Thermoforming Machine

Thermoforming is a process in which a plastic sheet or film is applied on products through proper heating and molding procedure. The machine ensures proper placement of film to cover the product and with high precision and accuracy.

Manufacturers are using thermoforming machines to secure their products so that any cross-contamination or microbial attack may be avoided. A thermoforming machine itself carries all the processes which make it more economical. It is a versatile machine and has enough capability to reach higher productivity.

Plastic, medical, food, agriculture, domestic goods, retail, automobile interior, chemical, electronic and other industries are using thermoforming machines to ensure proper lid or cover on products.

Thermoforming Equipment-8

Thermoforming Equipment: The Complete Buying Guide In 2023

Thermoforming Equipment: The Complete Buying Guide In 2023

Thermoforming equipment is an essential component for any manufacturing process, as it helps to improve efficiency and reduce costs. It’s a versatile tool that helps shape and form plastic materials into desired shapes, a technology that has revolutionized the industry – especially when it comes to lightweight packaging solutions.

Thermoforming Equipment

Today, thermoforming equipment is used in everything from food production to automotive components, allowing businesses to benefit from sophisticated processes with quick adaptation capabilities.

In this blog post, we will explore everything you need to know about using thermoforming equipment in your manufacturing projects for optimal quality results.

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    1.What Is A Thermoforming Equipment?

    Thermoforming Equipment-1

    Thermoforming equipment is a type of machinery used to shape and form plastic materials into desired shapes and forms. It utilizes thermo-mechanical processes such as heating, stretching, bending, or vacuum forming to transform plastic sheets into various products. This process can be used for a wide variety of applications from automotive components to signage and packaging solutions.

    Thermoforming equipment can be used to create complex and intricate designs, making it a popular choice for industries including medical, automotive, and aerospace. As thermoforming is an automated process that requires minimal manual labor, it helps reduce production costs.

    Additionally, thermoformed products are often more durable than their traditional counterparts due to the thermoforming process. With its versatile nature, thermoforming equipment has become an essential tool for many businesses.

    2.What Thermo-Mechanical Processes Does A Thermoforming Equipment Utilize?

    Thermoforming Equipment-2

    Vacuum Forming

    This thermoforming process uses a vacuum to draw heated plastic sheet over a mold and hold it in place until cooled. It is commonly used for prototyping and low-volume production of parts with complex shapes that require fine detail.

    Pressure Forming

    This thermoforming method applies pressure to the plastic sheet as it is being heated and then cooled over a mold. This produces parts with stronger walls than those made with vacuum forming, but also slightly less detail.

    Twin Sheet Forming

    In this thermoforming process, two sheets of plastic are simultaneously thermoformed to create hollow parts with superior strength and rigidity.

    Plug Assist Forming

    This thermoforming method uses a plug-shaped tool to push the heated plastic sheet into the mold and hold it in place until cooled. It produces parts with uniform wall thickness and tight tolerances, but can be costlier than other thermoforming processes.

    Stretch Forming

    This thermoforming process uses a formable sheet of plastic that is stretched over a mold and then cooled. It produces parts with tight tolerances and uniform wall thickness, but the cost can be high due to the custom dies used in the process.

    Compression Forming

    This thermoforming method applies pressure to the heated plastic sheet for a shorter period of time than in pressure forming. It is commonly used for thermoforming parts with thinner walls or intricate details that require fast cycle times.

    Rotary Forming

    This thermoforming process uses multiple thermoformed shells to create hollow parts with uniform wall thickness and tight tolerances in production volumes. It is much faster than other thermoforming processes and allows for complex parts with multiple geometry changes.

    3.What Are The Components Of A Thermoforming Equipment?

    Components Of A Thermoforming Equipment

    Pre-Heating Unit

    This is a central heating unit which consists of ceramic heaters and thermostat controlled temperature gauges that are used to preheat the thermoplastic film or sheet before it is formed into a desired shape. The pre-heating unit helps in preparing the material for thermoforming process and can be adjusted to achieve the desired thermoforming temperature.

    Forming Plate

    This is a flat surface which is used to form the thermoplastic sheet or film into a desired shape. It consists of heated platens and comes in various sizes and shapes depending on the thermoformed product.

    Pressure Pad

    This is used to maintain the pressure on the sheet or film while it is being thermoformed. The Pressure Pad can be adjusted according to the shape and size of product being thermoformed and helps in creating a uniform thermoforming result.

    Vacuum Chamber

    This chamber is used to create vacuum suction which then acts upon the thermoformed sheet. Vacuum chambers are typically cylindrical in shape and can be adjusted according to the thermoformed product’s size and shape.

    Cooling System

    This is an important part of a thermoforming equipment as it helps cool down the thermoformed product and maintain its dimensional stability. The cooling system consists of fans, cold air blowers and thermostatically controlled thermoforming machines that help maintain the thermoformed product’s temperature.

    Trimming Unit

    This is used to trim off any excess material from the thermoformed product. The unit can be adjusted according to the desired shape and size of thermoformed product.

    Control Panel

    This is the central component that helps control and maintain thermoforming operations. The control panel consists of thermostats, timers, motors and other controls used to monitor thermoforming operations and ensure precision thermoforming results.

    Exit Conveyor

    This conveyor system is used to transport thermoformed products from the thermoforming process. The conveyor is adjustable according to the shape and size of thermoformed product and helps in efficient material handling.

    4.What Are The Pros Of A Thermoforming Equipment?

    Pros Of A Thermoforming Equipment

    Reduced Labor Costs

    Thermoforming equipment has the ability to reduce labor costs by automating many of the processes associated with thermoforming, such as cutting, trimming and forming materials into desired shapes. This automation helps increase productivity while reducing overall labor costs.

    Increased Quality Control

    Thermoforming equipment have built-in sensors and controls that allow for greater precision and accuracy when thermoforming materials. This ensures that products are produced to a higher quality standard and less wastage is incurred during the thermoforming process.

    Consistent Results

    Thermoforming equipment are designed to enable consistent results regardless of the complexity or volume of production. By using thermoforming equipment, manufacturers can produce consistent results in a shorter cycle time and with less effort than manual thermoforming processes.

    Increased Efficiency

    Thermoforming equipment are designed to reduce wastes and optimize the thermoforming process, providing increased efficiency for any thermoforming job. The thermoforming equipment can be configured to thermoform multiple parts at once, leading to increased efficiency and faster throughput.

