Tablet Making Machine: The Complete Buying Guide In 2024

Did you know that tablets are the most popular form of dosage? You may be wondering how? The reasons not only stood at their relatively convenient manufacturing and low production cost but also their esthetic appearance and precision of dosage. That's why medical industries whether pharmaceutical, nutraceutical or veterinary tend to adopt this way for delivering their drugs.

In this way, the use of a Tablet Making Machine becomes inevitable leading the manufacturers to discover the machine in order to make its use the best one. Therefore, this buying guide about a Tablet Making Machine has peculiarly composed to assist you in your struggle and provide every possible information regarding it. So, make sure not to miss any part of it!

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1.Define A Tablet Making Machine?

Allpack ZP5/7/9 Top Quality of Single Punch Tablet Press Machine

Tablet making machine is a durable and compact machine that entails various loots and components to perform the function of tablet making. The machine process dry powder or granulated formula in a way that their precise volume is pressed with much exertion inside a die cavity through punches. In this way, powder turns into solid tablets.

The machine is designed in a unique way to give all the tablets and pills the same weight, structure, and homogeneous size. Therefore, it is vital in pharmaceutical, nutraceucal, and animal care industries where accuracy in dosage is the condition for quality manufacturing.

2.What Are The Various Features Of A Tablet Making Machine?

No doubt, a tablet making machine comes with substantial features which ultimately become its benefits. Let's explore them in detail:

High Accuracy

Stacked precise tablets- Picture Courtesy: freepik.com

Tablets is the most popular and desirable form of medication dosage why? It is because the quantity, weight, and density of tablets are consistent. This consistency is the feature of a tablet making machine which conducts extraordinary precise and accurate tablets making both in terms of structure and hygiene.

Production Efficiency

Production efficiency indicator- Picture Courtesy: vietnambix.com

The multi-station turret of tablet making machine greatly assist in uninterrupted process of tablets formulation. This ultimately increases the ratio of tablets produced per hour.

Affordable

Tablet making machine is affordable as it does not require additional labours but only one operator is enough thus reducing labour cost. Moreover, the machine has low maintenance cost.

Flexibility

Various sizes of round tablets- Picture Courtesy: shefinds.com

Another specification of a tablet making machine is that it is extremely resilient and flexible. By mere changing the turret tools and modifying machine's parameters, you can make different sizes and shapes of tablets.

Reduce Waste

Tablets along with powder medication formula

Manual tablet making not only consumes your valuable time but also leads to much waste of product as well. However, with tablet making machines the product waste is limitize to greater extent.

3.Enlist The Kinds Of Tablets Produced By A Tablet Making Machine?

Most of the manufacturers get confused when they confront the question about tablet making machine's sphere of processing. However, it has a simple answer that this machine can produce all kinds of tablets which are explained below:

Different Shaped Tablets

Group of tubular and round tablets- Picture Courtesy: goodrx.com

Tablet making machines can be used to form any shape of tablets depending upon the mould of die cavity and punches. The common shapes which can be processed by using this machine include round, square, oval, triangle, cylindrical, heart shaped and many others.

Different Sized Tablets

Different sized round tablets

Tablets are most preferred dosage form because of the ease in delivering small to medium and large quantity of medication. That's why a tablet making machine can simply be employed to form all sizes of tablets and pills.

Effervescent Tablets

Effervescent tablets with tube- Picture Courtesy: glassdoor.com

Effervescent tablets are also called carbon tablets which are designed to provide quick intake of dosage where the tablet is quickly dissolved in water. As these tablets are large sized and round in shape, a separate effervescent tablet making machine has been introduced to form these tablets.

Different Colored Tablets

Double colored tablets- Picture Courtesy: depositphotos.com

Tablets come in uni color, dual color, or multicolor depending upon the dosage. Here it is surprising to say that a triple layer tablet can be made by a tablet making machine but yes, this machine is capable to do so.

4.How Would You Explain The Working Principles Of A Tablet Making Machine?

The working principles of a tablet making machine vary according to machine type. Below describes method is used by a single punch tablet making machine:

Filling

In the initial step when the machine is powered on, the filling of powder or granules takes place. It occurs in a way, that upper punch moves upward, and lower punch moves downward creating the cavity in die. Similarly, the cavity is filled with dosage and excess powder gets out of the die.

Compression

Tablets compression process- Picture Courtesy: www.korsch.com

In the second step, powder inside die cavity is compressed by the upper punch resulting in creation of compact and solid tablets. Here, the thickness and hardness of tablets depends upon the pressure exerted by the upper punch in a hammering position.

Tablets Ejection

Tablets ejection- Picture Courtesy: www.korsch.com

Ultimately, the pressed tablets are now ejected from the cavity through a spindle which moves upward and remove out the tablet. These tablets are discharged through chute and the same cycle of tablet making continues till the desired production is achieved.

5.What Components Constitute The Structure Of A Tablet Making Machine?

A tablet making machine is a heavy-duty machine that assemble in it various parts. What are these different components, and which function they perform is what we have answered below:

Components of Allpack ZP25 effervescent rotary tablet press machine

Hopper

A hopper is a large stainless-steel pot or container where the powered or granulated mixture is poured prior to operation.

Organic Glass

Organic glass is a transparent window surrounding the rotary table. It helps in ensuring the pollution free compression of tablets and at the same time allows operator to observe the processing.

Stainless Steel Body

The body of the tablet making machine is made up of a durable stainless steel. It is a material mainly used in tablet making machines due to its high level of protection against corrosion, bacteria, and support easy cleaning way.

Rotary Table

Rotary table is the core component of a tablet making machine. It consists of certain tools which actually perform the tablet making function. These include:

Punches:Punches are hard objects comprised of upper and lower punches. They are used to turn the powders and granules into different shapes of tablets through punching.

Die Cavity:Die cavity is the hollow workpiece where the punching of tablets takes place. The die cavity determines the size, thickness, and diameter of tablets.

Cam Truck:It is responsible to guide the position of tablet punches during rotation.

Discharge Chute

A discharge chute is a small stainless-steel port on the side of machine that aids the process of tablets' discharging after compression. Through this, finished tablets are ejected from the machine to the collection container.

Operation Panel

Operation panel is a long board comprised of different knobs and buttons which allows the user to control and operate machine by setting its parameters.

Emergency Stop

It is sometimes called a danger button that is located on front of the machine and is easily accessible to operator. Whenever the machine starts malfunctioning, pressing this button will result in stopping the machine quickly.

Electric Appliance Box

As a tablet making machine has fitted motor and other electrical components to regulate the operation, an electric appliance box is the part where all these tools and machinery have been placed.

Adjusting Handle

Adjusting handle is an important part of the tablet making machine which is used to increase or decrease the tablet’s compression force. Moreover, the number of powders or granules to be used for each tablet is adjusted through this handle. Therefore, it determines the weight and density of tablets.

6.Describe The Different Types Of Tablet Making Machine?

Tablet making machine comes in different types which can be better understand by looking into the underlying classification:

According to Automation

Fully Automatic Tablet Press Machine

Fully Automatic Tablet Press Machine Zpt-27D

A fully automatic tablet press machine is an excellent equipment employed to make the tablets of all shapes and sizes. It supports extremely safe and dustproof formation of tablets. The machine can also be directly integrated with other machines to enhance production efficiency. Moreover, it can make 81000 tablets per hour.

Structure

The structure of the machine is compact and vertical composed of different tools and components such as dual hoppers, a turret, discharge port, power button, electric enclosure, touch screen penal, and adjust handles etc.

Process

It follows an automatic way for making tablets. The precise dosage of powdered or granulated mixture is gradually introduced into dia cavity. Proceeding further, the dosage is punched by upper and lower punches resulting in creation of tablets. Afterwards, the tablets are ejected from the die cavity and discharged from the machine through discharge port.

Semi-Automatic Tablet Making Machine

Tdp Semi-automatic tablet making machine

Semi-automatic tablet counting machine has comparatively low level of automation to make various kinds of tablets. It is cost-effective with small footprint and good output ratio of pressing 6000 pills per hour.

Structure

It consists of a durable stainless-steel body along with other small components including a fly wheel, feeding hopper, motor, v-belt, drive gear, punching tools, die cavity, and outlook hopper etc.

Process

The machine is dependent upon the operator to feed it with material and set the parameters. Afterwards, when it is powered on, the machine automatically starts supplying the die cavity with precisely weighed dosage, press it, and discharge it out through ejection. The finished tablets are then collected in a container and manually taken by the operator.

Manual Tablet Press Machine

Allpack TDP-0 Pharmaceutical Desktop Manual Single Punch Tablet Press Machine

It is a manual type of tablet making machine which provides extremely convenient and cost-effective way to turn your powders and granules into tablets. It features multiple shapes for tablets. It can produce 2000 tablets per hour provided that the speed of hand is fast and continuous.

Structure

It has an extremely small footprint that can be easily placed on any table for processing. The major components include single punch die, small hopper, rotating handle, metallic body, and discharge hose.

Process

Its working process is simple, requiring one operator to process the machine. The user pour powder in hopper, places the collection container inside discharge hose, and start rotating the side handle. Completion of one round cycle of handle results in the formation of one tablet which is then ejected by the machine.

According to Design

Rotary Tablet Press Machine

Allpack Rotary tablet press machine ZP-9B

Rotary tablet making machine has double movable punches to compress machine. That's why it has a high output ratio and safe operation due to dust free mechanism. Here, the hardness and thickness of tablets depends upon the distance between two punches.

Structure

The structure of a rotary tablet press machine is a bit complex comprising stainless steel body, adjusting handle, hopper, rotary turret, electric enclosure, and control system etc.

Process

It works by filling the die cavity with powder after metering the dosage. Afterwards, the upper and low punches collectively excert pressure over the powder from opposite sides which formulate a uniform hard tablet. Finally, the finished tablets are taken out of the machine through discharge chute.

Single Punch Tablet Press Machine

Allpack Single punch tablet press machine THDP-6

Single punch tablet making machine refers to the equipment which follows hammer punching mechanism. Unlike rotary tablet making machine, it has a single punch system to form the tablets and the lower punch is immovable.

Structure

The machine has a comparatively small structure made up of few components including a motor, power button, flywheel, motor, hopper, base, control box, and punching tools.

Process

Firstly, it feeds the die cavity with powder and then removes the excess material through feed shoe. Secondly, the upper punch compresses the powder by punching. Thirdly, the formed tablets are ejected by the machine.

7.What Are The Applications Of A Tablet Making Machine?

The application of a tablet making machine can be found in large to small production facilities whether associated with medical background, food sector, or others. Therefore, some of the prominent sectors are enlisted below:

Pharmaceutical Industry

Patient holding tablets bottle

Pharmaceutical industry is an area with constant involvement in the drugs testing and production. This is the reason why tablet making machine is the need for small to large pharmaceutical laboratories and industries to make medicated pills and tablets.

Nutraceucal Industry

Vitamin E tablets- Picture Courtesy: drnicollemd.com

Proceeding further, nutraceucal industry refers to the field where numerous vitamins, minerals, and proteins are assembled in small tablets and pills to help patients get their supplementary diet. Therefore, in the manufacturing of the large volume of nutraceucal pills, a tablet making machine is used.

Veterinary Industry

Doctor treating pet- Picture Courtesy: infoguidenigeria.com

Like humans, animals and pets also require proper treatment when get injured and ill. This is how the establishment of veterinary industry took place. Hence, among other drug types, tablets is one of the popular dosage form to treat animals for whose making the help of a tablet making machine is taken

Food Industry

Milk tablets pouch presentation idea- Picture Courtesy: 99designs.com

You might have experienced the alluring and delicious tablets in food industries found in multiple colors. These chocolate, milk, and soir tablets are actually made through a tablet making machine which can make dual layer, multi layer, and effervescent tablets as well.

Chemical Industry

Chlorine tablets- Picture Courtesy: deepbluepoolsupplies.co.uk

The practice of pressing tablets is also carried out in chemical industry for various purposes. Therefore, a tablet making machine can be used to perform this task responsibly.

8.How Would You Maintain A Tablet Making Machine?

Maintaining a tablet making machine on regular basis is the key for its successful functioning and smooth performance. Therefore, make sure you are following proper maintenance routine for your tablet making machine. For this, consider the following guidelines:

Operator maintaining machine- Picture Courtesy: har-tech.com

Structural Adjustment:Structural adjustment here indicates that your tablet making machine should be well assembled along with all screws tight, dir cavity, and punches on relevant place, and cam truck on right location.

Before Operation Maintenance:Before operation maintenance require you to alter the internal parameters of machine each time before starting operation. It will include the quantity of dosage for each tablet, punching force, and time duration etc. Neglecting this step, can result in machine's inaccuracies.

Cleaning:Cleaning of the tablet making machine is obligatory to make sure the safe process of tablets. For this, you need to remove the dust and residues from machine through a cloth. Sometimes, the oxidation of dosage material cause machine to rust. Hence, you have to remove it through spraying agent. Moreover, the cleaning of hopper and punches is also necessary which can be done through washing them separately.

Lubrication:In order to retain the machine's fluency, you need to keep your tablet making machine all time greased. So, add lubrication oil or grease into transmission parts, belts, and oil cups.

Parts Changeover:It is a matter of fact, that every machine requires parts replacement at some point. Therefore, timely replacement of worn yand damaged parts is necessary to run the machine efficiently.

9.What Quality Standards Should A Tablet Making Machine Comply?

Tablet making machine is made under the strict regulations because of its highly responsible task which is making tablets. Below mentioned quality standards are few of the notable ones which a tablet making machine must comply:

GMP quality certification marks- Picture Courtesy: qccertification.com

ISO

International Organization for Standardization is a non-governmental international organization established to provide safety principles for goods and products across the globe. ISO 13485 is a quality standard for tablet making machine which is essential for its quality management.

GMP

Good Manufacturing Practices is a system developed to make sure that machines used for tablets processing are following quality standards. So, a tablet making machine should be certified by it.

FDA

Food and Drugs Administration is a principal agency with prime focus of promoting safe drugs and associated equipment. Hence, the machine must adhere FDA's regulations.

CE is the trademark of European Union. If a tablet making machine has this certification, it means the machine is fulfilling all relevant prerequisites.

10.How To Diagnose The Common Technical Errors Of A Tablet Making Machine?

Mostly, when a tablet making machine create trouble during operation or do not start the operation, it is because of human error or technical fault. Therefore, the problem needs to be properly addressed which is only possible if you have prior information such as the one give below:

No	Errors	Causes	Solutions	Pictures
1	Tablets capping	It happens when the amount of binder agent is low or the powder is too fine.	So, resolve it by adding sufficient binding agent to the powder and reduce the amount of fine produce in fluid bed dryer.wqa	Tablets capping- Picture Courtesy: scientistlive.com
2	Tablet lamination: the separation of tablets into two or more parts	The reasons vary from excessive drying, large sized granules, and high lubrication.	You need to balance the moisture content, reduce granules size as well as lubrication added.	Tablet lamination- Picture Courtesy: merlin-pc.com
3	Sticking and Picking	Either the punch area is rough or the pressure of pressing is low.	You need to polish the punching surface and adjust the pressure of compression.	Tablet sticking to die- Picture Courtesy: tabletscapsules.com
4	Tablets friability	It occurs when less amount of binder agents are added or high tablets hardness.	It can be solved by adding sufficient binding agent and modify the thickness of tablets.	Friable tablets
5	Inaccurate embossing over tablets	It is when the lower punches move freely.	Make sure to use and accurately fix the low punches.	Uneven tablet embossing- Picture Courtesy: pharmaceutical-tech.com

11.Factors To Look For When Choosing A Tablet Making Machine?

If you are looking forward for choosing the right tablet making machine for your business, then must consider certain essential factors which are highlighted as under:

Output Ratio

Tablets formatted in different styles- Picture Courtesy: helpguide.org

It is important to have clear knowledge about your current production rate. For instance, if you are running a full scale large pharmaceutical plant, then opting for a fully automatic and multi-station rotary tablet press machine can give you output of making thousands of tablets in an hour. So, considering the machine output capacity is crucial.

Specifications

Dies & punches- Picture Courtesy: shaktipharmatech.com

The shape and size of tablets entirely depends upon the type of punching tools and die cavity. So, make sure the tooling of machine along with other specifications are compatible to your requirements.

Convenience

One of the pertinent factors for a successful business is that you should avoid complex design machine consider the tablet making machine which is easy-to-use. It is because simple design machine follows straight forward way for execution, while as, complex machines may bother you in terms of training and troubleshooting the errors.

Cost

Cost

Examining cost- Picture Courtesy: happay.com

Tablet making machines come in different price range. So, it is necessary to purchase a machine that is under your economic range. Otherwise, high initial cost on capital often leads you to have expensive selling products that can reduce your customers.

Conclusion

To summarize, Tablet Making Machine is the must have machine for manufacturing tablets and pills. The modern-day pharmacies and other tablets producing plants are fully dependent upon the tablet making machine for precise, homogeneous, and compact solid dosage creation. If you are also among them and have an intention to buy a new tablet making machine, then must consider Allpack where you will find the type of machine compatible to your needs and budget along with one year of warranty. For further information please contact us!

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Vibro Sifter: The Complete Buying Guide In 2024

Powder Sifter Machine

Vibro Sifter: The Complete Buying Guide In 2024

Does your business involve screening of particles and powders? Does your production setup involve processes done by Vibro sifter? Are you interested in buying a vibro sifter to improve your productivity? Do you want to know more regarding the operation and types of vibro sifter? This is the place where you can get all the related information that will support you in selecting the right type of vibro sifter for your production setup. Read the complete guide to resolve your queries.

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1.What Is Meant By A Vibro Sifter?

Vibro Sifter

A vibro sifter or a vibro sieve is a unique type of equipment used for screening and separating of particles that are bigger in size or unwanted for any process. It contains both rotary and screening mechanism in its structure that makes it highly valuable for many industries. This equipment is widely used in pharmaceutical, chemical, cosmetics, food and other industries for sorting out granular substances with the help of vibratory motion.

2.Where Is A Vibro Sifter Used?

A vibro sifter due its highly versatile and efficient working is preferred by wide range of industries that use granular, powdered, particle or other relevant materials in its processes. Some of the industries that use vibro sifter to make their products with high quality are

Pharmaceutical Industry

Vibro Sifter For Pharmaceutical Industry

The largest consumer of a vibro sifter is pharmaceutical industry as it used fine powders for the preparation of all types of medicines. These fine powders are used for efficient preparation of tablets and capsules with ensuring uniform in its chemical formulation.

Food Industry

Fine Wheat Powder

After pharmaceutical industry, food industry is the second most important sector that uses vibro sifter for its processes. Ingredients like sugar, spices, grains that are smaller in size use vibro sifter for removal of impurities and other solid particles. It not only maintains the quality of product but also helps in their preservation for longer period.

Chemical Industry

Chemical Powder

Like other industries, chemical industry use vibro sifter for screening of chemical raw materials to get rid of large, unwanted particles. The solid particles not only can cause material wastage but also can add extra weight to chemical substances.

Cosmetics Industry

Loose Face Powder - Picture Courtesy: Gosupps

Variety of cosmetics products are found in powdered form these days. These are properly screened and refined using a vibro sifter. The screening improves the quality of products like talc, face powders, mask powders and etc.

3.What Are The Advantages Of A Vibro Sifter?

Some of the advantages of a vibro sifter are

Fine Sieving

Fine Aggregate Sieves

Different types of vibro sifters are available globally. These not only can remove particles from any fine material but also can give efficient filtration upto 5 microns. This shows that how fine sieving is performed by vibro sifter.

Quality Product

Fine Powdered Copper

Each of the material that is processed in a vibro sifter undergoes uniform vibrating operation that results in high quality product with consistency. The material quality remains always important as it has to further convert in finished products and vibro sifter is bound to work accordingly.

Multi Layer Sorting

Multi-Layer Sorting In Vibro Sifter

In some of the vibro sifter, more than one layer of sieve plates are available that makes the process of sorting more accurate. Each layer with different type of mesh ensures that no single unwanted particle is left behind in the material.

Versatility

Vibro Sifter For Solid Liquid Separation

This is also an important advantage of a vibro sifter that it can use for variety of products and materials. Whether it is a powdered, granular, liquid or oversized particle; a vibro sifter can easily remove the impurity from it and gives the desire output according to the requirements.

4.What Different Materials Can Be Processed In A Vibro Sifter?

Most of the vibro sifter can easily be accommodate with many fine particle materials. But some of the materials that can easily be processed in a vibro sifter are

Powders

Powders

Fine Powder Sizing And Separation - Picture Courtesy: HK Technologies

Most abundantly powdered material used in pharmaceutical, food and other industries are processed in a vibro sifter. These powders often contain many unwanted substance that are to be removed before their processing step. Vibro sifter supports in extraction of these particles and keeps the powdered material in fine form.

Granules

Granules For Pharmaceutical industry - Picture Courtesy: Anish Pharma

Other than powder materials granular materials like sugar, beans, nuts, resins, pellets and grains also use vibro sifter for their purification and extraction of heavy particles.

Solid-Liquids

Vibro Sifter For Liquid Materials Picture Courtesy: Pharmaceutical Process & Packaging Machine

Some of the suspensions or slurries that are solid-liquid in nature are also compatible with vibro sifter for removal of abrasive particles. These products like milk, sauces, chemical solutions, paint coatings and pharmaceutical suspensions use vibro sifter for their filtration and purification.

Fiber Material

Fine Meshed Bamboo Fiber

Fibers materials that are large in size are also required to be eliminated in number of products. This ensures the quality of products and makes it easy to consume.

Plastic Resins

Plastic Resins- Picture Courtesy: EuroPlus

Plastic resins that are used for the preparation of plastic coating, paint makes, plastic making, and polymer formation are also in irregular shapes. They also contain heavy particles that can spoil the consistency of any material. This is why vibro sifter is used for such products so that consistent and accurate materials can be formed.

5.How Does A Vibro Sifter Work?

Working Of A Vibro Sifter - Picture Courtesy: iPharmachine

A vibro sifter is highly efficient equipment for separation of heavy particles and to make the product free from impurities. It operates in following working steps

Material Feeding

Firstly, the material is fed into the vibro sifter via feeding port onto the screening surface. This surface is made up of wired mesh that is used for the process if refining.

Vibration Mechanism

Once the material is fed into the sieving system, the vibratory motor allows the start of process which causes vibration in mesh. This vibration supports in circular motion of mesh and starts screening of material in a continuous manner.

Sieving

The fine particles are allowed to pass these small holes of mesh and remaining heavy particle remain on the surface of mesh.Each of the mesh performs its task in an efficient manner at every layer and the desired material flows down to the material collection duct.

Material Discharge

From here the material is discharged through discharging port and then utilized for preparation of final product.

6.What Are The Different Types Of Vibro Sifters Available Globally?

Some of the types of vibro sifter available globally are

Circular Vibro Sifter

Circular Vibro Sifter

The most common type of a vibro sifter available globally is a circular vibro sifter. It is usually available with a rotary functioned screen that connected with the shaft of motor. Heavy or solid particles are easily separated by the circular motion of a circular vibro sifter depending upon their sizes and shapes.

Ultrasonic Vibro Sifter

Ultrasonic Vibro Sifter

The other type of a vibro sifter is an ultrasonic vibro sifter. The machine has an internally generated ultrasonic wave that is used for the vibration of mesh at high frequency. The vibration is responsible for taking heavy particles along with the surface of screen in an accurate manner.

Centrifugal Vibro Sifter

Centrifugal Vibro Sifter

Centrifugal force is used in this type of vibro sifter for creating motion on the surface of mesh. To and fro and also up and down movement of heavy particles is caused due to this centrifugal force. Ideal material is received at the discharging port that is used for further processes.

Gyratory Vibro Sifter

Gyratory Vibro Sifter

A gyratory vibro sifter uses gyratory motion which allows the mesh moves in circular motion around the axis of the center shaft. This has an effective screening property that is used to screen materials that are even difficult to see from a naked eye.

