Continuous Sealing Machine

An induction cap sealing machine is responsible for bonding a foil lamination around the bottle’s neck once they’re filled with packaging material. The induction cap sealing machine works by using electromagnetic power for generating heat waves that weld the liner to the container in order to seal hermetically. The super technology is based on sealing various materials such as plastic, glass caps without contacting them or product. It is suitable for a long term shelf life of your product by preserving them against unwanted environmental conditions that can interact with product and induce degradation.

Induction Cap Sealing Machine banner

Induction Cap Sealing Machine: The Complete Buying Guide in 2024

Induction Cap Sealing Machine: The Complete Buying Guide in 2024

How do you ensure that your product packaging is tamper resistant and secure? An induction cap sealing machine is an absolute answer that offers a tremendous technology that has revolutionized the packaging industry in the competitive market across the globe. This machine is a super solution that rapidly provides you with the results that everyone look for in their dream production. Before purchasing we would suggest to please go through this article to know the best knowledge related to this machine. Let’s read!

Induction Cap Sealing Machine

    Add a header to begin generating the table of contents

    1.What Do You Know About Induction Cap Sealing Machine?

    Induction Cap Sealing Machine-1

    Picture Courtesy-Enercon Industries

    An induction cap sealing machine is responsible for bonding a foil lamination around the bottle’s neck once they’re filled with packaging material. The induction cap sealing machine works by using electromagnetic power for generating heat waves that weld the liner to the container in order to seal hermetically.

    Plus, FDA has quoted this method as an effective way to achieve tamper evident products by providing firm and leak proof seal lining. Also, an induction cap sealing machine is suitable for a long term shelf life of your product by preserving them against unwanted environmental conditions that can interact with product and induce degradation.

    The super technology is based on sealing various materials such as plastic, glass caps without contacting them or product. That s ‘why, an induction cap sealing machine is commonly used in healthcare, and food industries as it not only ensuring tamper proof but also integrity of product.

    2.Where Is Induction Cap Sealing Machine Used?

    An induction cap sealing is widely used in industrial sector due to the tremendous safety applications. Important industrial uses of this machine are described as:

    Nutraceutical Industry

    Induction Cap Sealing Machine-2

    Worldwide top-notch nutraceutical industries packaging sectors rely on using an induction cap sealing machine to preserve quality of sensitive compounds such as vitamins, proteins, energy drinks, herbal supplement, enzymes, minerals, trace elements against interaction with oxygen and moisture that induce contamination of rancidity of product.

    Food Industry

    Food Industry

    Manufacturers of food industrial sectors only trust on an induction cap sealing machine as it helps in creation of air-tight packaging of food products and keep them secure till end user. For example, ketchup, mayonnaise, yogurt, milk, sauces, condiments, spices, sweeteners, salts, etc., In fact this is a powerful protection way that satisfies customers with good quality as it guarantees against pilferage.

    Pharmaceutical Industry

    Pharmaceutical Industry

    In pharmaceutical industry where quality, safety, and potency are considered as prime subject of product’s packaging; an induction cap sealing machine has been used for decades for this purpose.  The inner foil sealing around the packaging material acts as a barrier against outer environment and locks the freshness and harming against moisture. This is used in production line of packing tablets, syrups, capsules, pills, ointments, medicinal jars, creams.

    Chemical Industry

    Chemical Industry

    In chemical industry, an induction cap sealing machine is known for its best anti-counterfeit action for important chemicals products like alkali, salts, acids, bleaches, buffers, solvents like distil water, inorganic or organic, lab reagents, or neutral salts solution. Moreover, this machine ensure that sealed products are remain in active form, protected against spillage, and uncontaminated.

    Cosmetic Industry

    Cosmetic Industry

    Cosmetic products are mostly sensitive to external environment and must be stored carefully for long term correct applications. For example lotions, serums, face foundations, eye creams, hand creams, pedicure, manicure sets, and other, which are always firmly sealed using an induction cap sealing machine to maintain products quality and offering tamper evident packaging.

    Household Cleaning Products Industry

    Household Cleaning Products Industry

    An induction cap sealing machine offering reliable packaging of products like detergents, floor cleaners, dishwashers, shiners and improving confidence in the product’s originality with air-tight and strong sealing.

    Agro-Chemical Industry

    The manufacturers of agro-chemical industry always seek for an induction cap sealing machine for packaging products like pesticides, herbicides, crops boosters, fertilizers, and other important products to ensure improved and safe handling during farming of crops.

    Automobiles Industry

    Automobiles Industry

    The packaging of automotive products cannot be done if an induction cap sealing machine is missing from its production line. Products like lubricants, engine oils, brake oil, and other fluid can be safely dispensed and stored with the sophisticated lining of aluminium sealings around the neck of bottles.

    3.How Does Induction Cap Sealing Machine Work?

    Induction Cap Sealing Machine Work

    The working of induction cap sealing machine is quite simple. The working of the machine relies on heating coil which is induces by an electromagnetic field and its interaction with sealing material presented on the cap. Please look into basic four steps where the science of induction cap sealing takes place respectively.

    STEP 1 Preparation

    Preparation

    Indeed, this is a major step where bottles are first filled and secured with screwed cap or closure. This cap or closure is designed with an inserted liner which is composed of aluminum foil and thin film of laminated plastic or paper.

    STEP 2 Sealing Head Preparation

    Sealing Head Preparation

    A sealing head which is designed with an induction coil that helps in transferring of electromagnetic heat radiation and induce the field around the coil area. The surface or position of the head just above the container helps the stimulation of inner layer with heat energy. Before arriving, containers sealing head must be warm with recommended temperature.

    STEP 3 Induction Cap Sealing Process

    Induction Cap Sealing Process

    Induction Cap Sealing Process-1

    Picture Courtesy-Youtube

    The process begins when step 1 and step 2 are ready and set of containers comes in the contact with electromagnetic waves that helps in emerging high-frequency waves which heats the liner. This liner melts and forms a loose bond around the neck of the container.

    STEP 4 Discharging

    Discharging

    After induction cap sealing process, set of containers leaves the sealing head zone and enters to the normal temperature where sealing cool and becomes to shrink and harden and forms a hermetic sealing layer around the lip of the containers on other words a tamper evident sealing layer is formed.

    4.How Induction Cap Sealing Machine Benefits You?

    An induction cap sealing machine offer various benefits to manufacturing and packaging companies. Those benefits are discussed below:

    Preserve Freshness, Fragrance/Aroma, and Quality of Product

    Nevertheless, an induction cap sealing machine is an excellent machine for offering an airtight hermetic sealing that will enclose the packaging against its external interaction of oxygen moisture, and light. This tightly enclosed container will be capable to fragrance or aroma of food products, maintain potency and efficacy of potential drug, or maintain integrity of the product for a longer time.

    Tamper Evident Product

    Tamper Evident Product

    There’s no doubt every customer when pay money; they deserve the best one. An induction cap sealing machine offering promising packaging that convey message to potential clients that the purchase product is as original as dispensed by manufacturer.

    User-Safe with Improved Product’s Safety

    Improved Product’s Safety

    Picture Courtesy-Alibaba

    Operating an induction cap sealing machine is super-easy. An operator has to in-feed the data such as heat exposure time, speed of conveyor, etc., and rest of function can be performed safely. You don’t need to worry about overheating the system as system is featured with cooling fan to overcome heat generation inside the system. Plus, a strong sealing of container safe your product against cross-contamination or leakage. So you can get Two in One task by a single machine.

    Improving Brand Reputation

    Improving Brand Reputation

    Picture Courtesy-Alibaba

    By offering tamper evident product across the market regions will gain the attention of professionals due to its appearance and original material can ultimately lead to make a great reputation of your company.

    Saving Your Budget

    Saving Your Budget

    Now you don’t need glue or tape for packaging the lid over the container. An induction cap sealing machine is a reliable and robust solution that can save your money in the most sophisticated way just by-passing hundreds of containers under the zone of electromagnetic waves and that’s it- Your containers are perfectly sealed.

    Quality Compliance

    Quality Compliance

    Picture Courtesy-  Alibaba

    This factor is always paramount to all manufacturers who belong to food, beverages, pharmaceuticals, nutraceuticals as they need to be very astringent to health regulatory needs. For this., an induction cap sealing machine is perfect solution as it will bind the liner to container’s neck without affecting integrity of the product and maintain product safety and quality throughout its shelf life.

    5.What Are Structural Parts of Induction Cap Sealing Machine?

    Structural Parts of Induction Cap Sealing Machine

    An induction cap sealing machine is a simple machine that can easily perform complex functions in no time. Let’s go through some important parts of the machine also with their specified responsibilities.

    Electromagnetic Induction Head This unit works as the heart of the machine which generates the electromagnetic high frequency zone around the moving bottle caps that strikes with high-frequency radiation when entering. A mentioned about cap is fitted with liners that become heated when pass by the field and absorb inside. This ultimately melts the firm bond and leads to stick around the rim of bottles and seals strongly upon cooling.
    Conveyor Belt This unit works as a transporting medium that efficiently transports the containers for the induction cap sealing procedure. A set of bottles comes into the electromagnetic field via a conveyor and leaves after exposure. The speed of the conveyor and exposure time can be adjusted by using a PLC system.
    Hand Crank Wheel Some bottles are small while some are not, an induction cap sealing can ensure various height bottles treatment by adjusting the hand crank wheel to set the bottle height with a sealing head or conveyor.
    Lifting Bracket An induction cap sealing machine is supported by lifting bracket which lift the sealing head in an upright position and with vertical alignment. Moreover, it also helps you in maintaining the portion between the machine and the caps of the bottles in order to achieve effective sealing.
    Sealing Head This section ensures the applications of electromagnetic radiation in order to produce perfect sealing. This is located just above the cap liners hence easily gets exposure of bottle caps and provides fast heating.
    Guide Plate As its name shows, it helps containers to stay in an upright position along with the conveyor pathway and ensure bottles are properly positioned following accurate movement for excellent and even sealing.
    Cooling Fan This is well-known to you if a machine produces heat must be prone to over-heat. To balance this a cooling fan is featured within a machine that lowers the chances of overheating and offering 100% safety and security to the operator and the working environment during continuous operation.
    Central Control Box This is known as the brain of the machine that controls the major functions of the operation such as sealing time, exposure time, speed of container movement, etc. Moreover, the operator can visualize the process and get notifications and alerts from this unit.
    Power Panel This unit is comprised of important electrical components that merge and runs the system.

    6.What Is the Classification of Induction Cap Sealing Machine?

    The classification of an induction cap sealing machine is described below:

    BASED ON AUTOMATION

    Manual Induction Cap Sealing Machine

    Manual Induction Cap Sealing Machine

    Manual Induction Cap Sealing Machine -Picture Courtesy: Alibaba

    This is an ideal machine for smaller production units or for laboratory applications that require manual handling by holding an induction cap sealing machine in hand and positioning it over the container to radiate an electromagnetic field. This machine offers a limited number of containers sealing each minute and per hour.

    Semi- Automatic Induction Cap Sealing Machine

    Semi- Automatic Induction Cap Sealing Machine

    Semi-automatic Induction Cap Sealing Machine -Picture Courtesy Technopack

    This machine offers to cater large production capacity per hour. Loading and discharging of containers required manual handling whereas remaining of the task can be performed by the machine itself. This type of machine is ideal for small to moderate production lines.

    Automatic Induction Cap Sealing Machine

    Automatic Induction Cap Sealing Machine

    Automatic Induction Cap Sealing Machine- Picture Courtesy Alibaba

    Running a large production line with high speed processing requirements prefer an automatic induction cap sealing machine as it can treat hundreds of jars/containers/bottles per minute and thousands of containers per hour. This machine is suitable for working day and night without the need for fixed supervision or manpower.

    BASED ON WORKING

    Capless Induction Sealing Machine

    Capless Induction Sealing Machine

    Capless Induction Sealing Machine-1

    This machines is specifically design to seal the quality assurance of the product by applying an aluminium liner of helmetic seal without having caps over the bottle. The seal is temper evident and airtight applies on the mouth of the containers which helps to secure the product from tempering and contamination.

    Continuous Induction Cap Sealing Machine

    Continuous Induction Cap Sealing Machine

    For high throughput production lines for packaging of products in batches, this machine is used for consistent quality sealing with lids. This machine has significance in industries with annual mass production.

    7.What Is The Production Line Of Induction Cap Sealing Machine?

    Production Line Of Induction Cap Sealing Machine

    Bottle Unscrambler Machine

    This machine is very useful in several packaging industries like pharmaceutical industries, beverage factories, and cosmetics. At high throughput production levels, the bulk of jumbled bottles need to be arranged in the correct orientation which enables to align them in the production line of packaging. This machine work by rotating disk and belts for the proper alignment of bottles. It is used in high speed packaging industries with mass production.

    Tablet/Pill Counting Machine

    It is most commonly used in pharmaceuticals, health care related industries mainly required to fill batches of containers with an accurate number of pills or tablets. This machine automates to ensure product accuracy and efficiency for fast packaging.

    Desiccant Inserting Machines

    This machine is mainly responsible to enhance the quality of the product. It is specialized to insert humidity-repellent pouches, most commonly used in pharmaceutical, food, and electronic goods to avoid moisture-sensitive products from damage.

     Capping Machines

    To secure the product, this machine intends to apply caps on the bottles/containers like screw-on caps, snap-on lids, and press-on caps, etc for quality assurance. This step is the first sealing step, in the next step caps are properly sealed to save the product for transportation and shifting of the batches. Improper capping can lead to contamination or leakage.

