Cereal Packaging: The Complete FAQ Guide In 2024

Thinking of cereal packaging can take us to nostalgia for breakfast table!

Apart from cereal, the packaging has significant role beyond enclosing the product. With the help of excellent graphics and informative illustrations, the cereal packaging has improved productivity of anyone’s business in the term of boosting marketing and your brand’s identity. Did you know that cereal packaging is a key to opening the horizon of success, preserving, and attaining flavors of food products in the most convenient way. If you’re a manufacturing company employee or planning to start your own business then this article will bring you amazing information to widen your knowledge about cereal packaging.

Add a header to begin generating the table of contents

1.What is Cereal? What Products are Designated as Cereals?

Healthy Cereal- Picture courtesy: Healthy food guide

Before jumping to the topic, take a brief view on what exactly cereal are? The term cereal is a nutritional food that are grown across the globe including rye, barley, maize, rice, corns, and so on. In fact half of the world’s population relies on cereal crops as the most significant source of eating.

Beside from its nutritional benefits, they come to you in finished form by milling and other processes such as milling, sifting, grinding, baking, and packaging.

Cereal derived from Milling: Wheat, rye, corn, rice, barley, oat, corn grits, etc.

Cereal Derived Products: pasta, crackers, cakes, pastries, chips, spaghetti, corn flakes, etc.,

2.What is cereal packaging?

A cereal Packaging

Cereal packaging is the packing of products in a moisture balancing act as well as most it provides barrier properties to the product against unwanted factors such as, light, gases i.e. oxygen, to present a nutritional product. This is achieved by using various packaging materials such as aluminum, plastic, paper, and others.

Always remember, a right cereal packaging is helpful in retaining originality of the product till end -user. That’s why packaging industry uses advance machines and multi-layer materials offering superior barrier and dead folds with notable protection.

3.What are the Functions of Cereal Packaging?

Now matter how diverse individual food products is, it conceptual and right packaging is well-agreed parameter that one must not ignored. There are various suitable functions that cereal packaging offers to their customers. E.g.,

Containment

Super containment cereal packaging

Well, this is the most important property that is commonly overlooked. The cereal packaging is the significant way that protects the cereal nutritional values, prevent them from loss and against progressing microbial growth.

Protection

Cereal packaging offer nutritional burst

Cereal packaging is offering protection to manufacturer as well as end user. It limits intrinsic as well as extrinsic factors to interact with cereals hence negative impacts cannot harm the products. Similarly, customers obtain final products with 100% safe with adequate nutritional values.

Convenience

A cereal packaging offers user-convenience- Picture courtesy: Delicious

Nevertheless, cereal packaging offers convenience to end-user in a practical aspect. for instance, you can unseal the product and microwave the food and have it. Similarly, easy to open, resealing, or naming the remaining portion with date and so on. Such functional features of cereal packaging is implemented in packaging designs to approach people such as elder, people with busy lifestyle, children etc.,

Tamper Evident

Cereal packaging offers original product- picture courtesy: livestrong

The most important function of cereal packaging is tampering evident property. With cereal packaging, manufacturer can claim that product is marketed in the original form. In case of any damage or product unsealing, retailer as well as user can identify the tampering.

Transportation

Cereal packaging offers easy transportation- picture courtesy: the newyorktimes

The cereal packaging offers manufacturer with ease to transport and distribute the product across the globe despite of worrying for harm or product loss. Therefore, it is of upmost important that cereal packaging is beneficial to achieve fresher and preserved food no matter how long to export them.

Communication

A cereal packaging with Better Illustration and communication

Last but not least, manufacture can send message and mention information about ingredients, or marketing communications via displaying on the packaging. For e.g., identifying logo, recipe, barcodes, ingredients, name of the products etc.,

4.What type of cereal packaging is common?

Innovative packaging is preferred by customers, both young and adult alike. Therefore, brands try to introduce different formats of cereal packaging in the market. These formats vary in their designs, shape, graphics, finish, and materials.

A detail of different cereal packaging types is penned below that you might find helpful.

Types Based on Packaging Style

Box

It is manufactured using thick cardboard or paper board material and typically comes in rectangular or square shape. There are two popular box styles for cereal packaging.

Rectangular Box

It is typically designed in a rectangular shape and is the oldest packaging style for cereals. It is one of the most widely used packaging formats. This style offers a large display for graphics and branding. A thin sheet of plastic or paper is also present inside these boxes to reduce fat permeability.

Regular Cereal Box- Picture Courtesy: H-E-B

Milk Carton Box

It is a rectangular shape with more height than width. This format has two different styles: a gable top and a tetra Pak. In the gable top design, the top portion is triangular for ease of pouring. Tetra Pak design is octagonal. This milk carton box for cereals is made of a combination of plastic, paper, and aluminum.

Milk Carton Cereal Box-Picture Courtesy: David Taylor

Pouch

This packaging style has been gaining popularity over the recent years due to its ease of use and its resealing.

Flat Pouch

It is a simpler cereal packaging pouch style. Sometimes, this pouch is designed with a tear-away seal for convenience. A flat pouch for cereal packaging usually lies flat and is usually fabricated for single-serving cereals.

Flat pouch cereal packaging- Picture Courtesy: Ken’z Kitchen

Stand-up Pouch

It is the most common pouch design for cereal packaging. It has a flat bottom that allows this pouch to stand upright on the retail shelves. This feature makes it perfect for display purposes. It also incorporates resealing options like Velcro tapes, sliders, etc.

Standup pouch cereal packaging- Picture Courtesy: Cereal Number

Pillow Pouch

It is a flat lay type of cereal pouch packaging and is usually seal at two or three sides. It is suitable for packaging cereal bars. Once this pouch is filled with bar it resembles like a pillow with inflated center and flat edges.

Pillow pouch cereal packaging- Picture Courtesy: Global Industrial

Qual Seal Pouch

It has four seams having gussets that allow the packaging of substantial cereals quantities due to its extra space. It resembles like a rectangle once filled with cereals. It has extra strength and is quite stable, therefore providing better display.

Qual Seal Pouch- Picture Courtesy: Velteko

Flat Bottom Pouch

As the name suggest, this pouch type has a flat bottom, offering a better standing position to pouch. This pouch also comes with four folding gussets that expand on cereal loading. Due to its elegant and sophisticated appearance, flat bottom pouch is routinely used for premium and classy cereal packaging.

Flat bottom pouch- Picture Courtesy: Pioneering Pack

Cup

Cup

Cup Cereal Packaging- Picture Courtesy: Troopster.com

As the name indicates, it is a tub or bowl-shaped container, perfect for storing premixed cereals. It offers convenience and has a ready-made breakfast option while on the go. It usually contains single-serving cereals. Moreover, it is manufactured using high-barrier materials that uphold the nutritional quality of cereals.

Cartons

Cartons

Carton Cereal Packaging

It acts as a secondary packaging for cereals. A carton can hold a large number of cereal pouches or boxes for shipment and storage purposes. It is made with sturdy cardboard panels and provides additional support to cereal packaging during rough shipping conditions.

Types Based on Packaging Materials

An ideal material for cereal packaging is a tough barrier that provides total protection in all environmental settings. The types of cereal packaging depending upon manufacturing materials are detailed below:

Paper

Paper

Paper Pouch Picture Courtesy: Food Packaging

It is a sustainable and light material often employed in manufacturing kraft, coated, and offset cereal packaging. Food-grade paper is suitable for making cereal pouches and also serves as a liner in the cereal box. It has a smooth as well as embossed texture and has excellent printed-upon capability so there is no need for labeling with paper.

Aluminum

Aluminum Cereal Packaging- Picture Courtesy: Packaging Bag Manufacturer

It is used for engineering aluminum foil pouches as well as lids of the cups. Aluminum offers several advantages due to its tough barrier and heat-resistant features. Moreover, it is a flexible material with puncture and tear resistance. Also, it has 100% recyclability and is infinitely reused which lowers its environmental load.

Plastic

Plastic

Plastic Cereal Packaging- Picture Courtesy: BEAPAK PACKAGING

With packaging evolution, plastic has become a preferred alternative for brands due to its flexible pouch cereal packaging. It is available at a fair price and thus is an attractive option for brands trying to optimize their expenses. Due to its malleability and ductility, plastics are readily used in packaging. Due to its ease in molding, it can be customized into any shape and size.

Cardboard

Cardboard Cereal Packaging- Picture Courtesy: Packaging Strategies

It is an ideal choice for cereal packaging as it is easily purchased and recycled without any difficulty. It is mostly used for creating box cereal packaging. It is a robust substance and can handle heavier cereal quantities. Moreover, its plain surface allows for vibrant printing.

5.What are cereal packaging machines?

As cereals have diverse kinds of packaging for accommodating distinct types, different makes and models of cereal packaging machines are available. These instruments have diverse working principles.

Some important cereal packaging machines are discussed below for your learning.

Box or Carton Packaging Machine

Box or Carton Packaging Machine- Picture Courtesy: SED Pharma

This is also known as a bag-in-box machine and it packs different pouches inside the box or cartons. This instrument is the first choice of manufacturer for boxed cereal packaging. It also packs cereals directly inside the boxes that are lined with plastic or paper liners. Top load and End load cartoners are used in cereal packaging.

Working Principle

First cardboard is placed in the bag magazine from where the grippers pick the cardboard, one piece at a time. Via gripper, it is transported to the folding and gluing area. At this station, the left and right edges of the carton are folded while the glue application applies adhesives at the bottom and sides of the carton to firmly close it. Then, this folded carton is covered with a liner, and cereal flakes are introduced inside the lined box. Finally, after a precise filling top seam is sealed using glue.

Flow Wrapping Machine

Flow Wrapping Machine- Picture Courtesy: Allma.net

For packaging individual granola bars or cereal biscuits, a flow wrapping machine is employed. This machine can handle large quantities of consumer goods and aids in the protection and safety of products. It encloses and tightly seals cereal bars with plastic, laminate, or aluminum film. Flow wrapping machine employs heating bars for firmly sealing cereals on both ends so that finished products look like a wrapped gift.

Working Principle

It adopts a very simple working principle which begins with the loading of items on the conveyors. In the forming station, the product is put at the center of the packaging film. Then, the film is folded around the bars in a tube-like shape. First, this tube-like structure is longitudinally sealed either as a fin seal or as a lap seal. Next, packed products are moved to the cutting unit that seals as well as cuts the wrapped pouches simultaneously.

Horizontal Form and Seal (HFFS) Machine

Horizontal Form Fill and Seal Machine- Picture Courtesy: Weighpack

It is ideal for filling cereal bars or cakes inside pillow pouches. This equipment uses a film roll for forming tailor-made pouches. The packaging operation occurs in the horizontal direction so this machine is mostly employed for filling heavier items that could break if packed vertically.

Working Principle

Unwinding of the film takes place with the help of an unwinder. The dancer's arms and rollers keep the film under tension. The forming tube transforms films into pouches by folding and wrapping. The packaging item that is moving on the conveyors, is then loaded inside the pouches. Subsequently upon product loading, a pair of horizontal sealers seals the pouch edges together by firmly pressing them.

Vertical Form and Seal (VFFS) Machine

Vertical Form Fill and Seal Machine -Picture Courtesy: Propac Industrial

This machine accurately and precisely packs different varieties of cereals inside vibrant and elegant plastic or aluminum foil films. In packaging operation, the forming of pouches, and bagging of products occurs in a vertical direction hence this machine typically uses gravity for packing cereals. Due to gravitational force, cereal products freely fall inside partially formed pouches.

Working Principle

For unwinding of film roll, the unwinding disks rotate. This film goes to the forming tube present at the top of the machine. This component fashions film into a tube-like pouch by the action of vertical sealing bars that join the side and bottom seams of the pouch. Packing of cereal occurs by the fillers located at the top. Immediately after filling, the horizontal sealing bars seal the top edge of the pouches then cutting knives disjoin the two pouches from each other.

Premade Pouch Packaging Machine

Premade Pouch Packaging Machine- Picture Courtesy: LENIS MACHINE INC.

This machine packs cereals in already fabricated pouches. It is ideal when businesses process multiple pouch formats and styles. The premade pouch packaging machine is equipped with PLC systems, electronic and photo sensors, and weight measuring systems that ensure precision in every batch.

Working Principle

First, the pack of empty pouches is placed inside the bag magazine area and the bulk quantity of cereal products is filled inside hoppers. The empty pouch is grabbed by a gripper that takes the former to the inflation area. In this area, pairs of jaws open a pouch while air is blown inside for its inflation. In the next step, filling systems load the exact quantity of cereals inside the pouch, and it is sealed using heat sealers.

Cup Filling Machine

Cup Filling Machine- Picture Courtesy: Biaozan

This machine is constructed according to food packaging industrial standards and has a high processivity. It is also offered with cup disinfection systems such as UV, H₂O₂, etc. This machine fills viscous premixed into preformed cups. Moreover, it is equipped with intelligent dosing systems that ensure accurate fill and decrease cereal wastage.

Working Principle

The preformed cups are placed on the conveyor or in the cup infeed system from where they go one by one to the disinfecting area. UV light, pulsed light, or chemicals are used for sterilizing cups before dosing cereal. Next, the cups are transported to the dosing area where a precise number of premixed cereals are loaded inside the cups. Upon dosing, precut aluminum foil is put over the opening of cups and then heat is applied for their hermetic sealing.

6.How are cereal packaging bags sealed?

Cereal Packaging Bags

Packaging of the cereal bags must be carefully carried out to ensure food safety and hygiene. For this purpose, cereals are packed usually inside two layers of protective packaging ; one of them is a cardboard box and other is plastic bag.

The surrounding of the cereal packaging is glued using a FDA approved hot melt adhesive, which is necessary as it is considered an indirect food additive. Once the cereal is filled inside the plastic bag it is sealed using heat, adhesive glue or in a zipper seal. The sides of the bag are folded and tucked inwards using heat or adhesive sealing method. Once the plastic bag has been closed, the sealing of cereal box is further processed which is applied with hot molten glue but that is comparatively less adhesive than that applied to the bag so that it is easily openable by consumers.

7.Why doesn’t cereal packaging use zip-lock bags?

Although it might seem that packaging of cereal in a ziplock bag would be an ideal factor in preserving the freshness of the cereal, however it is not exactly true. Some brands still prefer to package their cereals in a zip tight plastic bag to deliver crisp quality of their product and also allow resealable and refillable option. However, mostly cereal packaging doesn’t come with the ziplock feature because:

People prefer sustainable options while resealable zip lock bags clearly doesn’t offer this. Unlike plastic and glass, ziplock bags are not environment friendly and pose a threat that chemicals from it might penetrate inside the cereal.
Such bags cannot be used for microwave purposes as they’re heat liable.
Zipper seal bags are comparatively more expensive than applying adhesive sealing from manufacturers point of view. They wouldn’t surely prefer a costlier packaging option for this.
It has also been found by customer reviews that ziplock oftentimes traps some grains or particles of the cereal within it or cause a problem in shutting close properly.

8.Paper or Plastic- Which is better for cereal packaging?

Cereal Packaging

Talking in terms of both maintaining crispiness and hygiene, and as an environmental safety concern paper is acceptable as a better option for cereal packaging. Typically cardboard boxes made up of kraft paper or bags made up of kraft paper are chosen.

Many multinational cereal brands are trying to replace or have entirely shifted from using plastic packaging material with using paper bags. Using paper liners for sealing of their cereal packaging has ensured freshness as well as proven to be easily recyclable.

However plastic bags made up of high density polyethylene , lined with polypropylene or other polymers are used to provide barrier against moisture and oxygen as the requirements for breakfast cereal quality needs to preserve it’s taste, crispiness and nutritional value. Additionally as a secondary packaging material, cardboard boxes are used. This has been the widely used form of packaging cereals until the revolutionary efforts of various brands came up to replace plastic overall.

9.Can you vacuum-seal cereal packaging?

Vacuum-Seal Cereal Packaging Picture Courtesy: Logos Packaging

Yes, there has been a modus operandi followed by all cereal packaging manufacturers that they prefer vacuum cereal packaging.

Well, the reason is that brands take special care while packaging cereals using vacuum sealing. The latter is a product of ingredients containing substantial amounts of fats. If these molecules are exposed to oxygenated air, then oxygen will react with fats leading to their rancidity. Moreover, oxygen in the cereal packaging promotes the growth of microorganisms like bacteria and fungi.

Rancid cereals have an unpleasant bitter taste and aroma that put off cereals lovers from eating, resulting in dissatisfied customers and products recalls. To avoid this problem, manufacturers use innovative equipment containing vacuum chambers. This chamber introduces a vacuum inside the filled package that causes the elimination of oxygen and water vapors from this filled package, consequently inhibiting growth of microbes and preventing rancidity. This process is called a vacuum-seal packaging. This 100% effective process is responsible for the chemical composition, structural integrity of cereals, and savouriness of cereal flakes and bars.

10.How long a cereal packaging last?

Shelf Life of Cereal Packaging Picture Courtesy: Logos Packaging

Before placing cereals in your grocery cart, first, check the best-before date present on the back of the cereal packaging. Cereals in packaging have an expiry date meaning that if these products are consumed before the said date then cereals lovers will make the best use of nutrition from cereals.

Cereal packaging is a way to protect the crispiness and crunchiness of cereals. As long as cereal packaging does not experience any physical damage, your packed cereals last till the expiry date.

An unopened cereal packaging placed in your pantry is good for 6-12 months but if you opened your cereal bags, then it is ideal to consume cereals within 3-6 months. If you want to increase the shelf-life by 2-3 months of cereals, then store packaging in the freezer.

11.What Plastic should be avoided in cereal packaging?

Plastics in Cereal Packaging- Picture Courtesy: Kiss my Keto

Due to their flexibility and customization, brands are now switching to plastics for manufacturing their cereal packaging. Nevertheless, according to food safety guidelines and recommendations, food-grade plastics should be used for manufacturing cereal packaging because they do not any risk to humans as well as the environment. Some types of plastics are a big no-no for cereal packaging such as:

BPA
PVC
PS
Non-food grade plastics

These plastics should not come in direct contact with foods because they often emit harmful chemicals such as chlorine gas on heating which can leach into food from cereal packaging making cereals inadequate for ingestion. These chemicals are also released into the environment that could go into freshwater systems or soils, consequently affecting wildlife and degrading the ecosystem.

Moreover, the chemical structure of these plastics is associated with infertility, and endocrine system disruption, such as deficiency in testosterone as well as cardiac diseases.

Conclusion

In conclusion, it is worth emphasizing that a success of any business doesn’t not only require an effective product but also it needs an interactive and perfect cereal packaging that is indeed a clever way to grab the attention of customers. By ignoring right cereal packaging can possibly results in weak product’s marketing and profitability. If you are confused in starting up the right cereal packaging, then do not worry! Allpack is right here to offer the best consultation and amazing cereal packaging line in an effective way. Message us now to avail free guidance.

Don't forget to share this post!

CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price Cereal Packaging from China?

Tell us your material or budget, we'll reply you ASAP within 24 hours

Cereal Packaging: The Complete FAQ Guide In 2024 Read More »

Dog Food Packaging: The Complete FAQ Guide In 2024

Packaging Machine

Dog Food Packaging: The Complete FAQ Guide In 2024

Are you aware of how dog food packaging can unlock the horizon of profitability and skyrocket the business? Today, you’ll explore how dog food packaging isn’t just a way to provide quality, safety, and freshness but it can give a strong identification to your brand and growth. How to utilize this state of art technique? What packaging type is suitable for your product? How can you achieve the right machine on a compact budget? Is it easy to do dog food packaging? so on. To design effective dog food packaging, you must have innumerable questions in mind. We know how to answer these questions, without further ado let’s begin the effective topic.

Add a header to begin generating the table of contents

1.What Is Dog Food Packaging?

Dog food packaging is a compliant, convenient, and functional way of storing and offering food products. This is a great solution for busy lives and chaotic work routines, where pet owner always strives to get a reliable solution for taking care of their lovely dogs. The dog food packaging is easy to open, providing fresh food, which is featured with resealable technologies, smooth handling, and less space.

2.Why Do You Need Dog Food Packaging?

Dog food packaging is beneficial for preserving and storing food due to the following reasons:

Freshness

The dog food packaging offers you an optimum solution to maintain and extend the shelf life of the food product. The packaging material have the ability to obstruct the interference of physical factors such as light, humidity, UV radiation heat to damage the product due to possessing high barrier properties perfect for the product.

Convenience

Dog food packaging is commonly available in flexible pack sizes that are ideal to grab for your pet with easy opening and closing features. This is considered an ideal property by global food packaging brands who implement it in their packaging.

Sustainability

Due to environmental awareness, dog food packaging is composed of recyclable material which is recognized as valuable entity for your products and boosts brand’s value.

Easy to Store and Transport

You can carry the dog food packaging everywhere because they’re accessible and easy to use. The packaging is done in such a way that allows end users to access, transport, and store without worrying about degradation.

Offering Broad Range Sizes

As dog food packaging is needed for a longer time, packagers provide various size ranges that hold the food in an optimum quantity. Too much tight or airy packaging is not suitable in any way. Perfect packaging must the one that can preserve flavors and freshness with easy-to-real properties.

Interactive Illustrations and Graphics

The primary goal of every manufacturer is to make their product prominent and attractive to customers; this can be achieved by illustrations and graphics on the packaging that gain the attention of specifically millennial customers.

Informational Packaging

The key to success in dog food packaging is to include things on labels such as brand, dates, usage method, storage guidelines, etc., moreover, talk about ingredients and their benefits so consumers can understand about products and find them more appealing.

A huge Packaging Line offering Dog Food Packaging

Picture Courtesy: BW Packaging

Dog food packaging features, designs, and labeling to make packaging visually attractive. There are various packaging lines to offer a huge formatting for dog food packaging.

Highlighting the Pros & Cons of Dog Food Packaging

Picture Courtesy: Habitat pet supply

Aluminum

Pros	Cons
This is highly safe corrosion resistant, humidity resistant, and gas resistant (oxygen).	You cannot weld aluminum packaging
A highly lightweight and durable form of dog food packaging material	Less strength
For sure, this is a recyclable material	It offers limited shapes.
	This is an expensive form of packaging material

Paper

Pros	Cons
Paper dog food packaging is made from natural sources.	As compared to other packaging materials, this is poor and resistant to moisture and light.
This is highly safe and biodegradable.	Paper dog food packaging can be easily torn or can’t resist pressure.
This is a very light and inexpensive form of packaging

Tin Plate

Pros	Cons
This type of dog food packaging is water and light resistant.	This is heavier than aluminum.
This is considered as the most durable form of packaging.	Tin plate needs can opener to open them.
As compared to aluminum, this is cheaper.	This is prone to corrosion.
This is easily recyclable.	The tin plate cannot be weld.

Plastic

Pros	Cons
This is the most traditional packaging material which is strong in nature.	The packaging is threatful and may exert environmental effects.
The packaging is ideal for hot filling of the product with excellent barrier quality.
Plastic dog food packaging gives excellent clarity.
This packaging is highly tear-resistant.

3.What are the Types of Dog Food Packaging?

The types of dog food packaging are divided into the following categories:

According to Types of Dog Food

There are basically three types of dog food that need different packaging. Certainly yes, all of them need to be packed differently.

Dry Dog Food Packaging

You can also term it kibble, which hold low-moisture content in it. Common examples of kibble are grains, and vegetables, that are produced by drying or evaporating water content to extend their life. The dry dog food packaging is mostly done in bags, pouches, and boxes and they should be kept in an air-dry and cool place to sustain their quality, taste, and freshness.

