Chilli Powder Multi Lane Stick Packing Machine-6

Chilli Powder Multi Lane Stick Packing Machine:The Complete Buying Guide In 2025

Are you looking forward to enhancing the flavours of your dishes with numerous health benefits then chilli powder is what you need. With the increasing demand for chilli powder, there is a need for advanced packaging solutions. Among these innovations stands the Chilli Powder Multi-Lane Stick Packing Machine, which improves production efficiency in packaging.

So are you ready to create reliable packaging for the customer? Let’s dive in deeper and understand the machinery to make informed buying decisions for your business in 2024 and beyond.

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1.What Is a Chilli Powder Multi Lane Stick Packaging Machine?

Allpack Chilli Powder Multi Lane Stick Packaging Machine

A chilli powder multi-lane stick-packing machine is a piece of equipment designed to efficiently package chilli powder into individual stick-shaped packets simultaneously across multiple lanes.

Chilli powder Multi-lane stick packing machine is an innovative machinery with stability in operations and liability with technological advancements. It consists of an automated feeding function, bag forming, dosing, sealing, filling, data printing, and the final product.

2.What Are Distinctive Features Of Chilli Powder Multi Lane Stick Packaging Machine?

Chilli powder multi-lane stick packing machines offers several distinctive features that make them efficient and versatile for packaging various products, including chili powder.

Here are some of the key features

Multiple Lanes

The most obvious feature is the ability to package multiple units simultaneously. This allows for higher production rates compared to single-lane machines, as multiple packets can be filled, sealed, and cut at the same time.

Precision Dosing

These machines are equipped with precise dosing mechanisms to ensure accurate filling of each pouch with the desired quantity of chilli powder. This ensures consistency in product quality and helps minimize waste.

Flexibility

Various types of packaging- Sourced: Markindo

Chilli powder multi-lane stick packing machines are designed in such a way to cope with a huge variety of materials used for packaging, packet sizes, and various types of products. They can accommodate different packaging film types (such as laminated films, aluminium foil, or biodegradable materials) and adjust to various packet lengths and widths.

High Speeds

Due to their multi-lane configuration, these machines can achieve high production speeds while maintaining accuracy and consistency. This makes them suitable for large-scale production environments where efficiency is crucial.

Easy Integration

Many chilli powder multi-lane stick packing machines are designed to integrate seamlessly with other packaging equipment, such as conveyor systems, filling machines, and cartons. This streamlines the packaging process and improves overall efficiency.

Quality Assurance

Some machines may include built-in inspection systems, such as sensors or vision systems, to detect defects or ensure proper sealing of the packets. This helps maintain product quality and reduces the risk of packaging errors.

Space-Saving Design

Despite their ability to handle multiple lanes, these machines are often designed to minimize footprint and floor space requirements, making them suitable for integration into existing production lines with limited space.

Overall, chilli powder multi-lane stick packing machines offer a combination of speed, precision, flexibility, and ease of use, making them ideal for high-volume packaging operations in various industries, including food, pharmaceuticals, and cosmetics.

3.The Mechanism Of Action And Multiple Components Of Chilli Powder Multi Lane Stick Packaging Machine?

Chilli Powder Multi lane Stick Packaging Machine- Sourced: FLEXPACK

The working mechanism of a chilli powder multi-lane stick-packing machine involves several coordinated steps to efficiently package products like chilli powder into individual stick-shaped packets across multiple lanes simultaneously.

Here's an overview of the typical working process:

Hopper:The process begins with the feeding of packaging material and chilli powder into the machine.

Unwinding and Transport of Film: Before beginning the procedure the multi-lane stick packaging machine should be fully operational. Around the rolling stock of equipment, a single sheet of film is wounded.

Printing:This is not a necessary component of a machine. The stamps and printing on the packaging make it easier for the sensor to mark and seal.

Filling Stations with Volumetric Cups:Each lane of the machine has its filling station where the measured amount of chilli powder is dispensed. This ensures accurate dosing of the powder into each packet. Volumetric cups are used for granular metering.

Film Tension and Cutting: Each film undergoes consistent pressure through nip rollers. After passing through nip rollers in this section the film is then cut into strips with a cutter by the machine.

Formation of Stick Pack with Vertical Seal Jaw:After filling, the packs are moved to the sealing station. Here, the packets are sealed using heat sealing, ultrasonic sealing, or another appropriate method depending on the packaging material used. The sealing ensures that the packets remain intact and the chilli powder inside is protected from moisture and contaminants.

Final Stick Pack Discharge with Conveyor:Once sealed, the formed and sealed packets are cut from the continuous packaging material. Each lane produces a separate stick packet.

Batching and Packaging:

Finished product in stick packs after sealing-Sourced: Essexm2m

The individual stick packets are then batched together, typically in groups of a certain quantity, and packaged into boxes or larger containers for shipping. This final packaging step may be performed manually or integrated into an automated process, depending on the specific production requirements.

4.TheTechnical Features Of a Chilli Powder Multi-Lane Stick Packaging Machine?

Labeled diagram of Multi-lane Stick packaging machine-Sourced : Allpack

The technical specifications of a chilli powder multi-lane stick packing machine can vary depending on factors such as the manufacturer, model, intended application, and customization options.

Some are as follows:

Number of Lanes:Chilli powder multi-lane stick packing machines can consist of multiple lanes, usually falling in the range from 2 to 12 or sometimes The number of lanes determines the machine's production capacity.

Packet Size:Specifications for packet size include parameters such as length, width, and volume capacity. These specifications can usually be adjusted to accommodate different product requirements.

Packaging Material Compatibility:The machine should specify the types of packaging materials it can handle, such as laminated films, aluminum foil, or biodegradable materials. Compatibility with different film thicknesses should also be considered.

Filling Range:This specification indicates the range of filling volumes the machine can accommodate. It determines the minimum and maximum amount of product that can be dispensed into each packet.

Speed:The production speed of the machine is typically measured in packets per minute (PPM) or meters per minute (MPM). It indicates how quickly the machine can produce stick-shaped packets across all lanes.

Sealing Method:The machine may use various sealing methods, such as heat sealing, ultrasonic sealing, or another appropriate technique based on the packaging material used.

Control System:Specifications for the control system include details about the type of programmable logic controller (PLC) used, as well as the user interface (e.g., touchscreen panel) for controlling and monitoring machine operations.

Safety Features:The machine should include various safety features, such as emergency stop buttons, safety guards, and interlocking mechanisms, to protect operators and prevent accidents during operation.

5.What Are Applications Of Chilli Powder Multi-Lane Stick Packaging Machine?

Chilli powder multi lane stick packing machine is used by various industries in their production process.

Following industries are included:

Food Industry:

Various condiments

Chilli powder multi-lane stick packing machines are widely used in the food industry for packaging various spices, including chilli powder. These machines can efficiently produce stick-shaped packets of chilli powder in large quantities, suitable for retail sale or use in food service establishments.

Seasoning and Condiments:

Stick packed powders and condiments- Sourced- Ze

Apart from chilli powder, these machines can also package other seasoning blends and condiments such as cumin powder, paprika, garlic powder, onion powder, and curry powder. They offer precise dosing and sealing to maintain product freshness and quality.

Snack Foods:

Snacks packed through Stick packaging

Chilli-flavored snacks such as potato chips, popcorn, or nuts often require a dusting of chilli powder seasoning. Chilli powder multi-lane stick packing machines can efficiently package individual portions of chilli powder for seasoning snacks, ensuring consistent flavor distribution.

Beverages:

Beverages packed with Multi-lane Stick Packaging Machine- Sourced : Allpack

Some beverages, particularly savory or spicy drinks, may include chilli powder as an ingredient. Multi-lane stick packing machines can package single-serving portions of chilli powder for inclusion in beverage mixes or ready-to-drink products.

Pharmaceuticals:

Pharmaceutical products -Sourced: National defence PAC

Chilli powder is also used in certain pharmaceutical applications, such as in the production of topical creams or ointments for pain relief. Multi-lane stick packing machines can accurately measure and package precise amounts of chilli powder for pharmaceutical products.

Cosmetics:

Cosmetic products -Sourced: Pretty Taste

Chilli powder is sometimes used in cosmetics and personal care products, such as lip balms or creams for stimulating circulation. Multi-lane stick packing machines can package chilli powder in small, single-serving sachets for inclusion in cosmetic formulations.

6.How To Make Chilli Powder Multi Lane Stick Packaging Machine Work More Efficiently?

Efficiency meter- Sourced: Henry Mintsberg Blog

Chilli powder multi lane stick Packing Machine can be improved by following measurements:

Keeping maintenance of a machine make sure that machine works appropriately and is long lasting.
Restore and fix defective parts of the machine to protect it from fire hazards and electrical shocks.
Carry out regular inspections to make sure that all components are working properly.
To prevent wear and tear lubricate all parts regularly.
Continuous replacement and repairs of damaged sensors or fuses to make sure that equipment works efficiently.
To avoid the accumulation of dust and dirt in addition to moisture continuous cleaning of machine components and sensors is necessary.
Replacement of damaged motors with new ones to make sure a spontaneous process occurs.
Use original parts of machinery when replacing the faulty parts to avoid the breakdown of the machine during the process.

7.What Are The Quality Standards That Chilli Powder Multi Lane Stick Packaging Machine Should Abide By?

When machinery operates on a large scale various quality standards operate internationally and nationally as well such as:

1- cGMP practices should be kept in consideration for better quality of packaging and consistency during the process.

2- The risk of harmful material should be kept into consideration which can help in health and environmental protection.

3- All the materials should be registered under the FDA so that health safety is considered.

8.What Factors Will Determine The Price Of Chilli Powder Multi Lane Stick Packaging Machine?

The factors that can impact are:

Automationlevel
MachineBrand
Origin
Speedof Production
Machinedesign
Demandand supply
Economic conditions and market analysis
Sales and discounted rates
Distinctive featuresand models
Machine’s Physical state

9.What Are The Various Sealing Options That Can Be Used By Chilli Powder Multi Lane Stick Packaging Machine?

Various packaging types and materials- Sourced: LANDPACK

Various sealing options can be used by chilli powder multi-lane stick packaging machines. Some of them are stated below.

Chilli powder multi lane stick-packing machines can use various sealing options to seal the stick-shaped packets efficiently and securely. To decide which sealing option to opt for includes various factors such as the specific form of packaging material to be used, sealing strength that is required, and the particular requirements of the product that is to be packaged. Here are some common sealing options used in stick-packing machines:

Heat Sealing:

Heat sealing dry chilli packaging- Sourced : Alibaba

One of the most common sealing methods that is used in chilli powder multi lane stick-packing machines is heat sealing. It consists of the application of heat to the packaging material that melts it and a seal is created. This technique is effective for a variety of packaging materials, such as laminates, aluminium foil and plastic bags. It creates a firm, airtight seal that keeps the product fresh and maintains its integrity.

Ultrasonic Sealing:

Ultrasonic packaging of cheese- Sourced: Design World

The use of high-frequency vibrations to produce heat and stick the packaging material together is called ultrasonic sealing. For sealing materials that are sensitive to heat or for applications where a clean, precise seal is required this method is very effective. Ultrasonic sealing is suitable for a variety of packaging materials, including thin films and heat-sensitive material

10.What Are Future Business Dynamics Of Chilli Powder Multi Lane Stick Packaging Machine?

The future dynamics through which the machine can take your business to another level are as follows

High Quality of Packing

The equipment effectively produces efficient quality and appealing finished packs.

Ensures Safety

Multiple sensors and motors ensure the safe packaging process reducing any risk for hazards.

Sanitary management

Proper levels of hygiene are maintained throughout the process with automation of the machinery.

Large- scale Production

The production output is increased significantly due to multiple sticks in the machinery.

Reduced Recurring Costs

The automated machines are expensive but they reduce the reoccurring cost in the long run due to its efficient production.

11.What Are The Limitations That Are Associated With Chilli Powder Multi-Lane Stick Packaging Machine?

Price	The technology costs high as it is designed with advanced features.
Technical Experty	The worker operating the machinery should have technical knowledge of equipment.
Redundancy	Wear and tear occur after specific time period
Consumption of High amount Power	Increased use of power increases production cost

Conclusion

Food packaging industry is dynamic and as businesses strive to meet consumer demands for convenience and quality, the need for advanced packaging solutions has never been more crucial. So the innovative chilli powder multi-lane stick packing machine, a marvel of modern engineering designed to streamline production processes and enhance product presentation helps to improve the production efficiency in packaging. Packaged chilli powder can keep its original taste prolong storage time and give better customer satisfaction and efficiency in production at a large scale.

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Mayonnaise Packing Machine: The Complete Buying Guide In 2025

Premade Pouch Filling Machine

Mayonnaise Packing Machine: The Complete Buying Guide In 2025

Do you believe a cup of savorily delicious mayonnaise can differ your meal? Imagine being in a position where you can guarantee that the freshness and quality in every portion remain as constant as they would if you were in any location. This motive has given rise to innovative packing solutions that mostly aim at the convenience of the consumers, yet price cuts for producers and ecological awareness.

Mayonnaise packing machine with different types of mayonnaise packed

Step inside this mayonnaise packing machine. Such machinery allows for the saving natural taste and aroma of mayonnaise at the same time, increasing the efficiency of production. To get the full benefits of its capabilities let’s start with the components, functions, types, and control of the machine. This is about knowing enough to stand up for yourself when choosing mayonnaise with packing. Here, we will go in depth of the key points!

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1.What Is A Mayonnaise Packing Machine?

A mayonnaise packing machine

A mayonnaise packing machine is a machine that is specifically designed to automate the process of filling different containers with mayonnaise. It has everything from jars, bottles, to pouches and sachets.

Mayonnaise which is the most common condiment made of oil, egg yolk, and vinegar or lemon juice has got fairly high difficulties to maintain its creaminess and exquisite taste. The machine improves production process efficiency and quality that are absolutely essential for the food processing and packing industries to achieve quality standards.

Automation of the filling and sealing unit will drastically decrease the manual work, raise the production speed and eliminate the human error. Therefore, it results in a well-coordinated process that ensures the product quality and safety during and after packing.

2.What Is The Benefits Of Using A Mayonnaise Packing Machine?

Mayonnaise packing products - Picture courtesy: food.ndtv

For sure, let's discuss mayonnaise. Hence, when it refers to mayonnaise packing machines, they're definitely unavoidable in the food industry, including when a condiment this popular is involved. These machines serve both small as well as big scale packing operations, which guarantee accuracy and efficiency and the packing process. Now we look into the benefits and popularity of mayonnaise packing machine which is discussed in details.

Benefits of Using Mayonnaise Packing Machine

A Mayonnaise packing machine is highly efficient

Efficiency: It is this very thing that makes these machines superheroes of efficiency. They are far more efficient than any human in the packing of mayonnaise and this is really crucial when demand is high and the number of consumers is huge.

Metals and alloys used for the construction of the Mayonnaise packing machine – Picture courtesy: IndiaMart

Construction and Durability: The mayonnaise packing machines are manufactured from durable materials such as metals and alloys to ensure long service life. The robust construction of these models tends to prolong their lifespan and hence makes them reliant on features in packing lines. The machines are designed aiming at provide both functionality and durability, thereby they will continue to be a good investment even over time.

Energy-efficient machine – Picture courtesy: scholleipn

Energy Efficiency and Cost-Effectiveness: Energy efficiency is one of the most essential parts of modern manufacturing today, and models of mayonnaise packing machines are no exception. These machines are perfect examples of energy-efficient appliances as they are designed to be energy efficient, which could result in lower operational costs. Moreover, this kind of machine is able to eliminate physical work and lower down costs of manpower.

A Mayonnaise packing machine keeps the clean and safe the mayonnaise and also maintains freshness – Picture courtesy: Stylecraze

Keeping Food Clean and Safe: Food safety is a big issue, and packing machines have a big influence on making sure that mayonnaise is safe to consume. Through the very limited interaction between the product and individuals, they contribute to the prevention of contamination, resulting in satisfied customers and regulators.

Different shapes and sizes of the packed used in the mayonnaise packing machine

Adaptable to Any Package: Whether you are packing mayonnaise in small sachets for fast-food chains or filling big jars for grocery store shelves, these are the machines that can handle the work. They, in a way, are the chameleons of packing equipment, easily accommodating whatever size or shape you give them.

Nowadays mayonnaise packing machines are gaining more attention due to some reasons such as:

Sandwich with mayonnaise – Picture courtesy:chefnotrequired

Convenience Craze: In modern society, people prefer to live their lives easily and at the same time quickly. People nowadays need a convenient way to prepare their meals, and mayonnaise serves as a multi-functional sauce that meets their requirements. By adding pre-packaged mayonnaise, you can turn your sandwiches, salads, or dips from normal to rich and creamy. You can eat them in no time.

Small size mayonnaise pack – Picture courtesy: Roy Plaza store online

Portion Control: In addition to that portion control is also a big driver of popularity of mayonnaise packing. With individual packets and sachets, keeping serving sizes under control is easy whether for school children's lunches or snacks for a road trip. First and foremost, they cut the costs of food and restaurants, reducing the amount of waste.

Mayonnaise small pack for serving

On-the-Go Lifestyle: Similar to this, many of our busy lifestyles have also pushed for increased mayonnaise packing. Whether you are in a hurry for a break time snack between meetings or just having fun with a picnic in the park, single-serve mayonnaise packets will serve as the best companion. They are portable and mess-free for convenience.

Packed mayonnaise for food safety – Picture courtesy: LandPack

Hygiene Awareness: With the growing attention placed on hygiene and food safety, there is now high demand for food products like ready-to-eat mayonnaise which is more convenient to purchase and eat outdoors. Indisputably packets eliminate the shared bowls and bottles hence reducing the risk of contamination and each pack is fresh and safe for consumption.

Creative look of the mayonnaise pack – Picture courtesy: behance

Creative Marketing: Marketing shouldn't be overlooked! Mayonnaise brands are becoming increasingly creative when it comes to the packing design and branding strategy in order to make their products catchy on store shelves, and at the same time, the brand enjoys popularity among consumers. From colorful designs to distinctive packing layouts, they create unique ways to catch our attention.

3.What Are The Applications Of Mayonnaise Packing Machine?

Mayonnaise packing machine have tremendous applications in different industries including food and beverage industries, hospitality industries, retail industries, etc. Not let’s have a look to check how it is applicable in different industries.

Mayonnaise packing machine use in food and beverage industry to pack mayonnaise – Picture courtesy: Reily Product

Food and Beverage Industries

Mayonnaise packing machines are fundamental in the food and beverage sector for packing mayonnaise in jars, bottles, pouches and tubes for retail, as well as in bulk for both restaurants and food manufacturing. They are also crucial in ready-to-eat meal kits, pre-packaged sandwiches, and portioning of fast food outlets.

Uses in hospitality industries – Picture courtesy: telegraph

Hospitality Industries

In the hospitality sector, these machines offer a range of services, including buffet service, room service, and meal service in schools and hospitals, capable of production of single-serve packets for hygiene and convenience.

Retail Industries

Mayonnaise packing machines are used by grocery stores and supermarkets for their shelf-ready products and private label packing to ensure that the products have been packaged efficiently and eye-catchingly.

Application in pharmaceutical industry – Picture courtesy: Rotzinger group

Pharmaceutical Industries

Pharmaceutical industries also use mayonnaise packing machines in packing of some pharmaceutical creams, ointments, and gels. They can be also used for materials which are similar in their viscosity to mayonnaise for the exact filling and sealing of tubes, jars or sachets. Further, such machines are useful in the production industry as they make processes easier, ensure better packing, and ensure adherence to strict quality standards for pharmaceuticals.

Application in cosmetic industry – Picture courtesy: unisourcepacking

Cosmetics Industries

Mayonnaise packing machines are used for packing various viscous cosmetic products including creams, lotions, gels, and hair care. This machines are suitable for cosmetics due to their ability to handle a high viscosity; these machines offer accuracy and eliminate wastage of the product.

Application in chemical industries

Chemical Industries

Mayonnaise packing machines are also used in chemical industry for packing viscous chemical products like adhesives, sealants, lubricants, solvents, and cleaners, etc.

Applicable to pack veterinary product

Veterinary Industry

Mayonnaise packing machines are also applicable in veterinary industry to pack filled pouches with the veterinary creams, gels, ointments, and supplements. The machines also improve packing efficiency and also boost packing production while ensuring that the packing is uniform and accurate for veterinary care products.

Application in stationary paint industry

Stationary Paint Industries

In the stationary paint industry, mayonnaise packing machines are used to pack all types of viscous paints, coatings, and sealants. This machine is beneficial because it helps protect the products from tampering, contamination, and counterfeiting during storage, transportation, and use, hence promoting product quality and customer confidence.

Mayonnaise as an ingredient for other foods – Picture courtesy: Adweek

Other Industrial Applications

These other industries make use of mayonnaise packing machines to pack mayonnaise as an ingredient for other food products thereby minimizing time and sustaining the quality of these products.

4.What Is The Working Principles Of The Mayonnaise Packing Machine?

Working principle of Mayonnaise packing machine

The working principle of mayonnaise packing machines depends on the materials used to pack mayonnaise.