    Design Flexibility

    Thermoforming equipment allows for the production of complex thermoformed parts with intricate designs, shapes and sizes that can be adjusted according to specific needs.

    5.How Does A Thermoforming Equipment Work?

    Thermoforming Equipment Work

    The thermoforming process by a thermoforming equipment begins by loading a roll of plastic into an oven. The oven heats up to a set temperature, typically between 90 and 200 degrees Celsius.

    A thermoforming machine then pulls the heated plastic sheet off the roll and feeds it into a clamping frame. This clamp holds the plastic in place while the thermoformed part is being formed on a mold.

    As the plastic is clamped into place, air pressure is also applied. This pressure helps to ensure that the thermoformed part takes on the desired shape. The thermoforming machine then moves the plastic sheet over a mold, which is usually heated to further soften and form it into the desired shape.

    Once the thermoformed part has taken its final shape, it is cooled in cold air forced through the thermoforming machine. The thermoforming process is now complete and the thermoformed part can be removed from the thermoforming machine for further processing, such as trimming and painting.

    6.What Are The Applications Of A Thermoforming Equipment?

    Thermoforming equipment is used in a wide variety of industrial and commercial applications. Here are some of the key applications:

    Food Packaging

    Thermoforming Equipment Work With 3D Printing

    Thermoforming equipment can be used to create rigid containers for food products, such as trays for fruits and vegetables or packaging for snacks and other processed foods. The thermoforming process ensures a consistent and lidded packaging solution that is both rigid and reliable.

    Cosmetic Industry

    Cosmetic Industry

    Thermoforming equipment can be used to shape and mold components for cosmetic packaging, such as bottles and jars

    Medical Equipment

    Medical Equipment

    Thermoforming equipment is also used for the production of medical equipment such as IV bags, blood collection tubes, and other sterile materials. The thermoforming process creates products that are exceptionally strong and safe to use in medical settings.

    Automotive Industry

    Automotive Industry

    Thermoforming equipment can be used to create parts for cars, such as dashboards, bumpers and other exterior pieces. The thermoforming process is ideal for producing light-weight yet durable parts that are resistant to wear and tear.

    Signage & Displays


    Signs and displays are often thermoformed to create a durable and aesthetically pleasing appearance. The thermoforming process can help to create vibrant colors, shapes and textures that really pop in retail establishments.

    Electronic Industry

    Electronic Industry

    Thermoforming equipment are used to produce electronic components such as switches, circuit boards, connectors and other items. These thermoformed items are lightweight, durable and highly reliable.

    Aerospace Industry

    Aerospace Industry

    Thermoforming machines are used to produce aircraft interior components, including seat pans, overhead bins, galley trays and stowage compartments

    7.Are Thermoforming Equipment Customizable To Meet The Needs Of Specific Applications?

    Needs Of Specific Applications

    In general, thermoforming equipment can be customized to meet the needs of different applications. This is because thermoforming equipment have a variety of components that can be changed or adjusted in order to produce the desired product.

    For instance, some thermoforming equipment may have adjustable forming pressure and temperature controls while others may feature interchangeable heating elements or cooling fans. Also, thermoforming equipment can be equipped with various types of dies and other accessories for specific application requirements.

    By adjusting the thermoforming equipment in this way, it is possible to create products with specific shapes, thicknesses, and materials. In addition to customizing thermoforming equipment for specific applications, these devices can also be used to produce a variety of standard thermoformed products.

    In this way, thermoforming can be a great solution for both custom and standard applications. Therefore, thermoforming equipment is highly customizable and can accommodate the needs of many different applications.

    8.What Are The Different Types Of Thermoforming Equipment?

    There are different types of thermoforming equipment available depending on:

    1.Level Of Automation


    3.Material Filling

    Classification based on the level of automation

    a).Manual Thermoforming Equipment

    Manual Thermoforming Equipment

    This type of thermoforming equipment comes with a manual thermoformer that is powered by electricity and manually operated to form thermoformed components.

    b).Automatic Thermoforming Equipment

    Automatic Thermoforming Equipment

    Automatic thermoforming equipment are automated and can be used for large-scale production operations. They feature advanced automation systems, such as robotic arms and sophisticated software, that make thermoforming processes more efficient and repeatable.

    c).Semi-Automatic Thermoforming Equipment

    Semi-Automatic Thermoforming Equipment

    Semi-automatic thermoforming equipment bridges the gap between manual thermoforming machines and automatic thermoforming machines. They feature user-friendly controls, allowing users to easily switch between different thermoforming modes.

    Classification based on the level of technique

    Vacuum Thermoforming Equipment

    Vacuum Thermoforming Equipment

    Vacuum thermoforming equipment is capable of thermoforming complex shapes and designs with the help of a vacuum pump.

    Pressure Thermoforming Equipment

    Pressure Thermoforming Equipment

    Pressure thermoforming equipment uses pressure to form the plastic sheet which results in smooth finished products.

    Blister Thermoforming Equipment

    Blister Thermoforming Equipment

    Blister thermoforming equipment uses a heated die which is used to make thermoformed blisters

    Classification based on material filling

    a) Thermoforming Liquid Filling Equipment

    Thermoforming Liquid Filling Equipment

    This type of thermoforming equipment is designed to fill thermoformed products with liquid. It can be used for a variety of liquids, including water, oil, and other viscous materials.

    b) Suppository Filling Thermoforming Equipment

    Suppository Filling Thermoforming Equipment

    This thermoforming equipment is designed for filling thermoforms with suppositories. It is capable of controlling the shape and size of thermoforms in order to ensure that they contain the desired amount of medication or other substances.

    9.What Type Of Materials Can Be Thermoformed Using A Thermoforming Equipment?

    Thermoforming equipment is capable of thermoforming a wide range of materials into custom shapes and designs. Materials that can be thermoformed using thermoforming equipment include:

    Plastic Sheets

    Plastic Sheets

    Plastic sheets are the most common type of material used in thermoforming. This includes thermoplastics such as ABS, PVC, PET and polycarbonate, as well as thermosets such as phenolic compounds.



    Metals such as aluminum, stainless steel, brass and copper can be thermoformed using thermoforming equipment.



    Widely used foams such as polystyrene, polyurethane or polyethylene can be thermoformed using thermoforming equipment.



