Semi Automatic Capsule Filler: The Complete Buying Guide in 2023

Did you know that the surprising history of capsule filling began in the 1920s which eventually demanded more and more innovations that you see today? Nowadays you find several advanced technologies with high configurations based on new research and a number of trials to offer multiple operating systems involving separation, filling, and closing in a single machine.

A semi automatic machine is also a good solution with various models and designs. If you’re looking to purchase it, then this blog is for you. Please go through it to gain the right knowledge about the machine.

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1.What Is The Semi Automatic Capsule Filler?

A Semi Automatic Capsule Filler

A semi automatic capsule filler is the best series machinery provide high production capsule filling process for various applications, i.e., pharmaceutical to R&D, from test to pilot studies and to market production. The machine basically involved working automatically with somewhat human intervention where its working based on gravimetric filling of substances.

The machine is significantly important to fill various types and combinations of formulation presented in the various texture such as powder, pellets etc., This is the best solution provide 100% hygienic results for production in healthcare, or general production sectors. The machine is available in various difference models and designs offering with cutting edge technologies that meet consumer’s requirements.

2.Where Do You Use Semi Automatic Capsule Filler?

A semi automatic capsule filler finds it’s applications widely in industries which have capsules as their product. For you to understand, we have elaborated few of those industries below and how they find the machine’s purpose in their manufacturing.

Industry

Picture

Pharmaceutical Industry

Pharmaceutical dosage forms of hard and soft gelled capsules require filling with active pharmaceutical ingredients or API for therapeutic purposes. In order to fulfill this task , the manufacturers need a capsule filler machine to work productively to dispense bulk quantities of capsules. Some of the small scale industries also occupy this machine for their little setups requiring filling of medication into the capsules efficiently.

Pharmaceutical Capsules- Picture courtesy: PharmEasy

Nutraceutical Industry

For dietary supplements or disease fighting nutraceutical drugs , a semi automatic capsule filler is employed by nutraceutical industry for manufacturing of both soft and hard capsules. They bring the use of this machine to make multivitamins and other health promoting capsules.

Nutraceutical Capsules- Picture courtesy: Morgan Chemicals

Cosmeceutical Industry

Cosmetics industry also has benefits in using this machine as they manufacture beauty related soft capsules that are used widely for improving physical appearance. Whether it is about your skin, nails or hair cosmetic capsules are filled efficiently using semi automatic capsule filler.

Cosmetics Capsules- Picture courtesy:Akhil

Agricultural Industry

Nowadays innovation in agricultural manufacturing practices have brought forward the use of capsules as bio fertilizers and insecticides or pesticides. These capsules whether hard or soft, are filled and processed with required chemicals using semi automatic capsule filler machine

Bio fertilizers Capsules

Chemical Industry

The semi automatic capsule filler is used in the chemical industry to formulate convenient way of dispensing chemicals via encapsulation safely and accurately.

Chemical Industry

Food Industry

In the food industry, the semi automatic capsule filler is suggested in the encapsulation of products such as flavoring agents, colorants, herbs etc., respectively.

Food Industry

Research and Development

This is the field where testing and trials are conducted in day to day routines. The semi automatic capsule filler is a robust and reliable solution to help in the formulation and filling of testing products in capsules without any error and followed in an efficient manner.

Research and Development- Picture Courtesy: Gelekin

Herbal Industry

The fast growing industry where pure and organic plant based active ingredients, extracts, and herbs are encapsulated using semi-automatic capsule filler for treatment of general ailments.

Herbal Industry

Veterinary Industry

This is another industry where semi automatic capsule filler has a significant role in the dispensing of animal health related medications following an accurate and clean dosing.

Veterinary Industry

3.What Types And Sizes Of Capsules Can Be Treated With Semi-Automatic Capsule Filler?

The semi automatic capsule filler various capsule types in the machine. such as:

Gelatin Capsule

Gelatin Capsule- Picture Courtesy: Pharma Franchise

This is also known as a standard capsule which originates by animal protein sources and water such as bovine, pork, fish, or chicken bones are used to extract gelatin and utilized in the formation of gelatin capsule. These capsules are frequently used but not considered as a right choice in certain religions and vegans.

Vegetable Capsule

Vegetable Capsule- Picture Courtesy: Natural Health

This is another alternative source of capsules to gelatin capsules which is prepared from plant sources and considered as a best options among health – conscious people or who prefer plant capsules due to their dietary preferences. The capsules are formulated by using substances such as pullulan, starch, and other that is obtained from natural substances such as cell wall of fruits, vegetables, and other sources like algae.

000 Size

This is the most largest capsule size can be filled by semi automatic capsule filler which is approx. 26.1 mm longer and able to hold material with 1000 mg of weight and volume of 1.37 ml. In a more clearer words, three 000 size capsules are equal to one teaspoon size volume.

00 Size

This is another largest capsule size that is used for veterinary and cosmetic purposes has a 23.4mm long size and able to store material with 735 mg of weight and 0.91ml of volume. This means, that if you take five capsules with size ‘00’, that would equal to 1 teaspoon size.

0 Size

This is the commonly used capsule size in pharmaceuticals, healthcare, and other sectors which is around 21.6mm long and able to hold around 500mg of substance weight with volume of around 0.68ml. In more simple words, if you take 7 capsules of size ‘0’ size, that would be equal to one teaspoon.

1 Size

This is the smaller capsule size, unlike the standard one. This capsule is still preferred in various dosage filling procedures which is composed of 19.4mm length and able to encapsulate material with 400 mg of weight or 0.48ml of volume. So, nine capsules with size ‘1’ would be able to be comprised of content of one teaspoon.

2 Size

This size of capsule is broad selected by pharmaceutical preparations but not in nutraceutical industries which is around 17.6mm long and able to carry 0.36ml of volume.

This is an ideal size to administer medication for elderly patients and children. This is because it is easy to swallow. If you take 11 capsules of size ‘2’, that would be equal to around 1 teaspoon.

3 Size

This is seldom used capsule in medicinal industry. This is because, it is very small and not preferable as administering solid dosage form. That’s why it is mostly used for research or chemical fields. The content stored in these capsules is estimated as 0.27 ml in volume. Moreover, if you take 15 capsules of size ‘3’, that would be equal to around 1 teaspoon, that is why this is commonly used medication for treating cats, dogs or another pet.

4 Size

The size 4 capsule are considered as the second smallest size of capsule in the world. The capsule is less-frequent in use and composed of 14.33 mm in length and capable of storing 0.2ml of volume.

If you take 20 capsules of size ‘4’, that would be equal to hold content of one teaspoon.

5 Size

This is the world’s smallest capsule size which is mostly used in clinical trials studies as it is able to hold minute amount or concentration of test compound recorded as 0.13 ml in volume.

If you can take 35 capsules with size ‘5’, that would be able to hold content of around 1 teaspoon.

4.What Material Can Be Filled Using Semi-Automatic Capsule Filler?

The semi automatic capsule filler is a multi-operational machine that is useful in the filling of various materials into capsules. The several types of capsule materials are mentioned in below:

Powders

Powders

Powders in capsules- Picture Courtesy: Super green tonik

Whether medicinal powders or general usage powders; the semi automatic capsule filler is ideal tool to bring this task in an efficient manner. This machine is therefore used in a broad industrial field to encapsulate content accurately with no presence of air inside. This includes herbal, medicinal, cosmetic, and other powders.

Granules

Granules in Capsules

The granules are also filled in capsules including coating, uncoated, effervescent, delayed release or sustained release, etc by using semi-automatic capsule filler respectively.

Pellets

Pellets

Pellets in Capsules-Picture Courtesy: Vantage Nutrition

Pellets are small, smooth, and polished particles of approximately 0.2 to 2 mm in sizes which are commonly used in nutraceutical items. The semi automatic capsule filler is a good solution for fast encapsulation of granules into each capsule respectively.

Pills

Pills

Pills in Capsules-Picture Courtesy: Syntegon

This is another new category of material encapsulated in the capsules where specialized dose of active ingredients in the form of pills are administered in the form of capsules which is filled by the use of semi automatic capsule filler. As pills are much smaller in size, therefore it is encapsulated to make them acceptable to patient in swallowing.

Combinations or Combo

Combo

Fill Material Combination in Capsule-Picture Courtesy: Contract Pharma

As it names show, the capsules are filled with a combo of therapeutic dosing such as tablet with granules, granules with pellets, micro-pills with powders etc., this is the new way of drug administration that can be formed by using semi-automatic capsule filler.

5.How To Classify Semi Automatic Capsule Filler?

A semi automatic capsule filler is displayed in a broad classification based on the types of automation, types of materials to be filled, and other. Please find below content to know about the classification:

BASED ON SIZES

Lab Scale Semi Automatic Capsule Filler

Table Top Capsule Filler- Picture Courtesy: Mendel Company

This is popular and commonly used in the application carried out by researchers and laboratory sciences where production scale of capsule filling is almost limited and concise.

The machine is mostly made up of small and compact structures and is easy to adjust and install. The machine is able to fill and close the capsules with respective products varies from tenth to hundreds capsule hourly.

Medium Scale Semi Automatic Capsule Filler

Medium Scale Semi Automatic Capsule Filler

This is the machine basically used in a medium production sector where filling procedures varies small to medium capacity. The machine is also able to deal with large production quantities but not recommended for a longer term running facilities.

BASED ON MATERIALS

Semi Automatic Capsule Filler for Powder

Semi Automatic Capsule Filler for Powder

The machine is specially designed with features that assure precisely filling of powdery substances into capsules of various sizes.

Semi Automatic Capsule Filler for Pellets

Semi Automatic Capsule Filler for Pellets

This is the most advanced machine which is designed for encapsulation of granular substances or pellets into each capsule accurately.

BASED ON THE NUMBER OF HEADS

Single Head Semi Automatic Capsule Filler

Single Head Semi Automatic Capsule Filler

This machine is ideal to run small to moderate production requirements as only one filling head is assigned to dispense material for encapsulation. The machine is commonly used as it is fast and economically sound.

Double Head Semi Automatic Capsule Filler

Double Head Capsule Filler

This machine gives you double production capacity as compared to single head semi automatic capsule filler as double filling heads are subjected for encapsulation procedure simultaneously. The machine is effective, compact, and excellent to give you a high output as you expected.

6.How Semi Automatic Capsule Filler Works?

The semi automatic capsule filler machine works by following a few simple steps that we have simplified as stage I and stage II.

STAGE I

Capsule Loading

The process begins when you pour a number of empty capsule shells into a capsule hopper and press the key to initiate the procedure.

