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Ice Pop Packaging-9

Ice Pop Packaging: The Complete FAQ Guide In 2025

Honey Packing Machine

Ice Pop Packaging: The Complete FAQ Guide In 2025

Ice Pop Packaging

The invention of ice pop was an accident but now it is a favorite treat of people in summer. A lick of this sugary and fruit ice pop is like a cool breeze on sunny days. But how quality and taste of ice pop is preserved?

The answer is with ice pop packaging. This packaging upholds the taste, smell and texture of the ice pop. The ice pop packaging has a prime value for its protective characteristics and product identification. A vibrant and color popping ice pop packaging tempts consumers and boosts impulse buying.

Do you want to understand various essential aspects of ice pop packaging then buckle up for a mindboggling journey.

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    1.What is Ice Pop?

    Ice Pop

    Ice Pop

    An ice pop is a kind of frozen dessert that every so often comes with a stick protruding from its central part. These sticks provide support for handling ice pop. It is created by freezing sugary fruity liquids and fruit juices. Commercially, ice pops are formulated from sugars, corn syrup, fruit essence, flavoring agents, and color dyes.

    It was first invented by a young 11-year-old kid named Frank Epperson in 1905. He patented his creation in 1924 by giving it the name Popsicle®.

    2.What is Ice Pop Packaging?

    Ice Pop Packaging-1

    Ice Pop Packaging

    Ice pop or ice popsicle packaging is defined, as a protective material that completely wraps the frozen treats. Ice pop packaging is vital in the distribution, storage, and sales of ice pop.

    It goes beyond just wrapping ice pop and includes every design aspect like creating and testing packaging. Ice pop packaging is a flexible and semi-rigid hollow covering-like container for transporting ice pop

    Ice pop packaging is an exciting and striking container that comes in every shape, format and design style to engage customers.

    3.Why Choose Ice Pop Packaging?

    Ice pop packaging is a robust and sturdy all-rounder that is essential in extending the retail shelf of the ice pop and acts as a barrier to reduce its damage and spoilage. Here is a list of reasons why buyers and sellers prefer ice pop in packaging.

    Extreme Protection

    Extreme Protection

    Extreme Protection with Ice Pop Packaging- Picture Courtesy: Dieline

    The first and foremost important reason for ice pop packaging is its protection. It protects ice pop against all odds of temperature changes, moisture, dryness, etc. It is made with durable material that protects ice pop from mechanical stress during rough handling and bumpy ride. With ice pop packaging, there is no risk of spill and mess.

    Maintaining Freshness

    Maintaining Freshness

    Maintaining Freshness with Ice Pop Packaging- Picture Courtesy: Sirane Group

    Yes, with ice pop packaging brands can serve their products intact to the customers. Enclosure of ice pop inside the packaging keeps it free from dust, debris, and microbial contamination. Thus, ice pop lovers can enjoy the yummy delicious flavour and fruity fragrance of ice pop.

    Attraction and Impulse Buying

    Attraction and Impulse Buying

    Attraction and Impulse Buying with Ice Pop Packaging- Picture Courtesy: Pinterest

    Vibrant and stylish ice pop packaging goes a long way in captivating buyers than simple ice pop sticks. With bold and eye-catching ice pop packaging, products stand out in the display freezer and this striking packaging certainly increases the sale chance.

    Branding and Marketing

    Branding and Marketing

    Branding and Marketing with Ice Pop Packaging- Picture Courtesy: Packaging of the World

    Ice pop packaging can serve as a brand model that advertises the ice pop to users. Consistent use of colors, font and coherent placement of logos on ice pop packaging aids in retaining brand information in consumers' minds, leading to the creation of a loyal customer base and constant repurchase.

    Utility and Portability

    Utility and Portability

    Utility and Portability with Ice Pop Packaging- Picture Courtesy: inyourarea.co.uk

    Both buyers and sellers benefit from the convenience and utility of the ice pop packaging. It comes with handles, sticks, and zippers that aid in storing, carrying, and handling the ice pop. It comes in a single-pack that is advantageous to hard-pressed individuals as it is eaten while on the move.

    4.What are Popular Ice Pop Packaging Types?

    To captivate kids and young-at-heart adults, manufacturers have launched a variety of ice pop packaging styles. These packaging types are discussed in detail below:

    Single Serve Ice Pop Packaging

    It includes numerous ice pop packaging formats like:

    Pillow Pouch

    Pillow Pouch

    Pillow Pouch Ice Pop Packaging- Picture Courtesy: Trend Hunter

    It is a flexible pouch ice pop packaging manufactured from lightweight plastics. It has a standard top, bottom, and middle seal that creates a pillow-like appearance. It has more labeling and marketing area than other ice pop packaging.

    Paper Tube

    Paper Tube

    Paper Tube Ice Pop Packaging- Picture Courtesy: Frozen Food Europe

    It is a cylindrical tubular structure and holds single-serving of ice pop. It is typically formed from compostable paper that offers more sustainability. These paper tubes offer a sophisticated look for attracting high-end customers.

    Push-Up Pop

    Push-Up Pop

    Push-up IcePop Packaging- Picture Courtesy: Delish

    This ice pop packaging is a rod-shaped tube that has a plunger. This mechanism forces ice pop to pop up to enjoy it. Its outer wrap is manufactured using plastics and may be transparent. Push-up ice pop packaging is favored by novelty brands.

    Plastic Sleeve

    Plastic Sleeve

    Plastic Sleeve Ice Pop Packaging- Picture Courtesy: Foodal

    It is a long cylindrical tube and less costly than other ice pop packaging, making it a favored choice for cost-conscious consumers. It is manufactured from clear plastic that allows ice pop lovers to easily view the inner ice pop content.

    Triangular Ice Pop Packaging

    Triangular Ice Pop Packaging

    Triangular Ice Pop Packaging- Picture Courtesy: Bargo Wholesale

    As the name indicates, this packaging is a triangular ergonomic design that offers a unique look to ice pop packaging in contrast with classy rectangular or pillow-shaped packaging. This distinct look mesmerizes customers by standing out on retail shelves.

    Cardboard Box

    Cardboard Box

    Cardboard Box Ice Pop Packaging- Picture Courtesy: Red Dot Award

    It is an oblong case or box for storing the ice pop product. It has an optimum printing area that allows brands to showcase their brand logos and values.

    Cardboard Sleeve

    Cardboard Sleeve

    Cardboard Sleeve Ice Pop Packaging- Picture Courtesy: Dieline

    It is a rectangular wrap made from cardboard or paperboard. The function of individual cardboard sleeves is hygiene and cleanliness of ice pops. These cardboard sleeves are less pricey than plastic semi-rigid containers.

    Cup

    Cup

    Cup Ice Pop Packaging- Picture Courtesy: Bulla Dairy Food

    This is round packaging with a flat base, packing a one-time serving of the ice pop. It is equipped with lids or overcaps that assist in resealing the ice pop packaging.

    Multi-Serve Ice Pop Packaging

    Ice Pop Carton

    Ice Pop Carton

    Multi-Serve Ice Cardboard Carton- Picture Courtesy: Unilever

    It is a four-sided cardboard or paperboard container having separate compartments for placing individual ice pops. This often comes in a family pack and has 4-5 ice pop stick packaging.

    Tub

    Tub

    Tub Ice Pop Packaging- Picture Courtesy: Dieline

    These are large quadrilateral, square, or round-shaped containers, storing multiple servings of the ice pop packaging. It is easily reclosed and covered using a Snap-On lid.

    5.What are Basic Ice Pop Packaging Machines?

    Ice pop has diverse packaging styles and to cater to such an assortment of ice pop packaging styles, different kinds of ice pop packaging machines are seen in the production plants. The detail of these machines is discussed below:

    Basic Ice Pop Packaging Machines

    Classification According Number of Lanes

    Multi-lane Stick Pack Packaging Machine

    Multi-lane Stick Pack Packaging Machine

    Allpack Multi-Lane Stick Pack Packaging Machine

    This machine creates a stylish product appearance and, therefore is routinely seen in packaging plants. Due to its numerous lanes, it has a higher production capacity and efficiency than a single-lane sachet packaging machine. The packaging film is cut into numerous strips during ice pop packaging with this machine. The number of these cut strips depends upon the number of lanes. These strips travel to their respective lanes for forming, ice pop filling, and sealing.

    Single Lane Sachet Filling Machine

    Single Lane Sachet Filling Machine

    Single-Lane Sachet Packaging Machine

    This machine creates one ice pop packaging at a time and therefore, it is typically best suited for small and medium enterprises. It has one set of hoppers, a forming station, and horizontal sealers. The stick-like packaging is created by folding and sealing two edges of packaging film at the forming station. After ice pop filling, the packaging is heat-sealed by horizontal sealing jaws.

    According to Design

    Rotary Cup/Tub Filling Machine

    Tub Filling Machine

    Rotary Cup/Tub Filling Machine- Picture Courtesy: BE Machinery

    This system is perfect for production with small spaces, as it has a compact configuration. Optimum efficiency and seamless operation are only possible with the rotary cup or tub-filling machine. In this machine, the cup after loading into the turntable pocket travels to the cleaning, filling, lidding, and capping area in sequence.

    Linear Cup/Tub Filling Machine

    Tub Filling Machine-1

    Linear Cup/Tub Filling Machine- Picture Courtesy: bzmachinery.net

    This machine is conveniently added to existing productions to increase output capacity. It has a clean and modular configuration and features large conveyors for the transportation of ice pop cups or tubes. These containers move to the filling area, where efficient filling equipment and nozzle dispense the exact quantity of ice pop. Upon loading, they move to the down-the-line lidding station.

    According to the Packaging Type

    Horizontal Form, Fill, and Seal Machine

    Seal Machine

    Horizontal Form, Fill, and Seal Machine

    The packaging operation occurs in the horizontal direction in this machine, hence the name, horizontal form, fill, and seal machine (HFFS). It creates an attractive flexible pillow-like ice pop pouch packaging.

    The film goes in a horizontal direction after unwinding in this machine and is transformed into a pouch with the help of forming collar and vertical sealers. After that, ice pop is loaded into the pouch and finally top ends are sealed using horizontal sealers.

    Plastic Tube filling machine

    Plastic Tube filling machine

    Plastic Tube filling machine

    It is a robust and sturdy unit made with stainless steel, offering clean packaging operation. It features a rotary turntable design in which multiple plastic tubes are processed at the same time. The rotary turntable boosts its productivity.

    Its operation is completely automated during which the tube feeding device loads one plastic tube inside a tube holder during one turn of the carousel. This tube is then moved to the filling and sealing station during the subsequent turn of turntable.

    Ice Pop Filling and Sealing Machine

    Sealing Machine

    Ice Pop Filling and Sealing Machine

    It is popular because it forms eye-pleasing packaging. Although it has a higher footprint, even then, it is favored among manufacturers, because of its fast speed and efficient packaging. The empty plastic tubes like packs are loaded on the grippers by the operators and are moved to the filling station, where filling nozzles fill the ice pop liquid in these tubes. Afterward, the heated sealer fuses the opening of the filled ice pop tube.

    Cartoning Machine 

    Cartoning Machine

    Allpack cartoning machine

    In various countries, cartoning machine is the popular choice for ice pop packaging where flat shape cards are loaded into the machine. The formation of cartons are carried out by machine itself as it is composed of important features that allows orientation and folding of card edges to form a carton. The ice pop is loaded upon formation of carton automatically. The equipment is specified with a series of sensors and safety devices allowing a safe and effective run.

    6.Do Ice Pop Packaging Dimensions Differ Depending upon Ice Pop Type?

    Yes, based on ice pop type, there are different dimensions of ice pop packaging. The shape and size of Ice Pop influence its packaging dimensions. Some ice pop packaging and their dimensions are penned below:

    Classical Stick

    It comes in a classical pillow or sachet packaging. It has a stick attached to its lower end. This ice pop packaging is 5-6 inches in length and has a classical rectangular shape.

    		 Classical Stick

    Classical Ice Pop Stick- Picture Courtesy: Dieline
    Push-Up Ice Pop

    Cylindrical paper wraps hold push-up ice pop and it is longer than classical pop-up stick packaging. It is 6-8 inches long.

    		 Push-Up Ice Pop-2

    Push-Pop Ice Pop- Picture Courtesy: Yahoo
    Character Ice Pop

    This type of ice pop comes in character shapes, for instance, cartoons, fruits or animals to entice the consumers. Its packaging dimensions vary with the design of ice pop.

    		 Character Ice Pop

    Character Ice Pop - Picture Courtesy: Thrillist
    Freezer Bar

    This ice pop type is contained in rectangular-shaped packaging and is 3-4 inches in thickness. It is packaged in individual cardboard packaging.

    		 Freezer Bar

    Freeze Bar Ice Pop - Picture Courtesy: Packaging of the World
    Freezies Ice Pops

    These are tubular ice pop packaging in plastic wraps and are 4-6 inches long.

    		 Freezies Ice Pops

    Classical Ice Pop Stick- Picture Courtesy: Packaging of the World

    7.Is Ice Pop Packaging Sustainable?

    Pop Packaging Sustainable

    Sustainable Ice Pop Packaging- Picture Courtesy: Trend Hunter

    With more and more businesses, opting for sustainability, consequently, green and eco-friendly packaging has become a new norm in ice pop packaging. Earthy design and recyclable inks are widely used in the ice pop packaging.

    Moreover, the ice pop brands of today use sustainable and recyclable materials that have zero environmental impact. Brown unprocessed paper, seaweed materials and sugarcane films in ice pop packaging are naturally sourced from plants and algae, hence, these materials are easily decomposed by microbes.

    In addition to packaging materials, brands are striving to decrease fuel consumption by using renewable energy sources while creating and filling ice pop packaging. This is one step further in eco-friendly and sustainable efforts.

    8.Is Ice Pop Packaging Tamper-Proof?

    Ice Pop Packaging Tamper-Proof

    Tamper-proof Ice Pop Packaging – Picture Courtesy: Packaging of the World

    In short answer yes, ice pop packaging is tamper-proof. Basic ice pop packaging like ice pop sticks and paper tubes tamper-evident seals that will tear upon tampering. Furthermore, on cardboard sleeve type of ice pop packaging, small holes and punctures are observed upon tampering.

    Re-closable ice pop packaging like pop-up ice pop includes locking mechanism lids that avert unauthorized packaging access. Some types of ice pop have color-changing logos and tamper-proof tear strips that get damaged if the ice pop container is tampered with.

    Some ice pop brands wrap their ice pop packaging in tamper-proof shrink wraps for extreme anti-tampering.

    9.What are the Essential Parameters for Designing Ice Pop Packaging?

    As ice pop packaging serves as a brand ambassador, it is necessary to carefully plan and execute its design otherwise your money and effort will be wasted. We are giving some essential tips for designing ice pop packaging.

    Size and Shape of Ice Pop

    Size and Shape of Ice Pop

    Size and Shape of Ice Pop Packaging- Picture Courtesy: Packaging of the World

    Design ice pop packaging by keeping in mind the contour of your ice pop product. If ice pop packaging is smaller it will not fit your product and leads to redesigning while too large ice pop packaging will result in a waste of packaging material and money.

    Packaging Material Choice

    Packaging Material Choice

    Packaging Material of Ice Pop Packaging- Picture Courtesy: Trend Hunter

    Your potential packaging material must be food-grade, robust, and tough. Secondly, it must be leakage-proof, otherwise ice pop will leak from it. The packaging material must offer optimum protection and avert ice pop melting.

    Stackability and Movability

    Stackability and Movability

    Stackability of Ice Pop Packaging- Picture Courtesy: Packaging of the World

    Make sure that your designed ice pop packaging is easily stacked and adjusted in small spaces to provide convenience in transportation. Moreover, it must offer portability, because portable ice pop packaging is preferred by children and adults alike.

    Ease of Accessibility and Resealing

    Ease of Accessibility and Resealing

    Ice Pop Packaging- Picture Courtesy: Behance

    Ice pop packaging should include tear-open notches and other features so that it is easily opened by consumers. Moreover, it should be designed with resealable tapes and add on, for re-closing after use. These elements add value to ice pop packaging.

    10.What Regulatory Compliance Standards of Ice Pop Packaging?

    As with other food packaging, ice pop packaging must comply with different regulatory standards to ascertain the safety of human health and the environment. These regulatory compliance standards are discussed below:

    FDA

    FDA

    FDA- Picture Courtesy: BioWorld

    This packaging certificate is used all across the globe, especially, in the United States. It guarantees that ice pop packaging is completely safe for food wrapping. It also ascertains that ice pop packaging does not release harmful substances that may spoil ice pop ingredients.

    ISO

    ISO

    ISO

    This ice pop packaging certification establishes that the packaging is designed to fulfill consumer needs and it includes information for safe handling and storage of ice pop. The ice pop packaging must be child-resistant and must have re-closable options to comply with ISO standards.

    BRCGS

    BRCGS

    BRCGS- Picture Courtesy: LRQA

    It stands for Brand Reputation Compliance Global Standards. It is a global benchmark, recognized in many countries to certify packaging and food safety. To acquire BRCGS certification brand must conduct a risk assessment and establish that its ice pop packaging is manufactured using hygienic protocols.

    HACCP

    HACCP

    HACCP- Picture Courtesy: Impakter

    It stands for Hazard Analysis and Critical Control Points. The HACCP certification states that raw materials of ice pop packaging do not pose a safety risk to human wellbeing. It also certifies that the packaging manufacturing process is implemented to manage possible hazards.

    11.What are Storage Tips for Ice Pop Packaging?

    Storage Tips for Ice Pop Packaging

    Storage of Ice Pop Packaging- Picture Courtesy: Packaging of the World

    Do you have ice pop in your hands and are wondering how to keep it from melting? Here are some storage tips.

    Ice pop in packaging melts easily, therefore, it requires proper care and storage to keep it from dissolving. It is best to store the ice pop packaging in its original packaging and if not possible, then it is best to place in it an airtight container to prevent its contamination.

    Also, store ice pop packaging in the freezer at a temperature of -20° to -30°C, because otherwise it will melt and you will not get to enjoy your ice pop.

    If ice pop packaging is stored properly at a steady temperature, it will be good for 6-8 months without losing its deliciousness.

    12.What are the Future Prospects of Ice Pop Packaging?

    Future Prospects of Ice Pop Packaging

    Future Prospects of Ice Pop Packaging- Picture Courtesy: Tetra Pak

    Increasingly hot climates the boosted the sale of ice pop in recent years. It has been predicted that the ice pop market will witness a growth CAGR of 5.5% in the years 2022 to 2030. This surge in the ice pop arena will drive the expansion of the ice pop packaging market.

    Innovation in packaging is essential for its sale and ice pop packaging is no exception to the rule. In the future, ice pop packaging will be enclosed in sustainable and biodegradable materials, for instance, paper or seaweed. Moreover, it will be made with eatable coatings that will be enjoyed with ice pops.

    Active packaging sensors will be included in ice pop packaging to notify users and handlers about the temperature of ice pop. This will increase retailing and transportation time. Moreover, futuristic ice pop packaging will include trackers that allow manufacturers to track the journey of ice pop.

    Conclusion

    A summer treat- ice pop is incomplete without its packaging. Bold, vibrant, stunning, and, stylish ice pop packaging not only increases the worth of ice pop products but also provides a great unboxing experience to consumers. Branding, protection, marketability, product communication, stackability, and, portability are some feathers in the cap of Ice Pop packaging. Investment in the ice pop packaging business brings huge profits, as ice pop packaging is a booming market. So, are you looking for exciting ideas for designing your ice pop packaging or are you in search of an ice pop packaging machine, Plus, if you have any question related to Ice Pop Packaging; then you stop because you are at the perfect spot. We, Allpack offer the best machines & Free Expert Guidance to you. Contact Us Now.

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    Soup Packaging

    Soup Packaging: The Complete FAQ Guide In 2025

    Honey Packing Machine

    Soup Packaging: The Complete FAQ Guide In 2025

    The hustle and bustle of everyday life often leave us with little time to enjoy the colors of life. But what if you get the innovative means to fulfill your desires especially those of appetite? Definitely you will rush for having them! Similarly, soup packaging is one of the advanced techniques which has been used to make your favorite and delicious soup all time available to you.

    Soup Packaging-1

    Are you eager to know about it? What actually soup packaging is, its various benefits, resilient packaging formats, the machines required for its processing and much more? So, let us show you this comprehensive FAQ Guide on Soup Packaging, which will enable you to get the importance of soup packaging. Also, you can use it for uplifting your business. So, let's get started!

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      1.What Is Meant By Soup Packaging?

      Soup Packaging-2

      Various soup filled cups- Picture Courtesy: worldbranddesign.com

      Soup packaging simply refers to storage and preservation of both cooked and uncooked soup in various types of packages. These packages involve rigid and flexible packaging such as bottles, mason jars, pouches, cups, and many others.

      The primary purpose of soup packaging is to provide safe means for delivering readymade soups, promoting convenience of food handling, and ensuring high protection to soup quality. Apart from this, certain other aspects such as labeling, sealing, and material used for soup packages comes under the category of soup packaging which greatly contribute to manufacturers' communication with consumers.

      2.Why Soup Packaging Is Important - Explain The Benefits?

      Soup packaging is the need of modern day for both consumers and manufacturers and the product itself. Let's, have a look towards various benefits soup packaging is offering!

      Food Safety

      Food Safety

      User checking kraft paper soup tub for leakage- Picture Courtesy: sunkea.com

      Undoubtedly, soup packaging is paramount for the safety of soup against environmental, chemical, and biological contaminants etc., by creating strong and protective barrier around content. Also, soup packaging reduces content waste and leakage that may occur especially during transit.