Rectangular Screening Vibro Sifter

Rectangular Screening Inline Vibro Sifter

A rectangular screening vibro sifter is a unique type of vibro sifter that directly removes the heavy or unwanted particle from the system once it is collected. Due to this property it is also called as centrally discharging screen to ensure the proper refining of material. The vibro sifter also has variety of functions in it like removing dust, inspection and etc.

7.What Are The Main Components Of A Vibro Sifter?

Parts Of A Vibro Sifter - Picture Courtesy: Pharmaceutical Machinery

The main components of a vibro sifter are

Feeding Inlet

A feeding inlet is the basic component of a vibro sifter from where the material in inserted. It is mostly present at the top of a vibro sifter from where the material falls on mesh or frame. The inlet is mostly made up same material like the structure of a vibro sifter.

Shield

Shield is the top most covering of a vibro sifter that creates an internally closed environment. This shield also prevents material from getting out from the vibro sifter during vibrational effect.

Clamp

Clamps are present in each layer of a vibro sifter that are used for tightly closing each layer with the other. It prevents opening or exposure of any layer during the operational process.

Sieve Frame

A sieve frame is the main part of a vibro sifter that contains screen mesh, impellers and blades in it. It is the place where the purification or sieving process is performed.Different sizes and shapes of screen mesh made up of nylon, stainless steel and polyurethane are present in the sieve frame of a vibro sifter.

Anti-Vibrating Spring

This kind of springs are present at the base of a vibro sifter and are responsible to restrict the vibration of frame cause by the internal process. These spring makes the vibro sifter to stay still throughout the process by reducing vibration and tension.

Engine Base

It is the base of a vibro sifter made up of stainless steel that holds the whole equipment on it. It is mostly hard in nature that can bear both the electric and vibrational effect with high efficiency.

Outlet Port

Contrary to the feeding inlet, an outlet port is responsible to gather the final screened and purified material. Most of the vibro sifter have outlet ports are present just at the bottom whereas few have their outlet ports at the top.

Elector Motor

In a vibro sifter, elector motor is used for the rotation of internal shaft. This elector motor is responsible for creating vibration on screen mesh that further displaces lighter particles for heavy particles.

8.How Is Vibro Sifter More Beneficial Than Other Types Of Screening Machines?

Some of the advantages of a vibro sifter than other type of screening machines are

Design Structure

Series Vibrating Screen

A vibro sifter alone can be used for various types of material like solids, granules, liquids, powders and etc. Its design is done in a way that it can be customized according to the requirement of manufacturer which makes it beneficial that other type of screening machine.

Compact Footprints

Compact Footprints And Versatility Of Vibro Sifter

This is one of the unique advantages a vibro sifter has that its structure can be installed as per the need of process. The equipment can be moved from one place to another easily where other screening machines are much difficult to even move a single centimeter.

Energy Efficient

Power Filtering Rotary Vibro Sifter - Picture Courtesy: Xinxiang Hengyu Machinery Equipment

A vibro sifter is much efficient when it comes to energy consumption. The equipment consumes a very low amount of energy that makes the process efficient and economical.

9.How Does The Size Of Mesh Affect The Performance Of A Vibro Sifter?

Wired Mesh For Better Performance Of Vibro Sifter

The size of a mesh plays an important role in the performance of any type of vibro sifter. It not only separates particles by their sizes but also allows passing of desired particles. Due to its perforation task it is essential to select the appropriate mesh according to the material and process.

The screening efficiency of a vibro sifter is also important for improving its performance because it determines what size of particle will remain on the mesh and which has to pass through it. Greater screening efficiency can give greater quality results.

10.How A Single Deck Vibro Sifter Different From A Double Deck Vibro Sifter?

Single And Double Deck Vibro Sifter

Both the single and double deck vibro sifter primarily are distinguished on the basis of their structure. Some of the other important differential factors between single and double deck vibro sifter are

Structural Design

A single deck vibro sifter has a single screening mesh in its structure associated with a vibratory motor. The particle separation is completely processed done on this single mesh.

Whereas in a double deck vibro sifter, more than one screening mesh is present and stacked vertically on one above another. Each deck performs its own particle separation using their own perforated mesh surface.

Separation Features

A single deck vibro sifter are suitable for separating only a single size of particle as it contains only one mesh surface.

In contrast, the double deck vibro sifter has separate layer screen for more than one particle sizes. It makes it more reliable and efficient for variety of products.

Product Requirements

Where it comes to separation of single particle size, vibro sifter are very economical and with less structural footprints.

Materials with particles of different sizes can easily be screened using a double deck vibro sifter. The throughput of a double deck vibro sifter is much more than a single deck vibro sifter

Conclusion

Vibro sifters are highly efficient and precise when it comes to extraction of unwanted large particles from any material. This equipment not only separates the particles but also allows to remove them from the process whether they are of any shape or size. Before buying a vibro sifter it is always important to gather all necessary information regarding its use, application, working and other benefits. Allpack is always here to guide you in selecting the best type of vibro sifter according to your process requirements. If you have any query feel free to contact our customer representatives that are available 24/7 for your guidance.

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Tell us your raw material and project budget to get quotations within 24 hours.

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Juice 4 Side Seal Packaging Machine: The Complete Buying Guide In 2024

Packaging Machine

Juice 4 Side Seal Packaging Machine: The Complete Buying Guide In 2024

Delicious and refreshing juices are the go-to drinks on sunny days. And for protection, these drinks are packed by juice 4 side seal packaging machine.

This machine carefully packages juice and plays a significant role in the longevity of juices. Juice 4 side seal packaging machine has a flare of efficiency, speediness, and, accuracy. This machine is one of the pillars of the juice packaging line. This machine brings businesses to far limits.

Are you trying to replace your old juice 4 side seal packaging machine or are you planning to invest in this machine then carefully read this guide because, by the end, you will know this machine.

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1.What is Meant by Juice 4 Side Seal Packaging Machine?

Juice 4 Side Seal Packaging Machine

It is the type of machine that prepares juice powders or liquids for retailing, handling, and, delivery. It encloses juices inside the packing container that is sealed on all four seams- two sides, one upper, and one lower seam.

Juice 4 side seal packaging machine fully wraps juice powders and preserved juices inside the hermetically seal pouches or sachet.

2.What are the Industrial Uses of the Juice 4 Side Seal Packaging Machine?

The industrial uses of the juice 4 side seal packaging machine go beyond the food industry. Its applications encompass several industries because of its swiftness and error-free dispensing. Here is a list of industrial uses of juice 4 side seal packaging machine:

Beverage Industry

Application of Juice 4 Side Seal Packaging Machine in Beverage Industry

First and foremost, the juice 4 side seal packaging machine is an integral component of the beverage industry. It as the name suggests, plays a significant role in packaging juice powders, fresh fruit juices, and preserved juice inside 4 side seal packs. Besides this, it is also employed in packaging tea, coffee, sodas, and energy drinks inside all side seal packs.

Food Industry

Application of Juice 4 Side Seal Packaging Machine in Food Industry

In addition to the beverage industry, it is used in the food industry, this is because 4 side-seal packing containers are one of the popular packaging styles for food applications. It packs spices, sugar, salt, herbs, curry powders, condiments, sauces, pastes, ketchup, etc in small compact pouches and sachets.

Confectionery Industry

Application of Juice 4 Side Seal Packaging Machine in ConfectioneryIndustry

Colored kinds of sweet food products taken as a snack like chocolates, colored beans, cookies, candies, toffee and many more are loaded inside compact pouches or sachets that are sealed at all sides. This machine packs confectionery products in eye-catching wrappers.

Cosmetic Industry

Application of Juice 4 Side Seal Packaging Machine in Cosmetic Industry

Look and presentation are two important aspects of cosmetic packaging and both are fulfilled by the juice 4 side seal packaging machine. It creates premium quality cosmetic packaging containers that attract customers from all walks. This machine packs lotions, creams, scrubs, moisturizers, dyes, and many more in 4 side seal packaging.

Personal Care Industry

Application of Juice 4 Side Seal Packaging Machine in Personal Care Industry

Good quality and hygienically packaged personal care products inspire the customers. This personal care packaging is prepared and fabricated by an all-rounder packaging machine called the juice 4 side seal packaging machine. This machine loads shampoo, soaps, face wash, conditioners and other hygienic products in sturdy packaging.

Chemical Industry

Application of Juice 4 Side Seal Packaging Machine in Chemical Industry

Use of juice 4 side seal packaging machine also includes chemical industry. In the chemical industry, this machine dispenses different kinds of paint samples, grease, glue, adhesives, varnishes, polishes, and detergent in 4 side seal packaging. It does not waste precious chemicals due to its high accuracy rate.

3.What is the Significance of the Juice 4 Side Seal Packaging Machine?

Juice 4 side seal packaging machine is well-favored and has special importance in different world industries because this machine has proven itself as a worthy instrument. It is a significant machine because of its wide range of benefits like:

Works Without Break

Juice 4 Side Seal Packaging Machine Works Without Break

This machine unlike human labor works without stopping. It does not take breaks and works without tiring. Human labour is prone to become tired after repetitive packaging tasks. But the juice 4 side seal packaging machine carries out monotonous packaging tasks 24/7.

Speed For High Output Rate

Juice 4 Side Seal Packaging Machine Speed

Juice 4 side seal packaging machine works quickly and packs juice products with more speed. Its packaging speed is far more than human packaging. Due to its extra high speed, it packs more juice 4 side seal packaging in less time. More speed means more juice packaging in the market, hence, bringing more profits for brands.

Secure Sealing For No Leakage

Juice 4 Side Seal Packaging Machine Secure Sealing

Packaging done by human laborers usually has weak sealing and poor film bonding, which leads to leakage of juice from the packaging. But by using juice 4 side seal packaging, brands do not worry about weak sealing because this machine creates strong and secure sealing. This tough sealing saves juices from getting spoiled and losing their freshness.

Saves Wastage Save Earth

Juice 4 Side Seal Packaging Machine Lower Wastage

This machine also promotes sustainability efforts by reducing the film and product wastage rate. It conserves the film packaging and does not spill and waste juice powders and liquids while packaging. Therefore, it serves to sustain the Earth's environment by saving the planet's resources.

Marketability for Attracting Customers

Juice 4 Side Seal Packaging Machine Marketability

Juice 4 side seal packaging machine assembles creative and stylish juice pouches for captivating and engaging customers. This 4 side seal packaging is tailored to meet the customer expectation and their aesthetic presence on retail shelves boosts impulse buying.

Works Smartly and Accurately

Juice 4 Side Seal Packaging Machine Accuracy

This machine is equipped with the latest and up-to-date technology and gadgets like measuring sensors and load cells. These sensitive gadgets measure minute differences in the filling and accurately and precisely load juice materials inside the packaging.

4.What are the Primary Parts of the Juice 4 Side Seal Packaging Machine?

A juice 4 side seal packaging machine consists of different mechanical and technological parts that are capable of working efficiently to fill and seal juice 4 side seal packs. Here is the list of primary parts of the juice 4 side seal packaging machine:

Parts of Juice 4 Side Seal Packaging Machine

Screw Device	This device has an essential role in the dosing of juice powders. It rotates to dose the powders into the packaging containers. It rotates in the cylindrical device and moves the product along its rotational path. It plays a significant role in delicate and precise filling.
AC Servo Motor	This motor is powered by electricity and rotates the screw. It regulates the speed and direction of screw movement.
Hopper Device	It is a rectangular device found at the top of the machine. Large quantities of juice products are housed in the hopper device for speedy operation.
Vertical Sealing	This part of the juice 4 side seal packaging machine is essential in forming 4 side seal packs. These vertical sealers seal the side seams of packaging film.
Horizontal Sealing	For sealing the top and bottom sides of the 4 side seal pack, the horizontal sealing bars are employed. These sealing bars use heat, pressure, and ultrasonic waves to seal the packaging containers.
Finished Cutter	In the last, sharp cutters are deployed for cutting and trimming the edges of finished packaging containers.
Touch Screen	It is an intelligent touch screen that behaves like the brain of the juice 4 side seal packaging machine. With this touch screen, operators can adjust filling parameters and bag length. Quick adjustment of machine operation is possible with a touch screen by saving data recipes.
Operating Button	This button powers the machine. It is pressed for turning on the juice 4 side seal packaging machine.
Electric Box	Different circuit breakers, switches, relays etc. are present in the electricity box to power different parts of the machine.
Stainless Steel Frame	This frame supports and balances the machine.

5.How to Classify Juice 4 Side Seal Packaging Machine?

There are different classes of the juice 4 side seal packaging machines that are categorized into different makes and models based on packaging type, number of lanes, and filling type:

According to the Packaging Type

Vertical Form Fill and Seal Juice 4 Side Seal Packaging Machine

Vertical Form Fill and Seal Juice 4 Side Seal Packaging Machine

This machine is one of the most frequently utilized machines in the juice packaging line. It has a vertical configuration; therefore, it has a smaller footprint. The packaging operation also occurs in the upside-down direction. Versatility and speed are its key features.

Doypack Juice 4 Side Seal Packaging Machine

Doypack Juice 4 Side Seal Packaging Machine

This machine packs liquid juice and juice powders with its integrated auger and piston systems. It mainly performs the functions of conveying, weighing, dosing, and sealing functions. Doypack juice 4 side seal packaging machine consists of automated parts that are fully capable of working independently.

Premade Pouch Juice 4 Side Seal Packaging Machine

Premade Pouch Juice 4 Side Seal Packaging Machine

This type of juice 4 side seal packaging machine loads and seals premade pouches, hence the name premade pouch juice 4 side seal packaging machine. It swiftly doses pouches, consequently, it has far more output rate than its VFFS counterpart. It is an adaptable unit that processes diverse pouch styles.

Sachet Juice 4 Side Seal Packaging Machine

Sachet Juice 4 Side Seal Packaging Machine

It is a compact smaller-sized machine that has straight-forward working. It has one or more lanes with which it generates 4 side seal sachets. It is employed in the industry for quick and efficient single-time servings packaging of juice powders and liquids.

According to the Filling Type

Auger Juice 4 Side Seal Packaging Machine

Auger Juice 4 Side Seal Packaging Machine

This type of juice 4 side seal packaging machine fills dry juice powders inside the sachets or pouches. Auger juice 4 side seal packaging machine relies on the closed auger device for instant and contamination-free filling. Auger screws in auger fillers rotate to smoothly load the juice powders.

Piston Juice 4 Side Seal Packaging Machine

Piston Juice 4 Side Seal Packaging Machine

The filling in this type of juice 4 side seal packaging machine is accomplished with the movement of the piston. The forward motion of the piston draws the juices from the hopper into a cylinder while the backward motion of a piston cylinder forces the liquid out of the cylinder into the filling nozzle.

Pump Juice 4 Side Seal Packaging Machine

Pump Juice 4 Side Seal Packaging Machine

This machine is equipped with pumps that rotate to move the juice liquids from the hopper to the filling nozzles. It easily handles juices of both thinner and thicker viscosities. Filling in juice 4 side seal machine is time-based or pulse-based. Time-based filling means the pump is set to rotate for a fixed duration while pulse-based filling means the pump is programmed to rotate for fixed revolutions.

Volumetric Cup Juice 4 Side Seal Packaging Machine

Volumetric Cup Juice 4 Side Seal Packaging Machine

This type of juice 4 side seal packaging machine is comprised of cups. First, quantities of powders to be loaded inside each cup are measured, and then these pre-measured quantities of juice powders are dispensed from the hopper. This machine ensures that each 4-side seal containers receive a precise amount of juice powders.

According to the Number of Lanes

Single-lane Juice 4 Side Seal Packaging Machine

Single-lane Juice 4 Side Seal Packaging Machine

As the name suggests, it has only one lane that allows this machine to form one pack during one cycle. Therefore, a single-lane juice 4 side seal packaging machine has a lower productivity rate. It is best for smaller industries. It costs less than a multi-lane juice 4 side seal packaging machine.

Multi-lane Juice 4 Side Seal Packaging Machine

Multi-lane Juice 4 Side Seal Packaging Machine

It has more lanes sometimes up to twenty which means it can produce up to twenty 4 side seal sachets in one go. The number of sachets formed typically depends upon the number of lanes. Due to its complicated design and higher output rate, this machine is more expensive.

6.Can You Tell Me About the Working of Juice 4 Side Seal Packaging Machine?

Working of Juice 4 Side Seal Packaging Machine

Every part in the juice 4 side seal packaging machine works efficiently and in synchronicity for seamless and streamlined operation. For your simplicity, we are penning detailed working of the juice 4 side seal packaging machine.

Product Feeding Product Feeding	In this machine, a large hopper is present in which the operator or infeed pump feeds the juice products. The materials may be liquid or instant juice powders.
Film Unwinding and Initiation Film Unwinding and Initiation	A large film roll is placed on the film holder and is passed over the rollers and the dancer’s arm. Upon the PLC signalling, the film begins to unwind or open.
Pouch Formation Pouch Formation	On reaching the forming tube, this film is fashioned into a pouch or sachet with the harmonious action of forming collar and vertical sealers. The forming tube is a cone-shaped component on which film is doubled and wrapped to form a juice pack. Vertical sealers are used for sealing two sides of the pouch.
Product Filling Product Filling	After formation, the next step is juice filling. The piston, auger, pump, or other fillers dispense precise volume of the juice in the 4-side seal pack.
Sealing and cutting Sealing and Cutting	Upon completion of filling, the juice pouch is sealed at the top by horizontal sealers. Simultaneously these horizontal sealers seal the bottom part of the next juice pack. A cutting knife is responsible for cutting and separating two consecutive juice packs.
Discharge Discharge- Picture Courtesy: Moon Juice	The packed product leaves the machine through the outfeed chute. The unwanted film waste is collected in the recycling bin. From the outfeed chute or product conveyor, you can collect the finished and prepared juice 4 side seal pouches.

7.What Type Of Sealing Mechanism Does Juice 4 Side Seal Packaging Machine Use For The 4-Side Seal?

Juice 4 side seal packaging machine seals juice bags and other packaging containers through different sealing mechanisms like:

Heat Sealing

Heat Sealing by Juice 4 Side Seal Packaging Machine

It is one of the most frequently employed methods for sealing 4 sides of a packing container. In this method, heated sealing bars or jaws carry out sealing by melting and fusing ends of seams using high temperatures. This method creates a strong seal.

Cold Sealing

Cold Sealing by Juice 4 Side Seal Packaging Machine

This method is an uncommon sealing method. Instead of using high temperature, high pressure is exerted on the packaging film to generate a strong bond between seams. This method is mainly used for sealing heat-liable materials.

Ultrasonic Sealing

Ultrasonic Sealing by Juice 4 Side Seal Packaging Machine

This is another common method for sealing in which high-energy ultrasonic waves generate heat for melting and joining the two edges of the packaging film. This sealing mechanism forms an airtight seal.

Impulse Sealing

Impulse Sealing by Juice 4 Side Seal Packaging Machine

This sealing mechanism is utilized for materials that degrade at high temperatures. A rapid and short impulse of heat radiation is utilized to create a swift bond around the seams of packaging containers.

8.What is the Difference between Juice 4 Side Seal Packaging Machine and 3 Side Seal Packaging Machine?

3 Side Seal Pouch

Juice 4 side seal packaging machine and 3 side seal packaging machines are two important machines in the packaging machine but there are some big differences between these two which we will discuss now:

Features	Juice 4 Side Seal Packaging Machine	3 Side Seal Packaging Machine
Sealings	This machine seals the pouches or sachets at all four sides; top bottom, and sides.	This machine seals the pouches or sachets at 3 sides; one top and two sides. It also creates a sealing combination of one side, one top and one bottom.
Applications	This machine is best for filling heavier-weight liquids like pastes, honey, etc.	It is used for packaging lightweight powders and liquids, like snacks, nuts, and other granular products.
Security	It creates a more secure closure. It forms a leakproof closure best for increasing the shelf-life of products.	3 side seal packaging machine creates less secure packaging. It is fairly leakproof but its sealing is not strong when compared with the sealing of juice 4 side seal packaging machine.
Design	It has a more complicated design	It has a simple design construction.
Productivity	The juice 4 side seal packaging machine is slower than the 3-side seal packaging machine because it forms one additional seal.	It is quicker than its counterpart.
Cost	This machine cost more.	It is a more budget-friendly option for small businesses.

9.What Packaging Type is Processed by the Juice 4 Side Seal Packaging Machine?

There are different packaging types processed by the juice 4 side seal packaging machine like:

Standup Pouch

This pouch type is sealed at four sides-one top, one bottom, and two longitudinal. Due to flat gusseted folding at the base, it stands upright in the display cases. Due to these features, brands prefer to use standup pouches for marketability.

Standup Pouch- Picture Courtesy: FoodBev Media

Flat-lay Pouch

This pouch also has 4 seals- one top, one bottom, and two vertical seals. Unlike the standup pouch, it does not have a bottom gusset or flat base, thus it lays on its back. However, with support, it can stand on the retail shelves.

Flat-lay Pouch- Picture Courtesy: Virtual Packaging

Sachets

These sachets are also sealed on 4 sides. Sachets house single-serve of the juice powders and liquids. They are available in rectangular or square shapes.

Sachets- Picture Courtesy: Evohealths

10.Can You Explain Problems, Their Causes, and Their Solutions in the Juice 4 Side Seal Packaging Machine?

Yes, the juice 4 side seal packaging machine is a sophisticated unit that sometimes faces unanticipated problems that cause significant production interruptions and expensive repairs. However, we are giving some tips and tricks to solve these problems.

Wrinkling and Creasing of Film

Wrinkling and Creasing of Film

Cause

Solution

The film feed mechanism experiences high tension.

Incompatibility of film with the machine.

Fix the tension problems by adjusting the film on the rollers.

Ensure that the film is compatible with the machine.

Unevenness in the Juice Filling

Unevenness in the Juice Filling

Cause

Solution

Filling systems out of calibration.

Filling nozzles are clogged.

Air bubbles in the juice

Old filling systems

Recalibrate the filling system

Clean the filling nozzles.

Remove air bubbles

Replace old filling systems

Juice Leakage out of Seal

Juice Leakage out of Seal

Cause

Solution

Inaccurate sealing due to insufficient temperature and pressure

Incompatibility of film material with the equipment

Old sealing jaws

Dusty or unclean film material

Fix the issues of sealing temperature and pressure

Use packaging material that is compatible with the equipment

Replace old sealing jaws

Clean the film material

Jamming of Film Material

Jamming of Film Material

Cause

Solution

Incorrect alignment of film rollers and dancer’s arm

Poor positioning of the film roll of the roller

Hindrances in the path of the film

Properly align the roller and dancer’s arm and then correctly pass film over rollers.

Position the film roll rightly over the holder.

Clear the obstructions in the path of the film and ensure the smooth film-feeding

Uneven Packaging Shape and Size

Uneven Packaging Shape and Size

Cause

Solution

Misaligned cutting knives

Out-of-calibration forming system

Incorrect alignment of the forming system

Film material differences

Properly align the cutting blade in the centre of the sealing jaws.

Adjust the calibration of the forming system.

Fix the alignment issues of forming system

Make ensure that there is consistency in the packaging film

Conclusion

Juice 4 side seal packaging machine is an advanced equipment that is the gateway for quick accurate packaging. This machine is added to businesses to achieve striking and captivating packaging in drastically less time than simple hand packaging. It is indeed the best way to take your business to new horizons. If you want to procure this dynamic unit for your business, then instantly message us. We, the Allpack Team will be more than happy to discuss your options with you.

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Liquid Packing Machine: The Complete Buying Guide In 2024

Packaging Machine

Liquid Packing Machine: The Complete Buying Guide In 2024

Delicious juices, energy drinks, and smoothies refresh us on hot summer days. But have you ever wondered how they are packed? These refreshing drinks and every liquid product are packed by a liquid packing machine.

Packaging plays a vital role in the commercialization of any liquid and no doubt liquid packing machine contributes a lot to branding and marketing any product production. This machine also bestows protection to liquid products. It brings several benefits for production due to its efficiency and speed.

