Windshield Washer Water Bottling Line: The Complete Buying Guide In 2025

Have you ever wondered how is windshield washer water or fluid produced and bottled? What procedures guarantee its efficacy and safety? How can investing in the windshield washer water bottling line benefit and grow your business?

With the increase in demand for windshield washer fluids due to their efficient cleaning and removing the dirt from the windshields to maintain driver visibility and safety. The windshield washer water bottling line is made to produce and bottle windshield washer fluid effectively. It is an essential part of the vehicle care sector.

Selecting the right equipment for integration into your production line can be crucial for streamlined operation and business success.

This article 'windshield washer water bottling line' explores the essential elements, operating procedures, and technical advancements that characterize a contemporary windshield washer water bottling line, emphasizing the significance of this line to the automobile sector.

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1.How do you describe a windshield washer water bottling line?

Allpack Windshield Washer Water Bottling Line

A windshield washer water bottling line is an advanced set of automated machinery designed to fill and pack windshield washer fluids into various containers in an effective manner.

The windshield washer fluid is a liquid used to clean the windshield of cars, trucks, and other types of vehicles. It is a necessary automobile care item that aids in keeping sight when driving, particularly in bad weather.

2.Why should you invest in the windshield washer water bottling line?

Safety and efficacy have evolved from objectives to necessities in the automotive care industry. The windshield washer water bottling line offers several key benefits, primarily efficiency, speed, quality assurance, and cost-effectiveness.

Here are some of the notable benefits highlighted as under:

Enhanced Efficiency

Enhanced Efficiency

The automated windshield washer water bottling line accelerates the packaging, saving time and labor. Here, every motion and movement is precisely timed to provide the greatest possible output, resulting in a fluid combination of efficiency, precision, and rapidity.

Consistency

Consistent Results

The windshield washer water bottling line is an essential component within the intricate framework of supply chain management. It guarantees everlasting dependability and consistency which are critical for preserving brand integrity and winning over customers.

Cost Benefits

Cost Benefits

Installing a windshield washer water bottling line requires a significant investment but the savings it brings in the long run to your business in terms of the costs is substantial. Automation in the packing process lowers human intervention resulting in labor cost reductions. Additionally, precise and automated filling mechanism preserves resources by ignoring human mistakes and product loss.

Improved Product Quality

Improved Product Quality

The integrated modern filling devices ensure that the pre-determined volume of the liquid product is dispensed into each container, reducing spills and enhancing consistency. Maintaining the product's quality is made possible by the airtight capping, which shields it from outside contaminants.

Versatility

Versatility & Adaptability

Advanced windshield washer water bottling lines can handle various liquid products and bottle types, allowing for product diversity without requiring expensive retooling.

Streamlined Operation

Streamlined Operation – Picture Courtesy: Process Model

The windshield washer water bottling line comprises advanced equipment, providing greater compatibility. These devices ensure the entire process is streamlined and automatic without requiring manual connection.

3.What industries can adopt the windshield washer water bottling line?

Picture Courtesy: Prosino

The windshield washer water bottling line is an indispensable assembly of various industries, including automobile, beverage, and chemical sectors. The line ensures the safe and efficient packaging of several liquid products into multiple containers, preserving the product’s quality.

Some of the major industries utilizing the windshield washer water bottling line are:

Automotive Care Industry

Use of the Windshield Washer Water Bottling Line in the Automotive Care Industry

The automotive care industry is the primary sector where the windshield washer water bottling line has gained importance and popularity. The line enables the manufacturers to package distinct formulated windshield washer fluids and other automobile fluids into containers of various forms and sizes efficiently.

Dairy Industry

Use of the Windshield Washer Water Bottling Line in the Dairy Industry

In the dairy industry, the windshield washer water bottling line packages milk and other liquid dairy products into bottles and other containers rapidly and effectively.

Beverage Industry

Use of the Windshield Washer Water Bottling Line in the Beverage Industry

The beverage industry is another popular sector where the windshield washer water bottling line is widely used for packaging various liquid beverages, such as juices, soft drinks, energy drinks, wines, and malted drinks, in multiple containers.

Food Industry

Use of the Windshield Washer Water Bottling Line in the Food Industry – Picture Courtesy: Source Good Food

In the food sector, the windshield washer water bottling line is used to bottle and securely cap various liquids such as pastes, sauces, ketchup, and vinegar.

Water Supply Industry

Use of the Windshield Washer Water Bottling Line in the Water Supply Industry

The windshield washer water bottling line is also used in the water supply sector where treated water is efficiently bottled and supplied to households.

Pharmaceutical Industry

Use of the Windshield Washer Water Bottling Line in the Pharmaceutical Industry

In the pharmaceutical sector, multiple liquid drugs, such as anesthetics, methanol, ethanol, infusions, ethers, and benzene, are securely bottled using a windshield washer water bottling line.

Chemical Industry

Use of the Windshield Washer Water Bottling Line in the Chemical Industry – Picture Courtesy: SKS Bottle

Due to its streamlined and efficient operation, the windshield washer water bottling line is used in the chemical industry for bottling various liquid chemicals, such as laundry detergents, phenyls, acids, oils, glass cleaners, and dishwashers.

Cosmetics Industry

Use of the Windshield Washer Water Bottling Line in the Cosmetics Industry

Several liquid beauty and personal care products are packaged and labeled via the windshield washer water bottling line. These products include lotions, creams, sera, moisturizers, toners, body washers, etc.

4.What devices comprise a windshield washer water bottling line?

The windshield washer water bottling line has several machines, each expertly built to perform a specific function throughout the packing process. The principle integrated devices in the line and their corresponding functions are described below:

Bottle Unscrambler (Infeed)

Automatic Bottle Unscrambler Machine (Infeed)

The infeed bottle unscrambler is an automated piece of equipment that consists of a rotating table and guides the empty bottles to the conveyor station precisely and efficiently. It ensures an uninterrupted supply of bottles while maintaining a certain distance between them.

Bottle Rinsing Machine

Automatic Bottle Rinsing Machine – Picture Courtesy: KWT Machine Systems

Automatic bottle rinsing machines are a staple in the packaging sector. These cutting-edge tools are made to completely clean the containers with water before using them to package products. The containers are susceptible to dust accumulation during packaging, therefore, it is essential to clean them thoroughly to maintain the product’s integrity and guarantee that standard regulations are followed.

Liquid Filling Machine

Automatic Liquid Filling Machine – Picture Courtesy: iPharmachine

An automatic liquid-filling machine is a key component of the windshield washer water bottling line. You can choose among various liquid filling machine models based on your product characteristics (viscosity and density) and operational speed.

Bottle Capping Machine

Automatic Bottle Capping Machine

An automatic capping machine guarantees the airtight leak-proof closure of the receptacles. It is done by applying numerous sophisticated closures, including plastic and metallic caps.

Three sets of traction pedals, a simple PLC operating panel, a mechanism for removing and putting on caps, a stepper motor, a photoelectric detector, and other parts make up the machine. The capper devices come in a wide variety, with the primary ones being ‘screw-on cappers’.

Bottle Labeling Machine

Automatic Bottle Labeling Machine – Picture Courtesy: Herma

The bottle labeling machine can be positioned either before the filling machine or after the capping machine in the windshield washer water bottling line.

The device is used to affix labels onto the containers, either applying pre-made labels/stickers via pressure-sensitive mechanisms or directly applying labels on the bottle’s surface using printers (laser-jet or ink-jet).

The labels contain essential information regarding the product along with the expiry dates and brand name. Efficient labeling is necessary for proper product inscription, branding, distinct identity, and compliance with standard labeling procedures

Bottle Unscrambler (Outfeed)

Automatic Bottle Unscrambler Machine (Outfeed)

The outfeed bottle unscrambler is located at the end of the windshield washer water bottling line, facilitating the packed goods to be easily taken off the conveyor.

5.Explain the working procedure of the windshield washer water bottling line.

There are various operational steps for the windshield washer water bottling line, each performed by the respective device. These steps are described below:

Working Steps of the Windshield Washer Water Bottling Line

Loading / Infeed of Empty Bottles

The process begins by placing the empty bottles on the bottle unscrambler (infeed), which rotates, arranges, and directs the bottles to the conveyor belt individually.

Bottle Rinsing

The bottle rinsing machine will blow and rinse the bottles to eliminate dust and impurities and ensure a clean container.

Sterilization / Disinfection of Bottles

It is an optional step and only be employed for certain products, such as food and medicinal items. The bottles after rinsing are directed toward the drying and sterilization tunnel of the sterilizer.

The bottles are dried and sterilized through several mechanisms, including ionized or high-pressure heated air. Opting for a particular sterilizer is entirely dependent on the unique requirements.

Measuring and Filling

The liquid product is precisely measured and filled into the cleaned bottles using an automatic liquid-filling machine. The device's construction allows it to fill one or more bottles simultaneously.

Capping

The appropriately filled bottles are securely capped using a bottle-capping machine. It ensures a leak-proof tightened capping using torque sensors.

Labeling

After capping, the bottles are labeled with the desired or essential information through a bottle-labeling machine.

Outfeed of Filled Bottles

Following the process, an automated rotating bottle unscrambler (outfeed) safely releases the completed bottles off the conveyor for further processing.

6.How much automation would you like for your windshield washer water bottling line?

The level of automation required for a windshield washer water bottling line entirely depends on the scale of the company and its production volume. The production rate varies with the respective form of the line (automation-based) and is determined as bottles produced per minute (BPM)

Semi-Automatic Windshield Washer Water Bottling Line

Investing in a more manual windshield washer water bottling line (production rate of around 1-10 BPM) would be ideal for a small business or home brewer. It may not, however, be able to satisfy the needs of a big or expanding business.

A semi-automatic windshield washer water bottling line is recommended for medium-scale or small businesses. It consists of semi-automatic devices integrated, requiring more labor for certain operations while providing higher productivity (25-50 BPM) than manual lines.

Fully Automatic Windshield Washer Water Bottling Line – Picture Courtesy: Universal Filling

Large-scale industries having higher production demands should invest in a fully automatic bottling line for an efficient and robust manufacturing process with minimal human intervention and errors. The automatic line utilizes advanced equipment for the process and offers numerous benefits. The production rate of such lines is more than 50 BPM.

7.What distinct filling machines are available for integration into the windshield washer water bottling line?

Various liquid filling machines are integrated into the windshield washer water bottling line per the product properties and specific needs. These devices fill liquids of different viscosities into multiple containers. They are categorized based on several aspects.

Here is an overview of the categories of the liquid filling machines:

Automatic Liquid Filling Machine

Automatic Liquid Filling Machine – Picture Courtesy: Packleader

It is an advanced piece of equipment that can handle large production volumes at quick rates. Courtesy of the advanced degree in automation, it requires limited human involvement.

It is created to process in a linear orientation. It is usually provided with a conveyor which feeds vacant bottles to the filling section and guides filled bottles forward for further processing.

Gravity Filling Machine

Gravity Filling Machine

In this system, the liquids flow from the storage vessel into bottles by gravity. There is a time-dependent regulation on this equipment. It permits an identical amount of fluid to be dispensed into bottles.

Pump Filling Machine

Pump Filling Machine

It utilizes a roller or gyral pump to dispense specified liquid volume into bottles. It may be partially automatic or fully automatic.

Overflow Filling Machine

Overflow Filling Machine – Picture Courtesy: KWT Machine Systems

These devices are created to fill bottles with liquids to the brim, usually via dipping spouts/nozzles. The spouts plunge into bottles and form an enclosure to avoid spills. After making it to a predefined proportion, the spouts are revoked, and surplus liquids are spilled back into the storage vessel.

Vacuum Filling Machine

Vacuum Filling Machine

It utilizes a suction method to extract fluids into bottles. When the process is finished, the suction is released. This mechanism prevents the degradation of viscous liquids.

8.What bottle types and sizes can be used with the windshield washer water bottling line?

Typically, the windshield washer water bottling line is designed to handle a range of bottle sizes and types to satisfy various market demands. The following are typical bottle sizes and types that are processed through the line:

Bottle Types
High Density Polyethylene (HDPE) Bottles HDPE is a thermoplastic polymer. They are the most commonly used plastic bottles due to their durability and chemical-resistant properties.
Polyethylene Terephthalate (PET) Bottles They are recyclable bottles and are sometimes used for smaller bottles as they are clear and offer good barrier properties.
Bottle Shapes
Round Bottles They are the most commonly shaped bottles. They are easy to handle and pick and therefore are most popular.
F-Style Jugs/Bottles They are rectangular-shaped bottles with handles. They are efficient for storage and shipping goods, as they maximize space.
Square Jugs They are also used for bulk storage but are typically less used than rectangular ones.
Jerry Cans Its name refers to German origin. They are versatile containers designed for safe and secure storage and shipping of liquids.
Bottle Sizes
Small Size They range from 1 to 2 liters (33.8 oz. to 66.7 oz.) bottles. They are convenient for small vehicles. They are easy to carry.
Medium Size They range from 3 to 5 liters (101.4 oz. to 169 oz.) bottles or jugs. They are usually used for household or small business use. They are popular among users requiring a moderate volume of fluids.
Large Size They typically range from 1-gallon (3.785 liters) to 5-gallon (18.93 liters) bottles. They are widely used for commercial usage and professional settings. They provide bulk storage of items.

9.How to maintain the windshield washer water bottling line?

Every device in your windshield washer water bottling line has to be maintained and cleaned, to ensure their longevity and optimal working condition. The machinery may sustain damage if you neglect to conduct routine maintenance, resulting in lowered efficiency and production.

The following are essential guidelines to guarantee the efficient operation of your bottling line.

Cleaning

Equipment Cleaning – Picture Courtesy: G3 Enterprises

Once a week, scrub down the external surfaces of all components to remove dust and debris. Use a gentle fabric with water or a suitable cleanser.

Perform a thorough cleaning of each element regularly. Dismantle the devices and clean them to prevent the collection of filth and remnants. When done with cleaning, air-dry all the parts.

Lubrication

Lubricating the Equipment – Picture Courtesy: Miller Stephenson

Lubricate all the moving parts of every component of the windshield washer water bottling line using a proper lubricant. It reduces friction and ensures efficient and silent functioning.

Inspection & Assessment

Inspection of the Equipment

Periodically examine all the components for wear and tear. Contemplate prompt repair or substitution to ensure smooth functioning and avoid malfunctions.

Software Updating

Software Updating – Picture Courtesy: Packaging World

Regularly update the software to the latest available version to access the advanced features, improving the device functionality.

10.What are the common problems encountered during the operation of a windshield washer water bottling line and how to resolve them?

Even the most sophisticated equipment encounters problems, therefore, you must be aware to tackle them on time and avoid a breakdown. Some commonly encountered issues while using a windshield washer water bottling line and their respective solutions are described below:

Unscrambling Disc Jamming

Unscrambling Disc Jamming – Picture Courtesy: Micoope

The infeed bottle unscrambler disc can be jammed, resulting in interrupted feeding or incorrect sorting of bottles. It may be caused due to the malfunctioning of the friction plate and transmission gear.

Solution: replace the friction plate. Modify the specs of the transmission gear.

Conveyor Jamming

Conveyor Jamming

The conveyor station jamming can be caused by the impaired conveyor belt and high-speed operation, resulting in the bottles slipping and lowered efficiency.

Solution: replace the conveyor belt. Adjust the speed of operation.

Inconsistent Filling

Filling Inconsistency

The liquid filling devices precisely measure and dispense the liquids into containers. If there is non-uniformity in the filling volume, it may be due to improper calibration, incorrectly adjusted process settings, or damaged/clogged filling nozzles.

Solution: properly calibrate the equipment, especially after the maintenance. Validate the process settings. Replace the damaged nozzles or clean the clogged ones.

Loose Capping

Loose Capping – Picture Courtesy: Automate & Control

If the caps of bottles are loose, it may result in the product’s loss and spills. It may occur due to a damaged spindle screw or a wrong capping technique applied for a particular container.

Solution: replace the spindle screw. Use the capping machine with a mechanism compatible with the processed containers.

Creased Label

Creased Label – Picture Courtesy: Label & Litho

It may be caused by the over-speeding of the label supply disc or incorrectly adjusted pressure for affixing labels, creating wrinkles on the label.

Solution: adjust the speed of the label supply disc. Regulate the exerted pressure properly.

11.What things to consider when choosing a windshield washer water bottling line?

Picture Courtesy: Mashvisor

An effective windshield washer water bottling line is essential in the product packing. This system has a complex layout and includes several important steps, such as label imprinting with precise information coding, meticulous capping, precise filling, and bottle sterilizing.

The objective is to guarantee effective processing and adherence to stringent safety criteria, preserving the product's inherent quality, rather than merely storing them within bottles. Understanding the factors influencing the cost and performance of the devices is crucial for making the right decisions as per your needs.

Here we will discuss some major factors influencing the decision to invest in a particular windshield washer water bottling line:

Production Scale

Production Scale

Determining the production scale is crucial when investing in the windshield washer water bottling line. For the line to operate at higher efficiency, you must be aware of your production demands and then opt for the devices that can effectively satisfy your present needs and future objectives.

Degree of Automation

Degree of Automation

The level of automation is another critical factor. Select the line (manual, semi-automatic, or automatic) as per your requirements and budget. Don’t go above or below your production scale. For example, investing in an automatic line for small-scale businesses is a budget waste unless you are willing to expand the production line.

Budget

Budget

Budget – Picture Courtesy: Business Today

The investment required for a windshield washer water bottling line depends on several factors, including the level of automation. The automation required for your production line will determine the overall cost of the line. It is recommended for smaller and medium-level enterprises to invest in manual or semi-automatic bottling lines.

The automatic windshield washer water bottling line requires huge investment plus the operational and maintenance costs, therefore, an industry with high production demands should invest in it for better outcomes.

Compatible Integration

Compatible Integration – Picture Courtesy: Sainty Tec

Buying a single device might be easy while shopping for multiple devices for a production line is complicated. You will have to choose devices that are compatible with each other to achieve optimal performance outcomes consistently.

Conclusion

Ensuring precise and effective processing and packaging is always crucial whether you have already established or intend to launch a liquid production company. All these tasks can be achieved with the appropriate and efficient devices in your windshield washer water bottling line. You can quickly choose the ideal pieces of equipment for your production requirements if you have a thorough grasp of the many varieties of these machines. We hope the details in this buying guide will enable you to make an informed purchase decision. So without any delay and hesitation, contact Allpack and save your precious time and money and grow your business!

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Multi-lane special shapes bag sauce packing-6

Multi-lane Special Shapes Bag Sauce Packing Machine: The Complete Buying Guide In 2025

Stick Packaing Machine

Multi-lane Special Shapes Bag Sauce Packing Machine: The Complete Buying Guide In 2025

Are you looking for a powerhouse machine which can package your products into sachets and bags as smoothly as possible? Are you worried whether the machine you will buy will be worth the investment? Is it going to benefit you in the long run and yield the results you desire? Is it going to pose problems for you in the future due to which you would have to discard the equipment? Would you be able to use it for multiple applications?

Don’t worry, you have stumbled upon the right blog! Because we have got answers to all your questions. Let us introduce you to this magnificent piece of equipment known as multi-lane special shapes bag sauce packing machine. We will discuss about this machine in detail. So fasten your seat belts! Because we are about to begin our journey of getting to know about multi-lane special shapes bag sauce packing machine!

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1.What is multi-lane special shapes bag sauce packing machine?

Multi-lane special shapes bag sauce packing machine, as the name suggests is used to package various products like sauces, cream, lotion, medicinal solutions into special shape bags or pouches effectively. It can provide you with multi-functional features which give optimum results and reliable products which you can easily ship to their appropriate destination.

This equipment was made with latest technology which features minimum wastage and would provide you with perfectly sealed and packaged bags or pouches filled with your desired product. it packages accurately every single time a new batch arrives, thus would help you in maximizing your profits.

2.What are the benefits of multi-lane special shapes bag sauce packing machine?

You must be wondering by now what kind of benefits this machine would provide you. This equipment has many advantages which would be beneficial for your company due to the number of advanced features this machine has been provided with when it was being manufactured. Let’s see what these benefits are.

High production capacity

One of the best advantages of multi-lane special shapes bag sauce packing machine you would see is that it has the ability to package many products at the same time since it has the multiple fillers which would fill and package your products into special shapes bag simultaneously. So if you want a machine which can cater to your high production demand, then this one is perfect for you.

