Bin Blender

An IBC bin blender is a highly popular type of blender used for mixing powders. IBC stands for ‘Intermediate Bulk Container’ which simply means it is used for processing bulk materials for manufacturing various products. This is a specialized machine that provides hygiene and safety. A highly modern and innovative equipment that has eased the job of mixing and blending without risk of cross-contamination.

IBC Bin Blender

IBC Bin Blender: The Complete Buying Guide In 2024

Bin Blender

IBC Bin Blender: The Complete Buying Guide In 2024

A conventional way of blending is always proved as slow & more expensive. What’s the solution? Of course, its solution is a very simple and advanced machine known as an ‘IBC Bin Blender’ which is preferred by manufacturing industries worldwide.

a IBC Bin Blender

IBC Bin Blender – Picture Courtesy: MedicalNewsToday

Today, this machine is known as an effective solution for simple mixing without any risk of cross-contamination and time waste. Planning to purchase? You are at the right place. This blog will have all the necessary points that you are looking for. After reading, you’ll be able to select the best machine for your manufacturing facility. Read on!

    Add a header to begin generating the table of contents

    1.What is IBC Bin Blender?

    IBC Bin Blender-1

    IBC Bin Blender

    An IBC bin blender is a highly popular type of blender used for mixing powders. IBC stands for ‘Intermediate Bulk Container’ which simply means it is used for processing bulk materials for manufacturing various products. This is a specialized machine that provides you with surety for hygiene and safety. A highly modern and innovative equipment that has eased the job of mixing and blending without risk of cross-contamination.

    2.What Leading Industries Require IBC Bin Blender?

    In worldwide leading manufacturing industries utilize IBC bin blender for powder processing for a broad range of applications. Let’s view the major industrial uses of IBC bin blender.

    Bakery Manufacturing Sector

    Bakery Manufacturing Sector

    Bakry- Picture Courtesy: Sydney Morning Herald

    Baking is all about the game of blending and mixing.

    IBC bin blender has significant utilization in the manufacturing of bakery items that are mostly involved in powdery material handling, such as wheat, flour, sugar, baking soda, starch, and so on. All you must do is mix them uniformly which is nevertheless a challenging task. By following, the process steps of IBC bin blender, it enables their customers to achieve homogenous blend which makes bakery item absolutely perfect.

    Nutrition Products Manufacturing Companies

    Nutrition Products Manufacturing Companies

    Nutritional Products- Picture Courtesy: Jefferson Centre

    Acquiring nutrition is essential for well-being. An IBC bin blender primarily impacts on nutritional products manufacturing. For example, dry powders, milk powders, protein powders, whey, casein, pea, probiotics, allergen-free, lactose intolerant products, vegan. Whether it is sticky powdery particles or free flowing, an IBC bin blender is ideal in the overall production procedure.

    Remember, nutritional products are very sensitive to moisture and contamination, therefore right equipment such as IBC bin blender can offer high safety to keep and maintain your nutritional formulation stable.

    Beverage Makers

    Beverage Makers

    Beverage Makers- Picture Industry: Kemin

    Beverages and mixes are the appealing and trendiest items that is shown with superior market values. The beverage makers have no other ideal option than IBC bin blender to bring the tremendous processing. That’s why industrialist prefer  IBC bin blender for their products.

    Flavoring

    Flavoring

    Flavoring Agents

    Your food recipes contain flavoring, fragrances, spices, seasoning, and so much more. IBC bin blender is a straightforward machine that facilitates easy processing including mixing, dosages, discharging and offering effective method to their customers to build high trust.

    Pharmaceutical Industry

    Pharmaceutical Industry

    Pharmaceutical Industry- Picture Courtesy: Conversation

    The IBC bin blender plays an essential role in the blending, dispensing, combinations, and manufacturing of solid dosage form, i.e., tablets, capsules, granules, and making of semi-solid dosage form, such as ointments, creams, lotions, and preparation of liquid preparations such as syrups, inhalers, eye-drops, nasal drops, etc. This machine prevents the segregation of blended materials during and after process.

    Chemical Industry

    Chemical Industry

    Chemical Industry- Picture Courtesy: Carolina Knowledge

    No matter what your end product is, the chemical preparation always requires safety and containment to keep products, your health, and environment safe.

    IBC bin blender is proven equipment for excellent blending and high control over ingredients of different flow rate. That’s why it is commonly used in the preparation of products with plastic, metallic, organic, and inorganic in nature.

    Cosmetic Preparation

    Cosmetic Preparation

    Cosmetic Preparation- Picture Courtesy: Cosmetic Technology

    An IBC bin blender provides fast and easy blending of cosmetic powder directly in their containers that are available in various ranges to form a uniform or homogeneous product with high user acceptance. Whether it is liquid foundations, primers, compact powders, eyeshadows, or blush, their formulation is not possible without an IBC bin blender. That’s why there is a high demand in the cosmetic sector to meet production demand.

    3.What are the advantages of IBC Bin Blender?

    For your business, an IBC bin blender is a promising piece of equipment. There are some very important benefits that it offers to its consumers. For example,

    An Enclosed System

    An Enclosed System

    IBC Bin Blender- Picture Courtesy: AVEKA

    The machine is designed with a high level of protection and hygiene. The body material is of food-grade stainless steel. It assures no chances of accumulating debris and piling products around the corners. Because a machine has no hollow sections or crevices that may cause contamination.

    Dust Tight Unit

    Dust Tight Unit

    IBC Bin Blender- Picture Courtesy: METO System

    Rigorous standard equipment with dust dust-tight unit that has no chance to blow out the powder dust or interact with external physical environment. Therefore, it is beneficial for general as well as sensitive materials blending.

    Fast & Easy Blending

    Easy Blending

    Fast and Easy Blending- Picture Courtesy: iHerb

    This machine is typically made for the manufacturing of pharmaceuticals, foods, and related industries where high production procedures take place under high-quality demand. By installing an IBC bin blender, you will get fast and high mixing performance for broad spectrum ingredients.

    No Powder Spillage

    No Powder Spillage

    Neat and Clean Production- Picture Courtesy: Freund Vector

    A unqiue designed IBC bin blender offers speedy mixing without the risk of spillage your product. This means you’re not only saving your time but also money.

    High Rotation

    High Rotation

    High Rotation- Picture Courtesy: Pharmaceutical Tech

    This is a tremendous equipment that supports your products and perfect blending by rotating its body around 360°. Therefore, you won’t find any compromise blending when it comes to IBC bin blender.

    Easy Operating Mode

    Easy Operating Mode

    Easy Operating Mode- Picture Courtesy: Oxford College 

    The machine has easy operating modes, with equipped detectors, strong locking units, and easy installation procedure. So, you don’t need extra training time, or requiring experts to run the device.

    4.How IBC Bin Blender Works?

    An IBC bin blender is a kind of diffusive mixer. The blending and mixing of the particles are not enforceable by any tool such as an agitator.

    IBC Bin Blender Works

    IBC Bin Blender- Picture Courtesy: SPM

    The working principle of IBC bin blender is discussed below:

    Step 1: Loading of Material. Process begins with introducing materials to be blended inside the container by an opener. Locked the container and hooked it mechanically into the arm lifter.
    Step 2: Blending In the blending procedure, the machine creates a mixing of ingredients due to its rotation which creates an effect of movement of particles that is almost similar to avalanche. The blending is entirely dependent on free movement of the powdery molecules. For non-free flowing particles, the machine will need to exert extra force to keep powder segregated. The overall rotation of the IBC bin blender is created by movement of the arm of lifter.
    Step 3: Discharging Once the material is homogeneously mixed by revolving clockwise and anti-clockwise, it is then discharged from the IBC bin blender by fixing container at the bottom of the machine. Upon fixation, you can release the blended material by using setting keys available in PLC system. This will allow the opening of discharge valve and the emptying the container respectively. Now the bin blender is ready to proceed another mixing batch.

    5.What Are the Available Types of IBC Bin Blender?

    There is a broad classification of IBC bin blender. Lets see below to know more about the classification.

    Large Capacity IBC Bin Blender

    Large Capacity IBC Bin Blender

    Large Capacity IBC Bin Blender

    This is an automatic series of IBC bin blenders which is ideal for pharmaceutical manufacturing as it has ability to accommodate a large capacity of ingredients for blending task. This machine offers you subtle blending speed, with maximum bin volume and loading volume. Therefore, it is widely accepted in pharmaceutical, chemical, food industries.

    Lab/ Low-Capacity IBC Bin Blender

    Low-Capacity IBC Bin Blender

    Lab/ Low-Capacity IBC Bin Blender

    If you’re working in research labs or running a small production line. The IBC bin blender is also available for lab purposes. It has a small design which is basically capable of accommodating a small number of powders, granules, or combinations. It has modern designs and features. It is easy to use and portable solution which is widely used in pharmacies, research labs, and related manufacturing fields.

    V- IBC Bin Blender

    V- IBC Bin Blender

    V- IBC Bin Blender

    This is a popular type of IBC bin blender that has a particular design which looks like ‘V’. Its design is very simple that’s why it is considered as an ideal IBC bin blender for blending and mixing of ingredients with easy applications and maintenance.

    As its structure has no complication, it has reduced chances of cross-contamination, so there won’t be any chances for product piling up or leftover after the procedure. There are various weight and capacities offered by V- IBC bin blender which is mostly depending on customer’s request and capacities.

    Octagonal IBC Bin Blender

    Octagonal IBC Bin Blender

    Octagonal IBC Bin Blender

    This is a quite different type of IBC bin blender that you have observed before. This machine has been designed with crafted corners that make an octagon-shaped bin with uppermost design demonstrated with a polygon.

    So, you might be thinking about why there’s a need to introduce this shape; its answer is technical but simple; the need for this design is to provide more collision to powdery particles and offer high rigorous blending during process. This is commonly used for mixing of granules, fine particles, grains, etc.,

    Cage IBC Bin Blender

    Cage IBC Bin Blender

    Cage IBC Bin Blender

    This is another type of IBC bin blender with features with a cage as a supporting structure. The cage is responsible for firm connections of various points of the machine with the frame to allow easy movement of the blender. This type of bin blender is commonly used in large-capacity production industries to produce uniform blending mixtures.

    Tumble IBC Bin Blender

    Tumble IBC Bin Blender

    Tumble IBC Bin Blender-Picture courtesy: Bulkinside

    This is the type of IBC bin blender where the nature of working is basically based on the tumbling. This is a widely used machine which offers several benefits when it comes to uniformity and time saving.

    Double Cone IBC Bin Blender

    Double Cone IBC Bin Blender

    Double Cone IBC Bin Blender-Picture Courtesy: ServoLift

    This type of IBC bin blender is distinguished by double cones to bring an effective blending procedure for several varieties of raw ingredients. It has offered a broad spectrum applications to its customers which include powders, grains, abrasive and sensitive materials. Due to double cones design, this machine is suitable to bring production procedures that are involved with large capacities.

    Hydraulic Clamping IBC Bin Blender

    Hydraulic Clamping IBC Bin Blender

    Hydraulic Clamping IBC Bin Blender- Picture Courtesy: Servolift

    This type of IBC bin blender features with high-power hydraulic system which is used to operate the bin blender with efficient movement. This system is mostly applied to carry large bins and supporting heavy blending materials without risk for hydraulic leakage.

    Twin Column Bin Blender

    Twin Column Bin Blender

    Twin Column IBC Bin Blender

    This machine is featured with two supporting arms to fix the IBC bin blender for perfect rotation and with more stable performance. The bin blender is mostly performing its operation in the middle of supporting columns ensuring an ideal uniformity and subtle performance. However, you can adjust the height of the IBC bin blender by regulating the supporting arms.

    6.What Are the Major Parts Of IBC Bin Blender?

    Major Parts Of IBC Bin Blender

    Parts of IBC Bin Blender

    Alarming Light

     

    		 This is the most prominent part of the machine which notifies the user about certain situations, such as the completion blending procedure, running of the machine, or situations that need emergency support.
    Supporting Arm The movement and rotation of IBC are basically facilitated by a supporting arm that ensure easy and flexible movement around the fix axis.
    IBC Lifter IBC lifter is an integrated option of the machine which is useful in lifting of IBC and makes possible revolution and facilitates loading and unloading without chances of destabilizing the unit. This unit has affinity to hold and lift an empty and loaded container easily which ensuring maximum blending proportionality via proper mixing method.
    Product Charging Inlet You load the materials to be filled inside an IBC bin blender by a charging inlet. This is mostly located at the top position of the blender and offering you a convenient way to introduce your product easily without any chances of spillage or tiresome. This part of the machine is mostly designed with valves and handles to close the unit firmly.
    Transportable IBC This is a large tank for storage, movement, and blending of the material in bulk. An IBC bin blender tank is mostly made up of stainless steel ensuring smooth processing and no corners which leads to piling materials. This unit is mainly available in various sizes and is able to carry various different weights.
    Cone Valve This is typically equipped at the lower position of the machine which is mainly required for flowing of controlled rate of the material and is mainly used to prevent material against clumping or aggregation.
    Discharging Unit This is an opening which allows material’s discharge after blending treatment. The unit is also linked to cone valve which helps in the regulation of material flow.
    Caster It is also known as a wheel or roller that is meant for supporting the IBC bin blender allowing easy mobility and installation in order to maintain an optimized workflow.

    7.What Is the General Blending Time of The IBC Bin Blender?

    General Blending Time of The IBC Bin Blender

    IBC Bin Blender- Picture Courtesy: PAT Group

    There are various manufacturing companies and vendors who claim that the IBC bin blender is capable of offering correct blending by taking only four minutes of blending time.

    This is simply untrue. The thing you must consider is to weigh up the end-to-end process steps which include from filling till emptying.

    You must know that IBC bin blender may take more time to load and un-loading and few minutes to blend which is often observed in 10 to 15 minutes. Also, you can reduce more blending time if you work on your particle size, considering the state of flow properties, etc.,

    8.What are the Basic Problems and Solutions Related to IBC Bin Blender?

    Nevertheless, an IBC bin blender is an easy-to-use machine, although you must know the basic challenges and solutions. This knowledge would help to save your time and ease in processing.

    Poor Product Flow

    Poor Product Flow

    Poor Flow- Picture Courtesy: Meritics

    There are two types of powders- free-flowing and non-free flowing. Sometimes, powders with cohesive molecules or stickiness can be very difficult to blend in an IBC bin blender. Therefore, some users can exert manual intervention to achieve correct blending.