Wet Dog Food Packaging

Picture Courtesy: Woonona

This is also known as canned food. The wet food mostly holds 70 to 80% of the liquid in the product that is fixed and sealed firmly to preserve the freshness and taste of the food. For example, vitamins, protein, milk, beef, chicken, etc. The packaging material used in can are commonly metals tin, or steel. You can store wet dog food packs at room temperature if unopened but after unsealing it is recommended to use the refrigerator or controlled temperature.

Semi- Liquid Dog Food Packaging

Picture Courtesy: My Dog

The semi-liquid dog food is mostly packed in pouches, tubs, trays for single serving only. These foods are mostly prepared with mixed liquid and have chew texture and soft consistency. After packaging it is recommended in cool and dry place but after unsealing it is suggested to use a controlled temperature. The commonly foods include in semi-liquid include meat of different animals or grains, or fiber.

According to Types of Formats

There are various kinds available for dog food packaging that we believe all comes with specific requirement about the products. Whether bag or pouch; all of the packaging types are ideal for every portion of food you want to pack. Let see the available options one by one.

Pouches

Pouches

Picture Courtesy: Habitate

Flat bottom, stand up, zip-lock, or pre-made pouches and others aptly represents the functionality of packaging which is suitable and appeal to the product display and its storage property. For the dog food packaging manufacturer commonly select pouches as it offers a large volume of storage with stability. The pouches are lightweight, and durable and perfectly pack the products with easy packaging production line.

There are various types of pouch formats:

Lay-flat Pouch

Picture courtesy: Fiverr

Lay-flat or pillow pouches are made flexible to adapt incorporating a small quantity of dog food inside using less material. The pouch is made with sealed top and bottom with a back fin seal to preserve food freshness. This type of dog food packaging serves as an easy to go option for dog owners.

Stand up Pouch

Picture courtesy: Stan Branding

Stand-up pouches have bottom gusseted design to attract customers due to their displayable nature on a shelf. They are featured with food grade material packaging which ensures that the dog food is protected from environmental moisture and oxygen. These pouches have both easy to tear and ziplock features for convenience and compliance.

Quad seal pouch

Picture Courtesy: Sante

Quad seal pouches are also known as block bottom , flat bottom, or gusseted bags having up to 4-5 panels which allows excellent display of brand message and this packaging has the capacity to fill more volume of dog food. Due to its multilayer protection of packaging material, it ensures that the dog food is protected inside from humidity or high temperature.

Fin seal pouch

Picture courtesy: Hezcy packaging

These pouches are also known as fold over seam bags or T-seal pouches, which have two interior sides of the packet sealed together and the fin is folded over. Fin pouches are produced for high volume products filling such as dog food.

Lap seal pouch

Lap seal pouches are also known as overlap seam bags where the outside packaging film is folded over the inside packaging film. If the packaging is filled vertically, it can be good for smaller dog food products whereas if filled horizontally it can contain both wet and dry pet food.

Zip lock pouch

Picture courtesy: Chegos pl

Ziplock pouches are made with a reclosable sealing feature that is applied to a stand-up pouch or gusseted bags. They provide a moisture free environment for the dog food to lock it’s freshness and are available in many formats. This bag is good for filling large quantities of dog dry food.

Bags

Bags

Picture Courtesy: Gripster

This type of packaging is similar to pouches. This is the smartest, and optimized form of packaging that offers sturdy designs and excellent volume for storing dog food for a longer period. This type of packaging is accompanied by gussets on each side that expand and provide a larger volume area to the product. This is typically designed with a fin seal at the back side with an opened top for the filling of the product. Upon filling the bottom of the bag becomes flattened at the base. Moreover, the bag is designed with additional areas that ensure the manufacturer mentions information and promotional content about the brand.

Cartons

Cartons

Picture Courtesy: Pet Food Process

They’re made up of cardboard that offers premium quality for dog food packaging. When you open each carton, they’re packed with various individual packets of dog food that can be useful as a single serving or with re-sealable pouches or sachets. The purpose of carton packaging is to offer additional benefits to dog food during transportation and display information about the brands as well as the product.

Cans

Cans

Picture Courtesy: Newrby Produce

Metal or steel cans are preferred as a dog food packaging material that can be opened by pulling a can seal and finding the food. Can dog food are mostly available as ready to eat product under highly controlled storage conditions to present fresh product. Cans are available in various sizes and used as a single serving.

Cans are of two types:

Disposable Can

Canned tin packaging of dog food has been increasingly popular as it is convenient for use and can hold wet dog food. They provide airtight safety to the food inside preventing moisture from spoiling it.

Reclosable Can

Reclosable cans are those that can be utilized by pet owners for storage purposes again or which can be reused again as a sustainable option. These cans have a closure lid made up of metal or plastic which is sealed to preserve dog food freshness.

Tubs

Tubs

Picture Courtesy: Purina

The resealable tubs are commonly used for wet dog food packaging. They are designed with an induction sealed lid. Upon pulling the lid and unsealing the tub, food is obtained and can be re-sealed after usage. This type of packaging is suitable for single or multiple time serving.

Containers

Picture Courtesy: Whole Dog Journal

Whether bulk food or single serving, a container is suitable for dispensing dog food in large quantities. The containers are available in the form of plastic as well as metals, which is considered a great source of presenting dog food packaging in large amount.

Trays

Trays

Picture Courtesy: ADVANCE

These are individual servings that are made up of aluminum or plastic material offering an easy way to present food to your dogs. The tray is provided with a lid that helps in securing and protecting the food against the external environment. Once the tray dog food packaging is opened and used, it should be disposed of.

According to Packaging Materials

What is an ideal dog food packaging material? This is the most frequent question that every manufacturer asks to enhance the sustainability of their packaging. Nearly, all kibbles come in biodegradable packaging that is 100% made up of recycled material. The materials that are conventionally used in dog food packaging include:

Plastic

Plastic

Picture Courtesy: Phud

This is the most common and traditional material that offers huge benefits in terms of aesthetics, temperature barrier, extending shelf life, as well as environmental footprints. This packaging is used to preserve aroma and freshness of the dog food product and due to its lightweight property, it is easy to transport and handle offering low shipment cost.

Paper

Paper

Picture Courtesy: PaperWise

This is a highly growing form of packaging that has taken attention due to its health and environment safety properties. The food grade paper are used for dog food packaging that has basic four types such as kraft, coated, cardboard, and offset paper. These papers are tough in nature that present aesthetic and smooth texture and enhance brand identification and market. The paper food dog packaging is suitable for dry dog foods packaging such as cereal, nuts, rice, or other relevant grains, etc.,

Tin

Tin

The tin dog food packaging is the common packaging method where cylindrical, square, or rectangular cans of various shapes and size pack dog food for the long term. The packaging offers high safety and prevention against progression of microbial growth. The packaging is divided into two types two-piece tin and three piece tin dog food packaging. This is a soft metallic packaging which is non-corrosive and safe from product contamination.

Aluminum

Picture courtesy: sustain

This is highly flexible and light dog food packaging material which is easy to handle and recyclable. The aluminum packaging is hygienic and non-toxic in nature keeping fragrance, and taste of dog food for longer period. Plus, it offers protection against external unwanted environmental factors such as oxygen, UV light, microbial contamination, etc.,

4.What is the Kind of equipment for dog food packaging?

Dog food packaging has a significant role in boosting the growth of the animal food industry for offering premium food. For the packaging of dry dog food packaging bagging machines and various film forming machines are used. Discussed below is the list of packaging machines that is based on product type and capacity.

VFFS (Vertical Form Fill and Seal) Dog Food Packaging Machine

VFFS Machine- Picture Courtesy: Lenis

The machine is used for filling and packaging a wide variety of dog feed including dry or wet slurries or grains or seeds. The machine works on the basis on gravitational force that allows the falling or transferring of product from hopper to packaging material in a smooth flow. The VFFS machine is featured with a PLC touchscreen and sensors that ensures a consistent and reliable packaging.

Working Principle

The film roll which is fixed in the unwinder helps in the uncoiling of the sheet. An opened film forms a narrow shaped bag with the help of a roller equipped in the forming unit. The presence of vertical sealers that are heated jaws that seal the bag at each side and the bottom. The filling of dog food takes place with the help of gravitation force; once the bag is filled it is sealed firmly using horizontal sealers. The cutting knives separate the bag by cutting the edges of the bag.

HFFS (Horizontal Form Fill and Sealing) Dog Food Packaging Machine

HFFS Machine

This is a highly economical way of dog food packaging that allows large stand up pouches or gusseted bags to form. Like VFFS, HFFS machines are also widely used devices that are accompanied by broad packaging applications following similar working principles except dimension of filling.

Working Principle

The HFFS machine works by unwinding the film roll around the dancer's arms. The opened film turns around the forming unit to form a design as needed. The formed bag is opened by a pair of inflators or openers that help in the expansion of the bag’s edges. This process either takes place linearly or in rotational manner. The opened bags reach the filling station where a predetermined amount of feed is transferred into each bag. Upon filling, the horizontal sealer pressed them and firmly sealed them one by one. The finished pack product is discharged through the outfeed. With the help of a conveyor, the filled and packed material is transferred to the next machine for final transportation.

Flow Wrapping Machine

Flow- Wrapping machine

This machine is used for dog food packaging for large quantities of products that need to be packed in an individual form. This is an ideal machine preferred for other different food industries that seals the products by wrapping film or envelopes of plastic or foiled material. The purpose of the flow wrapping machine is to achieve safety and extend the product’s shelf life.

Working Principle

The machine working is very simple where the packaging product is moved on a conveyor toward the forming zone. A thin film is wrapped and forms a bag or pouch with the help of a forming tube, at this point, the food product is positioned and with the help of heating sealers and cutters, the pouch is sealed and cut into individual wraps. The finished product exits the machine and leaves for further packaging steps.

Premade Pouch Dog Food Packaging Machine

Premade Pouch Dog Food Packaging Machine- Picture Courtesy: Perfect Automation

The machine is convenient for dog food packaging of various states and tastes with predetermined sizes or volumes. The machine is recommended for dealing with large production packaging where multiple formats of premade pouch bagging can be handled easily.

Working Principle

A set of premade bags are loaded in the magazine of the machine where grippers pick them one by one and bring them towards the filling unit of the machine. The help of highly compressed blowers allows bags to inflate by the entrance of air. Once the bags are opened the dog food materials are transferred into a bag with the help of either auger or volumetric fillers. Once the process is finished final sealing is done by horizontal sealers.

Vacuum Packaging Machine

Vacuum Packaging Machine

Along with packaging material, using the vacuum packaging method can also offer top hygiene to dog food and provide finished kibble fresh and flavourful for a longer time. A vacuum dog food packaging machine is a compact solution that replaces oxygen molecules inside the pouch/bag with nitrogen gas. Nitrogen is an inert gas that do not harm the food or not exert any unwanted health effect improves the shelf life of the product and preserve them for a long.

Working Principle

The vacuum dog food packaging performs its action by vacuuming and sealing simultaneously. The air inside the bag is removed with the help of a nozzle. The product is positioned inside the bag via a hopper. With the help of clippers, the mouth of the bag is closed. The bag is vacuumed and then sealed with the help of an impulse system known as a vacuum sealing chamber. The machine uses about 0.5 to 8 torr degree of vacuuming. Also, the machine is highly efficient and deals with dozens of product at the same time.

Can Dog Food Packaging Machine

Can Dog Food Packaging Machine- Picture Courtesy: IC filler

Can dog food packaging is the most conventional way of storing and transporting goods across the globe. Today, a can dog food packaging machine is still considered as an advanced machine that can carry large volumes packaging in a precise and accurate way.

Working Principle

The cans are loaded into the machine hopper where guiding chutes or grippers handle them without risk of falling. The process begins when can reaches to the filling station and the product is transferred via auger, volumetric, cup or piston filler. The sealing process is done by airtight and tamper evident induction sealing of the lid, in the case of bottles or jars, capping is done prior to induction sealing.

Carton Dog Food Packaging Machine

Carton Dog Food Packaging Machine- Picture Courtesy: Kingvictor

This is also known as a cartoner or box machine which is used to make cartons of various shapes and sizes., such as rectangular, square, small, or large, etc., the carton dog food packaging machine is also one of the traditional packaging machines that effectively protects the good inside the packaging and considered as a suitable way to transport and market the product with the best recyclability.

Working Principle

The set of cartons is positioned on the guide rail where an activated push plate mechanism opens the carton and send it toward the folding area. In this unit, the folding of the carton take place simultaneously on the left and right side in rotating motion. The carton tongue seals the front cover and secures the packaging. The dog food is introduced into the case and lid is pushed to lock it securely.

5.What Is Shelf Life of Dog Food Packaging?

Picture courtesy: IAMS

As a pet owner, it is surely mandatory that you check out your dog food’s expiration date before stocking up in bulk or planning to do so. The shelf life of dog food packaging is equally important as that of human food, i.e., if you want to ensure your dog stays healthy and eats safe quality food.

Dry dog food can last up to 12-18 months, while some might even stay good for two years. However, once the pack is opened it is suggested to be fed to your pet within 4-6 weeks for best taste and quality. But the shelf life can also be increased for about a month if stored properly. Frozen raw dog food lasts for about 6-12 months if kept in a freezer ideally but after being opened it can last for only few days. While unopened freeze dried food might last for two years and after being opened it may degrade soon, so it is better to feed your dogs within a period of 7 days.

6.What Is the Standard Dog Food Packaging Bag Size?

Picture Courtesy: BAOLAI

Dog food packaging manufacturers have brought about various options for the food bag’s specific weight and size. You can also customize and change the specification according to the type of food, brand and quantity you deliver.

However, there is no such generalized size for a dog’s food packaging bag. They vary from small bags which can carry as little as 100 grams to bags which can hold bulk quantity up to 5 kilograms or more. Commonly used packaging bag sizes for dog’s food ranges according to product weight (5lbs to 40lbs). One can package their dog food in bag sizes ranging from 80×155 mm to 300×370 mm or it can be personalized as per your requirement. Those who buy small portions for trial food or maybe for their small dogs may get small packets of food packaging and those willing to purchase in bulk quantity may get larger bags for their big dogs.

7.Can You Reuse Dog Food Packaging?

Picture courtesy: Meals for Mutt

You can use your dog food bag again to store some dog food and make sure it is sealed properly. Canned packaging can be washed thoroughly and used as containers for holding different things around the house.

But first, it is necessary to ensure that the food packaging material has not worn off and has no holes or tears on its surface. It should be avoided to hold human food as it may pose the risk of contamination and health risks as some particles might leave their odor and chemicals in the bag. Plastic bags for dog food is usually not recyclable so it must be carefully disposed of if cannot be reused for storage purposes again. As a pet owner, it is prominent how environmentally friendly you think by reusing your dog food packaging bag for refilling its food again.

8.What is the average profit margin for dog food packaging?

Dog food manufacturers have been facing a wide diversity of trends that help them to increase their chances of profit earning.

Key factors like premiumization in pet food quality such as those free from preservatives make customers willing to pay more. Similarly, dog foods that are consciously designed and customized specific to their health conditions and keep sustainability in mind, also make pet owners readily buy such dog foods.

Now seeing the average profit margin, according to Trade India dog food industry has chances of 40-50% revenue generation in 2023. Adding more, Sandler research had reported a global forecast in the pet care market to have grown by 4.72% in the period of 2016-2020. The Pet Food market industry is assumed to skyrocket from USD 101.74 Billion in 2023 to USD 145.15 billion by 2030.

Conclusion

Dog food packaging is the fastest-growing sector that brings high marketing trends. Therefore, the packaging pattern must be aligned with good functional property according to the buyer’s values. For manufacturers, meeting suitable dog food packaging demands must not be compromised. We have discussed a guide that will help you in deciding convenient and compliant packaging factors such as selecting the right machine, the right material, and the right packaging type. Use them all to boost your production. Allpack is the hub of offering amazing dog food packaging machines with excellent customer service. Message us now to open the horizon of a skyrocketing dog food packaging business.

Don't forget to share this post!

CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price Pet Food Packaging from China?

Tell us your material or budget, we'll reply you ASAP within 24 hours

Dog Food Packaging: The Complete FAQ Guide In 2024 Read More »

Pet Food Packaging: The Complete FAQ Guide in 2024

Packaging Machine

Pet Food Packaging: The Complete FAQ Guide in 2024

Do you know that increased pet adoption has positively influenced the Pet food packaging market?

As with other packaging, pet food packaging has experienced transformation and innovation in the last few decades. Nowadays, there are diverse types of pet food packaging, packing gravies, curries, nibbles, treats, and other pet food. It is multifaceted consisting of special materials that are safe for both pets and the environment.

Let’s delve into the unique world of pet food packaging to learn more about its function, design, and importance in the lives of our dear furry friends.

Add a header to begin generating the table of contents

1.What Do You Know About Pet food packaging?

Picture Courtesy: allthingsmama

Pet food packaging is a way of enclosing pet food like biscuits, meat cuts, wet feed, dry food, and other snacks or medicines in a container. This container can be a bottle, jar, pouch, bag, tray, stick pack, etc.

Due to busier lifestyle pet owners want readymade pet food because of convenience and variety. Thus, they prefer to buy pet food from the market. It is where pet food packaging has significance because it is a safe way to contain pet food to prevent its deterioration from biological and chemical agents and aids in preserving the shelf-life of pet food.

Pet food packaging comes with resealable options and handles that provide ease of use.

2.What are the pros of using pet food packaging?

Quality nutrition is extremely important for pets, as healthy pets mean happy pet owners. Pet food packaging has proved to be successful in maintaining the value of pet food.

Some handy pros of pet food packaging are listed below that you might find useful.

Resealable

Picture Courtesy: Roaster

The latest styles of pet food packaging feature zippers, sliders, Velcro tapes, and other closures for a resealing container after feeding four-legged friends. Without resealing, the packaging would remain open and is prone to pet and microbial contamination. But these re-closing options provides a mean for keeping pet food fresh for a longer period.

Product Information

Pet owners are concerned about the nature and ingredients of pet products therefore, they always check the content of pet food by meticulously studying its labeling. The latter is an essential component of packaging as it informs customers about details regarding the product. Labeled pet food packaging helps pet owners in selecting the right pet food for their pets based on their growth requirements and taste.

Brand Representative

It is analyzed that pet food packaging is the first thing that attracts customers. The design, color, font, and graphics of pet food packaging aid in creating exceptional brand identity and also help in memory building. Moreover, its distinctive patterns and color combinations assist pet food products to stand out among the crowd.

Convenience

Pet food packaging provides convenience and portability on travel. It has handles and other holders that present ease of carrying during pet walks. Furthermore, it comes in onetime-serve and multi-pack formats containing a fixed amount of pet food. This offers users the luxury of feeding pets without measuring the amount of food.

Storage and Shipment

Pet food packaging encloses bulk quantities of pet food for ease of storing pet food in warehouses and also in shipping it over a large distance. These containers are often stackable and occupy less space in storage and transportation while keeping the product safe from damage.

Claw and Teeth Proof Packaging

Picture Courtesy: YAYUSA

Often our four-legged friends puncture and tear pet food packaging with their claws and teeth. Now brand owners are introducing innovative materials that can withstand sharp punctures of claws and teeth and are tear-resistant.

Hidden Openings

Picture Courtesy: Biopak

Pet food packaging may have secret or covered openings that are not easily visible to pets. These openings are hidden by Velcro tapes or other add-ons. Pets are put off by said feature, therefore, losing their interest in packaging.

Dispensing Sprouts

Picture Courtesy: Logos Packaging

Pet food packaging also incorporates sprouts and caps. This feature assists pet owners in dispensing pet food and resealing pouches. Besides these benefits, caps also hinders pet from opening the packaging.

Locking Mechanisms

Picture Courtesy: Popular Science

For making pet food packaging pet-proof, it is designed with locking mechanisms. These built-in safety features are opened using certain twisting actions by the pet owner consequently making it difficult for the pet to manipulate the inner contents of packaging.

3.What are different types of pet food packaging?

There are a variety of pet food packaging for each different type of pet food. These food packaging containers have their unique design style and manufacturing materials. Their details are listed below which you might find helpful.

Types of Pet Food Packaging- According to Format

Pouch

They are made with plastics and laminate materials. There are diverse styles of pouches available for pet food packaging holding different quantities of pet food.

Stand-up Pouch Picture Courtesy: Printing Blog	It has a flat base design with tapered at the top. The base offers stability to the pouches allowing them to stand tall on the retail shelves for display purposes. It is widely employed nowadays for packing wet feed and dry snacks. It has the additional benefit of a large printing area that offers maximum brand promotion.
Quad Seal Pouch Picture Courtesy: Sante	It is also referred to as a four-corner pouch and it has four sides that expand to give a box-like appearance when filled with pet food. It has a compact yet sturdy appearance that takes little space on the shelf. Moreover, due to its flat bottom, it holds a large volume of pet food.
Flat Bottom Pouch Picture Courtesy: Packaging News	This is an excellent choice for holding large volumes of pet food as it has more space at the base. Moreover, it has five sides that allow for more display of brand information consequently appealing to more pet owners.
Side Gusset Pouches Picture Courtesy: Longdapac	As the name indicates, this pet packaging pouch style has two folded sides. On filling these side gussets swell giving a cylindrical shape. However, it does not have a flat base and therefore, cannot stand on the retail shelves. Due to its limited space, it encloses less quantities of pet food.
Sprout Pouches Picture Courtesy: allthingsmama	This pouch has a sprout-like opening for ease in pouring pet food. It comes with a cap, so, has the option of resealing after use. It is used for packaging wet pet food and semi-moist like curries and gravies.

Carton Boxes

They are rectangular or square in shape and are formed using cardboard or paperboard. Biscuits, treats, and small snacks are usually packaged inside carton boxes. They are used for bulk packing and also holding other pet food containers for storage and shipment.

Cans

Cans

These containers are derived from metals like aluminum and tin which make them robust and tough. They are used for storing wet pastes and curries for pets.

Jars

Jars

Jars is a cylindrical container usually created from rigid plastic and glass. Sometimes, for premium packaging, brands use glass jars for packing semi-wet or dry pet food. Due to their transparency, they offer better product display.

Trays

Trays

These are the shallow containers usually made with aluminum foil. They come with a re-closable lid so that these containers can be securely closed after use They are ideal for single-serve packaging or portion-control packaging.

Different Types of Pet Food Packaging- According to Material

With innovations in material fabrication, diverse kinds of materials are employed for manufacturing pet food packaging. These materials have their texture, finish, color, and look and feel. A list of these materials is discussed below:

Aluminum

It is a strong, tough, and ductile metal, commonly employed for creating cans and foil pouches. This metal can hold semi-moist as well as pasty pet food like gravies. Aluminum provides a stringent barrier against environmental agents.

Plastic

Plastic

Wide-ranging types of plastics like PET, HDPE, LDPE, and PP are employed for making pet food packaging. HDPE and LDPE plastic is often utilized for forming bottles and jars. Clear bags and flexible pouches are mainly formed by PET and LDPE. Different plastics have different characteristics but they typically fabricate airtight and moisture-proof packaging.

Glass

Glass

Picture Courtesy: Cheeseburger

For classy and luxurious pet food packaging, glass is used for producing clear jars. It is a non-reactive and airtight material that improves the shelf-life of inside products

Paperboard or Cardboard

Folded cartons are derived from paperboard or cardboard. These materials are fairly robust and durable and their finish aids in printing high-definition vibrant graphics.

Laminates

It is made with multi-layer plastics and paper. The laminate material is an essential component of flexible pet food packaging. It has a smooth and glossy finish, high tensile strength, and is a resistant impermeable barrier.