    Induction Cap Sealing Machine

    The application of aluminum foil seal or liner on the edge of the container is generated by heat in induction cap sealing machines. This machine works on the principle of induction heating to seal the mouths of the bottle to secure the product efficacy.

    8.How Does Induction Cap Sealing Machine Work with Different Caps Sizes?

    Induction Cap Sealing Machine Work with Different Caps Sizes

    An automatic induction cap sealing machine is capable of sealing caps hooked to various sizes, on various heights and materials instantly.

    This can be adjusted using the automatic controller or manually modulating the height of the sealing head by moving them up or down to the size of the bottle/container to achieve exceptional use.

    Due to this flexibility, an induction cap sealing machine is enough to integrate with another machine for a variety of purposes for diverse formulation packaging and ensuring the fastest changeovers.

    Plus, if you’re thinking about what cap’s diameter it can handle then most of the machines offering induction cap sealing with cap diameter size varies from 20mm to 120 mm or 7.87 - 47.24 inches.

    9.What Types of Containers And Caps Are Compatible With Induction Sealing Machines?

    An induction cap sealing machine is suitable and compatible with mentioned containers and sealing materials, such as:

    Types of Containers

    TYPES OF CONTAINERS

    PET Containers

    PET Containers

    Polyethylene Terephthalate can create lightweight and transparent bottles that are commonly used in storing food, beverage, and personal care products and can be compatible with an induction cap sealing machine with one piece or two-piece liners.

    HDPE Containers

    HDPE Containers

    High-Density Polyethylene which is a highly durable and rigid plastic used for various purposes can produce effective sealing with an induction cap sealing machine and prevent leakage of product offering high packaging security.

    LDPE Containers

    LDPE Containers

    Low-Density Polyethylene containers are flexible and can store produce that are used by squeezing the tubes or containers, such as kinds of toothpaste, lotions, etc., An induction cap sealing machine produces effective sealing with LDPE containers.

    PVC Containers

    PVC Containers

    Polyvinyl Chloride containers are absolutely cost-effective for storing various products used in medical supplies industries or food packaging companies. An induction sealing machine is highly compatible with PVC containers with particular sealing liners.

    PP Jar & Bottles

    PP Jar & Bottles

    Polypropylene plastic containers and bottles are highly popular for their high melting points. These jars and bottles are used in various industrial applications. An induction cap sealing machine is best known for its compatibility with packaging material composed of PP materials.

    Glass with Plastic Caps

    Glass with Plastic Caps

    Products like jams, jellies, pickles, sauces, and spices, are commonly stored in glass jars; but their packaging is done by screwing plastic caps to make them induction cap sealing machine friendly for airtight sealing.

    TYPES OF CAPS

    One Piece Liner

    One Piece Liner

    It is a single-piece liner that is fixed in the cap and typically made up of foam or pulp joined with a layer of foil. This is best known for its cost-effectiveness and firm sealing.

    Two-Piece Liner

    Two-Piece Liner

    This is mainly composed of two layers. One is backing material and a film seal. The backing material is made up of foam and pulp while the other layer is made up of film seal. This cap is suitable for air-tight and tamper-evident sealing.

    Higher Barrier Version

    Higher Barrier Version

    This is a highly specialized form of cap liner which is made up of multiple layers of resilient materials that forms an effective barrier against the external environment such as chemical, or physical factor forming more stronger integrity with the bottle/container.

    10.What is the temperature of the induction Cap sealing Machine?

    temperature of the induction Cap sealing Machine

    Picture Courtesy- enerconind

    The sealing head of an induction cap sealing machine is designed in a way that can induce heat temperature varying up to the type of material.

    The material cap sealing layer made up of aluminum foil commonly requires a temperature limit of 185-350F to conduct heat and activates the heat seal inner coating.

    A sealing head has an affinity to transfer heat radiation in the foil layer uniformly and evenly to prevent the liner's weakness or damage sealing.

    As an electromagnetic field absorbs underneath the layer of sealing foil it tightly bonds with the container. After leaving the induction, once the sealing cools down the film’s hermetically seal can be seen when you open the cap of the bottle.

    When the cap material is PET, HDPE, LDPE, and PVC, the observed sealing temperature ranges from 150 to 250°C.

    11.How To Clean & Maintain Induction Cap Sealing Machine?

    Maintain Induction Cap Sealing Machine

    Maintain Induction Cap Sealing Machine-2

    For cleaning and maintenance, you must follow the manufacturer’s guide to maintain the efficiency of the machine and prolong the life span.  Following are some of the most important instructions for cleaning and maintaining the induction cap sealing machine.

    Cleaning

    Superficial residual removal  Always take a dry cloth for cleaning the exterior of the machine and be careful in cleaning the surrounding areas of the sealing head and control panel carefully
    Safety Precautions Before cleaning make sure all the electric connections are powered off
    Sealing Head There must be the use of soft and damp cloth, avoid the usage of abrasive clothes for cleaning the sensitive parts of the machine
    Conveyer Belt For proper cleaning, you have to remove the conveyor's belt according to the manufacturer’s instructions and clean it with warm soapy water and rinse it thoroughly and dry it first before reinstallation
    Cooling System From the prevention of overheating the cooling system has cooling vents and fans to make a proper airflow. It is important to remove the dust for their proper rotation
    Electric connections This is the most crucial part of cleaning where it is important to note any rust and wire damage from the connection of the machine to the main powerhouse board.

    Maintenance

    Regular Lubrication It is highly recommended to make a chart of weekly checks on lubrication because it has a strong impact on the machine's functioning. All parts of the machine like the conveyor belt, moving trays and rotary pulleys, etc. must be greased at subsequent time intervals to maintain the efficiency of the machine
    Replacement of Gaskets Gaskets are the sealing liners between the containers and the caps. Keep on check for any damage, or crack on the gaskets and remove them once they are damaged.
    Calibration It is important to calibrate the machine periodically effectively to the sealing temperature and duration. Improper calibration can damage the packaging materials.
    Maintain the Stock According to the manufacturer’s guidelines, there is always an inventory list of the machine's spare parts to avoid any unexpected issues.
    Professional Check For the maintenance of the machine’s optimal performance, according to the manufacturer’s recommendations, there must be monthly visits arranged by the company for the professional technicians.

    12.Is Induction Cap Sealing Machine the Same as Heat Sealing Machine?

    Induction Cap Sealing Machine the Same as Heat Sealing Machine

    No, although Induction Cap Sealing and heat sealing offering the sealing but the working use is different for the creation of sealing.

    An induction cap sealing machinefollows the principle of electromagnetic induction for thermal radiation to form a tamper evident sealing. On the other side, a heat-sealing machine creates sealing with the help of high temperature heat sealers.

    An induction cap sealing machinebonds the laminated material over the tip of the bottle via the non-contact method. This sealing is ideal to preserve the freshness, fragrance, and quality of the product inside the container without harming its integrity via heat radiation. Whereas the heat sealing machine works by contacting the sealing material.

    An induction cap sealing machineneeds a conductive pathway to run electromagnetic energy and transfer movement of electrons to induce heat, such as aluminum foil those seals around the edges of the container. Whereas a heat sealing machine can be used for sealing a variety of materials such as paper foiled laminated goods, plastic film, bags, etc.,

    An induction cap sealing machineis an advanced way of sealing whereas a heat sealing machine is comparatively more simpler version that can be used anywhere even in the kitchen for sealing bags.

    When a container comes across an induction cap sealing machine; it produces sealing. Besides this,a heat sealing machine required pressure to seal the material, if pressure is insufficient to seal may fail.

    13.What Technical Problems You Face with Induction Cap Sealing Machine?

    Technical Problems

    An induction cap sealing machine can sometimes encounter technical problems; one must know how to deal with them. Below table is describing common faults as well as their corresponding solutions.

    Problem & Cause Solution Picture
    No Seal

    This could be the result when the bottle passes through the sealing process but does not show sign of adhesion around it.

    Causes

    Insufficient Induction field.

    Improper exposure time.

    Insufficient or wrong induction liner.

    Improper sealer running

    Increase the Percent Output of the induction cap sealing machine.

    Slow down the speed of the liner.

    Check the alignment of the sealing head.

    No Seal
    Weak Seal

    When the bottle shows sealing but fails the pressure seal test.

    Causes

    Low output pressure and poor settings.

    Inadequate exposure time.

    Improper Sealing

    Poor Toque

     

    Increase Pressure Percentage OUTPUT of the induction cap sealing machine.

    Determine the torque requirement of the bottle and closure.

    Monitor and verify the alignment of the sealing head.

    Weak Seal
    Burned Sealing

    This can be checked when the seal liner shows discoloration or a wrinkled surface. That can also be determined by burned smell or a change in the taste of product.

    Causes

    Excessive exposure of induction heat field.

    The improper head setting of the machine.

    Excessive temperature and time exposure.

     

    Verify and reset the OUTPUT % on the sealer.

    Correct the alignment of the sealing head.

    Reset exposure time and temperature.

    Burned Sealing
    Overheating or Underheating Problems

    Machines mostly have a failure with sensors that results in these two problems.

    Causes

    Incorrect power setting.

    Improper detection/sensor problem.

    Re-calibrate the machine’s settings.

    Reset the exposure time of the sealing zone.

    Reset the speed of the conveyor belt to assess bottle exposure time.

    Underheating Problems

    14.What Things Should Be Considered When Purchasing an Induction Cap Sealing Machine?

    Purchasing an induction cap sealing machine is a tricky experience, there are various things you must consider when looking for a purchase. Such as:

    Determine your Need!

    Determine your Need

    Consider your packaging needs and estimate your production capacity requirements per minute or per hour. Look at what type of packaging containers you use. Also, check what size caps you use and what type of material you deal with. Knowing your goals must be the first step to begin with your plan.

    Pay Attention to the Machine’s Specification

    Machine’s Specification

    Picture Courtesy- Wikipedia

    Call your manufacturer or communicate with them via email to assess the manual and measure the machine’s specifications. Consider the workforce, your estimated budget, and the machine’s efficiency.

    Your Area

    Your Area

    Picture Industry- Kaps Industry

    Estimate your lab size and the machine's width, height, and size when assembling with other units in order to achieve better installation and working conditions.

    Competitive Vendor

    Competitive Vendor

    Choose competitive vendors like Aipak Pharmaceuticals who always pay attention to consumer’s requirements and offer promising products and services.

    Pre-Sale and Post-Sale Services

    Pre-Sale and Post-Sale Services

    Good manufacturing companies always strive their best to offer excellent services whether pre-sale or post. You must know a good pre-sale service will allow you to get the right machine and post-sale services will ensure greater productivity.

    Conclusion

    For effective sealing, an induction cap sealing machine is the mainstay for major business firms ranging from food to health, household to agriculture. Thus, selecting the correct option can boost your investment. We hope this guideline has conveyed some very informative points about the induction cap sealing machine that you always look for. Allpack understands what a customer really needs to integrate into their packaging production line. We’re here to assist you! Please message us to open a gateway of discussion for future investment.

    Don't forget to share this post!

    CONTACT US

    Tell us your raw material and project budget to get quotations within 24 hours.

    WhatsApp Us: +86 181 7101 8586

    Invalid Email
    Invalid Number

    Induction Cap Sealing Machine: The Complete Buying Guide in 2024 Read More »

    Continuous-Induction-Sealing-Machine-8

    Continuous Induction Sealing Machine: The Complete Buying Guide In 2024

    Continuous Induction Sealing Machine: The Complete Buying Guide In 2024

    Are you looking for an efficient and effective way to seal packaging materials? Consider investing in a continuous induction sealing machine. These machines have been used by businesses throughout the packaging industry to provide reliable seal integrity that can help protect products while ensuring they look great on retail shelves.

    Continuous Induction Sealing Machine

    Not only do continuous induction sealing machines create highly secure seals, but with modern technology advancements such as advanced user interfaces, automated features, visual alarms, and fast changeover times, these machines are becoming even more attractive for buyers seeking high-quality equipment for their business operations.

    In this blog post we will explore the benefits offered by continuous induction sealers, enabling buyers like you to make an informed decision when investing in this type of machinery. Ready to learn more? Let’s dive right in

      Add a header to begin generating the table of contents

      1.What Is A Continuous Induction Sealing Machine?

      Continuous Induction Sealing Machine-1

      A continuous induction sealing machine is a packaging machinery that uses electromagnetic induction to seal containers, typically made of plastic or glass. This process creates a tight seal by inducing heat into a foil liner which melts and bonds the lid to the container.

      Also, continuous induction sealing machines offer increased efficiency compared to manual sealing methods as they require little human input while still providing consistent results with each pass through the system. Moreover, these machines are cost-effective due to their low maintenance needs and relatively long lifespan.

      In addition, continuous induction sealing machines are highly versatile and can produce seals of various sizes and shapes, making them suitable for a wide range of applications. This machine is frequently used in food, beverage, cosmetic, pharmaceutical, chemical, and agricultural industries.

      2.What Is An Aluminum Induction Sealing Liner?

      Continuous Induction Sealing Machine-2

      An aluminum induction sealing liner is a type of closure that combines aluminum foil with a paperboard or plastic backing. It seals the opening of containers, such as bottles and jars, to protect contents from contamination and maintain freshness.

      The aluminum foil provides an effective barrier against moisture and oxygen, while the backing adds strength for easy application and removal. Induction sealing liners are often used in industries such as pharmaceuticals, beverages, chemicals, and cosmetics.