      Extend Shelf Life

      Extend Shelf Life

      Number of canned soup containers on shelves- Picture Courtesy: eatthis.com

      Soups are normally made in homes on the spot because they get deteriorate when kept for longer. However, the trialblazing of soup packaging has solved this conundrum. Now, soups can be stored for months without worrying about their spoilage.

      Promote Convenience

      Promote Convenience

      Small soup and noddles filled cups with benefits 

      As soups are often liquid and meant to be microwaved before serving, thus, soup packaging provides convenient handling for liquids. For instance, you can take a pack of soup for traveling and directly consume it from pack.

      Brand Promotion

      Brand Promotion

      Innovative soup powder pack 

      By employing customized packaging for your soup, attractive labeling for visualization, and using innovative and eco-friendly material, you can better distinguish your soups in market. Therefore, an increase in demand will give you more chances to expand your business.

      Customer Satisfaction

      Customer Satisfaction

      Woman opening soup cup- Picture Courtesy: Behance

      People are becoming more concerned about knowing product information, validity, and quality which can be only communicated to them through labeling, a crucial part of soup packaging. Hence, it paves the way for building trust in customers regarding your goods.

      3.Which Type Of Soups Can Be Delivered Through Soup Packaging?

      You will be amazed after knowing that how broad the variety of soups people are enjoying across the globe. Also, you must be familiar with all of these if you want to become a successful businessman and expand the sales. These are as follows:

      Bisque Soups

      Bisque Soups

      Bisque soup- Picture Courtesy: nospoonnecessary.com

      Bisque Soups are creamy and thick in nature. Their origin can be traced in France where people used to make soup from seafood and shellfish such as lobster, shrimp, or crab. Hence, bisque soups are now favored around the globe and particularly in Europe.

      Consomme Soups

      Consomme Soups

      Consomme soup- Picture Courtesy: thespruceeats.com

      Consomme soups are clear soups which are made after boiling meat with onion, celery, and carrots etc., in water. However, after cooking, the boiled ingredients are removed out through filtration and the obtained liquid is called consomme soup.

      Broth or Stock Soups

      Stock Soups

      Broth soup in plate- Picture Courtesy: popsugar.com

      Broth or stock soups are most consumed soups in Asia. They are characterized by being free flowing obtained from chicken, fish, or meat and simmered with vegetables and spices.

      Chowder Soups

      Chowder Soups

      Chowder soup- Picture Courtesy: wordpress.com

      Chowder is a type of soup that contains seafood along with certain vegetables such as onion, potatoes, and carrots etc. Cream or milk is added into soup for thickening and most importantly, unlike consomme soups, chowder soups have chunks. Chowder soup is a great source of rich diet that include all the vitamins, proteins, and fats your body must have.

      Cold Soup

      Cold Soup

      Cucumber cold soup- Picture Courtesy: cookingcloset.com

      Are you wondering after reading the term Cold with soup? Probably yes! But cold soups exist and are also famous in some regions like Spain, Korea, China, and few other countries. Similarly, its name varies from country to country, however, it refers to the same soup recipe which is made after quickly processing vegetables and fruits. Cold soups give refreshing sensation by replenishing the fluids we often loose during summers. Hence, cold soups are popularly consumed in hot season.

      4.Describe The Various Soup Packaging Formats?

      In the realm of soup packaging, you will be amazed how extensive is the line. Have a look towards the soup packaging formats which we have classified for your ease!

      Soup Packaging Format

      Rigid Packaging

      Rigid packaging encompasses all types of packages with high resistance to pressure. They provide great support in terms of maintaining structural integrity and stability of content. Following are the popular rigid packaging options used for soup packaging:

      Bottles

      Bottles

      Chilled gazpacho soup bottles- Picture Courtesy: tiogazpacho.com

      Bottles are rigid and durable packaging containers frequently made from plastic, glass, and in some cases metal. As bottles are easy to open due to cap and can be used for consuming soups directly without requiring any tools, most of the manufacturers used to deliver their clear liquid soups and cold soups in bottles.

      Mason Jars

      Mason Jars

      Mason jars filled with chicken soup- Picture Courtesy: freshpreserving.com

      Mason jars come under the category of glass jars due to being chic and holding high inert properties that resist the entrance of microbes into soup and thus ensures protection to its taste, color, and aroma. Glass mason jars are fancy packages which are best for preservation of soups. Despite being heavyweighted and expensive, reputable companies used to deliver their soup in mason jars to attract shoppers.

      Cans

      Cans

      Organic soup can- Picture Courtesy: Amy's Kitchen

      Cans are metal containers made from thin metal or tin layer. They are highly compact, corrosion resistant, and made with strong barrier properties particularly against light. Therefore, you will see the chunky and creamy soups made by quality brands often displayed on shelves in cans.

      Cups

      Cups

      Tomato soup cup- Picture Courtesy: Dieline

      Soup cups are commonly seen in restaurants and cafes on the roadside for serving single person prepared soup. These cups highly resemble glass with having a lid that strictly adhere to the cup mouth. Hence, you can use cups of various sizes for packaging your freshly made soups.

      Cartons

      Cartons

      Drinkable soup cartons- Picture Courtesy: Packaging of the World

      Cartons can be better described as containers made from the combination of paper, plastic, and foil lined inside. They are having rectangular shape. These cartons are also called aseptic packaging as they are bacterial free and make soups shelf-stable until they are opened by consumers. Hence, you can pack cold soups, soup broths, and consomme soups in cartons.

      Bowls & Trays

      Bowls & Trays

      Plastic food trays 

      Bowls and trays made up of plastic may also be used for packaging soups such as thick soups and chowder soups. Such type of soup packaging containers are used in super markets to provide buyers with preserved soups having clear display.

      Flexible Packaging

      Flexible packaging refers to the packaging which can be easily customized and mold into any shape. They are aften made from paper, plastic, and aluminum etc. Some of the prominent flexible soup packaging include following:

      Retort Pouch

      Retort Pouch

      Carrot & lentil soup retort pouch- Picture Courtesy: Packaging of the World

      Retort pouch is a form of stand-up pouch that is made up of several layers comprising aluminum, film, and plastic. These pouches are strong enough to resist light, pressure, and temperature. Therefore, broth and stock soups are mostly packed in retort pouches with hermetic sealing or recloseable spouts.

      Sachets

      Sachets

      Soup sachet back and front- Picture Courtesy: akimmelnik.com

      Sachets are known for their three or four sealed sides which adds into the product safety. They are of square or slightly rectangular shape made from flexible plastic in combination with aluminum. If you want cheap but effective way of packaging your small amount of soup, then sachets are all time favorable.

      Stick Packs

      Stick Packs

      Various soup stick packs- Picture Courtesy: stanbranding.com

      Stick packs are long narrow bags made up of plastic. They are perfect for single serving of soup. Apart from this, packaging your soup in stick pack helps your products reach far regions where people do not afford large expensive soup packed containers.

      Pillow Bags

      Pillow Bags

      Pee soup pillow bag- Picture Courtesy: designerpeople.com

      Pillow bags look like pillow, and they have larger space to hold any kind of soup inside them. This flexible type of soup package facilitates the convenient delivery of soup while taking care of soup quality and consumers' pockets.

      5.Differentiate Between Dried Soup And Liquid Soup Along With Their Packaging?

      Most of the people get confused and thus mix dried soup with that of liquid soup. However, these two terms as well as types of soups are different from each other, therefore, their packaging also vary. In this way, the table below will be helpful:

      No Factors Dried Soup & Packaging Liquid Soup & Packaging
      1 Definition Dried soup refers to soup mixes which consist of powders and several other ingredients. Dried soup is cooked and then dried for making instant soup, thus, it is available in form of powder or granules. While as, liquid soups are readymade soups. They are available in liquid and creamy form such as soup broth, cold soups, and chowder soups etc.
      2 Packaging Dried soup packaging is mostly done in flexible packaging such as pouches, bags, sachets, and stick packs etc. In contrast, liquid soup packaging is extensive and available in both rigid and flexible packaging like bottles, cans, cartons, and pouches.
      3 Usage method Dried soups are meant to be mixed with water and let it reach the boiling point after which it can be served. In turn, liquid soups do not require further processing and are ready to be consumed directly from package or served after microwaving.
      4 Packaging process Its method of packaging is simple and easy. However, liquid soup packaging requires more efforts and responsible packaging to avoid waste due to spillage.
      5 Machines used Machine used for dried soup packaging include VFFS machine, HFFS machine, stick packaging machine, and pouch packaging machine.  Contrary to that, liquid soup packaging machine line is broader encompassing separate filling, capping, and sealing machines.
      Dried Soup

      Knorr instant soup mix powder sachet- Picture Courtesy: My Africa Caribbean

      		 Liquid Soup

      Various soup filled cups- Picture Courtesy: Behance

      6.What Are The General Steps Adopted For Soup Packaging?

      Soup packaging is carried out by using several machines depending on the type of packaging you employ such as rigid packaging or flexible packaging. Hence, the process of packaging may be variant from one another in several aspects. However, the below description is about general steps which almost every type of package follow. Consider these:

      Soup Weighing

      Although, soup preparation and its loading into hopper of the soup packaging machine are prerequisites of soup packaging, the weighing step will be directly followed by them. Once, machine is loaded with sufficient volume of prepared soup, the machine will be assigned with task to process it. Hence, the first phase will be weighing the soup as per operator demands which are fixed in machine.

      Soup Filling

      Soup Filling

      Soup cups filling process- Sealpac UK & Partners

      Moving forward, the precisely weighed volume of soup will be filled into containers. This process is carried out via nozzles. It is crucial to mention here that multiple types of filling machines are used having distinct techniques to handle soups of various viscosities. For instance, piston filling machine is used for thick creamy soups like bisque Soups, cold soups, and chowder soups. While as, soup broth and consomme soups will be effectively filled by gravity filling machine.

      Package Sealing

      Package Sealing

      Soup cups capping process- Picture Courtesy: Sealpac UK & Partners

      Indeed, the most significant phase where soup filled containers get sealed. This step includes the application of caps and lids over cups and bottles respectively. Afterwards, these caps and lids are tightly sealed to the containers through pressure or screwing. There are other types of soup packages like cans, cartons, and flexible pouches whose sealing is accomplished by different techniques like can sealing and heat sealing etc.

      Package Labeling

      Package Labeling

      Soup can labeling- Picture Courtesy: Sealpac UK & Partners

      When soup containers get sealed, they are passed through a labeling process where adhesive labels are applied over them. This step of labeling includes package labeling for only bottles, jars, and cups which are not already labeled, while as, necessary coding such as date of expiration for all types of rigid to flexible packaging.

      Package Discharging

      Package Discharging

      Discharging of packed soup cups- Picture Courtesy: Sealpac UK & Partners

      Finally, after packages underwent filling, capping, sealing, and labeling, the discharging of packed containers is achieved. All soup packed containers are discharged through conveyor belt after which further steps of cartoning and stacking are carried out for their effective delivery.

      7.What Machines Are Required For Soup Packaging?

      Multiple types of machines are there to be employed for soup packaging. Some prominent among them are described below:

      Soup Sachet Packaging Machine

      Soup-Sachet-Packaging-Machine-1

      Soup sachet packaging machine

      Soup sachet packaging machine is automatic machine used to pack all kinds of thick and viscous soups in sachets by creating stringent sealing on 3 or 4 sides of the pack.

      Components

      The structure of soup sachet packaging machine consists of a feed hopper, film roll, bag forming structure, control panel, date coder, vertical sealing heating block, film pulling structure, filling nozzle, horizontal sealing heating block, and bag buffer board.

      Working Principles

      The machine start working by pulling film from roll and turning it into sachet with the help of bag forming structure. Likewise, the formation of sachet is done by creating vertical sealing on single or dual sides while horizontal sealing on the bottom. Here, precise dosage of soup is filled into sachet after which another horizontal sealing is created on the top of sachet to close the opening and sachet is discharged by machine.

      Premade Pouch Filling Machine

      Premade Pouch Filling Machine

      Horizontal Premade Pouch filling machine- Allpack

      This premade pouch filling machine by Allpack is a topnotch machine designed with innovative technology to meet the advance needs of soup packaging. It is effective enough to fill all types of clear, creamy, and chowder soups into premade pouches. It can also perform the same function for filling sauces, honey, and creams etc.

      Components

      Several essential components together make the assembly of premade pouch filling machine. These include a stainless-steel main frame, hopper, motor, filling nozzle, control board, empty pouch magazine, bag supply device, bag opening device, coding device, heating sealer, and discharge chute.

      Working Principles

      The process gets start with bag supply device taking premade empty pouch from magazine and supplying it to machine. Here, the coding of pouch gets done after which it is opened, filled with soup, sealed with heat, and ultimately discharged by the machine.

      Soup Cup & Bowl Filling Sealing Machine

      Bowl Filling Sealing Machine

      Soup cup & bowl filling sealing machine

      This is another type of soup packaging machine particularly designed to cope with the complexities of handling cups and bowls. It has multiple features which make it perform dual functions of cup filling and sealing as well. It is best suitable for all types of clear and thick soups packaging.

      Components

      The machine is composed of a complex body, container holder, hopper, filling nozzles, film roll, conveyor belt, control cabinet, touch screen display, sealing mechanism, data printer, and film cutter etc.

      Working Principles

      It follows sequential order for carrying out the packaging of cups and bowls. Firstly, the machine automatically drops down the cups from holder onto conveyor belt which are then taken for filling. Secondly, the machine automatically weighs precise volume of soup and fill in the cups. Thirdly, it dispenses the film onto filled cups, cut the film, and tightly seal cups once or twice to ensure leak proof sealing. Finally, after coding, all the packed cups are taken out of machine via conveyor belt.

      Soup Bottle Filling Machine

      Soup Bottle Filling Machine

      Soup bottle filling machine

      Soup bottle filling machine is a sophisticated machine configured with advance features to fulfill the demand of soup bottle filling. It can be used for small to large bottles, cans, and jars which are meant to be filled with soup. Besides that, this automatic machine can be also integrated with auxiliary machines to make a production line.

      Components

      Stainless steel body, transfer pump, hopper, filling nozzles, conveyor belt, control cabinet, alarm light, PLC control panel, and automatic detection system are the few important components of soup bottle filling machine.

      Working Principles

      The machine operates on the principle of pressure filling. When bottles are delivered to filling station through conveyor belt, the sensor detect the presence of bottles after which accurate dosage of soup is delivered into the bottles. After getting filled, all the bottles are removed out of machine via guide rail.

      8.Can You Explain The Production Line For Soup Packaging?

      Production line for soup packaging involves all the machines which work together in the formation of finished soup packaging. Below provided example of production is applicable to all types of bottles, jars, and cartons with caps as a sealing mean. It consists of following machines:

      Production Line

      Liquid filling Line- Picture Courtesy: Union Machinery

      Bottle Unscrambler

      Bottle unscrambler is a machine that is used to unscramble the mixed bottles and provide the bottle filling machine with aligned bottles. It consists of a large hopper, stainless body, control system, and conveyor belt. Similarly, it takes the bottles from hopper, align them, and move them forward via conveyor.

      Bottle Filling Machine

      Bottle filling machine is an automatic machine that is integrated into the production line for undertaking most critical task of bottle filling. Hence, by making in use its various components the machine weigh soup, fill into bottles, and discharge the bottles through moving belt.

      Capping Machine

      When bottles get filled, they need proper sealing, hence, capping machine is used to secure caps over jars, cartons, and bottles. After that, the caps are tightly sealed over packages through screwing.

      Labeling Machine

      Labeling machine is another equipment that is part of soup packaging production line. It is used to apply adhesive or sticker labels around soup bottles, jars, and cups. Therefore, the machine is made up of key components, to perform the desired task, such as human machine interface, label plate, label pulling structure, electric system, and application sponge etc.

      Shrink Wrapping Machine

      Shrink wrapping machine is another machine that is necessary for soup packaging. It is made up of several parts with the help of which soup bottles and jars are covered in plastic wrap, passed through heat, and get shrunk tightly.

      9.Highlight The Role Of Labeling In Soup Packaging?

      Role Of Labeling

      Tomato soup sachet 

      Labeling is the core component of soup packaging whose absence, otherwise, can leave you with minimal benefits that can be attained through soup packaging. Below description about soup packaging labeling will help you know its significance:

      Product Identification

      It is the labeling that represents the content laying inside package. Hence, it provides a mean to visualize your soup packaging so, that, it can be easily identified on market shelves.

      Enhance Charm

      Most of the time, people get confused when choosing same product provided by different companies. Here arises the importance of enticing and alluring labeling which will push the user to go for picking your charming pack of soup.

      Communication

      The term soup is vast enough that there are multiple types of soup which are now available in market. How will one get to know about the type of soup one is looking for? Definitely through labeling! The labeling of soup packaging will demonstrate whether it is liquid soup, dried soup, or cold soup.

      Product Information 

      Product Information

      Soup pouch presentation idea- Picture Courtesy: designerpeople.com

      The ultimate end of soup packaging labeling is to describe the soup. It will hold certain information about soup such as:

      Ingredients:Various ingredients used in making soup.

      Nutrition Chart:Breaks down the nutritional benefits of soup such as calories, fats, proteins, and vitamins etc.

      Validity:Date of manufacturing and expiration of soup.

      Batch No & Bar Code:A tracing designation consisting various numerals and machine-readable bars.

      Company Information

      Finally, the basic information about company such as its name, location, contact no, and most importantly the quality certifications are displayed over soup packaging labeling.

      10.What Are The Eco-friendly Solutions For Soup Packaging?

      Plastic is one of the most detrimental objects that is degrading the environmental sustainability by creating water and soil pollution. The reasons vary from harming marine life to restricting plants growth, landfills, and many others. Hence, the packaging world is more concerned about introducing biodegradable, compostable, and recyclable packaging options for soup packaging.

      Besides the myriad of soup packaging formats discussed above which also include unsustainable ones, let's discover what are eco-friendly soup packaging options:

      Paper Packages

      Paper Packages

      Paper soup cups with lids 

      Paper is the most environmentally beneficial packaging material which is both suitable for your soups and ecosystem. There are multiple industries producing resilient packages for soups and also you can made by yourself. These packages are strong enough to resist soup leakage and restrict humidity from getting into soup. Some of the prominent paper soup containers include cups, trays, and boxes etc.

      Plant Based Packages

      Plant Based Packages

      Eco-friendly food packed tray- Picture Courtesy: kreafolk.com

      The common example of plant-based packages is bagasse containers. These are made from the residues of sugarcane, which left after extracting juice. Bagasse containers are 100% compostable, hence, there is no harm done to ecosystem. You may find range of options for soup packages like boxes, cups, and cartons etc.

      11.What Is The Leak Test For Soup Packaging?

      The leak test for soup packaging can be defined as a testing that provides information about whether the container holding soup is fully protected and tightly sealed or leaking. It thus remarkably helps you in fulfilling the quality control regulations as well as reducing the possible risk of food damage and your brand reputation. In this way, example below will provide you a valuable insight regarding soup packaging leak test:

      Vacuum Leak Test

      Vacuum Leak Test

      Pack Veck Leak Detector- Picture Courtesy: L Hong To Rtai

      Vacuum leak test is one of the most notable tests that has been carried out in packaging world for long. It basically aims at identifying the leak in container through employing the technique of vacuum, where a package or container is kept inside the water filled chamber and air pressure is produced. With the help of electric sensor and air pressure gauge not only the leak is found but also its location.

      Conclusion

      The bottom line is that soup packaging is a practice carried out in restaurants, industries, and even in home kitchens. That's why, vigilant ways are now available to take on for effective soup packaging that paves way for food storage, fulfilling consumers' demands, and ultimately business promotion. So, now the turn is yours! Are you ready for it? If yes! Then let us know your demand and we will be glad to present you an outstanding line of Allpack's machines for soup packaging which are made with sophisticated technology and quality tools. For further information please contact us.

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      Soup Packaging: The Complete FAQ Guide In 2025 Read More »

      Honey Packaging

      Honey Packaging: The Complete FAQ Guide In 2025

      Honey Packing Machine

      Honey Packaging: The Complete FAQ Guide In 2025

      Honey Packaging-1

      Honey Packaging Ideas - Picture Courtesy: 99Designs

      Are you interested in knowing what honey packaging is? Do you know about honey packaging methods? Do you want to learn how the honey packaging process is carried out? Does your production involve honey packaging? If your answer is yes; then this is the right platform where all your queries regarding honey packaging will be solved. This FAQ guide will help you know more about honey packaging and its related information. For better understanding, read the complete article in detail which includes

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        1.What Is Honey Packaging?

        Honey Packaging-2

        Honey Packaging - Picture Courtesy: Packaging Bee

        Honey packaging is a process carried out globally to secure honey products for long storage and transportation requirements. It ensures that honey is packed in a way that the customer enjoys fresh, preserved, pure, and quality products. The process is done using different types of machines and packaging materials. Most commonly sachets, jars, and bottles of different sizes and shapes are used for the honey packaging process.

        2.What Industries Involve Honey Packaging

        Most of the industries that involve honey and its by-products have honey packaging methods as an essential part of their process. Some of them are

        Food Industry

        Food Industry

        Honey Packaging For Food Industry - Picture Courtesy: Dars

        The food industry involves honey packaging on an extended level. Pure honey that is collected from honey beehives is completely purified and then packaged in different types of packaging. The food industry uses this process to make their products look presentable and attract more and more customers to their brand.

        Pharmaceutical Industry

        Pharmaceutical Industry

        Care Honey Lotion- Picture Courtesy: Care Cosmetics

        Medications that are viscous and involve honey as a curing element have honey packaging in their production setups. These products are mostly used for personal protection as honey behaves as an essential skin care substance.

