10 Ways to Combat Dust In Your Powder Packaging Process
Are you tired of dust generation in your facility? Does dust in your product affect the health of the operator? Does this dust impact the powder packaging integrity?
Powder Packaging- Picture Courtesy: GBU
Consider installing dust-combating devices.
Different kinds of powders like flour, ground spices, curry powders, coffee, and dried snacks generate a lot of dust that influences powder packaging quality and comprises the health safety of the operator.
It can also cause cross-contamination of the powders. How can you combat dust and save your workplace and the operators?
Here is a list of 10 different ways to combat dust in your powder packaging process.
10 Ways to Combat Dust In Your Powder Packaging Process
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Different types of chemicals and other powder formulations are processed in the pharmaceutical and food industries that generate powder dust when they are packed in bottles or bags.
This dust flies in the air and is inhaled by the operators, causing serious lung problems and respiratory diseases. Moreover, dust results in a dirty, unclean, and unsafe workplace, causing contamination of the powder products. Therefore, a dust collection device is fitted inside the powder packing machines. This unwanted dust particles are collected inside the dust collection unit.
The dust collection unit is a powerful and handy device that is used to remove dust and other foreign particles from the air by passing the latter filters. It catches dust inside its perforations. It releases pure air after filtering powder dust and other debris. Dust collection unit is a filtration that purifies air and offers a clean and safe work atmosphere.
During flexible packaging, the packaging film is unraveled and passed to the forming, filling, and sealing station.
This film generates static charges. The dust or other debris is attracted by the static charges and adheres to the interior of the packaging film. This leads to accumulation of the dust inside the packaging seals which negatively compromises the quality of the packaging.
The dust can cause contamination of food and pharmaceutical powders.
A static eliminator bar comes with a powder packaging machine that prevents the generator of static charges and avoids dust stickiness to the packaging film.
It is another device used routinely in the industrial setting and works by neutralizing the static charges This can prevent static discharge before its buildup thus reducing the stickiness of powders on the surfaces of products and machines. These static eliminator bars act as a dust repulsion device and ensure smooth powder packaging.
The dust in the working atmosphere of your production can be because of the open powder packaging systems. Powder packaging machines have separate and full enclosures for housing electric and pneumatic components.
These components must be protected against the access of dust for their accurate functioning and to decrease production delay.
These enclosures fully surround the machine and have holes by which operators interact with the system. This ensures contamination-free and aseptic processing of sterile powders.
When buying a powder packaging machine that will be operated in a dusty environment, always inspect its IP Rating. An IP Rating stands for Ingress Protection. An IP rating of the equipment shows how much it is dust and water-resistant meaning to what extent the machine prevents the entry of water and dust.
For example, a 50 or higher IP rating indicates good dust protection. If you need a dust-proof enclosure then go for equipment with a 60 or higher IP rating.
In most cases, the powder packaging machine features enclosed sealing elements. Equipment running in the dusty production or packaging of dusty products must have enclosed moving parts like sealing jaws. If the sealing jaws are not enclosed, they get dirty which impacts the seal's integrity and quality.
The enclosed sealing elements or jaws in these machines are resistant to the entry and sticking of airborne dusty products.
These machines have compact enclosures that protect sealing jaws against the ingress of powder dust and ensure smooth packaging and sealing operations.
5.Dust Hoods
Dust Hoods- Picture Courtesy: Business Wire
A powder packaging machine is equipped with dust hood devices that protect the powders against dust formation. Usually, dust hoods are enclosed components, present over the powder filling stations and it catches any airborne dust particles.
It is an essential dust combating unit present in different powder packaging machines that sucks and eliminates dust particles when the powders are loaded from the filling stations into the bottles or bags.
6.Dust Controlled Air Filters
Dust Controlled Air Filters- Picture Courtesy: Medical Expo
For hygienically processing powders, powder packaging must have dust-controlled air filters. This device combats the powder dust by filtering the air.
These air filters impede the entry of dust particles inside the machine. These dust-controlled air filters ensure the health and safety of the workforce and prevent electric and fire hazards. These devices have tiny holes in which dust particles get struck while filtering the air.
With dust-controlled air filters, the powder packaging machine is capable of meeting good manufacturing practices standards. By filtering the air of dust, these devices keep the workplace free of dust and other foreign objects. They preserve the quality of the air.
Vertical form, fill, and seal machine is designed with typical friction pull belts. These pull belts are essential in moving packaging film through different packaging stations like forming tubes, filling nozzles, and sealing jaws using frictional force.
However, if the working environment is dusty, the particles will adhere to the film and frictional pull belts. This reduces the productivity of the environment and causes the production delay.
In contrast with frictional pull belts, vacuum pull belts operate with the help of vacuum instead of friction. This vacuum suction capably eliminates the dust particles piling over the pull belts.
The limitation of these belts is that they are more costly, however, with care, the vacuum pull belts work longer and reduce the chances of untimely machine turnoff.
Open conveyor systems also increase the rates of dust generation and upsurge the risk of workplace accidents. So, to overcome conveyor-related dust issues, it is imperative to install conveying systems like vacuum conveyors or enclosed screw conveyors that decreases the chances of dust generation.
This enclosed conveyor or vacuum system works by creating a vacuum inside the vacuum tubing and minimizing dust generation.
The vacuum is formed before product loading and released while the product is discharged from the other end. Besides the prevention of dust generation, these conveyors gently and delicately move the powders. These conveyors easily transport huge quantities of powders and maintain the clean air inside the productions.
9.Addition of Anti-Dust Agents in Powders
Addition of Anti-Dust Agents in Powders
The dust production can be minimized in the packaging lines by modifying the formulations. Add the dust suppression agents inside the powders if applicable. These additives are necessary for reducing the chances of powders to become airborne. If you are adding anti-dust agents to the powders, ensure that they do not affect the quality and structural integrity of the powders.
10.Continuous Powder Packaging
Continuous Powder Packaging- Picture Courtesy: Lenis machines Inc.
There are two types of powder packaging machines when categorized based on motion type. These are continuous-motion powder packaging machines and intermittent powder packaging machines.
In continuous-motion powder packaging machines, the packaging film is always in motion, whereas in the intermittent powder packaging machine, the motion of the film stops in cycle while the bag is sealed.
This consistent motion of the film in the continuous motion powder packaging machine creates a regular airflow that forces the powders inside the packaging, where they belong. This is not the case in the intermittent motion packaging machine, the dust particles stick with films, causing problems down the line.
Although continuous powder packaging machines are costly, they decrease the problems later on and compensate for its cost by avoiding dust problems and accidents.
Conclusion
Hygienically processing the materials is important for fulfilling the guidelines imposed by the industrial regulatory authorities. Dusty production lines cause health problems in the operators, affect the quality of the products, and negatively influence the reputation of the manufacturer. Thus, it is a must to combat dust in the powder packaging processes to avoid all above-mentioned problems. Now, it is time to conclude the blog post “10 Ways to Combat Dust in Powder Packaging Process”. For queries or purchases, please contact us now.
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Filling Machine for Powder: The Complete Buying Guide In 2024
Why is a filling machine for powder so important for any industry?
Formulating any effective product begins with powder, and it must be of good quality with correct packaging. Whether it is clinically based laboratories, research units, or designing any product, you cannot ignore filling machine for powder.
In this blog, you will find extensive knowledge about this machine and various aspects related to the filling machine for powder.
Do not worry if you’re planning to purchase, this guide will help you to understand the equipment so you will be capable enough to choose the right one! Without wasting your time, let's begin with Filling Machine for Powder: The Complete Buying Guide In 2024.
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1.What Is a Filling Machine for Powder?
Allpack Single Head Filling Machine for Powder
A filling machine for powder is a reliable piece of equipment that is preferably used to pack powder materials in a very precise amount without any unprofessional deviation. It is a widely used machine bringing the filling task safely and smoothly.
2.Where Filling Machine for Powder Can Be Used?
Powder Containers- Picture Courtesy: inStyle
The filling machine for powder is hooked to a major industrial era belonging to various different manufacturing and packaging of items.
Below below-mentioned description is about specific industries where production and packaging are impossible without this machine.
Food Industry
Food Powder-Picture Courtesy: Drink Eat Live
In the food industry, countless products are manufactured and packed. This includes flour, pulses, rice, spices, milk powder, sugar powder, salts, condiments and so much more. The filling machine for powder is an ideal and ‘must-have’ equipment to carry these tasks perfectly.
Medicinal & Healthcare Industry
Medical Powder-Picture Courtesy: Basic of Nursing Practise
This is the world’s leading production sector where 60% of manufacturing relies on filling machine for powder. Whether it is making tablets, capsules, or ointments, all sections highly demand this equipment for accurate filling for powders.
Nutraceutical Industry
Health supplement powder-Picture Courtesy: Delta Formulation
This is another demanding sector where filling machines for powder require equal importance as its manufacturing and marketing of items. Protein powder, health supplements, prebiotics, probiotics, enzymes, and well-being boosters can be packed by using this equipment.
Chemical Industry
Chemical Powder -Picture Courtesy: Bürkle Gmbh
You can observe various chemicals packed in each hour in the chemical industry by using the filling machine for powder. Here, harsh and reactive chemical powder can safely be dispensed in containers without harming the ecosystem and work environment. This includes buffer salts, bleach powders, acidic, and alkaline powders, disinfectants etc.,
There are a number of agricultural products in the form of powders and granules that are commonly packed by using a filling machine for powder. This includes pesticides, insecticides, urea, crop boosters, seeds, and other related items.
Cosmetic Industry
Various Cosmetic Powder-Picture Courtesy: Tribe Skincare
In the cosmetic industry, dusting powders, shiners, eyeshadows, blush, and related powdery substances need a filling machine for powder during their manufacturing. On the other hand, packing of granular products such as beans, manicure, and pedicure products, waxing beads, etc. needs this robust machine for packaging.
3.How Filling Machine for Powder Can Be Advantageous?
You can enjoy countless business marketing and success if add a filling machine for powder in your production line. How? There are some important benefits it offers to its customers:
Dealing Large Production
Various Production Capacities-Picture Courtesy: Powbab
A filling machine for powder is featured with exclusive automation, multi-head filler, a fast conveyor, a highly intelligent touch screen, and high sensitivity for accuracy and outstanding speed. Considering all these points can collectively give high throughput and make high productivity in exceptionally low time.
Convenient to Use
Containers With Powders-Picture Courtesy: Dieline
A filling machine for powder is perfect for every type of filling material. Such as whether small or large containers, filling bottles or cans, this machine is ideal for modulating its design in order to accommodate them flexibly. The presence of adjustable screws Allows wider options for packaging material with different sizes and shapes.
Cost-effective
Cost-Effective -Picture Courtesy: World Brand Design
The machine is very cost-effective in many ways; it reduces your labor cost, saves your time, can deal with high production batches, and reduces product wastage, etc.,
The mentioned accountability can overall impact higher on your budget and save expenditures.
High Accuracy
Powder With High Accuracy-Picture Courtesy: The Beauty Chef
A filling machine for powder is equipped with an agitating hopper with a meter screw which allows a very particular amount of powder to be filled in each container. Side by side, a high inspecting system and mechanical excellence lead to producing 100% filling accuracy.
No Dust Formation
Dust Free Filling of Powder
The filling machine for powder is constructed in a specialized way which limits the progression of dust during filling, so users and work facilities can enjoy dust- a free environment.
4.What is the Working Procedure for Filling Machine for Powder?
The working process of filling the machine for powder doesn’t need any rocket science. Anyone can operate it but one must understand the basic steps. The below description is about the working step of the filling machine for powder.
Step 1: Loading
Loading
An adequate volume of powder is supplied to the hopper of the filling machine for powder. This can be achieved by manual loading or using an automatic feed unit for supplying bulk concentration of powder.
Step 2: Infeed Filling Material
Filling Process
Packaging materials such as bottles, containers, cans, or other items get subjected to the machine with the help of a conveyor. This unit assists in the flow of material from one machine to another easily. The conveyor steadily brings the container and stops at the filling station.
Step 3: Powder Metering
Powder Metering
The required volume of powder to be filled in the container is adjusted and set using the machine’s setting. This includes speed, metering, and movement of the agitator. Once they’re adjusted, a sufficient volume of powder gently swirls down from the hopper toward the filling nozzle.
Step 4: Filling
Filling
The filling nozzle is a gateway that offers a direct supply of powder toward the filling container accurately without risk of leakage, spillage, or dust formation.
Step 5: Discharging
Discharging
Once containers are filled with the required volume, the conveyor starts movement and lets the batch of containers leave the system along with bringing of new set of empty containers for repeating the same task.
5.Can You Explain the Structure of the Filling Machine For Powder?
The filling machine for powder is composed of a simple structure, for your understanding we have demonstrated Allpack equipment with cleared labeling with respective functions.
Allpack Filling Machine for Powder
Motor
Motor- Picture Courtesy: IVS Engineering
This is the major component that serves as an engine to run the whole system. This part is located at the uppermost portion of the machine which is capable to generating electric circulation all over the unit and running the process effectively and safely.
Hopper
Hopper- Picture Courtesy: Paxiom
The hopper is an integral part of the machine where the powder to be packed is stored. You can see hoppers available in various measurements and designs. This is featured with topmost transparent glass allowing you to visualize the clear view of the procedure inside. This is mostly made up of 304 stainless steel material but for corrosive materials, it is also upgraded with 316 stainless steel.
The tooling of the hopper is divided into the following.
Hopper is composed of the following set of tooling that are easy to replace which relies on the characterisation of powder you use.
Auger Screw
Auger Screw- Picture Courtesy: Atlantic Supply
It circulates gently to encourage the flexible movement of the product towards the tubing.
Tube
Tube or Funnel- Picture Courtesy: Professional Pouch Packaging
It assures an accurate and dust free movement by narrowing the path hence you can obtain proper dosing.
Agitating Blade
Blade- Picture Courtesy: Auger Fabrication
It helps in the dispensing of powder into the container.
Screw Meter
Screw Meter- Picture Courtesy: Shenzen Penglai
A specific amount of powder can be filled into each container with proper metering and measurement. This can be done by utilizing the help of a screw meter. By its name, it is a movable screw that helps in delivering requires concentration of powder gently. Simply, you can think of it as taking a particular amount of product with the help of a spoon or scoop.
PLC Touchscreen
PLC Touch screen- Picture Courtesy: Prepod.VD
When you’re using a mobile phone, you can run various applications just by touching the screen.
Similarly, this machine is equipped with a PLC touch screen which allows control options where you will need to put the command, for example., speed of filling, speed of conveyor, amount of filling powder, etc.,
Side by side, this screen is helpful in displaying the internal situation of the machine., like heating up, notifications, alarms, memory, and other options.
Filling Head
Filling Head- Picture Courtesy: Wedderburn
This part serves as a filler which allows free and flexible movement of powder directly into the filing container, this is a gateway where product can easily transfer without spillage or leakage,
Conveyor Belt
Conveyor- Picture Courtesy: BigPac
The container can be carried to the filling section with the help of a conveyor this is the kind of passage that allows the easy and direct supply of filling material and once it is filled, the conveyor allows discharging and bringing of the fresh batch into the machine.
Electric Box
Electrical Box- Picture Courtesy: Aipak
You can consider this machine safe, the major electrical components of the unit are firmly enclosed in a box. It is designed with a perforated wall to allow air exhaust and an insulated wall ensuring a high level of safety.
This box is mainly composed of wires, connections, plugging, and relevant components that collectively make the filling machine for powder extremely user-safe.
Supporter
Supporter- Picture Courtesy: Aipak
These portion serves as feet and support which helps in a smooth movement, firm installation, and vibration-proof running of the machine. if you want to relocate the unit, the universal wheel allows easy movement from one place to another. The presence of hooks facilitates the locking of wheels, so the machine stands stable.
6.What is the Classification of Filling Machine for Powder?
Along with broad applications, a filling machine for powder is also presented with a huge classification. However, the major concept for filling is similar, though you can observe every machine differs by modification, the addition of some components, and operational modulations. Let’s see them now:
A Broad Classification of Filling Machines for Powder
Types of Filling Machine for Powder- According to Automation
In the past, a filling machine for powder was very simple without any automation., recent advancements and the emergence of new equipment have grabbed greater levels of automation. Mean, how advanced your machine is, based on automation, a filling machine for powder is categorized into the following:
Manual Filling Machine for Powder
Manual Filling Machine for Powder
This is the simplest version of a filling machine for powder.
Here, you need to follow three basic steps, such as you must load a desirable amount of powder into the hopper and fix the lid. Placing of container and pulling the lever can lead to filling a precise quantity of material depending on your requirement.
As you can see picture, this is a small and compact solution to fill a precise quantity of material. that’s the reason it is still high in demand for small businesses as it assures safe and clean filling without any extra energy expense.
Semi- Automatic Filling Machine for Powder
Allpack Semi-automatic filling machine for powder
Semi automatic filling machines for powder possess a half glimpse of modern features and half of conventional machines. This is a useful solution for running medium businesses as the machine is helpful in the filling material associated with moderate batch sizes. for instance, hundreds of containers per hour.
Its working is involved in manual placement and removal of packaging materials, rest of the task is performed automatically. For example, the amount of powder to be poured inside the material is done by the machine as data is already fed into it by the HMI touchscreen.
Automatic Filling Machine for Powder
Allpack Automatic Filling Machine for powder
Recent advancements have revolutionized the packaging world, the automatic filling machine for powder is a good example of it as this machine is today’s most demanding equipment in manufacturing companies.
This is a one-stop solution where the product is measured and dispensed into each container followed by discharging from the machine is takes place automatically. The machine is featured with high integration compliance capacities where you can fix other types of machinery easily to bring jobs faster.
Yes, machines can be expensive at first purchase, but later on, they can be very economical as they save your time, energy, and labor costs, and offer high productivity.
Types of Filling Machine for Powder- Based on Design
When using a filling machine for powder in general packaging sectors you will find them very simple and flexible working. instead, filling powder in sensitive areas like medicines needs extra precautions. That’s why the types of filling machines for powder are divided into 2 different designs. For example,
Open Filling Machine for Powder
Allpack open filling machine for powder
This is a standard machine design featuring the usual structure with an open frame. This machine can be used in various packaging departments except those that are required with extra caution because an open structure may cause health problems.
Closed Filling Machine for Powder
Closed Filling Machine for Powder- Picture Courtesy: Shingai Machinery
This is a sterile and reliable solution when you’re subjecting the machine to pharmaceutical powders such as antibiotics, chemotherapeutic drugs, anti-fungal, etc. This is always challenging to deal with such powder. The closed filling machine for powder is designed excellently where the entire structure of the machine is compact and enclosed in a stainless steel and glass material that assures high sterility and safety of user and product.
Types of Filling Machine for Powder- Based on Working
The filling machine for powder is featured with different working patterns. It is up to your choice and type of filling production that requires a specific type of machine to give greater throughput.
There are two basic types depending on the working of the machine, for example:
Linear Filling Machine for Powder
Linear Filling Machine for Powder
This is a standard machine where working from feeding, filling, and discharging are linearly taken place. This machine is commonly used in various manufacturing and production facilities as it is fast, robust, with greater automation, and simple.
Rotary Filling Machine for Powder
Rotary Filling Machine for Powder- Picture Courtesy: CVC Tech
If you are looking for quicker filling equipment, then rotary is a good option. In this machine, bottles come, feed, and leave the machine by following a circular working pattern. Therefore, the working principle leads to a faster filling process. That’s why it is mostly preferred in a larger production area where rapid throughput is essential.
Types of Filling Machine for Powder- Based on Packaging Formats
If you are filling powder in bottles, jars, vials, or pouches; then it is not possible to use the same machine for each of the packaging materials. Yes, to solve this problem, you will have various other options to pick on. Just see below to check the filling machine for powder for various packaging formats.
Vertical Form Fill Seal Filling Machine for Powder
Types of Filling Machine for Powder- Based on Packaging Formats
As its name depicts, the formation of a sachet or stick pack, filling of powder, and sealing of packaging takes place following a vertical fashion.
This machine is also available in semi-automatic and automatic versions demonstrating a high demand in the market due to its simplicity and easy usage.
The machine follows a few steps working with the formation of a bag by unwinding a film roll hooked in the machine.
Once it is unwinding a tube former causes sachet formation with sealing around 3 sides and filling of powder. Once it is filled, the final sealing is done along with separation using cutters.
Horizontal Form Fill Seal Filling Machine for Powder
Horizontal Form Fill Seal Filling Machine for Powder
This is another popular filling machine for a powder that allows the formation of pack, filling, and sealing by following horizontal working patterns.
This machine is mainly used to make flow wrap packaging and occupies a large footprint., as compared to the VFFS machine, this machine is very expensive too.
This is commonly used in large industries where various type of packaging is required by using a single machine.
Pre-Made Pouch Filling Machine for Powder
Pre-Made Pouch Filling Machine for Powder
This machine is used for large production batches in a shorter time. Pre-made pouches are loaded into the magazine of the machine, the clipper picks each pouch and the inflator helps in the opening followed by the insertion of powder material simultaneously.
The machine commonly follows rotary working hence entire throughput is fast and huge.
Jars/Bottle/Container Filling Machine for Powder
Jars/Bottle/Container Filling Machine for Powder
All those companies that are hooked to manufacturing and packaging powder material must utilize this equipment. Here, upright-positioned bottles come in contact with a machine using a conveyor.
Once they’re reached, the sensor detects the presence of a bottle and pre-determines the concentration of powder poured down into it. The container leaves the system and goes toward the next machine for capping and induction sealing.
