separate each one of it to make the process efficient.

            Mixing Baffle

            Inside the coating pan there is a mixing baffle that is responsible even mix the tablets with solvents and provide them uniform tablet coating material.

            Peristaltic Pumps

            Peristaltic Pumps

            Peristaltic Pump – Picture Courtesy: LEWA

            Controlled pressure is necessary to be ensured within the pan of a tablet coating equipment. This pressure is maintained through these peristaltic pumps that support smooth spraying throughout the process.

            8.What Type Of Solvents Are Involved In Performing A Tablet Coating Process Using A Tablet Coating Equipment?

            Different coating materials use different types of solvents to complete a tablet coating process. Some of the widely used solvents are

            Alcohols

            Alcohols

            Isopropyl Alcohol – Picture Courtesy: Agar Cleaning Systems

            Some of the alcohols like isopropyl alcohol, ethyl and methyl alcohol with their derivatives are highly preferred for tablet coating due to their effective dissolving properties and high volatility. Uniform coating is ensured by their even dispersion and good aqueous formation.

            Ketones

            Ketones

            Methyl Ethyl Ketone

            Simple acetone and methyl ethyl ketones are used to prepare organic solvents for tablet coating process. These ketones can efficiently dissolve various polymers and their copolymers and have faster rate of evaporation as compare to other solvents.

            Esters

            Esters

            n-Butyl Acetate – Picture Courtesy: RCI Labscan

            Some of the esters like butyl acetate and ethyl acetate are ideally used as solvents when forming coating on tablets. Controlled rate of evaporation can be achieved when esters solvents are used as tablet coating material.

            Chlorinated Hydrocarbons

            Chlorinated Hydrocarbons

            Chlorinated Solvent Coating – Picture Courtesy: ECSA

            Like other solvents chloroform and dichloromethane solvents were traditionally used as tablet coating material due to their greater solvency rate. These solves are effective on variety of polymers and have greater benefits.

            Water

            Water

            Water As Universal Solvent

            Most commonly used solvent globally that gives efficient coating results is water. As it is abundantly found on earth, it directly reduces both the operational and manufacturing cost of any tablet coating process. This solvent is friendly to any sort of environment and can easily get dissolved. Most of the immediately released tablets prefer water solvents due to its solubility and good appearance results.

            9.What Factors Effect The Efficiency Of A Tablet Coating Equipment?

            The efficiency of tablet coating equipment highly depends upon various factors. Some of the factors that directly or indirectly effect the coating process efficiency are:

            Coating Material

            Coating Material

            Tablet Coating Powder

            The properties of coating material selected affects the efficiency the most as it plays an important role. The properties like viscosity and solubility should be maintained in a way that each of the tablet gets uniform spray throughout the batch. In case of any improper mixing of material, greater material wastage can occur.

            Coating Spray Design

            Coating Spray Design

            Tablet Coating Spray Gun – Picture Courtesy: Spray Nozzles

            The design including size and shape of a coating spray nozzle has a significant role in maintaining the efficiency of a tablet coating equipment. It is important to ensure that the material from the spray nozzle is distributed evenly in all directions and the design should be according to it.

            Air Flow Capacity

            Air Flow Capacity

            Tablet Coating Air Flow – Picture Courtesy: Science Direct

            Air is responsible for the removal and evaporation of solvent during the tablet coating process. It is important to maintain the internal air flow so that the tablet drying process can be carried out in a proper manner. If the flow is not controlled properly, wet tablets will be discharged from the tablet coating equipment.

            Spraying Speed

            Spraying Speed

            Tablet Coating Parameters – Picture Courtesy: Eutherm

            Even and uniform spray speed ensures that each of the tablet gets its proper coating time. The velocity and rate of distribution when maintained according to the standards will give highly efficient tablet coating results.

            10.How To Maintain A Tablet Coating Equipment For Its Smooth Operation?

            A tablet coating equipment requires several critical methods to maintain its operation and work without any troubleshooting. These methods improve the life of a tablet coating equipment and support in its smooth operation

            Lubrication

            Lubrication

            Lubrication Of Gears

            It is always important to timely lubricate all the moveable parts and joints of a tablet coating equipment to reduce friction between these parts. This will ensure their proper working and also will support all the parts to live for a longer period.

            Cleaning

            Cleaning

            Cleaning Of Tablet Coating Equipment

            Cleaning is also another important thing to consider while maintaining a tablet coating equipment. After production of each batch, it is necessary to clean all the parts including pot and rotating pan. These days CIP (clean in place) and WIP (wash in place) systems are highly suitable for cleaning tablet coating equipment as it allows cleaning without any disassembling of equipment and is done in a shorter period of time.

            Spray Gun Servicing

            Spray Gun Servicing

            Spray Nozzle Maintenance Tablet Coating Parameters – Picture Courtesy: Coating Systems International

            There should be a maintained plan for servicing if spray gun with water and high pressure. This will ensure that no residual of coating material is left inside it and the new material can comfortably be entered into it.

            Calibration

            Calibration

            Calibrating Measuring Instrument

            For maintaining uniformity and even coating application, calibration of parts like temperature gauge, flow meters, pressure gauges and other sensors is much important. This will help in proper functioning of these parts and will not cause any deformation in coating application.

            Schedule Maintenance

            Schedule Maintenance

            Tablet Coating Equipment Maintenance – Picture Courtesy: Thomas Processing

            Lastly, a schedule maintenance including both preventive and predictive should be made so that each of the component can be checked according to it. This data will also support for a longer period and indicate which component needs to be changed or modified for better working of a tablet coating equipment.

            Conclusion

            Variety of coatings are applied on tablets using a tablet coating equipment. This equipment not only support in application of different coating but also gives them a better and pleasant look. If you are interested in buying a tablet coating material, it is always important to get complete knowledge regarding its process and application. For this Allpack, is one of the most reliable sources to get complete guidance and information regarding a tablet coating equipment. If you have any sort of query and looking for guidance, feel free to contact our customer representatives that are available 24/7 for your assistance.

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            Tablet Coating Equipment: The Complete Buying Guide In 2024 Read More »

            Bottle Packing Machine-6

            Bottle Packing Machine: The Complete Buying Guide In 2024

            Bottle Packing Machine: The Complete Buying Guide In 2024

            Scrolling down to get the best bottle packing machine? That's great! You have come to the right place. Well, this buying guide about Bottle Packing Machine is especially composed to bring in your knowledge not only the access to suitable machine but also enlighten you with different aspects of a bottle packing machine.

            Bottle Packing Machine

            Bottle packing machine is becoming inevitable in medical industry, veterinary sector, food industry, and other non-food industries like cosmetic where the quality of products is retained by accurately packing them in bottles. So, these filled bottles must be packed in a safe way for which Bottle Packing Machine is used. What this machine basically is? How it functions? And what are its benefits? To know keep reading!

              Add a header to begin generating the table of contents

              1.What Is A Bottle Packing Machine?

              A Bottle Packing Machine

              JF-A160-16 Medium Speed Automatic Multifunction Capsule Tablet Pill Counting Line

              Bottle packing machine refers the large assembly of interconnected machines which perform the task of packing different types of bottles. These machines include a bottle unscrambler, tablet counting machine, desiccant inserting machine, capping machine, induction sealer, and labeling machine.

              In this way, bottle packing machine can be described as a comprehensive bottle packing line where the machine is responsible to process bottles from different phases. The machine can handle multiple products encompassing tablets, capsules, pellets and various sizes and shapes of bottles. Moreover, it is highly efficient and support precise way for bottles packing.

              2.Explain The Benefits Of A Bottle Packing Machine?

              Bottle packing machine can give you lots of benefits by ensuring the safety and integrity of products as well as bottles. These advantages are as follows:

              High Automation

              High Automation

              High level automation icon- Picture Courtesy: supplygym.com

              Medium and large-scale industries are the busiest places consistently working to meet the best possible production targets. Similarly, bottle packing machines will always give you efficient work with least manual interference and high accuracy rate. It can be easily understood by looking into the fact that high speed bottle packing machine by Allpack has the highlight output ratio of packing 90 bottles per minute.

              Enhance Protection

              Enhance Protection

              Bilayer tablets bottle- Picture Courtesy: usana.com

              Bottle packing machine can give your bottles high level of protection against dust, moisture, and light. For instance, their corrosion resistant stainless-steel body ensure that tablets, capsules, and candies being processed are in protected environment.

              Multi Tasking

              Another most fascinating attribute of a bottle packing machine is that it is multi tasking in a way that it performs the task of bottles unscrambling, filling, desiccant inserting, capping, sealing, and labeling etc. So, it removes all the bothers being made for undergoing the bottles from different stages separately.

              Versatility

              Versatility

              Bottles of different flavored gummies- Picture Courtesy: pipelinevalor.globo.com

              Another most significant advantage of a bottle packing machine is its versatility that extends to numerous industries and multiple types of bottles with varying shapes and sizes. So, no matter what kind of bottles and products you are processing, this machine will always be ready to pack them.

              High Precision

              High Precision

              Softgels precisely arranged in heart shapes- Picture Courtesy: usana.com

              Bottle packing machine has automatic system to carry out the different steps of bottle packing. All these units have fitted detection system to counter the errors; counting unit remove the broken pallets, bottle detector reject unfilled bottle, desiccant inserting unit fill one bag in one bottle. Similarly, the machine gives you high precision in each and every step of bottle packing.

              3.What Type Of Bottles Can Be Packed By Using A Bottle Packing Machine?

              A bottle packing machine is best suitable to process all kinds of small to large bottles with varying shapes and material. Following is the brief description:

              Plastic Bottles

              Plastic Bottles

              Capsule plastic bottles- Picture Courtesy: helloglow.co

              Plastic bottles are commonly used bottles for packaging of pills, confectioneries, chocolate balls, and laundry powder etc. So, all kinds of durable and thin plastic bottles are suitable to be packed by a bottle packing machine without harming their structure.

              Glass Bottles

              Glass Bottles

              Woman multi vitamin gummies display- Picture Courtesy: mariannetaylor.com

              Glass bottles are highly hygienic and completely safe from corrosion and bacterial presence due to which pharmaceutical solid drugs, food tablets, and chemical chlorine tablets are often delivered in glass bottles. Therefore, different types of small to large glass bottles can be easily packed together by using a bottle packing machine.

              Jars

              Jars

              Mouthwash tablets in jar- Picture Courtesy: zerowastenest.com

              Jars are large, big containers usually made from durable glass. As they are having larger capacity to hold products, most of the confectioneries like gummies, jellies, and beans are delivered in jars. Hence, jars can also be packed by a bottle packing machine.

              4.Enlist The Products Which A Bottle Packing Machine Is Capable To Process?

              You may wonder after knowing that how many products are eligible to be counted and packed by a bottle packing machine. Let's explore these all one by one!

              Tablets

              Tablets

              Tablets presentation idea- Picture Courtesy: plentylifestyle.usana.com

              Tablet is a solid form of dosage made from the compression of dry powders. Tablets are the top priority of most of the healthcare industries to deliver drugs. Apart from this, confectioneries can also be in form of tablets like milk tablets and chocolate tablets etc. So, a bottle packing machine can perfectly count and pack all forms of tablets into bottles.

              Capsules

              Capsules

              Softgel capsules- Picture Courtesy: hubshifa.com.au

              Capsule is among other form of drugs through which both liquid and solid dosage can be delivered. Hence, all kinds of hard gel and softgel capsules are eligible to be processed by this machine.

              Candies & Bubble Gum

              Bubble Gum

              Multiple colorful candies in jar

              Candies and bubbles are hard confectioneries often in sweet and occasionally in sour taste. They are also meant to be packed in bottles after precise counting for which a bottle packing machine is best suitable.

              Chocolates & Gummies

              Gummies

              Chocolate gummy bears in bowl- Picture Courtesy: gazedandenthused.com

              Chocolate balls are the most favored by people of all ages. Similarly, gummies are now found everywhere in pharmaceutical, nutraceutical, and food industries. That's why, you can employ this bottle packing machine to not only count but undergo them through all the essential steps of bottle packing.

              Pellets & Seeds

              Seeds

              Pumpkin seeds- Picture Courtesy: treehugger.con

              Pellets, seeds, and similar granules are often abundant in amount that it is impossible to pack them manually. Hence, a bottle packing machine is made in such a way to support all these goods for their correct packing in bottles.

              Laundry Pods & Shooting Balls

              Shooting Balls

              Laundry pods

              Laundry pods are small plastic film pouches encasing liquid detergent, while as shooting balls are spherical soft balls used for shooting by kids. A bottle packing machine can be utilized to pack these items in different bottles.

              5.How Does A Bottle Packing Machine Work?

              Bottle packing machine adopts a very straightforward and consistent operation. Starting from bottle unscrambling, it ends with providing a finished bottles after labeling step. The underlying steps will clearly demonstrate its working process in detail:

              Bottle Packing Machine Work

              Bottle Unscrambling

              Bottle Unscrambling

              Bottle unscrambling- Picture Courtesy: Icon equipment

              The very initial step of a bottle packing machine starts with bottle unscrambling. This task is performed by the bottle unscrambler. The bulk of bottles is loaded onto the machine's rotary disc. When the disc adopts rotary movement, these bottles start taking the place in molds which are located at the corner.

              Similarly, the position of bottles is set in a way where the bottles stand in upright position with opening on the top side. These bottles are then sequentially moved towards filling machine through conveyor.

              Bottle Filling

              Bottle Filling

              Bubble gum filling into bottles- Picture Courtesy: cremer.com

              The second step is bottle filling which is carried out by the second unit of a bottle packing machine. This unit perform dual tasks of product counting and their filling into bottles. In addition, the material is dropped from hopper onto vibratory trays and then counted in counting compartments.

              Afterwards, these counted objects are accurately filled into bottles through filling heads. When the bottles are filled, they are detected by the sensors located on conveyor. If any bottle remains unfilled, it will be rejected by the machine.