    Solution

    To solve this problem, you can modulate the blending time which promotes flow and avoids bridging. Also, there are various kinds of IBC bin blender designs available with optimized working principles ensuring no manual intervention is required.

    Recipe Segregation

    Recipe Segregation

    Powder Segregation- Picture Courtesy MATCON

    This is not an uncommon problem, there are different ingredients with various states of flow ratio are blended in an IBC bin blender during the process. However, once the machine is stopped, it can cause recipe segregation which is not desirable results for every user.

    Solution

    We are going to tell you the universal solution to improve recipe segregation by improving the material properties. This can be done by optimizing size distribution spread, avoidance from irregular or random particle size, applying correct blending time, and regulating free fall height of the IBC bin blender. Therefore, you can get a uniform particle blending.

    Cross- Contamination

    Cross- Contamination

    Cross-Contamination- Picture Courtesy: Very Well Health

    This is another common problem. Cross-contamination may result in batch failure as well as potential health problems if the batch is released by mistake. This can be caused by inadequate bin cleaning or maintenance.

    Solution

    An unsuccessful cleaning module may result in potential contamination problems. Therefore, IBC bin blender is particularly designed with the Spray Ball method which is used to attain an effective cleaning. The Spray ball unit allows CIP or clean in place procedure to wash entire inside unit of the machine and reduces the cross-contamination problems.

    9.What You Should Consider When Purchasing an IBC Bin Blender?

    An IBC bin blender is a significant machine that is used to blend raw materials required for the production of various formulations. Although, it is very important to know some important points when you’re purchasing the machine. This would help you to select the best one without wasting your time and money.

    Type of Material

    Type of Material

    Flow of Material- Picture Courtesy: Refresh

    You must know the nature of the materials when planning to purchase the machine. this is because some materials require an agitator to maintain homogenous mixing while some don’t. Therefore, you should properly understand the state of ingredients you’re dealing in the production line.

    Production Capacity

    Production Capacity

    Production Capacity- Picture Courtesy: Jiya Ayurveda

    As discussed above, there are various types of IBC bin blender. Some are suitable for small, moderate, and large production, therefore, knowing your production capacity would be helpful in selecting the right type machine.

    Your Budget

    Your Budget

    Budget Planner- Picture Courtesy: Punch Newspaper

    This is very important to consider to budget when purchasing an IBC bin blender. If you ‘have an astringent budget, we would recommend choosing a simple version and small size machine. However, if you have more production then you should spend investment as a time option because the machine will definitely revenue higher.

    Your Installation Space

    Your Installation Space

    Consideration Production Space- Picture Courtesy: Nisshineng.jp

    You should know your installation dimensions; it would help the manufacturer to assess and guide you to the right option that can best fit in your place.

    Trustworthy Supplier

    Trustworthy Supplier

    Trustworthy Supplier

    Contacting and purchasing machines from trustworthy suppliers like Allpack would be a lifetime best decision. You must scrutinize good suppliers from online sources, viewing their reviews, and by direct communication to assess their deals, guidance, and expertise.

    Conclusion

    An IBC bin blender is a worthwhile piece of equipment that gives a refined and promising profit to its customers. Due to its several benefits, this machine is the first choice of everyone who belongs to manufacturing companies. This is not only reliable, fast, and economical, but it offers their customers 100% blending uniformity. With a heritage of over 10 years, the Allpack team has a renowned profile in offering excellent types of machinery. We have an amazing track record of supporting our customers globally. If you’re looking for refined solutions for your production line, then Contact us for more information & Machine Purchase.

    Don't forget to share this post!

    CONTACT US

    Tell us your raw material and project budget to get quotations within 24 hours.

    WhatsApp Us: +86 181 7101 8586

    Invalid Email
    Invalid Number

    The Buyer's Guide

    Want to get Best Price Bin Mixing from China?

    Bin Mixing-1Tell us your material or budget, we'll reply you ASAP within 24 hours

    Invalid Email

    IBC Bin Blender: The Complete Buying Guide In 2024 Read More »

    Bin Mixing

    Bin Mixing: The Complete FAQ Guide In 2024

    Bin Blender

    Bin Mixing: The Complete FAQ Guide In 2024

    Want to attain even mixing to your formulation? A bin mixing is a key answer that offers you unlimited mixing benefits that every manufacturer dreamt for. An amazing thing about bin mixing is that you can find them in market with various shapes, sizes, and prices. The question arises which one is the best for you? Our expert advice is to read this informative blog to know important points about ‘Bin Mixing’. We promise, by the end of this article, you will be pretty sure about choosing the right machine for you. So, Sit Back and Enjoy the article!

      Add a header to begin generating the table of contents

      1.What is Bin Mixing?

      Bin Mixing-1

      Allpack Bin Mixing

      Bin mixing can be understood by knowing what actually is bin mixing or IBC blender, whose other names include ‘Pharmaceutical Blender or even Pharmaceutical Powder Blender’ is an equipment that runs following mechanical, electrical, and optical power controlled by PLC technology.

      It can easily carry out all the tasks of a mixer hopper such as clamping, elevating, dispersing and lowering the material into the bin. It assists free falling and is suitable for utilizing in applications where container volume requires to be in bulk capacity or where the required working procedure needs a fixed clamp blender. Bin Mixing can also be customized or changed in specifications according to customer needs.

      2.How Is Bin Mixing Significant?

      The significance of bin mixing is discussed below:

      Time Saver

      Time Saver

      Bin Mixing, a Time Saving Equipment

      One quality that needs to be appreciated of a bin mixer is its time saver characteristic ! Any powders or granules can be added to this equipment and it ultimately makes sure that each particles are perfectly collided and well blended. This gives a consistent texture to your mix material that enables good quality medicines or general items.

      Contamination Bodyguards

      Contamination Bodyguards

      Bin Mixing offers Pure and Original Mixing of Substances

      Bin mixing has a safeguarding feature for your particle mix that provides hygiene and prevents it from getting contaminated by any outside agent. This is done by keeping each batch of material in its own zone.

      Cleaning Made Easy

      Cleaning Made Easy

      Bin Mixing Easy to Clean Machine- Picture Courtesy: Cos.mec

      To make the cleanliness measures less tiring and problem-free, the parts of this equipment are designed in such a way that makes this task super easy.

      GMP Compliant

      GMP Compliant

      A bin mixing provides GMP Compliant Properties

      The structural and functional diameter of the running parts of this mixer are manufactured to follow the rules of GMP: Good Manufacturing Practices. This ensures that your batch production stays quality assured and controlled.

      3.What are the Major Uses of Bin Mixing?

      The industrial applications of bin mixing are mentioned in below discussion:

      Pharmaceutical Industry

      Pharmaceutical Industry

      Bin Mixing Uses in Pharmaceuticals

      Pharmaceutical industry is nothing without the involvement of bin mixing machine as it is frequently used equipment for utilization in making of medicines available in either solid semi-solid, or liquid formulations, such as capsules, tablets, powders, suspensions, and so much more. A bin mixing is safe and compact machine that can bring these sensitive task in a hygienic environment.

      Chemicals Industry

      Chemicals Industry

      Bin Mixing uses in Chemical Industry- Hover Australia

      You must have heard about chemicals tablets, capsules, solutions, such as buffers, pH, titrimetric indicators, and other analytical substances. All of these compounds require a bin mixing machine for the creation of specialized products without stress for health hazards or other unintended consequences.

      Cosmetics Industry

      Cosmetics Industry

      Bin Mixing uses in Cosmetics

      The preparation of cosmetics requires bin mixing for perfect blending of cosmetical products such as foundations, mascaras, face powder, dusting powders, eye shades, and other pigment formations. All these products require promising distribution of substances to achieve an even results, for that a bin mixing is an ideal machine.

      Food and Beverage Industry

      Food and Beverage Industry

      Bin Mixing Application in Food and Beverage Industry

      Say thanks to bin mixing which brings an easy blending of food and beverage products like sugar coffee, instant powders, drinking sodas etc.

      Metals, Construction, and Alloys Industry

      Alloys Industry

      Bin Mixing significant role in the construction, metal and alloy industry

      For the manufacturing of various material belonging to the metals and alloy industry such as iron, copper, aluminium and other minute compounds that require combination mixing require a bin mixing for attaining required characteristics. Moreover, the construction departments needs a bin mixing for combining substances such as cements, paints, gypsum, limestones etc.,

      Agriculture Industry

      Agriculture Industry

      Bin Mixing in Agriculture Industry

      A bin mixing is used in agricultural industries for making and mixing of animal feeds to bring more nutrients into cattle’s well-being and obtain good crops. Moreover, the formation of substances like pesticides, insecticides, and related items needs a bin mixing for proper distribution of molecules.

      4.How to Classify Bin Mixing?

      Classifying bin mixing can be a little complex so for you to grasp it easily we have outlined a flowchart and its explanation. It can be categorized as per its size of use, design of equipment, shape of in mixing container, dimension, and it’s column type. Read on further to know:

      Classify Bin Mixing

      According to Size

      Laboratory Bin Mixing

      Laboratory bin mixing is only suitable for small scale of manufacturing, for processing lesser quantity of feeding material. The structural design is firm having a mini sized mixing container and is usually chosen for laboratories of smaller factories. It comes cost effective for such factories which do not need bulk amount of blended material. Laboratory Bin Mixing

      Allpack Laboratory Series Bin Mixing

      Industrial Bin Mixing

      Industrial bin mixing has the ability to process large quantities of blending material in bulk amount such as 200-5000 liters. It is appropriate for large scale production factories manufacturing in quick speed and precise quantity, therefore equipped with highly modernized computerized and technological controlling parameters.  

       

      Industrial Bin Mixing

      Allpack Industrial Bin Mixing

      According to Design

      One Arm Bin Mixing

      In its structural configuration, the machine has a conjoined arm that is connected with the major supporting column. One arm bin mixing is favourable for less production capacity of batch materials. It is suited to elevate, hold and turn the blending container. This design supports cost-effective feature , although it is less efficient requiring operator interference in loading and discharging processes of materials. One Arm Bin Mixing

      One Arm Bin Mixing

      Two-Arm Bin Mixing

      Two arm bin mixing can be seen as having two fixated arms which are connected with opposite sides of each supporting stand respectively. It is said to be more stable in terms of balancing the equipment and is suitable for the process of large size batches as per its huge structure. This equipment can turn and blend the materials in a more complicated pattern as it allows two sided rotation. Two-Arm Bin Mixing

      Allpack Two-Arm Bin Mixing

      Fixed Bin Mixing

      Fixed bin mixing has a container that is placed fixed in its position persistently and so it does not turn. The blending process is carried out via agitators or paddles in this type of bin Mixing, the mixing vessel does not rotate, instead it is permanently fixed on the main frame of the bin Mixing.  The mixing in this machine is carried out with the agitators or paddles; hence, in contrast with other types of bin mixing, it is ideal for aggressive mixing. Fixed Bin Mixing

      Allpack Fixed Bin Mixing

      According to Shape of Vessel

      Cylindrical Bin Mixing

      There are various kinds of bin mixing, cylindrical -shaped is an important container that shows similitude to a drum. It’s a straight-end cylindrical blending container that permits for quality efficient blending because of its reliable stumbling.

      However, products that stick to one another can cause problems here as they are released from the cylindrical bin mixer in a messy form.

      		 Cylindrical Bin Mixing

      Allpack Cylindrical Bin Mixing

      Cone Bin Mixing

      The cylindrical blending container of this machine is tapered in such a way to form an inverted cone. The tumbling action directing substances to the centre, leads to greatest mixing efficiency compared to cylindrical bin mixing. The items which are sticky as well are effortlessly discharged from the bottom, because of how the conical bin mixing is configured. Cone Bin Mixing

      Allpack Cone Bin Mixing

      Octagonal Bin Mixing

      It appears to be an eight-sided polygon because of its straight lines and angled design. The octagonal bin blending equipment produces more efficient mixing because of its slanted walls, which also makes it easier to unload these items. There are no mixing dead zones as a result of these angled walls and so it mixes the particles with both elegance and rapidness. Octagonal Bin Mixing

      Allpack Octagonal Bin Mixing

      Irregular or Ribbon Bin Mixing

      This category of container blending features a personalized form that is better suited to distinct mixing requirements and space constraints. It can be customized to facilitate stirrers or helical ribbon for blending challenging-to-mix substances. Ribbon Bin Mixing

      Allpack Irregular or Ribbon Bin Mixing

      According to Dimension

      3-D Dimension Bin Mixer

      A collective mixture of different products can also be obtained by a three-dimensional mixer. This machine is utilized by many manufacturing sites for blending processes. Three dimensions mixer can rotate in three different directions to result in an exact form of blend.

      This blending machine is constructed of stainless steel, giving it a plus point that when one or more reactions are carried out by this machine the substances won’t be sticking to the container walls.

      		 3-D Dimension Bin Mixer

      Allpack 3 D Bin Mixing

      2-D Bin Mixer

      Two dimension mixers can blend the substances in two directions for getting a consistent mixture. 2-D Mixer is carried out by the following parts which work in the process such as: rotary barrel, swing frame supported with 4 rollers, transmission system crank shaft. 2-D Bin Mixer

      Allpack 2 D Bin Mixing

      According to Column Type
      Single Column

      A single-column bin mixing is commonly denoted by a repository or a container arrangement crafted with a single vertical column for containing substances. This terminology is frequently utilized in relation to storage containers across diverse sectors. The configuration may be differently based on the specific application and necessities.

      Single column bins are constantly used in industrial sites or production setups to store and arrange substances such as parts, ingredients, or basic materials. Because they are usually designed as stackable, these bins make impactful use of the vertical space in the storage section.

      		 Single Column

      Single Column Bin Mixing

      Double Column

      Double column bin mixing is related to a blending configuration that uses two vertical columns to combine or evenly distribute components.

      This type of blending arrangement is commonly used in industrial processes where careful material integration is necessary for producing items such as chemicals, food, pharmaceuticals, or other related uses.

      The system features two separate storage boxes or columns where the substances designated for blending are deposited. Every column may incorporate its unique blending mechanism.

      		 Double Column

      Double Column Bin Mixing- Picture Courtesy: Aipak

      5.How Bin Mixing Works?

      The working process of bin mixing is very simple and precise. For your understanding we have categorized them into three broad stages. A description about following stages is discussed below:

      Stage 1: Introduction of Product

      Introduction of Product

      Introduction of Product begins the process- Picture Courtesy: Freud Vector

      The first step of bin mixing begins with addition of product into the hopper of the machine which is an enclosed structure with an opening. The outlet assist you feed the product inside effectively and secure the bin with a valve to close the structure.