    Thermoforming equipment can also be used to thermoform various types of fibers such as glass fibers, carbon fibers and natural fabrics.



    Thermoforming equipment is capable of thermoforming composites composed of multiple materials. Examples include fabrics impregnated with resin or thermoset plastics, reinforcements and foams.

    10.How Do Thermoforming Equipment Work With 3D Printing Or CNS Machining?

    Food Packaging

    Thermoforming equipment is used to create thermoformed parts from a range of materials, including plastics. In the thermoforming process, plastic sheets or rolls are heated until they become malleable and then formed over a mold using pressurized air or vacuum pressure.

    This method is often combined with 3D printing or Computer Numerical Control (CNC) machining processes to produce thermoformed parts.

    In 3D printing thermoforming, a 3D printed part is thermoformed over the mold. The thermoforming process reshapes the material, forming it around the mold and giving it a final shape and texture.

    This process can be used to create highly detailed and intricate parts with complex geometries.

    CNC thermoforming is similar to 3D printing thermoforming, except that instead of a 3D printed part, the thermoformed material is cut from a computer-controlled CNC milling machine.

    The thermoformed piece can be made into any desired shape or size by simply milling a CNC path into the material.

    Thermoforming equipment is an important tool in modern manufacturing, as it allows for parts to be thermoformed quickly and efficiently, creating highly detailed thermoformed parts.

    By combining thermoforming with 3D printing and CNC machining processes, manufacturers are able to create complex thermoformed parts in less time and for a lower cost than traditional manufacturing methods.

    With thermoforming equipment, manufacturers can produce highly customized thermoformed parts with superior strength, accuracy, and detail.

    11.How Do You Determine The Quality And Effectiveness Of A Thermoforming Equipment?

    Determine The Quality

    Identifying the quality and effectiveness of thermoforming equipment can be done by measuring a series of factors.

    Firstly, the thermoforming equipment should be able to handle the material that is going to be thermoformed with ease. This means looking at the workload capacity, pressure capacity, and even temperature range.

    Secondly, it should also have the ability to thermoform into different shapes and sizes. Thirdly, it should also have a good level of accuracy when thermoforming products. This can be checked by looking at the repeatability of thermoformed parts and analyzing whether these parts are within acceptable tolerance levels.

    Finally, thermoforming equipment should also be able to thermoform with a high degree of efficiency, which can be assessed by measuring thermoforming cycle times and thermoforming productivity.

    All of these factors should be taken into consideration when determining the quality and effectiveness of a thermoforming equipment.

    12.Do Thermoforming Equipment Require Special Skills And Qualifications To Achieve The Desired Results?

    Thermoforming Equipment Require Special

    The answer is yes. Thermoforming equipment requires special skills and qualifications to achieve the desired results. This is because thermoforming involves complex processes that require a high level of precision and accuracy. For example, thermoforming tools may need to be properly calibrated in order to control temperature levels for optimum performance.

    Additionally, thermoforming equipment and tools must be operated safely to reduce the risk of accidents and injuries. Therefore, in order to use thermoforming equipment properly, operators must have a good understanding of thermoforming techniques, and ability to read and interpret engineering drawings, as well as experience with computer-aided manufacturing systems.

    In addition, thermoforming experts should also be familiar with the relevant safety regulations, as thermoforming can involve the use of dangerous materials and equipment.

    13.How Do You Choose The Right Thermoforming Equipment For Your Application?

    Right Thermoforming Equipment

    The first step in selecting thermoforming equipment is to determine the type of thermoforming equipment you are looking for. Depending on your application, you may need a custom thermoforming equipment or off-the-shelf thermoforming equipment with options and accessories.

    Also, it is important to have a clear understanding of what type of thermoforming process you are looking to achieve. Vacuum forming, pressure forming, and twin sheet thermoforming all offer unique advantages for specific thermoforming applications, so be sure to assess what your thermoforming needs are before selecting a thermoforming equipment.

    Another crucial factor in choosing the right thermoforming equipment is understanding the capabilities of each machine. This can include factors such as thermoforming sheet thickness, machine size, forming area, materials that the thermoformer is capable of handling, and other features. It is important to select a thermoformer that meets your application needs and allows for growth in the future.

    Additionally, it’s important to look at the safety and operation of the thermoforming equipment. Be sure to select a thermoforming equipment that has safety features in place, such as guards and sensors. Additionally, consider the overall ease of operation when selecting thermoforming equipment – look for models that are easy to use and maintain.

    Finally, it’s important to work with a reputable thermoforming manufacturer to ensure that you get quality thermoforming equipment that meets your needs. A thermoforming manufacturer can provide guidance and assistance in selecting the right thermoforming equipment for your application and ensure that you get quality results every time.

    By following these tips, you can be sure to find the thermoforming equipment that is best suited for your specific application. With the right thermoforming equipment, it’s possible to create high-quality thermoformed products with a reliable and consistent result.


    All in all, a thermoforming equipment is an invaluable tool for many businesses. With the ability to efficiently form materials into specific shapes and sizes quickly and accurately, it’s easy to see why this technology cannot be overlooked. The rise of customization and demand for sophisticated packaging also makes investing in this type of equipment a worthwhile investment. Its versatility and affordability make it an excellent fit for the constantly changing requirements of many industries. If you’re looking for reliable thermoforming equipment, then contact Allpack today!

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    Thermoforming Packaging-9

    Thermoforming Packaging:The Complete Buying Guide in 2023

    Thermoforming Packaging:The Complete Buying Guide in 2023

    Thermoforming packaging is an increasingly popular choice for businesses today. From retail products to food, the use of thermoformed packaging offers durability and a wide variety of customization options; it’s no wonder that it’s gaining popularity in industry circles. If you are considering purchasing thermoforming packaging for your business or need more information about the process before investing.

    Thermoforming Packaging

    We will provide a complete guide on what you should know when buying thermoforming packaging in 2023 – from understanding how it works, to finding the best type of material and supplier for your needs. We’ll cover all facets of the thermoforming process, helping ensure that you make an informed decision with money well spent. Let’s explore!

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      1.What Is Thermoforming Packaging? 

      Thermoforming Packaging-1

      Thermoforming is a process of packaging that uses heated plastic to form and shape containers. It’s an efficient way to package products, from food items to medical supplies. With thermoforming, you can create custom pieces that fit the exact size and shape of your product and ensure maximum protection for it. The end result is a package that’s both attractive and secure, giving you a great way to showcase and transport your product. Thermoforming is an ideal choice for businesses looking for innovative packaging solutions that won’t break the bank.