              Desiccant Inserting

              Desiccant Inserting

              Desiccant bag inserting into bottles- Picture Courtesy: accutekpackaging.com

              When bottles get filled with counted products, they are conveyed to the desiccant bag inserting machine. The machine when detect the presence of bottles, start pulling the adjoined desiccant bags from roll, cut the bags, and dispense these silica gel bags into bottles by following the principle of one bottle one desiccant bag.

              Bottle Capping

              Bottle Capping

              Bottles capping process- Picture Courtesy: accutekpackaging.com

              The fourth step encompasses bottles capping and screwing. When bottles are conveyed to capping machine, it first supplies the filled bottles with caps. Similarly, the caps are well screwed by the spindle on both sides. Ultimately, an airtight closure of bottles is realized.

              Induction Sealing

              Induction Sealing

              Bottles undergoing induction sealing- Picture Courtesy: trumarkindia.com

              Proceeding further, the capped bottles are processed for stringent sealing by induction sealer. As the bottles move by the induction sealer, an electric current is applied to the induction coil which in turn radiate magnetic field. This magnetic field heats the foil to melt at an exact temperature and stick to the neck of bottle. Hence, airproof sealing of bottles get completed.

              Bottle Labeling

              Bottle Labeling

              Bottle labeling- Picture Courtesy: Wire Labeling Machine

              This is the final step of a bottle packing machine where filled and sealed bottles are passed through the labeling phase. When bottles are conveyed to this unit, the machine start pulling labels from label rolls, peel them, and apply them around the bottles. At the same time, fur brush tightens the labels around every passing bottle.

              Bottle Discharging

              Bottles discharging is the last step, when finished and packed bottles are conveyed by the conveyor from bottle labeling machine to a bottle collection unit.

              6.Describe The Different Units Or Components Of A Bottle Packing Machine?

              Bottle packing machine is a long assembly of different units which perform respective task to carry out appropriate bottle packing. Their explanation is given below:

              Components Of A Bottle Packing Machine

              Components of Allpack's JF-2000-32 Automatic Multifunction Capsule & Tablet Pill Counting Line (High-speed Line)

              No Machine Description Structure
              1 Bottle Unscrambler Bottle unscrambler is an automatic machine that constitute the very initial part of a bottle packing machine. It is used to align the randomly positioned bottles by processing them in a rotary disc. It is made up of several components including a hopper, unscrambling station, conveyor, electric cabinet, main frame, and control system etc.
              2 Electronic Counting Machine Electronic counting machine is one of the core part of a bottle packing machine. Its function is to accurately count the large number of objects and precisely fill them in separate bottles. The structure of an electronic counting machine is robust with main parts including a stainless steel body, hopper, rotary trays, counting compartments, detection system, dust collection system, empty bottle rejection system, touch screen, and filling heads.
              3 Automatic Desiccant Inserter Automatic desiccant inserter is yet another crucial part of a bottle packing machine integrated for the purpose of supplying filled bottles with silica gel bags. It consists of a feeding supplier, support roller, jog belt assembly, sensor, fix guide, cutting knives, outfeed, adjustment screws, electric panel, and control system etc.
              4 Capping Screwing Machine Another unit of a bottle packing machine is a capping screwing machine. This unit perform the function of supplying bottles with caps and screwing them tightly. The machine is made up of a cap elevator, bottle separator, cap feeding chute, cap pressing part, capping part, synchronous belt, conveyor, and machine frame.
              5 Induction Sealer Induction sealer is an excellent part of the bottle packing machine designed to ensure the capped bottles with stringent sealing. It uses an electromagnetic radiation to melt the foil of caps, so, that it will stick to bottle mouth The overall structure of an induction sealer is made up of a compact structured stainless steel body, induction coil, heating system, conveyor, speed regulator, and induction sealing head etc.
              6 Labeling Machine The labeling machine constitute the last part of a bottle packing machine. It simply works to label finished bottles with self adhesive labels. It is an assembly of various components comprising label plate, label pressing fur brush, conveyor, label pulling wheels, electric system, and label peeling mechanism.

              7.What Is The Classification Of A Bottle Packing Machine?

              Bottle packing machine by Allpack can be simply divided into three types on the basis of their speed. They are as follows:

              Classification Of A Bottle Packing Machine

              High Speed Tablet, Pill, Capsule Bottling Line

              Capsule Bottling Line

              As the name indicates, this is the most efficient bottle packing machine with exceptional production output of 90 bottles per minute. This machine is highly suitable for large and extra-large production facilities such a as pharmaceutical industry, veterinary industry, and food industry etc.

              The body of high-speed automatic bottling line is complex enough due to the integration of a high-speed bottle unscrambler, 32 channel tablets counting machine, automatic desiccant iserter, high speed capping screwing machine, water-cooled induction sealer, and high-speed round bottle side face labler

              Medium Speed Tablet, Pill, Capsule Bottling Line

              A Bottle Packing Machine

              Allpack JF-A160-16 Multi-function Tablet, Pill, Capsule Bottling Line (Medium-speed Line)

              Medium speed bottling line is another type of bottle packing machine made for meeting the daily production targets of medium to large industries. It has excellent capacity of finishing up to 80 bottles in a minute.

              Its structure is medium sized compared to high-speed bottle packing machine. The different machines used in its formation include a bottle unscrambler, electronic counting machine, automatic desiccant inserter, capping screwing machine, induction sealer, and round bottle side face labeler.

              Low Speed Automatic Bottling Line For Capsule/Tablet

              Automatic Bottling Line For Capsule

              Allpack JF-A100-12 Low Speed Automatic Grain Capsule Tablet Pill Counting Line

              Another most precise bottle packing machine is the low-speed bottling line. It is cost-effective compared to the other two types yet give you utmost production figure of packing 50 bottles in just 60 seconds. So, you can get benefitted from this reliable bottle packing machine whether you are running a medical industry, processing cosmetic supplements, or producing food items.

              The body of a low-speed counting line is small compared to other types of tablet counting lines and is composed of a rotary bottle unscrambler, automatic tablet counting machine, desiccant inserting machine, capping machine, induction sealer, and a labeling machine

              8.Where Do A Bottle Packing Machine Is Used?

              Bottles are the most convenient packaging objects which are used for storing and delivering different types of products encompassing tablets, capsules, and candies etc. It thus implies, that almost every industry has a demand for bottle packing machine to ensure security to their goods. Let's discover few of the prominent ones!

              Nutraceucal Industry

              Nutraceucal Industry

              Presentation of nutraceucal gummies- Picture Courtesy: usana.com

              The use of various nutraceuticals in form of tablets, capsules, and gummies tomato is common nowadays. Similarly, their packaging in bottles is the first choice of every manufacturer. That's how the relevance of a bottle packing machine can be found in nutraceucal industry.

              Confectionery Industry

              Confectionery Industry

              Various confectioneries- Picture Courtesy: dollarsweets.com

              Another notable field where the use of a bottle packing machine is appreciated is confectionery industry. Here, with the help of this machine, bottles of candies, chocolate, gummies, and bubbles can be packed through different stages.

              Healthcare Industry

              Healthcare Industry

              Supplements presentation idea- Picture Courtesy: biovitamine.calivita4.me

              Healthcare industry is an area which is constantly engaged in the manufacturing and packaging of drugs both in solid and liquid form. In this way, bottles are always preferred to keep the drugs safe and protected against environmental elements. Hence, a bottle packing machine is then used to ensure further integrity to all these bottles at the end.

              Cosmetic Industry

              Cosmetic Industry

              Women picking hair vitamin gummy from bottle

              Another area is cosmetic industry which is having a good demand for a bottle packing machine to pack the assembly of bottles containing softgels, gummies, and tablets for glowing skin, healthy hairs, and strong nails.

              Agricultural Industry

              Agricultural Industry

              Plant growing from seed- Picture Courtesy: thisismygarden.com

              Agricultural industry is one of the notable areas where the use of a bottle packing machine is inevitable. It is because this sector is continuously working to deliver seeds, grains, and pellets which are counted and then packed into bottles through a bottle packing machine.

              Chemical Industry

              Chemical Industry

              Chlorine tablets- Picture Courtesy: walmart.com

              Last but an important one is the chemical industry where bottle packing machine is employed to count and pack the tablets, laundry pods, and pesticides pellets into range of bottles.

              9.How To Clean And Maintain A Bottle Packing Machine?

              Including in your manufacturing line a bottle packing machine is a big decision and good investment that require your constant involvement in its successful functioning. You need to keep it clean and maintained all the time for smooth working throughout its working life. The below easy steps are helpful in this way:

              Maintain A Bottle Packing Machine

              Operators maintaining a machine- Picture Courtesy: insidernavigation.com

              Cleaning:The presence of debris and dust on your bottle packing machine can badly affect the quality and hygiene of bottles especially those of food and pharmaceuticals. So, make sure to clean your bottle packing machine regularly with non-abrasive, clean, and dry cloth especially the hopper, knives, and conveyor etc.

              Lubrication:For a bottle packing machine, it is always a conveyor and chains which contribute to the smooth running of bottles from one place to another. It is thus necessary to keep these parts lubricated all the time.

              Parts Changeover:It is important to examine the machine before and after completing its daily task. It will help you identify the wear and tear of parts in machine whose timely replacement is significant. You can make the most frequently changeover parts ready on your shelf, so, that the possible downtime in production can be minimized.

              Machine Adjustment:Bottle packing machine also require regular adjustment of its parameters such as the speed of conveyor, frequency of heat, and length of film etc. Hence, before starting new operation, it is crucial to adjust the relevant commands in advance.

              Keep it Dry:When processing products like detergent pods there is a chance that the liquid spill over machine which result in the corrosion. Here what you can do is to keep the machine dry and clean all the time.

              10.What Quality Standards Should A Bottle Packing Machine Meet With?

              A bottle packing machine is meant to securely pack the empty bottles by passing them through different stages. These stages are responsible for ensuring whether the product inside bottles is processed in hygienic environment or not. Now, how can it be examined? The answer lies in checking the quality standards of machine. These are explained below:

              A Bottle Packing Machine Meet With

              ISO quality standard icon- Picture Courtesy: qualitymag.com

              ISO:A bottle packing machine must comply the safety standards established by International Organization for Standardization.

              GMP:The structure of a bottle packing machine should be made from 304 stainless steel as regulation by Good Manufacturing Practices.

              CE:If a bottle packing machine is to be used in European Union, it should first comply to the CE's safety regulations.

              FDA:As bottle packing machine is often used for drugs and food materials, therefore, it is necessary for it to be certified by the Food and Drug Administration.

              11.Diagnose The Common Errors Of A Bottle Packing Machine?

              To troubleshoot the common errors of a bottle packing machine, it is necessary to have clear information about each component and its function as we have explained above. In this question, we have highlighted some of the major issues along with their possible solutions which can occur during operation:

              Bottle Unscrambler

              Bottle Unscrambler

              Encircled transmission gear of bottle unscrambler- Picture Courtesy: Icon Equipment

              False unscrambling of bottles

              It is caused by the error in sensor, moving disc, or machine setting.

              You need to restart the machine and clean sensors for accurate functioning.

              Bottle get stuck in moulds

              Sometimes, the friction of transmission gears results in the stagnancy of rotary disc which in turn leads to bottles jamming.

              It can be solved by lubricating friction plate, fixing it, and modifying its working specifications through control board.

              Electronic Counting Machine

              Electronic Counting Machine

              Encircled vibratory trays- Picture Courtesy: cremer.com

              Incorrect counting

              The wrong placement of rotary trays causes under counting and polluted sensors results in over counting of objects.

              Such issues can be tackled by ensuring the right positioning of vibratory trays and keep the sensors free of dust and pollution.

              Bottle filling issue

              When the size of bottle is small and the height of filling head is up, the counted objects get scattered while their filling into bottles.

              So, you can simply fix the problem by adjusting the height of filling head in accordance with that of the bottle size.

              Desiccant Inserting Machine

              Desiccant Inserting Machine

              Encircled supporting shaft of a desiccant inserting machine- Picture Courtesy: accutekpackaging.com

              Jamming of desiccant strip

              The only reason responsible for this issue is the wrong setting.

              To solve it, you need to reset the machine with all the essential parameters required for desiccant inserting into bottles.

              Wrong cutting of desiccant bags

              This happen when the length for cutting each bag is false.

              Therefore, you are required to adjust the length for cutting each desiccant bag as per the length of each bag.

              Capping Machine

              Capping Machine

              Encircled bottle capping machine- Picture Courtesy: accutakepackaging.com

              Loose capping

              The reason is wrong positioning of caps and application of pressure.

              This can be resolved by adjusting the machine and rightly placing the caps on bottles.

              Cap Breakage

              Using inappropriate and small size of caps often get break when screwing pressure is applied.

              Make sure that you use the caps with suitable sizes to that of the bottle opening.

              Induction Sealer

              Induction Sealer

              Presenting induction sealing issue- Picture Courtesy: quatropack.com

              Burning of foil liner

              It happens when the speed of conveyor is too slow due to which the foil gets more heat and gets burned.

              Increase the speed of conveyor and adjust the temperature of machine to avoid burning.

              Weak sealing of foil

              Various factors are responsible for this issue comprising the inadequate temperature and too heightened induction sealer head.

              So, you are required to increase the temperature of induction sealer and adjust the height of sealing head.

              Labeling Machine

              Labeling Machine

              Encircled fur brush- Picture Courtesy: Wire Labeling Machine

              Blistering of labels on bottles

              This happen when external particles trapped inside the label during their application over bottles.

              It can be solved by placing clean bottles on labeling machine and making sure that the surrounding environment is free from dust and pollution.

              Weak adherence of labels to bottles

              This result when label is not approximately pressed by the fur brush around bottle.