      The aluminum foil can be printed with branding or product information for a professional look. Induction sealing liners provide a cost-effective and efficient way to protect products from contamination.

      Also, these liners help preserve freshness and extend shelf life, making them a great option for businesses looking to improve their packaging. Additionally, aluminum induction sealing liners can help reduce product waste due to spoilage.

      3.What Are The Components Of A Continuous Induction Sealing Machine?

      Components

      A continuous induction sealing machine is composed of several components that work together to ensure accurate and efficient sealing operations. These components are:

      Induction Generator

      This component produces the high-frequency current necessary for heating the foil seal material. It also regulates the output power and can be adjusted depending on different applications.

      Capacitor

      The capacitor helps store energy, so it can be released as a continuous stream of electricity at a higher voltage than originally supplied by the generator. This is used to create heat in order to properly seal the product container’s lid with foil material.

      Sealing Head

      The sealing head contains two parts – an upper part (seal head) and lower part (sealer). The sealing head is responsible for containing the induction field and directing it towards the foil.

      Conveyor System

      The continuous conveyor system ensures that the containers are moved through the machine in a continuous flow, allowing each one to pass under the sealing head to be sealed with foil material.

      Cooling System

      Finally, a cooling system is necessary to prevent overheating of the components during continuous operation of the machine. This helps keep all parts working optimally and prevents any damage from occurring due to excessive heat.

      4.What Are The Advantages Of A Continuous Induction Sealing Machine?

      Tamper Proof

      Tamper Proof

      Continuous induction sealing machines create an airtight and secure seal that clearly shows any tampering with the product. This gives customers peace of mind when purchasing goods as they know they are receiving a safe, unopened product.

      Prevents Contamination

      Prevents Contamination

      Continuous induction sealing machines are designed to provide an airtight seal to bottles and containers, which helps protect the product inside from contaminants, such as dust, dirt, and moisture thus extending its shelf life. 

      Versatility

      Continuous induction sealers are highly versatile and can be used with a range of containers including aluminum foil lids, plastic bottles, glass jars, and more. Additionally, continuous induction sealers can be used with various types of packaging materials such as polypropylene, polyethylene, and PVC.

      Extends Shelf Life

      Extends Shelf Life

      Continuous induction sealing machines are designed to create a tight seal that ensures product freshness and extends the shelf life of packaged goods. Continuous induction sealers also help protect sensitive products from moisture, oxygen, and other contaminants that can cause spoilage

      5.What Are The Application Of A Continuous Induction Sealing Machine?

      Beverage Industry

      Beverage Industry

      Continuous induction sealing machines are used to seal the tops of beverage containers such as cans, bottles, and jars. This prevents contamination and tampering. The continuous nature of the machine ensures that each product is sealed quickly and efficiently with minimal waste or downtime.

      Pharmaceutical Industry

      Pharmaceutical Industry

      In the pharmaceutical industry, continuous induction sealing machines provide an efficient way to package tablets and capsules in blister packs or strip packaging without compromising their integrity. The continuous nature of the machine seals each individual package quickly and uniformly, ensuring a high-quality product every time.

      Chemical Industry

      Chemical Industry

      Continuous induction sealing machines can also be used for chemical products such as detergents, cleaners, fertilizers, pesticides, and lubricants. The continuous nature of the machine ensures that each container is sealed properly and securely, ensuring that the product does not leak or evaporate.

      Cosmetic Industry

      Cosmetic Industry

      In the cosmetic industry, continuous induction sealing machines are used to seal items such as lip balms, hand creams, lotions and gels in containers. This prevents contamination and tampering while allowing products to be packaged quickly and efficiently.

      Food Industry

      Food Industry

      Continuous induction sealing machines can also be used for food items such as condiments, peanut butter, sauces and jams. The continuous nature of the machine ensures a quick and uniform seal every time which helps preserve the integrity of the product while preventing spoilage or contamination.

      6.What Are The Working Principles Of A Continuous Induction Sealing Machine?

      Working Principles

      A continuous induction sealing machine works by generating high-frequency electric currents which heat up the foil liner in the container lid and cause it to melt and adhere to the container rim. This creates a tight seal that keeps contents fresh, protects against leakage and contamination, and increases product shelf life.

      The continuous induction sealing process begins when a row of sealed containers passes underneath the continuous induction sealing machine’s coil. As soon as the container lids pass underneath the coil, an alternating current is generated which produces an oscillating magnetic field that penetrates through both sides of the lid material.

      The heat produced melts the foil liner so that it bonds with the container rim. The continuous induction sealing machine then turns off as soon as the container leaves the coil’s range, and a continuous airtight seal is created.

      7.What Are The Different Types Of Continuous Induction Sealing Machines Available On The Market?

      Continuous induction sealing machines are specialized tools used to seal containers with a tight and secure fit. There are several different types of continuous induction sealing machines available on the market today, each designed for specific applications:

      Automatic Aluminum Continuous Induction Sealer

      Aluminum Continuous Induction Sealer

      This type of Continuous Induction Sealer is designed for high speed and large-scale production. It uses a programmable microprocessor with adjustable parameters, allowing for adjustability and accuracy in sealing containers.

      Components

      The Automatic Aluminum Continuous Induction Sealer consists of the following components:

      Automatic Control System

      The automatic control system regulates and monitors the entire sealing process. It is designed to ensure that the sealing temperature, conveyor speed, container position and other factors are accurately controlled throughout the process.

      Automatic Feeder Unit

      The automatic feeder unit automatically feeds aluminum foil or plastic film onto a continuous belt conveyor. This allows the automatic aluminum continuous induction sealer to continuously apply aluminum seals to containers without interruption.

      Automatic Foil/Plastic Film Cutting Unit

      The automatic foil/plastic film cutting unit automatically cuts pre-determined lengths of foil or plastic film from a roll and feeds it into the automatic feeder unit. This ensures that the automatic aluminum continuous induction sealer can apply aluminum seals to containers with seamless efficiency.

      Automatic Heat Sealing Device

      The automatic heat sealing device is designed to generate and maintain a specified temperature for sealing foil or plastic film onto the container lid. This ensures that the automatic aluminum continuous induction sealer can apply aluminum seals to containers with complete accuracy.

      Automatic Conveyor System

      The automatic conveyor system is designed to transport containers through the automatic aluminum continuous induction sealer at a specified speed and in a predetermined order. This ensures that the automatic aluminum continuous induction sealer can accurately apply aluminum seals to containers with precision.

      Automatic Adjustment Device

      The automatic adjustment device is designed to adjust the automatic aluminum continuous induction sealer in order to accommodate different containers and lids. This ensures that the automatic aluminum continuous induction sealer can accurately apply aluminum seals to a variety of container sizes and types with ease.

      Automatic Rejection System

      The automatic rejection system is designed to detect and reject containers which have not been properly sealed. This ensures that the automatic aluminum continuous induction sealer can accurately apply aluminum seals to containers with complete accuracy.

      Working Principles

      An automatic aluminum continuous induction sealer works by producing an electromagnetic field that binds itself to the aluminum foil of the seal. This creates a heat-sealing effect, which can be used to close and secure packages. In order for this process to work correctly, there must be adequate contact between the aluminum foil and the inductor coil.

      The automatic aluminum continuous induction sealer utilizes a self-contained power supply, which produces a high frequency alternating current. This current then causes an induction field to be generated in the sealer head through its inductor coil, which is typically wound around an iron core.

      When the aluminum foil passes through this electromagnetic field, it induces eddy currents in the material, which causes resistance heating. This heat is used to seal the aluminum foil and create a secure package.

      Applications

      Automatic aluminum continuous induction sealers are widely used in the food, beverage, pharmaceutical and chemical industries. These machines are also used in industries such cosmetics and personal care products.

      Plastic Continuous Induction Sealer

      Plastic Continuous Induction Sealer

      Plastic continuous induction sealer is an essential tool for businesses who need a reliable sealer for plastic containers. This type of sealing machine typically operates by passing plastic containers along a conveyor belt, where they are exposed to an electromagnetic field. This seals the plastic container with a tight band that creates an air and watertight seal.

      The plastic continuous induction sealer creates a reliable, tamper-proof seal that keeps plastic products safe and secure during transportation and storage. The plastic continuous induction sealer is also incredibly easy to operate.

      Additionally, plastic continuous induction sealers are designed to be durable and require minimal maintenance, providing businesses with a long-lasting sealing solution. With its reliable performance and low maintenance requirements, plastic continuous induction sealers are an ideal choice for businesses who need a reliable and efficient plastic container sealing machine.

      Components

      Sealing Head

      The sealing head is responsible for the proper functioning of plastic continuous induction sealer machines. It has a heating element that generates an electromagnetic field, which will be used to create the heat necessary to melt plastic sealing materials such as polypropylene or polyethylene.

      Sealing Roll

      The sealing roll is the part of a plastic continuous induction sealer that takes plastic foil and wraps it around containers such as plastic bottles or plastic jars. It has a pair of rotating wheels that ensure the plastic film is placed correctly on the container, and then an electric current is sent through the plastic film, heating it up and allowing it to adhere to the container.

      Film Feeder

      The plastic film feeder is responsible for feeding plastic foil into the sealing roll of plastic continuous induction sealers. This component consists of a motor-driven roller that slowly brings plastic film from its storage area and feeds it into the plastic sealer.

      Control System

      The plastic continuous induction sealer’s control system is responsible for regulating the sealing speed, temperature, and pressure of plastic containers. This component consists of a display panel with a timer, temperature regulator, and digital controller that can be adjusted to ensure the plastic sealer is set to the correct parameters for each plastic container.

      Cooling Mechanism

      This component of plastic continuous induction sealers helps maintain plastic sealing temperature after the plastic containers have been sealed. A cooling fan blows air over plastic containers and seals to reduce heat, ensuring plastic materials remain soft and pliable after they are sealed

      Exhaust system

      The exhaust system of plastic continuous induction sealers helps remove any fumes that may be created when plastic containers are heated up and sealed. This component consists of a fan, filter, and exhaust pipe which helps disperse fumes away from plastic sealers, ensuring a safe and clean working environment.

      Electronic Components

      Electronic components such as relays, switches, sensors, and circuit boards are necessary for managing the flow of electric current through plastic film materials and help control plastic sealing parameters. The electronic components also monitor plastic sealers and alert operators if plastic sealers need to be serviced or repaired.

      Working Principles

      The plastic continuous induction sealer works by using an induction generator to transfer heat to the plastic material within a plastic tube. An electrical current is passed through the plastic tube, which generates a magnetic field around it.

      When plastic material is placed in this field, it induces an eddy current that causes the plastic molecules to vibrate and generate heat. This heat is then transferred to the plastic material, which melts it and adheres it to the plastic tube.

      The plastic continuous induction sealer also utilizes a plastic application head that applies pressure on the plastic material while it cools, producing a tight seal around the plastic tube. This helps ensure that any liquids or gases contained within remain safely sealed and protected from outside contamination.

      Applications

      The plastic continuous induction sealer is widely used across a variety of industries, including pharmaceuticals, cosmetics, food and beverage, and chemicals due to its ability to ensure product integrity by providing tamper-evident seals.

      c)Table Top Continuous Induction Sealer

      Table Top Continuous Induction Sealer

      A table top continuous induction sealer is a type of machine that applies a heat-sealable foil to the top of an open container, creating a secure and tamper-proof seal. This sealing process is used on containers filled with liquids or powders and provides several benefits over traditional methods. It is fast, efficient, and requires minimal manual labor.

      Components

      Sealing Head

      This is the physical part of the table top continuous induction sealer that actually seals the product. It consists of an electromagnetic field generator and a silicone pad that’s placed on top of the cap to conduct heat.

      Control Box

      This contains all of the electrical circuitry needed to operate the table top continuous induction sealer. It also contains various settings to adjust the sealing parameters as needed, such as current level and time duration.

      Cap Feed System

      The table top continuous induction sealer must have a cap feed system to continuously supply it with caps to be sealed. This can be manual or automated depending on the needs of the user.

      Sealing Table

      This table is used to hold the product to be sealed and guide it under the sealing head. It can also be inclined or adjustable so that different products can be accommodated.

      Product Support Table

      If a product needs additional support while being sealed, such as a bottle with a long neck, then a product support table can be used to ensure that the seal is applied properly.

      Cooling System

      After the sealing process has been completed, the product needs to cool down before it can be moved or handled. The table top continuous induction sealer machine has an integrated cooling system for this purpose.

      Conveyor System

      This is an optional component that can be used to feed a continuous stream of products through the table top continuous induction sealer machine. It is especially useful if large quantities of products need to be sealed quickly and efficiently.

      Safety Guards

      All table top continuous induction sealers come with safety guards to protect the user from the electrical components and hot surfaces. These guards must be in place before the machine is operated.

      Working Principles

      Table top continuous induction sealers use electromagnetic induction to create heat and bond a foil laminate inner seal to the lip of containers. The technology works by supplying an alternating current through a coil in the sealing head.

      This creates an oscillating magnetic field which induces eddy currents into the metallic foil of the closure, creating heat by resistive losses. This heat bonds the closure to the container lip and forms a tight seal.

      Applications

      Table top continuous induction sealers are commonly used in the food and beverage industry to preserve freshness and taste of packaged foods. Additionally, table top continuous induction sealers are used in the pharmaceutical industry to ensure product integrity and quality control.