Interested in integrating a liquid packing machine into your existing production line but first want to learn about this handy device, then read on to discover the fascinating world of the liquid packing machine.

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1.What is Meant by a Liquid Packing Machine?

Liquid Packing Machine

A liquid packing machine or liquid packaging machine is a piece of equipment that encloses, contains, loads, or fills the liquids inside the container which are either flexible packaging like pouches, sachets, sticks, or rigid packing like jars, bottles, jerrycans, buckets, and drum.

It is an efficient and speedy machine that packs more containers per minute than it is filled by simple hand filling. It is utilized in every sundry industry like food, pharmaceutical, beverage, nutraceutical, chemical, cosmetic and many more.

2.What are the Useful Benefits of the Liquid Packing Machine?

Liquid packing machine comes in handy because of their flawless working, speed, and automation. Although buying this machine is a heavy investment, it generates more revenue in a short time. Here are some major useful benefits of the liquid packing machine:

Lower Cost

Highly Cost-Effective Liquid Packing Machine

Liquid packing machine has lower operational costs because it automates the liquid packing process, allowing productions to allocate labour resources elsewhere. This lowers labour expenses. Moreover, it also recoups its initial investment by saving packaging material.

More Efficiency

More Efficiency- Picture Courtesy: Packaging of the World

Liquid packing machine automates the packaging process and increases packaging efficiency. This means that it packs more product in less time, whereas, hand packing is more laborious and has lower packaging efficiency.

Remove Process Bottlenecks

Remove Process Bottlenecks

The hand packaging process can have more bottlenecks because of human mistakes. A liquid packing machine prevents these bottlenecks by removing the chances of human mistakes. This machine has fewer packaging errors and it easily keeps up with the production flow.

High Operator Safety

High Operator Safety

With the liquid packing machine, manufacturers ensure the safety of their workforce. By automatically packing the liquids, the risk of monotonous strain and work-related injuries is drastically reduced. This is because this machine works efficiently with less to no human intervention.

No Downtime

No Downtimes with Liquid Packing Machine

Human staff needs a break and hand packing stop when they are on break. This increases downtime. But the liquid packing machine operates 24/7 without needing a break. This significantly lowers the downtime and increases production efficiency.

Versatility

Versatility of Liquid Packing Machine

A liquid packing machine, whether packing rigid containers or flexible containers, can process a wide range of containers. In this way, it is ideal for industries dealing in different-sized and shaped liquid containers. With quick format change, the liquid packing machine is customized to handle different packaging containers.

3.What are the Industrial Applications of the Liquid Packing Machine?

Liquid packing machine has diverse applications in every industry that processes liquid products. These applications are penned below:

Food Industry

Use of Liquid Packaging Machine in Food Industry- Picture Courtesy: Dieline

In the food industry, a liquid packing machine is utilized to fill thinner and thicker consistency liquid products like pastes, dressings, sweet syrups, condiments, ketchup, mayonnaise, honey, etc., in bottles and pouches. With its computerized parts, this machine automates food production lines.

Beverage Industry

Use of Liquid Packaging Machine in Beverage Industry

Yes, the liquid packing machine has prime value in the beverage industry, because it loads different kinds of beverages, such as sodas, smoothies, fruit juices, water, and oils in attractive bottles and stylish pouches. This machine boosts the production efficiency of beverage filling lines.

Dairy Industry

Use of Liquid Packaging Machine in Dairy Industry

Liquid packing machine is also found in the dairy industry for packing milk, ice cream, butter, yogurt, and cheese in hard and flexible containers. This machine packs more dairy products in a short time.

Pharmaceutical and Nutraceutical Industry

Use of Liquid Packaging Machine in Nutraceutical Industry- Picture Courtesy: Dieline

In the pharmaceutical and nutraceutical industry, a liquid packing machine plays a significant role, as it packs syrup, emulsion, suspensions, energy mixes, protein mixes, and many more. Its speed in these industries exceeds the speed of handfilling.

Cosmetic Industry

Use of Liquid Packaging Machine in Cosmetic Industry- Picture Courtesy: Packaging of the World

A liquid packing machine is popular in the cosmetic industry, as it packs free-flowing as well as thicker viscosity products, for instance, perfumes, foundations, lipsticks, eyeliners, etc. in the bottles. It also fills cosmetic products in small pouches and sachets for sample and promotional purposes.

Personal Care Industry

Use of Liquid Packaging Machine in Personal Care Industry- Picture Courtesy: Packaging of the World

This machine is also utilized in the personal care industry to pack body mist, liquid soap, face wash, sanitizers, shampoo, sunscreen, etc. in jars, bottles, pouches, and sachets. This machine boosts production capacity in the personal care industry.

Chemical Industry

Use of Liquid Packaging Machine in Chemical Industry

In the chemical industry, this machine is utilized because of its quicker work efficiency and high productivity. Liquid packing machine packs a variety of chemicals like detergents, bleaches, disinfectants, adessives, glues, paints, liquid fertilizers, and many more in small and large capacity containers.

4.What Components Are Present in the Liquid Packing Machine?

A liquid packing machine consists of different parts, each capable of performing a particular role for seamless packing operation. These parts are discussed below:

Both Pictures Represents Parts of Allpack Liquid Packing Machine

Product Hopper	Bulk volumes of liquids are loaded in the product hopper located at the upper side of the liquid packing machine.
PLC Control Panel	It stands for programmable logic controller. It is a computerized panel that controls every process in the liquid packing machine. This panel has different buttons with which the machine is powered up. These buttons are also used for adjusting machine parameters.
Filling Hose	It is a plastic pipe-like structure that provides a passageway for the fluidity of liquids from the hopper to the filling nozzles. This hose connects the hopper to the filling head.
Forming Station	This is a cone-like structure, around which packaging film is folded and wrapped. This component transforms packaging film into a pouch or sachet.
Horizontal Sealing Jaw	This sealing bar melts and fuses the top and bottom edges of the pouch using heat or pressure.
Cutter	It is a sharp blade that cuts and trims the seams of the packaging pouch.
Caster Wheel	These are present at the bottom of the liquid packing machine and rotate to move the machine.
Conveyor	It is a long transporting unit consisting of rollers, chains, and drive belts that move liquid containers to different machine areas.
HMI Touch Screen	It is a display screen using which operators can input machine parameters.
Motor	This is an electric component that powers the machine's HMI display screen, conveyor, and filling devices.
Height Adjustment Mechanism	It is a rotating handle with which filling heads are moved up and down to accommodate containers of varying heights.
Filling Nozzle	It is a cylindrical nozzle that allows liquids to gradually trickle down the container.
Safety Glass	This is a safety feature consisting of clear glass by which users can easily see the machine's operation without directly approaching the machine.

5.What is the Major Classification of the Liquid Packing Machine?

Liquid packing machine comes in all shapes and sizes. This machine is classified into different types based on automation, filling device, and type of container. A detailed classification is discussed below:

According to Automation

Manual Liquid Packing Machine

Allpack Manual Liquid Packing Machine

This machine is the most simplified form of the liquid packing machine that is easily accommodated on the desktop. It has handles and levers that are used to manually pack the liquid inside the containers. Moreover, operators have to load and unload containers physically under the filling nozzle. It is mostly found in small industries and homes.

Semi-automatic Liquid Packing Machine

Allpack Semi-automatic Liquid Packing Machine

This machine has a compact configuration. When it comes to functionality, it is between the manual liquid packing machine and the automatic liquid packing machine. It is an automated filling process due to its computerized controls while loading and unloading of containers is labor-intensive.

It has medium-sized productivity and is often seen in medium-sized industries.

Automatic Liquid Packing Machine

Automatic Liquid Packing Machine

This machine automates production with its seamless working and high speeds. Its packing speed is far faster than a semi-automatic liquid packing machine. With its up-to-date technology, it packs thousands of containers per hour. It is integrated with robotics and automated systems that load and unload containers to and from the machine.

It is more costly than its counterparts and has a modular configuration.

According to Filling Device

Piston Liquid Packing Machine

Piston Liquid Packing Machine

This machine utilizes the opposite movement of the piston in a cylinder to draw liquids from the hopper into the container. Piston movement forward fills the cylinder while its backward movement pushes the liquid into the filling head. It can easily fill liquids having both a thinner and thicker consistency. The piston liquid packing machine has accurate filling.

Pump Liquid Packing Machine

Pump Liquid Packing Machine- Picture Courtesy: Algomtl

This machine is equipped with different kinds of pumps like gear, rotor, cavity, and, lobe. This pump system rotates to move liquids from hoppers to filling heads. It is one to more filling nozzles and each filling nozzle has its own pump for efficient liquid packing. It loads both viscous and free-flowing liquids into containers.

Net Weight Liquid Packing Machine

Net Weight Liquid Packing Machine- Picture Courtesy: Accutek Packaging Equipment

While other liquid packing machines, fill liquids by their volume, the net weigh liquid packing machine loads the liquids into the packaging container by their weight. It is more accurate than a volumetric liquid packing machine. Measuring load cells in this machine monitor the in-filling weight and signal the PLC system to pause filling once the required weight is attained.

Over Flow Liquid Packing Machine

Overflow Liquid Packing Machine

This machine is different from other types of liquid packing machines as it fills containers to a required level instead of volume. The sensors monitor the progress of the liquid and once it reaches the desired level, the filling stops. The extra liquid is sent back to the hopper via overflow nozzles.

This machine is suited for packing transparent containers that have a conspicuous presence on retail shelves.

Gravity/Pressure Liquid Packing Machine

Gravity/Pressure Liquid Packing Machine- Picture Courtesy: VKPAK

This machine uses natural gravitational force or pressure to pack the container. Liquid flows down the filling nozzles via gradational force or pressure difference between the hopper and filling nozzle. It operates on the principle of time-based filling which means that once the desired time has passed, liquid packing stops.

According to Packaging Container

Sachet Liquid Packing Machine

Allpack Sachet Liquid Packaging Machine

This machine packs small sachets or bags with the liquid. It usually seals sachets at three sides (top, bottom, and one side) or four sides (top, bottom, and 2 sides). It is best for packing a one-time serving of liquids. The Sachet liquid packing machine has a smaller size.

Stick pack Liquid Packing Machine

Allpack Stick pack Liquid Packing Machine

It also packs single-serve liquids but its packaging container is longer and has a smaller width. It seals the stick packs on three or four sides. It also creates a back-seal on the stick pack. It has one to twenty lanes and its output capacity usually depends upon the number of lanes.

Vertical Form Fill and Seal Liquid Packing Machine

Allpack Vertical Form Fill and Seal Liquid Packing Machine

It is the most popular liquid packaging because of its cost-effectivity, versatility, and smaller size. It forms, fills, and seals pouches instead of using already-made pouches. It can pack diverse kinds of liquid pouches like standup, Doypack, gusset pouches, flat bottom pouches, etc.

Premade Pouch Liquid Packing Machine

Allpack Premade Pouch Liquid Packing Machine

This machine uses already-made pouches instead of making them by itself. Hence, the premade pouch packing machine has more productivity than the VFFS machine. It is rotary turntable thus, can process multiple pouches simultaneously. It operates at a consistent speed to pack liquids in different pouches.

Bottle/Jar Liquid Packing Machine

Bottle/Jar Liquid Packing Machine

This machine fills liquids inside diverse container types such as jars, bottles, jerry cans, and drums. It has long conveyors on which containers are placed for filling. These conveyors are essential in guiding and loading liquid containers. Bottle/jar packing machine comes with one or more filling heads that boost production efficiency.

According to Design

Inline Liquid Packing Machine

Inline Liquid Packing Machine

It has a straight-line design like the letters L, U, and Z and bottles travel in a single line on the conveyor belt of this machine. It has a long conveyor. The conveyor pauses during the liquid filling in this machine. It has a lower speed than its rotary counterpart.

An inline liquid packing machine is ideal for small and medium productions. This machine has a lower footprint. The inline liquid packing machine is budget-friendly. It is quite flexible and format change is quickly managed.

Rotary Liquid Packing Machine

Rotary Liquid Packing Machine

The rotary liquid packing machine has a circular design. It has a small conveyor and starwheel turntable. The machine does not pause while the containers are filled. It can fill multiple containers at a time.

The rotary liquid packing machine has more production speed than its inline counterpart. It is more suited for large productions. It requires more floor space. It is more expensive. It has less flexibility and processes limited bottle types.

6.How Does the Liquid Packing Machine Work?

The liquid packing machine works seamlessly to carry out precise liquid filling. The working principle of different types of liquid filling machines is discussed below:

Liquid Pouch Packing Machine

Liquid Pouch Packing Machine

Following are the working steps of this machine:

Loading of Product and Packing Container

Before the beginning of the machine operation, the product is poured inside the liquid hopper located at the top. The operators place packaging film or empty pouches in the loading area.

Forming and Opening of Pouch

The packaging film unwinds, folds, and wraps around the forming station to fabricate the pouch while in the premade pouch machine gripper opens and compressed air inflates the empty pouches.

Filling

Upon detection of the pouch under the filling nozzle, liquid in the hopper flows to the filling nozzle by the rotational and vibrational motion of the filling devices.

Sealing and Discharging

After filling, the sealing element uses pressure, heat, and ultrasonic waves to fuse the top edges of the pouch. Ultimately, these finished liquid pouches are discharged in an outfeed chute.

Bottle/Jar Liquid Packing Machine

Allpack Magnetic Force Pump Liquid Filling Machine

The working of bottle/jar packing machine is divided into three main steps:

Feeding of Product and Packing Container

The bulk quantity of liquid products is loaded inside the hopper.

Filling

When the container is detected under the filling heads, The liquids flow from the top hopper into the filling heads and then they gradually dispense into the packing container.

Unloading

Once the required fill volume, fill weight, or fill level is attained, the filling process stops and containers go to capping and sealing stations.

7.What Packaging Materials are Processed by Liquid Packing Machine?

The type of packaging materials processed by the liquid packing machine usually depends upon its type. Here are some examples of packaging materials processed by the liquid packing machine:

Polyethylene Film

PE Film Pouch

Liquid packing machine processes multiple types of PE films like LDPE, LLDPE, and HDPE, to create strong and protective pouches and bottles. These films have strong environmental element resistance and are puncture-proof.

Polypropylene Films

Polypropylene Films

This machine also handles PP film to fabricate pouches and sachets with more shelf appeal. These films are transparent and usually offer clarity. Moreover, they are tough and have better chemical resistance.

Metalized Film

Metalized Film

These films are formed from aluminium layer deposition on the plastic film. This creates a shiny metallic effect that attracts high-end customers.

Glass

Glass

Glass Bottles

It has a tough impermeable material, forming a more durable glass bottle. It has higher barrier resistance than other materials. The clarity of the glass allows users to view packaged products.

Metallic Cans

Metallic Cans- Picture Courtesy: Dieline

It is formed from aluminium and tinplate. These materials offer strong moisture, temperature, and, air protection. Liquid packing machine uses metallic cans to fill beverages and juices.

Rotary Liquid Packing Machine- Picture Courtesy: Datong Machinery

8.How To Maintain a Liquid Packing Machine?

Maintenance of Liquid Packing Machine

Proper maintenance of liquid packaging is a certain way to increase its operational life. Maintenance of machines is a must for gaining maximum benefit from it. Here are some useful maintenance tips for the liquid packing machine:

Daily Maintenance	Visually examine the liquid packing machine for any loose belts, nuts, screws, and bolts. Examine leakage in components. Clean every surface of the machine, especially the filling nozzle. Maintain proper product level in the hopper Check machine HMI for any error notification
Weekly Maintenance	Lubricate and oil mobile parts and joints. Properly clean the clogged nozzles. Adjust the tension of the drive belts. Clean and calibrate machine sensors.
Monthly Maintenance	Replace worn-out clogged air filters to maintain correct airflow. Thoroughly clean the machine from the interior. Recalibrate the filling devices to ascertain steady liquid flow. Examine and properly tight loose electric components. Inspect the alarm system.
Yearly Maintenance	Back up the machine data. Lubricate gearboxes and motor. Check the working order of safety devices like guard rails and interlock doors.

9.What are the Basic Problems of the Liquid Packing Machine? How to Rectify Them?

The Liquid Packing machine has a central place in the liquid filling line; however, it can encounter occasional problems that lead to production downtime and inaccuracies in liquid packing. Here are some basic problems and their possible solutions:

Cause

Solution

Image

Tipping and Breakage of Bottles

Non-uniform conveyor belt tension

Uneven speed of the conveyor

Poor positioning of guide rails

Old conveyor belt

Adjust the tension of the conveyor

Correct the speed of the conveyor

Realign guide rails

Replace old conveyor belt

Tipping and Breakage of Bottles- Italianfood.net

Uneven Liquid Fill

Old or faulty fill nozzles

Clogging in filling nozzles

Poor calibration of filling devices

Non-uniformity in liquid consistency

The presence of air in the filling pipes

Replace old fill nozzles

Properly clean fill nozzles with cleaning agents

Recalibrate the filing devices

Ensure that there is uniformity in liquid viscosity

Remove the air from the fill pipes

Uneven Liquid Fill

Leakage of the Liquid

Old or defective gaskets and seals

Loose pipe connections

Worn-out O-rings

Replace or replace worn-out gaskets and seals

Properly tight all the fill pipes

Repair or replace O-rings

Leakage of the Liquid- Picture Courtesy: ALPS Inspection

Blockage of the Packaging Film

Faulty or worn-out photosensors

Hindrance in the film path

Inaccurate positioning of film rollers

Replace worn-out film sensors

Remove the blockage in the film path

Correct the positioning of film rollers

Blockage of the Packaging Film- Picture Courtesy: DirectIndustry

Poor Sealing of Pouch

Non-uniform sealing pressure

Dirty sealing jaws

Worn-out sealing elements

Inaccurate seal temperature

Ensure that seal pressure is even

Clean the dirty sealing jaws

Replace old sealing elements

Adjust the seal temperature

Poor Sealing of Pouch

10.What are the Future Prospects of the Liquid Packing Machine?

Future Prospects of Liquid Packing Machine- Picture Courtesy: Polaris Market Research

The liquid packing machine market is on the rise and making a deeper impact all over the world. It is determined that the market value of the liquid packing machine was USD 3,503.59 Million in 2021. It is expected to grow with a CAGR of 4.6% and is expected to reach a market value of USD 5,205.78 in 2030.

The liquid packing machine market is witnessing a high growth rate because of the reliability of a liquid packing machine, it delivers quick packing results without compromising the product quality. Due to this growth, manufacturers modify their liquid packing machines so that they can meet the increased production demand.

The latest liquid packing machine is fabricated using artificial intelligence and internet-of-things. Manufacturers are modifying their liquid packing machines by incorporating Industry 4 protocols. These technologies will allow the liquid packing machine to smart pack liquids and make real-time decisions with data analytics.

Moreover, the futuristic liquid packing machine would be more eco-friendly, lowering carbon emissions and decreasing packaging waste.

Conclusion

A liquid packing machine is the best solution to pack liquids efficiently, accurately, quickly, and precisely. Hopefully, now you are well-versed in this machine by reading our informative buying guide. Now if you are planning to purchase a liquid filling machine then visit our dedicated Allpack website, as it is our motto to provide the best-quality machine that will skyrocket your business. If you are confused about the selection process then you are more than welcome to message us and we will guide you in picking a superb-quality machine.

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Salad Sauce Sachet 3 Side Seal Packaging Machine: The Complete Buying Guide In 2024

Packaging Machine

Salad Sauce Sachet 3 Side Seal Packaging Machine: The Complete Buying Guide In 2024

Salad sauce has been around for centuries. In today’s world salad sauce is an important part of the meal and it spices up the salads. Packaging is vital in preserving the freshness of salads. Packaging responsibilities are carried out by salad sauce sachet 3 side seal packaging machine.

The dynamic world of packaging is revolutionized by the salad sauce sachet 3 side seal packaging machine. This machine is a flexible addition that carries out difficult packaging tasks easily and smoothly.

If are you in the packaging business and are considering integrating a salad sauce sachet packaging machine into your business, then carefully read this informative guide. This blog is written with the sole purpose of adding to your knowledge about the salad sauce sachet packaging machine.

Let’s get an insight.

Add a header to begin generating the table of contents

1.What is Meant by Salad Sauce Sachet 3 Side Seal Packaging Machine?

Salad Sauce Sachet 3 Side Seal Packaging Machine

A salad sauce sachet 3 side seal packaging machine is a specialized kind of machine that packs a single serving of salad sauce in the 3 side seal sachet. It contains and encloses salad sauce in sachets that are sealed from only three sides.

These sachets may have one top, one bottom, and one side seal or they may have two sides and one top seal. Sachets are a convenient type of packaging format for salad sauce because of their easy opening and dispensing.

This machine packs salad sauce for protection, ease of transportation, delivery, and, branding. It swiftly and precisely contains salad sauce in the 3 side seal sachets.

2.In What Industries Salad Sauce Sachet 3 Side Seal Packaging Machine is Utilized?

The salad sauce sachet 3 side seal packaging machine has a broad spectrum of industrial applications. It processes multifarious products, packaging liquids, semi-solid and solid products for instance:

Food Industry

Use of Salad Sauce Sachet 3 Side Seal Packaging Machine in Food Industry

This industry utilizes salad sauce sachet 3 side seal packaging machine for filling one-time servings of different food pastes like salad sauce, mustard, cheese, hot sauce, soy sauce, line sauce, condiments, ketchup, ranches, vinaigrette, and many more products in small sachets. It quickly fills salad sauces with accuracy, thus protecting your packaging treats.

Beverage Industry

Use of Salad Sauce Sachet 3 Side Seal Packaging Machine in Beverage Industry

Creative and stylish beverage sachets are formed by salad sauce sachet 3 side seal packaging machine. It securely loads juice mixes, smoothy blends, protein shakes and many more in portable sachets. These also pack on-the-go instant beverage powders for the convenience of consumers.

Pharmaceutical and Nutraceutical Industry

Use of Salad Sauce Sachet 3 Side Seal Packaging Machine in Pharmaceutical and Nutraceutical Industry

In the pharmaceutical and nutraceutical industry, different kinds of syrup, emulsions, dietary supplements, vitamin and mineral liquids, and nutraceutical juice beverages also called superfoods are loaded inside a compact sachet by the salad sauce sachet 3 side seal packaging machine. This machine fills precisely load exact doses of pharmaceutical and nutraceutical products.

Cosmetic Industry

Use of Salad Sauce Sachet 3 Side Seal Packaging Machine in Cosmetic Industry

This machine is also utilized in the cosmetic industry for packing cosmetic samples and trial products in a small sachet. It loads single-serve cosmetic creams, lotions, gels, masks, moisturizers, perfumes, etc in sophisticated and premium-looking sachets. This machine creates fine-quality sachets to attract customers.

Chemical Industry

Use of Salad Sauce Sachet 3 Side Seal Packaging Machine in Chemical Industry

The salad sauce sachet 3 side seal packaging machine has also found its use in the chemical industry. It dispenses single-use portions of different types of chemicals like glues, paints, adhesives, sealants, varnishes, polishes, etc in compact sachets. It is a cost-effective option for storing chemicals than bottle-filling machines.

Agriculture Industry

Use of Salad Sauce Sachet 3 Side Seal Packaging Machine in Agriculture Industry

Salad sauce sachet 3 side seal packaging machine speed up the packaging of agriculture products. It is utilized for loading agriculture liquids like fertilizers, pesticides, herbicides, nematicides, fungicides, etc in the leak-proof sachet. This machine dispenses these agricultural chemicals in controlled doses in the sachet.

3.Are There Any Useful Pros of by Salad Sauce Sachet 3 Side Seal Packaging Machine?

The salad sauce sachet 3 side seal packaging machine is an adaptable and robust unit bringing a wide range of advantages to the production. This machine has efficiency, accuracy, and speed. All these features fetch huge economic and commercial benefits for the production:

Precision is Must in Filling

Precision with Salad Sauce Sachet 3 Side Seal Packaging Machine

When it comes to salad sauce dispensing, precision is the priority. Product precision and accuracy contribute to the progress of the business. If there is inaccuracy in the filling, it will break customer trust and lead to product recalls. There is no possibility of over and underfilling with salad sauce sachet 3 side seal packaging machine. Error-free dispensing is a significant feature of the salad sauce sachet 3 side seal packaging machine.