      Stage 2: Mixing of Formulation 

      Mixing of Formulation

      Mixing of Formulation

      The second stage of the mixing bin accompanied by lifting of clamping arm or gyrator which simultaneously induce the rotation of mixing bin vessel for smooth mixing procedure and gently blending of your formulation. This process is crucial in order to achieve an even mixing task with variation of velocities which is depending on the production cycle or manufacturer choice. An agitator facilitates the fast mixing action and rotation of bin allow tumbling of the product. The combine action allows greater interblending and even mixing output.

      Stage 3: Formulation Discharge

      Formulation Discharge

      Unloading of Bin Blender Pharmaceutical

      The mixing process time is based on the manufacturer or product’s demand. Some products need shorter mixing time while other needs more.

      The mixing time is mostly fed in the machine, once it is completed, the machine stops itself. A bin mixing is featured with discharge port which is designed as butterfly valve. This is helpful in the opening and unloading of the charged material inside the bin. Operator has turn down the machine for unloading or this process can be taken place via availing automatic features.

      6.What is Structure of Bin Mixing?

      Structure of Bin Mixing

      Allpack Bin Mixing Parts

      Supporting Arms As it names shows, these parts of the machine helps bin mixing to move flexibly in different positions or dimensions. The supporting arms are strong and stable structures which is meant to hold the overall structure of the tank and ensure integrity and stability of the machine to maintain its balance and operational procedure in a compliant way.
      Inlet The inlet of the bin mixing is the point that allows introduction of raw material which is meant to mix with this machine. This point serves as a entry or opener of the machine ensuring that mixing substances enters the apparatus.
      Outlet This is the point allowing you to discharge the mixed material out of the machine. Upon completion of mixing time, the bin mixing machine stops its activity and allow the outlet unit to regulate the evacuation of mixed substances from the equipment.
      Body Tank This is the machine chamber that enables you to attain mechanical mixing. This is a hollow and large cylinder that is composed of agitator and blending blades which is helpful in proper mixing of material and giving you an even and homogenous mixture.
      Electric Cabinet The regulation of bin mixing is controlled by an electric cabinet which is composed of plugs, wiring, connections, with 100% safety regulation. This section is responsible for regulating various tasks such as switching on, off, and other important tasks.

      7.What Product Can Be Produced by Bin Mixing?

      Bin mixing is a useful equipment utilized in different industries because of its both gentle and aggressive mixing. Here are some examples of products formed by bin mixing:

      Solid Dosage Forms

      Bin mixing can create the blends for tablet compression and capsule encapsulation. It is readily utilized to form pharmaceutical formulations.

      		 Solid Dosage Forms

      Pharmaceuticals Ingredients
      Spice and Herbs Mix

      Chillies, garlic powder, ginger, cloves, nutmeg, black pepper, turmeric, oregano, thyme, basil, etc are mixed in the bin mixing to spice up culinary experience.

      		 Spice and Herbs Mix

      Spice and Herbs Mix
      Bakery Blends

      Flour, cocoa, sugar, sweeteners, dry milk are mixed in bin mixing to form a dough for bakery products.

      		 Bakery Blends

      Bakery Blends
      Cosmetics Fusions

      Sparkling eye shades, tantalizing tints, blush powders, foundations, whitening powders, to name a few are produced in the bin mixing.

      		 Cosmetics Fusions

      Cosmetics Fusions
      Paints

      Various chemical pigments and additives are mixed in the bin mixing to create vibrant and colourful blends of paints.

      		 Paints

      Paints
      Cleaning Agents

      Surfactants, detergents, baking soda, toilet cleaner, and other disinfectants are products that are produced by the bin blender.

      		 Cleaning Agents

      Cleaning Agents
      Agriculture Products

      Bin mixing creates dry and wet mixtures of fertilizers, animal feed, organic manure, humus, herbicides, pest controls.

      		 Agriculture Products

      Agriculture Products
      Ceramics

      Bin mixing is popular due to its speedy mixing and creating ceramics mixes like clay, silica, feldspar, and cement.

      		 Ceramics

      Ceramics

      8.How is Bin Mixing Different from Traditional Mixing?

      Traditional Mixing

      A Bin Mixing VS Traditional Mixing

      Talking about mixing brings just simple blending in our minds. But, if you go in depth of this term, you can find various variation depending on various perspectives. Similarly, Bin mixing is also different from Traditional mixing encompasses these variations.

      Bin mixing is indeed a modern way of mixing that holds material inside a chamber featuring an agitator and blades giving you consistent results on a larger scale. Whereas traditional mixing including very simple hand mixing or paddle mixing which is basically used on a very small scale to produce short or limited production capacities.

      Bin mixing is based on a modern way of mixing whereas traditional mixing which is a less efficient method of mixing is based on manual mixing or operation.

      Bin mixing is a fast method of mixing that almost nullifies various challenges that occur in mixing of difficult substances, but traditional mixing is less effective in mixing of difficult substances such as semi-solid mixing of compounds that required a high degree of technician’s expertise.

      The cleaning of bin mixing is comparatively more easier and reliable due to no chances of cross-contamination whereas a traditional mixing is difficult to clean as the entire method has to take place using manual handling.

      9.How to Maintain Bin Mixing?

      Maintain Bin Mixing

      Maintenance of Bin Mixing

      A bin mixing is proven to be a reliable machine in any industrial setup as it is efficient solution that facilitates your production processes. But the quality of your production line become always stable when it comes to taking care of the machine as today this factor is becoming increasingly significant in order to achieve a hygienic and compliant products.

      The process of maintenance involved with removal of sticky residues and debris build up over the wall of bin mixing that should be flushed out the unit by using water and cleaning liquid such as IPA 70% to make your unit extremely cleared.

      Use lubricants around the entire movable components of the machine to get a smooth movement without chances of vibration and noise.
      Remember to replace damaged components, and above mention tips would be proven useful to bin mixing.

      10.How to Solve Problems during Bin Mixing?

      Yes, even though, bin mixing is a high-tech equipment, still occasional problems arise in it which affect the product and could lead to loss of money. But here are some tips for solving these problems in bin mixing:

      Reason Solution Picture
      Build-up of Static Charges
      Bin is not properly ground.

      Dry operational settings.

      Improper bin materials.

      Poor material formulation.

      		 Properly ground the machine.

      Use humidifier.

      Use bin with conductive materials.

      Add anti-static ingredients in the blending mixture

      		 Build-up of Static Charges

      Build-up of Static Charges- Picture Courtesy: Hayward Gordon
      Bridging of Materials
      Improper design of the bin.

      Improper flow of materials.

      		 Utilize live bottom bin vessel.

      Use baffles to aid in the fluidity of materials.

      		 Bridging of Materials

      Bridging of Materials- Picture Courtesy: Matcon
      Segregation of Materials
      Differences in the particle sizes of ingredients.

      High fill levels

      Low mixing time.

      		 Use materials with uniform particle sizes.

      Determine working volume of the bin and fill it to required level.

      Increase the mixing time.

      		 Segregation of Materials

      Segregation of Materials- Picture Courtesy: Matcon
      Poor Blending
      Decreased mixing speed.

      Inadequate fill levels.

      Inaccurate mixing duration.

      Irregularity in material loading.

      		 Increase the mixing speed.

      Load the materials to the accurate levels.

      Increase mixing duration.

      Load the materials after fixed intervals in the bin.

      		 Poor Blending

      Poor Blending- Picture Courtesy: The National Provisioner
      Clumping of the Materials
      High moisture content in mixing ingredients.

      Poor mixing intensity.

      		 Lower the moisture content during mixing.

      Increase mixing intensity using baffles and vibration.

      		 Clumping of the Materials

      Clumping of the Materials- Picture Courtesy: AZoM
      Degradation of the Bin
      High mixing time.

      Heat production during mixing.

      Incompatibility between materials and mixing vessel.

      Poor mixing environment.

      		 Lower the mixing time.

      Operate the machine at low temperature.

      Use materials that are compatible with the machine.

      Operate the machine in an inert atmosphere.

      		 Degradation of the Bin

      Degradation of the Bin

      Conclusion

      After reading the ‘Bin Mixing’ buying guide, we assume that you will be well versed in this machine. Yes, that’s what our aim is! We Allpack is a Team of experts belonging to machine services and purchases. Our motto is to offer an amazing series of ‘Bin Mixing’ and provide essential information you need to skyrocketing your business. If you’ve any queries or need to buy a machine with a friendly budget- Don’t worry! Just send a message; our representative will contact you shortly. Happy Shopping!

      Don't forget to share this post!

      CONTACT US

      Tell us your raw material and project budget to get quotations within 24 hours.

      WhatsApp Us: +86 181 7101 8586

      Invalid Email
      Invalid Number

      The Buyer's Guide

      Want to get Best Price Bin Mixing from China?

      Bin Mixing-1Tell us your material or budget, we'll reply you ASAP within 24 hours

      Invalid Email

      Bin Mixing: The Complete FAQ Guide In 2024 Read More »

      Bin Blender Pharmaceutical-6

      Bin Blender Pharmaceutical: The Complete Buying Guide In 2024

      Bin Blender

      Bin Blender Pharmaceutical: The Complete Buying Guide In 2024

      Are you a business owner in the pharmaceutical industry and want to mix your product uniformly then invest in bin blender pharmaceutical. Gentle blending, thorough mixing, and fast speed are a few of the useful characteristics of bin blender pharmaceutical.

      It not only forms a smooth mix but also preserves the structural integrity of products. Furthermore, bin blender pharmaceutical is a cost-effective way of blending both solid and liquid ingredients. In addition to the pharmaceutical industry, it is a popular blending equipment in the food, cosmetic, and agriculture industries.

      Bin Blender Pharmaceutical

      Now are you planning to switch from your old industrial blender and looking for a new blending machine, then carefully read this guide because after reading you will be tempted to buy bin blender pharmaceutical.

        Add a header to begin generating the table of contents

        1.What is Bin Blender Pharmaceutical?

        Bin Blender Pharmaceutical-1

        Allpack Bin Blender Pharmaceutical

        Bin blender pharmaceutical is also termed as powder blender or formula blender. It is also called a tote and intermediate bulk container blender. It belongs to the family of tumbling or free-fall blender or gravity blender. The mixing of powders or liquids in the bin blender pharmaceutical is achieved by its free-falling motion.

        It easily gently and delicately mixes products like granular, dry, pellets, or pasty ingredients by lifting and falling.

        It uses diffusion blending which is up and down blending, round and round blending and bin blender pharmaceutical also uses axial blending (side to side) for blending substances.

        It is available in standing-free or ceiling-mounted designs.

        2.Why Bin Blender Pharmaceutical is Useful?

        Bin blender pharmaceutical through its tumbling forms a homogenous blending. It is useful in production because it quickly mixes substances. Some of the important benefits that increase its handiness in industries are:

        Highest Blending Rates

        Highest Blending Rates

        Highest Blending Rates with Bin Blender Pharmaceutical- Picture Courtesy: PowderProcess.net Engineering Resources

        Traditional blending takes much time and effort. It is laborious and filled with errors. This involves the use of loading and discharging from blenders to IBCs (intermediate bulk containers). However, blending with bin blender pharmaceutical takes just three steps; hence, blending is increasingly fast and takes less time.

        This production efficiency is also increased in bin blender pharmaceutical, as there is no need to load and unload products and materials to IBCs.

        Lower Production Downtime

        Lower Production Downtime

        Lower Downtimes with Bin Blender Pharmaceutical- Picture Courtesy: GEA

        After every shift, there is a need to clean and wash the traditional blender which increases the downtimes between every shift. But in bin blender pharmaceutical, there is no need to wash the whole blender, instead, the main mixing vessel is detached and washed which lowers the processing downtime.

        Flexibility

        Flexibility

        Flexibility of Bin Blender Pharmaceutical

        Batches of different capacities are easily prepared and blended using different-sized main vessels without the need to change or purchase whole new equipment. This increases the flexibility and versatility of bin blender pharmaceutical. It can easily handle batches varying in composition, densities, and particle sizes.

        No Cross-Contamination

        No Cross-Contamination

        No Contamination with Bin Blender Pharmaceutical

        As every blending step is carried out in a closed container that is washed between cycles so, by using bin blender pharmaceutical, there is no risk of cross-contamination. The products are not contaminated with environmental and biological agents, because they are completely sealed inside the vessel with no environmental exposure.

        Lower Labour Supervision

        Lower Labour Supervision

        Lower Labour Supervision- Picture Courtesy: Resodyn Acoustic Mixers

        There is no need for tall awkward material feed by using bin blender pharmaceutical. The bin is taken offline for loading, unloading, and washing. Thus, the use of bin blender pharmaceutical in production is less labour-intensive for operators and saves them from work strain.

        3.Where Bin Blender Pharmaceutical Has Found its Uses?

        Bin blender pharmaceutical is employed in a vast multitude of industries due to its delicate mixing, fast speed, and less downtime. A few of its important industrial applications are:

        Pharmaceutical Industry

        Pharmaceutical Industry

        Use of Bin Blender Pharmaceutical in Food Industry

        Mainly pharmaceutical industries utilize such blenders for blending creams, ointments, capsule fill and tablet blends. These products do not need the aggressive blending that is usually carried out in other industrial blenders. Due to its gentle blending, pharmaceutical ingredients do not lose their structural integrity.

        Nutraceutical Powder

        Nutraceutical Powder

        Use of Bin Blender Pharmaceutical in Nutraceutical Industry

        Bin blender pharmaceutical is utilized in the nutraceutical industry for blending vitamins, protein, prebiotics, probiotics, mineral powders and liquids like energy drinks, and sports supplements. This machine is essential in uniform mixing and distribution.

        Food Industry

        Food Industry

        Use of Bin Blender Pharmaceutical in Food Industry

        In the food industry, bin blender pharmaceutical is utilized for blending dry solids as well as pasty liquids. It can blend cake mix, coffee powders, bread crumbs, spices, herbs, salad dressings, sauces, salts, flour, pastes, etc. Due to its, delicate and homogenous mixing, bin blender pharmaceutical is preferred in the food industry.

        Chemical Industry

        Chemical Industry

        Use of Bin Blender Pharmaceutical in Chemical Industry- Picture Courtesy: Homely Ville

        This machine is also utilized in the chemical industry because it offers excellent quality homogenously mixed blends of chemicals, for instance, pigments, fertilizers, detergents, adhesives, paints, resins, silica powders, and many others.