Capsule Rectification

The capsule rectifier helps in the positioning of the capsule to directly insert into the cavities of the moving capsule ring.

Separation

Once the capsules are filled completely in capsule ring stops movement. Now manually remove the capsule ring separate the unit and adjust capsule bodies just below the ingredient hopper; while the heads are placed on the capsule joiner.

STAGE II

Filling

Start the machine again to allow the ingredient hopper to pour the formulation directly into the bodies of the capsules. Upon movement of the disc the ingredients are filled inside the capsules, now stop the machine and scrap the excessive material with a scraper, and place the capsule joiner manually.

Capsule Joining

Now join the disc and place it into a locker that helps in the firm joining of the capsule's bodies with heads and ejects automatically.

7.What Are The Parts Of Semi Automatic Capsule Filler?

The parts of semi automatic capsule filler

Capsule Hopper	A capsule hopper is a part which holds the empty capsules that would be needed by the machine later on for filling purpose. It has sensors that detect when the supply of capsules is in excess or runs off. The hopper has mechanical gate to control the quantity of required capsules passing into the machine.
PLC Touch Screen	PLC system is a programmable logic control touchscreen device that needs to be operated by a user for feeding instructions to the machine on how it should be operated. Once the parameters of working are input, it is executed and can be monitored for diagnosis of the overall process working efficiently or not.
Capsule Rectifier	It is mandatory to ensure that the capsules supplied to the machine for being filled is properly oriented, which means the body of each capsule must be facing the cap part of the capsule. Horizontal part of rectifier will correct the direction of capsule and the vertical part would push the capsules to hole of segments ensuring that the cap stays on top.
Capsule Ring	This is responsible for separating the capsules while the filling process goes on. Capsule ring holds the body part and the cap part separately, while the filler fills the desired material into the body of capsule and later the cap is fixated on it.
Electric Box	Electric box can also be called as the powerhouse of the machinery as it is equipped with all necessary electrical components such as wiring, circuits and switches that runs the whole functioning of machine.
Motor	Motor can be said as driving force of different movable components of the capsule filling machine such as capsule rectifier, capsule joiner and rollers. It supplies the power requirement in order to run these parts smoothly.
Ingredient Hopper	Ingredients hopper is different from the capsule hopper as it contains the material that is supposed to be filled inside the capsules. When required, it releases the ingredients to be filled in the suitable way appropriately.
Joiner	Joiner is a movable part of the semi-automatic capsule filler. This plays a role in joining of both the capsule parts once being filled. The lower part of the body of capsule holding the ingredient is sealed by placement of upper part or the cap of capsule, therefore closing it securely.
Supporting Rollers	Supporting rollers constitute the semi-automatic capsule filler’s machinery design and they manoeuvre the capsules through multiple stages of the filling mechanism. They assist in hassle free movement of the capsules throughout the complete process.

8.How Semi Automatic Capsule Filler Different From Automatic Capsule Filler?

Today, the demand for semi automatic capsule filler is the same as automatic capsule filler. Both machines are absolutely tremendous in their own ways. However, there are distinct differences that you must know when selecting them.

Semi automatic capsule filler VS Automatic Capsule Filler

Production Output

The semi automatic capsule filler is designed to bring efficient results for small to moderate production companies. The machine needs to be handled with minimal human intervention during the filling of capsules hence you ‘can’t use this machine for large production batches.

The automatic capsule filler entirely works automatically and doesn’t need any human intervention to work, eject, or discharge the capsule. You can use this machine to operate day and night or large production batches as it gives you an excellent throughput.

Machine Structural Features

The semi automatic capsule filler is made of a minimal and very simple structure that is composed of a hopper, filler, and manual loading unit for capsules. The machine is compact and easy to adjust in your working vicinity.

The automatic capsule filler is a highly advanced machine with a complex structure as compared to semi automatic capsule filler. It offers you high speed and entire operating units are automatic with continuous workflow.

Human Involvement

The semi automatic capsule filler is included with technician or human involvement.

The machine is involved with no human intervention.

Machine Size

The machine is available in smaller in size hence prefer for limited floor areas.

The machine is presented with a large size footprint hence you need a large installation space.

Conclusion

A semi automatic capsule filler is a helpful machine to improve the production process with adaptable technology and ensure promising accuracy in production output. Also, the important thing you must keep in mind is that this machine is ideal and complies with all required quality standards for formulating healthcare products including medicinal, food, herbal, nutraceutical, and other. So, investing wisely would be worthwhile if you select the right machine from the right manufacturer. Allpack belongs to a team of experienced staff who offers you quality equipment in an economical way. In case, you have any questions or concerns about purchasing a semi automatic capsule filler, just write us a message; we will soon contact you for quick help.

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Automatic Capsule Filler: The Complete Buying Guide in 2023

Capsule Filling Machine

Automatic Capsule Filler: The Complete Buying Guide in 2023

Did you know that automatic capsule filler is a gateway to a successful business? Hand capsule filling has given birth to modern automatic capsule fillers. This machine is equipped with cutting-edge technologies that fill capsules in no time. With automation and fast operating parts, it has become the need of industries, especially pharmaceutical and nutraceutical. Adding this device to your production, offers you exceptional results in terms of decreasing your operational expenses, giving you precision in every fill, and bringing you a high return on investment.

Let’s get an insight into every aspect of automatic capsule filler, from application to benefits, from working to parts, and so much more.

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1.What Is Meant By Automatic Capsule Filler?

Automatic Capsule Filler- Picture Courtesy: Aipak Pharmaceuticals

It is a machine also called an automatic encapsulator or automatic capsule filling machine that performs autonomous filling of capsules. This machine comes with state-of-the-art gadgets and control systems that assist in performing every capsule filling operation like rectification, separation, capsule rejection, and capsule ejection itself.

Automatic capsule filler is an integral component of capsule manufacturing lines in the pharmaceutical, nutraceutical, and herbal industries. This instrument is essential in loading solid, semi-solid, and liquid, active drug ingredients inside one- and two-piece capsules. This machine automates production lines and fills more capsules in a relatively short period.

2.Why Automatic Capsule Filler Is Useful In Industries?

Automatic capsule filler is useful in different industries because it offers a wide range of benefits. Due to its automatic, it eliminates the chance of filling errors. Some of the handy benefits of automatic capsule filler are detailed below:

Easy to Operate

Easy to Operate Automatic Capsule Filler- Picture Courtesy: Aipak Pharmaceutical

The automatic capsule filler is customized with the latest and intuitive touchscreen display that makes it very easy to program and operate this equipment. Moreover, different data recipes are pre-saved in the processor, consequently, it is easier to adjust the machine setting with one swipe of a finger.

Accuracy in Fill

Precision in Automatic Capsule Filler- Picture Courtesy: Harro Höfliger

Powders are uniformly distributed inside the hopper which ascertains the accurate powder flow direction and unhindered flow. This results in accuracy in capsule filling. This accuracy is of immense importance in the pharmaceutical industry where perfect doses should be delivered to patients

Decrease Product Loss

Low Product Loss in Capsule Filling- Picture Courtesy: Harro Höfliger

This machine is equipped with high-tech control systems such as slide gates due to which product wastage is cut down. Moreover, the use of such technology also decreases drug dust generation, consequently increasing system safety.

Removal of Defective Capsules

Rejection of Faulty Capsules in Automatic Capsule Filler- Picture Courtesy: Oncology. tmz

Highly advanced sensors present in this machine aid in the detection of empty and non-separated capsules. These capsules are automatically removed from the system, resulting in superior-quality capsules. This in turn decreases the rate of product recall.

Lower Downtimes

Lower Downtime With Automatic Capsule Filler- Picture Courtesy: Healthcare Packaging

This machine is designed in such a way that is easily accessed and disassembled for instant maintenance, cleaning, and lubrication. Sometimes, automatic capsule filler is offered with a removable hopper that allows for quick wiping out of sticky powder or semi-solid residues.

3.In What Kind Of Industries Automatic Capsule Filler Has Found Its Use?

Automatic capsule filler is found in every industry that involves the loading of powdered or other types of ingredients inside a pod or capsule. A list of important industrial applications of automatic capsule filler is penned below:

Pharmaceutical Industry

Automatic Capsule Filler in Pharmaceutical Industry-Picture Courtesy: Mankind Pharma

No pharmaceutical industry is complete without automatic capsule filler. This machine fills a vast range of drug ingredients whether coarse or fibrous, gummy or fluffy inside the capsule with high precision both individually and in combination. Moreover, it has flexibility in filling gelatin, HPMC, starch, pullulan capsules, etc.

Nutraceutical Industry

Automatic Capsule Filler in Nutraceutical Industry- Picture Courtesy: News Medical

Different combinations of vitamins, minerals, and other supplements are possible because of the automatic capsule filler in the nutraceutical industry. The weight consistency of automatic capsule filler makes it popular among different nutraceutical manufacturers. Furthermore, a customized blend of various supplement materials is easily processed and filled inside a capsule in microseconds using this machine.

Herbal Industry

Automatic Capsule Filler in Herbal Industry-Picture Courtesy: Mednext Pharma

As different herbal formulations have varying densities, these herbal and Ayurvedic formulations require high tamping force for cylinder carat compression. Hence, manufacturers have designed a special type of automatic capsule filler to aid in this endeavor.

Food Industry

Coffee Capsule Pods-Picture Courtesy: Expert Review

A distinct kind of automatic capsule filler is employed in the food industry for packing capsules and pods with liquids, coffee, cocoa, coconut, coffee concentrate, tea powders, and milk powder. This machine also has a sealing station that seals the cups or capsule pods.

Cosmetic Industry

Automatic Capsule Filler in Cosmetic Industry-Picture Courtesy: Skincare.com

In the cosmetic industry, automatic capsule filler is employed for loading different skincare pastes, herbal masks, oils, fragrances, essences, skin polishes, dyes, etc. in capsules. This machine is also essential in the manufacturing of beauty pearls and bath bombs in the cosmetic industry.

Veterinary Industry

Automatic Capsule Filler in Veterinary Industry-Picture Courtesy: Daily News

Yes, automatic capsule filler has also found its use in the pet care industry. The health of pets is of huge concern, so manufacturers are using this equipment to create pet capsules to treat different diseases. Capsule is an effective way of medicating pets.

4.What Are The Basic Components Present In Automatic Capsule Filler?