      Plus, with thermoforming, you can create packages that provide superior protection and a secure fit for your product. The plastic used in thermoforming is able to form around products of all shapes and sizes while still providing durability and strength. This ensures high-quality packaging that will keep your product safe for transportation and storage.

      2.How Does Thermoforming Packaging Work?

      Thermoforming Packaging-2

      Thermoforming packaging is a cost-effective way to package and protect your products. This process uses heat and pressure to form the material into a custom shape that fits your product perfectly.

      The process starts with a sheet of thermoplastic material, such as polyethylene or polypropylene. This sheet is heated until it becomes malleable, then it is placed in a mold. A vacuum pulls the heated material into the shape of the mold, forming a protective layer around your product.

      Once cooled and removed from the mold, the thermoformed packaging is ready to be used. It can also be customized with logos and branding as needed. The resulting packaging is lightweight and durable, providing a safe and attractive way to store and ship your products.

      3.What Are the Different Types of Thermoforming Packaging?

      Thermoformed packaging comes in many shapes and sizes. Here are the different types of thermoforming packaging available:

      Vacuum-Formed Packaging

      Vacuum-Formed Packaging

      Such type of packaging is created by heat-sealing a plastic sheet to form a container with walls that are airtight, which can be used to store and transport items. Vacuum-formed packaging is ideal for packing fragile or delicate items, such as medical supplies and electronics.

      Blister Packaging

      Blister Packaging

      Blister packs are made up of two pieces of thermoformed plastic that form a pocket or “blister” around the product. This type of thermoforming packaging uses a plastic tray to secure items during transport, preventing them from being damaged during shipping. The tray is then sealed in place with a flexible film, which also prevents dust and dirt from getting in.

      Clamshell Packaging

      Clamshell Packaging

      This type of packaging is designed to securely hold items while allowing them to be easily seen by the consumer. It often consists of two separate trays that are connected together with a hinge, creating an airtight seal that protects products from damage.

      Skin Packaging

      Skin Packaging

      Skin packaging involves placing a product into a thermoformed tray and sealing it with a thin plastic film, which wraps around the product and seals it in place. This type of packaging is great for products that require extra protection from air leakage or items that need to be kept in an organized manner.

      Tray and Lid Packaging

      Tray and Lid Packaging

      Tray and lid packaging involves using a thermoformed tray with a separate lid that can be sealed in place. The tray is designed to keep items secure during transport, while the lid provides additional protection against dust and other debris.

      4.What Are the Different Types of Thermoforming Machines Available?

      Thermoforming machines come in a range of shapes and sizes, each one with its own set of features. The main types include:

      Manual thermoforming Machine

      Manual thermoforming Machine

      Manual machines are relatively simple and require someone to be present while the thermoforming process takes place. They often have fewer features than automatic machines, but they can give you greater control over the outcome. Manual machines are typically used for small projects and can be more affordable than their automatic counterparts.

      Automatic thermoforming Machine

      Automatic thermoforming Machine

      Automatic machines, on the other hand, offer a wide range of features that enable you to achieve high-quality results with minimum effort. These machines have multiple settings and controls, allowing you to customize the thermoforming process to suit your specific needs. Automatic machines are typically more expensive, but they can save you time and effort in the long run.

      Vacuum thermoforming Machine

      Vacuum thermoforming Machine

      Vacuum forming is the most common type of thermoforming. It uses a vacuum to draw heated plastic sheet material against a mold. The vacuum pressure creates an airtight seal between the sheet and the mold, which forms the product in its required shape after cooling. Vacuum forming can be used for both shallow and deep parts, as well as complex shapes.

      Pressure thermoforming Machine

      Pressure forming is similar to vacuum forming, but it uses positive pressure instead of a vacuum. The plastic sheet material is pressed onto the mold in order to form the product. It can be used for medium and deep parts with complex shapes more easily than vacuum forming.

      5.Which Industries Use Thermoforming Packaging?

      Thermoforming packaging has widespread industrial applications, ranging from pharmaceuticals to food products. Here is a look at several industries that use thermoformed plastic packaging:

      Pharmaceutical industry

      Pharmaceutical industry

      The pharmaceutical industry is one of the biggest users of thermoformed packaging. This type of packaging offers superior protection for delicate drugs and medications and can be designed to provide an airtight seal.

      Food industry

      Food industry

      Thermoforming packaging is popular in the food industry due to its ability to form a variety of shapes, sizes and materials. It also provides superior protection for food products by keeping them safe from moisture, oxygen and other contaminants.

      Industrial equipment

      Industrial equipment

      Thermoforming is also used to create custom shapes for industrial equipment such as valves and pumps, which must be able to withstand high temperatures and pressures.

      Cosmetic industry

      The cosmetic industry relies on thermoformed packaging to protect fragile products such as lotions, creams and cosmetics. This type of packaging also ensures that the product inside remains airtight and fresh for a longer period of time.

      Household products

      Thermoformed packaging is also used for a wide range of household products, including detergents, toiletries and cleaning supplies. The key advantage of this type of packaging is that it can be designed to fit the exact dimensions of the product inside.

      6.What Are The Advantages of Thermoforming Packaging?

      Thermoforming is a versatile and economical packaging solution, providing several advantages. Here are seven key benefits of thermoforming for your product packaging needs:



      Thermoforming packaging is strong and durable, making it perfect for protecting products during transport and storage. It can also be designed to withstand extreme temperatures and harsh external environments without compromising its integrity.


      There are many customization options when it comes to thermoforming, making it easy to create packaging that fits your product or brand perfectly. You can choose from various shapes, sizes and designs to create a product that stands out.



      Thermoforming is an eco-friendly process that uses no hazardous materials or chemicals and produces minimal scrap waste material. This makes it an ideal choice for those looking to reduce their environmental impact.



      Thermoforming can be used in a variety of industries, including medical and automotive, so it’s an incredibly versatile choice for packaging. It can also be used to create custom parts and components.

      7.What Types of Products Can Be Protected and Presented with Thermoforming Packaging?