Quick and Fast Packaging

Fast Productivity with Salad Sauce Sachet 3 Side Seal Packaging Machine- Picture Courtesy: Packaging of the World

This machine is an excellent way to increase the productivity of the businesses. It has quick response controls and intelligent systems that quickly and efficiently fill the salad sauce. This machine uses automated components to fill hundreds of thousands of sachets in every cycle. Quick packaging with this machine saves you from the hassle of manually loading food products.

No Spilling No Product Wastage

No Spilling by Salad Sauce Sachet 3 Side Seal Packaging Machine

Salad sauce sachet 3 side seal packaging machine devotedly ascertains mess-free and spill-free dispensing of products with fast and proficient filling systems. No spilling means no product wastage. Whether you are packing pastes, oily substances, or sauces, this machine will assist you in creating strong seals that have no product leakage.

Adaptability for Production Goals

Adaptability of Salad Sauce Sachet 3 Side Seal Packaging Machine

A Salad sauce sachet 3 side seal packaging machine is an adaptable unit that fills a wide range of products with simple adjustments in the filling devices. Whether you are packing free-flowing liquids like water or thicker viscosity products like salad sauce, it easily handles all these products and helps you to tick off your production goals.

Sustainability for Saving Earth

Sustainability with Salad Sauce Sachet 3 Side Seal Packaging Machine: Picture Courtesy: Kagome usa

This machine not only fulfils your production goals but also assists you in boosting your sustainability efforts. It produces small sachets without wasting material and planet resources, promoting sustainability. Furthermore, these smaller sachets are more easily recycled, reducing landfills.

4.What Parts are Featured in by Salad Sauce Sachet 3 Side Seal Packaging Machine?

Different mechanical, computerized, and electric parts are featured in the salad sauce sachet 3 side seal packaging machine. these components have their specific role in the sachet filling. For your information, we are detailing a complete description of these parts:

Parts of Salad Sauce Sachet 3 Side Seal Packaging Machine

Hopper	It is a conical-shaped device that stores large amounts of salad sauce for uninterpreted and precise filing. The hopper is equipped with levelling sensors that measure the level of the product in the hopper.
Measuring Pump	It is the pump system that dispenses an accurate amount of salad sauce in the 3 side seal sachets. It is used for volume control and with easy adjustment, it reduces the wastage of the product.
Smart Temperature Control	It is a temperature control device that is used for monitoring the sealing temperature of the sachet. It is a digital temperature control device that shows the temperature of the machine.
Power Switch	It is the main switch that turns on the machine.
Film	This film is used for forming 3 side seal sachets. It is placed on the cylindrical rod that unravels the film upon rolling.
Colour Touch Screen	This component is the intelligent control system of the machine. It is an interactive interface that is used for making quick adjustments to the fill and seal parameters.
Bag Former	It is a conical type device that shapes the film into 3 3-sided seal sachet.
Horizontal Sealing	These sealers are used for closing the upper edges of the sachet. Their direction of operation is horizontal; hence the name horizontal sealing jaws.
Safety Door	These are the clear glass panels that allow users to view the inside packaging operation of the salad sauce sachet 3 side seal packaging machine.
Cutter	The function of a sharp cutter is to separate the two connecting sachets. It also trims and cuts corners of sachets.
Conveying Outlet	It consists of drive belts on which sachets are collected after their complete packaging.

5.What are the Working Steps of by Salad Sauce Sachet 3 Side Seal Packaging Machine?

A simple selection of salad sauce sachet 3 side seal packaging machine does not reflect the profitability of the business. But operating the salad sauce sachet 3 side seal packaging machine in the right way contributes towards the success of the business. Hence, we are explaining the working steps of the salad sauce sachet 3 side seal packaging machine for your information.

Working of Salad Sauce Sachet 3 Side Seal Packaging Machine

Salad Sauce Feeding

A large hopper is located at the top of the machine for housing a large quantity of salad sauce. The salad sauce moves towards filling nozzles by the repetitive movement of filling devices.

Film Loading, Unwinding, and Initiation

The film is loaded over the cylindrical holder and the operator guides it over the film rollers and dancer’s arm. The opening and unwinding of the film is initiated by the signal from the PLC signal. The rollers and dancer’s arms keep the film under an accurate amount of tension.

Sachet Formation

The film at the forming station surrounds and doubles around the forming station. The forming collar is a conical part that folds this film into a sachet. Vertical sealers with heat fuse and join the side seams of the sachet.

Salad Sauce Filling

Once the sachet is formed, upon signal of the PLC system the filling device begins to move. The filling devices like pistons and pumps are capable of filling the accurate quantity of salad sauce. The salad sauce flows towards the filling nozzles that ultimately fill them in a sachet.

Sealing and Cutting

Upon filling the required quantity, the next step is sealing which is carried out precisely by the horizontal sealer. These sealers are proficient in sealing the top part of the sachet using heat, impulse waves, pressure, and ultrasonic. Afterwards, sharp cutting blades disjoin two sachets from each other.

Unloading

Finally, the salad sauce sachets are dropped down onto the outfeed chute or the product conveyor, from where the operators move them to secondary packaging units.

6.How To Classify by Salad Sauce Sachet 3 Side Seal Packaging Machine?

When you go to the market, you will see different makes and models of salad sauce sachet 3 side seal packaging machines. Since these different categories can be confusing, so we are penning the details of the salad sauce sachet 3 side seal sachet packaging machine’s classification just to help you select the right machine:

According to Size

Small Salad Sauce Sachet 3 Side Seal Packaging Machine

Small Salad Sauce Sachet 3 Side Seal Packaging Machine

It is a small desktop unit that has a minimal footprint. This machine has a smaller processing capacity because it forms, fills, and seals a limited number of sachets during one cycle. However, it is much easier to clean and maintain this type of salad sauce sachet with 3 side seal sachet packaging machine.

Large Salad Sauce Sachet 3 Side Seal Packaging Machine

Large Salad Sauce Sachet 3 Side Seal Packaging Machine

It has a large footprint, consequently it is found in larger production plants. Due to its efficiency and higher output rate, it is well-suited for business processing more volume of the products. It has the latest technology that makes it easier to program this machine.

According to the Filling Type

Piston Salad Sauce Sachet 3 Side Seal Packaging Machine

Piston Salad Sauce Sachet 3 Side Seal Packaging Machine

It is a widely popular machine for filling salad sauce. Viscous oils and free-flowing pastes materials are easily packed by a piston salad sauce sachet 3 side seal sachet packaging machine. The fluidity of salad sauce happens with the movement of the piston in the cylinder.

Pump Salad Sauce Sachet 3 Side Seal Packaging Machine

Pump Salad Sauce Sachet 3 Side Seal Packaging Machine

It is yet another frequently used type of salad sauce sachet 3 side seal sachet packaging machine. Different pump systems in this machine assist in dispensing a pre-estimated amount of salad sauce in 3 side seal sachet. The pump rotates to load products. It is one of the most accurate systems for filling salad sauce.

Volumetric Cup Salad Sauce Sachet 3 Side Seal Packaging Machine

Volumetric Cup Salad Sauce Sachet 3 Side Seal Packaging Machine

This type of salad sauce sachet 3 side seal packaging machine has different cups in which a pre-measured volume of salad sauce is dispensed for filling the sachet. This machine then loads the products from the cup into sachets. It can accommodate different granular and powdery products.

Number of Lanes

Single Lane Salad Sauce Sachet 3 Side Seal Packaging Machine

Single Lane Salad Sauce Sachet 3 Side Seal Packaging Machine

This machine as the name indicates, only has a single lane; therefore, it packs one sachet at a time. It is best for small industries because its productivity is on the smaller end of the spectrum. It has a minimal number of parts; thus, it is easy to clean and maintain the single-lane salad sauce sachet 3 side seal packaging machine.

Multi-Lane Salad Sauce Sachet 3 Side Seal Packaging Machine

Multi-Lane Salad Sauce Sachet 3 Side Seal Packaging Machine

This machine consists of numerous lanes; hence, this type of salad sauce sachet 3 side seal packaging machine has a greater number of parts. This machine achieves more productivity because it fills numerous sachets in one go. It has a higher footprint and comes at a higher cost.

7.What are the Filling Methods of Salad Sauce Sachet 3 Side Seal Packaging Machine?

Filling Methods of Salad Sauce Sachet 3 Side Seal Packaging Machine

There are different types of filling methods employed in salad sauce sachet 3 side seal packaging machine like:

Volumetric Filling	It is a method of precisely loading the volume of products in the packaging containers. Its examples include positive displacement pumps and piston fillers.
Multi-Head Filling	In this filling, multiple channels or heads load the pre-measured quantity of products concurrently into sachets.
Rotary Valve Filling	The valve rotates for fluidity of materials from the hopper into filling nozzles. It is perfect for filling granular and dry powders.
Gravity Filling	The natural force of gravity is used for filling products. The products gradually drop down from the upper hopper into containers without using special devices.
Auger Filling	A rotating auger screw moves the pre-calculated amount of products through auger plates and dispenses them into containers. It is used for filling solid products like dry powders, granules, and other free-moving solids.
Net Weigh Filling	The load cells calculate the weight of dispensing products during filling. The filling process continues till the required fill weight is achieved. It is used for loading precious chemicals and oils.
Piston Filling	The movement of a piston in its housing chamber pulls pastes and other viscous liquids from the hopper into the housing chamber. The backward motion of the piston pushes the liquids into the container. It is used for its consistent filling.
Pressure Filling	In this type of filling, the liquids move into sachets due to pressure differences. It is used for foamy and bubbly liquids.
Peristaltic Pump Filling	The liquids move in the fill pipes via the rotation of pumps. It is a sanitary method as pump devices are not in direct contact with liquids, unlike the other filling methods.

8.What are the Differences between the Salad Sauce Sachet 3 Side Seal Packaging Machine and the Salad Sauce Pouch Packaging Machine?

Salad Sauce Pouch Packaging Machine

Even though, the terms, salad sauce sachet 3 side seal packaging machine and salad sauce pouch packaging machine are often referred to the same machine, however; both these machines have some distinct differences such as:

Features	Salad Sauce Sachet 3 Side Seal Packaging Machin	Salad Sauce Pouch Packaging Machine
Packaging Style	This machine particularly creates sachets with three side seals.	This machine fabricates pouches of different styles like standup pouches, gusset pouches, pillow pouches, flat-lay pouches, and many more.
Sealing Types	Salad sauce sachet 3 side seal packaging machine seals sachets at 3 sides.	This machine seals the pouches on three or four sides.
Versatility	It creates flat and broader sachets. This machine is limited to producing only sachets.	It is customized to create a wide variety of pouches. The salad sauce pouch packaging machine is not limited in its pouch production.
FootPrint	It has a minimal footprint.	It has a large footprint.
Serving	It packs single-serve of the salad sauce.q	It fills the multiple servings of the salad sauce.
Packaging Sizes	Limited sachet sizes are generated by this machine.	It can form pouches of all sizes by simple adjustment on the HMI touch screen.
Product Filling	The product is dispensed from the top by the salad sauce sachet 3 side seal packaging machine.	The product dispensing by this machine varies with the pouch style. It can include a spout in the pouches for pouring out product.

9.What are the Add-on Features incorporated in Sachets by the Salad Sauce Sachet 3 Side Seal Packaging Machine?

This machine can be customized to incorporate different add-n features on the sachets like:

Euro-Slot or Hang-Hole

Euro-Slot or Hang-Hole

Salad sauce sachet 3 side seal packaging machine add a small pocket or hole on the top seal of the sachet for hanging and carrying. This feature boosts the aesthetic presence of the brands on the retail shelves.

Tear-away Notch

Tear Notch 3 Side Seal Sachet- Picture Courtesy: Packaging Bag

These are small perforations by which sachets are easily opened. Salad sauce sachet 3 side seal packaging machine add these tear-away notches for easy opening without needing the scissors for cutting.

Embossing Patterns

Embossed Sachets

This machine includes embossed patterns on the sachets to increase their look and feel. This embossed or debossed printing on the surface of the sachet offers a premium and classy look to the sachets.

Zipper

Zipper

Zipper Sachets

A zipper can be added to the sachet by the salad sauce sachet 3 side seal packaging machine to provide convenience in opening the sachet. By using a zipper, sachets could be easily re-closed after use.

10.What is the Advised Maintenance of Salad Sauce Sachet 3 Side Seal Packaging Machine?

Maintenance of Salad Sauce Sachet 3 Side Seal Packaging Machine

Adherence to a proper maintenance schedule translates to an increase in the operational life of the salad sauce sachet 3 side seal packaging machine. This maintenance schedule differs from machine to machine. However, we are writing a general maintenance schedule like:

Clean both the interior and exterior of the machine regularly. It is important to clean certain areas like sealing jaws, forming tubes, dosing devices, cutting instrumentation, etc. that come in direct contact with packaging material and products.
Daily lubricate the mobile parts like conveyor belts, rollers, film holders, nuts and screws, bolts, and bearings to avoid frictional buildup that produces heat.
Fasten any loose nuts, screws, electric cables and wires as otherwise it will affect the efficiency of the salad sauce sachet 3 side seal packaging machine.
Check and inspect different parts like forming tubes, sealing jaws, filling devices, seals, and gaskets for damage and misalignment. Replace these parts if necessary.
Check the calibration of the metering system, filling devices, and sensors. Recalibrate them if required. Proper calibration of these parts is necessary for optimal quality and accurate filling and packaging.

11.Are There Differences in Salad Sauce Sachet 3 Side Seal Packaging Machine and Stick Pack Packaging Machine?

Stick Pack and 3-Side Seal Sachets

Yes, there are some significant differences between the salad sauce sachet 3 side seal packaging machine and the stick pack packaging machine. These both are used for packaging liquids but there are clear-cut differences in their design and sealing mechanism. Some important differences between these machines are:

Feature	Salad Sauce Sachet 3 Side Seal Packaging Machine	Stick Pack Packaging Machine
Packaging Style	This machine creates flat sachets that are rectangular.	This machine forms a long tubular narrow stick pack.
Sealing Side	It seals 3 sides of seal usually at the top and two sides. It also seals one top, one bottom, and one side.	It seals two or three seals- top, bottom, and back seal.
Applications	It is used for packaging liquids and semi-liquid products like gels, pastes, creams, and sometimes powders.	It packs all and sundry products whether liquids, solids, semi-solids, and semi-liquids like powders, granules, liquids, etc.
Sachet Dimensions	The sachets packaged by salad sauce sachet 3 side seal packaging machine are shorter and wider.	The stick packs formed by this machine are longer and narrower.

12.What are the Problems and Solutions of the Salad Sauce Sachet 3 Side Seal Packaging Machine?

Unexpected problems in the salad sauce sachet 3 side seal packaging machine could lead to major headaches and frustrations for businesses. However, these problems can be easily resolved with simple tricks like:

Problem

Cause

Solution

Wrinkling and Crumbling of the Film

Wrinkling and Crumbling of the Film

Tension problems in the film tracking units.

Film materials are not compatible with the machine.

Fix the tension problems in the film tracking units.

Check the film materials and make sure they are well-suited to the machine.

Variations in Salad Sauce Filling

Variations in Salad Sauce Filling

Filling devices are not properly calibrated.

Filling systems and filling nozzles are clogged.

Air bubbles in the salad sauce

Flawed and old metering systems

Calibrate properly the filling systems.

Clean the filling systems and nozzles to get rid of clogging.

Remove the air from the salad sauce.

Replace or repair the old metering system.

Partial or Weak Sachet Seals

Partial or Weak Sachet Seals

Rough or coarse sealing jaw surfaces

Insufficient sealing temperature during sachet sealing

Poor sealing pressure

Dirty surface of sealing jaws

Film materials are incompatible with sealing jaws

Defective sealing jaws

Polish sealing jaws

Ensure accuracy of temperature during sealing

Adjust sealing pressure

Use a clean cloth to wipe the surface of the sealing jaws

Use materials that are compatible with sealing jaws

Repair sealing jaws

Leakage of Salad Sauce from the Sachet

Leakage of Salad Sauce from the Sachet

Sachet film incompatibility

Weak or torn-out sealing

Mechanical damage to the sealing jaws

Use the right film materials

Check and adjust sealing parameters

Replace worn-out sealing bars

Inaccuracies in Sachet Lengths

Inaccuracies in Sachet Lengths

Poor positioning of forming and cutting components

Improper calibration of forming and cutting systems

Adjust the positioning of the forming and cutting components

Recalibrate forming and cutting systems.

Conclusion

Now it is time to wrap up this informative guide about salad sauce sachet 3 side seal packaging machine. Hopefully, we have conveyed every essential piece of information regarding this machine. The salad sauce sachet 3 side seal packaging machine is a robust and durable machine that offers productions a turnkey solution and takes the business to the next level. So, make up your mind to add this machine to your productions. We, the Allpack will assist you in finding optimal salad sauce sachet 3 side seal packaging machine. So hurry up and click on our main website for more information.

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Tablet Counter Pharmacy: The Complete Buying Guide In 2024

Tablet Counting Machine

Tablet Counter Pharmacy: The Complete Buying Guide In 2024

Do you know how pharmacists take advantage of the tablet counter? As pharmaceutical manufacturing industries, research centres, healthcare departments, are growing with more and more competition, the surge of constant quality maintenance and automation is also to be established.

You should know that the evolution of tablet counter pharmacy is one of the most demanding tools that can benefit various packaging processes due to its high efficiency and excellent performance.

How? For that, we have designed this post for you. Here, you’ll find simple and basic information about tablet counters; if you’re a pharmacist, researcher, manufacturer, or related concerned person. We believe, you will enjoy this post. So, come on and read!

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1.What Is Tablet Counter Pharmacy?

Tablet Counter Pharmacy

A tablet counter pharmacy is a specialized device used for counting and dispensing of tablets. The machine working is basically relying on ‘specialized sensor system’ that detects falling or dropping of tablet on the surface and mark it as counted.

This machine is designed to carry streamline processes related to counting of medicine in pharmacies as there’s huge function for counting and packaging medicine take place day and night to provide prescriptions to patients on time and accurate manner.

That’s why, medical biosciences have designed tablet counter pharmacy ranges from desktop to large machines that typically helpful to bring difficult and large tasks in an easiest way with reduced time and efforts.

2.How can you take benefit of tablet counter pharmacy?

A tablet counter pharmacy is very friendly and flexible innovation with several advantages. Some of them are described below:

Say Bye Counting Headache!

Easy counting

A tablet counter pharmacy has reduced manual counting headaches, means this is a blessing to all pharmacists as it saves your time and energy in tedious counting. The counting of tablets now carried out in a breeze in minimum time. So, pharmacy team can enjoy catering patient and healthcare unit with their best.

Error Proof Medicines Dispensing

Error less results

Whether pharmacy or pharmaceutical industry; a tablet counter pharmacy is now offering you an ‘oops proof tablet counting’ mean no chances of error. Now you clients will be happier and more satisfied with your throughput; thank to ‘tablet counter pharmacy’.

Speedy & Quick Counting

Quick Turnover

This machine is so much reliable and working fast and quick. Once you need it, simple pour or subject the tablets and allow the machine to bring it results to you in the form of correctly counting as prescribed.

Happy Patient, Happy Customer, Happy You

Safest Procedure

A tablet counter pharmacy allows quick action; hence you and your customer don’t need to wait at all. Similarly, in large industries, you can supply large amount of production batches in no time- this ultimately gives you ‘5-star’ reviews from your customers; thus, you’re having more production satisfaction and high-market value.

Easy Working

User-friendly with flexible workflow

A tablet counter pharmacy is sensitive to work with easy operating keys, machine is flexible to understand and gives you accurate results. Anyone can use it, we promise, this tool is easy to use and easy to handle.

3.How does tablet counter pharmacy work?

The working of the tablet counter pharmacy includes automation of counting and filling tablets following a greater ratio of accuracy. The exact working principle of the machine may vary from model to model and brand to brand, though the basic working of the machine is overview here:

Step 1: Loading of Tablets

Tablet Loading

The batch of tablets is subjected to the machine via pouring directly into the machine’s hopper or using tablet feeding mechanism including automatic addressing of tablets.

Step 2: Vibratory Channels and Counting Sensors

Sensory Detection and Counting

Upon loading the tablets, these are passed through vibratory channels where detectors and scanners are subjected to assess the correctness of the tablets. If tablets are faulty, it sends to rejection without considering them as counted. The sensors/cameras/scanner detect the presence and mark them by using photoelectric or infrared sensors and display results on a PLC touchscreen where the pharmacist can see and verify the exact quantity of the tablets present inside the container.

Step 3: Discharge

Discharging of the finished product

Once tablets are counted and dispensed into either bottles, pouches, or vials; they’re now discharged by using a conveyor. In a manual machine, you can pick the sample manually, while in other machines, conveyor send the material towards other machines integrated with it continuing further process.

4.How many types of tablet counter Pharmacy?

There are various types of tablet counter pharmacy, please check an illustration and details below:

Classification of Tablet Counter Pharmacy

BASED ON AUTOMATION

It refers to machine working incorporated with technology and smart processing. In this category, three types of machines lie, for example:

Manual Tablet Counter Pharmacy

Manual Tablet Counter Pharmacy

This is a conventional way of counting tablets. In previous decades, pharmacies, herbalists, and homeopathic medicines were counted and packed using this simple tool. Still, this machine is advantageous in small sectors as it is pocket-friendly and requires no training. You have to pour the tablets and count them by using a spatula to avoid touching them; pouring, counting, filling, these three jobs can be done manually.

Structure
This is a small tray-based tool which is a counting platform with a handle to manage and pour counted items into bottles or pouches.

Semi- Automatic Tablet Counter Pharmacy

Allpack Semi-Automatic Tablet Counter Pharmacy

Semi means half, similarly a semi-automatic tablet counter pharmacy is a half automatic and half manual machine. according to our expertise, its main functions are automatic. You just need to put the container and after counting remove it. How simple! Isn’t it?

Structure

A semi-automatic tablet counter pharmacy has a simple structure which is including container placement area, counting nozzle, vibratory channels, and a control panel.

Automatic Tablet Counter Pharmacy

Allpack Automatic Tablet Counter Pharmacy

This is a more complex machine but offers high flexibility and convenience. You can integrate this machine with other production units thus entire function can be operated with no need to human intervention. From beginning to end, the entire operation can be performed by the machine itself.

Structure

The machine is featured with a PLC touch screen, conveyor, sensors, cameras, filling nozzle, filling head, visualizing window, and other high-tech units to bring a sophisticated operation.

BASED ON MACHINE DESIGN

A tablet counter pharmacy has two basic types depending upon the design such as rotary and linear.

Rotary Tablet Counter Pharmacy

Rotary Tablet Counter Pharmacy

This machine is simple and offers high automation. The machine working based on the rotation of a carousel which is composed of tiny pockets to fix the tablets and make them count.

Structure

The machine is composed of rotary plates that shake and allow movement and alignment of tablet. Inside the machine, you can find sensors and scanners to assess faulty tablet. The machine is featured with filling head and nozzle and PLC touchscreen, the entire design is enclosed in a glass chamber that’s why it is preferable to use to count sensitive or hygroscopic dosage products as well as general tablets.

Linear Tablet Counter Pharmacy

Multi-Channel Pharmacy Pill Counter- Picture Courtesy- CVC Tech

This is the basic machine that follows a vibratory channel pathway to move tablets toward the counting unit. This equipment is commonly used in various industrial counting sections and can deal with large production batches.

Structure

This machine is composed of counting channels, filling head, filling nozzles, sensor, visualizing windows, and PLC touchscreen to bring tasks effectively.