              Tightening the place of fur brush can end this issue.

              12.Factors To Consider When Buying A Bottle Packing Machine?

              Now, after studying the different types of bottle packing machine, it would be clear to you that there are multiple types of machines available in the market for meeting the end of bottle packing. But how will you choose the ideal machine for your business? This is conundrum most of the manufacturers confront. So, we have some essential tips for you to follow:

              Desired Output

              Desired Output

              Multiple vitamin tablets bottles- Picture Courtesy: packageinspiration.com

              The most important factor to determine on part of manufacturer is the expected ratio of production. For instance, are you running a moderate level local business or controlling the large scale international business? Answering this question will indeed help you to opt for the machine that can give you desired output.

              Quality Assurance

              Quality Assurance

              Quality assurance icon- Picture Courtesy: medium.com

              No doubt the quality of bottle packing machine which you wish to buy must be in your top priorities for consideration. It simply implies checking the brand reputation, the quality assurance given by supplier in form of warranty policy, and machine's compliance to national and international quality standards.

              Cost of Machine

              Cost of Machine

              Checking the cost- Picture Courtesy: k-house.in.ua

              Considering cost of the machine is something that must not be neglected as it can lead you to further troubles regarding expensive packaging. So, make sure you have a broad insight about different types of bottle packing machine and their prices and opt for the pocket friendly one.

              Availability of Spare Parts

              Availability of Spare Parts

              Multiple spare parts in & outside carton boxe- Picture Courtesy: anzael.com

              It is a matter of fact that machines are made up of small to large components and spare parts which, at some point, need to be replaced. Therefore, it is necessary to ask the vendor for the availability of spare parts and if possible, purchase the most useful spare parts in advance.

              Conclusion

              We are about to conclude this comprehensive buying guide about a Bottle Packing Machine with a reminder that bottle packing machine is the inevitable requirement of today's industries. The reasons are numerous; however, the ultimate one is rapid globalization where a thing produced in one corner of the world has a chance to reach the other corner. It is only possible when you ensure the best possible safety of your goods in form of primary packaging by using a bottle packing machine. So, if you want to be the first in taking this step then contact Allpack to get the best bottle packing machine. For further information please visit our website.

              Don't forget to share this post!

              CONTACT US

              Tell us your raw material and project budget to get quotations within 24 hours.

              WhatsApp Us: +86 181 7101 8586

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              Vibrating Sieve Machine-6

              Vibrating Sieve Machine: The Complete Buying Guide In 2024

              Vibrating Sieve Machine: The Complete Buying Guide In 2024

              Why is particle size important in drug development?

              This is well known to you that all medicines or relevant products in the market are available in pure formulation and can you pick them without stressing about impurities or defects.

              But have you ever wondered, what tool helps to provide an even and uniform particle size initially?

              The exact and required particle sizes are achieved by the vibrating sieve machine.

              In this blog, you’ll be able to explore significant information about vibrating sieve machine. Like, what it is? How it works? Its uses? Etc., without wasting your time, let’s move ahead!

                Add a header to begin generating the table of contents

                1.What is a Vibrating Sieve Machine?

                Vibrating Sieve Machine

                Vibrating Sieving Machine

                A vibrating sieve machine is a commonly used tool to eliminate oversized or unwanted particles from raw materials before making a product. This is also known as a sieving machine which is intended to simplify powders and make them uniform and even.

                The machine is small and compact in structure but offers a wide range of applications in various industrial sectors as it helps in manufacturing the best quality product. The separation of particles is based on the mesh size of the machine which can be selected upon your requirements.

                The reason for vibration or gyratory motion is to move particles and separate them more efficiently. Due to its high responsibilities hooked with the lowest ratio of dust formation, this is high in demand globally.

                2.How Does a Vibrating Sieve Machine Benefit You?

                Nevertheless, a vibrating sieve machine is an essential tool used in almost every manufacturing industry. There are several benefits behind this machine, some of which are discussed below:

                Innovative Design

                Innovative Design

                Maximum and uniform separation of Particle- Picture Courtesy: Russel

                The vibrating sieve machine ensures an efficient movement of sieving particles across the screening plate that helps in the separation of materials effectively with enhanced performance.

                Modulated Vibrating Speed

                Modulated Vibrating Speed

                Controllable sieving speed- Picture Courtesy: Dotomox

                The machine has the ability to adjust fine tuning that depends from process to process and based on the characteristic of particles requires a specific speed.

                Particle sizing of dry or wet products

                Particle sizing of dry or wet products

                Nature of particles- Picture Courtesy: Lawson

                The vibrating sieve machine is a flexible option that is capable of running particles whether it is dry or wet. That’s why this is considered an ideal machine for several industries.

                Dust-proof Sieving

                Dust-proof Sieving

                Dust- Proof Sieving- Picture Courtesy: ATA Scientist

                This machine is highly productive and offers you safe sieving as the machine features a dustproof covering that enables user safety and meets high production requirements in a safe manner.

                Fast & Easy to Clean

                Easy to Clean

                Flexible to Clean- Picture Courtesy: Particle Technology Lab

                Due to its robust designs and stainless steel body structure, it is quick to clean; the sieve containers are flexible to remove and easy to mount and clamp using a ring.

                3.What are the Industrial Applications of Vibrating Sieve Machine?

                The vibrating sieve machine has multiple sieving and screening application used for various purposes in several industries. Here are some important industrial applications of vibrating sieve machines:

                Food & Beverage Industry

                Beverage Industry

                Applications in food & Beverage

                A vibrating sieve machine construction is made up food food-grade materials that efficiently separate impurities and offering same same-sized particles. In food and beverage industries, it is used to sieve salts, sugars, spices, various flavoring and seasoning powders such as coconut powder, cocoa powders, mustard powders, etc.,

                Chemical Industry

                Chemical Industry

                Vibrating sieve chemical

                The vibrating sieve machine is broadly used in the chemical industry as it is safe to use and achieve the optimum range of chemical powders by using gyratory motion which is used to eliminate the wrong size range of particles that are not intended for particular application. For example, bleach powder, acidic powders like citric acid, boric acid etc, basic powders, and others.

                Ceramics Industry

                Ceramics Industry

                Ceramic powders vibrating sieve machine

                In the ceramic industry, the sieving action is required to attain particle grading and separation. Thus, screening is significant in the processes of the ceramic industry. The material sieving includes clay, talc, and sand, which must be sieved before final processing.

                Pharmaceutical Industry

                Pharmaceutical Industry

                Vibrating sieve machine for particles of Pharma

                A vibrating sieve machine plays a vital role in the manufacturing of pharmaceuticals ensuring persistent quality and safety. In the preparation of medicines, accurate grading and uniform-size particles are paramount which is achieved by the application of a vibrating sieve machine. The preparation of tablets, powders, ointments, lotions, capsules, pills, granules, syrups, antibiotics, painkiller solutions, and other products needs proper sieving prior to manufacturing.

                Minerals Industry

                Minerals Industry

                Limestone powder from vibrating sieving machine

                This machine is broadly applied in the mineral industry and is specifically designed to deal with minerals of different sizes. the machine is capable of running large production batches with high efficiency. The primary mineral sieving involved are sulfur, salts, coals, graphite, limestone, and others.

                4.What are the parts of the Vibrating Sieving machine?

                parts of the Vibrating Sieving machine

                Allpack Vibrating Sieve Machine 

                Feed Inlet

                The materials to be sieved are introduced into a vibrating sieve machine via feed inlet which is also known as an entry junction.

                The feed inlet is responsible for ensuring the proper entrance of material for sieving.

                Dust Cover

                As it names show, this part of the machine is responsible for subsiding dust formation which is generated during the sieving process. It helps in keeping the production facility clean and safe against respiratory problems.

                Beam Loop

                During the sieving process, the machine becomes stable and supported by a beam loop as it integrates parts of the machine connected and makes them unite to avoid dissembling.

                Discharge Outlet

                This is an existing junction where sieved particles are discharged out of the machine.

                Machine's Base

                The machine of vibrating sieve machine is made up of stainless steel and firm casting which offers maximum and great support.

                Sieve Screen

                This is the main unit or component of the machine which is responsible for filtering particles from the screen of the respective mesh size. The smaller particles pass through the perforated screen via vibrating force and larger ones remain left on the surface.

                5.What Is the Working Principle Of a Vibrating Sieve Machine?

                Working Principle Of a Vibrating Sieve Machine

                The working principle of vibrating sieve machine

                Level 1- Punching Materials
                The working of the vibrating sieve machine. begins when you feed raw material into the unit using the inlet portion.

                When you see the diagram, punch material screens first and leave the unit from the exit. The punching material is mainly known as large size particles that are mostly presented in irregular shapes.

                Therefore, to prevent sieve clogging, large size particles filters first.

                Level 2- Mesoporous Materials

                Now , vibrating sieve machine. typically holds material with small to medium size particles which is comparatively more challenging to filter than large size particles. By helps of agitation, mesoporous material leaves the system.

                Level 3- Small Materials

                The more finest and small size particles are sieves evenly from this level. In this level, you may receive powders that are suitable for pharmaceutical preparations, such as tablets, capsules, and other purposes.

                6.What Is a Type Of Vibrating Sieve Machine?

                There are different types of vibrating sieve machines, depending on the size, design, and operational principle of the vibrating sieve machine.

                Type Of Vibrating Sieve Machine

                According to Size

                Lab Vibrating Sieve Machine

                Lab Vibrating Sieve Machine-1

                Lab Vibrating Sieve Machine

                It is also called a laboratory sieve shaker and is used in small industries and the research and development sector. It has a smaller footprint, typically mounted on a smaller frame. The lab vibrating sieve machine is accommodated on the benchtops and is a portable unit.

                It usually processes and separates smaller test batches.

                Industrial Vibrating Sieve Machine

                Lab Vibrating Sieve Machine

                Industrial vibrating sieve machine- picture courtesy: eur.vevor

                It is a large industrial type of vibrating sieve machine, that processes larger batches of raw materials. It often contains multiple screens that aid in higher separation efficiency. It is employed in larger industrial settings as it is used in continuous separation.

                The industrial vibrating sieve machine is larger so it needs more floor space.

                According to Design

                Circular Vibratory Sieve Machine

                Circular Vibratory Sieve Machine

                Allpack Circular Vibrating Sieve Machine

                This machine has a typical design with a circular frame and circular mesh screen. The particles in this machine are sieved by the circular vibration. The materials move towards the centre of the circular mesh and then are separated. It has the simplest design of the vibrating sieve machine. Due to its circular shape, it has a lower footprint as compared to other types of vibratory sieve machines.

                Rectangular Vibrating Sieve Machine

                Rectangular Vibrating Sieve Machine

                Allpack Rectangular Vibrating Sieve Machine

                In contrast with the circular vibrating sieve machine, this machine consists of a rectangular-shaped structure with a rectangular screen. This rectangular-shaped design has the benefit of larger sieving areas over traditional circular vibrating sieve machines.

                Linear Vibrating Sieve Machine

                Linear Vibrating Sieve Machine

                Linear Vibrating Sieve Machine- Picture Courtesy: Dingcoma Coporation

                It has a straightforward linear type design in which linear vibrations of the machine sieve the substances. It uses forward and backward vibrational motion produced by the motors to move materials on the mesh screen, leading to their separation. Because of its simpler construction, it is easy to clean, maintain, and run this equipment.

                Square Swing Vibrating Sieve Machine

                Square Swing Vibrating Sieve Machine

                Square Swing vibrating Sieve Machine

                The mesh screen in this type of vibrating sieve machine is in square shape. This provides more sieving area as compared to a circular vibrating sieve machine. The sieving assembly moves forward and backward to filter the smaller particles from larger-sized particles.

                Due to the larger separation area, it has more sieving capacity. It prevents clogging of the mesh screen by its swinging motion.

                Direct Discharge Vibrating Sieve Machine

                Direct Discharge Vibrating Sieve Machine

                Direct Discharge Vibrating Sieve Machine

                This type of vibrating sieve machine, as the name suggests, directly removes the undesired large particles from the bottom and increases the filtering efficiency. It behaves like a typical vibrating sieve with its vibrating motion. This motion directs the separation of smaller particles from the mesh screen while larger particles are removed from the discharge port located at the bottom.

                According to the Mode of Operation

                Ultrasonic Vibrating Sieve Machine

                Ultrasonic Vibrating Sieve Machine

                Ultrasonic Vibrating sieve Machine

                It is also referred to as an ultrasonic sifter. In this machine, ultrasonic waves and vibrations are used to filter the materials. The weak bonding between particles is broken down by the ultrasonic waves and vibrations. It decreases the size of particles in turn increasing their separation efficiency.

                It removes undesired particles that boost end-material quality.

                Swing Vibrating Sieve Machine

                Swing Vibrating Sieve Machine

                Swing Vibrating Sieve Machine

                This machine is also called a swing screen. As compared to a typical vibrating sieve machine that has vertical motion, the swing vibrating sieve machine moves in the horizontal direction back and forth to separate the particle materials. This counteraction motion boosts the sieving efficiency of the machine.

                Centrifugal Vibrating Sieve Machine

                Centrifugal Vibrating Sieve Machine

                Centrifugal Vibrating Sieve Machine

                It is also called rotex sifter. The principle of centrifugal force and vibration are combined in this machine for the separation of the particles. A rotating paddle present in this machine generates the centrifugal force while the vibration is produced by the mesh screen. Both these forces increase the separation efficiency and decrease the chances of clogging.

                It separates materials at a much faster rate than a simple vibrating sieve machine.

                Gyratory Vibrating Sieve Machine

                Gyratory Vibrating Sieve Machine

                Gyratory Vibrating sieve machine

                It consists of screen mesh which is placed at the frame of the machine. It uses gyratory motion to separate the particles.