Types of Filling Machine for Powder- Based on Number of Filling Heads
As discussed earlier, the new technologies and amendments in filling machines for powder keep going; as a result, you see various modern features in this equipment. Similarly, you have an absolute solution if running a high-production batches. That’s a machine with various numbers of filling heads to keep your working feasible and smooth. Let’s see the filling machine for powder with filling heads.
Single Head Filling Machine for Powder
Single Head Filling Machine for Powder
A conventional and simplest version of the equipment which is accompanied by a single filling head. This machine is available with various automation such as manual, semi-, and automatic machines and is ideal for small, medium, and large productions.
Double Head Filling Machine for Powder
Double Head Filling Machine for Powder
This is another new advancement that comes in the emergence to deal non-stop production or large production batches as the machine is featuring double filling heads. The structure of the machine is almost the same as conventional instead number of filling heads for fast filling.
Multiple Head Filling Machine for Powder
Multiple head filling machine for powder- Picture Courtesy: Micoop
This is the fastest version of the filling machine for powder that features more than double filling heads. Hence it is ideal for the largest companies dealing with packaging of powder with higher capacity requirements.
7.What are the best materials to packed by filling machine for powder?
Analysis of product characteristics- Picture Courtesy: Stable Micro System
To identify what characteristics of the product are suitable for filling the machine for powder, let's do a small experiment, this test is easy, 100% reliable, and needs manual handling.
Take your product and insert a pencil inside, now remove and assess if there’s no hole left behind, it shows free-flowing powder. If the impression is left behind, it demonstrates non-free-flowing powders.
The filling machine for powder can allow the following materials:
Free-Flowing Products
Free-Flowing Products
The granular powder or products are easily filled using a filling machine for powder where a specialized design in auger is attached that is spinner disc helps in the flowability of powders.
For example, salts, sugar, and related products can be applied for the filling process.
Non-Free-Flowing Powders
Non- Free-Flowing Powders- Picture Courtesy: 3M Australia
The non-free flowing products hopper is set up with slight variation means in this machine it is accompanied by a broad agitating blade that helps in the flow of powder without jamming. This design auger is helpful in the movement of powder downward without overload and minimizes the compaction. The continuous running of agitating blades reduces the chances of aeration that mostly occurs in the non-free flowing powders.
Examples of products are Talc, bakery mixes, carbon, coal, etc.,
This category is the one where granulated products with slight non-free flowing properties. The filling machine for powder tends to fill such products by creating pressure and non-stop movement of the agitating blade to correct the filling process without overloading. The products in this category include coffee, tooth powders, etc.,
8.Filling Machine for Powder: Is There Any Tooling Difference for Free Flowing and Non-Free Flowing Materials?
Yes, the filling machine for powder is expressing their dispensing procedure by following the different tooling. For example:
Straight Auger
Straight Auger- Picture Courtesy: Auger Filling
This is the type of specification that is ideal for dispensing free-flowing materials. This is particularly composed of a straight auger that revolves in order to flow powder from the hopper toward the packaging container. The rate of rotation and degree of filling powder are consistent and ensure smooth dispensing of powder associated with different textures and particle sizes.
Self-Feeding Auger
Self Feed Auger- Picture Courtesy: Augerfab
This type of tooling is composed of a particular construction of accessories that is suitable for dealing with non-free flowing powder. There is a special structure accompanied by a paddle or agitator which is meant for breaking lumps or aggregate present in the powder.
This is specifically helpful in managing powders confined to poor flowability, as self-feeding auger promotes a smooth flow of powders without clogging inside the machine.
9.Why Angle of Repose Is Critical When Using a Filling Machine for Powder?
Angle of Repose- Picture Courtesy: Wikicoarse
The angle of repose is essential to identify as it helps you in characterizing the flow rate of the materials that are meant to be subject to a machine for the filling procedure.
Moreover, measuring the angle of repose helps you offer a quick and reproducible way to fill powder by selecting the correct tooling for their packaging.
Means, that this is the fast way to determine whether your filling material possesses free-flowing, non-free-flowing, or semi-free flowing properties. Hence, you can easily manage the right machine to accomplish production tasks in an efficient manner.
10.What Is the Difference Between Manual and Automatic Filling Machine for Powder?
Manual VS Automatic Filling Machine for Powder
Points
Manual Filling Machine For Powder
Automatic Filling Machine For Powder
Working
The machine requires manual handling throughout the procedure.
Except for setup, no human involvement is needed.
Efficiency
The working efficiency is slower due to slow handling.
It has faster working efficiency due to high filling speed and automation.
Accuracy
Machine accuracy depends upon the energy and skills of the operator.
The machine provides 99.99% high accuracy and precision through an automatic and sharp control center.
Cost
This is an affordable and simple machine.
This is an expensive machine causing high costs initially.
Production Capacity
This is ideal for small labs or production as it yields a small filling capacity.
Due to its high production capacity, it is suitable for large manufacturing companies.
11.What Is the Production Line of Filling Machine for Powder?
Production Line Of Filling Machine For Powder
To bring a complete filling and packaging process, there is a refined workflow pattern confined to filling the production line. The set of machineries include are mentioned below:
Bottle Unscrambler Machine
Allpack Bottle Unscrambler Machine
This machine is suitable for bottles, jars, and containers with round shape, square shape, or irregular shapes to make them upright position and provide it to the filling machine for the powder to achieve the desirable process without interruption.
The unit is capable of unscrambling the mess of bottles into the correct position by using a vibratory disc and blower system which helps in attaining the orientation of containers.
Capping Machine
Allpack Capping Machine
A capping machine is integrated with a filling machine for powder as the product is filled with materials and is passed towards the capping section.
This machine is suitable for applying caps of various shapes, such as round, randoms, squares, etc., this machine plays an important role in securing your product and extending its shelf life.
It is helpful in providing a high speed capping process in lesser time without requiring the tiresome job of manual capping with chances of losing product, cap breakage, or extra burr.
Induction Sealing Machine
Allpack Induction Sealing Machine
This machine is used for the purpose of making products safe from humidity, mildew, and tampering. Once the caps are fixed over the containers, they reach the induction sealing machine where the emergence of electromagnetic radiation warmth the lid of caps and melts the inner lining of caps. Upon cooling, the melted lining becomes hardened and forms a firm sealing over the bottleneck and offers better and stronger sealing to your product till its end-user.
Labeling Machine or Coding Machine
Allpack Semi-Automatic Labeling Machine
The conveyor helps in transferring bottles to the labeling machine which helps in the application of proper labeling in a confined position followed by a presser to firm the label properly over the surface.
This is an essential unit of the production line that assures branding, and critical and necessary information on the bottle.
12.What Essential Things Can Control Dust When Using Filling Machine for Powders?
Dust control ways- Picture Courtesy: UL Prospect
The formation of dust during the powder filling process is not uncommon. However, there are certain things that can overcome dust. For example,
Fully Closed Filling Section
The filling machine for powder design must be compact and enclosed to protect powder dispersion in the workplace.
Dust Accumulator
A vacuum system or dust accumulator unit must be incorporated into the system to grab dispersed particles during the filling process therefore you can find a clean work environment.
Enclosed and Packed Hopper
If the hopper is sealed, it prevents the emission of powders into the air during the procedure.
Dust Suppressor
By application of dust spray suppressors, it can overcome the generation and spreading of dust when using filling machine for powder.
Anti-static Materials
Using anti-static materials can reduce the chances of static progression in material that causes dust production.
Integrated Dust Control Accessories
Dust control shades and shrouds or relevant tooling can help in the reduction of dust very well.
Ventilation
The arrangement of the proper ventilation and unit design can effectively pick up and eliminate dust.
13.What Are Basic Challenges and Solutions Related to Filling Machine For Powder?
The powder-filling task is always considered as the challenging one, however, every challenge is counteracted with a suitable solution. There are some major challenges with solutions are discussed below:
Inaccurate Filling of Powder
Inaccurate Filling- Picture Courtesy: Wakacoffee
This problem commonly occurs with non-free flowing powders due to poor flow rate. Moreover, granules with weight and size variations can also lead to inaccurate filling. sometimes, when your machine needs calibration but you might be ignoring can cause this problem.
Solution
There are various types of agitating blades available in the market that help you in controlling flowability by continuous agitation which overcomes lumps formation.
Secondly, if you premix your raw ingredient properly can help in uniformity among particle sizes hence allowing flexible filling with precision.
Thirdly, always try timely calibration of the machine to obtain sharp and accurate results.
Jamming of Powder in the Filling Head
Powder Jamming- Picture Courtesy: Depositphoto
This is pretty clear that the texture of various powders is sticky in nature which stuck to the walls of the filling machine due to certain reasons such as moisture, heat, and others. This problem can lead to clogging of narrow tubes thereby affecting the overall filling process.
Solution
A routine cleaning of the machine is a standard solution to avoid this problem. Try to evaluate the moisture content holding capacity of powders then modulate the setting by fixing low humidity (feature) in the machine that will help to control moisture and keep the system warm and dry.
If the speed of the conveyor is fast, the containers find lesser stay time for proper filling. This is the reason why spillage takes place, Moreover, there are some other reasons as well which include, high filling speed, poor sensor detection, and low maintenance, which can directly result in such problems.
Solution
It is always recommended that the speed of the conveyor must be proportion to the filling speed of the container to make this process gentle and smooth. Moreover, if you calibrate the machine regularly, the mentioned problem can be controlled. Always assess and add correct settings related to the product’s flowability ratio. The cleaning of sensors and re-testing can give a sharp filling result.
Conclusion
Nevertheless, a filling machine for powder is always significant for your production business. We hope after this informative blog, you will be able to decide what category filling machine for powder is best for your production line. Pharmaceuticals, foods, and related companies have been trusting Aipak for more than a decade to bring their filling processes safely and efficiently via selecting our innovative and advanced machine for powder. If you’re interested in joining this journey with us then send us a message to enjoy our expert guidance and equipment series.
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Multi-Row Powder Packaging Machine: The Complete Buying Guide In 2024
Whether it's instant coffee powder, sugar, salt, or calcium powder stick packaging is the most popular style. The reason is its extremely convenient method of usage, occupying less space, and is cost-effective. Therefore, stick packaging is the most preferred way on part of customer as well as producers. However, when the demand gets higher most of the time manufacturers struggle to meet their customers' expectations.
In this way a Multi-Row Powder Packaging Machine has been introduced into the field to facilitate quick packaging of various powders. This machine is beneficial in every possible way. Gone are the days when production was dependent upon labours. Now, the use of a single machine assists you and benefits you in every possible way. So, let's start reading this buying guide and you will discover range of information about Multi-Row Powder Packaging Machine!
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1.What Is Multi-Row Powder Packaging Machine?
Allpack- APK 4-480 Multilane stick packing machine for powder
Multi-row powder packaging machine is an automatic machine with brilliant features to pack various types of food and non-food powders into multiple stick packs including cocoa powder, milk powder, protein powder, and others.
The machine uses number of channels for forming bags from film and then filling each bag with exact amount of powder that has been set by the operator in machine. So, this machine is considered a highly remarkable invention that aids you in extending your production efficiency while maintaining packaging accuracy and products safety.
2.Enumerate The Features Of A Multi-Row Powder Packaging Machine?
Multi-row powder packaging machine comes up with advance features and automatic technology which enable it to give you an outstanding performance in terms of efficiency, packaging accuracy, and versatility. Below are some of its crucial attributes:
High Efficiency
Bulk of stick packs
By using multi-lane bag forming and filling stations, this machine finishes multiple powder bags in the single run. Therefore, various packaging steps including bag forming, filling, sealing, coding, and cutting are realized in extraordinary efficient way.
Automatic Functioning
Displaying automatic system of multi-row powder packaging machine- Picture Courtesy: chengyipacking.com
Multi-row powder packaging machine is designed with automatic technology where it fully supports the entire processing automatically and is controlled by a single chip microcomputer. Therefore, its operation is safe and convenient.
Hygienic
Hygienic stainless steel part of multi-row powder packaging machine- Picture Courtesy: chengyipacking.com
The machine is made up of durable stainless steel with anti-bacterial and corrosion resistant layer over the parts of machine which are in contact with material like hopper and filling heads.
As the machine has fitted in it the high precision photocell sensor which guide the accurate marking on film, so, the cutting and sealing of packages are carried out at precise position. Moreover, the auger filler combined with highly sensitive metering device stop machine from over and under-filling.
Low Maintenance
Multi-row powder packaging machine has low maintenance and operating cost due to its automatic technology and computerized system which works independently once set by the operator.
Customization & Resilience
Various customized stick packs along with different powders- Picture Courtesy: coretamp.com
No doubt a multi-row powder packaging machine is best known for its resilience and flexibility both in terms of powders packed and bags sealed. For instance, you can pack free-flowing powders, non-free flowing powders, and different designs of bags and sachets by using the single machine.
3.What Products Can You Pack By A Multi-Row Powder Packaging Machine?
Myriad of powders can be easily packed by a multi-row powder packaging machine including:
Instant Drink Powders
Various fruit juice powdered stick packs with juice bottles
All kinds of solid instant drinks in form of powders are suitable to be packed by a multi-row powder packaging machine including coffee powder, juice powder, glucose powder, and soda powder etc.
Milk powder is one of the most notable ingredients that will always be packed by a multi-row powder packaging machine whether it's for baby use, adult use, or meant for use as additive in tea.
Seasoning powders refers to the powdered condiments such as salt, pepper, and chilli etc., which adds to the taste of cuisines. That's why, their packing in small stick packs and sachets is carried out on large scale by a multi-row powder packaging machine.
Protein & Herbal Powders
Moringa herbal powder in bowl- Picture Courtesy: Healthline
The use of protein and herbal powders is now common among people of all ages. Therefore, you can easily pack various kinds of herbal powders by using this machine.
Detergent Powder
Detergent powder with filled scoop- Picture Courtesy: familyhandyman.com
Detergent powder is made up of mixture of chemical powders which needs to be properly handle till its use. So, this multi-row powder packaging machine is best applicable to perform this task responsibly.
All kinds of cosmetic powders such as bleach powder, facial mask powder, talc powder, and pearl powder are best suitable to be packed by a multi-row powder packaging machine with great precision.
Medicine Powder
Various probiotic powder stick packs
Most of the medicated drugs are now delivered in form of powders such as calcium powder, nutritional powder, and probiotic powder etc. Ergo, multi-row powder packaging machine is used for these powders.
Pet Powders
Pet supplement powder bag
Pet powders, made for feeding and treating dogs and cats etc., can also be packed by this machine.
4.How To Operate A Multi-Row Powder Packaging Machine?
Let's explore how a multi-row powder packaging machine works by looking into the details step-by-step!
Material Loading
Powder loaded in hopper- Picture Courtesy: chengyipacking.com
The very initial step you need to take for operating the multi-row powder packaging machine is loading the machine with adequate amount of powder into hopper and placing the film roll in holder.
Machine Setting
Touch screen control panel for setting machine- Picture Courtesy: chengyipacking.com
The second step involves setting the parameters of machine including the amount of powder to be filled in each package, the speed of auger, coding data, sealing temperature, and the length of packages etc., through touch screen display.
Film Unwinding
chengyipacking.com
Now, when the material is loaded into machine, the operator will switch on the machine which will result in energizing every part of it. Similarly, the film will start unwinding from a film roll through multiple guiding rollers to uphold the tension and preclude wrinkles.
Moving forward, the single film will be separated into number of individual films for forming individual packages. These film layers are then longitudinally fitted around the bag forming tubes who turn the flat films into packages by creating the back vertical sealing. Afterwards, the packages are collectively sealed from bottom via horizontal sealing device.
When the packages are formed, the most crucial step of packages filling with powder is carried out in a way that precision measuring device accurately weigh the required amount of powder and dispense it into different packages. At the same time, filled packages are sealed from top using horizontal sealing.
Packages Cutting & Discharging
Discharging of multiple stick packs through conveyor- Picture Courtesy: chengyipacking.com
Finally, the continuous strip of packages is cut into individual units by using a sharp blade or cutting knife. These units of packages are then discharged by the machine through a conveyor belt for collecting into container or conveying for further packaging into boxes or bags.
5.Describe The Structure Of A Multi-Row Powder Packaging Machine?
The structure of a multi-row powder packaging machine is made up of different components. These components are described below:
Structure of Multi Line Powder Stick Packing Machine- Picture Courtesy: coretamp.com
Hopper
Hopper is a large size stainless steel pot located on the top of machine to hold bulk of powder and supply it to machine during operation.
Motor
Motor is another significant part of a multi-row powder packaging machine situated on the top left side of machine. It energizes the machine to run different components such a as auger for mixing and filling powders etc.
Weighing Pump
There is a device naming weighing pump who is placed right below the hopper. Its major function is to measure the exact amount of powder which is meant to be filled in each package.
Touch Screen Display
It is the most important part of a multi-row powder packaging machine characterized by an intuitive touch screen panel with colored display. This device provide multiple types of information regarding the volume of powder, length of bags, and temperature of sealing etc. Hence, operator set commands and control the machine through this device.
Filling Heads
Filling heads are small and long narrow stainless-steel nozzles through which powder is transferred from weighing pump into the multiple bags.
Bag Former
Bag former refers to the number of conical metallic tools pla Ed around multiple columns. They are useful in forming different stick packs and sachets where the layer of film is drawn around each bag former.
Horizontal Seal
Horizontal seal is another essential component of a multi-row powder packaging machine which is used to seal the bottom and top of the bags by using heat.
Film
Film is a thin layer of plastic, paper, aluminum, or combination of them which is used to form bags and packages for holding powders. The long layer of film is stacked on a tool and attached to the back side of a multi-row powder packaging machine from where the film is transferred towards forming station.
Cutting Device
Cutting device is also known as knife which is made up of stainless steel with having sharp edges used to split two joined stick packs or sachets through cutting.
Protection Window
Multi-row powder packaging machine has a protection window made up of transparent glass. Therefore, it protects the entire processing of bag forming, filling, sealing, and cutting in a safe environment on one hand, while as, enabling easy way for user to administer the operation.
Electric Enclosure
Electric enclosure is a box type tool where all the electrical components of a multi-row powder packaging machine including wires, fuses, and circuit breakers are fitted. It thus ensures the safe working of machine.
Main Frame
The main frame of a multi-row powder packaging machine includes all the supporting tools and devices to which all other parts are attached. The main frame of machine is made up of 304 stainless steel.
Stable Foot
There are 4 stable feet attached to the machine which make it stand on surface.
6.What Is The Classification Of A Multi-Row Powder Packaging Machine?
Multi-row powder packaging machine can be classified into two types on the basis of packaging format. These two types are described in detail in the upcoming paragraphs:
According to Packaging Format
Multi Line Powder Stick Packing Machine
Multi Line Powder Stick Packing Machine- Picture Courtesy: coretamp.com
Multi-row powder stick packaging machine is an intelligent machine designed with innovative features to cope up with all kinds of free-flowing and non-free flowing powders into number of stick packs. It can be also linked with other machines to carry out secondary packaging task.
Structure
The structure of machine composite with parts including a hopper, weighing pump, control system, bag former, horizontal seal, cutting device, filling heads, and overall body.
Working Process
It follows straight forward way of packaging by unwinding the film from roll and turning it into individual stick packs. After the forming of stick packs gets completed, they are filled with precise amount of powders, sealed tightly, and discharged out of machine after the splitting of continuous strip of stick packs is done.
Packaging Format
Various stick packs- Picture Courtesy: chengyipacking.com
This machine is known for its most popular packaging format which is stick pack. Stick pack is long, narrow package highly recommended for delivering single serving powders in catering, cosmetic, and pharmaceutical industries.
Multi Line Sachet Powder Packing Machine
Sachet Packing Machine for Powder- Picture Courtesy: senieer.com
Multi-row powder sachet packaging machine is another type of machine employed to pack eclectic powders into square shaped sachets. The machine has high output ratio and good precision level in packing powders.
Structure
The body of machine is a bit complex with multiple parts accounting for its construction including 304 stainless steel body, touch screen panel with various knobs and switches, electric enclosure, film roll, bag forming and associated mechanism for filling and sealing etc.
Working Process
Its working process is similar to that of stick pack powder packaging machine provided that the length and sealing are same. Therefore, it follows the main steps of material loading, sachet forming, filling, coding, sealing, cutting, and discharging etc.
Packaging Format
Various sachets- Picture Courtesy: chengyipacking.com
It has a most commonly used packaging format of sachets which are square in shape or sometime resembling rectangular shape often used in chemical, pesticide, food, and healthcare industries.
According to Sealing Sides
Multi-Row 3 Side Sealing Powder Packaging Machine
Multi row 3 side sealing powder packaging machine- Picture Courtesy: chengyipacking.com
As the name indicates, this type of multi-row powder packaging machine is capable of packing 3 side sealed packages for powders used in pharmaceutical, beauty care, daily chemical, and food industry. It uses single layer of film.
Structure
It is an assembly of several tools and units including feeding station, weighing mechanism, control system, and the most prominent part which is the side bag formers along with horizontal seal and cutting blades.
Working Process
Working process of 3 side sealing powder packaging machine- Picture Courtesy: chengyipacking.com
It pulls the film from roll and turn the film around bag former in a way that their opened sides are joined on the right side of machine instead of combining on the back side. Therefore, the longitudinal sealing form the sealing of one side. While as, the bottom sealing and top sealing after powder filling results in the formation of 3-sided sealed finished powder packages.
Multi Row 4 Side Sealing Powder Packaging Machine
Multi Row 4 Side Sealing Powder Packaging Machine- Picture Courtesy: chengyipacking.com
Multi row 4 side sealing powder packaging machine is unique design machine that come up with 4 side sealing. So, no matter what type of powders you process or packaging material you use, this machine will perfectly pack these packages by creating stringent sealing from all sides.