Accurate dispensing

You might have heard about some machines which spill the products and do not package them correctly. Well not this one. Because multi-lane special shapes bag sauce packing machine is provided with an intelligent PLC and human machine interface which fills your product with high precision. So you don’t have to spill your anger out on the machine or your worker!

Versatility

If you have factories which are involved in various sectors, then you have stumbled upon the right machine because it can be used in multiple industries. From packaging sauces, creams, lotions to chemicals and medical ointments. You name it, and this machine can do the packaging for you.

Compact design

If you have a small workspace and you’re worried whether you can install it in your production line. Then don’t worry because multi-lane special shapes bag sauce packing machine is designed in a way that it takes minimal space. So it can easily integrate into your working space with ease.

3.What are the applications of multi-lane special shapes bag sauce packing machine?

This perfect piece of equipment can be used in several sectors which makes it one its most attractive feature. It can fill and package any product into special shapes bags, pouches and sachets. Whether it is in a medical setting or a food sector. Let us discuss where this machine can be used.

Pharmaceutical industry

Ointment cream- Picture Courtesy: Trade india

This large-scale industry can reap huge benefits from a machine like multi-lane special shapes bag sauce packing machine. its multiple fillers can package medical ointments, bandages solutions, creams, drugs into special shapes bag with high precision. So your medicinal products will be available to the customer in perfect packaging without any wastage.

Chemical industry

If you deal with chemicals, then packaging them smoothly to prevent their chemical degradation would be your utmost priority. We’ve got you covered! multi-lane special shapes bag sauce packing machine can package chemicals like ethanol, acetone, pyridine, hydrogen peroxide and various other solutions into airtight special shapes bags and pouches, providing you with perfectly sealed products free from any harm.

Food industry

Instant coffee powders- picture courtesy: Aranow

Who wants spoiled or stale food on their plate? No one! So for freshly sealed and packaged food items, you can use multi-lane special shapes bag sauce packing machine. it can package various sauces, mayonnaise, ketchup, honey, maple syrup, chocolate syrup and much more into air-tight special shapes bags. Thus, they are shipped to the customer in the same state they were made, fresh and ready to use!

Cosmetic industry

Multi-lane special shape bag sauce packing machine- Picture Courtesy: Packing machine

This multi-billion dollar industry which manufactures thousands of beauty products every single day needs a machine which can cater to its demand. Multi-lane special shapes bag sauce packing machine can package sunscreens, shampoos, serums, lotions effectively and perfectly sealing them in their containers.

Household products industry

Various special shape bag-picture courtesy: thespruce.com

As the name suggests, it packages various household cleaning items like detergents, soap solutions, fabric softeners, glass cleaners. These items are transported from the hopper into special shapes bags and other packaging materials which are then sealed and shipped to their final destination.

Veterinary industry

Attention to all the pet lovers out there! If you see a company which uses multi-lane special shapes bag sauce packing machine, then rush to buy their items. Because this machine uses advanced technology to package animal care products, their ointments, drugs, shampoos, gels and cream into various colorful special shapes bags, jars and pouches.

4.What is the working principle of multi-lane special shapes bag sauce packing machine?

In order to operate multi-lane special shapes bag sauce packing machine efficiently, you must know exactly the mechanism it follows. It is quite straightforward so you don’t have to think deeply and get into its depth since its working principle is quite easy to understand. So let’s discuss the way this machine works.

Product feeding

First of all, you will feed your desired product, whether it is a sauce, ointment or any other liquid into a hopper. In this way, the hopper will be filled with your product ready to be pumped into their package.

Special shapes bag formation

Now the film holder starts its action by unwinding the film with the help of film rollers. The unwound film is then transformed into special shapes bag when the horizontal and vertical sealers seal the film from the top and the bottom. The special shapes bags are now ready to be filled with the product.

Special shapes bag filling and sealing

The piston fillers whose nozzles now contain the product fill the special shapes bags with high precision. The filled bags are then sealed using horizontal sealer bars which use high pressure for this process. The value for which is 0.8 MPa.

Special shapes bag separation and discharge

The special shapes bags are separated from each other into single unit with the help of cutters. The individual bags are finally discharged from the machine through the conveying outlet and are then transported to the other side of the production line where they will be further packaged for their shipment to their final destination.

5.Describe the structure of multi-lane special shapes bag sauce packing machine.

Multi-lane special shapes bag sauce packing machine has several parts, each serving its own purpose. It is therefore important the individual function of each of its component. Let us discuss them below.

Multi-lane special shapes bag sauce packing machine

Hopper

The hopper is used as a storage compartment where your desired product is fed into with the help of a pump. After this, the product will be packaged into the special shapes bags or pouches.

Measuring pump

The measuring pump is supported by PLC control which directs it to ensure that it is pumping accurate amount of liquid product into the packaging material, thus ensuring precise and error free filling process.

Smart temperature control

This smart temperature control ensures that when the packaged product is being sealed, it is done at the right temperature. If fluctuating values are detected, then the smart system will detect it and change it back to the desired value. Thus, ensuring proper sealing everytime.

Power switch

This power switch is used for simply turning on or switching off the machine. If you want to start the process, you can use this switch to begin the process. However, if for some reason you have to suddenly stop the process, you can immediately do so by simply turning off the machine through the switch.

Film

The film contains film sheet which is wrapped around the product for sealing process. The film holder rotates to unwind the film which is then used to seal the special shapes bags.

Alarm

The alarm is an important component which will trigger instantly the moment some abnormality happens during the process. The triggered alarm will in termination of the process which will prevent any further damage to the machine or the people around it.

Touch screen

Touch screen is used as a screen through which you can monitor the whole process and change the parameters if needed for optimum working of the machine.

Bag former

This is the area where your packaging material like special shapes bags and pouches are made, cut into specific dimensions and are then filled with the product.

Horizontal sealing

When the special shapes bags or pouches are filled with the product, they are sealed by the horizontal sealers which use high pressure to seal the top of the pouch.

Safety door

Safety door is essential for the protection of the worker who is handling the whole process of the machine to prevent any accidents on site.

Cutters

When the special shapes bags, sachets or pouches have been filled and sealed, they are cut into individual pieces with the help of cutters.

Conveying outlet

This part is where the special shapes bags, achets or pouches fall after getting filled and sealed. They are then taken out from this outlet and sent for final packaging and shipping.

6.Explain the types of multi-lane special shapes bag sauce packing machine.

Multi-lane special shapes bag sauce packing machine has many variants. Each have their own unique specifications to cater to different sectors and products. So you have lots of options to choose from according to your specific requirements.

The types are categorized according to their characteristic features. Let us discuss each of these type below.

On the basis of packaging material

Sachet multi- lane special shapes bag sauce packing machine

Sachet Multi-lane special shapes bag sauce packing machine Picture courtesy: onepacking.com

This easy to use equipment is manufactured using advanced technology where all the components work together to ensure easy flow of process. It has the ability to fill package and seal your product into sachets which are then sealed.

Working principle

Firstly, the film is unwound by a film holder where it is then transported to the forming station. The film is then shaped into various sachets. The product is poured into the sachets with the help of pump fillers after which the sachets are sealed and discharged to the next station.

Stick pack multi-lane special shapes bag sauce packing machine

Stick pack Multi-lane special shapes bag sauce packing machine Picture courtesy: onepacking.com

This machine features multiple where the product is packaged into stick packs simultaneously at the same time. The stick packs can sealed on all four sides if you need it and it has great production capacity of packaging hundreds of sachets every hour.

Working principle

First of all, the stick packs are made when the film holder unwinds the film and produces stick packs by sealing it from its base and at the top. The product is then poured into these newly formed stick packs and sealed with the help of sealing jaws. The filled stick packs are cut and discharged, ready to be shipped.

On the basis of form

VFFS multi-lane special shapes bag sauce packing machine

VFFS Multi-lane special shapes bag sauce packing machine Picture courtesy: gzmiziho.com

This type, as the name suggest fills and seals product vertically in a smooth and efficient way. It is perfect for packaging products which flow or are liquid in nature and so is perfect for packaging juices and liquid beverages.

Working principle

The process starts when the film of package material is unraveled by the film holder and produced into special shapes bags, pouches, sachets, stick packs or any other packaging material. It is then sealed by horizontal sealers after which the desired product is poured into these by pump fillers. The pouches are sealed and discharged.

On the basis of fillers

Multi-lane special shapes bag sauce packing machine with piston fillers

Multi-lane special shapes bag sauce packing machine with piston fillersPicture courtesy:plantitpackaging.com

This type is equipped with piston fillers whose characteristic feature is that it can pour accurate amount of liquids into special shapes bags. It is therefore ideal for packaging thick liquids or sauces, thus ensuring that each packet is filled with the exact amount of liquid every time.

Working principle

The packaging material like special shapes bags, pouches or zipper bags, after they have been made and sealed are aligned with the piston fillers. These fillers which contain the product then dispense it into these packets accurately. The filled packs are then sealed and discharged. They are ready to move to the next stage of production line.

Multi-lane special shapes bag sauce packing machine with volumetric fillers

Multi-lane special shapes bag sauce packing machine with volumetric fillers Picture courtesy:samfull.net

This type is featured with volumetric fillers. As the name implies, the machine is preset to dispense accurate volume of liquid into packs in each batch. As a result, the all the filled products are exactly the same. It can also be integrated easily into other production line.

Working principle

The machine is firstly preset to dispense an exact value of product into special shapes bags, sachets, pouches and containers according to your requirements. The product which is in the hopper flows in to the volumetric fillers where they dispense them into packaging materials. The filled bags are sealed, cut into individual pieces and discharged for final shipping.

7.How to maintain multi-lane special shapes bag sauce packing machine?

Operator maintaining machine

Just like every other machine which requires a regular maintenance for its optimum working, Multi-lane special shapes bag sauce packing machine too needs regular check up to ensure that it is providing you the best results. Some of the factors which you need to keep in mind are.

Cleaning: After working for the whole day, filling, packaging and sealing, the machine would be covered with dust or product debris. So use a clean fabric cloth and remove any dust particles on the horizontal sealers, cutters, conveying outlet and the hopper.

Inspection: Make sure you regularly inspect the machine parts to see whether they are looking fine or not. In this way if you detect problem with any of the component, you can quickly fix them or replace them with a new one. This way, you will be saved from a bigger financial loss.

Lubrication: Just like the other machines, if you do not lubricate multi-lane special shapes bag sauce packing machine moving parts regularly, they will easily wear and tear due to friction. So lubricate the moving parts monthly to prevent such damage.

8.What quality standards should multi-lane special shapes bag sauce packing machine meet with?

It is very important for you to know that there are certain international rules and regulations which you must comply with so that your product can be used by the consumer. If the rules are not followed, then your product will be banned from using. These rules are.

FDA: Food and Drug Administration is an important regulatory body which gives out important guidelines to ensure that the products being made are of highest quality.

ISO: International Organization of Standardization gives out laws which are universally accepted to ensure that safe and effective products are being made all around the world.

CE: This certification is used in European Economic Area which gives out proper guideline to ensure that the products are safe to use.

GMP: Good manufacturing practice is a regulatory system which directs the manufacturers to make products which can pass the quality standards given by the organization.

9.What are the factors for choosing the best multi-lane special shapes bag sauce packing machine?

Choosing which kind of multi-lane special shapes bag sauce packing machine can be a little difficult for you. Because everyone wants to make the best possible decision since there is lots of capital which is being invested into these costly expensive. Don’t worry, we’ve got you covered because we are going to give you some tips to choose the best Multi-lane special shapes bag sauce packing machine for you!

Financial capital

How much money does Multi-lane special shapes bag sauce packing machine cost? This question might be worrying you. So it is important to know how much financial capital you can invest and if you have the means, then go for it. Whereas if you are having difficulty, then you should look for second hand equipment for your business.

Type of packaging material

Different types of packaging material picture courtesy epac.com

What kind of packaging material do you deal with? Is it special shapes bag, flat pouch, zipper pouches or sachets and stick packs? Thus, according to your packaging material, buy that type of Multi-lane special shapes bag sauce packing machine which would be able to cater to your specific packs, otherwise your machine will become unusable for your business.

Working space

Working space is quite critical when it comes to which type you would buy. You have to check how much space is in your workplace and whether the machine you are intending to buy can integrate easily into your production line.

Production Speed

Multiple stick packs

The production speed of your machine would be quite important and you would have to see whether it would be able to cater to your demands. So you would have to see whether your production requirements is in line with the speed of your machine.

Conclusion

After discussing in detail about multi-lane special shapes bag sauce packing machine, we hope that by now you would be well aware of the specifications of this machine, its features, benefits, use and whether it is worth buying or not. You must have been convinced by now that investing in this machine will be quite beneficial for you, the benefits of which you can reap for many years to come. So if you are thinking of buying it, then do consider Allpack because we have got some of the best machines with advanced features that we can offer! For more information and details, please contact us now.

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Combination Weighing And Packaging Line-6

Combination Weighing And Packaging Line: The Complete Buying Guide In 2025

Premade Pouch Filling Machine

Combination Weighing And Packaging Line: The Complete Buying Guide In 2025

Are you looking for an amazing multi-functional machine which has the ability to weigh and package your product simultaneously in one go? Do you want an equipment which can do multiple functions so that you don’t have to invest and buy more than one machine? If you do find such type, is it going to benefit you in the long run? And is it going to yield results exactly the way you want? Can you use it in more than one sector if your business stretches across more than one industry?

If you have all these questions coming across your mind then you have stumbled upon the right blog! Because we are about to tell you about a magnificent machine known as combination weighing and packaging line. We will discuss about it in detail so buckle up! Because we are going to take you on a journey of getting to know about combination weighing and packaging line.

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1.What is combination weighing and packaging line?

Combination weighing and packaging line

Combination weighing and packaging line is an equipment which weighs your product and packages them simultaneously. This amazing ability of combined weighing and packaging together streamlines your whole process, giving you maximum benefit in a short period of time. The packaged product can then be sent to final packaging where it sent to the warehouse for shipment to its destination.

The machine is equipped with latest technology and will offer you advanced features with minimal wastage. Thus, giving you maximum benefits and saving you from heavy losses.

2.What are the benefits of combination weighing and packaging line?

Are you wondering whether combination weighing and packaging line would be worth investing and installing it in your factory? Will it benefit you in the long run and keep on doing so without incurring heavy losses for you? Well we have got answers to your questions so let’s read about this work of art can benefit you in number of ways!

Continuous operation

Food supplements powder

One of the most attractive feature you will find about this machine is the fact that it weighs and packages two products simultaneously. If one product is being packaged after weighing then the other product has been already introduced into the machine and its weighing process has already begun. This will give you more products in less time and save your money.

Integration

Meal replacements powders -Picture Courtesy: costpricesupplements

One of the biggest benefit you will get from buying this machine is that it can do combine weighing and packaging for your product. So you won’t need a separate equipment for weighing and packaging. The machine can do both the processes for you. This will save you a lot of money which you can use it in your business for other important purposes.

Accurate dispensing

Electrolyte powders in sachets

Do other machines in your factory package inaccurate products so you don’t get uniform packaged goods in every batch? Well not this one. Combination weighing and packaging line has an amazing ability to accurately weigh your product and package them with high precision every single time. So you will get twin products which look and weigh exactly the same.

Versatility

Medicinal powder

Are you involved in more than one industry where you need an equipment which can perform combined weighing and packaging? We’ve got you covered! Because this machine can be used almost in every industry. From weighing and packaging snacks to chemicals. This equipment can do it all!

High production capacity

Dairy whitener powder

Do you need a machine which can package thousands of your product in a single day? Well we have good news for you! Because combination weighing and packaging line can weigh and package as many as 50 bags/min. So it can cater to your high production demand with ease, making it an equipment worth investing.

Minimal wastage

Washing powder

Combination weighing and packaging line is designed in a way that it will weigh and package maximum products with minimal wastage. So your products won’t get spoiled and you won’t have to throw them away.

3.What are the applications of combination weighing and packaging line?

You might be wondering whether you can use combination weighing and packaging line in more than one industry you might be dealing in more than one sector. Well we have wonderful news for you! From snacks, candies to pet food, beauty products and chemicals, this equipment can weigh and package them all. Let us discuss each of the industry in which you can use it.

Pharmaceutical industry

Electrolyte replenishing packets

Are you a pharmacist or someone from a pharmaceutical company who’s looking for an efficient machine to weigh and package your medicines simultaneously? We introduce you to combination weighing and packaging line. This equipment can weigh and package your medicines, capsules, tablets and pills accurately. So the customers can get accurate dosage of medicine every time.

Food industry

Instant coffee powder

Combination weighing and packaging line would be great for you if you deal in food industry. It can efficiently weigh and package snacks, sweets, chocolates, dry fruits and much more into standup pouches, zipper pouches or bags. So you can ship them perfectly sealed in an airtight packaging which won’t get spoiled.

Nutraceutical industry

Vitamin supplement powder

Nutraceutical industry manufactures products like vitamin supplements, meal supplements and energy boosters. All of these can be packaged by combination weighing and packaging line safely into your desired packaging material.

Chemical industry

Color pigments powder

If you deal with chemicals, then weighing and packaging them into bags would be your top most priority. Thus, combination weighing and packaging line can weigh and package silica, camphor, color pigments and much more simultaneously into bags, containers and pouches. So investing in this equipment would be worth it for you.

Household product industry

Washing powder

Many household items like detergent powders, cleaners, dishwasher soap and rat killer tablets can be weighed and packaged by combination weighing and packaging line as smoothly as possible. So if you deal with these items, then do consider installing this equipment in your factory.

Cosmetic industry

Face powder -Picture Courtesy: purple.com

Everyone nowadays wants a beautiful and radiant skin and want to look like a biggest celebrity of their country! But in order to fulfill their wish they need reliable beauty products which give them same results all the time. Combination weighing and packaging line can make their dreams come true by weighing and packaging items like wax beads, beauty soaps, foundation powder into jars and containers. So grab this equipment and put it in your factory to make this world full of beautiful looking people!

Insecticide industry

Insecticide powder

Insecticide and pesticides are insect killers which harm the crops and farmlands. So to maintain their efficacy combination weighing and packaging line can weigh and package them efficiently so that farmers can use them to protect their crops.

4.What is the working principle of combination weighing and packaging line?

The working mechanism of this equipment is quite easy to understand so we will tell you in order how it works so you won’t get confused when you are trying to initiate the process.

Vibratory feeding

First of all, the product you choose is introduced into the vibratory feeder. This feeder is used as a storage space where all the product is brought into it so that it can then be sent to weighing.

Weighing of the product

The product is then weighed with the help of load cells. This step is essential since it ensures that only the exact amount of product reaches the packaging section so that you get equal and accurate products every single time.

Transfer to Z-shaped conveyor

After your product has been weighed, it is then transferred to Z conveyor. This conveyor is made of multiple sections of different angles that enables the product to be moved vertically and horizontally. The product then reaches the packaging section.

Sealing and packaging of the product

The product now reaches the sealing section where the packaging materials like bags or pouches are introduced and the product is poured inside them. The filled bags or pouches are sealed using vertical and horizontal sealers.

Discharge of the product

The perfectly sealed product is then discharged from the machine where it is sent to a different part of the production line for final packaging and shipment to its final destination.

5.Describe the structure of combination weighing and packaging line.

Combination weighing and packaging line has many distinctive parts. Each have their own unique function and characteristic which enable them to work so efficiently. Let us discuss each of them below.

No	Components	Functions
1)	Vibratory feeder	This is the first part of the machine in which the desired product is introduced. The product is stored here and then sent to the next part for further processing.
2)	Working platform	This part is used to overlook and monitor the whole process. The worker can use to check whether the machine is properly doing its job and adjust the parameters accordingly.
3)	Z-shaped elevating conveyor	This special type of conveyor has two horizontal ends and one sloping end whose angles are above 30° and below 90°. They are responsible for carrying the product from the feeding end to the packaging end.
4)	10 heads weigher	This part is where your product will be weighed at the exact amount you desire to give you exact product.
5)	Freefall metal detector	This component is where your weighed product will fall freely and go into the sealing part. It is also responsible for detecting any damaged or contaminated product and discard it if necessary.
6)	VFFS	These are the sealers where the weighed product is sealed by vertical sealers in bags or pouches.
7)	Finished product conveyor	After the product has been packaged, it is then discharged from the machine through finished product conveyor.