Automatic capsule filler is a sophisticated system consisting of technologically advanced parts that have a specific part in the filling of capsules. A list of these components in automatic capsule filler is given below:

Parts of Automatic Capsule Filler-Picture Courtesy: Shanghai Medical

Capsule Sensor	It is the highly sensitive parts that accurately monitor the level of empty capsules in the capsule hopper. It notifies the operators that the level of the capsule is below a threshold and to reload capsules in the hopper.
Capsule Loading Board	This is also called a capsule magazine and is responsible for correctly aligning capsules. This plays a vital role in capsule rectification. The magazine has several slots in which capsules are oriented in such a way that the capsule body is at the bottom while the cap is at the top. It is a way of ensuring that capsules are positioned correctly for separation.
Horizontal Fork	It is present between the capsule hopper and separation station and is comprised of two rows of pins that grab the capsules around the middle while the vertical fork positions them in right standing order. This component is essential in the rectification process.
Capsule Locking Station	After filling of capsules, the capsule locking station comes into play and locks two halves that are cap and body of the capsule together. It has different kinds of mechanical parts for instance cams and a lever that permanently joins two parts of the capsule together. At this station, upper and lower trays come in contact with each other to secure capsules.
Capsule Comb	It is the part that drives the separation of the capsule cap and body for filling. Moreover, it stops the stickiness of the capsules.
Ejection Knob	It is present at the periphery of automatic capsule filler and assists in the manual removal of defective and accurately filled capsules from the equipment. It also unblocks the jamming of capsules. It is a lever-like structure that forces capsules into the capsule outlet.
Capsule Separating Switch	This component is responsible for the separation of capsules. It detects the properly oriented capsules in the capsule separation unit and signals the start of capsule disjoining.
Indicator	It is like a feedback system and notifies the operator about the running status of the automatic capsule filler by lightning. It indicates errors as well as the correct working order of the machine.
Buzzer	It is a sound alarm that indicates the jamming or defect in the automatic capsule filler. Moreover, it could signal the filling of the capsule batch.
Emergency Stop Button	It is a knob or a switch that is pressed in case of electric incidents or fire hazards to immediately stop the machine without the need for a hard shutdown.
Touch Screen	It’s an intuitive display system where different operational parameters are input and adjusted. With the touch screen, it is easier to modify machine settings than pressing different buttons one by one.
Feeding Motor	It is present at the top of the powder hopper and is essential in powder flow from the hopper to the filling station. It provides a consistent supply of powders to the filling area.
Door Contact Switch	It is a safety mechanism that ensures the safety of the operator while the machine is running. Furthermore, it also decreases outside contamination of the capsules during filling.
Capsule Hopper	This is a conical-shaped hopper containing bulk quantities of capsules for the smooth filling operation. Typically, large loads of capsules are inserted in this hoper before the start of the machine run.
Capsule Loading Mechanism	It is also called loader assembly and consists of various components such as a magazine, push block, finger block, etc, It starts from the main shaft and extends to the separation unit. Through the cam loader, capsules go inside the magazine while the push block aligns them in the right position. The finger block forces the capsules into the upper segment.
Outlet	It is a chute in which capsules are transferred after successful filling and quality inspection.
Capsule Locking Ejector Pin	It is a tiny pin present at the capsule locking unit and assists in the removal of locked capsules from the automatic capsule filler by exerting pressure on the body of the capsules.
Capsule Rejection Output	This is the outlet or chute in which empty capsules, cracked, broken and defective capsules are placed. The rejection system of automatic capsule filler pushes these capsules into the rejection outlet.
Variable Window of Scale	It is a safety feature that allows the workforce to monitor the progress of capsule capsule-filling operations.
Punch Holder	It is a metallic device that compresses the powders inside the capsule. During capsule filling, the punch is lowered, and presses the powders inside the capsule body.
Powder Hopper	Before batch processing, operators usually place a significant quantity of powders in the powder hopper. Sometimes the powders are loaded inside the hopper by the pump system. A powder hopper is a cone-like structure present normally at the top of the equipment.

5.What Are The Working Steps Of Automatic Capsule Filler?

Working of Automatic Capsule Filler-Picture Courtesy: GKF Capsylon

The working of automatic capsule filler is divided into different automated and coordinated steps that occur with high precision for accuracy in capsule filling.

Loading of Starting Substances

Loading of Empty Capsule-Picture Courtesy: Harry Davis & Company

First, the bulk quantities of empty capsules and ingredients are placed inside their hoppers. From these hoppers, the empty capsules move to the capsule delivery plate while active ingredients go to a filling station.

Rectification of Intact Capsule

Rectification of Capsules in Automatic Capsule Filler-Picture Courtesy: GKF Capsylon

Since the empty capsules have intact caps and bodies, these parts must be first separated for capsule filling. Thus, for separation, the capsules are transported to capsule delivery plates with numerous slots for accommodating intact capsules.

Next from these slots, capsules freely fall on a horizontal fork that acts on the middle of the capsule body while at the same time, the vertical capsule aligns to fix their orientation consequently, the bodies of capsules are in a downward direction.

Separation of Capsule Parts

Separation of Capsules Parts-Picture Courtesy: Pharma Manager

In the next step, the capsule tray is transported to a separation station where capsules are separated by a vacuum divider. The divider system is lifted upward to separate caps from capsule bodies. In this way, the caps are left in the upper portion of the capsule tray while capsule bodies are in the lower part. Both these tray parts are then transported to their separate areas.

Filling Active Ingredients

Capsule Filling- Picture Courtesy: Aipak Pharmaeuticals

The body of the capsules runs towards the filling station where a quick adjustment measurement allows convenient setting for an optimized amount of active ingredient into each capsul. The filling procedure is based on simple filling rule where six filling rods automatically assists the filling. The unseparated or failed capsules are recycled automatically prior to reaching the filling station.

Locking of Capsules

Locking of Capsule-Picture Courtesy: Smpnutra

Rotation of upper and lower trays is done in synchronization to overlap the axis of trays. At this instant, the baffle plate located at the top of the capsule plate and the pin present at the bottom of the tray move for locking of capsules.

Capsule Ejection

Capsule Ejection Unit-Picture Courtesy: Gaoger Machinery

In the final step, the pin forces the locked capsule outside of the tray while compressed air propels the capsule into the collection outlet.

6.What Are Various Capsule Sizes Filled By Automatic Capsule Filler?

Automatic capsule filler is a versatile machine and can easily handle different capsule sizes with tooling changeover. It can fill 000-5 capsule sizes and also can fill safety capsule sizes in the range of A to E. Capsules between the size 000 to 0 are regarded as the largest capsule while capsules from 1-5 are considered as smallest.

Some important information about capsule size is:

000 Size	It is one of the largest available capsules with a length of about 26.1 mm. It can accommodate the heftiest dosage of about 1000 mg and can hold a volume of 1.37 ml. A teaspoon can hold three 000 sized capsules.
00 Size	It is one of the most widely utilized capsule sizes and has a length of 23.4 mm. It can encapsulate 735 mg of dose with a volume of 0.91 ml. 5 ‘00’ sized capsules are loaded in one teaspoon.
0 Size	It is the second most frequently used capsule size. This capsule size is in the range of 21.6 mm and can load 500 mg of drug dose having a volume of 0.68 ml. A teaspoon can have 7 of these capsules.
1 Size	It is smaller with a length of 19.4 mm. This size can encapsulate an ingredient dose of 400 mg and a volume of 0.48. A teaspoon can contain 9 1-sized capsules.
2 Size	It is widely used by the pharmaceutical industry but is not the preferred choice of the nutraceutical industry. It has a length of 17.6 mm and a holding dose of 0.36 ml. A teaspoon can fill 11 of these capsules. This size is perfect for small children and elderly people who face difficulty in swallowing medication.
3 Size	It is not widely popular in the medicine industry because it holds a smaller volume of 0.27 ml. A teaspoon can carry about 15 of these capsules. It is used for treating small cats and dogs.
4 Size	It is the second smallest capsule size and has a length of 14.3 mm. It can accommodate a volume of 0.2 ml. A single teaspoon can accommodate 20 four-sized capsules.
5 Size	It is one of the smallest available capsule sizes in the market as denoted by the fact that a teaspoon can hold 35 of these capsules. It is usually used for giving a small trial dose of about 0.13 ml.

7.What Are The Material Types Filled By Automatic Capsule Filler?

Fill Materials Type in Capsule-Picture Courtesy: Contact Pharma

Automatic capsule filler has different kinds of toolings and filler systems for filling wide-ranging materials. Some of the examples of material types filled by automatic capsule filler are:

Powder

Powder

Powder in Capsule-Picture Courtesy: Dragon Herb

It is the most widely filled material by the automatic capsule filler. Many pharmaceutical, nutraceutical, and herbal industries fill capsules with different kinds of powder formulations. These powders are finely ground materials that are readily absorbed in the bloodstream.

These materials are usually dosed inside the capsules by mechanical vibrations while the sensor present in the powder supply hopper detects the level of powders inside the hopper. Accuracy in powder filling is achieved using a spring plunger that removes the trapped air from the powder.

Granules

Granules in Capsules-Picture Courtesy: LCI Corporation

They are formed by the combination of active ingredients and excipients. Granules are often used in capsule preparation because sometimes powders segregate, resulting in non-uniform dosage. To avoid this, granules are prepared from aggregation or granulation of powder solution.

There are vast varieties of granules such as effervescent granules, coated granules, non-coated granules, entero-released granules, and sustain-released granules. A special component called a measuring box is utilized by an automatic capsule filler for dosing granules inside the capsule body. Moreover, two filling heads are employed for loading two-layered granules.

Pellets

Pellets

Pellets in Capsules-Picture Courtesy: Farmacapsules

These are spherical balls with a size of 0.2-2 mm. Their smooth surface distinguishes them from granules. Pellets are small beads that can be modified to gradually release drug substances such as caffeine, zinc, and vitamin B6. Since pellets are hard and dense, it is best to limit the moisture content in capsules for better results.

Tablets

Tablets

Tablets in Capsules-Picture Courtesy: Harro Höfliger

A special filling unit is present in automatic capsule filler to dose various kinds of tablets like mini-tablets, sustain-released tablets, etc., inside the capsules. These are larger than granules and are usually filled in capsules to avoid irritation of the stomach which could happen if tablets are swallowed without any encapsulation.

Combinations

Fill Material Combination in Capsule-Picture Courtesy: Farmacapsule

Fill materials are also encapsulated in combination to have maximum therapeutic and synergistic effects. This allows the dosing of different incompatible ingredients. Combinations of liquids + pellet, pellet + tablet, tablet + powder, micro-tablets, etc., are filled inside the capsules using specialized kinds of filling devices and more than one filling unit. This allows the loading of ingredients of two different profiles such as immediate release and delayed release in one single capsule.

8.What Is The Difference Between Semi-Automatic Capsule Filler And Automatic Capsule Filler?