      Thermoforming packaging offers a variety of different products that can be used to protect and present items. From heavy-duty plastic parts to thin sheet materials, thermoforming can provide the perfect solution for your product needs. Here’s a list of some popular items that can be protected and presented using thermoforming packaging:

      Fruits and vegetables

      Fruits and vegetables

      Thermoforming provides an ideal way to protect and transport fruits and vegetables while maintaining their freshness. The plastic packaging helps to keep moisture away, preventing spoilage and mold growth.

      Chocolate and candy bars

      Chocolate and candy bars

      Thermoforming is the perfect solution for protecting and presenting chocolate and candy bars. The packaging helps to keep the contents safe from damage, while also providing a clear window for customers to see what’s inside.


      Detergents can be packaged in thermoformed containers to keep them safe from contamination and moisture. The packaging also makes it easier to transport the products.



      Many pharmaceutical products require a certain temperature to remain effective. Thermoforming can provide the perfect packaging option for these items, as it is resistant to extreme temperatures.

      Electronic components

      Small electronic components can be protected from dust, moisture and static electricity using thermoforming packaging. By using different materials, the packages can be designed to fit these delicate items while still keeping them safe.



      Meat products need to be kept fresh, and thermoforming is a great way to do this. The packaging keeps in the moisture and creates an oxygen-free environment that helps to preserve the meat for longer periods of time.

      Lotions and creams

      Lotions and creams

      Lotions and creams need to be kept in airtight containers to prevent spoilage. Thermoforming can create packages that are leak-proof, keeping the products safe from contamination and oxidation.


      Apparel items such as shirts, sweaters, and trousers can be presented in a stylish manner using thermoforming. Packages can be customized to fit the size of the product and display it attractively to customers.

      8.What Types of Materials Are Used for Thermoforming Packaging?

      Thermoforming packaging is used for a variety of products, and there are several materials that can be used. Depending on the product you’re looking to package, you may need a specific material or combination of materials to ensure its safe transport and storage. Here are some common types of materials used in thermoforming packaging:



      This material is lightweight yet strong, making it ideal for packaging items such as fruits and vegetables, medical devices, and frozen foods. It has good impact strength and can be easily formed into shapes for custom packaging requirements.

      PET (Polyethylene Terephthalate)

      Polyethylene Terephthalate

      PET is one of the most popular materials used in thermoforming packaging due to its high strength, clarity, and resistance to both heat and chemicals. It’s ideal for products that require a high level of visibility and protection such as electronics or medical devices.

      PVC (Polyvinyl Chloride)

      Polyvinyl Chloride

      Such material is great for health and beauty products and food packaging as it is easy to form into complex designs and offers a strong barrier against moisture, oxygen, and other elements.

      HIPS (High Impact Polystyrene)

      High Impact Polystyrene

      This material combines the strength of polystyrene with the impact resistance of PVC, making it perfect for packaging items that need to be both durable and attractive. It’s also a cost-effective option that is great for general purpose packaging.

      ABS (Acrylonitrile Butadiene Styrene)

      Acrylonitrile Butadiene Styrene

      The material is known for its strength, rigidity, and durability as well as its resistance to wear and tear. It’s perfect for products such as toys and industrial items that need to be transported safely with no risk of damage.

      9.What Are the Different Specifications of Thermoforming Packaging?

      When it comes to thermoforming packaging, there are a few different specifications you should be aware of. They include:



      The material used for thermoforming packaging varies depending on the product being packaged and the requirements of the end user. Generally, materials such as polystyrene, polyethylene, polypropylene and PVC are used to create effective and safe packaging solutions that can be tailored to suit a variety of applications.


      The thickness of the thermoforming packaging is essential in determining its durability and usability. Depending on the product, the thicknesses vary from 0.1 mm up to 3mm or more.



      Thermoformed packaging can be tailored to any size required by its end user, whether it’s a small item or a larger product.


      The strength of the packaging is important, as it needs to be able to protect its contents from damage whilst being transported and handled. Generally, thermoforming packaging materials are designed with high tensile strength and impact resistance in mind, making them an ideal option for protecting products against potential damage.



      When it comes to thermoforming packaging, the design is completely customisable and can be tailored to suit any product requirements. From simple shapes and designs to complex features, thermoforming packaging can be designed exactly how its end user desires.


      Depending on the material used, thermoforming packaging can be tailored to any color, which helps to make it aesthetically pleasing and in line with the product’s branding.

      10.Are There Any Differences Between Vacuum and Pressure-Formed Plastic Forming Methods?

      Pressure-Formed Plastic Forming Method

      Yes, there are differences between vacuum and pressure-formed plastic forming methods. Vacuum formed plastics are produced by creating a vacuum inside a mold cavity that is filled with thermoplastic sheet material. Pressure-forming uses pressure to force the heated plastic into the mold cavity instead of relying on the vacuum.

      Vacuum formed parts are generally less expensive than pressure-formed parts because vacuum forming does not require a large, complex machine. However, vacuum forming has some limitations when it comes to accuracy and complexity of the mold design. Pressure forming is more precise and can be used for intricate designs that are difficult or impossible to achieve with vacuum forming.

      The material properties of the plastic can also affect the forming method used. Vacuum-formed plastics are generally more brittle and not as strong as pressure-formed plastics, which makes them better suited for parts that don’t require tight tolerances or require a consistent surface finish. Pressure-forming is ideal when higher strength, stiffness, and dimensional control are needed. Both vacuum and pressure-formed plastics have their advantages and disadvantages, so it is important to consider the application and requirements when choosing a plastic forming method.

      11.What Are Some Tips for Optimizing Performance With Thermoforming Packaging?

      As an investor, you want to optimize performance with thermoforming packaging. Here are some tips on how you can do just that:

      Use the right materials


      Selecting the right plastic material for your thermoforming packaging is essential to ensuring optimal performance and cost-effectiveness. Consider factors such as rigidity, temperature resistance, impact strength, transparency and oxygen barrier properties when selecting a material.

      Design with precision

      According to the application requirements, develop an accurate design that takes into account the size and shape of the product, its weight, and other packaging needs. Consider features such as hinged lids, snap locks, tabs & slots to improve functionality.

      Ensure uniform thickness

      Ensure uniform thickness

      Maintaining a uniform wall thickness is crucial for getting high-quality products with consistent performance. Utilize a variety of tooling and computer numerical control (CNC) systems to precisely control the thickness in both thick and thin areas.