Compostable Materials

Picture Courtesy: Noissue

They are manufactured using paper. The latter is created using a compost heap. This paper is readily converted into organic manure within a short period. It has a significant value in sustainable packaging.

Biodegradable Plastics

Picture Courtesy: Bioplastic News

It is composed of layers of paper and bioplastics, which are in turn made from corn starch, seaweed, and potato. Its composition aids in its decomposition naturally by microbes over a longer time. In recent times, bioplastics have gained popularity for their use in flexible pet food pouch packaging.

4.What kinds of machines produce pet food packaging?

Principal machines used in pet food packaging businesses have two important features. One they automate the pet food packaging and second these machines package pet food with high accuracy. These machines ascertain fast high-quality packaging.

Some important kinds of machines in pet food packaging are detailed below for your information.

Details	Working Principle	Image
Premade Pouch Packaging Machine
This machine is an excellent choice for packaging custom-designed premade pouches, varying in shape, style, and size. Pet food whether wet or dry, solid or semi-solid is packaged efficiently by this equipment. It is ideal for processing pouches with resealable options.	Typically, premade empty pouches are loaded on the bag magazine while bag grippers pick these pouches from the bag magazine and take them to the filling station. For filling, this machine has auger, volumetric, or net weigh fillers that precisely load pet food inside the pouches. Afterward, sealing bars are used for sealing fill pouches.	Picture Courtesy: Allpack China
Flow-wrapping Machines
It wraps pet food bars or other snacks using clear or ornate plastic film. Sometimes, this machine wraps and seals pet food inside a glossy metallic film.	The pet food product is placed on the conveyor for transportation to the forming station. Here grippers place products on film and after that sides of the film are folded. Next, the wrapped product goes to a sealing area where folded sides are glued using heat and pressure.	Picture Courtesy: Allpack China
Horizontal Form Fill and Seal Machine
It offers high flexibility in pouch processing and it uses film roll for making pouches. This machine features horizontal direction packaging. It is best for packaging heavier pet foods that can get damaged if travel vertically.	First, the packaging film is put on the film holders, unwound, and folded. After traveling across rollers, this film is moved to the forming station where it is shaped into a bag. The pet food is placed onto conveyors and by the movement of conveyors, it travels to the filling station. Then it is inserted inside bags and finally at the sealing station, the sides of the bags are permanently fused to create airtight pet food packaging.	Picture Courtesy: Allpack China
Vertical Form Fill and Seal Machine
This machine is one of the most common equipment for pet food packaging. It can accommodate almost every type of pet food such as dry treats, cat curries, and seeds for pet birds. It is widely employed for both liquid and solid pet food using gravity because it has vertical processivity.	The film roll gradually unwound and proceeds to form a tube after crossing the rollers and the dancer's arms. Bulk pet food is loaded inside the hopper of the machine. A conical forming tube folds and fashions a pocket-like pouch. Pet food after passing through a hopper, flows to fillers from where it is forced inside a pouch. Then sealing bars fuse the top edges of the pouch.	Picture Courtesy: Allpack China
Can Filling and Sealing Machine
This machine is usually employed for filling wet feed inside the can packaging. It is equipped with a nozzle and filling units that measure the precise dose of pet food and load it inside the cans. These cans are filled either by volumetric or weight filling.	Bulk quantities of pet food are stored in a hopper and cans are put on the conveyor. Once cans reach under the filling nozzle, sensors signal the start of filling. Using different fillers like auger, pressure, or gravity, the cans are packaged with pet food. After complete filling, they are relocated to a sealing unit that places lids over the cans.	Picture Courtesy: IC Filling System

5.What are the different sizes of pet food packaging pouches?

There is no fixed size for pet food packaging as various brands opt for varying pet food packaging sizes depending upon the required quantity of product as well as their customer penchant.

Below discussed are some popular pet food packaging sizes:

Small Pouch

These pouches could hold about 10 grams (0.022 pounds) to 1 kilogram (2.2 pounds) of pet food. Small-sized pet food packaging pouches are ideal for single-serve. Also, they are employed for trial purposes.

Medium Pouch

It has a larger size than small-sized pouches and has more quantity which exceeds 2.2 pounds (1 kilogram). It holds up to 12 pounds (5.4 kilograms) of pet food. This bag is good for storing food for medium-sized pets. The pet food in this pack lasts longer than small-sized pouches.

Large Pouch

It is a cost-effective size for pet owners who have larger-sized pets and usually like to buy pet food in bulk. This larger-sized pouch starts from 15 pounds (6.8 kilograms) and can retain about 30 pounds (13.6 kilograms) of pet food. However, there is a large variation in the sizes of large pouches.

Extra-Large Pouch

It is also a bonus-sized pouch having more amount of pet food that is greater than 30 pounds (13.6 kilograms). Sometimes it can package about 50 pounds of pet feed. This pouch size is ideal for customers having multiple pets. These customers choose to buy a substantial portion of pet food in one go.

6.Can you recycle pet food packaging?

Picture Courtesy: Steve Food Real

Well, the answer to that question is yes. With the rising awareness about the earth's deterioration, people are opting for sustainable pet food packaging. Sustainability is key to protect earth deteriorating eco-systems as environmental effect of pet food packaging is difficult to overlook.

So, they prefer to buy pet food comes in sustainable and recyclable packaging that is manufactured using eco-friendly and green materials. For this pet food packaging machines are innovated to handle recyclable amaterials.

Manufacturers are making conscious efforts to develop pet food packaging that have positive impact on planet without conceding on pet food quality.

Some examples of sustainable pet food packaging materials are:

Aluminum cans for pet food packaging have low environment footprint and are infinitely recycled and reused. These containers are collected and melted at high temperatures for reuse.

PET and HDPE plastic bottles and pouches for storing pet food are shredded and then used as raw material for plastic manufacture, thus making them more sustainable.

Carton boxes used for holding dry treats are shredded and broken down into paper fibers in the recycling step.

Some flexible pouch packaging is also recycled by going through special recycling steps.

7.Is Pet Food Packaging Safe?

If you are concerned about the safety of pet food packaging, then do not worry! Pet food packaging is extremely safe. Environmental agents could affect the nutritional quality of pet food resulting in loss of pliability and freshness. Also, microbes and pests may grow on pet food rendering it unfit for consumption.

However, pet food packaging is made with impermeable materials that offer superior protection against moisture, UV light, air, and temperature. Moreover, it is designed with inert materials and thus, does not react with chemicals.

It is packed and sealed under the vacuum that removes the air. Sometimes, nitrogen is also flushed inside the pet food packaging to eliminate atmospheric oxygen. Oxygen is the main culprit in the oxidation of nutrients and promotes microbe growth. However, by eliminating this problem, pet food remains fresh ensuring better taste and nutrition in every bite,

8.What is the Difference Between Wet Pet Food and Dry Pet Food Packaging?

There are different formats of wet pet food and dry pet food packaging. Each has its pros and cons. The choice between both these packaging is influenced by the palatability and diet of pets as well as the convenience of pet owners.

Some of the differences between these packaging kinds are detailed for your information.

Feature	Wet Pet Food Packaging	Dry Pet Food Packaging
Format	Wet or semi-wet pet food is usually available in cans.	Dry pet food like kibbles is packed inside the flexible pouch.
Convenience	Cans are closed with lids requiring a can opener to open them.	Dry food packaging has tear-away seals that are easier to open. Moreover, it has re-closable tapes for closing it after use.
Space on Retail Shelves	Wet food packaging has more volume and weight and thus takes more space on retail shelves.	Flexible pouches are lighter requiring minimal space in the display area of the shopping market.
Price	It is a more expensive option.	It is less price.
Shelf-Life	The quality of pet food decreases rapidly after opening wet food containers.	Pet food remains fresher for a longer period in dry pet food packaging after opening them.
Recyclability	This packaging is easily recycled.	Special steps are taken for recycling dry pet food packaging.

9.What Is the Shelf-Life of Pet Food Packaging?

This shelf-life or operational file of pet packaging is the time during which packaging keeps the pet food from getting spoiled and contaminated by environmental agents, chemicals, pests, and microbes and ensures that the product is fit to eat.

The shelf-life of pet food packaging depends upon several factors including the type of packaging material, environmental changes, type of pet food packaged, closure options, storage, expiry date of pet food, etc.

Usually, the shelf-life of pet food packaging is the same as that of the expiry date of pet feed mentioned on the packaging container. This is around 1-2 years. However, if the pet food packaging is opened then pet food should be consumed within 1 and a half months, otherwise, pet food would its quality.

Conclusion

Since pets are dear to pet parents, they always want the best for their pets, and pet food packaging is no exception to the rule. Today, in the market, a wide assortment of pet food packaging is available differing in their styles, materials, and sizes. But one thing is common in all these varieties- protection. These different pet food packaging offer exceptional barriers to agents that damage the taste, aroma, and nutritional value of pet food. For the safest, superior-quality, creatively-styled pet food packaging you can visit our “Allpack” website. Here you can get the best price deals on your packaging and machine.

Don't forget to share this post!

CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price Pet Food Packaging from China?

Tell us your material or budget, we'll reply you ASAP within 24 hours

Pet Food Packaging: The Complete FAQ Guide in 2024 Read More »

Case Erector: The Complete Buying Guide In 2024

Case Sealer

Case Erector: The Complete Buying Guide In 2024

Are you planning to reduce the cost of your packaging while maintaining the integrity of your goods till deliverance to customers? If so! What is your opinion about using corrugated cartons for packaging? No doubt, corrugated cartons are environmental friendly, cheap in cost and durable enough to protect the texture of your goods. For achieving this purpose, case erector has been brought into the field to form and seal these cartons.

Case erector is the most reliable machine developed to end the manual efforts for packaging products. It uses automatic technology along with other features to accomplish the task. Moreover, the machine has intuitive operation, compact structure and easy maintenance with multiple dimensions. These along with several other aspects of case erector will be disclosed in this buying guide. So, let's discover it!

Add a header to begin generating the table of contents

1.What Is A Case Erector?

Case erector-Picture Courtesy: indiamart

Case erector, also known as case former is a modular machine equipped with well engineered technology for erecting unformed cardboard boxes. The machine is made up of stainless steel body, protector and erecting facilitating tools and stations. By using these components, the machine picks up the cardboard, build it and seal it from bottom side in order to make it usable for packaging.

2.Explain The Benefits Of A Case Erector?

The underlying impeccable benefits of a case erector can help you gain the higher level of production in your packaging while maintaining the quality of cases:

Flexible

Picture Courtesy: Behance

The most prominent feature of a case erector is undoubtedly its resilience. For instance, the machine has been made in such a way that it supports the erection of different sizes cardboard boxes.

Enhance Productivity

Carton packaging workplace-Picture Courtesy: bostoni-nternational-shipping.com

By reducing staff hours, cutting down the time spent on erecting each box, and using automatic technology, case erector leads towards extending your current production. In addition, the basic speed of a case erector is forming 10 boxes per minute.

Reduces Inventory

Small inventory of cardboard boxes-Picture Courtesy: mmh.com

It is obvious that when you use a case erector, even small workplace area would be enough for it. It is because, there is no need to erect hundreds of cases for packaging, rather, you can simply use the case erector for forming required number of cases any time you want.

High Quality Erecting

Apple juice carton-Picture Courtesy: Behance

Using case erector can result in the formation of cases with the strength of 90 degree for all corners. It eventually, avoid leaving room for product friction caused by the unparalleled sides of cases.

Diminishes Shipping Damage

Shipping of packed cases-Picture Courtesy: dutconsulting.com

Most of the hand erected cartons are unsquared because of inadequate force which is required for it. In contrast, case erector is proficient in making uniform cases which ultimately diminishes the shipping damage during stacking.

3.Which Types Of Cases Does A Case Erector Process?

There is great variety in forms of corrugated cases which a case erector is capable of processing. These are shown in the table below:

No	Type	Description	Picture
1	Regular slotted containers	Regular slotted containers are the most commonly used cases made up of cardboard. Such cartons have same length of their flaps, therefore, they meet at the point where sealing occurred.	Opened corrugated carton-Picture Courtesy: Behance
2	Cardboard with inner compartments	This type of corrugated cartons have separate compartments inside them to ensure contactless packaging of items. For instance, chemical products, syrups bottles and glassware items can be collectively packed in this type of cases without any need for worrying about the damage to products.	Opened cardboard with inner compartments-Picture Courtesy: de-pack.de
3	Half slotted containers	As the name indicates, half slotted containers have only one set of flaps which are located at the bottom. The top side of cartons has no flaps. Such cases are good for merchandising.	Orange carton display-Picture Courtesy: halegroves.com
4	Semi Overlap slotted cartons	As the picture shows, the flaps of semi overlap slotted cartons over one another causing more durable sealing. These cartons are favorable to endure heavyweight, thus, are suitable for electronics, textiles and industrial tools etc.	Side sealed cartons-Picture Courtesy: thedsgnblog.com
5	Center special slotted containers	Center special slotted cartons are the most compact cartons made in such a way, that their inner and outer flaps meet at the same point. In this way, the sealing of top and bottom is strong, and the carton can hold things safely without losing strength.	Packed square case-Picture Courtesy: dribble.com

4.What Are The Working Principles Of A Case Erector?

Working principles of case erector-Picture Courtesy: sirosilo.com

The case erector's mechanism of action is based on uncomplicated and simple working principles which are highlighted below:

Cardboards Placing

The first condition for operating case erector is to place enough number of unformed flat card boards on a blank magazine.

Cardboard Pick up and Transfer

In second step, after the machine is powered on, the vacuum suckers get energized and move ahead towards blank magazine for picking up cardboard through air sucking. After picking, the cardboard is transferred onto the case erecting station.

Case Forming

Now, the vacuum suction cups adopt adverse pulling effects which results in the formation of square case.

Bottom Sealing

At this stage, the plastic plows close the bottom flaps of case and push the case ahead where the taped moving wheels apply the tape to the opening of case flaps. Similarly, the bottom sealing of case take places here.

Case Discharging

At the end, the tucker will discharge the erected case by pushing it out of the machine towards case collection area.

5.Describe The Structure Of A Case Erector?

Structure of case erector-Picture Courtesy:

The ergonomic texture of a case erector is the combination of various components which are enumerated below:

Touch Screen HMI

Human machine interface is the touch screen panel located on the front side of machine. It is the key component for the reason of being provided basic parameters for operator adjustment and consequently communicating it to machine for operation.

Power Switch

Power switch is a big button situated alongside control panel. It is used for switching the machine on or turning it off.

Press Plate

Press Plate is a stainless steel flat plate positioned right above the side belts. It performs the function of pressing cases to avoid shaking and form swiftly.

Side Belt

There are two side belts integrated in case erector; one on the right side, while other on the left side. These belts are driven by a motor, when case is erected by the machine, it is pushed towards belts which moves the case out of machine.

Electrical Cabinet

Electrical cabinet is the case erector's brain by holding all the essential components including control system, electric eye, wires, air cylinder and knobs etc.

Foot Pad

There are four-foot pads attached to the case erector. These foot pads help in the stable performance of machine by showing great adherence to the surface and avoid causing vibration.

Emergency Switch

Emergency switch is red colored big round knob which can be clearly seen on the front of machine. It is helpful, when an abrupt break for machine is needed in case of malfunctioning.

Side Belt Width Adjustment

As case erector can form various sizes cases, side belt width adjustment is a great source of assistance to make it possible.

Air Inlet

Air inlet is a small device through which air cylinder supply the machine with air required for vacuum sucking.

Blank Magazine

Among other components, blank magazine is one of the fundamental unit which holds over it the bulk of unformed flat card boards. Its slide type stainless steel body effectively slips the card boards towards machine during process.

Case Height Adjustment

Case height adjustment is a tool used for maintaining the height of cases to be erected.

Protective Cover

The machine has transparent glass or plastic cover surrounded by it, which works as a protector against dust and pollution etc.

Blank Retainer

Blank retainer is situated at the end of blank magazine. Its task is to restrict the slipping of unformed flat cardboard by creating a barrier at the corner or on top until cardboards are sucked by the vacuum suckers.

Vacuum Sucker

Vacuum suckers are small concave type tools made up of flexible plastic. These tools have a hole inward through which air cylinder sucks the air inward and resultantly, the cardboards are attached to vacuum suckers.

Press Plate Height Adjustment

Press plate height adjustment is used for modifying the height of press plate as per case size requirement.

6.What Are The Applications Of A Case Erector?

The uses of a case erector are vast enough that they cannot be enumerated, however, some of the major applications of a case erector have been mentioned as under:

Food Industry - For retaining quality & texture

Orange corrugated cartons-Picture Courtesy: fruit tvizlet.me

Food industry is the foremost area which can never avoid the use of a case erector. Instead, all the food items including perishable, vegetables and fruits, and non-perishable, dry fruits, snacks, and condiments, require case erector's packaging for unharmed transportation on both domestic and international level.

Medical Industry - For preserving hygiene

Various medicines outlook-Picture Courtesy: Freepik

Now, the second most prominent sector with having enough demand for a case erector is no doubt medical industry, where all the items from pharmaceutical medicines to surgical tools are packed in corrugated cartons by taking help of this machine.

Chemical Industry - For ensuring safety

Chemical test tubes-Picture Courtesy:American Artists Representative

Similar to other fields, chemical industry also needs a case erector especially for the packaging of liquid chemicals for the purpose of ensuring their safety and avoiding any sort of haphazard which may create dangerous outcomes.

Hardware Industry - For maintaining sterility

Lamp packaging idea-Picture Courtesy: Bioscabotey.es

The jurisdiction area of hardware industry is unlimited. Let's talk about your routine, where you must be using a glass for drinking water, watching television while sitting in your drawing room and enjoying the cold sensation produced by the air conditioner. So, all these objects are hardware in nature which are packed in cardboard cartons erected by a case erector.

Textile Industry - For convenient portability

Textile market-Picture Courtesy: flickr.com

Textile industry is among other sectors to avail the services of a case erector for being significant tool to provide convenience in the packaging and portability of various types clothes.

7.Enlist The Various Types Of A Case Erector?

Case erector may be found in various forms depending upon their functions and degree of automation they have. Therefore, following categorization of a case erector has been made for your ease:

Fully Automatic Case Erector

Automatic case erector-Picture Courtesy: gurkipack.com

The automatic case erector is an innovative machine assembled with intuitive PLC operating panel, vacuum suction system, air cylinder and robust stainless steel body. It is independent in cardboard picking, transfer, molding, folding and finally bottom sealing. This machine is perfect for large scale industries where the there is large volume of cases to be erected including food, medical and hardware industries etc.

Semi-Automatic Case Erector

Semi-automatic case erector-Picture Courtesy: wexxar.com

Semi-automatic case erector is versatile, but precise machine configured with automatic features. It is adopted for meeting good number of production by using affordable and reliable machine which can effectively achieve the concerned task with little manual intervention. The machine has small footprint consists of casters, stainless steel body, moving handle, case erecting and bottom sealing station. Semi-automatic case erector is suitable for medium scale industries.

Horizontal Case Erector

Horizontal case erector-Picture Courtesy: tbs-pack.de

Horizontal case erector is using latest and excellent technology to pack the different sizes cases while maintaining their safety against damage. It is often reliable for erecting small cases due to its compact structure which consists of a main frame, vacuum suction cups, blank magazine, flaps folders, bottom sealer and case discharger. It can be easily integrated into any production line for achieving the ultimate end of packaging your objects.

Vertical Case Erector

Vertical case erector-Picture Courtesy: gurkipack.com

Vertical case erector is high speed servo machine made with exceptional features to aid the perfect forming and bottom closing of large size cases. It has high stability ratio even for wrinkled cases. The machine is made up of servo system, electric detection system, control system and other hardware gadgets to make 90 degrees in all the corners of a case. Vertical case erector has proficiency in erecting large number of cases in short time, therefore, it is often found suitable for industries including tobacco, pharmaceutical, food, and hardware etc.

Robotic Random Case Erector

Robotic random case erector-Picture Courtesy: Onexia Robotics

Robotic random case erector is a modular machine with power of erecting up to four cases at a single time. It is composed of a robotic arm, multiple magazines for various sizes cases and a case erecting station. The robot pick up unformed cardboard and pass through the erecting station where case is first formed and then sealed simultaneously. Similarly, the robot places the erected cases onto guide rail or conveyor. This machine is perfect for large scale areas where goods are packed for wholesale markets or exportation.

8.Differentiate Between HotMelt Glue Case Erector And Tape Case Erector?

Hot melt glue case erector and adhesive tape case erector are two different machines designed for accomplishing the same task. Following table is helpful to understand both the machines through distinctions prevailing between them:

No	Features	Hot Melt Glue Case Erector	Tape Case Erector
1	Definition	Hot melt glue case erector is a machine employed to form and bottom seal the cases with glue	Tape case erector is a standard machine designed to erect and bottom seal the flat corrugated cartons
2	Structure	It consists of mainframe, blank magazine, control system, glue holding hopper and glue applicators	The machine is made up of stainless steel body, case feeding magazine, tape holder and applicator etc.
3	Sealing Material	Hot melt glue	Adhesive tape
4	Process	It picks up the blank case, form it, fold the flaps and seals the bottom via hot melt glue	It takes the flat cardboard, erect it, turns the flaps and close them through adhesive tape
5	Benefits	Long shelf life, high enduring power and low environmental degradation	Moisture resistant and cost-effective
6	Picture	Hot melt glue case erector-Picture Courtesy: getpacked.com	Tape case erector-Picture Courtesy: sting-pack.com

9.Which Other Machines Can Be Integrated With A Case Erector To Make A Production Line?

Production line for a case erector-Picture Courtesy: kivo.nl

A case erector may be integrated with large number of machines for the easy packaging of your goods. These include:

Cardboard Box Making Machine

Cardboard box making machine is an inevitable equipment which is used alongside case erecting machine. It has been resulted by the upgradation in cardboard box making machine. The machine proficiently performs multi functions of slotting, scoring, creasing, slitting and ultimately cutting of the card boards to turn them into fresh unformed boxes.

Bag Inserter

Bag inserter is a machine designed to carry out the task of inserting different types of plastic and poly bags into erected cases. The machine starts working by taking plastic film from roller, turn it into a bag and insert the bag into a case.

Weigh Filler

Weigh Filler is an extremely important machine used along with a case erector. This machine has been engineered with ergonomic characteristics to facilitate the safe and automatic packing of goods into erected corrugated cases. Apart from weigh filler which is used to fill objects like tea leaves, coffee beans and grains etc., into cases, there is another machine used for filling of countable objects including bottles, bags and containers etc., which is called case packing machine.

Bag Closer

Bag closer is the part of production line for case erector which has been assigned with the task of closing bags laying inside the cases. It uses heat to seal the mouth of plastic bags.

Case Closer

Case closer is an important device employed to undertake the final closing of cases, after they get packed with commodities. The machine is also known as carton sealer due to affiliated task of sealing cartons via adhesive tape or hot melt glue.

Palletizer

Palletizer is a machine equipped with heavy-duty structure and advance technology for achieving highly responsible task of palletizing packed cases. It works by sorting, transferring and stacking cases onto a pallet.

Stretch Wrapping Machine

Stretch wrapping machine is optional but play important role in providing the strength to integrity of cases. The machine has a turntable over which a palletizer is kept. The machine holds a flexible plastic and wrap it around the cases laying over palletizer. Finally, the packaging process end here leading the manufacturers to mobilize their products to ships, cargos and trucks for transportation.

10.What Is The Preventive Maintenance Of A Case Erector?