BASED ON COUNTING HEAD

Based on counting heads there are various types of tablet counter pharmacy:

Single Head Tablet Counter Pharmacy

Allpack Single Head Tablet Counter Pharmacy

This machine is available in semi-automatic and automatic versions that is accurate bring the counting and filling job. As it names show, you can see, there is single filling head associated with the machine. This is mostly used in medium to large industries for streamline production and packing processes.

Structure

This machine is composed of simple structure including single head, filling nozzle, PLC touchscreen system, and sensor to detect tablets.

Multi Head Tablet Counter Pharmacy

Allpack Multi Head Tablet Counter Pharmacy

This machine is featured with more than a single head, therefore offering you a tremendous counting and filling tasks. All large industries own this machine as it gives to hundreds of counting tablet in few seconds. You this an automatic machine with high investment but convenient results.

Structure

This machine is composed of multiple counting heads, multiple sensors, multiple nozzles, and diverting funnel to passage counted tablet into specific container.

5.Who Uses Tablet Counter Pharmacy?

Apart from pharmacy, a tablet counter pharmacy equipment has extensive usage in various other fields belonging to production, filling and packaging sectors. These include:

Nutraceutical Industries

Tablet manufacturing in Nutraceutical Industries

Here, major health related, and wellbeing-boosting supplements are prepared, filled, and packed. For example, multivitamins, minerals, trace-elements and other products in the form of pills, tablets, capsules are regularly manufactured under controlled conditions. A tablet counter pharmacy is worthwhile to bring this process effectively.

Cosmetic & Personal Care Industries

Tablet manufacturing & counting in Cosmetic & Personal Care

You have observed various cosmetic and personal care products available in the form of softgel capsules (serums, facial oils, essential oils, creams), as well as some personal care products such as bath bubbles, pedicure tablets, etc, need a tablet counter pharmacy for packaging in order to provide satisfactory packaging to end users.

Pharmaceutical Manufacturing & Packaging Industries

Pharmaceutical medicines counting

This industrial sector is world’s richest sector where billions of dollars business is carried out annually related to the manufacturing and packaging of medicines available in the form of capsules (softgel & hard gel), pills, granulated matters, tablets, lozenges, etc., require tablet counter pharmacy for accurate counting and packaging.

Food & Beverages Industries

Food & beverages products

You must have seen soda tablets, when putting in water yummy, delicious drink gets ready to enjoy. Similarly, various other food products are made up of tablets shapes, such as gummies, coffee beans, sweeteners, etc., all of them need a tablet counter pharmacy for proper counting and packing.

Chemical Industries

Chemical Tablets

Various chemical products such as bleaches, acids, alkali bases, salts, ph. neutralizing tablets, buffers, and other items are manufactured in the form of tablets, granules, or pills that can be counted using tablet counter pharmacy for final finished products to maintain accuracy and quality.

Veterinary Medicine

Vet related tablets and pills

The veterinary industry is concerned with manufacturing and packaging of pet related items such as energy boosters, supplements, antibiotics, anti-pyrectics and painkillers are mainly counted using tablet counter pharmacy.

Stationery Industry

Stationery products

Using a tablet counter pharmacy, various stationery items can be properly counted and filled in pouches, bottles, and containers, Such as pen toppers, rubber/erasers/, sharpeners, holders, clips, etc.,

6.What is the structure of a Tablet counter Pharmacy?

Allpack Tablet counter pharmacy Parts

Hopper: This is like a storage tank which allows tablets to pour or drop down for further process steps. That’s why it is commonly located at the upper part of the machine to bring these steps in an easy go.

Touchscreen: Just like a smartphone or your iPad, you can put commands using the touchscreen and results display on your screen. Similarly, you can set things and visualize A to Z going on inside and outside the machine with proper counting as well as graphics of the process.

Vibratory Channels: Small, straight and narrow pathways where tablets can move and transfer from the upper body towards the counting unit. these vibratory channels are also featured with scanners to detect any faulty or unusual tablet. The purpose of these channel to bring smooth counting process without piling or tablet jamming.

Observation Window: If you’re still worried about inside processing, just hold on- you can peek to monitor tablet counting using the observation window which is made up of transparent glass allowing you easy seeing.

Filling Head: This is the part where process begins, this unit acts like a transporter that facilitates easy movement of tablets to move down towards the nozzle.

Filling Nozzle: This is unit allow tablets to come out as a counted items just like a fountain that allows the easy flow of material (tablet) toward container.

Tablet Sensor: This is the part where exact/major process takes place, once tablet comes or drops into this unit, a beam of light or sensor light fades and transmits signal as a marked one.

Adjustable Screw: There are different types of containers, such as sizes, shapes, weights, hereby an adjustable screw provides support to filling container to become stable by using fine tuning to adjust the easy and firm gripping.

Infeed Conveyor: The container comes in contact with filling nozzle by the help of conveyor belt. Once tablets are counted and filled, conveyor belt also support them to leave the system and drop them towards the next machine. the speed of conveyor belt is also controllable.

Electric Cabinet: Just like other parts of the machine, electric cabinet functions as a heart of the machine where major electrical components are fixed and can transmit electrical energy into the machine to streamline everything flexibly.

Supporter/Foot Cups: The machine can absorb shocks, and vibration, and remained in a balanced position by the help of supporter and foot cups.

7.What is a production line of a tablet counter pharmacy?

Production line of tablet counter pharmacy

The tablet counter pharmacy can streamline working flow in combination with other machines to bring process in effective way.

Types of machines include in a complete production line of tablet counter pharmacy is mentioned below:

Bottle Unscrambler

Allpack Bottle Unscrambler

Before starting the process, machine must receive bottles or containers in an upright and arranged position thus it would be directly ready to fill and move toward the next machine. a bottle unscrambler is an excellent machine responsible for correcting the position of random bottles.

Working

The machine is mostly designed with a rotating plate with a fixed strong blower. The power of rotation and high-velocity blower can typically used to arrange bottles and orient them correctly and send to the next step.

Tablet Counter Pharmacy

Allpack multi-channel tablet counter pharmacy

Arrange set of bottles are conveyed to the machine using conveyor and counted number of tablets are filled and send for further steps.

Desiccant Inserter

Allpack desiccant inserter

Once tablets are counted, a desiccant inserter is responsible for inserting small stripe of desiccant inside each bottle to protect tablet against moisture content and keep them stable.

Working

The machine works by opening stripes of the reel hooked in the arm of unit. By the help of sensor, each pack is separated by cutters and direct inserted into the bottle, thus a precise process is taken place.

Capping Machine

Allpack Capping Machine

Now bottles are moved for closing, for that a capping machine is integrated which applied caps over each bottle subjected to this machine.

Working

A capping machine is capable of screwing caps and can be compatible to deal bottles of various sizes. The robotic arms pick caps and close them by applying pressure, tuning, and twisting to secure bottle completely.

Induction Sealing Machine

Allpack APC- Induction sealing machine.

For medicinal, foods, and other products, a tamper evident sealing is essential to ensure customer satisfaction and integrity of your brand. This is done by application of firm foil over the surface of the product that keeps it promising fresh and original.

Working

The machine works by inducing electromagnetic radiation, it happens when bottles come in contact with the machine. this ultimately, melts the sealing layer of the cap. Upon cooling the sealing layer forms a strong bond with the bottle neck and forms unbreakable sealing till end-user.

Labeling Machine

Allpack Multifunction Labeling machine

All essential information about a product, dosage, manufacturing date, expiry date, precautions, and other are mentioned in labels. A labeling machine is useful to bring this task on aligned position of each bottle.

Working

When bottles come in contact with the machine, the label applications take place by using adhesive labels unwinding from roll and stick on each side followed by a presser ensuring complete fixation. In our blogs, you can see various label machine types, some of pressure- sensitive, while some are hot-glue, etc. every manufacturer use machine depending on their choices.

8.How tablet counter pharmacy deal with Hygroscopic tablets?

A Tablet Counter Pharmacy Is Ideal Tool for Counting Hygroscopic Items

A tablet counter pharmacy is well-designed equipment that is suitable for counting hygroscopic tablets effectively. This is basically relying on its compact and enclosed structure which provides a controlled conditions to those dosage forms that are prone to entrapped moisture from outer conditions.

Secondly, the fast action of tablet counter pharmacy allows limited time of exposure to tablets hence lesser chances of de-shaping and water adsorption and attraction.

Thirdly, the machine is now a days available that offer pre-heating option to their users which is very important because it controls chances of moisture content presence during the procedure and maintain accuracy without harming by no- clumping or aggregation of solid-dosage forms.

9.What common products are used in tablet counter Pharmacy?

There’s simple logic, anything counting by hand can be counted by a tablet counter pharmacy. Such as

Product	Description	Picture
Capsules	Generally hard gel and softgel capsules can be counted.
Gummies	Elastic, chewy, and sweet gummies can be counted and packed using tablet counter pharmacy.
Tablets	Including various sizes, weights, shapes, and medicinal and non-medicinal dosages.
Lozenges	Commonly used to treat colds, flu, and related problems can be counted and filled with this machine.
Candies	Confectionery items including candies with various shapes, tastes, textures, and weight can be dealt using tablet counter pharmacy.
Troches	This is a dissolvable medication can be subjected to a tablet counter pharmacy for accurate filling.

10.What are 5 Factors Affecting Accuracy of tablet counter pharmacy?

There are important factors that ignoring would affect the overall efficiency of tablet counter pharmacy. Such as:

Factor I- Unpolished Tablets or Dust

A clean counting using tablet counter pharmacy- picture courtesy: Cremer.

If tablets or pills are unpolished or have dust around their surface it can harm the effectiveness of the machine by accumulating of dust or forming dust piles on sensors that will ultimately affect the accuracy and sensitivity of sensors to count tablets by obstruction.

Factor II- Weight Variation

Weight variation affects accurate counting.

If tablet groups are of different weights and sizes, it may affect the accurate results as a machine may does not show accurate results due to this factor. It is suggested to the subject tablet of same group/batch.

Factor III- Environment

Controlled working environment can safe humidity interference- Picture Courtesy: C.E Limited

If the working environment has facing excessive moisture content or humidity; this may affect the efficiency of the tablet counter pharmacy. Therefore, the machine itself has pre-heating feature also, it is recommended to use a humidifier at the workplace.

Factor IV- Machine Settings/ Calibration

Taking right approach to calibrate machine- Picture courtesy: MC.

Every machine calibration is very important to obtain sharp and finest results. In this case, tuning and calibration is essential to get a perfect result before setting into the counting process. Ignoring this factor may cause irregularities and inaccuracies in counting.

Factor V- User Understanding

Tablet counter pharmacy need essential understanding from user- picture courtesy: Makewell

Whether using manual or automatic tablet counter pharmacy, it is essential to have deem knowledge about the equipment to bring effective outcomes. An operator must have understood when to pre-heat the equipment, dealing machine before and after use, integrating properties with another unit, and other. The proper knowledge about the following factors would make your process ultimately promising.

11.How to Prevent Tablet Counter Pharmacy from Cross-Contamination?

Monitor and clean machine to avoid cross-contamination.

Recently, A competitive swimmer from Brazil observed a furosemide (anti-diuretic tablet) drug which was combined with another compound via cross-contamination. Because of this, he got health threats that could be much worst. In pharmaceutical industries or pharmacies, the risk of cross-contamination could lead to patient’s death. Therefore, a tablet counting, or other packaging process must be so sterile and cleaned.

There are few ways that allows you to prevent tablets from cross-contamination.

Regular Cleaning

Clear dust particle to prevent contamination.

Dealing with multiple products like tablets, capsules, and pills using the same machine can cause this problem, therefore it is recommended to clean your apparatus extensively using a dry cloth. For sticky particles, it is suggested to spray 70% IPA to sterile the surface.

Maintenance

Maintain your machine is essential- picture Courtesy: Cremer

For adjoining parts of the tablet counter pharmacy, it is easier to monitor and replace worn out components. You need to inspect the machine on weekly, monthly, and annual basis. For movable parts, it is recommended that you lubricate to avoid noise and unwanted shock.

12.How do you troubleshoot tablet counter pharmacy?

There are certain problems associated with tablet counter pharmacy; to troubleshoot them, please find solutions below:

Problem	Troubleshooting Tips
Tablet Counting with Inaccuracies	This might be due to presence of obstruction in the vibratory channels, or any passage allows movement of tablets, hence causing inaccurate counting. Also due to presence of dust or accumulation of dust may be the reason that can be dealt by cleaning and removal of obstruction. Ensure machine is calibrated, and sensors are cleaned, Also, verify and adjust the settings of counter using touchscreen. Run a test before final procedure.
Tablet Jamming	This problem may be due to mechanical problems such as improper vibration for that check vibratory plate and replace worn out parts. Moreover, high speed of the tablet may be the reason that can be solved by regulating the counting speed.
Sensor malfunction	The presence of debris or dust causes sensor malfunction that can be solved by cleaning the surface. Check if any loose connections so it can be corrected by replacing them with new. Calibrate the machine and check the operation of sensor before the initiation procedure.

13.What is the future forecast of tablet counter pharmacy in medical technology?

Future forecast of tablet counter pharmacy- Picture Courtesy: Pill Counter

Tablet counter pharmacy has huge applications and demand with greater improvement of models for the fastest and the most accurate outcome. In this case, there’s no problem with any shape, weight, or type (coated & uncoated) of tablets.

Recently, it has been found that you can count nearly 100 tablets in 20 seconds and fill them directly into bottles, thus no chances of cross-contamination as compared to previous inventions.

Considering new technologies, a tablet counter pharmacy will be even faster than now, in future with fastest counting abilities, there will be an easier-to-operate feature with lesser user-errors with easy data understanding properties.

According to PharmTech, it is expected that you will see more tablet counter pharmacy equipped with auto-inspection units that will push more greater quality.

14.What are the points to be considered when selecting a tablet counter pharmacy?

When purchasing tablet counter pharmacy, we have jotted down some important things to consider:

Consider Your Needs

Evaluate your needs!

List your priorities, it will help to save your time. Look for model and select companies offering you higher quality sensors and detecting optics.

Consider Properties of Machine

Assess the Type of Machine You Need

What type of machine do you need to enhance your performance? There are various categories we discussed above. Such as manual for smaller pharmacies or businesses, semi-automatic for medium, and automatic for large. But this is not the rules, you can employ digital one or automatic machine for limited business too. Thing is, your budget, time -saving and faster results. You need to consider when selecting type of machine.

Consider Flow of Work

A tablet counter pharmacy with integrated units

The machine must be capable of dealing a large number of tablets and can be able to integrate with out unit of the workplace. Your operators should be able to deal machine with clear instructions also, it must be compatible with your manufacturing process.

Competitive Vendor

Competitive Vendor Can Bring Tremendous Outcomes

Last but not least, a competitive vendor like Allpack always plays a key role in providing solutions in the form of proper guidance, promising types of machinery, and understanding your budget.

Conclusion

A tablet counter pharmacy is a traditional machine with high adaptability and new development that is capable of picking up tablet’s presence as well as incorrect or wrong particles to remove without interruption. Want to know more about tablet counter pharmacy? Or purchase? Get in contact with Allpack experts to avail free counselling, machine quote and knowledge about new offers. Message us now!

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Tube Sealing Machine: The Complete Buying Guide In 2024

Tube Filling Machine

Tube Sealing Machine: The Complete Buying Guide In 2024

Are you planning to invest in a tube sealing machine to enhance the efficiency of your production? Or got tired of the inaccuracies caused by manual filling and sealing of tubes? If the reasons are not genuine you are probably desiring to opt for a cost-effective packaging mode for your liquids and pastes. If so, then you are few steps away from the bright destination of your business.

So, let us introduce you with this informative buying guide about a Tube Sealing Machine which is going to be an interesting one answering all of your conundrums. Not only that but helping you out to deal with the complexities of modern technology in advance. Have a look towards it and become the best runner of a Tube Sealing Machine!

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1.How Would You Define A Tube Sealing Machine?

Allpack NF-60 automatic tube filling machine

Tube sealing machine refers to the assembly of several components fitted in stainless steel body. It is an advanced equipment designed to efficiently perform the filling of certain liquids and pastes into tubes and their tight sealing, thus, reducing common packaging errors and product waste.

The machine uses innovative technology to carry out its function automatically by orienting the tubes, supplying them with precisely measured liquids, and creating a stringent closure through sealing. In addition, it is capable of processing different materials and available in different shapes, sizes, as well as automation.

2.What Benefits Can You Get By Using A Tube Sealing Machine?

Before delving deep into the details of a tube sealing machine let's discover what are the different benefits and attributes of a tube sealing machine!

High Efficiency

Users holding various cosmetic tubes- Picture Courtesy: jergens.com

Filling and sealing tube manually not only require large number of labours but also take greater time and have precision uncertainty as well. However, tube sealing machine is a totally magnificent apparatus which resolves all these issues and give you optimal production turnover in less time.

Multi Tasking

Another attribute of a tube sealing machine is that it performs multiple tasks in a single run. For instance, an automatic tube sealing machine is capable of supplying empty tubes, their filling, sealing, and coding simultaneously.

Product Versatility

Two different sizes of cream tubes- Picture Courtesy: carolinehiros.com

Most of the manufacturers work on producing different types of products and their packaging. Therefore, they need a machine which can process both thin and viscous substances. Here, these qualities are found in a tube sealing machine which also supports full structural adjustment to accommodate small to large sizes of tubes.

Reduce Waste

Squeezed cream tubes- Picture Courtesy: makeupstore.com

Tube sealing machine provides a safe way for filling your liquids and pastes into tubes by accurately weighing the material. In this way, the possibility of product waste caused by manual filling is reduced and stringent sealing further strengthens the barrier against contamination throughout their shelf life.

Robust

The overall structure of a tube sealing machine is highly robust and compact which can be easily mobilized. Its body is made up of a protected stainless steel with availability for upgradation. Together these qualities enable the machine to support a stable and consistent operation.

3.Enlist The Products Which Can Be Processed By A Tube Sealing Machine?

Tube sealing machine is highly resilient in terms of processing different materials taken from thin fluids to thick and viscous pastes. These products are enumerated below:

Lotions & Creams

Creams

Hand cream tube presentation idea

Lotions and creams are homogeneous liquid preparation made for skin application. Although the use and purpose of these products vary from medical to cosmetic, they are often delivered in tubes, therefore, can be processed by a tube sealing machine.

Ointment

Healing ointment tubes- Picture Courtesy: makeupandbeautyblog.com

Ointment is an oily therapeutic formulation prepared for treating injuries or external skin disorders like rashes, burns, and itches etc. That's why the most convenient means for delivering ointments is tubes, so, the machine is suitable here.

Gel

Gel

Transparent gel- Picture Courtesy: mollysims.com

Gel is a transparent, thick, and sticky substance often used for hairs, nails, and insects killing. For its easy application, gel is packed in small to large tubes indicating the machine's compatibility to process it.

Edible Pastes

Multiple tubes of food spreads Picture Courtesy: migipedia.ch

Apart from medical and cosmetic products, food liquids and pastes such as ketchup, mayonnaise, honey, and chocolate etc., can also be packed in tubes by using this tube sealing machine.

Glue

Glue

Glue out of tube- Picture Courtesy: fishmancorp.com

Glue and all kinds of thick to thin adhesive agents can also be filled and sealed by a tube sealing machine in various types of tubes.

4.What Kind Of Tubes Are Supported By A Tube Sealing Machine?

Well, there are multiple types of tubes available in market today and their sphere is increasing day by day due to the growing environmental concerns about tubes' material. Below explanation provide a glimpse of these tubes which can be processed by a tube sealing machine:

Plastic Tubes

Plastic tubes- Picture Courtesy: jafra.com

Plastic tubes are the most frequently used tubes due to their easy squeezing. They are made from flexible plastic materials including polypropylene (PP) and polyethylene (PE). Therefore, they get back to original shape even after continuous squeezing. These tubes can be filled, and heat sealed by a tube sealing machine.

Aluminum Tubes

Aluminum ointment tube- Picture Courtesy: turbosquid.com

Another type of tube which can be supported by a tube sealing machine is aluminum tubes. They are made from durable layer of aluminum and have high thermal conductivity due to which they are good for placing in freezer. Therefore, most of the ointment, medicated creams, and adhesives are packed in these tubes.

Paper Tubes

Paper tube- Picture Courtesy: ifdesign.com

Keeping in mind the environmental sustainability of ecosystem, manufacturers are now trying to look for alternatives to plastic. Hence, paper tubes are made with a plastic laminate inside. These paper tubes are perfect to store liquids and pastes, therefore, can be processed by a tube sealing machine.

5.How Does A Tube Sealing Machine Function?

Although, the working principles of a tube sealing machine is simple but imperative to have proper knowledge about. Moreover, depending upon the type of tube sealing machine such as fully automatic, semi-automatic, or manual tube sealing machine the working steps will also vary which you will know in the next question.

Below provided working process is of a fully automatic linear tube sealing machine:

Setting and Loading Phase

Before starting the machine, it is obligatory to set the machine and load it with material. For this, magazine of machine will be loaded with empty tubes and material hopper with the desired material. Afterwards, the parameters are fixed such as the amount of material to be filled in each tube and the speed of filling etc.

Tubes Orientation

Tubes orienting- Picture Courtesy: Pacmac Solutions

Now, when the machine has been loaded with material and tubes and its basic parameters are fixed, the operator will power the machine. Here, the very first step will be the tubes orientation. It takes place when empty tubes are moved in a sequential order from the magazine onto the conveyor.

Tubes Placement

Tubes placement & conveying- Picture Courtesy: Pacmac Solutions

Moving forward, these empty tubes fall over conveyor where they get fitted into individual sections. These tubes are then pushed forward and placed into the guide rail's tubular moulds.

Tubes Filling

Tubes filling process- Picture Courtesy: Pacmac Solutions

At this point, the guide rail takes the empty tubes towards the filling station. Firstly, the presence of tubes is detected by a sensor and then multiple filling heads start depositing accurately weighed material into these tubes.

Tubes Sealing

Tubes sealing- Picture Courtesy: Pacmac Solutions

Once the filling of tubes gets done, they are mobilized for sealing. Here, the sealing of plastic filled tubes is carried out through heat sealing and that of aluminum tubes is taken place by folding their ends. For precision, the extra tails of tubes are trimmed by the machine and at the same time batch no and date is printed over these tubes.

Tubes Ejection

Tubes discharging- Picture Courtesy: Pacmac Solutions

At last, the finished tubes are mobilized towards discharging. The guide rail's interval at discharging station leads the spindle inside tube holders to move upward, thus, resulting in the falling of tubes over chutes.

6.Describe The Structure Of A Tube Sealing Machine?

The structure of a tube sealing machine is a composite whole of different parts. These comments along with their functions are discussed below:

Components of Allpack NF-80 Automatic Al Aluminum/Plastic Soft Tube Filling and Sealing Machine Lotion

Tube Feeder

Tube feeder is a large hopper attached to the tube sealing machine to hold bulk cartridges of tubes. It also performs the task of feeding the main machine with empty tubes in a sequential order.

Multi-functioning Chamber

Multi-functioning chamber is the core part of a tube sealing machine. It is an assembly of several other components performing different functions. These are as follows:

Filling Nozzle:Filling nozzles are small but long narrow tubes often made up of stainless steel and occasionally of plastic. These are attached to the material hopper through which the machine dispense precisely weighed volume of material into tubes.

Sealing Head:Sealing head is another device on the chamber with an assigned task to seal the tubes. It can be heat sealer, intense sealer, or a roller depending upon the type of tubes such as plastic or aluminum.

Crimper/ Tail Cutter:Tail cutter is fitted in the machine to cut down the excess tube material for enhancing packaging accuracy. Similarly, crimper is used to crimp the tube in order to create ridges at the end for tight sealing.

Printing Device:Printing or coding device is another crucial part of the multi-functioning chamber of a tube sealing machine which print a batch no and date etc., on tubes.

Material Tank

Material tank is a large stainless-steel container with broad opening and narrow bottom. It is used to hold a large volume of liquid material inside it during operation such as toothpaste, lotion, and cream etc.