6.Explain the types of combination weighing and packaging line.

Combination weighing and packaging line has few types. Each have their own specifications and features which can then be used in different sectors for different purposes. So let’s discuss these below.

We can classify combination weighing and packaging line:

On the basis of form

VFFS combination weighing and packaging line

VFFS combination weighing and packaging line

This is known as vertical form and fill seal combination weighing and packaging line. As the name suggests, it has vertical sealers as its distinctive feature. It is quite easy to use and has PLC control and advanced features which will yield perfectly sealed products for you.

Working principle

The machine working principle is quite simple. Firstly the required product is fed into the vibratory feeder. Secondly, it is moved to the weighing section where it is weighed with high precision. Thirdly, it is transported to the vertical sealers by the conveyor belt. The vertical sealers then use high pressure and temperature to package your product into pouches or bags. The sealed bags are then discharged and dispatched for final shipment.

Horizontal combination weighing and packaging line

Horizontal combination weighing and packaging line-Picture Courtesy: jwweigher.com

Another category which exists is known as horizontal combination weighing and packaging line. This type is composed of horizontal sealers and has latest human interface features to smoothly operate the weighing and packaging process simultaneously.

Working principle

The mechanism of this is similar to VFFS combination weighing and packaging line. The product is introduced into the vibratory feeder which then sends it to the weighing area where it is weighed. The weighed product is sent to the horizontal sealers to package your product into bags and pouches. The air-tight package is then moved to the other side of production line where it is wrapped for shipment to the consumer end.

Linear combination weighing and packaging line

Linear combination weighing and packaging line -Picture Courtesy: packkingconveyor.com

The shape of this machine is aligned in a straight form and the whole process of weighing and packaging takes place in an align way. It is ideal for packaging items like medicinal powders, spices and herbs.

Working principle

The solid product like medicinal powders are fed into the hopper. The powder is weighed accurately by the weighing section so that equal amount is filled into the packet. The package like sachets, pouches and bags are sealed using sealers and is then discharged from the machine for further processing.

On the basis of weighing heads

Multi-heads combination weighing and packaging line

Multi-heads combination weighing and packaging line -Picture Courtesy: weighpack.com

Under this category comes multi-heads combination weighing and packaging line. There can be many heads including 10, 20 and 32. The greater the number of multi-heads, the more products you would be able to weigh at the same time so you can benefit from it if your factory demands high production capacity.

Working principle

The product which are in solid or granular form are introduced into the feeder. The stored product is then transferred to the multi-heads weigher where it is weighed accurately. The weighed product is moved to the vertical sealers by the help of conveyor belt where it is sealed, packed and discharged through the conveying outlet.

7.How to maintain combination weighing and packaging line?

Worker maintaining machine

You must have noticed that all the machines, no matter what function they perform, whether they are cheap or expensive, all require maintenance at some point. So does combination weighing and packaging line. It is very important to maintain it as best as you can so that it gives you optimum results and function for many years to come. Don’t worry because we are going to teach you how.

Cleaning: you must have noticed that after using this machine for some time, there would be presence of dust on it. So to get rid of this, use a piece of fabric cloth to clean all the parts like hopper, vibratory feeder, working platform etc.

Lubrication: this is an essential step as it is very important for you to oil the moving parts of your machine since it would’ve developed friction over time and the efficiency would’ve been greatly reduced. So use a lubricant oil or grease to ensure optimum working so that you get the desired results.

Inspection: this crucial step is a must since you would need to check at least on a weekly basis whether all the parts are perfectly doing their job. If not, then fix them or replace them with a new one so that you can continue with the process.

Adjustment: before you start the process, you need to make sure that all the parameters have been adjusted accordingly and if not, then set them to their required values. You would also have to see that all the parts have been perfectly adjusted to the machine after they have been cleaned thoroughly.

8.What are the factors for choosing the best combination weighing and packaging line?

It is quite cumbersome to ultimately decide which kind of machine would prove to be best for your company. And you can be quite concerned whether the machine you are buying would be worth the heavy investment and whether and it will benefit you in the best way possible or not. But don’t worry! We have answers to your fears! We are going to tell you how you can buy the best possible combination weighing and packaging line for your company so that it will reap you benefits for years to come!

Financial capital

This is the first factor that must come to your mind when you would be buying combination weighing and packaging line. If you have the means of buying a new one, then go for it because it will be worth it. However, if you cannot afford to buy the new one, then you can simply go for the second-hand one which will be cheaper but offer you the same features.

Production capacity

Various spice powders

This factor would be quite important for your factory. Before buying, you have to check whether the combination weighing and packaging line you are intending to buy can cater to the production demand of your factory. If it cannot, then it would be futile to buy it.

Working space

Vitamin K2 supplement powder

Everyone’s working space is different since the availability of the area depends on the space and the number of machines situated in the production line. So before buying, it is important to see whether combination weighing and packaging line would be able to fit in your factory or not.

Type of packaging material

Various food flavors in stand-up pouches

Do you deal with packaging materials like jars, containers or other kind like stand-up pouches, zipper pouches, flat pouches or special shapes bags? If you use these kind of packaging materials for your product then it is critical for you to see whether combination weighing and packaging line you are opting to buy has the ability to package your products into these packaging materials.

Conclusion

So we have thoroughly discussed about combination weighing and packaging line and we hope that you would learned about it in detail and gained some knowledge about its features, benefits, specifications and its types. What kind of combination weighing and packaging line you would require for your factory depends on your unique demands. So it is important for you to see that your demands and the type you are buying is in line. And if you are wondering and still doubting whether you should invest in combination weighing and packaging line, then you should go for it because it will be worth your investment.

For more information and details, please visit our website allpackchina.com

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CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

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Combination Weighing And Packaging Line: The Complete Buying Guide In 2025 Read More »

Chinese Zongzi Counting Machine: The Complete Buying Guide in 2025

Tablet Counting Machine

Chinese Zongzi Counting Machine: The Complete Buying Guide in 2025

Chinese cuisines are famous all over the world! Zongzi is traditional Chinese food often found in China and many parts of the world. In the busy routine, many of you can enjoy them simply by unsealing the packaging.

Zongzi

A Chinese zongzi counting machine play promising role in the filling of accurate number of zongzi in individual packing with advanced automation. Read on to learn about essential points related to this machine.

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1.What is Chinese zongzi?

Chinese Zongzi- picture courtesy: The malamarket

If it is first time that you’re knowing about Chinese zongzi, then it is mainly prepared from glutinous rice with various mouth watering filling wrapped around a bamboo leaves. In a simpler word, it is like a tamale (rice wrapped in a leaf) which is subjected to boil for some time till it cooks. Depending upon your taste buds what flavors and taste you will like, some are made with savory while some are sweet.

Day by day, you will find variation in its recipe, such as you can add egg yolk, kidney beans, chicken, etc., just like its unique name, it is also represented with unique color with subtle taste.

2.What is Chinese zongzi counting machine?

Chinese zongzi counting machine- Picture Courtesy: Hengli Pack

A state of art machine which is mainly based on processing of vibration, identification, counting, and filling. An advanced machine that is designed to deal products of various packaging sectors as well as frozen foods, vegetables, medical, and dry items ensuring you a highly precise output required almost minimum involvement of technician.

A sophisticated counting and filling solution which is specially designed with food grade material featuring an easy to clean option with no chances of contamination. Moreover, this machine allowing you to fix them other units of packaging offering easy of working for packing task. That’s why this machine is the most valuable addition and demanded the most in various production lines.

3.Why Chinese zongzi counting machine is required?

Your food products need extra care and quality packaging; a Chinese zongzi counting machine is recommended for it due to the following reasons:

Save Your Time & Energy

Value your products- Picture Courtesy: Weee

The most significant benefit of Chinese zongzi counting machine is none other than valuing your precious time and energy. Now you can spend your time and other production chores rather than burdening yourself in counting and packing of zongzi. This is a promising solution aligning and sorting the items and speeding up the counting task in a seamless manner.

No Variations in Counting

No counting inaccuracies- Picture Courtesy: China Daily

You should be ‘tension free’ when using Chinese zongzi counting machine in your area. This is because it counts and packs a consistent quantity of batches that you deliver for distribution. Therefore, every box will contain uniform quantity of items when it is passed through the reliable machine hence meeting your expectation perfectly.

Easy to Integrate with Other Units

High integration- Picture Courtesy: English.east

This machine can work standalone as well as by integrating with other units of the production line. Suppose if you have primary and secondary packaging machines, then no worries if you’re planning to install and adjust them as it has features to improving your current flow of production by easy integration.

Say Hello to Profitability

Greater business- picture courtesy: South China morning

A Chinese zongzi counting machine can be operated for a long term operation and it doesn’t get over-heated or over-exhausted. So what you need more if you already have this machine in your business. We promise, you will have high profitability as it can cater large production batches without requiring manpower.

No Pricy at All!

Economical – picture courtesy: Singapore Women

This is an advanced and automatic option for counting and filling of Chinese zongzi which is so economical and available with various pricing options. Just talk your vendor- tell your budget and get amazing range of Chinese zongzi counting machine to gain market value.

Comparatively More Speedy Counting

Greater processing- Picture Courtesy: Xinhua

Considering traditional methods of counting Chinese zongzi, this machine is far speedier, and accurate to fulfill the market demand quickly and correctly.

An Easy Processing

Ease to use

The machine is equipped with touchscreen interface which provides you easy operating options where you just have to read and understand them., when beginning to initiate the process, just press the keys available on the screen just as speed of counting, integration, time of production, run time, etc and let the machine to perform its functions.

4.How a Chinese zongzi counting machine works?

A Chinese zongzi counting machine is presented with modern specifications, believe me, it has very simple working which are based on few steps. We have categorized them into the following phases with illustrations. Have a look!

Step

Description

Picture

Vibratory Channel

Several Chinese zongzi packets moves forward for the counting section by the help of vibratory grooves known as vibratory channels.

These channels are featuring straight pathway that forwards the items once it starts shaking gently.

The purpose of these channels is just to keep the working interruption free and attain aligned and uniform motion of each zongzi pack.

Vibratory Channel

Counting Phase

The vibratory channels once bring the items towards the counting phase, it is time to identify the presence of each item which knocks down the sensor.

The sensor is of various types, some machines are equipped with optical sensor that picked the presence of zongzi once it drops on it, the camera can capture and notify it on the screen, while some are designed with weight-based sensors that predicts the presence of packs once it fells. Once it is identified, it triggers the system to consider it as counted item.

Counting Phase

Filling Phase

Once the zongzi packs are identified and counted, it is now passed through the nozzle and directly drops down into the packaging material.

It is mainly depending upon manufacturer what packaging materials they’re supposed to use, for example, it can be box, jar, bottle, pouch, or any related type.

Filling Phase

Final Packaging Phase

Once they’re filled in boxes, a conveyor helps in the transferring of these boxes or packaging types from counting machine toward the next machine for further secondary packaging for easy distributing of these packed Chinese zongzi.

Final Packing Phase

5.Where a Chinese zongzi Counting machine is applicable?

Chinese Zongzi Counting Machine- Picture Courtesy: Cremer

Despite Chinese zongzi counting machine applications in food industry it also offering multi-functional attributes in the counting for other significant manufacturing firms. We have described the needs of Chinese zongzi machine in other important industries. For example:

Hospital & Healthcare

Hospital setups- Picture Courtesy: healthline

A Chinese zongzi counting machine is an excellent choice in packaging of medicines for hospital and healthcare setups. All over the world, it offers an accurate sorting, filling, and distribution of solid dosage forms therefore you all prestigious organization rely on robust device to bring major tasks performed quickly in the busy medical facilities.

Veterinary

Vet Industry: Picture Courtesy: CBC

What’s more important than loving & caring your pet! A Chinese zongzi counting machine fills your vet prescription by offering relaxation and productive time to your clinical staff. This is an affordable machine efficiently count items like capsules, tablets, pills, or supplements like vitamins, trace elements, as well as their foods such as snacks and other related products.

Pharmacy

Pharmacies- Picture Courtesy: everyday health

You will be surprised to know that practicing Chinese zongzi counting machine is common in pharmacies for over many years. It is time saving and energy saving machine which reduce the chances of mis- handling or errors that ensures your patients are receiving properly dispensed medications.

Education

Education Department- Picture Courtesy: University of Newcastle

Various top educational organization where research studies prevail require reliable counting solutions where a Chinese zongzi counting machine is used as an advantageous tool for simple, fast, and accurate solution for dealing research based, physical, and chemical testing items such as solid dosage formulations.

Food Industry

Food industry- Picture courtesy: VAYA

Food products like biscuits, candies, sweets, chocolates, etc are mainly deal with a Chinese zongzi counting machine for acquire precise, error free and cleaned packing.

Medical Supply

Medical supplies

A Chinese zongzi counting machine is known as a counting leader when it comes to talking about final packaging of medical supplies such as tools like needles, lancets, assessment strips, medications, and random shape products such as suppositories. It is a speed up solution that can count and pack hundreds of items per minute with an ideal display system that every manufacturer needs to implement in their production lines.

Agriculture Industry

Agriculture industry- Picture Courtesy: HARS

You cannot ignore the significance of Chinese zongzi counting machine in the agriculture sector where it is required for accurate counting of products like seeds, plant and crops supplements, tablets like pesticides, insecticides, and associated items.

Nutraceutical Industry

Nutraceutical Industry- Picture Courtesy: Label Printing

This sector of producing formulation for well being is growing day by day, this directly increasing the demand for Chinese zongzi counting machine for packaging of health-related supplements in capsules, tablets, pills, and gummies forms.

6.What are the types of Chinese zongzi Counting machine?

A Chinese zongzi counting machine is categories into the following types.

Automatic Chinese zongzi counting machine

Single head Chinese zongzi counting machine
Dual head Chinese zongzi counting machine
Multi- head Chinese zongzi counting machine

Automatic Chinese Zongzi Counting Machine

A machine which is designed with mainly automatic features where minimal human intervention would be required so you can avail greater performance when it comes to counting Chinese zongzi with more accurate results.

Here, you can also connect this machine with other units of the production line to bring packaging process more efficient and fast manner. With more high precision and premium quality construction, a Chinese zongzi counting machine is further sub-classify into the following:

Single Head Chinese Zongzi Counting Machine

This is an automatic high efficiency machine that allows you to bring zongzi counting and related random shape items. It is also featured with multi vibratory channels that is helpful in sorting and movement of zongzi pack from hopper to counting section without any interruption.

This machine is highly economical and dust-resistant which is recommended to count food and health related items without risk of cross-contamination.

Single-Head Chinese Zongzi Counting Machine- Picture Courtesy: Cremer

Dual Heads Chinese Zongzi Counting Machine

This is a high-speed machine featuring two filling heads for the counting of zongzi and other related food items.

With possessing photo-electric detector, this machine helps you in detecting faulty items or error.

Due to high intelligence, machine is capable of sensing presence of packaging material, if in case there’s no material, there won’t be counting. This machine is mainly suitable for production line belonging to large capacities hence make ease of working.

Dual Heads Chinese Zongzi Counting Machine: Picture Courtesy: Cremer

Multi-heads Chinese zongzi counting machine

This category of counting machine is designed with more than two counting heads which is helpful in concurrent counting and zongzi following multiple channels and pathways.

Therefore, it can bring high productivity by enhancing work efficiency ensuring accurate counting in a short period of time.

Multi-Heads Chinese Zongzi Counting Machine

7.What is structure of Chinese zongzi Counting machine?

The parts of Chinese zongzi counting machine are described below:

Parts of Chinese Zongzi counting machine- Picture Courtesy: Cremer

Hopper	This is a well-regulated storage tank for bulk compilation of Chinese zongzi packets that are released once feeders starts vibrating. The controlled and steady supply of zongzi starts flowing from hopper to the next unit of the machine for further process. Moreover, some machines are also composed of more than one hopper for fast and storing bulk content in the machine and bringing more productivity.
Visualizing Window	This is an advanced and helpful feature that allowing you to check and monitor the procedure via transparent glass ensuring that entire process is carried out without any hurdle.
Control Panel	A highly sophisticated variables allowing controlling the set up including, switch on and off, number of counting items per minute, speed of vibratory channels, etc.
Vibratory Channels	This is considered as a main unit of the machine which is assessing you in orientation of alignment of Chinese zongzi in a straight pathway. These items gently move from hopper toward counting station by the help of vibration or shaky movement. Each pack flow in a direction without overlapping on each other.
Photo Electric Sensor	Once the zongzi packets drops down the presence of photo electric sensors can make them counted as it blinks the photo electric detector. zongzi drops in the counter unit.
Filling Unit	Each number of items are then further gone down and positioned inside the packaging material via filling unit.

8.What are items are counted by Chinese zongzi Counting machine?

A Chinese zongzi counting machine can count other items too for your convenience. Some of them are mentioned below:

Gummies	Sweet and enticing gummies with juicy flavors and with various colors and shapes can be counted accurately and packed.
Cheese Stick	Highly popular and savory snack can be packed correctly into each pack or tray.
Sweet Candies & Chocolate	Whether hard, or soft candies, beans, jellies, and related confectionery products.
Solid Dosage Form	This is a famous tool for counting and dispensing of various sizes, weight, and shapes capsules, tablets, pill, etc.
Hardware Tool	It includes nut, bolts, nails, screws, and various other small tools for construction.
Frozen Food	It allows broad range frozen food products for precise counting and packaging.

9.What are the main technical problem and solution of Chinese zongzi machine?

Naturally, every equipment commonly strikes with some issues after using it for some time. It doesn’t mean that machine is not original, or the manufacturing company has offered a wrong product to you. It is pretty common, and how you should handle certain circumstances is much important! Keep reading to deal certain problems and solutions when using a Chinese zongzi counting machine.

Zongzi Counting Problem

Zongzi Counting Problem- picture courtesy: cremer

An irregular or incorrect number of items are being packed and inaccurate counting is recorded in the system.

This is common problem that mostly happens when machine is operated for a long period of time without any gap or break. Therefore, we would recommend to not worry about it and simply switch off it for some time followed by calibration of the unit. check the setting of the program again and adjust the setting of vibratory channels and counting detector. Restart the machine and start Test Run.

Machine is unable to Detect the Zongzi Presence

Chinese Zongzi Counting Machine

This is another common issue where machine can’t sense the presence of item that results in inaccurate counting.

You can encounter this problem via calibration and cleaning the photo electric sensor and check if there’s still dust particles accumulated over it or not. In this matter, you must take care of regular maintenance and cleaning.

Sudden Clumping

Clumping-picture courtesy:cremer

The zongzi packs during the procedure starts to be jamming forms a clump of items that ultimately interrupt the processing.

This problem is mainly controlled by regulating the flow speed of vibratory channels. Moreover, regulate the distance between each running product from one and another. Maintain the machine to avoid interruption in vibratory channels.

10.How to clean & maintain a Chinese Zongzi Counting Machine?

Do you know you can extend the shelf life of the machine and can avail good performance if you regular clean and maintain them?. There are few easy tips you should regular implement on Chinese zongzi counting machine to extend its quality and long-life processing.

Touch Screen	You can clean the display monitor simple by gentle application of glass cleaner using a soft duster.
Vibratory Channel	Take it off the vibratory channel tray and clean it inside and outside with dry cloth followed by alcohol spray to reduce the chances of contamination. Before assembling the tray, you should lubricate them so you can get seamless and noise-free processing.
Sensor	The sensors help in the presence of zongzi once they are fall in the counting tray. Therefore, it is recommended to routinely check them and assess if any foreign particle is accumulated over it. If yes, you can wipe it using dry and soft duster.
Counter	A counter tray should be regularly clean if required. A mild soapy water is best enough for its good cleaning schedule.

11.What is future prospect of Chinese zongzi counting machine?

Chinese Zongzi Counting Machine

The demand for Chinese zongzi is never-ending experience that is mostly higher especially in the certain seasons such as ‘Dragon Boat Festival’. Apart from this, you can observe its popularity is increasing all across the world due to its higher nutritional values and delicious taste.