        Cosmetic Industry

        Cosmetic Industry

        Use of Bin Blender Pharmaceutical in Cosmetic Industry

        Yes, bin blender pharmaceutical is also employed in the cosmetic industry for acquiring thorough and polished blends of cosmetic products like shimmery eyeshades, blushing blush-on powders, whitening face powders, and blending foundation powders, to name a few. It produces cosmetic blends of consistent tint, fragrance, and texture.

        Ceramic Industry

        Ceramic Industry

        Use of Bin Blender Pharmaceutical in Ceramic Industry

        Bin blender pharmaceutical applications are diverse and it is also seen in the ceramic industry for blending white graphite, silica, alumina, magnesia, zirconium, etc. The use of this machine is gaining traction in the ceramic industry because of its blending ability which allows it to attain consistent blending composition.

        Plastic Industry

        Plastic Industry

        Use of Bin Blender Pharmaceutical in Plastic Industry- Picture Courtesy: Piper Plastics

        This industry also uses bin blender pharmaceutical to achieve perfect blends for different plastic polymers, plastic resins, colouring agents, binders, and other additives. This blending aids in the formulation of plastic substances of high quality and durability.

        4.What are the Main Parts of Bin Blender Pharmaceutical?

        Bin blender pharmaceutical consists of different automated and technologically advanced components that allow bin blender pharmaceutical to achieve uniform blending. Some of these vital parts are penned below:

        Parts of Bin Blender Pharmaceutical

        Parts of Bin Blender Pharmaceutical

        HMI Display Screen An intelligent touch screen by which operators can quickly adjust the mixing parameters. By interacting with this display screen, the workforce can easily inspect the working order of the machine. It also helps in diagnosing machine failure. It is the control panel of the bin blender pharmaceutical that is equipped with the latest technology to better program the machine.
        Alarm System It is an alarm system that instantly grabs the attention of the workforce by sounding alarm and lighting up. It detects low levels of products and jamming of the machine.
        Inlet It is an inlet located at the top side of the machine. It is a charging port by which starting materials powders, granules, pastes, or other products are gradually loaded inside the machine.
        Arms These are the mechanical arms that are joined with the support column. These arms move up and down to lift and lower the bin blender pharmaceutical during the mixing steps. These are also known as clamping bars or gyrators.
        Support Column Some models of bin blender pharmaceutical have two support columns which form the main frame of the machine. It helps in balancing the machine during lifting steps. It also contains motors or other electric components.
        Mixing Vessel It is the main part of the bin blender pharmaceutical in which the actual blending process occurs. It lifts to certain heights for mixing and discharging. The fundamental mixing vessel comes in different designs.
        Caster Wheels These are the wheels that help in moving the machine. The wheels rotate to move the bin blender pharmaceutical.
        Discharge Port Uniformly blended products are removed from the discharge valve present at the bottom of the machine.

        5.What is the Basic Classification of the Bin Blender Pharmaceutical?

        Bin blender pharmaceutical is a unique machine with diverse classes. It is classified into different categories based on size, design, and shape of bin blender pharmaceutical. The classification of bin blender pharmaceutical is detailed below:

        Basic Classification of the Bin Blender Pharmaceutical

        According to Size

        Laboratory Bin Blender Pharmaceutical

        Laboratory Bin Blender Pharmaceutical

        Allpack Laboratory Bin Blender Pharmaceutical

        It is a laboratory-sized equipment, processing smaller batches of feed. It has a compact design with a smaller-sized mixing vessel and it is usually employed in laboratories or smaller enterprises. It is a quite budget-friendly option for productions that do not need blended products on a larger scale.

        Industrial Bin Blender Pharmaceutical

        Industrial Bin Blender Pharmaceutical

        Industrial Bin Blender Pharmaceutical- Picture Courtesy: tradeKorea.com

        This type of bin blender has a size on the larger scale of the spectrum. Due to its larger size, it has more working capacity usually in the range of 200 -5000 litres, consequently, it is suitable for businesses that need to process larger and heavier batches of products. It is equipped with advanced computerized and mechanical controls to allow fast and accurate processing.

        According to Design

        One Arm Bin Blender Pharmaceutical

        One Arm Bin Blender Pharmaceutical

        One Arm Bin Blender Pharmaceutical

        It has one mechanical arm joined to the main supporting column. One arm bin blender pharmaceutical favours smaller batches of the materials. One arm lifts, clamps, and rotates the blending vessel in this type of bin blender pharmaceutical.

        It is quite economical; however, it has lower efficiency and sometimes needs manual intervention for loading and unloading of materials.

        Two-Arm Bin Blender Pharmaceutical

        Two-Arm Bin Blender Pharmaceutical

        Two-Arm Bin Blender Pharmaceutical

        This type of bin blender pharmaceutical has two arms fixed at two opposite supporting columns. Two-arm blender has more stability than a one-arm bin blender. These two arms are essential in balancing the machine and it can process larger batches due to its larger construction. Dual rotation in this type of machine produces a more complex blending pattern.

        Fixed Bin Blender Pharmaceutical

        Fixed Bin Blender Pharmaceutical

        Fixed Bin Blender Pharmaceutical

        In this type of bin blender pharmaceutical, the mixing vessel does not rotate, instead it is permanently fixed on the main frame of the bin blender pharmaceutical.  The blending in this machine is carried out with the agitators or paddles; hence, in contrast with other types of bin blender pharmaceuticals, it is ideal for aggressive mixing.

        According to Shape of Vessel

        Cylindrical Bin Blender Pharmaceutical

        Cylindrical Bin Blender Pharmaceutical

        Cylindrical Bin Blender Pharmaceutical- Picture Courtesy: SERVOLiFT ICC

        This type of bin blender pharmaceutical has a cylindrical-shaped main mixing vessel that resembles a drum. It is a straight-end cylindrical mixing vessel that allows for efficient blending by its consistent tumbling.

        Sticking products pose difficulty during their discharging from cylindrical bin blender pharmaceutical.

        Conical Bin Blender Pharmaceutical

        Conical Bin Blender Pharmaceutical

        Conical Bin Blender Pharmaceutical- Picture Courtesy: Servolift Gmbh

        This machine has a tapered cylindrical mixing vessel that forms an inverted cone. It has more efficient blending than cylindrical bin blender pharmaceutical, as materials are guided towards the centre by the tumbling action, which promotes more blending efficiency.

        The products, especially sticky materials are conveniently discharged from the bottom, due to the conical configuration of the conical bin blender pharmaceutical.

        Octagonal Bin Blender Pharmaceutical

        Octagonal Bin Blender Pharmaceutical

        Octagonal Bin Blender Pharmaceutical- Picture Courtesy: CPHI Online

        It resembles an eight-sided polygon with its angled walls and straight-lined design. Due to its angled walls, there are no mixing dead zones, therefore, the octagonal bin blender pharmaceutical achieves more efficient blending. Moreover, products are easily unloaded from this machine due to its angled walls.

        It performs both delicate and aggressive blending.

        Irregular Bin Blender Pharmaceutical

        Irregular Bin Blender Pharmaceutical

        Irregular Bin Blender Pharmaceutical- Picture Courtesy: CPHI Online

        This type of bin blender pharmaceutical has a customized shape which is more suited to unique mixing needs and space limitations.  It may be tailored fit to accommodate agitators or helical screws to mix hard-to-mix products.

        6.What Are The Working Stages Of Bin Blender Pharmaceutical?

        The working steps of bin blender pharmaceutical is divided into three steps- feeding of materials, blending, and discharging of products. A detailed description of the working of bin blender pharmaceutical is penned below for your information:

        Feeding of Starting Materials

        Feeding of Starting Materials

        Feeding of Starting Materials- Picture Courtesy: Delta Formulations

        At the beginning of the operation, the empty mixing bin or vessel is attached to the main frame. This process can be carried out manually by the operator or automatically using lifts. Afterwards, the materials are gradually and carefully fed inside the mixing vessel. For efficient mixing action, materials should be filled to an accurate level.

        Mixing of Materials

        Mixing of Materials

        Mixing of Materials

        The mixing vessel is lifted by the action of the clamping arm or gyrator and driving lifts. These driving lifts rotate the mixing vessel for smooth and gentle blending at decreased velocities.

        The aggressive mixing at high rotational velocities is carried out using an agitator. With the rotation of mixing vessels, the materials lift and fall back along the walls. This tumbling motion increases the contact between materials, resulting in more interblending and uniformity.

        Unloading

        Unloading

        Unloading of Bin Blender Pharmaceutical- Picture Courtesy: GAUX

        After the set mixing time has passed, the braking system works and stops the rotation of the mixing vessel. Then mixing vessel lowers to its original position. The discharge port having a butterfly valve opens and products are unloaded from the mixing vessel or bin. Then products are moved to the next subsequent processing steps.

        7.Are There Any Differences between Bin Blender Pharmaceutical and V Blender?

        Bin Blender Pharmaceutical and V Blender

        Both bin blender pharmaceutical and V-blender belong to the family of tumbling blenders but there are significant differences between these two blenders, some of which are:

        Features Bin Blender Pharmaceutical V Blender
        Design Configuration Bin blender pharmaceutical is available in drum, octagon, conical, and irregular designs. As the name indicates, V blenders have a characteristic V shape.
        Mixing Type It is ideal for delicate and gentle mixing. It is more suited to harsh and aggressive mixing.
        Blending Efficiency Bin blender pharmaceutical does not have high mixing efficiency, especially for larger batches. It has high mixing efficiency due to its interconnected design.
        Cost It is more budget-friendly than V-blender. It is more costly when compared to bin blender pharmaceutical.
        Cleaning It is cleaned quite easily by just removing the bin from its attachment and then it is washed. V blender has a complicated design so great care is taken while cleaning it.

        8.What Is the Working Capacity of a Bin Blender Pharmaceutical?

        Working Capacity of a Bin Blender Pharmaceutical

        Working Capacity of Allpack DTH-1000 Bin Blender Pharmaceutical

        The working capacity calculation must be performed before processing the batch. Bin blender pharmaceutical must be filled at the required level to have a properly blended mixture.

        Overfilling of the bin blender pharmaceutical may result in leakage of materials and could also cause damage to the machine while underfilling of the equipment decreases its productivity.

        The working capacity is typically about 50-60% of the total volume of the bin blender pharmaceutical. This is because the solid materials require space to move during the rotation of the bin. This movement will result in a homogenous mixture.

        For example, if the bin blender pharmaceutical like Allpack DTH-1000 has a working volume of about 1000 litres then the total working capacity will be 500-600 litres.

        9.How to Differentiate between Bin Blender Pharmaceutical and Ribbon Blender?

        Bin Blender Pharmaceutical and Ribbon Blender

        Bin blender pharmaceutical and ribbon blender are utilized in different industries to achieve uniform mixing results but these machines belong to different ends of the spectrum. Here are some major differences between bin blender pharmaceutical and ribbon blender:

        Features Bin Blender Pharmaceutical Ribbon Blender
        Design Bin blender pharmaceutical consists of cylindrical, conical, and octagonal-shaped mixing vessels. The ribbon blender is composed of a rectangular-shaped mixing vessel.
        Agitator Most models of bin blender pharmaceutical do not have an agitator. It has an agitator in the form of helical screws and shafts.
        Mixing Mechanism Blending occurs due to tumbling and rotation of the bin in this machine. In this blender, helical screws rotate to perform mixing. The mixing vessel itself is stationary.
        Blending Efficiency It has lower mixing efficiency. It has higher mixing efficiency.
        Cleaning and Maintenance It is quite easy to clean and maintain bin blender pharmaceutical by just removing and washing the mixing vessel. It is quite difficult to clean and maintain a ribbon blender due to the presence of complex helical ribbons.
        Cost It requires a lower initial investment. It needs a higher initial investment.

        10.How to Maintain Bin Blender Pharmaceutical?

        Maintain Bin Blender Pharmaceutical

        Maintenance of Bin Blender Pharmaceutical- Picture Courtesy: British Rema

        Adherence to a proper maintenance schedule increases the lifetime of the bin blender pharmaceutical and it will be less prone to occasional failure. Here is the maintenance schedule for your information:

        Daily Maintenance Clean and wipe down the frame of the bin blender pharmaceutical. Wash the interior and exterior of the bin using a mild cleaning solution and detergent water.

        Examine the machine for defects and faults.

        Check for loose connections and tighten them.

        Examine for faults in the safety system.

        Check for any sign of defect in the seals and gasket.
        Weekly Maintenance Weekly mobile parts of the equipment.

        Lubricate bearing and balls.

        Examine drive belts and chains for abrasion.

        Realign misaligned parts.

        Check the positioning of the main mixing vessel.
        Monthly Maintenance Check the working order of the emergency stop button and other safety components thoroughly.

        Examine electric components and if defective then replace them.

        Check the working condition of the gearbox and motor.
        Yearly Maintenance Update the software system of bin blender pharmaceutical.

        Replace old parts.

        Check the structural integrity of the frame, gyrator, and bin and replace them if damaged.

        11.How to Troubleshoot the Basic Problems of Bin Blender Pharmaceutical?

        Bin blender pharmaceutical, even though it has higher mixing efficiency, is still inclined to some unanticipated failure that could lead to higher downtime rates and could cost production valuable revenue. Some problems and their troubleshooting in bin blender pharmaceutical are:

        Cause Solution Picture
        Non-uniform Blending
        Materials are not filled to the right level

        Insufficient mixing time

        Low mixing speed

        Irregular material feeding

        		 Fill the materials to the right level

        Give sufficient time for blending

        Increase the rotational speed of gyrators.

        Properly fill materials in the mixing bin.

        		 Non-uniform Blending

        Non-uniform Blending
        Segregation of Materials
        Materials have non-uniform densities or particular sizes.

        The mixing duration is low

         

        		 Ensure that the materials have uniform densities and sizes

        Increase the mixing time

        		 Non-uniform Blending

        Segregation of Materials
        Leaking of Bin Blender
        Defective or old seals and gaskets

        Bin are overfilled.