Working Principle of Pre-made Mayonnaise Packing Machine
Picture Courtesy: Rotarypacking.com	To begin with, many pouches are loaded at a time on the magazine unit which transfers them with the help of gripper devices to the inflation section for opening. At the filling station, the specific volume of preprogrammed mayonnaise is dispensed into the inflated pouch. Lastly, at the sealing jaws heated bars or induction sealing is used to ensure a proper closure of pouches.
Working Principle of Spout Pack Mayonnaise Packing Machine
Picture Courtesy: china-sealer.com	The working principle of this machine is the same as a premade pouch mayonnaise packing machine. At the filling station, the pouch is opened mechanically and then vacuumed. This is done to the mayonnaise by first feeding it into the pouch and then sorting, heating, and welding spouts to the top side of the pouches. Therefore, heat sealing is made to seal pouches in a manner that they cannot be opened easily.
Working Principle of VFFS Mayonnaise Packing Machine
Picture courtesy: Soontruepacking.com	Large batches of mayonnaise can be processed with ease through the unrolling of the packing film that is arranged on the holder. The rotation of the unwinding disk and rollers helps in the proper continuous unwinding of the disk and also maintains the correct tension on the film to avoid slipping off the disk which may lead to machine jamming. It later goes over rollers to a cone-like forming tube where the film is molded and packed into pouches. Subsequently, the filling machine dispenses a preprogrammed amount of mayonnaise into a pouch. The later stage is to cover the upper part of the pouch after it is filled.
Working Principle of Stick Pack Mayonnaise Packing Machine
	This machine employs one film roll that is unwounded and placed on roller and dancer parts. These components maintain the film under equal stress. From rollers, the packing film is shifted to the slitting section where a single film is cut into many strips. Subsequent to cutting each strip is taken to a different forming station and shaped into a tube-like pack. Next, mayonnaise is poured into each stick pack and the top side of the stick pack is packed by the sealing jaws.
Working Principle of Sachet Mayonnaise Packing Machine
	Initially the plastic or aluminum foil is unwound and folded and then as it passes through the rollers it comes to the forming section. This top cone-shaped part is helpful for folding and forming a small pack-like sachet. This ovalish-shaped sachet has an opening at one side and at the bottom and is then filled with thick vicious mayonnaise. Finally, horizontal sealing jaws sealed the upper part of the sachet by laminating, while cutting edges trimmed the joined sachets.
Working Principle of Bottle Mayonnaise Packing Machine
Picture courtesy: Landpack	To start the operation, a large amount of mayonnaise is placed in a hopper that will dispense the mayonnaise later on. The containers are placed on the conveyors gradually, one after the other at the correct time interval. After the bottles reaches the filling head, a standard amount of mayonnaise is filled in the bottle or any other packing container and then the packing container moves towards the capping station where twist off caps, pre-cut lids or any other cap type for permanent sealing are placed on the container.

5.What Are Parts Of The Mayonnaise Packing Machine?

Components of mayonnaise packing machine

A mayonnaise packing machine can perform all functions like measuring the volume of the product, filling, packing, labeling, cutting etc. For proper functioning of this machine, it has some components such as stirring motor, hopper, mayonnaise metering pump, PLC controller interface, Feeding clutch, Vertical sealing, horizontal sealing, temperature controller, Cutter clutch, Speed regulator, Power outlet.

Let us explain each component one by one.

Hopper: The hopper is a container that is serving as the storage of the mayonnaise before it is released in the packing.

Metering Pump: The metering pump exactly measures the amount of mayonnaise that is put into each container. It guarantees that the corresponding amount of the product is filled every time that is necessary to keep the consistency and the conformity with the packing standards.

PLC Controller Interface: The Programmable Logic Controller (PLC) controller interface is the smartest part of the machine. It supplies an operator with the ability to program and control the different functions of the packing machine. The settings like fill volume, speed and sealing temperature can be adjusted and monitored through this interface.

Feeding Clutch: The feeding clutch is a control of movement of containers in the machine. It operates and shifts feed system to check if containers are located under filling nozzles properly so that they can be filled. The filling synchronization is assisted by this.

Sealing Part: Sealing part are of two parts, the vertical sealing involves closing the sides of a packing material to form a tube or a pouch shape. This part is the most significant for preparing the package that will hold the mayonnaise. Vertical sealing generally consists of a heat sealing process in which the edges of the packing materials are connected to each other. In the next step, the horizontal sealing part involve. When the mayonnaise reaches the top of the packing, the top and bottom seals join together in a horizontal way. This step guarantees the items are tightly sealed off, guarding against leaks and contamination.

Temperature Controller: The temperature regulator sets the temperature during the sealing process. It is significant to maintain constant temperature for the package neither to break nor damage the packing material. It makes sure that the seals are strong and even.

Cutter Clutch: The cutter clutch manages the cutting device that divides the individual packet once they are sealed. It guarantees that each packet is cut from the continuous strip of packing material neatly, this way the packets are uniform and well-cut.

Speed Regulator: The speed regulator enables an operator to adjust the speed of the machine. It is responsible for the speed of the filling, sealing and cutting operations. The speed needs to be adjusted to fill the required amount of product and to get the necessary quality when packing.

Power Outlet: The electric power outlet is responsible for the supply of electricity to the machine. It is the source of power for all the components and is thus the key for an efficient operation of the machine. Consistent power supply is a must-have for the machine to achieve its reliable packing performance.

6.What Are The Classifications Of Mayonnaise Packing Machine Based On Material Used To Pack Mayonnaise?

The packing material used in mayonnaise packing to preserve mayonnaise for the long time includes; Pre-made pouch, bottles, sachet, stick-pack, doypack, tube pack. So, the mayonnaise packing machine use these materials to maintain the shelf life of the mayonnaise. Based on the materials used, mayonnaise packing machine further classified and represented as below. Let’s have a look one by one on each type of machine in details.

Various material used to pack mayonnaise in mayonnaise packing machine – Picture courtesy: Vemco

Classification Based On Packing Materials With Its Applications
Types of Materials	Name of the Machines	Application
Picture courtesy: https://www.khandryfruit.com	Pre-made pouches mayonnaise packing machine	Pre-made pouches are always available and frequently used by people who want to carry something small for their breakfast or traveling. They are sealed by pre-made pouches mayonnaise packing machine to keep fresh and avoid leakages of the mayonnaise.A pre-made pouches mayonnaise packing machine automates packaging mayonnaise into pre-formed pouches.
Picture courtesy: https://makwellmachine.com/	Bottles mayonnaise packing machine	Mayonnaise is often placed in glass or plastic bottles by manufactures. They allow durability and visibility at the same time, so consumers can watch the product inside. Bottle mayonnaise packing machine uses bottles to pack mayonnaise to maintain its shelf life.
Picture courtesy: https://www.mustakshif.com/	Sachet mayonnaise packing machine	Single sachets work great for people who want to maintain their daily intake and consume their food on the go. They are lightweight, easy to open, and at the same time reduce the amount of waste. It is possible by using a sachet mayonnaise packing machine.
Picture courtesy: https://www.ebay.com/	Stick pack mayonnaise packing machine	These standardly-sized, lengthened pouches are well-suited for servings per person. The sealing on both ends by stick pack mayonnaise packing machine is completely guaranteed freshness, so the contamination chances would be reduced.
	Doypack mayonnaise packing machine	Doypack mayonnaise packing machine used to pack mayonnaise in the doypack. This packing material is also known as stand-up pouches, they are meant to be convenient and easy for storing.
	Tube pack mayonnaise packing machine	The uses of tube pack for packing mayonnaise are the most convenient for squeezable mayonnaise. They are used for the measured dispensing and are commonly produced using soft plastic or aluminum. Tube pack mayonnaise packing machine is used to pack mayonnaise in the tube.

7.What Is Ideal Volume Managed ByMayonnaise Packing Machine?

Mayonnaise packing must be exported all over the world; hence little quantities must be packed side by side. This explains why the capacity of mayonnaise containers fluctuates greatly.

Volume used for packing

It includes a little sachet that holds 10ml to 30ml or more. It is appropriate for single servings as well as for promotional uses.

Moderate to large volumes

There are several container alternatives for common use, such as dressing, salad, and cooking, ranging in volume from 100 ml to 10+ liters.

8.What Are The Troubleshooting Required For The Mayonnaise Packing Machine To Function?

Troubleshooting during packing mayonnaise in mayonnaise packing machine

The mayonnaise packing machine is used to pack mayonnaise materials that are prepared during production procedure. The production procedure requires vacuum emulsifiers, which this equipment has. Making high-quality mayonnaise requires vacuum-mixing, emulsifying, and homogenizing.

After that mayonnaise need to be pack. Carelessness can lead to issues with starting and feeding materials, cleaning and cleaning supplies, feeding, environmental treatment, mayonnaise clogs or jams in machine while working, and foreign objects falling into emulsification. Here’s how you can resolve the problems:

Problems Associated With	Solutions
Wrapping Material	In case of excessive damage, the roll must be discarded. As for the outer portion, it can be trimmed out and the rest of the roll can be used. It is also suggested to use minimum amounts of unwind breaking.
Dancer Roll Set Is Incorrectly	Set the dancer roll so that the web path is approximately the same angle as the former wings.
Poor Seals	If the temperature is too low, the seals will be either inadequate or nonexistent at best. Ensure that the sealer temperature is at an appropriate level through using pyrometer and set it accordingly if it is not. Once sufficient time exists to allow change to take place, recheck the temperature. If no change is noted, then controls, wiring, heaters etc. have to be examined by a competent person.
Poor Package Cut-off	If knife is improperly adjusted, try to adjust the knife properly to proper package cutting. It could be possible that knife become damage, if it persists then it is advisable that knife should be replaced with the sharpened knife.

9.What Points You Should Need To Consider Before Buying A Mayonnaise Packing Machine?

Mayonnaise Packing Machine - Picture courtesy: Landpack.com

Before buying a mayonnaise packing machine, it is vital to assess numerous crucial factors to ensure that the machine meets your production requirements, financial constraints, and operational specifications.

Here are some essential factors to take into account

Production Capacity Volume: Calculate the quantity of mayonnaise that has to be packaged per hour or day. Verify if the machine is capable of handling the desired production volume.

Type and dimensions of the packing:

Make sure the machine can handle the precise packing formats you need, such as jars, bottles, pouches, and sachets. To ensure that the machine can fit a wide range of object sizes and forms, assess its capacity to provide a variety of packing options.

Filling Accuracy and Precision:

High precision is necessary to minimize waste and ensure constant product quality. Verify the consistency of performance and output to confirm that the quality standards are met.

Compatibility of materials:

Mayonnaise has a thick consistency and is temperature sensitive. Please ensure that the machine is built to handle thick material and that the mayonnaise remains intact during the packing process. All components or parts in touch with the product must be made of nutritious substances that meet health and safety regulations.

Efficiency of Use and Maintaining Innovative User Interface:

The device should have a clear user interface with simple-to-use controls and straightforward instructions. Look for tools in the machines that are simple to maintain and clean. Take into account the ease of performing routine maintenance and the availability of replacement parts.

Mechanization and Incorporation:

Assess what type of mechanization you want for your machine based on the number of employees and production needs. Choose between semi-automatic and fully automated machines. Ensure seamless machine integration into your existing production line and compatibility with other equipment.

Competence and Lifespan:

Seek equipment constructed from durable, premium materials to ensure prolonged reliability. When choosing gadgets, selecting products from reputable manufacturers that have received excellent reviews and have a proven history of delivering consistent performance is advisable.

Expenses and Financial Plans: Consider the machine's pricing in light of your budget. Consider regular expenses such as maintenance, electricity consumption, and potential periods of inactivity. Calculate the predicted ROI by considering the increased production efficiency and lower labor costs.

Features that ensure the safety of the product:

Ensure the machine has enough safety systems to protect operators from threats. Make sure the machine follows food safety laws to keep the mayonnaise safe from contamination.

Assistance and Training. Tech Support:

Check the manufacturer's availability of dependable technical support and post-purchase service. Ensure the vendor provides extensive training to your employees so they can use and maintain the machine effectively.

Regulatory Compliance Standards and Certifications:

Ensure the machine meets all required industry standards and certifications (such as FDA, CE, and ISO) for food processing equipment.

Options for Customization:

Whether you have specific requirements, ask the manufacturer whether they can adapt the machine to meet them.

Conclusion

In conclusion, the complete buying guide on mayonnaise packing machine in 2024 was a comprehensive guide that has covered the features, benefits, and vital factors to consider before making a decision on which model of the machine to buy. With the increased demand for efficiency, consistency, and hygiene, a modern mayonnaise packing machine is one of the vital elements for staying profitable and having an edge in the industry. To be more specific, by comparing the options and understanding the latest technologies, you will be able to make an informed decision that will bring maximum operations and long-term benefits. It is a great choice for those who are already eager to take production issues to more advanced level; consult industrial specialists and Allpack customers to find exactly what you need.

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Twelve Lanes Powder Cartoning Production Line-6

Twelve Lanes Powder Cartoning Production Line: The Complete Buying Guide In 2025

Powder Packaging Machine

Twelve Lanes Powder Cartoning Production Line: The Complete Buying Guide In 2025

Whether its pharmaceutical, foodstuff, chemical or cosmetic industry, manufacturing and processing of powders is inevitable. Similarly, dealing with huge level of production and packaging require efficient, sophisticated, and advanced equipment which can bring ease in your work. Therefore, Twelve Lanes Powder Cartoning Production Line is created to transform the industry's efficiency level.

It is an outstanding powder packaging tool which cover both the primary and secondary packaging of every kind of powder. Not only that, but it also preserves the sensitivity, quality, and essence of your powders. You can customize it as per your preferences and get the desired output. All it requires is to discover in depth about A Twelve Lanes Powder Cartoning Production Line. So, be ready to give this buying guide a thorough read!

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1.What Is Twelve Lanes Powder Cartoning Production Line?

Multi-lane stick bag counting & cartoning machine- Picture Courtesy: samfull.net

Twelve lanes powder cartoning production line is an assembly of several equipment which together form a production line to carry out the full powder packaging. It mainly consists of a twelve lanes powder packaging machine, bag sorting or counting machine, and a cartoning machine.

This production line is extremely fast in its performance by first encasing precise amount of powder into twelve individual packages and then passing these finished powder packages through cartoning phase where the secondary packaging of powder bags is accomplished. It follows an automatic way for doing this task, therefore, you can get extremely high output ratio in terms of production.

2.Explain The Benefits Of Twelve Lanes Powder Cartoning Production Line?

Twelve lanes powder cartoning production line is the name of advanced technology composition. That's why, you can gain a lot by using this packaging solution. Let's know some of its most prominent features and associated benefits:

Working Continuity

Working process of cartoning machine

The interconnected assembly of a twelve lanes powder cartoning production line is a perfect display of fully automatic equipment. It thus reduces the interruptions caused by manual interference and ensure the smooth working which definitely enhance your packaging efficiency.

Compact

Compact

Compact multi-lane powder cartoning production line- Picture Courtesy: Viking Masek

Although, this production line is composed of several units, yet it occupies less space due to its compact and durable body which is made up of fully secured quality material. Hence, you can locate it wherever you want and mobilize it easily.

One-Step Solution

Various stick packs along with cartons- Picture Courtesy: KenHigh

Twelve lanes powder cartoning production line is one-step solution, and it offers both the primary and secondary packaging services for your powder packaging. For instance, its multi functioning capability can outstandingly finish powder measuring, bag making, filling, sealing, cutting, sorting, cartoning, and discharging etc.

High Protection

Powder cartoning under protected environment

Another most crucial attributes of this twelve lanes powder cartoning production line is its safety for material as well as operator. In addition, all its movable and heating parts are covered in protected glass to avoid pollution and the contact parts of material and boxes are made from food grade stainless steel.

Easy Handling

Operator setting machine- Picture Courtesy: Optima Packaging

Despite having large body, a twelve lanes powder cartoning production line require little maintenance and is extremely handy to operate. The user is only required to set the machine parameters by using intuitive control panel and power the machine on. The rest of operation is done automatically by machine.

3.Enlist The Various Types Of Powders Which Can Be Processed By A Twelve Lanes Powder Cartoning Production Line?

A twelve lanes powder cartoning production line can be employed to pack all kinds of powders whether free flowing or cohesive. So, below is a brief list to shed light on some of the notable ones which we use in our daily life. These include:

Coffee Powder

Coffee powder presentation idea

Coffee is the most favored drink worldwide which is derived from coffee beans. It also carries certain health benefits. That's why, its use is common in houses, workplace and outdoor. Thus, to aid consumers, a twelve lanes powder cartoning production line can be simply employed for packing large volume of coffee powder into single serving stick packs or sachets.

Milk Powder

Milk powder in bowl

Milk powder is also delivered in individual packages to ensure instant use. Therefore, this machine is capable of doing this task with great efficiency and safety to retain the quality of your milk powders.

Pharmaceutical Powder

Pharmaceutical capsule powder- Picture Courtesy: harpersbazar.com

Wide range of pharmaceutical powders are now used for treating certain illnesses instead of using high dose and oversized pills. However, these medicated powders are in need of hygienic environment for packaging. In this way, a twelve lanes powder cartoning production line is the best suitable to maintain the quality and sterility of pharmaceutical powders.

Protein Powder

Protein powder carton packaging- Picture Courtesy: cleansimpleeats.com

Protein powders are obtained from plants, eggs, and milk etc. They are rich in protein and often taken as meal replacement powder. Some of the popular examples include whey protein, pea protein, hemp protein, and milk protein powder etc. All these protein powders are suitable to be processed by this sophisticated production line.

Seasoning Powder

Powder seasoning in bowl- Picture Courtesy: poshjournal.com

Seasoning powders are edible powders which are produced by crushing spices, herbs, along with flavorings. They are used for adding color, taste, and aroma to food like noodle, curry, and other cuisines. As, seasoning powders are often spicy, so, a twelve lanes powder cartoning production line is a good choice to deal with their packaging.

Dye Powder

Natural dye kit

The production line can also process various types of dyes like hair dye, pigment dyes, synthetic dyes, and natural dyes into beautiful single use bags for primary packaging and cardboard boxes for secondary packaging.

4.What Are The Working Principles Of Twelve Lanes Powder Cartoning Production Line?

A twelve lanes powder cartoning production line follows predetermined process for carrying out powder packaging. Therefore, it is based on few working principles whose understanding will help you operate it on the right way. They are as follows:

Loading Phase

Film loading into machine

The initial phase includes the loading of different materials into the respective sections of the twelve lanes powder cartoning production line. For this, operator will supply the material hopper with enough volume of powder or connect a feed station for continuous automatic feeding. Moreover, the film roll will be fitted into a film holder, and the magazine of cartoning unit will be loaded with the stock of unformed flat boxes.

Operational Setting

Operator setting machine parameters through touch screen interface- Picture Courtesy: Viking Masek

After loading, the second most essential step to be carried out for operating the production line involves the setting of basic parameters. It takes place when user communicate to the PLC touch screen and fix the data regarding bags length, width, sealing temperature, and cutting style. Similarly, the bag sorting unit has separate control board through which the number of bags to be assembled for each box is settled.

As far as the cartoning machine is concerned, so, it has a separate small computer where operator makes the setting for picking and forming boxes, their filling, coding data, and sealing.

Bags Formation

Bags formation- Picture Courtesy: Viking Masek

Now, the machine is powered on which begin the step of bag formation. As the machine starts, multiple film tension rods also start moving and the film on moving wheel is unwinded. The rollers guide the direction of film and moved it ahead where the film is divided into twelve pieces and each piece of film is wrapped around a cylindrical bag former. Afterward longitudinal and bottom seal is added to these film layers which result into creation of bags.

Powder Weighing & Filling

Powder filling into bags- Picture Courtesy: KenHigh

As soon as the bag formation takes place, metering device initiate measuring the amount of powder to be filled in each bag. Similarly, the weighed powder is poured into individual bags through upper feeding tubes in a safe tidy manner.

Bags Sealing & Cutting

Bags cutting and conveying from powder packaging machine- Picture Courtesy: diagraph.com

After filling, the next step is sealing and cutting. Here, the heated pair of sealing jaws come in contact which leads to the creation of stringent sealing on opening of powder filled bags, while forming the bottom seal of next batch. In addition to sealing, cutting is also introduced to the bags for their separation and designing.

Bags Sorting

Bags sorting- Picture Courtesy: KenHigh

At this point, the finished powder packages are ready for entering into another unit for sorting, that's why instead of discharging these bags are mobilized towards sorting machine through a conveyor belt. During sorting, these packages are accurately counted and assembled for next round.

Carton Formation

Carton Formation- Picture Courtesy: WinnTech Pack

Moving forward, the cartoning machine comes into action and start forming carton by picking premade flat box from magazine and undergoing it through intermittently located robotic arms which form carton through opening and bottom flat folding.

Bags Cartoning

Bags cartoning- Picture Courtesy: WinnTech Pack

Now, the most crucial step of bags cartoning is carried out. For this, the sorted group of finished powder packages is supplied to the machine through conveyor belt on one side while cartons on the other. Similarly, each group of packages is inserted into the passing carton through robotic arm and these cartons are sealed one by one.

Carton Printing

Carton printing- Picture Courtesy: KenHigh

Upon bags cartoning, the finished bags cartons are passed by the printing unit umahere necessary data such as batch no, manufacturing date, and expiration date are printed over the cartons.

Finished Carton Discharging

Finished carton discharging- Picture Courtesy: WinnTech Pack

At last, the finished powder cartons are discharged from the machine through conveyor belt and collected in a container or processed for further packaging.

5.What Parts Constitute A Twelve Lanes Powder Cartoning Production Line?