        Agricultural Industry

        Agricultural Industry

        Honey Bee Farming - Picture Courtesy: Agri Farming

        This type of industry is the actual place where the honey is stored and collected. Multiple beehives with pure honey extraction facilities are present in modern agricultural industries. These honey products are packaged to prevent contamination and to make it feasible to travel longer distances.

        Catering And Hoteling

        Catering And Hoteling

        Honey Sachet Packaging For Small Business- Picture Courtesy: Tianjin Honda

        On a smaller level, the catering and hoteling industry also does honey packaging in sachets, pouches, and jars. They usually use these for their customers and to cater to local demand.

        3.What Are The Benefits Of Doing Honey Packaging?

        There are numerous advantages of honey packaging due to its preservation and contamination-free aspect. Some of the most common benefits are

        Quality Preservation

        Quality Preservation

        Preserving Honey - Picture Courtesy: Hobby Farms

        Honey whether it is in the form of crystals or viscous nature can be preserved with proper honey packaging processes. The quality of honey has remained the same over the years and has remained free from contamination, dust, and environmental influence.

        Product Shelf Life

        Product Shelf Life

        No Expiry Date - Picture Courtesy: Manila Bulletin

        Honey packaging ensures that proper sealing is provided to the honey product so that no air, humidity, dust, or moisture enters inside it. This makes the product airtight increases its shelf life for longer periods and prevents spoilage.

        Product Presentation

        Product Presentation

        Raw Honey In Preserve - Picture Courtesy: BeeHype Honey

        The most important benefit of honey packaging is that it makes the product look presentable to both the retailer and the consumer. The honey products when filled in retail store shelves look attractive by doing efficient honey packaging.

        Brand Marketing

        Brand Marketing

        Marketing By Honey Packaging Business- Picture Courtesy: Welp Magazine

        Honey product manufacturers can get the most from honey packaging processes. As honey packaging involves detailed product and brand information on its labels, it allows the manufacturer to market as much as they can. Honey packaging appeals to the customer's eyes and also creates brand marketing options.

        4.What Are The Common Types Of Machines Used For Honey Packaging?

        A machine that is automatic in working provides efficient and effective honey packaging results as compared to manual processes. Some of the common types of machines that are used in industries for honey packaging are

        Piston Honey Filling Machine

        Piston Honey Filling Machine

        Piston Honey Filling Machine

        As the name indicates, this type of machine is used to fill honey products with the help of forward and backward movement of pistons. The movement of pistons allows honey to be filled into the packaging and stops when the desired limit is met. Piston fillers are ideal for packaging viscous honey in small- and large-scale industries.

        Working Principle

        • Initially honey is filled into the hopper of a piston honey filling machine and allowed to traveled through the filling lines.
        • Once the honey packaging material reaches the filling nozzle, the piston starts moving the cylinder to create vacuum.
        • This vacuum helps in drawing out honey from the filling nozzle into the packaging. Simultaneously the backward movement pushes to bring more honey from the filling lines.
        • The speed for piston movement is set in a way that accurate amount of honey is dispense into the honey packaging.
        • Finally, sealing and labeling of honey packaging is done to give it a pleasant look.

        Gravity Honey Filling Machine

        Gravity Honey Filling Machine

        Gravity Honey Filling Machine

        Gravity honey-filling machines follow the principle of gravity and ensure that honey flows in the direction of gravity without any external influence. These machines are highly accurate and precise in their processes and perform honey packaging with greater productivity.

        Working Principle

        • Firstly, the hopper present at the top is filled honey and it travels towards the nozzle by the principle of gravity and depending on its viscosity.
        • On the same time the packaging material is created and allowed to be placed beneath the filling nozzle. For containers and jars conveying system is associated with a gravity honey filling machine.
        • Valves are placed to control the dispensing of honey so that the flow stops once the maximum limit is achieved.
        • Lastly, sealing and labeling is applied on the honey packaging so that customer can be familiar with the product details and to give it a pleasant look.

        Volume Honey Filling Machine

        Volume Honey Filling Machine

        Volume Honey Filling Machine - Picture Courtesy: Carlo Migliavacca

        Volume honey-filling machines are there for the filling of accurate volumes of honey depending upon the size and type of packaging. The machine releases the exact volume of honey so that no spillage or leakage may occur.

        Working Principle

        • Volume honey filling machine is designed to dispense exact amount of honey by entering the value in the system.
        • Same like other type of filling machines the hopper of a volume honey filling machine is filled with honey and allowed to travel towards the filling nozzle.
        • The amount of volume that is to be dispensed is set into the system and once packaging material reaches the filling nozzle the honey is dispensed by the efficient working of pumps.
        • Sensors, actuators and valves are used to control this flow of honey so that accurate amount can be filled into the packaging material.
        • As the filling gets completed, the packaging material is moved further for application of seal and labels so the spoilage can be avoided and customer can be attracted towards the product.

        Jar Or Bottle Packing Machine

        Bottle Packing Machine

        Honey Jar Bottle Filling Capping & Labeling Machine - Picture Courtesy: Shangai iPanda International

        This type of honey filling machines has highly precise shut-off valves associated with the filling nozzle that stops the flow once it reaches its maximum level. Different sizes and shapes of jars and bottle of either glass or plastic can easily be filled and packed using this type of machine.

        Working Principle

        • A proper conveying system is used in a jar or bottle packing machine that is used to travel jar or bottles within the system.
        • Once the packaging material reaches the filling nozzle, accurate amount of honey is dispensed into it with the help of piston or gravity filler mechanism.
        • After filling process is carried out, the conveyor moves toward the next process of seal and label application.
        • Fully packaged honey packaging is received at the offloading side of conveyor and packed in boxes and cartons of different sizes to carry out the logistics process.

        VFFS Liquid Packaging Machine

        VFFS Liquid Packaging Machine

        VFFS Liquid Packaging Machine - Picture Courtesy: Soontrue

        Vertical form fill seal liquid packaging machines have a servo mechanism in their process that is highly suitable for honey packaging due to its support to viscous material. The viscous material in an efficient manner flows through the filling lines of machine and with a certain vacuum pressure is released from filling nozzle.

        Working Principle

        • In a VFFS liquid filling machine pouches and sachets filling of honey is carried out depending upon its viscosity.
        • The feeding roller contains the film that is to be shaped into pouches or sachets. On the same time the hopper is also filled with honey.
        • Vertically the bags are formed and honey is released into it in high speed through the filling nozzle.
        • After filling process bags, pouches or sachets are seal packed using two heated electrodes that give highly precise sealing to prevent spoilage.
        • Cutting of film roll is done after sealing and the honey packaging is packed in different sizes of cartons and boxes.

        Honey Stick Packing Machine

        Honey Stick Packing Machine

        Honey Stick Machine

        Honey stick packing machines are used to fill and pack stick type honey packaging. It has proper filling, sealing, and cutting of sticks that makes it look pleasant. Sticks are precisely seal so that the shelf life of honey can be increased.

        Working Principle

        • Same like other packing machines, a honey stick packing machine involves both sticks making and filling processes.
        • Sticks of different sizes are formed from the film roll placed at the feeding roller of the machine.
        • Honey present at the hopper travels into these different sizes of sticks by the pressure created through pumps.
        • As the sensor present in filling nozzle detects the availability of sticks, the honey is dispensed into them and sealed after the process gets completed.
        • Sticks are cut by sharp edged cutters to separate them from each other and to give the sticks a pleasant look.

        Premade Pouch Filling

        Premade Pouch Filling

        Premade Pouch Packing Machine  

        Premade pouch packing machines are designed in a way that accurate amount of honey can be filled and packed efficiently. These machines are completely automatic and work at a very high speed. Premade pouch packing machine ensures that honey packaging is done ideally in food, cosmetics, and pharmaceutical industries.

        Working Principle

        • As the name suggest premade pouches of flexible material are used for honey packaging in this type of machine.
        • These pouches move with the help of proper conveying system that takes it towards the filling nozzle.
        • Honey from hoppers travels through the filling system and as the pouch reaches the filling nozzle it is dispensed into it in an accurate volume.
        • The filled honey packaging is carried to the capping system where cap is applied onto it. Further labeling and sealing of edges is also incorporated in the same machine.

        Overflow Honey Bottle Filling Machine

        Overflow Honey Bottle Filling Machine

        Honey Filling Machine - Picture Courtesy: VKPAK

        In an overflow honey bottle filling machine, the principle of overflow is obeyed in which the excess honey travels back to the feeding mechanism and maintains the aesthetic of the system. In this way, the excess material is prevented from spoilage and does not fall out of the system. This also maintains the quality of the system and product.

        Working Principle

        • Overflow honey bottle filling machine has a reverse feeding process that avoids material wastage and spoilage.
        • Initially the packaging material is placed beneath the filling nozzle and is filled with honey through it. Pumping mechanism is used for accurate filling of honey.
        • During the pumping mechanism, if any excess liquid is dispensed off the machine, it is collected and carried back to the hopper so that it can be reused.
        • The machine avoids any spoilage even if the honey packaging has irregular shape.
        • The filled honey packaging is carried further for capping, labeling and sealing process to make honey packaging attract customers towards it.

        5.How Is The Quality Of Honey Maintained While Performing Honey Packaging?

        Quality Of Honey Maintained

        Honey Quality Packaging - Picture Courtesy: 99Designs

        Honey packaging ensures that properly filtered and clean honey is filled into the packaging material. This honey is packaged using clean and sanitized equipment so that no microbial sign can enter the processing honey.

        Sealing applied in honey packaging prohibits entrance to oxidation reaction, the path to ultraviolet radiations, moisture content, contaminants, and environmental factors. In this way, the honey remains fresh for years and its quality is maintained at the same standard.

        6.In What Different Styles Honey Packaging Is Done?

        Some of the ways how honey packaging is done are

        Sachets

        Sachets

        Sachet Honey Packaging - Picture Courtesy: Dribbble

        The most basic type of honey packaging is in different sizes of sachets. Sachets are often used to package honey ranging from 10 to 15 grams and are a greater option for taking it while traveling.

        Stick Form

        Stick Form

        Busy Bee Honey Straws

        The stick is the basic way of doing honey packaging. Simple sticks mostly made up of plastic material are filled with honey products for a customer that can consume it readily in their breakfast or any meal.

        Pouches

        Pouches

        Honey Pouch Packaging - Picture Courtesy: Packaging Strategies

        Pouches are enlarged forms of sachets and are usually used to fill greater amounts of honey material. Pouches are pleasant in appearance and are ideal for home application.

        Jars

        Jars

        Glass & Plastic Honey Packaging Jars- Picture Courtesy: SKS Bottle

        Jars whether they are hive, queening, hex, or classic are one of the most desired forms of honey packaging. These jars are present in different sizes and shapes and are prepared for all types of industries.

        Bottles

        Bottles

        Plastic Honey Bottles - Picture Courtesy: Desertcart

        The most advanced type of honey packaging is in bottles of different materials. Both glass and plastic bottles are used for honey packaging and are easy to consume using a spoon or any utensil.

        7.What Are The Important Considerations While Doing Honey Packaging?

        Some of the important considerations while doing honey packaging are

        Total Budget

        Total Budget

        Net Budget

        The manufacturer should be completely aware of the in hand budget and its way of expense. While doing honey packaging it is an important thing that what type of filling material will be used and what packaging style should be selected according to the budget. Expensive things can cause early failure or damage to business.

        Packaging Design

        Packaging Design

        Honey Packaging Design

        Design of honey packaging requires a deep concern and expertise as it can bring customer towards and product and generate profit. Unique designs and packaging can make its presence stand out compare to other products.

        Honey Viscosity

        Honey Viscosity

        Viscosity Of Honey - Picture Courtesy: P.I.

        As different type of honey is available globally, it is important to choose the honey packaging material and process according to it. Honey with high viscosity can not be adjusted in paper or light weighted plastic material as it will leak out from it during transportation.

        Packaging Material

        Packaging Material

        Honey Packaging - Picture Courtesy: Design and Packaging

        The manufacturer should select the right type of honey packaging material according to its requirements and available resources. It is ideal to launch products in all sachets, pouches, and jars so that people can buy them according to their needs.

        Customer Expectations

        Customer Expectations

        Pure Honey For Sale - Picture Courtesy: Honey Source

        In the current scenario where greater marketing competition occurs, it is always a challenge to meet the customer's expectations. The manufacturer should show a greater concern according to the consumer needs and make them satisfied with it. A less concern can easily convert the consumer to another brand or product.

        Conclusion

        Honey is consumed in each part of the world no matter what age group it is. It is a broad market that can make a lot of revenue. This is why honey packaging holds a greater importance in terms of customer satisfaction and attraction. But it remains a query that what honey packaging is done and how can it be done in a better way. To solve these queries, this FAQ guide contains all the necessary information you require. For more detail and information contact All pack as our customer representatives are always there for you 24/7.

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        Modified Atmosphere Packaging-6

        Modified Atmosphere Packaging: The Complete FAQ Guide In 2025

        Honey Packing Machine

        Modified Atmosphere Packaging: The Complete FAQ Guide In 2025

        Are you worried about the freshness of your food products? Well, with the industrial revolution, a new technique has been introduced for food packaging called Modified Atmosphere Packaging or MAP.

        This technique is just a modification of the packaging atmosphere and is essential in maintaining the freshness, taste, texture, and nutritional quality of foods. With only alteration in gas composition, you have affordable and reliable solutions for keeping food and other products safe from physical, biological, and chemical agents.

        This informative guide is for newcomers and veterans in the packaging business, as we will discuss in detail about benefits, challenges, and equipment of modified atmosphere packaging.

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          1.What is Modified Atmosphere Packaging?

          Modified Atmosphere Packaging

          Modified Atmosphere Packaging- Picture Courtesy: Edinburgh Sensors

          As the name suggests, this technique is a change of atmosphere in the packaging. It is also called MAP for short and is an innovative technique for keeping products fresh throughout their shelf life.

          In modified atmosphere packaging, an inert gas mainly nitrogen is imposed on packaging with a combination of microbial inhibitory gas- carbon dioxide to replace oxygen in the packaging. This controlled mixture of nitrogen, carbon dioxide and other gases is pivotal in extending the serviceable life of sensitive food products.

          The first commercial trial for modified atmosphere packaging was done in the 1950s and this technique for commercial preserving of food was increasingly used around the 1970s and 80s.

          2.What are the Useful Benefits of Modified Atmosphere Packaging?

          With the advent of modified atmosphere packaging, the problem of food wastage is resolved which lowers land pollution. In addition to this, some handy benefits of modified atmosphere packaging are discussed below:

          Upholding Freshness

          Upholding Freshness

          Freshness with Modified Atmosphere Packaging

          Since oxygen is eliminated or used in very low quantities, food products mainly fresh fruits, vegetables, meat and dairy products remain fresh for a longer time with modified atmosphere packaging.

          Their respiration or fermentation is reduced with this technique, so consumers can get maximum nutritional benefits by consuming food packaged in modified atmosphere packaging.

          Say No To Preservatives

          Say No To Preservatives

          Say No To Preservatives with Modified Atmosphere Packaging- Picture Courtesy: Dieline

          With health awareness, several customers demand organic and fresh food without added preservatives. By using modified atmosphere packaging, there is no need to add preservatives or stabilizers, this increases natural or organic foods in the market.

          This method acts as an alternative to preservatives, UV light, infrared radiation, etc in improving shelf-life.

          Improved Logistics and Transportation

          Improved Logistics and Transportation

          Improved Logistics and Transportation- Picture Courtesy: Packaging Strategies

          Modified atmosphere packaging acts as a barrier against different food deteriorating agents, consequently, increasing the protection of food products during a long supply chain. With simplified logistics with modified atmosphere packaging, it has become easier to transport food and other products.

          No Contamination

          No Contamination

          No Contamination with Modified Atmosphere Packaging- Picture Courtesy: Body Nutrition

          Modified atmosphere packaging has an inhibitory effect on the growth and colonization of harmful pathogens like bacteria and moulds. These pathogens pose a substantial risk to human health. Due to the bactericidal and fungicidal effects of carbon dioxide in modified atmosphere packaging, there is no chance of microbial contamination.

          Attractive Appearance

          Attractive Appearance

          Attractive Appearance with Modified Atmosphere Packaging- Picture Courtesy: Dieline

          The product becomes inflated with the use of modified atmosphere packaging due to the introduction of gases inside the packaging. Due to this inflation, the product boosts an attractive product appeal. Furthermore, with this technique, there is no chance of product squeezing during transportation that may occur with vacuum packaging.

          3.What Equipment is Used for Modified Atmosphere Packaging?

          Since there are far and wide packaging styles with which modified atmosphere packaging is used. So, there is quite a different equipment for modified atmosphere packaging, for instance:

          According to Gas Feeding

          According to Gas Feeding

          Gas Mixer

          Gas Mixer

          Gas Mixer- Picture Courtesy: Thermco

          For creating the right proportion of gas mix, gas mixers are employed in industrial settings. This machine mixes, nitrogen, oxygen, and carbon dioxide as per the operator's instruction. Both custom-made mixes and pre-saved recipes are used for gas blends in this machine.

          Gas Flushing Machine

          Gas Flushing Machine

          Gas Flushing Machine

          This machine is mostly used in combo with other flexible pouch packaging machines. The gas flushing machine feeds the gas mixture inside the packaging before its sealing. Due to this gas mixture, oxygen diffuses out from the packaging, thereby creating a required modified atmosphere in the packaging.

          Vacuum and Gas Injector

          Vacuum and Gas Injector

          Vacuum and Gas Injector

          This machine creates a vacuum and introduces gas in one cycle. It is a highly effective machine that is used to quickly attain low levels of oxygen. It maintains a vacuum and feeds gas blend inside the packaging. It has smooth processing since it lowers the risk of errors with its built-in leakage test station.

          According to Packaging

          Flow Wrapping Machine

          Flow Wrapping Machine

          Flow Wrapping Machine

          It is used for wrapping fresh products and other individual products like candies and chocolates, due to its extreme flexibility. It creates a gift-like packaging with products enclosed in barrier materials. It fabricates strong seals by using perfect conditions of time, pressure, and temperature. Integrated modified atmosphere packaging units in this system lengthen shelf life.

          Vertical Form and Seal Machine

          Vertical Form and Seal Machine

          Vertical Form and Seal Machine

          A vast majority of products are packaged by vertical form, fill, and seal machines, because of their cost-effectivity and smaller footprint. After pouch formation, product filling takes place by the filling devices. Upon filling the desired quantity of products, air composition is changed inside the packaging by gas injectors. Immediately, after gas feeding, the pouch is sealed.

          Horizontal Form and Seal Machine

          Horizontal Form and Seal Machine

          Horizontal Form and Seal Machine

          It is an all-in-one machine for food packaging and it creates endless flexible pouches. It offers clean and hygienic processing and thus, is the preferred choice of manufacturer for food safety.  In HFFS, the film after unwinding travels to the forming station, where it is changed into a pouch. Afterwards, this pouch is loaded with products. Gas injectors inject gases inside the packaging before its sealing.

          Premade Pouch Packaging Machine

          Premade Pouch Packaging Machine

          Premade Pouch Packaging Machine

          It is a versatile machine with rotary turn tables and carousels to increase productivity. Unlike VFFS, it uses already-made pouches to pack food like snacks, nuts, precut vegetables, etc. Premade pouches are opened, inflated, and filled with products and before pouch sealing, different gas-feeding machines alter the inner atmosphere of the packaging to minimize the proportion of oxygen in the packaging.

          Stretch Wrapping Machine

          Stretch Wrapping Machine

          Stretch Wrapping Machine

          It uses different kinds of plastics like PVC or PE to seal various food products. It is employed in conjunction with a tray-sealing machine. By controlling the length of packaging film, it decreases film wastage and in turn, increases sustainability. The tray containing food travels to a gas flushing machine, where gas blends are fed into the tray and immediately after that, the tray is covered by stretch wrap for protection.

          Clamshell Packaging Machine

          Clamshell Packaging Machine

          Clamshell Packaging Machine

          This machine is increasingly utilized for packing fresh produce and eggs in the food industry. It stores products in plastic and thermoform clamshells. The fresh produce is placed inside the clamshell, after which an in-built gas flusher introduces the gas mixture. Finally, the top part of the clamshell is joined by the lower part with heat.

          Tray Sealing Machine

          Tray Sealing Machine

          Tray Sealing Machine

          It packs both frozen treats and fresh produce. It is an adaptable and robust equipment that handles trays of far and wide geometries, depth, and dimension. After loading foods on trays, they are conveyed to gas-flushing units to alter their packaging environment. Then, food-containing trays are sealed with plastic film in the sealing unit.

          4.What is the Role of Different Gases in Modified Atmosphere Packaging?

          Role of Different Gases

          Role of Gases in Modified Atmosphere Packaging- Picture Courtesy: Dress the Home

          In modified atmosphere packaging, three types of gases are used that are nitrogen, oxygen, and carbon dioxide. They have a particular role in modified atmosphere packaging like:

          Nitrogen It is a non-reactive and flavorless gas. It is mainly introduced in packaging to replace oxygen and to avert the collapse of packaging. It is also used for balancing gas pressure inside the packaging.
          Oxygen It is used in modified atmosphere packaging because it inhibits the reproduction of anaerobic microbes. But it also has different undesirable effects, it boosts the multiplication of aerobic bacteria, causes fresh produce ripening, promotes fat rancidity, and stales baked items. Therefore, oxygen use is often circumvented in modified atmosphere packaging.
          Carbon dioxide

           

          		 It prevents the growth of microbes and lowers the respiration rate of numerous fresh produce products.
          Carbon monoxide

           

          		 It is introduced in minute amounts in modified atmosphere packaging. It plays a role in preventing microbial growth. It is harmful to human health, hence its usage is limited in modified atmosphere packaging.
          Sulfur Dioxide It is used for stopping food browning by oxidation and for inhibiting molding.
          Argon Argon is rarely used in modified atmosphere packaging. It decreases bacterial and fungal growth.