Therefore, a substantial quantity of zongzi mostly flooded the manufacturing market and demands for urgent manufacturing and quality packaging which is promoting surge of counting machine. According to a report, there are recent witness for demand of zongzi has increased double time than every previous year (50,000 zongzi/day), that is anticipated to bring millions of businesses each coming year due to its swift growth and forecasted to get higher expansion with positive momentum.

Conclusion

A Chinese zongzi counting machine is a good choice equipment in a variety of industrial applications that providing you enormous advantages to boost your business. Being a renown industry, Allpack offering you top-notch series of equipment in the market that is tremendously pocket friendly and designed with hi-tech features. This is the significant reason behind its success and popularity! We offer Chinese zongzi counting machine for you with excellent guidance protocols and related essentials. If you’re planning to buy, please contact us now to communicate our team members.

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Multi Lane Special Shapes Bag Granule Packing Machine: The Complete Buying Guide In 2025

Premade Pouch Filling Machine

Multi Lane Special Shapes Bag Granule Packing Machine: The Complete Buying Guide In 2025

Can the packing of your granules influence the quality and be the reason of higher consumer satisfaction? It can be fascinating to think that the freshness and quality in every portion of the granules always remain the same as if it has just been packed now. Trends in quality and freshness have led to the invention of new packing solutions that help producers in the supply chain achieve cost savings and environmental sustainability.

Purpose of multi lane special shapes bag granule packing machine - Picture Courtesy: WinfongPack

Time for a closer look at multi lane special shape bag granule packing machine that will maintain the natural qualities of your products.

In order to utilise its potential to the full, it is necessary to take a closer look at the working parts, functions, types, and control mechanisms of the motor. The knowledge about this machine will enable you to make a better decision when buying the right packing for the granules. In the following, we will discuss the most important points!

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1.What Is The Multi Lane Special Shapes Bag Granule Packing Machine?

Multi lane special shape bag granule packing machine

A multi lane special shape bag granule packing machine is a classy packing machine that competently packs granulated materials into specific shaped bags. This machine is widely used in the food, pharmaceutical, and chemical industries to package a variety of items such as sugar, salt, seeds, cereals, coffee, snacks, and other granulated substances. It is a ribbon coding machine that does automatic blanking, weighing, bag forming, sealing, cutting, and counting.

2.What Are The Benefits Of Using Multi Lane Special Shape Bag Granule Packing Machine?

Special shape of granule pack - Picture Courtesy: Landpack.com

The multi lane special shape bag granule packing machine is recognized for its reliability, cleanliness, and efficiency. It offers enormous advantages that support industry success. Some of the perks are listed below.

Speed is Essential: The multi lane special shaped bag granule packing machine has several lanes that can make, fill, code, cut, and seal multiple sachets simultaneously. This simultaneous processing might increase the rate of production capacity. This increased speed enhances enterprises' profit margins.

High Safety: The multi lane special shaped bag granule packing machine seals the packets on all four sides, ensuring the packed particles' security and safety. The bags are packed and water-resistant, preventing air, water, dust, and other foreign things from entering the packing.

Reliability and Minimal Sample Variation: The multi lane special shaped bag granule packing machine is outfitted with automatic weighing and measuring systems. These technologies provide accurate particle loading within the packet. Furthermore, a precise forming station produces packing that is accurately sized and shaped each time. A multi lane special shape bag granule packing machine ensures consistency in each batch due to its multi lane function.

Adaptability and Multiple Uses: The multi lane special shape bag granule packing machine can create a variety of packing with a single press of a button. This capability is helpful for organizations that handle various packing types. This machine allows for the versatility of cut and seal sachets. Aside from packing, this machine can handle a variety of particle shapes, sizes, and natures.

Easy to Maintain and Clean: The multi lane special shape bag granule packing machine is made up of stainless steel. This stainless steel component of this machine makes it a solid and durable. This material is easy to clean and resistant to rust. Every part may be removed, making this machine easy to sterilize and operate.

3.What Are The Applications Of Using Multi Lane Special Shape Bag Granule Packing Machine?

An overwhelming majority of businesses all over the world make use of powder, granules and other particle product packing designs. These businesses utilize the multi lane, special shape bag granule packing machine to pack the particles and granules. The following is a list of some sectors where this machine used.

	Food Industries The food industry is one of the most significant consumers of multi lane special shape bag granule packing machine. Since it offers food particles in sachets that are easily accessible, this equipment is utilized by this industry. Small sachets are produced by this machine, which contains a wide variety of spices, sugars, salts, chiles, powdered flavorings, and other ingredients.
	Pharmaceutical Industries Drugs used in the pharmaceutical industry, nutritional supplements, and herbal supplements are now available in powdered form in addition to tablets and capsules. This is a result of improvements in the medical and healthcare industries. This is a consequence of the significant advancements made in these companies. It is possible to utilize the powders immediately after they have been packed in special shape bags, which are pretty small and compact. As a result of the high dosage packing efficiency, it is a machine that is significantly utilized in the medical sector.
	Agriculture Sectors This machine is also used to pack various agricultural particle goods, such as fertilizers, herbicides, pesticides, manure, and soils, in a special shape bags. The answer is yes; this machine is also used in the farm industry. One of the most important contributions that this machine has made to the agricultural sector is that it packs retail agricultural commodities in a compact and economical
	Cosmetic Industry This machine is utilized in the cosmetic industry, specifically in those industries that deal with powders used in cosmetics. There are many different types of cosmetic powders in the little bags included in this product. These powders include face, talc, eye shades, blushes, makeup, salts for bathing, and body wash powders.

4.What Is The Working Principle Of Multi Lane Special Shapes Bag Granule Packing Machine?

Working principle of multi lane special shape bag granule packing machine - Picture Courtesy: Landpack.com

The working principle of a multi lane special shapes bag granule packing machine is comprised of a number of sub-processes that contribute to the efficient and proper packaging of granules into bags of special shapes. This process is highly sensitive and needs to be undertaken with a lot of caution in order to retain the quality and strength of the packaging. The steps for packaging involve.

Step 1: Granule Particle Product Loading

Before starting the multi lane special shape granule packing machine, the bulk volume of the granule is proper load to the granule hopper. The machine's hopper can be filled by the operator or directly through a feed tank.

Step 2: Loading Plastic Film

After the loading step, the next step is loading the plastic film. In this step, a large film roll is placed on the film holder. Some portions of the film are separate and move over the film roller. This method keeps the film in suspense at all times.

Step 3: Vertical Packing

When the plastic film attains at the bag-forming station, the formation of packs commences. After that collecting and coiling the strips of the plastic bag film around the forming station into a tube-like pack. As of now, the bottom part seam is packed through the horizontal sealer, and the side seams are packed through the vertical sealer.

Step 4: Filling Packing

Packing the granules, Once the pack is all set up, the filling machines like the auger, multi-head weigher, and volumetric cup filler get to work figuring out just the right amount of powders and other little bits to put in. They get their instructions from the vacuum feeder and filling nozzles.

Step 5: Horizontal Sealing

This is the step where the transverse sealer intervenes and forms a tight seal that does not allow air in or out at the top. These horizontal sealers work their magic at the bottom of the sachet too. Once the packing is done, a sharp cutter comes in and gives it a clean break from the rest of the pack. When all the little bags are filled up on the multi lane special bag granule packing machine, the last step is to carefully get them into the collection bin or onto the conveyor belt. The belt then takes the finished packs along to the next packing machine.

5.What Are The Basic Components Of Multi Lane Special Shape Bag Granule Packing Machine?

Basic components of multi lane special shape bag granule packing machine

A multi lane special shape bag granule packing machines have several components that are used for proper machine performance. These components include;

Hopper: It is the main component of the machine, which occupies the largest quantity of the remaining components in the structure. The granule particle presents in the hopper which is further used in the filling chamber.

Vacuum Feeder: This part of the machine is the useful part that is used for transferring granule powder and other particles to the filling chamber.

Motor: It is one of the essential parts of multi lane special shape bag granule packing machines, and it can realize the purpose of loading and discharging at any time. It is located on the top of the machine and it is operated through electrical energy.

Metering Screw: At the underneath of the hopper, metering screw is present which has a quick-release mechanism of the hopper lid for easy access during the cleaning process. In general terms, the machine is designed to determine the amount of granules or powders each time with high accuracy.

Bag Former:

The bag former is the large part of the multi lane special shape granule packing machine. This portion forms the pack containing the four side seals. It is a funnel-shaped part used to make the pack into square or rectangular packaging by wrapping the plastic film over it.

Vertical Sealing:

It is a machine component that encircles a vertical portion of the longitudinal of the sachets where they connect.

Horizontal Sealing Part:

The main part of the machine uses heat, pressure, or ultrasonic waves to join the top and bottom leading edges of four side seal bags.

Frame: It is considered to be the most crucial part of that machine and is said to be in charge of accommodating all the internal commodities of that system. It uses stainless steel in the construction of the frame which gives the entire appearance of the machine a high level of hygienic.

Energy Efficient Cabinet: Unlike other multi lane granule packing machines, it is considered to be the main portion of the machine. It is useful because it has different types of electrical connections that might be required in a given circuit.

Operation Interface: It is primarily a display screen interface and is often used to explain the control of machine operations.

Stable Foot: Several stable feet are found beneath the lower part of the multi lane special shape bag granule packing machine to ensure stability and equal levels.

Cutting Section of the Machine: This portion is present at the bottom of the horizontal sealing portion. It is basically used mainly for slitting packed satchels from processing satchels by sharp edges.

Product Conveyor: It is an individual tool that complies at the base of the machine. The packed product then drops on the product conveyor, complete with the finished packing process.

6.How To Classify Multi Lane Special Shape Bag Granule Packing Machine?

Multi lane special shape bag granule packing machines are classified into two main categories based on the type of filling and motion of the machine.

Classification Based On Filling Type
Auger Multi Lane Special Shape Bag Granule Packing Machine		The granule used for packing is filled with the auger in the auger multi lane special shape granule packing machine. For the transportation of the granules from the hopper to the bag, the auger screws rotated. It is favored most in filling the powders and is the most popular one among all the machines. These components necessitate the supply of precise portions of the granule products into the bags.
Volumetric Cup Multi Lane Special Shape Bag Granule Packing Machine		It is a multi lane special shape bag granule packing machine comprising many volumetric cups, which greatly contribute to the respective dosing of the volumes of the granule particles in the bags. The materials are conveyed from the volumetric cups to the filling nozzles before being administered to the compacting station. This machine is however can be used in packing various types of granule particles.
Multi Head Weighing Multi Lane Special Shape Bag Granule Packing Machine		Being a versatile machine, this one offers several weighing heads, several fill buckets as well as load cell. These load cells measure and control the portion of granule particles to the extent required in the specific lanes. The weighing heads are elements of this machine that perform the weighing and dosing skills. Its working principle involves the feeding of the powdery component with multiple machine heads in order to achieve the dosing at high speeds. This machine has multiple heads to facilitate the dosing process and ensure it is done at high speeds.
Classification Based On Motion Type
Irregular Motion Multi Lane Special Shape Bag Granule Packing Machine		This type of packing machine is called the stop-after-every-step machine due to its nature of stopping at each stage of the packing process.
Continuous Multi Lane Special Shape Bag Granule Packing Machine		This kind of multi lane special shape granule bag packing machine does not stall in the flow cycle, instead, it does form, filling, and continuously sealing operations. This, in turn, makes it possible for the processor to offer high processing speeds since it is in this process constantly. It uses continuous motion technology, whereby several products are packed at once.

7.How To Clean And Maintain Multi Lane Special Shape Bag Granule Packing Machine?

Cleaning and maintenance of multi lane special shape bag granule packing machine

Cleaning and maintaining the multi lane special shape bag granule packing machine in good working condition is necessary to guarantee the highest possible output.

Cleaning and Maintenance Of Machine

It is important to note that proper cleaning and maintenance of the multi lane special shape bag granule packing machine is crucial to achieve the best results and long service. Daily or weekly cleaning and checkup of all those parts that are likely to develop loose such as nuts, gears, and bearings are recommended to avoid mechanical breakdowns.

Greasing and oiling of every joint in a mechanical structure are paramount in minimizing frictional build-up which may cause severe wearing off of the moving components. Proper lubrication provides a hassle-free and enhances the durability of the machine’s part.

Software upgrade is equally important in maintaining the machine as it ensures that all the components of the machine are updated with the latest software. Routine software updates guarantee that the machine runs with current enhancements and updates.

All the parts of the machine are supposed to be serviced often to help in the general good running and use of the machine. Parts that are no longer serviceable should be replaced as quickly as possible to minimize downtime and loss of productivity.

8.What Are The Troubleshooting Required For Proper Functioning Of Multi Lane Special Shape Bag Granule Packing Machine?

Troubleshooting of multi lane special shape bag granule packing machine

There are several detailed troubleshooting requirements to ensure the proper operation of the multi lane special shape bag granule packing machine. These steps help identify and resolve common issues that could disrupt the machine's performance and efficiency:

Inspecting Film Roll:	It is essential to check that the film roll is clean and has no signs of tears, or wrinkles, and most importantly, it has been wound correctly. Further, it is important to make sure that you load the film properly to the machine and get it placed in the right alignment so that the film does not feed wrong. Film being incorrectly aligned or damaged in some way can be costly due to time spent re-positioning and lack of product output.

Examining the Wrapping Material:	The material used for the wrapping should be compatible with the content that needs to be packed. It should be of an appropriate thickness and characteristics so that it is suitable for packing without getting torn or stretching too much.

Aligning Cutting Blades:	The first thing that the operator should do is inspect the cutting blades to ensure that they are sharp enough and correctly positioned.

Inspecting Sealing Jaws:	Inspecting the sealing jaws on a regular basis for signs of wear and the buildup of residue material. Some of the tips when using the jaws include; cleaning the jaws to ensure that you get a good grip on each of the bags and maintain them for efficiency.

Monitoring Seal Temperature:	Make sure that the sealing temperature matches the material specifications. Extreme temperatures may cause poor seals or melting of the material used for the film.

Ensuring Proper Film Tension:	Ensure that the level of tension in your film is set appropriately. Uneven tension may lead to the formation of wrinkles, tearing, or misalignment of the wire when wrapping. Tensioning leads to proper feeding and accurate wrapping which means that there are few instances where packages are misplaced.
It is noted that, in this way, the common problems in the multi lane special shape bag granule packing machine shall be effectively solved so as to keep the machine running stably, with high packing quality, and without any long interruptions.

9.How Do You Select The Best Multi Lane Special Shapes Bag Granule Packing Machine?

Selection of perfect multi lane special shapes bag granule packing machine – Picture Courtesy: ft-pack.com

When choosing the best multi lane special shapes bag granule packing machine, you must consider some essential elements to ensure that it fits your production requirements while providing the appropriate effectiveness and quality.

Here's a detailed guide that will help you make an informed decision:

Determine your particular needs: Make sure the machine can process the granulated product you're packaging (for example, coffee, sugar, salt, or seeds). Analyze the product's functions and whether particular characteristics (static-proof or open-ended) are required. Choose what kinds and quantities of bags you require (such as pillow bags, gusseted bags, and unique forms). Ensure

that the machine is compatible with the packaging materials you intend to employ.

Manufacturing Size: Check the machine's speed (bags per minute) to guarantee it can match your manufacturing volume needs. More lanes often increase productivity but should correspond to your manufacturing scale.

Quality and Effectiveness:Choose equipment with high-precision filling systems to reduce product waste and ensure uniform package weights. Ensure the equipment has strong, trustworthy seals to keep the product clean and intact.

Ease of Use and Service:A touch-screen-enabled control panel makes operation and modifications easier. Select equipment known for its dependability and ease of care. Look for features that make it easier to clean and repair components.

Mechanization and Implementation:Increased automation can lower labor costs while increasing efficiency. Include continuous feeding, filling, sealing, cutting, and labelling. Ensure the machine works seamlessly with your existing manufacturing line and software platforms.

Flexible and Multipurpose:The ability to easily change the machine to handle various bag sizes and types without requiring significant downtime. A machine that can handle a variety of products and packaging types can offer better versatility in the future.

Pricing:Think about your financial capacity and the expense of the machine. Evaluate long-term running costs, such as energy usage, servicing, and alternative components. Evaluate whether the machine will make up for itself through improved efficiency and lower labor costs.

Conclusion

In conclusion, this comprehensive guide on the multi lane special shapes bag granule packing machine has been designed to provide you with all the essential information on features, benefits, and considerations to help you select the best model in 2024. This advanced machine is crucial for any packaging line, ensuring a more efficient and accurate packaging process. Its capability to operate multiple lanes simultaneously enhances productivity while maintaining high-quality standards, making it a cost-effective investment for businesses aiming to accelerate their operations. If you are ready to elevate your production capabilities, reach out to our customer care team of allpack for the most advanced solutions and expert assistance tailored to your needs.

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Multi Lane Special Shapes Bag Granule Packing Machine: The Complete Buying Guide In 2025 Read More »

Capsule Bottle Size Chart

Capsule Filling Machine

Capsule Bottle Size Chart

In today’s pursuit of quality living, bottles are no longer just simple containers. Their size and shape carry countless design ingenuity and practical considerations. Many things require bottles for packaging, such as water, wine, medicine, grains, etc.

In the pharmaceutical industry, the capsule bottle size is not just about simple container selection, it is related to the safety, ease of use, and patient experience of drugs. From precise capacity control to user-friendly opening design, every detail has been carefully considered.

The capsule bottle size should not only meet the characteristics and storage requirements of the drug, but also be easy for patients to accurately access and carry. Next, we will delve into the information about capsule bottle sizes together.

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1.What Is Capsule Bottle Size Chart?

Capsule Bottle - Sourced: alaninu

Capsule bottles have gained significant popularity in the pharmaceutical and health product sectors for their versatility in storing and packaging a wide range of products. These bottles are suitable for containing both liquid and solid health capsule items, such as vitamins.

The design of these bottles often incorporates a rotating cap, simplifying the process of opening and closing for users. Moreover, the capsule bottles’ moderate size allows for convenient filling and retrieval of medications, making them a practical choice for packaging purposes.

The size specifications of capsule bottles are one of the key factors to ensure the safe and effective storage of drugs and health products. Its size specifications vary depending on different products, covering multiple aspects such as diameter, height and circumference. The detailed capsule bottle chart is as follows:

Push-N-Turn Child Resistant Bottle:

Push-N-Turn Child Resistant Bottle - Sourced: pharmapump

Bottle Size	8 dram	11 dram	13 dram	16 dram	20 dram	30 dram	40 dram	60 dram
Height	2.1875	2.3125	2.3125	2.875	2.3125	3.375	3.50	5.125
Insider Diameter	0.875	1.00	1.25	1.25	1.625	1.625	1.8125	1.8125
Circumference	2.745	3.140	3.925	5.1025	5.1025	5.495	5.495	5.495

Reversible Bottle

Reversible Bottle - Sourced: theplasticlab

Bottle Size	8 dram	11 dram	13 dram	16 dram	20 dram	30 dram	40 dram	60 dram
Height	2.3125	2.3125	2.875	2.875	2.3125	3.375	3.50	5.125
Insider Diameter	1.00	1.25	1.25	1.625	1.625	1.625	1.8125	1.8125
Circumference	3.140	3.925	3.925	5.1025	5.1025	5.495	5.495	5.495

Preferred child resistant bottle

Preferred Child Resistant Bottle: Sourced: sks-bottle

Bottle Size	8 dram	11 dram	13 dram	16 dram	20 dram	30 dram	40 dram	60 dram
Height	2.25	2.25	2.375	3.00	2.625	3.125	3.25	3.50
Insider Diameter	0.75	0.875	1.00	1.00	1.25	1.25	1.25	1.25
Circumference	3.140	3.725	4.125	4.125	5.295	5.495	6.475	6.675

Snap cap bottle

Snap Cap Bottle - Sourced: premiumvials

Bottle Size	8 dram	11 dram	13 dram	16 dram	20 dram	30 dram	40 dram	60 dram
Height	2.125	2.3125	2.3125	2.875	2.125	2.4375	3.375	5.125
Insider Diameter	0.875	1.00	1.25	1.25	1.75	1.75	1.75	1.75
Circumference	2.745	3.140	3.925	3.925	5.495	5.495	5.495	5.495

2.What Are the Benefits of Capsule Bottles?