      8.What Are The Differences Between Continuous Induction Sealing Methods And Manual Sealing Methods?

      a) Continuous Induction Sealing Methods

      Continuous Induction Sealing Methods

      b) Manual Sealing Methods

      Manual Sealing Methods

      Continuous induction sealing is a continuous process that quickly and effectively seals multiple products at once. This method utilizes an electromagnetic field to bond the lid to the container, creating a tight seal. It is faster than manual sealing methods and produces consistent high-quality results.

      Additionally, continuous induction sealing does not require any type of heat or power source for operation and is able to work with various materials such as plastic, glass, Polypropylene (PP) and more.

      In contrast, manual sealing methods involve manually applying pressure onto lids in order to create a seal on containers. This method requires precision and skill as well as human labor which can make it expensive over time due to its relatively slow nature.

      Manual sealing also has limited uses as it can only work with certain types of materials, such as metal and plastic. Furthermore, manual sealing is susceptible to human error which can lead to products being damaged or the seal not being airtight.

      9.What Type Of Containers Can Be Sealed Using A Continuous Induction Sealing Machine?

      A Continuous Induction Sealing Machine can be used to seal a variety of containers, including:

      Plastic Containers

      Plastic Containers

      Continuous induction sealing machines are designed to seal plastic containers such as bottles, jars and cups.

      Glass Containers

      Glass Containers

      Continuous induction sealing machines can also be used to seal glass containers like jars and bottles.

      PET Containers

      PET Containers

      Continuous induction sealing machines are commonly used for sealing PET containers, as the material is ideal for creating a hermetic seal.

      Metal Containers

      Metal Containers

      Continuous induction sealing machines can be used to seal metal containers, such as tin cans and aluminum cans, although care needs to be taken with thinner metals which may be damaged by the machine’s heat.

      10.How Can You Increase Efficiency When Using A Continuous Induction Sealing Machine?

      Increase Efficiency

      By following these tips, you will be able to maximize the efficiency of your Continuous Induction Sealer and get the most out of it for years to come.

      Optimize Sealing Performance

      Continuous induction sealing machines can be optimized in terms of frequency, current, voltage, pulse length, etc., to achieve optimal performance. This can be done by adjusting the settings on the machine or through specialized programming software.

      Use The Right Components

      Continuous induction sealing machines require specialized components such as seals made from aluminum foil with an acrylic based adhesive coating on one side. Using appropriate components ensures that the seals created by the machine will adhere well and have a long life.

      Regular Maintenance

      Continuous induction sealing machines should be serviced and maintained regularly to ensure optimal performance. This includes cleaning and lubricating the machine and inspecting all electrical components for wear or damage.

      11.What Are The Common Problems Associated With Continuous Induction Sealing Machines And Their Possible Solutions?

      Leakages from the Sealing Area

      Leakages

      Continuous induction sealing machines rely on an electromagnetic field to create a seal between the container and the foil. If this field is not created properly, then leaks can occur in the seal area.

      Possible Solution

      Make sure that all parts of the machine are correctly adjusted so that the electromagnetic field is created correctly.

      Overheating

      Overheating

      Continuous induction sealing machines rely on the use of an electromagnetic field, and this can cause components to overheat if they are used for too long.

      Possible Solution

      Install a cooling system to help keep the machine running at a comfortable temperature.

      Contamination

      Contamination of the continuous induction sealing machine can be due to dust, moisture or other foreign particles being carried into the system by air currents, which can result in poor seal quality and reduce production efficiency

      Possible Solution

      Regular maintenance of equipment, using filters and enclosures to keep the area clean, and using high-quality induction sealing materials. 

      Jamming

      Continuous induction sealing machines can sometimes become jammed due to a variety of reasons, including incorrect setup, using unsuitable materials or foreign objects entering the machine.

      Possible Solutions

      Making sure that all components are correctly set up and functioning properly, avoiding the use of unsuitable materials, and keeping foreign objects out of the machine.

      CONCLUSION

      Continuous induction sealing machine is becoming increasingly popular solution for businesses looking to secure their products with efficient sealing. With its protective and airtight seals, it guarantees product freshness and quality over a longer period of time. Additionally, these machines are easy to install and operate, giving traditionally manual operations more power and precision than ever before. The advantages of using a continuous induction sealing machine to protect your products really can’t be overstated. If you’d like to learn more about this versatile tool, please don’t hesitate to get in touch with Allpack today. Our experienced professionals can help you make the right choice for your business needs so that you can start enjoying all the benefits associated with this incredible technology!

      Don't forget to share this post!

      CONTACT US

      Tell us your raw material and project budget to get quotations within 24 hours.

      WhatsApp Us: +86 181 7101 8586

      Invalid Email
      Invalid Number

      Continuous Induction Sealing Machine: The Complete Buying Guide In 2024 Read More »

      Foot Operated Heat Sealer-6

      Foot Operated Heat Sealer:The Complete Buying Guide In 2024

      Foot Operated Heat Sealer:The Complete Buying Guide In 2024

      Foot Operated Heat Sealer

      Variety of sealing options are now available which has brought ease in manufacturing processes. Industries like food, agricultural, pharmaceuticals, packaging and others are now using this sealing techniques to increase their productivity and to make it presentable.

      Out of all these sealing options, foot operated heat sealer is also one of the most commonly used sealing machine which has a wide range of applications. With the growing need of foot operated heat sealer, number of industries are busy in producing this technology. This has made a tough decision for the buyer to select the best which matches its production need. In this regard, we Allpack is providing our customer the complete buying guide related to foot operated heat sealer. Its application and the features the machine can provide. Take a look into complete guide before taking buying decisions.

        Add a header to begin generating the table of contents

        1.What Is A Foot Operated Heat Sealer?

        Foot Operated Heat Sealer-1

        Foot operated heat sealers are globally famous for sealing of products in small or medium scale industry. The foot operated heat sealer offers hands free lifting of products to seal them in an efficient manner. Industries like medical, pharmaceutical, packaging, security and others use these foot operated heat sealers to seal their products with perfection and also in a quick manner.

        Heating of both top and bottom jaws of a foot operated heat sealers makes the machine compatible with material that are thick in nature. A seal width of more than 5mm can be achieved using a foot operated heat sealer which makes the products with an aesthetic finishing. Bags and pouches of materials like paper, polypropylene, foils and waxed are used for sealing through foot operated heat sealer.

        2.What Benefits Can We Get from A Foot Operated Heat Sealer?

        Advantages of a Foot Operated Heat Sealer

        Some of the advantages of foot operated heat sealer are

        Productivity

        Productivity

        Foot operated heat sealers are highly productive for small and medium scale industries, as they can seal more than 15 to 20 bags or pouches in a minute.

        Saving of Money

        Saving of Money

        One of the supreme advantages of a foot operated heat sealer is that it saves a lot of money. Packaging only includes a onetime investment on machine which actually is very economical. No extra investment is to be done as the maintenance cost of sealer is also very low.

        Durability

        Durability

        The durability of a foot operated heat sealer can be judged in a way that they can easily be carried from one place to another without any support. As per their requirement, the manufacturer can change their directions. Foot operated heat sealers are also applicable in all type of industries where packaging of products is done.

        Compatibility

        Compatibility

        A foot operated heat sealer offers sealing of variety of materials like paper, film, polypropylene and other which makes it highly compatible. Also it is not affected by any environmental conditions due to its quality structure.

        Time Saving

        Time Saving

        Once the temperature is achieved on both top and bottom jaws of foot operated heat sealer, sealing process is done in a highly quick manner. This saves a lot of packaging time as compare to sealing done through manual process.

        Product Safety

        Product Safety

        Sealing through a foot operated heat sealer ensure proper protection to the product which is kept inside the bag or pouch. Products that are affected by environmental conditions are protected from being contaminated and also increase their shelf life.

        Presentable Packaging

        Presentable Packaging

        A foot operated heat sealer provides decent and presentable sealing properties which are loved by the customers. Neat and clean packaging attracts the customer more towards the product and can increase its demand.

        Easy Operation

        Easy Operation

        Operation of foot operated heat sealers is easy to understand and requires no prior knowledge. The operator can get use to the operational procedures once he gets hands on to the machine.

        3.What Are The Applications Of A Foot Operated Heat Sealer?

        Applications of a Foot Operated Heat Sealer

        Medical

        Medical

        Foot operated heat sealers are used in medical industry to seal instruments, utensils and other equipment in bags made up to polythene, plastic or film. This ensures safe handling of equipment whenever required and also keep them safe from bacterial or environmental attacks.

        Packaging

        Packaging

        Food, agriculture and other products which are process in packaging industries use foot operated heat sealer for sealing purpose. The machine helps the industry to produce high quality and efficient sealing of products so that they are safe from contamination and also make the customer feel pleasant with its finishing

        Pharmaceutical

        Pharmaceutical

        Medicines, drugs and sometimes liquid syrups are fill in bags made up of plastic, film or polythene and then sealed using a foot operated heat sealer. There is a wide use of heat sealers in a Pharmaceutical industry and mostly foot sealers are used due to their better productivity and easy handling

        4.What Is The Working Principle Of A Foot Operated Heat Sealer?

        Working Principle of a Foot Operated Heat Sealer

        A foot operated heat sealer has a simple operation. It follows following steps.

        Working Principle of a Foot Operated Heat Sealer

        • Initially, the parameters like temperature, heating cycle and speed of foot operated heat sealer are set to standard or according to the material on which sealing is carried out.
        • As the parameters are ensured, bags or pouches of different materials are kept on the bottom jaw of a foot operated heat sealer.
        • Afterwards the operated pushes down the pedal, both the jaws get in contact and sealing is done due to heat bonding of both jaws.
        • As a result of this heating, the material melts and proper sealing is carried out.
        • When the cycle is completed, an alarm indicated the finishing of process and the operator removes its foot from the pedal. Both the jaws get separated and the finished product is taken out of the foot operated heat sealer.

        5.What Types Of A Foot Operated Heat Sealer Are Available In Market?

        Types of a Foot Operated Heat Sealer

        There are three types of foot operated hand sealers

        Double Sided Foot Operated Heat Sealer

        Double Sided Foot Operated Heat Sealer

        A double-sided foot operated heat sealer is compatible with almost every type of material. As the foot pedal gets activated by the operated, both top and bottom side gets in contact in this type of foot operated heat sealer. This ensures sealing of wide range of materials including vinyl which was difficult to seal in earlier times. A seal width of 5mm can be achieved in a double sided foot operated sealer.

        Single Sided Foot Operated Heat Sealer

        Single Sided Foot Operated Heat Sealer

        This type of foot operated heat sealer is the most efficient one used in packaging of variety of packages. They are used for packaging of small pouches to heavy materials with a thickness of 6 to 10 mm. Hands free operation is carried out in a foot operated heat sealer and allows a seal width of 5mm.

        Constantly Hot Foot Operated Heat Sealer

        Constantly Hot Foot Operated Heat Sealer

        Industries where processes are carried out every time use constantly hot foot operated heat sealer. These machines allow quick sealing of products with strong hermetic sealing.   A constantly hot foot operated heat sealer allows more sealing width as compare to the rest two which is around 5 to 10 mm.

        6.What Material Is Used To Seal In A Foot Operated Heat Sealer?

        Sealing Materials in a Foot Operated Heat Sealer

        Sealing Materials in a Foot Operated Heat Sealer

        Foot operated heat sealers are widely used to seal materials like plastic, aluminum foil and polypropylene. However sometimes paper bags are also used in industries for packaging of products. The specification of these materials according to their sizes are

        Plastic Bag

        One of the most commonly used material for packaging purpose is plastic or polythene. They are highly recommended due to the versatile behavior of carbon and hydrogen bonding which makes it very hard to break. A foot operated heat sealer also seals a plastic bag which ranges between 5 to 10mm depending upon the temperature set for sealing.

        Aluminum Foil

        After plastic bags, aluminum foils come second in terms of packaging purpose. Mostly food and agricultural products are packed in these types of materials to keep them safe. An aluminum foil of 10 to 15mm can be easily sealed using a foot operated heat sealer.

        Plastic / Polypropylene Sealing

        With more than 20 mm of thickness, polypropylene bags are the thickest ones which are sealed using a foot operated heat sealer. They require high temperature for their sealing as their melting point cannot be achieved at low temperature

        7.What Is The Difference Between A Foot Operated Heat Sealer And An Ordinary Heat Sealer?

        Foot Operated Heat Sealer and Ordinary Heat Sealer

        Following is the difference between a foot operated heat sealer and an ordinary or traditional heat sealer.

        S.NO FACTOR FOOT OPERATED HEAT SEALER ORDINARY HEAT SEALER
        1 Pressure Foot operated heat sealer is set on a certain pressure value which remains same throughout the cycle. This results in identical sealing on all the products While in a traditional sealer the pressure varies in each cycle depending upon the operator’s ability. As a result, the product shows different sealing width in each cycle.
        2 Sealing Quality High quality sealing is achieved in a foot operated heat sealer. Poor quality sealing can be done manually and a lot of wastage can occur.
        3 Wide Range A foot operated heat sealer offers wide range of material compatibility and can be set according to the width of bag. Single machine only shows compatibility to limited material width. The manufacturer has to buy separate machine for all products.
        4 Economical Foot operated heat sealer is economical in a sense that only one-time investment is carried out and life time benefit can be taken. A lot of investment is required if different materials with different thickness and width are to be processed
        5 Productivity Higher productivity can be achieved. The machine depends upon the ability of its operator
        6 Edge Cutting Knives are present in machine to cut the bag after sealing process. Manually cutting of edges is done which sometimes shows improper cutting.