          5.Is Modified Atmosphere Packaging Used With Other Products Besides Food Stuff?

          Yes, in addition to foodstuff, modified atmosphere packaging is also utilized for the protection of the following products:

          Pharmaceutical Products

          Pharmaceutical Products

          Pharmaceutical Product and Modified Atmosphere Packaging

          Modified atmosphere packaging is used in cannabis packaging in the pharmaceutical industry to extend its shelf-life.

          Nutraceutical Products

          Nutraceutical Products

          Nutraceutical Product and Modified Atmosphere Packaging- Picture Courtesy: Brook
          + Whittle

          Yes, nutraceutical supplements and dietary products are also protected by modified atmosphere packaging. this lowers moisture levels and prevents oxidation of drug ingredients.

          Cosmetic Products

          Cosmetic Products

          Cosmetic Product and Modified Atmosphere Packaging- Picture Courtesy: Laminate Tube

          Perfumes, lotions, and certain creams are also packaged under modified atmosphere packaging to maintain their aroma and freshness.

          Agriculture Products

          Agriculture Products

          Agriculture Product and Modified Atmosphere Packaging

          Certain seeds and seedlings in the agriculture industry are packed under modified atmosphere packaging to control their sprouting and lower their chemical treatment.

          6.What Packaging Materials are Well-suited with Modified Atmosphere Packaging?

          Modified atmosphere packaging is used in flexible, rigid, and, semi-rigid containers like pouches, bags, trays, cups, and tubs. These materials are made with plastic laminates. The detail of these materials well-suited with modified atmosphere packaging is penned below:

          Polyethylene (PE)

          Polyethylene

          PE Pouch- Picture Courtesy: PlasticPortal.eu

          It is an important material used for making flexible and rigid packaging. LDPE and HDPE are two forms of PE. PE makes a good barrier and offers transparency. It is also used for creating overwraps and trays in addition to pouches.

          Polypropylene (PP)

          Polypropylene

          PP Trays- Picture Courtesy: The National Provisioner

          It is a more rigid material than other plastic forms. PE trays are used in modified atmosphere packaging. It is a resistant material and is impermeable to chemicals and grease.

          Nylon

          Nylon

          Nylon Bags- Picture Courtesy: ULINE

          It is a stretchable and synthetic fiber, known for its sturdiness and extreme puncture resistance. It prevents the permeability of gases in modified atmosphere packaging. Tough pouches made with nylon are ideal for packaging red meat, butter, and cheese.

          Polyethylene Terephthalate (PET)

          Polyethylene Terephthalate

          PET Clamshell- Picture Courtesy: Ubuy Ghana

          It is a rigid and strong material used for fabricating trays, tubs, and packaging lids. It is a clear material, offering a robust barrier against oxygen.

          Compostable Films

          Compostable Films

          Compostable Film and Modified Atmosphere Packaging- Picture Courtesy: Renewable Carbon

          It is an innovation in the modified atmosphere packaging. It is formed by PLA and cellulose, which offer excellent printability. They are coated with other chemicals to improve their barrier properties.

          7.What Are the Gas Ratio For Different Food Products Used In Modified Atmosphere Packaging?

          Different food products have different nutritional compositions so the gas ratio in modified atmosphere packaging also varies from product to product. The gas ratio in the main food groups is given below:

          Red Meat

          Red Meat

          Red Meat- Picture Courtesy: Airgas Thinks

          This food group has red pigment and thus, requires a high amount of oxygen to preserve its red color while carbon dioxide is employed for inhibiting microbial development. The gas ratio is 2:1 oxygen to carbon dioxide. It has about 20-30% carbon dioxide and 70–80% oxygen.

          Raw Poultry Product

          Raw Poultry Product

          Raw Poultry Product- Picture Courtesy: Food Navigator

          For raw poultry packaging, oxygen is not used in modified atmosphere packaging and rather than oxygen more percentage of carbon dioxide is used and nitrogen is used as filler gas. About 25-35% carbon dioxide is used in retail modified atmosphere packaging of raw poultry, whereas 100% carbon dioxide is used in bulk packaging.

          Fish

          Fish

          Fish -Picture Courtesy: The Fish Site

          Oxygen is used as an inhibiting agent when packaging non-processed white fish by modified atmosphere packaging. A gas mixture of 30% oxygen, 40% carbon dioxide, and 30% nitrogen is used for non-fatty fish.

          For packaging, smoky and fatty fish with modified atmosphere packaging, 40% carbon dioxide and 60% nitrogen as the inclusion of oxygen does not affect their shelf-life.

          Fruits and Vegetables

          Fruits and Vegetables

          Fruits and Vegetables- Picture Courtesy: Food Navigator

          Fresh produce mainly fruits and vegetables respire and produce ethanol while ripening that discolors them. So, a perfect modified atmosphere packaging gas balance is essential for this food group.

          It is observed that a low percentage of oxygen and a high concentration of carbon dioxide reduce the ripening and aging of fresh fruits and vegetables. Thus, for this food group, 2-10% oxygen and 15-20% carbon dioxide are employed in modified atmosphere packaging.

          Dairy Products

          Dairy Products

          Dairy Products- Picture Courtesy: The Irish Times

          They include milk powders, butter, sliced cheese and, fat spreads. Modified atmosphere packaging containing 40% carbon dioxide and 60% nitrogen significantly boosts the shelf life of dairy products.

          8.Is Modified Atmosphere Packaging Sustainable?

          Atmosphere Packaging Sustainable

          Modified Atmosphere Packaging and Sustainability- Picture Courtesy: Dieline

          With global warming and the increasing deterioration of the planet, there is growing concern about the sustainability of products. Therefore, the sustainability of modified atmosphere packaging is a question on the mind of an average person.

          Here is good news for environment-friendly consumers and brands, modified atmosphere packaging is extremely sustainable. Now are you asking how?

          First, by using modified atmosphere packaging, there is minimal food waste, resulting in less landfill. With a boost in the shelf life of foods, they are less likely to spoil and, hence are easily transported to far-off places. This reduces food wastage across the supply chain and in turn, improves sustainability.

          Moreover, there is less use of protective films by incorporating modified atmosphere packaging, which also contributes to reducing land pollution.

          The benefits of modified atmosphere packaging go beyond reducing food wastage because, with this technique, there is lower use of pesticides and chemicals to protect fresh produce against different elements

          This in turn decreases postharvest chemicals in the environment and reduces air pollution. This proves to be another sustainable advantage of modified atmosphere packaging.

          9.Is Modified Atmosphere Packaging Safe?

          Atmosphere Packaging Safe

          Safety of Modified Atmosphere Packaging- Picture Courtesy: Dieline

          Yes, one of the biggest reasons for the popularity of modified atmosphere packaging, is its safety. As already mentioned, there is no need to add health-damaging chemicals, stabilizers, preservatives, and agents in packets when using modified atmosphere packaging.

          This approach of atmosphere alteration only utilized gases like nitrogen, carbon dioxide and oxygen to keep food crisp and wholesome. These gases are naturally present in the surroundings and pose no risk to human health.

          10.How Long the Shelf Life of Food Products is Extended with Modified Atmosphere Packaging?

          Modified Atmosphere Packaging-1

          Shelf-life of foods with Modified Atmosphere Packaging- Picture Courtesy: Adria Développement

          The shelf life of food products is prolonged by using modified atmosphere packaging. This time extension in shelf life is different for different products.

          However, it is observed by conducting various tests, that the shelf life of foods is increased by up to 12 months with modified atmosphere packaging. By removing or minimizing the amount of oxygen in food packaging, manufacturers can not only decrease microbial growth but also prevent food oxidation.

          The reactivity of oxygen with food contents causes oxidation. This oxidation leads to rancidity of fats that give off a bad taste and smell to dairy products. It will also cause discoloration of pigments in meat products and yellowing of leafy vegetables.

          However, low oxygen amount in modified atmosphere packaging reduces and delays rancidity, discoloration, and spoilage of food, consequently increasing the consumable life of foodstuff.

          11.What Quality Control Tests are Necessary for Modified Atmosphere Packaging?

          Necessary for Modified Atmosphere Packaging

          Quality Control Tests for Modified Atmosphere Packaging- Picture Courtesy: Packaging Strategies

          Quality control is necessary for modified atmosphere packaging because it determines the seal integrity and consistency of the packaging. The easiest way to implement a quality control test is by taking a few samples from the batch and then running non-destructive tests to observe leakage in the packaging.

          Here is a list of non-destructive quality control tests for modified atmosphere packaging:

          Headspace Gas Analyzer It is specialized equipment for identifying the proportion of gas inside the packaging. This is a nondestructive instrument that extracts a minute quantity of gas from the upper part of the packaging. Afterward, the ratio of nitrogen/ oxygen/ carbon dioxide is analyzed using approaches similar to techniques like gas chromatography and mass spectrometry.
          Vacuum Leakage Test It is another nondestructive test for determining the leakage in packaging. In this test, the package is put inside the chamber and pressure difference is observed via a pressure gauge in case of leakage.
          Visual Inspection Test In this method, the packaging quality is visually inspected to see the micro-perforation or hole inside the modified atmosphere packaging.
          Dye Penetration Test This test is essential in assessing the seal integrity. In this test, dye is applied to one end of the modified atmosphere packaging and if a dye is seen on the other side of the seal, this means the seal is incomplete or weak.
          Bubble Leakage Test In this test, the packaging is placed under the water, and air is eliminated from the water surface. If water bubbles are observed rising above the water, it means that there is leakage in the packaging.
          Seal Strength Test In this test, a high force is applied on the packaging to move the seal 1 inch apart. If it moves easily, it means that the seal is loose.

          12.What are the Future Trends of Modified Atmosphere Packaging?

          Future Trends of Modified

          Market of Modified Atmosphere Packaging- Picture Courtesy: Data Bridge Market Research

          The high demand for fresh food and other products has led to a surge in the market for modified atmosphere packaging. This market of modified atmosphere packaging was estimated to be about US $15,600, in 2021 and it is anticipated to grow about US $21023.42 million in 2029, with a growth CAGR of 3.80%.

          The growth of the food industry has propelled the increased use of modified atmosphere packaging, It is a profitable business and is an absolute must in food packaging to reduce food wastage.

          More and more brands are using modified atmosphere packaging, because of its convenience and sustainability. It is a perfect solution to keep ready-made meals and snacks fresh for an on-the-go busier lifestyle.

          Manufacturers are striving best to achieve the perfect packaging recipe by combining various packaging elements. So, the protection of futuristic modified atmosphere packaging will be enhanced with the use of smart labels, intelligent sensors, and active packaging. Furthermore, the use of biodegradable materials with modified atmosphere packaging is predicted to increase in the future.

          Conclusion

          Modified atmosphere packaging is simply the modification of the internal food packaging atmosphere by flushing a combination of gases to improve its shelf life, simplify the supply chain, reduce food waste, and enhance product appeal. Modified atmosphere packaging is beneficial both for sellers and the environment. By simple investment in equipment related to modified atmosphere packaging, manufacturers can get huge profits. So, are you intend to add modified atmosphere packaging in your plant and want to learn about prices and deals, then visit our main Allpack website to get the best offers. Happy Shopping!!

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          Modified Atmosphere Packaging: The Complete FAQ Guide In 2025 Read More »

          Coffee Packaging

          Coffee Packaging: The Complete FAQ Guide In 2025

          Honey Packing Machine

          Coffee Packaging: The Complete FAQ Guide In 2025

          A cup of coffee breathes new life on a lazy morning. A roasty, nutty, and fruity aroma of coffee is a guaranteed way to wake a sleepy head. The Crispness, freshness, aromatic flavour, and smell of coffee are only possible because of coffee packaging. Due to the increase in number of coffee lovers every day, the demand of coffee packaging is increasing. The long shelf-life of coffee is thanks to durable packaging.

          Coffee Packaging-1

          There are a variety of options for packaging coffee whether pouches or tins, pods or jars. If you want to learn more about coffee packaging then this blog will take you on a detailed exploration of coffee packaging. Let’s dive in.

            Add a header to begin generating the table of contents

            1.How To Define Coffee Packaging?

            Define Coffee Packaging

            Coffee Packaging- Picture Courtesy: Eat This, Not That!

            Coffee packaging is a container for enclosing coffee to keep it safe during handling, transportation, marketing, and distribution. Its main purpose is to offer protection against harsh environmental conditions such as heat, humidity, and dryness. Coffee packaging is the one thing that safeguards coffee on the journey from warehouses to consumer kitchens.

            From freshly roasted coffee beans to aromatic grounded coffee powders coffee packaging contains a variety of coffee forms. Nowadays, coffee packaging also packs coffee drinks. There is a wide range of options for coffee packaging, for instance, coffee pouches, coffee tins, coffee jars, coffee bags, and so on.

            2.Why Is Coffee Packaging Important?

            Coffee packaging has a central place in the coffee industry. Farmers, suppliers, brand owners, and every one part of the coffee industry benefit from this packaging. Coffee packaging has several advantages:

            Safe Transportation

            Coffee Packaging Important

            Safe Transportation of Coffee Packaging- Picture Courtesy: Pull & Pour Coffee

            From factory to retail stores, there is a tough journey, where there are high chances of mechanical damage such as tear, leak, or scratching. However, coffee is packed inside tough, sturdy, and long-lasting packaging that decreases the chances of such damage.

            No Contamination

            No Contamination

            Coffee Packaging- Picture Courtesy: Blue Bottle Coffee Lab

            Coffee is made of molecules that are food from microbes and pests. Insects and vermin can spoil open coffee. Therefore, coffee is packaged in leakage-proof packaging that has zero permeability for the entry of microorganisms and other biological agents. Due to coffee packaging, coffee can last long.

            Protection

            Protection

            Protection by Coffee Packaging- Picture Courtesy: Roaster

            Air and water vapours are typically responsible for the loss of freshness, aroma, and taste of the coffee. Coffee powders are hygroscopic, meaning that they can absorb water vapours and can result in lumpy powders. Moreover, oxygen in the air can react with coffee powders, leading to their mustiness. High temperatures can also promote this reactivity. Thus, strong impermeable coffee packaging protects the packed coffee against these environmental agents.

            Branding

            Branding

            Marketing by Coffee Packaging

            In addition to protection, coffee packaging also serves as a bulletin board for the marketing of coffee brands. A unique ingeniously designed coffee packaging is a tool that helps a brand to stand out among saturated retail shelves. Furthermore, different design elements, such as striking logos, artistic topography, and bold and rustic colours on coffee packaging build customer memory, leading to increasing buying possibilities.

            3.What Are Different Packaging Styles Of Coffee Packaging?

            There are several different types of coffee like espresso, latte, mocha, cappuccino, etc.; all these various forms come in diverse packaging types. Hence, there are many packaging options for coffee. All these packaging styles are discussed below for your knowledge.

            Pouch

            Pouch packaging is usually made with flexible plastics like PET, LDPE, coated paper, and aluminium foils. Pouch Packaging for coffee is gaining acceptance because of its readily available raw materials, ease of customizability, and cost-effectivity. There are different pouch packaging styles for coffee, for instance:

            Stand-up or Doypack Coffee Pouch

            This coffee packaging is well-liked by the roaster because of its affordability and design. It significantly costs less than other coffee pouches and its design aids in standing upright on display shelves, consequently offering more chances for marketability.

            		 Stand-up or Doypack Coffee Pouch

            Standup coffee Pouch- Picture Courtesy: Presto Coffee
            Gusset Coffee Pouch

            As the name suggests, this coffee pouch has side folding or gusset that allows them to store more quantity of coffee powders. This coffee packaging style was hit in the late 90s and early 2000s era but now brands are shying away from this packaging style because its narrow top makes it difficult to fill coffee inside these pouches.

            		 Gusset Coffee Pouch

            Gusset Coffee Pouch- Picture Courtesy: XWPAK Packaging Co.
            Quad-seal Coffee Pouches

            This coffee pouch does not have a flat base but instead has a folding at the bottom that allows it to package an extra amount of coffee. Both beans as well as coffee powders come in quad-seal bags. Brands prefer quad-seal coffee pouches because it has a large area for printing and labelling. It has a unique side seal that gives it a flat side appearance.

            		 Quad-seal Coffee Pouches

            Quad-seal coffee Pouch- Picture Courtesy: The Bag Broker
            Flat Bottom Coffee Pouch

            It has a sturdy flat base design thus filling coffee in them is quite easy. It has five visible sides and can stand upright; both these features make it a fit for showcasing on retail shelves and printing. However, it is quite an expensive option for coffee packaging.

            		 Flat Bottom Coffee Pouch

            Flat Bottom Coffee Pouch- Picture Courtesy: Packiro
            Pillow Coffee Pouches

            It is one of the most cost-effective coffee packaging styles. It is a small pouch containing about three-serving of coffee. It is sealed at the middle, top, and bottom and resembles a pillow. It is a flat-lay pouch.

            		 Pillow Coffee Pouches

            Pillow Coffee Pouch- Picture Courtesy: Pantree
            Coffee Sachet

            These are small rectangular or square-shaped coffee packaging typically sealed at three or four sides. It has a single-serving coffee and is admired by coffee lovers because of its lightweight and portability.

            		 Coffee Sachet

            Coffee Sachet- Picture Courtesy: Purity Coffee
            Coffee Stick Pack

            It is a narrow tubular sachet like coffee packaging usually convenient for ready-to-serve life style. It contain one-time serving of instant coffee powders.

            		 Coffee Stick Pack

            Coffee Stick Pack

            Coffee Tin

            Coffee Tin

            Coffee Tins

            These sturdy tins are made of metals and are usually employed for a classy and high-end look and feel. Metals provide a strong barrier against harsh conditions and are effective in preserving the freshness of coffee powders and beans.

            Coffee Jar

            Coffee Jar

            Coffee Jar Packaging

            Coffee jars are cylindrical or round-shaped containers typically employed for packaging crushed or grounded coffee beans. These jars are made with glass or plastic and are airtight sealed for the protection of coffee. Clear glass is useful in seeing inside the jar to examine the coffee condition.

            Bag-in-Pouch

            Bag-in-Pouch

            Bag-in-Pouch Coffee Packaging- Picture Courtesy: The World Financial Review

            This packaging consists of coffee bags in the pouch packaging. Coffee bags normally have grounded coffee powders that are used for making instant coffee without the need for coffee machines. Coffee bags are made with paper or food-grade plastics and are poured into hot water to get coffee.

            Coffee Capsules and Pods

            Coffee Capsules and Pods

            Coffee Pods and Capsules- Picture Courtesy: Pontevecchio Srl

            This packaging for coffee is made with food-grade plastic or aluminium metal and usually has a pre-estimated single-serve amount of coffee powders. It has a round or flat shape resembling a cup and is used with different coffee brewing machines for making mess-free coffee.

            Coffee Box

            Coffee Box

            Coffee Box Packaging

            It is a tertiary packaging form of coffee packaging and usually holds bulk packs of coffee bags, sachets, and sticks. Moreover, other large-serving coffee packaging is also stored in cardboard or paperboard cartons for long shipments.

            4.What Are Add-On Features On Coffee Packaging?

            Coffee packaging is customized in numerous ways to boost its aesthetic appeal and ease of use. Various add-on features on coffee packaging are a tactic that brands utilize to grab the attention of customers.

            A few important add-on feature for coffee packaging is detailed below:

            One-Way Valve

            One-Way Valve

            One Way Vent in Coffee Packaging- Picture Courtesy: Inkable Label Co.

            Roasted beans release carbon dioxide and if there is no way out the coffee packaging then it may burst. Therefore, coffee packaging must have a degassing or one-way valve. This valve is a tiny vent usually present at the top seal of the packaging. Through this vent, carbon dioxide gas is emitted outside but it keeps the oxygen from gaining entry inside the coffee packaging.

            Resealing Options

            Resealing Options

            Resealing Options in Coffee Packaging- Picture Courtesy: Clube ZEROS -ZEROS.eco

            In coffee packaging, there are a lot of resealing options. These options are typically present at the top seal. The least expensive one is tape closure. This resealing option is like packaging tape with a sticky surface that aids in resealing coffee packaging after its use. Another cost-effective option for resealing is tin ties. These are stretchable strips that are tied around the top end of the coffee pouch and prevent it from opening. The zipper option is expensive but is well-liked by the coffee-lovers because of its easy use.

            Windows

            Windows

            Coffee Packaging With Window- Picture Courtesy: Tedpack

            Sometimes, coffee packaging comes with clear windows that allow consumers to view and inspect the quality of coffee powders and beans. Furthermore, it provides partial visibility of coffee to captivate the customers. This feature plays a significant role in the marketability of the brand.

            5.What Are The Machines Used For Coffee Packaging?

            Since coffee comes in several packaging styles, to accommodate these packaging styles, there are several coffee packaging machines. The complete detail of each coffee packaging machine is discussed below:

            Coffee Pod Filling and Sealing Machine

            Coffee Pod Filling and Sealing Machine

            Coffee Pod Filling and Sealing Machine

            This machine is designed to fill a precise quantity of coffee powders and beans inside the coffee capsules and pods. Advanced controls and computerized systems present in this machine aid in fast coffee powder filling. It can pack a variety of coffee pods such as K-cups, Nespresso, Dolce Gusto, and many more.