Capsule bottles, as a common packaging solution, offer numerous benefits. Here is a thorough description of key benefits associated with capsule bottles:

Clean and non-pollution

Non-pollution - Sourced: flaticon

The high cleanliness standards and pollution-free characteristics ensure the high quality level of the container, avoiding the accumulation of dust on the surface of the bottle and the touch of hands, bottle preforms, and containers, greatly reducing bacterial contamination and corrosion.

High quality and high standards

GMP Standard - Sourced: miaspharma

The manufacturing of capsule bottles conforms to the national standards and GMP requirements for packaging materials, ensuring their high quality and standards.

The consistency and accuracy of thickness and quality are effectively guaranteed, while high permeability and high sealing are also ensured.

Security and protection

Security - Sourced: pdq

For some medicines that require shading and preservation, capsule bottles also provide effective solutions, such as using brown bottle bodies or adding sunscreen.

Wide application

Wide Application - Sourced: medshadow

Capsule bottles are extensively utilized across the health product and pharmaceutical industries for safeguarding and containing various capsule-shaped nutritional supplements, which includes vitamins, minerals, herbal extracts, and more.

3.What Are the Common Colors of Capsule Bottles?

With regard to color, the selection for capsule bottles is not limited to a single one. To cater to the varying demands of products, brands, and consumers, manufacturers typically offer a diverse array of colored capsule bottles. These colors may include white, transparent, blue, green, brown, and more, each chosen with specific purpose and considerations.

Transparent capsule bottle

Transparent Capsule Bottle - Sourced: Adobe Stock

Transparent capsule bottles are frequently chosen to showcase the contents of the product, enabling consumers to visually appreciate the color and texture, thereby enhancing its overall attractiveness.

White capsule bottle

White Capsule Bottle - Sourced: pexels

White, a light hue with excellent reflectivity, is less prone to absorbing sunlight compared to darker bottles. This attribute aids in maintaining the stability of medications, preventing them from degrading due to light exposure.

White capsule bottles can be made from various materials, including plastics (e.g., PET, HDPE) and glass, which typically possess robust drug resistance. These materials effectively safeguard medications from external factors, thereby extending their shelf life.

Brown capsule bottle

Brown Capsule Bottle - Sourced: dreamstime

Brown or other dark colored capsule bottles are commonly used for drugs or health products that need to be avoided from light, because the dark bottle body can effectively block light and prevent it from causing adverse effects on the product.

In addition, different colors may also signify different brands or product lines, helping consumers quickly identify and choose the products they need.

In summary, capsule bottles do have multiple colors to choose from, which not only meet the packaging needs of the product, but also increase its attractiveness and recognition.

4.What Are the Different Capsule Sizes?

Because drugs vary in their required doses, it is necessary to have different capsule sizes to accommodate varying amounts of medication. Low dose drugs may be suitable for smaller capsules, while high-dose drugs require larger capsules.

In addition, the different capsule sizes also take into account the convenience of production and use. Smaller capsules may be easier for patients to swallow, while larger capsules can accommodate more medication and reduce medication frequency.

Different Capsule Sizes - Sourced: pharmacy180

According to the figure above, the capsule sizes are categorized into 000,00, 0, 1, 2, 3, 4, and 5, with the size 00 being the most frequently used. The specific weight, capacity and external diameter of capsule are detailed as follows.

Size	000	00	0	1	2	3	4	5
Weight (mg)	163	118	95	75	60	47	38	28
Capacity (ml)	1.37	0.91	0.68	0.50	0.37	0.30	0.21	0.13
External diameter (mm)	9.91	8.53	7.64	6.91	6.35	5.82	5.31	4.91
Length (mm)	26.14	23.30	21.70	19.40	18.00	15.90	14.30	11.10

Capsules of different sizes take into account various factors. Reasonable size design can improve production efficiency, reduce production costs, and facilitate storage and transportation.

At the same time, the size of the capsule is also related to the adaptability of the capsule machine. The appropriate size can ensure the smooth operation of the capsule in the capsule machine and reduce the failure rate.

5.How Many Capsules Can Be Packaged in Different Bottle Sizes?

How do you know how many capsules different sizes of capsule bottles can hold? If you want to know how many capsules can be filled in different bottle sizes, you need to consider the following factors:

The volume of capsule bottle

The Volume of Capsule Bottle - Sourced: guysloveov

First of all, you need to know the internal volume of the bottle. This can usually be estimated by measuring the height, diameter, or bottom area of the bottle. If you have an accurate measuring tool (such as a measuring cup or cylinder), you can directly measure the capacity of the bottle (in milliliters or cubic centimeters).

Capsule volume

Capsule Volume - Sourced: pharmacy180

Next, you need to know the volume of each capsule. This can usually be estimated by measuring the size of a capsule (such as length, width, and height) and using a volume formula. If you have the specifications of the capsules on hand, you can use these data directly.

The arrangement of capsules in the bottle also affects how many capsules can be filled. If the capsules can be tightly arranged, then the bottle can hold more. However, if there are gaps between capsules or a specific arrangement is required (such as stacking or interlocking), the quantity may decrease.

In a word, the number of capsules that a bottle can hold is determined by the size of the capsules and the size of the bottle, as shown in the following table:

Capsule Size Bottle size	000	00	0	1	2	3	4	5
30ml	21	32	44	60	81	100	142	231
60ml	43	65	88	120	162	200	285	462
90ml	65	98	132	180	243	300	428	692
120ml	87	131	176	240	324	400	571	923
150ml	109	164	220	300	405	500	714	1154
180ml	131	197	264	360	486	600	857	1385

6.What Factors Should You Consider When Choosing Capsule Bottle Size?

Choosing right capsule bottle size is a meticulous and important process, so you should consider multiple factors to ensure that the selected product meets actual needs. The following are some key considerations aimed at helping you make wise purchasing decisions.

Capsule size

Capsule Size - Sourced: yuyamarx

The first thing that you should pay attention is the size of the capsule. Capsules from different brands may have slight size differences, so it is crucial to ensure that the capsule bottle you choose can accommodate these capsules. The inner diameter of the bottle should be slightly larger than the maximum diameter of the capsule to ensure smooth insertion and removal of the capsule.

The number of capsule

The Number of Capsule - Sourced: pharmafranchisecompanies

In addition to capsule size, you also need to consider the number of capsules that need to be stored. If the expected storage capacity is large, it would be more appropriate to choose a bottle with a larger capacity. At the same time, considering the possible gaps between the capsules, choosing a slightly larger bottle can also ensure that the capsules are not too crowded inside the bottle.

Features of capsules

The Feature of Capsule - Sourced: asiangelatin

If the drug in the capsule is sensitive to light, it is very important to choose a capsule bottle with shading properties. Generally speaking, brown PET bottles provide better barrier performance, which can more effectively block light and protect drugs from being degraded by light.

The demand of consumers

The Demand of Consumers - Sourced: Foodnavigator

The capsule bottle size should be convenient for people to hold and use. Especially for the elderly or those with weaker hand strength, bottles that are easy to grip and operate should be chosen. The opening design of the bottle should also consider the convenience of use, such as whether the bottle cap is easy to open and close, and whether it has leak proof function.

Besides, the capsule bottle size should be convenient for storage and transportation. For example, for medications that need to be carried out, lightweight and easy to carry bottles can be chosen. For drugs that require long-term storage, a well sealed bottle can be chosen to prevent moisture and spoilage.

Conclusion

After reading this article, you must have gained significant insight into the capsule bottle size. When choosing the capsule bottle size, you need to consider many factors in order to choose the appropriate size. If you wan to know further information, you can consult Allpack at your convenience.

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Chicken Sauce Bottling Line: The Complete Buying Guide In 2025

Liquid Filling Machine

Chicken Sauce Bottling Line: The Complete Buying Guide In 2025

The chicken sauce brings flavor to different cuisines and is the perfect addition to dining tables. This yummiest sauce usually comes in bottle packaging. But do you know which bottling line is involved in the packaging of chicken sauce bottles? The answer is very simple.

A remarkable and efficient bottling line is known as the chicken sauce bottling line. The high demand for chicken sauce bottle packaging has compelled manufacturers to look for an alternative to manual packaging and that is where the chicken sauce bottling line is evolved. It is increasingly integrated into the packaging line because it effectively carries out the bottling process.

Do you want to know more about the chicken sauce bottling line before adding this production line to your business? Then you are at the right place. Buckle up for an informative journey because we are detailing everything that there is to learn about the chicken sauce bottling line.

Add a header to begin generating the table of contents

1.What is a chicken sauce bottling line?

Chicken Sauce Bottling Line- Picture Courtesy: Picture Courtesy: vkpak

The chicken sauce bottling line is a production line for packaging chicken sauce into bottles on a larger scale. This bottling line has an interconnected series of machines that efficiently perform different jobs of filling, capping, and labeling. Its main purpose is the automation of the packaging process.

Chicken sauce bottling line is the requirement of every biggest manufacturing firm as it effectively processes and fills chicken sauce in bottles without the risk of contamination. Its hygienic packaging is approved by quality control authorities.

2.How is the chicken sauce bottling line advantageous to production?

A chicken sauce bottling line is highly advantageous to production because of its high performance and ability to deliver extraordinary results in significantly less time. It is a necessity of rapidly evolving businesses as it upholds packaging quality. Some of the exceptional advantages of the chicken sauce bottling line are given below:

Versatile Adaptability

Versatility- Picture Courtesy: Reddit

There is no fixed standard in production when it comes to the shapes and sizes of chicken sauce bottles, consequently chicken sauce bottling line processes all kinds of designs of bottles. This production line has evolved to package a broad range of bottles with simple adjustments in parts. It is a handy bottling line that saves manufacturers from the difficult task of purchasing different equipment for different contour bottles.

Error Free Packaging

Error-Free Packaging- Picture Courtesy: tashvock

Manual processing and packaging the chicken sauce bottles is bound to have some packaging errors like incomplete cleaning, underfilling, crooked caps, and mislabeling. This reduces the product quality and results in a higher loss of revenue. But with the chicken sauce bottling line, you get error-free processing and the best product quality.

Time-Saving

Time-Saving- Picture Courtesy: Picture Courtesy: Adoboloco®

Filling, capping, and labeling chicken sauce bottles can be tough and tiresome jobs, needing a huge time and effort, often resulting in work strain for the operator. However, because of the chicken sauce bottling line, the packaging task is completed in less time. This production line allows manufacturers to package large numbers of bottles in a short duration.

Packaging Without Breaks

Packaging Without Breaks- Picture Courtesy: Behance

Packaging chicken sauce bottles by hand is filled with breaks and monotony, often resulting in increased downtimes. But the chicken sauce bottling line easily operates for longer periods without needing any breaks. This characteristic of the chicken sauce bottling line maximizes uptime and reduces idle time.

Consistent Performance

Consistent Performance- Picture Courtesy: World Brand Design Society

In every step from risning bottles to labeling them, the chicken sauce bottling line maintains consistency. It involves different machines that accurately and precisely package chicken sauce bottles every time. Therefore, this bottling line is needed in large-sized industries due to its consistent performance and no packaging variation.

Enhanced Hygiene

Enhanced Hygiene- Picture Courtesy: we and the color

Due to its automation, there is little to no contact between the operator and machinery. This reduces the contamination risk. Furthermore, there are high-efficiency sanitation machines employed in the chicken sauce bottling line that lead to enhanced hygiene in the production.

3.What machines make the chicken sauce bottling line?

There are various machines included in the chicken sauce bottling line. These machines are discussed one by one below:

Bottle Unscrambling Machine

It is the first in line machine in the chicken sauce bottling line. It correctly feeds the bottles at fixed gaps on the conveyor. It correctly positions the bottle in an upside-down manner for subsequent filling, capping, and labeling steps. It automatically detects the positioning of bottles and correctly places them. It removes the need for human operators.

Bottle Rinsing Machine

This equipment thoroughly rinses and cleans the chicken sauce bottles to avoid any cross-contamination. The bottle rinsing machine cleans both the exterior as well as the interior surfaces of the chicken sauce bottles. Its purpose is to wash out any undesired debris, dust, and microorganisms by using air blower and water washing systems.

Bottle Filling Machine

The bottle filling machine is the critical machine in the chicken sauce bottling line that precisely loads chicken sauce into the bottles. Different types of fillers are used in this machine for gradually dispensing the right quantity of sauces.

Bottle Capping Machine

For tightly sealing the chicken sauce bottles, a bottle capping machine is employed in the industries. It affixes different kinds of caps on the bottlers to avert the chances of leakage and spillage. This machine is also integral in upholding chicken sauce freshness and product integrity.

Bottle Labeling Machine

As the name indicates, this machine dispenses and fixes labels onto the exterior side of chicken sauce bottles. This machine labels essential pieces of information like the ingredient list, nutritional value, and expiry date on the chicken sauce bottles.

4.How does the chicken sauce bottling line work?

The chicken sauce bottling line is an integrated set of machines, where each machine plays its role perfectly in packaging chicken sauce bottles. Here is a list of working steps in the chicken sauce bottling line.

Bottle Unscrambling

Bottle Unscrambling

This step aligns the bottles at fixed intervals, one after the other on the conveyor. Bottles from large hoppers are put on the conveyors with their necks in an upside-down position. First bottles lie down their middle and hooks place them in a standing manner.

Bottle Rinsing

Bottle Rinsing- Picture Courtesy: Traktech

Different approaches like vacuum, air, water, and ultrasonic waves are used for rinsing the bottles. Bottles moving towards rinsing nozzles are counted. The bottles are tilted, so, water gushes into the bottle to remove any dust or debris. The loose debris is sucked by the vacuum. Afterwards, chicken sauce bottles are erected and warm air is passed inside the bottles to dry excess water.

Bottle Filling

Bottle Filling- Picture Courtesy: Serac

The bottles after drying, are passed to the filling unit, where filling heads first speedily load the chicken sauce into the bottle. Before reaching the preset volume of the chicken sauce, the filling slows down, and then bottles are gradually filled to attain the required volume. This is done to avoid overfilling.

Bottle Capping

Bottle Capping- Picture Courtesy: Closure Systems International

In this step, the first caps are filled in the hopper. The filled chicken sauce bottles are conveyed to the capping machine, where torque is applied by the spinning disks to tightly set the caps on the bottles. In other types of capping machines, chuck holds the cap and rotates it onto the bottles to tightly close the opening of the bottles.

Bottle Labeling

Bottle Labeling- Picture Courtesy: HERMA

First, the labeling film is unwound and labeling heads press the labels onto the chicken sauce bottles. This labeling head is in complete synchronization with the speed of bottles. The labeling head pauses when labels are fixed on the bottles. By identifying the registration mark, the label head controls the placement of labels. After labeling, the labeled chicken sauce bottles are conveyed to the next packaging stages.

5.Enumerate the industrial applications of the chicken sauce bottling line.

Besides pouches, bottles are utilized in almost every industry. Therefore, the chicken sauce bottling line is integrated into every major industry of the world. Let’s explore some important industrial applications of the chicken sauce bottling line.

Food Industry

Use of Chicken Sauce Bottling Line in Food Industry- Picture Courtesy: Honda

Hygiene is an important aspect of the food industry, therefore, for contamination-free processing of food bottles, the chicken sauce bottling line is employed in the food production line. First and foremost, this bottling line packages chicken sauce in plastic and glass bottles. It also processes other sauces like hot sauce, condiments, dressings, syrups, vinegar, and oils, to name a few.

Beverage Industry

Use of Chicken Sauce Bottling Line in the Beverage Industry- Picture Courtesy: Behance

This industry is one of the main industries that process enormous quantities of bottles. Different types of bottles are increasingly utilized for packaging different kinds of carbonated drinks, juices, liquid tea, milk, and liquid coffee. So, the chicken sauce bottling line is a major part of the beverage industry that efficiently fills, caps, and labels beverage bottles.

Pharmaceutical Industry

Use of Chicken Sauce Bottling Line in the Pharmaceutical Industry- Picture Courtesy: designerpeople

It is very important to accurately fill and label the pharmaceutical bottles to avoid dose inaccuracies and medication misuse. Thus, the chicken sauce bottling line is increasingly seen in the pharmaceutical industry to consistently packaging different types of medication syrups and emulsion bottles.

Cosmetic Industry

Use of Chicken Sauce Bottling Line in the Cosmetic Industry- Picture Courtesy: Oui Charcuterie

Aesthetics is an important aspect of the cosmetic industry. Beautifully packaged products go far beyond to attract and engage customers. Therefore, the chicken sauce bottling line has found its use in the cosmetic industry as well. It processes different bottle types of cosmetic oils, serums, dyes, lotions, and creams.

Chemical Industry

Use of Chicken Sauce Bottling Line in the Chemical Industry

Although it seems peculiar, the chicken sauce bottling line is also utilized in the chemical industry for the filling and subsequent packaging of both laboratory and household chemicals such as paints, grease, engine oils, and many more.

Personal Care and Household Industry

Use of Chicken Sauce Bottling Line in Personal Care Industry- Picture Courtesy: Dieline

Huge quantities of shampoos, liquid soaps, body washes, sanitizers, detergents, dishwashers, bleaches, and cleaning agents are filled in stylish and conspicuous bottles. These bottles are automatically and rapidly processed by the chicken sauce bottling line.

6.What fillers are present in the chicken sauce bottling line?

Fillers in Chicken Sauce Bottling Line- Picture Courtesy: Serac

In the chicken sauce bottling line, fillers are an important component that correctly dispenses chicken sauce into the bottles. Three main types of fillers are present in the chicken sauce bottling line. These are:

Piston Filler	This is the type of volumetric filler that uses a piston device for filling. It creates a stroke movement which is responsible for loading the chicken sauce. During the forward movement of the piston in the cylinder, the chicken sauce from the hopper is pushed into the cylinder and during its backward movement, the chicken sauce is forced into the filling nozzle.
Pump Filler	This is an efficient type of filler that loads both thinner and thicker consistency chicken sauce. It uses a rotating pump for fluidizing the chicken sauce from the hopper. The hose pipes deliver exact quantities of chicken sauce to the filling nozzles.
Gravity Filler	It is only utilized for filling thinner viscosity chicken sauce. Gravity filler has a simple design and, in this filler, natural gravitational force pulls the chicken sauce from the hopper into the filling nozzles and finally into the bottles. There is no special equipment for dispensing low-viscosity sauce in this filler.

7.What bottles are processed by the chicken sauce bottling line?

A versatile design bottle tempts customers to buy chicken sauce. Hence, there are a variety of bottles processed by the chicken sauce bottling line such as:

Types of Bottles According to Material

Plastic Bottles

These are typically used for packaging chicken sauce. Plastic is a readily available material and is inexpensive. It is chemical and weather-resistant. Plastic bottles are light in weight and are sturdy.

Picture Courtesy: designerpeople

Glass Bottles

Typically glass bottles are used by luxurious brands for filling chicken sauce. They are of premium quality and generally expensive. Glass is an inert material and provides remarkable protection against environmental conditions like heat, air, and moisture.

Picture Courtesy: Mother Earth News

Types of Bottles According to Shape

Round Bottle

It is the standard shape of the bottle and has a cylindrical design. It is easy to label and process standard-shaped bottles. It resonates with customers through its orthodox look and feel.

Picture Courtesy: Behance

Rectangular Bottle

It has four sides with a small neck. It is easily stackable and stored. It has a unique shape that boosts brand image.

Picture Courtesy: Lazaris

Triangular Bottle

It features three different corners and is used for expensive high-end chicken sauces.

Triangular Bottle- Picture Courtesy: AHEAD

Boston Round Bottle

This type of chicken sauce bottle has round shoulders, and a small neck in addition to its cylindrical shape. It has a conventional look.

Picture Courtesy: IT Sauce

Specialty Bottle

These are unique-shaped bottles employed by high-end brands to captivate and magnetize customers, increasing their chances of sales. These specialty shapes include tear-drop designs, convoluted design bottles, and hourglass designs.

Picture Courtesy: Packaging of the World

8.What types of labels are handled in the chicken sauce bottling line?

Labels display information about chicken sauce. Thus, different types of labels are used in the chicken sauce bottling line to communicate information. These labels are:

Heat Shrink Labels

Heat-Shrink Labels- Picture Courtesy: Shopee Philippines

Although they are not used frequently, heat-shrink labels can create a bold presentation due to their full-body graphics. They are made of heat-shrinkable films that mold to the contours of bottles. Heat-shrink labels offer a three-dimensional branding and huge marketability space. These are tamper-evident.