Although both these machine types are employed for filling capsules, there exist some significant differences between these two devices. Some of these differences are discussed below:

Semi-Automatic Capsule Filler	Automatic Capsule Filler
Semi-Automatic Capsule Filler-Picture Courtesy: Aligned	Automatic Capsule Filler- Picture Courtesy: Aipak Pharmaceutical
Semi-automatic capsule filler depends upon human supervision for loading and removing capsules and for programming aspects.	It is a completely independent unit capable of carrying out every step of the capsule filling itself. It just requires a human operator to program machine parameters.
It has a lower output capacity than automatic capsule filler.	Since it is a fast unit with the latest technological parts hence are more productive filling hundreds of capsule per minute.
It has a smaller footprint and is available mostly in horizontal configurations.	It has a larger footprint and is available in vertical configurations.
It is less accurate in capsule filling.	It is equipped with sensors and rejection systems that reduce the error rate to 0.01%.
It is less expensive.	As it is equipped with state-of-the-art gadgets and has higher productivity, it is more expensive.

9.How Can You Maintain Automatic Capsule Filler?

Maintainentance of Automatic Capsule Filler-Picture Courtesy: Multi-Fill

Preventive maintenance is directly correlated to the long and healthy functioning life of automatic capsule filler. Here are some tips for maintaining your automatic capsule filler.

Daily Maintenance	Thoroughly clean the machine to get rid of unwanted powders and other foreign objects. Check the alignment of the upper and lower tray. Examine nuts and screws daily and if they are loose then tighten them. Wipe and clean the filter bag.
Weekly Maintenance	Examine the oil quantity in the vacuum pump and top it up if needed. Turn off all electric switches and fully clean the electric cabinet with the vacuum. Inspect the working order of the piston cylinder that fluidizes powders.
Monthly Maintenance	Clean the cam assembly units and apply a new coat of grease to the chains. Properly tighten all the cables and lines of the equipment. Inspect the working condition of solenoid coils present in the pneumatic or piston system Calibrate all the sensors and ensure that the locking unit is in proper working order. Remove old oil from the vacuum pump and refill it with new oil. Examine and clean the capsule rejection area.
Biannually Maintenance	Examine and replace the damaged link mechanism with a new bush assembly Replace defective tamping pins Check the working condition of the motor bearing Apply a new grease coat to block rollers. Fasten the joints of the pneumatic system
Yearly Maintenance	Replace seals if old seals are defective Check the vacuum pump for faults and replace it if required. Completely clean all mobile segments with kerosene oil and lubricate segments as well as bearings. Check the motor and timer belt for damage and replace them if needed.

10.What Are The Different Problems And Their Troubleshooting In Automatic Capsule Filler?

Every type of automatic capsule filler is bound to face some kind of failure during its lifetime. But with troubleshooting, you can cure defects in the functioning of a machine.

A few important troubleshooting tips are discussed below for your information.

Cause	Solution	Image
Inaccurate Rectification
The use of plastic containers for transporting capsules can instigate electric charges impeding rectification	Always utilized stainless steel containers for moving capsules	Rectification of Capsule Picture Courtesy: Huada Pharma
Damaged to Capsules
Improper alignment of rectifier block	Calibrate and level the alignment of the rectifier block	Damaged Capsule-Picture Courtesy: Sensum
Splitting of Capsules After Filling
A high quantity of powder inside the capsules	Adjust the powder filling speed Adjust the amount of powder according to the weight limit of the capsules	Splitting of Capsule-Picture Courtesy: Sensum
Deforming of Capsules
Inaccurate alignment of the upper and lower tray	Check and fix the alignment of the upper and lower capsule tray	Deforming of Capsule-Picture Courtesy: Sensum
Popping or Elongation of Capsules
Excessive locking pressure Overfilling of capsules	Reduce the locking pressure Adjust the amount of active ingredients in capsules	Elongation of Capsule-Picture Courtesy: Sensum
Telescoping
Large gap in counter bearing system causes unalignment of the cap and body Machine components are not properly aligned	Close the gap in the counter bearing to properly align the cap and body Check the alignment of machine component	Telescoped Capsule-Picture Courtesy: Sensum

11.How To Buy The Perfect Automatic Capsule Filler For Your Business?

An automatic capsule filler comes with a high price tag therefore its selection for business is a vital decision that should be taken after careful consideration to find a perfect match between automatic capsule filler and business goals.

Here is the list of some important points that should be taken into account before purchase:

Size of Potential Equipment

Automatic Capsule Filler-Picture Courtesy: Aipak Pharmaceutical

First, do your math and check whether you have enough floor space to accommodate large-sized automatic capsule filler. If not, it is best to opt for a machine with a smaller footprint. Moreover, machine size is directly related to power usage and output capacity.

Access Production Needs

Capsule Filling Production-Picture Courtesy: Soulyam Packing Machine

Next, ask yourself the question how many capsules do you need to fill per day? This is the way to estimate your production needs. If the number of capsules packaged per day is higher, then go for automatic capsule filler with higher production capacity. Instruments with more production capacity will aid you in satisfying high-market needs.

Size of Capsule

Capsule Sizes-Picture Courtesy: Express Pharma

Different automatic capsule filler have their specific capsule filling sizes. The capsule size is calculated by the amount of dosage per capsule in milligrams. It also depends upon the density of the formulation. Therefore, it is imperative to identify your capsule size so that you can look for an automatic capsule filler that will handle it.

Quality Standard

GMP Quality Standard-Picture Courtesy: AMSBIO

It is a way to check the quality and design hygiene of your automatic capsule filler. Different standardized quality tests such as cGMP, CC, CE, and ISO ensure that raw materials and parts used for manufacturing automatic capsule filler are of high quality, which in turn provides you with great work experience in the long run.

Inspect Safety Features

Shock Proof Electric Cabinet-Picture Courtesy: Assembly Magazine

There are many odds that accidents can occur during normal machine runs. So, look for safety gadgets like explosion-proof frames, shock resistance motors, advanced gadgets, sensors, and alarm systems that alert if there is the possibility of hazard during capsule filling operation.

Conclusion

Automatic capsule filler is an efficient turnkey solution in productions that routinely process large batches of capsules. With its advanced gadgets and control system, it has accuracy in capsule fill. It is ideal for optimizing productions with high-quality results and lower product wastage. If you are looking for automatic capsule filler then you are at the right place. Visit our main Allpack website to get pricing and details of world-class automatic capsule filler.

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Capsule Counting and Filling Machine: The Complete Buying Guide in 2023

Capsule Filling Machine

Capsule Counting and Filling Machine: The Complete Buying Guide in 2023

Do you want a capsule counting error was just a problem of past? Are you looking for revolutionize your production business with new levels of success?

Today, where everyone looks for perfection a capsule counting and filling machine importance cannot never be neglected. This is a significant equipment give an outstanding result in the term of saving your time, offer accuracy and catering bulk production.

Before investing on capsule counting and filling machine. We would suggest you read through this blog to find updated guidance about what you look for.

Add a header to begin generating the table of contents

1.What is Capsule Counting and Filling Machine?

A capsule counting and filling machine is a specialized equipment that assist in counting and filling of capsule in huge quantities without any involvement of manual handling. This machine offers the user trouble-free operation in various industries for various applications.

The counting and filling product include hard gelatin capsule, soft gelatin capsule, and various types of products we discussed below. Moreover, the machine performs this function precisely with use for advance features like filling nozzles, sensor, touchscreen system etc. that helps in running process with reduced chances of product’s spillage or errors.

2.What are industrial uses for Capsule Counting and Filling Machine?

Capsule counting and filling machine has a wide range of applications and can be used in several manufacturing industries such as pharmaceutical, chemical, food, agriculture, and cosmetic industry. Let’s discuss each of these industries below.

Pharmaceutical Industry

This industry deals with the production of medicines and drugs which are needed to cure illness and disease. capsule counting and filling machine will be very important to this industry since it needs an accurate counting and filling equipment to ensure proper dosage for safe consumption for e.g pills, tablets, and gummies.

Chemical Industry

Many chemicals such as aluminum beads, buffer pellets, and others need an effective way counting and fill them safely. This can be done with the help of capsule counting and filling machine which can offer a secure way to package them into pouches or bags to keep them safe from harmful external factors.

Food Industry

Picture Courtesy-Sam’s club

Food items such as food tablets, and candy can be filled into decorative boxes by using capsule counting and filling machine. This will ensure that they are packaged safely to preserve their freshness and prevent them from getting stale.

Nutraceutical Industry

This industry is involved in the manufacturing of food tablets and vitamin supplements which are used to improve people’s lifestyles. Using capsule counting and filling machines would be a great option to fill this nutrition filled products into jars or bottles.

Agriculture Industry

Many agriculture products which are derived from crops such as wheat, maize as well as pellets and fertilizers need capsule counting and filling machine to package them safely so that they can be protected from harmful environmental factors and ensure their proper transportation to their destination.

Cosmetic Industry

Picture Courtesy-GoSupp

Cosmetic industry utilizes capsule counting and filling machine for packaging material like capsule facial serum, waxing beads, manicure, pedicure material such as bees wax beads, paraffin beads etc.,

Stationery Industry

Picture Courtesy-Amazon

This production sector uses a capsule counting and filling machine for packaging materials such as erasers sharpeners, fancy tools like keychain toppers and other into assign packaging containers.

3.What Is the Working of Capsule Counting And Filling Machine?

A capsule counting and filling machine is a robust counting solution that follows pretty simple working principle. The various different models which may offer slight difference in working but the major steps are the same. Our cleared demonstration about each step is given below:

Infeed

Infeed

This is the first step where packaging containers are loaded onto the system that mostly fed via machine of an integrated system such as unscrambler machine. The operator feed in the parameters using PLC and Starts the machine where hopper that is loaded with capsules bulk starts to transfer them toward the next phase.

Detection Phase

Soon after feeding, capsule are moves toward filling procedure via detection phase that helps in assessing the physical appearance of the capsule. For e.g., color, texture, stickiness or smoothness, etc., The objective of this phase to allows stable and correct capsule and rejects the faulted one.

Counting and Filling Phase

There are various vibratory channels that transport the aligned sequence of the capsules toward filling nozzles where sensors help in showing presence of each capsule and notify it as counted one and drops them into filling containers. This is the fastest process where hundreds of capsules pass through the filling nozzles in each minute.

Discharging

Upon filling the container, it moves and allow next container. The filled container discharge the machine by the help of conveyor and integrate with the other unit of the production line.

4.What Are the Major Parts of Capsule Counting and Filling Machine?