            Working Principle

            First, bulk coffee powder or beans are fed inside the hopper by the operator. In the next step, pods are forced into the filter paper to form mould. This small paper disc is moved to the welding station where the filter paper disc is glued or welded to the aluminum or plastic pod. Afterwards, the preprogrammed quantity of coffee is loaded inside the pod.  After weight checking, nitrogen is flushed inside the pod. Then lid is put over the pods and is heat-sealed.

            Premade Pouch Coffee Packaging Machine

            Premade Pouch Coffee Packaging Machine

            Premade Pouch Coffee Packaging Machine

            It is one of the most flexible pieces of equipment for coffee packaging and can process a wide range of pouches such as doypack, gusset, flat bottom, quad seal, etc. Furthermore, it can incorporate tear-away seals, zippers, and ties on the pouches. This machine can process already-fabricated coffee bags that have value-added features for instant prominence on retail shelves.

            Working Principle

            Large stacks of preformed pouches are placed inside the bag loader. Next, one pouch is picked up by a gripper and taken to the opening area. The grippers open the bag and compressed air is introduced inside the pouch for inflation. Coffee from the hopper goes inside filling devices, and then the filling head loads coffee inside the pouch. Sealing is done by sealing elements after filling.

            Coffee VFFS Packaging Machine

            Coffee VFFS Packaging Machine

            Coffee VFFS Packaging Machine

            It is the most commonly used for packaging coffee in a variety of pouch designs. It has a smaller footprint and is easily installed in places with space constraints. Due to its stainless steel construction, it follows hygienic and GMP regulations for coffee packaging. Moreover, it has cutting-edge technologies that boost packaging speed while producing small film waste.

            Working Principle

            Initially, the bulk quantity of coffee powders or beans is put inside the large hoppers. A large film roll is put onto the unwinding reel. This film is uncoiled with the rotation of the film reel. After going over rollers, it travels to the forming station where it is fashioned into a coffee pouch according to settings programmed on HMI. After partial sealing, the coffee is fed into the pouch. Then sealing jaws fuse the top edges and the cutting blade separates two consecutive pouches.

            Coffee Bag Packaging Machine

            Coffee Bag Packaging Machine

            Coffee Bag Packaging Machine

            It is the ideal packaging machine for coffee bags. It is highly automated with efficient sensors that aid in the accurate filling of coffee powders inside bags. It is made with stainless steel and has computerized controls like a PLC system with which this machine can pack a drip coffee bag inside the outer covering.

            Working Principle

            Large volumes of coffee powders or granules are fed into a hopper while packaging film is placed on the unwinding holder. The film is cut and partially sealed with sealing jaws. In the next stage, the pre-measured amount of coffee is dosed inside the coffee bag. After sealing of the coffee bag, it is inserted into another outer bag. After the final seal of the outer bag, this packaging is removed from the machine for further downstream cartoning.

            Coffee Stick Pack Packaging Machine

            Coffee Stick Pack Packaging Machine

            Coffee Stick Pack Packaging Machine

            This machine has four, eight, and twelve lanes and can make four, eight, or twelve stick packs, respectively. This machine can fill precise doses of coffee in the stick pack and is an excellent choice for packaging single-serving coffee. Manufacturers prefer to use this machine in productions due to its less use of packaging film and cutting down running expense advantages.

            Working Principle

            At the start of the coffee-filling operation, the packaging film is placed on the unwinding disk and after unwinding, the film is cut into several strips depending upon the number of lanes. Then the strips are folded and moved to an individual forming station where they are shaped into stick packs. Filling devices such as auger or volumetric filler fill coffee into stick packs. After filling, sealing jaws are heated to seal these stick packs.

            Coffee Sachet Packaging Machine

            Coffee Sachet Packaging Machine

            Coffee Sachet Filling Machine

            This machine is one of the routinely employed machines in the coffee packaging line. This machine feeds small servings of coffee powders in 3 or 4-sided sealed sachets. It is an environmentally friendly packaging machine for industries as it produces less film waste while forming and cutting sachets, consequently saving operational costs.

            Working Principle

            This machine operates on the same working principle as that of the VFFS machine because both these machines have identical design construction. The film after unwinding is transported to the forming area where it is folded and wrapped into sachets. The coffee powders or beans are loaded from filling devices. After filling, sealing bars seal the sachet while the cutting knife separates individual sachets.

            Coffee Jar or Tin Packaging Machine

            Tin Packaging Machine

            Coffee Jar or Tin Packaging Machine- Picture Courtesy: Samfull Packing Machine

            It is a highly versatile machine that can fill coffee in jars or tins varying in their dimensions and designs. This machine is utilized to fill large volumes of coffee powders and beans in the coffee packaging jars or tins. The coffee jar or tin packaging machine is customized with advanced weight or volumetric fillers that augment the filling process.

            Working Principle

            The working steps of this machine are simple and require minimal human supervision. First, the containers for filling are placed in a straight line on the machine conveyor and a bulk amount of coffee is fed inside the cone hopper. When the container arrives under the filling nozzle, the coffee filling starts. The gripper holds jars and tins in place while filling to prevent their tumbling. Once the preprogrammed threshold for filling is attained, the filling process stops and the filled container is moved to the capping or sealing area for airtight closure.

            6.Are Coffee Bags Different To Tea Bags? How Are They Different From Tea Bags?

            Different To Tea Bags

            Coffee Bag Packaging- Picture Courtesy: CRU Kafe

            No in fact they are quite similar having the same design and materials. Coffee bags come in the same triangular, prism or square shape as that of tea bags. They are also produced using nylon, cotton, paper filters, and food-grade plastics. However, instead of freshly ground tea leaves, these bags have coffee powder. Moreover, both coffee bags and tea bags are widespread because of the mess-free and convenient way of drinking coffee and tea, respectively.

            7.What Are Common Coffee Pouch Sizes?

            Common Coffee Pouch Sizes

            Sizes of Coffee Pouch Packaging- Picture Courtesy: World Brand Design Society

            Recently, coffee pouch packaging has gained popularity because of its convenience and versatility. Hence, due to the popularity of such packaging, brand owners design their coffee packaging in a variety of sizes and styles. Coffee is available in small sachets containing about 20 grams of coffee as well as large-sized flat-bottom bags having 2 kilograms of coffee. Nevertheless, the most common coffee pouch packaging sizes are:

            • 226 grams or 8 oz
            • 283 grams or 10 oz
            • 340 grams or 12 oz
            • 453 grams or 1 lb
            • 907 grams or 2 lb
            • 2 kilogram or 5 lb

            Coffee is the favorite drink of the North American region and the widely used coffee pouch packaging size in this region is 12 ounces and 5 pounds. In other countries, 0.5 pound, 1 pound, and 5 pound are most frequently used.

            8.Why Do Coffee Package Swell?

            Coffee Package Swell

            Puffiness in Coffee Packaging- Picture Courtesy: Dieline

            Sometimes, the coffee pouch packaging gets puffy. The consumers often confuse puffiness with freshness but this is not the case. The reason behind puffiness is quite simple. The roasters often packaged coffee pouches on large pallets with bags stacked over one another for transportation and distribution. The coffee pouches in the middle or at the bottom typically get crushed from the pouches present on their top. This prevents bottom pouches from swelling after vacuum-sealing.

            However, the coffee pouches at the top do not get squashed, hence, they can swell a little bit by trapping air before gases evade from one-way valve. In short, the appearance of the coffee pouch does not indicate the freshness of coffee instead puffy and non-puffy coffee pouches have the same quality of coffee.

            9.How Long Is Coffee Good For In Packaging?

            Coffee Good For In Packaging

            Freshness in Coffee Packaging

            It is a known fact that coffee tastes better when it is fresh. Quality packaging is the answer to keeping coffee fresh and lasting long. Many people think that as coffee is a dry product it will remain fresh for several years but it is the opposite case. Coffee has an expiry date and this is a period in which coffee can get spoiled.

            For instance, if ground coffee packaging is opened it can last about 2 weeks of opening. The opened coffee beans should be used within four weeks as after that fragrance and taste of the beans will slowly start to fade. Instant coffee should be consumed in about 2 weeks if packaging is opened. However, if opened ground coffee packaging is placed in the fridge and freezer then it will taste good for 2 weeks and 1 month, respectively.

            A vacuum-sealed packaging of coffee beans that is not opened, can last till its best-before date which is about 1-2 years after the date of manufacturing. Properly sealed instant coffee stored in a dry and dark place can have a long shelf life and remain fresh for 2-4 years. Besides this, unopened coffee pods do not go off till their expiry date.

            Conclusion

            A robust and unique coffee packaging is integral in not only protecting coffee but is essential in gaining the attention of coffee lovers. Air gases and humidity are two elements that significantly deteriorate the nutritional quality and freshness of coffee. But with coffee packaging, a strong impermeable barrier is achieved that prevents harmful substances from entering inside the packaging. If you are planning to design new coffee packaging for your business and are overwhelmed by ideas then feel free to contact our Allpack customer care and we will help you design just the right coffee packaging for you.

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            Flexible Packaging

            What Is Flexible Packaging?

            Honey Packing Machine

            What Is Flexible Packaging?

            Flexible packaging is applied on materials that are irregular in shape or on materials whose shape can be readily changed during the filling process. It is a highly efficient and precise way of packaging popular around the globe these days. Mostly plastic, paper, and aluminum are used to make pouches, rolls, bags, etc. for flexible packaging.

            Flexible Packaging-1

            Flexible Packaging - Picture Courtesy: Bioplastics News

            Industries like food, beverages, pharmaceutical, cosmetics, chemical are widely involved in doing flexible packaging on their products.

            Does your business involve flexible packaging and want to learn more about flexible packaging and its methods? Read this article to get your queries solved related to flexible packaging

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              1.What Is Flexible Packaging?

              Flexible Packaging-2

              Pet Food Flexible Packaging- Picture Courtesy: C-P Flexible Packaging

              Flexible packaging is a unique type of packaging technique used globally these days to be applied on those products that have irregular or improper shape. Flexible packaging can adapt the exact shape and size of product that makes it highly versatile and has many benefits.

              The packaging provides complete protection to the material against the environmental factors and also makes it easier to be transported. Different types of pouches, bags, sachets and wraps of plastic and other materials can be made through this type of packaging.

              2.Why Is Flexible Packaging Important?

              Flexible Packaging Important

              Flexible Packaging- Picture Courtesy: PakFactory

              Flexible packaging holds a greater importance in terms of providing product sustainability and to contribute in attracting large group of customers. Products that undergo flexible packaging are lighter in weight and gives greater support when their logistics takes place. This is why many manufacturers prefer flexible packaging on their products to make their product economical and reliable.

              3.What Are Benefits Of Flexible Packaging?

              Some of the benefits of applying flexible packaging on products are

              Product Shelf Life

              Product Shelf Life

              Food Waste – Perfect Flexible Packaging - Picture Courtesy: Perfect Packaging

              The most important benefit of a flexible packaging is that it preserves the freshness of products and also prohibits the entrance of environmental factors to increase the shelf life of product.  Products that have flexible packaging on them have good barriers against factors like humidity, dust, moisture and etc.

              Adaptability

              Adaptability

              Flexible Packaging Construction - Picture Courtesy: Labels & Labeling

              Material used for flexible packaging are highly adaptable when it comes to their feasibility with variety of shapes and sizes. Products that are smaller in size are easily packaged using flexible packaging this makes it highly versatile.

              Product Branding

              Product Branding

              Why Is Flexible Packaging Important - Picture Courtesy: Stark Packmate

              High quality packaging has a brilliant appearance to product details and manufacturer related information. Flexible packaging due to this benefit allows the manufacturer to influence the customer with its attracting packaging and help the consumer know each and every thing related to the customer. Flexible packaging can increase the number of consumer due to efficient and attractive product branding.

              Cost Reduction

              Cost Reduction

              Reduce Packaging Cost- Picture Courtesy: East West Manufacturing

              One of the most important reason is that flexible packaging does not require specific type of thick and costly material for its process. Light weighted and cheaper materials can be used to apply on products and also makes it feasible when transported.

              Product Designing

              Product Designing

              Flexible Packaging - Picture Courtesy: PBFY

              As flexible packaging makes the product easy to be placed anywhere and reduces carbon footprints, this also supports the manufacturer to do creative designing and packaging solutions. Products with unique designs are always visible when placed in shelves of wholesale or retail stores. Design can be done according to the handling and customer expectations.

              4.Common Mistakes Done While Doing Flexible Packaging?

              Flexible packaging requires high concern and attention while the process is carried out. Some of the most common mistakes done while doing flexible packaging are

              Poor Material Supply

              Poor Material Supply

              Bad Flexible Packaging - Picture Courtesy: The Guardian

              The most basic reason for having an improper flexible packaging is the flow of material within the system. Once the roller releases the packaging material there should be no interruption in material supply other wise wrinkles and holes can give poor packaging.

              Wrong Material

              Wrong Material

              What Are Flexible Packaging Material?

              Selection of inadequate material that can lead to breakage, leakage or spoilage is also a reason to have improper flexible packaging. This is why the packaging material should be selected with complete satisfaction and also by getting is properties.

              Improper Sealing Application

              Improper Sealing Application

              Sealing Issues In Flexible Packaging Products - Picture Courtesy: Qenos

              Selection of right material and machine for sealing is also a common mistake done my manufacturers while doing flexible packaging. Poor seal as a result of this can cause material spoilage and also can reduce the standards of quality.

              5.How Is Flexible Packaging Done?

              Flexible Packaging Done

              Flexible Packaging: An Introduction - Picture Courtesy: Labels & Labeling

              The first processing step for flexible packaging material is to be designing and printed through specific methods like flexography, digital printing and rotogravure printing. It provides various types of flexible options that contains all necessary product and manufacturer information on it.

              The processing packaging material according to the requirement than has application of different layers of material that are laminated together to form a thick and resistive covering. This thick layer blocks environmental factors to enter the packaging. As the shape from thick material is formed it is filled with the material and sealed to be transported globally in cartons and boxes.

              6.What Are The Types Of Products Flexible Packaging May Contain?

              Some of the products that can easily be packaged using a flexible packaging are

              Powders

              Powders

              High Performance Flexible Packaging - Picture Courtesy: Huhtamaki

              Powders that are solid in state like coffee beans, tea mixtures or sugar material are ideal to be packed using flexible packaging as it provides protection against the moisture content and maintains their aroma and flavor.

              Granules

              Granules

              Flexible Packaging - Picture Courtesy: Biotef

              Granules are also solid in state and can easily be packed in different sizes of bags and pouches of flexible packaging. The internal properties of these granular substances need high blockage form humid and radioactive conditions and that is provided by this flexible packaging. Salt, fertilizer granules, and other substances can be packed highly efficient using flexible packaging.

              Medical Devices

              Medical Devices

              Medical Flexible Packaging - Picture Courtesy: Perfect Packaging

              Electronics and instrumentation devices that are used in medical industry required high level of protection as their processing can be disturbed if any moisture, oxygen or humid condition enter their vicinity. Flexible packaging is ideal in this situation to keep it safe from this condition and increases their life. Other than these devices medical bandages, syringes, sterilizer and etc. are also packed using flexible packaging.

              Liquid Gels

              Liquid Gels

              Hand Washing Liquid Travel Flexible Packaging

              Liquid gel, creams and pastes undergo flexible packaging as it gives airtight seal and avoid any type of leakages. Liquid products are packed in different sizes and shapes of pouches, sachets, bags and tubes of flexible packaging.

              7.What Materials Are Used For Flexible Packaging?

              Variety of materials can undergo flexible packaging depending upon their requirement and material handling properties. This is an integral and important part to select the best suitable type of material to prevent any kind spillage or leakage while they are transported. Some of the materials used for flexible packaging are

              Polyester

              Polyester

              Clear Polyester Flexible Packaging Film- Picture Courtesy: ACPO

              The most unique and widely used material for flexible packaging is polyester due to its transparent nature and excellent bonding strength. Sachets and pouches of beverages and food products are mostly packed in this type of flexible packaging material.

              Polypropylene

              Polypropylene

              PP Flexible Packaging Film

              Most of the confectionary items are packaged in a polypropylene material due to its high melting point property. This material can barrier high temperature conditions and also can resist the entrance to any kind of microbial organism that can cause contamination.

              Polyvinyl Chloride

              Polyvinyl Chloride

              Flexible Plastic Packaging- Picture Courtesy: Plastivision

              Other type of plastic material that is available globally die to its economic benefit and readily availability is polyvinyl chloride. Most of the materials that are lighter in weight prefer PVC flexible packaging to give extended shelf life and good barrier against environmental conditions.

              Paper

              Paper

              Paper Flexible Packaging- Picture Courtesy: C-P Flexible Packaging

              Some of the products do use paper flexible packaging due to its environment friendly property. Most of the times it is difficult to bend a paper board but soft and thin types of paper can be used for packaging of dry food and snack products.

              Aluminum

              Aluminum

              Flexible Packaging Foil - Picture Courtesy: Interalco

              Other than plastic and paper, aluminum also has greater sustainability when used for flexible packaging. They do not allow any entrance to moisture or humid condition and this is why the products packed using aluminum flexible packaging last for longer periods even if moved to longer distances and temperature conditions.

              8.How To Choose Quality Flexible Packaging Material?

              Flexible Packaging Material

              How To Choose - Picture Courtesy: Rocky Mountain Radar

              Checking and choosing for the best quality flexible packaging material is always a challenge to be done. Manufacturers have to keenly monitor all the aspects related to it starting from the material property to its barrier property against different type of environmental conditions. The manufacturer should select the quality material according to its product that whether it would be compatible or not in any condition.

              Flexible Packaging Material-1

              Why Flexible Packaging - Picture Courtesy: Beyond Print

              Further, the sealing property of the material is also a concern as it has to travel longer distances and if this seal is not applied proper it can cause material wastage. Finally, in current movements in favor or environment friendly products, the material should be biodegradable and eco-friendly to meet the global standards.

              9.How Flexible Packaging Maintain Quality Of Products?

              Out of numerous methods how quality packaging can maintain product quality, some are

              Sealing Property

              Sealing Property

              Heat Seal In Flexible Packaging- Picture Courtesy: Packaging Strategies

              Quality flexible packaging material that gives high quality sealing property proves to be a barrier against environmental conditions and supports the product to last long. It prevents any sort of contamination and gives high quality resistance.

              Environment Friendly

              Environment Friendly

              Compostable Flexible Packaging- Picture Courtesy: Perfect Packaging

              Quality flexible packaging material do not produce any sort of carbon footprints or emissions that helps the environment and product both remain safe and helps in forming an eco-friendly brand.

              Adaptability

              Adaptability-2

              Paper Flexible Packaging- Picture Courtesy: Packaging Gateway

              One of the important factors that quality flexible packaging offers is its adaptability. It can fit into any shape and maintains the internal original shape of product so that no space is left.

              Product Life

              Product Life

              How To Extend Shelf Life With Flexible Packaging- Picture Courtesy:  ePak Flexible Packaging

              Product and its life can be increased to a greater level if it is packed using a quality flexible packaging. As it provides proper sealing options and barrier to the contaminants, this feature makes it suitable to use for material that are to be consumed in extended durations.

              Conclusion

              Flexible packaging is a reliable mode of packaging that can adapt the shape and size of any product. This article completely tells about what flexible packaging is what amazing benefits can be taken out of it. It can not only provide a pleasant look to the product but also can save it from any type of contamination. It is always important to select the right material and right machine to apply efficient flexible packaging. If you still require more information regarding what is flexible packaging, you can contact our customer representatives, they are always available 24/7 for your guidance.

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              Stick Packing Machine-6

              Stick Packing Machine: The Complete Buying Guide In 2025

              Honey Packing Machine

              Stick Packing Machine: The Complete Buying Guide In 2025

              Stick pack is considered a popular single-serve packaging style because of its distinct shape, unlike sachet packaging. The rising demand for such carry-on packaging has driven the expansion of the stick packing machine market.

              It is used for feeding all and sundry products like granules, powders, semi-solid, viscous liquids, and many more inside easy-to-open stick packs. Its convenience, simple operation, efficiency, and affordably have led to its frequent use in various industries, especially in the food and beverage industry.

              Stick Packing Machine

              Are you involved in the packaging business and want to add or upgrade a stick packing machine? Then without further ado read this blog to understand the essential parameters and working of such handy equipment.

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                1.Define Stick Packing Machine.

                Stick Packing Machine-1

                Aipak Stick Packing Machine

                Stick pack is a prominent packaging format besides sachet and contains individual servings of products and is well-favored by go-the-go consumers. A special device known as a stick packing machine forms, fills, and seals stick packs that are longer in length but a minimal width.

                A stick packing machine is a flexible and handy unit, capable of fabricating a tubular long stick pack. It packs a one-time serving of different products like granular, semi-viscous, viscous, free-flowing, powdery, gels into a stick pack.

                This machine is designed with one up to 20 lanes and can output a maximum of 1600 stick packs per minute. Due to its increased efficiency, it has a dominant place in different industries from food to pharmaceutical and many more.

                2.What are the Primary Benefits of Stick Packing Machine?

                Due to the popularity of single-serve stick packs, more and more stick packing machines are utilized in industries. Stick packing machine is a remarkable equipment, generating profits for ventures, due to its high speed and efficiency. Some of the primary benefits of stick packing machines are:

                High Efficiency and Speed

                High Efficiency and Speed

                High Efficiency and Speed- Picture Courtesy: Aipak Pharma

                The use of stick packing machines in lean packaging operations is rising because of their high efficiency and speed. With multi-lanes, it can output thousands of stick packs per minute. Moreover, with automated controls and high-tech systems, this machine has a high throughput, in turn increasing the number of products in the market.