      Optimize stress distribution

      Minimize warpage, buckling and deformation by balancing stresses during thermoforming. Make sure that the design spreads the load evenly over all surfaces, which will increase the packaging’s strength and durability.

      Choose the right forming method

      Selecting the right thermoforming method can significantly improve performance, efficiency and cost-effectiveness. Common methods include vacuum forming, pressure forming and twin sheet forming.

      Utilize automation

      Utilize automation

      Automation can help increase production speed and reduce labor costs. Invest in robotic arms, high-speed handling systems, material accumulators and other automated equipment to improve output quality while reducing waste.

      Consider secondary processes

      Enhance product value with additional features such as printing, die-cutting and assembly. Secondary processes can add complexity, functionality and cost savings to your packaging.

      12.Are There Any Potential Challenges Associated With Using Thermoforming Packaging Machines And How Can They Be Fixed?

      Thermoforming Packaging Machines-4

      Jamming of products

      Products may jam in the forming chamber, preventing them from being properly formed. This can be due to a number of factors including machine settings, product size and shape, air pressure, or incorrect loading of the product into the chamber.

      Solution:To fix this issue, make sure machine settings are correct and that all components are lined up correctly. Make sure the product is loaded into the chamber properly and that the air pressure is set to an appropriate level.

      Blistering of products

      Blistering of products

      Products may blister during thermoforming due to incorrect temperature settings, improper cooling times, or incorrect product placement in the forming chamber.

      Solution: Make sure the machine is set to the correct temperature and cooling times. Additionally, make sure that products are placed in the forming chamber correctly so that air can be drawn evenly over them for optimal formation.

      Underfilled or overfilled product pockets

      If a thermoforming machine is not set up correctly, product pockets may be underfilled or overfilled, resulting in a poor-quality product.

      Solution:To sort this issue, make sure the machine is set up correctly and that all settings are adjusted to the correct level. Additionally, ensure that products are loaded into the chamber properly and that air pressure and temperature levels are appropriate for optimal filling of the product pocket.

      Poor product finish

      Poor product finish

      Poor product finish can be caused by incorrect settings or a lack of attention to detail when running the machine.

      Solution: Make sure that all settings are correct and that you pay close attention to detail when running the machine. Additionally, check regularly for any debris in the forming chamber which can cause poor product finish.


      Thermoforming packaging is now one of the most popular forms of packaging used by businesses around the world, offering quality and safety your products need. With this buying guide, you’ll be able to understand what thermoforming involves, and decide which materials and products are ideal for you. By investing in quality thermoforming supplies, you are sure to gain a great return on investment. Contact Allpack for any inquiries you might have about purchasing the perfect thermo packaging for your business today!

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      Thermoforming Machine-54

      Thermoforming Machine:The Complete Buying Guide In 2023

      Thermoforming Machine:The Complete Buying Guide In 2023

      Product and material safety has been the first priority of manufacturers globally. Thermoforming is one of the processes which are used in this regard. Plastic sheets are heated at a certain temperature and placed on the top of packing. This helps the product remain safe from the atmospheric conditions and microorganism.

      But what is the process of thermoforming and how it helps to keep the product safe? What are thermoforming machines and components present in it. This article will resolve all your queries regarding thermoforming machines and their applications. What are the benefits of thermoforming machine to global world and their selection procedure? So, take the most of it.

        Add a header to begin generating the table of contents

        1.What is a Thermoforming Machine?

        Thermoforming Machine

        Thermoforming is a process in which a plastic sheet or film is applied on products through proper heating and molding procedure. The machine ensures proper placement of film to cover the product and with high precision and accuracy.

        Manufacturers are using thermoforming machines to secure their products so that any cross-contamination or microbial attack may be avoided. A thermoforming machine itself carries all the processes which make it more economical. It is a versatile machine and has enough capability to reach higher productivity.

        Plastic, medical, food, agriculture, domestic goods, retail, automobile interior, chemical, electronic and other industries are using thermoforming machines to ensure proper lid or cover on products.

        2.What are the applications of a Thermoforming Machine?

        Thermoforming machines are used in variety of industries. There common applications are



        Mostly thermoforming machines are used for making packaging materials. Packaging of eggs, fresh meat and fruits etc in thermoformed plastic trays and containers is done in these disposables units. Other that food items, medical, shipping and electronic equipments is also done in these products.



        Seats, covers, folding and other transportation components are made using thermoforming machines.

        Trays and Covers

        Trays and Covers

        Thermoforming machines are also used to make trays, covers baskets for food, cosmetic, chemical and other products replacing the traditional procedures.



        Appliances in modern also have several parts that are thermoformed using thermoforming machines. Cloth dryers, computer television appliances and others are made through these machines.


        Trays used for seeding plants are made from thermoforming machine. They are reusable and allow better production of plants.

        3.Which industry prefers Thermoforming Machine for their products?

        Industries that prefer thermoforming machine for their products are

        Food Industry

        Food Industry

        Most of the food items are packed and protected using thermoforming machines and its products. It restricts the atmospheric elements, ultraviolet radiations and other corrosive material to enter the product and increases the shelf life of products. No matter what type and size of product it is, these thermoforming machines are reliable for all of them.

        Medical Industry

        Medical Industry

        Covers and protections of medical equipments are made using a thermoforming machine. These machines are used for high resistance impact of instruments, heat deflection, radiation blockage and low cost covers for medical things.

        Automobile Industry

        Automobile Industry

        Panels, seating parts, bumpers, bed liners, air ducts, mats and doors are made using thermoforming machines. Both vacuum and pressure technology is ideal to form precise and high quality materials for automotive industry. Parts are made using acrylonitrile butadiene styrene and thermoplastic olefin as material of thermoforming.

        Agriculture Industry

        Agriculture Industry

        Agriculture equipments and components including roofs, pots, trays and frames are made up through these machines. These components are ultraviolet resisting and also avoid any type corrosion.

        Construction Industry

        Construction Industry

        Thermoforming machines are also highly applicable in construction industry as they are used to produce tool boxes and cases where construction instruments are kept. The polyethylene and polycarbonate materials are used for manufacturing such industrial casings.

        Electronic Industry

        Electronic Industry

        Electronic components that are small in size are difficult of handle and control. These components are kept in special type of thermoformed trays or covers where they are secured for longer period.