Structure
The structure of a multi row 4 side sealing powder packaging machine is different from other machines in a way that its bag forming device is not conical like other machines, rather it uses double layer of film.
Working Process
It simply works by unwinding the dual film layers from separate film rollers in back and front manner. Afterwards, these two film layers are sealed vertically and horizontally in bottom. When powder is filled into these packages, the top horizontal seal is realized.
Multi-Row Back Side Powder Packaging Machine
Multi-Row Back Side Powder Packaging Machine
Another type of a multi-row powder packaging machine is on the basis of back side sealing. It also uses single film for forming stick packs and sachets. Therefore, it is mostly used for instant coffee, milkshake powder, and facial powder etc.
Structure
Its body is distinguished by other types of multi-row powder packaging machine due to its conical bag forming devices located around tubular filling heads.
Working Process
It process is simple that initiate with film dispensing around the bag formers. During this phase, the back longitudinal side is sealed followed by lower horizontal sealing. Similarly, precisely measured powders are filled in individual sachets, they are sealed from top, and ultimately, discharged out of the machine after splitting.
7.Compare The Multi-Row Powder Packaging Machine With Other Types Of Multi-Row Packaging Machine?
Powders, granules, and liquids are 3 most essential materials that come in different characteristics. Therefore, their packaging involves different machines which we have compared for your ease:
No
Dimensions
Multi-Row Powder Packaging Machine
Multi-Row Granule Packaging Machine
Multi-Row Liquid Packaging Machine
1
Definition
Multi-row powder packaging machine is multi channel machine used to pack powders.
Multi-row granule packaging machine designed to accurately pack granules into various packages.
Multi-row liquid packaging machine is created to carry out the smooth packaging of liquids.
2
Weighing & filling system
According to the type of powders, it uses short auger screw measurement alone or with vibrantion device to avoid accumulation of powders.
It employs drawer type measuring cup or swing type measuring cup in accordance with granules size and nature.
It utilizes magnetic pump metering, Peristaltis pump, ceramic pump, or piston pump metering in accordance with material specifications.
3
Packaging formats
Stick pack and sachet.
Stick pack and sachet.
Stick pack and sachet.
4
Sealing
3 side sealing, 4 side sealing, and back side sealing.
3 side sealing, 4 side sealing, and back side sealing.
3 side sealing, 4 side sealing and back side sealing.
5
Application
Free flowing and adhesive powders including milk powder, coffee powder, seasoning powders, and medicine powder etc.
All granulated materials such as grains, corn flakes, nuts, pet food, and candies etc.
All kinds of free flowing and viscous liquid substances encompassing honey, ketchup, gel, and shampoo etc.
6
Picture
Allpack- APK 4-480 Multilane stick packing machine for powder
Allpack- APK 6-480 Multilane stick packing machine for granule
Allpack- APK 8-480 Multilane stick packing machine for liquid
8.How Multi-Row Powder Packaging Machine Differs From That Of Single Row Powder Packaging Machine?
Both the multi-row powder packaging machine and single row powder packaging machine are used for the same purpose of packing various powders into stick packs and sachets. However, there are major distinctions between both which are highlighted below for your clear understanding:
No
Features
Multi-Row Powder Packaging Machine
Single Row Powder Packaging Machine
1
Specifications
Multi-row powder packaging machine uses multiple channels for making and filling packages.
This machine utilizes a single channel for forming, filling, and sealing of packages.
2
Structure
Its structure is complex with many heavy-duty components.
While as, single row powder packaging machine has small footprint with few parts.
3
Automation
It is fully automatic in technology.
On the other hand, it is available both in fully automatic and semi-automatic technology.
4
Capacity
The machine gives you exceptional production efficiency.
In contrast, you will get small to medium level of production by using this machine.
5
Cost
The machine is expensive with high initial cost.
On the other hand, it is cost-effective with low initial expenses.
6
Picture
Allpack- APK 4-480 Multilane stick packing machine for powder
Allpack- APK 2-220 Automatic Vertical Single Lane Powder Stick Packing Machine
9.Where A Multi-Row Powder Packaging Machine Can Be Used?
Multi-row powder packaging machine play a highly significant role in different modern industries. Some of the prominent industries where this machine is regularly used are explored below:
Food is inevitable for human survival; therefore, modern day technology is introduced to facilitate this necessity in the most convenient way. In this way, products like salt, sugar, pepper, instant coffee powder, tea powder, and milk powder are often delivered in small amount for traveling and outing for which this multi-row powder packaging machine is employed.
Pharmaceutical Sector
Patient mixing urinary tract health supplement into water glass- Picture Courtesy: uqora.com
Pharmaceutical industry is yet another notable field where bulk of drugs and medicine are produced in form of powder whose instant usage can help patients treat their ills in an easy way. Therefore, a multi-row powder packaging machine is best suitable in this sector.
Nutraceutical Sector
Nutritional powder in stick packs- Picture Courtesy: drinkhydrant.com
The people's preference to treat their deficiency of energy, protein, and calcium is now turned towards using instant nutritional and protein powders on daily basis. Therefore, they used to carry with themselves small packets of powders in their pockets which is indeed an outcome of using this multi-row powder packaging machine in nutraceucal industry.
Cosmetic Sector
Various cosmetics- Picture Courtesy: sephora.com
Another significant application of a multi-row powder packaging machine is cosmetic industry. Probably, it is for sure that you have used bleach powder, facial powder, and hair color powder in bags and sachets which are produced by this machine.
Daily Chemical Industry
Detergent powder with towels
Daily chemical industry is a sector where products like detergent powder, dish washing powder, and floor cleaning powder are manufactured and packed. Therefore, for packing these numerous powders, a multi-row powder packaging machine is utilized in this field.
10.How To Determine The Safety And Quality Of A Multi-Row Powder Packaging Machine?
As multi-row powder packaging machine is meant to be used for both food and non-food powders which include the most sensitive materials like drugs whose minor exposition to harmful particulates can cause health hazards.
That's why, it is always important to make sure the safety and quality of a multi-row powder packaging machine. In this way, few well-known standards are established whose compliance guarantee the machine's quality. These include:
ISO:International Organization for Standardization is an international organization that publishes safety regulations for machines and products across the globe.
GMP:Good Manufacturing Practices is another platform that peculiarly administer the safety of structural material of multi-row powder packaging machine such as it must be made up of 304, 304L, 316, or 316L stainless steel.
FDA:Food and Drug Administration is USA based agency created to hold check on drugs and associated equipment for whether they comply all the essential regulations required for public health and safety.
CE:CE is the certification allotted to all those goods and products who adhere the primary safety regulation set by European Union, so, that they will get an opportunity to sell their products in European Union.
11.Enlist The Procedure For Regular Cleaning And Maintenance Of A Multi-Row Powder Packaging Machine?
Multi-row powder packaging machine is meant to produce large number of finished bags and sachets; therefore, its long-lasting working life is essential which can be only maintained through regular care. This care will include its regular cleaning, lubrication, and parts changeover etc. For this, follow the upcoming guidelines:
Operator maintaining a machine- Picture Courtesy: mes.com.sg
Cleaning:Cleaning of a multi-row powder packaging machine is obligatory for safe and hygienic packaging. Therefore, you need to disassemble the parts of machine from hopper to filling heads and sealing jaws.
Afterwards, wash the hopper, filling heads, and sealing jaws with non-acidic moderate hot water. Dry these comments by wiping with a clean cloth. The cleaning of other parts like control panel, transparent window, and coding device etc., should be carried out through wiping using a moist cloth.
Lubrication:All the transmission and movable parts are in constant working phase whenever you operate the machine. So, long term working can lead to running-in and friction of these parts. Therefore, it is recommended to add lubricating oil periodically.
Parts Changeover:It is a matter of fact, that continuous working of a multi-row powder packaging machine result in the damage or worn out of some tools. However, these parts do not make your machine useless, rather their simple changeover with new ones will give your machine a new life.
Internal Inspection:Before starting operation, it is necessary to perform inspection of the machine internal system such as the air source, power supply, temperature of sealing jaws, amount of material for weighing, and coding data adjustment etc.
12.Give Remedies To Solve The Problems Of A Multi-Row Powder Packaging Machine?
Spontaneous inconsistencies during the working of a multi-row powder packaging machine often leads to reduced packaging efficiency and precision. To avoid these circumstances, it is recommended to take measures in advance for tackling these issues. For this consider the table below:
i. Sudden tripping of machine during operation
Highlighted power supply system- Picture Courtesy: chengyipacking.com
Cause:
Incoming power issue.
Insufficient voltage of electricity.
Solution:
Make sure the machine is property plugged in.
Ensure that electric board is supplying adequate voltage.
ii. The length of packages is unparalleled
Displaying the difference between length of stick packs- Picture Courtesy: chengyipacking.com
Cause:
The input parameters for bag length are wrong.
Bag forming and cutting parts are improperly positioned.
Bag forming and cutting tools are damaged.
Solution:
Adjust the bag length parameters through PLC.
Level the bag forming and cutting units properly.
Replace the tools with new ones.
iii. Inconsistencies in powder filling into bags
Indicating the accumulated powder in hopper- Picture Courtesy: chengyipacking.com
Cause:
The powder is wet which make it accumulate.
The speed of auger is low.
Blockage of the filling heads.
Solution:
Make sure to load dry powder inside the hopper.
Increase the speed of auger to suitable level for uniform filling.
Clean the filling head by removing debris.
iv. Improper tracking of the film
Encircled film roll holder- Picture Courtesy: chengyipacking.com
Cause:
Uneven dancer's arm and film pulling rollers.
Inaccurately positioned film roll.
Tension of film roll holder.
Solution:
Make the dancer's arm and film pulling rollers parallel to each other.
Locate the film roll in right place.
Lubricate the moving film holder to reduce tension.
v. Weak, partial, or burned sealing of bags
Encircled sealing side of various stick packs- Picture Courtesy: chengyipacking.com
Cause:
Temperature is too low or too high.
Low sealing tension.
Contaminated sealing bars.
Worn out sealing jaws.
Solution:
Adjust the sealing temperature to suitable level.
Increase sealing pressure.
Clean the sealing bars.
Replace sealing jaws.
13.Tips For Purchasing An Effective Multi-Row Powder Packaging Machine?
Purchasing an efficacious multi-row powder packaging machine is the dream of every manufacturer but at the same time most of them confront some doubts and difficulties in selecting the right one. So, we have tried to make this step an enjoyable for you through following tips:
Type of Machine
Various stick packs with different types of sealing- Picture Courtesy: chengyipacking.com
Now, after reading the classification of a multi-row powder packaging machine, it will be clear to you that how many types existed in the market. So, you need to choose the machine which suits you the most in terms of efficiency like number of lanes the machine have, the packaging format it follows, and most importantly, the type of sealing which it supports.
Vendor Reputation
Getting an experienced and reputable supplier is as important as the machine itself. It is because a reputable vendor will provide you with customer service and remote support to understand and troubleshoot the machine when needed.
Cost
Finding cost- Picture Courtesy: thomasnet.com
Another critical tip for you to consider the cost from every angle, as a multi-row powder packaging machine is a heavy-duty machine which indicates its high value. So, with any large purchase, you will consider not only the initial cost of machine but its maintenance charges. Hence, if you find it expensive then secondhand machine will be cost-effective.
Warranty provides the guarantee about products, therefore, a multi-row powder packaging machine you are going to purchase should have a warranty which can be of 1-3 years.
Conclusion
Let's wind up this informative buying guide about a Multi-Row Powder Packaging Machine with few reminders. We are sure this guide was helpful for your and resolve the puzzles of confusion that existed in your mind regarding a multi-row powder packaging machine. Now, when you have finally explored its different aspects, it is better to opt the write machine for your lucrative business. If you are still struggling to trust which supplier, then we recommend you to consider Allpack which is having over 11 years of experience in this field. Not only that but offer you with 1 year of warranty. Contact us for further information!
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Chilli Powder Packing: The Complete FAQ Guide In 2024
Chilli powders are an integral part of every cuisine to spice up the culinary experience. Do you know what preserves the flavour of chilli powders? Chilli powder packing preserves flavour but also the nutritional quality of chilli powder.
Due to the demand for spicy and delicious culinary dishes, the demand for chilli powder packing has been on the rise. Chilli powder packing is a foolproof method to provide superior quality chilli powders in the market.
Numerous people use chilli powder packing but are unaware of what machine and elements make it chilli powder packing. This blog is designed for people, who want to know more about the evolving world of chilli powder packing.
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1.What is Chilli Powder Packing?
Chilli Powder Packing- Picture Courtesy: 99Design
Chilli powder packing is a protective covering that encloses chilli powders from all sides. It surrounds and contains chilli powders for handling, transportation and delivery. It is a beautiful covering that showcases the brands' value on the retail shelves and engages customers for buying.
Chilli powder packing is functional and flexible in its use. The primary purpose of the chilli powder packing is to protect chilli powders against environmental culprits that may spoil them. It is a strong and durable container that safeguards chilli throughout the supply chain and logistics. Chilli powder packing includes pouches, sachets, and bottles.
2.Why Chilli Powder Packing is Significant?
Chilli powder packing is significant because of its protective and branding purposes. Some useful benefits that contribute to its significance are:
Transportation
Transportation of Chilli Powder Packing- Picture Courtesy: Urban Spice Shop
Chilli powder packing is stackable and is placed over one other to easily transported over long hauls. Without chilli powder packing, its transportation journey will be a messy and difficult exercise. Chilli powder packing contains chilli powders and reduces the money spent on transportation.
Protection
Protection by Chilli Powder Packing- Picture Courtesy: Dribble
Chilli powder packing is a protective barrier that provides resistance and prevents the entry of harmful physical and biological agents like air, moisture, temperature, microbes, and pests that spoil chilli powders. Chilli powder packing reduces interaction between the environment and chilli powders and it extends the shelf-life of chilli powders.
Consumers of today need to know what they are buying. It is where chilli powder packing comes into play. Brands conspicuously label their chilli powder packing to inform and communicate with users about the advantages and uses of their chilli powder products. It communicates expiry dates, brand values, nutritional value, and ingredients.
Branding and Advertisement
Branding by Chilli Powder Packing- Picture Courtesy: mishry.com
For brand awareness purposes, the brand designs its chilli powder packing in colourful and attractive design elements. These bold patterns and stylish artwork attract customers and build their memory. Thus, users recognize this chilli packing at first glance on retail shelves and increasing chances of buying.
Cost-Reduction
Cost Reduction by Chilli Powder Packing- Picture Courtesy: designerpeople
With chilli powder packing, brands can earn huge profits. This is because the manufacturers can decrease chilli powder wastage, saving costs. Tough chilli powder packing reduces the mechanical damage to the chilli powders, meaning more and more chilli powder packing in the market. More products in shops means more profit.
3.What Packing Formats Are Included in Chilli Powder Packing?
Chilli powder packing is versatile and different packing formats are included in this packing. A detailed description of these chilli powder packing is penned below:
The bottle is a cylindrical container and is sealed with a cap on the top. It is formed of clear glass or plastic that allows users to check the quality of chilli powders. Bottle chilli packing attracts high-end users.
Tins
Chilli Powder Tin Packing
It is made with metals and is a cylindrical container that has lids fitted on the top. It is sturdy and robust chilli powder packing that maintains the fieriness of chilli powders.
Pouch Chilli Powder Packing
Chilli powders are packed in a variety of pouch styles like:
Standup Pouch
It has a flat round base with sharp edges. It has traction due to its standability and cost-effectiveness. It captivates customers because of its uniqueness.
Standup Pouch- Picture Courtesy: Behance.net
Flat Lay Pouch
As the name indicates, these chilli powder pouches do not stand upright but instead lay flat on the retail shelves. It is sealed on four sides and is economical in retail chilli powder packing.
Flat Lay Pouch- Picture Courtesy: Packaging of the World
Pillow Pouch
It is another distinct chilli powder packing style with its pillow-like shape. It has a distinct back seal, due to which, it has a different design than other chilli powder packing styles.
Pillow Pouch- Picture Courtesy: Packaging of the World
Sachet
It is a popular single-serving style featuring three or four side seals. It is a portable and lightweight chilli powder packing style and usually comes with ready-made meals.
4.What are the Steps in Chilli Collections to Chilli Powder Packing?
Have you ever wondered how chilli powders are packed? Chilli powder passes different stages to reach customers. The steps from chilli collection to chilli powder packing are listed below:
Harvesting
Harvesting of Chillies- Picture Courtesy: Plantura Magazine
Ripened chillies are harvested by the farmers by hand. These chillies have a desired red or green colour. For large-scale harvesting, chillies are mechanically picked by the harvesting machines.
Cleaning and Sorting
Cleaning and Sorting of Chillies- Picture Courtesy: freeplants.com
In the next steps, chillies are cleaned and sorted by colour, size, and quality. Cleaning of chillies involves the removal of dust, soil, leaves, and other contaminants by water. Metal debris is also removed at the cleaning step.
Drying
Allpack Hot Air Circulating Dryer
The washed chillies are air-dried or dried with a machine such as a hot air dryer or vacuum dryer. This machine dehumidifies chillies by removing their water content. Chillies are placed in the oven and hot air is circulated in this machine for drying.
Grinding
Allpack Chilli Grinding Machine
The dried chillies are powdered using a grinding machine. This machine applies crushing force to ground chillies. This step is carefully controlled to acquire chillies powders with the desired particle size.
Filling and Sealing
Filling and Sealing Machine
After grinding, the chillies powders are packed using different machines depending upon the packing style. After filling, these packing containers are airtightly sealed to preserve chillies powder.
Labelling
Allpack Labeling Machine
It is an optional step, carried out by the labelling machine that labels the barcode, expiry dates, ingredient list, and nutritional value on the information panel of the chilli powder packing container.
5.What Are Chilli Powder Packing Machine?
As mentioned above, chilli powders are available in different packing containers. So, there are different machines to pack chillis powders like:
According to the Packing Type
Vertical Form Fill and Seal Chilli Powder Packing Machine
Vertical Form Fill and Seal Chilli Powder Packing Machine
It is one of the most commonly found chilli powder packing machines. Vertical form, fill, and seal chilli powder packing machine is a fast and reliable manufacturing unit that comes with a smaller footprint. Its vertical orientation is essential for the delicate packing of chilli powders.
It forms packing containers using packing film via forming tube and sealing jaws. The chilli powders are filled into the pouches and afterwards, top edge sealing takes place by the horizontal sealers.
Premade Pouch Chilli Powder Packing Machine
Premade Pouch Chilli Powder Packing Machine
It processes already-made pouches. It has a rotary table with numerous inflating, filling, and sealing stations. Simultaneously processing of chilli pouches increases its production efficiency.
The preformed pouches are loaded inside the bag magazine and are taken to the inflating area for inflation. Next, the bags are loaded with chilli powders. Finally, the top edges are joined by the horizontal sealers.
Sachet Chilli Powder Packing Machine
Allpack Sachet Chilli Powder Packing Machine
This machine is routinely employed in the industries for making single-serve sachets. This machine has a small footprint and its mode of working is quite similar to that of a vertical form fill, and seal machine.
The sachet chilli powder packing machine uses packing film to create the sachet. The packing film travels to the forming tube, where this film is doubled and enclosed around the forming tube for fabricating sachets. Filling in the sachet takes place by the filling devices and ultimately sealing occurs by the sealing jaws.
Bottle/Jar Chilli Powder Packing Machine
Bottle/Jar Chilli Powder Packing Machine
It is the machine in which a long conveyor or rotary star wheel is present for processing the chilli powders. This machine is found in both linear and rotary configurations. It has multiple filling nozzles for filling numerous bottles, jars, or tins in one go. Its automation and speed boosts its traction among industrial sectors.
Bottles unscrambler loads the bottles or jar in a standing position on the conveyor. These containers travel to the filling station by conveyors, where the filling nozzle dispenses the required quantities of chilli powders in the container. After that, they are moved to a sealing machine, where these containers are capped or lidded.
According to the Filling Type
Volumetric Cup Chilli Powder Packing Machine
Volumetric Cup Chilli Powder Packing Machine
This machine is utilized for the loading of free-flowing chilli powders in packing pouches or jars. The volumetric cup chilli powder packing machine consists of dispensing cups, holding plates, hoppers, and servo-drives.
It is equipped with different cups in which a measured amount of chilli powder is dispensed from the hopper. These volumetric cups gradually load the said quantities of chilli powders inside the containers.
Auger Chilli Powder Packing Machine
Auger Chilli Powder Packing Machine
It is one of the most frequently utilized machines for loading dry chilli powder in packing containers. This machine is equipped with a hopper, auger plates, and a rotating screw. It is known for its accuracy and precision.
The rotating auger screws push the chilli powders from the hopper to the auger plate or funnel. The auger agitators move with the rotation of the screw. From the auger funnel, the chilli powder is loaded into the packing container.
Multi-head Chilli Powder Packing Machine
Multi-head Chilli Powder Packing Machine
This machine has acquired traction over the recent years. It consists of upper and lower hoppers, a vibration plate, load cells, steeping motors and a PLC unit. It is a quick machine that swiftly packs chilli powders into the packing pouches or jars.
The chilli powders from the upper hopper go to weighing powders via vibratory plates. Through the vibration of vibratory plates, the chilli powders fall into the weighing hoppers and are ultimately dispensed into a packing container.
6.What are the Challenges in Chilli Powder Packing?