A capsule counting and filling machine is a multi-dimensional equipment which is designed with assembling various important parts to give you accurate capsule counting and filling task. The list of following components of capsule counting and filling machine are discussed below:

Hopper

This is the major core of the machine that performs a substantial role in storing optimum quantities of capsules that waits for counting and filling procedure. This is also positioned as the most above of the machine to carry seamless flow of the material into each packaging container via gentle vibration to begin the counting process.

PLC Control

A programmable logic controller is known as the brain of the machine that integrate various factors into it and receive input from user and send messages to each component to achieve working.

Filling Nozzle

This is a vibratory unit that are equipped with detection channels offering continuous vibration to facilitate the dropping of capsule in proper way toward packaging container. Some machine are designed with more than one filling nozzle to run fast counting and filling of capsule in every minute.

Counting Head

The capsule counting heads allow accurate number of capsule toward filling nozzle. The series of processes take place following proper detecting channels.

Conveyor

This unit acts as a transporter that ensure smooth infeed of packaging container toward filling nozzles. Upon counting and filling process, the conveyor belt moves and discharge the container followed by allowing next.

Rejection Unit

If any capsule is deformed or damaged, there are directly rejected and discarded to rejection unit. This unit safeguarding the production system ensuring end-user that counted and filled containers are accurate and consistent.

Sensors

A high-degree sensors acts as gatekeeper of the machine that detects the presence of the capsule and mark as counted toward the PLC unit. Plus, if your product is damage, sensors notifies and send them toward rejection unit to proceed production as uninterrupted.

Stainless Steel Body

A capsule counting and filling body is made up of highly durable stainless-steel body that offers safety, reducing cross-contamination, and ease of cleanliness.

Electric Box

All electrical components such as wiring, switches, plugs of the machine are enclosed in a cabinet that helps in regulating electrical activity under safe manner.

5.How Capsule Counting and Filling Machine Benefits You?

A capsule counting and filling machine is absolutely essential requirement of today’s industrial production unit. This is because of several beneficial factors it offers you every time. Such as

Super-Fast

Switching On The machine with feeding the data such as running speed, counting and filling process will begins with process to give you exact number of capsule counting and filling need every time. This is super-fast solution than manual handling.

Super Accurate Counting and Filling

Making errors was a thing of the past. A capsule counting and filling machine is super accurate in the term of counting due to high advanced technology that senses once capsule strike on the counting channel.The presence of detectors and featured cameras ensuring exact number of capsules that fills in the container every time.

User Friendly- Easy to Use

Indeed, a capsule counting and filling machine is a compact and robust counting and filling machine that allows users with easy operating access by using touch screen parameters to control the system.

Easy to Mingle with Other Machines

This is well-structured and designed with professional skills which allows to integrate with other machines to run the production unit smoothly. For e.g. unscrambler, washing machine, labelling machine. Etc.,

A Time Saver

Picture Courtesy- Busch Machinery

Nevertheless, spending hours and energy on manual counting and filling procedure is now replaced with a time saver solution of incorporating a capsule counting and filling machine into your production business.

Boosting Production

Picture Courtesy-Sanle

A capsule counting and filling machine is a promising machine that helps in growing your business in saving multiple options like money, time, energy, manpower and other.

6.What are the Types of Capsule Counting and Filling Machine?

There are several types of capsule counting and filling machine that gives efficient functionality to the end-user depending on their requirements. Such as:

BASED ON AUTOMATION

Based on automation, a capsule counting and filling machine is categorized into the following:

Manual Capsule Counting and Filling Machine

This is most preferable type of capsule counting and filling machine for smaller businesses. This is because it is cost-economical and easy counting solutions where capsules are spread onto the counting try where it can fix into each cavity and helps you in error-free counting. The entire procedure can be performed by user himself. This is an easy to use machine which do not require any tips, trick, or training.

Semi-Automatic Capsule Counting and Filling Machine

This is the smart solution for medium to large production batches where loading and unloading of containers can be done manually, but remaining functions can be performed automatically. This machine can run medium to large batches in hours. Therefore, many industries and hospitals use semi-automatic machines as it gives you accurate and fast result.

Automatic Capsule Counting and Filling Machine

This is an advanced solution for top-notch production industries and excellent machine for running hassle-free large batches without requirement of any manual operation. You just need to feed in the parameters and switch on the machine. This machine is equipped with sensors, detectors and multiple channels, etc., that allows end-user with accurate output. This is the reason this is the most demanded and popular equipment that offer high profitability and business success.

BASED ON MACHINE DESIGN

Based on design, a capsule counting and filling machine is categorized into the following:

Rotary Bowl Capsule Counting and Filling Machine

This is a vibratory capsule counting and filling machine which is equipped with rotary bowl feeding unit that supply and counts capsules automatically and accurately. A rotary bowl is fixed with vertical base that moves and allows capsules to arrange and sort them selves by dropping into channel or pockets. This machine is also a fastest unit ensuring precise and error -free results.

Multi-Channel Capsule Counting and Filling Machine

This machine is featured with multiple channel that helps in counting and filling of capsule by offering them gentle shaky pathway to capsule at the same time. This machine is worth buying for large production sector as it can cater bulk production processes automatically.

BASED ON COUNTING HEAD

Considering counting heads, the capsule counting and filling machine is divided into the following:

Single Head Counting and Filling Machine

A capsule counting and filling machine featured with a single counting head offering precise and accurate throughput. This machine is suitable for moderate production capacity lines.

Multi Head Counting and Filling Machine

A multiple counting heads of capsule counting and filling machine is an exceptional advancement that has emerged and adopted by largest production companies for fastest and error -free counting and filling tasks.

7.What is the Production line of Capsule Counting and Filling Machine?

Capsule counting and filling machine has completely streamlined of different machines comprised to form a production lien for mass production in several industries according to the product specificity.

Machine	Description
Bottle Unscrambler	These machines ensures proper alignment of empty bottles throughout the production line to enable smooth and continuous processing without causing any interruptions.It is the primary to prevents the jaming of the bottles in bulks in the conveyor system. It helps in the maintenance of product quality by minimizing the risk of overfilling and underfilling.
Capsule Counting And Filling Machine	Capsule counting and filling machines are used to count and dispense capsules with high precision and accuracy.This machine helps increase product efficiency by saving time and human exposure, preventing contamination.
Desiccant Inserting Machine	For moisture sensitive capsules, these machines are used to insert desiccant pouches in each bottle accuratly to assure and physical or chemical changes induced by humidity. It profoundly contributes in consumer satisfaction and safety.
Capping Machine	Capping machines are used to seal the container by different snap caps, Roll on caps, crown caps, plastic caps as part of production line. It works with high production speed by reducing the production costs and most commonly used in food and beverages industries and phrmaceuticals.
Induction Cap Sealing Machine	For providing leak and spilling proof airtight seal as a preventive measure for moisture sensitive tablets by induction cap sealing machines. These machines assures quality of the product from any physical and chemical changes induced by humidity.Being the last step in the production line, it adds on an extension in the quality of the product.

8.What Type of Products Can Capsule Counting And Filling Machine Fill?

Capsule counting and filling machine is one of a kind which can package any product. So, it can build your company to a profitability for catering various products such as:

Hard gelatin capsules /Soft Gelatin/Tablets/Pill The solid dosage form such as pills, tablets, various capsules require capsule counting and filling machine to package them into pouches or bottles and known as a great way to cater to mentioned products.
Candies/ Gummy Candies Candies/ gummy candies are confectionary sweetened items which need accurate packaging to maintain weight and fill required number of items. These candies are packaged with the help of capsule counting and filling machine, thus, preventing any counting error and cross-contamination during handling.
Wax Beads These are solid, circular shaped substances which when heated get liquefied and are then used to remove body hair. Packaging them into pouches using capsule counting and filling machine would be a sustainable move.
Laundry Pods Laundry pods are small sized capsule like balls which are filled with liquid detergent in a predetermined quantity. They can be easily packaged by using capsule counting and filling machine.

9.What Type of Packaging Material Capsule Counting And Filling Machine Can Fill?

Are you wondering whether this machine will be able to fill capsules in not just one, but several different kinds of packaging, giving you an edge over other companies in terms of attractive and versatile packaging? Then yes! It has the ability to fill your products in different kinds of packaging materials of various shapes and sizes. These are:

Sachet

This easy to tear, flexible and convenient packaging can be used to store any kind of supplements or powdered medicine inside. Capsule counting and filling machine can fill the desired product into these sachets by the weighing filling method in a predetermined quantity.

Stand-Up Pouches

This packaging is one of the most flexible ones out there. It prevents the spillage of the product and keeps it fresh and secure. A capsule counting and filling machine helps you in the counting and filling of these capsules into these pouches efficiently.

Bottles

These bottles are made with highest quality materials to increase the shelf life of the capsules. They protect them from sunlight, air and moisture by preventing their contact with the capsules inside. Capsule counting and filling machine is the suitable machine to perform counting and filling of these bottles perfectly.

10.How To Clean and Maintain Capsule Counting and Filling Machine?

Just like every other machine which requires proper maintenance and regular cleaning for its optimization, capsule counting and filling machine also requires some steps to increase its lifespan. Below are the ways in which we can do this.

11.What Are Common Problems and Troubleshooting of Capsule Counting And Filling Machine?

Problem	Solution	Picture
Capsules are Filled but not Displayed This problem is accompanied by abnormal counting and overfilling of container without notifying the counting of each capsule.	Locate the sensor and reset it. Clean the sensor using alcohol dampened cloth on glass eye in a vertical and horizontal motion. Visually inspect and assure no debris or obstacle is presented there.
Capsules are Miscounted This is the problem where capsules are miscounted due to overlapping of content or too excess height of the hopper or poor counting sensitivity.	Slow down the counting speed. Re-adjust the height of the hopper to the filling nozzle. Wipe the sensor surface using above cleaning method.
The Unit Counts Itself This is the problem that is occurred due to poor sensitivity to detector. Plus, System setting were not calibrated.	Clean the sensor. Recalibrate the setting. Re-feed the data. Run a test to evaluate the process and proceed the production.

12.What Factors Should Be Considered Before Buying Capsule Counting and Filling Machine?

Are you afraid of investing in the wrong capsule counting and filling machine? Don’t worry! You are not the only one. It is a nightmare for a lot of people who are too worried about the consequences they might face if they buy the machine which is incompatible with their production line. Let’s discuss some of the points which would ensure that you buy the best type for your factory and not incur any heavy losses.

Production Capacity

This factor is important since your factory’s production capacity will decide which type of capsule counting and filling machine you would need to buy. If you have a very high production capacity, then you would need an automatic capsule counting and filling machine to cater to your large-scale business.