Pressure Sensitive Labels

Pressure Sensitive Labels

It is a widely used label type with chicken sauce bottles. Pressure-sensitive labels are typically made with plastic or paper and have adhesive applied to their back end. These have high printing quality and are employed for their detailed graphics. They are easily applied and require little to no maintenance.

Wrap Around Labels

Wrap Around Labels

These labels are wrapped around the full circumference of the chicken sauce bottles. These are commonly used for round-shaped bottles. They are economical when produced in high amounts. They provide a large area for showcasing information.

Double Side Label

Double Side Labels

These are labeled on the front and back panels of the rectangular chicken sauce bottles. They offer a clean and organized look with no cluttering, so they are useful in boosting product shelf appeal.

9.What caps are processed in the chicken sauce bottling line?

Caps and leakage prevention go hand in hand. Brands employ different kinds of caps to not only seal the chicken sauce bottles but also to attract customers. Striking caps also promote brand image. Therefore, we are detailing different types of caps processed by the chicken sauce bottling line.

Cork Caps

Cork Caps- Picture Courtesy: designerpeople

These caps are created from natural and synthetic materials like tree bark. They are cylindrical and are tightly fit in the mouth of the bottle. An airtight seal is offered by them. They are used with gourmet and gift items where product look is essential.

Nozzle Caps

Nozzle Caps- Picture Courtesy: World Brand Design Society

They are pointed in shape with a small nozzle for easily pouring out the chicken sauce. Nozzle caps are often used with plastic and squeezable bottles. They offer convenience to users in usage and reclosing the bottle.

Screw Caps

Screw Caps- Picture Courtesy: Packaging of the World

It is the most frequently utilized cap type for chicken sauce. There are many types of screw caps but the most abundant one is standard screw caps. They support continuous threads along its circumference that are fixed onto the neck of bottles.

Flip top Caps

Flip top Caps- Picture Courtesy: Dieline

They are also called dispensing or hinged caps and have a flip top for ease in reclosing the bottles. Chicken sauce is easily dispensed by these caps, which is expedient for the customers. They are designed for portion control that decreases mess and wastage of chicken sauce.

10.What are the challenges and solutions of the chicken sauce bottling line?

The chicken sauce bottling line, like other machines, may face serious challenges that could disrupt the normal flow of operations and significantly reduce the uptime of production. Below mentioned are the common challenges in the chicken sauce bottling line and their solutions.

Cause

Solution

Image

Inaccurate Fill Levels

Poor calibration of fill devices.

Differences in the chicken sauce viscosity.

Pressure in the filling devices is not accurate.

Recalibrate the filling device.

Use an advanced type of filler to handle variability in viscosities.

Ensure the filling pressure is consistent.

Inaccurate Fill Level- Picture Courtesy: Heatonist

Contamination of Chicken Sauce

Presence of contamination during the filling process.

Inadequate rinsing and cleaning.

Properly sterilize the filling environment before batch processing.

Use clean-in-place equipment for proper washing and cleaning.

Contamination of Chicken Sauce- Picture Courtesy: Behance

Missing Labels

Inconsistency in sensitivity of labeling sensor.

Labeling head does not have high speed.

The conveyor speed is too high.

Fix the sensitivity of the labeling sensor.

Ensure the labeling head is adequate to solve the problems of missing labels.

Reduce the conveyor speed.

Missing label- Picture Courtesy:

Lazada Philippines

Inadequate Bottle Rinsing

Clogged rinsing nozzles.

The pressure of the water spray is not accurate.

Properly clean the rinsing nozzle.

Ensure there is sufficient pressure on the water spray.

Inadequate Bottle Rinsing- Picture Courtesy: DirectIndustry

Improper Sealing of Caps

Inadequate pressure during the capping process.

Sealing liners are of poor quality.

Variability in bottleneck design

Fix the pressure to ensure proper sealing.

Use best-quality sealing liners.

Ascertain there is consistency in bottleneck designs.

Improper Sealing of Caps- Picture Courtesy: The New York Times

11.What are the consideration points for procuring an ideal chicken sauce bottling line?

Typically, the chicken sauce bottling line has advanced and sophisticated machines that have high-tech specifications, consequently resulting in high purchase costs. Hence, it is of paramount importance to consider the following point when investing in a chicken sauce bottling line for a particular application.

Calculate Return on Investment

Calculate Return on Investment- Picture Courtesy: QAD

First, set aside your possible budget for procuring a chicken sauce bottling line and calculate the potential return on investment. It is important to consider the purchase cost of the chicken sauce bottling line, but it should not come at the expense of product quality and bottling line efficiency. Always, take into account your long-term advantages and how they will affect the growth of your business besides considering purchase cost.

Determine Production Volume

Production Volume- Picture Courtesy: Asia Pacific Food Industry

Production volume is what matters most to the manufacturer. So, it is crucial to determine your current production capacity. This is because there are different types of chicken sauce bottling lines present in the market. These bottling lines have their precalculated production capacity.

You can only purchase a well-matched chicken sauce bottling line if you have data regarding your production volume.

Access Versatility

Access Versatility- Picture Courtesy: Dieline

You should check whether the chicken sauce bottling line has the versatility to accommodate different types of bottles. This will help you to fulfill evolving bottle requirements. With a quick change of filling nozzles and conveyor height, the bottling line can be easily customized to acclimate different shapes and sizes of chicken sauce bottles.

Quality Check

Quality Check- Picture Courtesy: WinterSun

Quality is an important aspect and it should be never compromised. There are different quality standards like ISO, GMP, and CE that you can use as a measure to inspect the quality and hygiene of the chicken sauce bottling line.

Conclusion

In short, the chicken sauce bottling line is a highly adaptable unit that meets your varying production requirements through its efficiency and enhanced capability. It positively impacts the expansion of your business via its high-tech technology and customizable features. Integration of the chicken sauce bottling line will result in huge income. So, if you are keen on investment then without further ado contact a renowned manufacturer Allpack. We have an extensive catalog of machines and bottling lines related to chicken sauce.

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Sesame Soy Bottling Line: The Complete Buying Guide In 2025

Liquid Filling Machine

Sesame Soy Bottling Line: The Complete Buying Guide In 2025

Do you like sesame soy? Have you ever stopped before market shelf of so many different shapes of sesame soy bottles? What are you thinking at that time? You may wonder the packaging way and the hygiene of this products. And you can just believe that they are all packaged in the sanitary and guaranteed process.

They are packaged by sesame soy bottle line. This packaging line do a series of work of filling, capping, sealing and so on. So how much do you know about sesame soy bottle line? What are the main composition of it? What is the working process? What can this line benefit you?

After reading the complete buying guide in 2024 of sesame soy bottling line, I believe you can be the professor of this machine and can choose the most suitable one for you and your business. Come on and begin this reading.

Add a header to begin generating the table of contents

1.What Is Sesame Soy?

Sesame Soy-Sourced:plantbasedjess

Sesame soy is the kind of seasoning which is made from sesame and used as seasoning in noodles, salad, sauce or dish. It’s widely use in many cuisines and adds favors to your dishes. The well-done sesame soy experience so many process to refine its rich and savory taste.

2.What IsSesame Soy Bottling Line?

A Type Of Sesame Soy Bottling Line-Sourced:vkpak

To conserve the taste for your customers, the packaging of sesame soy should be careful and technique. As a special liquid components, sesame soy may have foam when doing packaging and the unsealed environment can induce the pollution or deterioration. The professional packaging way of sesame soy bottling line can do the excellent packaging job for it.

It combines the work of bottle feeding, labeling and capping with great efficiency and high hygiene standard. Its precise packaging, foam eliminating, easy cleaning features are welcomed in food industry. Sesame soy bottling line can also make an outstanding job in bottling of ketchup, oil, various sauce and so on.

3.Why You UseSesame Soy Bottling Line?

Sesame soy bottling line is welcomed in bottling of sesame soy and other products. Have you ever wondered why it is so popular?

High efficiency

High Efficiency-Sourced:jolionfoods

Sesame soy bottling line is made by precise mechanical system and efficient electric system. It is of course more efficient and makes greater production scale. The special foaming elimination device, capping device and so on reduce the appearance of defective products and also improves the efficiency.

Great hygiene assurance

Great Hygiene Assurance-Sourced:jolionfoods

You can have the hygiene of working environment better assured compared with the labor working. Sesame soy bottling line eliminates the joining of labor and gets the processing environment better controlled.

Easy cleaning

Easy Cleaning-Sourced:htgindustry

As adopted the high-qualified stainless steel, the material used in sesame soy bottling line is anti-corrosive and smooth. The cleaning of it is easier. Your energy and budget in this part can be saved.

Convenient operation

Convenient Operation-Sourced:geninox

Sesame soy bottling line has comprehensive controlling system. The setting of panel charges the series of bottling process. You can have your energy saved in complicated information setting or bulk carrying.

Quality assurance

Quality Prove-Sourced:jolionfoods

The packaged products from sesame soy bottling line have its quality proved as it adopted the advanced technique to deal with the precise bottling line and detector examines packaging work again. The bottling line can thus produce products with proved quality.

Good flexibility

Nice Flexibility-Sourced:oxymat

Sesame soy bottling line can fill products in bottle of various shape and size. It saves your energy to purchase new lines to deal with different kinds of products. Besides, the bottling line can be adjusted according to the expected speed and product scale.

4.What Container Shape Does Sesame Soy Bottling Line Adopt?

Sesame soy bottling line can adopt various container shape as it’s in their size standard. And here are some frequently adopted container shapes.

Round bottle

Round Bottle-Sourced:eater

Round bottle is the most frequently used bottle type for sesame soy bottling. It is easy to handle and label as it don’t need the orientation. Besides, the smooth flow of round bottle avoids the jamming of the sediments.

Square bottle

Square Bottle-Sourced:tic-top

Square bottle can save a lot space in carton, store and transportation. Your customers may also be attracted to choose the space-saving style. Besides the space saving ability, they can help your products to stand out in shelf for they can piling up and attract more.

Bottle with handle

Bottle With Handle-Sourced:zing-asia

Bottle with handle has irregular shape but sesame soy bottling line can also handle it well. This type of products is convenient for customer pouring and taking. It benefits the daily use of customers and is thus welcomed in market.

5.What Cap Type Can Sesame Soy Bottling Line Adopt ?

Sesame soy bottling line can adopt different cap types to fit their different capping need. You can find the typical cap type as follow.

Screw cap

Screw Cap-Sourced:mosaic-lille

Screw cap is a typical cape style which you can frequently meet in wine or beer. It has great airtight seal and is rather suitable for brew products. You may see their appliance in sesame soy with a layer of plastic on its neck to better sealing.

Twist top cap

Twist Top Cap-Sourced:linmoua

Twist top cap has the salient nozzle which is conical shape. You can have your products flow out from the hole when tilting or shaking. it’s rather suitable for sauce and liquid packaging.

Pilfer proof cap

Pilfer Proof Cap-Sourced:webpackaging

Pilfer proof caps are widely used in various industries for its great ability in avoiding tampering and opening. It avoid the occasional opening and prove the safety of products.

Flip top cap

Flip top cap-Sourced:hangzhouruijingpackagingco

Flip top cap has a flip for the opening and closing of later product using. You can see their application in cosmetic products, drink products and seasoning products. They save your energy in screwing cap and make great convenience for your using.

6.Where Can Sesame Soy Bottling Line Be Used?

The great performance of sesame soy bottling line attracts many other use besides the usual sesame soy bottling.

Food industry

Bottle In Food Industry-Sourced:americastestkitchen

Sesame soy bottling is the basic application pf sesame soy bottling line. It can also applied in sauce, oil, juice, ketchup, milk and various products. The reliable bottling can make the great packaging for liquid and foaming liquid.

Pharmaceutical industry

Bottle In Pharmaceutical Industry-Sourced:ptcbtestprep

Pharmaceutical industry has the bottling need for its flu syrups, oral liquids, functional drinks and so on. The various size and shape can all be fulfilled by sesame soy bottling line as well as its high standard on hygiene.

Chemical industry

Bottle In Chemical Industry-Sourced:techvisionent

Chemical industry has different features and quality. Detergent, solvent, disinfectant, fertilizer, lubricant and many chemical products all have the bottling product type on shelf. The sesame soy bottling line can make the well-sealed products according to their different features.

Construction industry

Bottle In Construction Industry-Sourced:ludyesfera

Construction products have the large bag packaging as well as the bottle packaging. For glue, paint, coating and such construction products, sesame soy bottling line can make outstanding packaging for sticky and foaming material.

Cosmetic industry

Bottle In Cosmetic Industry-Sourced:sanleplastics

Cream, essence or lotion can get foam easily in shaking or filling. And the normal packaging may impede the process and cause the leaking of less filling. Sesame soy bottling line can avoid the problem and make clean and qualified cosmetic bottle.

7.What AreThe Main Components Of Sesame Soy Bottling Line?

Sesame soy bottling line has machines assembled to save energy and makes one stop packaging job. The common joining machines of sesame soy bottling line are as below.

Bottle Filling Machine

Liquid Bottling Machine-Sourced:packleader

Bottle filling machine is particularly arranged for liquid like sesame soy. As has rich protein, sesame soy can easily get foamed. The traditional filling way may have sesame soy leaked or have the filling inaccurate. Bottle filling machine can avoid the appearance and make the precise and clean packaging.

There is a big hopper storing soy sauce. Bottles are sent by conveyor belt system and wait below the nozzles for sauce filling. The machine can filling material with high accuracy and low overflow mistake.

Capping machine

Capping Machine-Sourced:fillers

Capping machine is used to seal opened cap and prevent the leaking or contamination. It assures airtight environment of bottle and helps your business in many aspects.

After filled with sesame soy, bottle then get capped with the help of capping machine. With sufficient caps feed in, capping machine do series of job like cap feeding, cap placing and capping. It can make capping of different type like screw cap, twist cap, flap cap and so on.

Labeling machine

Labeling Machine-Sourced:sneedcoding

Labeling is also the essential part of whole bottling process. It can label the bottle precisely according to the design, bottle shape, place and so such setting. The sesame soy bottle label offered necessary information like brand, product name, product information and so on. It’s one reason your customers choose your product.

Bottles which are filled and capped got into the labeling process one by one and get it labeled by the machine. It won’t leak or miss one as the detector has the keen sense and flexible actions to make outstanding labeling work.

8.What Is The Working ProcessOf Sesame Soy Bottling Line?

Sesame soy bottling line has the fluent and precise working process.

Working Procedure Of Sesame Soy Bottling Line-Sourced:John Qin

After all panels have being settled and material gets into the machine, the sesame soy bottling line has panel settled and begins its work.

The empty bottle goes in line to get sesame soy filled with liquid filling machine.

After having empty bottle filled with settled weight, capping machine takes the job of capping the bottle well according to the setting.

The sealed bottle then goes to the last process of attaching the label. And this process is finished by labeling machines.

Products with material filled, cap sealed and labeled are well packaged, and then go to the process or further cartoning or decorating.

9.What Machines Can Corporate With Sesame Soy Bottling Line?

Besides the basic bottling machines, sesame soy bottling line can also corporate with other machines for one stop packaging work. And here are some example.

Bottle rinser

Bottle Rinser-Sourced:cphi-online

For sesame soy bottle has the stricter or further cleaning need, bottle rinser or bottle washing machine do a series of cleaning and sterilized work for the strict hygiene standard.

Bottle unscrambler

Bottle Unscrambler-Sourced:chaoyuemachinery

Bottles should get into the bottling process in an arranged and neat way or the congested or chaos feeding way may disturb further bottling process. Bottle unscrambler does the perfect arranging work and saves lot efficiency on this part.

Cartoning machine

Cartoning Machine-Sourced:marchesini

After sesame soy has being packaged well, it still can’t go to the market. Cartoning machine at that time makes the carton for their size and assure the safety and nice appearance.

Case packing machine

Case Packing Machine-Sourced:bevindustry

Case packing machine makes the case to hold numbers of sesame soy bottles which benefit their transporting and storing. They are the last protection for sesame soy products.

Palletizer

Palletizer-Sourced: ptonline

Palletizer are in the beginning and ending or the whole product manufacturing. Palletizer helps to unloading glass bottles and helps to pile up case filled with sesame soy bottles. They perform the job with high efficiency and great protection. Your energy can be greatly saved.

10.What Can You Do To Improve Efficiency Of Sesame Soy Bottling Line?

Your sesame soy bottling line can not always in a high efficiency. But with the following tips, you can improve the efficiency of your bottling line.

Follow the right operation

Follow The Right Operation-Sourced:wizata

The right operation saves your extra energy in operating your machine and also avoids problem the terrible operating may cause.

Maintain the bottling line properly

Machine Maintaining-Sourced:mosil

The maintenance procedure of bottling line should be proper. With the complicated and precise construction, you should follow the roles or direction to the deep cleaning and maintaining in case the wrong work damages machine and reduce efficiency.

Adopt flexible and advanced bottling line

Flexible Bottling Line-Sourced:jdaprogress

The flexible and advanced bottling line can be applied in a larger varieties of products and can have the updated ability to deal with new types and problems. This of course can improve the efficiency of sesame soy bottling line.

Train your team

Train Your Team-Sourced:churchtrainer

The professional and technical workers are more proficient in working and can thus improves the working efficiency or bottling line. The worker team should thus being trained and know the bottling line better.

11.How To ChooseYour Sesame Soy Bottling Line?

Sesame soy bottling line is big and complicated. To choose the reliable and efficient sesame soy bottling line, you may consider the following tips.

Cost

Cost

Cost-Sourced:medium

There are always sesame soy bottling line with higher price, but the one with higher cost can give you burden which may exceed the benefit it take.

Brand

Brand

Brand-Sourced:entrepreneur

A reliable brand is the symbol of nice quality, strong technical support, great adaptability. You can get the reputation of different brands online or offline which offer products with good quality and after sale service.

Equipment characteristics

Characteristics-Sourced:textstudio

The flexibility, speed, accuracy of a equipment decides in some way the speed of manufacturing and quality of the products. Before purchasing, you should get a deep understanding of different equipment’s characteristic to find the one suits your manufacturer most.

Production scale

Production Scale-Sourced:vecteezy

The choose of sesame soy bottling machine should take the production scale of your factory into consideration. The one with smaller production scale may damage your business.

Layout

A Typr Of Layout Of Bottling Line-Sourced:smigroup

You should take a careful measuring of the space for sesame soy bottling line settling and also have the deeper knowing of the compact. The bottling line of wrong size won’t find the nice settling and becomes the useless machine.

12.How To MaintainSesame Soy Bottling Line?

Sesame soy bottling line is a big and complicated line. Its maintenance should also be careful and methodical.

Regular check

Regular Check For Machine-Sourced:advancedtech

Regular check can help find problems or worn parts of sesame soy bottling line in time. It proves the nice condition of machines and can thus prolong the lifespan of it.

Careful maintaining

Bottling Line Maintaining-Sourced:g3enterprises

Careful maintaining includes daily cleaning, regular lubricating, worn parts removing and so on. To make the real qualified and nice maintaining, you should know the sesame soy bottling line well and also make the maintaining record for later work.

Well trained worker

Worker Training-Sourced:arts

Your worker should be trained to know the right operation. The wrong operation can make damage to equipment. And also, the well-trained worker can find the mistakes on working timely to stop the further deterioration.

Conclusion

The complete buying guide in 2024 of sesame soy bottling line shows you the exhaustive knowledge of the machine. It can package your sesame soy with high efficiency and great hygiene. If you have any question or problem of this kind of bottling line, don’t hesitate to contact us.

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Cellophane Machine: The Complete Buying Guide In 2025

cellophane machine

Cellophane Machine: The Complete Buying Guide In 2025

Quality and efficiency are key as the world becomes more advanced in the packaging landscape. The cellophane machine is a type of kit that has totally revolutionized the packaging business.

Ever since, cellophane machines have been widely adopted into many industries from food products through to pharmaceuticals thus becoming a basic machinery tool. Also, finding out how cellophane machines work can help you a great deal if you genuinely want to make the most of your packaging processes.

In this blog, you will elaborate on the cellophane machine, its parts, the way it works, its benefits, and why you should get one for yourself. So, let's get started!