Chilli powder packing is filled with many challenges, some of which are discussed below:
Flowability of Chilli Powders
Flowability of Chilli Powders- Picture Courtesy: Cariyon
It is the most important problem when it comes to chilli powder packing. The chilli powder adheres to the inner surfaces of the hopper and filling devices which leads to hindrance or blockage in the flow of chilli powder.
This problem is resolved by using agitators that move to avoid product buildup.
Dust Generation
Dust Generation
Chilli powder packing often results in dust production. When packing dry and milled chilli powders, dust is produced due to the property of chilli powders to become aerial. These characteristics cause respiratory issues in the workforce due to inhalation of chilli powder dust and this dust gets charged, leading to electric and fire accidents.
This predicament is solved by using a dust hood, enclosed devices, and vacuum suction equipment.
Air in Chilli Powders
Vented Chilli Pouch- Picture Courtesy: Fiver
Huge quantities of air are present in the chilli powders which may lead to bursting and ballooning of chilli powder packing if packed without removing the air. It also creates problems in the stickability of the pouches and lowers the quality of chilli powders.
The air in chilli powders is eliminated using vacuum packing technology and also by vents in the chilli powder packing.
7.What are Resealing Options for Chilli Powder Packing?
Chilli powder packing comes with different resealing options for the convenience of the users. It prevents the chilli powders from getting spoiled. Here is the list of different sealing options.
Zippers
Standup pouches come with zipper closures that are conveniently closed by pulling zippers. It is a simple yet effective resealing option.
Zipper Pouch- Picture Courtesy: Packaging of the World
Press to Close
After opening, these sealing options are pressed for closing. It creates strong airtight sealing.
Press to Close Pouch- Picture Courtesy: hunker.com
Adhesive Strips or Tapes
It comes with adhesive tapes that are peeled off to expose adhesive which is pressed on the opening of the pouch.
Adhesive Tapes- Picture Courtesy: Dribble
Fold and Close
After use, the pouch is folded and packed using adhesive tape or clip. It creates a secure seal.
Fold and Close Pouch- Picture Courtesy: Behance.net
Caps
Different types of caps like screw caps, flip-top caps, and screw caps provide a strong closure. The caps are opened for pouring out the chilli powders and resealed by turning and snapping shut.
Caps- Picture Courtesy: Behance.net
Lids
The tins and cans are re-closed using resealable lids. It is not an effective option when compared with screw caps. Resealable lids are seldom used.
Lids- Picture Courtesy: Poetry of Spices
8.What Is the Used Material for Chilli Powder Packing?
Chilli powder packing is available in different materials to improve the quality of packaging and marketability. The most common methods for chilli powder packing are discussed below:
Metals
Chilli Powder Tin- Picture Courtesy: SIZL Spices
Aluminium and tinplate metals are used to fabricate tins. These metals have superior ductility and formability. These metals are heavier but offer excellent protection.
Aluminium Foil
Aluminum Foil Chilli Powder Packing- Picture Courtesy: Packaging of the World
It is a commonly used material for making pouches. It is easily shaped into different pouch styles because of its highest mouldability. Aluminium foil provides impermeability against moisture, light, and air.
Clear glass is used for fabricating high-end and luxurious chilli powder bottles and jars to attract high-end and sophisticated users. It offers a superior barrier against elements.
Laminate Films
Laminate Film Chilli Powder Packing- Picture Courtesy: Behance.net
These laminate materials are fabricated by combining and bonding aluminium foil and plastics. It has versatile uses and is used for making diverse pouch styles. Laminate films have different finishes so they are popular. These films have excellent toughness and prevent pouches from mechanical damage.
It is a frequently employed material for forming flexible chilli pouch packaging. These plastics have resistance against water and air and allow the brands to uphold the aroma and freshness of chillies.
9.What are Seal Strength Tests for Chilli Powder Packing?
Seal Strength Test of Chilli Powder Packing- Picture Courtesy: girorganic
The seal strength test is designed to measure the mechanical strength of bonding between the seals. These tests detect any weakness in the seal. The test for evaluating seal strength chilli powder packing is listed below:
Compression Test
In this test, the strength of the seal is determined under high-pressure forces by stacking different chilli powder packing containers over one another. It measures the deformity and bursting of seals under compression forces.
Dye Penetration Test
In this test, dye is applied at one end of the seal. If it moves towards the other end, it means that there is a weakness and leak in the chilli powder packing.
Water Bath Test
The chilli powder packing is emersed under the water surface and air above the surface is removed. If the air bubbles are seen on the water surface, it means there is leakage in the seal or pouch.
Vacuum Decay Test
The chilli powder packing is placed in the vacuum area, from which air is removed. The pressure reading is measured by a pressure gauge. If the pressure drops, it means that seal bonding is weak.
Gas Leakage Method
Different gases like helium, carbon dioxide, and hydrogen are fed in the chilli powder packing. The sensor is used for determining the number of gases leaking from the hole. If less amount of gases is detected coming out of a hole in chilli powder packing, then seal strength is poor.
Peel Test
Maximum force is applied for peeling the two layers of sealed chilli powder packing in the peel test. It measures the effectiveness of seal adhesive.
10.What are Trends in Chilli Powder Packing?
Chilli powder packing has come a long way from simple and monochrome boxes and jars. It is continuously evolving and has experienced new trends like:
Sustainability
Sustainability of Chilli Powder Packaging- Picture Courtesy: Behance.net
The use of recyclable and biodegradable materials in chilli powder packing has emerged as a new trend because of increasing awareness among users about climate and global warming. Now users demand environment-friendly packaging. So, sustainable chilli powder packing is trendy nowadays. This packaging is easily decomposed by the microbes, decreasing the impact on the environment.
Smart Packaging
QR Codes in Packaging- Picture Courtesy: QR Tiger
Nowadays, the latest and innovative technology is used in the chilli powder packing like sensors and indicators that detect the freshness of chilli powders. It tells users about the quality of chilli powders. Moreover, QR codes and other RFID are included in chilli powder packing to trace and track chilli powder packing.
These designs including earthy tones and simple patterns and fonts are gaining popularity in chilli powder packing because they appeal to users who demand transparency. Moreover, minimalist design uses less ink and packing materials which in turn contributes towards eco-friendliness.
Food-Grade Materials in Chilli Powder Packaging- Picture Courtesy: Packaging of the World
Chilli packing materials come in direct contact with chilli powder, so these materials must be food-grade. These food-grade materials ascertain the safety of the chilli powders. Different food authorities have ensured guidelines for mandating the fabrication of chilli powder packing with food-grade materials.
It is important as food-grade materials are made with non-toxic materials that do not leach harmful substances into the food. Furthermore, inks, coatings, and other adhesives that make chilli powder packing are also food-grade meaning they do not have harmful chemicals.
To make sure that these materials do not contain harmful chemicals, they are meticulously tested. Otherwise, these chemicals may move to chilli powders, contaminating the latter and deteriorating the health of users.
By using food-grade material in chilli powder packing, manufacturers ensure the health and safety of consumers.
12.How Does Chilli Powder Packing Prevent Clumping of Powders?
Chilli Powder Packing and Clumping of Powder- Picture Courtesy: Behance.net
Chilli powders may clump by absorbing moisture and sticking with each other. So, to ensure that these powders do not clump, chilli powder packing is designed to include round and angled corners that boost the flowability of chilli powders and reduce their chances of clumping.
Moreover, chilli powder packing is made with moisture-proof materials that are impermeable to moisture. It is made from laminated aluminium foils that are not affected by humidity variations and prevent the entry of moisture vapours which may cause clumping.
Some chilli powder packing may come with desiccant packs that contain hygroscopic materials for absorbing water vapours. This protects the inner environment in chilli powder packing and keeps it dry, so inhibits chilli powder clumping.
13.What Are the Differences Between Semi-Automatic Chilli Powder Packing Machine and Automatic Chilli Powder Packing Machine?
Allpack Semi-automatic and Automatic Chilli Powder Packing Machine
Semi-automatic and automatic chilli powder packing machines are two essential machines in chilli powder packing that fill and seal the chilli powders. But these machines differ in various aspects that are listed below:
Feature
Semi-Automatic Chilli Powder Packing Machine
Automatic Chilli Powder Packing Machine
Operation
Its functionality is both manual and automatic. Operators manually place and unload chilli powder packages on this machine. Filling and sealing are carried out by the machine itself.
It completely executes various functions like loading and unloading of containers, filling and sealing itself.
Foot Print
It has a smaller footprint.
It has a larger footprint due to its complicated design.
Labor Cost
It is more labour intensive, requiring more labour for loading and unloading containers.
It does not require much labour force. One or two operators are required to program an automatic chilli powder packing machine.
Ease of Use
It is simple to learn and operate a semi-automatic chilli powder packing machine.
It is difficult to learn and operate this machine. This machine requires much training to operate
Application
It is best for productions with budget constraints.
It is generally found in larger productions.
Budget
It is a less costly manufacturing unit.
It is a more costly option for production.
14.How Chilli Powder In A Pack Stays Longer?
Shelf-Life of Chilli Powders- Picture Courtesy: Behance.net
Chilli powder stays in the pack longer because chilli powder packing forms a good barrier that does not allow water content and air inside the packaging. Oxygen is the main agent that spoils the chilli powders.
Oxygen causes the oxidation reactions of the oils in the chilli powders that affect the aroma and flavour of the chilli powders. Furthermore, due to its barrier properties, chilli powder packing prevents the evaporation of volatile oils, which otherwise leads to the deterioration of the taste and fragrance of chilli powders.
15.How Does Chilli Powder Packing Offer Tampering Evidence?
Tamper-Evident Chilli Powder Packing- Picture Courtesy: Packaging of the World
Yes, chilli powder packing provides tampering evidence by including tamper-evident labels and tapes around the corners of chilli powder. These labels and tapes are damaged and ripped if the chilli powder packing is opened.
It also contains tamper-evident seals like induction seals, shrink bands, and stretch wraps, aluminium foil seals. These sealed materials surround the lids, caps, and sealed areas of chilli powder tins, bottles, and pouches. These seals lose their structural integrity if the seals are tampered with.
Some types of chilli powder packing incorporate colour-changing sensors that alter the colouring of packing materials and labels if the chilli powder packing is opened and exposed to air.
These tamper-evident features are visible on the chilli powder packing and are not easily copied. These features ensure the quality and safety of chilli powders.
16.How To Preserve Red Chilli Powder Packing?
Preservation of Red Chilli Powder Packing- Picture Courtesy: designerpeople
Red chilli powder packing is stored in a cool, dry, and dark place for its preservation. This packing is stored at a low temperature setting away from heat and light because these agents increase the chances of reactions in the chilli powder packing. These reactions negatively impact the taste and nutritional value of chilli powders.
Moreover, red chilli powders are preserved in airtight containers such as capped glass bottles or resealable pouches that increase the impermeability to air and water, thus extending the shelf life of chilli powders.
Conclusion
Chilli powders breathe a new life into various recipes. It is necessary to preserve the taste and aroma of chilli powders which is achieved by chilli powder packing. This chilli powder packing aids in protection, product communication, branding, containment, tracing, and tracking. Smart technology, sustainability, and minimalist designs are the upcoming trends that have transformed the chilli powder packing. Now it's time to conclude this informative guide about chilli powder packing, if you still have queries about chilli powder packing then contact our Allpack sales representatives.
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Powder Packaging Equipment: A Complete Buying Guide in 2024
How to pack powders? A top piece of equipment called powder packaging equipment has prime importance in every industry because almost every industrial sector of the world processes and packages powder one way or another.
Integration of the powder packaging equipment slowly but steadily has been on the rise. The need for automated technology to promote productivity has fueled the growth of powder packaging equipment. Also, increased demand for on-the-go packaging styles has led to increased adoption of powder packaging equipment in the industrial sector.
If are you looking for a solution that safely and hygienically packs your powder products then we recommend installing powder packaging equipment in your production. But before that, first, carefully read this guide to discover more about this useful machine.
Add a header to begin generating the table of contents
1.What is a Powder Packaging Equipment?
Powder Packaging Equipment
Powder packaging equipment is a versatile and handy manufacturing and filling unit that efficiently packages different types of powders in a wide range of packaging containers. It loads and contains powders in sturdy and airtight packaging containers for mess-free and leakage-proof shipment, retailing, handling, and delivery.
This machine typically forms, fills, and seals different types of packaging containers like pouches, sachets, stick packs, bottles, jars, vials, etc. Due to its diverse benefits, it is used in a broad range of industries like food, pharmaceutical, beverage, cosmetics, and many more.
2.Why Use a Powder Packaging Equipment?
Powder packaging equipment is an automated unit, flexible and robust capable of handling different packaging containers. Adopting this manufacturing unit is beneficial for industries. We are discussing some important benefits of this machine for your ease.
Improve Accuracy and Lower Wastage
Improves Accuracy by Powder Packaging Equipment- Picture Courtesy: All-Fill
Humans are more prone to mistakes which leads to lower accuracy. This in turn causes increased profit loss by overfilling or product rejection by underfilling. But by adding powder packaging equipment in the production, you are assured of accuracy. This machine has sensitive measuring devices that increase accuracy and reduce product wastage.
Better Product Quality
Better Product Quality by Powder Packaging Equipment- Picture Courtesy: Packaging of the World
By performing repetitive tasks, humans get tired, consequently making more packaging errors like wrongly packaging products, overfilling, or underfilling. With automated powder packaging equipment, product quality is ensured. It safely and consistently packs products with no chance of error.
Lower Labour Costs
Lower Labour Cost by Powder Packaging Equipment- Picture Courtesy: All-Fill
Labor comes with high costs, especially when you calculate different types of pay and training expenses. Although, the powder packaging equipment is a hefty investment in the longer run it earns more than its initial investment by requiring less labour force. This translates to lower labour costs and high benefits.
Versatility
Versatility by Powder Packaging Equipment
The powder packaging equipment is a handy and flexible investment, capable of processing a broad range of powders. It is useful for industries that pack multiple products every shift. Moreover, it can handle varying ranges of pouches, jars, sachets, and many more differing in their designs and sizes.
Fulfills Packaging Demands Easily
Fulfills Demands by Powder Packaging Equipment- Picture Courtesy: CVC Technologies
More orders mean more profit. But with handfilling, it is difficult to meet such rising requirements. However, with powder packaging equipment, you can easily fulfil high demands and satisfy more customers. This machine quickly packages more products and produces more orders in a short time.
3.What is the Design of a Powder Packaging Equipment?
The design construction of the powder packaging equipment is detailed below for your understanding.
Both Pictures Represent Parts of the Powder Packaging Equipment
Motor
It is an electric component that offers powering energy to different machine components for continuous machine operation. It converts electric energy into mechanical energy and moves filling devices, conveyors, sealing systems, etc.
Hopper
It is the hollow square or cylindrical chamber of powder packaging equipment that houses bulk quantities of powders.
Measuring Cup
The function of the measuring cup is to measure and dispense the correct quantity of powders inside the packaging container.
Alarm System
It is a safety feature that notifies operators of faults in the machine by lighting up and sounding an alarm.
Touch Screen HMI
The programming of the machine operation is done by touch screen. It is the interactive feature present in modern powder packaging equipment that assists in monitoring its performance.
CNC Process Bag Forming Part
It is a technologically advanced part that accurately and precisely forms the packaging bags using packaging film. It ensures that the formed bags are of the right dimensions and perfect quality.
Sealing System
It consists of horizontal and vertical sealing jaws and it fuses different edges of packaging film to create airtight seals that result in leak-proof bags.
Cutting Device
It consists of sharp cutting knives that cut the edges of the two bags for their exact separation.
Auger Filler
The function of this component is to dispense an accurate quantity of powders in the packaging container. It is a closed device ideal for the contamination-free filling of powders.
Conveyor
This part consists of drive belts and chains and is featured in a powder packaging equipment for the transportation of containers between different packaging stations.
Caster Wheel
The caster wheel provides mobility to the machine. They rotate to move the powder packaging equipment from one place to another.
Height Adjustment Screw
This part is a screw-like device with which conveyors are moved up and down to accommodate different-sized containers.
4.What is the Useful Application of Powder Packaging Equipment?
Numerous products come in powdered form, so powder packaging equipment is needed by several important industries. Some of the useful industrial applications of the powder packaging equipment are:
Pharmaceutical Industry
Use of Powder Packaging Equipment in Pharmaceutical Industry- Picture Courtesy: Dieline
The powder packaging equipment is employed in the pharmaceutical industry for the packaging of different kinds of antiemetic powders, antiseptic powders, pain relieving powders, etc. It also packs different cannabis powders in both flexible and rigid packaging containers. It hygienically packs aseptic pharmaceutical powders in vials and bottles.
Nutraceutical Industry
Use of Powder Packaging Equipment in Nutraceutical Industry- Picture Courtesy: Packaging of the World
This machine is high in demand in the nutraceutical industry to uphold production efficiency. It fills accurate dosages of nutraceutical powders like supplement powder, protein powders, minerals, probiotics, prebiotics, dietary fibre powders, etc in strong packaging safely and precisely.
Food Industry
Use of Powder Packaging Equipment in Food Industry- Picture Courtesy: Dieline
It is the most demanding industry, where the powder packaging industry is utilized because different kinds of food products are available in powdered form. It loads food powders like flour, spices, coffee, sugar, salt, baking soda, baby formula, herbs, seasoning, curry powders, milk powders, etc.
Beverage Industry
Use of Powder Packaging Equipment in Beverage Industry- Picture Courtesy: Dieline
Yes, powder packaging equipment is utilized in the beverage industry for packaging different kinds of beverage powders like instant juices, coffee, iced tea, powdered juices, and other kinds of beverage powders. Single-pack sachets are an important factor that improves the utilization of this machine in the beverage industry.
Chemical Industry
Use of Powder Packaging Equipment in Chemical Industry- Picture Courtesy: Dieline
The powder packaging equipment is used in the household chemical industry for safely and securely packaging different types of sensitive chemical powders like laundry powders, bleaches, paint pigments, washing soda, alkali salts, detergent, dishwashing powders, and cleaning powders. It also fills agrochemical powders like fertilizers, pesticides, and herbicides, etc.
Cosmetic Industry
Use of Powder Packaging Equipment in Cosmetic Industry- Picture Courtesy: Dieline
This machine holds the promise of accurately and elegantly packaging cosmetic powders like face powders, dyes, dusting powders, eye shadows, and blushes, to name a few. It gently loads specialized cosmetic products in classy pouches and premium jars for captivating high-end customers.
Coating Industry
Use of Powder Packaging Equipment in Coating Industry
This industry deals with the creation of paints, resins, polishes, varnishes, furniture polishes, whitewash, finishes, and primers. The powder packaging equipment is used in this industry to airtightly package these coating powders to prevent their deterioration by environmental elements.
Construction Industry
Use of Powder Packaging Equipment in Construction Industry- Picture Courtesy: Packaging Connections
In the construction industry, different kinds of construction powders are processed and packaged by the powder packaging equipment. It loads sealant, additives, cement, silica, grouts, etc. in bulk quantity pouches. A seamless packaging with a speedy workflow is carried out by the powder packaging equipment in the construction industry.
5.Explain the Working Steps of the Powder Packaging Equipment.
Product Loading
First, the infeed tanks are employed for storing the powders inside rectangular or conical hoppers, typically present on the top. The powders from the hopper flow into measuring cups. The latter are equipped with weighing devices that dispense exact quantities to the filling nozzles.
Filling
A powder filling machine is featured with a rotating auger which is helpful in flowing powder without interruption as it pushes powder forward toward filling nozzle.
Upon presence of filling containers or any packaging type, machine senses it and allows an optimized concentration of powder to fill inside.
Discharging
In the next step, the final discharging of filled container takes place toward the next integrated unit.
6.What are the Types of the Powder Packaging Equipment?
Different types of powder packaging equipment are seen in the industries, each customized for specific packaging operations. These types vary in their filling devices, automation, number of channels, design configuration, and structural construction. Below is the detail of the classification of the powder packaging equipment:
According to Filling Types
Auger Powder Packaging Equipment
Auger Powder Packaging Equipment
It is routinely used in the powder-filling industries because of its simple and quick filling of powders. It is a closed structure that hygienically fills the powder with no chance of contamination. Auger screw assists in the fluidity of powders by rotation. Powder passes auger devices smoothly and precisely.
Volumetric Cup Powder Packaging Equipment
Volumetric Cup Powder Packaging Equipment
This machine consists of several cups in the tray. A precalculated amount of powders is loaded inside the cup by the hopper and then these cups dispense a precise amount of powders in the container. This machine is well-suited for consistent particle size and free-flowing powders.
Positive Displacement Powder Packaging Equipment
Positive Displacement Powder Packaging Equipment
It uses pistons and pumps for the loading of powders inside the container. Rotation of pumps and to and fro motion of the piston displace powders from the hopper and dispense them in containers. This machine processes a wide range of products such as free-flowing powders.
Weigh-based Powder Packaging Equipment
Weigh-based Powder Packaging Equipment
This machine is popular in mass-scale productions because it can easily process large batches of powders. Unlike other powder packaging equipment, this machine dispenses quantities of powders by measuring their weight. A weigh-based powder packaging equipment uses load cells or other balancing parts to calculate the weight of the products.
Gravity Powder Packaging Equipment
Gravity Powder Packaging Equipment
This machine has simple design construction with straightforward working. Using gravitational force, the powders trickle down into the container. It is a valve for controlling the filling rate. It is best for free-flowing powders.
According to Automation
Manual Powder Packaging Equipment
Manual Powder Packaging Equipment
It is a simple and convenient machine, affordable for small industries, research centres, and pharmacies. It has a smaller footprint and is often placed on the desktops. It has rotating levers and handles for filling. It is labour-intensive because operators have to perform loading and unloading by hand.