                This motion leads to the movement of particles along the walls of the gyratory vibrating sieve machine which in turn causes the passing of smaller materials from the mesh screen while larger particles remain at the mesh screen.

                It can easily accommodate batches of higher volumes and has high production capacity.

                7.What is the mesh size of the Vibrating Sieve Machine?

                mesh size of the Vibrating Sieve Machine

                Application of Mesh Size in Vibrating Sieve Machine.

                The mesh size of the vibrating sieve machine is the size of the screen mesh installed on the vibrating sieve machine. The mesh size of the mesh screen is the size of the aperture or holes present per inch or per centimetre of the mesh screen. These openings or holes are the main parts that are used for the sieving of materials.

                Mesh size is an important parameter that plays a role in filtering different materials. The highest mesh size means the highest aperture size. It processes and separates particles with larger sizes. In contrast, a smaller mesh size means a smaller aperture size, mesh with smaller sizes filters fine and ultrafine particles.

                Units of Mesh Size

                Mesh size is measured in different units like a millimetre, micrometre, or mesh number per inch.

                1 mm=1000 µm

                Here is a chart for your understanding.

                Mesh Aperture (mm) Mesh Aperture (mm) Mesh Aperture (mm)
                2 12.5 50 0.3555 300 0.050
                4 6 60 0.28 400 0.0385
                8 3 70 0.244 500 0.0308
                12 1.6 80 0.18 600 0.026
                16 1.25 90 0.16 800 0.022
                20 0.9 100 0.15 1000 0.015
                30 0.6 150 0.1 2000 0.008
                40 0.45 200 0.074 2800 0.003

                It is observed from the above-mentioned chart that a smaller mesh count has a smaller number of openings or aperture per inch of the mesh screen but has a higher aperture or mesh size, therefore, the aperture diameter is higher. Conversely, the larger mesh count has a greater number of openings per inch, consequently, the diameter of the aperture or mesh size is less.

                8.How Do You Determine the Size Of The Mesh In The Vibrating Sieve Machine?

                Determine the Size Of The Mesh In The Vibrating Sieve Machine

                Particle size of material- Picture Courtesy:Fp

                The mesh size or count is usually determined by the size and characteristics of particles that need to be filtered. The calculation of mesh size is also dependent upon the size of the batch.

                Particle Size

                Particle Size

                Particle Size and Mesh Size

                If your desired particle size is smaller, then go for the mesh size with the smaller mesh count. This mesh has a larger aperture diameter so it is easily used in coarse filtration.

                For example, the mesh with a size of 4 mm or above is used for sieving the stones and other larger impurities.

                On the other hand, select a smaller mesh size if the target particle size is smaller. The sandy materials are sieved with a mesh size of 1mm to 400 µm. These mesh sizes are used for medium to fine particle separation.

                For fine or ultrafine separation of particles, the smallest mesh sizes are used having sizes of 10 µm or below.

                Shape of Particles

                Shape of Particles

                Shapes of Particles and Mesh Size

                Shapes of particles also determine the mesh size of the vibrating sieve machine. If particles have irregular shapes, then a larger-sized mesh is needed for processing such shaped particles This mesh size has a larger-sized opening, so particles are easily passed without clogging the mesh screen.

                For round-shaped particles or consistent shape particle size, a mesh screen with a smaller aperture size is used. This mesh size is used for their superior sieving.

                9.What Is the Difference Between A Sifter And A Vibrating Sieve Machine?

                A Sifter And A Vibrating Sieve Machine

                Allpack Vibrating Sieve Machine

                Sifter and vibrating sieve machines, both are used for filtration and separation of the materials. There are some notable differences between these two machines. Some differences are listed for your information.

                Feature Sifter Vibrating Sieve Machine
                Operation This machine uses manual agitation for sieving the materials. Manual agitation is achieved by hand cranking or motors. This machine with the help of vibratory motion separates the materials. Motors are used for powering the machine.
                Applications It is used in the small-scale industries like bakeries and food sectors. It is used for delicate filtration, in which particles may degrade upon vibration. It is used in large-scale industries because of its high throughput. A vibrating sieve machine is typically employed for vibration-resistant materials.
                Size It is typically smaller in size, so. it is convenient to move these sifters. Vibrating sieve machine has a higher footprint and are heavier in weight.
                Production Capacity It is used for smaller batches and light-duty applications. Sifter is utilized for batch processing. It is used for large batches and has larger efficiency and speed. This machine is more suited for continuous processing applications.
                Precision The sifter machine has low precision. The vibrating sieve machine has high precision.
                Cost Due to its simple construction, the sifter has a low initial investment. Since it is a complex configuration, so this machine costs more.

                10.What Are the Major Problems And Solutions for Vibrating Sieve Machine?

                As a vibrating sieve machine is the most common tool used for screening due to high efficiency and precision; it also confined to some unwanted problems also. How to deal with them? Our team has comprehensively described them below, have a look:

                Machine Doesn’t Sieve Properly

                Sieve Properly

                A Vibrating Sieve Machine- Picture Courtesy: Voor 'T Labo

                Due to high quantity of uneven raw materials, screen of the machine may be damaged, or excessive oil addition may lead to cause this problem.

                This can be solved by installing the machine on firm and even place, check if electrical connections is smooth and uninterrupted. Replace the damaged sieve or screen and check if machine works satisfactorily.

                Clogging and Binding of Particles

                Clogging and Binding of Particles

                Anti binding balls used in vibrating sieve machine

                This is common problem where machine sieves blogged due to binding of materials and affect overall process. To solve this problem, anti-static or anti-binding devices are introduced such as ultrasonic machines which prevent binding of particles.

                Follow the regular cleaning, by these chances of clogging also minimizes.

                Conclusion

                Certainly, a vibrating sieve machine is ideal to screen and separate particles for mass production in various industries, it can be wet and dry particles of various sizes and shapes. The machine ensuring facilitation of high and even particles to make your product with high quality. If you’re looking for purchasing machine for production facility; then please contact Allpack Team to avail guidance and quotation.

                Don't forget to share this post!

                CONTACT US

                Tell us your raw material and project budget to get quotations within 24 hours.

                WhatsApp Us: +86 181 7101 8586

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                Tablet Machine-3

                Tablet Machine: The Complete Buying Guide In 2024

                Tablet Machine: The Complete Buying Guide In 2024

                How tablet machine significant?

                In today’ blog post, you will be known about this robust and reliable machine which has wide and broad applications around the globe. Now you can enjoy making tablets of various shape, weights, sizes with professional results by using a tablet machine.

                Tablet Machine

                If you think, it will be an expensive machine or can not afford it. Then you might be wrong. Please read this blog and find out what’s more it offers you to with an astringent amount.

                  Add a header to begin generating the table of contents

                  1.What is tablet machine?

                  Tablet Machine-1

                  Allpack Tablet Machine

                  So basically, tablet machine is used to compress the granular or powdered material into tablets of different shapes and sizes to ensure uniform distribution of drug. That is why it is called as tablet machine or pill press. This machine is operated by series of steps such a powdered material is placed in die cavity, high pressures are applied and finally formed tablet is ejected.

                  Such machines are commonly used in pharmaceutical and other related industries, where precise dosing, large production of batch with consistency and accuracy are required. These are important as they benefit the quality production with improved shelf life and stability. This minimal variation of dosage and sizes also improves the patient compliance because of familiar medication administration.

                  2.What are advantages of tablet machine? Why it is Important?

                  Precision

                  Precision

                  Every tablet has an active ingredient which plays a vital role in achieving maximum therapeutic effect, so tablet machines ensure the precise and accurate dosing with desired potency.

                  Efficiency

                  Efficiency

                  The production of large amount of quality product with minimal manufacturing time, this throughput is essential to meet the demands of manufacturer.

                  Quality control

                  Quality control

                  Quality Control- picture courtesy: aaps.ca

                  Tablet machine ensures the overall quality of product. Variability within batches is strictly controlled in terms of size, shape weight variation to meet quality standards.

                  Convenience

                  Convenience

                  Convenient equipment

                  Tablet machine is preferred over many other equipment just because of convenient presses, and safe formation,

                  3.What Industrial applications tablet machine offering its customers?

                  Pharmaceutical industry

                  Pharmaceutical industry

                  Pharma tablets-- picture courtesy: alten.pt

                  Tablet machine is the vital part of this industry as it helps to manufacture a vast of array of medications with precise dosing and potency meeting all regulatory requirements.

                  Nutraceutical industry

                  Nutraceutical industry

                  Vitamin supplements

                   A supplement such as dietary vitamins, minerals, herbal extracts and bioactive compounds lies in such category. Tablet machines make sure precise dosing to meet consumer and market demands.

                  Cosmetic Industry

                  Cosmetic Industry

                  Pressed powder- picture courtesy: beautymag

                  Compressed eyeshades pallets, blushes, foundation cakes are also produced by such machines. These machines ensures the consistent texture and colors of cosmetic formulation to meet consumer demand.

                  Confectionary Industry

                  Confectionary Industry

                  Candy tablets

                  In this industry, these machine enables the uniform size and weight of confectionary products such as  candies , mint lozenges to appeal consumers.

                  Chemical Industry

                  Chemical Industry

                  Chemical Tablets

                  Tablet machine is used to compressed active chemicals to solid tablet formulation. These tablets are used as catalyst, disinfectants or agrochemicals.

                  4.What is classification of tablet machine?

                  classification of tablet machine

                  Tablet Machine- picture courtesy: Ricardo

                  Tablet machines are of various kinds and types , commonly they could be classified on following factors , operating principle, feature  design , production capacity and limitation and their automation level.

                  Classification of Tablet Machine-1

                  Classification of Tablet Machine

                  Operating principle

                  Single punch Tablet machine

                  Single punch Tablet machine

                  Allpack Single Punch Tablet Machine

                  These machines are suitable for low scale production or for laboratory use, as it uses only single punch to compress the granulated or powdered material into tablets.

                  Rotary Tablet machine

                  Tablet Machine-1

                  Allpack Rotary Punch Tablet Machine

                  These machines are very efficient are highly recommended for large scale production as it as multiple die cavities and punches arranged on a rotating turret. High pressures are applied to compress the powder into tablet. It basically has a platform to hold dies and punches for tablet formation. Therefore, we can classify tablet machines according to turret type either rotary turrets or oscillating turrets.

                  Production capacity

                  Small scale Tablet machine

                  Small scale Tablet machine

                  Allpack Single Punch Tablet Machine

                   These machines are used for small to moderate level of production volume used mainly in laboratories or small pharmaceutical facilities.

                  Medium scale Tablet machine

                  Medium scale Tablet machine

                  Flower Basket Tablet Machine- Picture Courtesy: Aipak

                   These machines are used for larger to moderate production volumes but not suitable for industrial scale.

                  High speed tablet Machine

                  High speed tablet Machine

                  Aipak High speed tablet press

                  These machines are capable of producing thousands of tablets per minute, ideal for large pharmaceutical industries where bulk amount of tablet formation is required. In this type, following sub-types of tablet machine are categorized.

                  Compressed Biscuit Tablet Machine

                  Compressed Biscuit Tablet Machine

                  Allpack compressed Biscuit Tablet Machine

                  This type of tablet machine is specifically dedicated to manufacturing civilians' and military hard food that stays longer and fresh. This machine is based on rotary working those compresses biscuits and is considered as a key element behind its working.

                  Effervescent High Speed Tablet Machine

                  Effervescent High Speed Tablet Machine

                  Allpack Effervescent High Speed Tablet Machine

                  This is kind of double tablet press giving you high production of effervescent tablets with special carving shapes firmly pressed into circular shapes. This machine is capable of producing single, bi-layer or multi-layer tablets which has high demand in medicinal sectors.

                  Automation level

                  Manual Tablet machine

                  Manual Tablet machine

                  Manual Tablet Machine

                  Such machines are operated manually that means it require manual filling of die cavity with material to form a tablet.

                  Semi-Automatic Tablet Machine

                  Semi-Automatic Tablet Machine

                  Semi automatic tablet machine- picture courtesy: aipak

                  These machines are not fully automatic means it requires human intervention in feeding the die and ejecting a tablet.

                  Fully automatic Tablet Machine

                  Fully automatic Tablet Machine

                  Fully automatic Tablet Machine- Picture Courtesy: Aipak

                  These types of machines are fully automated, means minimal to no human intervention required in tablet formation processes. All the steps are done by machine itself.

                  5.What is machine structure of tablet machine?

                  machine structure of tablet machine

                  Allpack tablet machine

                  Tablet machines comprise of various parts and each part has different function to perform, following are the details.

                  Stainless steel hopper

                  Stainless steel hopper is made up of alloy which is composed of iron, chromium and nickel. This stainless steel is commonly used in pharmaceutical and food processing because of its anti-corrosive and hygienic properties.

                  Transparent sheet

                  The transparent sheet made up of polycarbonate or acrylic is used as a protective layer and also provides visibility of the interior of machine and technically prevent from potential hazards.

                  Tablet machine turntable

                  Tablet machines have a rotating platform for processing or assembling which comprises of compartments or stations where multiple tasks takes place like filling, compression, ejection in tablet formation.

                  Press control frequency controller

                  This part of tablet machine is responsible for regulating the speed and frequency of Tablet machine. It uses variable frequency drive to adjust motor speed for allowing the adjustments to particular production rates.

                  Exhaust outlet

                  Every machine has an opening to get rid of excess air , dust or fumes generated during process of tablet formation. This vent keeps the environment safe and clean from air borne particles which could lead to contamination.

                  Adjustable filling mechanisms

                  In tablet machine you can adjust the amount of material filled in a die mold or cavity by adjustable filling mechanism. With this mechanism we can control the amount of active ingredient dispensed, fill depth capacity, adjustable auger speed so that one could attain the uniformity in weight and accuracy.