                Ease of Use

                Ease of Use-6

                Ease of Use

                This machine is designed with HMI, PLC systems, and high-efficiency sensors that allow the operator to monitor the progress of stick packing operation by remote connectivity. Moreover, HMI is a state-of-the-art system that aids operators in the convenient programming of protocols using pre-saved recipes.

                Lower Packaging Waste

                Lower Packaging Waste

                Lower Packaging Waste- Picture Courtesy: ePac Flexible Packaging

                The utility of a stick packing machine is acquiring popularity, because of minimal use of packaging materials, which not only saves money but, also results in lower packaging waste. This in turn lowers the carbon footprint of the stick packing machine and enhances its sustainability.

                Hygienic Design and Clean Packaging

                Hygienic Design and Clean Packaging

                Hygienic Design and Clean Packaging

                The stick packing machine is manufactured by stringent practices of GMP, FDA, and GAMP5. Therefore, it has a hygienic design that is integral in maintaining sterility and cleanliness of the filling. By using a stick packing machine with laminar flow, gas flushing, and UV lights in the packaging operations, cross-contamination of the products is averted.

                Versatility and Flexibility

                Versatility and Flexibility

                Versatility and Flexibility of Stick Packing Machine- Picture Courtesy: Aipak

                One of the huge benefits of a stick pack machine is its versatility. This flexibility is vital in processing present-day stick-pack styles and is good for future stick-pack formats as well. With fast format change between various batches, the stick packing machine has minimal downtimes and can process a wide-range of products, raw materials, and packaging films.

                3.What are the Industrial Uses of A Stick Packing Machine?

                The utility of stick packing machines in different industrial sectors is because of their ultimate fill accuracy and precision. Due to a list of various economic advantages, it is used in far and wide industries, for instance;

                Food Industry

                Food Industry

                Use of Stick Packing Machine in Food Industry- Picture Courtesy: Behance

                A stick packing machine is high in demand in the food industry for its simple fabrication of stylish stick packs that are popular among hard-at-work consumers. This machine packs diverse food types, like pastes, sauces, condiments, oils, salt, pepper, sugar, coffee, dressings, and so much more in the stick pack.

                Beverage Industry

                Beverage Industry

                Use of Stick Packing Machine in Beverage Industry- Picture Courtesy: London Loves Beauty EU

                It is yet another industry that increasingly utilizes the stick packing machine because of its accessibility and consistent performance. It is often used for packing sports drinks, juices, shakes instant coffee powders, etc in elegant and vibrant stick packs.

                Pharmaceutical Industry

                Pharmaceutical Industry

                Use of Stick Packing Machine in Pharmaceutical Industry- Picture Courtesy: Labels & Labeling

                Due to its clean packaging, the stick packing machine is employed in the pharmaceutical industry for housing medicinal powders, granules, liquids, pastes, and gels inside the stick pack. This machine packs gastric powders, electrolytes, and dermal creams in stick packs.

                Nutraceutical Industry

                Nutraceutical Industry

                Use of Stick Packing Machine in Nutraceutical Industry- Picture Courtesy: Korpack

                Due to rising awareness of health, the demand for sports supplements, dietary fibers, energy drinks, etc., has increased. Therefore, a stick pack machine is used in the nutraceutical industry for filling probiotics, prebiotics, vitamin powders, protein shakes, and mineral supplements inside the stick packs.

                Cannabis Industry

                Cannabis Industry

                Use of Stick Packing Machine in Cannabis Industry- Picture Courtesy: Weedmap

                In addition to the pharmaceutical and nutraceutical industry, a stick packing machine is also utilized in the cannabis industry for packing flavored cannabis powders into the stick packs. In the cannabis industry, the stick packing machine is mainly used for its consistent fill and quick packaging.

                Cosmetic Industry

                Cosmetic Industry

                Use of Stick Packing Machine in Cosmetic Industry- Picture Courtesy: Dieline

                A stick pack machine is also used in the cosmetic industry for the packaging of lotions, creams, foundations, hair gels, moisturizers, shampoos and conditioners in individual stick packs for travel cases. The stick pack is also a promotional format and is also distributed as a sample among customers.

                4.What are the Essential Parts of a Stick Packing Machine?

                Stick packing machine is designed with numerous parts that have their specific role in the stick-pack packaging. A list of these essential components is given below:

                Parts of a Stick Packing Machine

                Parts of Aipak Stick Packing Machine

                Hopper It is a bulk storage device that is seen at the top of the stick packing machine. This is a square or round hopper that meets out the right quantity of products to the filling devices.
                Motor It is considered the powerhouse of the stick packing machine. It is indispensable in the movement of all mobile parts because it provides them with mechanical energy for their work.
                Piston Cylinder The piston-cylinder encloses a piston device that goes forward and back to apply pressures on liquid products for their fluidity.
                Forming Station It is the part, where the strips are fashioned into stick packs by vertical sealers and forming tubes.
                HMI Screen It is an interactive interface that provides operator expediency in inputting packaging parameters. Self-diagnosis and troubleshooting are its other benefits.
                Horizontal Sealer This part via heat, pressure, or ultrasonic waves fuses the top and the bottom edges of the stick pack.
                Cutter Device The stick packing machine has sharp cutting knives at the lower portion that trim the edges of the stick packs for their disjoining.
                Film Unwinding Disk The packaging film stacked on the rolling stock untwists and voyages over the roller by the action of the unwinding disk.
                Electrical Cabinet The relays, breakers, switches, and wires are present in the electric cabinet for safety purposes. It is like the motherboard of the stick packing machine.
                Caster Wheel The caster wheels move and provide stability to the stick packing machine. They bear the weight of the machine and maintain its balance.

                5.How Do Classify Stick Packing Machines?

                The stick packing machine is categorized into several classes based on the level of automation, number of lanes, and motion types. The complete detail of its classification is penned below:

                Classify Stick Packing Machines

                According to Automation

                Semi-automatic Stick Packing Machine

                Semi-automatic Stick Packing Machine

                Semi-automatic Stick Packing Machine

                It is a simple compact machine, easily added in small and medium-sized businesses. This machine has straightforward working controlled by the machine PLC component. The filling, forming, and sealing of stick packs is autonomous. However, this machine is labour-intensive, as the operators load and remove raw materials and stick packs by hand from the machine.

                It is comprised of one to two lanes, hence; its productivity is low.

                Automatic Stick Packing Machine

                Automatic Stick Packing Machine

                Aipak Automatic Stick Packing Machine 

                It is a large-sized machine consisting of 4 to 20 lanes; thus, it is a fast and efficient unit. The machine packaging operation is fully automatic with the loading of raw materials, forming of stick packs, and their filling, sealing, and unloading of stick packs are performed by the machine automatically with no operator involvement.

                It is an integral component of massive-scale operations due to its increased productivity.

                According to the Number of Lanes

                Single Lane Stick Packing Machine

                Single Lane Stick Packing Machine

                Single Lane Stick Packing Machine

                Its name is derived from a single lane in its design construction. Its processing volume is low because it forms and fills a single stick pack during one cycle. Mostly, this unit is a part of small and medium-scale enterprises.

                Its biggest advantage is its compact construction with a smaller footprint; therefore, it is quite easy to clean, maintain, disassemble, and reassemble single lane Stick Packing Machine.

                Multi-lane Stick Packing Machine

                Multi-lane Stick Packing Machine

                Aipak Multi-lane Stick Packing Machine 

                This type of stick packing machine boosts several lanes going as high as twenty. Due to the existence of multiple lanes, this machine can process multiple stick packs in one cycle. Because of its swift packaging, this machine is an important part of industries for packaging on-the-go products.

                Every lane form, fill, and seal stick pack is in complete harmony. However, because of the presence of several lanes, space is its major drawback, as it needs more room for working.

                According to the Motion Type

                Intermittent-Motion Stick Packing Machine

                Intermittent-Motion Stick Packing Machine

                Intermittent-Motion Stick Packing Machine- Picture Courtesy: Schmucker (S.R.L.)

                As the name suggests, the mode of operation in these kinds of stick packing machines is intermittent, meaning the machine pauses when it is creating, loading, and sealing a stick pack, consequently, it has low processing capacity than a continuous-motion Stick Packing Machine.

                It is also known as start and stop equipment. intermittent-motion stick packing machine is designed for production, where precise filling of delicate items is required.

                Continuous-Motion Stick Packing Machine

                Continuous-Motion Stick Packing Machine

                Continuous-Motion Stick Packing Machine

                This machine’s processing capacity is on the high end because it processes stick packs without pausing and stopping,g so it is a part of mass-scale operations. Continuous-motion stick packing machine works continuously without stopping between cycles.

                It is a flexible and versatile unit, best for handling bulk items and heavy loads. It is more suited for filling robust products at a higher pace.

                6.What is the Working Principle of the Stick Packing Machine?

                The stick packing machine is comprised of various mechanical parts that act seamlessly to ensure perfect coordination in machine forming, filling, and sealing operations. Here is a list of different working steps:

                Working Principle of the Stick Packing Machine

                Product Feeding

                Product Feeding

                Product Feeding

                The operators load the bulk quantities of product whether solid or liquid into the large square or circular type hopper normally present at the top of the machine. product feeding is important for seamless operation. Sometimes, infeed tanks are employed for dispensing products inside the hooper.

                Film Loading and Unwinding

                Film Loading and Unwinding

                Film Loading and Unwinding- Picture Courtesy: Uslupak

                Operators or robotic arms place a huge film roll over the rolling stock. The film unfurls by the movement of the film unwinding disk and is moved to sharp blades that cut the film into small individual strips. The number of strips formed in this section is dependent upon the number of lanes featured in the stick packing machine.

                Stick Pack Formation

                Stick Pack Formation

                Stick Pack Formation

                The film strips are then moved to the respective forming tube, where the forming collars of conical-shaped forming stations double and wrap the strips to form stick packs By ultrasonic waves or by high-temperature, vertical sealers fuse side seams of the tubular pouch and horizontal sealers seal the bottom seam. Due to the action of these sealers stick packs are formed.

                Product Filling

                Product Filling

                Product Filling- Picture Courtesy: Marchesini Group

                After stick pack formation, the filling devices in the stick packing machine activate and fill the products into the stick pack. By the rotation of the auger and volumetric cup, movement of the piston, and vibration of vibratory plates, the product flows from the hopper in the filling station and is then gradually dispensed inside the stick packs

                Stick Pack Sealing and Cutting

                Stick Pack Sealing and Cutting

                Stick Pack Sealing and Cutting

                Upon product dispensing, the final steps in the working of the stick packing machine are- cutting and sealing. These horizontal heated bars seal the top sides of stick packs while the sharp blades present in the center of horizontal bars separate two adjoining stick packs from each other.

                7.What are the Filling Devices in Stick Packing Machine?

                Filling Devices in Stick Packing Machine

                Filling Devices in Stick Packing Machine

                Depending upon the nature of the products, there are different types of filling devices present in the stick packing machine. These filling devices are penned below:

                Auger Filler

                Auger Filler

                Auger Filler- Picture Courtesy: Helix Packaging

                This is comprised of auger shaft, spinning plate, screws, funnel, and dispensing nozzle. It is a closed device that lowers product contamination. It is commonly used for dusty powders and granules. Auger shaft powered by motors rotates to mete out products from the nozzles. Auger fillers are accurate filling devices.

                Piston Filler

                Piston Filler

                Piston Filler- Picture Courtesy: Hunter Filling Systems

                It consists of a hopper, piston, cylinder, and filling nozzles. The to-and-fro motion of a piston in the cylinder is essential in forcing the liquids and gels from the hopper to the cylinder and then to the stick pack. It is the most precise filling system, ideally used for viscous creams and pastes.

                Volumetric Cup Filler

                Volumetric Cup Filler

                Volumetric Cup Filler- Picture Courtesy: Packaging and Labeling

                It is mostly used for filling granular, powdery, and pellet products like grains, salt, coffee grounds and many more in the stick pack. It consists of rotating plates that have several cups and a calibrated syringe. At first, the syringe measures the volume for filling the cup and then it is dispensed inside the cup, from where it is loaded into the stick pack.

                Multi-head Filler

                Multi-head Filler

                Multi-head Filler

                This filler in the stick packing machine loads snacks, confectionaries, and other small foodstuff in the stick pack. It is composed of multiple heads that work in synchronicity to fill stick packs. Multi-head fillers have high processivity and are highly accurate.

                Pump Filler

                Pump Filler

                Pump Filler

                It is a filling device present in a stick packing machine, commonly employed for loading free-flowing and non-viscous liquids into the stick pack. With the rotation of the pump, like gear or lobe, an accurate quantity of liquid is dispensed in the filling nozzle. These filler nozzles then introduce liquids like juices into the stick

                8.What are Different Patterns of Seals Created by a Stick Packing Machine?

                Stick packs come with diverse patterned seals, as the stick packing machine is adjusted to accommodate different seal patterns, for instance:

                Seal Cut Options

                Seal Cut Options

                Seal Cut Options

                Different types of cutting blades like zig-zag teeth cutters are used to cut sides in straight lines, zig-zag patterns, and round corners on the stick pack seals.

                Seal Type Options

                Seal Type Options

                Seal Type Options

                The sealing jaws are customized to create beautiful seals, for instance, diamonds, strips, narrow straight lines, and small diamond types on the seals. Attractive seal types differentiate stick-pack products from competitors.

                Seal Shape Options

                Seal Shape Options

                Seal Shape Options

                To create diverse seal shapes on stick packs, sealing jaws are customized. These seal shapes are straight, central-neck, side-neck, and round seal.

                Easy-Open Seal Options

                Easy-Open Seal Options

                Easy-Open Seal Options

                For the convenience of users, the stick packing machine is tailored to make easy open seals in the stick packs. These easy options are tear-notch, dot break, V cut, and micro-perforations.

                9.What Stick Pack Styles are Handled by Stick Packing Machine?

                The packing machine can easily process different stick-pack styles to boost product appeal and impulse buying. These styles are detailed below:

                Regular Stick Pack

                Regular Stick Pack

                Regular Stick Pack

                It is a typical stick pack with a tubular shape and features a narrow structure. It has a higher length and smaller width. regular stick packs are the common stick pack format.

                Pillow Stick Pack

                Pillow Stick Pack

                Pillow Stick Pack- Picture Courtesy: TurboSquid

                This stick pack has a central seal just like a pillow pouch and has more room for branding. It has three seals-top, bottom, and middle.

                Twin Stick Pack

                Twin Stick Pack

                Twin Stick Pack- Picture Courtesy: Aranow

                The stick packing machine can also form double twin stick packs using two hoppers. They are connected stick packs having a common top seal. These are used for filling complementary products.

                Shaped Stick Pack

                Shaped Stick Pack

                Shaped Stick Pack- Picture Courtesy: Aranow

                Sometimes, a specialized stick packing machine is used to create customized stick packs that have captivating shapes, such as tubes, oval, round, bottles, etc.

                10.Are there Any Safety Certifications for Stick Packing Machine

                There are various kinds of safety certifications for the stick packing machine to protect operators, production plants, and the environment. These certifications are discussed below:

                ISO

                ISO

                ISO Certification

                		 It stands for International Organization for Standardization. This safety certification of the stick packing machine guarantees that this equipment conforms to all safety protocols. It ensures that safety guidelines are implemented in designing and manufacturing machinery to avert health risks.
                OSHA

                OSHA

                OSHA Certification- Picture Courtesy: OSEA

                		 It stands for Occupational Safety and Health Administration. It is a safety guideline for stick packing machines used mostly in the United States. If this machine is OSHA certified it means that during its operation, it will pose minimal risk to the operator's health and working environment.
                CE

                CE

                CE Certification

                		 It is a safety marking, necessary in the European Union for machines, like stick packing machines made and sold in these countries. To obtain CE certification, manufacturers first, must conduct a risk assessment to show that machinery is not harmful to the operator and environment.
                UL

                UL

                UL Certification- Picture Courtesy: Hardcore Electric

                		 It stands for Underwriters Laboratories. It states machinery including the stick packing machine had undergone stringent safety tests to ensure the safety of the workforce and workplace and it meets all safety standards.

                11.Tips and Tricks-How to Troubleshoot Basic Problems of Stick Packing Machine?

                Unexpected and unanticipated problems in the stick packing machine could be troubling and bothersome for the operators and owners alike, causing loss of revenue and productivity. To resolve these issues, we are giving some tips and tricks:

                Reason Remedy Picture
                Abnormal Sounds and Vibrations are Heard from Equipment
                Machine components are loose and are not aligned properly

                Improper lubrication in machine parts.

                Instability of the rotating components, for instance, filling devices

                		 Realign the machine components

                Lubricate and oil all the mobile parts as well as nuts and screws

                Tighten and level the rotating parts.

                		 Heard from Equipment

                Abnormal Sounds and Vibrations are Heard from Equipment
                Foreign Objects and Debris in Product
                Poor cleaning schedule

                Improper cleaning of the machine after the packaging shift leads to cross-contamination of products from an earlier batch

                Poor or defective seal, causing entry of foreign objects

                		 Practice a regular clean schedule

                Implement CIP and WIP to thoroughly clean and wash the machine

                Check and inspect sealers for fault

                		 Debris in Product

                Foreign Objects and Debris in Product
                on-uniformity in Shapes and Sizes of Stick Packs
                Wrong forming input

                Inadequate film tension

                Wrong sealing temperature programming

                Faulty sealing bars

                Inadequate sealing pressure

                		 Check and reprogram the length of stick packs

                Inspect and adjust film tension

                Adjust the sealing temperature

                Repair or replace the faulty sealing bars

                Reprogram the sealing pressure and make sure it is uniformly distributed during the sealing process

                		 Sizes of Stick Packs

                Non-uniformity in Shapes and Sizes of Stick Packs
                Non-uniformity in Material Feeding
                The machine hopper and other filling devices are not properly cleaned.

                Out-of-order product weight or volume measuring devices

                Wrong fill parameter input

                		 Regularly clean the machine hopper and other filing devices

                Recalibrate the measuring devices

                Adjust the fill parameters

                		 Material Feeding

                Non-uniformity in Material Feeding
                Non-uniform or Rough-Cut Stick Packs
                Blunt cutting blades

                Defective or worn-out cutters

                Misalignment of cutting knives in the middle of sealing jaws

                High film tension

                		 Sharpen blunt cutter

                Replace or repair defective cutting blades

                Properly realign cutting blades

                Reduce film tension

                		 Rough-Cut Stick Packs

                Non-uniform or Rough-Cut Stick Packs

                12.What are the Future Prospects of the Stick Packing Machine?

                Prospects of the Stick Packing Machine

                Stick Packing With High Future Market

                A stick packing machine has brought unparalleled convenience and flexibility to you that helps people in accurate packaging in their fast and busy schedules. This is a portable solution you can install in your facility that assists pre-measured amounts of ingredients frequently enabling easiness in your business and lowers the risk of errors by filling doses to make your medication routine properly maintained.

                The stick packing machine is a relatively new invention, as the first it was presented in Japan in 1975. Although it is new machinery than other packaging machines, its market experienced high exponential growth. It is forecasted that it will have a CAGR rate of 6.60% during the years 2021-2028. It is estimated that it will grow to US$ 4,602.00 million in 2027 from US$ 2,884.71 million in 2020.

                Conclusion

                A feasible and convenient packaging format- a stick pack is processed by the versatile and adaptable manufacturing unit called a stick packing machine. With its flexibility, high efficiency, automation, consistent performance, and branding, it generates gigantic profits for the packaging industry. Are you interested in procuring a stick packing machine? If you do not know where to search, then look no further, as you have landed on the right website. We, Allpack manufacture exceptional quality machines at affordable prices.

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                Seal Aluminium-5

                How to Seal Aluminium?

                Honey Packing Machine

                How to Seal Aluminium?

                Aluminium is a wonderful metal used in the manufacturing of all kinds of products, from aeroplanes to architectural items, from flashlights to cameras and many more. To make it corrosion-resistant and wear-resistant, it is sealed. The sealing of aluminium also boosts its shine, appearance, and thickness and is essential in protecting this metal from all types of environmental agents.

                Seal Aluminium

                Different sealing techniques, for instance, electrolysis, chemical sealant, and coatings are used for sealing aluminium.

                Are you dealing in aluminium products and want to learn more about sealing methods for aluminium? Then carefully through this blog as it will answer all your questions about aluminium sealing.

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                  1.Why to Seal Aluminium?

                  Seal Aluminium-1

                  Aluminium is the most utilized metal and serves various functions in manufacturing applications. There are many reasons for sealing aluminium, for instance:

                  Prevention of Corrosion

                  Prevention of Corrosion

                  Prevention of Corrosion

                  Aluminium tends to corrode in humid environments as moisture in the air promotes oxidation of aluminium. As a result of corrosion aluminium loses its effectivity and shine. That being the case, aluminium is sealed by different sealants and coatings to prevent its rusting. This sealed aluminium is highly corrosion-resistant and thus has long serviceable life.

                  Boosts Aluminium Durability

                  Boosts Aluminium Durability

                  Seal Aluminum Durability

                  Unprocessed aluminium is prone to mechanical damage, for instance, scratching, bending, and wear and tear. But with sealing, a protective coating is added to aluminium that boosts its durability, consequently, it can easily be resistant to rough treatment and abrasion.

                  Enhanced Product Aesthetic

                  Enhanced Product Aesthetic

                  Enhanced Product Aesthetic

                  With sealing aluminium, its visual appeal is increased and it appears more lustrous and polished. This sealed aluminium will uphold its original colour and uniform finish for a longer time while unsealed aluminium will lose its shiny appearance and discolour over time.