        		 Repair or replace old seals and gaskets

        Fill the mixing bin to an accurate level

        		 Leaking of Bin Blender

        Leaking of Bin Blender- Picture Courtesy: Fluid Handling Pro
        High Damage To Machine
        Overfilling of the mixing vessel

        Rough blending materials

        Poor machine lubrication

        Inability to stick to maintenance schedule

        		 Ensure that the machine is loaded to the right level

        Use materials that are compatible with the machine

        Properly lubricate all the moving parts

        Maintain a proper maintenance schedule

        		 High Damage To Machine

        High Damage To Machine- Picture Courtesy: Farmaturk
        Products Remain in Equipment
        Incorrect discharging of materials

        Improper bin design

        		 Use the right mechanism for discharging materials

        Purchase the machine according to your desired blending material

        		 Products Remain in Equipment

        Products Remain in Equipment- Picture Courtesy: Baking Business

        Conclusion

        Bin blender pharmaceutical is a productive machine that generates homogenous blends and uniformly distributed mixtures. Pharmaceutical businesses integrate these machines because of their gentle precise mixing and cost-effectivity. Furthermore, it has lower downtimes, zero chance of cross-contamination, no material segregation, and no dust generation. Due to its hygienic blending, it is high in demand in various industries, especially pharmaceutical industry. Now are you tempted to add bin blender pharmaceutical in your manufacturing line then, click on our main Allpack website, as we offer outclass equipment at affordable costs. Happy Shopping!!

        Don't forget to share this post!

        CONTACT US

        Tell us your raw material and project budget to get quotations within 24 hours.

        WhatsApp Us: +86 181 7101 8586

        Invalid Email
        Invalid Number

        The Buyer's Guide

        Want to get Best Price Dry Powder Blending Machine from China?

        Dry Powder Blending Machine-1Tell us your material or budget, we'll reply you ASAP within 24 hours

        Invalid Email

        Bin Blender Pharmaceutical: The Complete Buying Guide In 2024 Read More »

        Dry Powder Blending Machine-5

        Dry Powder Blending Machine: The Complete Buying Guide in 2024

        Bin Blender

        Dry Powder Blending Machine: The Complete Buying Guide in 2024

        Do you want your dry powders to be well mixed without leaving any particle left? Probably yes! So, let us introduce you with the Allpack's latest dry powder blending machine which is going to revolutionize your existing manufacturing. Dry Powder Blending Machine is innovative tool brought into the field to carry out powder mixing. Designed with cutting edge technology, you can employ it for your vary needs in diverse sectors.

        Dry Powder Blending Machine

        Not only that, but you can have the type of dry powder blending machine which suits you the most. But, how will you know that? The maintenance which it requires to stay longer? And most importantly, how to troubleshoot the possible problems caused during operation? These all followed by much other aspects associated with dry powder blending machine will be discussed in detail in this buying guide. So, let's embark on the journey of exploring it!

          Add a header to begin generating the table of contents

          1.What Is Dry Powder Blending Machine?

          Dry Powder Blending Machine-1

          HDT Bin Blender- Allpack

          From milk powder to detergent powder and medicine dosage, the use of powders is inevitable in our daily life. Similarly, their production and processing become responsibility of manufacturers for which they also need a dry powder blending machine.

          Dry powder blending machine is the most crucial machine tailored with cutting edge technology to facilitate the mixing of broad range powders as well as granules. It is made with hygienic stainless steel to make sure the processing is done in a safe environment.

          2.Enumerate The Benefits Of Dry Powder Blending Machine?

          Dry powder blending machine is highly beneficial due to its precise structure, uniform mixing, and consistent performance. Some of the prominent features of dry powder blending machine are enlisted below:

          Uniform Mixing

          Uniform Mixing

          Homogeneous mixture of dry powders-Picture Courtesy: crbgroup.com

          By using a dry powder blending machine, you can achieve the uniform mixing of your two or more types of powders and granules. For instance, the rotation of ribbon and paddle from inside and movement of bin from outside result in mixing all the particles accurately.

          Ensures Safety

          Dry powder blending machine is highly safe and hygienic for your environment as well as product itself. For instance, the machine provide enclosed structure to powders like condiments and chemicals which can otherwise flow in the air and get into operator eyes. Moreover, in case if any problem occurs, you can simply stop the machine by pressing safety button to ensure the material as well as machine security.

          Convenient Handling

          Convenient Handling

          Automatic forward & reverse dry powder blending machine-Picture Courtesy: amazon.ca

          The machine has convenient handling system with 360° forward and reverse body which can automatically move to discharge the mixed powder into container.

          Time Saving

          Dry powder blending machine uses ultrafast technology to meet the excessive production target. It can be also integrated with other machines such as storage tank, filter machine, and powder filling machine for getting efficient result. Therefore, you can mix multiple powders and granules in a less time with low human labor.

          Reduce Waste

          Reduce Waste

          Various multicolor dry powders-Picture Courtesy: amixon.com

          Mixing powders manually is a difficult job, especially, when amount is excessive. However, this problem has been resolved by a dry powder blending machine which can reduce the possibility of your powder waste to zero.

          User-friendly

          User-friendly

          easy-to-use presentation through keyboard-Picture Courtesy: intellect.com

          The machine is extremely easy-to-use control panel system where you can find all the essential parameters necessary for operating machine. Hence, it can be operated with a basic knowledge only.

          3.What Are The Working Principles Of Dry Powder Blending Machine?

          Understanding the working process of a dry powder blending machine is crucial for accurate using. Otherwise, you may face challenges in its operation and ultimately the waste of valuable material and machine damage may occur. Hence, to make you familiar with the right working of dry powder blending machine, we have explained the key principles below:

          Working Principles Of Dry Powder Blending Machine

          Powder Feeding

          Powder Feeding

          Spices loading into dry powder blending machine-Picture Courtesy: sampackindia.com

          Before starting your dry powder blending machine you will require enough amount of powder to feed into the machine. For this, you can load the bin of dry powder blending machine manually, or feed the bulk volume of desired powders into a tank integrated with automatic machine. Therefore, the machine will automatically take powders from tank.

          Machine Setting

          Machine Setting

          Operator setting dry powder blending machine-Picture Courtesy: amixon.com

          After the machine is loaded with powder, it is necessary to set the basic parameters for powder blending. Here, with the help of control board, you can fix the timing for powder mixing, frequency of ribbon and paddle rotation, and direction of movement changes etc.

          Powder Blending

          Powder Blending

          Powder blending working process-Picture Courtesy: powderprocess.net

          Once the machine setting gets done, you can simply turn the machine on. The machine will start blending powder with the help of rotating ribbon or paddles (depending on the type of machine). Consequently, the consistent movement of bin will fall the various powders over each other and form a uniform mixture.

          Powder Discharging

          Powder Discharging

          Mix powder discharging-Picture Courtesy: virtual Element Studios

          Finally, the mixture is ready to be discharged from the machine by pressing a discharge valve.

          4.Describe The Structure Of Dry Powder Blending Machine?

          Dry powder blending machine is composed of small to large components each performing unique function. Let's know their role by looking into underlying descriptions:

          Structure Of Dry Powder Blending Machine

          Structure of double cone dry powder blending machine-Picture Courtesy: yindamachinery.com

          Control Panel

          Control panel is one of the main components of dry powder blending machine which holds in it multiple knobs for increasing or decreasing the speed of agitators. By using it, user can  conveniently fix the commands in machine. It has has an emergency button over it to be pressed in uncertain condition.

          Inlet

          Inlet is the opening of a vessel through which various powders can be easily poured into machine. The inlet has a stainless steel lid attached with it to avoid escaping powders during process.

          Motor

          Motor is fitted into dry powder blending machine. Its function is to change the electric energy into mechanical energy and enable the ribbon or paddles to move swiftly.

          Vessel

          It is the most important part of a dry powder blending machine and is also called a bin. Various types of powders are loaded here for blending and the entire process of powder mixing is carried out inside this blending vessel. It has multiple agitators inside to blend the powders.

          Vessel Driving Sprocket

          Vessel driving sprocket is responsible for moving the blending vessel. When machine is switched on these sprockets move the machine in a rotary direction to give you uniform mixing of different powders.

          Support Frame

          The main frame of machine is made up of stainless steel including supporting stand, movable casters, bin, control cabinet, and lid etc.

          Discharge Valve

          Discharge gate of dry powder blending machine is located right below the bin. From here, the mix powder can be simply taken out from the machine into collection container or tray. It has an attached discharge valve in form of a handle. When it is pushed downward, the discharge gate get open and the powder fall from machine.

          5.Explain The Major Classification Of Dry Powder Blending Machine?

          Dry powder blending machine has such vast classification that you will be amazed after knowing. Although, most of the manufacturers get confused by looking into these machines, however, we have explained them for you in an easy and straight forward way, that you will understand each type along with their benefits and functions. Let's discover these all!

          Laboratory Dry Powder Blending Machine

          Laboratory Dry Powder Blending Machine

          Laboratory dry powder universal mixer/blender machine-Picture Courtesy: alibaba.com

          Laboratory dry powder blending machine is a resilient and precise machine designed for universal blending of all types of dry powders including spices, milk powder, herbal powders, and chemicals etc. It is available in different capacities such as 5kg, 10kg, 20kg, 50kg and so on.

          Structure

          Structure

          Structure of dry powder mixer blender-Picture Courtesy: amazon.com

          The machine is composed of a stainless steel barrel, durable mixing rack, finished product outlet, lid, and a control system located at the bottom of machine. It mainly include the speed switch for adjusting the speed, time shutdown mechanism, and a steering controller.

          Working Process

          For operating this machine, user has to load the bulk powder manually into barrel close the lid tightly and plug on machine. Now, the barrel will start moving in a circular motion causing powders to mix homogeneously. After the time for each cycle gets completed, machine will stop automatically, so, you can discharge the mixture.

          Ribbon Dry Powder Blending Machine

          Ribbon Dry Powder Blending Machine

          Double screw ribbon dry powder mixing machine-Picture Courtesy: alibaba.com

          Ribbon dry powder blending machine is designed to mix diverse powders uniformly. It has a u-shaped horizontal mixing tank inside of which double screw ribbon is fitted. The machine has high blending speed due to which it form fine mixture of multiple powders. It is applicable for chilli powder, grains powder, flour, and seasoning powders etc.

          Structure

          Structure-1

          WLDH horizontal ribbon bin mixer-Allpack

          Ribbon dry powder blending machine is composed of a control board, emergency button, motor, stainless steel lid, screw ribbons, blending tank, discharge chute, outlet handle, and main frame.

          Working Process

          After getting loaded with powders, the machine start blending particles in such a way that outer ribbon push the powder from edges towards center and central ribbon displace it towards ends. This cross mixing result in the formulation of perfect mixture.

          Paddle Powder Blending Machine

          Paddle Powder Blending Machine

          Horizontal paddle blender powder mixer-Picture Courtesy: permix-mixer.com

          This machine as the title illustrates has an integrated paddle shaft which enable it to mix range of dry powders and granules. Paddle powder blending machine may come in various shapes like cylindrical, horizontal, and vertical. It is desirable for sensitive powders like pharmaceutical and food powders which require gentle mixing.

          Structure

          Structure-2

          Structure of paddle powder blending machine-Picture Courtesy: cem.int.com.au

          The machine is an assembly of various components including motor, guide rail, mixing vessel, paddles, control system, and discharge valve etc.

          Working Process

          It functions after getting filled with 30% to 70% of the total capacity for proper mixing. During operation, the paddles move in opposite direction to each other, thereby, creating axial and radial pushing materials to move throughout the blending tank. The blended mixture is then discharged while machine is running to avoid particle segregation.

          V-type Dry Powder Blending Machine

          V-type Dry Powder Blending Machine

          V Dry Powder Mixer Blending Machine V50 - V300-Picture Courtesy: ipharmachine

          V-type dry powder blending machine has unique design with double compartments which meet at a single point and form the shape of v. This type of machine is suitable for all kinds of dry powders including baby milk powder, medicine powder, chocolate, and coffee powder etc. Its capacity range is from 50L to 300L.

          Structure

          Structure-3

          Structure of dry powder blending machine-Picture Courtesy: m.made.in.china.com

          Several components together make the structure of machine including feed inlet, v-shaped mixing cylinder, feed outlet, clamp and control board, comprised of various knobs.

          Working Process

          During operation, v-type vessel adopt rotary movement. Here, 25% of material move towards other compartment in a single cycle. Similarly, the radial and horizontal movement further blending the powders to make a uniform mixture.

          6.What Are 2D And 3D Dry Powder Blending Machine Used For Dry Powder Blending?

          In the realms of dry powder blending machine technology you will find myriad of machines being applicable for blending dry powders. Among them, the most innovative and compact machines are 2D and 3D blending machine which are designed with unique features. Let's understand both of them:

          No Points 2D Dry Powder Blending Machine 3D Dry Powder Blending Machine
          1 Definition 2D dry powder blending machine is two dimensional machine which comes in multiple capacities and require less energy for mixing powders 3D dry powder blending machine is a multi dimensional machine supporting three different patterns to make your dry powders mix homogeneously
          2 Structure It consists of a rotary drum, swing frame, supporting frame, inlet, discharge hole, and control box etc. It is composed of basement, driving system, three dimensional motion system, and blending vessel, and control mechanism.
          3 Working Process Blending cylinder rotates during operation and the material get mixed in a direction from right to left and vice versa During operation, powders move in random direction from center to end, downward, and right/ left in horizontal direction
          4 Dimension Two dimensions supporting right and left movement in horizontal direction Three dimensions including rolling, horizontal moving, and vibration etc.
          5 Picture 2D Dry Powder Blending Machine

          Dry powder mixing machine-Picture Courtesy: cecle.net

          		 3D Dry Powder Blending Machine

          Dry powder blending machine-Picture Courtesy: cecle.net

          7.Differentiate Between The Categories Of Powders Processed By Dry Powder Blending Machine?

          Powders can be fundamentally categorized into free flowing and non-free flowing powders on the basis of their properties. Knowing these properties and ultimately their flowing ratio greatly assist in the accurate mixing of these powders. The table below will be helpful in this way:

          No Factors Free Flowing Powders Non-Free Flowing Powders
          1 Definition Free flowing powders refers to powders with good flowability speed and less or no cohesiveness. Non-free flowing powders are also called cohesive powders due to their stickiness during flowing.
          2 Flow resistance No resistance to flow High resistance to flow
          3 Particle size Comparably coarse and big Small size particles
          4 Porosity Low porosity and high smoothness result in free flowing High porosity and roughness of particles make them stick together
          5 Shape Spherical shape Irregular shape
          6 Density High density Low density
          7 Examples Detergent powder, salt, and spices etc. Custard powder, starch, and milk powder etc.
          8 Pictures Free Flowing Powders

          Free flowing salt-Picture Courtesy: blossomingwidow.com

          		 Non-Free Flowing Powders

          Non-free flowing starch powder-Picture Courtesy: jessicagavin.com

          8.Write Down The Applications Of Dry Powder Blending Machine?