A twelve lanes powder cartoning production line is the creation of several machines which are too made from small to large components. That's why, we have come up with this question to provide you a valuable insight regarding all these components and the function each play. So, consider the underlying explanation:

Structure of Multi-lane stick bag counting & cartoning machine- Picture Courtesy: samfull.net

Powder Packaging Machine

Powder packaging machine constitute the very first section of a twelve lanes powder cartoning production line. It plays a significant role in forming bags and undergoing these bags through powder filling, sealing, and cutting etc. It consists of several components including:

Hopper:Hopper is the feeding tank of a powder packaging machine situated on its top. It is in direct contact with bulk powder; therefore, it is made from food grade 316 stainless steel. The function of hopper is to hold powder and supply it to machine during operation.

Weighing System:it is another part of the machine which is responsible for accurately weighing the amount of powder for filling in each bag. The type of weighing system depends upon the nature and flow of powders like free flowing or adhesive powders.

Film Roll:Film roll is a stock of plastic, aluminum, or laminated paper available in form of reel. It is fitted in the machine for bags formation.

Bag Former:Bag former is a cylindrical shape device which is also made from corrosion resistant and antibacterial stainless steel as it is in contact with packaging material. It is useful for bag formation.

Filling Heads:There are twelve filling heads in the machine through which the weighed powder is discharged into individual bags.

Bag Sealer:A pair of bag sealers is available in the machine naming horizontal seal and vertical seal. The former is responsible for making top and bottom seal on bags, while as, the latter make longitudinal back sealing on bags.

Electric Cabinet:There is a heavy-duty machinery fixed into the machine which encases all the electrical components of machine in form of circuits, power boards, and fuses etc. It is known as electric cabinet which ensures safety of machine.

Control Panel:Control panel is a computer like device with touch screen display. It is extremely beneficial for communicating commands to machine. It comes up with latest features of offering multiple languages and can store different settings.

Bag Cutter:Bag cutter is a sharp blade like tool which may come in style shape like zigzag, round, or flat. It is employed for adding cut to finished powder packages for their separation and beautification.

Protection Window:The powder packaging unit of twelve lanes powder cartoning production line have a transparent glass window over its working area. The purpose of this protection window is to enable user for clear observation of machine working as well as restricting environmental pollution to ensure safety.

Bags Counting and Sorting Machine

Bag counting and sorting machine is the second section of a twelve lanes powder cartoning production line. It is pivotal for arranging the finished powder packages into groups by counting. Different parts together help the machine to carry out its function among which the major ones are:

Multi Channel Sorter:It refers of a device having number of compartments which hold inside them individual packages.

Conveying System:The machine has a conveying system which is solely responsible for taking the finished powder packages from powder packaging machine and transporting it towards counting and cartoning unit.

Bags Counting Unit:This part of machine has a detection system which helps in the exact counting of packages as set by the operator.

Bags Assembler:Bags assembler is a device where counted bags are kept until they are inserted into a carton.

Bags Cartoning Machine

The final unit of a twelve lanes powder cartoning production line is bags cartoning machine. Its purpose is to enclose the group of powder packages into a single box. For this, it uses multiple tools which are as follows:

Magazine:It is a station where initial cartons are stacked in flat form.

Robotic Arm:It refers to the device which picks up preformed flat cartons from magazine and place them over conveyor for formation.

Folding Flappers:The machine has folding flappers which are responsible for folding the bottom and top side of cartons.

Guide Rail:It is a type of transmission device which helps in the mobilization of cartons.

Data Coder:Data coder is another important part of the machine which is used for printing variable data the cartons.

Exit Station:It refers to a device which finally discharge the finished bag cartons from machine.

6.Highlight The Uses Of A Twelve Lanes Powder Cartoning Production Line?

Twelve lanes powder cartoning production line has numerous applications due to its adaptability and flexibility that it can process every type of powder. Some of its prominent uses are as under:

Pharmaceutical Industry

Herbal powder for medication

This comprehensive solution is perfectly applicable in pharmaceutical industry where processing of drugs is a routine practice. That's why, it is admired for the effective performance to carry out the primary and secondary packaging of pharmaceutical powders.

Beverage Industry

Instant coffee stick packs cartoning

Beverage industry is also involved in the manufacturing and processing of solid beverage in form of powder. Therefore, to pack such a large amount of juice powder, meal replacement powder, milk mixers, coffee, and energy drink powder in cartons, a twelve lanes powder cartoning production line is ideally suitable.

Food Industry

Various powdered spices

Food industry is a large sector where the use of a twelve lanes powder cartoning production line is inevitable. It is because, products like condiments, milk powder, tea, coca powder, and food additives are often delivered in powdered form. Thus, the packaging requirement is high which can be only fulfilled by using this advanced solution.

Nutraceutical Industry

Nutraceucal powder carton packaging- Picture Courtesy: nutribullet.com

Another notable application of the production line is nutraceutical industry where protein, calcium and vitamins are obtained from fruits, nuts, and seafood etc., and delivered in form of powder for instant use. Therefore, the best way for their preservation is to give them highly secure packaging which is only possible by employing this equipment.

Cosmetic Industry

Cosmetic powder carton presentation idea

Cosmetic industry is also growing rapidly so as its packaging needs for which a twelve lanes powder cartoning production line is always recommended. Hence, the common examples of products we see being packed it include hair dye, black powder, facial powder, and facial clay etc.

Chemical Industry

Pesticide powder carton- Picture Courtesy: plantlane.com

Like other fields, the spectrum of chemical industry is also very extensive. Products like pesticides, herbicides, organic chemicals, and pigments etc., are all can be defined as chemicals. That's why, they require safe environment for packaging to avoid damage to users and surrounding and this is outstandingly accomplished by the enclosed body of a twelve lanes powder cartoning production line.

7.How To Maintain A Twelve Lanes Powder Cartoning Production Line?

Regular maintenance is crucial for keeping your twelve lanes powder cartoning production line at good working condition. Therefore, you should be ready to take relevant measures for drafting a schedule and conducting a proper maintenance system for your solution. In this way, underlying guidelines will be useful:

Maintenance icon- Picture Courtesy: gesrepair.com

Cleaning:Cleaning is very important for ensuring the efficiency and safety of your twelve lanes powder cartoning production line. For this, it is necessary to only use the cleaning products as recommended by the producer to avoid damage to any part.

Moreover, during cleaning, make sure to accurately remove out the dust, dirt, and residues left or accumulated in machine. Parts like hopper, filling nozzles, and sealing jaws should be given priority.

Lubrication:Lubricating your production line with recommended oil or grease greatly helps in reducing the friction and possibility of wear and tear also disappear. It is also very useful for enabling every movable part to work freely.

Setting:It refers to both the parameters setting and structural setting. So, be careful when operating your twelve lanes powder cartoning production line. Make sure to check each unit is well-connected through wires and other devices. Along with that, each time when you begin operation, keep checking the parameters setting and adjust accordingly.

Parts Changeover:At any point, your twelve lanes powder cartoning production line may start malfunctioning due to parts breakdown or failure. In such case, it is obligatory to take notice of the part and replace it timely to avoid further damage.

8.What Quality Standards Should A Twelve Lanes Powder Cartoning Production Line Meet With?

As twelve lanes powder cartoning production line is meant for dealing with food and non-food powders, it must adhere certain quality standards in order to be safe and hygienic. In this way, international community has established few quality standards whose compliance guarantees the safety of machine being made. These include:

ISO standard logo- Picture Courtesy: arenasolutions.com

International Organization for Standardization (ISO)

ISO is an international organization established for developing standards which circulate around the globe. It has many bodies regulating in over 160 countries. Thus, your machine must be certified by ISO.

Food And Drugs Administration (FDA)

FDA is another important agency created for ensuring public health safety by keeping strict principles for all the goods and machines being associated with food and drugs.

Current Good Manufacturing Practices (cGMP)

Under the auspices of FDA, rules and regulations with the name current good manufacturing practices are employed to assure the quality, identity, and purity of drugs products and equipment. Similarly, a twelve lanes powder cartoning production line certified by cGMP validate its advanced technology with updated quality standards.

Conformate European (CE)

CE is yet another quality standard obligatory for all the goods and products which are produced in European Union countries or meant to be sold there.

9.Troubleshoot The Common Errors Of A Twelve Lanes Powder Cartoning Production Line?

There are always possibilities that your twelve lanes powder cartoning production line may show inconsistencies during operation in different forms and due to various reasons. However, regardless of whether the issue is small or large, it can have serious consequences on your packaging. Hence, it is better to understand what these problems are and how to solve them. For this, follow the upcoming explanation:

Improper film tracking

Displaying film tracking error- Picture Courtesy: KenHigh

Causes

Automatic film tracking system is not working.

Bags forming tubes are either damaged or installed improperly.

Film pulling rollers and belts are not set up properly.

Solutions

Check the setting in touch screen interface and reset it for proper functioning.

Check the forming tubes and install them properly. In case of damage, replace them with new ones.

Readjust the film pulling rollers and belts for accurate functioning.

Powder filling inconsistency

Highlighted powder filling mechanism- Picture Courtesy: Optima Packaging

Causes

The powder may be cohesive due to which it creates bridges inside hopper.

The powder is not well set, especially in case of cup fillers which results in weight variability.

Solutions

In case of cohesive powder, it is better to use agitators and small vibrators to break ratholes.

For this, adding the flowing agent into powders will be good. Apart from this, changing the design of hopper from conical to wedge will also resolve the issue.

Leakages of packs

Powder package leaking

Causes

The major reason is powder being trapped between two sides of the film due to dust.

The sealing jaws may generate inconsistent temperature which result into weak, partial, or burned resulting in powder spilling from pack.

Solutions

It can be tackled by reducing the level of dust generated by powder during filling and also the integration of dust aspiration system will restrict powder from dispersing.

It is a serious problem and should be quickly countered by adjusting the temperature of sealing jaws to suitable level.

Problem in carton sucking

Carton suction process- Picture Courtesy: KenHigh

Causes

The air circuit might be leak causing air to escape and thus making the force unable to suck cartons.

The carton suction head may be aging.

Low vacuum pressure results in poor sucking.

Solutions

Check the air supply pipeline for possible leakage and replace if the leak is big.

Replace the suction head for effective gripping of cartons.

Increase the air pressure for proper functioning of suction cup.

Carton formation issue

Encircled carton during formation- Picture Courtesy: WinnTech Pack

Causes

The carton is too hard due to weak indentation which causes difficulty in carton formation.

The position of carton placing guide rod and feeding template is not correct.

Solutions

You need to use cartons with proper indentation.

Adjust the position of guide rod and carton feeding template.

Intermittent stopping of conveyor

Carton conveying on transmission device- Picture Courtesy: KenHigh

Causes

There might be shortage of carton feeding material or cartons.

The machine may be shut down due to inadequate or poorly connected power supply.

The transmission gear is damaged or broken.

Solutions

Check and supply the machine with required material for functioning.

Supply adequate electricity to machine and connect it properly.

Replace the transmission gear along with adjoined chain.

10.How To Choose The Most Suitable Twelve Lanes Powder Cartoning Production Line?

When choosing a twelve lanes powder cartoning production line, you may feel haphazard to opt for which one. Therefore, we have tried to make this decision an easy for you by displaying some of the instrumental factors for consideration. These are as follows:

Speed

Speed

Multi-lane Powder Cartoning Production Line

It is important to check the speed of a production line which you intend to purchase. It is because there are multitude of solutions available in market, however, each equipment has different speed. The speed also depends upon the material being processed. For instance, large size packages with designed cutting may require more time. Hence, checking the speed of production line is important.

Cost

Another significant aspect to look for is the overall expenditure of buying a twelve lanes powder cartoning production line. It will include the exact price of equipment along with installation, maintenance, and operation cost. So, make sure to fully satisfy yourself by asking every possible question from vendor regarding the cost you will have to pay.

Flexibility

Applications of a twelve lanes powder cartoning production line Various powder stick packs along with cartons- Picture Courtesy: KenHigh

When choosing a twelve lanes powder cartoning production line, it is crucial to check the ability of equipment to deal with different types of materials. The more the equipment is adaptable the higher will be chances to deal with variety of products and packaging formats. Similarly, the flexible production line will be the best compatible to meet your packaging needs in the future.

Warranty & Assurance

Warranty icon- Picture Courtesy: ctcu.com

Buying a twelve lanes powder cartoning production line means transforming the fate of your business. In such a case, it is your prime responsibility to pay attention to all the formalities directly and indirectly associated with its quality. In this way, warranty policy is one of the eminent things to consider.

Conclusion

So, it's time to wrap up this piece of information about a Twelve Lanes Powder Cartoning Production Line with a reminder that no matter it's a food, medical, or beauty care industry, this production line is applicable. Where efficacy, quality, and hygiene are important, understanding the structure, working process, and maintenance methods are also very useful. So, make sure you have gone through all the data provided above. Still, if you have any query or want to know more about a Twelve lanes powder cartoning production line then leave us a message we will answer it shortly!

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Powder Back Sealing Machine: The Complete Buying Guide In 2025

Stick Packaing Machine

How Do You Choose A Stick Packaging Machine?

Don’t you think manual powder packaging is a daunting task that is filled with many challenges?

To overcome issues, a special machine known as a powder back sealing machine is introduced in the market.

Powder Back Sealing Machine

The powder back sealing machine is an innovative technology used to resolve challenges and problems with traditional filling. It is a pathbreaker in various industries of the world. Modern industries use this machine for its seamless packaging, efficiency, and no fill errors.

If are you in search of an informative buying guide about the powder back sealing machine then you are at the right place. This blog post will explain different facts about powder back sealing machines.

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1.What is a Powder Back Sealing Machine?

Allpack Powder Back Sealing Machine

A powder back sealing machine is an efficient machine, designed for sealing powders in packs. This machine produces different packaging containers with the back seal. This seal is a neat vertical seal present along the entire middle at the back side of the sachets or stick packs.

The powder back sealing machine is an automated and speedy unit, packaging numerous packs per minute. It is an innovation popular in various industries like food, pharmaceutical, chemical, etc due to its accuracy and minimal wastage of valuable powders.

It offers increased packaging efficiency by forming, filling, sealing, and cutting packaging sachets and stick packs in one cycle. It is designed to fulfil the demands of powder packaging like speedy powder flow with minimal dust generation.

2.Why is the Powder Back Sealing Machine Important?

The powder back sealing machine is important in industries because it comes with compelling lists of benefits that in turn produce great profit margins for the industries. Yes, this machine is extremely fruitful. Here are some handy advantages of the powder back sealing machine.

Production Efficiency

Production Efficiency- Picture Courtesy: Forshan Land Packing Machinery Co., Ltd

It is the ultimate goal of manufacturers to have efficient production and hence, they install the powder back sealing machine. This machine offers numerous times higher production efficiency than manual filling. It is a time-saving device because it packs multiple packs in one go.

Fill Accuracy

Fill Accuracy- Picture Courtesy: Hydration By Keppi

When it comes to money-making, fill accuracy is very essential. Because with fill accuracy, manufacturers can deliver a great number of products in the market without the fear of product recall. So, that is why the powder back sealing machine is important in industries. It fills powders with no chance of error.

Cost-effectivity

Cost-effectivity

Manufacturers prefer to have the powder back sealing machine in their production because it decreases overall running costs. Even though, it requires heavy capital for its purchase. It saves expenses in the long run. There is minimal need for human operators to supervise this machine which cuts down labour expenses.

Augmented Packing Quality

Augmented Packing Quality

Packaging quality is not only important for keeping the products fresh but also for attracting customers. Thus, powder back sealing machine is employed in the industries for its highest packaging quality. It forms smooth and beautiful seals that maintain product integrity but also create a captivating look to compel customers to buy powder products.

No Cross Contamination

No Cross Contamination

The powder back sealing machine safely and securely packs the powder products with no risk of cross-contamination. Cross-contamination increases the risk of microbial growth and degrades the quality of the powder products, sometimes seriously affecting the health of the consumers. So, the powder back sealing machine has a significant place in the industries for its safe and operative packaging and sealing.

3.What are the Classes of the Powder Back Sealing Machine?

There are various classes of powder back sealing machines available in the market, each has specific production requirements. These machines have different characteristics and designs. The powder back sealing machine is classified into different types based on motion type, number of lanes, and filling devices.

According to the Motion Type

Continuous Powder Back Sealing Machine

Continuous Powder Back Sealing Machine

In a continuous powder back sealing machine, the packaging process occurs without any pause. It operates continuously as long as there is powder in the hopper and film available. This machine is known for its high-speed efficiency as it packs many powder products in a short cycle. It is typically seen in large-scale products because it maximizes uptime.

Intermittent Powder Back Sealing Machine

Intermittent Powder Back Sealing Machine- Picture Courtesy: Schmucker (S.R.L.)

It is a start-pause machine where after every step the machine pauses. After every step like forming, filling, and sealing, the machine takes breaks and then starts again. It is usually found in production where a low output rate is required, as it has a slower speed. However, expensive and valuable powders are filled via this machine because of its precise filling.

According to the Number of Lanes

Single Lane Powder Back Sealing Machine

Single Lane Powder Back Sealing Machine

It has a simple design due to its single lane for forming, filling, and sealing, It is ideal for small-scale businesses because of its low output rate. However, there is no difference in the fill consistency and versatility between single and multi-lane powder back sealing machines. Moreover, it is less expensive than a multi-lane powder back sealing machine.

Multi-lane Powder Back Sealing Machine

Allpack Multi-lane Powder Back Sealing Machine

It has a complicated design due to the presence of multi-lanes for forming, filling, and sealing different powders in back seal packs. It has more production capacity and rate of production because it uses multiple lanes for packaging multiple packs at a time. Multi-lane powder back sealing machine is more suited to large-scale industries.

According to Filling Devices

Auger Powder Back Sealing Machine

Auger Powder Back Sealing Machine

It is the most popular machine for filling powders. It has a closed device known as the auger with which this machine performs contamination-free filling. It has a compact design consisting of an auger device, auger screws, a hopper, auger plates, and fill nozzles. Rotation of auger screws aids in achieving consistent filling.

Volumetric Cup Powder Back Sealing Machine

Volumetric Cup Powder Back Sealing Machine

This type of powder back sealing machine consists volumetric plate in which different cups are fixed. For precise powder loading, the weight-checking systems load pre-measured amounts of powders in the cups from where these powders are dispensed into the packaging container via filling nozzles.

According to the Machine Design

VFFS Powder Back Sealing Machine

VFFS Powder Back Sealing Machine

In the vertical, form, fill, and seal (VFFS) powder back sealing machine, the packaging operation occurs in the downward direction and finished packing is discharged from the machine in the product chute located at the bottom. This device is on a smaller size of the spectrum usually producing pillow pouches with back sealing.

HFFS Powder Back Sealing Machine

HFFS Powder Back Sealing Machine- Picture Courtesy: lenis Machines Inc.

Unlike the VFFS powder back sealing machine, the packaging operation in the horizontal form, fill, and seal (HFFS) machine occurs in the sidewise direction. The film is input from one side while the packaging output is from the other side of the machine. This machine requires much higher foot space. However, it is speedy and versatile.

According to the Packaging Type

Stick Packing Powder Back Sealing Machine

Stick Packing Powder Back Sealing Machine

This machine has compact and simple construction consisting of one or numerous lanes. The stick packing powder back sealing machine outputs many stick packs with back sealing per minute. It dispenses accurate portions of powder in the stick packs and offers air-tight sealing.

Sachet Powder Back Sealing Machine

Sachet Powder Back Sealing Machine

A small and single-serving powder back-sealed sachet can be produced by a sachet machine which is a compact device significantly capable of supplying precise and optimized quantities of powders. This machine is used in small and large production sectors for creating and filling sachet packs with presentable shapes.

4.Do You Know the Working Principle of a Powder Back Sealing Machine?

The powder back sealing machine is a remarkable invention that smoothly performs its work. However, the working principle of a powder back sealing machine is based on efficiency and precision. The stages present in the working of the powder back sealing machine are as follows:

Film Loading and Unwinding
Film Loading and Unwinding	This machine employs a single layer of film wrapped around the rollstock. The film is unravelled from the rollstock. This unwinding step occurs due to the rotation of the roller and cross-seal jaws.
Film Tension and Cutting
Film Tension and Cutting	After printing, the film is passed through a set of rollers called nip rollers. These rollers exert constant pressure on the film and are essential in maintaining the film's tension. The film also passes through the dancer’s arm which moves up and down to aid in constant tension application. Then the film is moved to different cutters that cut the film into smaller strips.
Stick Pack Formation
Stick Pack Formation- Picture Courtesy: Greatvffs.com	From the cutting station, the strips of the film go towards their respective forming tube. The film fragment wrapped around the forming collar and resulted in a stick pack. The vertical sealer present at the side of the forming station aids in the formation of the back seal. They press against the film and fold, resulting in the back seal.
Filling
Filling- Picture Courtesy: greatvffs.com	After the formation of the stick pack, the powder from the top hopper is moved to the filling devices from where the powder is carried out the filling nozzles. The filling nozzles are a vital part of the powder back sealing machine as it fills precise quantities of powder in the back seal stick pack.
Sealing
Sealing- Picture Courtesy: Greatvffs.com	After filling, the horizontal sealer comes into play. They not only seal the top side of one stick pack but also the bottom side of the next stick pack simultaneously. With that, the back seal stick packs are ready to discharge.
Discharging
Discharging- Picture Courtesy: Diagraph	Before discharge, the motorized cutting knives come forward and separate two successive stick packs from each other.

5.What is the Structural Design of Powder Back Sealing Machine?

There are various parts in the powder back sealing machine. These parts act together in synchronization to form back-sealing stick packs. Some of these types of powder back sealing machines have additional parts but common parts are detailed below:

Structure of Powder Back Sealing Machine

Material Hopper

It is a storage containers that accommodate huge quantities of the powders. It stores a significant quantity of powders before directing them to the filling devices. The hoppers have numerous designs like rectangular, cylindrical, conical, and triangular. The quantity of the powders, it can accommodate is usually dependent on its size.