Semi-automatic Powder Packaging Equipment
Semi-automatic Powder Packaging Equipment
It is a compact-sized machine that is best for medium-sized industries. It occupies a smaller space in the production. Loading and unloading of containers is manual in this machine while filling is automatically performed under the control of the machine’s PLC unit. It is recommended to use this machine if you do not require a higher processing speed.
Automatic Powder Packaging Equipment
Automatic Powder Packaging Equipment
It is an outclass machine with its up-to-date controls and modern gadgets. It is needed when higher volume production is required because of its exceedingly higher output. This machine requires a minimal number of operators for programming the HMI of the machine. Other functions like forming containers, filling powders, and unloading containers are executed independently.
According to Number of Channels
Single-Head Powder Packaging Equipment
Single-Head Powder Packaging Equipment
This machine as the name suggests, has only one filling head or nozzle. The powders flow into this nozzle so it packs one container in one cycle. This means it has a lower production capacity, so it is usually found in smaller productions. However, it has a simple design configuration, so it is quite budget-friendly.
Multi-Head Powder Packaging Equipment
Multi-Head Powder Packaging Equipment
It is a complicated design machine with many filling heads, thus it can pack multiple containers in one go. Large industries with heavier processing install this kind of powder packaging equipment because of its higher output rate. It comes with a higher price tag and needs more room for its installation.
According to the Design Configuration
Linear Powder Packaging Equipment
Linear Powder Packaging Equipment- Picture Courtesy: WeighPack
It is constructed in a straight line and has a U, Z, or L-shaped configuration. Filling heads are arranged one after another for filling multiple containers. The containers travel using a conveyor. However, it operates at slower speeds as the movement of the conveyor pauses for filling. But it has the benefit of compact construction and simple maintenance.
It is constructed with a rotary carousel with multiple stations arranged around its circumference. It is fast because it does not stop during the filling steps. It has higher productivity but it is difficult to clean and maintain this machine because of its complicated design.
According to Packaging Types
Pouch Powder Packaging Equipment
Pouch Powder Packaging Equipment
It is a popular machine because pouches processed by this machine are favourite among buyers and sellers. This machine fabricates pouches on its own; hence, it is customized to produce different styles of pouches. It is fast, versatile, and is dominating the packaging world.
Sachet Powder Packaging Equipment
Sachet Powder Packaging Equipment
This kind of powder packaging equipment is adopted in the industries because it forms small single-serve sachets that are popular among on-the-go customers. It has a compact and simple design usually containing one lane; therefore, it has limited processivity.
Premade Pouch Powder Packaging Equipment
Premade Pouch Powder Packaging Equipment
This machine is perfect in such a way that it processes already-made pouches that can be customized according to brand image. This machine has a rotary turntable with different processing stations, consequently, it carries out pouch filling and sealing at much higher rates. Due to the rotary turntable, it has a complicated design construction and a much higher purchase price.
Stick Pack Powder Packaging Equipment
Stick Pack Powder Packaging Equipment
This machine forms, fills, and seals small single-serve stick packs. It features four, eight, twelve, sixteen, or twenty lanes which is why it can perfectly and swiftly pack large stick packs during one cycle. It has a larger footprint than a sachet powder packaging equipment.
Bottle/Jar/Vial Powder Packaging Equipment
Bottle/Jar/Vial Powder Packaging Equipment
It has a different design construction, unlike above mentioned machines because it consists of single long conveyors and an arrangement of multiple filling heads. The containers for filling are loaded on the conveyor.
According to Structural Construction
Opened Powder Packaging Equipment
Opened Powder Packaging Equipment
This machine is an open system, where filling heads freely pack powders without using any specialized device. This machine is commonly seen in industries and is used for packing different kinds of powders that do not require any special loading conditions.
For loading sensitive and hygroscopic ingredient powders, closed powder packaging equipment is employed in the industries. This machine has an enclosed chamber in which vacuum systems are used for drawing and fluidity of powders. Unlike other powder packaging equipment, that agitate powders, this equipment gently processes powders.
7.Does the Powder Packaging Equipment Include Anti-Dust Emission Devices?
Yes, the powder packaging equipment includes anti-dust emission devices to stop the production of dust. These are the safety features because if they are not present with the powder packaging equipment, the dust emitted may spark, causing severe accidents in the workplace. These devices include:
Dust Collection Hoods
It is an anti-dust emission device that is equipped with closed hoods. These hoods catch the powder dust at the filling stations.
De-aerators
De-aerator- Picture Courtesy: DirectIndustry
These are the devices that draw the air from the powders to prevent dust generation. The air pockets are eliminated by using de-aerators which play a significant role in dust production.
Vacuum Suction System
Vacuum Suction System- Picture Courtesy: FRITZ EMDE
By using vacuum systems, the powder packaging equipment draws the dust from the filling points. In addition to dust suction, it increases the cleanliness of the powder packaging equipment and prevents powder contamination.
Air Filtration Systems
Air Filtration System- Picture Courtesy: Matcon
These instruments can be installed in the powder packaging equipment that filters the dust from the air and recirculate filtered air. This improves the ventilation of the production floor.
Anti-Static Devices
Anti-Static Devices
These devices produce an electric field around the filling systems and transform static charges that may cause sparks by charging the powder dust.
8.Does the Powder Packaging Equipment Process Granules?
Powder Packaging Equipment
Yes, powder packaging equipment can be configured to handle granules. Some types of powder packaging equipment have dedicated systems that are only used for powders. However, these types of machines are customized to process granules by changing filling devices and program settings.
Nevertheless, numerous types of powder packaging equipment can process both powders and granules. These instruments have interchangeable parts that assist this equipment in transiting between both types of products.
9.What is the Difference between a Powder Packaging Equipment and a Liquid Packaging Machine?
Liquid Packaging Machine
Both of these machines have a similar objective- packaging products- however, both these machines have varying designs, packaging operations, and industrial applications. The powder packaging equipment and liquid packaging machine differ in the physical nature of the product. Some key differences in these machines are:
Features
Powder Packaging Equipment
Liquid Packaging Machine
Nature of Product
This machine, as the name suggests packs solid particles- powders.
This machine processes liquid products. It processes both free-flowing and viscous products.
Filling Devices
The powder packaging equipment employs an auger, volumetric cups, and also a weigh filler to correctly load the powders.
It typically uses a pump, piston, overflow, and gravity fillers.
Packaging Container
It typically stores products in pouches, bags, stick packs or sachets.
It fills products in jars, bottles, and pouches.
Design
It has a complicated design due to the presence of anti-dust devices, vibrators, deaerators, and agitators.
It has a simpler design construction.
Applications
It loads spices, herbs, curry powders, tea, pigments, dyes, etc.
It packs water, juice, honey, condiments, pastes, sauces, fuel oils, and many more.
10.What are the Frequent Issues and Their Troubleshooting in the Powder Packaging Equipment?
Sometimes, unanticipated issues occur in the powder packaging equipment, leading to troublesome production delays. If these issues are not handled correctly then expensive repairs bring about serious monetary issues. However, we are detailing some tips and tricks to resolve such frequent problems in the powder packaging equipment.
Inconsistent Packaging Weight
Inconsistent Packaging Weight
Cause
Remedy
Poor powder flowability.
Out-of-order weighing scale.
Powders are of varying sizes.
Increase the product flow by using different kinds of agitators.
Fix and recalibrate the weighing scale.
To decrease variations in powder particle sizes, first premix different powders.
Clogged Filling Nozzles
Product Buildup and Clogged Filling Nozzles
Cause
Remedy
There is a build-up of sticky powders inside the nozzles.
Powders are tightly packed inside hoppers or other filling devices.
Presence of foreign products in the powders.
Adhere to a proper cleaning schedule and thoroughly clean parts that come in regular contact with powders.
Inspect the moisture ratio in the powders and store the powders under low humidity settings.
First, filter the powders before loading them in the hopper.
Bursting of Powder Pouches
Bursting of Powder Pouches
Cause
Remedy
Inconsistent pouch seals.
The packaging materials are of substandard quality.
Overloading of powders inside the pouch.
Alter the sealing parameters and ensure sealing jaws are working correctly.
Re-purchase high-quality packaging materials that fulfil packaging specifications.
Adjust the filling parameters on the touch screen and ensure fill accuracy.
Powder Spillage and Dust Generation
Powder Spillage and Dust Generation- Picture Courtesy: JBT Corporation
Cause
Remedy
High filling speed.
Incorrect alignment of filling nozzles with packaging containers.
Poor dust control approaches.
Reduce the fill speed.
Ensure that packaging containers are correctly placed under the filling nozzles.
Install dust control devices.
Incomplete or Poor Sealing
Cause
Remedy
Inadequate temperature and pressure while sealing.
Contaminated surface of sealing jaws.
Defective sealing jaws.
Wrinkled packaging film.
Insufficient sealing time.
Ensure accurate temperature and pressure while sealing.
Clean the exterior of the sealing jaws.
Replace damaged sealing jaws.
Use packaging film of high quality.
Provide adequate time for sealing.
Conclusion
Powder packaging equipment has prominence in different industries because it processes a broad range of powders swiftly and accurately. This machine is adaptable, cost-effective and all-rounder in its performance. The powder packaging equipment is the most desired globally because of its efficient and timely powder packaging. To answer your queries regarding the powder packaging equipment, we at Allpack are always available. For further assistance and selection guidance, please contact our ever-ready customer care.
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Are you looking for an efficient and cost-effective approach to fill your powder products?Then Powder Filler is the best option for you. This is the equipment which allows you to correctly fill the packet boxes with the constant amount of dry goods while also speeding the manufacturing process.
We are going to discuss everything you want to know about Powder Filler. By the end of this article, you will be able to select your choice that can enhance your production capabilities. So, let’s get started.
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1.What is a Powder Filler?
Powders Filler
Powder filler is equipment that precisely fills dry, granules, and other powered materials into predefined packaging materials. The devices ensure the guarantee that goods are filled correctly according to the weight or volume of powder.
The powder filler can be utilize for filling a variety of items from food, spices to pharmaceuticals, cosmetics and industrial chemicals. These machines come in different sizes; from table ones to fully automatic filling lines.
2.What are the benefits of Powder Filler?
Benefits of Powder Filler- Picture Courtesy: Mediaamazon
Powder filler provides various advantages to the packaging businesses.
Accuracy
Accuracy
The powdered goods are filled accurately and efficiently which results in uniform dosing and reduced in product waste.
Multi-Functional
Multi-Functional
Powder fillers are multifunctional and work with wide ranges of powders, granules, and even materials with hazardous properties.
High-Speed
High Speed
The powder fillers may also be modified to fit in specific manufacturing needs, especially speed, container size and filling abilities. Moreover, powder fillers can boost the production by automating the filling process, saving manual human errors, and increasing output. Powder fillers enhance the packaging efficacy, productive quality, and cost effectiveness.
3.What are the Parts of Powder Filler?
Parts of Powder Filler
The powder filler have numerous parts based on the models and design of the machine. However, some common parts of Powder fillers are:
Servo Motor
The servo motor is a type of motor that precisely and accurately controls its position, speed, and torque through a closed-loop system. It helps in correctly filling containers with powdered substances. The servo motor allows for smooth and precise movements, which improves the overall performance of the powder filler.
Mix Motor
The mix motor in the powder filler is responsible for filling the powder. It assures that the powder is evenly distributed and mixed completely with no inconsistencies. It is typically made of motor-driven mixture that moves and rotates inside the hopper or mixing chamber.
Feeding Material
The feeding material in powder filler is used to fill materials into the containers. It can be any type of powder, including food ingredients, pharmaceuticals, and industrial powders. The powder filler is intended to handle and dispense the feeding material precisely and efficiently.
Level Sensor
The level Sensor in powder filler is a device that monitors and controls the amount of material fed into the machine. It ensures that the correct amount of powder is available for filling and prevents the containers from being over and under filled.
Touch Screen
The touch screen in powder filler is a user interface that allows operating and changing the settings of the machine by touching the screen. It makes it easier to control and analysis of the filling process.
Material Hopper
The material hopper in powder filler is a vessel that contains the powder material before it is dispensed in the packing. It ensures the powder flow and increase the filling process.
Power Switch
In powder filler, the power switch controls the machine’s power supply. It enables you to turn the machine on and off, supplying the electrical power required for the powder filler to operate. The power switch is a critical component for running the machine safely and efficiently.
Filling Nozzle
The nozzle part in the powder filler dispenses the powder in the package. It helps with the flow control and direction of the powder that result in precise filling.
Feedback Scale
The feedback scale in powder filler is a measurement scale that provides information about the weight and volume of powder being dispensed. It promotes accurate and consistent filling by monitoring and adjusting the amount of powder dispensed based on the desired weight or volume.
Leakage Material
The term leakage material includes excess powder or dust that has escaped from the machine due to poor sealing or handling. It is critical to ensure proper maintenance and sealing to avoid any potential leaks or spills while operating the powder filler.
4.Are there any Types of Powder Filler?
There are various different types of powder filler available in the market. Some includes:
Manual Powder Filler
Manual Powder Filler
Manual powder filler are usually manually operated and use measuring spoons to fill the packages with a precise amount of powder. It is best suited for small or medium production requirements and can be in small and large batches.
Semi-Automatic Powder Filler
Semi-automatic Powder Filler
Semi-automatic powder filling machine is ideally used for small businesses with limited budget and requirements. Semi-automatic powder filler helps to fill the container boxes with powdered materials. It needs some manual support from the operator during the filling process. It’s the great tool to improve efficiency in packaging.
Automatic Powder Filler
Automatic Powder Filler
Automatic powder filler machine is designed to automatically fill package containers with powdered substances. It automatically controls the mechanism to accurately measure and disseminate the powder into the packages, improving the efficiency and reducing human errors. Automatic powder fillers are commonly used in industries such as food, pharmaceuticals, and chemicals.
5.What is the Industrial Usage of Powder Filler?
Powder fillers have numerous uses in different industrial areas. Some major industries that require the powder filler equipment’s are:
Pharmaceutical Industry
Powder Filler in Pharmaceutical Industry
The powder filler correctly dispensed the medicine and drugs in various packages, either in glass bottles or sachets.
Food and Beverages Industry
Powder Filler in Food and Beverages Industry
Powder fillers have vital role in food and beverages, the industry often pack coffee powder, fine flour, milk powder, spice powder, and sugar powdered product by the fillers.
Chemical Industry
Powder in Chemical Industry
In chemical industry, powder filling machine is necessary for the filling of both mild and reactive chemical products like ammonium chloride, carbonate powder, copper sulfate crystal, malic acid powder and etc.
Cosmetic Industry
Powder Filler in Cosmetic Industry- Picture Courtesy: Midum
Powder filler can also be used in cosmetic industry as a few products like baby powder or other cosmetic items filled accurately by the machine.
Agriculture Industry
Powder Filler in Agriculture Industry
Powder filling machine is effective in packing of powdered organic and inorganic fertilizers in agriculture industry.
6.What Type of Packages can be Filled Using Powder Filler?
There are different packaging materials used in powder filler. Some of them include:
Bottles:
Bottles
The powder filler frequently use bottles to fill powder products. These bottles usually come in different size and shapes. Bottles are often composed of glass, plastic, or metal.
Jars:
Jars are similar as bottles except it have wider opening. They are mostly utilizing for the goods like food items, and powder products. Jars comes in plastic and glass form.
Pouches:
Pouches are flexible packaging material containers usually composed of aluminum foil or plastic.
7.What is the Working Mechanism of Powder Filler?
Powder Filler Machine
Powder filler typically consists of a hopper that stores the powder. The powder is then fed into a filling chamber using a feeding mechanism. Powder filler is used to measure and dispensed powder into containers such as bottles or bags.
The powder filler mechanism can be gravity-based, auger-based, or piston-based depending on the type of powder and level of accuracy required. Once the containers are full, they are sealed or closed with the appropriate sealing. Sensors and programmable logic controllers (PLCs) control the filling process on the powder filler, which operates automatically. This allows for precise and efficient filling of the powder into the containers.
8.What are Different Filling Types of Powder Filler?
Powder fillers are used in different industries to do powder packaging efficiently. Some types of powder fillings are as follows;
Gravity Based Fillers
Gravity Based Fillers
They are called gravity-based fillers because of the reason that they use gravity to fill in the container with the powdered product. They consist of a hopper through which the powder flows down which is driven by gravity. And hence they are the perfect choice for free-flowing but may be not very appropriate for other filling methods.
Volumetric Fillers
Volumetric Fillers
They are named volumetric because of the volume of the product to dispense a fixed amount to get filled in the container. They go perfectly for consistent density and particle size. Mostly use cylinders, cups and chambers to measure the volume of powder.
Augar Fillers
Augar Fillers
They have an auger (rotating auger) which helps to fill in the powder with precision. It rotates at a controlled speed to fill it at a consistent speed. The auger filler is suitable for free and non-free flowing powders as it shows speed and high accuracy.
Weight Based Filler
Weight Based Filler
These sorts of fillers work on by weighing the weight of the product and with the help of weight, they fill the powder in the container. The machine is useful to work with powder particles of different densities and states.
9.What Is the Production Line of Powder Filler?
It involves many key compounds to ensure efficient and accurate filling, capping, sealing and labeling. But always remember there is a typical production line for a powder filler.
Bottle/Container Unscrambler
Allpack Bottle Unscrambler
The unscrambler machine aids locating , orienting, and organizing the empty bottles/containers in their proper place to supports the filling process. It takes help of vibratory plate and rotation of the disc that allows positioning of containers.
Capping Machine
Allpack Capping Machine
Once filling is done, the containers are moved to the capping machine where caps and lids are applied to make the container secure and protected during transportation.
Induction Sealing Machine
Allpack Induction Sealing Machine
In the case of powder products, additional sealing is required to maintain freshness and prevent tampering, which is where the induction sealing machine comes in to create a hermetic seal between the container and lid.
Labeling
Allpack Labeling Machine
Finally, containers move to the labeling machine to apply labels containing product information, branding, and other relevant information that helps the product get marketed efficiently.
10.How to Maintain a Powder Filler?
Powder Filler- Picture Courtesy: Bellatrex
This is true that powder filler requires upkeep. Frequently maintenance extends the machine’s life span and helps to guarantee peak performance. Some typical maintenance factors are:
Cleaning: To get rid of buildup or residue, clean the powder filler on a regular basis. Use the recommended cleaning agents and adhere to the manufacturer’s instructions for correct cleaning techniques.
Lubrications:The manufacturer advises inspecting and lubricating the powder filler’s moving components. This guarantees smooth operation and helps lower friction.
Inspection:Check the machine frequently for indications of wear, damage, or loose parts. Deal with any problems as soon as possible to avoid more harm or interruptions appearing.
Calibration:To ensure precise dosing and filling, calibrate the powder filler on a regular basis.
Replacement of Wear Parts:As necessary, replace any worn out or damaged components, such as filter, belts, or seals. By doing this, possible problems are avoided, and the machine’s performance is maintained.
11.What are the Quality Compliances of Powder Filler?
Quality Compliance
In order to maintain the quality and efficacy of filled products, the powder filler must strictly uphold by multiple standards and regulations. The following are some vital elements of powder filling machine quality compliance:
Good Manufacturing Practices (GMP): The powder filler is designed, used, and maintained in accordance with GMP rules and regulation that guarantee products quality and avoid contamination.
International Organization for Standardization (ISO): The quality standards for the management system are created by ISO 9001, and medical devices are the subject of ISO 13485. These guidelines helps in assuring reliability in both quality and customer satisfaction.
Food and Drug Administration (FDA): The powder filler are used in pharmaceutical and food packaging industry have to uphold the FDA regulation in order to secure product safety, effectiveness, and proper labeling.
European Hygienic Engineering & Design Group (EHEDG): Powder fillers and other machines used in the food and beverage industry are covered by the hygienic design rules and regulations provided by EHEDG.
National Electrical Manufacturers Association (NEMA):NEMA provides the standards for electrical equipment that support environmental, performance and safety requirements.
12.What considerations are before Buying Powder Filler?
Several factors should be taken in consideration before purchasing powder filler. Some important things to think about are:
Production Capacity: This establishes the expected goals and confirms the powder filler can fulfill your production needs.
Powder Characteristics: Consider the particular characteristics of the powder, like its density, moisture content, and workability that you will be using to fill it. Make sure the powder filler is appropriate for using with the powder you have.
Accuracy and Precision: To preserve product quality and cut down on waste, look for powder filler that provides excellent dosing and filling accuracy and precision.
Flexibility: Determine whether the powder filler can accommodate your product range by handling a variety of container size, shapes, and packaging formats.
Ease of Use and Maintenance: Think about the machine’s ease of use, encompassing its setup, operation, and maintenance aspects. Seek for features that make cleaning simple, fast replacements and maintenance part easily assessable.
Safety Features: Verify that the powder filler has enough safety features, like protective guards, and emergency stop buttons, to guarantee operators safety.
Conclusion
Every producer’s dream is to own a productive and successful powder filler line. In order to assist you in selecting the type of machine, you should ensure the consistency of the product. The best automated gadgets might then be taken into the consideration if you want to gain accuracy and efficacy. The output and ability to adhere to manufacturing quality are the last things you must overlook. Feel free to contact Allpack team for more information and queries about powder filler.
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Powder Filling And Sealing Machine: The Complete Buying Guide In 2024
Does your business involved packaging of powder products? Are you interested in buying a powder filling and sealing machine to improve your productivity? Does your industry involve powder filling and sealing process? Do you require greater range of information regarding the operation of a powder filling and sealing machine and its types available globally? This is the place where you can get all the related information that will support you in selecting the right type of machine. Read the complete guide to resolve your queries.