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1.What Is A Cellophane Machine?

A Cellophane Machine-Photo credits: Renuka Packaging Machine and Equipment

These are machines that designed to automate the process of packaging different products with cellophane film. They can wrap:

Individual items
Multi-packs
Pallets

The cellophane machines thus provide a transparent, moisture-resistant, and tamper-evident layer in the process. They come in various configurations, including:

Manual Cellophane Machines.
Semi-automatic Cellophane Machines.
Fully automatic Cellophane Machines.

Each of these cellophane machines is suited for different scales of operation.

2.What Are The Components Of A Cellophane Machine?

Components of a Cellophane Machine-Photo credits: dchpack

Unwinding Unit

The unwinding unit is responsible for feeding the cellophane film into the machine. It typically includes:

Roll Holders: Secure the roll of cellophane film.

Tension Controls: Ensure that the film is fed consistently and without wrinkles.

Guide Rollers: Help direct the film smoothly into the machine.

Cutting Mechanism

This component cuts the cellophane film to the required size and shape. It consists of:

Cutting Blades/Knives: Sharp edges that slice through the film.

Sensors: Detect the film's position to ensure precise cuts.

Adjustable Guides: Allow for customization of the film size.

Feeding System

The feeding system moves the cut pieces of cellophane to the wrapping section. Key parts include:

Conveyor Belts: Transport the film through different stages of the machine.

Feed Rollers: Push the film along the conveyor belt.

Alignment Devices: Ensure that the film stays properly aligned during transit.

Folding Unit

This section folds the cellophane accurately around the product. It is composed of:

Folding Plates: Direct the film to fold at specific angles.

Guide Rails: Maintain film alignment while folding.

Creasing Tools: Create sharp, precise folds for a professional finish.

Sealing System

The sealing system secures the folded cellophane around the product using heat or adhesives. It includes:

Sealing Bars: Apply heat to fuse the edges of the film together.

Pressure Rollers: Ensure a tight seal by pressing the film edges firmly.

Temperature Controls: Regulate the heat applied to prevent film damage.

Control Panel

The control panel is also another component of the cellophane machine which features the following:

Touchscreen Display: Provides real-time information and controls.

Buttons and Switches: Enable manual adjustments and operations.

Safety Indicators: Alert operators to any issues or malfunctions.

Drive System

The drive system powers the machine, ensuring smooth and efficient operation. It consists of:

Motors: Generate the necessary power to run various components.

Gearboxes: Adjust the speed and torque of the motors for optimal performance.

Belts and Pulleys: Transfer power from the motors to other machine parts.

Product Feeder

This component places the products onto the film for wrapping. It typically includes:

Feed Trays: Hold the products in place.

Timing Mechanisms: Coordinate the placement of products with the film feeding.

Sensors: Detect the presence of products to ensure accurate placement.

Discharge Unit

The discharge unit removes the wrapped products from the machine, ready for packaging or shipping. It consists of:

Ejector Arms: Push the wrapped products off the conveyor belt.

Exit Rollers: Guide the products out of the machine.

Collection Trays: Hold the finished products for easy retrieval.

3.What Are The Benefits Of A Cellophane Machine?

Provides an attractive and professional packaging solution
Offers excellent protection against moisture, dust, and other contaminants
Cellophane film is biodegradable and environmentally friendly
Can be used to wrap products of various sizes and shapes
Allows for printing on the film for branding or product information purposes

4.What Are The Applications Of A Cellophane Machine?

Applications of a Cellophane Machine-Photo credits: poma

Here are a few examples of applications of cellophane machines:

Food Industry

In this sector of food, it is used from wrapping chocolates and candies to bakery items and fresh produce with the film's barrier properties that maintain product freshness and extending shelf life.

Cosmetics and Personal Care

With the cellophane wrap, a touch of elegance to cosmetics and personal care products is added making them more appealing to consumers. The wrap also provides an additional layer of protection against contaminants.

Gift and Stationery

Attractiveness and secure packaging are enhanced with the cellophane wrap films. The transparency of the wrap allows customers to view the product while keeping it protected.

Pharmaceuticals

In this sensitive industry, this special equipment helps maintain the integrity of medicinal products by providing a protective barrier against any form of contaminants or moisture.

5.What Are The Working Principles Of A Cellophane Machine?

How a Cellophane Machine Works-Photo credits: allpackchina

Feeding the Film

The process begins with feeding the cellophane film into the machine. The film is typically loaded onto a roll holder, which ensures smooth and continuous supply during the wrapping process. Advanced models may have automated film loading systems that minimize manual intervention.

Product Placement

In this stage, the product to be wrapped is placed on the machine’s conveyor belt or in a designated holding area. Normally in fully automatic machines, an integrated conveyor system aligns and positions the products accurately for wrapping.

Film Dispensing and Wrapping

As the product is moving along with the conveyor belt, the machine dispenses the cellophane film, wrapping it around the product. This happens with the help of rollers and guides that ensure the film is tightly and uniformly applied. Though, the wrapping process can vary depending on the machine type which can be;

L-Sealers: These machines use an L-shaped sealing bar to cut and seal the film around the product, creating a neat and tight wrap.

Flow Wrappers: These machines use a horizontal feed system, where the product is enveloped in a continuous film and then sealed.

Sealing

Depending on the type of cellophane machine you are handling, sealing can be accomplished through heat sealing, ultrasonic sealing, or adhesive sealing. Heat sealing is the most common method, where heated sealing bars or wires fuse the film layers together.

Cutting and Trimming

Once sealed, the film must be cut to separate the wrapped product from the continuous film roll. The cutting mechanism, often integrated with the sealing unit, ensures precise and clean cuts. Excess film is trimmed away to give the final package a polished look.

Cooling and Shaping

After sealing and cutting, some machines pass the wrapped product through a cooling section. This helps set the seals and gives the package its final shape. Additional shaping or folding mechanisms might be employed to create a tighter, more appealing wrap.

6.What Type Of Cellophane Machines Are Available In The Market?

Its quite important to comprehend different types of cellophane machines. This will guide you on choosing the one that best fits your needs. Here are the most common types available:

Manual Cellophane Machines

A Manual Cellophane Machine-Photo credits: lagopus

These are basic machines that require human operation for most tasks. They are majorly used under small-scale operations where automation is not a priority.

Semi-Automatic Cellophane Machines

A Semi-automatic Cellophane Machine-Photo credits: solstice-inc

Semi-automatic cellophane machines have automated functions that require minimum human intervention compared to the manual type. They strike a balance between manual and fully automatic cellophane machines and are ideal for mid-sized businesses.

Fully Automatic Cellophane Machines

A Fully Automatic Cellophane Machine-Photo credits: bmmachines

Fully-automatic cellophane machines are fully advanced machines that handle the entire wrapping process with minimal human intervention. They are designed for large-scale operations and offer the highest efficiency and productivity.

7.What Type Of Products Can Be Packaged Using A Cellophane Machine?

Food Products

Food Products Packaged Using a Cellophane Machine-Photo credits: ytpackingmachine

Baked Goods

They offer an airtight seal which help in keeping these flavoursome treats in a perfect way for longer duration of time. Being transparent is another advantage to using cellophane, as consumers can literally see the product, adding value to the product because customers see what they are getting and makes it appear more desirable on store shelves.

Candies and Chocolates

Cellophane packaging for candies and chocolates is moisture-resistant, a hard house that keeps this material hygienic and stops the ruin of ingredients (like food or drug) because of humidity.

Nuts and Dried Fruits

Cellophane is also used to pack non-perishable food items such as nuts, and some dry fruits because it is light in weight, and have good air as well as moisture barrier properties.

While it does look like it should work due to the airtight seal this method has it will keep the products fresh and not contaminated and it also significantly increases the shelf life which many a health-conscious consumer is enticed by.

Beauty and Personal care Items

Beauty and Personal Care Products-Photo credits: ekatrahandmade

Soaps

Both artisanal and commercial soap makers may use cellophane wrapping to maintain a clean and attractive appearance of the product. Its clear format displays the detailed design and colour of the soaps, making it more buoyant on the shelf.

Beauty Products

Cellophane is an excellent choice for attractive packaging of lotions, creams, and makeup kits. It not only ensures the products reach the customers just as they should without any damage but also adding a touch of professionalism which has also become a market trend now.

Perfumes

Perfume bottles cellophane wrap over to avoid dust and from getting accidental breakings. The luxury aspect of cellophane-wrapped perfumes, packaged so exquisitely, also attracts high-net-worth consumers.

Pharmaceuticals

Pharmaceuticals Packaged Using Cellophane Machine-Photo credits: eBay

The pharmaceutical industry absolute detection of purity and cleanliness when it comes to its products. Some common products pack with cellophane machines are pharmaceutical stuffs to keep them sterile and not harmful to health.

Tablets and Capsules

Tablets and Capsules-Photo credits: olivaclinic

Cellophane wrapping provides an additional layer of protection for tablets and capsules, preventing them from being exposed to air, moisture, and contaminants. This helps in maintaining their efficacy and extending their shelf life.

Medical Devices

Medical Devices-Photo Credits: The Cello King

Medical devices can be shipped with additional protection by individual wrapping in cellophane using a cellophane machine. This prevents air and moisture from external effects.

8.What Type Of Materials Can Be Used With A Cellophane Machine?

Materials Used With a Cellophane Machine-Photo credits: elnavidon

Traditional Cellophane

Standard Cellophane

Cellophane itself remains a popular choice. It is biodegradable, meeting the growing demand for environmentally friendly packaging. The material is also known for its superior clarity and ability to preserve product freshness by forming a moisture barrier. Standard cellophane is often used for products such as baked goods, confectionery and fresh produce.

Coated Cellophane

Coated cellophane is standard cellophane that has an additional coating of polymer or wax that increases the barrier effect so that it can be used for items that still need an extra degree of protection from moisture and oxygen. This extends the shelf life of perishable foods and is suitable for specialty foods and pharmaceuticals.

Modern Substitutes for Cellophane
Polypropylene

Polypropylene also referred to as (PP) is tough and immune to a very wide range of chemical solvents, bases and acids. PP film comes in handy when sealing numerous types of cargos, including chips and nuts as well as electronic commodities. The glossy transparent film is suitable for packaging luxury consumer products.

Polyethylene

Another substitute material that can be used with cellophane equipment. It is present in different forms such as:

Low-density polyethylene
Linear low-density polyethylene
High-density polyethylene

PE is remarkably flexible and strong. PE films are widely utilized in foodstuffs wrapping and packing household items, also in industrial products packaging.

Biaxially Oriented Polypropylene

The most important film that exists is BOPP, which has polypropylene extended in the lengthwise and breadth-wise direction. It is transparent because of its excellent mechanical and optical properties as well as oil and fat resistance.

Polyvinyl Chloride (PVC)

Moreover, it carries a large amount of shrinkage with clarity being high on almost all packs with this feature signifying tamper evidence within a pack; bottles or jars with shrink bands on them are usually sealed using this material amongst others like toys wrapping for consumer electronics.

Polyester (PET)

This film is known for its tough tensile strength, heat stability, moisture and gas resistances hence it is often used to package foodstuff requiring sterility along with prolonged shelf life such as microwave meals and pharmaceutical items. Also, PET can be recycled that’s why more environmental conscious consumers look for PET packages when they are shopping.

Specialized Films

Coated Films

Film lamination allows combining of two or more different materials into one to better the overall performance properties. For instance, laminating PET and PE together provides both high strength and excellent barrier properties which are good for packing coffee or medical supplies.

Vacuum Metallizing Films

These types of films have a coat made up of thin metal layer, usually aluminium, placed on their surface. This makes these films look attractive and shiny as well as increasing their resistance to light, water vapor, and oxygen. Snack food items, pet foods and pharmaceuticals are common examples that uses metallized films.

Degradable Films

With growing emphasis on environmental sustainability, biodegradable films such as polylactic acid (PLA) based biopolymers have gained much popularity.

These films were designed for faster breakdown in composting conditions thus minimizing the environmental effects associated with them. Appropriate applications include fresh produce packaging and disposable items among others.

How can you choose the Right Material amongst the above? Materials Used in Cellophane Machines-Photo credits: GoSupps

Selecting the appropriate material for use with a cellophane machine depends on several factors such as:

Product Requirements:

Consider the nature of the product being wrapped. Food items may require materials with high barrier properties, while electronics might need anti-static films.

Sustainability Goals:

If eco-friendliness is a priority, then opt in for biodegradable or recyclable materials.

Cost Constraints:

Balance the costs of materials with their benefits. While some high-performance films may be more expensive, they could offer long-term savings through reduced waste and improved product protection.

Machine Compatibility:

Ensure the chosen material is compatible with your specific cellophane machine. Not all machines are designed to handle every type of film, so check manufacturer guidelines.

9.What Factors Should You Consider Before Investing In A Cellophane Machine?

Here are some of the factors to consider before investing in a cellophane machine:

Type of Cellophane Machine

There are different types of cellophane machines designed for various applications. These include:

Overwrapping Machines: this cellophane equipment is ideal for wrapping boxes and rectangular products, thus applicable in a wide area.

Flow Wrapping Machines: they are suitable for packaging individual items or trays with a continuous reel of cellophane, commonly used for snacks and confectionery.

Shrink Wrapping Machines: These machines use heat to shrink cellophane around the product, providing a tight and secure package, perfect for wrapping multiple items.

Production Capacity

Evaluating the production capacity of the machine is crucial to ensure it can handle your output efficiently. It is typically measured in terms of items wrapped per minute (IPM). Consider both your current and projected production volumes

Machine Versatility

Most of these cellophane machines come with adjustable settings and also interchangeable components that allow for a wide range of packaging options thus providing long-term value by accommodating various packaging needs as your business grows. If you plan to wrap different types and sizes of products then versatility is a crucial element in this.

Quality of Wrapping

Know the machine’s ability to produce tight, wrinkle-free wraps with uniform seals. High-quality wrapping not only enhances the appearance of your products but also provides better protection against external factors well known such as; moisture and any form of contamination.

Ease of Use and Maintenance

User-friendly machines with intuitive controls and easy-to-follow instructions have always reduced training time for your staff and minimized operational errors. Considering also the maintenance requirements of the machine, ensure to acquire one that is easy to clean and maintain to reduce downtime and extend the lifespan of the equipment.

Cost vs Return on Investment (ROI)

Cost should be weighed down against the potential ROI. Consider;

The initial purchase prices
Operating costs
Potential savings from improved efficiency
Reduced labour.

A higher upfront cost may be justified if the machine offers superior performance and durability which in turn lead to long-term savings and increased productivity.

Supplier Support and Warranty

Reliable after-sales support and a comprehensive warranty are critical when investing in a cellophane machine today. Ensure your supplier offers some these services such as; technical support, training, or readily available spare parts. Good warranties will always protect your investment, provide peace of mind knowing that any issues can be promptly addressed.

Machine Footprint and Space Requirements

The physical size of the machine and the space available in your facility are practical considerations. Measure your available floor space and ensure the machine you choose will fit comfortably without disrupting existing workflows. Compact machines are advantageous for businesses with limited space.

Energy Efficiency

Look for a cellophane machine that offer energy-saving features or are designed to operate efficiently, helping you lower your overall energy consumption.

Compliance with Regulations

Ensure that any kind of this equipment that you may want to invest in complies with relevant industry standards and regulations. This is especially if you operate in highly regulated sectors such as food and pharmaceuticals. Compliance with safety and hygiene standards is essential to avoid legal issues and ensure the safety of your products.

10.What Are Some Of The Problems Associated With The Use Of Cellophane Machines And Their Possible Solutions?

Problems With Cellophane Machine-Photo credits: yidaomachinery

Wrinkle Formation in Wrapping.

Wrinkle Formation in Cellophane Machines-Photo credits: allpackchina

Problem; Wrinkling of the cellophane film as it is wrapped. The packaging is not only visually unappealing but also an indication of improper sealing— leading to possible product contamination and wastage.

Solution:

Machine Calibration: Ensure that the machine is correctly calibrated.

Quality of Cellophane Film: Use high-quality cellophane film with consistent thickness and flexibility.

Regular Maintenance: Regularly check and maintain the machine components, especially the rollers and tensioners, to ensure they are functioning correctly.

Inconsistent Heat Sealing.

Inconsistent Heat Sealing-Photo Credits:Direct Industry

Problem; A bad sealing job can result in a seal that may open during distribution or storage when being transported and thus cause the package to be compromised. Fluctuating temperatures or disparate pressure applications can cause this problem.

Solution:

Temperature Control: Invest in cellophane machines with precise temperature control mechanisms. Each and every time monitoring and adjusting the temperature settings to ensure they remain within the optimal range for the specific cellophane being used is paramount.

Uniform Pressure: Ensure the sealing jaws apply uniform pressure across the entire seal. This might require regular adjustments and maintenance of the sealing components.

Training: Provide thorough training for operators to understand the importance of consistent sealing parameters and how to troubleshoot basic sealing issues.

Film Feeding Issues.

Film Feeding Issue-Photo Credits: soontruemachinery

Problem; hitches in feeding cellophane film could lead to interruptions during packaging resulting to downtime and less effective operations. Common signs include misalignment of the films, tearing and jamming of films.

Solution:

Automated Feed Systems: Use automated feed systems which will appropriately align and feed the film for seamless operation. This system can minimize manual errors from handling while maintaining constant flow of film.

Sensor Integration: Integrate sensors to detect misalignments or jams early.

Regular Inspection: Conduct regular inspections of the feeding mechanism to identify and rectify wear and tear that could lead to feeding issues.

Static Electricity Formation.

Problem; An issue arises with the buildup of static energy which can lead to poor packaging quality due to films sticking together or attracting dust and debris.

Solution:

Anti-Static Devices: Install anti-static devices or ionizers within the cellophane machine to neutralize static build-up on the film.

Controlled Environment: Maintain a controlled environment with proper humidity levels to minimize static electricity generation.

Material Selection: Use cellophane films treated with anti-static agents to reduce the propensity for static build-up.

Machine Downtime.

Machine Downtime Photo credits: tigeratmparts

Problem; Cellophane machines can face technical issues and stop functioning, just like any other machine does due to mechanical failures. Unexpected failures like wear and tear are able to restrict the production schedules of the organization by a great extent in which it operates and operational efficiency.

Solution:

Preventive Maintenance: Implement a robust preventive maintenance schedule that includes regular inspections, lubrication, and replacement of worn-out parts.

Spare Parts Inventory: Maintain an inventory of critical spare parts to ensure quick replacements and minimize downtime.

Operator Training: Train operators to perform routine checks and basic troubleshooting to identify and address minor issues before they escalate.

CONCLUSION

Cellophane machines are quite a tangible player in the packaging industry. There provision of efficient and versatile solutions for wrapping products in the industry remains unmatched. With the few available types of cellophane machines available in the market, its quite easier to choose the right cellophane machine to suit your specific needs and production requirements. Not forgetting proper maintenance and care can ensure the longevity of cellophane machines, making them a valuable investment for any packaging operation. So, if you are looking for an attractive and effective way to package your products, consider using a Aipak China cellophane machine!

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Functional Chocolate Counting Machine: The Complete Buying Guide In 2025

Tablet Counting Machine

Functional Chocolate Counting Machine: The Complete Buying Guide In 2025

Accurate chocolate counting is one of the difficult tasks to do especially when volume is such large. Similarly, presence of defective chocolate also creates bad impression of your brand. Thus, to avoid these complexities a Functional Chocolate Counting Machine is used.

The machine is highly automatic with innovative features to deal with different types of chocolates. It can enhance your production efficiency and counting accuracy while processing these chocolates through safe process. It has simple operational procedure, compact body, and wide applications. So, let's explore all these facets along with other aspects of a Functional Chocolate Counting Machine!

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1.What Is Functional Chocolate Counting Machine?

Allpack- APC-24 Automatic Counting Production Line/capsule /tablet counting machine

As kids, youngsters, and older people we always love to enjoy the delicious taste of chocolate in all its form whether chocolate bar, balls, or lentils. Similarly, we get these chocolates after their thorough processing of which the most essential step is chocolate counting, and this is done by using a functional chocolate counting machine.

Functional chocolate counting machine refers to the equipment which is specialized in counting any shape or size of chocolate which may or may not have primary packaging. Moreover, it utilizes optical sensors and automatic features during operation to ensure high counting accuracy.