Packaging Film

It is the type of wrapping materials doubling and shaping in which back sealing packs are formed. The layers of packaging film are fused for the creation of a back-sealing pack.

Mounting Rack

It is also called a film frame or film holder and, on this rack, a large film roll is mounted. It assists in the smooth unwinding of film.

Date Printer

This device is a separate unit installed in the powder back sealing machine. It stamps or imprints the batch number, bar code, or expiry date on the back sealing pack.

Bag Former

A bag former is the section that is equipped with a forming tube sometimes called a shaping tube and carries out the shaping and formation of the stick packs. It forms stick packs of various lengths. The packaging film gets doubled around the forming tube and shaped into a back sealing pack.

Vertical Sealer

It is a significant component in the powder back sealing machine and it carries out effective back sealing with heat or ultrasonic sealing. It presses again the middle backside of the tubular stick pack to create a backside seal.

Pulling Roller

It is also called a film transport roller and this pulling roller as the name indicates is responsible for pulling the film and its unwinding. It has a significant role in the smooth and precise transportation of the film material across various stations of the powder back sealing machine.

Horizontal Sealer

It is yet another important component in the powder back sealing machine and its main job is to fuse or seal the top and bottom part of the back sealing pack.

Moving Wheel

The moving wheel is responsible for the portability and mobility of the powder back sealing machine by its rotation.

Stainless Steel Body

A stainless steel body is the favoured component in the powder back sealing machine because of its durability and resistance to corrosion. With a stainless steel body, it is easier to clean and maintain the machine.

6.Enumerate Industrial Uses of the Powder Back Sealing Machine.

The powder back sealing machine is seen in different industries, as numerous industrial sectors have integrated this machine into their production line. Some common industrial uses of this machine are:

Food Industry

Use of Powder Back Sealing Machine in the Food Industry

The powder back sealing machine has gained quite traction in the food industry because of its job of making aesthetically pleasing food stick packs in a short period. It packs different kinds of spices and chilli powders in the stick packs. It also loads cocoa powder, baking soda, sugar, salt, and yeast in the back sealing packs.

Beverage Industry

Use of Powder Back Sealing Machine in the Beverage Industry- Picture Courtesy: kenparkmdpllc.com

In the beverage industry, powder back sealing machine is utilized for its consistency and accuracy. It ensures homogeneity in the product loading and increases the packaging quality in turn leading to customer satisfaction. It packs different kinds of teas, instant coffee, and juice mixes in the back sealing packs.

Dairy Industry

Use of Powder Back Sealing Machine in the Dairy Industry- Picture Courtesy: Dribbble

The importance of the powder back sealing machine in the dairy industry is increasing day by day. This machine holds a special place in the dairy industry because of its streamlined packaging. By integrating this machine, dairy industries experience a significant increase in profit margins. This machine is utilized for packaging dairy and non-dairy products like powdered milk, and baby milk powder in the dairy industry.

Pharmaceutical Industry

Pharmaceutical Stick Packs- Picture Courtesy: Aranow

Different kinds of pharmaceutical powders like antibiotics, gastric powders, and UTI powders are loaded in the back sealing packs by the powder back sealing machine. It offers stricter hygienic processing by reducing the necessity of human intervention.

Nutraceutical Industry

Use of Powder Back Sealing Machine in the Nutraceutical Industry- Picture Courtesy: cen-mp.org

In the nutraceutical industry, this equipment is employed for the packaging of single-dose health supplement powders like protein powders, probiotics, vitamin powders as well as dietary fibres in the powdered form. Precision is the key aspect of the powder back sealing machine in the nutraceutical industry.

Chemical Industry

Use of Powder Back Sealing Machine in the Chemical Industry

Powder back sealing machine has many utilities in the chemical industry. This machine dispenses different kinds of chemicals like industrial chemicals, dyes, pigments, and laundry powders into the back sealing packs.

Cosmetic Industry

Use of Powder Back Sealing Machine in the Cosmetic Industry: Picture Courtesy: AIPAK

In the cosmetic industry, this machine is utilized for its versatility and flexibility. Packaging outlook is very important in the cosmetic industry so the powder back sealing machine creates beautiful packs for talcum powders, face powders, bathing salt, and dry shampoos.

7.What Types of Powder Does Powder Back Sealing Machine Process?

The powder back sealing machine processes two main types of powders which are:

Non-free Flowing Powders

Non-free Flowing Powder

These powders have hindrances in their flow and they clump together. Thus, they cannot move freely. These powders have irregular shapes which is the main reason for clumping. Also, these ingredients absorb moisture or have ingredients like molasses and oil which clump and stick their particles together. The non-free flowing powders filled by the powder back sealing machine are brown sugar, milk powder, cocoa powder, and many more.

Free-flowing Powders

Free-flowing Powders

These powders do not stick or clump together, consequently moving freely in the powder back sealing machine, leading to accurate dispensing. Examples of free-flowing powders loaded by the powder back sealing machine are table salt, white sugar, detergent, etc.

8.Does the Powder Back Sealing Machine Have a Dust Collection Device?

Dust Collection Device in Powder Back Sealing Machine

Yes, some variants of the powder back sealing machine may have an integrated dust collection device that comes in handy while filling dusty or fine powders. These dust collection devices have a suction fan that sucks the dusty particles of the powders as they are being loaded.

These dust collection devices are composed of enclosed hoods that catch the airborne dust particles and remove them from the system. Dust collection devices are important for the cleanliness of the environment and the health and safety of all operators.

9.What Types of Sealing Does a Powder Back Sealing Machine Offer?

The powder back sealing machine seals different packaging containers to preserve product integrity and prevent product leakage. There are different types of sealing offered by the powder back sealing machine such as:

Heat Sealing

Heat Sealing- Picture Courtesy: Behance

It is the main type of sealing present in the powder back sealing machine. In this sealing, high temperatures melt and join two layers of the packaging film. It creates tough and reliable seals and is suitable for various packaging materials.

Ultrasonic Sealing

Ultrasonic Seal- Picture Courtesy: Behance

In this sealing, high-energy ultrasonic vibration creates a frictional force that melts the packaging film. It has minimal thermal impact and is widely popular for heat-sensitive powders and materials.

Impulse Sealing

Impulse Sealing- Picture Courtesy: Behance

Heat in the impulse sealing is generated by a short impulse of electrical energy. This heat melts the film material. Impulse sealing offers precise temperature control and creates strong seals.

10.What are the Seal Integrity Tests for the Powder Back Sealing Machine?

Seal Integrity Tests

The seal integrity tests are important for the powder back sealing machine to ensure a tough and reliable seal. These seal integrity tests detect incomplete seals or other defects in the seal. These tests also identify leakage points in the seal. Some common seal integrity tests are:

Visual Inspection Test	In this test, the seals are examined visually to see any wrinkles, marks, consistent seal lines, and gaps in the seals.
Burst Test	The burst test is the application of pressure or compression force to the seal till it pops open. The pressure at which the seal bursts is measured. Strong seals are tolerant to high internal pressures.
Peel Test	The force required to break or pull apart the seal is measured in the peel test. A strong seal can withstand high peeling force.
Vacuum Decay Test	The back sealing packaging container is placed in the water tank under the vacuum condition. If no air bubbles are rising from the package, it means that there is no leak in the packaging.
Dye Penetration Test	A dye is applied to one end of the seal if it moves towards the other end, it means that there is leakage in the seal.

11.What are the Technical Faults in the Powder Back Sealing Machine? How to Overcome Them?

A powder back sealing machine can encounter some serious technical faults, consequently affecting the productivity and efficiency of the system. If these problems are identified timely then it could decrease productivity loss and prevent serious accidents. Some typical technical faults and their rectification are:

Image

Cause

Rectification

Failure in Film Tracking

Failure in Film Tracking

Faulty film alignment.

Film guide rollers are not used.

Defective sensors and control systems cause incorrect film alignment.

Check and fix the film alignment systems to ascertain the film is going in a straight line through the equipment.

Employ film guide rollers for proper tracking.

Change the defective sensors and the control systems.

Product Spillage

Product Spillage

Overfilling of the back sealing packs.

Incorrect handling of the powders.

Fix the dosing systems to ascertain the right quantity of the product is loaded in the packaging containers.

Train the workforce on correctly handling the powders to decrease the spillage rate during packaging,

Variation in Bag Length

Variation in Bag Length

Variation in the film tracking components.

Blunt cutting knives

Out of synchronization cutting blades and film feed.

Calibrate the film tracking mechanism to ascertain uniformity in the film feed.

Sharpen the cutting knives.

Ensure there is synchronicity between cutting blades and film feed.

Gaps in the Seals

Gaps in the Seal- Picture Courtesy: Allied Pharma Technologies Ltd

Defective or dirty sealing jaws.

Misalignment of sealing jaws.

Inconsistent seal time, pressure, or temperature

Repair and clean the sealing jaws

Align the sealing jaws so that they are in line with the film.

Increase sealing time, pressure, and temperature.

Film Adhere to Sealing Jaws

Film Adhere to Sealing Jaws

Dirty sealing jaws

Improper coating of the sealing jaws

High temperature of sealing jaws

Clean the sealing jaws.

Use appropriate coating for the sealing jaws

Decrease the sealing temperature

12.How To Purchase the Best Powder Back Sealing Machine for Production Plants?

When going out to purchase a powder back sealing machine, you encounter unfamiliar territory. This is because there are several machines available in the market, each having its special characteristics and features. These different options may overwhelm you. But do not worry, as we are giving some tips to resolve this challenging task.

Production Rate

Production Rate- Picture Courtesy: flexible packaging

The manufacturers first calculate the number of packs they are going to produce before buying the powder back sealing machine. Different variants have different output capacity that depends on the packaging speed and number of lanes present in the machine. So, it is essential to understand your production goal and then buy the machine that fulfils these needs.

Hopper Capacity

Hopper Capacity

Select the machine with a large hopper space because it will decrease the frequency of refilling. Hopper holding a sufficient amount of powders decreases the packing time and increases the packing efficiency.

Quality Requirement

Quality Requirement- Picture Courtesy: Wise IT

Quality is the main factor when it comes to purchasing the powder back sealing machine. So, you must buy a machine that fulfils all the regulatory standards. Compliance with regulatory guidelines is a mark of the quality of the equipment.

Technology and Automation

Technology and Automation- Picture Courtesy: Wevolver

New and latest powder back sealing machines are coming into the market due to improvements in technology and automation. Select that machine with improved and user-friendly controls as it will increase the efficiency and uptime.

Budget

Budget

Budget

Your available budget impacts the type of machine you can buy. So compare and calculate your purchasing expense, maintenance fee, operational cost as well as the return on investment to know how much budget will you set aside for the purchase of a powder back sealing machine.

Conclusion

In conclusion, a powder back sealing machine is an efficient unit processing both free and non-free-flowing powders. It is typically seen in industries where powders are packed in back-sealing packs. This modern machine is undoubtedly the requirement of every powder packaging line. If you did not invest in the powder back sealing machine then you cannot gain the edge over your competitors. Do consider investing in this machine of the year as it will accelerate your business growth. If you are convinced to buy this equipment then reach out to Allpack, where the best professionals will aid you in your decision making.

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Top 10 Global Vitamin And Supplement Manufacturers In 2025

Top 10

Top 10 Global Vitamin And Supplement Manufacturers In 2025

Who is the largest vitamin and supplement manufacturer in the world? What is the market share of vitamin and supplement industry now? Dietary supplements and vitamins are experiencing huge growth in the world now. Is it the right time for your to join in?

This post is about the top 10 global vitamin and supplement manufacturers in 2024. According to the survey, there are a lot of competition from manufacturers and suppliers. How do you choose which ones to use and which ones you trust? Follow this post and get your decision!

RANK	VITAMIN AND SUPPLEMENT MANUFACTURERS	LOCATION
1	Centrum	USA
2	Nordic Naturals	USA
3	Nature's Bounty	Switzerland
4	Vitafusion	USA
5	Sundown	USA
6	One A Day	Germany
7	MegaFood	USA
8	BioSchwartz	USA
9	Solaray	USA
10	Viva Naturals	Canada

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1.Centrum

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Headquarter: USA

Centrum's Background:

Centrum

Centrum is an American brand of multivitamins brand which offers a full line of nutritional products including vitamin and supplements backed by scientific research. They are the supplement company that specializes in multivitamins. They have a few lines of supplements, mostly geared toward adults.

The company makes dietary supplements which are scientifically balanced, containing 26 vitamins and minerals as well as trace elements, formulated to help support your health and well-being.

Key Products:

Centrum Adult Multivitamin Supplement
Centrum Kids Multivitamin Gummies
Centrum Multi-Gummies Omega 3 Gummy Multivitamin for Adults

Recommend Reason

Centrum is the most clinically studied multivitamin brand in the world, with over 100,000 patient-years of exposure in clinical studies.
Their products can help you get the essential nutrients you need.
The vitamin and supplements they provide contain enough vitamins and minerals to prevent common deficiencies in your diet.
They offer a wide range of multivitamins depending on your age, gender, and specific type of support you would like.

2.Nordic Naturals

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Headquarter: USA

Nordic Naturals's Background:

Nordic Naturals is the world's leading fish oil brand and also offering you other vitamin and supplements. Their vitamin and mineral supplements come in a variety of formats to fit your family's needs and deliver highly absorbable vitamins and minerals.

The company offers a wide variety of supplements to help the whole family stay healthy, from fish oil and probiotics to vitamins, minerals, and more. They are committed to delivering the world's safest and most effective nutrients essential to health.

Key Products:

Nordic Naturals Ultimate Omega
Nordic Naturals Ultimate Omega 2X
Nordic Naturals Prenatal DHA

Recommend Reason

Nordic Naturals is a health and nutritional supplement brand that is known for providing excellent quality.
The company makes over 150 products in a variety of flavors and doses to meet your nutritional needs.
They have been the industry leader in vitamin supplementation for many years.
The brand also makes a special nutritional supplement line for pets.

3.Nature's Bounty

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Headquarter: Switzerland

Nature's Bounty's Background:

Nature's Bounty is a brand of vitamins, nutritional supplements, minerals, herbals, protein bars and powders, and ethical beauty products. They offer a full line of high quality vitamins and supplements to suit your unique needs.

Among the products offered by the company are fish oils, herbs, minerals, multivitamins, supplements for bone and joint health, etc. Their dedication to quality, consistency, and scientific research has resulted in vitamins and nutritional supplements of unrivaled excellence.

Key Products:

Nature's Bounty Optimal Solutions Women's Multivitamin
Nature's Bounty Vitamin C
Nature's Bounty Complete Protein & Vitamin Shake

Recommend Reason

Nature's Bounty has created a range of vitamins and supplements inspired by your specific needs and backed by science.
The nutrition products they provide all are overseen by scientists, manufacturing specialists, and quality experts.
The company always use the latest science and finest ingredients to create nutrition products that do more to enhance your wellness routine.
They have been dedicated into the vitamin and supplement industry for amost 50 years.

4.Vitafusion

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Headquarter: USA

Vitafusion's Background:

Vitafusion is one of the leading brand creating gummy vitamin and supplements which can provide you nutrients and support for the body's systems. Their nutrition products in different varieties, including multivitamin, gummy, tablets and capsules, etc.

The company provide a fusion of essential vitamins, minerals with delicious fruit flavors for adults and kids. All their nutrition products are clinically proven to be as effective as traditional pill vitamins.

Key Products:

Vitafusion Multi-Vites Gummy Multivitamins
Vitafusion Gorgeous Hair, Skin & Nails Multivitamin
Vitafusion Vitamin D3

Recommend Reason

Vitafusion offers you vitamins and minerals help you get cellular energy from your food, and provide muscle support for your immune systems and overall health.
Their vitamins and minerals are key nutrients that are involved in everything your bodies do and they function to help your bodies work its best.
They gather the best ingredients from around the country and world to make their gummies and nutrition products in the USA.
The multivitamin they made are specially designed to support your specific health needs.

5.Sundown

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Headquarter: USA

Sundown's Background:

Sundown

Sundown is an American company for producing all types of nutritional supplements for over 40 years with a variety of vitamins, supplements, oils, and other health-focused products. They offer a full line of quality vitamins and supplements that are non-GMO, gluten-free, dairy-free, and free of preservatives, artificial flavors, and colors.

The company not only offers supplements for men, women, and children, and products in various categories, including adult gummies, food supplements, and amino acid supplements.

Key Products:

Sundown Fish Oil
Sundown Omega 3 6 9
Sundown Calcium 1200 mg Plus Vitamin D3

Recommend Reason

Sundown natural vitamin supplements are the perfect complement to your healthy diet and active lifestyle.
The nutritional supplements they provide are always non-GMO, dairy-free, gluten-free, and free of artificial flavors with low cost.
All their products are third-party tested for quality, purity, and safety.
The company's services include the manufacturing of vitamins and nutritional supplements including bone and joint support products, digestive health supplements.

6.One A Day

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Headquarter: Germany

One A Day's Background:

One A Day is a brand of multivitamins produced by Bayer that are intended to treat or prevent vitamin deficiencies in men, women, and children. Their products can help you with nutritional needs caused by poor diet, certain illnesses, or pregnancy.

The company offers complete multivitamins for the nutritional needs of men, women, kids, teens and more to support your bone health, heart health, immune health, skin health and healthy muscle function along with healthy energy metabolism.

Key Products:

One A Day Men's 50+ Multivitamin
One A Day Women's 50+ Multivitamins
One A Day Women's Prenatal 1 Multivitamin

Recommend Reason

One A Day is a well-known brand of vitamins.
Their vitamins are one of the most popular types of multivitamin on the market today with good reason.
The multivitamin products they provide are free of gluten, wheat, soy allergens, dairy, artificial flavors, and artificial sweeteners.
All their nutritional products are manufactured by the Bayer Corporation.

7.MegaFood

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Headquarter: USA

MegaFood's Background:

MegaFood is a leading company making vitamins and supplements using real food and added nutrients. All their dietary supplements are made from farmed whole foods because they are partnering with farmers who use regenerative agriculture to promote nutrient-dense food and soil health.

The company was founded on an idea that dietary supplements could be made from farmed whole foods. Now, they still continue to pioneer toward a world where everyone is truly nourished.

Key Products:

MegaFood Blood Builder
MegaFood Balanced B Complex
MegaFood Magnesium 300 mg

Recommend Reason

MegaFood is the first company to make its vitamin and minerals from scratch starting with farm fresh foods.
They are always passionate about growing a healthier world through crafting nutrient-rich, planet-first supplements
The company offers a range of products designed to support various health interests such as immune support, stress support, digestive health, and brain, etc.
They offer over 50 varieties of supplements for men, women, and children, including multivitamins, prenatal and postnatal supplements, shelf stable probiotics, and gummies.

8.BioSchwartz

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Headquarter: USA

BioSchwartz's Background:

BioSchwartz is a wellness and fitness company based in Orlando, Florida that makes health and wellness products. They offer products such as vitamins and supplements for general health, joint and bone support, immune support, digestive support, weight loss, beauty, and cognitive support.

The company offers vitamins and supplements made from pure and natural non-GMO ingredients, free from preservatives or chemicals.

Key Products:

Glucosamine Chondroitin MSM
Turmeric Curcumin with Black Pepper Extract
Daily Multivitamin for Women 50

Recommend Reason

BioSchwartz creates superior supplements through the perfect balance of the latest technologies, and the purest nutrients nature has to offer.
All their nutritional products are made with natural, non-GMO ingredients and are free of preservatives and chemicals.
Focused on quality, integrity, and safety, their mission is to improve your lives by providing high-quality, excellent products you can trust.
They also provide health & wellness, weight management, and general health products.

9.Solaray

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Headquarter: USA

Solaray's Background:

Solaray

Solaray is a leading company that manufactures vitamins, minerals, and herbal supplements to improve your energy levels, boost the immune system, and promote overall well-being. known for its clean ingredients, scientific innovation, sustainable packaging, and rigorous testing, they have developed over 900 herbs, minerals, vitamins and other types of supplements.

The company create the highest-quality, most efficacious supplements and nutrition products that you can trust.

Key Products:

Solaray Magnesium Glycinate Capsules
Solaray Tongkat Ali
Solaray Berberine

Recommend Reason

Solaray offers a comprehensive selection of vitamins and supplements, like activated charcoal and grapefruit seed extract.
They have scoured the globe for the highest quality ingredients, connecting you with the most efficacious supplements that help you live brighter.
The company always insists the belief that nature is the source of wellness.
All the vitamins and supplements they provide can help you get all of your essential vitamins and minerals you need daily in a form.

10.Viva Naturals

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Headquarter: Canada

Viva Naturals's Background:

Viva Naturals is a Canadian brand that produces supplements, organic foods, and natural beauty products with high-quality and reasonable prices that support healthy living. All their vitamin and supplements are made with thoughtfully sourced ingredients and don't contain unnecessary additives.

The company creates supplements, organic food and personal care products that help support your wellness goals.

Key Products:

Viva Naturals Triple Strength Omega 3
Viva Naturals Elderberry with Vitamin C
Viva Naturals Probiotics for Gut Health

Recommend Reason

Viva Naturals offers supplements, organic foods, natural oils and beauty products with a focus on personal health and well-being.
They always strive to provide you with everything you need to sustain a healthy life.
When they develop a product, they make sure to use ingredients that are sustainably and ethically sourced from their best-known locales.
All their nutritional products are tested externally and through third party organizations after manufacturing as well.