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1.What Is A Powder Filling And Sealing Machine?
Powder Filling And Sealing Machine
A powder filling and sealing machine is an advanced type of equipment that fills powder substances in various types of packaging containers and then seals them in an efficient manner. Materials that are produced in chemical, pharmaceutical, food, cosmetics and other industries can precisely be packaged using a powder filling and sealing machine. The amount of filling is dispensed in an automatic manner and through various mechanisms containers are sealed to prevent spillage of material.
2.What Are The Applications Of A Powder Filling And Sealing Machine?
Powder filling and sealing machine are globally used due to its highly efficient and precise filling and sealing property. Some of the industries where application of powder filling and sealing machine is found are:
Many of the food products are found in powder form like tea, coffee, sugar, dry milk and etc. These materials require an efficient and secure packaging to attract more customers and to avoid material loss respectively. Powder filling and sealing machine is used to ensure accurate quantity of filling material into packaging containers and then applies a strong seal on it that makes their travelling easier.
Pharmaceutical Industry
Calcium With Vitamin C
Medical and pharmaceutical industry is also one of the largest consumers of powder filling and sealing machine to maintain efficacy and security within material and system. Powdered medicines like drugs, chemical supplements, vitamins and others are filled with accurate dosage in different types of packaging using a powder filling and sealing machine.
Chemical Industry
Industrial Iron Oxide Chemical Powder- Picture Courtesy: Hinan Baijia
Both chemical and agricultural industries have the same use of powder filling and sealing machine. Many pesticide killers, detergents, chemical powders require proper filling and sealing so that the entrance of microbes can be prevented. These microbial organisms can affect the nature of these chemicals if not sealed properly.
Cosmetics Industry
Mineral Fusion Dry Face Powder - Picture Courtesy: Cosmetics Packaging
Products for personal care like face powders, talcum powders, baby powders and other that are produced in cosmetic industry also required efficient filling and sealing properties. These properties are maintained using highly robust powder filling and sealing machines. Products that are packaged using powder filling and sealing machine are prevented from contamination and have maintained quality for years.
3.What Benefits You Can From A Powder Filling And Sealing Machine?
Powder filling and sealing machine is a dual featured machine with numbers of advantages. Some of the benefits that can be taken from a powder filling and sealing machine are
Most of the powder filling and sealing machine are found with automatic process that makes the system highly efficient and reduces chances of inefficient process that can cause by manual intervention. The machine is directly with certain filling quantity and it efficiently fills the same without any spoilage. Further sealing duration is also set according to the packaging material used. This reduces downtime and gives thousands of products in a single day.
Precision and accuracy are one of the most important benefit that can be taken from of powder filling and sealing machine. The consistent flow of powder into packaging material makes each of the products identical and good quality sealing helps the product remain preserved for a longer duration. It also helps in attracting a large number of customers towards it.
Versatility
Versatile Working Of Powder Filling And Sealing Machine - Picture Courtesy: Viking Masek
Powder filling and sealing machines are versatile in nature as they support wide range of powder filling and sealing in a single machine. A single machine can also be used in any of the industry depending upon its properties and productivity. A powder filling and sealing machine has a diverse application and this makes it a best choice for any powder filling system.
Adaptability
Adaptable Machine For Packaging Process
One of the features of a powder filling and sealing machine is that it can filling any of the packaging material including jars, bags, pouches, bottles and etc. The machines can be set on any of the shape and has flexibility to accommodate various types of sizes in it. Depending upon in its structure number of different can be filled and sealed using a powder filling and sealing machine.
4.What Powder Materials Can Be Filled And Sealed Using A Powder Filling And Sealing Machine?
Some of the powdered materials produced in different industries that are filled and sealed using a powder filling and sealing machine are
Medicines
Packed Powder For Oral Suspension - Picture Courtesy: Getz Pharma
Medicines those are present in powder form like vitamins, supplements, drugs, lab reagents and etc. use powder filling and sealing machines for their accurate filling and sealing purpose.
Food Powders
Wheat Powder - Picture Courtesy: Ammae
Food powders are the most that are packages using a powder filling and sealing machine. Different types of flavored milk, coffee, tea and powdered juices are the examples that are precisely filled and sealed using a powder filling and sealing machine.
Body Powders
Talc Free Body Powder - Picture Courtesy: Ejis
Some of the body care products that are produced in cosmetics and chemical industry are also packaged using a powder filling and sealing machine. These products include talcum powders, personal care powders and etc.
Baking Powders
Baking Powder - Picture Courtesy: McKenzie
Baking industry also consumes few powder materials like corn flour, cocoa powder, sugar and dairy powders. These materials are also packaged using a powder filling and sealing machine.
Spices
Spices Powder
Various types of spices that are in powder form like cumin, paprika, curry powder and others are efficiently filled and sealed using a powder filling and sealing machine.
5.What Is The Working Procedure Of A Powder Filling And Sealing Machine?
Powder Filling and Sealing Machine
A powder filling and sealing machine has following working steps
Powder Feeding
Initially the powdered material is filled into the hopper of machine present at the top of it in specific quantity so that it may not overflow from the hopper.
Loading Of Packaging Material
On the same time the packaging material like pouches, bags, jars or etc. are also loaded into the system via film rollers or conveyor belt.
Filling Process
One the packaging material reaches the filling nozzle the powder is released in an accurate amount determined by the operator. The dispensed powder stops once it reaches its maximum limit.
In some of the powder filling and sealing machines, compaction is the next step once the powder filling is gets complete. It maintains the level of powder and keeps uniformity within the system.
Sealing Process
Sealing of packaging material is done right after the leveling and compaction step. Sealing ensures that the product remains fresh for a longer period. Sealing can be through heat, induction or ultrasonic depending upon the properties and type of packaging material.
Labeling And Packaging
Finally, the quality of sealing is checked and then it is labeled with the required information to make the consumer familiar with it.
6.What Are The Different Types Of Powder Filling And Sealing Machines Available Globally?
Some of the types of powder filling and sealing machines available globally are
Semi-Automatic Powder Filling and Sealing Machine
Semi-Automatic Powder Filling And Sealing Machine
A semi-automatic powder filling and sealing machine involves both human and machine interface. The machines are not much efficient as compare to automatic one due to human involvement. Mostly medium scale industries use these machines where it is easy to maintain their productivity.
Automatic Powder Filling and Sealing Machine
Single Automatic Powder Filling And Sealing Machine
A fully automatic powder filling and sealing machine performs complete process itself with high accuracy and efficiency. This type of machine has accurate filling and precise sealing feature that prevents materials from spillage. Complete process including feeding, filling, sealing and ejection is performed by the machine that reduces chances of over and under filling.
Rotary Powder Filling And Sealing Machine
Rotary Powder Filling And Sealing Machine
A rotary powder filling and sealing machine is one of the most productive machines in terms of precision and speed. Numbers of pouches are filled in a circular path at a single time with uniform quantity of powder material. The process of a rotary powder filling and sealing machine has different filling stations that fills powder at a same time and then allows their sealing in a precise manner.
Inline Powder Filling and Sealing Machine
Continuous Motion Inline Filling Sealing Machine
Inline auger fill seal machines are highly advanced machines with screw metric systems in it. This system allows accurate dispensing of powder material into different types of packaging. An auger fill seal machine allows filling of different types of powders in a free flow manner and is applicable in many pharmaceutical, chemical and cosmetic industries.
7.What Are The Main Components Of A Powder Filling And Sealing Machine?
Components Of A Powder Filling And Sealing Machine
A powder filling and sealing machine has a very simple structure to perform its operation. The main components in it are:
Hopper
A hopper is present at the top of a powder filling and sealing machine that is used to store the powder material in it. It dispenses the material into the filling system where the powder is released further into packaging materials.
Control Panel
A control panel is a human machine interface that allows the operator to get complete information regarding the running process and set different parameters. It involves emergency stop, controllers, PLC and other switching selectors that can be used to maintain accuracy and precision in a powder filling and sealing machine.
Filling Nozzle
A filling mechanism of a powder filling and sealing machine has different types of working method depending upon the orientation of machine. It is responsible to store the material coming from the hopper and then dispensing in it into packaging material through filling nozzles. Accurate amount of powder travels through the filling lines and is released in a way that the efficiency is maintained in each packaging container.
Conveyor Belt
Some of the powder filling and sealing machine also use conveying systems for traveling of packaging containers within the process. It moves the container towards the filling nozzle first and then towards the sealing process for application of seal.
8.Which Packaging Containers Can Be Filled And Sealed Using A Powder Filling And Sealing Machine?
Where a powder filling and sealing machine has a lot of benefit in modern industry, some of the packaging containers that can be filled using it are
Pouches
Powder Pouches - Picture Courtesy: Powder Pouch
Most of the pouches are filled and seal in VFFS and HFFS machines where flexible packaging of plastic pouches is carried out. The machine is compatible with plastic films and forms pouches of it in an efficient manner. Many foods, pharmaceutical and chemical powdered pouches are prepared using this type of machine.
Jars
Spices Powder Filled Jars
A powder filling and sealing machine is also used for filling and sealing of jars made up of glass, metal and plastic. Jars of different size and shapes can easily be filled with powder material and then sealing is applied on its opening in the same machine.
Bottles
Johnsons Blossoms Baby Powder Bottle- Picture Courtesy: Mama Love
Bottles made up of plastic, glass and metals are used to fill powdered material in a powder filling and sealing machine. The filling nozzle dispenses accurate powder material in these bottles and then sealed with various types of caps and openers.
Bags
Printed Powder Bag
Bags made up of either plastic, paper of aluminum are suitable for filling and sealing of powder material using a powder filling and sealing machine. Flour, sugar, salt and other products are packaged in bags of different sizes and shapes are produced using a powder filling and sealing machine.
9.What Are The Major Differences Between A Powder And Liquid Filling And Sealing Machine?
Some of the common difference between a powder and liquid filling and sealing machine are:
Filling Mechanism
In a powder filling and sealing machine the filling mechanism mostly includes auger, volumetric, gravity filling methods. These allow free flow of powder material with accurate quantity.
On the other hand, a liquid filling and sealing machine mostly involves piston, gravity and pumping mechanism that allows the movement of liquid material towards the filling nozzle. The overflow of liquid material is also controlled in this type of machine.
Packaging Product
Most of the powder material used in food, cosmetic, chemical and pharmaceutical industry with different appearances are filled and sealed using a powder filling and sealing machine.
Viscous, non-viscous, lighter, denser and other types of liquid materials are primarily filled and sealed using a liquid filling and sealing machine.
Sealing Method
Most of the powder filling and sealing machine use ultrasonic, induction and heat seal mechanism to prevent spillage of material and to provide high quality look to it.
Containers that are filled using liquid filling and sealing machine have induction sealing in it as the liquid has more chances of spillage though the packaging material.
Packaging Container Material
A powder filling and sealing machine uses pouches, bags, sachets, bottles made up of plastic, glass or metal for filling and sealing of powder materials.
Same like powder material, liquid filling and sealing machine also uses pouches, bags, sachets, jars and bottles but they contain thick outer most layers to prevent liquid coming out of it.
10.What Are The Auxiliary Machines Associated With A Powder Filling And Sealing Machine?
Some of the auxiliary machines associated with a powder filling and sealing machine are
A Vibro Sifter is used for the removal of impurities from the powdered material that is in the form of lumps or heavy particles. The machine has a centrifugal force that takes these particles to the outer layer where they can be collected easily. These collected particles are then removed from the system.
Bottle Capping Machine
Fully Automatic Press Cap Placer - Picture Courtesy: Rhino-Pak
Bottles that are completely filled with powder material are applied with caps using a bottle capping machine. These machines are highly versatile that they detect the presence of bottles and then place their respective lids. These caps prevent material from contamination and ensure its freshness.
Induction Sealing Machine
Continuous Induction Sealing Machine
An induction sealing machine is modern type of equipment that is used to create hermetic sealing on different types of packaging containers. This type of sealing creates an airtight sealing that maintains the freshness and quality of powdered materials.
Labeling Machine
Labeling Machine
A labeling machine is used to apply labels on packaging containers that contains complete product and material information in it. It also protects the packaging surface and provides an extra layer to it. This label helps the consumer to get complete product related information and makes it reliable before usage
Conclusion
For highly efficient filling and sealing of powder products, powder filling and sealing machines are the most desired machines globally. It has an integral combination of filling and sealing mechanism that makes it much reliable and economical. To understand details regarding a powder filling and sealing machines, Allpack is always available here for your guidance and assistance. If you find any query regarding a powder filling and sealing machines, contact our customer representatives that are available 24/7 for your assistance.
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Powder Filling Equipment: The Complete Buying Guide In 2024
In the world of modern filling machinery, it may seem odd to talk about general filling items like spices, coffee, sugars, or you can simply refer them as ‘Powders.
Regardless, the numerous brands, innovations, and new machines comes into existence rapidly, but there’s still confusion about finding exact solutions for your product. When it comes to choosing machine for either free-flowing or non-free flowing product.
You directly google hundreds of available brands and models. In this article, we will specifically help you in describing ‘powder filling equipment’ and important aspects relevant to the machine that can greatly impact on your long-term business success.
Let’s start!
Add a header to begin generating the table of contents
1.What Is Powder Filling Equipment?
Powder Filling Equipment
This is equipment that is specifically referred to as a dispensing tool for filling and packing of substances that are powdery in nature.
This categories meets with free flowing and non-free flowing powder which encompasses a broad range of materials that are frequently utilized in the various production companies in the packaging of products that you use in your general routines such as medicines, food items, household, and much more.
To ensure precise filling with a uniform output, powder filling equipment is used which is presented in the market with various amazing brands, models, features, and types. Last but not least, this machine is very affordable and also presents with broad price ranges so anyone from you can enjoy its operability properties in order to achieve easiness in filling and packaging processes.
2.Where powder filling equipment is used?
The industrial uses of powder filling equipment are numerous, some of which are discussed below:
Pharmaceutical Industry
Capsules powder
In the pharmaceutical industry, from syrup to tablets, from ointment to IV antibiotics, and from instant sachets to capsules, the entire formulation needs powder filling equipment for safe and precise filling of the dosage form. This machine is high in demand before and after productions of medication in manufacturing companies to maintain the efficiency of medicines.
The food and beverage industry is the most demanding area where powder filling equipment is required in utilization filling of products like spices, instant formula milk, flour, coffee, instant sodas, baking powders, grains, pulses, etc.,
Chemical Industry
Bleach powder- picture courtesy: socraftyme.com
In the filling of sensitive as well as general chemicals, a powder filling equipment is used for dealing dyes, pigments, bleaches, and acidic or basic compounds, in their respective containers or pouches. Hence, this machine is promising to use to obtain exact and precise measurements of potential chemical under a safe manner.
Cosmetics Industry
Crushed Face Powder Blush
This is another important industry where applications cannot be completed without the presence of a powder filling equipment. For example, filling and production of face powder, dusting powder, eye shades, foundations, blushes, and much more.
An agricultural industry is nothing without utilizing a powder filing machine which is essentially required in the making and filling of products like pesticides, fertilizers, insecticides, and growth promoters, as well as once cropped are harvested, it is used in the packaging in their respective packaging materials. So you cannot ignore this machine to attain proper work process.
Vet Industry
Vet powder- picture courtesy:hbvs
In the preparation of antibiotics, corticosteroids, and general painkillers for animal based wellness or the veterinary industry are prepared, filled, and packed using powder filling equipment.
R&D
R & D Labs Powder- Picture Courtesy: Easypeasysciencefail
such Desktop powder filling equipment is commonly used in R&D labs to prepare and test initial drugs or assess trials. These mostly include very careful preparation of substances hence the equipment is giving promising results in sections.
Detergent and Cleaning Products
Detergent powder- picture courtesy:getsclean
You must have noticed that there are multiple household-relevant products that are filled by the help of powder filling equipment during the production process. Yes, whether detergents, mold killers, shiners, or carpet cleaners, all powder associated items are packed by utilizing a powder filling equipment ensuring promising workflow.
Coating Industry
Coating powder- picture courtesy: doublermfg
This industry involved in making of paints, varnishes, whitewash, wall primers, etc where a powder filling equipment is used to get specialized amount of product into the filling containers.
3.What Are the Benefits of Powder Filling Equipment?
Imagine a large production industry where day to day production and filling of powder takes place. Powder filling equipment is like a robotic helper that helps in measurement and distributing or putting the products in the assigned packaging materials such as pouches, bags, or containers. So, this is the reason behind its high demand. Some of the important significances of powder filling equipment are discussed below
Superb Filling in Precise Time
Filling in Precise Time machine- picture courtesy: tianhongmachine
Powder filling equipment is an excellent helper that ensures fast processing in a limited amount of time. You don’t to worry about its inaccuracies when using this technically perfect machine. You can fill a large batch in a certain couple of minutes means a powder filling equipment makes things faster.
No Expense- No Wastage
Powder organization waste makeup
Due to its high accuracy ratio, it doesn’t spill or waste your product, so it is like a wizard to save money, and your products. Means you can only fill product what you need to deliver or market- There’s no room for more or less.
Caters Broad Range Materials
Spice powder pouch- picture courtesy:tedpc
Whether using rigid material or flexible, small particles or sticky one, whether packing in pouches or containers, a powder filling machine can cater them easily. Means this tool is helpful for almost every production line belonging to any field.
A Tidy Workplace- No Dust Formation
Machine Design with No Dust Formation- Picture Courtesy: Muller
Powder filling equipment is specially designed to fill and pack powders without spreading and forming dust all over your workplace. This means whether you’re allergic or dealing with potentially unsafe materials. This promising machine is reliable to use without creating a workplace and health related mess.
Simple & Easy to Use
Using powder filling equipment is Easy- picture courtesy: CVC Tech
Operating a powder filling equipment doesn’t need specialized training or any science rocket theories to learn and use for its operation. This is a user-friendly machine that doesn’t create any fuss.
4.How to Classify Powder Filling Equipment?
Powder filling equipment is broadly classified into the following categories.
Classification Of Powder Filling Equipment
Filling Mechanism
The powder filling machine works by following the specific working or filling mechanism that we have mentioned below in simple terminologies for your clear understanding.
Auger Filler
Auger Powder Filling Equipment
This filling type is very common that uses an agitator or rotating auger which is also known as a screw. This auger is supporting the precise measurement and dispensing of the exact concentration of powder needed for the filling. This machine is a broadly and frequently used type of powder filling equipment. The purpose of the agitator inside is to facilitate fast and smooth flow of powder from the hopper to the nozzle.
Volumetric Filler
Volumetric Powder Filling Equipment
A powder filling equipment that is featured with cup or volumetric piston or rotary valves for the filling process in order to deliver an accurate quantity of powder. Gravity Filler
Gravity Powder Filling Equipment
Many free-flowing powders or substances are dispensed by using a gravity filler where the flow of powders into filling material takes place by utilizing force of gravity without the need for any helping feature.
Weight-based Filler
Weigh based powder filling equipment- Picture Courtesy: WeighPack
In those industries where large production batches are required, weight based filler is used; here, a powder filling process is subjected to measuring weight or based on weight related product’s filling.
Automation Level
Powder filling equipment is available in various working automation; the basic machines are described below:
Manual Powder Filling Equipment
Manual Powder Filling Equipment
This machine is simple and very affordable and is operated by user involvement. Manual powder filling equipment basically requires strict supervision and time handling to bring precise outcomes without worry about error. Experts suggest using this machine when you’re subjecting production to limited or small batches.
Semi-Automatic Powder Filling Equipment
Semi- Automatic Powder Filling Equipment
Running a medium to large production batch? A semi-automatic powder filling equipment is a good option to invest in. Various stages of semi-automatic are involved in automatic operating while a few steps need human intervention such as placing and removing of container or pouch. This is an affordable and modern way to use for production lines.
Automatic Powder Filling Equipment
Automatic Powder Filling Equipment
This is a masterpiece addition for the powder-filling process which doesn’t require any human handling or intervention to bring the outcome. You just need to feed in the protocol in the machine using the touchscreen interface. This machine is ideal for running production belonging to high capacity as this is much faster and more accurate than other remaining types.
Container Type
A powder filling equipment is an adjustable machine to fill material in various types such as:
Bottle Powder Filling Equipment
Bottle Powder Filling Equipment- Picture Courtesy: Nexus Australia
The machine is specially designed for filling and packing powder into bottles. This is mainly required for medicine and chemical products.
Pouch Powder Filling Equipment
Allpack Pouch Powder Filling Equipment
A tailored option for those packaging materials that are filled and packed in pouches, sachets, or premade pouches. These are mostly known as FFS powder filling equipment including ‘vertical film forming machines and horizontal film forming machines’.
Pre-made pouch Powder Filling Equipment
Allpack Pre-made pouch Powder Filling Equipment
This machine is advanced equipment where already formed pouches are fed in the magazine that is grabbed by mechanical-based grippers.
Inflators inside the machine helps in the opening of each pouch and allows powder inside followed by sealing and discharging. This machine preferable solution in various companies where high production capacity is require as it gives a high production throughput.
Jar or Bucket Filling Machine
Jar or Bucket Powder Filling Equipment
When filling powders into jars containers or buckets, this machine is suitable can pouring the ideal and optimum quantity of weight into each individual jar perfectly.
Structure Type
A powder filling equipment is presented with the following structure type such as:
This machine is designed to fill materials that are sensitive or hygroscopic in nature. Therefore, machine has enclosed housing to keep material intact inside the system with vacuum mechanism where vacuum suction helps in the flow of particle ultimately keep environment dust free. This is commonly required for medicinal, chemicals, or other departments associated with dealing with susceptible products.