Budget Friendly

Capsule counting and filling machine ranges from cheaper manual types to expensive automatic ones. If you do not have any financial restrictions, then go for automatic capsule counting and filling machine, but if you budget is low, then semi-automatic or manual ones would better for you.

Multi-Faceted

Capsule counting and filling machines have many types which have the ability to fill different type of containers. It can fill containers ranging from stand-up pouches, plastic bottles, bags, PVC PET containers and jars. These containers can be easily filled by automatic and semi-automatic capsule counting and filling machines.

Installation Area

It is highly critical for you to check how much area your production line can offer to install capsule filling and counting machine since some automatic machines would take large space. Whereas the semi-automatic or manual capsule counting and filling machine would have low space requirements.

Manufacturer Reliability

Don’t rush into buying capsule counting and filling machine from anyone who’s eager to sell their products. Check his company’s reviews on google and make sure he is reliable by checking if company has authorized documents to prove authenticity and product quality.

Conclusion

In conclusion, a capsule counting and filling machine is a multi-dimensional equipment that performs counting and filling of not only capsules, but many other products such as pill, tablets, candies, beans, etc., Moreover, this machine can perfectly and accurately do this job in a hassle-free manner. So, what are you looking for? If you’re willing to invest in this robust equipment; we would recommend contacting us. Allpack is the hub of providing excellent machineries related to capsule counting and filling purposes. Message us now.

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Top 10 Global Capsule Filling Machine Manufacturers:The Definite Guide In 2023

Capsule Filling Machine, Top 10

Top 10 Global Capsule Filling Machine Manufacturers:The Definite Guide In 2023

Do you know that capsules have been permeated into all aspects in your daily life?Are you interested in the production process of multi-colored and multi-shaped capsules?At first,in the process,people need a machine to fill drug powder into empty capsules,that is,capsule filling machine,which is the most common equipment in pharmaceutical industry.

There are thousands of manufacturers who produce capsule filling machines,therefore,if you want to purchase this machine,you need to consider many factors,the manufacturer is a important one.So,to help you with this problem,this blog will show you the top 10 global capsule filling machine manufacturers and make detailed introductions of them,now let’s start exploring!

Rank	Manufacturer	Headquarter
1	MG America	USA
2	Titan	USA
3	Qualicaps	USA
4	TES	USA
5	Allpack	China
6	Syntegon	Germany
7	Fette Compacting	Germany
8	LFA Machines	Germany
9	OPEM	Italy
10	Bonapace	Italy

logos

1.MG

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Headquarter: USA

Company Background & Information

MG America was founded in 1987,it is a pharmaceutical equipment and material manufacturers for companies which are located in North America.The company does not only work for pharmaceutical industry,it also provides equipment for nutritional, OTC and medical device industries.

Key Products

FlexaLAB Capsule Filling Machine

PLANETA 200 Capsule Filling Machine

MG America capsule filling machines are designed high level and modernly,meanwhile,they have high speed,high accuracy,and they are easy to operate.These machines have wide application range,they can be used to fill a variety of capsules which are different in size and categories.

Recommend Reason

MG America provides customer-driven and customer-focused technical support,to ensure the cooperation process is comfortable and reliable.
MG America’s packaging machines are always in stock,once you order its machines,they will be delivered to you as soon as possible.
MG America has a long history which is almost 36 years,so it has accumulated much experience during these years,it has advanced technologies which are applied to machines.
MG America provides excellent packaging equipment,strong technical support and meticulous customer service,to give you the most proper packaging solutions.

2. Titan

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Headquarter: USA

Company Background & Information

TITAN

Titan serves for health care products industry, consumer industry, pharmaceutical industry, nutrition industry, packaging industry, cosmetics industry,etc,it provides high quality machines and comfortable customer services.Titan has established cooperation with many international companies,to enlarge its business scale constantly.

Key Products

Automatic Capsule Filling Machine

Semi Automatic Capsule Filling Machine

The capsule filling machines provided by Titan are suitable for filling all sizes capsules,they can fill capsules efficiently and accurately.These machines have high output,they are suitable for large scale productions,and at the same time,they are energy saving,they won’t consume too much power supply during working process.

Recommend Reason

Titan provides different kinds of capsule filling machines,such the automatic ones,semi automatic ones and manual ones,can meet your different production demands.
Titan provides various of packaging equipment which include capsule filling machines,labeling machines,capping machines,counting machines,blister packing machines and so on,can solve all kinds of packaging problems.
Titan insists of innovation,keep on developing new technologies,to improve the quality of its machines constantly,to provide the best packaging solutions to its customers.
Titan possess abundant experience and professional knowledge,during the consulting process,the staffs will give you constructive suggestions,to solve your problems quickly and effectively.

3.Qualicaps

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Headquarter:USA

Company Background & Information

Qualicaps was established in 1897,until now it has been 126 years,that is a very long history.From the beginning,the main business of the company is capsule,and during the past century,it never changed its direction.Now,the company does not only provide capsules,it also provides capsule filling machines.
The company provides pharmaceutical-grade capsules,nutraceutical capsules and pharmaceutical processing equipment.

Key Products

Capsule Filling Machine F-LABO

Capsule Filling Machine F-5

The capsule filling machines of Qualicaps can achieve high speed and high accurate filling,they can be used to fill different types of capsules,which means they are quite practical,some of the machines can fill liquid products into capsules.And as you can see,these machines are designed compact,therefore,they can save you more space.

Recommend Reason

Qualicaps has a team of scientist experts and technical engineers,who will provide you high quality customer service,to help you solve your problems right away.
Qualicaps is a global capsule equipment manufacturer and supplier,its machines are exported to countries all over the world,so you don’t worry whether you can purchase its machine if you are not in the USA.
Qualicaps is a leading capsule filling machine manufacturer,it has a ultra high reputation in pharmaceutical equipment industry since it always provide world class machines,so it is reliable and trustworthy.

4. TES

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Headquarter: USA

Company Background & Information

TES

TES has been established for over 25 years,it was established in 1997,it mainly provides capsule filling machines for industries,besides,it also provides mixers,capsule polishing machines and other pharmaceutical equipment,and these machines all conform to ISO 9001 and ISO 9002 certification.Depends on its machines high quality,TES has accumulated high reputation.

Key Products

TES 1200A Automatic Capsule Filling Machine

TES Semi-Automatic Capsule Filling Machine

TES capsule filling machines adapt advanced technologies and components,such as sensors,ten inches touch screen,unique motor and so on,which makes these machines more smart and easy to use.The capsule filling machines can fill capsules continuously,therefore,these machines have high production capacity,they are quite suitable for industrial applications.

Recommend Reason

TES purses constant development,the company improves its machines every year,to make these machines easier to operate and maintain,as a result,they can meet customers demands perfectly.
TES provides high quality customer service,if your machine occurs malfunctions or you just need a maintenance,the company will give you a on-site service, providing training, maintenance and other services.
The pharmaceutical machines which are manufactured by TES are very reliable,they are durable and they have good performance,these machines are high end and have top quality,can give you good using experience.

5.Allpack

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Headquarter: China

Company Background & Information

Allpack is a leading pharmaceutical equipment manufacturer and supplier from China,it has a 12 years history,besides pharmaceutical equipment,it also provides all kinds of packaging machines.The company has high degree of specialization,always provides customers with reliable packaging solutions and high quality equipment.

Key Products

NJP-3800C Automatic Capsule Filling Machine

NJP-1200D Automatic Capsule Filling Machine

Allpack capsule filling machines are ideal devices in pharmaceutical industries,they have high production capacity and efficiency,can fill thousands of capsules an hour.These machines are easy to operate and maintain,and some technologies of these machines have already obtained patent certificates.

Recommend Reason

Allpack provides a variety of pharmaceutical and packaging machines,so it can meet demands from all kinds of industries,no matter what problems you have,the company will try its best to help you solve them.
Allpack possesses a complete infrastructure and large scale factories,meanwhile,it has professional and experienced engineers which can give you strong technical support.
Allpack provides timely and effective customer services,its staffs are 24/7 online,for the purpose to reply to customers and give packaging solutions at once.
Allpack develops new equipment and improves existing equipment all the time,to make its machines high quality and conform to the changing times.

6. SYNTEGON

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Headquarter: Germany

Company Background & Information

Syntegon is an reliable old brand pharmaceutical equipment manufacturing company, it was established in 1861,has a history of more than 160 years,the company mainly serves for pharmaceutical packaging and processing industry.During the past 160 years,the company has constantly extended its business scale,until now it has more than 5800 employees,to support the smooth operation of the company.

Key Products

Syntegon GKF 2500 Capsule Filling Machine

Syntegon GKF 2600 Capsule Filling Machine

Syntegon provides different series of capsule filling machines,these machines are separately suitable for filling different forms of material,and,different series of capsule filling machines have their own features and technologies.Although these machines have many differences,they all have excellent performances and high output.

Recommend Reason

Syntegonprovides reliable pharmaceutical packaging and processing machines and customer services,it always delivers machines which have high efficiency,high precision and high quality,to solve customers’problems effectively.
Syntegon keeps on innovating and developing,to improve the performance of machines constantly,for the purpose to gain high customer satisfaction.
Syntegon provides customized and flexible packaging solutions for customers,reduces the waste of material and resources,to realize high quality win-win cooperation
Synegon has divisions around the world,to provide services and equipment for customers in the world,so you can purchase its machines no matter where you are.

7. Fette

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Headquarter: Germany

Company Background & Information

Fette Compacting was founded in 1948,is one of the global leading pharmaceutical machine manufacturers,is is a member of Excellence United,which is an alliance for the manufacture of special machines for the pharmaceutical industry.The company mainly provides capsule filling machines,tablet pressing machines and other pharmaceutical equipment.

Key Products

FEC20 Capsule Filling Machine

FEC40 Capsule Filling Machine

The capsule filling machines of Fette Compacting have 9 or 12 stations,can realize super fast production process,and they are compatible with SmartInterface,this is a unique function of them.The two models of capsule filling machines are suitable for all sizes of capsules,in a word,it is obvious that these machines are produced for large scale production.

Recommend Reason

As is mentioned that Fette Compacting is a member ofExcellence United,this is an alliance which consists of five leading Germany pharmaceutical equipment manufacturers,these companies combine their efforts,can give customers machines which have higher quality.
Fette Compacting has been founded for 75 years,it has accumulated much experience in this filed,and it also insists of innovation,to improve its pharmaceutical machines continuously.
Fette Compacting has reliable,professional and mature managements,who lead the whole company to develop,with the high degree of specialization,the company always provides machines which have perfect performance.