Conclusion

Finding a quality vitamin and supplement manufacturer maybe challenging, so through this post, you can get the top 10 global vitamin and supplement manufacturers list. However, there are still plenty of options available to suit your needs and preferences. If there are more you would like to know, contact us now!

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How Do You Choose A Stick Packaging Machine?

Stick Packaing Machine

How Do You Choose A Stick Packaging Machine?

As you can see, the stick packaging has entered every aspect of our lives, such as the daily food. Are you often attracted by attractive packaging? Absolutely. Due to its beautiful appearance, convenience, and other advantages, stick packaging is widely used in many industries, including food, agriculture, pharmaceutical, and chemistry.

Faced with many stick packaging machines on the market, you must be dazzled. How do you choose a stick packaging machine? This is not an easy thing. Type? Quality? Appearance? All these should be taken into account. So, let’s begin exploring all aspects of it one by one!

Add a header to begin generating the table of contents

1.What Is a Stick Packaging Machine?

Stick Packaging - Sourced: freshoffthegrid

Chocolate Stick Packaging - Sourced: dovechocolate

To begin with, what is stick packaging? Stick packaging, as an important packaging mode, is commonly used for single-serve portions of products like powders, granules, or liquids. You must have seen many stick packaging, such as instant coffee, but how much do you know about stick packaging machines? Next, I will introduce the definition of a stick packaging machine.

Allpack Stick Packaging Machine

A stick packaging machine, also called as bagging machine, is a equipment that quantitatively packages such materials as powder, granule, and liquid through automatic feeding, metering, filling, and sealing steps.

Desiccant Stick Packaging - Sourced: mdsassociates

The stick packaging machine is especially suitable for packaging materials, such as coffee, milk powder, chocolate powder, seasoning powder, honey, ice cream, pharmaceuticals, sugar, desiccants, etc.

Do you know the working principle of the stick packaging machine? It mainly uses various technical means to realize the process of packaging. Specifically, its working principle can be decomposed into the following key steps:

Steps	Description
Feeding	This section is responsible for conveying products from the production line to the positioning position of the packaging machine.
Filling	In the packaging section, the machine will package the product, which usually involves functions such as automatic quantification and automatic filling.
Sealing:	After filling is completed, the packaging machine seals the packaging bag. This is usually achieved through equipment such as heat sealers, knives, and folding devices to ensure the sealing and aesthetics of the packaging bag.
Conveying	After packaging is completed, the machine will convey the product to the next process or designated location through a conveying system (such as a conveyor belt).

2.The Common Types of Stick Packaging Machines.

After understanding the definition of the stick packaging machine, do you know that there are many types of the machine? How to distinguish them? According to different classification methods, stick packaging machines can be classified into different types.

Now, it’s time to get to know the common types of stick packaging machine.

Based on the types of material

Based on the types of material, the stick packaging machines are divided into three kinds. Let’s look at them one by one.

The powder stick packaging machine

The Powder Stick Packaging Machine - Sourced: coretamp

The powder stick packaging machine is mainly used to quantitatively package powdered materials such as milk powder, soybean powder, and seasoning powder into stick shapes.

The powder stick packaging machine has the advantages of simple operation, fast packaging speed, and high accuracy, and is widely used in industries such as food and chemical industry.

The liquid stick packaging machine

The Liquid Stick Packaging Machine - Sourced: mentpack

The liquid stick packaging machine focuses on the packaging of liquid materials, such as beverages, condiments, cosmetics, etc. The liquid stick packaging machine has the characteristics of high automation, high packaging efficiency, and beautiful packaging, and is widely used in industries such as beverages and cosmetics.

The granule stick packaging machine

The Allpack Granule Stick Packaging Machine

The granule stick packaging machine is suitable for packaging various granular materials, such as candies, nuts, seeds, etc. It usually distributes granular materials to the molding device according to preset weight or quantity through a measuring device, and then seals the packaging bags through a sealing system.

The granule stick packaging machine has the advantages of accurate measurement, fast packaging speed, and simple operation, and is widely used in industries such as food and medicine.

Based on the number of lanes

Multi Lane Stick Packing Machine & Single Lane Stick Packing Machine

Multi lane stick packaging machine

A multi lane stick packaging machine is an efficient packaging equipment mainly used for packaging products in the form of multi lanes. The machine can also be made into bag types such as 3 side sealing or 4 side sealing.

Multi Lane Stick Packaging Machine - Sourced: sealingwell

The multi lane stick packaging machine is suitable for large-scale and efficient packaging production, such as food, medicine, cosmetics and other industries. It can significantly improve production efficiency, reduce labor costs, and ensure the stability of product quality.

Single lane stick packaging machine

A single lane stick packaging machine is a equipment specifically designed for packaging products in a single lane. Its design is relatively simple. Comparing to multi lane stick packaging machine, its efficiency is relatively low.

Although single lane packaging machines may be cheaper compared to multi one, purchasing and maintaining such equipment may still be a significant investment for small businesses or startups.

3.How Do You Choose a Stick Packaging Machine?

After having a simple understanding of the stick packaging machine, how do you choose it? I think you must feel very confused. There are many factors to consider when choosing a stick packaging machine. The specific steps are as follows:

Firstly, you should definite product types.

The Types of Material - Sourced: landsteps

Generally speaking, the material used for the stick packaging machine can be divided into three kinds, including powder, liquid and granule. Different types of materials are equipped to different fillers of stick packaging machines. The specific fillers are as follows.

Liquid Fillers & Auger Fillers & Volumetric Fillers

Secondly, you should definite the packaging demands.

Cutting Types - Sourced: Nescafe

Which cutting type do you want, zip, straight or round? You can choose your own personalized cutting types according to your own needs.

In addition, you should choose the appropriate size and specifications of the stick packaging machine based on the size and shape of the product. At the same time, it is necessary to ensure that the size of the selected equipment can adapt to the actual situation of the production site.

Thirdly, you should check the quality of the stick packaging machine.

Quality - Sourced: foodnavigator

When choosing a stick packaging machine, you can understand the operation and performance indicators of the equipment by conducting on-site inspections or viewing samples.

At the same time, it is also necessary to pay attention to the appearance and structure of the equipment, understand the quality and manufacturing process of the equipment. Ensuring that the equipment complies with relevant standards and requirements, such as national GMP standards, FDA standards, etc.

Finally, you need choose a reliable stick packaging machine manufacturer.

Reliable Stick Packaging Machine Manufacturer - Sourced: sermondo

It is vital to choose a reliable stick packaging machine manufacturer. So, you can learn about the technical team and research and development capabilities of the stick packaging machine manufacturers to see if they have the ability to innovate and solve problems.

Besides, you can learn about the quality management system of the stick packaging machine manufacturers and see if they have comprehensive quality testing and control measures.

In summary, when choosing a stick packaging machine, it is necessary to comprehensively consider factors such as product types, packaging demand, equipment quality and equipment manufacturer to ensure that the selected packaging machine can meet the actual needs of the enterprise and bring good economic benefits.

4.What Are the Characteristics of a Good Stick Packaging Machine?

What Are the Characteristics of a Good Stick Packaging Machine? - Sourced: elmlearning

The quality of stick packaging machines on the market varies greatly, but what are the characteristics of a good one? So, let’s get started:

High precision and stability

A good stick packaging machine can achieve high-precision quantitative filling and packaging, ensuring the accuracy and consistency of products inside each packaging. Meanwhile, the equipment can remain stable during operation, reducing failure rates and downtime.

High efficiency and speed

High Efficiency & Speed - Sourced: vikingmasek

A excellent stick packaging machine usually have high production efficiency and packaging speed, which can meet the needs of large-scale production. Through automated control systems, equipment can achieve continuous and stable packaging operations, improving production efficiency.

Intelligence and automation

Intelligence and Automation - Sourced: inaa

Modern stick packaging machines are usually equipped with advanced automation and intelligent technologies, such as PLC control systems, touch screen operation interfaces, automatic detection and alarm systems, etc. These technologies can improve the convenience and safety of device operation, reduce the difficulty and error rate of manual operation.

5.The Advantages of Choosing a Right Stick Packaging Machine.

If you choose an appropriate stick packaging machine, it will bring you various benefits, which not only involve the improvement of production efficiency, but also include the improvement of product quality, cost control, operational convenience, and market competitiveness. The following are some of the main benefits of choosing a suitable stick packaging machine:

Improving production efficiency

Production Efficiency - Sourced: vietnambiz

A suitable stick packaging machine can automatically complete the steps of material transportation, measurement, packaging, sealing, cutting, etc., reducing manual operations and greatly improving production efficiency.

Automated operations reduce errors and delays caused by human factors, making the entire production process smoother and more efficient.

Ensuring product quality

Chocolate Stick Packaging - Sourced: snackandbakery

A good stick packaging machines can achieve precise measurement and packaging through precise sensors and control systems, ensuring that each product meets quality standards.

The automated packaging process reduces the possibility of human pollution and damage, and improves the overall quality of the product.

Reducing production costs

Reducing production costs - Sourced: aintreegroup

Efficient production processes reduce labor and time costs, thereby lowering overall production costs. Automated stick packaging machines typically have a longer lifespan and lower maintenance costs, further reducing operating costs.

Enhancing market competitiveness

Enhancing Market Competitiveness - Sourced: masmarkit

An efficient and stable packaging production line can ensure that enterprises deliver orders on time, meet customer needs, and improve customer satisfaction.

Exquisite packaging can enhance the added value and brand image of products, thereby enhancing the competitiveness of enterprises in the market.

6.Other Considerations for Choosing a Stick Packaging Machine.

Other Considerations for Choosing a Stick Packaging Machine - Sourced: spectrumgac

You know, buying a mechanical product is not an easy task. You need to think carefully before choosing a right stick packaging machine. What else should be considered when choosing a stick packaging machine?

Cost and budget

Before buying a stick packaging machine, you should evaluate your budget. The cost-effectiveness of stick packaging machines is one of the important factors in choosing. As an old saying goes, “The cheap buyer takes bad meat.” Too cheap equipment may have quality issues, while cost-effective equipment can bring greater economic benefits to the enterprise while ensuring quality.

After-sale service

After-sale Service - Sourced: upmech

You need to investigate whether the stick packaging machine manufactures provide a professional technical support team to solve problems encountered in the process of product installation, use, and troubleshooting. Technical support can be obtained through phone consultation, email, or online chat.

If the purchased stick packaging machine has quality problems or malfunctions, you should make sure whether the after-sales service team provides repair and replacement services.

Brand choosing

Brand Choosing - Sourced: emotivebrand

The importance of brand selection cannot be ignored when purchasing stick packaging machines. A brand is not just a symbol or name, it represents the quality, reputation, service, and overall consumer experience of a product.

Famous brands typically invest a significant amount of resources in product research and development, production, and quality control to ensure the quality and performance of their products. By purchasing stick packaging machines from well-known brands, you will receive higher quality assurance, reducing the risks and losses caused by product quality issues.

Conclusion

It is crucial to choose an appropriate stick packaging machine, which is related to the development of the whole industry. After reading this article, do you have a general idea on how to choose a stick packaging machine? If you have any questions, you can always contact Allpack at any time and we will provide you with the best service.

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3 Side Sealing Cartoning Production Line-6

3 Side Sealing Cartoning Production Line: The Complete Buying Guide In 2025

Carton Sealing Machine

3 Side Sealing Cartoning Production Line: The Complete Buying Guide In 2025

Isn’t products in 3 side sealed carton look aesthetically pleasing and attractive?

Customers are captivated towards stylish carton box packaging. There are different cartoning machines in the market but the 3 side sealing cartoning production line is frequently seen in industries.

A 3 side sealing cartoning production line is an interconnected series of machines that take empty cartons, erect them, fill them with products, and then side-seal them. It is an efficient production line that fulfils its role from start to end without needing human intervention.

If you are interested in seeking knowledge about the 3 side sealing cartoning production line and want to understand various aspects of the cartoning process. Then without delay, start reading this informative buying guide.

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1.How To Define 3 side sealing Cartoning Production Line?

3 side sealing cartoning production line

A 3 side sealing cartoning production line is a specialized packaging technology that is designed to create and seal the sachet or stick pack and secured by the cartons at all four sides to create a secure sealing carton that protects the inner products from meddling and also maintains merchandise integrity.

It has different machines that consist of different components like carton feeder, carton erecter, product loader, and carton sealing that feed the blank cartons, erect them, place the product inside the carton box, and seal them, respectively. It is an automated and efficient production line that minimizes the need for human labor.

2.Enlist the benefits of 3 side sealing cartoning production line.

Customers are spellbound by the unique and different packaging.

Therefore, a 3 side sealing cartoning production line is employed by the brand owner to expand their packaging horizons.

It frees you from manual handling, and it gives cost-effective results. Some of the useful benefits of 3 side sealing cartoning production line are explored below:

Cost-effective Solution

Cost-Effective

Buying a 3 side sealing cartoning production line requires huge capital but in the longer run it is a worthy investment. It decreases human supervision in turn saving labor wages. Furthermore, it also lowers human error and packaging waste, in turn saving the need to buy more blank cartons.

Extended Shelf life

Extended Shelf life

By packaging products in a carton, the 3 side sealing cartoning production line extends the shelf-life of the products by protecting them from mechanical damage and rough handling. It keeps the products safe during tough shipment and transportation. Moreover, it maintains the product integrity by protecting it from tampering.

Multi-Tasking

Multi-Tasking

The production efficiency of the 3 side sealing cartoning production line stems from its multi-tasking characteristics. It allows you to box numerous products in a limited time by carrying out different jobs like film formation, filling, then, carton erecting, carton folding, carton filling, and carton gluing with its advanced technologies.

High Brand Value

High Brand Value

Product display presentation is a failsafe way to attract and draw the possible customers. With cartoning products, the 3 side sealing cartoning production line increases the brand's worth. Beautiful chic boxes increase product aesthetics and boost brand image in the eyes of the customers.

Versatility and Flexibility

Versatility and Flexibility

One of the important advantages of a 3 side sealing cartoning production line is its flexibility. It can create versatile style boxes with minimal effort. Moreover, it can pack a broad range of products with minimal part change. This advantage is useful for businesses processing and distributing a wide range of products.

Efficient Performance

Efficient Performance

The advanced and sophisticated technology integrated into the 3 side sealing cartoning production line allows for accomplishing fast, automatic, and accurate sealing of the cartons. This swift performance allows you to box thousands of products in a single minute. This increased rate of cartoning translates into a huge profit margin for brands.

3.Figure out industrial uses of 3 side sealing cartoning production line.

One of the ideal characteristics of a 3 side sealing cartoning production line is that it is found in numerous industries. Due to the high demand for boxed products, nowadays, this production line is seen in all industries across the globe. Let’s talk about some of the important industries below:

Pharmaceutical Industry

Use of 3 side sealing Cartoning Production Line in the Pharmaceutical Industry

In the pharmaceutical industry, a 3 side sealing cartoning production line is configured to process and pack different types of blister in 3 side sealing cartons. Also, different types of powders, bandages, syrup, ointment tubes, and other medical instrumentations are packed in tamper-proof cartons for increased product and better product display.

Food Industry

Use of 3 side sealing Cartoning Production Line in the Food Industry

One of the biggest utilizers of the 3 side sealing cartoning production line is the food industry. All the food items whether packaged in 3 side seal sachet, or pouches are further boxed into secure side-sealing cartons to increase the shelf-life of food items.

Confectionery and Snack Industry

Use of 3 side sealing Cartoning Production Line in the Confectionery Industry

Different types of confectioneries items like chocolates, candies, biscuits, sweet treats, and snacks like chips, popcorn, etc. are secured in the carton boxes by the 3 side sealing cartoning production line. The secured containment in the boxes protects the confectionery and snack items from contamination, oxygen, and moisture.

Beverage Industry

Use of 3 side sealing Cartoning Production Line in the Beverage Industry

A 3 side sealing cartoning production line is also found in the beverage industry, as different juice boxes and milk cartons are efficiently packaged by this production line. Filling machines can be integrated into this production line to attain accuracy and precision in the filling.

Cosmetic Industry

Use of 3 side sealing Cartoning Production Line in the Cosmetic Industry

Different cosmetic items like lotions, creams, foundations, blushes, and lipsticks are packed in sachets, pouches, or stick packs and boxed by the 3 side sealing cartoning production line. It increases product aesthetics which is beneficial for cosmetic brands. This production line caters to diverse production requirements through its adaptability and high functionality.

Electronic Industry

Use of 3 side sealing Cartoning Production Line in the Electronic Industry

Yes, this production line is installed in the electronic industry as well. It often packs earphones, batteries, bulbs, phone accessories, LED lights, etc. in 3 side sealing cartons. These cartons bestow high protection on the electronic by keeping them safe from scratches and dust.

Recreational Industry

Use of 3 side sealing Cartoning Production Line in Recreational Industry

A broad range of recreational items like board games, puzzles, and small toys is effectively in the boxes by the 3 side sealing cartoning production line. These boxes make an attractive display for the grocery shelves.

Stationery industry

Stationery Industry

Diverse types of pens, pencils, crayons, diaries, journals, rulers, staplers and many more are boxed in the side-sealed carton by the 3 side sealing cartoning production line. This production line keeps the stationery items safe from mechanical damage.

4.What are Types of Machines involved in 3 side sealing cartoning production line?

There are the two main types of machines involved in the 3 side sealing cartoning production line; the following types are described below:

3 Side Sealing Machine

A 3 side sealing are of various types:

Vertical Film Forming Sealing Machine

Picture Courtesy: Pyramid

This is a compact machine which is capable of creating 3 side seal packing in a manner where products loading, film formation, sealing following by cutting and discharging take place in vertical direction. The machine can work and produce bag following working principle involving parts from top to bottom.

Horizontal Film Forming Sealing Machine

Picture Courtesy: Silicon Centre

This is a large 3 side sealing production set up which is used in the large industries due to its high speed and more productivity. The machine is capable of forming 3 side sealing bags by following horizontal working steps such as film formation, filling, sealing, cutting.

Stick Packing Machine

Picture Courtesy: Lenis Packing

This is an excellent machine that gives you sufficient amount of narrow stick packing with 3 side sealing which is mostly used for single serving products. Same as above, the working steps are involved with forming, sealing, cutting, discharging using either single or multi-lanes of the machine.

Cartoning Machine

A cartoning machine are classified into the following:

Vertical Cartoning Machine

Picture Courtesy: Sirosilo

A type of cartoning machine where products are fed into the machine using a vertical fashion. The dropping of the carton is following top way where product is loaded and goes for folding and sealing.

Horizontal Cartoning Machine

These machines handle products that are inserted horizontally into the carton. The process typically involves picking of flat carton, feeding of product following horizontal pattern and glue or ultra-sonic tuck in flap sealing.

Wrap Around Cartoning Machine

Picture Courtesy: Camagroup

A flat sheet is used by wrap around cartoning machine that can pack the entire 3 side sealing pack by packing all around. The product stays in the middle with the help of robotic arms they keep it inside. This is compact and a flexible equipment which hygienically follows the working in a short time frame.

5.What are the working steps of 3 side sealing cartoning production line?

The working principle of a 3 side sealing cartoning production line is synchronized and coordinated, where each step is carried out efficiently to pack different goods into cartons. Let’s explore the working principle of the 3 side sealing cartoning production line explained in 2 diverse phases.

The working principle of 3 side sealing cartoning production line

Phase I- Primary Packing

To create 3 side sealing pouch, sachet, stick packing, you will need to load the products in the filling and sealing machine. The working of the machine is described below:

Film Formation

Film Formation

The film roll is adjusted in the screw roll of the machine and its linkers to make firm and intact network. A film is opened during work and rolled around the former to make a shape of the sachet or stick pack.

It is sealed on the left edge of the pack and bottom of the pack.

Products Filling

A 3 side filling and sealing machine

The product to be filled is simultaneously loaded inside the pack once the sealing done. Upon acquiring the correct amount of the product inside the final top seal is applied to close the pack and secure the product inside.

Pack Discharging

3 side seal pack

The prepared pack is separated from the chain of packs by the help of facilitated cutters or knives in the machine and discharge via ‘Exit’ or the outlet.

Connection

With the help of conveyor the prepared sachet, stick packs are transferred from filling and sealing machine to the cartoning line.

Phase II

This is the final phase where packed products are subjected the secondary packing. A cartoning machine is responsible for this process. The working step of this phase is mentioned below:

Product Loading

Product Loading

At first, the products are automatically loaded onto the conveyors using a robotic arm and feeder. The products are placed one by one on the conveyor.

Blank Carton Loading

Blank Carton Loading

The large stack of blank cartons is loaded on the blank magazine from where they are picked up by the grippers and taken to the carton erector section.

Carton Erecting

Carton Erecting

At the carton erectors, the sides of the blank carton are folded, and an open carton box is created. This step is carried out by mechanical arms or the suction devices that are effective in folding the blank cartons.

Product Feeding in Carton

Product feed

After carton erecting, the products from the conveyors are placed onto the erected carton. The product feeding mechanism differs based on the products. Gravity-based systems and pushers are used for placing the solid items in the carton while the accumulation systems precisely load the smaller items in the carton.

3 Side Sealing

3 side sealing

Upon product filling, the flaps of the carton are folded and sealed using hot melt glue or cold glue. For proper bonding of the sides, pressure is applied to effectively seal all the 3 sides. The upper or lower flaps are also closed and folded.