Operator maintaining machine-Picture Courtesy: somic-packaging.com

Maintaining your case erector and operating it in a suitable environment are two crucial aspects for successful business operation. Therefore, to make you aware of the preventive maintenance of a case erector, we have highlighted some of the important steps for you to follow:

Safety precautions:Make sure to only allow the well-trained and experienced personnel for operating a case erector, otherwise, the mistakes of unqualified staff can hamper the way for successful completion of your case erecting.

Machine examination: During process, keep checking the incoming power to machine for adequate voltage and frequency. Also examine the pneumatic tools, spare parts and vacuum system.

Lubrication:Lubrication of conveyor system, linear breaking, shaft bearings and oil tank is necessary, however, excessive lubrication must be avoided as it can cause product contamination.

11.Give Remedies To Solve The Malfunctions Caused By A Case Erector During Operation?

It is obvious, that every machine has a chance of malfunctioning during operation, which if not solved timely, can cause great loss in form of product or machine damage. Hence, to equip you with troubleshooting in advance, below table is containing the relevant details:

No	Malfunction	Causes	Remedies	Picture
1	The vacuum sucker do not produce strong pulling effects	There might be issue in air cylinder to maintain the regulation of air	Check the air inlet, if blocked then clean it	Vacuum suckers-Picture Courtesy: gurkipack.com
2	There is problem in cutting adhesive tap	It may be due to unsharp reamer patch or jammed cutter tine	Clean the tape cutter and lubricate the reamer patch	Encircled adhesive tape cutter-Picture Courtesy: kitmondo.com
3	The tape has a rough tail	Either the cutter is blunt or the pulling spring is loose	Remove the adhesive debris from cutter and tight the tape pulling screws	Bottom sealing section of a case erector-Picture Courtesy: sirosilo.com
4	The case is blocked in the midway	Too much tight press plate and side belts suffocate the movement of a case	Adjust the height of press plate and width of side belts	Encircled side belts-Picture Courtesy: gurkipack.com
5	The application of tape is off the track	It happens when the guiding wheel has unparalleled pressure	Make sure to accurately adjust the space of guiding roller each time using new cases	Encircled labeling wheels-Picture Courtesy: kitmondo.com

12.What Should Be Considered To Get The Best Case Erector?

In order to get the best case erector, it is important to consider several factors regarding the machine, its features as well as its assurance. These factors are enlisted below:

Reliability

Planning & project management idea for carton packaging-Picture Courtesy: hillman-consulting.co.uk

Cost-effectiveness, resilience, user-friendly operation and innovative features are the all colors which makes the term reliability meaningful. Hence, it is necessary to consider all these factors for purchasing the best case erector.

Method of Sealing Cases

Glue vs tape sealing-Picture Courtesy: appliedadhesives.con

Which method of sealing does the case erector use? Is it hot melt glue or adhesive tape sealing? If your products are heavyweight then hot melt glue case erector is the right option. On the other hand, adhesive tape sealing machine is suitable for light weight and sensitive products like medicines.

Degree of Automation

What is the ratio of your production? Is it higher reaching to hundreds of cartons on daily basis or is it limited to small number? Answering this question will ultimately lead you to either opt for a freestanding unit or packaging line.

Quality Assurance

Quality icon-Picture Courtesy: far-reaching.com

Never forget that you are going to change the fate of your business by introducing new case erector. It implies, that you must have confidence in the quality of supplier as well as their services. Therefore, to fulfill these requirements, you can check the quality certifications of the machine, the available warranty as well as after sale service for remote support and spare parts.

Conclusion

To summarize the discussion, case erector is the most desirable machine every medium to large scale industries want for their effective packaging and efficient production. It allows you to form and seal the cartons of your favorable sizes with precise erecting. Apart from that, Allpack case erector comes with distinct features and one year of warranty along with 24 hours available service for customer support. If you are concerned about purchasing a case erector, feel free to contact us!

Don't forget to share this post!

CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price Automatic Case Sealer from China?

Tell us your material or budget, we'll reply you ASAP within 24 hours

Case Erector: The Complete Buying Guide In 2024 Read More »

Electronic Tablet Counter: The Complete Buying Guide in 2024

Tablet Counting Machine

Electronic Tablet Counter: The Complete Buying Guide in 2024

There’s no wonder about the increasing reliance on automation in various pharmaceutical and other production sectors concerning with dispensing of tablets. An electronic tablet counter is a state-of-the-art machine that has pretty amazing features, therefore adopted by various manufacturing companies for easy counting tasks.

If you’re thinking about its basic concept; it emerged various decades ago, when two brothers John and Frank Kirby brought the idea of a digital tablet counter. From that day, you can see upcoming modern interventions in the robust device of electronic tablet counter.

Before making a final purchase, go through this article to find relevant information gathered by our experts for your understanding and making a great selection.

Add a header to begin generating the table of contents

1.What is an electronic tablet counter?

An electronic tablet counter is an automated device required in pharmacies as the medication is closely visualized and counted where there’s simply no room for error. The machine is an advanced technique that is responsible for quickly and conveniently filling tablets. The machine has effectively replaced manual counting with a spatula and tray, so production is free of labor costs that are considered substantial for saving your time and improving profit.

Due to its compact size, it can best fit in crowded lab spaces and seldom needs calibration. Today, electronic tablet counter mainly works by a micro-controller unit that is mainly based on photodetectors to sense and verify the presence of tablets and allow dispensing. The machine itself can be employed for integration with various machines such as capping, sealing, and labeling to bring complete packaging jobs simultaneously.

2.What is the Use of an Electronic Tablet Counter?

An electronic tablet counter has a broad range of usage in several industries. This is because of high accuracy, efficiency, and fast results. Here are some important industries that commonly utilize the machine.

Pharmaceutical Industry

An electronic tablet counter is an integral device that is essentially important for the right and fast dosage delivery e.g., tablets, capsules, pills, and caplets. This machine guarantees each counted and filled tablet is correctly packed and perfect to further sale without any errors or risk of contamination.

Nutraceutical Industry

Like above, a nutraceutical industry packaging department needs an electronic tablet counter for accurate and easy delivery of products such as vitamins, supplements, and probiotics, in the form of gelatin capsules, tablets, and others.

Food and Beverage Industry

In the food and beverage industry, an electronic tablet counter is used for counting and filling of products such as chewing gums, candies, beans, gummies, etc.,

Cosmetics Industry

In the cosmetics industry, an electronic tablet counter is used to count and fill products such as serums, waxing beads, and hair products that are mostly filled in gelatin capsules or other formulations. The machine ensures that packaging of respective products is accurate and consistent.

Chemical Industry

Chemical industry is the one where precise and authentic products are worthwhile. For this, you need an electronic tablet counter for fast and exact measurements in the packaging of chemicals products such as buffer pellets, tablets, and various chemicals in the form of solid tablets, granules, or pellets form.

Veterinary Medicine

This sector of drug development is also similar to pharma and neutraceutical industries where packaging of capsules, tablets, or other animal related products are counted and filled with electronic tablet counter.

Herbal Industry

This sector is flourishing day by day due to increased awareness about the benefits of herbal/organic supplementations. The packaging of herbal tablets, pills, capsules, pellets, granules is filled and counted with an electronic tablet counter.

Research and Development (R&D)

The research and development sectors are the one that deals with electronic tablet counter first for testing and trial studies on the tablets. For this, each step is taken place with high monitoring and extreme accuracy. The electronic tablet counter is significantly important in R&D departments.

3.What are the Benefits of Electronic Tablet Counter?

An electronic tablet counter is a complete packaging system that offers several benefits to your business:

Accuracy and Precision

Picture Courtesy: Allma.net

These two terms define an electronic tablet counter as the most significant selling device. The state of art equipment that has replaced the manual handling of tablet counting to modernize method with 99.99% highly precise and accurate.

Affordable

Picture Courtesy:Bellatrex

With offering so many benefits, this productive device is of very low cost. Moreover, this machine saves your time, reduce downtime, save labor, and save your money.

Long Term Usage

Picture Courtesy: Ipharmachine

The electronic tablet counter is made up of highly stainless steel that offer maximum resistant against environmental conditions as well as protectant against accumulation of debris, dust, or sticky particles. Moreover, machine is highly durable and easy to clean and maintain that’s ultimately offering a long term usage time.

Available in Various Types

Picture Courtesy: CE King Limited

Whether running small, moderate, or large production set ups; an electronic tablet counter is presented in several types depending on size of set-ups and your plan. You can avail high automation in smaller budgets or small installations space.

Integration

Picture Courtesy:ROPP

Nevertheless, any production line can’t be completed without incorporating an electronic tablet counter. This is an excellent machine that allows users to flexibly integrate the unit with other machines of the production line without any hectic procedures or need a hectic installation plan.

4.How does an electronic tablet counter work?

A modern electronic tablet counter basically relies on automatic controlled counting using a microcontroller for operation. The main working of an electronic tablet counter is composed of two basic parts.

Part. I

In the beginning, the two main sections such as the feeding unit and vibratory tray. The tablets to be counted are loaded into the feeding unit for processing. The feeding hopper transfers them randomly over the vibratory tray that is designed with proper channels that vibrate gently and continuously to align tablets. The vibratory tray features photo-detecting sensors for the scanning process. These channels are easy to adjust so they can be useful for various shapes and sizes of tablets.

Part. II

In part I, the main work is controlled by vibration and photodetector that helps in sorting or positioning of tablets followed by scanners. In part II, the vibration leads the tablet to reach till edge of the tray, and with the help of the force of gravity tablet falls. The tablet was knocked down onto a glass turntable controlled by a geared motor. The filling nozzle of the machine is mounted with LED light which is designed in such a way that blocks the LED light when each tablet crosses from it individually. This blocking of light registered the tablet as a tally on the electronic tablet counter.

Part. III

Once bottles are filled with the required number of counted tablets; it become moved to the next machine while the next bottle comes into the right position for filling.

5.What is the classification of an electronic tablet counter?

There are different classes of electronic tablet counter with different designs and technologies to cater demands of both small and large-scale pharmaceutical, food, and other industries. A complete order of classes of electronic tablet counters is discussed below for your knowledge.

Classification Based on Automation

Semi-automatic Electronic Tablet Counter

Picture Courtesy: IMA

This type of electronic tablet counter has photoelectric sensors for precise and repeatable pill and gummy counting. However, its tablet counting capacity is low because it is a small-scale machine with one to two counting heads. Moreover, operators have to load and unload containers by hand for counting and filling.

Automatic Electronic Tablet Counter

Picture Courtesy: IMA

This machine offers automation in tablet counting and filling. It is equipped with container loading units that automatically load containers for counting. Highly accurate sensors and vibratory channels perform the counting of pills or other related products. Moreover, HMI and PLC systems in this machine aid in a fast format change. It can process thousands of pills per minute.

Classification Based on Size

Bench-Top Electronic Tablet Counter

Picture Courtesy: Kirby Lester

This machine is compact and lightweight and is placed on a bench or desktop. It is an ideal electronic tablet counter for settings with limited space. Furthermore, it can easily transported to different places without much effort. It is equipped with special channels and electronic systems for counting various products without change of parts.

Industrial Electronic Tablet Counter

Picture Courtesy: Countec

It is a heavy industrial unit specially designed for integration in mass-scale businesses. It requires more space for its setup since it consists of multiple counting heads, vibratory disks, heavy-duty sensors, rejection systems, and other controls that automate this system and provide higher processivity.

Classification Based on Number of Counting Heads

Single-Head Electronic Tablet Counter

Picture Courtesy: SED Pharma

As the name indicates, this machine has only one counting or filling head and typically fills only one container at a time. This counting head has built-in sensors that allow accuracy in tablet or pill counting. However, because its counting capacity is low, it is employed in small-scale industries that deal with a low volume of products on a daily basis.

Dual-Head Electronic Tablet Counter

Picture Courtesy: Ascend Packaging Systems

This machine has dual counting heads that are responsible for concurrently counting and filling products in two bottles or jars. These individual channels are equipped with their separate photoelectric sensors that aid in the filling of two vessels in the same instant. This results in higher production efficiency because it can process more products in one go than its single-head counter-art.

Multi-Head Electronic Tablet Counter

Picture Courtesy: IMA

It consists of more than two counting channels like four, eight, and twelve, and can process multiple containers simultaneously. Like dual-head electronic tablet counter, these counting heads also come with their own photoelectric sensors and product-rejecting systems. Multi-head tablet counters are part of large production plants because it has higher processivity than other types.

Classification Based on Working Technology

Vibratory Channel Electronic Tablet Counter

Picture Courtesy: C.E. King

This type of electronic tablet counter has vibratory plates or trays that vibrate to align, position, and guide pills through these outlets. With vibration, the pills move across the plates and are positioned in channels. This machine is versatile because it accommodates products of any shape and size.

Slat Electronic Tablet Counter

Picture Courtesy: Surplus Solution

This machine has rotary horizontal slats with precise compartments or spaces for fitting products. With the rotation of slats, the pills are aligned in the disk pockets. It normally processes products with uniform geometries and dimensions that fit into fixed-size slots. Slat electronic tablet counter has greater accuracy and higher output.

6.What are the Parts of the electronic tablet counter?

For knowing the parts of an electronic tablet counter, we have illustrated an automatic electronic tablet counter for your understanding. Please check below the basic components and their roles in the operating system.

Parts of Electronic Tablet Counter

Feeding Hopper

This is a unit where an operator loads the bulk of tablets for processing into the machine.

Vibratory Tray Channels

At the upper most part of the machine, a vibratory tray is present which is designed with various aligned channels that vibrates and allow the tablets to attain proper orientation and movement to the next unit for easy and accurate counting.

Window Glass for Tablet Viewing

During procedure, a window glass for tablet viewing allow user to visualize the movement of tablets inside the machine. The purpose of presenting the glass is to inspect the operation.

Passage for Tablets

This pathway allows fixed way to pass the tablets from vibratory tray toward counting unit. This passage is helpful in controlling the flow of products without chances of deviating from the unit.

PLC Touchscreen

The brain of the machine where user can incorporate required data using touchscreen interface. This is a flexible and easy way to set the machine for operating, monitoring, and troubleshooting.

Infeed

This unit is responsible for delivering bottles or any packaging materials inside the tablet counter. In other words, this is known as a conveyor.

Outfeed

This unit is responsible for discharging out the bottles of packaging material out of the system towards the next machine.

Bottle Adjustment Screw

Dealing with different types and shapes of bottles or packaging products is not a problem with electronic tablet counter as by the help of adjustment screw, the unit is easy to accommodate the various bottles with different height or position.

Filling Nozzle

The filling nozzle is responsible for counting and filling tablets, pills, capsules, etc, this unit is designed with a narrow passage that ensures the system allows accurate and precise filling without any error.

Sensor

The unit is responsible for detecting the presence of tablets. The sensors are mainly present adjacent to the filling nozzle where the presence of a bottle is notified, and the accurate size of tablets are filled. Moreover, the vibratory trays are also featured with sensors that detect faulty tablet and rejects them before filling.

Electric Cabinet

Indeed, every machine is designed with essential electrical components to run the system efficiently. The electrical cabinet is responsible for housing integral wiring inside the machine such as motor, circuit board, wires, plugs, control units etc.,

Caster

The machine is based on a strong platform with moveable wheels that allow users to set the machine and install it easily at the assigned location.

7.What is the Production machine list involved with the electronic tablet counter?

The Production Line of Electronic Tablet Counter

Bottle Unscrambler

This is the machine that begins with almost every production line. The random set of bottles is loaded into the unscrambler tank where high-air blowers and vibratory trays ensure an alignment of disoriented bottles for an efficient supply of the bottles/containers.

Electronic Tablet Counter

To proceed with the packaging production, the second machine is an electronic tablet counter that works by giving a high output when the operator infeed the data depending upon the requirement. The most amazing feature of this machine is the electronic sensor that enables high efficiency and accuracy.

Desiccant Inserter

After passing through the electronic tablet counter, the next machine is the desiccant inserter which helps in placing the desiccant at the right position. The purpose of this machine is to improve the quality of products by placing the moisture-absorbing packets into each container.

Capping Machine

Once the bottles are filled with desiccant, it is time to secure them by putting and screwing the lids over the bottlenecks. This ensures the tight and sustained sealing of the entire formulation.

Induction Sealing Machine

To create an induction sealing on the containers or bottles; the product is passed through an induction sealing machine where electromagnetic heat induces the melting of the lid covering composed of foil or sealing layer. Once the bottle is cold down, the melted layered forms a secured closure and preserves the product till opened by a user.

Labeling Machine

To improve branding, marketing, and information about the products. A labeling machine is used; it ensures an accurate and correct placement of labels over the surface of the bottle. Various types of machines such as wrap-around, and shrink-sleeve labels depend upon the consumer’s requirement.

8.What Other Things Electronic Tablet Counter Can Count?

Other than tablets, an electronic tablet counting machine can cater to various things such as:

Capsules

An electronic tablet counter can deal with capsules of various shapes and sizes. For example: soft gelatin capsules, hard gelatin capsules, irregular shapes capsules (star, fish, balls), filled with semi-solid, solid, and liquid inside.

Chewing Gums

Using an electronic tablet counter for counting chewing gums and other related products is always recommended for their packaging.

Gummy Candies

The electronic tablet counter machine is an ideal equipment for counting and packaging soft and chewy gummy candies.

Chocolates

The counting and filling of chocolate required an electronic tablet counter in the packaging line.

Seeds

Seeds

The packaging of agricultural products, such as seeds requires an electronic tablet counter in the production line.

Intricate Stones, Gem, and Jewellery

An electronic tablet counter is significantly important in sorting, counting, and filling jewelry pieces efficiently.

Nuts and Grains

The electronic tablet counter is a useful machine for counting and filling nuts, grains, or related dry fruits for accurate packaging.

9.What Packaging Material Electronic Tablet Counter Can Use?

There are different packaging materials that can be used by electronic tablet counter. If you looking to know them, the mentioned below names are as follows:

Bottles

Bottles

Different sizes and shapes of bottles can be flexibly used by electronic tablet counter to fill tablets, pills, capsules, etc., whether it is made of plastic or glass; the machine can adjust them via various features such as bottle adjustment screws.

Pouches

Pouches

An electronic tablet counter can pack pouches that are made up of either foil, plastic, or laminated.

Jars

Jars

Electronic tablet counter can deal with jars made up of various materials and different sizes. The machine is suitable for counting small, moderate, or large quantities of tablets.

Vials

Vials

The electronic tablet counter is suitable for counting and filling tablets in vials of various sizes. For example thyroxine, or specialized formulation.

10.What are the basic problems that occur with electronic tablet counter?

The electronic tablet counter is no-doubt a reliable or robust machine; but sometimes the machine can encounter with technical problems. Discussed below are some major points you must know.

Tablets are Stuck in the Counter

Picture courtesy: PKN

This is the common condition where tablets are unable to move and starts accumulating and piling up. To correct the problem, experts suggest modulating the speed of running process, for example controlling the loading of tablets from hopper, the controlled movement in channels and appropriate counting speed. Plus, the lubrication of each moveable part can also help in flexible movement of the product, hence in case of irregular vibration can also lead to tablets jamming that can be avoided via proper maintenance.

Single Tablet but Multiple Counting!

Picture courtesy: SED Pharma

When tablets are flowing from hopper to vibratory channels, they’re in the bulk and randomly transferred. Sometime due to speed of vibrations and movement of vibratory channels lead them to overlap each other and make them count as one during the process. This problem can be avoided when you slow down the vibratory and movement of tablets in the channels. Moreover, by cleaning the scanners or sensor can efficiently detects the presence of the tablet. Therefore, cleaning the sensors and controlling the speed can helps in the prevention of this error.

Machine Fails to Sense the Presence of Filling Material

Whether bottle or container, an electronic tablet counter is failed to detect its presence and starts offering tablets which ultimately creates a mess and product wastage. To cater to these issues, it is recommended to calibrate the machine, i.e., the conveyor. Regular cleaning of sensors can prevent the recurrence of this problem.

11.What are Buying Tips for Electronic Tablet Counter?

Buying a machine is a tricky task, we have mentioned the following tips that would help decide the right choice.

Pick The Machine with The Most Robust and User-Friendly Features

Picture Courtesy:MAKWELL

Whether you’re selecting a large electronic tablet counter or a portable one, it must be featured with robust and user-friendly specifications. The machine should be very practical and allow easy handling features.

The Machine Must Suits Your Capacity

Selecting a machine that can count accurate and large production batches is good if you’re dealing with bigger projects. Similarly, if your production capacity is not reaching hundreds of tablets then better to go for easy and simple versions.

Think About the Integrating Power of the Electronic Tablet Counter

Consider the extent of integration of the electronic tablet counter with other machines. For example, how effectively it can carry out good tasks when combined with other machines.

Conclusion

In conclusion, an electronic tablet counter is the most significant machine for improving your business due to the various important factors that we discussed above. So, always think carefully before making a final decision as your whole production relies on this robust equipment. Allpack is the hub for supplying the original and advanced electronic tablet counter that you deserve! Please contact our team to find useful consultation without any charges. Message us now to open the horizon of skyrocketing profitability.

Don't forget to share this post!

CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price Capsule Counter Machine from China?

Tell us your material or budget, we'll reply you ASAP within 24 hours

Electronic Tablet Counter: The Complete Buying Guide in 2024 Read More »

Square Bottle Labeling Machine: The Complete Buying Guide In 2024

Labeling Machine

Square Bottle Labeling Machine: The Complete Buying Guide In 2024

Do you want your products to mesmerize consumers while laying on the shelves of market or selling stores? Obviously! Every manufacturer has the desire to be admired by customers for supplying quality products and in turn have a good demand for them. However, it is not going to happen, mere by dreaming instead you have to adopt the means to make it happen. Therefore, Allpack has brought for you an amazing solution of Square Bottle Labeling Machine which is ready to take your dreams ahead.

This Square Bottle Labeling Machine is in itself a comprehensive whole by possessing the advance features of performing efficiently and precisely while showing high degree of resilience to objects' diversification. You can get much more by using this machine in a way explained in this useful review. So, don't waste time in thinking and start solving your conundrums by delving in this article!

Add a header to begin generating the table of contents

1.What Is A Square Bottle Labeling Machine?

A square bottle labeling machine is cutting edge ergonomic labeling device made with innovative technology of automation to undertake intricate square bottle labeling. It is featured with intelligent inspection system, electrical energy transformation and flexible dimensions range to facilitate the bottle labeling. By using these attributes, it effectively takes the labels from roller and applies them over bottles through mechanical system.

This self-centered operation by full proof hygienic machine is resultantly expanding its appeal in different industries, who are looking forward for an ultimate solution to cope up with their numerous square bottles including pharma industry, food industry, beverage industry and others.

2.How Does A Square Bottle Labeling Machine Perk UP Your Business?

Bringing a square bottle labeling machine to your business can definitely enhance the pace of production and give you so many other incentives. Let's have a look towards them:

Ensuring Clarity

The foremost concern of every producer is indeed to attain high level of precision in labeling bottles. Here, the machine is accomplishing this aim by utilizing its stunning feature of focused design on targeted area.

Less Demanding

This machine is requiring minimal labor as well as operation demand. This is because the system of machine is designed in such a way where bottles are moved automatically during labeling once commands are fixed into it.

Versatility

As the manufacturing goods vary from one type of industry to another, similarly, the bottles used for storage also have different sizes. Ergo, the machine is resilient enough to complement the vast needs of diverse industries in terms of labeling.