Touch Screen

A touch screen is a human machine interface located at the top front of machine. This device is extremely helpful in setting the basic configurations of the machine including temperature of the hopper, material quantity for filling, and filling speed etc.

Control Unit

Control unit is the collection of certain knobs and switches. These are generally installed to control the machine through power button and emergency stop.

Main Frame

Main frame is the backbone of a tube sealing machine because it supports all other components whether internal or external. It is made up of durable stainless steel and a transparent window for clear observation. The machine is highly resistant to corrosion, weather, and physical damages.

Stable Feet

Tube sealing machines have four integrated feet or in some cases universal wheels for easy mobilization. The feet greatly contribute to machine's stable functioning.

Rotary Tube Holder Plate

Another major component of tube sealing machine is a rotary tube holder plate which has certain moulds in its surrounding for holding tubes. During operation, this plate moves at relatively high speed, take intervals at different stations, and let the tubes filled, sealed, crimped, and coded.

Discharge Chute

Discharge chute is a stainless-steel slippery device attached to the machine. Through this device, finished tubes are discharged out of machine and assembled in relevant containers.

7.What Is The Classification Of A Tube Sealing Machine?

Tube sealing machines can be classified into two categories on the basis of automation and orientation. These are described below in detail:

According to Automation

Fully Automatic Tube Filling/ Sealing Machine

NF-120 Fully Automatic Plastic Tube Aluminum Filling Sealing Machine

A fully automatic tube sealing machine is a type of machine that comes with 100% of automation. It gives extraordinary performance in terms of production, accuracy, and material processing. Hence, you can benefit from this machine in your diverse industries which can provide you with high output ratio of 120 tubes per minute.

Structure

The structure of the machine is a complex assembly of different components. It mainly consists of a tube infeed, tube orientation, tube filling, hot air station, tube sealing, and pick/ place unit etc.

Working Process

The machine follows fully automatic processing with no manual interference. Just an operator is required to set the machine and observe its functioning. The tubes are automatically released from dual stations onto conveyor, oriented sequentially, and placed upright in a guide rail. Similarly, these tubes are detected by machine, after which their filling, sealing, trimming, and printing goes on simultaneously and the function ends with tubes discharging.

Semi-Automatic Tube Filling Machine

Allpack NF-30 semi-automatic tube filling sealing machine

Another type of tube sealing machine is semi-automatic in nature. It has comparatively low cost, small footprint and high product versatility to that of other types of machines. You can use it for low to medium scale facilities and get extremely efficient results by getting up to 30 filled tubes in a minute.

Structure

The machine features a compact body comprised of a stainless-steel main frame, a turret, product hopper, control board, universal wheels, discharge chute, material filling head, tube sealer, crimper, and printer etc.

Working Process

It follows a convenient working process by requiring one operator to place the empty tubes on a rotary plate manually and set basic functional parameters of the machine. Afterwards, turning the power button on will result in machine's automatic weighing and filling of empty tubes. These tubes are then tightly sealed, trimmed, gone through crimping of seal, data coding and ultimately the discharging through chute.

Manual Tube Sealing Machine

Manual Heavy Duty Aluminum Laminate Tube Sealing Machine

Manual tube sealing machine is another type of machine which is affordable in price for low-income small-scale home businesses. It also features the date and batch no coding facility. Moreover, by using this manual tube sealing machine you can seal 20 tubes in a minute.

Structure

It has a small body made from hard metal which consists of a handle, tube crimping flat metal, and data coding unit.

Working Process

It entirely depends upon the user for functioning where the user manually places the tube in machine and manually press the handle which seals the tube. The operator then picks out the tube and roll its sealed tail through machine. After repeating this step 3 times, tube is tightly sealed and placed in a coding section where coding takes place.

According to Orientation

Linear Tube Filling Machine

Linear tube filling machine

Linear tube filling machine has a synchronized system to carry out the tube filling and sealing in one run. This machine is the most advanced in technology and help you out in meeting the largest possible targets of your production.

Structure

The structure of the machine is long and horizontal in body. It has an expanded dual guide rail on opposite sides with capacity to hold 50 tubes at a time. Other parts include double tube feeders, a large material hopper, control system, safety system, and a stainless-steel body.

Working Process

It follows a linear mechanism for processing where multiple empty tubes are drawn out from feeder and fixed on guide rail in sequential manner. Similarly, the presence and absence of tubes are detected by machine according to which these tubes are loaded with pre-measured volume of material. Afterwards, tubes are sealed, coded, and ejected from machine.

Rotary Tube Sealing Machine

VK-UTS-006D Rotary ultrasonic tube sealing machine- Picture Courtesy: vkpak.com

As the name indicates, rotary tube sealing machine has rotary system to simultaneously process the tube filling, sealing, trimming, and coding. By adjusting the machine, you can process different kinds of tubes and material and get the desired output.

Structure

It has a relatively precise body with rotary plate as the main operating component that holds in it tubes. Other parts include a material hopper, filling pump, sealing mechanism, and coding device etc.

Working Process

It follows a rotary mechanism where all the tube holders are supplied with empty tubes. The plate by continuous rotation and intermittent intervals undergoes the tubes through filling, sealing, cutting, coding, and finishing phase.

8.What Are The Different Ways Of Sealing Used By A Tube Sealing Machine?

Tube sealing machines use different techniques for the sealing of various types of tubes. In other words, each tube sealing machine offers any of the below mentioned sealing method for the sealing of tubes:

Ultrasonic Sealing

Ultrasonic tube sealing- Picture Courtesy: tube.org

Ultrasonic sealing is the most commonly used method for sealing due to its hygienic way that completely prohibits product contamination. It basically uses a horn attached to the heating device. This horn continuously adopts vibratory effects towards tube end against an anvil. Thus, stringent, and clear sealing takes place.

Impulse Sealing

High frequency tube sealing- Picture Courtesy: vkpak.com

Impulse sealing refers to the technique where the opening of tube is tightly pressed between heated elements. This method of sealing tubes is also known as high frequency tube sealing because the time taken, and the temperature intensity are both excessive.

Dual-Chamber Sealing

Dual-Chamber tube sealing- Picture Courtesy: tube.org

Dual chamber sealing or hot jaw sealing method is the most affordable and efficient way to seal tubes. Here, heated jaws are used to melt the tubes and join the ends of tubes together simultaneously.

Hot Air Sealing

Hot air tube sealing- Picture Courtesy: thewholepkg.com

Hot air sealing is one of the most suitable sealing methods used for plastic and laminated tubes. It creates highly professional sealing where the inner walls of tube's end are softened through hot air after which these ends of tube are tightly welded through sealing jaws.

Aluminum Tube Crimping

Samples of multiple types of aluminum tube crimping- Picture Courtesy: thewholepkg.com

Unlike plastic tubes, aluminum tubes require folding or crimping techniques for creating strong sealing. In this way, various kinds of folds can be applied for aluminum tubes sealing. For instance, free flowing liquids require little pressure compared to viscous substances during squeezing. Hence, single and double folds are good for the latter while the former require saddle fold and triple fold.

9.Highlight The Areas Where A Tube Sealing Machine Can Be Used?

A tube sealing machine can be used in underlying industries:

Cosmetic Industry

Multiple cosmetic cream tubes- Picture Courtesy: jergens.com

Cosmetic industry is the most prominent sector where tube sealing machine is the prerequisite. It is due to the constant production and packaging of different creams, gels, and toothpastes for which tubes are the first choice of manufacture.

Medical Industry

Healthcare industry- Picture Courtesy: fatbit.com

The medical industry is another field where the relevance of a tube sealing machine is realized. The reasons vary from material susceptibility which is better preserved by this enclosed protected machine to the ease and of cure delivery.

Food Industry

Ketchup paste- Picture Courtesy: Behance

As the convenience of customers is becoming the top priority of manufacturers, the food producers have now added the tubes in their packaging. Now, you will find ketchup, mayonnaise, honey, chicken spread and many other liquid eatables which are packed in tubes. For their airproof sealing, a tube sealing machine can be used.

Chemical Industry

Chemical composition of adhesive- Picture Courtesy: yalashes.de

The chemical industry can also take advantage of a tube sealing machine in one way or another. In addition, different types of free-flowing and adhesive glues are often filled in tubes and tightly sealed by this machine.

Stationary Industry

Multiple color paint tubes- Picture Courtesy: zippypixels.com

Tube sealing machine is also popularly utilized in stationary industry where different types of glitters, paints, and liquid colors are packed in tubes for which its use is realized.

10.What Are The Cleaning And Maintenance Requirements Of A Tube Sealing Machine?

Machine cleaning & maintenance- Picture Courtesy: b2bcoffee.ie

Cleaning and maintenance determine the performance level, efficiency, and working life of a tube sealing machine. So, regular working on these two things is essential. Consider the cleaning and maintenance guidelines below:

Cleaning

It is important to regularly clean your tube sealing machine for hygienic processing. For this you need to clean the main body of machine every time. When daily work gets done, disassemble the parts of a tube sealing machine including material hopper, filling heads, and rotary plate. Then, clean these parts with boiling water and get them dry via clean dry cloth. Cleaning of attached tools like window, control panel, and guide rail is also important.

Maintenance

For maintaining a tube sealing machine, you are required to first adjust the different parts and tools of machine on their right place in accordance with the size of tubes. Secondly, modify the internal setting of machine each time before starting the operation.

Thirdly, observe the machine during operation, in case you find any inconsistencies in the filling or obstruction in transmission make sure to take note of these changes and take quick measures for correction. Fourthly, lubricate the transmission parts of machine such as guide rail and motor etc.

11.What Is The Troubleshooting Of A Tube Sealing Machine?

Troubleshooting of a tube sealing machine is extremely easy to understand. You just have to examine the error, find its actual cause, and take suitable action. For this, the table below will be helpful:

No	Fault	Cause	Solution	Picture
1	Material overfilling in tube	The close overflow control valve results in inaccurate filling of tube.	Hence, open the overflow control valve, so, that the product will be dispensed in accurate volume.	Encircled overfilled tube- Picture Courtesy: truster.pharma.com
2	The heating temperature of machine does not rise	It may be due to poor electrical contact or the burnt heating element.	Replug the machine and if the heating device is worn out then replace it with new one.	Indicating heat- Picture Courtesy: space.com
3	Despite turret rotation, the sealing does not occur	Either the sealing button is not powered on or there is issue in pneumatic mechanical valve causing obstruction of in sealing.	Make sure the sealing switch in on and check the pneumatic mechanical valve if damaged replace with new one.	Encircled tube sealing jaws- Picture Courtesy: truster.pharma.com
4	Machine sealing the tube but not filling it	It occurs when the infrared probe or sensor unable to detect the presence of tubes.	You need to check the sensor and rightly place it. If it is damaged, then replace it.	Encircled infrared probe- Picture Courtesy: Pacmac Solutions
5	Misaligned tubes	The distance between tubes and sensor can cause misalignment of tubes.	To solve it, adjust the sensor sensitivity and locate it on right place.	Encircled sensor- Picture Courtesy: bhagwatipharma.com
6	Blurr coding	It happens either due to inaccurate installation of characters or the characters worn out themselves.	Accurately and tightly place the the characters. If they are worn out, then install new characters.	Marked tube coding over tubes and coder- Picture Courtesy: thewholepkg.com

12.Tips For Purchasing An Effective Tube Sealing Machine?

Whenever you plan to invest in a tube sealing machine make sure you are fully satisfied with the machine's quality, capacity, and the buyer itself. These factors together with other considerations will help you take the right decision. Have a look at a few of important ones!

Machine's Specifications

Searching specifications- Picture Courtesy: kintronics.com

The most crucial tip for purchasing an effective tube sealing machine is to consider the specifications of the machine. Now, the question arises how? So, the answer is simple! You just need to have knowledge about your product. For instance, free flowing liquids are efficiently filled by a gravity filler while as, viscous substances need piston filler. Similarly, aluminum tubes need crimping technique and plastic tubes require heat sealing.

Production Capacity

Multiple laminated tubes- Picture Courtesy: vkpak.com

Another important factor is to know the capacity of tube sealing machine. If you are running home-based business, then manual tube sealing machine is an affordable choice. Similarly, for medium and large-scale production, semi-automatic and fully automatic tube sealing machines are having high capacities respectively.

Quality Assurance

Quality assurance icons- Picture Courtesy: learnqctools.in

If you are going to incorporate a tube sealing machine in your packaging line, it is necessary to have quality assurance regarding the machine. For this, make sure the machine meets international quality standards and have warranty policy.

13.What Is Allpack's Line Of Tube Sealing Machine?

Allpack

Allpack is offering you the latest technology tube sealing machines. An overview of these machines is displayed in the table below:

No	Machine Model	Automation	Speed per minute
1	NF-30 semi-automatic tube filling sealing machine	Semi-Automatic	30 tubes
2	NF-60 Automatic Plastic/Laminated Tube Filling & Sealing Machine	Fully Automatic	50 tubes
3	NF-80 Automatic Al Aluminum/Plastic Soft Tube Filling and Sealing Machine Lotion	Fully Automatic	80 tubes
4	NF-100 Cream Soft Tube Filling Sealing Machine	Fully Automatic	95 tubes
5	NF-120 Fully Automatic Plastic Tube Aluminum Filling Sealing Machine	Fully Automatic	100 tubes

Conclusion

In a nutshell, Tube Sealing Machine is the need of modern-day businesses. Whether it is in the food sector, medical sector, or of cosmetic, everywhere you will find the use of a tube sealing machine for tubes packaging. That's why, the above detailed description about tube sealing machine is covering not only the machine but all of its diverse facets. Did you find it helpful and wish to buy a tube sealing machine? If yes! We have much more for your guidance. Contact us for further information!

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Powder Filling Equipment: The Complete Buying Guide In 2024

Powder Packaging Machine

Powder Filling Equipment: The Complete Buying Guide In 2024

In the world of modern filling machinery, it may seem odd to talk about general filling items like spices, coffee, sugars, or you can simply refer them as ‘Powders.

Regardless, the numerous brands, innovations, and new machines comes into existence rapidly, but there’s still confusion about finding exact solutions for your product. When it comes to choosing machine for either free-flowing or non-free flowing product.

You directly google hundreds of available brands and models. In this article, we will specifically help you in describing ‘powder filling equipment’ and important aspects relevant to the machine that can greatly impact on your long-term business success.

Let’s start!

Add a header to begin generating the table of contents

1.What Is Powder Filling Equipment?

Powder Filling Equipment

This is equipment that is specifically referred to as a dispensing tool for filling and packing of substances that are powdery in nature.

This categories meets with free flowing and non-free flowing powder which encompasses a broad range of materials that are frequently utilized in the various production companies in the packaging of products that you use in your general routines such as medicines, food items, household, and much more.

To ensure precise filling with a uniform output, powder filling equipment is used which is presented in the market with various amazing brands, models, features, and types. Last but not least, this machine is very affordable and also presents with broad price ranges so anyone from you can enjoy its operability properties in order to achieve easiness in filling and packaging processes.

2.Where powder filling equipment is used?

The industrial uses of powder filling equipment are numerous, some of which are discussed below:

Pharmaceutical Industry

Capsules powder

In the pharmaceutical industry, from syrup to tablets, from ointment to IV antibiotics, and from instant sachets to capsules, the entire formulation needs powder filling equipment for safe and precise filling of the dosage form. This machine is high in demand before and after productions of medication in manufacturing companies to maintain the efficiency of medicines.

Food and Beverage Industry

Food spices powder- picture courtesy: avnifoods.in

The food and beverage industry is the most demanding area where powder filling equipment is required in utilization filling of products like spices, instant formula milk, flour, coffee, instant sodas, baking powders, grains, pulses, etc.,

Chemical Industry

Bleach powder- picture courtesy: socraftyme.com

In the filling of sensitive as well as general chemicals, a powder filling equipment is used for dealing dyes, pigments, bleaches, and acidic or basic compounds, in their respective containers or pouches. Hence, this machine is promising to use to obtain exact and precise measurements of potential chemical under a safe manner.

Cosmetics Industry

Crushed Face Powder Blush

This is another important industry where applications cannot be completed without the presence of a powder filling equipment. For example, filling and production of face powder, dusting powder, eye shades, foundations, blushes, and much more.

Agricultural Industry

Organic fertilizer powder- picture courtesy: jkfertilizers

An agricultural industry is nothing without utilizing a powder filing machine which is essentially required in the making and filling of products like pesticides, fertilizers, insecticides, and growth promoters, as well as once cropped are harvested, it is used in the packaging in their respective packaging materials. So you cannot ignore this machine to attain proper work process.

Vet Industry

Vet powder- picture courtesy:hbvs

In the preparation of antibiotics, corticosteroids, and general painkillers for animal based wellness or the veterinary industry are prepared, filled, and packed using powder filling equipment.

R&D

R&D

R & D Labs Powder- Picture Courtesy: Easypeasysciencefail

such Desktop powder filling equipment is commonly used in R&D labs to prepare and test initial drugs or assess trials. These mostly include very careful preparation of substances hence the equipment is giving promising results in sections.

Detergent and Cleaning Products

Detergent powder- picture courtesy:getsclean

You must have noticed that there are multiple household-relevant products that are filled by the help of powder filling equipment during the production process. Yes, whether detergents, mold killers, shiners, or carpet cleaners, all powder associated items are packed by utilizing a powder filling equipment ensuring promising workflow.

Coating Industry

Coating powder- picture courtesy: doublermfg

This industry involved in making of paints, varnishes, whitewash, wall primers, etc where a powder filling equipment is used to get specialized amount of product into the filling containers.

3.What Are the Benefits of Powder Filling Equipment?

Imagine a large production industry where day to day production and filling of powder takes place. Powder filling equipment is like a robotic helper that helps in measurement and distributing or putting the products in the assigned packaging materials such as pouches, bags, or containers. So, this is the reason behind its high demand. Some of the important significances of powder filling equipment are discussed below

Superb Filling in Precise Time

Filling in Precise Time machine- picture courtesy: tianhongmachine

Powder filling equipment is an excellent helper that ensures fast processing in a limited amount of time. You don’t to worry about its inaccuracies when using this technically perfect machine. You can fill a large batch in a certain couple of minutes means a powder filling equipment makes things faster.

No Expense- No Wastage

Powder organization waste makeup

Due to its high accuracy ratio, it doesn’t spill or waste your product, so it is like a wizard to save money, and your products. Means you can only fill product what you need to deliver or market- There’s no room for more or less.

Caters Broad Range Materials

Spice powder pouch- picture courtesy:tedpc

Whether using rigid material or flexible, small particles or sticky one, whether packing in pouches or containers, a powder filling machine can cater them easily. Means this tool is helpful for almost every production line belonging to any field.

A Tidy Workplace- No Dust Formation

Machine Design with No Dust Formation- Picture Courtesy: Muller

Powder filling equipment is specially designed to fill and pack powders without spreading and forming dust all over your workplace. This means whether you’re allergic or dealing with potentially unsafe materials. This promising machine is reliable to use without creating a workplace and health related mess.

Simple & Easy to Use

Using powder filling equipment is Easy- picture courtesy: CVC Tech

Operating a powder filling equipment doesn’t need specialized training or any science rocket theories to learn and use for its operation. This is a user-friendly machine that doesn’t create any fuss.

4.How to Classify Powder Filling Equipment?

Powder filling equipment is broadly classified into the following categories.

Classification Of Powder Filling Equipment

Filling Mechanism

The powder filling machine works by following the specific working or filling mechanism that we have mentioned below in simple terminologies for your clear understanding.

Auger Filler

Auger Powder Filling Equipment

This filling type is very common that uses an agitator or rotating auger which is also known as a screw. This auger is supporting the precise measurement and dispensing of the exact concentration of powder needed for the filling. This machine is a broadly and frequently used type of powder filling equipment. The purpose of the agitator inside is to facilitate fast and smooth flow of powder from the hopper to the nozzle.

Volumetric Filler

Volumetric Powder Filling Equipment

A powder filling equipment that is featured with cup or volumetric piston or rotary valves for the filling process in order to deliver an accurate quantity of powder.

Gravity Filler

Gravity Powder Filling Equipment

Many free-flowing powders or substances are dispensed by using a gravity filler where the flow of powders into filling material takes place by utilizing force of gravity without the need for any helping feature.

Weight-based Filler

Weigh based powder filling equipment- Picture Courtesy: WeighPack

In those industries where large production batches are required, weight based filler is used; here, a powder filling process is subjected to measuring weight or based on weight related product’s filling.

Automation Level

Powder filling equipment is available in various working automation; the basic machines are described below:

Manual Powder Filling Equipment

Manual Powder Filling Equipment

This machine is simple and very affordable and is operated by user involvement. Manual powder filling equipment basically requires strict supervision and time handling to bring precise outcomes without worry about error. Experts suggest using this machine when you’re subjecting production to limited or small batches.

Semi-Automatic Powder Filling Equipment

Semi- Automatic Powder Filling Equipment

Running a medium to large production batch? A semi-automatic powder filling equipment is a good option to invest in. Various stages of semi-automatic are involved in automatic operating while a few steps need human intervention such as placing and removing of container or pouch. This is an affordable and modern way to use for production lines.

Automatic Powder Filling Equipment

Automatic Powder Filling Equipment

This is a masterpiece addition for the powder-filling process which doesn’t require any human handling or intervention to bring the outcome. You just need to feed in the protocol in the machine using the touchscreen interface. This machine is ideal for running production belonging to high capacity as this is much faster and more accurate than other remaining types.

Container Type

A powder filling equipment is an adjustable machine to fill material in various types such as:

Bottle Powder Filling Equipment

Bottle Powder Filling Equipment- Picture Courtesy: Nexus Australia

The machine is specially designed for filling and packing powder into bottles. This is mainly required for medicine and chemical products.

Pouch Powder Filling Equipment

Allpack Pouch Powder Filling Equipment

A tailored option for those packaging materials that are filled and packed in pouches, sachets, or premade pouches. These are mostly known as FFS powder filling equipment including ‘vertical film forming machines and horizontal film forming machines’.

Pre-made pouch Powder Filling Equipment

Allpack Pre-made pouch Powder Filling Equipment

This machine is advanced equipment where already formed pouches are fed in the magazine that is grabbed by mechanical-based grippers.

Inflators inside the machine helps in the opening of each pouch and allows powder inside followed by sealing and discharging. This machine preferable solution in various companies where high production capacity is require as it gives a high production throughput.

Jar or Bucket Filling Machine

Jar or Bucket Powder Filling Equipment

When filling powders into jars containers or buckets, this machine is suitable can pouring the ideal and optimum quantity of weight into each individual jar perfectly.

Structure Type

A powder filling equipment is presented with the following structure type such as:

Compact or Vacuum Powder Filling Equipment

Vacuum Powder filling Equipment- picture Courtesy: JBT

This machine is designed to fill materials that are sensitive or hygroscopic in nature. Therefore, machine has enclosed housing to keep material intact inside the system with vacuum mechanism where vacuum suction helps in the flow of particle ultimately keep environment dust free. This is commonly required for medicinal, chemicals, or other departments associated with dealing with susceptible products.

Opened Powder Filling Equipment

An opened Powder Filling Equipment

This is the common or general structure of a powder filling machine where normal applications take place with materials that are not very specialized or do not require special filling conditions.

Filling Heads

Considering number of filling heads, powder filling equipment is categorized into the following:

Single-Head Powder Filling Equipment

Allpack Powder Filling Equipment

This is designed with a single head hopper to make a specific type flow of powder into filling materials or packaging type.

Multi- Head Powder Filling Equipment

Allpack Multi head Powder Filling Equipment

This machine includes multi head configuration which is used to deal with larger production in a short time with more accuracy and flexibility.

Motion Pattern

A powder filling equipment is designed to follow different motion patterns such as:

Rotary Powder Filling Equipment

Allpack Rotary Powder Filling Equipment

This machine follows the mechanism of rotation to fill powder into containers or pouches. A rotary powder filling equipment is suitable for large production batches as it gives a high speed filling process via passing several filling stages following circular motion.