                  Emergency switch

                  To avoid potential hazard or unwanted injuries, there is a prominent button clearly labeled so that one could press to stop the machine is a safety device that when pressed will halts the device in emergency.

                  Electric switch

                  Electric switch is responsible for power supply to the machine, it has several buttons to turn on or off, adjust specific setting of machines and to activate certain functions.

                  6.What is the working of tablet machine?

                  The working of the tablet machine involves several steps which are explained below:

                  Filling

                  Filling

                  Filling- Picture courtesy: ipharmachine

                  Filling is the first step in which powdered or granulated material is filled into hopper. Hopper led the powder to flow in the feeding unit called as feeding frame. Then feeding frame evenly distribute powder into the die cavity.

                  Metering

                  Metering

                  metering

                  Second working step is metering also called as weighing or dosage, in which precise amount of powder id weighed and then lower punch moves upward to remove excess material.

                  Compression

                  Compression

                  Compression- Picture Courtesy: Fluidpack

                  Compression is the third step; force is applied to compress powder into tablet. Furthermore, this process involves two steps known as pre compression and main compression.

                  In pre compression stage the upper punch descends downward to compress powder slightly and remove air pockets.

                  In main compression stage both the punches are brought together with much higher force to compress the powder so that it would attain the shape of tablet.

                  Ejection

                  Ejection

                  Ejection of multi-layer tablets

                  Ejection is the last step in which the upper punch moves upward. Lower punch following the upper punch will raise the ejection and the tablets are ejected from the die bore to the scrapper, therefore scrapper will move the formed tablets into the container.

                  7.What is tooling of tablet machine?

                  To ensure the uniformity in shape sizes weight there are set of components in Tablet machine which are commonly referred as tooling. The primary components of the tooling tablet machines are:

                  Punches

                  tooling of tablet machine

                  Punches of tablet machine

                  Punches are the solid metal rod with specific sizes or imprint on it and it is used to compress the powder to form a tablet. There are two types of punches upper punch and lower punch. Upper punches descend from the turret or cam to compress the powder while lower punch rise to eject the formed tablet.

                  Dies

                  Dies

                  Dies of Tablet Machine

                  Dies are the solid metal mold which defines the size and shape of the tablets. Dies are arranged in a circular pattern on a turret or a rotary stand on a single punch machine.  Each die consists of a punch cavity the upper die compresses the powder while the lower die ejects the formed tablet.

                  Die table

                  Die table

                  Die Table

                  It is a platform where all the dies a mounted. It rotates so that it could adjust the beneath die and adjust the indexes to carry out compression and ejection.

                  Die locks

                  Die locks

                  Die Lock

                   Die locks are the phenomena to secure the dies in place during compression. They prevent dies from shifting under high pressure. They also ensure the uniformity in tablet thickness and prevent the damage of tooling.

                  Cam tracks

                  Cam tracks

                  Cam Track

                  These are the channels or the grooves in the Tablet machine which ensure the correct placement and movement of the dies and punches during compression and ejection in tablet formation. It also ensures the precise alignment of upper and lower dies and punches.

                  8.How to maintain a tablet machine?

                  maintain a tablet machine

                  Maintaining a tablet machine- Picture courtesy: scientist live

                  Daily inspections and regular tunes ups are primarily required for the maintenance of the machine. Waiting for malfunction or unwanted incidents may halt the manufacturing processes which may cause a loss to economy in both ways like not meeting up the consumer requirement plus the wearing and tearing of machine parts.

                  Therefore, good preventive measures should be taken, and main principles must be followed,

                  • Excessive wear: when parts are not aligning correctly the will start to be wear off and damaged.
                  • Erratic compression and inconsistent weight control: it’s also an indicator to check whether machine is working promptly according to intended guidelines.
                  • Poor yield: utilization of damaged machine parts mostly results in extra unwanted loss.
                  • Migration of product outside zone: this is an indication of poorly adjusted part or utilization of damaged parts or seals.
                  • Weird noises: operators must be monitoring unwanted sound and noises or extra vibration which is sign of damaged parts or misaligned parts.
                  • Each and every part should be inspected regularly, informal or casual inspection may help to get rid of the problems or the problems are caught early.

                  9.What type of tablets can be produced from tablet machine?

                  Tablets are readily available in variety of ranges which differ in sizes or shapes. Variable tablet types are as follows.

                  Single layer tablet

                  Single layer tablet: Single layer tablets are those which have single active pharmaceutical ingredient.

                  Bilayer tablets

                  Bilayer tablets:  bilayer tablets are made as the first layer with active ingredient is compressed and then other powdered material are kept on formed tablet and compressed together to form a bilayer tablet.

                  Multilayer tablet

                  Multilayer tablet: multilayer tablet is those which comprises of more than two active ingredient, the purpose of this tablet is to pave off the effective drug delivery system

                  Effervescent tablet

                  Effervescent tablet: effervescent tablets are carbon tablets normally larger than standard tablet and intended to dissolve in liquids.

                  Chewable Tablets

                  Chewable Tablets: are those ingested upon chewing and obtain active compounds. 

                  Laundry Tablets

                  Laundry Tablets: are those used for laundry purposes that produce foaming effects when react with water and cleanse the sticky and hard stains.

                  Medicine Tablet

                  Medicine Tablet: which is entirely made up of medicinal active pressed firmly by a tablet machine that exerts therapeutic effect upon ingestion.

                  10.What are the solutions and problems of tablet machines?

                  While working with tablet machine manufacturer must experiences some pitfalls but the expert is one who knows how to overcome the problem.

                  Capping of tablet after compression

                  Capping of tablet after compression

                  Capping- Picture Courtesy: Sciendirect

                  This is because of the trapped air inside the die cavity and extra dry nature of the granulated or powdered material. This is overcome by increasing the dwell time of pre compression stage so the it will get extra time to come out. Make the use of enough lubricant for the compression of powder.

                  Lamination of tablets

                  Lamination of tablets

                  Lamination- Picture Courtesy: Merlin Powder

                  Over compression or the inappropriate dies can cause the tablet to get cracked. So to avoid this one must enhance pre compression time to lead powders to stick together. To avoid lamination, tapered dies must be used.

                  Tablet particles stick to the punch or tip heads

                  Tablet particles stick to the punch or tip heads

                  Particles stick to the punch- Picture Courtesy: Pharm Tech

                  This is one of the major serious issues caused when particles from inside are wet , not dried completely tend to stick to punches. Sometime punching tools are also responsible for particles picking. Solution to such problem is increasing the pre compression dwell time for complete drying up of particles. After wet granulation particles must be given extra drying time. Regular polishing of pinches and dies will also reduce the tablets sticking to their heads.

                  Tablets binding happen inside the die restricting the way for tablet ejection

                  Tablet fails to ejects

                  Tablet fails to ejects- Picture Courtesy: Tablet and capsule

                  When too much binding agent is used this leads the tablets to hold itself to die cavity and end result is a crumbled tablet when ejected. To avoid this problem binding and lubricating agent must be added carefully, and also makes sure that mixture is well dried.

                  Tablets friability

                  Tablets friability

                  Tablet Friability- Picture Courtesy: Biogrund

                  When the granule with no fine powder is used, less binders are used, high compression speed is set, these all may encompasses the various problems of tablets in packaging, delivery, and coating. Solution to this problem is simple and easy, just use correct number of binders and maintain a suitable compression speed. Furthermore, also reduce the size of granules.

                  Conclusion

                  A tablet machine is mandatory not only for pharmaceuticals company but also for various field of manufacturing. Machine is offering promising production with even weight and sizes of tablets using correct and refined configurations to meet your expectations. When choosing a tablet machine, consider Allpack to get programmable equipment in a pocket friendly manner. Please contact us for more information & support.

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                  Tablet Machine: The Complete Buying Guide In 2024 Read More »

                  Coating Machine in Pharmaceutical Industry-1

                  Coating Machine in Pharmaceutical Industry: The Complete Buying Guide In 2024

                  Coating Machine in Pharmaceutical Industry: The Complete Buying Guide In 2024

                  Every pharmaceutical industry needs a solution to coat solid dosage formulation. Do you know the reason?

                  This is an important process step ensuring that tablet or capsule is meeting patient compliance in the term of masking taste and enhancing colors and other in-taking high demands.

                  Coating Machine

                  With our vast experience on dealing coating machine in pharmaceutical industry; we have designed a combined effort and expertise to create the guide on ‘Coating Machine in Pharmaceutical Industry’.

                  Please read on to explore about this significant equipment.

                    Add a header to begin generating the table of contents

                    1.What Is Coating Machine In Pharmaceutical Industry?

                    Coating Machine In Pharmaceutical Industry

                    Coating Machine In Pharmaceutical Industry- Picture Courtesy: Aipak

                    The coating machine in pharmaceutical industry is used to coat a dosage form i.e., granules, tablets, capsule with coating material which is either sugar or film solution over the outer surface to achieve certain required actions.

                    The machine is designed with simple to complex form, small to large in structure to bring an even distribution of coating material over coating bed. The machine is specifically used in pharmaceutical industry as to achieve desirable results upon reaction of drugs at a specific target site.

                    A coating machine in pharmaceutical industry is a simple to use machine with certain limitations that everyone must consider (discussed later part of the blog).

                    2.When Coating Machine In Pharmaceutical Industry Developed?

                    Coating Machine In Pharmaceutical Industry Developed

                    Concept of Coating Initiated in the Early 1800s

                    Initially, the concept of coating began with Rhazes using psyllium seeds to hinder its bitter taste. It was later reported by Avicenna.

                    In 1838, Garot used gelatin to coat pills. The poisonous tablets were specially coated to prevent unintentional consumption. In 1842, sugar coating was introduced, and in 1950, the sugar coating technique was considerably used with coating machine in pharmaceutical industry.

                    The same technique was employed in food industries to coat candies. Today sugar coating and film coating processes using coating machine in pharmaceutical industry are the most prevalent techniques across the globe.

                    3.Why Do You Need Coating Machine In Pharmaceutical Industry?

                    Coating Machine In Pharmaceutical Industry-1

                    The pharmaceutical solid dosage formulations are susceptible to degradation by external environment factors. Therefore, you always need to coat them for extra protection. Besides this, the emergence of coating machine in pharmaceutical industry is always in demand due to the following reasons:

                    Improving Shelf Life

                    Improving Shelf Life

                    Coating machine in pharmaceutical industry extends drugs shelf life

                    Coating machine in pharmaceutical industry is used to extend and stabilize the shelf life of solid dosage form by forming a protecting layer against its interaction with external physical parameters like light, moisture, air, etc.,

                    Masking Bad Taste

                    Masking Bad Taste

                    No bitter taste with coating machine in pharmaceutical industry

                    Previously, it was a problem when taking solid dosage forms. In fact, for many patients, ingesting a tablet or capsule was intolerable due to its taste. A coating machine in pharmaceutical industry is high in demand due to masking the bad or bitter taste of medicines.

                    Masking Bad Odor

                    Masking Bad Odor

                    No bad odor

                    Many solid medicines are presented with bad odor, coating machine in pharmaceutical industry masks unbearable odor by firm coating over dosage form.

                    Smooth & Polished Appearance

                    Polished Appearance

                    Glossy appearance

                    You can enjoy the smooth shape and shiny/ glossy appearance of pharmaceutical solid dosage form with the dexterity of coating machine in pharmaceutical industry.

                    Dosage Identification

                    Dosage Identification

                    Better dose identification

                    By different coating color, marking, identification code helps in identifying the right dosage.

                    Patient Compliance

                    Patient Compliance

                    High Patient Compliance

                    The attractive appearance of medication directly encourages patients to accept medication of the prescribed regimen.

                    Control Release of Active Pharmaceutical Ingredients

                    Control Release of Active Pharmaceutical Ingredients

                    Controlled release medications- Picture Courtesy: Kanjivaram

                    The coating machine in the pharmaceutical industry is used to manufacture dosage formulations based on various different sites of release, time of release, or target site release.

                    Protecting the Gastric Mucosal Layer

                    Protecting the Gastric Mucosal Layer

                    Safe Medication for patients- Picture Courtesy: The medicine Maker

                    Dosage form without coating can directly interfere with internal gastric mucosal and damage the inner lining causing pain and bleeding if medication is used for a longer time. That’s why coating machine in the pharmaceutical industry is used to minimize this flaw in dosage form.

                    4.What Is The Scope Of Coating Machine In Pharmaceutical Industry?

                    Apart from pharmaceuticals, a coating machine has a broad scope of applications in various other industries. Some of them are discussed below:

                    Industry Description Picture
                    Foods The machine is frequently used in food industry for coating products such as chocolate, coffee beans, candies, nuts, and gummies. This is done to enhance appearance, texture and taste. Foods
                    Automotive To enhance protective coating of tools and parts of automotive components. A coating machine is utilized for improve corrosive resistant layer and extends the shelf life and durability of the parts of vehicles. Automotive
                    Fabric Coating and coloring of dyes on textiles and material relevant to fabrics are done by coating machine. Fabric
                    Electronic Electronic components, tools, switches, connectors, and other materials are coated using coating machine for enhancing appearance and make them more durable. Electronic
                    Chemical Various chemical granules and tablets are coated by using coating machine. Chemical
                    Agriculture The shiny glossy appearance of fertilizers, pesticides, insecticides, seeds, and relevant products is done by a coating machine. Agriculture
                    Nutraceuticals Multivitamins, capsules or tablet supplements, trace elements, minerals, proteins, enzymes, and probiotics in the form of solid dosage forms are usually presented with smooth textured and flavored coat. A coating machine is the robust machine that has widely applications in nutraceuticals. Nutraceuticals
                    Homeopathic & Herbal Various granules, tablets, capsules are manufactured in this field are suggested to be coat to increase patient compliance and improved marketability. You can’t ignore coating machine while they are manufacturing. Homeopathic

                    5.What Are The Types Of Coating Machine In Pharmaceutical Industry?