Multiple Labeling

Another crucial advantage of square bottle labeling machine is the variety it offers for labeling bottles. For instance, you may use it for multiple labeling at once such as front, back, neck or full labeling of bottles.

Structural Integrity

The machine is made up of stainless steel and heavy-duty mechanical tools which are collectively making it more robust and live longer life.

High Throughput

Efficient tooling system, high speed and consistent operation together contribute to improve the rate of production to next level.

3.What Are The Working Principles Of A Square Bottle Labeling Machine?

Operating a square bottle labeling machine is now becoming a piece of cake due to the high degree of automation as well as innovative structure and features of machine. The underlying steps would better enlighten your understanding about the machine's working procedure:

Pre-Operation Setting

Before starting operation, it is required to set the machine for operation. For this, basic parameters of machine can be fixed by using HMI unit such as speed of conveyor belt, the gap between each label and the time of moving shafts. In this step, machine is supplied with required number of label rollers.

Bottle Feeding

The operation of machine begins with feeding of bottles which are carried out be the conveyor on their ways towards labeling.

Label Pulling

In this phase, electric eye detect the gap between each label on one hand, while as, the drive wheels start pulling labels from label holder on the other hand.

Peeling Off

Now, the peel off device comes into action and removes the back side of label by separating their ways.

Label Application

Finally, when the bottles reach to the labeling station, the label applicator applies single, double or multiple labels to the bottles. These bottles are then passed by the fur brush for sticking labels accurately over them.

Bottle Discharge Phase

The labeled bottles are intermittently discharged by the conveyor belt to other machines for processing. In case of semi-automatic machine, operator is required to take the bottles out of discharge unit.

4.What Components Make A Square Bottle Labeling Machine Composite?

A square bottle labeling machine is a robust unit of several small to large components which together maintain the integrity of machine. These are described below in detail:

Chassis

Chassis refers to the base of machine which works as a supporting device for all other components which are attached over it. This framework of machine is made up of durable stainless steel to better ensure the smooth flow of labeling.

Electric Cabinet

This part of machine works as an electric box which houses the overall electrical wires and power circuits of machine to help in seamless operation.

HMI Unit

This unit holds in it the essential feature of machine in form of touch screen display which allows for easy monitoring and controlling of machine through setting parameters.

Main Frame Up/Down Mechanism

As shown in the picture above, this part of machine is located on the top side of machine. It is responsible for adjusting the height of upper mainframe.

Label Holder

Label holder is a round device with labels rolled over it. This component plays a crucial role in providing machine with sufficient volume of labels.

Label Pulling Mechanism

It refers to the group of circular steel stands which are located in specific areas for the purpose of pulling labels from label holder and supplying it to the label applicator.

Electric Eye

Electric eye is a label sensor device that is responsible to detect the space between each label, thus, sends the message to machine for controlling the label stop sequence.

Stepping Motor

Stepping motor is a device that converts the electrical power into mechanical energy and thereby initiates the rotational movement of label pulling shafts.

Fur Brush

Fur brush is located alongside label applicator. When labeled bottle passes through it, the device brushes labeled sides of bottle to get the label stuck to it.

Conveyor

Conveyor is an inevitable part of every packaging machine which profoundly undertake the function of transporting bottles for labeling.

Alarm Lamp

Alarm lamp can be found on the top side of HMI unit which makes the user aware about sudden uncertainty through red light and high volume.

Emergency Stop

Similar to alarm lamp, emergency stop assist in the safe operation of labeling. Its large size and red color makes it easier for operator to stop the process swiftly.

5.Which Type Of Bottles Can Be Labeled By A Square Bottle Labeling Machine?

A square bottle labeling machine is well-equipped to match the flexible needs of bottles with ranging material and size. They are discussed below:

Plastic Bottles

Plastic bottles are commonly used for juices, medicines and sauces etc., for their flexibility and cheap price. Therefore, a square bottle labeling machine can conveniently process these bottles for beautiful labeling.

Glass Bottles

Most of the temperature sensitive products are not suitable to be stored in plastic bottles, therefore, glass bottles are used as an alternative. Hence, non-porous glass bottles containing tablets, honey, jams and vegetable pastes can be precisely labeled by this machine.

Metal Bottles

Unlike glass, metal bottles are durable and have higher protection against breakage. This fact leads many enterprises to make use of metal cans, jars or bottles etc. Ergo, the machine is eligible to label metal bottles.

It is worthy to mention here, that a square bottle labeling machine can be used not only for square bottles, but for range of other shapes of bottles such as:

Square Bottles
Rectangular Bottles
Round Bottles
Triangular Bottles
Special Shape Bottles

6.Are There Any Types Of Square Bottle Labeling Machine?

There are different types of square bottle labeling machine available in market. This question will particularly emphasize on showing you the range of square bottle labeling machine which can be used for making your business more lucrative. They are as follows:

On Automation Basis

Fully Automatic Square Bottle Labeling Machine

Fully automatic square bottle labeling machine is excellent quality intelligent machine with PLC controlled operation. The machine is highly productive to meat the desired demand of labeling by range of industries encompasses food, pharmaceutical, beverage and cosmetic etc. Driven by self operated system, the machine requires no parts' changeover thereby reducing labor, time spent and energy used.

Semi-Automatic Square Bottle Labeling Machine

Semi-automatic square bottle labeling machine on the other hand, is based on the principles of partial human labor. The machine is precise in its structure and therefore occupying less space. Moreover, the cost-effectiveness and satisfactory speed of machine are making it more appealing for industries with medium level of businesses.

Manual Square Bottle Labeling Machine

Manual square bottle labeling machine is the handiest device which is entirely dependent upon user for its function. With small footprint, this machine is extremely portable, thus, meeting the demand of user to carry it wherever one wants. It can be used by putting the labeling roller into lever and then start applying labels over bottle by pressing the handle. In this way, the machine can play its positive role in small level business labeling.

On Function Basis

Square Bottle Shrink Sleeve Labeling Machine

This type of machine is brought into the field to precisely label the bottles via air and moisture proof labeling. The machine works by putting the loose sleeve labels over square bottles and passing them through a heat tunnel which resulted in the contraction of sleeve labels around the bottles. Similarly, the bottles get dual benefits of having information over them, and along with that, any type of moisture and heat is restricted to approach the inside content. Most of the mineral water, cooking oil, and medicine bottles are processed by this machine for shrink sleeve labeling.

Big Square Bottle Flat Surface Labeling Machine

This type of machine is designed for big square bottles like jerrycans. The machine has automatic processing regulated by computerized system. With heavy-duty structure, it is able to withstand large number of loaded bottles and label them by applying flat labels on dual sides of each bottle. It is widely applicable to food industry, chemical industry, and lubricants industry.

Square Bottle Wrap Around Labeling Machine

This machine is employed to label the square bottles with one label on four sides. With simple operation and maintenance requirements the machine is user-friendly, and even a primitive man can use it. During labeling, the bottles automatically rotate with the help of rolling shafts thereby allowing the labeling device to apply labels with exerting force. Eventually, all the four sides of bottles are wrapped with one label. This machine is suitable for bottles which require multiple information over them, thus, has demand in food, chemical and medical industries.

Square Bottle Multi Side Labeling Machine

Another type of square bottle labeling machine is the one with application of labeling on multi sides. It is proficient in applying single adhesive label over three sides of each bottle. The structure of machine is composed of host, labeling station, bottle transmission system and label feeding mechanism etc. The machine simply applies labels to bottles by pressing them in movable shafts where label applicator performs the actual task of label application. It is ideally perfect for wide range of industries including cosmetic, condiments and snacks etc.

Square Bottle Double Side Labeling Machine

This machine is integrated with dual system of labeling feeding. It thus fulfills the task of labeling by taking two separate labels from opposite sides of the middle conveyor belt. When bottles pass through the labeling station, labels applicators from both sides swiftly release the labels over double sides of bottle. Hence, two labels on a single bottle are attached. This machine is useful for manufacturers who to give their bottles different look by displaying information about company and product separately on front and back respectively.

7.Pin Down The Key Differences Between Automatic Square Bottle Labeling Machine And Manual Square Bottle Labeling Machine?

To know differences between fully automatic and manual square bottle labeling machine consider the facts given below:

No	Factors	Fully Automatic Square Bottle Labeling Machine	Manual Square Bottle Labeling Machine
1	Automation	Fully automated	Zero automation
2	Structure	Complex and large	Small and precise
3	Process	Self operated	Entirely depends upon user
4	Speed	High speed by labeling 4000 bottles per hour	Low speed as rely on user
5	Cost	Expensive	Cheap
6	Application	Medium to large scale industries	Small scale business or wholesale markets etc.
7	Pictures

8.Describe The Eclectic Labels Supported By A Square Bottle Labeling Machine?

This machine can support wide range of labeling material such as:

PET Sticker Labels

PET labels are most commonly used labels made from flexible plastic. With self-adhesive material behind them, polyethylene terephthalate sticker labels are effectively processed by this machine.

Paper Sticker Labels

Like PET labels, paper labels are also popularly used in wide range of industries due to its cheap price. These paper labels have external layer of plastic to avoid decomposition in case of contacting water or moisture.

Aluminum Sticker Labels

These stickers are made from the aluminum foil which makes the labels more strong against ultraviolet light. Square bottle labeling machine is thus right equipment to apply these labels with.

Transparent Sticker Labels

This machine is also able to apply transparent sticker labels in a pretty precise way by cutting the labels on the basis of distance rather than marking present over colored labels.

Foam Adhesive Labels

Foam adhesive labels are made up of soft bouncy foam. These labels are useful for bottles which are placed in uneven surface, so, the risk of damage can be reduced by the protection given by flexible adhesive labels. Here, it is notable that these labels can be processed by square bottle labeling machine

Shrink Sleeve Labels

Shrink sleeve labels can be processed by this machine which made from stretchable PET plastic which easily get shrunk when exposed to heat.

9.What Information Is Provided On Labels Dispensed By A Square Bottle Labeling Machine?

A label used for labeling square bottles contains several types of information which is necessary to educate the shoppers about product. Below description will clearly display the useful information:

Product Name

On of the prominent thing which can be found on the front of square bottle labels is the product name. Since, the shoppers are always in search of finding desired item, product name help them to get it easily.

Brand Name

The next important information is brand name which is printed on the front part of bottle. It can assist customers to identify the brand they trust. Similarly, brand name can change the fate of business for giving them identity.

Ingredients

Mentioning ingredients on your bottles is necessary whether it is food item, cosmetic or medical, because, most of the people do not believe in the originality of products if the labels lack ingredients information.

Fact Chart

Fact chart shows the power and effects of products. For instance, labels over food bottles contain ingredient chart which display information about calories, fats and proteins etc.

Company Information

Giving information about company on labels helps in regulating trust among consumers about company's validity and authorization. It may include certifications, location and contact number etc.

Barcode

Barcode consists of bars and spaces which are printed on labels to enable the employees of supermarkets to distinguish the products of one company from rest one.

Expiration Date

Expiration date tells us about the time period until which product is safe to consume. Therefore, product can be used before its quality gets expired.

10.How To Provide A Square Bottle Labeling Machine With More Catchy Labels?

It is one of the most desirable questions frequently asked by manufacturers who are really concerned about the quality and packaging of their goods. Hence, we are going to provide you with the best ever techniques whose adoption will surely lead you to be known for astonishing packaging. These include:

Appetite Appeal

Food labels can be made tantalizing by employing the most desirable technique of appetite appeal. By printing quality food picture over labels will definitely entice the consumers to add your product into their cart.

Unique Fonts

Fonts carry great significance to make your packaging look more professional than others. In addition, using unique fonts for brand name and product name helps the customers to distinguish your products in huge sea of similar items.

Color Combination

Colors are the lights which influences soul, thereby using colors in your labels to make eye-popping combination can also pave the way to make them more attractive.

Customer Proclivity

Keeping in mind the customer proclivity while designing labels can help you target them easily. For instance, labels' resembling traditional blend can increase the charm of product for people having great love for their heritage.

Innovative Design

Sticking to the primitive way of using flat square labels for your square bottles will include your packaging among ordinary ones. Therefore, try to adopt new and creative labeling methods by using different shapes like triangle, round, half shape or labels joining cap and bottle etc.

11.Highlight The Significance Of A Square Bottle Labeling Machine In Various Sectors?

After having established the mind mapping about square bottle labeling machine, now, it is the time to show its significant role of labeling in diverse sectors through below description:

Medical Industry

Medical industry which encompasses pharmaceutical industry, nutraceutical industry, veterinary industry, herbal industry and dental industry is the first ever beneficiary of square bottle labeling machine.

Food Industry

Food industry is another area which has an unending demand for this machine which can be practically seen via square labeled bottles of sauces, chocolate, candies, jam, and dairy products etc.

Beverage Industry

Among other manufacturing fields, beverage industry has greatly advantaged by the versatility of this machine, for labeling square bottles of mineral water, juices, wine and soft drinks etc.

Cosmetic Industry

The unprecedented growth of cosmetic industry has directly increased the need for effective packaging tools among which square bottle labeling machine is the crucial one. With the help of this machine, square bottles of perfumes, shampoo, lotion and soaps etc., can be magnificently labeled.

Oil and Lubricants Industry

As we have mentioned above, the square bottle labeling machine has an individual machine for big square bottles which is used to label them. Hence, oil and lubricants market can be found using it.

12.How To Maintain A Square Bottle Labeling Machine?

Indeed, success of your business depends upon the consistency of keeping good work which is itself relying upon the smooth functioning of your machines. Therefore, to enhance the working life of your square bottle labeling machine, following maintenance points can be helpful:

Fixing Configurations: This machine is flexible enough to perform multiple types of labeling alone. However, these features can be brought into operation only if the operator is ready to fix the parameters of machine according to changing demand of labeling. Ergo, it is important to modify the machine's configuration.

Proper Cleaning: As the machine is constantly engaged in separating and applying adhesive labels, it is inevitable to properly clean it on daily basis. For this purpose, neat fabric soaked in non-aggressive detergent can be applied over sticky areas to keep the machine flow smooth.

Lubrication: Parts such as conveyor belt, labeling feeder and rolling shafts require lubrication to follow smooth pace of running. Therefore, lubricating these parts can reduce causing friction and process stagnation.

Parts Changeover: Installation of machine does not mean it will remain same forever, instead parts damage or wornout will demand for parts changeover. This implies responsibility on part of user to take timely step for resolving these issues.

13.What Other Machines Can Be Integrated With A Square Bottle Labeling Machine?

A square bottle labeling machine is able to work along with other machines in a production line. These machines are as follows:

Bottle Unscrambler

Bottle unscrambler is an advance machine used for feeding the bottles to manufacturing lines in a serialized manner. This machine is robust in its construction with the help of which it takes randomly positioned bottles from hopper and turn them into accurate position for accelerating the production speed.

Liquid Filling Machine

Picture Courtesy: Lodha

Liquid filling machine is topnotch equipment designed to undertake the filling of numerous liquids into bottles and containers including free flowing and thick liquids. It is part of the packaging line where square bottle labeling machine can further process these filled bottles via labeling.

Tablet Filling Machine

This excellent machine is made in such a way that all types of tablets, capsules, candies, chocolate balls and gummies etc., can be perfectly counted as well as filled into bottles. Similarly, these bottles are then labeled through square bottle labeling machine.

Bottle Capping Machine

Picture Courtesy: Tecno

To cap the filled square bottles, a machine namely bottle capping machine is thus introduced to perform this job effectively and adds to the overall production efficiency.

Induction Sealing Machine

Another machine which can be directly attached to the square bottle labeling machine is an induction sealing machine. This device is expert in sealing the aluminum foil under the caps of closed bottles through an ultraviolet radiation, so that the inside content can be fully secured from leak and moisture.

14.Elicit The Troubleshooting For A Square Bottle Labeling Machine?

There are some possible challenges which you might face during operating this machine. Therefore, below table can help you resolve them quickly:

No	Issues	Reasons	Troubleshooting	Illustration
1	Label pulling mechanism do not function properly	Either substrate motor is not moving or drive belt is loose	Check the motor and lubricate it or tight the drive belt. Take the help of an expert if problem remains unsolved
2	Incorrect cutting of labels	The electric eye is unable to detect the space between each label due to incorrect positioning	Correct the position of electric eye right in front of labeling feeder
3	Bottles do not rotate swiftly during wrap around labeling	The rolling shafts are not parallel to label applicator	Align the rolling shafts to that of label applicator in order to balance the pressure over bottles from both sides
4	Label feeding error	Incorrect setting of sensor after keeping new label roller	Make sure to set the sensors each time when loading machine with new set of labels roller
5	Wrinkles appear on labels	The delivery speed of labeling wheel is too fast	Adjust the speed of label application wheel to ensure wrinkle free labeling

15.What Are The Keys For Getting A Magnificent Square Bottle Labeling Machine?

If you want to get the best square bottle labeling machine you must have to follow the essential requirements needed for it. The underlying keys are holding some of these requirements to make you understand them without any effort:

Required Volume

The first key towards journey of getting perfect compatible machine is to determine your production volume you want to label by this machine. It will simply allow you to know whether semi-automatic, fully automatic or manual square bottle labeling machine is your need.

Compliance

Another key is to check the compliance of machine with international quality standards such as ISO, FDA and GMP. By doing so, you can get quality equipment and include your business in safe zone when undergoing quarterly scrutiny by food packaging authorities.

Flexibility

As above-mentioned types of square bottle labeling machines include one which can process multiple shapes of bottles. Therefore, if you are running large scale business with eclectic bottles choose the machine which is more flexible.

Capital Investment

Investing on the capital for your industry is essential; however, keeping in view the amount of money required is flip side of the coin. Hence, choosing a machine under your budget can save your money from being wasted.

Conclusion

To put in a nutshell, square bottle labeling machine is ergonomic equipment which is showing its excellence in almost every sector that has been associated with bottle packaging. Its use can enhance your packaging charm, efficiency as well as accuracy. Apart from that, you can get other advantages in case of considering Allpack which is offering one year of warranty, full installation and training support and much more. So, don't waste time and get your order booked by using the given link.

Don't forget to share this post!

CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price Bottle Labeling Machine from China?

Tell us your material or budget, we'll reply you ASAP within 24 hours

Square Bottle Labeling Machine: The Complete Buying Guide In 2024 Read More »

Plastic Bottle Labeling Machine: The Complete Buying Guide in 2024

Labeling Machine

Plastic Bottle Labeling Machine: The Complete Buying Guide in 2024

Do you know plastic bottle labeling machine is increasingly employed because of their fast speed, extreme precision, and easy-to-use functionalities?

Plastic bottle labeling machine has attained a market size of more than 2.7 billion dollars in 2021. Industries need this state-of-the-art solution for their products because it boosts the overall shelf value of products. Its convenience and cost-saving benefits have also made this machine an all-time favorite of various brands.

Having a plastic bottle labeling machine automates your production and also results in high-quality labeling and increased throughput. Read through this comprehensive guide to discover all the useful characteristics of this handy machine.

Add a header to begin generating the table of contents

1.What Is A Plastic Bottle Labeling Machine?

A plastic bottle labeling machine is a multipurpose piece of equipment that sticks or pastes labels over the surface of plastic bottles. This machine has a label applicator, conveyors, and sensors to guide the precise application of labels. Sometimes, it also has a glue applicator that spreads glue over the label back.

It is an important machine in product identification and brand promotion. Today, this machine has gained unique significance in the security field because it pastes tamper-evident and tracible labels.

2.What Advantages Does A Plastic Bottle Labeling Machine Bring To Production?

Plastic bottle labeling machine offers a handy solution that sticks value-added labels and provides maximum brand awareness. Adoption and implementation of this machine have plenty of advantages for productions like:

Automation

Picture Courtesy: CNC Vina

This machine offers automation to businesses because it can carry out labeling at high speeds. With advanced hardware and software components, it labels thousands of plastic bottles per hour. This leads to more products in the market generating high revenues.

Flexibility

Evolving and transformative industrial sectors require equipment that can meet ever-changing packaging needs. Plastic bottle labeling machine has acquired a special place in fulfilling these demands. This machine handles different shapes, sizes, and material labels because it is easily customized to meet the latest labeling requirements.

Brand Awareness

Labeling aids brands in creating their unique personal identity as labels are usually first to captivate customers. Hence, a plastic bottle labeling machine is best for businesses in establishing their exclusive brand profile as it sticks -creatively designed labels for maximum brand advertising.

Precision

Picture Courtesy: HERMA

Badly labeled plastic bottles are poorly received by customers and usually lead to product recalls. However, plastic bottle labeling machine is known for its highly accurate labeling. It typically pastes wrinkle-free and tear-free labels with perfect placement.

Product Tracing

Today, plastic bottle labeling machine is vital in product tracing. It applies barcodes, QR codes, and RFID tags over products to ascertain product quality and safety. These labels often minimize product counterfeiting and aid in product tracking during shipment.

3.In what type of industries is a plastic bottle labeling machine utilized?

With the evolution in packaging, next-generation labeling has attained footing in every industry. Hence, plastic bottle labeling machine has found their use in every industry where products are packaged in bottles.

Diverse applications of this machine are discussed below:

Food and Beverage Industry

Product identification has immense value in the food and beverage industry. Customers want to know what is the product they are buying. Therefore, manufacturers routinely employ a plastic bottle labeling machine for its neat and striking labeling over sauce, dressing, condiment, water, milk, cream, etc. in the food and beverage industry.

Cosmetic Industry

In the cosmetic industry, a diverse range of labels is used to give cosmetic products a sleek, captivating, and elegant look. Plastic bottle labeling machine is popular in the cosmetic industry because it processes labels with all material types and shape. Plastic bottles holding foundations, lipgloss, eyeliners, blushes, and other cosmetic products are labeled by this machine.

Personal Care Industry

It is another consumer-based industry where plastic bottle labeling machine has found its application. This machine is well-received by personal care brands because of its stylish and attractive packaging. It typically labels plastic bottles of soaps, shampoos, face masks, deodorants, gels, etc.

House-Hold Industry

For labeling detergents, dishwashing liquids, bleaches, cleaners, furniture polishes, paints, and insect repellents, a plastic bottle labeling machine is employed in the household industry. By pasting labels, this machine informs users about the expiry date, ingredients, usage, and safety instructions related to the product.

Health-Care Industry

Plastic bottle labeling machine is of prime significance in the healthcare, pharmaceutical, and nutraceutical industry. It not only communicates to consumers about the ingredients and benefits of products but also acquired a strong reputation in this industry due to its tamper-evident and anticounterfeiting labels

Automotive Industry

Different fluids such as coolants, engine oils, battery chemicals, lubricants, varnishes, glues, etc. are stored in plastic bottles. Plastic bottle labeling machine is routinely employed in the automotive industry to give automotive bottles a professional and lustrous look and to enlighten users about the safe handling of automotive liquids.

4.How does a plastic bottle labeling machine work?

A plastic bottle labeling machine is an automated unit that works in perfect harmony for precise labeling. The exact working of this equipment varies with different types of plastic bottle labeling machines. But for your information, a typical work principle of this machine is discussed below:

Label Roll Feeding and Unwinding

Before the start of the labeling process, at first bulk label roll is loaded on the label holder by the operator. Then label unwinding plate is rotated and the label is passed over the rollers to the label dispensing unit.

Picture Courtesy: Sheapak

Plastic Bottle Infeed

Plastic bottles are placed on the moving conveyors at precise intervals for accurate labeling by a plastic bottle unscrambling machine or manually.