8.LFA

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Headquarter:Germany

Company Background & Information

LFA

LFA Machines was established in 2009,it mainly manufactures various capsule processing machines such as capsule filling machines,capsule polishing machines,powder mixers,and it also provides empty capsules,which can perfectly resolve your capsule packaging demands.

Key Products

Semi Automatic Capsule Filling Machine

Automatic Capsule Filling Machine

LFA Machines provides manual,semi automatic and automatic capsule filling machines,which can meet demands of different scales of production.The automatic capsule filling machine can used to fill all sizes of capsules,and it has a high speed that can fill 24,000 to 228,000 capsules per hour.

The semi automatic capsule filling machines and the manual one,they are relatively slower than the automatic one, but they are very easy to operate and have low power consumption.

Recommend Reason

LFA Machines can realize fast shipping,if you’re in a hurry to use a machine,the company can deliver your machines to you in a short time,to solve your immediate problem.
LFA Machines has a team of professional engineers in capsule processing industry,they have the highest passion to help you solve problems,to help you develop your business.
LFA Machines provides high quality customer service,the company provides free training and maintenance services for you,so that at the beginning of your business,you won’t be hurry-scurry.

9.OPEM

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Headquarter: Italy

Company Background & Information

OPEM

OPEM was founded in 1974,it is a manufacturer of packaging machines and capsule processing machines,the company aims to search for innovating packaging solutions all the time,to improves the performance of machines.The company cooperated with many other companies,and then step into international market,extended its business blueprint step by step.

Key Products

CR-1P Capsule Filling Machine

PEGASO CR-20P Capsule Filling Machine

OPEM provides various models of capsule filling machines,each of them have different production capacities,from 75 capsules/minute to 1500 capsules/minute,can meet different demands.These machines have large size,they are suitable for industries which enough space.

Recommend Reason

OPEM provides high quality after-sales service,and it provides customer services efficiently,to resolve problems quickly.
OPEM has skilled and qualified technicians who provides flexible and effective packaging solutions,can solve all kinds of problems,in addition,OPEM also provides customized service,can customize you machines according to your requirements.
OPEN keeps on innovating,it does not only improve the existing products,also creates new products,to meet more different types of demands in this era.

10.Bonapace

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Headquarter: Italy

Company Background & Information

Bonapace was founded in 1946,that was in this year bonapace began its journey to become an international company,it provides products for the pharmaceutical research and development application.Bonapace cooperates with many companies in different dimensionalities,it is a reliable partner.

Key Products

Automatic IN-CAP Capsule Filling Machine

KAP-100 Semi Automatic Capsule Filling Machine

The capsule filling machines of Bonapace are made of high level and hard stainless steel components,and each of them has its own design,these machines are durable and can perform perfectly.These capsule filling machines conform to CE and GMP rules,they are absolutely reliable and safe.

Recommend Reason

Bonapace puts customers at the first,it regards customers as its top priority,so it provides customers with good assistance,keeps good cooperation with customers,which makes it have a good reputation.
Bonapace provides different types of machines which are used for capsules,tablets and suppositories,which can meet different demands from pharmaceutical industry.
Having 77 years’experience,the company has confidence in the quality of its pharmaceutical equipment,these equipment have world class performance,can realize faultless production process.

Conclusion

Well,these above are the top 10 global capsule filling machine manufacturers,each of them will provide high quality capsule filling machines for you,you can consider your requirements synthetically,such as locations,machine sizes,special designs and so on,then carefully choose a proper manufacturer.And if you still have other queries,welcome to contact us.

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The Buyer's Guide

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Capsule Filler:The Complete Buying Guide in 2023

Capsule Filling Machine

Capsule Filler:The Complete Buying Guide in 2023

The capsule filling machine is one of the most important pieces of machinery used in numerous industries, ranging from research and development laboratories to larger manufacturing sites. In 2023, there are more options than ever when it comes to capsule filling machines—ranging from manual models designed for basic operations to fully automated units equipped with cutting-edge features that meet even the most demanding industry requirements.

This buying guide covers everything you need to know about purchasing a capsule filler in 2023, from evaluating size and scale specifications required for your particular application to understanding encapsulation protocols before making a purchase decision. Read on as we discuss all aspects of finding the perfect capsule filling machine!

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1.What Is A Capsule Filler?

Capsule Filler

A capsule filler is a machine used to help fill capsules with powders, pellets, tablets and other materials that may be needed for medical use. They are commonly used in the manufacturing of pharmaceuticals and supplements, as well as for research purposes. It has been designed to help automate the process of filling capsules quickly and accurately. The machines come in a variety of models, sizes and capacities, so you can find one that best suits your needs. They typically feature a chute-style filler system, or an automated drop-dispensing unit. Some models also have additional features such as dust extraction units, adjustable filling speeds and multiple dosing pumps.

With the right capsule filler, you can get the job done accurately and efficiently with minimum effort. So if you’re looking for a way to help speed up the process of filling capsules, consider investing in a capsule filler today. It will save you time, money and effort in the long run!

2.What Are The Different Components Of A Capsule Filler?

A capsule filler is a powerful machine that helps pharmaceutical companies, health supplement manufacturers, and other organizations to quickly and accurately fill capsules with the desired content. This machine consists of several components, each of which plays an important role in achieving efficient filling.

Components-Of-A-Capsule-Filler

Capsule hopper

A capsule hopper is responsible for storing and distributing the empty capsules to the filling agency. It consists of two parts, a bottom base and an upper hopper cover. The cover has adjustable height and width settings in order to suit various sizes of capsules.

Powder hopper

This component holds the powder or other substance that will be filled into the capsules. It is composed of a cover, body and base. The base contains several grids that let the powder drop evenly into the capsule shells.

Vibration device

A vibration device is used to ensure that the powder hopper is always filled with the same amount of powder. It helps to reduce manual time and minimizes chances of human error while filling capsules.

Cylinder rod

This component is responsible for pushing the capsules into the filling agency. It is usually made of stainless steel and contains a plunger to press down on the capsules and move them forward.

Filling agency

The filling agency receives the capsules from the cylinder rod and fills them with the desired content. It can also be adjusted to fill different sizes of capsules.

PLC operation panel

The PLC (Programmable Logic Controller) operation panel is used to control the machine’s settings and operations. It also has a jog button which is helpful for making small adjustments in case of any erroneous operations, as well as an emergency stop button to quickly halt the machine in case of any emergency.

Warning device

This component is responsible for alerting operators if there are any malfunctions in the machine or in its components. It consists of a light indicator, an alarm bell, and a buzzer.

Workbench

Workbench

A workbench presents a set of rotating discs which move the capsules through the filling agency. It is also responsible for ensuring that each capsule gets the same amount of powder.

Filling powder metering plate

This component is used to measure the amount of powder that will be filled into each capsule. It has adjustable settings in order to accommodate various sizes and shapes of capsules.

Vacuum cleaner

Vacuum cleaner

The vacuum cleaner is used to maintain the cleanliness and hygiene of the machine by removing any extra dust or debris from its components. It helps in preventing contamination during the filling operations.

3.How Does A Capsule Filler Work?

Capsule Filler Work

The working principle of capsule filler is based on the electrical and mechanical coordination between different components. First, empty two-piece capsules are loaded into the capsule hopper at the top of the machine, while powders and granules are added to the powder hopper. Then, a vibrating device shakes the capsules so that they fall through the capsule shell silo into a cylinder rod.

At this point, the filling agency is then activated to fill the capsules with powders and granules to a predetermined weight. It contains rotating discs with a lower capsule station which holds the capsule cap and capsule body separately. After filling, any waste is removed and placed back to the recycle device which ensures there is no waste of content or empty powder. Finally, the capsules are locked and the finished product is ejected from the machine ready for package and delivery.

The entire process is automated and monitored by a PLC operation panel and various sensors attached to it. The working speed of the machine can also be adjusted as per requirement through this control system.

4.What Are The Applications Of A Capsule Filler?

The applications of a capsule filler are wide-ranging, from pharmaceuticals and medical products to food supplements and other dietary aids. Here are some of the main uses for a capsule filler:

Pharmaceuticals and medical products

Pharmaceuticals and medical products

Most pharmaceutical companies use capsule fillers to make their tablets, capsules and other products. This is because they allow them to accurately measure out exact amounts of ingredients that are needed in each dose, while also providing consistent quality control.

Food supplements and dietary aids

Food supplements and dietary aids

Capsule fillers are used to make food supplements like vitamins, minerals, herbal extracts and other natural health products. This ensures that the ingredients are accurately measured out before being encapsulated, allowing for precise doses of each ingredient in the product.

Nutraceuticals

Nutraceuticals are products that contain nutrients, vitamins or other natural substances which have proven to be beneficial to health. A capsule filler can help ensure the accurate and consistent distribution of these ingredients into capsules.

Recreational drugs

Recreational drugs

Capsule fillers are also used for the manufacture of recreational drugs like marijuana. This ensures that each dose is accurately measured out, making for a more consistent and pleasurable experience.

Cosmetic products

Cosmetic products

Capsule fillers are also used for the manufacture of cosmetic products like lipsticks and face creams. This is because they help ensure that each dose contains the right amount of each ingredient, making sure that the product works as intended.

Veterinary products

Veterinary products

Capsule fillers are often used for the manufacture of veterinary drugs and supplements. They can help ensure that each dose is accurately filled, which helps to make sure that animals get the correct amount of medication they need.

5.What Are The Advantages Of Using A Capsule Filler?

A capsule filler can be an incredibly useful tool for any industry that deals with pills, tablets or other small items. Here are the seven advantages of using a capsule filler:

High Speed

High Speed

Using a capsule filler can dramatically speed up the process of filling capsules, depending on the number of capsules that need to be filled. The machine is designed to quickly and accurately fill capsules with just the right amount of powder ingredients.

Hygiene

Hygiene

Since capsule filling machines use air compression to fill the capsules, there is no risk of contamination from people handling the capsules. This ensures that the capsules remain clean and free from any bacteria or other contaminants, which is essential for pharmaceutical-grade quality.

Accuracy

A capsule filler ensures accuracy when filling capsules, as it allows for precise measurements of powder. This means that you won’t have to worry about under or over-filled capsules, as the machine will make sure that each one is filled with the correct amount.

Reliability

Reliability

Capsule filling machines are incredibly reliable and long-lasting. As they are designed to withstand the rigors of daily use, you can be sure that it will continue to work for years to come. This means that you won’t have to worry about replacing it anytime soon.

6.What Are The Different Types Of Capsule Fillers Available?