Carton Discharge

Carton Discharge

Finished cartons are then moved to the next step of the production line where labeling of cartons or preparation for shipment occurs by palletizing.

6.What are the types of cartons does 3 side sealing cartoning production line handle?

Cartons come in all sizes and forms. So, 3 side sealing cartoning production line can handle diverse carton types. Some of these carton types are:

Tuck-End Carton

Tuck-End Carton

It is a type of carton with two sides (front and back) and two openings. These openings have flaps on the top and lower end of the box. These flaps are folded inward and secured during the product boxing process. It is used for packaging cosmetics and electronics that need secure closure.

Reverse Tuck Cartons

Reverse Tuck Cartons

It also has upper and bottom flaps; however, they are folded inward and tucked at the opposite ends of the carton sides to form a more protective closure. This allows easy access to the inner contents and these boxes are routinely found in the cosmetic and food industry.

Display Cartons

Display Cartons- Picture Courtesy: Emanc Packing

These cartons have transparent windows and a clear panel to display the inner product. Users easily see the condition of the product through this clear window and this carton makes an attractive retail display.

Hanging Tab Carton

Hanging Tab Carton- Picture Courtesy: Halcon Packaging

A small die-cut tab is present at the top of cartons. These die cuts allow users to hang the carton on the hooks in homes and display shelves.

7.What are the sealing types in the 3 side sealing cartoning production line?

There are two main sealing types in 3 side sealing cartoning production line which are:

Hot Melt Glue Sealing

Hot Melt Glue Sealing

In this method, hot melt glue is applied for sealing. It is a thermoplastic adhesive and melts on heating while solidifies on cooling. A dedicated adhesive spraying nozzle loads a precise quantity of glue on the sides of carton flaps and when carton flaps are joined together, a strong bond is created between them. It is a cost-effective and versatile method.

Ultrasonic Welding

Ultrasonic Welding

It is the latest technology in which high-frequency sound waves are utilized for creating friction that melts designated sites on the carton flaps. This creates a strong bond between the flaps. It is utilized for forming tamper-evident seals and is appropriate for heat-sensitive carton materials as it does not require a heat source.

8.How to clean and maintain the 3 side sealing cartoning production line?

Cleaning and maintaining the 3 side sealing cartoning production line increases the longevity and ascertains the smooth packaging operation. Some of the cleaning and maintenance steps are penned below:

Maintenance of the 3 side sealing Cartoning Production Line

Cleaning	First shut down the equipment and use brushes to remove loose debris and glue buildup from the production line. Remove the product residues from the surface of the production line. Use a wet cloth and mild cleaning agent to clean the conveyors, guides, and external components of the production line. Pay special attention to sealing components, glue nozzles, and other components that carry out the sealing process. This step gets rid of product buildup.
Lubrication	Oil and grease every mobile joint of the production line for smooth working performance. The lubrication processes must be carried out as per the instruction of the manufacturer.
Calibration	Calibrate and align different parts like guides, sensors, and sealing mechanisms for precise operation.
Replacement of Defective Parts	Perform monthly or quarterly assessments of defective parts like belts, rollers, guides, sensors, and seals and replace them if required. This assessment identifies the problem early and decreases the frequency of breakdowns.
Software Updates	To take advantage of recent features and security measures, it is best to keep software up to date.

9.What is the quality control measures in the 3 side sealing cartoning production line?

Quality control measures in 3 side sealing cartoning production line

Quality control measures are implemented in the 3 side sealing cartoning line to ascertain the uniformity, safety, and integrity of packed goods. Here is a list of quality control measures present in the 3 side sealing cartoning line:

Visual Inspection	Different visual inspection systems like camera or vision systems are integrated with the 3 side sealing cartoning production line to check different visual defects in the cartons, for example, weak sealing, incorrect folding, and missing flap
Weight Checking	For checking missing or extra items in the cartons, weight-checking tests are included in the 3 side sealing cartoning production line. This ensures the correct weight of the product in the carton. The cartons are rejected if they do not have a specified weight.
Seal Integrity	Different seal integrity tests are implemented to check the proper seal of the cartons. Mechanical tests and sensors ensure that adhesives are applied correctly as well as cartons are fully secured.
Barcode Checking	Different barcodes and labels of the cartons are checked by the scanner to ensure these labels are correctly placed and are legible. For tracking and tracing the cartons through the supply chain, this quality control measure is essential.
Content Checking	The inner content and their arrangement are checked through X-rays or camera vision systems. These integrated devices can identify the presence of foreign objects, missing products, and incorrect placement of the product.

10.What are the Common Problems and Their Fixes in 3 side sealing Cartoning Production Line?

The 3 side sealing cartoning production line is a remarkable production line performing various tasks speedily, however; some frequent problems arise in the 3 side sealing cartoning production line that impacts its speed and efficiency. These common problems, their causes, and fixes are discussed below:

Misalignment of the Film & Carton

Misalignment – Picture Courtesy: Packaging experts

Blank film and cartons are not aligned properly causing product damage.

Cause

Fix

Wrong installation and leveling of 3 side sealing cartoning production line .

Defective or worn-out guides, belts, and gear.

Debris, dust, or obstruction.

Defective sensors and motors can also interrupt the alignment step.

Properly install, set, and calibrate the machine.

Repair or replace old or damaged guides, belts, and gear.

Always use cartons of uniform shapes and sizes. And film from good sources and machine compatible material.

Clear the dust, debris, or other obstructions in the path of the blank cartons.

Repair defective sensors and motors.

Non-Uniform Glue Application

Non-Uniform Glue Application

Sometimes, the application of adhesive is inconsistent, causing poor, weak, or excessive sealing.

Cause

Fix

Poor cleaning and maintenance of the glue spraying nozzles.

Improper alignment of glue applicators.

Variation in glue viscosity.

Poor quality of adhesive material.

Routinely clean and maintain glue spraying nozzle.

Adjust the alignment of the glue application.

Adjust the settings to accommodate variations in the glue viscosity.

Use high-quality adhesives as per the recommendation of the manufacturer.

Inaccurate Weight

Inaccurate Weight

The cartons have the incorrect weight of the products, which leads to user dissatisfaction.

Cause

Fix

Poor calibration and maintenance of the weight-checking systems.

Defective or damaged weighing systems.

Calibration and maintenance of weight-checking systems should be performed at regular intervals.

Repair or replace damaged weighing systems.

Weak Sealing

Weak Sealing of Carton- Picture Courtesy: Tau Energy

The 3 side sealing carton is uneven or incomplete, which can affect the integrity of the packed product.

Cause

Fix

Decreased sealing pressure and temperature while sealing.

A dirty sealing mechanism disrupts the sealing process

Check and repair the faulty adhesive applicator.

Fix the settings of sealing pressure and temperature to ascertain proper sealing.

Clean the dirty sealing pressure to ensure debris or glue buildup does not interfere with the sealing process.

Improper Folding of Cartons

The carton folding is inconsistent, leading to poorly formed cartons.

Improper Folding of Cartons

Cause

Fix

Improper setting of carton folding mechanism.

Failure to adhere to proper maintenance schedule.

Adjustable guides for carton positioning are not used.

Moving parts of the folding mechanism are not lubricated.

Adjust the settings of the carton folding mechanism.

Routinely maintain and clean the 3 side sealing cartoning production line.

Use adjustable guides for the proper positioning of cartons.

Lubricate the moving parts of the folding system,

11.How to buy the best 3 side sealing cartoning production line?

When you are planning to buy the 3 side sealing cartoning production line, you should consider some important factors that will surely aid you in making the right selection. You should tick mark all the boxes which will help you in running a smooth business. These buying factors are detailed below for your ease of understanding:

Production Capacity

Production Capacity

It is a foremost important factor when buying 3 side sealing cartoning production lines. Every variant of this production line has a different production capacity. So, first consider the size of your production then you should buy the kind of production line that would cater to your production goals.

Carton Type

Carton Type

The 3 side sealing production line is an adaptable unit processing different types of cartons. So, determine which type of carton will you produce and package. Then select the production line that can easily adapt to your required carton type.

Product Type

Product Type

Different products have different shapes and sizes which require different types of feeding mechanisms. So, it is important to select your product type, so that you can easily choose a feeding mechanism integrated into the 3 side sealing cartoning production line.

Cost

Cost

Costs

Every manufacturer wants to earn big profits. For earning profit buy the 3 side sealing cartoning production line that is in your budget range. Because overspending will result in decreased profit margins. So, calculate your budget and capital required to buy the production line and then choose the right type of 3 side sealing cartoning production line that fulfills your required production demands.

Reputable Manufacturer

Reputable Manufacturer

Always search and write down the names of reputable manufacturers in the field. Reputable manufacturers have experience in designing 3 side sealing cartoning production lines and will offer the best quality production line with a long running life.

Conclusion

Now, you have reached the end of this detailed blog about the 3 side sealing cartoning production line and hopefully, you should have more knowledge about this production line. In summary, the 3 side sealing cartoning production line is sophisticated and state-of-the-art equipment, ensuring secure and successful packaging of cartons and boxes. Various pharmaceutical, food, and beverage industries adopt this superb production line for fast, versatile, and reliable packaging. If you are keen on adding a 3 side sealing cartoning production line or want an answer to your queries then without further ado contact Allpack, the best assistance you will ever have.

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Liquid Milk 4 Side Sealing Machine: The Complete Buying Guide In 2025

Stick Packaing Machine

Liquid Milk 4 Side Sealing Machine: The Complete Buying Guide In 2025

Packaging liquid milk can be challenging in many aspects including taste, optimum shelf life, and efficacy.

Are you facing the challenges that are halting your business growth?

Introducing innovative technology in the world of packaging solutions: the liquid milk 4 side sealing machine. This machine stands out as a game changer for various businesses across industries. Now, you need not worry about the traditional options for packaging that are inefficient, time-consuming, and prone to errors.

The liquid milk 4 side sealing machine can streamline your liquid product packaging operations, enhance productivity, and satisfy market demands.

Looking for a detailed guide to the liquid milk 4 side sealing solution? You are at the right place!

This article will explore the features, working, and benefits for your business. Join us as we unleash the basics of this ultimate solution.

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1.What is a liquid milk 4 side sealing machine?

Liquid Milk 4 Side Sealing Machine

The liquid milk 4 side sealing machine is a specialized device that can produce sachet or stick pack filled with liquid products at a rapid rate with precise filling and efficient operation. The device is designed to have multiple lanes (ranging from 1 to 12 or more) that can determine its productivity.

The single lane device comes in a separate design while the multi lane advanced equipment contains more than one lane to enhance productivity.

The model with more lanes will have greater productivity and the capability to produce more sachets or stick packs at a time. Due to its efficient, accurate, and robust production, the device is popular across various industries dealing in liquid products, whether food, beverages, chemicals, cosmetics, or pharmaceuticals.

2.Why should you invest in a liquid milk 4 side sealing machine for your business?

Installing a liquid milk 4 side sealing machine in your industry has several benefits for your business, particularly if you are in the dairy or beverage industry. Here we are enlisting some compelling benefits this device can provide.

Efficiency

Efficient Processing

Every manufacturer desires efficient production and that’s what a liquid milk 4 side sealing machine offers. The device automates the packaging operation, which significantly speeds up production. This feature allows you to satisfy production demands without relying on manual labor.

User-Friendly

User-Friendly Interface

The liquid milk 4 side sealing machine has a user-friendly interface and can be operated easily without extensive training. The device uses advanced technology with digital features through which the entire process can be monitored and regulated easily.

Cost-effective

Cost-effectiveness

This device lowers your overall operational costs. Although initially, the device requires a substantial investment, it can be cost-effective in the cumulative expenses in the long run. You will not need to keep extra workers and pay them. Additionally, automated processing reduces the chance of errors and material waste.

Accuracy

Accuracy in the Size and Filling of Stick packs

The accuracy in the product filling is crucial in terms of profit but is more essential in the healthcare sector where a specified dose of the product is filled in individual sachet and stick packs.

Increased Productivity

Increased Productivity

Different variants of the liquid milk 4 side sealing machine have varied operating speeds, allowing you to regulate the production speed as required. Overall, the device increases productivity in comparison to the traditional packaging.

Improved Packaging Quality

Improved Packaging Quality and Brand Image

The liquid milk 4 side sealing machine ensures uniform and effective seals on all four sides of the sachet and stick pack. This enhances the aesthetic look of the product and improves the sealing integrity, reducing the chances of leaks and contamination. Quality packaging is crucial in keeping the product fresh and increasing its shelf-life.

3.What industries can utilize a liquid milk 4 side sealing machine?

The liquid milk 4 side sealing machine is popular across various industries. Multiple sectors have included it in their production lines. Some common sectors are;

Dairy Industry

Applications in the Dairy Industry

The primary industry for a liquid milk 4 side sealing machine is the dairy industry. The device is utilized for packaging liquid milk, flavored milk, creams, and other dairy products in different sachets and stick packs. Effective, hygienic, and secure operation aids in preserving the product's freshness for a long time.

Food and Beverage Industry

Applications in the Food & Beverage Industry

The liquid milk 4 side sealing machine is also popular in the food and beverage sector due to its ability to produce appealing products at a rapid rate. Examples include juices, coffee, vinegar, energy drinks, and sauces.

Healthcare Industry

Applications in the Pharmaceutical Industry

In the healthcare industry, the device is utilized for packaging unit-dose liquid syrups and health supplements in sachets and stick packs. Precision and hygiene are vital in the health sector and this device packs precise volume efficiently and is easy to use by the patients.

Chemical Industry

Applications in the Chemical Industry

In the chemical industry, the liquid milk 4 side sealing machine is used for packaging certain chemicals, such as acids, liquid compounds, test products, laboratory reagents, and cleaning solutions. Proper and effective sealing guarantees that the hazardous chemicals are safely contained.

Cosmetics and Personal Care Industry

Applications in the Cosmetics Industry

Many liquid beauty products are packaged using the liquid milk 4 side sealing machine. These include lotions, body oils, creams, shampoos, and conditioners. The device aids in producing single-use sachets and stick packs which are popular among the customers.

4.What are the basic components of a liquid milk 4 side sealing machine?

There are several components in a liquid milk 4 side sealing machine. These components work together to form quality sachets and stick packs. Some models may have additional components but the major parts are the same in all models.

The basic components you will find in a liquid milk 4 side sealing machine are listed below.

Components of Multi lane Liquid Milk 4 Side Sealing Machine

Hopper

A hopper is an inverted container that holds the bulk material (a significant amount) before directing it to process. It can be of various shapes, such as rectangular, pyramidal, or conical. The quantity of material it can hold depends on its capacity, which can be varied with different models. The rate of material supply can be regulated in certain models.

Film Pulling Mechanism

The film-pulling mechanism involves:

The film frame – that holds the large film roll such that it can unwind smoothly.

The dancing rollers – these are responsible for unwinding the film roll, and facilitating its feed to the machine.

Bag Maker

A bag maker section contains a forming/shaping tube responsible for the fabrication of sachets and stick packs of the desired dimensions from the supplied film. The film material get folded around the forming tube and sealed to form a packet.

Automatic Sealing

The sealing station comprises vertical sealing bars and horizontal sealing clamps. They are responsible for the effective heat-sealing of the sachets (forming stage and after filling) and stick packs.

Touch Screen

The screen panel aids in the spot-on monitoring and regulation of the process parameters. The device is instructed for the process through the touch screen.

Discharge Conveyor

The discharge chute/conveyor facilitates the exit of the finished packets from the machine.

Host Electrical Configuration

It consists of the touch screen and the “power switch” that connects the device to the power supply needed to run the machine. It can also contain the “emergency stop button”, which causes immediate cessation of the process in case of an incident.

5.How does a liquid milk 4 side sealing machine work?

Working on a Liquid Milk 4 Side Sealing Machine

The liquid milk 4 side sealing machine can have several lanes (1-12) that work in the same fashion. The working of this device includes a few basic steps:

Steps of the Working Process

Liquid Material Loading

The process starts by loading a significant amount of product into the hopper. The dimensions of the hopper will determine the volume to be loaded. The loading is done manually or using an automatic mechanism.

Film Feeding and Unwinding

Another beginning step is placing the film roll on the film frame and unwinding it, which will carry the product. A reel will grip the film material as it unfolds utilizing a cross-seal clamp, keeping it moving.

Printing

It is an optional step and can be done by certain variants. The device with a date imprinting system will position the date imprint on the packages via a registration roller.

Film Slitting

The film is headed towards the slitting section. In this step, the film is cut down into strips. The number of strips produced relies on the number of lanes in the device. The film is cut down via cutting blades while still in tension.

Formation of Packs

After slitting, the strips will be directed to the shaping tubes. Only a single strip can pass a lane. The strips form a pouch by such folding that the edges join each other. The tubes can be adjusted to produce specific edge seals (lap/fin).

Filling and Sealing

In this step, various heated seal bars guide toward the tube, creating a vertical seal. After this, lateral sealing clamps will form a top-edge seal on one pack and a bottom-edge seal on another pack.

After that, the liquid material will enter the pouch. For accurate filling, multiple filling techniques are utilized, such as piston fillers or volumetric fillers.

Discharge of Finished Products

After filling, blades cut down the pack which are directed towards the outlet and get discharged.

6.How do you classify a liquid milk 4 side sealing machine?

There are various models of the liquid milk 4 side sealing machine available designed based on different requirements. Each of them has unique characteristics and features. It can be classified based on orientation, operating principles, and filling mechanisms installed.

Classification of Liquid Milk 4 side sealing Machine

Classification Based on Orientation

Vertical Form Fill Seal (VFFS) Liquid Milk 4 Side Sealing Machine

Vertical Form Fill Seal (VFFS) Liquid Milk 4 Side Sealing Machine

In the vertical form fill seal (VFFS) liquid milk 4 side sealing machine the materials are processed downwards and the finished products are expelled from the bottom. The device forms, fills and seals the packages in the vertical configuration.

Horizontal Form Fill Seal (HFFS) Liquid Milk 4 Side Sealing Machine

Horizontal Form Fill Seal (HFFS) Liquid Milk 4 Side Sealing Machine

In contrast to the VFFS device, the horizontal form fill seal (HFFS) liquid milk 4 side sealing machine processes the materials side wise. The material is fed into one side of the device and the finished products are expelled from the other end. The device forms fills, and seals the packages in the lateral configuration.

Classification Based on Operating Principle

Intermittent Motion Liquid Milk 4 Side Sealing Machine

Intermittent Motion Liquid Milk 4 Side Sealing Machine

In this type of machine, the packaging process occurs in a start-pause fashion. After producing one pack through each lane, the device pauses before processing another pack.

Such devices are suitable for small production sectors or products requiring precise filling.

Continuous Motion Liquid Milk 4 Side Sealing Machine

Continuous Motion Liquid Milk 4 side sealing Machine

In a continuous-motion liquid milk 4 side sealing machine, the process occurs continuously without stopping until the feed is available (product and film). These variants are ideal for high-speed operations where efficiency is a primary priority.

Classification Based on Filling Mechanism

Piston Filler Liquid Milk 4 Side Sealing Machine

Piston Filler Liquid Milk 4 side sealing Machine

This type of machine has a piston installed as a filling mechanism, facilitating the filling process. The piston pushes the liquid from the feeding cup into the sachets or stick packs. The piston moves back and forth to create a vacuum for a specific liquid volume and then draws it into individual packs.

Such fillers offer precise control over filling volume. They are typically used for viscous liquids that require a push, such as sauces, syrups, etc.

Volumetric Filler Liquid Milk 4 Side Sealing Machine

Volumetric Filler Liquid Milk 4 side sealing Machine

The volumetric fillers use a calibrated cylinder, measuring a predetermined volume of liquid, and then fill the sachets and stick packs. They are typically used for thinner liquids such as milk, juices, water, etc.

Classification Based on Filling Mechanism

Sachet Liquid Milk 4 Side Sealing Machine

Sachet Liquid Milk 4 Side Sealing Machine

A commonly used single serving milk packaging which is helpful in the acquiring 4 side sealing sachets presenting a leak proof protection. It is typically designed with piston filler if required for liquid packing and ranges from a few hundred milliliters promising very accurate outcomes.

Stick Packing Liquid Milk 4 Side Sealing Machine

Stick Packing Liquid Milk 4 Side Sealing Machine

Compact and high production equipment offering formation of a narrow and cylindrical shape packing with maximum efficiency. The machine is present with multi lanes which make so many stick packs at one time with accurate portion of milk into it with an airtight sealing.

7.How is a liquid milk multi lane 4 side sealing machine different from a single lane equipment?

Features	Liquid Milk Single Lane 4 Side Sealing Machine	Liquid Milk Multi Lane 4 Side Sealing Machine
Image
Production Capacity	This device has a single processing lane means that it can produce a single pack in one cycle.	This device has multiple processing lanes means that it can produce more packs in one cycle (depending on the number of lanes).
Structure and Size	It has a simple structure with a small footprint, occupying less space.	It has a more complex structure and larger footprint, requiring a large space to install.
Cost	It is often more affordable and less expensive comparatively.	It requires greater investment and is expensive due to its high speed, efficiency, and complexity.
Flexibility	The single-lane variant is less flexible comparatively and requires frequent changeovers for diverse purposes.	The multi-lane equipment offers greater flexibility and requires slight adjustments for varying needs.
Applications	It is suitable for small to medium enterprises that have limited production needs.	It is the best solution for high-production industries.

8.How to improve the efficiency of a liquid milk 4 side sealing machine?

improve

Maintaining a liquid milk 4 side sealing machine ensures proper and smooth functioning. Conducting regular maintenance programs guarantees the longevity and top performance of your device.