Label Dispensing and Pasting

When the plastic bottle reaches the labeling unit, a sensor detects its proximity to the labeling head. The labels are cut from the roll using dies and are stuck over the plastic bottles by the labeling head. Other equipment types have glue applicators that apply glue to plastic bottles and then paste labels over them. After labeling, label presses, rollers, and brushes remove crinkles, folds, and creases from labels.

Picture Courtesy: HERMA

Plastic Bottle Unloading

After testing the label quality, plastic bottles that pass quality tests are removed from the labeling unit and transported to the plastic bottle collection unit or other machines down the line by the conveyor systems.

Picture Courtesy: iBottling

5.What are the different components of a plastic bottle labeling machine?

Plastic bottle labeling machine consists of advanced labeling units- performing specific label handling and dispensing functions. Below are some details of important components present in this machine.

Hand Wheel Adjusting Unit

It is the part that aids workers in physically fine-tuning label settings like label alignment, placement, and tension. It has a hand wheel that is rotated to make accurate adjustments in labeling operation and is linked with the label application unit.

Paper Collecting Unit

It is the component that receives back liners after they are peeled off the labels. This spool rotates and rolls liners around itself. This prevents the messiness and paper build-up on the machine.

Label Supply Disk

It is a label unwinding system that rotates to release label film from the roll. The label film is placed on the label roll holder. As the label supply disk spins, the label film is gradually unwound from the roll.

Touch Screen

It is a smart and intuitive component of a plastic bottle labeling machine that aids in the automatic modification of labeling parameters. Data recipes are also stored in its processor that allows quick format change with one swipe of a finger.

Film Rollers

They are responsible for keeping the film under proper tension and also stopping the film from spillage and slacking. Film tension also helps in accurate label placement.

Conveyors

For the transportation of plastic bottles from one unit to another conveyors are employed in the plastic bottle labeling machine. They are formed by drive belts, rollers, or chains and are powered by motors that assist in the synchronized movement of conveyors.

Emergency Light

It is the safety component present in several plastic bottle labeling machines. Its function is to light in case of component failure or accidents. Emergency light grabs the immediate attention of operators and allows them to take necessary safety protocols.

6.How does a plastic bottle labeling machine categorize?

A plastic bottle labeling machine is an adaptable piece of equipment that handles and places labels in different orientations and positions over plastic bottles. For these diverse applications, various kinds of plastic bottle labeling machines exist in the market.

Major classes of this machine are penned below:

Categorization on Automation

Manual Plastic Bottle Labeling Machine

It is the first form of plastic bottle labeling machine and is known for its simple design and ease of use. It is a portable machine that is ideal for a home-based labeling business where a small number of plastic bottles are processed daily. Handwheels and rotating levers are present in this machine for plastic bottle labeling by hand.

Semi-automatic Plastic Bottle Labeling Machine

This machine is a benchtop model and performs automatic plastic bottle labeling. However, workers load and unload plastic bottles by hand in this equipment. Workers start the labeling process by pressing the bottom pedal, button, or other level control. This machine is suited for medium-scale businesses where thousands of plastic bottles are labeled by hour.

Automatic Plastic Bottle Labeling Machine

It is the latest form of plastic bottle labeling machine that completely executes every labeling step by itself. State-of-the-art gadgets and controls are responsible for precise label placement and orientation. The HMI touch screen in this machine allows easy and quick change of settings while alarms and sensors aid in monitoring the safety status of a machine.

Categorization on Design

Inline Plastic Bottle Labeling Machine

This plastic bottle labeling machine has a straight-line design in which plastic bottles travel to the labeling head one at a time. Hence, the productivity of this machine is lower than its rotary counterpart. However, this machine has a small number of parts thus maintaining and integrating this machine is undemanding.

Rotary Plastic Bottle Labeling Machine

Picture Courtesy: Quadrel

In a rotary plastic bottle labeling machine, a star-wheel or turntable is present that gives this machine its circular configuration. Multiple plastic bottles are labeled simultaneously using rotary wheels. These bottles are held by clamps and the star-wheel rotates to correctly align bottles to the label applicator. This machine offers more production capacity.

Categorization on Label Placement

Flat Top Plastic Bottle Labeling Machine

This machine pastes a single strip of label over the flat surface such as the top lid or caps of the plastic bottles. This is done to avert product tampering. It is also used for sticking barcodes, RFID, and tracing numbers over the flat side of plastic bottle caps.

Side Plastic Bottle Labeling Machine

The function of this machine is to stick labels over the sides or arcs of plastic bottles. This machine labels one to two panels of plastic bottles usually at the front or back side. It is used for improving product display and information. This machine offers flexibility as it can handle a variety of label shapes and materials.

Wrap-Around Plastic Bottle Labeling Machine

Picture Courtesy: NeuraLabel

This machine pastes labels by rotating them over the plastic bottle surface. This machine has simpler operation than pick-and-place equipment and offers an identical product display to a shrink-labeling machine. It is typically employed for labeling the circumference of a round plastic bottle but can be used for labeling other container shapes with few modifications.

Categorization of Type of Adhesive

Self-adhesive Plastic Bottle Labeling Machine

This machine is the most widely used type of plastic bottle labeling machine as it can meet the fast-evolving labeling needs of industries. It applies a broad range of labels varying in their designs, colors, and textures. It does not require glue for labeling thus resulting in mess-free labeling. This machine is lucrative solution than a shrink-labeling machine.

Wet-Glue Plastic Bottle Labeling Machine

Picture Courtesy: china automatic lab

This machine applies liquid glue to labels before pasting them. The glue is liquid at room temperature. It is known for its use in the beverage industry since it sticks complex shape ornate labels over rigid plastic beverage bottles. More than one label is applied by this equipment to complex-shaped plastic bottles.

Hot-Glue Plastic Bottle Labeling Machine

The glue that is solid at room temperature is first melted by heat in this machine. Then this glue is applied to plastic bottles for adhesivity by glue dispensing nozzles. This machine is ideally used for wrap-around labeling over round as well as square-shaped plastic bottles.

Shrink Sleeve Plastic Bottle Labeling Machine

It is the most modern type of plastic bottle labeling machine and is becoming extremely popular in industries due to its full-body labeling. This machine puts thermoplastic over plastic bottles which after passing through a heat tunnel, this thermoplastic shrinks to fit the contours of plastic bottles. It is a more expensive option than other plastic bottle labeling machines but makes for its utmost brand advertisement.

Categorization on Printing

Print and Apply Plastic Bottle Labeling Machine

Picture Courtesy: ALTech UK

As this machine has built-in high-definition printers, so, it is employed for printing variable information like tracking numbers, batch numbers, addresses, etc over plastic bottles. This machine supports custom labeling and has a higher processing time than a simple plastic bottle labeling machine

Simple Plastic Bottle Labeling Machine Without Printer

Picture Courtesy:Herma

This machine does not have a printer so instead uses pre-printed labels. It pastes informative and decorative labels that are pre-designed by designers. It has minimal parts thus providing ease of maintenance. Moreover, this machine labels more plastic bottles in a short span.

7.What Is A Plastic Bottle Labeling Machine Production Line?

Several machines are present in the plastic bottle labeling machine production line, that contribute to high-quality packaging. These machines systematize packaging by executing specific tasks. The order of these instruments is:

	Plastic Bottle Unscrambler This machine has a hopper in which plastic bottles are loaded in random order. The bottle collecting systems receive bottles from the hopper and align them in standing position, one after the other with suitable gaps for filling and other packaging processes.
	Counting and Filling Machine With a light beam, photoelectric sensors, vision systems, and a vibratory chute, the counting and filling machine accurately counts and fills tablets, pills, beads, capsules, pearls, confectionaries, and gummies in plastic bottles.
	Desiccant Inserter In humid environments, hygroscopic and sensitive chemical products absorb moisture consequently losing their quality. A desiccant inserter is a machine that puts small desiccant packs inside the plastic bottle to prevent the soaking of water vapors.
	Automatic Capping Machine This machine uses torque or force to tightly place caps over the plastic bottles. Twisting forces securely attach caps to decrease product contamination and leakage. Grippers hold the plastic bottles in place while capping heads in this machine exert uniform torque for twisting caps.
	Induction Sealing Machine For fully sealing plastic bottles, an induction sealing machine uses electromagnetic current or heat for melting foil or liner. These materials are typically found on the inner surface of caps. The melted material sticks to the opening of plastic bottles to create hermetic and airtight seals that prevent product spillage.
	Plastic Bottle Labeling Machine Industry utilized this machine for gluing plastic or paper labels over plastic bottles. This machine applies labels to oval, square, round, cylindrical, and pump plastic bottles. HMI controller, labeling head, sensors, and conveyors execute the labeling process.

8.What Is The Difference Between Vertical And Horizontal Plastic Bottle Labeling Machines?

Vertical and horizontal plastic bottle labeling machines have principal function labeling. However, their labeling orientation and labeling process are vastly different from each other. These differences are discussed in detail below:

Vertical Plastic Bottle Labeling Machine	Horizontal Plastic Bottle Labeling Machine

In this machine, labels are pasted in the vertical direction over the plastic bottle. It labels plastic bottles parallel to their length and is employed for labeling the sides of plastic bottles or wrapping around their vertical circumference.	This machine sticks labels in the horizontal direction. If labeling of plastic bottles perpendicular to their length is required then a horizontal plastic bottle labeling machine is the best bet. It labels plastic bottles at the top or bottom side.
It is highly recommended for labeling round or cylindrical plastic bottles.	It is ideal for processing square, flat, or rectangular plastic bottles.
Labels are pasted over the circumference of plastic bottles as they rotate in a vertical labeling machine.	Labels are typically glued to the flat side of plastic bottles as they move through the labeling unit.
It mostly applies product information labels that improve product shelf appearance.	It usually applies barcodes, QR codes, and other tracible labels over plastic bottles.
Plastic bottles move on the conveyor in a standing tall position in this machine.	Plastic bottles are loaded in a horizontal lying down position on the conveyors.

9.What other products a plastic bottle labeling machine can process?

A plastic bottle labeling machine is a flexible automation that is also used for labeling other packaging containers besides plastic bottles. These product containers include:

Glass Bottles

Different industries use glass bottle packaging to give their products a classy and elegant look. Plastic bottle labeling machine labels glass bottles with premium quality labels. This machine is specifically designed for plastic bottles and can process glass bottles with just a change of a few labeling parameters.

Jars

As the dimensions and geometries of plastic and glass jars are identical to plastic bottles, so, the plastic bottle labeling machine easily accommodates jar packaging. In the food industry, this machine pastes labels over jars of honey, jams, dressings, etc.

Cans

Cans

This machine is frequently used in the beverage industry for labeling soft drinks, juices, and other beverage cans. The shrink plastic bottle labeling machine is adjusted to shrink sleeve label beverage cans with high-quality images and logo designs.

10.What are the frequent issues in a plastic bottle labeling machine?

Common problems in a plastic bottle labeling machine severely impact the performance of production and cost manufacturers a lot of money. But these problems are easily resolved by following some guidelines.

Cause	Solution	Picture
Skewed Labels
Labels are not designed according to the curvature of plastic bottles. Former have minute tapering that can lead to label skewness.	It is best to design labels with little curves so that they are matched with bottle shapes.	Picture Courtesy: Cognex
Flagging of Labels
Sometimes, the size of labels is too big as than circumference of plastic bottles	It is best to design labels leaving 1/8-1/4 inches of space around the sides of plastic bottles to accommodate minute imperfection in labels.	Picture Courtesy: The Label Printers
Wrinkles in Labels
Uneven application of labels causes wrinkling. Dirt or dust also causes wrinkling in labels. Sudden temperature change is also the reason for wrinkling.	Ensure even and uniform application of labels. Clean the surface of the plastic bottle before label pasting. Prevent sudden temperature change during labeling.	Picture Courtesy: CTM Labeling
Labels are not Gluing to Plastic Bottles
Adhesives are not compatible with the surface of plastic bottles and cause label non-stickiness. Temperature change causes brittlely and tackiness of adhesives leading to poor gluing.	Use adhesives that are completely compatible with the characteristics of plastic bottles. Minimize temperature changes to ensure high-quality labeling.	Picture Courtesy: CNET
Adhesive Accumulation on Plastic Bottles or Labels
A high amount of glue could result in the buildup on plastic bottles as well as labels. Labels slip while their application causes adhesive accumulation. The use of freshly printed labels could also lead to adhesive accumulation. Presence of glue on hopper prongs.	Adjust the amount of glue by calibrating the glue applicator. Adjust equipment to ensure proper label tension. Use aged labels for pasting. Fully clean hopper prongs before labeling.	Picture Courtesy: Productos Colcar

11.What Are Some Common Maintenance Guidelines For A Plastic Bottle Labeling Machine?

Regular maintenance of a plastic bottle labeling machine is directly proportional to its long operational life. Therefore, it is suggested that manufacturers should encourage their operators to perform daily schedule maintenance.

Some common maintenance guidelines are given below that you might find useful.

Daily Maintenance	Clean the plastic bottle labeling machine daily to get rid of sticky residue, dust, or label buildup. Check for failure in any component. Lubricate all moving components to prevent defects due to friction. Align the labeling parts and other components for smooth labeling. Tighten all nuts, bolts, screws, and other moving joints.
Weekly Maintenance	Thoroughly inspect and calibrate sensors to ensure their proper working order. Inspect label roll and other labeling components for damage and if necessary replace them.
Monthly Maintenance	Carefully examine every part of the electric cabinet for wear and tear to prevent electric incidents. Also check for old and defective switches, cables, wires, etc. Check the air pipes of the pneumatic system and ensure that air pressure is at a specific threshold as mentioned in the manufacturer manual.
Yearly Maintenance	Perform a detailed and full examination of a machine under the supervision of a skilled technician. Replace old parts. If the latest updates of machine software are available then update it.

12.How To Choose A Plastic Bottle Labeling Machine That Is Suitable For Your Production?

The selection of a plastic bottle labeling machine is a critical decision that can bring about an excellent match between the equipment and your production. However, poor planning before purchase results in bad choices that could cause serious loss of money.

Some important points that must be considered while selecting are:

Determine Your Production Needs

Picture Courtesy: STM Pack

Plastic bottle labeling machine with high labeling capacity typically has a higher price. Selecting a higher processing machine while your labeling requirement is low often results in a waste of money. Thus, having an idea about your production needs and volumes will justify your budget without going overboard.

Label and Bottle Characteristics

Each plastic bottle labeling machine handles specific types of labels and bottles. Therefore, it is essential to determine what type of label and plastic bottle you will process. Purchased machine with poor compatibility with label and bottle properties leads to a change in equipment or label and plastic bottle.

User-Friendly Technology

When it comes to labeling every second matters and easy-to-use technology saves a lot of time. So, opt for a plastic bottle labeling machine that is designed with easy-to-use controls and gadgets because hard-to-use controls often create confusion consequently lowering labeling quality.

Ease of Setup and Format Change

Consider buying a plastic bottle labeling machine that is easily installed to minimize the extra expense needed for hiring professional technicians to set up your machine. Moreover, choose equipment that has quick changeover as lengthy changeover often slows down production. But a plastic bottle labeling machine with rapid changeovers can drastically boost your production efficiency.

Warranty and After-Sale Support

Since equipment could unexpectedly experience failure, therefore, it is recommended to always go for a manufacturer that provides a high warranty period and subpar aftersales support. Ongoing customer support saves you from lengthy downtimes and expensive repairs because the manufacturer of equipment is always ready to lend you support.

Conclusion

Due to the high demands of consumers for labeled products, plastic bottle labeling machine has acquired traction in the modern industrial world. Its automation, flexibility, brand promotion, and high-speed label make this machine the first choice of manufacturers when it comes to labeling. If you are interested in buying this machine, visit our “Allpack” website for pricing details. We offer superior-quality solutions that are seamlessly added to productions to generate the best-quality labeling.

Don't forget to share this post!

CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price Bottle Labeling Machine from China?

Tell us your material or budget, we'll reply you ASAP within 24 hours

Plastic Bottle Labeling Machine: The Complete Buying Guide in 2024 Read More »

Labeling Machine for Bottles: The Complete Buying Guide in 2024

Labeling Machine

Labeling Machine for Bottles: The Complete Buying Guide in 2024

Did you know that labeling machine for bottles can do much more than presenting information about formulation?

Today’s labeling machine helps in enhancing appealing presentations about your product, brands, packaging information, and visual aesthetics. So, a manufacturing and packaging company must consider ongoing and upcoming trends to skyrocket the competitive market. In this article, you will be a potential innovative labeling machine for bottles and how it can make your work easy in such an advanced technology. With so many available machines, deciding which is the best solution is of course difficult. So, we have outlined this article to help you select an effective and productive machine.

Add a header to begin generating the table of contents

1.What should you know about Labeling machine for Bottles?

Labeling Machine For Bottles

A labeling machine for bottles is particularly constructed to label the packaging products effectively. This machine is useful to run any business that deals with large or bulk quantities of bottles.

You must be aware that dealing with bottles especially labeling them is an extremely difficult task whether done manually or by the machine. By means of labeling machine for bottles, it has been improved and enhanced the overall productivity of any production line.

2.How a labeling machine for bottles is beneficial?

We now know what a labeling machine is, so you might have definitely got a glimpse of how important it could be for industries to own this machine.

Enhanced Throughput and Work efficiency

Application of pressure-sensitive labels can be tedious work if done manually, instead work done by labeling machine for bottles would not only increase production capacity but also increase the speed at which the labels are being applied as many as per second.

Reduce Labor cost!

The use of the labeling machine for bottles cuts down on labor costs as there is less human intervention required to operate this machine except for loading the labels. This brings greater chances of earning a profit, as you won’t require hiring extra staff for this work and could redirect your workforce for greater value tasks such as quality control and supply chain management.

Accuracy

It is important to note that the placement of labels on your bottles must be precise and accurate, for this the labeling machine for bottles appropriately adheres to the label by positioning it where it is supposed to be placed. Unlike manual labeling, where there are chances of labels getting peeled off or not applied on the correct position, these risks are eliminated by using this machine as it assures tolerance precision up to +/- 0.3 mm.

Safety In Handling

Picture courtesy: Accraply

To ensure the safe and healthy working of your staff, labeling machine for bottles provides sensor-activated applicators and a conveyor belt system for the label application process and transferring of bottles. The process of label application can be the cause of musculoskeletal disorders and might be the reason for injuries.

3.What are the industrial applications of labeling machine for bottles?

Automotive Industry

The automotive industry uses labeling machine for bottles intended for outstanding depiction of graphics which helps them in building brand image, and for applying labels that states the purpose of fluid, its method of use, and safety warnings. It can be applied to plastic and metal bottles of different shapes and sizes.

Beverages Industry

From attracting customers with a cool design to portraying the quality of your product, whether it is mineral water, soft drinks, or alcoholic beverages, a labeling machine for bottles can handle all types of bottles for placing labels. It is necessary that the label must be resistant to spoilage due to any fluid or wear off due to scratches.

Chemicals Industry

Aware of its hazardous possibilities, the chemical industry uses bottle labeling machines in order to clearly mention all the constituents, safety and precautionary statements, and the direction for the intended use.

Food Industry

Picture courtesy: Delicious

An assorted range of food products like spices and condiments, confectionery, jams, sauces, and other edible items require catchy and effective labeling for their consumable items. For this purpose, they use a bottle labeling machine which assists the manufacturer in providing all details about the product such as their ingredients, date of manufacturing and expiry, etc. A bottle labeling machine used in the food industry can handle a variety of glass, plastic, and metal bottles.

Cosmetics Industry

Picture courtesy: Avon Care

Promising enough according to its packaging, the cosmetics industry requires competent and good visualizing labeling designs to deliver its products. A labeling machine for bottles comes in handy to fulfill this requirement as it can handle various shapes and sizes of bottles used for the filling of different beauty products.

Household Products

A labeling machine for bottles can be utilized for effective labeling of household products like floor and toilet cleaners, detergents, pest control sprays, hand wash, stain removers etc. These bottles are labeled with a good marketing strategy to depict their purpose of use.

Pharmaceutical Industry

The pharmaceutical industry uses the bottle labeling machine for safe and reliable placement of labels that state medicinal constituents, storage condition, direction for use date of manufacturing, and expiry date. Bottles for liquid and solid dosage forms of medicine are labeled with precision.

Nutraceutical Industry

This industry uses a labeling machine for bottles to efficiently put adhesive labels on their nutritional supplements such as multivitamins, dietary supplements, supplements for skin and hair health, supplements for different deficiencies, etc. Labels applied represent the nutritional requirements for different age groups and mention various minerals that they contain.

4.How does a labeling machine for bottles work?

The working steps of labeling machine for bottles

The labeling machine for bottles works in a pretty straightforward way. The discussed below are following steps:

STEP 1

The first step involves feeding of roll over the feeding supplier and unwinding of label material from it. This can be achieved by manually handling an operator to ensure that fixation is done for supplying a steady roll.

STEP 2

The second step is receiving bottles for labeling purposes. The bottles are fed into the unit with the help of a conveyor which is presented for easy transportation of material prior to and after labeling.

STEP 3

This is the main step where bottles are subjected to a labeling unit for dispensing the label. The unit is equipped with a sensor that detects the bottles and places the label at the assigned measurement for an exact position as recommended by the manufacturer.

This step is divided into two steps; first, the application second is the presser. The applications of label can be done either pressure-sensitive or wrap method using hot -melt glue or cold or self-adhesion method; furthermore, applied horizontally or vertically. The presser are rollers that firmly press the applied labeled to avoid wrinkle, bubble or folding and ensure evenly application.

STEP 4

This step is divided into two sections, if labels are not corrected; the bottles are sent to the rejection unit. Similarly, the corrected labeled bottles are sent to the next machine via a conveyor to complete the packaging process.

5.What are the parts of the labeling machine for bottles?

The major parts of the labeling machine for bottles are described below:

The common parts of the labeling machine for bottles

Label Roll Feeder

Every machine has start-up step. For labeling, this is the section where the operator has to fix and adjust the label roll to ensure the supply of labeling material is steady and smooth during operation.

Adjuster

This unit ensures proper regulation of labeling on the bottles. By use of an adjuster, you can finely correct the position of the label and alignment of bottles by adjusting the label roller.

Supporting Roller
When the label roll is fixed and adjusted; it is further supported by rollers that helps in fixation for smooth and uniform application of labels so wrinkles, bubbles, or folding can be prevented.

Emergency Light
This is used for safety purposes and is brightened during emergency scenarios to alert the operator for immediate action and keep the environment safe.

PLC Touchscreen

A touchscreen interface that controls via clicking keys available on the screen with a single touch. It allows users to add settings, troubleshoot, find alerts, diagnostic issues, etc.,

Power Button
This button is mostly situated adjacent to the PLC touchscreen that is simply used to activate the machine. Once you’re done with working; the final switching off can be attained by the same power switch.

Sensor
This is a prime section of the labeling machine for bottles that detects the presence of bottles and allows the machine to press the label in the right position as fed in the setting of the machine.

Conveyor
This is used for the steady transportation of bottles for labeling purposes. The conveyor is also used to integrate machines with other equipment.

Label Presser
The unit is meant for fixing labels once applied by the applicator. The presser exerts pressure on each fixed label to prevent the development of bubbles, wrinkles, or folding.

Bottle Guide plate

This unit helps in the alignment and stabilizing of bottles during transportation for labeling and leaving the machine. The prime purpose of this unit is to upright the bottles for uniform application of the labels.

Electric Cabinet

All electrical wiring, relays, switches, plugs, and circuit boards are housed in an electric cabinet.

Caster Wheels

The unit is helpful in providing support, relocation, and easy movement to the machine.

6.What are Types of Labeling Machine for Bottles?