                    There are many types of coating machine in pharmaceutical industry.
                    For example,

                    Standard Coating Machine in Pharmaceutical Industry

                    You can also call it a conventional or traditional coating pan which was commonly used in pharmaceutical industries for the coating of dosage forms.

                    This machine is designed in a manner where a rotary circular pan which is also known as a drum is responsible for coating of dosage form.

                    An ideal diameter of a coating drum is about 6–80 inches which is commonly titled at the angle of 45 degrees.

                    An electric motor which is fitted horizontally inside the drum causing tumbling of coating bed.

                    The standard coating machine in pharmaceutical industry is further classified into the following:

                    Pellegrini/ Baffled Diffuser Pan

                    Baffled Diffuser Pan

                    Pellegrini Coating Machine- Picture Courtesy: Aron

                    A standard pan with added Pellegrini baffled diffuser to improve drying and tumbling of coating by even distribution of warm and hot air.

                    The tablet bed was successfully achieved with an even distribution of material by drying air over entire material.

                    Immersion Sword

                    Immersion Sword

                    Allpack Immersion Sword Coating Machine

                    As the name indicates, a long sword like spray nozzle is subjected to deliver a hot air over the tablet bed.

                    This process is ideal for getting high drying from apparatus. This coating is relatively offering high speed coating due to the circulation of airflow in the middle of the coating bed because a sword is embedded in the coating material.

                    Immersion Tube System

                    Immersion Tube System

                    Immersion Tube System- Picture Courtesy: ipharm

                    This type is accompanied by another additional tube in the coating bed with provides coating solution and dry hot air simultaneously.

                    The design of the machine is done in such as manner where heated air leaves the solution an upward direction. The drying and efficiency of machine is more enhanced than conventional pan simply by inclusion of an immersion tube.

                    Perforated Coating Machine in Pharmaceutical Industry

                    Perforated Coating Machine

                    Perforated coating machine in pharmaceutical industry- Picture Courtesy: Freund Vector

                    This technique is widely accepted by pharmaceuticals industries which is composed of full, partial perforated coating drum. Likewise, standard coating pan, this machine is also composed of rotating drum with horizontal axis and is equipped with an atomizer spray with an airflow inlet at the top of the pan.

                    Due to high air flow pockets, and high capability to deal tablets for coating, this machine is more promising than other coating machines.

                    There are three designs of perforated coating pans in pharmaceutical industry:

                    AccelaCota System

                    AccelaCota System

                    AccelaCota System

                    This is a fully perforated pan where the hot blowing of air is passed from upward direction which goes downward over coating bed and the exhausted air leaves the unit from bottom by plenum. The baffle in the rotary drum is responsible for complete tumbling of dosage form to ensure free mixing of coating and effective drying.

                    Dria Coater Pan

                    Dria Coater Pan

                    Dria Coater Pan

                    The coating pan is accompanied by perforated ribs featured on the inner periphery of the drum. In this machine, the basic working is like accelacota , but hot air flow from downward to upward direction. The exhausted air is flowed at the back of the machine and eventually leave the unit.

                    Fluidized Bed Coating Machine in Pharmaceutical Industry

                    Fluidized Bed Coating Machine

                    Fluidized Bed Coating Machine- Picture Courtesy: Abbot mitre

                    This machine is responsible for the fluidization of coating particles. It follows the fluidization working principle with an increased air concentration that enters the column and raises the tablets or capsule or any material in the air to carrying out coating procedure.

                    The machine has a vertical cylinder where dosage form is suspended and spray nozzles that sprays the coating material. The materials are dried via an upthrust of hot air. The fluidization phenomenon occur which causes dosage form to move upward and downward.

                    Coating machine in pharmaceutical industry Based on Pressure

                    On the basis of pressure system, the coating machine in pharmaceutical industry is categorized into two types:

                    High-Pressure Airless System

                    High-Pressure Airless System

                    High-Pressure Airless System

                    This machine pump out coating solution without need of air, means the coating solution is sprayed out using a very high pressure which is up to 250,300 psig. The machine is featured with small nozzle about 0.0090 to 02 inches.

                    The size of the orifice and fluid pressure is regulating the rate of atomization and spray.

                    Low-Pressure Air-Atomized System

                    Low-Pressure Air-Atomized System

                    Low-Pressure Air-Atomized System

                    This unit utilizes a low pressure of  550 psig via a 0.020-inch larger orifice. The fluid cap orifice, air pressure, and air cap are responsible for modulating spray rate and atomization.

                    6.What are the Major Parts of Coating Machine in Pharmaceutical Industry?

                    Major Parts of Coating Machine

                    Major Parts of Coating Machine-1

                    Allpack Coating Machine In Pharmaceutical Industry

                    Exhaust Blower

                    The exhaust blower is responsible for eliminating humidity or moisture content generated during coating process.

                    Coating Pan

                    The coating pan is used to adjust the coating bed and rotating continuously for even coating of solution over coating bed.

                    Inside Mixing Baffle

                    This is presented inside the coating drum or coating pan for uniform mixing and even blowing of air for equal distribution of coating solution.

                    Solution Tank

                    The coating solution is stored in a solution tank which is sprayed over the coating bed using spray nozzle. This tank is responsible for maintaining the complete and uninterrupted flow of solution.

                    Control Panel

                    The operating keys, and protocol parameters, for example, rate of rotation, rate of spray, temperature modulation, and other variables are controlled by a control panel.

                    Cooling Unit

                    This unit allows a controlled flow of air to cool down the inside temperature required for coated material.

                    7.What are the major Process steps of Coating Machine in Pharmaceutical Industry?

                    major Process steps of Coating Machine

                    The working steps of coating machine in pharmaceutical industry are described below:

                    STEP 1: Preparation

                    Preparation

                    Preparation

                    The preparation involved with the formulation of coating and identification of the batch. This is an essential step where the overall result is based, it will assure consistency in throughput.

                    STEP 2: Loading

                    Loading

                    Loading of Dosage formulation inside coating machine

                    Loading of subjected dosage formulation is loaded into the coating machine by the help of manual handling or machine hopper. This is a subtle process where smooth loading of dosage form takes place to avoid damage to surfaces.

                    STEP 3: Heating

                    Heating

                    Heating

                    Application Temperature
                    °C °F

                    122

                    Heating 50

                    This step is carried out to minimize the moisture inside the drum and make the coating bed warm up to the required temperatures. Now your product is ready to coat.

                    STEP 4: Spraying

                    Spraying

                    Coating Spraying- Picture Courtesy: Spraying System

                    Application Temperature
                    °C °F
                    Tablet Coating 70 – 90 158 – 194

                    After warming, atomization is carried out by the help of a spray gun over the coating bed. The solution is sprayed using a peristaltic pump set inside the spray gun offering a finest layer of coating solution with uniform distribution of spray particles over each part of the object.

                    STEP 5: Drying

                    Drying

                    Drying- Picture Courtesy: Syntegon

                    Application Temperature
                    °C °F
                    Drying 40 – 60 158 – 194

                    Heat drying is carried out to evaporate solvent molecules presented in the coated solution and dries the surface. In a result, you can get a smooth coating.

                    STEP 6: Repetition

                    Repetition

                    Repetition- Picture Courtesy: Fluid Handling Pro

                    Now, once again spraying and drying procedure is repeated to get the optimum thickness of coating bed.

                    STEP 7: Cooling

                    Cooling

                    Cooling 

                    Application Temperature
                    Cooling Typically Room Temperature

                    Once you achieved the desirable coating, stop the process and allow the coating bed to cool down via continuous rotation of coating drum. This is done to prevent clumping between coating particles.

                    STEP 8: Discharging

                    Discharging

                    Discharging- Picture Courtesy: TabletCapsule

                    After the procedure, the coated dosage formulation is discharged from the coating machine manually or by conveyor unit.

                    8.How Coating Machine In Pharmaceutical Industry Impacts On Release Of Dosage?

                    A coating machine in pharmaceutical industry has a great impact on releasing action of different solid dosage form by affecting profile, bioavailability, target site of action. There are certain specialized and commonly used solid dosage forms with variant delivery times and sites.

                    Sustained Release (SR)

                    Sustained Release

                    Sustained Release (SR)- Picture Courtesy:Unguent

                    The name tells everything, it releases drugs in an extended time and coating is applied to design formulation that can maintain the action of active ingredients in the bloodstream. The coating machine in pharmaceutical industry is used to make drug with modified release kinetics and offering a steady and sustain releasing with time.

                    Enteric Coatings

                    Enteric Coatings

                    Enteric Coated Tablet- Picture Courtesy: Formasup

                    Enteric word is commonly used for intestine. There are many drugs that can destroyed by the action of stomach enzymes. Therefore, coating machine in pharmaceutical industry is used to prevent the degradation of drugs by forming a coat which resists gastric enzymes and release drug safely in the intestine as it dissolves in an alkaline pH.

                    Immediate Release (IR) Formulations

                    Immediate Release (IR) Formulations

                    IR formulation- Picture Courtesy: Pharma Excipient

                    A coating machine in pharmaceutical industry is beneficial to manufacture drug that offers an immediate releasing action once it reaches to target site and protects its from environmental factors like light, moisture, etc.,

                    Targeted Drug Delivery

                    Targeted Drug Delivery

                    Targeted Release Tablet- Picture Courtesy: Forbes

                    To achieve target drug delivery, a coating machine in pharmaceutical industry is used to engineer specialized coating in order to get a targeted drug delivery at a specified site of action. For example, inflamed cells, brain cells, cancerous cells etc., This is required as the minimum drug can specifically reaches and offering maximum efficacy.

                    Extended Release

                    Extended Release

                    Extended-Release Medicines- Picture Courtesy: Novant Health

                    To release a longer duration of action and high effectivity, an extended-release drugs are formulated. For that, coating machine in pharmaceutical industry use various specific polymer matrices that are designed to diffused with drugs and ensure extended releases.

                    9.What Polymers Used For Coating Machine In Pharmaceutical Industry?

                    Polymers Used For Coating Machine In Pharmaceutical Industry

                    Polymeric Formulation Used In Coating Machine In Pharmaceutical Industry

                    For coating of drugs, different combinations of polymers are used to alter the drug delivery and modify the action time and specific sites. The polymers with purposes are mentioned below:

                    Polymer Purpose
                    Ethyl Cellulose Offering Sustained release
                    Eudragit RS 30 D (alone and in combination with ammonia methacrylate) Offering Sustained release
                    Kollicoat SR 30 D Offering Sustained release
                    HPMC acetate succinate  Offering Enteric coating
                    Cellulose acetate phthalate (CAP) Offering Enteric coating
                    Eudragit L 30 D 55 Offering Enteric coating
                    Eudragit FS 30 D Offering Enteric coating
                    Chitosan Offering Coating
                    EC, Shellac, Cellulose Acetate Trimellate Used for Film Coating

                    Classification Courtesy: National Library of Medicine

                    10.What Factors Affect the Quality Of Products Using Coating Machine In Pharmaceutical Industry?

                    There are certain factors that can affect the overall quality of a drug, therefore when using a coating machine in pharmaceutical industry you must avoid those parameters. For example:

                    Quality Of Products Using Coating Machine

                    Coating machine in pharmaceutical industry- Picture Courtesy: L.B Bohle

                    Drying Procedure

                     

                    This is pretty sure that efficacy and effectivity of coated drug can be affected if its coating is not dried sufficiently. Because an inadequate and uneven coating surfaces can progress the defects and batch failure.
                    Viscosity of liquid

                     

                    Every liquid used in coating has various concentrations of viscosity. It affects the coalescence of the droplet during coating process. Knowing and managing the viscosities of coating liquid is helpful in obtaining an even coating when using a coating machine in pharmaceutical industry.
                    Uniform distribution of coating Particles

                     

                    It is essential to maintain a consistent quality by considering surface tensions, wetting properties, and spreading action of coating to achieve an even thickness of coating.
                    Process Parameters

                     

                    The distance between coating bed and nozzle, rate of coating spray, temperature, drying time, flow of air, have high impact on coating of drug. Therefore, it is essential to not ignore for desirable characteristic of drug.
                    Coating Material Quality

                     

                    The composition of coating is very important which includes rheological properties, particle sizes, molecular bonding, that cumulatively impacts on coating of drug.
                    Equipment Features

                     

                    The features of coating pan, spraying properties, and its maintenance can overall impacts on the coating properties of drug. The regular cleaning and calibration of the machine ensures a promising outcome of substrate.

                    11.What Is the Commonly Used Coat Of Coating Machine In Pharmaceutical Industry?

                    Coat Of Coating Machine

                    There are various types of coating solutions that are coated over oral solid dosage forms offer significantly improved properties to medicines and patient compliance.

                    When it comes to patient compliance and demand, there are various coating compositions that are used in coating machine in the pharmaceutical industry. They include:

                    Sugar Coating

                    Sugar Coating

                    Sugar coating

                    Do you love ingesting medicines from a pharmacy that tastes sweet? No doubt, after few minutes, you possibly feel some bitterness.

                    This is the reason; a sugar coating is done for easy gulping of medicines to enhance sweetness and mask bitterness of solid dosage form. This coating formulation needs skilled manipulation which mostly requires 3 to 5 days and involves application of sugar molecules such as glucose, sucrose, based solution within coating machine in the pharmaceutical industry.

                    This includes sub -sealing, sub-coating, smoothing, coloring, polishing, and final printing.

                    Film Coating

                    Coating Machine In Pharmaceutical Industry Developed

                    Film coating

                    A film coating is a procedure where a thin polymeric layer is coated over drugs which ranges from 20 and 100 µm to oral solid dosage form to alter its releasing properties that we already discussed above. This is a one-step coating process with a fast application as compared to sugar coating with a lesser margin in weight increase.

                    The components used in film coating are polymers, plasticizers, opacifiers, and vehicles.