        8.What Are the Main Components In A Foot Operated Heat Sealer?

        Main Components of a Foot Operated Heat Sealer

        Main Components of a Foot Operated Heat Sealer

        The main components of a foot operated heat sealer are

        Jaws

        The most important part of a foot operated heat sealer are the top and bottom jaws. These are responsible for sealing of products. The product is placed in between of these jaws and during operation both these jaws get in contact which in result seal the material

        Heating Element

        The temperature is maintained at the heating elements of a foot operated heat sealer. These are on the jaws of machine and are responsible to melt the product with the produced heat

        Pedal

        Pedal is the most important part of a foot operated heat sealer as it is responsible for the operation of machine. The operator pushes the pedal downwards and as a result an electrical signal is transferred to joint both the jaws. When the foot is removed from the pedal the jaws get separated. Pedals basically converts a mechanical signal to electrical one

        Control Panel

        The operation of a foot operated heat sealer is controlled through this control panel. All the knobs and buttons like power, temperature control, regulator, switched all are present in the control panel and an operator directly gets involved with it

        Transformer

        A transformer basically controls the over and low voltage of a foot operated heat sealer and maintains the power throughout its operation

        9.What Common Errors Are Found In A Foot Operated Heat Sealer?

        Common Faults in a Foot Operated Heat Sealer

        S.NO PROBLEM CAUSE TROUBLESHOOTING
        1 Poor Sealing Incorrect sealer temperature The most important factor of poor sealing is insufficient temperature. The temperature should be checked properly before starting of packaging.
        2 Excessive pressure Reduce the pressure by the pressure knob present on the control panel.
        3 Insufficient pressure Increase the pressure by the pressure knob present on the control panel.
        4 Insufficient sealing width Check both the top and bottom jaw of the machine and its sealing width according to the width of material.
        5 Misalignment of jaws Check both the jaws and align them accordingly
        6 Poor Cutting Improper adjustment of anvil Adjust both the cutting knife and the anvil
        7 Difference in jaw temperature Check temperature of both jaws of a foot operated heat sealer and adjust it according to the requirement
        8 Improper cleaning of jaws Cleaning the jaws properly before start of production.
        9 Open Ended Seal Sticking of film on jaws Check temperature of both jaws and adjust it according to the requirement
        10 Jaws not heating Check circuit breaker, heater, thermistor, bushes and relays.
        11 No pause when jaws are meshed together Set the cycle to the standards according to the material
        12 Jaws not properly pressing the bag Raise the bottom jaw to a certain height so that both jaws press together in a proper manner

        10.What Important Factors Are to Be Observed Before Buying A Foot Operated Heat Sealer?

        Factors to be considered before purchasing a Foot Operated Heat Sealer

        Following factors should be considered before purchasing a foot operated heat sealer.

        Foot Operated Heat Sealer-3

        Production Requirement

        Before purchasing a foot operated heat sealer, the buyer should thorough study its requirement and product capacity. This will help an industry to select a sealer according to its capacity. Machine with extra burden can somehow cover a large area and give no proper output.

        Total Investment

        There are number of foot operated heat sealers that have different cost. That is why the buyer should select the machine according to its investment keeping the production in view.

        Manufacturers Authenticity

        With drastically increase in the manufacturing of foot operated heat sealer, many manufacturers are busy in making these machines. Not all the manufacturers are globally accepted due to the quality of sealer machine they produce. So, the buyer should select only the manufacturer who is famous among producing best quality foot operated heat sealers and also holds good reputation. Authentic manufacturers also give proper warranty of their machine to the customer.

        Customer Review

        Reviews from industries which have bought foot operated heat sealers can give the buyer an advantage to select a best option. The buyer should go through these reviews to get an idea regarding both the machine and the manufacturer.

        Global Supply and Assistance

        Aftersales services from the manufacturer is also one of the important factors one should consider before buying a foot operated heat sealer. This ensures that the manufacturer has proper supply of machine globally and also their local assistance is present whenever required.

        Conclusion

        Foot operated heat sealer are now becoming popular among industries due to their efficiency and quality sealing. Manufacturers globally are now also busy in producing more advanced machines. To better understand all the basic things related to a foot operated heat sealer we Allpack are providing you this buying guide and are available 24/7 for your assistance. If you find any query you can directly contact us or visit our website

        Don't forget to share this post!

        CONTACT US

        Tell us your raw material and project budget to get quotations within 24 hours.

        WhatsApp Us: +86 181 7101 8586

        Invalid Email
        Invalid Number

        Foot Operated Heat Sealer:The Complete Buying Guide In 2024 Read More »

        Continuous Bag Sealer machine

        Continuous Bag Sealer: A Complete Buying Guide In 2024

        Continuous Bag Sealer: A Complete Buying Guide In 2024

        Continuous Bag Sealer

        Many industries like pharmaceutical, chemical and food industry produce hundreds of thousands of products which are then stored in bags or pouches. These bags and pouches need a method through which thousands of them can be sealed quickly and efficiently. Since manual labor is expensive and time-consuming, the use of a machine would be more feasible to seal these bags. For this reason, continuous bag sealers are the perfect choice to seal thousands of bags and pouches quickly and efficiently.

          Add a header to begin generating the table of contents

          1.What Is A Continuous Bag Sealer?

          Continuous Bag Sealer-1

          A continuous bag sealer is a machine that uses a conveyor belt to seal different kinds of bags and pouches. These machines seal the bags in a clean and secure manner, providing them with an excellent strength seal that is also visually pleasing to the eyes.

          This machine is employed in various industries and its demand has been increasingly growing over the past few years due to several benefits it offers. This machine is fast, sealing thousands of bags in a single day. If used, it can increase the profit margin of the customer to a considerable degree.

          2.What Is The Working Principle Of the Continuous Bag Sealer?

          Continuous Bag Sealer-2

          The working principle of a continuous bag sealer is simple. This machine uses heat and pressure to seal the bags and pouches in an orderly manner. It requires a power supply to produce heat at the top and bottom of the heating blocks. Firstly the operator puts the bag or pouch between the two sealing bands. Secondly, the bag or the pouch is then sent to the heating field which is situated between the heating blocks which then seals off the bag or the pouch with the help of a roller.

          The bag or the pouch is made to go through a conveyer belt where the sealing process is done by bands made up of PTFE.

          3.What Are The Components Of Continuous Bag Sealer?

          Let us discuss some of the parts of continuous bag sealer

          Continuous Bag Sealer-3

          Electric Motor

          An electric motor is the main power supply of this machine and is one of the most important components since the machine won’t work in its absence.

          Silicon Wheel

          After the bag or the pouch is sealed off using heat, this silicon wheel is used to put pressure on the bag so that it sticks together.

          PVC Chain Roller

          This PVC chain roller is used to rotate the roller shaft.

          Rubber Roller

          Rubber roller is also used to press the pouch or the bag with the help of a rubber roller.

          Conveyer Belt

          Conveyor Belt

          This conveyor belt is automatic, it moves the bags or pouches to seal between heating jaws, this heating allow bags to pass from one part of the machine to the other part.

          Gear Set

          The gear set makes a connection with the gearbox.

          Potentiometer

          This device has the ability to control the speed of the electric motor.

          Thermo Couple Wire

          This wire senses the temperature.

          4.What Is The Purpose Of a Continuous Bag Sealer?

          Continuous Bag Sealer-4

          Various industrial sectors like pharmaceutical, chemical and food industries manufacture thousands of products every day. These products are put into bags or pouches to increase the self-life of product. These bags need to be sealed off to protect them from any damage and save them from any contamination during their transport. In order to fulfill all these obligations, the use of a continuous bag sealer would make perfect sense.

          Since thousands of these bags need to be sealed off each day as quickly as possible, its advanced technology, easy to operate and maintain quality, less power usage make it more versatile and this machine would be an excellent choice to seal your products.

          It could be in various shapes and designs; vertical bag sealer is used for sealing liquid goods packaging and horizontal bag sealer is used for sealing dry articles.

          5.What Are The Different Types Of Continuous Bag Sealer?

          There are 3 different types of continuous bag sealer available in the market.

          Horizontal Band Sealer

          Horizontal Band Sealer

          A horizontal continuous bag sealer is used to seal bags with liquid solution, solid products like powders, granules, nuts, tools etc. that’s why equipment is highly recommended for medical and food industries as sealing technology ensure proper bags sealing with ideal height for the technician or user.

          As the name suggests, the bags or the pouches are placed horizontally placed on the conveyor belt in this machine which are then made to go through the whole machine, sealing them off through the heating process.

          Vertical Band Sealer

          Vertical Band Sealer

          A continuous vertical bag sealer is the best fit for sealing stand up pouches, square or bottom or gusted bags as it can be sealed appropriately using vertical position.

          In this type of machine, as the name suggests, the bags or pouches are vertically placed in the conveyor belt. The bags then move through the heating blocks after which the rollers put pressure on the bags to seal them.

          Machine is ideal for packaging products belongs to medical, foods, and non-food sectors.

          Band Sealers With Nitrogen Flush

          Band Sealers With Nitrogen Flush

          This machine works by filling nitrogen gas in the bag or the pouch. Nitrogen gas is a non-reactive gas and stops oxygen (a highly reactive gas) from oxidation, thus preserving the freshness of the food items inside the bag.

          Depending on the thickness of the bag, the pressure of the nitrogen gas can be adjusted accordingly and filled inside the packet and sealed.

          6.Differences Between Continuous Bag Sealer and Impulse Heat Sealer.

          There are two three basic types of sealing implemented for various tasks depends upon type of applications. Such as:

            Continuous Bag Sealer Impulse Heat Sealer
          Description A continuous or constant bag sealer provides a constant temperature where jaws are remained hot throughout the procedure. Machine once hot require maintained temperature. A heat sealer is used for sealing, but way of sealing is different; instead, specific rise in temperature and maintained heat, it remains heats up when required. The system utilizes an impulse electricity for this job
          State of heat A constant heat radiation Heat radiations are less than constant heat sealers.
          Working Principle A constant heat is used between sealing bars. An object is placed between heated bars and subjected to heat till prescribed sealing. Material to be sealed is positioned close to the jaws where mechanical or pneumatic pressure is applied followed by momentarily electric current. The jaws continuously hold the object till heat cycle is done after a predetermined time.
          Suitable Material These are perfect for sealing bags incorporated with metalized material that requires high temperature to seal. They are perfect for sealing plastics such as Polyethylene or Polypropylene.
          7.Advantages Of Using Continuous Bag Sealer

          Continuous Bag Sealer-5

          Installing continuous bag sealer in an industry is the perfect choice to seal different kinds of pouches, bags, and packets due to a number of benefits it offers. Let us discuss some of its advantages below

          Quick speed

          This machine is very efficient and quick since it has the ability of sealing thousands of pouches or bags in one day. The machine has a conveyer belt which automatically transfers the pouches from one part of machine to another, thus saving time and quickly finishing the process.

          Easy To Maintain

          This machine is made of stainless steel, so it doesn’t allow corrosion to happen. Since it is lightweight, it can easily be transferred from one place to another without any hindrance. Its simple design allows an easy cleaning process for the machine.

          User Friendly

          This machine is quite user friendly and doesn’t require a lot of manual labor for its operation since the process is automated.

          Cost Effective

          Given the benefits this machine offers and its relatively cheap cost price, this machine allows the customer to earn more profits by using this machine.

          Adaptability

          One of the most beneficial factors of using this machine is its versatility. This machine has the capability of sealing various kinds of pouches, bags and packets. Thus it can be used by various number of industries.

          Low Space Requirement

          This machine has low space requirements and doesn’t occupy a lot of space, making it easy to fit it into the production line.

          8.Industrial Applications of Continuous Bag Sealer

          Due to its versatility, continuous bag sealer can be used in various industrial sectors such as pharmaceutical, chemical, food and agriculture industries. Let us discuss each of the industry below

          Pharmaceutical Industry

          Pharmaceutical Industry

          Pharmaceutical industry deals in the manufacture of medicines, drugs to cure patients and improve their lifestyle. These medicines ore drugs are put into bags, packets or pouches. They must be properly sealed to prevent contamination of medicines and maintain their purity. The use of bag sealing machine will be the best way to seal these bags and prevent the entry of foreign particles into them.

          Food Industry

          Food Industry

          Many food items like chips, biscuits and various snacks are manufactured in food industry. These edible items need to be preserved in the best way possible. The use of bag sealing machine with nitrogen gas in food industry will not only protect the nutrients in the food and prevent microbial growth but it will also stop oxygen from reacting with the food inside, thus maintaining the freshness of it.

          Nutraceutical Industry

          Nutraceutical Industry

          Nutraceutical industry deals with the production of food tablets, nutritional supplements to improve lifestyle and provide health benefits. These supplements are put into various bags and pouches. Continuous bag sealer would be a great way to seal these bags containing vitamins and supplements, preserving their freshness and maintaining their purity.

          Chemical Industry

          Chemical Industry

          Chemical industry is a vast industry which is capable of producing hundreds to different kinds of chemicals such as solvents, fertilizers, cleaning agents etc. these chemical can then be used in other types of industries to make final product.

          The packaging of these products is extremely critical since their purity has to be maintained to avoid any chemical degradation. Also, some of these chemicals are volatile and would evaporate if exposed to air. So sealing these chemicals in a pouch or packets is important to prevent all these problems. The use of continuous bag sealer would cater to all these needs.