        Electronic industry also uses thermoforming machine in manufacturing of casings for components like PC, mouse, keyboards, cables, gadgets, and drives. The transparent film also assists in easy monitoring of these components.

        4.What is the working principle of a Thermoforming Machine?

        Working Principle of a Thermoforming Machine

        The working principle of a thermoforming is quite simple. Following are the steps involved in a thermoforming process.

        • Initially the sheet or foil present on the roller is feeded using a feeding unit to the oven or preheater.
        • Here the sheet is heated to a certain temperature that accurate molding of material can be performed.
        • The sheet is then sent to the molding unit where the sheet is stretched either mechanically or through vacuum or air pressure. The sheet gets adjusted to the shape of mould and then both the male and female parts force it to achieve the desire shape.
        • The product is then supplied to the output unit through a conveyer system where it the cropping of extra mould is done and after then the packing process is carried out.
        • The process is too fast that thousand of products are formed in a day and also recycling of waste material is done.

        5.What are the components used in a Thermoforming Machine?

        Main components of a thermoforming machine are

        Components of a Thermoforming Machine

        Main Control Panel

        Main Control Panel

        The control panel allows us to monitor, control and regulate all the parameters involved in thermoforming process like power supply, temperature, pressure, vacuum pressure and conveyer speed etc. It is present on the body of a thermoforming machine and can easily be seen there.

        Roller Feeding Unit

        Roller Feeding Unit

        The foil or packing material is supplied from this roller feeding unit and it is adjusted according to the material width. It is essential to note the movement of this roller as it can cause poor thermoforming if not supplied properly.

        Oven or Preheater

        Preheater or an oven is the initial component in a thermoforming machine. It heats the sheet and stretches it according to the shape of product to ensure easy molding.

        Mold Assembly

        Mold Assembly

        When the sheet or film gets heated it enters the second stage where thermoforming molding units are present. These units are responsible for easy manipulation of plastic sheet according to the size of product. Both the male and female molds press the sheet and make the desire lid, tin or cover.

        Pickup Platform

        As the material is completed the products are then taken off by a pickup platform and collected at the end.

        Scrap Removal

        During the thermoforming process the sheets that are of no use or are scrap are removed by the scrap removal unit. The scrap is then recycles and used as a thermoforming material.

        6.What are the advantages of using a Thermoforming Machine?

        Some of the benefits that we can get from a thermoforming machine are



        A thermoforming machine is mostly made-up of stainless steel which makes it highly durable and reliable. The machine lasts for a longer period and can easily be moved from one place to another due to its light weight.

        Product Shelf life

        Product Shelf life

        The most important factor of a thermoforming machine is that it extends the product shelf with keeping its nature same. The shelf life of product increases and all the external microorganisms are blocked to enter which can contaminate the product.

        Low Setup Cost

        Low Setup Cost

        Thermoforming machines have a low setup cost which makes it so beneficial for the manufacturers to afford. The machine gives high productivity that it returns its investment in a very minimum duration of time.



        The quality of packaging stands the most important benefit of a thermoforming machines. Each product is packed identical and in a highly precise manner.



        Different sizes of film can easily be adjusted in a single thermoforming machine. There is no restriction of size, material and width which makes the machine unique in nature.

        External Parameters

        External Parameters

        Thermoforming machine requires no extra external parameters for its operation like temperature, pressure or electricity. It can easily operate on low pressure and achieves its desire temperature on which it is set to be



        High level of automation is there in a thermoforming machine. Machine can give an output from 20 to 200 packets in a minute which makes it so efficient. Manufacturers can easily purchase their desire machine according to its production requirement as there are number of options available.

        7.What types of Thermoforming Machines are available globally?

        Thermoforming machines are available in global market depending upon its level of automation, machine and material filling methods. The classification of thermoforming are as below.

        Thermoforming Machine According to Material Filling Method

        Horizontal Liquid Filling Type

        Horizontal Liquid Filling Type

        Horizontal thermoforming liquid filling machines are ideally used in pharmaceutical industries to fill tablets, capsules, pill, syringes and bottles. These machines have also incorporated separate sealing level where these products are sealed properly.

        Suppository Type

        Suppository Type

        Suppository typThe thermoforming machines are used to fill active ingredients into pharmaceutical drugs. The material gets melt in its initial stage and then is dissolved into the drug as an active ingredient.

        A cooling system is there in a thermoforming machine to maintain the quality of active ingredient for a longer period.

        Thermoforming Machine According to Automation

        Manual Thermoforming Machine

        Manual Thermoforming Machine

        A manual thermoforming machine is the simplest type of thermoforming machine in which maximum tasks are performed by the operator itself. The moulds according to the material is also set by the operator.

        The operator feeds the thermoforming sheet into the system and maintains its temperature accordingly.

        Semi-Automatic Thermoforming Machine

        Semi-Automatic Thermoforming Machine

        Semi-automatic thermoforming machine divides the process equally between operator and machine. These are ideal for low scale and medium scale industry. Molding and thermoforming processes are done by the machine itself whereas feeding of material is each interval is carried out by the operator.

        Fully Automatic Thermoforming Machine

        Fully Automatic Thermoforming Machine

        Process from start to end and even in batch form is performed by the machine itself. These machines are used in medium and large scale industries where the productivity remains higher.

        A fully automatic thermoforming machine performs each step itself and reduces human efforts to a distinct level.

        Thermoforming Machine According to Machine Filling Method

        Vacuum Filling Models

        Vacuum Thermoforming Machine

        In a vacuum thermoforming machine, the stretching of thermoforming plastic is done using a vacuum system on molds. Air is evacuated from the surface to achieve vacuum effect. This also is a great advance form of thermoforming but limits where the vacuum pressure is not obtained.

        Pressure Filling Models

        Pressure Thermoforming Machine

        As the name explains, pressure is used for stretching of material in this type of thermoforming machine. The upper and lower side of the mold contains air pressure that stretches the heated material to achieve high quality and precise design. The heating system maintains the heat of sheet and helps in shaping the thermoplastic material.

        Blister Filling Models

        Blister Filling Models

        In this type of thermoforming machine, the forming film is heated until it gets soft. The blister is created by this soft thermoforming film in presence of compressed air. The process is further carried until all the products are efficiently filled into this blister film.

        8.What Are Some Of The Materials That Are Used In Thermoforming Machine?

