Continuous Band Sealer: The Complete Buying Guide In 2022
Sealing multiple kinds of pouch & packets with the help of continuous heat can be done while using a tool which is very effective.
And that tool is Continuous band sealer, which is used in sealing pouches in a continuous fashion with the help of heat and pressure by using conveyor belt and jaws.
Do not think too much because all of your confusions will be gone after reading this complete guide about Continuous band sealer and its different industrial aspects. So, without wasting any time let’s read.
1.What is continuous band sealer?
Continuous Band Sealer
Continuous band sealer is a very efficient and effective device that is extensively used for sealing different types of bags and pouches with the application of continuous pressure and heat.
This type of sealer employees the use of its jaws and conveyer belt for continuously sealing different kinds of products in different types of packaging materials such as Led Aluminum, Polyethylene, PP materials, Nylon and laminated BOPP.
The continuous band sealer combines the function of knurling or printing and bag sealing.
2.Why it is called continuous band sealer?
The continuous band sealer is named so because of its mode of action. It does perform its function of sealing continuously without any pauses, breaks or delays.
Application of continuous seal by employing continuous heat and pressure makes the continuous band sealer a very efficient and time saving device and that is why it is called continuous band sealer.
3.How continuous band sealer work?
Continuous Band Sealer
The working of continuous band sealer is very simple and easy to understand. The body of the continuous band sealer is made up of stainless steel frame.
The machine has controlling systems for adjusting the speed and heat of sealing and it also has a transmission system. An immediate rise in temperature is caused by turning ON the heat of the continuous band sealer.
The operator adjusts the speed of sealing according to the type of material he is going to seal. After all the conditions are set for sealing, the package to be sealed is placed on the conveyer belt.
The conveyer belt then moves with the speed adjusted by the operator and takes the package to be sealed towards the heating blocks for sealing it.
There are two heating blocks and the package to be sealed is placed between them and these heating blocks then seal the package by the application of the heat as specified by the operator.
After the package has been sealed well enough, it is then taken to the cooling block. In the cooling block, the package is allowed to cool down and congeal.
When the package has been cooled, the sealing operation is almost complete but there is one last step remaining. The package is sent to the embossing wheel where a mesheedd seal line is applied.
It must be noted that all the moving parts of the continuous band sealer liken conveyer belts, sealing belts and drive belts are operated by the motor.
4.What are the different working parts of continuous band sealer?
Continuous band sealer has many working parts which work in harmony to ensure the proper functioning of the continuous band sealer. Some of these parts are described below.
The power button is used to turn the continuous band sealer ON and OFF. This is the most basic yet very important part of the continuous band sealer
The temperature controller of the continuous band sealer is a very important part as it allows the operator to adjust the temperature of the heating rods according to the packaging material.
Adjustment of the temperature in the continuous band sealer is very important as different materials require different amount of heat to get sealed properly.
This part of the continuous band sealer is used to adjust the speed of the operation. A perfectly adjusted speed is very important for efficient working of the continuous band sealer.
Conveyor belt is another important part of the continuous band sealer. It performs the important function of moving the packages to be sealed from one point to the other.
The conveyor belt takes the packages from the starting point to the sealing jaws and then to the cooling site form where the sealed packages are collected.
Based on the requirements of the operator and the size of the machine, the conveyor belts are available in a variety of size, curvature, direction and pace.
The relay is an automatic switch that employees the use of electromagnetism for converting the small electrical stimuli into larger currents.
It is used to control the flow of electricity in the continuous band sealer.
Sealing band of the continuous band sealer is the most important part that performs the most important function of sealing.
It has heating blocks that apply heat to the package and seal it. The amount of heat applied is adjusted by the controller according to the requirements.
Jaws of Continuous band sealer
The jaws are part of the continuous band sealer that are used to apply pressure on the package for sealing purpose.
Application of the right amount of pressure on the package is very important for the application of an efficient seal on the package.
The Cooling Block
The cooling block of the continuous band sealer is the part where the sealed packages are allowed to cool down.
When the packages come out of the heating block, they are very hot due to the application of heat in the heating block. These packages are sent to this cooling block where they get cooled down and congealed.
5.What are the advantages of having a continuous band sealer?
Continuous band sealer has proved to be a very beneficial invention for many industries. It has many advantages.
Some of these advantages are discussed below.
The continuous band sealer is a very efficient sealing device. Efficiency here means that the sealing of the packages by the continuous band sealer is reliable and there are almost zero chances of any spillage or leakage from the packages sealed by the application of the continuous band sealer.
The continuous band sealer is a very user friendly device as it is really easy to operate. The operator just needs to set up the speed and temperature for the operation and the continuous band sealer does the rest of the work according to the instructions specified by the operator.
Therefore, no professional training is required for operating the continuous band sealer.
The continuous band sealer is very budget friendly and economical machine. Given the wide range of advantages, the price of the continuous band sealer is very reasonable.
The machine also does mot use a lot of electricity so you do not need to worry about the bills and expenses.
6.What are the different types of continuous band sealer?