          Agriculture Industry

          Agriculture Industry

          Agricultural industry deals with the cultivation of plants and livestock which are then processed and made into various food commodities for humans and livestock such as rice, wheat, pulses, animal fodder, etc. these products are stored in large-sized bags and then shipped to various places for sale. Continuous bag sealer can seal these bags and protect these food items from any damage or contamination.

          Cosmetic Industry

          Cosmetic Industry

          Cosmetic industry produces various beauty products such as serums, facial masks, moisturizers, lotions etc. these beauty items can be stored in bags or pouches and sealed with the help of a continuous bag sealer for protection.

          9.What Type of Material and Style a Continuous Bag Sealer Can Seal?

          Continuous Bag Sealer Can Seal

           When working with continuous bag sealer you need check what material is compatible with it. They are capable to seal various material bags  with thickness between 500 micron to 10 mm giving a neat and firm seal. Mentioned below are the popular materials used in different industries like pharmaceutical industry, agriculture, food etc. The machine can seal thermoplastic materials such as:

          Material

          Polyethylene

          Polyethylene

          The most commonly used bags are light and translucent in color that allows end-user to see their items.  A low-density polyethylene bags allows maximum protection with high heat resistant properties, so a continuous bag sealer smoothly seal it without any harming the product.

          Lamination

          Lamination

          The bags material is composed of a white base layer where a thin polypropylene sheeting is printed that is laminated over a top layer of substrate (white layer). These two layers are bonded strongly hence able to tolerate high heat during sealing procedure.

          Polypropylene

          Polypropylene

          A strong material composed of synthetic plastic polymer polypropylene that is strong and flexible when it comes to heat sealing by a continuous bag sealer. That’s why it is widely used on commercial scale for sealing job.

          Style

          Standard Bag

          Standard Bag

          You must have familiar with sachet bags; they are also known as standard bags. A continuous bag sealer is good and suitable tool when it comes to seal them. Whether liquid or powder, the machine is able to preserve your product with flexibility and reliability.

          Medical Pouch

          Medical Pouch

          They are commonly used to store medical tools or items till end user. A continuous bag sealer is well-suited for surgical and medical equipment medical pouches. They are almost similar to standard bags except the composition where a breathable material is used on either side for sterilization process.

          Plastic Pouch

          Plastic Pouch

          A plastic pouches are frequently used for various purposes in your daily life. A continuous bag sealer is in demand when it comes to pack material of various sizes and applications.

          Block Bottom Bag

          Block Bottom Bag

          This style of packaging is popular among cosmetic, food, and chemical industry where a vertical bag is designed with a flat bottom and pinched top.

          Pull to Open Bag

          Pull to Open Bag

          These bags are designed with easy or flexible loop where a customer can tear in a hassle-free manner.The zipper is fixed behind a tear away strip that serve as a tamper proof agent. The filling material is sealer just above the zipper/slider where a zipper/slider protects the content throughout the usage.

          10.How To Clean And Maintain A Continuous Bag Sealer?

          Cleaning

          Like every machine, this machine also requires cleanliness and maintenance to increase its life and work as efficiently as possible. For this, there are a few ways in which this machine can be maintained.

          Here some instructions are given below for your assistance that you must follow on regular basis.

          Caution:  power-off machine if it is on, and let it to restore its normal temperature.

          Blow off loose dust particles with air blower that has accumulated on the packaging machine.

          Safety first: wear gloves and use safety glasses to protect your eyes.

          ► Firstly, the electric motor should be inspected regularly to check if all its parts are working correctly. Secondly the conveyor  belt should be cleaned to wipe off any residues.

          ►The PVC chain roller and rubber roller should be checked if they are applying pressure on the bag efficiently or not.

          ►The heating temperature and pressure should be monitored so that the optimum temperature and pressure are being applied to the bag for near to perfect sealing.

          ► Clean the grease from belt and metal body with grease remover.

          ► Clean the sealing jaws, wheels, and the front faces of both jaws with hot soapy water and     wipe down with dry light cloth.

          ► Wipe down, rubber roller, chain roller, silicon wheel and dry.

          ►Greased down the lower plate, pressure bars, wheels, electrical motor, and other transmission parts to ensure the best performance of the continuous bag sealer.

          11.Problems And Troubleshooting Of Continuous Bag Sealing  Machine

          Continuous Bag Sealing Machine-7

          Every machine has a specific life after which they stop working or does not work as efficiently as it did before. This machine too has a limited life after which some of its parts may become nonfunctional. But there’s nothing to worry about since all components of this machine are easily replaceable at a relatively cheap cost or if they malfunction, they can be easily fixed quickly. Below are some of the problems this machine can face and their solutions.

          Problems Solutions
          Sometimes the drive wheel and passive wheel are not parallel or are too tight or do not move in its own axis. Adjust the screws on the passive wheel so that it lines with the drive wheel.
          The sealing band has a crease Replace the sealing band
          The surface of the sealing belt has been contaminated by dirt or some adherent film. Purify the sealing belt and remove any dirt on it.
          The sealing belt is vulnerable to burning Adjust the temperature to an appropriate level
          The embossing roller has worn out Change the embossing roller
          The compression spring of embossing roller is not fitted tightly Adjust the spring till it is fitted tightly
          The gap between heating blocks is too small which is causing a lot of friction Increase the distance between heating blocks.
          The active roller shaft is not in line with the passive roller shaft Adjust the two conveyer belt tension adjustment knobs of the passive roller so that the two shafts come in line with each other.
          The conveyer belt is loose Adjust the active roller and intermediate shaft belts so they are in contact with each other.
          The sealing temperature is unable to reach the desired temperature Adjust the temperature controller

          12.How To Choose A Continuous Bag Sealer

          Continuous Bag Sealer-1

          Do you know, the most important element for a high-quality packaging is perfect sealing.

          For this purpose, choosing a right equipment is not an easy task.

          Here you will find some important tips for your correct choice.

          correct choice

          While choosing the sealer you should know:

          The number of bags you need to seal each day?

          seal each

          If your production is less than 100 bags each day, then pick a simple impulse sealer.

          In case of high production, then choose an easy-to-operate tabletop or foot-operated sealer.

          Thus, a continuous bag sealer would also be a wise option for your higher volume seal.

          What is the material of your bag?

          material of your bag

          There are numerous kinds of bags, but if, you are sealing fin seal bags or side gusseted bags choose a double heat bag sealer because normal simple heat sealer will not be able to seal their folded layers.

          What is the thickness of your bag?

          thickness of your bag

          If you are using laminated kraft-paper bags, or stand- up foil bags, choose double heat continuous bag sealer because these bags are thicker and difficult to seal than normal bags.

          What is the size of the bag?

          size of the bag

          You need to assess your bag size than just the width. Try to opt for machine that can manage sealing procedure for various sizes.

          Vertical or horizontal continuous bag sealer

          horizontal continuous bag sealer

          horizontal continuous bag sealer-1

          What materials do you need to seal? If you are packaging a dry product then choose horizontal continuous bag sealer but if product is liquid then choose vertical continuous bag sealer for liquid packaging articles.

          Conclusion

          After discussing all the points mentioned above, it is safe to say that continuous bag sealer is an excellent option for many industries to seal their bags in a quick, simple, and economical way. It does not have many disadvantages and would be an ideal machine for customers to bring in large profit margins. If you’re interested to buy a continuous bag sealer; Allpack is a trustworthy manufacturer and provider that offer excellent machines, where you can reach your business goals and consumer trust. Contact us Now!

          Don't forget to share this post!

          CONTACT US

          Tell us your raw material and project budget to get quotations within 24 hours.

          WhatsApp Us: +86 181 7101 8586

          Invalid Email
          Invalid Number

          Continuous Bag Sealer: A Complete Buying Guide In 2024 Read More »

          Induction Cap Sealer

          Induction Cap Sealer: The Complete Buying Guide in 2024

          Induction Cap Sealer: The Complete Buying Guide in 2024

          Induction Cap Sealer

          Preserving products freshness and composite integrity is very essential and therefore challenging task for many industries. Are you among one of them? Do you also want an induction cap sealer for extending the shelf life of items? You are on the best platform for getting your answers!

          Allpack is striving to bring the most proficient technology of an induction cap sealer since its inception. In this way, the guideline is particularly designed to enlighten your knowledge by displaying you the benefits, applications, characteristics and type of this machine. Go through this article to find best of them!

            Add a header to begin generating the table of contents

            1.What Is An Induction Cap Sealer?

            Induction Cap Sealer-1

            An induction cap sealer is the leading packaging machinery with non-contact multipurpose induction heat sealing. By using high frequency electromagnetic force it creates the effective sealing of aluminum foil on the lip of plastic and glass containers with upgraded level.

            It is ideal for sealing products with diverse nature such as medicines, food items, chemicals etc. Moreover, this way of sealing bottles is very essential because it act as a barrier against external moisture thus prolongs the shelf life of your products. Today, almost every second industry is utilizing this machine due to its airtight hermetic sealing.

            2.What Do You Know About The Working Principles Of An Induction Cap Sealer?

            Induction Cap Sealer-2

            You may not be familiar with the operational method of an induction cap sealer. That’s why; we have explained it below in detail for your easy understanding:

            The process of induction sealing starts when containers are filled and cap is applied with fitted foil liner. Bottles are then passed through the machine by conveyor belt where electromagnetic field releases thermal energy and the sealing material becomes melting.

            The heated material is stuck to the neck of container and after cooling down a strong tamper resistant hermetic sealing is formed. The product is beautifully finished; discharged and similar method is applied to the rest of containers.

            3.Explain The Major Benefits Which An Induction Cap Sealer Can Give?

            Induction Cap Sealer-3

            An induction cap sealer give you lots of benefits which play very significant role in boosting up your production. Read the following points to know them well:

            Contamination-Free

            Induction sealing produces more consistent seals and reduce the risk of glue contamination. It thus protects the wonderful taste of food from escaping.

            Prevents Leak

            Induction sealing is tamper resistant and is used for the purpose of preventing products leakage. It is capable of enduring greater pressure and creates a state where material present inside cannot leak out and bacteria cannot get in.

            Maintain Product Freshness

            No doubt, the technology which an induction cap sealer uses is highly advanced and professional. It guarantees the freshness of your products and prohibits the external pollutants from seeping into container’s content. The prevention of oxygen and moisture ultimately increase the shelf life of goods.

            High Speed of Production

            This machine is very fast in radiating the electromagnetic force on containers. Its ability to work at high velocity and frequency further accelerates your production volume.

            Enhance Customer Satisfaction

            Every consumer looks for quality of the products along with their packaging credibility. As induction cap sealer has good product presentation and standard sealing material so it assures the complete satisfaction of customers.

            Durable

            The machine is structured with durable stainless steel complying GMP’s requirements. Its compact design makes movement of machine quite easy with simple. Its Light weight, beautiful design and installation of wheels ensure easy mobility.

            Convenient Usability

            The process of induction sealing is very simple and straight-forward. The operating method is also convenient which make it ideal for any organization who wants to secure their products by machine with easy handling without any complications.

            Reduces Risk of Damage

            Remember that consumer always hold manufacturer responsible for product damage even if it is done by third party. However, this machine relieves you from worry and seals your products in a way that it can bear high force and cannot be easily harmed.

            4.Which Type Of Products Can Be Induction Sealed?

            You would be surprised to know that 99% of all the products whether liquid, solid or powder can be appropriately induction sealed in plastic or glass containers. Below table demonstrates these products separately:

            Liquids

            Liquids

            An induction cap sealer prevents the spilling of liquids while being shipped. Due to this reason every type of liquid materials are sealed by this machine including cooking oil, petroleum, drinks, honey etc.

            Medicines

            Medicines

            Medicines are really sensitive in their nature and always require strong sealing. That is why, huge number of tablets, capsules and syrups are packed in bottles in order to pass them through induction sealing process.

            Powder and Granules

            Powder and Granules

            Various powders and granules can be often seen with induction sealing cap. For instance, horlicks, chocolate powder, coffee powder, milk powder and pigments are covered with stringent outmost layer of laminated liner foil.

            Candies

            Candies

            An induction cap sealer maintains the original taste and quality of sweet items like candies, chocolate beans, toffees etc by keeping away the external temperature.

            Chemicals

            Chemicals

            Chemicals are often hazardous both in powder and liquid forms. Their improper sealing can cause greater injury, thus to avoid this issue an induction cap sealer can be used.

            5.Describe The Structure Of An Induction Cap Sealer?

            Induction Cap Sealer-4

            An induction cap sealer is a compound of several parts which joined together form a compact and precision sealing equipment. What are these components is what we have described below:

            Power Supply

            It is the main part of an induction cap sealer which comprised of power plug and cable. When machine is powered on the both the cable and switch transfer electric power from wall socket to an inverter. This is how regulation of incoming power occurs and the sealer starts performing its function.

            Sealing Head

            Another core component of the machine is sealing head whose size vary in different types of machines depending upon the quantity of containers require sealing at same time. It has been assigned with the task of heating bottle caps already fitted with foil liner. After getting electric supply it emits the heat force on bottle caps through coil.

            Induction Coil

            Induction coil is fitted inside the sealing head which transform the electric supply into heat energy thus hermetically seal plastic materials. Coil are usually of two types; tunnel and flat. Tunnel coil is used for higher throughput and for caps with different shapes like conical, spouted or other. While as, flat coils are applicable to inner seals of ordinary flat caps.