          The applications of dry powder blending machine can be found in diverse sectors among which some of the prominent are discussed below:

          Pharmaceutical Industry- For Drug Powder Blending

          Pharmaceutical Industry- For Drug Powder Blending

          Tablets and powder in spoons-Picture Courtesy: coherentmarketinsights.com

          Powder blending is one of the key practice carried out in pharmaceutical industry to well mix the multiple powders. Otherwise, improper mixing can affect the uniformity and drug quality. Therefore, dry powder blending machine is popularly used in this sector to blend myriad of pharmaceutical and herbal powders for tablets, capsules, and even powder for suspension.

          Food Industry- For Condiments Blending

          Food Industry- For Condiments Blending

          Various whole & powdered spices-Picture Courtesy: amixon.com

          Most of us enjoy the mouthwatering and vibrant colored cuisines which are indeed the result of multiple spices and condiments. These condiments are well mixed before packaging with the help of dry powder blending machine. Apart from that, powdered food colors, preservatives, and protein powders can also be processed by this machine.

          Cosmetic Industry- For Makeup Powder Blending

          Cosmetic Industry- For Makeup Powder Blending

          Multiple makeup items-Picture Courtesy: thebeautylookbook.com

          Either it is face powder, blush on, or eye shade, all are compressed powders which undergo a mixing step. And this step has been achieved by employing a hygienic dry powder blending machine.

          Chemical Industry- For Blending Chemicals

          Chemical Industry- For Blending Chemicals

          Cement color powders-Picture Courtesy: ebay.co.uk

          Among other industries, chemical industry is also notable one where the use of a dry powder blending machine can be found for mixing range of chemicals including cement, explosives, and dyes etc.

          Detergent Industry- For Detergent Powder Blending

          Detergent Industry- For Detergent Powder Blending

          Detergent powder bag-Picture Courtesy: www.behance.net

          We all are well-familiar with detergent powders which we use in our daily life for washing clothes, households, floor, and other objects. These detergent powders are composed of different types of granules with varying colors and sizes. For their uniform mixing, a dry powder blending machine is used.

          Agrochemical Industry- For Fertilizer Blending

          Agrochemical Industry- For Fertilizer Blending

          Fertilizer effects on agriculture production-Picture Courtesy: biologywise.com

          Agrochemical industry processes wide range of powdery substances for sound agriculture promotion and safety. These include fertilizers, pesticides, insecticides, and herbicides etc. As their formulation occurs through blending eclectic powders, a dry powder blending machine becomes applicable here.

          9.What Are The Maintenance Requirements Of Dry Powder Blending Machine?

          Dry powder blending machine in all of its forms is an integral part of processing powders in multifarious industries. If you take proper time for the maintenance of your dry powder blending machine it will undoubtedly last for decades, otherwise, you may find its life last for limited time. Hence, to avoid such situation, below description will be helpful:

          Maintenance Requirements Of Dry Powder Blending Machine

          Maintenance of dry powder blending machine motor-Picture Courtesy: elmatechnology.com

          Proper Lubrication

          Lubrication is an inevitable step your machine is always in need of. You must be careful and responsible in lubricating various parts of the machine including movable parts, drive, shaft bearings, and reducer etc., to make them properly work and extend the work life of machine.

          Regular Cleaning

          Whether you are using dry powder blending machine for pharmaceutical, food, chemical, or any other industry, you will process different types of powders. Then, it becomes obligatory to regularly clean your machine, so that, all sorts of debris and dirt will be removed out of machine.

          Maintaining Components

          Maintaining various components of machine such as drive tension, mixer tub, reducer belt, seals, and discharge operation gate will help you restrict the entrance of dirt and pollution to the powders and reduce the chances of material escaping from the bin.

          Inspect Electrical System

          After all, it is the electrical system of dry powder blending machine which enable you to set parameters and take these commands for performing desired processing. Therefore, you are obliged to inspect the wiring system of machine, check electrical cords for breaks, and damaged cords, because a minor ignorance can cause issue in form of explosion or fire.

          10.What Quality Standards Standards Should Dry Powder Blending Machine Meet With?

          Quality Standards Standards

          Adherence to quality standards icon-Picture Courtesy: vectorstock.com

          As dry powder blending machine is used for both food and non-food products, it is necessary for it to comply certain quality standards, so that, it may be declared safe for all types of powders. Below are some important quality standards essential for dry powder blending machine:

          Food & Drug Administration

          FDA is working on international level to promote safety of public health by certifying quality drugs and associated machines. Therefore, a dry powder blending machine must comply the safety regulations of FDA.

          International Organization for Standardization

          ISO is another agency established with the aim to set standards for companies who manufacture goods and machinery. This agency work all around the globe to facilitate local industries by providing them certificates after checking their compliance to fixed standards.

          Good Manufacturing Practices

          GMP comes under the auspices of World Health Organization, thus, working as a spectator to keep an eye on the goods and products produced around the globe. For this purpose, GMP has established its rules and principles which must be fulfilled by all industries so as by dry powder blending machine.

          11.Identify The Common Problems Of Dry Powder Blending Machine? Also Give Solutions?

          Discussing the possible malfunctions of dry powder blending machine and giving solutions to them can help you to nip the problems in the bud or it will lead to bigger challenges. Hence, below table is better illustrating the troubleshooting:

          No Problem Causes Solution Picture
          1 The machine requires much time for mixing It is because you have overload mixing tank than its capacity which has blocked its way for efficient mixing Reduce the amount of powder to 60% of the total capacity of mixing tank The machine requires much time for mixing

          Overload dry powder blending machine-Picture Courtesy: ribbonblendermixer.com
          2 Not good homogeneity of mixed powders Either the speed of mixer is too low or you have put excessive or too low amount of powders Make sure you leave enough empty head space for uniform mixing and don't go for inadequate volume in bin. Also check whether the speed of paddle or ribbon is at good pace Not good homogeneity of mixed powders

          Inhomogeneous mixture of powders-Picture Courtesy: asiamixer.com
          3 Reduction of particles size It occurs due to the sharp agitators with high speed which cause material breakage It can be solved by choosing right type of dry powder blending machine. For instance, ribbon blender has high proclivity to degrade particle size, while as, paddle blender process the powders gently without reducing their size Reduction of particles size

          Particle size reduction-Picture Courtesy: pion-inc.com
          4 Discharging of mixture takes too long The only reason is that agitator is not ON Make sure, while discharging mixture, agitator is on, so that, powder will fall swiftly Discharging of mixture takes too long

          Slow discharging of mixed powders-Picture Courtesy: Virtual Element Studios
          5 Dynamic segregation happen even after uniform mixing This is a serious problem that arise when light and heavy weight powders are mixed. Resultantly, heavy powders fall on the bottom and light powders on top Such issues can be tackled by adopting different discharging techniques like compact packing and vacuum packing Dynamic segregation happen even after uniform mixing

          Dynamic powder segregation forms-Picture Courtesy: core.ac.uk

          12.How To Choose Right Dry Powder Blending Machine?

          Choosing a right type of dry powder blending machine in such vast types available in market often result in difficulty. However, it can be solved by considering certain factors which are explained below:

          Examine Production Need

          Examine Production Need

          Various powdered spices in bowls-Picture Courtesy: Pinterest

          The foremost thing you cannot ignore while buying a dry powder blending machine is to consider whether the powder you want to mix is fully dry or moist, free flowing or non-free flowing? And most importantly what is the desired outcome you want from dry powder blending machine. These questions will enable you to opt for right machine.

          Evaluate Specifications

          Evaluate Specifications

          Ribbon blender & paddle blender-Picture Courtesy: marionsolutions.com

          The specifications and features of each type of dry powder blending machine vary from one another. For instance, some have ribbon agitator while others are paddle type. Similarly, IBC Bin blenders adopt rotary movement while as, 2D and 3D blenders have greater movement dimensions. Therefore, you should ask your vendor about their specifications and benefits each machine offer.

          Consider Your Budget

          Consider Your Budget

          Budget-Picture Courtesy: techx.pk

          Dry powder blending machines come in variety of designs, sizes, and ultimately different prices. Here, you need to assess your budget that how much you can afford to pay for the machine. For example, if you want efficient but cost-effective machine then laboratory bin dry powder blending machine is the best choice.

          Quality Certification

          It is important to check the quality certifications of a machine you want to purchase. It is helpful in determining that the machine is made from quality stainless steel and food grade material, so, that your valuable powders may be processed under safe conditions.

          Warranty

          Warranty

          Warranty icon-Picture Courtesy: oratefinanceinstitute.com

          Last but not the least, warranty policy is a must-have thing which your supplier should provide. It is because, warranty give you assurity of the machine and you can ask for change in case of any problem that occurs within valid time period.

          Conclusion

          To wrap up the discussion, it can be concluded, that dry powder blending machine is the prerequisite for attaining quality production in the extensive fields of pharmacy, food industry, agrochemical, and many other areas. It has also been proven by the most comprehensive list of dry powder blending machine's classification, which allows you to opt for the most stunning machine. So, what are your thoughts regarding it? Are you planning to make this machine part of your production line? Then don't make delay to contact Allpack, where all these machines are available with one year of warranty. For further information and guidelines please contact us!

          Don't forget to share this post!

          CONTACT US

          Tell us your raw material and project budget to get quotations within 24 hours.

          WhatsApp Us: +86 181 7101 8586

          Invalid Email
          Invalid Number

          The Buyer's Guide

          Want to get Best Price Dry Powder Blending Machine from China?

          Dry Powder Blending Machine-1Tell us your material or budget, we'll reply you ASAP within 24 hours

          Invalid Email

          Dry Powder Blending Machine: The Complete Buying Guide in 2024 Read More »

          V Blender Dry Powder Mixer

          V Blender Dry Powder Mixer: The Complete Buying Guide in 2024

          Bin Blender

          V Blender Dry Powder Mixer: The Complete Buying Guide in 2024

          Do you know that homogenous mixing is crucial in compounding formulation? A perfect blend of dry powders is achieved using a V-blender dry powder mixer. Blending is a pivotal step in product manufacture in any industry whether pharmaceutical, cosmetic, chemical or food, so v blender dry powder mixer is integral equipment that cannot be omitted in any production line.

          V Blender Dry

          Planning to invest in this handy device and look for resources to improve your knowledge before purchase then this blog is just the place for you. In this guide, advantages, parts, classification, working, problems, and many more will be discussed about v blender dry powder mixer.

          Let’s get started.

            Add a header to begin generating the table of contents

            1.What is Meant by V Blender Dry Powder Mixer?

            V Blender Dry Powder Mixer

            V Blender Dry Powder Mixer

            Its name is derived from its V-shape construction. It is also called Twin Shell Blender because of its two hollow enclosures. It comes from the family of tumbling blenders and other blenders in this family are double cone and slant cone blender.

            V blender dry powder mixer is one of the most efficient and popular machines for smooth and precise mixing of dry powders and even liquids. This blender offers a uniform blend of solid particles both in granular and ground states as well as pellets.

            However, because of the low shearing forces developed in it, the V blender dry powder mixer is not employed for blending soft granules.

            2.What are the Significant Benefits of V Blender Dry Powder Mixer?

            The significance of blenders cannot be ignored in industries particularly, those involved blending of components. V blender dry powder mixer is a perfect example of a blender that provides gentle mixing and in turn, generates heavy revenue for the businesses.

            Some significant benefits of V blender dry powder mixer are:

            Accurate and Precise Blending

            Accurate and Precise Blending

            Accurate and Precise Blending- Picture Courtesy: SPX Flow

            V blender dry powder mixer is perfect for consistent and gentle blending tasks with a high percentage of precision. There are minute batch variations of less than 2% providing, reliable and accurate blending fractions every time. It is tiny quantities of trace constituents using this machine.

            Size Reduction

            Size Reduction

            Size Reduction- Picture Courtesy: BulkInside

            Various blenders and mixers have agitators that are employed to reduce the size of powders and granules. But V blender dry powder mixer is perfect for applications that do not need size reduction.

            It is because the substance flows in the hollow space where there is no chopper fitted, thus, this machine is best for blending brittle substances.

            Versatility

            Versatility

            Versatility of V blender dry powder mixer- Picture Courtesy: amixon GmBH

            V blender dry powder mixer is not only great for blending granular and dry powders but it is also adopted in industries for blending fragile substances without changing their structural integrity. It is possible because of its low-impact shearing forces.

            In addition to solid materials, it can also blend viscous liquid with ease due to its simple construction.

            Simple Maintenance and Cleaning

            Simple Maintenance and Cleaning

            Simple Maintenance and Cleaning- Picture Courtesy: International Products Corporation

            Because of its minimal design, the V blender dry powder mixer does not demand strenuous and laborious maintenance and cleaning. Furthermore, it does not have long downtimes more often. With simple routine maintenance, it can last long and serve a blending purpose.

            Moreover, there is little or low dust generation in this blender which also makes cleaning job easier.

            Convenience in Operation

            Convenience in Operation

            Convenience in Operation- Picture Courtesy: ProChem GmBH

            V blender dry powder mixer has an inverter motor, brake, and VFD that offer speed controls and prevent overloading of equipment. It is operated by a PLC control panel equipped with various power buttons for regulating the working of every component.

            Optional data recipes are also stored in a machine processor to allow extreme batch-to-batch uniformity and swift processing.

            3.Where is the V Blender Dry Powder Mixer Used in Industries?

            A blending of solid and liquid ingredients is a step performed in every industry and this step is executed in various businesses owing to the presence of a V blender dry powder mixer. Some of the industrial uses of V blender dry powder mixer are:

            Pharmaceutical Industry

            Pharmaceutical Industry

            Use of V Blender Dry Powder Mixer In Pharmaceutical Industry

            Uniform blending of active pharmaceutical ingredients is important in the pharmaceutical industry to ensure the constituency of drugs in every medication.

            Therefore, the V blender dry powder mixer is an essential part of the pharmaceutical industry as it accomplishes even blending and reduces segregation of the powders. It is utilized before the granulation step in pill manufacturing.

            Food Industry

            Food Industry

            Use of V Blender Dry Powder Mixer In Food Industry

            V blender dry powder mixer is valuable in the food industry for the gentle mixing of dry flavours and baby food. Moreover, it is also employed in the homogenous blending of spices, milk powders, and coffee blends. It is also used in formulating cereals, herb blends to bring out the essence of various culinary dishes.