Linear Powder Filling Equipment

Allpack Linear Powder Filling Equipment

A linear powder filling equipment follows a straight or direct motion pattern from entry to discharging of packaging material. This machine is suitable for running moderate to large batches.

Operate in a linear or straight-line fashion, with containers moving in a linear path through the filling stations. Linear fillers may be suitable for applications where precision and flexibility are important.

5.What is the structure of powder filling equipment?

Allpack Powder Filling Equipment Parts

Servo Motor

This is the prime unit that supports mechanical movement inside the machine such as filling, movement of container, filling velocity etc.,

PLC (Programmable Logic Controller) Touchscreen

This unit serves as a brain that transmit order to various parts of machine for balance coordination during filling procedure. All instruction inside the machine is made possible by using a touchscreen interface which is composed of various programable keys to bring flexible processing.

Material Hopper

Material to be dispensed is stored inside hollow cylindrical tank known as a hopper which upon vibration or agitation facilitates the process ensuring smooth flow of powder from hopper toward other parts of the equipment.

Filler

This is commonly known as a filling nozzle, which is a narrow passage ensuring dust free dispensing of powder with precise dosing.

Screw Adjuster

This unit allow fine adjustment to stabilised filling material and avoids falling down of bottles or containers from the equipment during entry or discharge. The unit is flexible to cater bottles or containers of various sizes and shapes.

Conveyor

This is a passage where bottles or containers can directly subjected to the filling nozzle and leaves once treated.

Wheels

You can move machine from one place to another by simply using universal wheel that helps in the flexible transportation.

Electric Cabinet

Machine wiring and electrical components are enclosed inside a specialized cabinet which is user safe and reliable.

6.How does powder filling equipment work?

The working of powder filling equipment is based on the following crucial steps, such as:

Process steps of powder filling equipment

Step 1: Input The Powder Material

The first step of powder filling equipment is based on the putting powder material in the unit followed by placement or introduction of empty bottles or containers via conveyor passage. A gentle movement of these packaging materials are controlled by machine own system. For FFS series, the film formation is taken place by using former to acquire shape and sealers to combine the edges and form a pouch, sachet, or stick packs.

Step 2: Screw Conveyor Send Powder to Metering Device

Powder from storage unit is send to machine hopper by the help of conveyor that transfer powder uniformly into the equipment.

Step 3: Screw Rotation Ensure Precise Dispensing of Powder

Once the bottles are subjected to filling section such as filling nozzles. The sensors detect presence and let the system to allow powder pouring from the hopper inside the packaging material. In this step, you can select specific filler type such as auger, volumetric, or gravimetry, etc.,

Step 3: Closing & Discharging of Finished Product

Once the material s filled, depending upon material type, further closing steps are taken place such as sealing for films, and capping of bottles followed by discharging from the machine for further process steps. In the case of film formation machines, the sharp cutters or cutting jaws helps in the separation of each pack and continuous the further process.

7.Is powder filling equipment an auger filling equipment?

Powder Filling Equipment

Yes, when think about auger filler or powder filling equipment, you must not be confused about distinct features. The auger filler is helpful in the measuring and filling of materials known as free flowing, non-free flowing or granular products.

The powder filling equipment are features with auger filler that can be suitable for FFS series i.e. VFFS, or HFFS, pre-made pouch, stand up pouches, and other. As discussed above the designed of auger is featured with a rotating auger that helps in the pushing of powder into the packaging materials with an optimized speed rate in order to offer a precise dose.

8.What is difference between manual and automatic Powder filling equipment?

Feature	Manual Powder Filling Equipment	Automatic Powder Filling Equipment
Rate of Powder Filling	Due to manual features and working process, its speed is very low.	Due to fast processing and greater automation, it has a high filling rate.
Labor Requirement	It requires fixed human intervention thus showing high labor needs.	No human involvement, no labor requirements.
Throughput	Low to medium output capacity with average accuracy and consistency.	High throughput with highest accuracy and consistency rate.
Budget	This is very simple machine and so much affordable.	This machine requires high investment in the beginning, but for a longer time, it saves your money in the term of no human requirement or labor cost.
Integration	This machine is mostly used alone or showing no integration capabilities.	This machine is flexible to integrate with other equipment of the production line.

9.How Powder filling equipment Overcome Dust Formation?

The powder filling equipment can deal with overcoming dust formation by the following reasons.

Compact Jaw Drives

Compact Jaw Drives

This is a specially designed feature for reducing the formation of dust blowing by entirely enclosed jaw drives which protects causing dusty environment.

Dust Proof Enclosures

Dust Proof Enclosures powder machine- picture courtesy: CVC Tech

The machine is wrapped in an enclosed structure that demonstrates dustproof as well as waterproof working. This is mostly denoted by giving an IP rate from the manufacturer to every machine.

Dust Suction Equipment

Dust Suction Equipment- picture courtesy:Hanningfield

The powder filling machine is mainly designed with dust suction that will help in the strong suction of dust present in the environment ultimately reduces the possibility of dust floating.

Static Elimination Bars

High speed Static Elimination Bars- picture courtesy: static-clean

The static elimination bar also known as an anti-static bar is another important practice to follow when designing powder filling equipment to avoid piling or building up of powder by neutralizing the charges adsorbed by electricity ultimately cleaner environment.

Dust Hoods

Usage of Dust hood

The installation of dust hoods is effective method to overcome dust from air or the workplace. This is mostly installed within the device as well as your vicinity.

Vacuum Pull Belts

Vacuum Pull belt Can overcome friction and dustiness

The standard powder filling machine are designed with friction pull belts that mostly forming friction and making conditions dusty, but alternatively, new machines are designed with vacuum pull belts which pull belt in order to minimize the effects of dust formation and make smooth and neat working.

10.What are Malfunctioning and Troubleshooting of Powder Filling Equipment?

The powder filling equipment is robust and reliable equipment; but there might be a possibility that it may encounter unpredictable problems. To solve them, we have designed some solutions below:

Why Powder Jams in Auger?

Auger powder jam machine- picture courtesy: IVS Engineering

Sometimes powder flow becomes stuck and obstructs the dispensing of material to move properly. This is due to the clogging of powdery molecules which is due to the creation of static forces between them, or due to the state of particles.

To solve them, you need to monitor the parts of a machine if damaged, moreover use anti-static bars, remember to check the movement of the auger, remove any obstruction or sticky particles there, and lubricate its internal parts to check proper shaking causing appropriate dispensing of the powder.

Why do you find Inaccuracies?

Powder filling machine of Inaccuracies

Powder filling equipment gives an accurate filling i.e. over or under filling. This condition can compromise the final product and quality.

To overcome the problem, calibrate your equipment regularly. Configure the entire setting correctly and check if the auger and agitator settings are corrected. Maintain or regulate the filling speed using PLC and regulate the speed of the conveyor to get the desired filling.

Why do you Meet Cross-contamination?

Preventing cross contamination- picture courtesy: foodsafe

As powder filling equipment has complied with international quality standards, then why it happen that you find cross-contaminated products, it is due to improper hygiene maintenance in your workplace. Remember to clean the machine before and after use. Moreover, using dust control parameters (discussed above) can also help to minimize the potential hazards.

11.What are things to consider when Purchasing Powder Filling Equipment?

When purchasing powder filling equipment, consider the following factors to get the right one.

Type of Product

Clogging of powder products

Different materials are confined with different flow properties. Therefore, select equipment that must be capable of dealing with properties of your product to overcome clogging, jamming, or bridging.

Production Capacity

Production capacity of powder- picture courtesy: thedieline

The most important factor you should never ignore is knowing your production capacity to pick the machine that can address factors such as matching with your rates of flow, rate of filling, and production batch per hour.

Material Size and Type

Material Size and Type- picture courtesy: www.iqsdirectory.com

If your packing material is a pouch then refer FFS series, if bottles or containers then it is crucial to select the machine that can deal with containers or such packaging material with already already-designed conveyor.

Quality Standards

Quality control and safety standards- picture courtesy: CVC Tech

Your equipment must comply with international quality standards that are essential to minimize the risk of product contamination and user safety and facilitate easy cleaning options.

Supplier Reputation

Supplier Reputation With Promising Services

Buying a machine from 5 5-star recognized vendors would be an excellent choice to get the right one. Because this would not only offer a promising machine but you can avail many other options like excellent customer services and post-sale offers.

12.Are there New Technologies in Powder Filling Equipment?

Yes, a powder filling equipment is an exceptional machine that’s involved in more tremendous innovation and advancement presently. For example, using of robotic skills has made this processing more productive, safe, and economically sound.

A micro-robot powder filling equipment- Picture Courtesy: Romaco

Evolution of micro-robotics has taken attention of manufacturing companies as it offers small batches production with intricate filling using turbulence flow isolation methodologies can fill thousands vials hourly.

The equipment is featured with advance tools and techniques with high sensory system that giving a promising sanitized filling procedure without chances of inaccuracies or cross-contamination, thus can allow swift programming in a limited time.

Conclusion

After reading the blog post on ‘powder filling equipment’, you must be able to know many significant points that will help you to select the right machine. So, don’t be confused or messed up with the exact choice you want to get! If still have questions or want to buy a machine under your affordability. Allpack is the right solution for you! We promise that our welcoming team of experts and professional engineers will contact you to answer your questions. Contact us now

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Pharmacy Pill Counter Machine: The Complete Buying Guide In 2024

Tablet Counting Machine

Pharmacy Pill Counter Machine: The Complete Buying Guide In 2024

Pharmacy is the area continuously engaged in discovering new drugs, their production, and safe packaging. In this long run, the most critical part is indeed precise packaging of drugs where accurate counting is the key. Here, most of the manufacturers do struggle with manual counting, which lead them to false results.

However, the pharmacy pill counter machine has resolved this issue. Now, you can employ the type of pharmacy pill counter machine which suits you the most. But how will you do so? It's easy! You simply need to read this buying guide thoroughly which will undoubtedly unveil the distinctive aspects of a pharmacy pill counter machine. So, let's get started!

Add a header to begin generating the table of contents

1.What Is A Pharmacy Pill Counter Machine?

Allpack APC-8 Automatic Tablet Counting Machine

A pharmacy pill counter machine is the equipment tailored with cutting-edge technology and different features to cope up with the growing demand of pills by aiding its counting. The machine does so by observing the pills' counting through sensors and vibratory channel.

As the processing of tablets and capsules require high safety and prescription alertness, the machine provide full scale protection against corrosion, bacteria, and dirt due to its body. Hence, no matter the type, shape, or size of your pills a pharmacy pill counter machine is the right tool to be used for.

2.Why Pharmacy Pill Counter Machine Is Inevitable In Pharmaceutical Industry?

Pharmaceutical industry- Picture Courtesy: ey.com

Pharmacy pill counter machine is the most crucial equipment utilized in pharmaceutical industry for counting purpose. Its role in the sector is commendable due to its quality material which entirely protect the sterility and susceptibility of pills and tablets.

In this way, international concerns of FDA, ISO, and GMP regarding drugs' safety is one of the major reasons why the use of pharmacy pill counter machine is prioritized in this field. Moreover, the abundant production of tablets, pills, and capsules demand precise and efficient counting for which only pharmacy pill counter machine can be used.

3.Explain The Features Of A Pharmacy Pill Counter Machine?

Pharmacy pill counter machine is designed in such a way that each of its aspect will provide you substantial benefits. Some of these advantages are explained below:

Error-Proof

Pharmacy pill counter machine detecting damaged capsule- Picture Courtesy: cremer.com

No doubt, the most crucial characteristic for which a pharmacy pill counter machine is well-known is its precision level. The machine has fitted system of detection which greatly helps in the accurate counting of pills. Along with that, in case of inconsistencies, the alarm will alert you to eliminate the fault.

High Protection

Tablets counting undergoing under transparent window- Picture Courtesy: cremer.com

The machine is highly protected against environmental elements due to its enclosed body which provide you the room to administer the entire processing without touching it. Not only that, but it also have safety features to keep the operation smooth.

Efficient

We are familiar with the fact that manual counting of pills is a tiresome and time-consuming task, but here it is done within minutes. This surprising counting results of a pharmacy pill counter machine will amaze you and help you in exceeding your output ratio.

Flexible

Different types of capsules and tablets- Picture Courtesy: medicspharmacy.com

Most of us want to have multiple benefits being taken by the single source. This theory can be simply applied here where you can count different kinds of tablets pills, candies, and gummies etc., by using this machine.

Easy-to-use

Easy-to-use icon- Picture Courtesy: freepik.com

Pharmacy pill counter machine is extremely easy-to-use with a touch screen control panel through which you simply put in the necessary data. Even in some cases, you just need to switch the setting because the machine can save multiple settings in it.

4.What Sizes And Shapes Of Pills Can Be Counted By A Pharmacy Pill Counter Machine?

Pills of different sizes and shapes- Picture Courtesy: sunlightrecovery.com

Pills come in so many sizes and shapes due to varying reasons encompassing the convenience of swallowing to the quantity of each dosage and patients' demography like children, adults, and pets etc. Similarly, by keeping these factors tablets and capsules are made in different shapes and sizes.

These include the common sizes of tablets pills which start from 1mm to 22mm and capsules sizes from 14mm to 23mm. Apart from this the standard size of tablet pills is 5mm in diameter, 0 size for hardgel capsules and 00 size for softgels.

When it comes to discuss the shapes of pills, so, multiple shapes including circular, oval, square, triangle, pentagon, heart, diamond, and many others are available. Hence, all of these sizes and shapes of pills can be easily counted by a pill counter machine.

5.How Does A Pharmacy Pill Counter Machine Work?

The working process of a pharmacy pill counter machine entirely depends upon its type, automation, as well as structure. Therefore, in order to operate the machine on a right track you need to understand the relevant procedure. Similarly, in this question we will be going to show you the working principles of an automatic pharmacy pill counter machine. Just explore these!

Pills & Bottles Loading

When you intend to operate your pharmacy pill counter machine you need to pour the bulk volume of pills into the machine's hopper which will be then processed by the machine. At the same time, you need to load the required number of bottles onto the conveyor or on a bottle unscrambler attached with the machine.

Machine Setting

Operator adjusting parameters in control panel- Picture Courtesy: cremer.com

Once loading Phase has been carried out the next step will be to set the machine's parameters. For this, a pharmacy pill counter machine has a touch screen display on its front which once powered on will show you multiple options regarding pills processing. With the help of control panel, you will fix the number of pills to be counted and adjust the speed of conveyor. Now, just push the power button on to initiate the process.

Pills Counting

Capsules counting on vibratory channel- Picture Courtesy: cremer.com

In this step, DC motor will energize the vibratory trays and pills will start dropping from hopper onto vibratory trays. The continuous motion of trays will align the pills in relevant columns and their tilted position will make the pills move forward. Hence, the pills will be counted through automatic detection system and moved ahead.

Pills Depositing

Capsules depositing in compartments- Picture Courtesy: cremer.com

At this stage, each collection of counted pills will be deposited into separate sections. These pills remain there until dropped from the machine.

Bottles Filling

Capsules filling into bottles- Picture Courtesy: cremer.com

Finally, when the sensor detect the presence of bottles under the filling heads, the message will be transmitted to machine's control system after which each collection of counted tablets will be dropped out of the compartment and filled into bottle. The process will be continued for other bottles.

Discharging

Bottles' discharging- Picture Courtesy: cremer.com

At last, when all the bottles are get filled with pills their discharging from machine takes place for further packaging.

6.Describe The Components Of A Pharmacy Pill Counter Machine?

A pharmacy pill counter machine is composed of following components:

Components of Allpack's APC-12 Automatic Tablet Counting Machine

Hopper

Hopper is the feeder of a pharmacy pill counter machine located at its top. Its function is to hold the large amount of unprocessed pills. It has a broad opening on upper side while as narrow end attached to the vibratory trough through which pills are gradually released.

Vibratory Channel

Vibratory channel is one of the most crucial part of this machine. It has a collection of stainless steel trays placed in a synchronized way where one tray is positioned right below the end of upper tray. It has attached motor which is responsible to create vibratory effects in this channel.

Counting Compartment

Counting compartments are multiple small sections where pills are counted through photoelectric sensors. These compartments keep the accurately counted pills and defective pills are sucked by the dust collection system.

Touch Screen Panel

Touch screen penal is a human machine interface that has a user-friendly system to enable users for adjusting the machine setting.

Pills Dropping Head

It is a large stainless-steel tool having a broader upper side that is connected to the counting compartments and having a small head through which pills are dispensed into bottles.

Height Adjustment Tools

As automatic pharmacy pill counter machine can handle small to large bottles, height adjustment tools are responsible for this adaptability.

Conveyor

Conveyor is the significant part of an automatic pharmacy pill counter machine that perform the duty of mobilizing bottles from one end to the other.

Bottle Sensor

Bottle sensor is located on the side of conveyor. It helps in detecting the presence of bottles, so, that machine will dispense pills accordingly.

Power Button

Power button is a big red color button situated in the center front of machine. Its function is to start the machine or stop it.

Control Cabinet

Control cabinet is the electric box of a pharmacy pill counter machine holding in it all the sensitive electric wires and fuses.

Rejection System

Rejection system is integrated on the conveyor at the place through which bottles are discharged. It detects whether the bottle passing is loaded with pills or is empty. In case, bottle is empty then it will be rejected and collected in a separate section.

7.What Are The Types Of A Pharmacy Pill Counter Machine?

Pharmacy pill counter machine is available in small to large size with varying pills counting capacity and automation. The underlying classification will be enough to show these types and mark distinction between them:

Automatic Capsule/ Tablet Counting Machine

Allpack APC-16 Automatic High Speed Pharmaceutical Capsule Tablet Counting Machine

It is a fully automatic machine designed with ultrafast technology to meet the excessive demands on part of pills counting. Although, it is a bit expensive, but this pharmacy pill counter machine can fill up to 150 bottles in just a minute and is applicable to multitude of small pallets, seeds, candies and different sizes of pills.

Structure

The structure of machine is complex with heavy-duty machinery. Its robust body is made up of a control panel, a hopper, vibratory trays, counting section, conveying mechanism, detection system, and filling heads etc.

Process

The machine perform function automatically when the operator initiates it. The pills are automatically released from hopper onto trays, then get counted and deposited to the bottles precisely.

Semi-Automatic Capsule/ Tablet Counting Machine

Allpack SLJ-100B semi-automatic pharmaceutical desktop rotary capsule tablet counting machine

Semi-automatic capsule tablet counting machine is another type of pharmacy pill counter machine employed to deal with medium size production. It is cost-effective with product flexibility and best counting range with counting 100 pills per minute.

Structure

The machine has a compact and stable structure that is easily movable. The major parts include a stainless-steel hopper, rotary channel, moulds disc, power button, speed regulator, and pills discharging chute.

Process

The working of machine is extremely easy with requiring one operator who will load the hopper with the pills. Afterwards, the machine will automatically count pills through continuous rotation in such a way that empty moulds will be filled with pills. When the rotary disc reaches at a place where below area is hollow, the pills will be dropped and filled into bottles through filling head.

Manual Tablet Counter

Manual Tablet Counter MTC-30

Manual tablet counter is another tool you can utilize for making your manual pill counting more handy and safe. This manual tablet counter by Allpack provide safe means to count drugs and avoid direct contact with them to ensure their hygiene.

Structure

This manual tablet counter is made from food safe plastic with having 30 moulds and a handle for holding it.

Process

Its operation is simple where you are required to fill all the empty moulds of tablet counter with pills. Hence, filling one tray means having 30 pills. So, just pour these counted pills into bottle without recounting.

Small Automatic Tablet & Capsule Counter

Rx-4 Automatic Tablet & Capsule Counter- Picture Courtesy: rxcount.com

This small size automatic tablet and capsule counter is most handy and prestigious pharmacy pill counter machine due to its small body, high accuracy, and automatic processing. The machine is widely used in small pharmacies and research laboratories to make the process of pills counting safe and healthy.

Structure

With extremely small footprint the body of machine is made up of a 100% FDA approved materials, easy-to-use LED digital display, counting sensor, rotary disc, sorting wheel, and pills discharge chute.

Process

It simply works when pills are loaded onto the rotary disc and operator set the configuration of machine through 16 keypad. After turning it on, the disc will start revolving around the sorting wheel and pills will be triggered. This ultimately leads to the accurate counting of pills and each counted pill is pushed ahead towards discharge chute and filled into an attached bottle.

Pharmacy Pill Counter

Vivid pharmacy pill counter- Picture Courtesy: pillcounters.com

This type of a pharmacy pill counter machine is a sort of semi-automatic and digital. The advance system of photoelectric detection system greatly helps in the precise counting of tablets and pills.

Structure

The overall structure of machine is compact and consists of a digital interface, scanning tray, pills collection devices, and main frame etc.

Process

To operate the machine you need to disperse tablets or capsules over the scanning tray. The scanner will take image of these tablets and capsules and will display it on the interface. Similarly, you will get to know the amount of pills. Now, just move the tray upward from one end and pills will be collected in side tool. So, you can easily drop these counted pills into may bottle or container.

8.Enlist The Uses Of A Pharmacy Pill Counter Machine On Broader Level?

A pharmacy pill counter machine is the most notable machine used not only in pharmaceutical industry but other sectors as well. These sectors are enlisted below:

Healthcare Industry

Lady doctor smiling- Picture Courtesy: t-systems.com

Whether it is a pharmaceutical industry, veterinary industry, herbal industry, or nutraceutical industry everywhere there is a common goal to provide tablets and capsules for humans’ and animals’ care. Hence, healthcare industry is on the top of the list where a pharmacy pill counter machine can be used.

Confectionery Industry

Various confectioneries jars on shelves- Picture Courtesy: thehiveblog.com

Most of the confectioneries like bubble gum, candies, gummies, and chocolate balls are properly counted and then packed into bottles and jars. Therefore, a pharmacy pill counter machine is always preferred in confectionery industry to make sure the accuracy of counting during packaging.

Agricultural Industry

Agricultural seeds- Picture Courtesy: farmkey.in

Grains, seeds, and pesticides pellets are some of the popular objects which are being processed in agricultural industry. That's why, a high check on their counting and packaging is carried out for which a pharmacy pill counter machine is the perfect choice.

Beauty Care Industry

Beauty Omega-3 softgels

The time has gone when beauty was only dependent upon external things like makeup tools. Now, people are more concerned about working on inner glow for which they use capsules of vitamins, proteins, and fish oil. This is where the need of a pharmacy pill counter is realized to aid the step of pills counting.

Chemical Industry

Chemical processing in funnel- Picture Courtesy: pcimag.com

Chemical industry is among other areas where a pharmacy pill counter machine can be utilized to accurately count the tablets with greater protection under enclosed environment.

9.What Is The Counting Line For Pharmacy Pill Counter Machine?

To resolve the issues of high production facilities regarding tablets counting and their packaging, counting line has been introduced into the field. This counting line is becoming popular with every passing day due to its comprehensive performance. Let's look deep into its structure, function, and process!

Allpack Medium Speed Automatic Multifunction Capsule & Tablet and Pill Counting Line

Bottle Unscrambler

Bottle unscrambler is an automatic machine designed to place the bottles into an upright position. It is the very first unit of pills counting line that mainly consists of a robust stainless-steel body, a transparent window for clear observation, bottles processing unit, control system, and aligning channel. Initially, the bottles are fed into the machine after which it sorts these bottles and align them sequentially towards the filling machine.

Automatic Tablets Counting Machine

Automatic tablets counting machine is the second machine in number which has been assigned with the task of accurately counting pills. It has comparably complex body with multiple components encompassing a hopper, vibratory channel, counting compartment, filling heads, sensors, conveyor belt, and control panel etc. It simply starts dropping tablets from hopper which falls onto vibratory channel. Similarly, the tablets are counted, filled into bottles and discharged.

Desiccant Inserting Machine

Desiccant inserting machine is an innovative machine that is integrated into the main line for inserting desiccants or oxygen absorbents into tablets filled bottles. It offers an easy and reliable operation with machine unwinding the strip, filling it with silica gel, sealing it and loading one desiccant bag into one bottle. The overall components which account for the machine include film roll, support roller, bottle rejection system, strip sealing, and cutting.