Opened Powder Filling Equipment
An opened Powder Filling Equipment
This is the common or general structure of a powder filling machine where normal applications take place with materials that are not very specialized or do not require special filling conditions.
Filling Heads
Considering number of filling heads, powder filling equipment is categorized into the following:
Single-Head Powder Filling Equipment
Allpack Powder Filling Equipment
This is designed with a single head hopper to make a specific type flow of powder into filling materials or packaging type.
Multi- Head Powder Filling Equipment
Allpack Multi head Powder Filling Equipment
This machine includes multi head configuration which is used to deal with larger production in a short time with more accuracy and flexibility.
Motion Pattern
A powder filling equipment is designed to follow different motion patterns such as:
Rotary Powder Filling Equipment
Allpack Rotary Powder Filling Equipment
This machine follows the mechanism of rotation to fill powder into containers or pouches. A rotary powder filling equipment is suitable for large production batches as it gives a high speed filling process via passing several filling stages following circular motion.
Linear Powder Filling Equipment
Allpack Linear Powder Filling Equipment
A linear powder filling equipment follows a straight or direct motion pattern from entry to discharging of packaging material. This machine is suitable for running moderate to large batches.
Operate in a linear or straight-line fashion, with containers moving in a linear path through the filling stations. Linear fillers may be suitable for applications where precision and flexibility are important.
5.What is the structure of powder filling equipment?
Allpack Powder Filling Equipment Parts
Servo Motor
This is the prime unit that supports mechanical movement inside the machine such as filling, movement of container, filling velocity etc.,
PLC (Programmable Logic Controller) Touchscreen
This unit serves as a brain that transmit order to various parts of machine for balance coordination during filling procedure. All instruction inside the machine is made possible by using a touchscreen interface which is composed of various programable keys to bring flexible processing.
Material Hopper
Material to be dispensed is stored inside hollow cylindrical tank known as a hopper which upon vibration or agitation facilitates the process ensuring smooth flow of powder from hopper toward other parts of the equipment.
Filler
This is commonly known as a filling nozzle, which is a narrow passage ensuring dust free dispensing of powder with precise dosing.
Screw Adjuster
This unit allow fine adjustment to stabilised filling material and avoids falling down of bottles or containers from the equipment during entry or discharge. The unit is flexible to cater bottles or containers of various sizes and shapes.
Conveyor
This is a passage where bottles or containers can directly subjected to the filling nozzle and leaves once treated.
Wheels
You can move machine from one place to another by simply using universal wheel that helps in the flexible transportation.
Electric Cabinet
Machine wiring and electrical components are enclosed inside a specialized cabinet which is user safe and reliable.
6.How does powder filling equipment work?
The working of powder filling equipment is based on the following crucial steps, such as:
Process steps of powder filling equipment
Step 1: Input The Powder Material
The first step of powder filling equipment is based on the putting powder material in the unit followed by placement or introduction of empty bottles or containers via conveyor passage. A gentle movement of these packaging materials are controlled by machine own system. For FFS series, the film formation is taken place by using former to acquire shape and sealers to combine the edges and form a pouch, sachet, or stick packs.
Step 2: Screw Conveyor Send Powder to Metering Device
Powder from storage unit is send to machine hopper by the help of conveyor that transfer powder uniformly into the equipment.
Step 3: Screw Rotation Ensure Precise Dispensing of Powder
Once the bottles are subjected to filling section such as filling nozzles. The sensors detect presence and let the system to allow powder pouring from the hopper inside the packaging material. In this step, you can select specific filler type such as auger, volumetric, or gravimetry, etc.,
Step 3: Closing & Discharging of Finished Product
Once the material s filled, depending upon material type, further closing steps are taken place such as sealing for films, and capping of bottles followed by discharging from the machine for further process steps. In the case of film formation machines, the sharp cutters or cutting jaws helps in the separation of each pack and continuous the further process.
7.Is powder filling equipment an auger filling equipment?
Powder Filling Equipment
Yes, when think about auger filler or powder filling equipment, you must not be confused about distinct features. The auger filler is helpful in the measuring and filling of materials known as free flowing, non-free flowing or granular products.
The powder filling equipment are features with auger filler that can be suitable for FFS series i.e. VFFS, or HFFS, pre-made pouch, stand up pouches, and other. As discussed above the designed of auger is featured with a rotating auger that helps in the pushing of powder into the packaging materials with an optimized speed rate in order to offer a precise dose.
8.What is difference between manual and automatic Powder filling equipment?
Feature
Manual Powder Filling Equipment
Automatic Powder Filling Equipment
Rate of Powder Filling
Due to manual features and working process, its speed is very low.
Due to fast processing and greater automation, it has a high filling rate.
Labor Requirement
It requires fixed human intervention thus showing high labor needs.
No human involvement, no labor requirements.
Throughput
Low to medium output capacity with average accuracy and consistency.
High throughput with highest accuracy and consistency rate.
Budget
This is very simple machine and so much affordable.
This machine requires high investment in the beginning, but for a longer time, it saves your money in the term of no human requirement or labor cost.
Integration
This machine is mostly used alone or showing no integration capabilities.
This machine is flexible to integrate with other equipment of the production line.
The powder filling equipment can deal with overcoming dust formation by the following reasons.
Compact Jaw Drives
Compact Jaw Drives
This is a specially designed feature for reducing the formation of dust blowing by entirely enclosed jaw drives which protects causing dusty environment.
The machine is wrapped in an enclosed structure that demonstrates dustproof as well as waterproof working. This is mostly denoted by giving an IP rate from the manufacturer to every machine.
The powder filling machine is mainly designed with dust suction that will help in the strong suction of dust present in the environment ultimately reduces the possibility of dust floating.
Static Elimination Bars
High speed Static Elimination Bars- picture courtesy: static-clean
The static elimination bar also known as an anti-static bar is another important practice to follow when designing powder filling equipment to avoid piling or building up of powder by neutralizing the charges adsorbed by electricity ultimately cleaner environment.
Dust Hoods
Usage of Dust hood
The installation of dust hoods is effective method to overcome dust from air or the workplace. This is mostly installed within the device as well as your vicinity.
Vacuum Pull Belts
Vacuum Pull belt Can overcome friction and dustiness
The standard powder filling machine are designed with friction pull belts that mostly forming friction and making conditions dusty, but alternatively, new machines are designed with vacuum pull belts which pull belt in order to minimize the effects of dust formation and make smooth and neat working.
10.What are Malfunctioning and Troubleshooting of Powder Filling Equipment?
The powder filling equipment is robust and reliable equipment; but there might be a possibility that it may encounter unpredictable problems. To solve them, we have designed some solutions below:
Why Powder Jams in Auger?
Auger powder jam machine- picture courtesy: IVS Engineering
Sometimes powder flow becomes stuck and obstructs the dispensing of material to move properly. This is due to the clogging of powdery molecules which is due to the creation of static forces between them, or due to the state of particles.
To solve them, you need to monitor the parts of a machine if damaged, moreover use anti-static bars, remember to check the movement of the auger, remove any obstruction or sticky particles there, and lubricate its internal parts to check proper shaking causing appropriate dispensing of the powder.
Why do you find Inaccuracies?
Powder filling machine of Inaccuracies
Powder filling equipment gives an accurate filling i.e. over or under filling. This condition can compromise the final product and quality.
To overcome the problem, calibrate your equipment regularly. Configure the entire setting correctly and check if the auger and agitator settings are corrected. Maintain or regulate the filling speed using PLC and regulate the speed of the conveyor to get the desired filling.
As powder filling equipment has complied with international quality standards, then why it happen that you find cross-contaminated products, it is due to improper hygiene maintenance in your workplace. Remember to clean the machine before and after use. Moreover, using dust control parameters (discussed above) can also help to minimize the potential hazards.
11.What are things to consider when Purchasing Powder Filling Equipment?
When purchasing powder filling equipment, consider the following factors to get the right one.
Type of Product
Clogging of powder products
Different materials are confined with different flow properties. Therefore, select equipment that must be capable of dealing with properties of your product to overcome clogging, jamming, or bridging.
Production Capacity
Production capacity of powder- picture courtesy: thedieline
The most important factor you should never ignore is knowing your production capacity to pick the machine that can address factors such as matching with your rates of flow, rate of filling, and production batch per hour.
Material Size and Type
Material Size and Type- picture courtesy: www.iqsdirectory.com
If your packing material is a pouch then refer FFS series, if bottles or containers then it is crucial to select the machine that can deal with containers or such packaging material with already already-designed conveyor.
Quality Standards
Quality control and safety standards- picture courtesy: CVC Tech
Your equipment must comply with international quality standards that are essential to minimize the risk of product contamination and user safety and facilitate easy cleaning options.
Supplier Reputation
Supplier Reputation With Promising Services
Buying a machine from 5 5-star recognized vendors would be an excellent choice to get the right one. Because this would not only offer a promising machine but you can avail many other options like excellent customer services and post-sale offers.
12.Are there New Technologies in Powder Filling Equipment?
Yes, a powder filling equipment is an exceptional machine that’s involved in more tremendous innovation and advancement presently. For example, using of robotic skills has made this processing more productive, safe, and economically sound.
A micro-robot powder filling equipment- Picture Courtesy: Romaco
Evolution of micro-robotics has taken attention of manufacturing companies as it offers small batches production with intricate filling using turbulence flow isolation methodologies can fill thousands vials hourly.
The equipment is featured with advance tools and techniques with high sensory system that giving a promising sanitized filling procedure without chances of inaccuracies or cross-contamination, thus can allow swift programming in a limited time.
Conclusion
After reading the blog post on ‘powder filling equipment’, you must be able to know many significant points that will help you to select the right machine. So, don’t be confused or messed up with the exact choice you want to get! If still have questions or want to buy a machine under your affordability. Allpack is the right solution for you! We promise that our welcoming team of experts and professional engineers will contact you to answer your questions. Contact us now
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Ready to upgrade your powder game in 2023? Welcome to the world of precision mixing, where innovation meets efficiency in the form of powder makers.
In this article, we will embark on this exploration and unlock the potential to revolutionize your production line – from pharmaceutical breakthroughs to culinary delights and chemical innovations.
Why settle for ordinary when you can achieve extraordinary results with the right powder maker? If you looking to purchase a powder maker, then this blog is for you; please read to get maximum advantages in order to procure the right machine for your production. Let’s powder up and power on!
Add a header to begin generating the table of contents
1. What is a powder maker?
Different powders
You must have encountered different powders in your daily life. Let’s start our journey with understanding what a powder maker is. A powder maker is a specialized industrial machine or equipment designed to transform raw materials into finely powdered forms. These machines play a key role in several industries, which you will learn as you read along, by employing different processes to create powders with specific characteristics. The purpose of powder makers is to achieve precision, consistency, and efficiency in the production of powdered substances.
The choice of a specific type of powder maker depends on your desired characteristics of the final powder product. It is also impacted by the unique requirements of industry in which it is used. These machines can encompass various technologies and methods which will be revealed in this article. These machines are vital for creating high-quality powdered materials that meet the stringent standards of modern manufacturing.
2. What are the benefits of using a powder maker?
Powder makers provide a host of advantages, making them essential in various industries. Here are the general benefits.
Precision and Consistency
Consistent coffee powder
Powder makers provide a high degree of accuracy in determining the exact dimensions of the particles. This precision is vital in industries where the performance or characteristics of the end product depend on the specific size and composition of the powder particles. Powder makers can repeatedly produce the same quality of powder, batch after batch. This reliability is crucial for maintaining product quality standards and meeting regulatory requirements.
Efficient Production
Powder makers reduce the reliance on manual labour, leading to increased efficiency. The automation of processes also minimizes the risk of human error, resulting in more reliable and consistent production. Moreover, you can produce larger quantities in a shorter amount of time, contributing to higher output and potentially reducing overall production costs.
Customization of Particle Properties
Different sized particles in powders
Another remarkable capability of powder makers is to customize the properties of the produced particles. This entails tailoring characteristics including size, shape, and distribution to meet specific application requirements. Different industries may have distinct needs regarding the physical properties of the powder they use. This flexibility allows you to adapt your processes to the unique demands of your products and applications, encouraging innovation and product development.
Enhanced Solubility
Enhanced soluble tablets
Enhancing solubility is an important aspect of powder-making processes, particularly in industries where the effective dissolution of a substance is paramount. Powder makers can contribute significantly to improving the solubility of materials through various techniques.
Versatility in applications
Powder makers display amazing versatility. They have applications across a spectrum of industries. Their adaptability extends to diverse sectors which will be revealed to you later in the blog. This versatility highlights the wide-ranging impact of powder makers, allowing them to play a central role in various manufacturing processes.
3. What are the types of powder makers available in the market?
There are various types of powder makers available in the market which suits the needs of different manufacturing setups. Here you will get to discover the different powder makers.
Type of Powder Maker
Description
Advantages
Picture
Pharmaceutical Powder Maker
Utilized for dry and wet screening of ingredients with a mesh of holes
Granulation influenced by grinding size and material particle diameter
Rotation blades compress material on the screen
Conical shape ensures efficient powder flow
Flexible in product handling
Easy maintenance
Suitable for large-scale production
High efficiency
Tabletop Powder Maker
Small-sized
Used for calibration and grinding of particles with varying geometries and sizes
Rotating blades aid in crushing, and a conical chute expels the products
Smaller footprint
Easy cleaning
Portable
Autoclavable parts
Multi Powder Maker
Suitable for laboratory-scale mixing and shredding of lumpy materials
Equipped with impact and scrapper blades for pulverization and downsizing
Handles both wet and dry substances
Easy to dismantle
High-performance efficiency
Portable
4. What are the key components of a powder maker?
You will be wondering what are the different parts of a powder maker. Below you will find the components of a powder maker explained briefly.
In-Feed Chute/Hopper
In-feed chute – Photo Courtesy: quadro-mpt
The entry point for raw materials into the cone mill. Materials are introduced into the milling chamber through this chute.
Milling Chamber
Milling Chamber – Photo Courtesy: cosmec-it
A cylindrical space where the conical rotor operates. It is designed to facilitate the efficient processing of materials and particle size reduction.
Impeller
Impeller – Photo Courtesy: hanningfield
The rotating element responsible for generating forces such as attrition and shearing within the milling chamber. It plays a critical role in reducing the size of the powder particles.
Screens
Screens – Photo Courtesy: hanningfield
Screens are positioned at the bottom of the milling chamber and separate powdered particles based on size. It allows fine particles to pass through while retaining larger ones for further milling. You will find the type of screens available in market mentioned in the table below.
Screen Type
Description
Picture
Round Hole Screen
It is ideal for size reduction of free-flowing materials, granules, and powders.
Square Hole Screen
It is utilized in milling coarse products, deagglomeration of materials like fruits, and for producing flakes.
Slotted Hole Screen
Suited for wet granulation sizing and milling applications, similar to square hole screens but produces larger particle sizes.
Diffusion Bonded Screen
It enables further particle reduction compared to standard screens.
Receptacle
Receptacle – Photo Courtesy: powderbulksolids
It collects the powder form of the raw materials. This collected material is then transferred to the next stage of the production process.
Supporting Frame
Structural Framework – Photo courtesy: cosmec-it
The structural framework that holds and supports the various components of the powder maker. It provides stability and ensures proper alignment during operation.
5. How does a powder maker work?
The powder maker operates on the principle of a rotating impeller forcing the material against a stationary surface. The milling action is achieved through a combination of compression, shear, and impact forces. You will now discover how a powder maker works.
Material Feeding
Gravity Feeding – Photo courtesy: aurus
The process starts with feeding the material into the powder maker that has to be turned into a powder. There are two ways to feed the material to a powder maker.
Gravity Feeding
Material is fed into the powder maker through the top of the milling chamber through an in-fee chute guided by gravity. The interlock mechanism aligns the drum with the powder maker, and the entire setup is inverted to facilitate a smooth entry of materials into the milling chamber.
Controlled Feeding:
The material feed is controlled, in some cases, to optimize the milling process and achieve the desired particle size distribution. This is done using a butterfly valve which regulates the flow of powder particles into the powder maker.
Rotor Rotation
Rotor rotation – Photo courtesy: aurus
A zone of high shear and impact forces is created as the conical rotor rotates within the milling chamber. The material is continuously drawn into this zone for size reduction. The conical shape of the rotor compresses the material against the milling chamber's walls, leading to the initial particle size reduction. The high-speed rotation of the rotor generates shearing and impact forces, further breaking down the particles into smaller sizes.
The reduced particles are propelled through a perforated sieve situated at the bottom of the powder maker. This sieve plays a vital role in achieving the desired uniform particle size. Particles of various sizes pass through the holes in the sieve. The impeller's speed contributes to altering the approach angle of particles to the screen’s surface, leading to the production of small granules.
Screening Mechanism
Sizing screen – Photo courtesy: aurus
Powder makers include sizing screens at the bottom of the milling chamber. These screens control the final particle size by allowing particles of a certain size to exit the mill while retaining larger ones for further milling.
Discharge of Milled Material
Powder discharge – Photo courtesy: aurus
Milled material is discharged from the cone mill through the bottom due to centrifugal force. The controlled particle size is achieved through the combination of rotor speed and screen selection.
It is essential for you to understand each step in the working principle of the powder maker for optimizing its performance and achieving the desired particle size and product quality of the powder.
6. In which industries are powder makers commonly used?
Let’s discover the key industries where powder makers find common application
Pharmaceuticals
Powdered medicine
Powder makers are indispensable for producing finely milled active pharmaceutical ingredients (APIs) with controlled particle sizes. The precision powder makers provide is crucial for dosage uniformity and enhancement of drug absorption. They also enable the creation of specialized drug formulations.
Food and Beverage
Powdered spices
Powder makers play a vital role in the food industry. They are used to process ingredients into powdered forms. This includes producing spice powders, flavourings, instant beverage mixes, and powdered nutritional supplements. Powder makers help to improve shelf life, enhance flavour release, and allow for convenient packaging and handling in the food industry.
Chemicals
Chemical powder
Powder makers are used for various processes in the chemical industry. These include the production of catalysts, pigments, and specialty chemicals. Powder forms of chemicals improve reaction rates, and enable the creation of uniform catalyst particles. They also facilitate easier handling and precise mixing in chemical reactions.
Cosmetics
Different face powders
Cosmetic formulations involve the use of powdered ingredients for products like eyeshadows, blushes, and loose powders. Powder makers contribute to achieving the desired texture and consistency in such cosmetic formulations.
Baby Care
Baby powder – Photo courtesy: bestproducts
Powder makers are important in the production of baby powders, ensuring the gentle milling and processing of ingredients to create soothing and safe powder formulations for diaper changes and skin care.
Metallurgy and Ceramics
Ceramic powder
In metallurgical and ceramic industries, powder makers are used in preparing metal and ceramic powders. Ceramic powders are employed in sintering processes to create finished products such as metal alloys and ceramic components.
Construction and Building Materials
Cement powder
The construction industry utilizes powder makers for processing materials like cement, gypsum, and additives. Powdered forms contribute to the homogeneity and performance of construction materials.
7. What are the recommended cleaning procedures for a powder maker?
Wear Protective Gear
Wear appropriate personal protective equipment (PPE) such as gloves, goggles, and a dust mask to protect against residual powders and cleaning agents.
Disconnect Power
Disconnect the power supply to the powder maker before initiating the cleaning process for safety reasons.
Empty and Remove Residual Powder
Empty the powder maker of any remaining powder using Teflon spatula and lint-free cloth
Dismantle and disassemble
Dismantle the screen, impeller, conical cup, using a screwdriver for a more thorough cleaning.
Brushing and Vacuuming
Use brushes and vacuum cleaners with HEPA filters to remove residual powder from surfaces, components, and crevices.
Use compressed air
Blow away loose powder or debris from hard-to-reach areas using compressed air. Ensure proper ventilation or use dust extraction systems.
Use Cleaning Agents
Use cleaning agents based on the powder type and equipment material. For example, you can ensure thorough cleaning with a minimum of 20 liters of water followed by a 2% nonionic detergent solution.
Sanitize and disinfect
Sanitize and disinfect the powder maker to maintain a clean and hygienic production environment.
Inspect and lubricate
Inspect components for wear and tear. Lubricate moving parts to maintain proper functioning.
Reassemble and Test
Reassemble the powder maker. Conduct tests to ensure proper functionality before resuming production.
Document Cleaning Procedures
Maintain a record of cleaning procedures, noting dates and any issues encountered. This documentation is useful for quality control and regulatory compliance. The cleaning of equipment is valid for 48 hours.
8. What potential issues might users encounter with powder makers and how to solve them?
The following table outlines potential issues with a powder maker along with troubleshooting tips to address them
Issue
Possible Cause
Troubleshoot
Reduced Grinding Efficiency
Dull or damaged impellers
Sharpen or replace impellers.
Incorrect screen size or clogging
Check and replace with the appropriate screen size.
Insufficient motor power.
Verify and upgrade motor capacity
Excessive Heat Generation
Lack of lubrication on moving parts
Apply lubricants to moving components.
Friction due to misalignment
Realign parts and ensure proper assembly.
Unusual Noise during Operation
-Loose or damaged components
Tighten loose parts or replace damaged components.
Foreign objects in the milling chamber
Stop the machine, remove foreign objects, and restart.
Uneven Particle Size Distribution
Uneven feed material or feed rate
Ensure a consistent and even feed.
Worn-out or damaged screens
Replace screens with appropriate mesh size and condition.