Here are some basic maintenance tips that can be followed to get the best out of your device.

Routine Cleaning

Routine Cleaning

Manual cleaning is done following SOPs, which emphasize hygienic practices and regular maintenance inspections carried out by qualified personnel. Regular cleaning must be done to prevent the accumulation of liquid material or dust and bacterial contamination. Thoroughly clean the entire device using a soft cloth along with water or other suitable agent, keeping the device in top condition.

Regular Inspection

Inspection of the Device for Damage/Wear

Conduct regular examinations of all components to check for any damage or wear. In case of faulty components that need repair or replacement, follow it on the spot to avoid permanent damage.

9.What problems can be faced while using a liquid milk 4 side sealing machine and what are their solutions?

faced

A liquid milk 4 side sealing machine like all other industrial equipment can encounter some technical problems, resulting in reduced productivity and efficiency of the device. Timely identification followed by rectification of these problems is crucial to avoid any major loss or incident.

Some typically encountered problems include:

Film Creasing

Film Creasing

The potential reasons for film creasing can be:

Faulty rollers or film frame
Misalignment of film roll
Obstructed shaping tube or other component

Solution: replace the faulty component (roller or frame). Adjust the film roll to the center. Clean out the obstructed path.

Machine Jamming

Device Breakdown/Jamming

The device jamming can be due to:

Friction in the moving parts
Dirty components
Improper adjustments of parameters

Solution: lubricate the moving parts. Clean the device regularly. Properly adjust the process parameters as per the product and film material.

Poor Sealing

Poor/Defective Sealing

The reasons for faulty sealing can be:

Worn or damaged sealing bars/clamps
Too high or low temperature of the sealing section
Inadequate pressure or sealing time

Solution: replace the damaged sealing bars/clamps. Adjust the sealing temperature, pressure, and time as required.

Inconsistent Filling

Filling Inconsistency

The non-uniformity in the filling process can be due to:

Clogged filling nozzle
Defective piston or improper calibration of volumetric cylinder
Disordered conveyor

Solution: replace the filling component. Repair the piston and validate its functioning. Calibrate and verify the cylinder. Adjust the conveyor speed.

10.What quality standards should a liquid milk 4 side sealing machine conform to?

quality

Quality Standards Certifications

The liquid milk 4 side sealing machine must comply with international quality standards to ensure product safety, efficiency, and regulatory compliance.

These quality standards and certifications include:

Food and Drug Administration [FDA]

FDA guidelines ensure the protection of public health through safe, effective, and secure products/materials. It guarantees that the machine materials are safe for food or drug contact.

European Commission [CE]

Although this mark is required for goods sold in the European Economic Area (EEA), it is accepted throughout the world. It implies that the sold product has been examined to satisfy safety, health, and environmental security needs.

Current Good Manufacturing Practices [cGMP]

The cGMP specs ensure that the device satisfies the minimal requirements for the processes and facilities used in the products’ manufacturing, processing, and packaging.

International Organization for Standardization [ISO]

The ISO certification enhances the credibility of a product/device by signifying that the device satisfies all the needs and requirements for the customer’s safety and health.

11.What factors will determine the price of a liquid milk 4 side sealing machine?

The price of different variants of the liquid milk 4 side sealing machine can vary based on several factors and characteristics of the model, such as:

Automation level

Manufacturing speed

Production capacity

Construction material

Machine design

Quality standards compliance

Model and properties

Warranty and technical services

12.How to pick the right liquid milk 4 side sealing machine for your business?

Choosing a liquid milk 4 side sealing machine can be tough because of the variability in specs requirements of different manufacturers for their products.

Before buying a liquid beverage multi-lane stick packing machine it is important to ensure that the device meets your specific business needs. Here are some key factors to consider.

Production Rate

Rate of Production

The manufacturers should know the number of packs they need to produce per minute/hour. Different models have different production rates based on the number of lanes. Knowing the required production rate and opting for the device that can satisfy your needs is important.

Seal Type

Type of Seal (Lap vs Fin)

The liquid milk 4 side sealing machine can form either a lap seal or a fin seal. Choose the device with your desired features of sealing type. Some of the variants have adjustment options.

Cost

Cost

Costs & Budget

It is an important factor that should be considered before shopping. Assess your budget and the entire cost of the device, including purchasing, operation, and maintenance expenses. Evaluate the predicted return on investment (ROI). Select an option that can satisfy your needs efficiently.

Technical Support

Technical Services by Manufacturers

It is important to ensure the technical services from the supplier to avoid difficulty in the device maintenance and spare parts. Buy the device from a reputable manufacturer, offering warranty, training, and after-sale services.

Quality Standards Compliance

Quality Standards Compliance

The certifications of the quality industrial standards are crucial for safe and efficient processing. Therefore, it must be verified that the device is quality-certified to ensure safe operation.

Conclusion

Let’s wrap things up! The liquid milk 4 side sealing machine is an incredible and efficient equipment, popular across various industries. If you have not adopted this innovation, you might fall short in the market competition. You must plan to invest in this device and boost your business growth. So, if you want to buy this device, contact a reputable manufacturer that can guide you better and Allpack is undoubtedly one of them. Feel free to contact us and get your desired equipment.

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High Viscosity Filling Machine: The Complete Buying Guide in 2025

Premade Pouch Filling Machine

High Viscosity Filling Machine: The Complete Buying Guide in 2025

Packing of high viscosity products is just like you’re juggling the balls. It is obviously very tricky task as it doesn’t pour in an easiest way. That’s why many of you always trying to find flexible steps to attain a perfect method. Don’t worry friends! We are here to help. This blog is designed to explore ‘high viscosity filling machine’ that works for your liquids. It makes your container or sachet to fill correctly without creating a mess.

So, are you thinking about purchasing a machine which is special featured equipment to ensure your product is treating well? Just read on to explore now.

Add a header to begin generating the table of contents

1.What does high viscosity filling mean?

High viscosity filling materials

High viscosity, by definition means a liquid which will show resistance to flow. To make it easier to understand, consider any thick liquid which comes to your mind, like honey or oil. These liquids are thick and therefore do not flow easily. This means that they are highly viscous liquid unlike water which can flow easily.

Thus, high viscosity filling means filling and packing viscous liquids into various containers.

2.What is a high viscosity filling machine?

High Viscosity Filling Machine

High viscosity filling machine is defined as a specialized device that is equipped with various advanced features to process high-viscosity liquids. This machine fills different kinds of containers with thick, pasty, and sticky liquids. It loads non-free-flowing liquids that do not easily flow into the containers.

These liquids have high resistance to flow and do not dispense easily, hence specialised kinds of fillers are present in the high viscosity filling machine.

This machine is highly hygienic and is made of corrosion-resistant stainless steel that is food-grade, hence; it is used in the safe packaging of both food and non-food liquids. It is routinely adopted in industries beyond food.

3.How significant is a high viscosity filling machine?

The high viscosity filling machine is extremely significant in various industries because it has a broad range of advantages and earns huge profits for businesses. Here is how the significance of high viscosity filling machine is measured.

High Speed and Production Efficiency

High Speed and Production Efficiency

Manual filling of high viscosity liquids can be slow and extremely burdensome. However, a high viscosity filling machine has automated technology and fillers with which it can process and fill high viscosity liquids at much faster rates. Thus, increasing the production efficiency of the systems.

Cost-Effective

Cost-Effective

When it comes to manual labor, there are high labour wages per hour which is extremely difficult to take out from the monthly budget. By adopting a high viscosity filling machine in production, you can minimize the need for labor expense which decreases labour wages. This machine is also cost-effective because it does not waste expensive liquids.

Boosting the Accuracy

Boosting the Accuracy

Tiresome manual labour is prone to error. But not high viscosity filling machine. Extremely sensitive and accurate volume control sensors and loading cells are present in this machine via which it fills the liquid products with high precision and accuracy. This machine has absolutely no chance of error.

Ease of Handling

Ease of Handling

One of the paramount reasons for installing a high viscosity filling machine is its ease of handling. Both during and after operation, this machine is quite easy to handle through its interactive HMI. Moreover, with minimal effort on the operator's part, this machine is easy to clean and maintain.

Protection

Protection by High Viscosity Filling Machine

The high viscosity liquid filling machine confers protection over high viscosity fluids like jams, peanut butter, honey, creams, creams, etc. Contaminants, dust, debris, microbes, oxygen, and moisture destroy open goods. However, it is not possible with a high viscosity liquid filling machine as it safely packs different fluids.

4.How many different types of high viscosity filling machines are there?

There are broad categories of high viscosity filling machines based on the packaging type which are detailed below:

According to Flexible Packaging

Sachet High Viscosity Filling Machine

Sachet High Viscosity Filling Machine

It has a compact working design, requiring minimal care and space for its work. It has single or multiple lanes so form one or numerous sachets in the single cycle. The sachets can be sealed at 2, 3, or 4 sides by this machine.

Working Principle

At the beginning of the operations, the film is unwound and travels to the forming station, where it is folded and shaped into a sachet. Filling and sealing of sachet is carried out by filling devices and sealing jaws. Finally, the finished high-viscosity liquid-filled sachets are eliminated from the machine via discharge conveyors.

Stick Pack High Viscosity Filling Machine

Allpack Stick Pack High Viscosity Filling Machine

Stick pack high viscosity filling machine is characterized by its multiple lanes that speedily carry out various tasks of stick pack forming, filling, and sealing. This machine can create multiple stick packs at a time with 3 or 4 side sealing. It has excellent production capacity and packs 600 packs per minute.

Working Principle

It carries out its work by unwinding film from its film holder and this film goes across guide rollers. The film is transformed into stick packs by doubling and sealing across its sides and bottom. The liquid is fed into the stick packs through filling nozzles and top sealed via sealing jaws. Now the stick pack is ready for discharge.

VFFS High Viscosity Filling Machine

VFFS High Viscosity Filling Machine

It is a remarkable machine having a compact and smaller footprint design. It forms, fills, and seals stunning and vibrant pouch packaging using forming tubes, fillers, and sealing jaws. The pouches formed by this machine have various sizes and shapes. It increases production efficiency by its high-speed working components.

Working Principle

It performs the function of high viscosity liquid filling by unravelling of film using rollers and the dancer’s arms. The film travels in the downward direction and is bottom sealed. Afterwards, the sealed pouch is fed with liquids and finally sealed at the top.

Premade Pouch High Viscosity Filling Machine

Allpack Premade Pouch High Viscosity Filling Machine

This machine is designed to fulfil high production capacity goals because it only fills and seals the pouches, unlike other form, fill, and seal machines. It processes ready-made pouches, hence it is more efficient. It has a rotary structure with which it can process multiple pouches simultaneously.

Working Principle

The working principle of this machine involves easy opening of the already-formed pouches by the grippers and compressed air is introduced for inflating the pouches after opening. Now filling and sealing steps are carried out successively. Afterwards, the finished pouches are ready to be delivered using conveyors.

According to Rigid Packaging

Bottle/Jar High Viscosity Filling Machine

Bottle/Jar High Viscosity Filling Machine

It is one of the oldest high viscosity filling machines that is employed to fill different types of rigid containers like bottles and jars. This machine is equipped with multiple filling heads to carry out non-stop liquid packaging. It ensures consistent and uniform filling of the bottles and jars. By changing its design, bottles of varying dimensions are packed by it.

Working Principle

The machine carries out its work by placing the bottles and jars on the conveyor. This conveyor transports the containers to the filling heads and when their presence is identified by the machine, the filling nozzles dispense the high-viscosity liquids into the container till their target level is attained. Now, the containers are moved to subsequent capping and labelling steps.

Tube High Viscosity Filling Machine

Tube High Viscosity Filling Machine

It has a different design from all other high viscosity filling machines as it is an automatic machine with a rotary structure. This machine is customised to fill high viscosity, thick, and non-free-flowing liquids into the tubes. Tube high viscosity filling machine is an all-rounder machine because it performs different steps like tube placement, filling, sealing, and trimming all in one machine.

Working Principle

The working mechanism of this machine is quite simple with the first step being tube placement in the rotary turret. This station rotates for tube loading, sealing, and coding. All these steps take place one after the other and there is a small machine pause between every step. After coding and trimming, the tubes are ejected from the machine.

5.What is the market scope of high viscosity filling machine?

If you are planning on buying high viscosity filling machine and you are worried whether you can use this machine for different sectors, then don’t worry. Because this equipment can be virtually used in almost all sectors. You name it, and this machine can serve its purpose anywhere. Let us discuss in detail its market scope.

Pharmaceutical Industry

Usage in pharmaceutical industry

If you are a pharmacist, then there’s good news for you! Because high viscosity filling machine will be highly valuable for your industry. It can fill various medicines like lidocaine syrup, cough syrup, eye ointments, lotions, creams etc into bottles and sachets efficiently without any wastage.

Food Industry

High viscosity products in food industry

If you belong to a food industry and deal with items like honey, sauces, jams, tomato puree, maple syrup and much more, then this high viscosity filling machine is the perfect equipment for your business. Because it will properly fill and package them into bottles, pouches and sachets.

Petroleum Industry

Motor oil

It must have been obvious to you by reading the term petroleum that the high viscosity filling machine would be the go to equipment to fill these thick viscous petroleum products like oil, diesel, motor oil into containers, thus ensuring safe and secure packaging.

Paint Industry

Paint industry

High viscosity filling machine can fill thick, colourful paints into jars and containers perfectly. These paints are highly viscous and will require an efficient equipment to handle their chemical composition at room temperature. So if you consider installing this equipment in your paint factory, it will reap huge benefits for you!

Cosmetic Industry

Beauty products

Many beauty products you see in your shopping malls and convenience stores like moisturizers, shampoos and serums require a proper filling machine which can fill and package these viscous products into their appropriate bottles and jars. So if you use high viscosity filling machine, it can easily serve this purpose.

Veterinary industry

Attention to all pet lovers out there! If you are associated with veterinary industry and deal with animal care products, then take a look at the high viscosity filling machine. It will easily fill products like animal medicinal drugs, shampoos, creams, ointments, gels and much more into tubes, jars and containers so your pet will get the best treatment, care and love it needs!

Chemical industry

Chemical industry is quite a versatile industry which manufactures products like acetone slurry, dynstrol (white jell), gum, glues and much more. These viscous chemical product can be smoothly filled into their respective packaging with the help of high viscosity filling machine.

Household products industry

As you would’ve guessed from the title, this industry produces household items. Items like liquid soaps, detergents, fabric softener are carried from the hopper into bottles and containers by the help of high viscosity filling machine with ease. So incorporating it into your production line would be a great initiative for your company.

Textile industry

Textile industry deals with high production clothes and which are also exported in huge quantities to other countries. Products like dresses, towels, bed sheets need dyes and colors which are their crucial raw materials. So if you use high viscosity filling machine to fill these colored pigments and dyes, then it will reap huge benefits for you if you work is textile related.

6.How does a high viscosity filling machine work?

The working of the high viscosity filling machine is fast and effective, and each step is carried out under the guidance of machine PLC unit. In the below-mentioned points, you will be shown the working principle of the sachet high viscosity filling machine.

Loading	Before beginning the machine operation, it is important to pour high-viscosity liquids into the hopper. Secondly, for consistent machine operation, it is important to affix the film roll onto the film holder or unwinding disk. For pre-made pouch fix pouches in a magazine, however tubes or jars in holder.
Machine Settings	For the smooth and uninterpreted flow of the packaging operation, the operator adjusts basic parameters like bag length, filling volume, sealing temperature, and pressure. These settings are input on the interactive touch screen.
Preparation of Filling Material	Now, the machine is turned on and the first part that begins its working is the film unwinding disk. It starts rotating which leads to unwinding of the film. This film is directed by the rollers towards the forming tube. Here vertical and horizontal sealer turns the film layer into the sachet. In the case of pre-made pouches, the feeding of pouches are manual but gripers are responsible for picking them and vacuum suction cups help in the opening of pouches. However, jars or tubes come in contact with the nozzle by the help of a conveyor.
Filling	As soon as the presence of a sachet is recognized under the filling nozzle, the liquids in the hopper are fluidized to the filling devices, where it is measured and then with the help of the filling nozzle dispensed into the sachet, pre-made pouches, bottles or jars.
Cutting and Sealing	Upon filling, the horizontal sealing jaws come into action and add a strong seal to the top of the sachet. In the next step, the appearance of the sachet is enhanced using cutting knives that confer a distinct cut on the sachets. Now, the ready sachets are separated from the rest of the film using cutting. While pre-made pouches are sealed by using heat sealers using one opened end of the pouch to bind them completely. In the case of tubes, or jars, they are secured by caps.
Discharging	The filled packets are discharged from the machine by using an outlet.

7.What type of filler is required for a high viscosity filling machine?

There are two main types of fillers required for high viscosity filling machines. These filters are discussed below:

Positive Displacement Pumps

Positive displacement

These are known as workforces for filling high viscosity fluids. These pump fillers are specially constructed to fill non-free-flowing fluid with high viscosity. A positive displacement pump relies on displacing fluids by force. A specific volume travels within the pump using rotating elements like geas and lobes. This rotation moves the fluids into the pump housing and then filling nozzles, ultimately in the filling containers.

Piston Filler

Piston filler

The second type of filler used in the high viscosity filling machine is the piston filler. It is best for dispensing high viscosity fluids and chunky liquids. Piston filler has a piston and a cylinder. During the upstroke movement of the piston in the cylinder the liquid is forced into the cylinder while the downstroke movement of the piston draws the fluid into the filling nozzle.

8.Why viscosity range chart is essential when using high viscosity filling machine?

Before you buy any high viscosity filling machine, you should consider how viscous (high specific gravity) your product is because it will greatly affect the type of machine you will buy. If your product is thick and viscous like honey or jam, then go for piston high viscosity filling machine because it will accurately pump them into empty containers with high precision.

However if your product is mildly viscous (low specific gravity) and not that thick , then go for gravity high viscosity filling machine which uses gravity to pump the liquid into the empty containers. By keeping these factors in mind, you can buy the right machine for you for optimum results and minimal wastage.

9.What is the difference between a high viscosity filling machine and a regular liquid filling machine?

A high viscosity filling machine and a regular liquid filling machine, both are employed for filling liquids. But these two machines could not be more different from one another. The differences between these two machines are detailed below:

Features	High Viscosity Filling Machine	Regular Liquid Filling Machine
Picture
Handling	It is designed for filling high viscosity liquids.	This machine fills low to medium-viscosity liquids.
Operating Principle	High viscosity filling machine operates on the principle of positive displacement.	It operates on the principle of gravity and pressure difference.
Filler	Pump and piston fillers are used in the high viscosity filling machine.	Gravity, pressure, and vacuum fillers are used in regular liquid filling machines.
Applications	It fills jams, honey, ketchup, sauces, and pastes.	It fills water, solvent, as well as juices.
Design	It has complex construction.	It has a simpler design.
Cost	It has a high purchase cost.	It has a lower purchase cost.

10.What are the challenges associated with high viscosity filling machine?

Just like any other machine you buy which has its pros and cons, high viscosity filling machine too has some problems associated. However, these challenges can be solved if you handle them in the right way. Let us take a look at some of these challenges below.

Inaccurate filling

Sometimes, the machine fills inaccurately due to broken valves or misaligned parameters.

To solve this, monitor and adjust the incorrect parameters on your control panel. Inspect the valves and if damaged, replace them. Also, check that the air pressure is correct in the pneumatic system and if not then adjust it accordingly.

Clogged or damaged nozzles

Often, the continuous flow of product or dust particles can clog or damage the nozzles.

If the nozzles are not pumping liquid smoothly then check if they have been clogged by the product or have obstructed by a foreign object. If they have, then clean the nozzles or replace them with new ones if they have been worn out.

Inconsistent air pressure

Fluctuating air pressure inside the machine can cause defected filling and hence faulty final product.

This indicates fault in the air pressure system or the compressors. To prevent and solve this, make sure the air filters are clean and look for any inappropriate air pressure levels and change them if necessary.

Conclusion

In a nutshell, a high viscosity filling machine is a specialized device that performs the filling of high viscosity fluids quickly and efficiently. It is used for its smooth operational principle because it does not create any mess. It accomplishes the trickiest tasks of filling high viscosity liquids with minimal effort on its part. Now, it's time to wrap up this informative buying guide about the high viscosity filling machine. Hope, you have understood all the aspects of this machine. For purchase-related queries, please contact the Allpack customer care centre.

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Liquid Beverage Multi Lane Stick Packing Machine-6

Liquid Beverage Multi Lane Stick Packing Machine: The Complete Buying Guide In 2025

Stick Packaing Machine

Liquid Beverage Multi Lane Stick Packing Machine: The Complete Buying Guide In 2025

Can a one sip of a refreshing drink lift your spirits? But imagine if you could satisfy your thirst for that feeling of freshness whenever you wanted to. This desire has prompted packaging experts to focus on solutions that serve two purposes: convenience for consumers and affordability for the producers while at the same time taking care of the environment.

This is where the liquid beverage multi lane stick packaging machine will help. This advanced machine is manufactured for the sole purpose of preserving the true nature of different beverages. The machine is equipped with functions aimed at increasing performance, accuracy, and capacity thus serving as a real powerhouse. To take full advantage of its potential, it is vital to know its structure, functions, types, and the way it works. Furnished with this know how, you can explore the world of liquid beverage packaging and grasp its entire dynamics. So Let’s have a look and discuss about!

Add a header to begin generating the table of contents

1.What Is A Liquid Beverage Multi Lane Stick Packing Machine?