            Cosmetic Industry

            Cosmetic Industry

            Use of V Blender Dry Powder Mixer In Cosmetic Industry

            In the cosmetic industry, various delicate powders are processed, consequently, V blender dry powder mixer is popular for handling fragile cosmetic powder. This machine formulates even distribution of various cosmetic powders by blending melted wax, oils, and pigments, for instance, face blushes, eye shadows, shimmers, lipsticks, hair dyes, etc.

            Paint Industry

            Paint Industry

            Use of V Blender Dry Powder Mixer In Paint Industry

            This industry is one of the biggest users of the V blender dry powder mixer. In this machine, multi-coloured pigments are blended with solvents to form an emulsion. It is favoured by the paint industry because of its low shear mixing that allows it to achieve flawless cohesivity of paints.

            Agriculture Industry

            Agriculture Industry

            Use of V Blender Dry Powder Mixer In Agriculture Industry

            Yes, the V blender dry powder mixer is also adopted by the agriculture industry to create a seamless blend of powders and granules,which is an important step in manufacturing animal feed, fertilizers, herbicides, and pesticides.

            Construction Industry

            Construction Industry

            Use of V Blender Dry Powder Mixer In Construction Industry- Picture Courtesy: Kennametal

            In the construction industry, V blender dry powder mixer has different applications. It is employed for consistently blending pigments, fibres, and, powders to prepare additives, modifiers, protective coatings, grouts, cement mixture, and concrete.

            4.What are the Primary Parts of the V Blender Dry Powder Mixer?

            This machine is composed of two hollow chambers that are fused with an angle of 80° to create a V shape. Some of its primary parts are:

            Primary Parts of the V Blender Dry Powder Mixer

            Parts of V Blender Dry Powder Mixer

            Inspection Inlet It is an inlet that allows operators to access, inspect, maintain, and, clean the main mixing vessel. It is closed by a cover.
            Feed Inlet The starting materials for blending are introduced through this port inside the V blender dry powder mixer. The materials are either loaded manually by the operators or through pipes connected to the feed inlet.
            Bearing The bearing has a vital role in supporting the shaft of the machine. They are fixed on the sides of the frame and aid in the uniform rotation of the V blender dry powder mixer.
            Mixing Vessel It is the central part of the machine where the actual blending process takes place. With the rotation of the mixing vessel, tumbling and falling of feed occur, which results in blending.
            Control Panel It is the core programming centre of the V blender dry powder mixer and it is essential in the right working of the system. It has different buttons and sensors that control the blending operation.
            Guard Rail The system is designed with a guard rail that is integral in providing electrical safety to the operator and it reduces the operator's access to the main machine while it is running.
            Frame It is the main foundation of the V blender dry powder mixer that provides support and reinforcement to the main mixing vessel during rotation.
            Rotating Lever It is present at the side of the discharge port and is rotated for opening and closing the butterfly valve in the discharge port.
            Discharge Port It is located at the lower end of the V-shaped mixing vessel where two cylinders are fused. It is a butterfly valve that is either opened using a rotating lever or by using an automatic pneumatic system. This is the main outlet from where blended substances are removed from the machine. The butterfly valve in the discharge port lowers the wastage of the final product.
            Gear Motor It is usually present in lateral support. Gear motors are powered by electricity which in turn mechanize the mixing vessels and baffles.

            5.Do you Know About the Classification of V Blender Dry Powder Mixer?

            V blender dry powder mixer is categorized into basic types depending upon their size and design. This classification is discussed below:

            Classification of V Blender Dry Powder Mixer

            According to Size

            There are two kinds of V blender dry powder mixers according to size.

            Laboratory V Blender Dry Powder Mixer

            Laboratory V Blender Dry Powder Mixer

            Laboratory V Blender Dry Powder Mixer

            It is a small-sized V blender dry powder mixer, mostly employed in small industrial settings and research laboratories for product preparation. It is fabricated in various sizes that are in the range of from 5 litres to 1 cubic foot.

            Laboratory V blender dry powder mixer is created using stainless steel therefore, it has a durable and hygienic design. It processes small batches and its working volume is low. But this machine has ease of maintenance and cleaning.

            Industrial V Blender Dry Powder Mixer

            Industrial V Blender Dry Powder Mixer

            Industrial V Blender Dry Powder Mixer- Picture Courtesy: Proton Engineers

            As the name suggests, it is a part of routine operation in large-scale industries because it has a higher working volume and is suitable for blending materials with bulk densities of about 150 lbs/cu.ft, whereas, some heavy-duty industrial V blender dry powder mixers can blend highly dense powders with a density of 900 lbs/cu.ft. or more.

            It has the same design construction as its smaller counterpart but has higher productivity.

            According to Design

            Asymmetrical V Blender Dry Powder Mixer

            Asymmetrical V Blender Dry Powder Mixer

            Asymmetrical V Blender Dry Powder Mixer- Picture Courtesy: Lanka.Tax

            This type of V blender dry powder mixer has an asymmetrical design because there is a difference in the length of the two shell containers. This construction allows fluidity of the powders which aids in reducing segregation, consequently decreasing mixing time.

            Baffles in the main mixing vessels help to achieve design asymmetry but this configuration does not have ease of accessing a machine

            V Blender Dry Powder Mixer with Intensifying Bar

            V Blender Dry Powder Mixer with Intensifying Bar

            V Blender Dry Powder Mixer with Intensifying Bar- Picture Courtesy: PreMix

            Often the V blender dry powder mixer is modified by adding an intensifying bar or agitator to accomplish a high shearing rate. When this intensifying bar rotates at higher velocities, it creates a high shear force that in turn increases the blending feat. It is especially important when processing cohesive powders.

            Moreover, this high shearing force breaks the agglomerated particles and this type of V blender dry powder mixer is used during wet mixing.

            6.How Does a V Blender Dry Powder Mixer Work?

            To maintain and troubleshoot the V blender dry powder mixer, it is imperative to understand how it works. Here are some basic working steps of this equipment.

            Loading

            Loading

            Material Loading- Picture Courtesy: Hayward Gordon

            At first, by the operators or by feed pumps, starting materials are fed into a V blender dry powder mixer through the feeding apertures or ports, located at the top of the equipment. It is recommended to load the machine about 50-60% of its total working volume to attain blending in a short time.

            Blending

            Blending

            Blending of Dry Powders- Picture Courtesy: BulkInside

            Upon filling the materials, the V blender dry powder mixer starts operating. This machine rotates at 360° to blend the ingredients by breaking and amalgamating them. With each rotation, the ingredients flow to the central point and then shift away from the centre.

            This random motion and high friction between particles and walls of equipment create a consistent yet gentle blend.

            Unloading

            Unloading

            Product Discharge- Picture Courtesy: SPX Flow

            After blending, the blended mixture is unloaded from the port having a butterfly valve. This valve is sealed but it is opened manually using a hand lever or automatically through a pneumatic system when product removal is required.

            7.How are V Blender Dry Powder Mixer and Octagonal Mixer Different from Each other?

            V Blender Dry Powder Mixer and Octagonal Mixer Different from Each other

            Difference Between V Blender Dry Powder Mixer and Octagonal Mixer

            Both these machines are utilized for blending dry powders, but there are some notable differences in their design configuration and operations. These differences are discussed in detail below:

            Feature V Blender Dry Powder Mixer Octagonal Mixer
            Design Construction The main vessel has a V-shaped design where two shells are joined at 70-120°. The main vessel is an octagonal-shaped container supported at two ends.
            Blending It is rotated at a significantly higher speed than an octagonal blender, therefore, creating tumbling and cascading of ingredients, consequently decreasing the blending time. It is rotated at the slower velocities and thus has a gentle blending action. The mixing time is lengthy as compared to a V blender dry powder mixer.
            Shearing Force High shearing forces are developed in this type of V blender dry powder mixer, consequently, it separates agglomerates. Gentle mixing creates low shearing forces thus, it is ideal for sensitive powders and can maintain integrity.
            Loading and Discharging of Materials V blender dry powder mixer is loaded and discharged from two separate ends. An octagonal mixer is tilted for loading and unloading materials from the machine.
            Footprint It has a larger footprint. It has a smaller footprint.
            Ease of Cleaning Some models of V blender dry powder mixers are equipped with baffles and, therefore are difficult to clean. It has a straightforward configuration and, hence, is cleaned more easily.
            Energy Consumption It is operated at higher velocities; therefore, it uses more power. As the speed of rotation is low in the octagonal mixer, so, it consumes less power.

            8.What is the Difference between V Blender Dry Powder Mixer and Ribbon Blender?

            Ribbon Blender

            Difference Between V Blender Dry Powder Mixer and Ribbon Blender

            Both these machines are commonly employed in the industries for blending and mixing diverse granular and powdery products. However, these machines vastly differ from each other based on configuration and operation.

            Here are some important differences between the V blender dry powder mixer and ribbon blender.

            Feature V Blender Dry Powder Mixer Ribbon Blender
            Design Structure It is shaped like the letter V because of its two shells that join angularly with each other. This blender has a U-shaped vessel in which a shaft is fixed at the centre for mixing.
            Blending Operation The blending typically occurs due to the rotation of a mixing vessel. The blending action is mainly performed by the helical ribbons that lift and drop the powders.
            Charging and Discharging of Materials The materials and products are charged and discharged from the top and bottom ends, respectively. Ribbon blenders typically have a top-loading construction for loading materials, there is a bottom discharge port in some types of ribbon blenders.
            Powder Contact Powders are not in direct contact with the walls of the vessel, which decreases the rate of product sticking on the walls. The starting feed is in direct contact with the ribbon helical structure which could lead to material fatigue.
            Space Requirement It needs more space due to its larger footprint. It has a compact construction and thus requires smaller room for installation.
            Ease of Cleaning Due to their straightforward construction, this machine can be easily cleaned. It has complicated ribbon construction, thus is difficult to clean the ribbon blender.

            9.What is the Speed of a V Blender Dry Powder Mixer?

            Speed-of-a-V-Blender-Dry-Powder-Mixer=6

            Powder Blending- Picture Courtesy: amixon GmBH

            The V blender dry powder mixer with a working capacity of 500-2000 litres has a blending speed of about 10 to 25 RPM (revolutions per minute). This speed is in the medium range and thus, V blender dry powder mixer is best for products that are required to be processed at low temperatures.

            The blending speed impacts the quality of blending in the V blender dry powder mixer. There is a critical speed for this machine at which it has a lower mixing rate. The normal mixing cycle is completed in about 15 minutes.

            10.What are the Quality Certifications of the V Blender Dry Powder Mixer?

            V blender dry powder mixer should abide by different quality certifications to ensure the quality of products, the safety of operators and the environment. These are some important quality certifications of V blender dry powder mixer:

            cGMP

            cGMP

            cGMP- Picture Courtesy: GMP Labs

            It stands for current good manufacturing practices and is a must in the food and pharmaceutical industries. This certification ascertains that the V blender dry powder mixer is manufactured with clean practices and has a hygienic design to avoid cross-contamination of products. cGMP ensures that blended product is safe for human consumption and the environment.

            FDA

            FDA

            FDA- Picture Courtesy: BioWorld

            This certification is standardized all across the globe, especially in the United States. It tells that the V blender dry powder mixer fully complies with regulations and safety guidelines imposed by the Food and Drug Authority. This means that products do not pose risk to humans.

            ISO

            ISO

            ISO

            It is an international manufacturing quality standard like ISO 9001. This states that manufacturers of V blender dry powder mixers are committed to improving their quality standards and following quality management protocols set by the International Organization for Standardization.

            ATEX

            ATEX

            ATEX- Picture Courtesy: Atexindustries

            It is necessary to have ATmosphères EXplosibles certification when a V blender dry powder mixer is intended for blending explosive substances. This certification ascertains that the machine has design features and safety systems to prevent the explosion and ignition of volatile materials.

            HACCP

            HACCP

            HACCP- Picture Courtesy: FESSMANN

            This certification is mostly used for food industries. It ensures food safety by preventing access to biological, chemical, or physical agents in the V blender dry powder mixer that could risk the safety of food products. V blender dry powder mixer with Hazard Analysis and Critical Control Points certification ascertains hazard-free manufacturing and distribution of end-products.

            11.How to Maintain a V Blender Dry Powder Mixer?

            Maintain a V Blender Dry Powder Mixer

            Maintaining V Blender Dry Powder Mixer

            Regular maintenance ensures high productivity, lower machine wear and tear, decreased downtimes and the safety of operators. Some tips for maintaining a V blender dry powder mixer are discussed below:

            Daily Maintenance Regularly clean the machine after every shift to avoid product buildup and to reduce cross-contamination.

            Wipe regularly the external frame and support system of the V blender dry powder mixer with a clean and wet cloth.

            Tighten any loose screws and nuts.
            Weekly Maintenance Oil and lubricate the bearings and other moving parts.

            Check and correct the alignment of drive systems like drive belts and motors.
            Monthly Maintenance Calibrate the sensors and alarms of the machine.

            Check for defects in the interior of the machine and its shafts.

            Inspect the operability of safety features like gaskets, seals, and interlocks.

            Examine the electric components like cables, breakers, and safety switches for wear and tear.
            Yearly Maintenance Replace the bearing of the machine.

            Change the old agitators and shafts of the equipment as per instructions of the manufacturers.

            Conduct a detailed examination of the V blender dry powder mixer to ensure the perfect working order of every component and to ascertain the stability of the system.

            12.What are Common Problems and their Remedies for V Blender Dry Powder Mixer?

            With time, certain issues may arise in the V blender dry powder mixer that lead to prolonged machine failure and high profit loss. But with proper maintenance and troubleshooting, these problems are easily remedied.