As packaging machinery is continuously evolving, every day different model of labeling machine for bottles is introduced. This equipment is classified depending on design, labeling direction, level of automation, etc.

A detailed overview of types of labeling machine for bottles is penned below to aid in your selection.

Classification Based on Automation

Machine	Overview
Manual Labeling Machine for Bottles	It is the most straightforward type of labeling machine for bottles. For small home-based businesses where productivity is low, this machine is suitable since it is fairly expensive and can stick labels on a few bottles. It has handwheels or levels for manual label application.
Semi-automatic Labeling Machine for Bottles	This machine has a compact construction and is capable of labeling bottles independently. However, users manually load bottles on the conveyors. It has a higher accuracy rate than a manual labeling machine for bottles. Moreover, it has a higher labeling capacity and can label up to a thousand bottles per hour.
Automatic Labeling Machine for Bottles	It is the most advanced form of labeling machine for bottles when categorized on the level of automation. It has higher labeling speed and is typically employed in mass-scale labeling production to automate labeling. It is equipped with state-of-the-art gadgets, sensors, and alarm systems that not only provide high precision in labeling but are also essential for safety purposes.

Classification Based on Label Positioning

Machine	Overview
Side Labeling Machine for Bottles	For labeling one side or two sides of bottles, a side labeling machine is used. This equipment labels the front or back panel of the bottles. It works well with round, oval, flat, or square bottles. It is often employed for increasing the visual appeal of labeling since it offers wrinkle-free and crease-free labeling. However, it provides a limited area for information display.
Wrap-around Labeling Machine for Bottles Picture Courtesy: ALLMA.NET	It is one of the widely used machines for labeling of bottles. This machine wraps the complete circumference of bottles with labels. However, it is ideal for labeling round or cylindrical bottles. This equipment glues labels by rotating them on the exterior of bottles. This machine can process glass, plastic, as well as, metal bottles.
Top Labeling Machine for Bottles Picture Courtesy: vkpak	This machine sticks labels at the top side of bottles to minimize the tampering risk. It processes bottles of any shape and size and is very helpful in resolving security problems

Classification Based on Design

Machine

Overview

Rotary Labeling Machine for Bottles

Picture Courtesy: vkpak

This machine is equipped with turrets or turntables that tightly hold bottles at the bottom using a bottle holder. This holder rotates at 360° for ideal label placement. Furthermore, this machine operates at high speed due to its simultaneous labeling of multiple bottles.

Inline Labeling Machine for Bottles

This machine has a straight-line configuration and labels one bottle at a time. It is more suited to simple productions where low labeling capacity is required. But it has minimal parts and can be easily upgraded.

Classification Based on Adhesive Features

Machine	Overview
Wet-Glue Labeling Machine for Bottles	It mainly processes decorative and embossed paper labels and applies liquid glue to bottles. It has a glue applicator that spreads glue over label strips and the label press sticks them over the bottles. It is mostly employed in the beverage industry.
Hot-Glue Labeling Machine for Bottles	In this machine, first glue or adhesive is heated before application. The melted glue is best for applying wrap-around labels over bottles. This machine has glue dispensing nozzles that spread precise amounts of glue to labels. This prevents glue buildup on labeling components.
Self-Adhesive Labeling Machine for Bottles	This machine does not need any adhesive instead it fixes pre-glue labels over bottles. It simply peels off the back paper from label strips and then applies the sticky part of labels over bottles. Its biggest advantage is- gluing complex-shaped labels over products.
Shrink Sleeve Labeling Machine for Bottles	This machine puts plastic sleeves over the moving bottles. Then, bottles go inside the heat tunnel for melting and shrinking sleeves so that they tightly fit bottles. This machine is employed for increasing aesthetic value and branding of products.

Classification Based on Labeling Direction

Machine

Overview

Horizontal Labeling Machine for Bottles

In this machine, labels are usually applied over bottles while they are lolling on their side. It works best for bottles with unstable bases that cannot stand right like round bottom bottles

Vertical Labeling Machine for Bottles

Partial or complete labels are stuck over the bottle while they are standing upright. This machine is ideal for labeling bottles with flat bases or slightly tapered bottles like square or rectangular bottles.

Classification Based on Printing

Machine

Overview

Print and Apply Labeling Machine for Bottles

Picture Courtesy: NJM Packaging

For printing real-time changing product information such as barcode, tracing numbers, batch numbers, etc. Print and apply labeling machine for bottles is employed. This machine has high-definition printers for printing graphics to build a unique brand image.

Labeling Machine for Bottles Without Printers

This machine is simple without any advanced printers. It simply uses preprinted stickers or add-ons for labeling. It has a high processing speed as it does not involve a printing process.

7.What is the production line of labeling machine for bottles?

Automatic Bottle Unscrambler

Often bottle unscrambling machine aligns bottles at precise positions on the production line conveyors. This machine receives bottles in random order from the hopper and uses mechanical systems for placing bottles in standing positions on conveyors to speed up bottle packaging.

Counting and Filling Machine

In health care, pharmaceutical, nutraceutical, food, and cosmetic industries, this device is utilized for counting and filling capsules, pills, confectionaries, pearls, and other related products with a high precision rate. This machine consists of advanced camera vision systems and sensors that detect the precise number of products, passing through vibratory or rotary disks and then load them into bottles

Desiccant Inserter

A desiccant is placed into bottles by a desiccant inserter machine to prevent moisture absorbance by hygroscopic and sensitive products in humid and damp environments. This equipment cuts individual packets using a cutting knife and inserts them into bottles.

Automatic Bottle Capping Machine

Caps are tightly affixed on the bottle mouths by this equipment. It comes in handy in averting spillage and leaking risks. Pick-off systems present in these machines randomly select caps from the hopper and place them on bottles. Capping heads and rotary disks present in the bottle capping machine rotate caps using torque and firmly seal bottles.

Induction Sealing Machine

This machine securely seals the bottles with foils or liners. It ensures product integrity and prevents tampering. An induction sealing machine is also important in maintaining product quality, especially its freshness and taste. Usually, liners present inside the caps are bonded to the mouth of bottles by the application of electromagnetic current or heat. This melts foil that is then stuck onto bottle mouths.

Bottle Labeling Machine

In product recognition and identification, the bottle labeling machine has a central place. This machine uses a labeling head, label press, and glue applicator for sticking labels on the circumference, front side, back panel, top, or bottom of bottles.

8.Is the labeling machine for bottles suitable for other packaging types?

Owing to the huge industrial sectors that are covered by labeling machine for bottles, it can be seen by other packaging types that are processed for application of labels. For example:

Jars

Jars

Jars made up of glass or plastic containing various products like sauces, jams, nutritional supplements, medicines, chemicals, etc can be labeled using a labeling machine for bottles.

Vials

Vials

This type of packaging material is used usually for pharmaceutical liquid medicines, cosmetic serums and also some chemicals. Vials are small cylindrical shaped glass bottles which can be labeled using this machine.

Ampoules

Picture Courtesy: Science Photo Library

Ampoules are sealed small glass packaging types that can be labeled using a labeling machine for bottles. These are used to hold pharmaceutical liquid medicines and cosmetic serums, which require extreme care while placing labels. The label on it usually mentions drug name, expiry and batch code.

Cans

Cans

Cans are cylindrically shaped, oval-shaped, or round packaging material that holds different beverages like soft drinks and juices, alcoholic drinks, food items, etc. They are made of metal, plastic, and glass, and can be labeled using this machine.

Containers

Large and small sized containers such as gallons of different shapes like oval, round, cylindrical which are used to hold household products, chemicals, water, milk, and cosmetic products, etc. may be labeled using this machine. They are usually of plastic, glass, and metal packaging material.

9.What Are Common Problems with Labelling Machine For Bottles?

According to our expertise, we have noticed so common problems with labeling machine for bottles and many clients do contact us for that. Therefore, we are mentioning them to help you out as well.

Labels Curling

Picture Courtesy:Reddit

This is another condition that occurs when labels are applied on the surface of the bottle.

This can be caused by due to uneven application of adhesive, and label separation. To solve this problem, calibrate the machine. Use new adhesive and notice its application must be evenly done by the machine. Thirdly, assess the die-strike of the labeled roll.

Tearing and Breaking of Label

Picture Courtesy: bluelabelpackaging

Tearing is a common problem that occurs when using a label machine for bottles that interrupt the workflow of a production line.

This condition can be sorted out by calibrating the machine. Correct the movement of bottles to avoid dragging the bottles.

Peeling of Labeled Bottles

Picture Courtesy: Eco Organic Garden

Peeling occurs in labeled products during the procedure. This can occur when working conditions are facing high temperatures and humidity. To solve this problem. First, reuse the adhesive because in case of old glue application can affect the process therefore new products should be used.

Wrinkling and Folding

Picture Courtesy: Resource Labeling Group

Wrinkling is the condition where labels are presented with folding and gaps inside.

This occurred due to incorrect usage of adhesive. Moreover, due to the irregular shape of bottles labels cannot adhere properly to the surface of the bottles that is resulting in wrinkling.

To solve this problem, correct the pressure or label tension. Calibrate the rollers, and supporters to allow smooth movement and re-adjust the presser that ensure each applied label is pressed with the required tension to avoid ridges.

10.How to Clean and maintain labeling machine for bottles?

A correctly maintained labeling machine for bottles is the key to getting long long-lasting machine, making you capable of attaining a great return on investment. Ignoring this factor can lead to failing the equipment. Discussed below points are helpful to learn exactly how to clean and maintain.

The Wiping of Applicator Head

If you want to label evenly and clearly, you need to clean the head before and after running each process. For that, use a dry cloth and shape sponge stick that can carefully erase and gently erase the debris or dust.

Cleaning of Sensors

Be sure to view sensors, as it is sensitive part and perform a significant role therefore remove dust or debris accumulated on them by gently wiping off the sticky material for optimal operation.

Never Ignore the Rollers

If the label is still left or remains around the roller it can interrupt the adjustment for further operation. It is imperative to clear the rollers and clear the unwanted remanent.

Replacing Old with New

If you notice something in worn-out condition; please replace it with a new one to sustain the work efficiency of the equipment. For example; plugs, nuts and bolts, circuits, etc.

Using Lubricants!

The moveable parts such as conveyors, rollers, feeders, pressers, and others must be applied with lubricants for efficient and noise-free workability.

Get rid of the dirt & dust!

By application of highly compressed air blowers efficiently clears minute particles of dust and dirt.

11.What should be considered when purchasing labeling machine for bottles?

When purchasing a labeling machine for bottles, it is primarily important to consider essential factors that will help you select the right machine that exactly matches your business needs.

Understand Your Labeling Needs!

Not every labeling machine for bottles can perform labeling with various shapes such as for round bottles, the labeling machine for bottles would be different for example wrap-around. If you have selected a flat top or other type it won’t be suitable for the wrap-around labeling procedure. Moreover, assess your capacity goals, designs, and production capacity.

Set Your Budget

Considering budget and selecting machines are directly proportional to each other. The variation in prices always affects therefore buyers must be a little bit flexible for the perfect solution. Plus, for a smaller budget, there are semi-automatic machines available in the market that can fulfill and begin your procedure as a start-up.

Consider Machine’s Features

Whether machine can integrate with other equipment? What should be the installation space requirements? What are the product’s dimensions? How frequent maintenance and cleaning schedules should be conducted? etc. Ensure the machine is easy to handle, clean, and maintain, and must comply with your required specifications.

Conclusion

Indeed, purchasing and adding machines to your production line is a complex task that must be taken into high consideration, with ALLPACK, it doesn’t have to be. We know every need of labeling with superb machines to attain a consistent output. With pride, ALLPACK offers bespoke customer services that are helpful for your business. Please contact us to get what you are looking for; we’re here to schedule free consultations and offer buying guidelines and various available options for your business.

Don't forget to share this post!

CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price Bottle Labeling Machine from China?

Tell us your material or budget, we'll reply you ASAP within 24 hours

Labeling Machine for Bottles: The Complete Buying Guide in 2024 Read More »

Capsule Counter Machine: The Complete Buying Guide In 2024

Tablet Counting Machine

Capsule Counter Machine: The Complete Buying Guide In 2024

Are you looking for a capsule counter machine to tackle the issue of counting moisture sensitive capsules? Or are you interested in uplifting your current production? If you are! Then finally you have been there! As, this buying guide is holding all the essential information about a capsule counter machine.

Capsule counter machine is an innovative assembly of various components as well as intelligent features which can greatly assist you in accomplishing your daily task of capsule counting. It has been made with quality material, so that the sterility of your capsules can be preserved. Moreover, with simple operation, high adaptability and counting precision, this machine is most reliable and suitable for range of industries. Hence, it is the time to explore all the aspects of a capsule counter machine without any delay!

Add a header to begin generating the table of contents

1.What Is A Capsule Counter Machine?

Capsule Counter Machine-Allpack

Capsule counter machine is an electronic device used for the precise counting of capsules, tablets and pills for the purpose of ensuring medication safety and production efficiency. The machine is equipped with advance features and stainless steel parts which are highly suitable for preserving the sterility of capsules.

It works by counting the capsules through detection system in order to end the false counting. Capsule counter machine is also capable of processing several other objects as well as containers for filling tablets. Hence, its scope of applicability is vast enough encompassing small to large industrial production lines.

2.How Does A Capsule Counter Machine Work?

The operation of capsule counter machine is continuous and straightforward. In this way, below explanation will be helpful:

Machine Setting

Control System of capsule counter machine-Picture Courtesy: Cremer.com

To initiate the process of capsule counter machine, operator must have to adjust the setting of machine as per production requirements. Ordinarily, it will include the fixation of number of capsules which are to be counted, the adjustment of bottle filling head and bottle separator on conveyor etc.

Capsule Loading

Secondly, the hopper of capsule counter machine is required to be loaded with sufficient volume of capsules.

Vibration Phase

Softgel capsules over vibratory trays-Picture Courtesy: pharmaps.com

Now, when the above two steps are followed, the machine is ready to be started. The turning power button on will energize the vibratory motor which in turn will create shaking effect in vibratory trays. Therefore, the capsules will fall onto these trays and adopt a sequential order.

Capsule Counting

Tablets dropping to counting compartment-Picture Courtesy: Cremer.com

During the vibration phase, capsules which undergone vibratory sensation will be stored in a capsule counting compartment. Here, these capsules will be detected and counted through the integrated sensors.

Bottle Filling

Capsules falling into bottles-Picture Courtesy: IMA safe packaging solutions

Finally, the counted capsules will be delivered to sleeve hopper through which the capsules will be filled in bottles or containers.

3.There Are How Many Types Of Capsules Which Can Be Counted By A Capsule Counter Machine?

There are different types of capsules which a capsule counter machine is capable of counting. These are as follows:

Hard gel capsules

Hard gel capsules are made from hard gelatin which usually contains powder, granules or liquid dosage as well. Therefore, these capsules are divided into two types including:

Liquidfilled

Liquid filled capsules presentation idea-Picture Courtesy: healthytrailsliving.com

Liquid filled capsules hold liquid dosage of medicine. They may also contain mixture of liquid, powder, granules or capsule in capsule.

Solidfilled

Herbal powder filled capsules-Picture Courtesy: vestamarket

Hard gel capsules may also hold solid dosage inside, such as powder, granules and pellets etc.

Softgel capsules

Softgel capsules in bowl-Picture Courtesy: shefinds.com

The cover of softgel capsules is made of gelatin and these softgel capsules are antioxidant in nature. It means, that softgel capsules have long shelf life and resistant to moisture and temperature. All types of softgel capsules contain liquid dosage only.

4.What Are The Uses Of A Capsule Counting Machine?

Capsule counter machine has extensive uses in range of industrial sectors due to its substantial benefits and effective counting. These applications will be considered below:

No	Industry	Description
1	Pharmaceutical Industry Double color capsules-Picture Courtesy: Creative Market	The widest industry in medical field is pharmaceutical industry, where immeasurable capsules and tablets are formed every day. To facilitate the counting of such huge amount of capsules, a capsule counter machine is the first choice of pharmaceutical industry.
2	Food Industry Candy filled jars-Picture Courtesy: candy land centerpiece	The application of capsule counter machine is not only confined to medical sector, but it may also be used in food industries for the purpose of counting confectionaries, grains and dry fruits etc.
3	Herbal Industry Capsules with herbs-Picture Courtesy: Creative Market	As capsules give convenient way for consuming powder dosage by covering the bitter taste of herbal powders, most of the herbal industries rely on using capsule counter machine for counting bulk tablets.
4	Nutraceutical Industry Nutraceutical capsules idea-Picture Courtesy: acordabonita.com	Capsule counter machine is also used in nutraceutical industry where nutraceutical capsules are obtained from the natural food sources to give additional health benefits.
5	Cosmetic Industry Cosmetic softgel idea-Picture Courtesy: mademoiselle-mara.de	Cosmetic industry is now more dependent on capsule counter machine for the reason that the industry produces large volume of hard gel and softgel capsules for glowing skin, removing black heads and dark circles etc. Hence, these capsules need to be accurately counted.

5.Describe The Structure Of A Capsule Counter Machine?

The structure of a capsule counter machine is composed of diverse components which are described below with the function and role each perform. These are:

Structure of capsule counter machine-Picture Courtesy: itinerarymasters.com

Hopper

Hopper is the basic component of a capsule counter machine as it provides the machine with bulk of capsules for counting.

Three Stage Vibrator

This part of machine is attached with the outlet feed of hopper. It consists of three stage vibrator whose function is to align the capsules through consistent vibration.

Dust Collector

Dust collector is an effective system integrated into the capsule counter machine to separate the dust or residues from capsules and collect it in a bin through pipes.

New Platform Structure

As the name indicates, this part of machine serves as a supportive platform for the upper counting channel located on machine. By adjusting new platform structure,

Conveyor

Conveyor is an important tool in capsule counter machine which moves the bottles from one place to another.

Adjustable Base

There are four foots of this machine which can be adjusted when required.

Stainless Steel Body

The body of the machine is made up of 304 stainless steel with antibacterial and corrosion resistant surface.

Double Positioning Cylinder

Double positioning cylinders are attached with conveyor and used for the accurate positioning of bottles during operation.

Blanking Head

The area of jurisdiction of blanking Head comes after the bottle filling heads. It has been assigned with the task to separate bottles, which left blank during filling, from the rest ones.

Photoelectric Detection Module

The core component of a capsule counter machine is the photoelectric detection module where actual counting of capsules is done with sensors detecting capsules and supplying them to the filling heads.

PLC Touch Screen

It is a touch screen display representing range of options for user to fix it as per his demand, and the machine will work according to this setting.

Warning Light

This three color warning light is positioned on the top side of a capsule counter machine to keep the operator alert about machine operation. For instance, the red color indicates fault in machine, amber shows the over temperature of machine, while as, green represents that the operation ongoing is normal.

6.Explain The Benefits Of A Capsule Counter Machine?

Counting your capsules and other eligible items by a capsule counter machine can provide you with several advantages including:

Counting Precision

Capsules on vibratory trays-Picture Courtesy: indiamart

The most significant attribute of a capsule counter machine is the high level of counting precision which it gives while counting capsules. This accuracy develops from the advance detection system of machine.

Maintaining Sensitivity

Hard gel capsules in a hand-Picture Courtesy: Juice Plus

Capsule counter machine is the all-time best alternative to the counting of capsules through hands. It is because there will be always a high risk of capsules getting damaged due to moisture or the possibility of human error is also there. Therefore, capsule counter machine is safe for maintaining the sensitivity of capsules.

Preventing Contamination

Capsules & tablets presenting idea-Picture Courtesy: Pulmonary Fibrosis

Capsule counter machine has integrated system of dust collection. Through this feature, the machine is able to suck the dust and debris present over capsules. Hence, it ensures safe and hygienic Processing by preventing contamination.

Simple Operation

Operator using capsule counter machine-Picture Courtesy: Scientific Industries

The machine follows simple procedure for counting capsules by providing operator with intuitive PLC touch screen, emergency stop, alarm light and quick parts changeover during operation.

Time Saving

Clock in a hand-Picture Courtesy: fanbooster.com

Since capsule counter machine is proficient in counting capsules, tablets and associated stuff, it will eventually cut down the time spent on manual labor.

7.What Are The Different Types Of A Capsule Counter Machine?

Capsule counter machine comes in innovative types each having distinct features and automation. The types of capsule counter machine help every scale industry to get benefited from its use. These are described below in detail:

Fully Automatic Capsule Counter Machine

Fully Automatic Capsule Counter Machine-Allpack

Fully automatic capsule counter machine is high intelligence machine with automatic features of counting, alarm system, control functions, fault checking and bottle filling. It does not require operator to be constantly engaged with the machine during operation, instead it takes the responsibility of counting capsules independently. Since, the structure of fully automatic capsule counter machine is complex and designed for heavy-duty workload, it is expensive. However, the machine has efficient and precise functioning, thus, it can be used in large scale industries.

Semi-Automatic Capsule Counter Machine

Semi-Automatic Capsule Counter Machine-Allpack

Semi-automatic capsule counter machine on the other hand rely on operator to precede the process of counting capsules. It is precise in structure with few parts comprising hopper, detection system, filling nozzles and stainless steel body. Its affordable price and effective performance makes the machine suitable for medium level production.

Handheld Capsule Counter Machine

Handheld/Manual Capsule Counter Machine-Allpack

Handheld capsule counter machine is also known as manual machine for the reason that it is fully dependent on the user to accomplish the counting of capsules. Here, the Allpack model of handheld capsule counter tray can be taken as an example of handheld capsule counter. It mainly consists of a handle, capsule molds, and a supporting base. The operator simply pours the capsules onto molds and discharge the capsules when counted. This machine is good for home, laboratory and research institutions etc.

Disk Capsule Counter Machine

Disk capsule counter machine

Disk capsule counter machine is small size digital machine which can intelligently perform the task of counting tablets, capsules and grains etc., with ergonomic features. It consists of a disk as core component over which capsules are loaded and revolve for counting, small counterintelligence with digital screen, funnel box drawer and precise plastic body. With continuous process, this machine can count up to 500 capsules per minute.

Slate Capsule Counter Machine

Slate capsule counter machine-Picture Courtesy: Surplus Solutions

Slate capsule counter machine is cutting edge machine in counting capsules. This machine has extraordinary fast performance in terms of capsule counting as well as bottle filling. This fast mechanism is the result of its super quality innovative design comprising slate with molds. During the process, capsules get entered into these molds and discharged into the bottles after counting. Industries where efficiency is the key need, this slate capsule counter machine will be perfectly suitable for such productions.

Vibratory Capsule Counter Machine

Vibratory capsule counter machine-Allpack

Vibratory capsule counter machine is the standard machine used for counting capsules, pills and tablets. It has the number of vibratory trays attached with the discharge feed of hopper on one hand, while as, with capsule counting compartment on the other. During the counting process, when capsules fall over these trays, the vibratory motion of trays arrange the capsules in a sequence. Similarly, these capsules are counted and filled into bottles via filling nozzles.

8.Which Other Products Can A Capsule Counter Machine Count?

A capsule counter machine can count numerous products including:

Tablets

Tablets

Various tablets and pills-Picture Courtesy: Creative Market

All types of tablets including coated, uncoated and, compressed tablets, with varying sizes and shapes, can be counted by capsule counter machine.

Confectionaries

Multi-color chocolate chips-Picture Courtesy: themondaybox.com

Confectioneries including candies, jellies, and chocolates etc., are packed in various sizes bottles after undergoing the counting phase. This counting can be achieved by using a capsule counter machine.