                    Compression Coating

                    Compression Coating

                    Compressed coating- picture Courtesy : pharma specialist

                    This is similar to sugar and film coating where core or already coated tablets are compressed with excipients to protect drug against environmental conditions.

                    12.How To Clean and Maintain A Coating Machine In Pharmaceutical Industry?

                    As coating solutions are frequently used in coating machine in the pharmaceutical industry; you will have to frequently clean and maintain the machine to extend its quality life and quality of coating process.

                    Conventional Method

                    Conventional Method

                    Conventional method

                    As polymeric solution and sugar solutions cleans easily. Thus, it is difficult to picked or identify left over inside the coating machine initially. Therefore, one time cleaning with water is not sufficient.

                    The cleaning process mostly involves two-step washing with high alkaline detergent to clean polymers and acidic detergents to clear insoluble particles stick inside the pan and circulatory pipes. In the larger equipment, manual scrubbing is also done to eliminate pigments.

                    WIP & CIP Method

                    CIP Method

                    WIP and CIP Cleaning- picture Courtesy: Tabletcapsule

                    For equipment designs like fluidized bed coating machine, the regular cleaning after every batch is mandatory which is occurred by Wash in Place and Cleaning in Place methods. WIP method is partially automatic where you need to open some parts of the machine for cleaning, whereas CIP automatically cleanses inner parts of the machine with opening via high flow of hot water and air to ensure greater cleaning results.

                    13.What Are the Flaws Of Coating Machine In Pharmaceutical Industry? How To Solve Them?

                    Flaws Of Coating Machine

                    Blistering

                    Flaw Definition Possible Reason Treatment
                    Blistering When coating over the surface of solid dosage form detaches or swelled, it forms a blister. The common reason of coating blistering is high heat, entrapment of the gases during coating, high air spray The condition could be treated with proper designing of protocol, using machine setting that offer mild drying, modulate air temperature.

                    Chipping

                    Chipping- Picture Courtesy: Colorcon

                    Flaw Definition Possible Reason Treatment
                    Chipping

                     

                    In this condition, the coating over the surface of the dosage formulation become dented, cracked, chipped, or broken into around the edges to form a sub-standard shape. When a coating machine in pharmaceutical industry coats with slow speed of rotation or slow flow of fluidized air in coating pan, it results in chipping. You must be very careful during pre-heating, regulate the coating speed, and do not let over-dry the coating bed. It is helpful to encourage minimizing chipping problems.

                    Picking

                    Picking

                    Picking- Picture Courtesy: Colorcon

                    Flaw Definition Possible Reason Treatment
                    Picking/ Sticking/ Adhering

                     

                    This is a common problem where coating on the solid dosage form are adhere and may broke or erupted. The possible reason of picking of tablets or capsule is due to the wet coating or insufficient air drying. When coating machine in pharmaceutical industry dealt with an optimized condition such as reduced volume of coating solution, modulated temperature, and corrected air drying time; the picking can be overcome.

                    Tablet to Tablet color variation

                    Tablet to Tablet color variation- Picture Courtesy: Colorcon 

                    Flaw Definition Possible Reason Treatment
                    Variation in coating appearance The coating surrounding solid dosage form are uneven appearance and showing color defects. This is due to improper dispersion of coating solution and variation in spraying. For this, reform the coating solution, use proper concentration of plasticizer, polymers, and associated additives. Use correct size particles and proper distance between coating bed and nozzle.

                    14.What Are Essential Parameters You Must Know For Coating Machine In Pharmaceutical Industry?

                    There are certain factors that must be considered during the usage of coating machine in pharmaceutical industry to ensure batch to batch quality and a consistent output.

                    Inlet Air Temperature and Relative Humidity

                    Relative Humidity

                    Temperature and Relative Humidity

                    This is well known that’s inlet air temperature should be enough to evaporate solvents quickly to make the coating evenly dry. Similarly, if moisture content or amount of moisture is present in the air can affect the drying process which causes the sticking of tablets or capsules. Whereas too low humidity causes cracking or peeling. Therefore, relative humidity must be optimized.

                    Formulation of Coating Solution

                    Formulation of Coating Solution

                    Formulation Design

                    The design of the coating solution is a mixture of syrups, polymers, plasticizers, etc., each component must be properly added and carefully controlled to be compatible with the tablet and coating machine.

                    Spray Rate

                    Spray Rate

                    Coating spray rate

                    If the rate of spray is low, there’s less coating or thin coating applied over the coating bed. While too high a rate can also result in thick layer. Both are unfavorable which results in sticking or capping.

                    Spray Distance

                    Spray Distance

                    Spray Distance

                    Determine the distance between the spray gun and the coating bed and the distance between spray guns, must be adjusted to ensure the coating solution adequately reaches without causing pooling.

                    Pan Speed

                    Pan Speed

                     A coating machine in pharmaceutical industry- Picture courtesy: European pharma

                    If the rate of pan rotation is too high or too low can result in defects like mottling, streak formation, or uniform coating.   A high pan speed causes a thin coating while low speed results in the thickness of the coating.

                    Conclusion

                    Oral solid dosage forms (OSD) activity becomes more enhanced with coating applications. That’s why coating machine in pharmaceutical industry is hooked to great value and supports countless benefits. Today, Allpack as an expert supports major industry players across the globe and shares rich expertise related to coating machines and their applications on OSD. With Allpack, you can enjoy the complete range of coating machines to scale up your production facility. Our team is ready to serve you.

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                    Coating Machine in Pharmaceutical Industry: The Complete Buying Guide In 2024 Read More »

                    Plastic Tube Sealing Machine-1

                    Plastic Tube Sealing Machine: The Complete Buying Guide In 2024

                    Plastic Tube Sealing Machine: The Complete Buying Guide In 2024

                    Sealing tubes is not just science but also an art. The sealing of tubes required careful adjustment of seal parameters which is achieved by the plastic tube sealing machine. It creates strong and aesthetically pleasing tube seals that promote the marketability of products.

                    Plastic Tube Sealing Machine

                    The plastic tube sealing machine is the master of precision and accuracy. No product recall and substandard seals are possible with a plastic tube sealing machine. It generates optimized results that bring huge profits for businesses.

                    Are you looking for the highest quality yet cost-effective plastic tube sealing machine? Then first, carefully go through this guide to acquire knowledge about certain facts about the plastic tube sealing machine.

                      Add a header to begin generating the table of contents

                      1.What is a Plastic Tube Sealing Machine?

                      a Plastic Tube Sealing Machine

                      Allpack Plastic Tube Sealing Machine

                      A plastic tube sealing machine is a type of packaging equipment that is used for tightly sealing and securing plastic tubes. It dose up different product materials inside the squeezable tubes and seals its opening to prevent product leakage.

                      By sealing tubes, this machine assures superior product quality. It fuses the plastic layers to ensure that the inner content of the tubes remains intact. Plastic tube sealing machine seals products in such a way that it promotes anti-counterfeiting and anti-tampering efforts. This equipment is useful for packing a broad variety of products like creams, gels, pastes, ointments, glues, etc in the tubes.

                      2.Why Plastic Tube Sealing Machine is Significant in Industries?

                      Plastic tube sealing is significant in industries because it is more advantageous in every aspect than hand-filling. It brings profitability and success to businesses. It is the perfect solution to all problems that arise with hand filling. Here is a list of benefits of the plastic tube sealing machine.

                      Fill Precision

                      Fill Precision

                      Fill Precision of Plastic Tube Sealing Machine- Picture Courtesy: JDA Progress

                      One of the top advantages of a plastic tube sealing machine is its fill precision. Filling by hand is filled with filling and sealing errors. This results in precious product loss and product recall if the product is underfilled. However, the plastic tube sealing machine has automated filling systems that allow it to attain filling precision in every batch.

                      Versatility For Processing

                      Versatility For Processing

                      Versatility For Processing by Plastic Tube Sealing Machine

                      With its simple and fast change of parts, this machine can easily carry out the job of filling tubes of diverse shapes and sizes. It is a versatile and flexible machine suitable for industries, filling different volumes of products and sealing different shaped tubes.

                      User-Friendly Controls

                      User-Friendly Controls

                      User-friendly Controls of Plastic Tube Sealing Machine- Picture Courtesy: PKN Packaging News

                      The plastic tube sealing machine has integrated user-friendly controls like an HMI touch screen by which users can swiftly program and set inputs like fill volume, seal pressure, seal temperature, and speed of the turntable. Pre-saved data recipes allow users to change format with just one click of a finger.

                      High Speed

                      High Speed

                      High Speed Plastic Tube Sealing Machine

                      One of the biggest advantages of utilizing a plastic tube sealing machine in production is its high speed. It operates at extremely high speeds, thereby, filling and sealing numerous plastic tubes in one setting. High speed means high production efficiency, this in turn translates to more profits.

                      Hygienic Design

                      Hygienic Design

                      Hygienic Design of Plastic Tube Sealing Machine

                      The plastic tube sealing machine has a sanitary hygienic design, meaning it is constructed with top-quality materials that are easily cleaned. Due to its clean design, this machine has zero chance of product contamination. Hence, it abides by different safe and hygienic industrial standards making it the favorite of numerous manufacturers.

                      High Shelf Life

                      High Shelf Life

                      High Shelf Life

                      A plastic tube sealing machine as the name indicates, is used to seal the plastic tubes. This sealing increases the shelf-life of the products by completely enclosing them, which not only prevents their leakage but also keeps them safe

                      3.What are the Kinds of the Plastic Tube Sealing Machine?

                      Kinds of the Plastic Tube Sealing Machine

                      Plastic Tube Sealing Machine Types

                      There are different kinds of plastic tube sealing machines in the market. These machines create huge confusion when making a selection. Hence, we are detailing different kinds of plastic tube sealing machines so you will choose the right machine type.

                      Kinds of the Plastic Tube Sealing Machine-1

                      According to Automation

                      Manual Plastic Tube Sealing Machine

                      Manual Plastic Tube Sealing Machine

                      Manual Plastic Tube Sealing Machine

                      It is a small compact unit, consisting of handles and a lever for plastic tube sealing. This type of plastic tube sealing is one of the simplest tube sealing units, having a smaller price bag. This machine requires labor for loading and unloading the plastic tubes. It seals one tube in one go. A manual plastic tube sealing machine is easily accommodated on desktops.

                      Semi-automatic Plastic Tube Sealing Machine

                      Semi-automatic Plastic Tube Sealing Machine

                      Allpack Semi-automatic Plastic Tube Sealing Machine

                      It is a compact unit with a smaller footprint than an automatic plastic tube sealing machine. It has more productivity than a manual plastic tube sealing machine. This machine is seen in medium-sized productions. It comes with HMI so program options are easily adjusted without the need for high training. This machine is labor-intensive, as operators have to carry out the job of loading and unloading tubes.

                      Automatic Plastic Tube Sealing Machine

                      Automatic Plastic Tube Sealing Machine

                      Allpack Automatic Plastic Tube Sealing Machine

                      It is a larger-sized machine, that automatically carries out the loading, unloading, filling, and sealing of the plastic tubes. Although it is a costly option, it has more productivity because of its automated and high-tech controls. It is a perfect solution for larger productions as it has a minimal rate of error in filling and sealing.

                      According to the Sealing Pattern

                      Standard Seal Plastic Tube Sealing Machine

                      Standard Seal Plastic Tube Sealing Machine

                      Allpack Standard Seal Plastic Tube Sealing Machine

                      This type of plastic tube sealing machine creates a standard type of seal having straight-line designs. Standard seal plastic tube sealing machine forms seals with straight distinct corners.

                      Curved Seal Plastic Tube Sealing Machine

                      Curved Seal Plastic Tube Sealing Machine

                      Curved Seal Plastic Tube Sealing Machine

                      This machine joins the plastic edges in such a way that curve seals are formed. This machine creates a curved arc-type seal. The corners of these seals are round, so preventing the risk of cutting, which is possible with sharp corners of tubes.

                      Round Corner Seal Plastic Tube Sealing Machine

                      Round Corner Seal Plastic Tube Sealing Machine

                      Round Corner Seal Plastic Tube Sealing Machine

                      It creates seals in such a way that they resemble an oblong shape with round corners. It creates straight-line seals with round-shaped edges.

                      Custom-Seal Plastic Tube Sealing Machine

                      Custom-Seal Plastic Tube Sealing Machine

                      Custom-Seal Plastic Tube Sealing Machine

                      This machine is customized to create unique shape seals like half curves or seals with euro slots. This type of plastic tube sealing machine is mostly used in the cosmetic industry to boost the presentation and marketability of cosmetic tubes.

                      According to the Sealing Method

                      Hot Air Plastic Tube Sealing Machine

                      Hot Air Plastic Tube Sealing Machine

                      Hot Air Plastic Tube Sealing Machine

                      This machine uses hot air for sealing plastic tubes. It is a quick and versatile machine handling a variety of plastic tubes. Hot air in this machine increases the temperature of the plastic tube to make it ductile and cold sealing jaws using chilled water closes the ends shut. However, it requires more changes of parts for handling different-sized tubes.

                      Ultrasonic Plastic Tube Sealing Machine

                      Ultrasonic Plastic Tube Sealing Machine

                      Ultrasonic Plastic Tube Sealing Machine

                      This type of plastic tube sealing machine uses high-frequency ultrasonic vibration to hermetically seal and fuse tube ends. The vibrations lead to the heating and melting of the seal end. The plastic tubes are passed between the sealing horn and anvil that maintain and form the seal. This machine has slower productivity than a hot air plastic tube sealing machine. But it needs lesser replacement of parts when processing different-sized tubes.