2.Enlist The Features And Advantages Of A Functional Chocolate Counting Machine?

Functional chocolate counting machine brings with it immense features among which prominent ones are highlighted below. These include:

High Productivity

High productivity of functional chocolate counting machine- Picture Courtesy: cremer.com

The machine is highly automatic and come up with multiple counting channels. In this way, it reduces the need for labor and increase the overall production efficiency. Hence, you can meet your daily production targets with the machine's output ratio of 6000 pieces per minute.

Counting Accuracy

High counting accuracy of chocolates- Picture Courtesy: cremer.com

With advanced detection system and automatic rejection mechanism, a functional chocolate counting machine maintain high counting accuracy throughout operation and collect inconsistent or foreign objects in a separate chamber.

Safety

Safety

Hygienic body of functional chocolate counting machine- Picture Courtesy: cremer.com

The machine is creation of highly safe stainless steel body which is corrosion resistant and antibacterial. It also maintains the hygiene of products during processing by extracting the possible dust or waste material. In addition to it, the alarm system and emergency stop help user know the fault while keeping himself in a safe condition.

Versatility

Applications of a functional chocolate counting machine- cremer.com

Another most significant attribute of a functional chocolate counting machine is its ability to not only count the chocolates of various sizes and shapes but also other materials such as capsules, tablets, laundry pods, and candies etc.

Long-term Use

Long term bill board

Functional chocolate counting machine is fully automatic, and its features allow it to work consistently without any interruption. Similarly, it can be integrated with other machines for enhancing production. Hence, it can help you meet your growing needs in future by simply employing regular maintenance.

3.What Type Of Chocolate And Other Products Can Be Processed By A Functional Chocolate Counting Machine?

Well, this question carries great significance as manufacturers tend to process different products by using the same machine. Similar is the case with a functional chocolate counting machine. It is capable of counting myriad of products with same proficiency. So, let's know what these products are!

Chocolate Balls & Lentils

Chocolate lentils- Picture Courtesy: eatthis.com

Chocolate balls are spherical confections made from chocolate. They are the most favored and consumed by chocolate lovers. Chocolate balls may have coating or dipped in sprinkles. Thus, a functional chocolate counting machine is best suitable to count small to large chocolate balls and chocolate lentils.

Chocolate Bars

Chocolate bars- Picture Courtesy: godiva.com

You must be familiar with chocolate bar which is a common form in which chocolate is delivered. It may inside have multiple layers of wafer or nuts. That's why, chocolate bars are often packed in primary packages and then used for secondary packaging in bottles and pouches for which this equipment is ideally recommended.

Gummies

Gummies

Gummies- Picture Courtesy: candyclub.com

Gummies and jellies are gelatin-based sweets which are good source of sugar. They are really enjoyed by kids and adults for their chewable nature. So, you can employ a functional chocolate counting machine to count variety of gummies.

Bubble Gum

Bubble gum balls

Bubble gum is a soft and cohesive confection which is chewable and not meant for swallowing. It is derived from gum base along with sweetener and flavor. As bubble gum come in different shapes with often being made in small to medium size, a functional chocolate counting machine can easily count it.

Candies

Candies

Multicolor candies- Picture Courtesy: flicker.com

In addition to above mentioned confectioneries, candies are the most popular ones. They are hard in texture with sugar as a principal ingredient combined with certain flavors or liquid filled in center. The thing important to note here the machine's applicability to process these candies.

Pills

Pills

Pills spilling from bottle- Picture Courtesy: Freepik

Apart from confectioneries, functional chocolate counting machine is brilliant enough to count sterile and sensitive products like tablets, pills, insulin pens, and capsules etc.

Laundry Pods

Laundry pods- Picture Courtesy: treehugger.com

As the use of laundry pods is increasing, a surge has been witnessed in its production. That's why, to enable manufacturers in accurate counting and packaging, a functional chocolate counting machine can be used.

Water Balls

Multicolor water balls- Picture Courtesy: kol.deals

Water balls are flexible balls filled with pure water or colored water. They are used for different purposes such as shooting and playing etc. Therefore, to accurately count them during packaging, a functional chocolate counting machine is suitable.

4.Name The Packages And Containers Which A Functional Chocolate Counting Machine Support?

Depending upon the type of machine being integrated, a functional chocolate counting machine support multiple packages and containers. These are enlisted below:

Bottles

Bottles

Chocolate lentils bottle- Picture Courtesy: patissland.fr

Bottles are small containers with narrow neck and a lid for covering. They are made from plastic, glass, and occasionally of metal. Hence, a functional chocolate counting machine is able to support bottles of different shapes and sizes.

Jars

Jars

Bubble gum jar- Picture Courtesy: walmart.com

Jars are large size containers made from glass. Mostly, chocolate and candies are delivered in jars, so, that their quality could be well retained. Therefore, functional chocolate counting machine support jars for dispensing counted chocolate, detergent pods, and gummies etc.

Boxes

Boxes

Cardboard candy box- Picture Courtesy: cremer.com

Functional chocolate counting machine is capable of supporting boxes of various types such as premade cardboard boxes, small buckets, and plastic boxes etc.

Pouches

Pouches

Candy corn pouch- Picture Courtesy: Dieline

Pouches are flexible packages such as standup pouch, gusseted bags, stick pouch, pillow pouch or retort pouches etc. They are often used for encasing prepacked chocolate bars and balls. Similarly, a functional chocolate counting machine can be used to count and discharge chocolates into pouches.

Cans

Cans

Functional chocolate can packaging- Picture Courtesy: bigw.com.au

Cans are metallic containers mostly used for gifting chocolates and confectionaries due to their appealing look. That's why, you can also process cans of eclectic types by a functional chocolate counting machine.

5.Explain The Working Process Of A Functional Chocolate Counting Machine?

The working process of a functional chocolate counting machine is quite simple with few steps which are explained below for your understanding:

Machine Loading

Chocolate lentils loading into machine hopper- Picture Courtesy: cremer.com

Firstly, the operator is required to load the machine with objects and materials needed for processing. It will include pouring bulk of chocolate into the hopper of machine and at the same time supplying machine with adequate number of containers which are meant for filling with counted chocolates.

Machine Setting

Machine setting- Picture Courtesy: cremer.com

After loading, conducting the setting of machine is also very important. For this, user will adjust the amount of chocolates for counting, the frequency of vibratory trays, and activate detection system for precise counting.

Chocolate Counting

Chocolate counting- Picture Courtesy: cremer.com

Now, the machine is ready to be started. As the power button is switched on, the chocolates in hopper will begin falling over the vibratory trays from hopper. The constant vibratory force leads to the dispersion of chocolates over trays in a synchronized way. Similarly, these chocolates are then counted through optical sensors and dropped into a counting compartment where further counting is carried out before discharging.

Package Filling

Pouch filling- Picture Courtesy: cremer.com

At this point, the counted chocolates which were gathered in counting compartment are released from it and filled into the containers. During this phase, the container detector is activated, and it enables the machine for timely discharging of chocolates by detecting the presence of container to avoid waste.

Package Discharging

Finally, each container being filled with chocolates is discharged from the machine through a conveyor belt and moved for further processing or secondary packaging.

6.Describe The Components Of A Functional Chocolate Counting Machine?

Functional chocolate counting machine is made up of different tools which are known as its components. Each component of the machine performs particular task which are described below:

Allpack's APC-12 Automatic Tablet/ Chocolate Counting Machine

Hopper

Hopper is a large funnel type device located at the top of machine. It works as a feeder where bulk of chocolate is poured for counting. These chocolates are then transferred for processing through the narrow end of hopper.

Vibratory Channel

Another essential component of a functional chocolate counting machine is vibratory channel which consists of multiple trays located over one another. These trays vibrate constantly to segregate chocolate for quick and easy counting.

Touch Screen Panel

The machine has a touch screen through which user interact with the machine and set basic parameters for executing machine such as the amount of chocolate to be counted for each bottle and the speed of conveyor etc.

Counting Compartment

Counting compartment is the core part of a functional chocolate counting machine which is responsible for counting the chocolates gathered in it through optical sensors.

Chocolate Dropping Head

It is the filling head which is made from hygienic stainless steel. It helps in the safe discharging of counted chocolates by taking them from counting compartment and dropping into passing containers.

Height Adjustment Tool

Multiple adjustment tools are fixed in the machine among which height adjustable tool is eminent one. It helps in allowing the machine to support packages of small to large sizes.

Conveyor

Conveyor is a transmission device which is responsible for moving the empty containers from inlet, move it for filling, and discharge it from machine at the end.

Bottle Sensor

Bottle sensor is a crucial part which is greatly beneficial for eliminating the errors by detecting the presence of containers and notifying machine accordingly. For instance, the machine will not discharge counted chocolates until the bottle sensor detect bottle under filling head.

Power Button

Power button is a knob situated on the front of machine. By pressing it, the machine gets started and begin functioning.

Control Cabinet

Control cabinet is the power house of machine which encases sensitive electrical components, circuits, and fuses etc.

7.What Is The Classification Of A Functional Chocolate Counting Machine?

Functional chocolate counting machine is available in different types depending upon the level of automation and number of channels. Brief description of each type is provided as under:

Fully Automatic Functional Chocolate Counting Machine

Allpack- APC-32 auto counter 32 channel tablets counting machine

Fully automatic functional chocolate counting machine is highly advanced and sophisticated machine that comes with automatic technology. It administers the entire processing independently and maintain high high accuracy in terms of counting and precision. The machine is available in 6-32 channels with multiple filling heads. It can be used for all shapes and sizes of chocolates, gummies, tablets, and capsules etc.

Structure

The structure of machine is complex with many parts. It can also be integrated with other machines to make a production line. Its major components include a large hopper, multiple vibratory trays, electric sensors, control unit, filling heads, and conveying mechanism etc.

Working Process

The machine follows a consistent way for operation where the chocolates are automatically transferred from hopper into the trays. Similarly, the vibration of trays creates smooth flow of chocolates and they start separating and moving towards counting compartment. Here, with the help of optical sensors, chocolates are counted and discharged via filling heads into packages.

Semi-Automatic Functional Chocolate Counting Machine

Semi-automatic functional chocolate counting machine- Picture Courtesy: cremer.com

Semi-automatic functional chocolate counting machine has small footprint, and it comes in semi-automatic technology where operator intervention is necessary to operate machine. It can be integrated with other machines for fully automatic functioning such as form, fill, and seal machine and cartoning machine etc. It is capable of processing both lentil type chocolate as well as chocolate bars which comes with primary packaging.

Structure

The body of machine is precise and compact with few parts including a hopper, multi channel vibratory trays, transparent window, control board, counting compartment, filling head, and overall body.

Working Process

It requires operator to load the hopper with chocolates after which it processes these chocolates till counting. Once the counting is done, the operator with hold a package under the filling head and the counted chocolates will be discharged into package.

8.Where Can A Functional Chocolate Counting Machine Can Be Used?

There are multiple industries which require a functional chocolate counting machine for their products such as:

Confectionery Industry

Various confectioneries- Picture Courtesy: partyarts.com.au

First of all, confectionery industry is an area where the production and processing of products like candies, chocolates, gummies, jellies, and chewing gum is carried out. Similarly, it requires an advanced and sophisticated machine which is fully automatic to perform the accurate counting and no doubt, it is the one and only functional chocolate counting machine.

Pharmaceutical Industry

Multiple softgel & pills bottles- Picture Courtesy: Dieline

Pharmaceutical industry deals with manufacturing of tablets, pills, and capsules for treating various diseases and illnesses. Therefore, for their hygienic counting a functional chocolate counting machine can be used to retain quality and ensure precision during packaging.

Veterinary Industry

Doctor treating cat- Picture Courtesy: cattime.com

Drugs used for animals and pets are called veterinary medicines. Similar to other drugs, they are also packed in a proper way for preservation. That's why, during packaging, accurate counting is necessary for which a functional chocolate counting machine is always preferred.

Cosmetic Industry

Beauty gummies- Picture Courtesy: vogue.fr

Now a day, most of the cosmetic products are available in form of capsules and balls such as beauty softgels and wax beans etc. These all can be processed by a functional chocolate counting machine before their filling or packaging into containers and boxes.

Detergent Industry

Detergent pods & tabs- Picture Courtesy: cremer.com

The time has gone when only detergent powder was used for washing clothes. Now, new and innovative ways are being adopted among which the creation of detergent pods is eminent one. These detergent pods encase liquid cleaning agents and are easy to use. Since, their size is small, they need counting during packaging for which a functional chocolate counting machine is employed.

Chemical Industry

Chlorine tablets

Another application of a functional chocolate counting machine is chemical industry where products like chlorine tablets and ceramic balls are produced. In this way, the machine intelligently count these objects as well as maintaining product integrity.

Hardware Industry

Multiple fruit erasers

Hardware industry is among other uses of a functional chocolate counting machine to count mini plastic balls, stationary items, marble balls, screws, and nuts etc.

9.Is There Any Production Line For A Functional Chocolate Counting Machine?

The answer to your question is yes! There is a full-fledged production line for a functional chocolate counting machine that consists of several machines which can transform your production and packaging. So, let's know about this production line in a bit detail!

Allpack High Speed Automatic Multifunction Capsule/ Tablet/ Pill/ Chocolate Counting Line

Bottle Unscrambler

Bottle unscrambler is the first unit of a functional chocolate counting production line which is made up of several components. These include a hopper, movable disc, aligner, taper plate, control system, and a transparent window for protection. Its main function is to process randomly positioned bottles and provide the production line with unscrambled aligned bottles.

Chocolate Counting Machine

It is another most important machine of the production line which perform the actual task of chocolate counting. Its body is made up of corrosion resistant and antibacterial stainless steel along with other core parts comprising a hopper, counting channels, filling heads, and conveying system etc. It simply works by processing the bulk of chocolates through vibratory trays till their accurate counting.

Desiccant Inserting Machine

Moisture ruins the texture of chocolates, pills, and other confectioneries and make them stick together which ultimately result in the loss of their essence. That's why a desiccant inserting machine has been made part of the production line. It is used to provide the chocolate filled container with a desiccant bag.

Bottle Capping Machine

Bottle capping machine is yet another crucial equipment of the production line which is utilized for the capping of bottles. Several components make up the body of this unit including a cap feeder, chuck cappers, capping head, stepper motor, photoelectric sensor, and control system etc. It carries out the capping task by taking cap and placing it over container. Afterwards, the cap is tightly screwed for application.

Induction Sealer

Another unit of a functional chocolate counting production line is induction sealer. It is an advanced machine which generate heat by using electromagnetic radiation to create tamper-evident seal in a way where the foil inside cap stick to the mouth of bottle. The machine is made up of a host, induction coil, control system, and a conveyor etc.

Bottle Labeling Machine

The last unit of the production line is bottle labeling machine. It is made with innovative features to apply sticker labels to different shapes and sizes of bottles. The machine is an assembly of various components including a label roll, pressing wheels, electric eye, and control system etc. It undertakes the task by taking labels from rollers and applying them over the passing bottles which are further tightened to the bottles by a fur brush. Simultaneously, the labeled bottles are discharged by the conveyor.

10.What Are The Maintenance Requirements Of A Functional Chocolate Counting Machine?

It is important to conduct regular maintenance for your functional chocolate counting machine in order to keep it on right track. In this way, we have highlighted some of the significant points which will be helpful for you. These are as follows:

Maintenance of a functional chocolate counting machine- Picture Courtesy: cremer.com

Required Environment:Pay attention to the environment in which you keep and operate your machine. So, it should be in room temperature to avoid chocolate melting and machine warming as it can result in both the product loss as well as machine

Regular Cleaning:Cleaning your machine on daily basis is as important as the machine itself. It is because a dirty or uncleaned machine will not be able to work consistently and meet your daily production targets. Thus, it is necessary to use recommended cleaning agents and tidy cloth for thorough cleaning of machine especially parts like hopper, vibratory channels, and sensors etc.

Regular Maintenance:Maintenance include the internal parameters setting of machines such as number of chocolates to be counted and vibration frequency. It also covers the adjustment of the height adjustment tools, the placement of trays, and repairing of damaged parts.

Lubrication:Lubrication of the movable parts is also very important to reduce friction and sudden breakdowns of machine. For this, you need to add the recommended grease after every week.

11.How To Solve The Common Pitfalls Of A Functional Chocolate Counting Machine?

When using a functional chocolate counting machine, you may confront unexpected errors which can affect your production. Dealing with such issues require proper knowledge while some problems may be tackled easily. Therefore, we have come up with few common pitfalls caused by a functional chocolate counting machine along with possible solutions:

Jamming of chocolates

Chocolates jamming- Picture Courtesy: cremer.com

Cause:

It is a common issue caused by the high speed of machine due to which chocolates stuck in machine.

The vibratory channels may be misaligned due to which they have more space for chocolates jamming.

Overloading the hopper with chocolate may also result in chocolate jamming.

Solution:

Reduce the speed of machine for smooth flow of chocolates.

Readjust the vibratory trays as per manual's instructions and tight the loose screws.

Keep the 1/3 place of hopper free, so, that the chocolates will easily move from hopper over the trays.

Sensor incorrect counting

Sensor false counting- Picture Courtesy: cremer.com

Cause:

It is one of the serious issues caused by the accumulation of dust over the sensor.

Another reason can be the loss of sensitivity of the counting sensor.

Solution:

Clean the sensor with soft dry cloth to remove out dirt and pollution.

In this case, you need to turn the sensor's little adjustment knob until it gets back to the prior normal condition.

Sudden alarm sounds and noise

Encircled alarm- Picture Courtesy: ipharmachine.com

Cause:

The alarm is indicating dust buildup over sensor.

Lack of bottles may be the reason for alarm sound.

The loose vibratory trays may also causing noise.

Solution:

Keep the sensors clean from dust to function smoothly.

Provide adequate bottles during operation to reduce interruption.

Tight the vibratory trays to end noise.

Chocolates spilling during discharging

Scattered chocolate chips- Picture Courtesy: Freepik

Cause:

There is a gap between the package and chocolate dropping head.

The speed of conveyor belt is not correct.

Solution:

Reduce the gap by modifying the height adjustment tools in accordance with container diameter.

Adjust the conveyor belt speed as per products requirements.

12.Tips For Choosing The Best Functional Chocolate Counting Machine?

Every manufacturer aspire to have the top-notch functional chocolate counting machine for their production line. However, most of them get puzzled in choosing the right machine. Therefore, we are here to solve your conundrum by presenting you some of the valuable tips. Consider these all!

Type of Product

Chocolate, almonds & beans- Picture Courtesy: pngtree.com

The very first tip for choosing the right machine starts from you which is to determine the type of product you are working on. In case of chocolates, you need to fix whether you want to process chocolate lentils or chocolate bars. Similarly, the type of chocolate you process will help you opt for the machine having all the necessary specifications.

Production Volume

Bulk gummies loading- Picture Courtesy: cremer.com

Secondly, it is crucial to know your current production volume because there are multiple types of machines available in market. You can select the best machine only when you will have the information about your production volume. For instance, functional chocolate counting machine is available in semi-automatic and fully automatic and if divided further, fully automatic machine also has 6-32 channels.

Quality

Quality

Quality icon- Picture Courtesy: syntaxbox.cloud

Quality is what matters the most and should never be comprised when choosing a functional chocolate counting machine. But how to check the quality of machine? For this, international quality standards have been established to keep an eye on the production and processing of goods and products related to food and drugs.

In this way, ISO, FDA, GMP, and CE are the notable quality standards which a functional chocolate counting machine should meet with.

Price

Price

Price icon- Picture Courtesy: greatpeopleinside.com

No doubt earning more and spending less is prime concern of every manufacturer. Therefore, you need to be vigilant and estimate the overall cost of machine you will have to bear. It will include the original price of machine along with installation, maintenance, and parts changeover cost.

Conclusion

To sum up this detailed buying guide about a Functional Chocolate Counting Machine, we are enthusiastic to have enabled you to identify the vary uses of a functional chocolate counting machine. This machine is highly Adaptable, easy-to-use, and has multiple types to suit your vary needs. It can transform your production in a positive way by employing its efficiency and accuracy with advanced technology. Besides that, Allpack has an extensive line of machines as well as production line for functional chocolate counting which come with one year of warranty. So, don't make any delay and contact us now!

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