Pulses

Pulses

Multiple legumes-Picture Courtesy: healthyway.com

Legumes and pulses which are used for human consumption on daily basis are also entitled to be counted by a capsule counter machine.

Dry Fruits

Dry fruits in a bowl-Picture Courtesy: aufeminin

Dry fruits such as almonds, pistachio, cashews, and dry apricots etc., are eligible to be processed by this machine in order to be packed in precise form.

9.What Is The Production Line Of A Capsule Counter Machine?

Production line of capsule counter machine-Picture Courtesy: parleglobal.com

The production line of a capsule counter machine is explained in the table below:

No	Machine	Description
1	Bottle Unscrambler	Bottle unscrambler is a machine employed to sort the bottles and take them to the conveyor belt of capsule counter machine in a well positioned manner.
2	Silica Gel Inserter	Silica gel inserter is special purpose machine designed with distinct features to cut the desiccant bags from roller and fill these bags into the bottles containing medicines or any other material.
3	Cotton Inserter	Cotton inserter is specialized equipment designed to inject the cotton into capsule filled bottles for the purpose of retaining stability inside the bottles. It uses clean cutters for cutting cotton to preserve the hygiene of capsules.
4	Capping Machine	Another important machine in the production line of capsule counter machine is bottle capping machine. It is responsible for capping the loaded bottles tightly.
5	Induction Sealing Machine	Induction sealing machine is an inevitable part of the capsule counter machine production line. It is used to create the hermetic sealing of bottles by heating the foil inside of bottles' caps via electromagnetic field.
6	Labeling Machine	The machine which gives identity to your counted capsules bottles is the labeling machine. It is resilient enough to print or apply different types of beautiful labels over bottles and containers.
7	Outserter	Outserter is a machine used for providing the capsule filled bottles with labeled leaflets over their caps. For achieving this objective, firstly, it delivers some amount of glue over bottle caps and then takes the leaflets from feeding device and apply over the glued area.
8	Exit Turntable	Exit turntable is a separate device attached to the end of production line of capsule counter machine. When bottles are get filled with counted capsules and passed the packaging phase, they eventually collected onto the exit turntable.

10.Which Quality Standards Are Required For A Capsule Counter Machine To Comply?

Certification stamp in hand-Picture Courtesy: ballfreeov.life

There are certain quality standards established on international level for drugs processing and associated machinery including capsule counter machine. These quality standards are as follows:

GMP

GMP is short for good manufacturing practices which is an international body regulating rules for the material used in machine. For instance, 304 stainless steel is recommended by GMP to be used in all machines which are linked to any sort of food or medical objects.

ISO

International Organization for Standardization is an independent authority founded with the main objective of maintaining standards. It thus ensures the safety and hygiene of different industrial machines.

CE is the marking of European Union which is allowed to be applied over all these products which are safe and and have undergone strict environmental as well as health safety requirements.

FDA

Food and drug administration is a body responsible to control and plan the advancement of new machines and make suytgeu are is safe.

11.What Is The Preventive Maintenance Of A Capsule Counter Machine?

Technician maintaining machine-Picture Courtesy: ppsnordic.com

Taking measures for the preventive maintenance of a capsule counter machine is most important thing to do. For this, below points will be demonstrating the essential measures which should be taken:

Maintenance:Regularly maintain the capsule counter machine by moving the disk by hand before starting operation, adjusting the internal setting and rightly positioning double cylinder on conveyor belt.

Cleaning:Cleaning is an inevitable part of preventive maintenance of capsule counter machine. It is necessary to wipe out all the dust, pollution and residues from machine which may left during counting. You can also disassemble the parts of machine for excellent cleaning.

Lubrication:Lubricate the movable parts such as conveyor motor and rotary shafts daily, so, they will follow steady way for counting.

Parts Renewing:Although capsule counter machine has long life, its parts may get damaged. Therefore, timely renewing these parts can better enable the machine to work faster.

12.Write Down The Solutions For Possible Problems Caused By A Capsule Counter Machine?

The solutions to possible problems of a capsule counter machine during operation are as follows:

No	Problems	Causes	Solutions	Pictures
1	The touch screen does not support operator use	It happens if the plug is poorly switched or the panel is polluted	Make sure to accurately connect the power supply and also clean the touch screen display after daily use	Capsule counter machine display -Picture Courtesy: cremer.com
2	Too much vibrating noise	Either the screws of vibratory trays are loose or the trays are in contact with hopper outlet channel	Tight the screws if loosen and also check if hopper chute is attached to the vibratory trays, then maintain distance	Capsules falling from hopper onto vibratory trays-Picture Courtesy: Xcelpros
3	Capsule spillage during filling bottles	It occurs when there is a large gap between the mouth of bottle and nozzle filler	Correct it by adjusting the height of counting channel head	Capsule counter machine-Allpack
4	Spontaneous alarm triggers	It is because you may have placed insufficient bottles for filling or the sensors of the machine are dusty	Make sure to put enough volume of bottles for filling and clean the sensors to work accurately	Capsule counter machine with encircled alarm-Picture Courtesy: autopack.com

13.Which Factors Should Be Considered To Get The Best Capsule Counter Machine?

You may find it difficult to select the best capsule counter machine for your business, therefore, we have provided some of the crucial factors which must be helpful for you in making a sound purchase. These are as follows:

Nature of Production

As you are going to purchase a capsule counter machine, it is important to have extensive knowledge about the nature of your production. For instance, it will include which type of product you want to process by it. Whether these are capsules, tablets confectionaries or other material? To make it more clear, you can further delve into the categorization of your production. For example, transparent capsules cannot be counted by a disk capsule counter machine. Therefore, by knowing about your production can help you choose right solution.

Production Volume

Multiple size bottles filled with capsules and tablets-Picture Courtesy: IMA safe

The next important factor is to measure the volume of your production which is quite easy to do. By doing so, you will reach to the conclusion if fully automatic capsule counter machine will be suitable for your production or semi-automatic and manual.

After-sale Service

After-sale service should be your prime focus when investigating about the machine from vendor. It will include technical assistance, installation support, and maintenance etc.

Budget

Budget

Budget idea-Picture Courtesy: usgs.com

Budget is the crucial factor to look for as you are supposed to spend your good amount of money on capsule counter machine. In addition, there are range of capsule counter machines available in different forms with varying prices while performing the same task.

Conclusion

To summarize, capsule counter machine is an efficacious tool brought into the field to carry out the responsible task of counting capsules and other stuff including tablets and confectionaries etc. It's advance features of detection system and robust stainless steel body lead to the precise and fast counting of capsules while preserving their moisture sensitive texture. Besides, Allpack has brought for you an extensive line of capsule counter machine in all of its possible types with one-year warranty. If you are interested in purchasing a capsule counter machine, feel free to contact us!

Don't forget to share this post!

CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price Capsule Counter Machine from China?

Tell us your material or budget, we'll reply you ASAP within 24 hours

Capsule Counter Machine: The Complete Buying Guide In 2024 Read More »

Desiccant Inserter: The Complete Buying Guide in 2024

Bottle Unscrambler

Desiccant Inserter: The Complete Buying Guide in 2024

Ever wondered how various products are maintained with freshness, quality, and proper shape? The answer is very simple! A desiccant inserter that takes your business to a high level by sustaining the impeccable integrity of your product for a longer time.

Today, where entire manufacturing and packaging industries face intense challenges, a desiccant inserter is a game changer that helps in offering what you look for. Now, do not worry about intense temperature, humidity, and other factors, because a desiccant inserter is growing in popularity as it can sophisticatedly place a desiccator inside each container and prevent against humidity. Looking to purchase a desiccant inserter? This is the right place for you! Go through this article and find answers that will help you grab the right machine.

Add a header to begin generating the table of contents

1.What Is a Desiccant Inserter?

A desiccant inserter is an advanced device which is designed to insert desiccant into products in order to extend their shelf life. Most of the products require desiccants as it helps in absorbing extra moisture present in the inside atmosphere of the material. By this, it improves protection against progression of microbial growth such as fungus, spores, or bacteria.

Desiccants are mostly composed of silica gel that has affinity to absorb humidity present in the surrounding. That’s why, this is commonly inserted in the medicinal packaging, food packaging, and other. Because these sectors are mostly concerned with maintaining stability and quality of the products. A desiccant inserter is useful machine in this way that speed up the process by automatically sensing the presence of packaging container and placing an individual strip inside each packaging and allow them to move to the next machine. This machine is typically works in an integrated way or packaging production lines offering a seamless operation.

2.Where Is a Desiccant Inserter Used?

A desiccant inserter has various applications on the industrial sector. Some of them are discussed below.

Medicine Industry

A desiccant is used to keep medicinal products safe and effective against moisture content. For that reason, a desiccant inserter is used to ensure that production processes are carried out smoothly and rapidly.

Food Industry

Food products such as breads, chapatis, dry-fruits, spices, sugar, rice, or related grains, snacks, etc needs to be dry to maintain taste, fragrance, and quality. Food industries are equipped with desiccant inserter to keep food packaging effective till end-user.

Nutraceutical Industry

Picture Courtesy: Dryndry

Nutraceutical industry deals with manufacturing and supply of nutraceutical items such as vitamins, proteins, enzymes, that are also prone to oxidized in the presence of moisture content. This is why, desiccant inserter is used to place desiccant inside packaging of nutraceutical products to prevent humidity and damages caused by moisture during transportation.

Cosmetic Industry

Moisture is the culprit behind damaging cosmetic products. That’s why products like powders, bars, creams, lip-glosses, etc. should be kept in a dry environment. For that, manufacturers and packaging industry use desiccant inserter to keep their product safe from moisture-related problems.

3.What Are the Benefits of a Desiccant Inserter?

When it comes to placing a desiccant inside products; it is much more difficult to handle manually or alone. Today, desiccant inserter has occupied an eminent place in competitive sector due to mentioned below benefits:

Machine Cuts and Places Desiccant Automatically

Desiccant inserter shows fast automation in the term of detecting containers, cuts the pack from the roller strip, and position each strip inside the container. If there’s any problem whether in container or strip; machine rejects the products and transfer them into the rejection unit.

Flexible Integrate to Production Line

Picture Courtesy: ValueLink

This is an adaptable machine that allows flexibility in the term of setting with other machines so production line can be speed up following right configuration as required.

No More Labor Cost

Picture Courtesy- BellaRx

The automatic desiccant inserter has cut down the labor cost as the machine is designed to perform entire functions itself ensuring the right track and precise piece of desiccant is inserted as required by manufacturer.

Reduced Chances of Production Error

The machine working strategy is highly planned and fully controlled so that one can’t expect any big blunder from this robust device. Feel free to add this reliable machine as it is considered as master in accuracy and precision that has minimized the chances of production errors.

Space Efficient

Picture Courtesy:Capplustech

The desiccant inserter has taken up a concise footprint, you can install this machine for larger and smaller facilities without worrying about its adjustment.

Can Control Large Production Batches

Indeed, a compact solution that can often work with large production batches showing huge output smoothly. You need to put data and press the button; the machine is highly advanced to carry out complicated tasks sensibly.

4.What Are Parts of A Desiccant Inserter?

Components of Desiccant Inserter

Emergency light	As the name indicates, it is provided for the safety of the machine as well as the user by immediate alertness in the form of a visual indicator light. For example: red light for emergency or when seeking immediate action, yellow for caution, and green when the system is in the safe zone. Due to its timely safety feature; the user, unit, and work environment is considered as secure.
Feeding Supplier	A desiccant inserter is equipped with a feeding supplier at the top of the machine that is meant to provide a consistent and regulated supply of desiccant strips toward the insertion zone of the machine. The unit is designed to offer a fast and uninterrupted desiccant insertion procedure sustaining a continuous flow of packaging process.
PLC Touchscreen	This is the Brain of the machine. A programmable Logic Controller refers to a functional unit that receives signals from User-in-feed data and sends messages to mechanical parts of the machine to proceed with input action. However, you can visualize procedures, store memory, modulate settings, and troubleshoot the problems using a PLC touchscreen.
Support Roller	Once the desiccant film is fixed on the feeding supplier, the roll is guided by support rollers that facilitate an uninterrupted movement without any chances of twisting or winding. These rollers align the strips during the procedure and contribute an important role in sustaining an accurate and even cutting by offering a fixed pattern of desiccant roll.
Jog Belt Assembly	This unit is also meant to provide a consistent movement of desiccant strips contributing to the precise and accurate cutting of individual packets.
Fix Guide	As the name indicates; this unit helps assist in maintaining the fixed position of the desiccant roll during the cutting and inserting procedure.
Cutting Knives	This is the main component that facilitates an even cutting of each desiccant packet that directly drops down the container. The cutting knives receive desiccant strips in aligned forms therefore it promotes uniform and clean separation.
Sensors	Sensor plays an important role in detecting the presence of bottles and regulating the process of desiccant insertion effectively. The unit is responsible for ensuring each container is treated properly however in the case of any error it sends the product to the rejection unit.
Conveyor	The entire activity and movement of the product take place smoothly with the help of a conveyor. This unit is meant to facilitate a continuous and uninterrupted flow of products inside and outside the unit.
Outfeed	Once a desiccant is placed inside the bottle; it is existed via an outfeed unit. This is the unit where filled products leave the system and enter the next machine for the packaging process.
Adjustment Screws	For different size containers, bottles, jars, and others, the running pathway’s settings are regulated by using adjustment screws. This unit is required to facilitate a consistent flow of products.
Electric Panel	This unit is specialized for assembling all electrical components such as switches, connections, wires, plugs, and circuits. This unit is bounded which allows safe performance by controlling electric operation consistently.
Frame Supporters	To provide stability and integrity to the desiccant inserter, frame support plays an important role in facilitating holding the machine and ensuring smoothing functionality with proper alignment and reducing vibration during operation.

5.How A Desiccant Inserter Works?

A desiccant inserter works sophisticatedly to position individual packets into each packaging container by using the following steps:

STEP 1: Desiccant Feeding Supplier Unit

The strip of desiccants is always available in the form of a film roll. These are marketed in various shapes and sizes which is selected by user according to their needs. Users need to fix the desiccant roll manually using a feeding supplier unit of the machine. This unit helps in the smooth movement of the desiccant strip when used by the unit. The machine is featured with holding units that help in supporting the roll which moves upon receiving signals from the PLC. Always ensure that desiccant film is compatible with the unit.

STEP 2: Introducing Packaging Product

A desiccant Inserter- Picture Courtesy: COUNTEC

Step 2 is accompanied by the entrance of packaging products i.e., bottles, containers, jars, and others into the unit for the purpose of desiccant placement. An oriented and aligned number of bottles along with filled material comes inside the machine for acquiring desiccants. The movement of containers is easier with the help of a conveyor belt which assists the integration of the machine with the production line.

STEP 3: Sensory Detection and Desiccant Positioning

The desiccant inserter is equipped with sensors and detectors that help identify of product. Plus, you can also monitor/visualize the process as it is interpreted on the screen. Once, the packaging material is right there on the feeding unit, the machine detects and accurately places individual desiccants into each container and allows it to be the next. As desiccants are rolled in the film. Therefore, they are separated by the help of cutting knives located just above the feeding section. The purpose of a scanner is to determine and verify if each container is accompanied by a desiccant packet or not. Therefore, no sign of failure is possible when the product passes through the machine.

STEP 4: Final Journey

This is the final step where the inserted desiccant inside the packaging material leaves the desiccant inserter and moves to the next machine for the proceeding subsequent processes.

6.What are the Types of a desiccant inserter?

A desiccant inserter has various different types depending on automation and machine design. Please find below one by one.

Desiccant Inserter: Based on Automation

Based on automation, a desiccant inserter has the following types.

Semi-Automatic Desiccant Inserter

A semi-automatic desiccant inserter the fastest version of desiccant placement inside the packaging product that is involved with automation and manual processing. With machine, user must stand beside the equipment throughout the procedure; for example, placing and removing the packaging product. Beside this, remaining of function can be achieved automatically, for example, cutting, speed, troubleshooting etc., This machine is suitable for running small to moderate production.

Fully-Automatic Desiccant Inserter

This machine is highly advanced technology that can works with high-production lines. The machine can perfectly sense the presence of packaging product hence allow cutting, inserting, and discharging processes. The movement of packaging products takes place with the help of conveyor attached to the machine. This is an ideal solution that can run large production batches effectively.

Desiccant Inserter: Based on the Working Principle

Based on working principle, a desiccant Inserter is divided into the following:

Rotary Desiccant Inserter

A rotary desiccant inserter machine that works on the basis of rotational pathway where empty container comes and leaves the system following a circular turret. This machine is suitable for managing various jars, bottles, or round packaging products. Moreover, the machine is recommended for fast functionality or high output.

Inline Desiccant Inserter

Inline or linear desiccant inserter are designed to follow a linear pathway where bottles come and leave the machine linearly. This is a simple machine that can be integrated with other parts of the production line to achieve fast and efficient outcomes.

7.What is the difference between rotary and linear desiccant inserter?

Points	Rotary Desiccant Inserter	Linear Desiccant Inserter
Working Principle	The cutting and placement of desiccant takes place via a rotary pathway; each packaging products come to the feeder using circular wheel that helps in the smooth transportation of each container.	The working principle of a linear desiccant inserter follows a linear or straight pathway for desiccant placement and leaving the system.
Working Capacity	The production capacity of the rotary desiccant inserter is way too high; gives you a high working yield.	The linear desiccant inserter is also giving you maximum throughput and can be recommended for high production.
Machine structure	Due to rotation, machine internal structure is bit complex.	Due to linear structure; the machine is simpler in structure as compared to rotary desiccant inserter.

8.What is the Production line of a desiccant inserter?

The production line of the desiccant inserter is composed of multiple sets of equipment. We have described the enlisted machines one by one with their importance.

Machine 1: Container/Bottle Unscrambler

To begin the process, your packaging containers must be in an aligned position following an upright face. This is helpful in the fast counting and filling process. A bottle unscrambler is a significant machine that ensures your bottles or containers can be subsequently provided in a corrected position. This machine follows easy working by using vibration and high air blowers to arrange random bottles in a single step.

Machine 2: Counting and Filling Machine

Step 2 belongs to the major category of packaging where a counter and filler can detect the products and insert them into the container; both actions take place simultaneously. The counting and filling machine works with highly advanced sensors and software equipped inside the machine that can rapidly detect the presence of packaging products and items to be packed. Such as tablets, capsules, beads, beans, etc.,

Machine 3: Desiccant Inserter

Some manufacturing lines use this step before counting and filling machines. As mentioned above, this is essentially important to add the machine to minimize workload and maximize production speed. The machine working principle is also based on detectors and movable supporting rollers that facilitate the desiccant strip once the sensor detects the presence of the container.

Machine 3: Capper

This is also known as a capping machine that helps in securing the bottles/containers/pouches and other relevant products. Machine pick the cap and twist it around the neck using strong grippers and torque to firmly close the product.

Machine 4: Induction Sealing Machine

Once the bottles/containers are received from the capping machine. It becomes tamper-evident foiled by using an induction sealing machine that radiates electromagnetic radiation which warms the inner lining of the cap which melts and adheres strongly around the neck upon cooling and preserves the freshness till the user opens it.

Machine 5: Labeling Machine

This is an important step as helps in improving, boosting, and identifying your brand and product. A labeling machine with the help of hot-melt glue, wet glue, or self-adhesive application can apply the label over the surface of the product that is mentioned with important messages, information, or logo about the product and company.

9.How to clean and maintain a desiccant inserter?

Cleaning of Desiccant Inserter

Regularly wipe off extra remnants present on the machine’s surface, debris around the supporting joints, rollers, and around the sensor.

For dusting, use a dry cloth and compressed air.

For sticky material, or rupturing of silica pack, ensure using detergent cloth first followed by compressed air and blower to confirm surface is fully hygienic and cleaned.

Maintenance of Desiccant Inserter

For maintenance, always follow regular lubricating schedule for movable parts of the machine, such as conveyor, joints, supporters, feeding suppliers, etc.

Keep monitoring and replacing worn out plug, electrical connections for safety.

Re-calibrate the machine’s setting regularly to avoid interruption, downtime, and irrelevant hanging or freezing of the system.

Adjust and observe the alignment of the conveyor and other supporting parts.

10.What Are Possible Problems and Solution Of A Desiccant Inserter?

Whether purchased from good sources or not; every machine strikes with some technical problems. Though, it doesn’t mean equipment is not good, but you need to know how to troubleshoot the basic complications. Discussed below are some very common and easy issues that can be tackle if you’re familiar with the machine. For example:

What to do if the machine cuts the strip inaccurately or incorrect?

This is the major problem when machine doesn’t separate the packs correctly that results in the tearing of the packet and gel beads can pop out, this results in rejection of the batch.

To solve this problem, you can align the desiccant strip properly around the guide supporters and re-evaluate if fixation is correct. Calibrate the machine and determine the sensor functionality. Check the strip speed and cutting time; both should be followed timely.

What should you do if desiccant strip is blocked in desiccant inserter?

The blocking or jamming of desiccant strip is not an uncommon condition. The packet mostly gets freeze inside the system that ultimately interrupt the whole process.

To solve this problem is pretty easy. You just must reset the whole process. For example, first clean the system and adjust the desiccant film properly. Check and regulate the speed of feeding supplier and re-connect the film over feeding roller, guide plate, and supporting roller and assess if it can move easily or not. Run the test and proceed the production.

What to do if two desiccants Inserted instead of one?

This condition is known as overdose or under dose. Each container is dealt with placement of either two or none of the desiccant material. To cater this situation; determine the setting of sensor. This is because it is unable to detect the presence of bottle or speed of the feeder supplier is more that can’t be manageable by the system hence result in over-cutting or over-dosing. Hence, cleaning of sensor and calibration of entire system can correct the set-up. Plus, slow down the speed of feeder supplier to regulate the movement of desiccant strip.

11.What are the tips for purchasing a right desiccant inserter?

Before investing in a desiccant inserter machine, consider the discussed points and determine how suitably it fits into your growth plans of production line.

Determine the Nature of Machinery

Picture Courtesy: ABOXautomation

Always take a sensible step when opting a machine by replacing the manual to semi-automatic and later automatic can help in speeding up the entire process. Moreover, determine if the new addition of desiccant inserter support your production machineries or not.

Enlist Necessary Points

Picture Courtesy: Moneycontrol

By expanding the packaging line is definitely a complex task, for that must enlist the essential requirement when selecting the machine. For example, conveyor and accessory needs to arrange along with machine and investigate how it will run the faster packaging process.

Reliable Manufacturer

Picture Courtesy: Baltimore Innovation

This is the key point that must be determined before purchasing the machine. The reason behind is, a reliable manufacturer can cater all your problems efficiently and promising services. If you’re worried about post-sale services; then trustworthy companies like Allpack is the right answer who strives hard to maintain their client's expectations and profitability.

Your Budget

Picture Courtesy: Wisesorbent

This is the most important aspect when buying a desiccant inserter. Today, you can find user-friendly and advanced machines on such an economical budget. Remember, always check the company’s and product’s reviews prior to making a purchase.

Conclusion

Indeed, a desiccant inserter is a valuable asset behind a company’s profile, profitability, and customer trust. Good packaging is the direct way to reach the customer’s heart. Similarly, a desiccant inserter can do this job very well; Allpack offers automatic packaging lines and accessories with complete customer and post-purchase services. Contact Allpack now to avail worthwhile services.

Don't forget to share this post!

CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price Desiccant Inserter from China?

Tell us your material or budget, we'll reply you ASAP within 24 hours

Desiccant Inserter: The Complete Buying Guide in 2024 Read More »