            Here is a list of some common problems and their remedies for V blender dry powder mixer:

            Cause Remedy Image
            Material Degradation
            Incorrect mixing parameters

            High rotational speed of mixing vessel

            Incompatibility between machine design and properties of starting material

            Application of intensifying bar at extreme rotational speed

            		 Change the mixing process settings

            Decrease the rotational speed

            Consider altering the design of the machine

            Reduce rotational velocity or do not employ an intensifying bar if not needed

            		 Material Degradation

            Material Degradation- Picture Courtesy: Manufacturing Chemist
            Abnormal Vibrations in the Machine
            Misalignment of components

            Old and defective bearings

            High material load in the mixing vessel

            Defective drive system or motor

            		 Properly align the skewed components

            Change the old bearings

            Reduce the material amount in the mixing vessel

            Address mechanical problems in the drive system and motor and if required replace them

            		 Abnormal Vibrations in the Machine

            Abnormal Vibrations in the Machine- Picture Courtesy: AVEKA
            Stickiness of Blended Powders on Walls
            Inadequate movement of materials can cause sticking

            Poor cleaning schedule

            Unsatisfactory design of mixing vessel

            		 Optimize the fluidity of powders

            Implement a proper cleaning schedule

            Consider altering the construction of the mixing vessel

            		 Stickiness of Blended Powders on Walls

            Stickiness of Blended Powders on Walls- Picture Courtesy: HAL
            Powders Segregation During Blending
            Variations in powder particle sizes and their densities

            Incorrect filling sequence

            Insufficient blending duration

            		 Use powders with uniform particle sizes and densities

            Employ the correct loading sequence

            Change the blending time duration

            		 Powders Segregation During Blending

            Powders Segregation During Blending- Picture Courtesy: Stellar Manufacturing
            Inadequate Mixing of Materials
            Inaccurate rotational speed of mixing vessel

            Poor loading sequence

            Inadequate blending duration

            		 Adjust the rotational speed of the mixing vessel to ensure adequate blending

            Change the loading order of materials

            Adjust the blend time

            		 Inadequate Mixing of Materials

            Inadequate Mixing of Materials- Picture Courtesy: Alpha Chemical Services

            Conclusion

            Today, the market for a V blender dry powder mixer is expanding at a much faster rate. This high growth is due to the high demand for uniform and hygienic mixing results of the V blender dry powder mixer. It is routinely seen in diverse industries because it generates seamless blends at lower costs, consequently making high revenue for businesses. Now are you looking to add this outclass equipment to your manufacturing unit then message us with all your machine details and we will find a perfect V blender dry powder mixer for you.

            Don't forget to share this post!

            CONTACT US

            Tell us your raw material and project budget to get quotations within 24 hours.

            WhatsApp Us: +86 181 7101 8586

            Invalid Email
            Invalid Number

            The Buyer's Guide

            Want to get Best Price V Blender Dry Powder Mixer from China?

            Laboratory V Blender Dry Powder MixerTell us your material or budget, we'll reply you ASAP within 24 hours

            Invalid Email

            V Blender Dry Powder Mixer: The Complete Buying Guide in 2024 Read More »

            HDT Series Bin Blender

            Top 10 Global Bin Blender Manufacturers:The Ultimate Guide In 2024

            Bin Blender, Top 10

            Top 10 Global Bin Blender Manufacturers:The Ultimate Guide In 2024

            As is well known,bin blender is a important equipment which is widely used in pharmaceutical industry,people use this machine to mix medical material,to increase the production efficiency.If you have a business in pharmaceutical industry,it is obvious that you need to purchase a bin blender,but how can you choose a high quality and proper one?
            This blog is to help you solve this problem,next,you will learn the top 10 global bin blender manufacturers and get deep knowledge of them,you will know their history,background,key products and advantages.Are you ready for this?Start to meet with them now!

            Rank Manufacturer Headquarter
            1 MG America USA
            2 GEA Group Germany
            3 Freund-Vector USA
            4 SERVOLIFT GmbH Germany
            5 Allpack China
            6 Hanningfield UK
            7 Matcon UK
            8 TOTE® Systems USA
            9 IEDCO Canada
            10 Ability Fabricators Canada

            logos

            1.MG America

            MG-America_logo
            CONTACT THIS COMPANY NOW

            Headquarter: USA

            Company Background & Information

            MG AMERICA

            MG America was established in 1987,it provides world class packaging equipment for pharmaceutical,nutritional, OTC and other industries,because of the high quality machines and good customer services,the company is widely recognized in packaging area,it has high market competition in North America.

            Key Products

            • IBC Bin Blender
            • Lab Bin Blender

            MG America IBC Bin Blender

            MG America Lab Bin Blender

            Recommend Reason

            • MG America has complete infrastructure,it has a large facility which occupies 20,000 squares.
            • With 36 years’experience in designing and manufacturing packaging machines and pharmaceutical machines,MG America has strong technical support,therefore,it can provide satisfied equipment for customers.
            • MG America offers high quality customer services,such as sales support,field service,providing spare parts and machine trials.

            2. GEA Group

            GEA-Group_logo
            CONTACT THIS COMPANY NOW

            Headquarter: Germany

            Company Background & Information

            GEA

            GEA Group was founded in 1881,until now it has been over a century,it is one of the largest packaging machine manufacturers in food,beverage and pharmaceutical industries.The company does not only provides excellent packaging machines,it also provides advanced technologies,spare parts and services.

            Key Products

            • GEA Group Bin Blender

            GEA Group Bin Blender

            Recommend Reason

            • GEA Group has divisions in 62 countries in the world,it can provides machines and services for more and more people from different countries.
            • GEA Group is a large scale companies,it business range is wide,and the company possesses 18,000 responsible employees,who always have passions to serve for customers.
            • GEA Group has high influence in the range of the whole world,its machines are highly recognized by customers from different countries,which means that it is a reliable company.

            3.Freund-Vector

            Freund-Vector_logo
            CONTACT THIS COMPANY NOW

            Headquarter:USA

            Company Background & Information

            FREUND-VECTOR

            Freund-Vector was established in 1972,it is an international company which provides processing equipment for pharmaceutical,nutritional, food,chemical,metal industries,etc.The company mainly provides processing machines which are used for coating,blending,granulating,drying,tablet pressing,layering and so on.

            Key Products

            • Freund-Vector Bin Blender

            Freund-Vector Bin Blender

            Recommend Reason

            • Freund-Vector provides complete processing lines which are used for granulating, coating and drying,which can solve most of demands in the technologies process in industries.
            • Freund-Vector established special lab to research and develop new technologies which can be used in its processing equipment,with its professional experts,the company can innovate and improve the quality of machines constantly.
            • Freund-Vector possesses a team of experienced,skilled and mature employees,who are responsible for customers,the company takes the highest importance of quality,and it has ISO 9001:15 certification.

            4. SERVOLIFT GmbH

            SERVOLIFT-GmbH_logo
            CONTACT THIS COMPANY NOW

            Headquarter: Germany

            Company Background & Information

            SERVOLIFT GmbH was created in the year 1976,at the beginning,the company started to offer handling,mixing and cleaning equipment for pharmaceutical,food and chemical industries.
            It mainly designs and manufactures blenders,mixers,lifters,containers and cleaning machines.The company insists of innovation,it has great flexibility in manufacturing process,and it provides high quality machines.

            Key Products

            • 4000 L Bin Blender
            • Bin Blender Used For Product-specific Container
            • SERVOLIFT GmbH Bin Blender

            4000 L Bin Blender

            Bin Blender Used For Product-specific Container

            SERVOLIFT GmbH Bin Blender

            Recommend Reason

            • SERVOLIFT GmbH takes importance of customers,it respects customers’opinions and changes ideas with them,as a result,the company can give solutions which make customers be satisfied,finally,they can reach a long-term cooperation.
            • SERVOLIFT GmbH takes the long view,it invests for the developing of new technologies,new markets and new products,to make the company can develop steadily.
            • The machines of SERVOLIFT GmbH are made of world class material,therefore,these machines are hard and durable,they have excellent performances,which can make them be more helpful in industries.

            5.Allpack

            Allpack
            CONTACT THIS COMPANY NOW

            Headquarter: China

            Company Background & Information

            Allpack is a global leading manufacturer and supplier of pharmaceutical and packaging machines,it has been founded for about 12 years,it provides all kinds of pharmaceutical machines,processing machines and packaging machines,the most famous product of Allpack is bin blender.
            The company provides different models of bin blenders,which can meet different demands from customers.

            Key Products

            • DTH Series Post Bin Blender
            • HDT Series Bin Blender
            • HGD Series Lab Bin Blender

            DTH Series Post Bin Blender

            HDT Series Bin Blender

            HGD Series Lab Bin Blender

            Recommend Reason

            • Allpack offers comfortable and high quality customer services,when customers have problems and contact this company,its staffs will reply for customers and make efforts to solve their problems at once.And during the cooperation process,the company conform to customer-center principle all the time.
            • Allpack has comprehensive production infrastructure,such as large scale facilities,professional and skilled engineers and technicians,strong technical supports,which help the company manufacture high grade machines.
            • Allpack has strict testing system,before the machines are sent to customers,they will be tested by engineers,to ensure they are high quality,this is good protections for customers.

            6. Hanningfield

            Hanningfield_logo
            CONTACT THIS COMPANY NOW

            Headquarter: UK

            Company Background & Information

            Hanningfield was established in 1987,it is a family-owned company,the main business of this company is to provide machines which are used for powder processing and sealing.The company serves for a variety industries,such as food,chemical,cosmetic,nuclear,health care products and so on.

            The company offers processing machines which can represent the highest standard in the industry.

            Key Products

            • Hanningfield Bin Blender

            Hanningfield Bin Blender

            Recommend Reason

            • Besides the headquarter which is located in the UK,Hanningfield has other three sales distributors which are located in North America,Asia-Pacific and India,therefore,the company can serves for customers from any region in the world.
            • Hanningfield has the ISO 9001 certification,its machines are produced under all kinds of standards,the company can ensure these machines are certified and high quality,it is worthy to trust.
            • Hanningfield possesses skilled engineers and workers who can design and manufacture top class processing equipment,all the machines need to be tested strictly before leaving factory,in addition,the company can provide installation service for customers who are from all over the world.

            7. Matcon

            Matcon_logo
            CONTACT THIS COMPANY NOW

            Headquarter: UK

            Company Background & Information

            Matcon

            Matcon is a company which has over 35 years experience in solid&powder handling and processing industries,it provides all kinds of processing machines which are used to blend,formulate,clean and pack products.The company will give effective and efficient solutions for customers,for the purpose to meet their business demands.

            Key Products

            • Matcon Bin Blender

            Matcon Bin Blender

            Recommend Reason

            • Matcon has representatives in the range of the whole world,and it establishes distributors in the UK,the USA,China and Southeast Asia,which support the company serves for global customers.|
            • Macton has established cooperation with many well-known international companies,which enlarge the international influence of the company itself,so,Macton has good reputation in the industry,you can trust it.
            • Macton possesses professional and skilled engineers and experienced operation team,who designs and manufactures each solid&semi-solid handling and processing machine well,therefore,the company can meet each customer’s requirement and provides high quality machines for them.

            8.TOTE® Systems

            tote logo
            CONTACT THIS COMPANY NOW

            Headquarter: USA

            Company Background & Information

            TOTE®-SYSTEMS-2

            TOTE® Systems was established in 1946,it is a company which provides equipment for material handling,at the beginning,it was named Tote Engineering,until now,the company has designed and manufactured thousands of machines to the whole world.

            The company mainly serves for pharmaceutical,food processing,chemical industries,it provides a large range of processing equipment such as bin blenders,bin lifters,discharge stations,wash stations,etc.

            Key Products

            • TOTE® Systems Bin Blender
            • Valu Line Bin Blender

            TOTE® Systems Bin Blender

            Valu Line Bin Blender

            Recommend Reason

            • TOTE® Systemshas a 77 years history,it has developed steadily and finally it has today;s success,and it also has accumulated much experience in processing and packaging industry,as a result,it can offer high quality machines for customers.
            • TOTE® Systems has distributors in each state in America,and it also has distributors in almost each country of the world,which means it has a strong sale network,can export machines for customers who come from different countries.
            • TOTE® Systems can provide complete material handling and processing lines for customers,which can solve diverse problems,the purpose is to help customers’businesses in long-term.

            9.IEDCO

            IEDCO_logo
            CONTACT THIS COMPANY NOW

            Headquarter: Canada

            IEDCOCompany Background & Information

             

            IEDCO was founded in 1995,it is a one-stop company,the company focuses on providing equipment for pharmaceutical,food,chemical industries,to meet the specific demands from these industries.It devoted itself to the designing,manufacturing and installation of powder handling machines,it has good credit in this field.

            Key Products

            • IEDCO Column Bin Blender
            • IEDCO Lab Bin Blender

            IEDCO Column Bin Blender

            IEDCO Lab Bin Blender

            Recommend Reason

            • IEDCO keeps on innovating and developing,it always provides the most effective solutions for customers,in addition,the company can face all challenges and solve difficult problems.
            • IEDCO provides comprehensive powder handling and processing equipment,which include bin blender,bag handling,batching system,bulk bag filling,bulk bag unloading,containment system,drum filling,feeders and valves,filling and packaging equipment,etc.These equipment can meet different demands.
            • IEDCO has much experience in this filed,and it applies its experience and technologies into its equipment,to improve their quality,let them have higher market competition.

            10.Ability Fabricators

            Ability-Fabricators_logo
            CONTACT THIS COMPANY NOW

            Headquarter: Canada

            Company Background & Information

            Ability Fabricators is one of the largest and the most reliable stainless steel machine manufacturers,it has a long history which is over 150 years,the company provides various machines,such as blenders,receiving&discharge stations,lifters,conveyors,air plenums,etc.

            The company provides solutions for customers from engineering to installation,and it gains many customers’ satisfactions.

            Key Products

            • IBC Bin Blender
            • Double Cone Bin Blender

            IBC Bin Blender

            Double Cone Bin Blender

            Recommend Reason

            • Ability Fabricators has comprehensive infrastructure,it manufactures machines in factories which are equipped with complete production devices,it provides machines which have excellent quality.
            • Ability Fabricators possesses professional engineers,quality inspectors,project managers,who will make their best efforts to serve for customers,to guarantee that the machines which they send to customers have good performances.
            • Ability Fabricators uses high quality data management system to manage logistic,so it can produce and deliver machines to customers as soon as possible,therefore,the company can solve customers’problems quickly.

            Conclusion

            OK,now you finish realizing the top 10 global bin blender manufacturers,how do you feel?Is there one of them make you be satisfied?Of course,each of these manufacturers has its own merits,so maybe you will be tangled about choosing which one.That’s all right,you can consider carefully,and you can contact us for help if you can not make decision.

            Don't forget to share this post!

            CONTACT US

            Tell us your raw material and project budget to get quotations within 24 hours.

            WhatsApp Us: +86 181 7101 8586

            Invalid Email
            Invalid Number

            The Buyer's Guide

            Want to get Best Price Bin Blender from China?

            HDT Series Bin BlenderTell us your material or budget, we'll reply you ASAP within 24 hours

            Invalid Email

            Top 10 Global Bin Blender Manufacturers:The Ultimate Guide In 2024 Read More »

            Scroll to Top