            Table

            Tablet is located directly under the sealing head where loaded containers are placed for induction sealing.

            PLC Control System

            It is the control system of machine which provide the user with touch screen control panel to fix parameters for sealing caps.

            Conveyor Belt

            Conveyor belt can be seen on the table which helps in moving the bottles from one side to another.

            Regulator

            This is the air cooler of machine which cool down the sealing material that is melted on bottle lip as a result of heating.

            6.What Are The Categories Of Induction Sealing linear?

            Induction Cap Sealer-5

            The foil liner which is used to place under the cap can be found in various types. They include:

            Lift and Peel

            It consists of a polyester tab with strong grip. It can be easily applied and removed this it is more flexible.

            Safe-Gard

            It is the most common foil liner comprised of two layers. It has effective glue which remains on the container after its opening and rejoins the cap with bottle.

            Foil Seal

            It is made up of foam, paper, film and aluminum foil which can be perfectly applied to any type packaging container.

            Delta Seal

            This is another type which has a layer of aluminum which is laminated with polymer thus eradicate the use of wax and is suitable for products with sensitive temperature nature.

            7.How Vast Is The Area Of Applicability Of An Induction Cap Sealer?

            Product safety is the top priority of all companies which is no doubt accomplished by an induction cap sealer.

            Confectionary and Bakery

            Confectionary and Bakery

            Bakery and confectionary foods are rich in sugar which can attract insects. To remove this infestation along with maintaining the original taste of products this machine is used on great extent for sealing biscuits, cookies, confectionaries, jelly, candies, jams etc.

            Beverage Industry

            Beverage Industry

            All types of beverages are eligible for induction sealing. Beverage industries are using this machine for maintaining the freshness of various fruit juices, wine, mineral water, milk, soft drinks and other related items.

            Chemical Industry

            Chemical Industry

            Without proper sealing there is always a risk of product leakage which becomes more alarming when the spillage is of toxic substances. To overcome this danger, world wide chemical industries are utilizing this effective machine.

            Pharmaceutical Industry

            Pharmaceutical Industry

            World is on its way towards fast progress. This rapid advancement has gripped over every field including medical. As a result of which enormous medicines are produced everyday to cure the diseases whose treatment was not discovered before. Thus to fulfill the safety regulations of these medicines, an induction cap sealer has been widely utilized by pharmaceutical industries.

            Dairy Industry

            Dairy Industry

            This machine has been employed to seal different products which belong to dairy industry. For example jars containing cheese, butter, condensed milk and peanut butter are wonderfully sealed by this machine through stringent sealing.

            Cosmetic Industry

            Cosmetic Industry

            An induction cap sealer is very essential for bottles containing lotion, hair oil, shampoo, pastes and cream etc as it prevent the oxygen and moisture from contacting them. Its alluring sealing makes the products more appealing to customers.

            Automotive Industry

            Automotive Industry

            Did you know that induction packaging was introduced to prevent the spillage of chemicals and automotive oil? It is because these substances are dangerous and their improper sealing can lead to greater injuries. So far, automotive industries are utilizing this equipment for sealing lubricant and petrolatum containers for safety during shipping and storing in inventory as well.

            Pesticide Industry

            Pesticide Industry

            Similar to chemicals, pesticides and insecticides are also poisonous in nature due to which they are accurately sealed in plastic bottles where again an induction cap sealer is required. The high barriers foil liner of 2 to 8 layers are used in order to perfectly seal these jars.

            8.What Are The Different Types Of Induction Cap Sealer Available In Market?

            Since the use of an induction cap sealer is indispensable, its various types are now available in market integrated with distinguished specifications. They are:

            On The Basis Of Structure

            Continuous Induction Cap Sealer

            Continuous Induction Cap Sealer

            This type of induction sealer is suitable for performing uninterrupted operation. Due to non-stop constant working procedure it is best compatible with dealing in large scale input and output. It guarantees faster capping and sealing with availability of various designs for wide range bottleneck.

            Working Principles

            It can be operated by putting the bottles onto speed conveyor which take them to the sealing head. When they reached to sealing head caps are applied in case of absence of caps otherwise for already capped bottles only sealing is done. The heat generated by an induction sealer melts down the sealing material in caps and the corners of aluminum foil stuck to the lip of bottle and sealing is achieved. The process goes on continuously without any disruption. To cool down the machine, air regulator works concurrently during sealing mechanism.

            Components

            It comprised of the components including speed conveyer, induction sealing head, regulator or air cooler, adjustable motor inside induction head, digit printer, control panel, wheels and main frame etc.

            Application

            This machine has high throughput and capable of processing vast bulk containers. Due to this reason it has been mostly praised by the large manufacturing industries especially those of pharmaceutical, food, chemical, nutraceutical, automotive and cosmetic areas.

            Bench top Induction Cap Sealer

            Bench top Induction Cap Sealer

            A bench top induction cap sealer is a compact package with semi automatic processing. It is perfect choice for the development of small volume runs. It provide you with optional sealing head with bigger size in order to adjust according to the size of your containers.

            Working Principles

            Its operating procedure is user friendly and starts simply with thumb switch activation. Initially the container is laid under the sealing machine/ head. A sort of waves appear on digital screen along with voice. The sealing is taking place and afte finishing the screen display it and mechanism stops automatically.

            Components

            It consists of main power switch, up and down control mode, steel construction cabinetry, hand held sealing head, LED display, adjustable stand, solid state electronic circuitry, and table mount support system.

            Application

            This moderate level induction cap sealer has significance in diverse areas. The reason is not only its economical nature but this equipment is more adaptable to various shapes. That’s why industries like cosmetic, dietary supplement manufacturer, pesticide industry and food processing industries are utilizing this machine.

            Portable Induction Cap Sealer

            Portable-Induction-Cap-Sealer

            The category of portable induction cap sealer is broad and general. It includes every type of machine that is easy to move and can be manipulated to various work stations. It is flexible because it does not require particular location where it can be fixed. Moreover, it is easy to install and maintain this machine. Moreover, it is customizable as well and this feature assist you in great manner to adjust it for the purpose of making it more adequate to your requirements.

            Working Principles

            It is a sort of manual induction cap sealer because you have to feed the machine with loaded and covered bottles. After that just hold the induction coil until time is completed. When this process is done the machine is put aside and sealed bottles are taken by the user.

            Components

            It structure display the parts stainless steel cart, standalone power supply, control system, induction coil, air regulator, power adjustment buttons, induction head and sensing button etc.

            Application

            This machine is preferred to be used in low production level. Its lightweight compact design make it more favorable for areas having limited space. Thus it is used in houses, bakeries and supermarket etc.

            On The Basis Of Automation

            Automatic Induction Cap Sealer

            Automatic-Induction-Cap-Sealer

            This machine works automatically with top quality sophisticated technology it uses. Its PLC controlling system enables you to set up the configurations for efficient changeover without any exertion. With high competitive price it is user friendly and has adjustable input and output power. Its foremost quality is that it has no limitation of processing plastic or glass jars rather it can seal every type of cap including PE, PP, Metal, glass, PVC, PET and PS etc.

            Working Principles

            It eliminates the operator fatigue in running machine due to independent process. Bottles are passed through an induction head one after another. The electromagnetic field generates thermal effect, eventually melts down the sealing material which in turn adheres to the mouth of container. Once the desired timing is completed, the sealing becomes stop and conveyor belt pushes it towards the other end of machine for discharge purpose.

            Components

            An automatic induction cap sealer is composed of many parts like conveyor, seal head, rotary knob, switch, lifting support, hand wheel, speed controller, indicator, stainless steel body and main frame.

            Application

            No doubt this machine has high demand in every sector wether it is medical, chemical or food Industries. Thus its presence can be traced in beverage industry, cooking oil factories, dairy industry, pharmaceutical industry, chemical industry and heath care industry etc.

            Semi-Automatic Induction Cap Sealer

            Semi-Automatic-Induction-Cap-Sealer

            Another type of induction cap sealer is of semi-automatic nature which can process small to large bulk containers without any fault. User is required to feed the induction machine with bottles after which they are sealed automatically although; it cannot seal the caps with metallic construction. It requires less maintenance and is easy to use.

            Working Principles

            As the name indicates semi automatic induction cap sealer works automatically but have little dependency on the operator. He has to feed the bottles with machine until they get indexed below the sealing head. Once they are appropriately positioned the machine starts electromagnetic force and release heat to achieve strong sealing. Operator is also required to put out the bottle when it is ready for discharge.

            Components

            This induction cap sealer has several parts such as digital LCD screen, power cut memory function device, counting system, stainless steel structure, induction coil and power reguly.

            Application

            This equipment is best for moderate production volume like those of sauces, condiments and coffee etc. Thus it is more suitable to be employed in food processing industries, restaurants, large markets and medical industries.

            Manual Induction Cap Sealer

            Manual Induction Cap Sealer

            This is another type of electromagnetic induction cap sealer machine which is entirely manually driven equipment. It is good for small forgery with relatively low initial buying price. Although it has small volume but is capable of processing upto 360 containers in an hour with moderate power consumption.

            Working Principles

            Mechanism of this machine solely depends upon the user. Bottle or jars are placed on even surface and the induction coil is picked up by an operator which is connected to the main machine and keep it over the bottle in exact area. Right after the button of machine is switched on the induction process starts and seals the bottle tightly.

            Components

            A manual induction cap sealer is made up of vertical inductive switch, up and down timer, control panel, heating plate, power regulator and induction coil for sealing.

            Application

            This machine is good for domestic use and is mostly used in houses for packing pickles etc, grocery stores, herbal industries and home based laboratories.

            9.Differentiate Between An Induction Cap Sealing Vs Other Types of Sealing?

            There are certain major differences between an induction sealing and other types of sealing which can be seen in the table below:

            No Shrink Wrapping Heat Sealing Induction Sealing
            1 It is the process of sealing where
            products are wrapped in plastic film and heat is applied to seal them which shrinks the film.
            Heat sealing is the procedure in which two thermoplastic films are joined together by exerting heat and pressure. Induction sealing revolves around the aluminum foil that is placed over the bottle lips and melted on it by emitting electromagnetic force.
            2 Main purpose of shrink wrapping is to protect the products from dust and weathering. It is used to isolate the inside items from outside environment. Induction sealing not only secure the items from external pollutants but also prolong their shelf life along with preservation of quality.
            3 It is capable of holding smaller stuff although there is no need for caps or foil. It does not require any cap or liner as like induction sealing. It can seal containers with low to high volume capacity and for their maintenance rigid caps are used.
            4 Shrink wrapping has no such design available for sealing but it is adaptable to different types of products. It has several limitations for change of parts and designs. It is always in direct contact with your product thus can harm it. It has broad category for sealing different shapes and eliminate the product handling by non-physical process.
            5 It is mostly used in beverage industries, paper industries and for food items. Heat sealing is generally used for cooked food and meat etc therefore has good use in restaurants. Application area of induction sealing is vast as it covers pharmaceutical, food, chemical, beverage and other industries.
            6 Shrink Wrapping Heat Sealing Induction Sealing

            10.How Do You Troubleshoot The Issues When Using An Induction Cap Sealer?

            Induction Cap Sealer-6

            Every machine comes with certain complications which needs proper understanding. You don’t have to be tensed rather find solutions to the problems you are confronting so they might be tackled easily. Few are shown in the table:

            No Issue Causes Troubleshooting
             

            1

            Machine is not working even after pressing the head button There may be fault in button or power plug is poorly connected Replace the switch, reconnect power supply and also check if sealing head is damaged
             

            2

            Machine is not displaying light even through power supply is on and correctly connected The possible cause is that fuse is defective You have to change the damaged fuse with new one
             

            3

            Induction sealer is not sealing the container

             

            It happens when the heating time is short, inductive head is damage or inductive material is inconsistent Extend the time duration of heat, exchange the inductive head with new one and also select the film material that is consistent
             

            4

            Sealing film becomes fold and starts melting Heating time is very high Reduce the heating time that a film can resist
             

            5

            Sealing is weak or partial Machine is generating insufficient power or the coil is located too high Increase the power of machine and also adjust the coil height

            11.How To Select A Suitable Induction Cap Sealer? Which Factors Should Be Regarded?

            Induction Cap Sealer-7

            Consideration of few factors can save you from ruining your money and the dreams which you have associated with your business. The underlying elements are highlighted in order to better assist you in choosing right sealing equipment:

            Consider Technical Parameters

            You have to look into the sizes and shapes which machine can process because it will accommodate your packaging line. You will not have to modify your system in case of your input changes.

            Price of Machine

            Consider your current economic condition and also check that which type of machine is suitable to your needs. As there are lots of machines available in market with varying cost. For low production volume small compact design manual or portable induction would be a good choice.

            Availability of Parts

            Another crucial aspect to know is the availability of machine obligatory parts and spare parts. Always go for sealer whose parts are easily accessible anywhere.

            Supplier After-sale Service

            Never forget to ask about the after-sale service of supplier. Sometimes, for troubleshooting you would need the help of company so make sure that they provide support.

            Degree of Automation

            Last but not the least; you are required to check the automation level of each machine. For instance manual induction cap sealer needs an intervention of operator and semi automatic is somehow high level of automation than manual. While as fully automatic machine has advance technology which efficiently process the entire operation.

            Conclusion

            The use of an induction cap sealer is essential which increase its demand in large manufacturing firms. Allpack is producing standard sealing apparatus with ergonomic design and amazing working proficiency. Furthermore, we also assist you in every step that would lead your business towards prosperity. If you want to find more about this machine reach out Allpack industry today!