                      Hot Jaw Plastic Tube Sealing Machine

                      Hot Jaw Plastic Tube Sealing Machine

                      Hot Jaw Plastic Tube Sealing Machine

                      This machine uses high pressure and temperature to crimp seal the exterior of the tube. High temperature at the exterior side transfers to the inner tube ends and hot jaws or crimp jaws exert pressure to shut the tubes. This machine requires more time for sealing the tube and has lower efficiency than other methods.

                      Induction Seal Plastic Tube Sealing Machine

                      Induction Seal Plastic Tube Sealing Machine

                      Induction Seal Plastic Tube Sealing Machine

                      This machine uses a high-frequency electromagnetic field to heat and melts the aluminum or plastic materials and then seal the lids or ends of the plastic tube. This machine creates tamper-evident strong seals. It creates clean seals without burning the material which is possible when using a hot air plastic tube sealing machine.

                      Metal Seal Plastic Tube Sealing Machine

                      Metal Seal Plastic Tube Sealing Machine

                      Metal Seal Plastic Tube Sealing Machine

                      This type of plastic tube sealing machine is used to flatten and crimp seal the metal tubes. This machine creates different kinds of sealing like single fold, double fold, saddle fold, and triple fold to form sealing of metal tubes.

                      4.What is the Structural Design of Plastic Tube Sealing Machine?

                      Different parts that are featured in the plastic tube sealing machine are penned below:

                      Structural Design of Plastic Tube Sealing Machine

                      Parts of Plastic Tube Sealing Machine

                      Product Hopper It is a conical shape component that is typically featured at the upper side of the plastic tube sealing machine. Its main task is to hold the product for continuous running operation.
                      Tube Sealing Station It is the part of the machine that uses ultrasonic vibrations, electromagnetic current, and heat to melt and seal the layers of the tube.
                      Tube Feeder It is a rectangular-shaped device found on the upper side of the machine. It is used to store numerous tubes. It loads tubes one by one in the tube holder.
                      Tube Outlet It is an elongated chute-like device in which tubes are ejected after completing filling and sealing.
                      Tube Holder It is a hollow cavity that resembles a pocket in which tubes are placed for secure filling and sealing. It prevents the falling of the tube and keeps them in place.
                      Caster It is a stand-like structure that holds the full weight of the machine. It stabilizes the machine and keeps it leveled.
                      Alarm System It is a safety component that flashes lights and creates sound to inform operators about the problems of the machine like tube jamming, low tube numbers in the tube holders, etc.
                      HMI It is an interactive display screen that is used for swift and convenient programming of the machine operation.
                      Filling Nozzle It is a cylindrical tube pipe-like device, whose main job is to dose the product inside the tube. It is connected to the hopper by the hose pipes. For drip-free dispensing of the products, the filling nozzles are elongated to reach the bottom of the tube.

                      5.What is the Working of a Plastic Tube Sealing Machine?

                      The working steps of a plastic tube sealing machine are simple and act in synchronicity to perform flawless tube filling and sealing. Here is a list of steps that are executed in working of plastic tube sealing machine.

                      Plastic Tube Loading

                      First, the empty tubes are placed in the tube feeder. This tube feeder is high and automatically loads the empty tubes in the tube holder using a high-quality mark sensor. This mark sensor detects the marking present on the tubes and places the tubes in the right orientation based on their marking.

                      Plastic Tube Loading

                      Plastic Tube Loading- Picture Courtesy: Norden Machinery AB

                      Plastic Tube Filling

                      Immediately upon the detection of the tube under the filling nozzle, the product dispensing starts under the direction of the signaling by the PLC system.

                      Plastic Tube Filling

                      Plastic Tube Filling- Picture Courtesy: Makwell

                      Plastic Tube Sealing

                      In the next step, high heat from hot air melts the seal ends of the tube. These melted ends are joined using pressure provided by the sealing jaws. It creates strong hermetic sealing. The cooled water is employed at the same time to provide the seal ends with a smooth finish.

                      Plastic Tube Sealing

                      Plastic Tube Sealing

                      Plastic Tube Trimming

                      At this station, excess tube material is cut by the high-shear cutting blades. Some kinds of plastic tube sealing machines employ laser for cutting the edges of plastic tubes. The laser precisely and smoothly cuts the tube ends.

                      Plastic Tube Trimming

                      Plastic Tube Trimming

                      Plastic Tube Ejection

                      Finally, filled and sealed tubes are unloaded from the machine using a small outlet or a chute.

                       

                      Plastic Tube Ejection

                      Plastic Tube Ejection

                      6.What are the Industrial Uses of the Plastic Tube Sealing Machine?

                      Industrial Uses of the Plastic Tube Sealing Machine

                      A plastic tube sealing machine is an efficient, quick, adaptable, and robust unit. It is used in various industries for filling and sealing different kinds of consumable items in sturdy tubes. Some of the basic industrial uses of  the plastic tube sealing machine is discussed below:

                      Cosmetic Industry

                      Cosmetic Industry

                      Use of Plastic Tube Sealing Machine in Cosmetic Industry

                      Looks and product presentations are two things that play a significant role in the cosmetic industry, so this industry employs a plastic tube sealing machine because it improves the visual appeal of numerous cosmetic products, for instance, foundation, mascara, face wash, blushes, dyes, mask, lip gloss, sunscreen, serum, etc.

                      Personal Care Industry

                      Personal Care Industry

                      Use of Plastic Tube Sealing Machine in Personal Care Industry

                      Plastic tube sealing machine is a prime part of the personal care industry because several personal care products like toothpaste, gels, shampoo, body wash, soaps, conditioners, and many more are available in the tube format. This machine is used for securely sealing such products in durable plastic tubes.

                      Pharmaceutical Industry

                      Pharmaceutical Industry

                      Use of Plastic Tube Sealing Machine in Pharmaceutical Industry

                      In the pharmaceutical industry, this machine is utilized for safely and hygienically packing different kinds of pharmaceutical creams, gels, ointment, burn salves, analgesics, dermal lotions, eye drops, and medicated adhesives. This machine with its sanitary design is involved in contamination-free packaging and sealing of pharmaceutical products.

                      Food and Beverage Industry

                      Food and Beverage Industry

                      Use of Plastic Tube Sealing Machine in Food Industry- Picture Courtesy: News| Norden

                      Different food items require hygienic loading inside the tubes and that is where a plastic tube sealing machine plays a chief role. It seals food products like condiments, pastes, oils, ketchup, sauces, dressings, spreads, and jams in secure squeezable plastic tubes.

                      Chemical Industry

                      Chemical Industry

                      Use of Plastic Tube Sealing Machine in Chemical Industry- Picture Courtesy: Envato Elements

                      Different chemicals like sealants, adhesives, caulks, grease, inks, lubricants, and fuel oil require robust packaging that is leak-proof. Hence, these chemicals are securely packed inside the tough plastic tubes by the plastic tube sealing machine. These tubes are airtightly and completely sealed by this machine to prevent leakage of damaging chemicals.

                      Paint Industry

                      Paint Industry

                      Use of Plastic Tube Sealing Machine in Paint Industry

                      Yes, a plastic tube sealing machine is also employed in the paint and coating industry to seal the oil and water-based paints inside the vibrant and colorful paint tubes. This machine also packs different kinds of coating and oily emulsion in the plastic tubes.

                      7.What is the Sealing Temperature of a Plastic Tube Sealing Machine?

                      Sealing Temperature of a Plastic Tube Sealing Machine

                      Sealing Temperature of Plastic Tube Sealing Machine- Picture Courtesy: Makewell

                      The sealing temperature is dependent upon various factors like the nature of the plastic material, for example, PE plastic needs a low sealing temperature of about 250°F - 350°F for sealing while PP plastic requires a high temperature of 300°F - 400°F for bonding.

                      In a hot jaw plastic tube sealing machine materials are directly heated, so a high temperature of about 200-500°F is used for sealing. In induction seal plastic tube sealing machine materials are indirectly heated by electromagnetic induction, so a temperature of 150°F - 250°F for bonding the plastic material.

                      8.What is the Dwell Time of Plastic Tube Sealing Machine?

                      Dwell Time of Plastic Tube Sealing Machine

                      Tube Sealing- Picture Courtesy: The Tube Council

                      The dwell time of the plastic tube sealing machine means the duration in which hot air, heated jaws, or ultrasonic waves remain in contact with the plastic tube. It is the time amount during which temperature and pressure are applied to the plastic tube for sealing.

                      Proper duration of dwell time is very critical in the correct melting and bonding of plastic tubes. It is necessary for forming an operative seal. Inadequate dwell time for sealing results in weak and poor seals that may cause products to leak from the plastic tubes while high dwell time may result in the burning of tube materials.

                      Hence, it is an essential parameter for plastic tube sealing, influencing the quality and efficacy of the seal.

                      9.What are Other Materials Processed by Plastic Tube Sealing Machine Beside Plastic?

                      The plastic tube sealing machine can handle a broad range of materials besides plastic. Here is a breakdown of some common materials handled by a plastic tube sealing machine.

                      Aluminum Laminate

                      Aluminum Laminate

                      Allpack Aluminum Laminate Plastic Tube Sealing Machine

                      It is created by layers of plastic and aluminum. It combines properties of both aluminum and plastics like toughness, durability, and, ductility. These aluminum laminate tubes are used in the food and pharmaceutical industry for the packaging of gels and pastes.

                      Composite Paper

                      Composite Paper

                      Composite Paper Tubes- Picture Courtesy: TOPPAN

                      These are formed with plastic and paper layers. It is ductile and strong like plastic and has a smooth finish of the paper. These tubes are gaining traction because they are easily recyclable and offer sustainability.

                      Aluminum

                      Aluminum

                      Aluminum Tubes

                      These materials are processed by the plastic tube sealing machine in the cosmetic and personal care industry. Aluminum imparts these tubes a premium and luxurious look and attracts high-end users.

                      10.How To Maintain Plastic Tube Sealing Machine?

                      Maintain Plastic Tube Sealing Machine

                      Maintenance of Plastic Tube Sealing Machine

                      Adherence to a regular maintenance schedule of the plastic tube sealing machine brings many fruitful results, like optimal machine performance and long operational life. These are some tips to keep your equipment in top condition.

                      Cleaning Regularly Clean thoroughly the exterior, frame, sealing area, filling nozzles, etc with a clean cloth and mild cleaning agent to remove the product and plastic tube material buildup that decreases sealing efficiency.
                      Calibration Check and calibrate the sensors, heating elements, and pressure gauge.
                      Alignment Align and level filling and sealing components to ensure they are properly positioned on the plastic sealing tubes.
                      Lubrication Lubricate all the mobile joints and moving parts of the machine to prevent frictional buildup and overheating of the plastic tube sealing machine.
                      Full Examination Examine all the machine parts like electric components, safety alarms, and pneumatic systems thoroughly for wear and tear and replace them if needed.
                      Software Update Check and update the software of the machine if available.

                      11.What are the Common Challenges of Sealing in the Plastic Tube Sealing Machine? How to Overcome Them?

                      The plastic tube sealing machine can face some unanticipated challenges that may result in loss of productivity and packaging. Here is a list of common challenges encountered by the plastic tube sealing machine.

                      Challenges in Heat Sealing

                      Challenges in Heat Sealing

                      Challenges in Heat Sealing

                      When the machine is started for the day, sealing jaws takes more time to heat and melt the plastic tubes. Also, these sealing jaws remain heated after the machine shuts down, making it difficult to clean the machine. Products like salads, spreads, etc also leak from the tubes because of the heating process.

                      Solution

                      These challenges can be overcome by the ultrasonic seal plastic tube sealing machine. It easily seals the plastic tube at the molecular level using an ultrasonic seal horn. It quickly seals products without any leakage. Moreover, it is easier to clean this type of plastic tube sealing machine.

                      Plastic Tube Material Stick to Sealing Jaws

                      Plastic Tube Material Stick to Sealing Jaws

                      Plastic Tube Material Stick to Sealing Jaws

                      Sometimes, the tube material adheres to the sealing jaws even after lowering the temperature. It is because of the high sealing temperature and also because the tube material is not compatible with the machine. Sometimes, leftover product on the sealing jaws also causes the material to stick.

                      Solution

                      Lower the sealing temperature, as mentioned in the plastic tube sealing machine manual. This problem could be resolved using non-stick sealing jaws and using materials that are compatible with machine components. Also, cleaning the sealing jaws leads to less material adherence.

                      Uneven Tube Seals

                      Uneven Tube Seals

                      Uneven Tube Seals

                      Sometimes, there is variation in seal consistency from plastic tube to tube. There are differences in the shapes and patterns of seals. This problem is due to old and defective sealing jaws. Improper levelling of sealing jaws with plastic tubes can also cause uneven seals. Poor sealing pressure and distorted sealing plates can also produce variations in seals.

                      Solution

                      Replace old and damaged sealing jaws. Properly align sealing jaws and ensure uniform pressure distribution. Check for distortion in the sealing plates and replace them if necessary to prevent the problem of uneven sealing.

                      Scorching of Plastic Tubes

                      Scorching of Plastic Tubes

                      Scorching of Plastic Tubes

                      The materials of plastic tubes get burned due to high sealing temperatures and increased sealing time. If the sealing jaws are dirty and uncleaned, they are also the cause of the scorching of plastic tubes.

                      Solution

                      This problem is resolved by decreasing the sealing temperature and also reducing the dwell time. Properly cleaning the sealing jaws solves the problem of plastic tube burning.

                      Conclusion

                      Now it's time to wrap up the blog about the plastic tube sealing machine. Hopefully, you have found this piece of writing informative and engaging. A plastic tube sealing machine is a one-time solution to all your problems in filling and sealing. It is a sophisticated piece of equipment, carefully sealing the tubes to prevent product leakage. Planning this machine for your production? We Allpack are here to provide you with the best deals. Message us for machine purchase quote and other questions.

                      Don't forget to share this post!

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                      Tell us your raw material and project budget to get quotations within 24 hours.

                      WhatsApp Us: +86 181 7101 8586

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