                  High Chemical Resistance

                  High Chemical Resistance

                  High Chemical Resistance- Picture Courtesy: Packaging Gateway

                  Aluminium is often exposed to an environment where it faces harsh chemicals. These chemicals will react with aluminium leading to its degradation. But with sealing, aluminium can withstand harsh acids and alkalis. The protective sealant barrier on aluminium allows it to uphold its structural integrity in a degrading chemical environment.

                  Improved Cleaning

                  Improved Cleaning

                  Improved Cleaning- Picture Courtesy: Maids By Trade

                  In addition to protection and resistance, the aluminium sealing also comes in handy while cleaning it. The sealing of aluminium causes uniform and polished surfaces that make it easier to clean aluminium products. Moreover, the sealed aluminium deters dust, oils, and other contaminants.

                  2.How to Seal Aluminium?

                  Seal Aluminium-2

                  With technological innovation, different methods are invented to seal the aluminium for its weather resistance. Some of these methods are penned below for your understanding:

                  Anodizing

                  Anodizing

                  Anodizing- Picture Courtesy: anodized aluminum

                  It is one of the most important methods utilized for sealing aluminium. It is an electrolytic process that elevates the thickness of the oxide layer on the aluminium surface. The direct current is supplied to the electrolytic solution of aluminium oxide and sulphuric acid or chromic acid to seal aluminium.

                  This process is applied to seal aluminium for different uses, like forming aeroplanes and architectural parts.

                  Chromating

                  Chromating

                  Chromating- Picture Courtesy: AeroSpace Metals

                  It is also named chemical conversion coating. It is the process in which the aluminium part is deposited inside the chemical bath usually containing chromate salt to achieve aluminium sealing of desired thickness.

                  It is mostly used for sealing aluminium nuts and screws.

                  Powder Coating

                  Powder Coating

                  Powder Coating

                  As the name suggests, this process involves the application of dry powder on the surface of aluminium and then heat is applied for curing it. This method is typically employed for sealing aluminium for decorative purposes in the automotive and furniture industries.

                  Sealant and Lacquer Coating

                  Sealant and Lacquer Coating

                  Sealant and Lacquer Coating- Picture Courtesy: McCahill Painting Company

                  A delicate layer of sealant and lacquer is sprayed on the surface of aluminium to strengthen its durability and mechanical resistance. This sealant creates a barrier coat and prevents its oxidation and reactivity with other chemicals. The lacquer method of sealing aluminium is used in diverse industries, for instance, food, beverage, aerospace, etc.

                  Electropainting

                  Electropainting

                  Electropainting- Picture Courtesy: 3 Colours Painting

                  It is yet another method for sealing aluminium. In this process, a primer is used to improve the attraction of aluminium for paint sealant. Afterwards, paint is applied with the aid of an airbrush or spike brush to increase the durability of the seal. This method is widely used in the automotive industry.

                  3.Common Mistakes to Avoid While Aluminium Sealing

                  Avoid While Aluminium Sealing

                  When sealing aluminium, it is advised to proceed with great caution as even a smaller mistake could result in sufficient sealing, ultimately causing corrosion and decreased protective aluminium barrier.

                  For your convenience, here are some basic mistakes to avoid during aluminium sealing:

                  Incorrect Selection of Sealent

                  Incorrect Selection of Sealent

                  Incorrect Selection of Sealent

                  The saying that one shoe does not fit all applies to aluminium sealants as well.  Different alloys of aluminium have their specific sealant. Therefore, the wrong selection of sealant results in improper sealing, often leading to leakage and abrasion.

                  Incorrect Application of Sealant

                  Incorrect Application of Sealant

                  Incorrect Application of Sealant- Picture Courtesy: The Gorilla Glue Company

                  It is a common mistake while sealing the aluminium. Non-uniform and uneven coverage of sealant produce microscopic fissures in the aluminium sealing that direct the corrosivity of aluminium. This incorrect application also results in ineffective barriers.

                  Hence, it is recommended to follow proper protocols while sealing.  Use proper tools for instance brushes, spray nozzles, and rollers to ensure even application of sealant.

                  Poor Surface Preparation

                  Poor Surface Preparation

                  Poor Surface Preparation- Picture Courtesy: Toppr

                  The surface of unprocessed aluminium habitually comes in lots of impurities and contaminants, for instance, oil, grease, dust, and other debris. These contaminants adhere to the surface of the aluminium and its poor cleaning before sealing, results in weak bonding and insufficient seal effectiveness.

                  To avoid such a disaster, first, prepare the aluminium surface and get rid of impurities by methodically cleaning and drying the aluminium surface.

                  Inadequate Drying or Curing Duration

                  Inadequate Drying or Curing Duration

                  Inadequate Drying or Curing Duration- Picture Courtesy: Linkedin

                  Sometimes, due to time constraints, users haste the drying and curing time and use or package aluminium without proper drying. This leads to poor bonding of sealant with aluminium which in turn leads to poor insulation and inadequate protection of aluminium.

                  To avoid such issues, sufficient time should be given for curing and drying, as advised by the manufacturer and aluminium should not be exposed to strain without complete drying.

                  4.Environmental Considerations of Sealing Aluminium

                  With increasing awareness about global warming, manufacturers and customers are equally concerned about the environmental impact of various sealing methods of aluminium. Various environmental considerations should be taken into account while choosing the sealing method.

                  Release of Volatile Compounds

                  Release of Volatile Compounds

                  Release of Volatile Compounds by Sealants

                  Sealants and other lacquers emit a high number of volatile compounds. These compounds contribute to air pollution. The anodizing sealing method is the most eco-friendly method, releasing lower quantities of volatile organic compounds, halogens, and heavy methods.

                  Fuel Consumption

                  Fuel Consumption

                  Carbon Neutral Aluminium Sealing Methods- Picture Courtesy: Scrap and recycle news - RecycleInMe

                  Some sealing methods are energy-intensive and consume energy to heat chemicals as a result, carbon dioxide gas is released into the environment, increasing its carbon footprint. Spraying of sealant and lacquering do not use energy and, therefore are carbon neutral.

                  Water Contamination

                  Water Contamination

                  Water Contamination- Picture Courtesy: MEL Science

                  In certain sealing methods of aluminium, chemicals run into the water bodies causing their contamination. For example, in the chromating method, chromium salts are released in water systems. Hence, consider potential water contamination when choosing the aluminium sealing method.

                  Remember to thoroughly research and compare sealing methods and also take into account the pros and cons of different sealing methods in terms of their eco-friendliness. Select a technique that is perfectly balanced between effectiveness and environment conservation.

                  5.Success Tips for Sealing Aluminium

                  Winning the battle of sealing aluminium goes beyond avoiding simple mistakes. It takes extreme planning and intense testing. Some success tips to master the feat of aluminium sealing are:

                  Prime Aluminium Surface

                  Prime Aluminium Surface

                  Prime Aluminium Surface

                  Uneven and rough surfaces of aluminium create a hindrance when sealing aluminium and lead to uneven sealings. Therefore, you must smooth the surface of aluminium using different approaches for cleaning, sanding, and, polishing. This will bring about a smooth finish and in turn, you will attain optimal sealing outcomes.

                  Learn About Various Aluminium Alloys

                  Various Aluminium Alloys

                  Aluminium Alloys

                  Different alloys of aluminium are present in the market, containing traces of various elements, such as copper, manganese, and copper. These alloys require specific types of sealants to form an effective seal.

                  Therefore, for successful sealing, it is important to learn about aluminium alloys and their characteristic sealants.

                  Prepare for Contraction and Expansion of Aluminium

                  Expansion of Aluminium

                  Contraction and Expansion of Aluminium

                  Aluminium is a metal that contracts and expands at low and high temperatures, respectively. Use a seal that can withstand such changes, failure to do so, results in the bending, hardness, and cracking of sealants and loss of seal adhesivity.

                  Test Small Batch

                  Test Small Batch

                  Test Small Batch

                  Before diving all the way headfirst into aluminium sealing, first test the small batch. In this way, you develop your perfect recipe without wasting your resources. Perform sealant combability tests on small amounts of aluminium before going for full scale.

                  Safe Storage

                  Safe Storage

                  Safe Storage of Sealed Alumininum- Picture Courtesy: Factory Fast

                  After the successful bonding of sealant with aluminium, the next step is its storage. It is a crucial step that many users overlook. Some chemicals, UV radiation, and oxygen are culprits that cause premature seal degradation and lower sealing properties.

                  For that reason, it is suggested to store sealed aluminium away from harsh and degrading chemicals. Furthermore, its ideal storage place is a cool, dark, and low-humid warehouse that is not exposed to direct sunlight.

                  Conclusion

                  Aluminium is the most sought-after metal in industries, hence to boost its protective characteristic, durability, chemical resistance, its physical appearance, aluminium is sealed. Different innovative techniques, such as anodizing, coating, chromating, and painting, exist in the market for sealing aluminium. Each of these methods has its advantages and limitations when their environmental impacts are studied. Also, users make common mistakes while sealing aluminium, for instance, inadequate curing, wrong sealant selection, and improper surface preparation. Hope this blog has addressed a puzzling question which is how to seal aluminium. If you have any question from ‘How to Seal Aluminium? You can contact our Allpack customer care.

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                  Sachet Filling Machine-5

                  Sachet Filling Machine: The Complete Buying Guide in 2025

                  Honey Packing Machine

                  Sachet Filling Machine: The Complete Buying Guide in 2025

                  Sachet is a significant solution for every general to specified items! Do you know why?

                  This is due to its convenience, affordability, individuality, and aesthetic appearance. You would be surprise to know sachets are ideal for broad spectrum packaging carrying from food to medicines, beauty to general products and other.

                  Sachet Filling Machine

                  Cosmetic sachet mockup- picture Courtesy: Mockups Designs

                  A sachet filling machine is the greatest solution for accomplishing filling task. This is available in various presentations depending on capacity, production size, number of different products, states and much more. In this guide, our experts have suggested various aspects, classifications, advantages, certain problems and solutions related to sachet filling machine. If you want to purchase a sachet filling machine, then we would recommend to go through this blog.

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                    1.What is Sachet?

                    Sachet

                    The sachet is a four-seal packaging that offers maximum safety to prevent product leakage. It offers to carry product safely everywhere without worrying about wastage and makes your product pretty attractive in terms of graphic design, since it is possible to print and express the qualities of the brand and the product itself.

                    2.What is a Sachet Filling Machine?

                    APK-110-Flat-Pouch-Horizontal-Sachet-Machine

                    Allpack sachet filling machine

                    A sachet filling machine is a significant equipment used for packaging of items in a small sachet which is useful for one time usage.  The machine is capable of dealing materials made up of different types such as paper, aluminium, etc, that can fill product of various states such as granules, powder and other.

                    Plus, the machine is perfect for offering you sealing with various edges that prevent leakage of products such as three-side, four-side, or two-side sealing. So, now you can get.

                    3.What are Benefits of Sachet Filling Machine?

                    The benefits of sachet filling machine are given below:

                    Various Sealing Format

                    Various Sealing Format

                    Form fill sealer- picture courtesy: packaging Digest

                    A sachet filling machine is offering you greatest flexibility to achieve sealing patterns for sachet as per you need. Such as, two-sided, three-sided etc. Now it is possible to attain attractive sachet patterns to confined products against chances of leakage.

                    Consistent & Controlled Filling

                    Controlled Filling

                    Fillcon sachet- Picture Courtesy: Fillcon

                    You can maintain your quality standards of your product by using sachet filling machine as formulation filling in each sachet is entirely adhered to your requirements.

                    High User Compliance

                    High User Compliance

                    Core supplement packet & sachets- Picture Courtesy: Spack Machine

                    Sachet filling machine offering a nice packaging solution as it is easy to operate and advantageous for smooth functionality.

                    Controlled Filling Products

                    Controlled Filling Products

                    Organic classic balsamic- Picture Courtesy: Matrix packaging Machine

                    This machine is utilizing limited sachet formation materials and beneficial for controlled filling of product so less wastage of formulation and ultimate excellent filling solution.

                    100% Hygienic Sachet Filling Process

                    Sachet Filling Process

                    The sachet filling machine is designed to maintain a safe and hygienic filling procedure to minimize the risk of cross-contamination and ensuring safe product filling and formulation stability till reached by end user.

                    Promising Production Demands

                    Promising Production Demands

                    Vitamin C- Picture Courtesy: Emenac Packaging

                    A sachet filling machine is significantly important in meeting your production demands and contributing its highest role in offering highly efficient production demands.

                    4.What are Industrial Applications of Sachet Filling Machine?

                    The sachet filling machine is widely used in the various sectors of packaging industries. Let’s take a look at the most common fields where sachet filling machine is used.

                    Pharmaceuticals Industry

                    Pharmaceuticals Industry

                    Calcium with Vitamin C Pharma Sachet

                    A sachet filling machine is utilized in pharma packaging industries for filling and packaging of medicines available in solid, granular, and liquid state, such as instant powdery medicines, capsules, tablets, etc.,

                    Food & Beverage

                    Beverage

                    Use of sachet filling machine in food & Beverage Industries

                    A sachet filling machine is commonly used in food and beverage industries for the filing of products like chips, spices, ketchups tea bags, single serving meaty bites, etc.,

                    Beauty Products

                    Beauty Products

                    Cosmetic products in sachets

                    A sachet filling machine is used for the packaging department of cosmetic industry including solid and liquid state beauty products such as facial products, serums, shampoo, conditioners, and other.

                    Agriculture Industry

                    Agriculture Industry

                    A sachet filling machine is suitable option for packaging of agricultural relevant products like fertilizers, plant boosters, seeds, and other broad range products like insecticides, herbicides, and pesticides, etc.,

                    Research And Development Industry

                    Research And Development Industry

                    R&D assessment sachets

                    R&D industry basically involved with various samples that are commonly available in sachet formulation. The sachet filling machine is the best choice for packaging sensitive products such as blood assessment chemicals, bio-analysis samples etc in sachets.

                    Chemical Industry

                    Chemical Industry

                    The chemical industry needs sachet filling machine during production, processing, and packaging departments for filling of various chemical formulations. Such as, buffers, acids, alkali, bleaches, etc in sachets.

                    5.What is Working of Sachet Filling Machine?

                    The working steps of the sachet filling machine is given below:

                    Loading Of Ingredients Formulating ingredients of any product that is to be filled in sachet such as condiments, sauces, shampoo, medicine or any other item required is inserted inside the hopper of machine.  This works as a product feeder, that is structurally located at the top part of the equipment.   The working thus becomes convenient for dispensing of the product. Loading Of Ingredients

                    Sachet Filling Machine
                    Sachet Formation The film roll is unwounded from the equipment’s assembly and the sachet is created.  Sachet formation takes place by heat sealing the material involving the use of tube former, leaving one section opened. Sachet Formation
                    Filling The hopper dispenses the product into the formed sachets. Type of filler depends on the type of product that is dispensed . For e.g.: Volumetric fillers are used for filling granules, Auger filler is used for filling of powders and piston fillers are used for filling liquids. Filling

                    Sachet filling machine
                    Sealing and Cutting Next comes the step of sealing and cutting. Once the desired product is filled the sachet is sealed from the top forming an airtight barrier. The sachet packet is then cut off from the continuous film roll by a heat cutter or a blade. Sealing and Cutting

                    Aipak Horizontal Sachet filling machine
                    Ejection and Collection Sachets are now ready to be dispensed so they are ejected and packaged for delivery. Ejection and Collection

                    Sachet filling machine

                    6.What are the Types of Sachet Filling Machine?

                    There are different types of sachet filling machines , each of them have variance in specifications and characteristics, such as sachet filling machines based on type of automation, type of working and type of product it can handle. You’ll be seeing some of these categorized types below:

                    ACCORDING TO AUTOMATION

                    Manual Sachet Filling Machine This sachet filling machine is operated by a user interference during the working procedure of the filling. Users need to input the sachet, fill it with desired product and then seal and cut them manually. Manually operated sachet filling machines are appropriate for use in small scale industries that are set on a startup basis usually at less production volume. Manual Sachet Filling Machine
                    Semi-automatic Sachet Filling Machine Semi-automatic sachet filling machines do not require an operator for whole process however some steps do require human interaction. Operator would require input of sachets into the machine, and setting and controlling parameters for overall working.

                    These machines find it’s purpose in medium scale industries.

                    		 Semi-automatic Sachet Filling Machine
                    Automatic Sachet Filling Machine As the name suggests automatic sachet machine works on it’s  own without requiring any human efforts as such. It might only need setting of instructions through PLC control. Fully automatic sachet filling machines are highly automated and can carry out loading of sachets, filling of product into them, sealing the sachets  and even packaging without requiring monitoring of the processes. Automatic machine find it’s application in greater volume production lines where a high degree of efficiency and speed are necessary. They are found in industries having large-scale production output. Automatic Sachet Filling Machine

                    ACCORDING TO THE TYPES OF MATERIAL

                    Powder Sachet Filling Machine Powder sachet machine is an automatic working equipment used to fill powderous or granular types of product such as tea , coffee, sugar , flour, salt ,some spices and some medicinal powders too. The loading of sachets can be easily handled along with feeding of required parameters on which you want the equipment to operate.  This machine is constructed of stainless steel which makes it resistant to corrosion. It can also work for longer time period without any disruption. However, it should not be used for dispensing fluids or liquid materials into sachets. Powder Sachet Filling Machine
                    Liquid Sachet Filling Machine Liquid sachet filling machine can be used to fill and pack sachets with liquid products such as sauces like ketchup, chili sauce, soups, oils, shampoo, soap and even cosmetic creams. Similar to powder sachet filling machines they can also run for long duration without the need for repair. It possesses  an external suction pump for dispensing light weight materials such as water or sauces. It efficiently works in a single step process by filling and sealing in a single procedure cutting down on extra labor efforts. Liquid Sachet Filling Machine

                    ACCORDING TO WORKING

                    Vertical Form Fill Seal (VFFS) Machine VFFS machines are widely used for filling and sealing of powders and granular products in a vertical manner. The equipment functions by vertically pouring required material into sachets that is beneficial for gravity based dispensing. Vertical Form Fill Seal
                    Horizontal Form Fill Seal (HFFS) Machine HFFS machines function in a horizontal manner and are usually employed for packaging of products that require gentle handling. Products that are having a certain configuration such as biscuits or electronic parts are packed using this machine. Horizontal Form Fill Seal

                    7.What are the Parts of the Sachet Filling Machine?

                    Sachet Filling Machine-8

                    A sachet Filling Machine

                    Material Hopper

                    This part denotes the storage space of the equipment where the raw materials are placed that are supposed to be fed in the sachets later on when filling and packaging them.

                    Packaging Film Roll

                    Packaging film is a roll of material that is used to create sachets or the outer layer of packaging. Materials that are used are plastic, paper or any composite films.

                    Quantitative Control Panel

                    Control panel is the system involving electronic components that are securely placed in a safe casing. This part regulates and controls the working of overall machinery. Packaging control panel foresees processes such as filling, sealing and labeling and packaging.

                    Roll Film Support

                    The support rod enables structural balance to the whole packaging system.

                    Molding Machine

                    It is a part of packaging machine which shapes the packaging film into required shape of bag before it is further processed for filling of product. The material in a ready form arrives for further transportation and delivering.

                    Encapsulated Control Panel

                    This portion of the machine is used to offer operational keys which is encapsulated with safety sheet to protect the unit.

                    Power Switch

                    You can on and off by featured power switch of the machine.

                    Separator

                    The formed sachet is detached from the row of sachets by a separator.

                    Safety Cover

                    This section protects the content from spilling outside the machine.

                    Universal Wheel

                    A universal wheel is required to manoeuvre and drive the equipment in any required direction. It is used in such machines that require smooth and easy mobility.

                    8.What Packaging Material is Used by Sachet Filling Machine?

                    Packaging Material

                    Diversified categories of packaging materials are utilized by sachet filling machines for packaging purposes. What material you will select can be decided upon the type of your product that is to be packaged, its desired shelf life, and any certain requirements. The packaging materials generally used by a sachet filling machine are:

                    Paper

                    Paper

                    Paper sachet- Picture courtesy: shopee Malaysia

                    Paper based material is specifically used to enclose powderous products in paper sachets. A paper sachet is packaged by many industries like food, pharmaceuticals, and personal care.  Paper is selected as a packaging material where there is a requirement for environment friendly and sustainable packaging.

                    Plastic

                    Plastic

                    Manufacturer Face Cream Small Refill Bag-Plastic Sachet

                    Usage of plastic sachets are enormously used in the packaging industry due to their flexibility, strength, and low cost.  Further selection of type of plastic material depends on the type of product that is being packaged, the desired barrier properties (in terms of product safety against environmental conditions) and any other specific requirements.

                    Aluminium

                    Aluminium

                    Pack free package mockup- Picture courtesy

                    Aluminum foil is a commonly used material in sachet filling machines, especially for products that need environmental barrier against conditions from temperature, light, humidity, and gases. Aluminum foil provides excellent properties, making it a suitable material for packaging items such as pharmaceutical medicines, food items, and some chemical based sensitive products.

                    9.What Products Can be Filled by Sachet Filling Machine?

                    A sachet filling machine is useful in filling various product’s belonging to broad spectrum industrial goods. The commonly used product names are listed below:

                    Powders

                    The products in small powders are accurately packed in individual packaging by sachet filling machines such as:

                    Powders

                    Powder sachet- Picture Courtesy: Delt Foods

                    • Milk powders
                    • Protein or nutraceutical items
                    • Spices
                    • Medicinal or pharmaceutical powdery items.