Accumulation of Drug Dust - Safety Hazard
Issue
Handling novel and potent drug substances
Use venting hoods and laminar booths for less harmful substances
Lack of proper ventilation in discharge pipes.
Ensure proper ventilation to reduce drug dust levels
9. What are the future prospects of powder makers?
The future of powder makers holds exciting possibilities. Innovations will be incorporated that will be driven by advancements in materials science, digital technologies, and a continued focus on sustainability and efficiency. Following are some future prospects of powder makers.
Customization and Personalization
Custom eyeshadow powders
In the near future, powder makers will offer even greater customization capabilities, allowing you to tailor particle properties precisely to meet specific product requirements.
Industry 4.0 Integration
The integration of intelligent digital technologies into manufacturing will continue. It will result in smarter, more connected powder makers. You will experience enhanced data analytics, predictive maintenance, and seamless integration with other manufacturing processes.
Advanced Nanomaterials Production
Powder makers may contribute to the large-scale production of advanced nanomaterials in the evolution of nanotechnology. It will surely unlock new possibilities in fields of medicine.
Precision Medicine Formulations
precision medicine formulations
In the pharmaceutical industry, future powder makers may be used in the production of personalized and precision medicine formulations which will be tailored to individual patient needs.
Knowing proper knowledge about each type of mixing equipment leads you to the best options.
Conclusion
Now that you have read powder maker: the complete buying guide in 2023, you will be familiar with different types of industrial powder makers from which you can choose from. Allpack is a leading company designing and manufacturing a broad range of powder makers. For inquiry about the type of best fit powder maker for your application, don’t hesitate to contact us right now.
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Talcum Powder Filling Machine: The Complete Buying Guide in 2024
You will be surprised to know that the commercialized form of talcum powder originated in 1894 but now crude talcum powder domestic production in the US is estimated at 490,000 tons which is valued at 22 million dollars. Talcum is actually a mineral that has been applicable since very long more than 1800 years ago. This is taken from rock deposition of silicate minerals presented on the Earth’s crust.
The business strategy of talcum powder is significant, and today you can find the demand for talcum powder everywhere either for medicinal purposes, cosmetics, skincare, or fragrances.
The talcum powder filling machine is a giant piece of equipment that plays a hidden role in the production goals. If you’re a business-running person and looking to add a talcum powder machine and striking with various basic queries in your mind. Then don’t worry! Please read this blog to explore the basic knowledge about the talcum powder filling machine.
Add a header to begin generating the table of contents
1.What is Talcum Powder Filling Machine?
Talcum Powder Filling Machine
A talcum powder filling machine is a robust equipment that is required to dispense a precise and accurate concentration of talcum powder into its respective packaging material such as sachet, jars containers, or bottles.
The filling content is subjected to packaging material via taking support of an auger. You can term a talcum powder filling machine as an auger filling machine as well which facilitates the packaging process of all dry talcum powder goods.
This is an extremely suitable machine for various tasks addressing the filling of fine powders, and granules powders, such as spices, food goods, and for other purposes. It basically employs combinations of working pathways including for of gravity, friction, centrifugal force, etc to make the filling process faster and efficient.
2.What are the various Industrial Usages of Talcum Powder Filling Machine?
The talcum powder filling machine is actually the filling solution preferred in the production industries for dispensing their formulations in a safe manner. That’s why the talcum powder filling machine is widely applicable in a broad range of industrial usage. Some of them are discussed below:
Cosmetic Industry
Cosmetic Industry- picture Courtesy: RWK Goodman
Frankly, the cosmetic industry manufacturing and packaging stages won’t be possible if you minus talcum powder filling machine from its working facility. From the very initial to the finished processes, the talcum powder filling machine utilization is paramount. The products such as blush, dusting powders, cheek glow powders, eye shadows, liners, foundations, face powders translucent fair powders, clay powders, pressed powders, and much more, need a talcum powder filling machine.
Personal Hygiene
Talcum Powder Filling Machine applications in cosmetic industries
This industry is another giant production field where a talcum powder filling machine is preferred during manufacturing, filling, and packaging of products like cleaners, face scrubs, talcum powders, masks, manicures, pedicure products, and much more.
Food Industry
Talcum Powder Filling in Food Industry
Obviously, a food industry's production lab is not completed without a talcum powder filling machine as there are a number of products that require a talcum powder filling machine for its aesthetic and quality packaging.
For example, spices, condiments, seasoning, and various flavoring agents, food products such as bakery items, wheat flour, rice flour, baking powders, sugars, corn flours, coffee, tea, etc., into respective containers, or sachet, or pouches.
Pharmaceutical Industry
Talcum Powder Filling Machine in Pharmaceutical Industry- Picture Courtesy: Cozzoli Machine Company
The talcum powder filling machine is the basic need in the preparation, formulation, and dispensing of pharmaceutical medicines and extemporaneous ingredients such as powders, granules, and pellets for making tablets, capsules, antibiotics, ointments, topical preparations etc.,
Nutraceutical Industry
Talcum Powder Filling Machine applications in nutraceutical industries
The demand for talcum powder filling machine in the nutraceutical industry is quite significant as you can observe various preparations such as probiotic, protein powders, energy boosters, enzymes, minerals, trace elements, supplements, milk powders, etc., products filling is perfectly packed by using talcum powder filling machine.
Chemical Industry
Talcum Powder Filling Machine applications in chemical industries
No doubt, talcum powder filling machine is very popular due to their important applications in the chemical industry such as filling chemicals including salts, buffers, alkali or acidic substances, fertilizers, pesticides, cleaning agents, and much more in their respective containers, bags, or pouches in a safe manner.
Construction Companies
Talcum Powder Filling Machine applications in construction industries
The talcum powder filling machine is used to fill products like plaster of Paris, cement, dry chips stones, sands, and other materials by using this machine.
Agriculture Industry
Talcum Powder Filling Machine applications in agricultural industries
The talcum powder filling machine is used in the agriculture industry for efficient packaging of materials like seeds, grains, cultivator boosters, rice, or other important products frequently used in the agricultural fields ensuring exact and correct proportions.
3.How Does Talcum Powder Filling Machine Works?
If you see the different classification of talcum powder filling machine; you will find difference in their working principles. But the major working of talcum powder filling machine is based on discussed following steps:
STEP 1: Feeding of Talcum Powder
When you start the talcum powder filling machine; you need to load the talcum powder content onto the hopper or feeding tank. The process initiates when talcum powder is transported to hopper from the tank. This can be done by using vacuum suction unit and transferring system.
STEP 2: Feeding of Packaging Material
The filling material such as jars, bottle, or containers in an oriented position is conveyed to the machine with the help of conveyor belt. The empty containers are subjected to the machine, and it is fed toward the filling unit. In case of pouch or VFFS machine the plastic or thin film is loaded onto the roller.
STEP 3: Talcum Powder Filling Processes
Upon reaching the filling nozzles of the machine; the machine detects the presence of material and pour the talcum powder in an optimized concentration as fed into the system by using PLC touch screen.
STEP 4: Discharging Filled Container
Once the predetermined concentration of the talcum powder is filled inside the packaging materials. The set of finished products are transferred to other integrated machines to proceed the further steps of the production line such as capping, labeling, collection etc.,
4.What are the Basic Parts of Talcum Powder Filling Machine?
The Parts of Talcum Powder Filling Machine
The talcum powder filling machine is composed of simple parts and a compact structure. The given below is the exact description that will help you to understand the machine.
Motor
The motor of the talcum powder filling machine offers you essential functioning and operation of the machine which includes the running of auger filler, vibratory unit, and conveyor belt, and ensuring you promising properties of the controlled filling procedure.
Screw Meter
This is also known as an auger. These are the major parts of the talcum filling machine which is basically responsible for providing a pathway for accurate measurement and dispensing of the talcum powder toward the fillers for a precise and confined filling process.
The screw meter is mostly available in various designs and sizes which is helpful in the estimating and filling of different textures of talcum powders.
Touch Screen
The talcum powder filling machine is controlled and operated by using a touch screen monitor equipped on the top of the machine. the user puts required keys using the touch screen such as the number of containers, amount of talcum powder to be filled, the speed of filling, speed of conveyor, etc., Plus, if the machine is struck with any problem or issue, the monitor will display the notification once it is detected by the machine.
Filling Head
This is the important part of the talcum powder filling machine which assists assisting the smooth flowability of the talcum powder toward the containers. The filling head is composed of a nozzle that addresses the powder received from the auger towards the filling materials.
Conveyor Belt
This is a transporting unit of the talcum filling machine which supports incoming and outgoing of the filling materials. Moreover, the conveyor belt is useful for connecting the talcum powder filling machine with other machines of the production line.
5.How many different types of Talcum Powder Filling Machine?
The talcum powder filling machine has not a specific description. Except some similar units such as an auger filler, metering device and HMI interface; the machine is presented with different various categories. Discussed below are various types of talcum powder filling machine which is successfully running its market worldwide.
An illustration chart composed of various types of talcum powder filling machine
Types of Talcum Powder Filling Machine- Based on Automation
Types of Talcum Powder Filling Machine- Based on Automation- Picture Courtesy: Weighpack
The talcum powder filling machine is available in the market with basic three automations.
Manual Talcum Powder Filling Machine
Manual Talcum Powder Filling Machine- Picture Courtesy: VEVOR. Au
The manual talcum powder filling machine is a small, compact, and handy equipment which is used in small production labs or facilities to bring talcum powder filling process efficiently.
The user loads the filling content in the hopper of the machine and place containers to be filled.
By using a handle an optimum concentration of talcum powder directly drops down into the packaging material.
Once it is filled, you to remove the container and place another one to run the operation.
Semi-Automatic Talcum Powder Filling Machine
Semi-Automatic Talcum Powder Filling Machine
The semi automatic talcum powder filling machine is an advance device to run small to medium production labs or facilities.
This machine needs little bit of human intervention while some of operation can be run by the machine itself.
The empty containers are placed by the operator manually on the conveyor of machine just behind the filling nozzles.
Now, you need to press the foot pedal or machine’s key to run the process. Once the talcum powder is appropriately dispensed, manually remove the material from the machine.
Automatic Talcum Powder Filling Machine
Automatic Talcum Powder Filling Machine
According to our experts, this is a giant machine in the territory of talcum powder filling field.
This is because from the scratch till packaging, the working procedure is carried out automatically without needing technicians or human monitoring.
This machine is ideal to install for large scale production batches.
The conveyor brings empty packaging materials toward the filling nozzle where fast micro-processor senses the presence of containers and orders the machine to allow precise amount of talcum powder as commanded by you on PLC touchscreen.
Once they’re filled, the materials move towards the next machine for completion of packaging process.
Types of Talcum Powder Filling Machine- Based on Working Structure
Types of Talcum Powder Filling Machine- Based on Working Structure
If you have large production facility, then you would love to enjoy every design, format, and types of machines with various advancement.
Similarly, when selecting a machine to run large batches with small facility is tricky to decide. The discuss below types are mentioned in order to solve problem for such manufacturers.
Linear Talcum Powder Filling Machine
Linear Talcum Powder Filling Machine- Picture Courtesy: IVS Engineering
The linear talcum powder filling machine is basically a traditional machine with conventional structure where entire working of talcum powder filling is taken place in a linear fashion.
For example, in feed of bottles or containers, filling, with subsequent discharging.
This type of machine is simple and suitable for almost every production process which offers you flexible integration of machine with other units.
Rotary Talcum Powder Filling Machine
Rotary Talcum Powder Filling Machine- Picture Courtesy: Just Dial
If you’re looking for comparatively fast filling solutions for talcum powder filling business with a compact area; we would suggest going for rotary talcum powder filling machine.
Here, the machine is capable of running a continuous filling process in seamless rotation of rotary table where containers or pouches are subjected to filling nozzles for accurate filling.
The incoming and outgoing of packaging materials is taken place in a circular manner with high speed, thus this is suitable for large production fields.
Types of Talcum Powder Filling Machine- Based on Packaging Formats
Types of Talcum Powder Filling Machine- Based on Packaging Formats
When it comes to various packaging formats, the talcum powder filling machines are presented with various different options such as:
VFFS Talcum Powder Filling Machine (Vertical Form Fill Seal)
VFFS Talcum Powder Filling Machine- Picture Courtesy: Grace Food Process
In this type of talcum powder filling machine, a film roll is subjected to the machine.
You need to adjust the roll manually and put the required settings using PLC. The machine is capable of opening and pulling of the roll and creating a pouch or bag by using narrow forming tube for a correct shape and jaw sealers for joining and creating the pouch.
Once it is formed, the talcum powder is poured down followed by sealing of remaining portion of the packaging material.
This is a cost-effective and highly popular machine as it is easy to use and offering versatile operation with high throughput.
Premade Pouch Talcum Powder Filling Machine
Premade Pouch Talcum Powder Filling Machine
This is another cost-effective option of talcum powder filling where you need to load the stack of pre-made pouches in the magazine of premade pouch machine.
The presence of gripers allows to pick the pouch and air-inflators helps in the opening for filling of the material.
Once the pouches are subjected to the filling nozzles, an optimized concentration of the talcum powder directly poured into the pouches, and it goes for further sealing steps for final process.
Sachet Talcum Powder Filling Machine
Sachet Talcum Powder Filling Machine
This machine is following similar working principle as VFFS where machine can form small packs of sachet using film formation of the sachet, sealing, filling, and cutting of the small pouches.
The prime difference you can find in the working is its size of the sachet.
The making of sachet with filled ingredients are just an option for a single serving that is carried out a small portion of the talcum powder.
Talcum Powder Jar/Bottle Filling Machine
Talcum Powder Jar/Bottle Filling Machine
When thinking of talcum powder filling, the jar/bottle/container filling machine comes in mind. The machine is quite simple with easy working parameters and working principles.
This machine offers ideal and flexible working when integrated with other units such as the unscrambler, and capping machine.
The empty containers come toward auger filling nozzles of the bottle /jar/container filling machine where the detector senses its presence and allow specified proportion of the talcum powder into each container and allow it to leave for the next step.
Types of Talcum Powder Filling Machine- Based on Fillers
Types of Talcum Powder Filling Machine- Based on Fillers
Depending upon types of talcum powder consistency and flowability ration. You always look for various filling options to carry out the filling task of the machine properly and accurately. The mentioned below are the different types of fillers featured on talcum powder filling machine offering you promising dispensing without generating dust or product’s wastage.
Auger Talcum Powder Filling Machine
Auger Talcum Powder Filling Machine
This machine is accompanied with an auger filler that works by using a rotary screw that allow fast and efficient dropping of the talcum powder onto the packaging material precisely and accurately which ultimately presents a quality throughput with rapid packaging solution.
A vacuum talcum powder filling machine is designed with a vacuum filler that utilizes a vacuum to drop a concise proportion of talcum powder without worrying about dust formation directly onto the packaging material.
This machine is suitable for working with aseptic materials because it is complied with offering a controlled packaging environment.
Net Weigh Talcum Powder Filling Machine
Net Weigh Talcum Powder Filling Machine- Picture Courtesy: Weighpack
The machine basically works by measuring the net weight of the talcum powder and pour the exact quantity into packaging material. The net weigh talcum powder filling machine is suitable for those production companies that are more conscious about critical measurements and volume of ingredients.
Types of Talcum Powder Filling Machine- Based on Number of Filling Heads
Types of Talcum Powder Filling Machine- Based on Number of Filling Heads- Picture Courtesy: Weighpack
If you’re worried about bring high production throughput with minimum or short installation space. Then, no need to stress about! You can simply check various types of talcum powder filling machine with different number of filling heads to bring this process more easy and more efficient.
Single Head Talcum Powder Filling Machine
Single Head Talcum Powder Filling Machine
This is conventional or traditional form of talcum powder filling machine which is designed with a single filling head. The machine is suitable for small or medium scale production fields.
Multi Head Talcum Powder Filling Machine
Multi Head Talcum Powder Filling Machine
The more efficient and fast option for talcum powder filling process, where the machine is designed with more than one filling head capable of running multiple filling materials with promising accuracy. This machine is considered as an ideal option to run the large production capacities without worrying for error or manual labor cost.
6.What are the Major Benefits of the Talcum Powder Filling Machine?
There are certain benefits of using talcum powder filling machine for every manufacturing and packaging companies. The following list of benefits is given below:
Talcum Powder Filling Machine with Enhance Processor
Talcum Powder Filling Machine with Enhance Processor- Picture Courtesy: Auger Process
Today, talcum powder filling machine is featured with amazing micro-processor abilities that not only enhance your working results, but it is able to give you fast and efficient output. The machine operational capabilities are entirely controlled by micro process with definite filling process.
No Chances of Ripping
The handling of the talcum powder filling machine is promising that ensure that talcum powder content is intact and not ripped by the machine during filling procedure so you can get a stable and perfect packaging.
Zero Chances of Slippage
The talcum powder filling machine is controlled by micro processor means the entire keys and process schedule is timely and visualized. The machine filling capabilities are much accurate so 100% controlled over spillage, so you can find a maintained and safe filling.
The use of talcum powder filling machine is required for small, medium and large production sectors due to its fast working and ultimate lowering of labor charges as you can get triple maximum throughput with this robust equipment.
7.What is the Production Line of the Talcum Powder Filling Machine?
The talcum powder filling machine is basically following the mentioned below production line. In the case of pouches, bags, unscrambler, capping, induction sealing are not used. Let’s find the basic production line of talcum powder filling machine.
Bottle Unscrambler
Bottle Unscrambler- Picture Courtesy: Aipak
Bottles are received from a large hopper to an inclined conveyor which forwards them to a rotary bowl. Here the bottles are organized and sorted in such a way that the neck of bottle is leading position, so you receive bottles that are upright. Further on, they move to bottle filler, capping machine and for the rest of processing.
It is responsible for capping bottles in various styles of caps and closures by assisting efficient and quick placement. Either pick off or pick and place method is applied. In the former one, a highly accurate chute delivers caps onto the bottles while in the latter method more automated feature carries out picking of the cap and presenting to cap chuck for it to be sealed.
Induction Sealing Machine
Induction Sealing Machine
By the use of an electromagnetic field that is directed towards the foil liner inside the cap, it gets heated and melts. When this hot foil liner gets cooled, a hermetic seal is created which protects the product from contamination and gives an airtight seal.
Labeling Machine
Labeling Machine
The bottles are carried by the conveyor belt to the labeling machine where the drive wheel pulls the label out of the reel and with the help of the labeling wheel the label is stuck onto the bottle. To prevent the misplacement or disorientation of the label, the sensor reads the mark on the label to ensure each of them is placed accurately.
8.What are the Basic Problems and Troubleshooting of the Talcum Powder Filling Machine?
The talcum powder filling machine is an advanced and innovative device for accurate filling procedures. But this machine also encounters some basic problems, you must know how to deal with certain common issues. Please find discuss below points for easy operation.
Problem: Inconsistent Weigh
The Problem of Inconsistent Weigh
This problem has mostly occurred with talcum powder prohibiting a non-free flowing texture or any variation in its flow characteristics. In this situation, talcum powder needs to be pushed by the machine agitator toward the auger screw in order to complete its filling flight toward the packaging.
Troubleshoot
As you already know, the talcum powder filling machine is accompanied by an agitator blade present in the metering screw of the machine which is there to speed as well as push the flow of powder smoothly.
With the help of the HMI touchscreen system, you can regulate the speed of the auger agitator which will directly correct the flow of talcum powder and ultimately correct the uniform filling.
Problem: Jamming of the Talcum Powder in the Machine
Jamming of the Talcum Powder in the Machine
This problem is possibly occurring when the position or orientation of the hopper is not correctly installed. In this case, the flow of the talcum powder becomes gradually starts piling up, instead of flowing down.
Troubleshoot
It is recommended to keep the hopper surface in a slop or inclined direction to achieve a seamless flowability rate of the talcum powder filling machine. Another way to avoid this problem is to use an auger agitator that assists you in the avoidance of clogging. Thirdly, use a vibration mechanism to improve consistency in the flowability of talcum powder.
Problem: Spillage or Leakage of Talcum Powder from Packaging
Spillage or Leakage of Talcum Powder from Packaging
You may have noticed the product’s leakage or spillage when subjected to the talcum powder filling machine and every time it may make your product waste as well as your precious time. The problem basically occurred in those packaging materials which is formed by either pouch makers or bag makers such as VFFS, Sachet, and other. This is due to the wrong sealing site of the machine.
Troubleshoot
To solve this problem, adjust the heat sealer setting, so it can accurately seal at the required edges of the pack so spillage of talcum powder can be avoided. Also, use the dust controller which can reduce the formation of unwanted dust and its sticking at the sealing site so joining can be efficiently achieved.
9.What is the Future Prospect of Talcum Powder Filling Machine?
The Major Profitable Regions of Talcum Powder Filling Machine demand
The talcum powder filling machine's future prospect is expected to be registered as high as observed around 7% CAGR for the forecast period of 2021 to 2026. This is all because of day to day-to-day innovation and functionality of talcum powder filling machines and their convenience with end-users in broad industrial fields.
The high adaption is the leading reason behind the boosting of productivity and profitability. Also, its rising demand is due to its aseptic and automatic features that help in fast production.
The major hold of talcum powder filling machines is expected from the largest pharmaceutical sectors as these machines comply with quality standards such as FDA, CE, CDC, and others.
Conclusion
The talcum powder filling machine offers absolutely precise and leveled dosing of the talcum powder without any possibility of error. Hence for every entrepreneur, company, or branding firm gets a promising result when using this machine. If you looking to find the right talcum powder filling machine to run your business successfully; contact Allpack Team right now to avail free consultation about product and procurement.
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