        Some of the materials used in thermoforming machines are

        Polyethylene Terephthalate (PET)


        Efficient barrier to products like alcohol, oil and chemicals is provided by polyethylene terephthalate material. PET is a tensile and impact resistance mostly used for manufacturing of food products packaging.

        Polypropylene (PP)


        Most popular material that is used for mass production thermoforming machine is polypropylene Because of its innate properties, PP is used for chemical and heat resistive packaging.



        Low and High density polyethylene are used in thermoforming processes because it resists chemical and ultraviolet rays. Manufacturing of thermoformed cables, packaging films, bottles, pipe and plastic bags is done using LDPE and HDPE.

        Polyvinyl Chloride (PVC)


        Polyvinyl chloride after polypropylene are the most popular thermoformed material used worldwide. Polyvinyl chloride is highly resistive to water and moisture and used mostly in packaging of automotive, home, packaging, food and chemical products.

        Polycarbonate (PC)


        Polycarbonate is tough, rigid, crack resistive and strong materials that is resistive to both water and heat. The most beneficial thing of using a PC is that there are variety of grades available that can be used according to its necessities.

        9.What Are The Differences Between Thermoforming Machine And Vacuum Forming Machine?

        Thermoforming Machine-1

        Thermoforming and vacuum machines are always related with each other as heat is the basic necessity for both of them. The basic difference arises that a thermoforming process is carried out under extreme heat and pressure whereas a vacuum forming process occurs when plastic products are heated at a certain heating temperature.

        Some of the other differences between both machines are


        A thermoforming process includes application of thermoplastic film that has been heated at a high temperature. A single sided mold is responsible for its handling and after cooling down it acquires the shape of mold. A Thermoforming machine has a unique feature that they can adapt wide range of materials in its operational procedure.

        Vacuum forming process is one of the most ancient methods for treating plastic materials. Plastic material is molded for forming permanent shapes. The sheet first gets soft and then wrapped over a mold.


        A thermoforming machine heats the film to its melting points and pours into the mold. The mold then releases the final product once the system is cooled down.

        While in a vacuum forming machine, the plastic is clamped according to the position of frame and then heat is applied. It softens the plastic and makes it pliable. The frame is then combined together and as a result the final, shaped plastic product is received.

        Mold Tooling

        Mold Tooling

        Shape edges, roughness, clear cutting and proper shape can only be achieved if correct mold according to the machine and material is used.

        A thermoforming machine is highly versatile that its tools can easily be replaced and updated whenever required. This allows the manufacturer to make variety of materials using a single machine

        A vacuum forming machine uses a single mold for a single type of forming. Suction and heating parameters are more important to ensure appropriate molding. Pressing in desire mold shape gives desired shape.


        Wide range of production setups is now using thermoforming machines in their processes. Thermoforming machines are used for following setups

        • In automotive industry for dashboard, handle, holder manufacturing.
        • Parts of business equipment
        • Parts of aerospace and aviation industry
        • Interior and seating panels of transportation industry
        • Equipment and devices for medical industry
        • Construction machines cover and cases
        • Equipment for fitness centers

        Likewise, vacuum forming machines are used in

        • Packaging industry uses plastic that is formed by vacuum forming process.
        • Trays, pads and other consumables for medical setups.
        • Plastic components of heavy duty machines that are used in agriculture business are also made using a vacuum forming machine.

        Pros and cons

        S.No Advantages
        Thermoforming Machine Vacuum Forming Machine
        1 High speed manufacturing Low manufacturing cost
        2 Faster setup Timely production sequence
        3 Large and complex designs can easily be formed Adjustable and adaptable mold sizes
        4 Low tooling cost Low molding cost
        5 Low cost material prototype designing New components can be used and replaced
        S.No Disadvantages
        Thermoforming Machine Vacuum Forming Machine
        1 Non-uniform stretching gauge Wrapping of thick plastic sheet
        2 More usage of Plastic Single production setup at a time
        3 High Part Cost Additional Expense on parts
        4 Possibility of undercut  pieces No complex design can be formed

        10.What Are The Common Errors And Their Remedies While Using A Thermoforming Machine?

        Thermoforming Machine-2

        S.No Problem Problem Cause Problem Remedy



        Excess Moisture Pre heat sheet

        Heat from both sides

        2 Uneven Heating Check output power of heat

        Usage of pattern heating

        3 Heating too Rapidly Distance between heater and sheet should be increased.

        Decreasing heating temperature





        Incomplete Forming

        Insufficient Vacuum Increasing number of holes in vacuum chamber

        Diameter of vacuum holes if increased can resolve the problem.

        5 Cold Sheet Heating temperature should be raised.

        Increasing number of heaters

        6 Too low applied pressure Increasing pressure of air.

        Change in Color Intensity

        Excess Heating Reducing temperature of heater.

        Short the cycle of heater

        8 Insufficient Heating Raising temperature of heater

        Purchasing more efficient heater

        9 Surface Blemishes


        Hot mould Reducing temperature of mould
        10 Scratching of Sheet Using polished sheet

        Inspecting the handling of sheet

        11 Poor Vacuum Increasing hole area of vacuum

        Checking inlet of vacuum

        12 Rough Mould Surface Polishing of mould to be done

        Using aluminum mould can reduce this

        11.What Are Some Of The Safety Measures Taken While Operating A Thermoforming Machine?

        Safety Measures

        It is always recommended that proper safety procedures should be read before operating a thermoforming machine. Few basic steps should be taken before operating a thermoforming machine to prevent man and machine accidents. Those are

        • Only trained operator should be allowed to operate a thermoforming machine who holds expertise in performing tasks.
        • All the electrical connections and mechanical equipment should be checked properly before operating thermoforming.
        • Proper elevating devices should be used to raise tools and plastic raising off the floor.
        • The operator should be bounded to wear personal protective equipment (PPEs) like footwear, helmet, glasses and gloves.
        • The working zone should be cordon off to prevent entrance of any unauthorized person.


        • Doors of thermoforming machine should be opened after the temperature of machine is maintained.
        • Performing proper cleaning of wet surfaces around the machine.
        • Machine with proper ventilation are ideal to be used in closed working areas.


        Thermoforming machines are highly beneficial in food, packaging, medical, automotive and other industries. These machines have brought a revolution in preserving food items and manufacturing reliable household items. You can go through this article and know all about thermoforming machines. Feel free to contact us anytime or visit our website  for complete details.

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