The continuous band sealer has different types based on the automation of the operation of machine. These types are described below.
Automatic Continuous Band Sealer
The automatic continuous band sealer is the most advanced and the most efficient variant of the continuous band sealer.
As the name indicates, the working of the automatic continuous band sealer is fully automated and it requires minimum human help for its operation.
The operator is just required to adjust the speed and heat of the automatic continuous band sealer and place the packages on the conveyor belt.
The packages are taken by the automatic continuous band sealer towards the heating blocks for sealing and then towards the cooling block for cooling down the packages.
All the work of sealing, embossing and cooling is done by the automatic continuous band sealer itself and the operator then collects the sealed package out of the machine.
The efficiency and working speed of the automatic continuous band sealer is highest but it is also the costliest variant of the continuous band sealers.
The automatic continuous band sealer is suitable for larger industries where a large number of packages are required to be sealed in a short time.
Semi-Automatic Continuous Band Sealer
Semi-Auto Continuous Band Sealer
The semi-automatic continuous band sealer is less automated and need more human intervention than the automatic continuous band sealer.
Unlike the automatic variant, the semi-automatic continuous band sealer requires the operator supervision and help to perform the sealing function.
The productivity and speed of the semi-automatic continuous band sealer is lesseer as compared to the automatic continuous band sealer and is suitable for the industries where lesser number of packages are required to be sealed.
However, it is cheaper than the automatic continuous band sealer which attracts the smaller industry owners towards buying this variant rather than the automatic one.
Manual Continuous Band Sealer
Manual Continuous Band Sealer
As clearly indicated by the name, the manual continuous band sealer is a manually operated device that requires an operator for its operation.
All the work is done by the operator and therefore, the productivity and speed is much lesser than the automatic and the semi-automatic continuous band sealer.
The main advantage of the manual continuous band sealer is that it is much cheaper than the other two variants and can be effectively used in the smaller industries where its working speed can meet the productivity requirements of the industry.
These are the three variants of the continuous band sealer and all of them are used in different sizes of industries where they are best suited.
7.In which industries continuous band sealer is used?
As already discussed, the continuous band sealer is a very versatile device and is used in many different industries for packaging and sealing a variety of products.
Some of the industries in which the continuous band sealer is used for packaging and sealing are described below.
The Food Industry
The continuous band sealer is most extensively used in the food industry. It is used for packaging various food products such as dairy products, teas, chips, sea foods, meat, fruits, vegetables and various other plant and animal products.
Confectionary items can also be efficiently packed and sealed by the application of the continuous band sealer.
The reason behind this extensive use of continuous band sealer in the food industry lies in the fact that the food requires a proper sealing for the maintenance of its quality and freshness.
The food needs to be saved from the air and moisture because these can lead to contamination and ultimately the spoiling of food products. This goal can be successfully achieved by the continuous band sealer.
The efficient sealing of the continuous band sealer does not allow any air or moisture to enter the package and therefore the freshness and the quality of the food product is maintained.
The Pharmaceutical Industry
Sealed Pharmaceutical Products
The pharmaceutical industry also employees the use of the continuous band sealer for sealing the packaging of the drugs that are prone to damage due to atmospheric moisture and air.
Presence of moisture provides an ideal atmosphere for the growth of microbes and the air contains many contaminants that may deteriorate the quality of the pharmaceutical product.
Therefore, the efficient sealing of the continuous band sealer is used in the pharmaceutical industry for preserving the quality and efficacy of the products.
The Cosmetic Industry
Cosmetic products also require proper sealing for the safety of the cosmetic products from the environmental hazards. Therefore, the continuous band sealer is used in the cosmetic industry also to seal the cosmetic products efficiently.
The Chemical Industry
There are many chemicals that get damage due to moisture and require sealing to avoid any damage due to moisture. The continuous band sealer does this important work and thus finds application in the chemical industry also.
The Automobile Industry
Vacuum Sealed Automobile Parts
The steel parts of the automobile industry are prone to damage due to rusting. Rusting is caused by the atmospheric moisture and so, there is a need for sealing the steel spare parts to avoid rusting.
The continuous band sealer is used in the automobile industry for sealing the parts that are prone to rusting.
8.Is it safe to use continuous band sealer for sealing food products?
The safety of any machine in the food industry is very important because it is directly related to the health of the consumer. The continuous band sealer is absolutely safe for use in the food industry for sealing the food products.
The efficient and fast operation of the continuous band sealer makes it a very strong candidate against other sealing devices for use in the food industry.
ALLPACKCHINA continuous band sealer is an efficient, highly productive, easy to use and an economical device that has a wide range of applications in a variety of industries. Addition of the ALLPACKCHINA continuous band sealer in your industry can prove to be very beneficial in terms of boosting profit and reducing expenses. Please feel free to CONTACT US because It can prove to be a really healthy investment for your business.
Tell us your raw material and project budget to get quotations within 24 hours.
WhatsApp Us: +86 181 7101 8586
The Buyer's Guide
Want to get Best Price Continuous band sealer from China?
Tell us your material or budget, we’ll reply you ASAP within 24 hours!