Liquid beverage multi lane stick packing machine architecture

To pack liquid beverages by the multi lane packing machine, you must be familiar with what actually is the liquid beverage multi lane stick packing machine. A liquid beverage multi lane stick packing machine is a machine that is designed to pack liquid beverages into stick packs efficiently and accurately. Interestingly, these machines differ from conventional packaging methods, including bottles or pouches, since they use multi lane systems to package multiple units simultaneously.

Basically, a liquid beverage multi lane stick packing machine provides the automation of packing, sealing, and cutting individual stick packs, thus improving productivity and efficiency. These machines are designed to meet the specific needs of liquid beverages, like viscosity and temperature sensitivity, which guarantee that the product's integrity and quality will be preserved throughout the packaging process.

2.Significance of A Liquid Beverage Multi Lane Stick Packing Machine: How Is It Important?

Uses of liquid beverage multi lane stick packing machine

If you want to pack liquid beverages in a bulk, the liquid beverage multi lane stick packing machine is the best choice. It has numerous significance such as;

Time saving

A liquid beverage multi lane stick packing machine can make several stick packs in a short time.

Ease of Use

The automatic versions of liquid beverage multi lane stick packing machines are simple to operate.

Thus, one can use the machine without much training.

Support Equipment

It is possible to use other support equipment with a stick packing machine.

Cost effective

This machine will enable you to fulfill your production requirements while at the same time reducing your operational costs.

Accuracy

A liquid beverage multi lane stick packing machine is very accurate, reliable, time saving, and can achieve high production capacities.

Production Capacity

Liquid beverage multi lane stick packing machines are available at different production speeds.

This enables you to modify your production rate according to your requirements.

Maintenance

It is quite easy to keep a liquid beverage multi lane stick packing machine in good condition.

Thus, the operator can repair and replace parts of the machine easily.

3.Why Do You Need A Liquid Beverage Multi Lane Stick Packing Machine?

This machine is necessary to pack liquid beverage

The multi lane stick packaging system is renowned for its multiple industrial advantages as it utilizes a single machine to manufacture stick packs while concurrently handling loading and unloading operations. Finally, this renders it a favorable choice for industrialists to incorporate into their production process.

The multi lane stick packing machine has versatile applications, as outlined below:

Flexible and Adjustable Stick Pack Production: This machine is highly suitable for packaging things in different states of matter. In addition, you can acquire a range of stick pack sizes and capacities at the fastest feasible speed. This machine is highly adaptable, simultaneously handling multiple products and enhancing producers' productivity.

Prevent Product Loss: With advancements in technology and enhanced specifications of multi lane stick packaging machines, you can ensure precise and accurate product quantities in every package. Using this machine significantly reduces the probability of product waste, resulting in high cost effectiveness.

High Safety and No Cross Pollution: The multi lane stick packaging machine reliably seals and protects your product from the outside world. Cross contamination, which promotes germs and shortens product shelf life, is not a concern. A multi lane stick packaging machine can help your firm flourish.

Space Reductions: A multi lane packaging machine saves time, money, and floor space by producing high productivity—this benefits enterprises with limited space or a crowded manufacturing layout. A multi lane stick packaging machine is now accessible for professionals to install and operate.

Greater Accessibility: This machine is customized to meet your needs. In every firm, you may need to move your machine. Multi lane stick packing machines are portable and hygienic. You can leave your machine outside, and it will still work.

Constant Stick Packs Output: A multi lane stick packaging machine can produce consistent and convenient output, ultimately packaging high quality goods that align with consumers' expectations.

4.What Is The Operational Principle of A Liquid Beverage Multi Lane Stick Packing Machine?

Imagine this: you are aware of the little packets of liquid beverages, such as coffee or energy drinks, that are usually in the shape of single serving packs, right? Obviously, a multi lane stick packing machine is a wonderful machine that plays a vital role in making everything work smoothly. Its operational principle is based on the efficiency and the accuracy. The steps involved in operational principles are as follows;

WORKING PRINCIPLE OF A LIQUID BEVERAGE MULTI LANE STICK PACKING MACHINE
STEP 1: FILM TRANSPORT AND UNWINDING
	Liquid beverage multi lane stick packing machines use a single sheet of film material rolled around a core, usually referred to as rollstock. The film is unwound from the film reel, positioned at the rear part of the machine. The film unwinding process is done by means of movement of the cross seal jaws, located at the front of the stick pack machine.
STEP 2: PRINTING (Optional)
	This step is optional during machine performance. If the machine is equipped with a date stamping device, the film is fed around a registration roller and you know when the film was taken. This way, you can completely understand the position of the date stamp on the package in relation to the horizontal seal. The film is filmed through a sensor that reads eye marks and controls the position of the horizontal seal in relation to the printing on the film.
STEP 3: FILM TENSION
	After, the film is rolled through a set of nip rollers. The nip rollers apply a uniform pressure on the film which is useful in maintaining the film at a constant tension and thus keeps the dancer arm in the proper position. In the unwinding, the film is unwound from the roll and moved over a dancer arm, which is a weighted pivot arm at the rear of the machine. The arm has rollers which are rolled one after another. The film is being pulled from one side to another as the arm moves up and down to keep the film under tension, and an automatic film tracking sensor also makes sure the film will not wander from one side to another.
STEP 4: FILM CUTTING
	Then the film moves towards the cutting chamber. During such processing, the large roll of the films is cut down into smaller due to the multiple lanes of the machine. The cutting disk knives that perform this step are not motorized. The film, which is still under tension, is being cut by the knives that are in touch with the specially designed roller. The film is segmented into individual stick packs as it is threaded through this assembly.
STEP 5: STICK PACK MAKING
	From the film cutting chamber, the cut film goes over several forming tubes one for each lane. As the cut film crests the shoulder (collar) on each forming tube, it is folded around the tube so that the end result is a 'stick pack' shape with the two outer edges of the film overlapping each other.
STEP 6: FILLING AND SEALING
	After the films stop moving, the hot vertical sealer bars in each lane move forward to seal the film vertically. They press against the forming tube to put the seal. After that, a single horizontal sealing jaw seals the top of one stick pack and the bottom of the next. At the same time, the product is passed from the forming tubes to each bag, through a filling machine that guarantees the right amount and release of the product.
STEP 7: FINAL PRODUCT DISCHARGE
	After the product has been released into each stick pack, the knife blade moves forward and cuts the bag or the horizontal seal is “notched” just under the horizontal seal jaw.

5.Describe The Components Of A Liquid Beverage Multi Lane Stick Packing Machine.

Main component of liquid beverage multi lane packing machine

The main components used to operate the liquid beverage multi lane stick packing machine include a Hopper, Motor, PLC Touch Screen, Forming Tube, Sealer, Electric Cabinet, Outlet, Roll stock, Sensor, Blade Cutter, Caster, and. Conveyor System. Let's see the function of each component.

Hopper: All the products that are to be packed inside the stick packs will first be in the hopper. It enables the stick packing process to take place non stop as long as there are products in the machine.

Motor: This part will turn the electrical energy into mechanical energy that will then work the parts of the machine.

PLC Touch Screen: This part of the machine is present in the control panel. It could be based on a touch screen or a human based interface. A control panel gives the operator the ability to set the stick packing parameters and to monitor the stick packing process.

Forming Tube: The sealing material is flat as it goes into the stick packing machine. The forming tube has the role of producing the cavity by rolling the film stock. It will be the place for the products before the sealing will occur.

Sealer: The sealer is an essential part that guarantees that each stick pack is tightly sealed, thus, it keeps the freshness and the quality of the liquid beverage inside.

Electric Cabinet: It has all the electrical units that will help in generating the power for the stick packing machine.

Outlet: It is part of the machine, from where the product is discharged to the packaging system.

Roll stock: It is a round sector of the stick packing machine that will receive the film that will make the packs.

Sensor: This component of the machine is used to reduce emergencies or accidents. The sensors will emit a noise alerting the operator of some problem the machine may have. In certain cases, the stick packing machine may be stopped by the emergency shut down system to avoid any hazards.

Blade Cutter: The created tube will form a long continuous tube that is hollow. The blade cutters are the ones who are responsible for slicing the tubes into strips.

Caster: The caster is the main part for mobility, the component that enables the machine to be easily moved and located in your production space.

Conveyor System: They assist in the movement of substances from one part of the machine to another.

6.What Is The Classification Of A Liquid Beverage Multi Lane Stick Packing Machine?

Net weight liquid beverage multi lane stick packing machine

Gravity liquid beverage multi lane stick packing machine

Piston liquid beverage multi lane stick packing machine

Pump liquid beverage multi lane stick packing machine

Continuous motion liquid beverage multi lane stick packing machine

Intermittent motion liquid beverage multi lane stick packing machine

Based on filling and motion type, the liquid beverage multi lane packing machine comprises different parts, which include.

Classification Based on Filling Type

Net Weight Liquid Beverage Multi Lane Stick Packing Machine: This is the only machine that loads liquid beverages by weight. This machine is utilized for filling liquid beverages, in which the fill differences affect the product quality.

Gravity/ Pressure Liquid Beverage Multi Lane Stick Packing Machine: This machine has a simple structure and an easy design, that includes a hopper, filling hose, and fill pipes. It blends thinner viscosity liquid beverage as a result of the natural gravitational force and the pressure difference.

Piston Liquid Beverage Multi Lane Stick Packing Machine: The machine is mostly used for filling and packing of all kinds of liquids, such as you can fill liquids with the thinner as well as the thicker flow rate.

Pump Liquid Beverage Multi Lane Stick Packing Machine: This machine has a hopper, hose pipes, filling nozzles, and pumps. It is regarded as a safe machine for filling sterile liquid beverages since the liquids do not touch the filling devices. The rotation of pumps enables this machine to precisely dispense liquid beverages into the stick packs.

Classification Based on Motion Type

Continuous Motion Of Liquid Beverage Multi Lane Stick Packing Machine: This liquid beverage multi lane stick packing machine works non stop without a break between the cycles. It is more suitable for higher production settings as it produces liquid beverages at much higher rates. It cuts the downtime and is highly efficient. It is more difficult than the stick machine for the intermittent motion liquid beverage packing.

Intermittent Motion Of Liquid Beverage Multi Lane Stick Packing Machine: It packages with intervals. The forming process stops when the machine is filling the liquid beverage stick packs. It has less productivity and is used in small and medium scale productions. It can be used to fill a wide range of liquids because of its intermittent motion.

7.Is Liquid Beverage Multi Lane Stick Packing Machine Able to Handle Different Shapes and Cutting Types?

Different shapes of the stick pack

Shape and Cutting Type Handle By Liquid Beverage Multi Lane Packing Machine

When we talk about different shapes and cutting style, the question comes in our mind is whether liquid beverage multi lane stick packing machine handle different shapes or not. Oh Yes this machine can handle these. Now let's discuss it in detail.

SHAPE

Different type of shape of the product obtained from the liquid beverage multi lane stick packing machine

Rectangle Shape

Widely used pack all over the world, having four sides and four corners. The parallel sides of the rectangular shaped stick packs are the same.

Bottle Shape

Secondly, commonly used shapes of the stick pack produced by the liquid beverage stick packing machine. It has a broad base that narrows down to the top. It has a small top part in the shape of the bottle cap.

Round Corner Shape

Less common type of pack style having round edges. These stick packs are more handy and they lower the chances of cutting, which is a problem with the straight corner stick pack.

CUTTING STYLE

Flat Cut

This stick pack is usually with straight ends and is the most typical cut type of the stick pack. It is the result of regular cutting knives in the liquid beverage stick packing machine.

Zigzag Cut

This type of cut, the left and right turns alternate, is the variation of the usual straight cuts. The liquid beverage stick packing machine uses a special type of cutting blade to form this pattern on the stick packs.

Round Cut

It is another kind of stick pack. This kind of cut gives you round cornered stick pack.

Shape Cut

It is a special kind of stick cut that comes in a range of shapes that are different from normal zigzag and round cuts.

8.What Are The Special Requirements Need For Handling A Liquid Beverage Multi Lane Stick Packing Machine?

Special requirement to handle liquid beverage multi lane packing machine

Operating a liquid beverage multi lane stick packing machine requires specific measures to ensure efficient performance and protect product integrity. Imagine this scenario: you have a series of elegant machines arranged in a row, prepared to produce flawlessly packaged beverages.

Here are the key points to remember:

Material Compatibility: At first and foremost, the compatibility of the materials is of primary importance. It is quite important to guarantee that the machine's parts, for example, the tubes and seals, are compatible with the particular liquid beverage that you are packaging. Different beverages have their own characteristics; therefore, it is important to choose the materials that can be used in their production without causing any problems.

Sanitation Requirement: Sanitation is an absolute requirement. These machines must possess high cleanliness and sanitization to comply with health and safety regulations. Consider the presence of sleek and polished surfaces and use stainless steel materials, which facilitate easy cleaning and reduce the likelihood of contamination.

Precise Administration: It is essential. You desire the machine to be capable of accurately dispensing the accurate quantity of liquid for every stick pack, guaranteeing uniformity and preventing any occurrences of excessive or insufficient filling. The focus here is on precision.

Sealing Process: Furthermore, it is vital to consider the process of sealing. Effective sealing is crucial for preventing leakage and maintaining liquids' freshness. No matter if the sealing is done by heat or ultrasonic sealing, it is required to have the systems that can make the firm and secure seals that can withstand the problems of transportation and handling.

Flexibility: The other crucial aspect to think about is the flexibility. You desire a machine that can easily adjust to different pack sizes, filling volumes, and packaging materials. The capacity to make immediate modifications guarantees the smooth functioning of your manufacturing process and empowers you to meet diverse consumer requirements.

Training: Training is crucial, without exception. To ensure optimal functionality, your operators must comprehensively understand the complexities of these devices, encompassing their operation, troubleshooting, and maintenance.

Therefore, those are the precise criteria for operating a liquid beverage multi lane stick packing machine. You can quickly manufacture accurately packaged beverages by acquiring the necessary equipment and expertise.

9.How Does Liquid Beverage Multi Lane Stick Packing Machine Different From The Liquid Beverage Single Lane Stick Packing Machine?

Liquid Beverage Multi Lane Stick Packing Machine

Liquid Beverage Single Lane Stick Packing Machine

Both types of machines, single lane or multiple lane liquid beverage stick packing machines, are used to pack liquid beverages. Although both have their own type of significance they are slightly different from each other as represented below.

Liquid Beverage Multi Lane Stick Packing Machine	Liquid Beverage Single Lane Stick Packing Machine
COST
This machine will charge you extra cost in contrast to single lane liquid beverage stick packing machine.	It is less expensive than the liquid beverage multi lane stick packing machine.
PACK FORMATION
This machine with multiple vertical configurations use several lane stick packing machines when forming stick packs.	This machine will form stick packs in a single vertical configuration.
RATE OF PRODUCTION
The production rate is much higher in liquid beverage multi lane stick packing machines.	This machine shows a lower production rate as compared to a multi lane packing machine.
SIZE OF THE COMPANY
This machine requires a larger surface area, so it is suitable for industries with more surface than small industries.	This machine could be a better choice in the small to medium size industries.

10.What Are The Technical Features Of A Liquid Beverage Multi Lane Stick Packing Machine?

Technical Specification of the liquid beverage multi lane packing machine

The liquid beverage multi lane stick packing machine is a powerhouse of precision and productivity, a symphony of innovation. Now, let's go into the technical features, where every detail is the reason for its attraction and efficiency.

Technical Features	Specification
Machine Weight	Maximum 900 Kg.
Maximum Film Width	Maximum 520 mm.
Maximum Film Roll Diameter	Maximum 320 mm.
Power Supply	220 V, and 50 Hz or 60 Hz.
Number of Lanes	1 to 12 maximum

11.How Do You Improve The Efficiency Of A Liquid Beverage Multi Lane Stick Packing Machine?

Machine use to pack liquid beverage

Increasing the effectiveness of a liquid beverage multi lane stick packaging machine necessitates modifying numerous aspects of its operation. Here are a few tactics for you to think about:

Control of Quality

Use strong quality control techniques to reduce manufacturing flaws and machine outages caused by faults or clogs. Verify that each element fulfill quality specifications.

Production Planning Optimization

Create effective production schedules to reduce downtime and increase throughput. Reduce delays by coordinating the delivery of packaging supplies and liquid ingredients.

Training of the Employees

Confirm that machine workers have received acceptable training so that they know how to handle the equipment, how to troubleshoot it, and what anticipatory actions to take. Expert operators can reduce downtime by rapidly detecting and fixing issues.

Robotic and Integration

To remove human error and streamline operations, look into automation options. Mechanizing material management, filling, sealing, and labeling procedures can result in important competence aids.

Data Gathering and Analysis

It will be aided by the use of sensors and monitoring systems to track key performance indicators (KPIs) such production rate, downtime, and error rates. Analyze the data to identify obstacles and regions that could use upgrading.

Improved Packaging Design

Work with packaging professionals to develop designs that maximize stick packing machine productivity. Consider factors such as operating convenience, sealing integrity, and material compatibility.

Constant Improvement

Encourage your organization to adopt a continuous improvement culture. Encourage employees to submit proposals for increasing productivity, and then put them into action based on feedback and analysis.

Conservation of Energy

To minimize heat loss, construct insulation and variable speed drives, as well as purchase energy efficient gear.

Manufacturer Interaction

Close collaboration with suppliers is required to ensure the timely delivery of consumables and spare parts. Building trust with suppliers might help to prevent downtime caused by component shortages.

12.How Do You Troubleshoot The Common Errors Of A Liquid Beverage Multi Lane Stick Packing Machine?

Handling of liquid beverage multi lane packing machine

Unexpected difficulties can delay production and cause problems later on. However, a methodical strategy is employed to detect and resolve such issues. The solution and troubleshooting for this machine are discussed below:

Problem and its solution

Packaging Film Mis Feeding
Problem	Solution
The packaging film is not tracking correctly to the forming, filling, or sealing components. It is caused by inappropriate film tension, obstruction, or jamming along the passage of packaging film. Improper alignment of guides and sensors contributes to this problem.	Assess the film tension to guarantee it is not excessively tight or loose. Clearing the barrier in the film path also resolves the issue. Align the sensors and guides properly based on the measurement of the film.
Ineffective Sealing
Problem	Solution
The stick packs' sealing is inadequate because the two film layers are not well bonded. This issue is frequently caused by an inappropriate temperature and pressure. This poor sealing issue is also caused by dirty or worn out sealing parts.	This problem can be readily resolved by maintaining adequate temperature and pressure. The sealing temperature and pressure should not be excessively high or low. This issue can also be resolved by repairing old sealing bars and cleaning them well.
Unreliable Fill Quality Management
Problem	Solution
There may be variations in filling volume or weight. This problem is caused by out of calibration filling systems; however, air leaks in the system may also create this issue. Inappropriate fill quality can also be caused by inappropriate pump device settings.	This difficulty is rectified by tuning the filling mechanisms, which then precisely distribute liquid beverage in stick packs. Checking for and repairing air leaks also solve this problem. This problem can be solved by resetting the machine's specifications.

13.What Are The Main Tips For Selecting The Best Liquid Beverage Multi lane Stick Packing Machine?

Stick packed of liquid beverage

Selecting a liquid beverage multi lane stick packing machine might be challenging due to their wide variety. This is a result of the various manufacturers and the variations in characteristics among the devices. When buying a stick packaging machine, take into account the following factors:

Rate of Packing	This is how many stick packs you plan to produce in a certain amount of time. Stick packing machines with multiple lanes yield a higher packing rate compared to those with only one lane.
Hopper Capacity	Verify that there is sufficient product in the hopper to prevent repeated refills. It will save time when packing if you do this.
Type of Seals	Either fin seals or lap seals can be produced using this machine. The two outside edges of a lap seal will overlap, creating a flat seal. Fin seals will create a seal that resembles a fin by joining the inner sections of the outer borders. Lap seals use less material and provide an attractive appearance.
Requirements for Quality	Stick packaging machines that satisfy global standards should always be used. This is to protect the products' and operators' safety. Additionally, it guarantees the marketability, efficacy, and dependability of the production process.
Body Material	Select durable stainless steel stick packing machines. This ensures that it works properly and endures a long time.
Filler’s Type	One can equip a stick packing machine with a liquid pump filler, volumetric filler, or auger. Select the one that best meets your needs for production.
Financial Resources	Your available funds will affect the kind of stick packing machine you can purchase. But always make sure the machine you select can meet your needs for manufacturing. In addition, inadequate financial means could lead to subpar packaging. Comparing the budget estimate with financial requirements and opinions is crucial.
Level of Technology	Advancements in technology are ongoing. The efficacy of a stick packing machine is dependent on the degree of technology employed. Technology also makes it possible to produce superior stick packaging.
Efficiency	Consistently choose a stick packing machine that produces excellent packaging outcomes.

Conclusion

In conclusion, this full guide on the liquid beverage multi lane stick packing machine has been created to provide you with all the information on the features, advantages, and factors that will enable you to choose the best model in 2024. This up to date machine is a necessity for any packaging line, thus, the packaging process will be more efficient and accurate. Its ability to run several lanes at once will increase productivity and at the same time, it will keep the quality which will make it a cost effective investment for businesses looking to the operations acceleration. Should you be motivated to enhance your production levels, you can reach out to Allpack customer care for the most sophisticated solutions and the best professionals that will help you.

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CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price Liquid Beverage Multi Lane Stick Packing Machine from China?

Tell us your material or budget, we'll reply you ASAP within 24 hours

Liquid Beverage Multi Lane Stick Packing Machine: The Complete Buying Guide In 2025 Read More »