Automatic Capping Machine

Automatic capping machine is a vital equipment in tablets counting automation. Its primary function is to take the caps of bottles and apply them over bottles' opening. Similarly, the caps are tightly screwed to achieve airtight capping. This function is performed by various components such as cap orienter unit, cap chute, control panel, capping station, and conveyor belt etc.

Induction Sealer

Another machine necessary for pills counting line is the induction sealer which is employed to create a stringent seal of the thermoplastic foil attached to bottles' caps through electromagnetic radiation. It is composed of a durable stainless steel main frame, conveyor, sealing head, alarm, water cooler, induction coil, control unit, and time regulator.

Labeling Machine

The last and essential unit of pills counting line is the labeling machine. Several components constitute the body of a labeling machine including reel, touch screen penal, labeling wheel, bottle stop wheel, pulleys, label applicator, and label cylinder. It performs the labeling by pulling label from reel, separating the label from back paper and applying it around the passing bottles.

10.What Are The Daily Cleaning And Maintenance Requirements Of A Pharmacy Pill Counter Machine?

Operator maintaining a pharmacy pill counter machine- Picture Courtesy: cremer.com

Cleaning and maintenance are the prerequisites for long lasting smooth performance of a pharmacy pill counter machine. Therefore, you are obliged to fulfill these requirements regularly and properly. The upcoming guidelines will be helpful in this way.

Cleaning

It is recommended that cleaning of a pharmacy pill counter machine must be done every weak and if the product processed is dusty then daily cleaning is necessary for removing residues. For this, you can take few steps including:

Disassemble the hopper of machine, the protected window glass, and vibratory trays.
Wash these parts with chemical free detergent mixed in water.
After washing, use a clean dry cloth to remove the streaks from all these parts by continuously wiping in a back and front position.
Place these parts in their relevant positions and screw them tightly.
For cleaning sensors and control panel you need to use a wet computer screen cleaning cloth and then use a dry soft cloth to completely remove the marks.

Maintenance

Maintenance of a pharmacy pill counter machine include both the structural adjustment and internal parameters such as:

Maintain the height of pills filling head in accordance with the height of bottles.
Adjust the conveyor width to that of the size of bottles.
Lubricate the movable parts of machine every month.
Keep the screws and nuts of machine tight.
Make sure to have fixed the speed of conveyor, number of pills, and the speed of DC motor.

11.Troubleshoot The Major Pitfalls Of A Pharmacy Pill Counter Machine?

There are times when your pharmacy pill counter machine might show malfunctions during operation. However, it does not mean that the machine is not good, but the reasons can be technical and can be easily solved by properly understanding the table below:

No	Pitfall	Causes	Solution	Picture
1	Sensor creating trouble in detection	This happen when the sensor has dusty particulates which cause difficulty in detecting pills	It can be resolved by properly cleaning the sensor window with soft, clean cloth	Displaying sensor detecting incorrect product- Picture Courtesy: cremer.com
2	Under counting of pills	The reason is badly placed counting channel and the speed of vibratory motor	You need to make sure the accurate positioning of counting trays and the suitable speed of motor to ensure accurate counting	Encircled vibratory trays- Picture Courtesy: cremer.com
3	Over counting of pills	Mostly, the polluted detector glass window led the machine to drop pills collectively from compartments	To solve this problem, you have to clean the sensor, so, that each compartment will deposit pills separately	Overfilled capsules bottl- Picture Courtesy: cremer.com
4	Pills segregation during deposition to bottles	The filling head of machine is higher than the mouth of bottle	It can be corrected by adjusting the height of filling head near to bottle opening	Scattered softgel capsules- Picture Courtesy: freepik.com

12.Factors To Look For When Buying A Pharmacy Pill Counter Machine?

Whenever you intend to incorporate a pharmacy pill counter machine into your production make sure to be vigilant enough to avoid taking unsuitable decision in hurry. Some of the significant considerations are given below for your guidance:

Production Capacity

High production capacity pharmacy pill counter machine- Picture Courtesy: cremer.com

The very first question to ask for arises from you. It is the current production volume of your manufacturing. Knowing this will ultimately help you to determine which type of pharmacy pill counter machine is suitable for you.

Budget

Budget

Budget presentation idea- Picture Courtesy: livemint.com

No doubt budget is one of the essential factors to have in your mind all the time. It is because your economic position play an instrumental role that whether you can afford a sophisticated but expensive machine or precise machine with cost-effective price.

Auxiliary Machines

It is for sure that every machine has a demand for spare parts and auxiliary machines who if not fulfilled can obstruct the existing performance. Hence, it is important to consider the availability of such tools.

Quality Compliance

Quality complying puzzle

How it can be possible that you are looking for a pharmacy pill counter machine and neglect its quality compliance? Of course, it can't be! So, make sure that the machine you purchase is fully adhering the national and international quality standards. Moreover, warranty policy and after-sale service are other crucial factors to look for.

Conclusion

To wrap up this comprehensive buying guide about a Pharmacy Pill Counter Machine, we are glad to have been successful in communicating you the significance, resilience, and applicability of the machine. Not only that, but we are now sure that you can even operate your pharmacy pill counter machine. If you are new or an old manufacturer looking for an excellent machine, then Allpack is offering an extensive line of pharmacy pill counter machines. Make sure to check our inventory for pills counting. Don't hesitate to ask for further information!

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Want to get Best Price Pharmacy Pill Counter Machine from China?

Tell us your material or budget, we'll reply you ASAP within 24 hours

Pharmacy Pill Counter Machine: The Complete Buying Guide In 2024 Read More »

Multi-Lane Irregular Shape Bag Packing Machine-5

Multi-Lane Irregular Shape Bag Packing Machine: The Complete Buying Guide In 2024

Packaging Machine

Multi-Lane Irregular Shape Bag Packing Machine: The Complete Buying Guide In 2024

Have you ever wondered how a large batches of irregular shape bags seemingly generates in a blink of eye? What technology is used to produce such bags? How helpful it is in today’s life?

A Multi-Lane Irregular Shape Bag Packing Machine is the answer. Though, it is just a flash about what we’re going to discuss. Yes! Planning to invest on machine? don’t worry just stay with us and read the blog to understand the basics about multi lane irregular shape bag packing machine.

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1.What is Multi-Lane Irregular Shape Bag Packing Machine?

A Multi Lane Irregular Shape Bag Packing Machine

A multi lane irregular shape bag packing machine is an advance solution to form fill and seal unmatchable customized bags with variable sealing, cutting patterns.

Hence it is a great packaging solution in today’s competitive production market.

This machine is specifically designed with particular features that are concurrently capable of running multiple lanes that simultaneously help in the creation of a bag followed by filling and its final securing.

2.What are the Multi-Lane Irregular Shape Bag Packing Machine applications?

Applications Of Multi Lane Irregular Shape Bag Packing Machine

A multi lane irregular shape bag packing machine is the greatest solution for various industrial sectors.

That is simply due to its highly productive formation of bags with amazing customized irregular shapes, so it is adopted by many manufacturers just to make their brand’s identity. We have collectively mentioned the industrial applications of this machine for you with common examples.

Food and Beverage Industry

Multi-Lane Irregular Shape Bag Packing Machine in food & Beverages

A maximum ratio of using irregular shape bags is associated with the food and beverage industry and that’s why this equipment is displaying high market demand here. This can pack various formulations including flavored powders, juices, sauces, and sweeteners to represent an eye-catching product with various quantities and smart designs holding an accurate filling following diversified packaging that makes you grab it from store shelves.

Pharmaceutical Industry

Multi-Lane Irregular Shape Bag Packing Machine in Pharma

Pharmaceutical products like lozenges, suppositories some disintegrating tablets, and other semi-solid formulations require multi lane irregular shape bag packing machine. It gives you a specific order design that prepares individual and single use irregular shape bags considered essential hygienic packaging requirements in pharmaceutical industries.

Personal Care and Cosmetics

Multi-Lane Irregular Shape Bag Packing Machine in Cosmetics & Personal Care

The cosmetic and personal care industry benefits from irregular shape bag packing machine when they’re required to make specialized and customized shape irregular bags for certain products such as lotion, serums, facial masks, wet wipes, eye creams, etc.

The prepared sachet is so presentable and perfect for one-time use. Machines can make packaging products that user can easily adjust and carry for long periods of time in their bags anywhere.

Agricultural Industry

Multi Lane Irregular Shape Bag Packing Machine In Agricultural Industry

In the agriculture industry, for the packaging of one time use of various crops promoters, seeds, pesticides, insecticides, and other associated materials are preferably packed in using multi lane irregular shape bag packing machine. this machine is indeed giving you a specific amount of concentration which is commonly available in granular structures so a precise dosing is possible with this equipment.

Chemical Industry

Uses Of Multi Lane Irregular Shape Bag Packing Machines in Chemical Industry

Making and packing chemicals in specialized customized irregular shape bags is now very common in chemical industry. A multi lane irregular shape bag packing machine is basically used in to create and fill various specialized chemicals safely that are meant for specific uses. Such as one time use of chemicals i.e. buffers, bleaches, or reactive items.

Veterinary Industry

Uses in Veterinary Industry

You can noticed various colorful irregular shape bags containing animal’s related supplementary products medicines or food products that are presented with an improved shapes serving. Yes, vet industry formulation packaging is commonly done by using this machine hence showing its high demand.

3.What is Multi-Lane Irregular Shape Bag Packing Machine benefits?

The benefits of multi lane irregular shape bag packing machine are discussed below:

Adaptive Configuration

Promising Configuration

This machine allows you to produce multiple production of irregular shape bags simultaneously thus giving you a promising output and greater productivity.

Robotic Controlled Features

One Touch Robotic Features

The machine is smartly designed and features amazing driving parameters to process the production and packaging of bags with high accuracy and reduced chances of errors. You don’t need to stand alone and monitor the process, just set the protocol and leave on the machine to show its magic.

Promising and Presentable Packaging

Aesthetic Shapes

The machine is a fruitful result of well-engineered manufacturing in that it gives you surety to produce and pack bags with good quality with smooth edges and cut packs.

High-Speed Processing

Fast Functionality

Multi lane irregular shape bag packing machine is composed of various lanes which is meant to give a high speed processing because at one time machine is capable of producing hundreds of bags to meet production demand respectively.

No More Product Wastage

Precise Product Filling

This is proven to you that when the material is filled into each bag accurately, there won't be chances of any wastage; just, say bye to product wastage.

Wide Applicability

Broad Spectrum Industrial Usage

This machine has high applications in various industrial sectors as it allows enhanced features and multiple packaging options that won't compromise your investment in any production field and packaging purposes.

Cost-Effective Operations

Cost Effective Properties

Seamless working. high automation, and greater productivity of multi lane irregular shape bag packing machine can lead to high profitability and cost savings and minimizing extra cost of packaging

4.What are Multi-Lane Irregular Shape Bag Packing Machine types?

A multi lane irregular shape bag packing machine is featured with various common types that basically introduced in order to meet various demand by different fields of production and filling types. For your clear understanding, we have simplified the classification.

Classification of multi lane irregular shape bag packing machine

WORKING TYPE

A multi lane irregular shape bag packing machine is classified on the basis of its working type which demonstrates various functional characteristics of this machine. please see below to find more information.

Vertical Form Fill Seal (VFFS) Multi- Lane stick packaging machine

VFFS multi lane irregular shape bag packing machine

This is very common and simple type of machine where entire processing take place in a vertical manner.

For example, the unwinding, bag formation, bag filling and bag sealing, cutting, and discharging is accompanied by an upward to downward direction.

This machine is undoubtedly designed in a compact structure therefore preferred in various production field with smaller installation space and high production demand.

Multi Lane Horizontal irregular shape bag packing machine

HFFS Multi lane irregular bag packing machine

This machine is meant to form, fill, and seal bags with product and discharge them in a finish form following a horizontal pattern of processing.

The machine is useful in various industries where large production batches are treated with positive outcomes.

The machine is capable of forming customized shapes bags effectively. As compared to VVFS machine, this equipment requires a high space to installation.

SEALER TYPE

Always remember, a multi lane irregular shape bag packing machine is featured with certain sealing types. Not every machine is meant to offer all different sealing types. So when you’re planning to design bag packing production, you must consider this property to get exact results you want. Let’s see what sealing type is offered by machine.

Back Sealing	This is also termed as a vertical sealing which is a straight simple seal that secure bag at the back which looks like a vertical in structure with a smooth surface preferred by many brands.
Stick Sealing	This is also known as a center sealing offered by this machine featuring a longitudinal seal providing a symmetrical or middle sealing to your bag. This seal is mostly used when packing candies or toffees or any small products.
Three-Side Sealing	This is most commonly used to pack beauty care product where three sides are sealed while one edge is opened offering a controlled presentation. Means a user can use the bag multiple time or small sachet bag with easy opening.
Four-Side Sealing	Four-side sealing by this machine means you can get highly secure airtight packaging of bags sealed from all over sides. This sealing is preferred in electronic items packaging or medicinal products.
Gusset Sealing	Gusset sealing as it name shows, sealing forms a gusset or pleats around the edge of bag forming a beautiful packaging for various bulkier items such as coffee, tea, milk, or other products.
Zipper Sealing (Re-sealable)	Bag sealing with a small zip at the top edge is new and advance feature offered by this machine which allow customers to use bag again and again with greater freshness intact inside.

CUTTING TYPE

Every machine is associated with different cutting type, this is based on specific cutters equipped in the machine which gives specialized cutting types to you. The cutting types are described below:

Straight Cutting	This is a common cutting type used by multi lane irregular shape bag packing machine which is the execution of straight and linear incisions of edges to form a well-defined and even corners. This cutting process ultimately offers a tidy and aesthetic presentation of the bag.
Zigzag Cutting	This is an innovative and another commonly used cutting type offer by the machine where the top and bottom border of the bags are cut by irregular zigzag pattern edges that present a vibrant and pleasant appearance of the product.
Wavy Cutting	This is a randomly used cutting types offering a wavy or spiral designing at the edges of the produced bag presenting an attractive appearance to your product.
Die-Cut Shapes	This is mostly known for its irregular, customized, or abnormal shapes cutting accompanied by a die cut which crafts distinct shape patterns around the edges of the bag helpful in the creation of promotional or marketing samples.
Perforated Cutting	This is an essential type that is mostly used for large bags which facilitates easy tearing without needing any supporting material to open them. A perforated incision line is stamped around edges uniformly with minute perforation which is quite a common irregular shape bag packaging method.

Type of Filler/Doser

A multi lane irregular shape bag packing machine is featured with various different dosers depending on the type or state of material to be filled in each bag. Such as:

Multi-Head Weighing	Multi head weighing A multi- head weigh filler or doser is involved when it comes to individually measuring or dispensing of products required in a large quantity based on desirable weights of formulation into each individual bag.
Volumetric Filler	Volumetric Filler A predetermined volume of formulation, whether granules, free-flowing powders, or semi-solid items, it can easily be dispensed into each bag using a volumetric filler.
Piston Filler	Piston Filler Multi lane irregular shape bag packing machine is build up with super innovation with piston filler that offers simple functioning. You can attain specific and precise amounts of product dispensing using a piston filler that is helpful in drawing exact quantity of product simultaneously.
Auger	Auger Filler This is a specialized type of filler mainly offer to those customers who are associated with the packing of free flowing dry powders into each customized shape bags such as packing of spices, flours, milk powders, etc., An auger with inside agitator ensures fast and smooth flow of powders into each bag.
Peristaltic Pump	Peristaltic Pump This is a type of filling where a set of peristaltic pumps are responsible for enhancing the flow of material from the hopper to each bag by generation of squeezing and circular motion. This is mostly perfect type of filler for products that are presented with high viscosity.

Based on No. Of Heads

The number of heads in the machine mostly depends on the type of production capacity and the entire packing design where a greater number of heads are associated with a fast or rapid packing process. For example:

A Multi Lane Irregular Shape Bag Packing Machine with Various Number Of Heads

Single Head Multi lane irregular shape bag packing machine	This machine is featured with multi lane film forming characteristics with only one head or storage tank. Here, you can consider it suitable for moderate production lines.
Multi- heads multi-lane irregular shape bag packing machine	Considering large production batches, a well-engineered production of multi head machine has emerged which is best fit for large production processes. It includes more than 1 head, such as dual heads, three-heads, four-heads.

5.What are Multi-Lane Irregular Shape Bag Packing Machine parts?

Parts Of Multi Lane Irregular Shape Bag Packing Machine

Hopper	The topmost and large hollow cylinder is designed to hold filling material and protects it against clumping or forming aggregates as it ensures uniform flow of material towards further packing process by using certain mechanisms such as vibratory, agitator, or simple gravitational force to maintain consistency.
Filling Tube	A set of narrow and straight tubes runs from top to bottom of machines helps in the transportation of products from hopper to bags maintaining an optimized flow and uniformity with no chances of spillage or product wastage
HMI Screen with Rotary Swing Arm	A touchscreen interface allows you to put processing essentials and operate the machine simply using touch screen keys, it includes speed of bags formation, its filling machine, troubleshooting, etc, The touch screen is integrated with a rotary swing arm which improves ergonomics and allow you to move according to your desirable direction.
Formers	This is the main component of the packaging machine where equipment is responsible for the formation of customized shape bags using a former as an assistance. This is narrow tube supporting an even and equal shape bag of specific sizes ensuring promising uniformity and aesthetics of each bag formed by the machine.
Vertical Sealer	To seal the bag, a vertical sealer is responsible for securing the straight vertical edges by exerting pressure of heated rods or bars. The temperature of each sealer is regulated by the machine, and it is depending upon material to material which is in fed by you before starting the procedure.
Film Pulling Unit	This unit is meant to sync the overall movement of the film to ensure uniform coordination between formation and filling of material in a respective time period. At this point, a strong connection between film movement and filling time must be aligned with each other to avoid spillage or film jamming.
Horizontal Sealer 1 & 2	The topmost and bottom edges of the bags are secured by using two horizontal sealers which are concurrently working with vertical sealer to make bag closing simultaneously. Like, vertical sealers, these sealers also associated with temperature and pressure hence it is prime important to regulate these parameters in order to achieve desirable results.
Control Panel	This is a PLC unit where entire programming and controlled parameters are regulated using electronic components features of the machine. This is a compact structure inside the machine responsible for various centralized tasks and monitoring of the procedure including the transmission of process which is displayed on touchscreen ensuring a safe operation.
Cutter Assembly	Sharp knives or sets of cutters continuously engaged in separating the formed bags to discharge an individual finished bag outside the machine. The machine basically equipped with cutter assembly which is kind of blades to carry clean, uniform, and accurate separation of bag so it can give you a finest presentation. These cutters basically work by using sensory mechanism to detect the edges of the bag and mark a punch of cutters.
Waste Collect Conveyor Belt	This machine is a complete solution where production till end process entire wastage is collected in waste collect unit. This includes trimmed film or excessive material for uniform designing of irregular shapes bags.
Foot Cup	A smooth and vibrationless machine is basically due to presence of foot cup which acts like a shock or vibration absorber to provide a smooth and quiet work process and enhance quality of working conditions during operation.

6.How Multi-Lane Irregular Shape Bag Packing Machine Work?

To understand the working principle, we have divided the process into four major steps:

Bag Formation

This is the first step where manual setting and adjustment of the film takes place on the machine. Upon initiation, the film starts unwinding slowing and roll around the former which gives a particular shape to the bag.

Bag Sealing
The formed shape of the bag is firmly sealed by using heat sealers which are presented in vertical and horizontal positions. These sealers gives you particular sealing at the edges of the film such as, at topmost, and side edges, back seal, fin seal, etc.,

Bag Filling
Once the bag is formed, the material comes inside the bag depending on the particular weight fed in the system. This include either liquid, semi-solid, or solid substances involved with various filler types discussed above followed by final sealing to secure material inside.

Irregular Bag Cutting
This is the fourth step; it is accompanied by utilizing of sharp blades or cutter which exactly punches the edges of the bag as it is required, also it allows separation from other attachments.

Bag Discharging

The formed bags are discharge outside by the presence of small outlet or conveyor which produce a finished formed bag.

7.What is difference between single lane & multi lane irregular shape bag packing machine?

The basic difference between single lane and multi lane irregular shape bag packing machine is described below:

Number of Lanes

The single lane machine is featured with the formation, filling, and sealing of customized shape bags but it utilizes a single channel for packaging process, whereas, in multi-lane, the formation, filling, sealing, and packing of bags option is broader as it is featured by multiple lane subjecting packing process utilizing its all lanes at one time.

Throughput and Efficiency

A single lane machine generally uses one channel to form a bag therefore it gives you a small amount of output. On the other hand, a multi-lane irregular shape bag packing machine is meant to deal with various lanes ultimately offering high throughput and greater efficiency. So it is suitable for larger production companies.

Versatility

A single lane machine is very simple and relatively considered as straightforward in the terms of operation. Whereas, a multi lane irregular shape bag packing machine is a mastermind production with high flexibility and versatility that can handle various sizes, shapes of bag formation concurrently.

Space Requirements

A single lane machine is compact in structure and can occupy a small space of installation. On the other hand, a multi lane irregular shape bag packing machine has larger footprint and may need a larger space for installation and work process.

Cost Considerations

A single lane irregular shape bag packing machine is very cost-effective and can be affordable to you with the smaller budget; while multi-lane is associated with higher investment.

8.How do you troubleshoot Multi-Lane Irregular Shape Bag Packing Machine

To troubleshoot a multi lane irregular shape bag packing machine, go through the following points below:

Uneven Filling

The common problem with using multi lane irregular shape bag packing machine is to find bag with inconsistent filling of product. To troubleshoot it is recommended to calibrate the system, inspect the type of obstruction and alignment of the film forming tube and film channel such as dancer arm.

Sealing Issues

You must have seen leakage of the bag which ultimately compromises the quality and integrity of the brand. To troubleshoot the problem, it is recommended to analyze the temperature and pressure of sealing bars (horizontal and vertical sealers). Plus, ensure the film forming material is compatible with temperature and pressure utilization.

Bag Misalignment

The formation of bags due to misalignment is packed incorrectly. To correct the problem, examine the ‘formers’ of the system, and assess if it is properly aligned to the system. Also, asses the alignment of the film pulling unit.

Cutter Issues

This is noticeable because the formation of the bag is not separated or cut cleanly. To solve the problem, it is suggested to replace dull or damaged cutters, check and correct the alignment of cutter and calibrate the sensors of the machine.

9.What Should You Consider When Purchasing Multi Lane Irregular Shape Bag Packing Machine?

Choosing the right multi lane irregular shape bag packing machine may be tricky, this is because there are several types of machine with various features. So go through the following points to asses what important factors you must know about the machine prior to purchasing.

Machine Filler Category

Determine Filler type

Knowing this thing will help you to choose the best machine, there are several categories such as irregular machine for viscous, free-flowing liquid or powder, or granules.

Production Rate

Assess your production capacity

How many numbers of irregular bags or sachets do you need per minute, knowing this point will help you to select a small or vertical machine or horizontal, single lane, or multi lane irregular shape bag packing machine.

Hopper Capacity

Determine Hopper Tank Capacity

Ensure that the head of the machine is perfect to hold the type of filling material and best fit for your production procedure. If not, you can see various other types available such as dual heads, three- heads, multi heads, to run the procedure.

Financial Budget

Estimate your affordability

You must estimate your budget before opting for the right choice, for that you can take help of a manufacturing company to find a suitable solution for your production needs.

Installation Space

Measure installation Space for Machine

Check installation space, and assess space and footprint of the machine prior to final purchase. This would help to select whether you should go for small size machine or the larger one.

Conclusion

A multi lane irregular shape bag packing machine is a one stop solution to get various shapes, designs and sizes of bags that can enhance your productivity and business. We hope, in this article, you have obtained the basics about the machine. Still have a question? Why not contact us directly? Allpack is an excellent place where you can avail world’s best packaging types of machinery with free customer services. Want to give it a try? Please contact us now to avail our incredible guidance program.

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