                    Granules

                    Granules

                    Recade granules for oral suspension- Picture courtesy: Pakistan trade portal

                    The tiny granular substances whether pharmaceutical, chemical, cosmetics or any other items; a sachet filling machine can flexibly pack them in each sachet for single serving. For instance:

                    • Salts
                    • Sugar
                    • Pepper
                    • Coffee
                    • Surf or detergents, etc.,

                    Liquids Creams & Sauces

                    Various viscous and non-viscous items can be dispensed by sachet filling machine in single and individual sachets.

                    Liquids Creams

                    National tomato ketchup-picture courtesy: QnE

                    • Ketchup
                    • Cooking oils,
                    • Hair gels,
                    • Face washes
                    • Dishwash liquids
                    • Mustard pastes, condiments,
                    • Toothpastes. Etc.,

                    10.What are the problems and solutions of sachet filling machine?

                    A sachet filling machine requires to be working with efficiency and therefore it needs accurate functioning. However, like other equipment’s face some troubles while operation, this too encounters various problems. But our professional team has outlined their respective suitable solutions alongside the basic problems faced during the use of this machine. Read further to understand.

                    Inaccuracy In Filling

                    Inaccuracy In Filling

                    Problem

                    The machine may incorporate sachets with an imprecise quantity of product, either filling too much or too little amount of your product.

                    Solution

                    Filling component must be regularly inspected and calibrated to keep a check and monitor if any disturbance or wear and tear has occurred. This needs to be maintained so that product efficiency in terms of weight is not affected.

                    Sealing Issues

                    Sealing Issues

                    Sealing issues- Picture Courtesy

                    Problem

                    Improper sealing can cause leakage of your products or contamination with any external agents.

                    Solution

                    You must check the sealing mechanism for any issues in alignment or damage to the parts. Check for adjustments in the heat-sealing temperature and pressure according to your product specifications.

                    Jamming or Blockages

                    Jamming or Blockages

                    Problem

                    In case any products or packaging material gets stuck in any part of the machinery it may cause blockages or jams in the machine disrupting the normal functioning.

                    Solution

                    You must clean and analyze the machine for presence of any foreign particles. Make sure the conveyor belts and other mobile parts are accurately aligned.

                    11.What factors should be considered when purchasing a sachet filling machine?

                    When purchasing a sachet filling machine, discussed below factors must be considered in order to find the machine up to your requirements. What those points are? Let’s see below points to consider before making a final decision.

                    Your production capacity

                    Your production capacity

                    Production capacity assessment before purchasing- Picture Courtesy: Sernee

                    We would recommend determining the production capacity of your production line such as number or sachet required per minute, and production speed. Once it is determined, you can easily opt for right choice such as semi-automatic or automatic sachet filling machine.

                    Product’s Filler Type

                    Filler Type

                    A sachet filling machine can be of various filling types, such as volumetric, auger, or liquid, So if you know your filling product types, then you can directly select the right machine needed for your packaging.

                    Space Need

                    Space Need

                    Space requirement for sachet filling machine

                    We would suggest assessing your space when looking for purchasing the sachet filling machine. your measurement would be helpful to choose right machine that would be suitable for easy installation and workflow within working department.

                    Supplier Status & Support

                    Supplier Status

                    Good reputable company offer promising equipment- Picture Courtesy: Everypixel

                    Look for reputable profile manufacturing and supplying company for purchasing a reliable sachet filling machine. For this, you need to assess their customer review via google, ratings, and websites.

                    Conclusion

                    In a nutshell, a sachet filling machine is a significant equipment that boosts up your business profile and offering excellent intended applications. It is crucial to verify machine mechanism, parts, problems and solution for truly marvelous performance throughout machine’s life. To understand how a sachet filling machine particularly helps in your business, it would be great to invest in it. If you have any questions about a sachet filling machine buying guideline; please message us now to unlock the journey of success and coordinate with us. Allpack is always here to welcome customers for purchase and solve queries. Contact us Now.

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                    Tell us your raw material and project budget to get quotations within 24 hours.

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                    Softgels-2

                    How To Make Softgels?

                    Softgels

                    How To Make Softgels?

                    "He who has health, has hope; and he who has hope, has everything". Indeed, good health is the most valuable asset an individual can have. That's why, people around the globe are becoming more concerned about their health especially after the disastrous pandemic of COVID-19. The growing awareness regarding possible side effects of high dosage tablets, vaccines, and other drugs have alarmed people to look for safe alternative which is off course Softgels!

                    Softgels

                    Softgels supplements holds magnificent benefits for all age humans. Thus, their demand has exceeded the desire for most of nutraceucal manufacturers to make Softgels. Are you among one of them? But confused How To Make Softgels? Then welcome to this blog post which is brought for enabling you How To Make Softgels!

                      Add a header to begin generating the table of contents

                      1.What Are Softgels?

                      Softgels-1

                      Softgels dispersed from bottle- Picture Courtesy: 100percentpure.com

                      Softgels are liquid based supplementary capsules characterized by an external soft gel shell encasing liquid or semi-solid formulation. The purpose of softgels is to promote convenient swallowing of unpalatable liquids such as fish oil, vitamins, and vegetable oils by masking them with digestible cover.

                      Today, softgels are known for their enhancement of nutrients bioavailability, preventing vitamin deficiency, and curing certain illness. Therefore, they may be used by different methods according to the requirement of each type of softgel. For instance, some softgels are consumed orally by swallowing, some are opened in mouth, while others are mixed with formula.

                      While, the uses and types of softgels are multiple, their making process is similar which you will know below.

                      2.How To Make Softgels- Ingredients Required?

                      Softgels are basically composed of two types of materials; the outer shell and inside liquid solution. Therefore, for making softgels, you will need certain ingredients or components which can be divided into two categories. These are as follows:

                      Outer Shell Material

                      Outer Shell Material

                      Red softgels- Picture Courtesy: stylecraze.com

                      The shell of softgels constitutes the external body to protect inside content. Hence, it is made from the mixture of few ingredients such as:

                      Gelatin

                      Gelatin

                      Yellow gelatin powder- Picture Courtesy: indiamart.com

                      Gelatin is a primary ingredient used in the formation of softgels' outer shell. It is mainly derived from animal sources by boiling their skin, connective tissues, and bones. Therefore, gelatin also holds various benefits for human health such as proteins and amino acids.

                      Pectin

                      Pectin

                      Fruit liquid & powder pectin- Picture Courtesy: foodsguy.com

                      Pectin is a fiber found in vegetables and fruits. It helps in thickening the external layer of softgels. Therefore, pectin is widely used as an alternative to animal-based gelatin due to multiple reasons such as people abstention or allergy from it.

                      Plasticizers

                      Plasticizers

                      Sorbitol powder with explained specifications- Picture Courtesy: stylecraze.com

                      Plasticizer is a substance added into softgels to reduce their brittleness and enhance their structural integrity. It is one of the key constituents of softgels' shell due to its elasticity and pliability. The common plasticizers used in softgels include Polyalcohol, glycerol, and sorbitol etc.

                      Preservatives

                      Preservatives

                      Examining parabens bottle- Picture Courtesy: reequil.com

                      Preservatives are also added into softgels to prevent the formation of bacteria and molds. Thus, they help in the extension of softgels' shelf life. More than 20 preservatives are internationally recognized as safe to be used in softgel capsules. These include Potassium sorbate, Methyl, ethyl, & propyl hydroxybenzoate, paraben and others.

                      Colorants

                      Colorants

                      Multiple types of colored softgels- Picture Courtesy: soft-gel.com

                      Various colors may be used to give the softgels eye-poping appearance. Mostly, colors are added to retain the inside content getting away from contacting light.

                      Opacifiers

                      Opacifiers

                      Sea oil opaque softgels- Picture Courtesy: Pinterest

                      Opacifiers are additives mixed in softgels mixture to give them opacity in order to improve softgels appearance and brightness against ultraviolet light. Titanium dioxide is the common opacifier used in softgels.

                      Solvent

                      Solvent

                      Water filling in glass- Picture Courtesy: Life With Heidi

                      Water works as a primary solvent to mix all the ingredients of softgels' shell.

                      Flavors

                      Flavors

                      Various fruits flavorings- Picture Courtesy: spiresart.com

                      Although, flavors are optional and infrequently needed, yet, their addition make the taste of soft gels patient-compliant. Ethyl vanillin, essential oils, and sucrose can be used as flavorings to softgels.

                      Inside Filling Material

                      The inside material of softgels vary from one type of softgels to another. Therefore, the ingredients can be divided under following three categories:

                      Oily Mixtures

                      Oily Mixtures

                      Omega-3 fish oil softgels bottle- Picture Courtesy: ubuy.com.pk

                      Softgels which are purely made up of oils are termed as oily mixtures. They only require oils which are filled inside the shell cover. These include fish oil, vitamin D, E, steroids, and vegetable oils etc.

                      Solution Fills

                      Solution Fills

                      Calcium food with softgels- Picture Courtesy: AglaeCal

                      Softgels solution fills are composed of active ingredients of drugs which are dissolved in liquids or solvents such as water, glycerin, dimethyl isosorbide, and diethylene glycol monoethyl ether etc. Thus, you will need active ingredients of drugs and solvents for making solution fills.

                      Suspension Fills

                      Suspension Fills

                      Emulsion based capsule filling solution idea- Picture Courtesy: sciencedirect.com

                      Suspension fills are those fills which do not completely solve in liquids. Therefore, solid active ingredients of drugs are uniformly dispersed in carrier solution. So, you will require solids as suspension ingredients and solvents for their even lubrication and dispersion.

                      Post Preparation Ingredients

                      Although, post preparation processing of softgels is optional, but it can have great implications on your capsules’ stability and quality. Hence, most of the manufacturing industries adopt this practice as compulsory step. It simply includes the following ingredients:

                      Aldehyde Post-treatment

                      Aldehyde Post-treatment

                      Plant based polished capsules- Picture Courtesy: Vitalfoods Insights

                      Aldehyde post-treatment involves the cleaning of capsules to remove out the excess aldehyde residues from softgels. Hence, it reduces the dissolution of softgels in stomach and help them reach desired point. It also removes the toxicity of softgels.

                      3.How To Make Softgels- Equipment Needed?

                      Similar to the multiple ingredients used for making softgels, you will also require several equipment to process these ingredients and form softgels. What are these equipment? We have discussed them below in detail:

                      Gelatin Melting Tank

                      Gelatin Melting Tank

                      Gelatin Melting Tank- Picture Courtesy: Aipak Pharmaceutical Equipment

                      Gelatin melting tank is a machine used to melt down the gelatin for making the shell of softgels. It is mainly composed of a melting tank, water-filled jacket around the melting tank, electric heaters, a motor, and attached control system. Hence, gelatin can be melted in this tank by putting all the essential ingredients in this gelatin melting tank. These ingredients then melt down and give you finished gelatin shell or ribbon.

                      Prepare Tank

                      Prepare Tank

                      Prepare tank- Picture Courtesy: Aipak Pharmaceutical Equipment

                      Prepare tank also known as cooking tank is another device you will need to process your filling solution. It consists of a stainless steel body with heating system, an inside stirrer, motor, an outlet valve, and control board etc. The machine uses heat to cook your liquid mixture at desired temperature. You can use this machine to make solution fills for your softgels.

                      Main Machine

                      Main Machine

                      ZTHT-100 Softgel Encapsulation Machine- Allpack

                      Softgel encapsulation machine is the main machine for softgels manufacturing process. It is made up of small to large parts which at the same time perform dual functions of gelatin ribbon forming as well as filling material infusing. Material hopper, gelatin tank, cooling drum, injection wedge, and die roller are the major components of this machine. These when operated, resulted in the formation of beautiful and quality softgels.

                      Colloid Mill

                      Colloid Mill

                      Colloid mill- Picture Courtesy: Aipak Pharmaceutical Equipment

                      Colloid mill is another significant equipment used to reduce the size of solid particles or droplet present in liquid emulsion and suspension. It consists of an input funnel, output control valve, a motor, colloid adjustment knob, adapter plate, lifting cover, base support, and other components. The machine works on the principle of rotar and stater where high shear hydraulic pressure is applied over liquids after their loading in hopper. This leads to the formation of small droplets .

                      Tumbler Dryer

                      Tumbler Dryer

                      Tumble dryer- Picture Courtesy: Aipak Pharmaceutical Equipment

                      Tumbler dryer is a drying system employed for drying bulk softgels. This equipment adopts advance technology of blowing to dry the softgels without degrading their quality. It has a rotary perforated deck where softgels are poured. When machine is powdered on, the deck starts rotary movement under which multiple blowers start generating air to get the softgels dry.

                      Vacuum Pump

                      Vacuum Pump

                      Vacuum pump- Picture Courtesy: Aipak Pharmaceutical Equipment

                      Vacuum pump is of paramount importance for making softgels as it helps in normalizing the air pressure from higher to lower. It is used to reduce the air and gas present in softgel encapsulation machine so, the internal environment will be suitable for processing. Its structure is made up of drive shaft, diffuser plate, diffuser, casing, suction port, impeller, and discharge hose.

                      PVC Trays

                      PVC Trays

                      Stacked PVC drying trays- Picture Courtesy: Aipak Pharmaceutical Equipment

                      PVC trays are the tools you can use for the purpose of drying softgels. They are stackable and perforated, thus, occupying less space and consuming less energy as compared to machine. These trays can be used as it is open to air or placed on a drying car for drying in machine.

                      Light Inspection Table

                      Light Inspection Table

                      Light  Inspection Table- Picture Courtesy: Aipak Pharmaceutical Equipment

                      Light inspection table is designed to facilitate the observation of softgels after they are get manufacture. It is made up of a stainless steel body, table, illumination system, detection system, and control system etc. By using optical illumination and visual technology the table inspect the damage, breakage, size inconsistencies, and weight of softgels. Thus, it helps in the quality checking of softgels.

                      Drying Car

                      Drying Car

                      Drying car- Picture Courtesy: Aipak Pharmaceutical Equipment

                      Drying car can be simply described as a PVC perforated tray attached with movable trolley. It is helpful for drying your produced softgels by stacking softgels filled trays over it and mobilizing them towards drying machine.

                      4.How To Make Softgels- Steps Involved?

                      This question is designed to enable you with the actual method of making softgels. So, let's know the fundamental steps it follows:

                      Softgels- Steps Involved

                      Preparation of Gelatin And Filling Material

                      Preparation of Gelatin And Filling Material

                      Softgels gelatin preparation- Picture Courtesy: ACIC Machinery

                      The first step involves making gelatin and filling material for softgels. Here, you can put the ingredients required for shell making and that of filling in separate cooking tanks. After both get prepared take them out of their respective melting and cooking tanks and load into softgels encapsulation machine.

                      Encapsulation Process

                      Encapsulation Process

                      Encapsulation process of softgels- Picture Courtesy: Aipak Pharmaceutical Equipment

                      Once, you have poured the prepared gelatin into gelatin tank and filling solution into material tank of softgels encapsulation machine, turn on the power button. Now, the machine will form softgels through underlying principles:

                      Forming Ribbon

                      Forming Ribbon

                      Softgels ribbon formation- Picture Courtesy: ACIC Machinery

                      The ribbon formation takes place when the machine cools down gelatin through cooling drum and turn it into flat ribbon by rolling around rollers on other sides. Here, double flat layers of gelatin are pulled from rollers towards die rolls which move in opposite rotary direction.

                      Filling Solution

                      The injection wedge dispenses filling solution into ribbons which are between die rolls.

                      Sealing Softgels

                      Sealing Softgels

                      Softgels sealing through heat- Picture Courtesy: Pharmachine

                      Similarly, the die rolls adopt circular movement opposite to each other and softgels are tightly sealed through heat.

                      Discharging Softgels

                      Discharging Softgels

                      Softgels discharging- Picture Courtesy: ACIC Machinery

                      After sealing, these softgels are discharged by the machine through chute.

                      Softgels Drying

                      Softgels Drying

                      Softgels drying in trays- Picture Courtesy: ACIC Machinery

                      Drying of softgels is an important step which occurs after encapsulation process. Here, softgels are placed in tumbler dryer whose constant air blowing result in the effective drying of softgels.

                      Apart from above mentioned steps, printing, polishing, and packaging are the other steps which are carried out for maintaining the quality of softgels for a longer period.

                      5.How To Make Softgels- Quality Control?

                      Make Softgels- Quality Control

                      Laboratory testing of softgel capsule- Picture Courtesy: soft-gel.com

                      While making softgels, it is important to keep in mind their quality control in order to ensure safe delivery of drugs and other therapeutic agents. You can examine the softgels quality through following angles:

                      Raw Material Testing: You must have to check the raw materials you are going to use for making outer shell and filling solution.

                      Weight Consistency: After softgels get form, test if their weight is uniform.

                      Structural Integrity: Structural integrity will include the softgels stability under different conditions like cold and heated temperature.

                      Disintegration Testing: Assess the speed of softgels dissolution into body for ensuring the suitable drug delivery in body.

                      6.How To Make Softgels- The Benefits?

                      The benefits of softgels are acknowledged around the globe and you will wonder how extensive they are. Let's explore few of them:

                      Increase Shelf Life

                      Increase Shelf Life

                      Blister packed softgels- Picture Courtesy: depositphotos.com

                      Softgels play a key role in enhancing the shelf life of filled solutions like fish oil, vitamins, and other suspension by creating durable layer over them. Hence, its hermetic sealing prevent the possible oxidation and degradation which adds into the potency of inside content for years.

                      Convenient Swallowing

                      Convenient Swallowing

                      Woman swallowing softgel-  Picture Courtesy: beyondhealth.com

                      Most of the people face difficulty in swallowing large tablets and hard capsules. However, softgels are odorless, mask the unpleasant taste of inside content and are slippery, therefore, their swallowing is easier for the people of all ages.

                      Improved Bioavailability

                      Improved Bioavailability

                      Active hair biotin softgels- Picture Courtesy: ebay.co.uk

                      Softgels promote bioavailability of such liquids which are otherwise poorly soluble. In this way, they make all the active ingredients of filling solution available to the body.

                      Diverse Usability

                      Diverse Usability

                      Twist off cosmetic softgels- Picture Courtesy: Freepik

                      Softgels are now available in multiple sizes, shapes, and forms which can be used for diverse ends. For instance, you can use softgels for enhancing your beauty, strengthening immunity, curing diseases, and adding into your daily diet a healthy dose.

                      7.How To Make Softgels- Considering Shapes, Sizes And Types?

                      There are enormous shapes and sizes of softgels which you can adopt for making Softgels. Apart from that, knowing various types of softgels will better help you understand the versatility of these capsules. Let's begin reading these all:

                      Sizes And Types

                      Softgels shapes & size chart- Picture Courtesy: spherehealthcare.com

                      Shapes

                      Softgels can be formed in different shapes with attractive and appealing looks. These shapes are commonly used with respect to dosage of medication like small dosage volume is often delivered in oval and round shapes, while as large dosage rmust be encased in oblong or tube shape. Similarly, softgels which are meant for opening instead of swallowing must be formed in twist off shape. Some common shapes of softgels include:

                      • Round
                      • Oval
                      • Oblong
                      • Tube
                      • Even
                      • Suppository
                      • Twist off
                      • Special shapes

                      Sizes

                      When it comes to talk about softgels size, many people get confused as they think that there may be a standard size of softgels. However, it's not the case! Infact, softgels can be molded into any size keeping in view the dosage requirement of capsules.

                      Types

                      The softgels can be divided into four types depending upon their usage or delivery method. These are described below:

                      Swallowing Softgels

                      Swallowing Softgels

                      Fish oil softgels- Picture Courtesy: Natural Products Insider

                      There are softgels which are designed with highly degradable and digestible gelatin and ingredients to get easily absorb in body. Similarly, they are made to be swallowed and eliminate the need for swallowing tablets and medication of harsh forms.

                      Chewing Softgels

                      Chewing Softgels

                      Woman holding softgel between teeth- Picture Courtesy: Huda Beauty

                      Another type of softgels include chewing softgels which, like candy and gummy, are meant to be well chewed in mouth for releasing the inside content instead of swallowing. Therefore, such softgels are strongly flavored to avoid discomfort of patients regarding taste.

                      Sucking Softgels

                      Sucking Softgels

                      Liquid softgel presentation idea- Picture Courtesy: Aspire Pharma

                      Another type of softgels are used to suck in mouth so, that the inside formulation will release in mouth and support quick dissolution in stomach. However, they are comparably more resistant to dissolution thus, having pleasure flavors.

                      Twisting Open Softgels

                      Twisting Open Softgels

                      Twisting off softgel- Picture Courtesy: Catalent Consumer Health

                      Last but not least, twist open softgels are not as common like other types of softgels, but they are twisted, opened, and used either orally or mixed in a formula like cosmetic creams. It is important to note, that shell of twist open capsules is not meant to be consumed.

                      Conclusion

                      How to make Softgels? This question is of great importance for all the manufacturers of softgels and we hope you have also found the answer! Softgel is a superior dosage form that accurately deliver precise liquid solution to your body with much ease and convenience. It is eminent to follow the mentioned steps required for making uniform softgels and keep their quality up to the mark. Are you ready to make softgels? If yes! Don't make delay to have all the core equipment required for making softgels by Allpack, who is leading the world in providing sophisticated machines for manufacturing softgels. Stay tuned and be in contact with us!

                      Don't forget to share this post!

                      CONTACT US

                      Tell us your raw material and project budget to get quotations within 24 hours.

                      WhatsApp Us: +86 181 7101 8586

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                      The Buyer's Guide

                      Want to get Best Price Make Softgels Machine from China?

                      SoftgelsTell us your material or budget, we'll reply you ASAP within 24 hours

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                      How To Make Softgels? Read More »

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