            Don't forget to share this post!

            CONTACT US

            Tell us your raw material and project budget to get quotations within 24 hours.

            WhatsApp Us: +86 181 7101 8586

            Invalid Email
            Invalid Number

            Induction Cap Sealer: The Complete Buying Guide in 2024 Read More »

            Sealing Machine

            Bottle Sealing Machine: The Complete Buying Guide in 2024

            Bottle Sealing Machine: The Complete Buying Guide in 2024

            Sealing multiple types of bottles & cans is not an easy thing when you do it manually, but there are some handy tools for this kind of operation.

            Bottle Sealing Machine is one of the powerful & accurate tools that you can implement with your business line for sealing bottles etc.

            You do not have to think or worry about how I can get the right bottle sealing machine and how you can operate it without any difficulty because this righteous guide is going to explain each and every key point about the bottle sealing machine.

              Add a header to begin generating the table of contents

              1.What is Bottle sealing machine?

              Screw Cap Sealing Machine

              Bottle Sealing Machine

              bottle sealing machine is a device that helps to seal bottles airtight. This is done by using heat to melt a small amount of plastic onto the rim of the bottle. Bottle sealing machines can be used for a variety of purposes, such as canning food or preserving liquids.

              The purpose of this seal is that it creates a hermetic seal that will keep contents fresh and prevent leakage. The equipment seals the bottles automatically. So, basically the bottle sealing machine is used to close the face of the bottle by putting the hermetic seal on it.

              2.How the bottle sealing machine works?

              A bottle sealing machine is a device that is used to seal the opening of a bottle. The machine typically consists of a heated element that melts a small amount of plastic, which is then used to seal the bottle.

              Working Principle

              Working Principle

              Bottle sealing machines work by heating up a small amount of plastic until it is melted. The molten plastic is then used to seal the opening of the bottle. The heat from the machine helps to keep the plastic in a liquid state so that it can easily be applied to the bottle.

              After the plastic has been applied, the machine will cool down the plastic to harden and create a seal.

              The bottle sealing machine works automatically. It finishes all the steps automatically from the preparation of sealing material to the end of the sealing process.

              3.What are the advantages of bottle sealing machine?

              When it comes to packaging beverages, bottled water is one of the most popular products on the market. And, a bottle sealing machine can offer a number of advantages for businesses that package and sell bottled water. Here are just a few of the benefits that a business can enjoy by using a bottle sealing machine:

              Increased Efficiency

              Increased Efficiency

              Efficiency

              Bottle sealing machines can help to increase the efficiency of your bottling process. This is because these machines can quickly and easily seal bottles with a tight seal. This can help to reduce the amount of time that it takes to package your products.

              Enhanced Appearance

              A well-sealed bottle can also offer a more professional appearance than a product that is not sealed properly. This can give your business an edge over competitors who do not use bottle sealing machines.

              Improved Shelf Life

              Sealing bottles with a tight seal can also help to improve the shelf life of your products. This is because sealed bottles are less likely to leak, which means that your products will stay fresher for longer periods of time.

              Reduced Costs

              Reduced Costs

              Reduced

              Investing in a bottle sealing machine can also help you to reduce your overall packaging costs. This is because these machines can help you to save on materials, such as labels and tapes, that are needed to properly seal bottles.

              Easy To Operate

              The bottle packaging machine is very easy to operate. You just have a small knowledge about the working of the equipment. After that, you can easily operate the machine.

              Fast to work

              The bottle sealing machine is very fast. It quickly seals the bottle. As it seals more bottles in very less time due to its automated function.

              4.How many types of Bottle sealing machines are available?

              A bottle sealing machine is a device that is used to seal bottles. There are many different types of bottle sealing machines available on the market, each designed for a specific type of bottle and application.

              Manual Heat Bottle Sealing machine

              Foil Heat Sealer

              Foil Heat Sealer

              The most common type of bottle sealing machine is the heat sealer. Heat sealers work by heating a strip of foil or film that is placed over the mouth of the bottle.

              The heat from the sealer melts the foil or film, creating a tight seal around the bottle. Heat sealers are typically used for plastic bottles, but can also be used for glass or metal bottles.

              Working

              Foil Heat Bottle Sealer

              The working of heat bottle sealing machine is very simple and convenient as compared to the other bottle sealing machine as it is a manual bottle sealing machine.

              It will only take you place the bottle in the desired position and then you take the heating handle and place on the bottle head with a cap on it.

              Advantages

              Less expensive and affordable for low level production.

              Manual handling so any one can operate easily.

              Very common in small industries and household purposes.

              Disadvantages

              Not that good to work with large production.

              Sometimes you will face sealing problems that will require technical skills to solve.

              Working Parts

              In a manual heat bottle sealing machine there are some very common parts that you must know and these are.

              Sealing unit/assembly

              Sealing unit

              When the cap is installed at the top of the bottle the sealing unit performs the sealing action.

              Powering unit

              In this unit a motor is attached in the base that converts the electrical energy into mechanical one to power the different other parts as well as heating unit.

              Heating line

              It will be hard to seal caps on the bottles without heating because heating lower the density of plastic and make it melt to seal appropriately.

              Induction Bottle Sealer

              Induction Bottle Sealer

              Another type of bottle sealing machine is the induction sealer. Induction sealers work by inducing an electromagnetic field that creates a magnetic field around the neck of the bottle.

              The magnetic field seals the bottleneck, keeping the contents of the bottle fresh and preventing leakage. Induction sealers are typically used for metal bottles, but can also be used for plastic or glass bottles.

              Working

              An induction bottle sealing machine is also works in the same way a heat sealer works but all the induction bottle sealing process is done in a contact free way.

              Hermetic seal is produced when the sealed bottle passes through the assembly to make a contact free sealing through induction unit.

              Advantages

              Less chances of your product getting damage

              Contact free sealing in a hygienic way.

              Very competitive and reliable machine.

              Disadvantages

              Hermetic seal sometimes not work perfectly.

              Require some great investment and installation process.

              Working Parts

              An induction bottle sealing machine have some following main working parts.

              Conveyor Line

              Conveyor Line

              It simply conveys a product from one part to the other for sealing purpose.

              Induction Unit

              By providing a contact free sealing induction unit gives you the stable capped bottles in a hermetic way.

              Collection Unit

              Collection Unit

              After the sealing is done and your bottles are ready to come out a collection bucket installed at the end make sure you get required product without any damage after the sealing.

              Vacuum Sealer

              Vacuum Sealer

              Vacuum Sealer

              Finally, there are vacuum sealers. Vacuum sealers work by removing all of the air from inside the bottle and then sealing the neck of the bottle with a tight-fitting cap.

              This creates a vacuum-tight seal that prevents oxygen from getting into the bottle and spoiling its contents. Vacuum sealers are typically used for wine bottles, but can also be used for other types of bottles.

              Working

              In a vacuum bottle sealing machine all the bottles coming inside the sealing unit are first placed under the vacuum suction unit where vacuum creation takes place that sucks the air first.

              In this way the vacuum suction erases the air and then the sealing takes place to make your product quality outrageous.

              Advantages

              Advantages

              Very useful when you want to give long lifecycle to your products.

              Effective to handle large and bulk production.

              Careful production with safe environment.

              Hundred percent leakage free products with soft handling.

              Disadvantages

              A bit expensive but on a positive note worth it.

              Require some common technical skills for operation.

              Working Parts

              Vacuum bottle sealing machine working components are these.

              Control panel

              Control panel

              This part gives you an edge to control multiple processes at a single shared view giving you an outlook about your machine.

              Vacuum suction head

              Any kind of vacuum produced inside a bottle with the movement of liquid is clarified with this component.

              5.What are the main working components of a bottle sealing machine?

              The bottle sealing has some main components. These main components are as follows:

              The Conveyor Belt

              The Conveyor Belt

              Conveyer Belt

              The first component of the bottle sealing machine is the conveyor belt. The conveyor belt moves the bottles through the machine and into position for the heat sealer.

              The Heat Sealer

              The next main component of a bottle sealing machine is a heat sealer. The main function of a heat sealer is that it seals the bottle caps onto the bottle.

              Cooling System

              The cooling system is the most important part of the bottle sealing machine. The cooling system cools the sealed bottles so that they are ready for packaging.

              Sealing System and Head

              Sealing System and Head

              Sealing System and Head

              The sealing system is there to do arrangements and bottle sealing. This is also considered an important part of the machine.

              Power System

              The power system of the bottle sealing machine is used to provide electricity to the equipment. With this electricity, the machine starts working.

              6.In which industries bottle sealing machine is used?

              Bottle sealing machines are used in a variety of industries, including the food and beverage industry, the pharmaceutical industry, and the cosmetics industry.

              The Food and Beverage Industry

              For food

              For food

              The food and beverage industry is one of the biggest users of bottle sealing machines. This is because it is important to keep food and beverages fresh and free from contaminants. Bottle sealing machines are used to seal packages of food, such as cans and boxes, as well as bottles of beverages.

              The Pharmaceutical Industry

              Pharmaceutical Industry

              The pharmaceutical industry also makes use of bottle sealing machines. This is because it is important to ensure that pharmaceutical products are not contaminated. Bottle sealing machines are used to seal both containers of pharmaceuticals and individual doses of medications.

              The products you can seal with the bottle sealing machine are different types of syrups, medicines, etc.

              The Cosmetic Industry

              The cosmetics industry also relies on bottle sealing machines. This is because it is important to keep cosmetics fresh and free from contaminants. Bottle sealing machines are used to seal containers of makeup, shampoo, lotion, and other cosmetics products.

              7.What types of bottles you can seal using a bottle sealing machine?

              There are many types of bottles that you can seal using a bottle sealing machine. These are as follows:

              Screw-top Bottle

              Screw top bottle

              Screw top bottle

              The most common type of bottle is the screw-top bottle. These bottles have a threaded neck that fits into a corresponding thread on the lid of the bottle sealing machine.

              Swing-top bottles

              Swing Top bottle

              The second type of bottle is a swing-top bottle. This type of bottle is mainly reusable bottle. This has a great durability level.

              Corked Bottles

              Cork bottles

              Corked bottles are used for filling the wine in them. So, wine drinkers purchase the cork bottles.

              Twist-off Bottles

              Twist Of Bottle

              Twist Of Bottle

              The last type of bottle that you can seal by a bottle sealing machine is a twist-off bottle. This bottle provides a secure and better seal. It has a longer shelf life.

              8.Is it possible to seal a metal bottle with the help of a bottle sealing machine?

              Yes, there are some kinds of bottle sealing machines that you can use to work with metal bottles although, it is a tough ask but you can do it with comfort and ease.

              Metal bottles are hard to work with but there are some bottle sealing machine that you can use to work with for instance, aluminum bottle sealing machine is one of the kinds that can be used to seal hard metal & aluminum bottles.

              Another kind of bottle sealing machines is metal bottle sealing machine which is designed specifically for this kind of task so, if you have any business or production line for metal bottle sealing you can benefit from this one as well.

              9.What is the importance of having a bottle sealing machine for your business?

              Having a bottle sealing machine for your business can add some great values for your business in many ways.

              Trust & Satisfaction for Customers

              Satisfaction for Customers

              If you are running a B2B or a B2C company then addition of this machine in your company will increase your trust because it will provide quality production.

              By giving you quality and efficient production this machine will increase your customers trust on you and after their satisfaction they will definitely come to you as a future perspective customer.

              Greater Production & More Market Value

              More Market Value

              If you provide quality and secure products to the potential buyers they will tell the others about it and this way your company will get a recognition in a global market.

              It will also be easy for you control bulk production because bottle sealing machine will help you in this regard.

              10.How you can troubleshoot common bottle sealing machine?

              While working with bottle sealing machine there will be some cases when you will face some problems but it is important for you to know that how you can handle these problems.

              Unsealed Caps

              Unsealed Caps

              This kind of problem occurs when your sealing unit face a rotational problem or sealing caps are not getting the required torque.

              To solve this problem you need to make the machine provide the required torque by setting assembly part to rotate in the required direction.

              Bottles getting damage

              During the sealing a bottle holder line holds the bottle with metal bars and when you increase the holding pressure then you will get damage bottles.

              Always set the holding pressure up to a moderate value to ensure safe bottle sealing.

              Extreme Sealing

              Extreme Sealing

              A bottle when sealed with a cap on top of it you might sometime notice that it is very hard to break the seal of the cap.

              And to avoid this unprofessional sealing problem you need to decrease the sealing power because increment in the sealing power will make very strong sealing.

              It also happens because of liner which is of greater size than the bottle neck.

              Conclusion

              A bottle sealing machine is a versatile tool that can be used for a variety of purposes. Whether you’re looking to seal bottles of water or wine, or even just store some loose screws and nails, a bottle sealing machine can help you get the job done quickly and easily. We hope this guide has helped you understand a little more about what bottle sealing machines are and how they work, as well as give you some ideas on how you can use one in your own home or business. Allpack is the best provider of the bottle sealing machine in the market. If you have any questions regarding the bottle sealing machine you can contact us.

              Don't forget to share this post!

              CONTACT US

              Tell us your raw material and project budget to get quotations within 24 hours.

              WhatsApp Us: +86 181 7101 8586

              Invalid Email
              Invalid Number

              Bottle Sealing Machine: The Complete Buying Guide in 2024 Read More »

              Scroll to Top