When it comes to capsule filling, there are several types of machines that can be used depending on the size and complexity of your capsule-filling project. Here is a look at some of the different types of capsule fillers available:

Manual Capsule Fillers

Manual Capsule Fillers

Manual capsule fillers are small and compact, making them perfect for a home user or small business. They are easy to use and require minimal training, as well as low maintenance costs. These machines require no electricity, so you can use them anywhere. The capsules are filled manually using a crank handle that moves the filling material into the capsule at a rate of up to 20 capsules per minute.

Semi-automatic Capsule Fillers

Semi-automatic Capsule Fillers

Semi-automatic capsule fillers are larger than manual models and require a bit more training to use. These machines have a higher speed capability, with the ability to fill up to 50 capsules per minute. They also require electricity and can be easily adapted for other applications, such as tablet making.

Automatic Capsule Fillers

Automatic Capsule Fillers

These fillers are the most popular type of machine used in pharmaceutical companies and dietary supplement manufacturers. Automatic capsule fillers machines are larger, more complex, and require a high level of skill and experience to use. These machines can fill up to 300 capsules per minute, making them ideal for high-volume production environments. They also come with advanced features such as automatic loading/unloading systems and precision controls for accurate filling.

7.What Is The Difference Between Manual And Automatic Capsule Filler?

Automatic Capsule Filler

Manual capsule fillers and automatic capsule fillers are two types of equipment used to fill capsules with a variety of products. It is important to understand the differences between manual and automatic capsule filling machinery in order to choose the right one for your application.

The most obvious difference between manual and automatic capsule filling machines is that manual machines require manual labor to operate, while automatic ones are operated using computer-controlled systems. Manual capsule filling machines rely on the user to manipulate controls in order to adjust for size and fill rate of each individual capsule. Automatic machines use sensors and programmed algorithms to ensure accurate filling of each type of capsule.

Another difference between manual and automatic capsule fillers is the production rate. Manual machines can fill fewer capsules per hour than automatic ones, and they require more time to adjust and re-calibrate for different sizes of capsules. Automatic machines are capable of filling multiple types of capsules at a much higher rate.

In terms of cost, manual capsule filling machines are typically cheaper than automatic ones. However, automatic machines are more efficient and cost-effective in the long run due to their larger production rate and reduced labor costs.

Finally, manual capsule filling machines typically have a smaller footprint than automated ones, meaning they take up less space on your production floor. They are also often easier to set up and maintain than automated machines.

8.Are There Different Types Of Capsules That Can Be Used In a Capsule Filler?

You can use a variety of different types of capsules in a capsule filler. The type of capsule you use will depend on the condition and contents of your product. Here are some of the most common types:

Gelatin Capsules

Gelatin Capsules

These are made from animal collagen, which gives them their flexibility and resistance to moisture. They are available in a wide range of sizes, colors, and shapes. They are ideal for products with delicate ingredients, as they are easy to swallow without breaking down the contents.

Vegetable Cellulose Capsules

Vegetable Cellulose Capsules

Vegetable capsules are made from vegetable cellulose and do not contain any animal products. They provide an all-natural alternative to gelatin capsules and are typically used for herbal supplements. They are also ideal for products that contain volatile ingredients, as they keep the content’s freshness intact.

HPMC (Hypromellose) Capsules

HPMC (Hypromellose) Capsules-1

HPMC stands for hydroxypropyl methylcellulose, which is a plant derivative used to create a vegan-friendly version of the gelatin capsule. HPMC capsules are known for their superior strength and stability in various environmental conditions.They can withstand high temperatures without breaking down, making them ideal for products with heat-sensitive ingredients.

9.Which materials can you fill in capsules by the capsule filler?

Capsule fillers are used to fill a variety of materials into empty gelatin or HPMC (hydroxypropyl methylcellulose) capsules. Some common materials that can be filled into capsules include:

Powders

Powders

Powdered substances, such as vitamins, minerals, and herbs, are the most commonly filled materials in capsules. These substances are easy to measure and dispense, and they mix well with other ingredients.

Pellets

Pellets

Pellets, which are small, round beads, can be made from a variety of materials, including plant extracts and synthetic compounds. Pellets are often used to provide a controlled release of the active ingredient over time.

Tablets

Tablets

Tablets can also be filled into capsules if they are of a specific size or shape that is not suitable for direct consumption. This method helps to mask the taste or appearance of the tablet and makes it easier to swallow.

Granules

Granules

Granulated substances like herbs, caffeine, sugar, and salts can also be filled into capsules. These materials are typically ground into a fine powder and then filled into the capsule.

10.What quality standard should capsule filler meet with?

Good Manufacturing Practices (GMP) Compliance

GMP

Good Manufacturing Practices (GMP) are guidelines established by the International Conference on Harmonization of Technical Requirements for Registration of Pharmaceuticals for Human Use (ICH). According to these standards, all manufacturing and production processes must be in compliance with safety regulations and quality control protocols. This applies to capsule fillers as well, ensuring that they are built and operate correctly to ensure patient safety.

ISO 9001 Certification

ISO 9001 Certification

International Organization for Standardization (ISO) standards provide guidance on quality management processes and procedures related to product development. They are used to ensure that products are produced in a consistent manner, meeting all relevant safety regulations and producing consistent results. For capsule fillers, the ISO standards help manufacturers make sure that their machines are reliable and produce capsules of a consistent quality and size.

FDA (Food and Drug Administration)

FDA

The Food and Drug Administration (FDA) is a regulatory body in the United States responsible for ensuring that all drugs, medical devices, food and other products sold in the US meet certain standards of safety, quality and efficacy. Capsule fillers sold in the US must comply with FDA regulations to be legally marketed.

CE (European Conformity)

Capsule fillers must also meet the standards established by the European Union’s Conformité Européenne (CE) program. This is a voluntary certification that requires manufacturers to submit their product for testing and approval before it can be put into production. The CE also sets strict requirements for electrical safety of the machine and labeling of the product. By meeting these standards, manufacturers can ensure that their capsule fillers meet all applicable safety regulations in Europe.

Conclusion

Capsule fillers make it easier for people to take their medication. With a quality Capsule Filler, you can be sure that your capsules will be filled correctly and efficiently. Allpack is a leading manufacturer of high-quality packaging machinery and we can help you choose the right machine for your needs. Contact us today to learn more about our products and how we can help you boost your business.

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Bottle Size Chart for Capsules&Pills

Capsule Filling Machine

Bottle Size Chart for Capsules&Pills

The development of science and technology has made pharmaceutical packaging show a diversified development trend. Common packaging forms of capsules and pills include blister packaging, bag packaging, plastic bottle packaging, etc. Among them, capsule and pill medicine bottles are a type of packaging that is used in relatively large amounts. Have you ever noticed which capsules or pills are packaged in bottles? And what are the differences between different size capsules & pill bottles?

This article will take you through the bottled forms of capsules and pills. Let’s take a look at the next questions and corresponding answers.

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1. What Are the Capsule & Pill Bottles?

Capsule-Bottles

Capsule Bottles -photo credits: shutterstock

Capsules & Pill Bottles, also known as pill bottles, vitamin bottles, and prescription bottles, are commonly used in industries such as pharmaceutical and nutraceuticals, as well as personal care.

Pill-Bottles

Pill Bottles -photo credits: awsinsurance

These plastic containers feature wide mouths, light-weight, and unbreakable bottles. Capsules & Pill Bottles are perfect for easy filling and dispensing pills, capsules, vitamins, nutritional supplements, and more.

The bottle cap is an important part of the bottle. Its function is mainly to isolate the influence of the external environment on the contents, and on the other hand, it also plays a certain decorative role.

There are 3 main types of Capsules and Pill Bottles from their caps.

Ordinary-Cap-Bottles

Ordinary Cap Bottles

Ordinary Cap Bottle: Generally, drugs that do not have special requirements for bottle caps will choose ordinary screw caps. To ensure the bottle has a good seal, this type of bottle cap is sealed with an aluminum foil gasket.

Its function is mainly used to block the direct contact between the bottle mouth and the inside of the bottle cap, so as to prevent the bottle cap from being unable to completely block the external air.

Press-screw-Cap-Bottles

Press-screw Cap Bottles

Press-screw Cap Bottle: This is a special kind of cap. It consists of an inner and outer double-layer structure. When opening, it is necessary to apply downward pressure while twisting the cap.

This opening method is difficult for children who are still in the developmental stage, so as to avoid the occurrence of accidental ingestion of medicines by children.

Moisture-proof-Cap-Bottle

Moisture-proof Cap Bottles

Moisture-proof Cap Bottle: This is a new type of cap that combines desiccant and cap into one. Generally, the desiccant will be placed inside the bottle in the form of a bag. The moisture-proof cap uses the space at the top of the bottle cap to place the desiccant in the small medicine compartment on the top of the bottle cap.

It not only avoids direct contact between the medicine and the desiccant but also prevents children from accidentally eating the desiccant.

2. What Are the Main Colors of Capsules & Pill Bottles?

After learning about the types of capsule and pill bottles, you may be wondering why the same bottle has different colors. Why is this? The reasons are below.

Capsule-Bottles-with-Different-Colors

Capsule Bottles with Different Colors -photo credits: shutterstock

Capsules & Pill Bottles are a common way of bottling pharmaceutical dosage forms in our lives. According to the different properties of drugs or the different needs of pharmaceutical factories, such packaging presents different colors, among which white, brown, and transparent are the most common ones.

White-Capsule-Bottles

White Capsule Bottles -photo credits: uline

White: Widely used color. Generally, medicines without special needs will choose white pill bottles. This is because white is a light color that reflects light. If it is dark, it will be exposed to sunlight.

After the drug absorbs light, it is easy to deteriorate. On the other hand, white also gives a particularly clean and elegant feel, which is perfect for pharmaceutical packaging.

Brown-Capsule-Bottles

Brown Capsule Bottles -photo credits: silverspurcorp

Brown: The brown capsules & pill bottle are the color masterbatch added to the processing raw material, which changes the original color. Some drugs are easily decomposed and deteriorated when exposed to light.

This color prevents exposure to visible light. It is mainly suitable for light-sensitive drugs.

Transparent-Pill-Bottles

Transparent Pill Bottles -photo credits: freepik

Transparency: This kind of capsule & pill bottle is mostly made of polyester raw material. The shape and color of the medicine can be observed through the transparent bottle body.

It is mainly suitable for the packaging of solid medicines such as candy tablets and liquid calcium. Transparent packaging of medicines of various colors can also improve the overall aesthetics of medicines.

Vitamin-C-Pill-Bottles-

Vitamin C Pill Bottles -photo credits: 3docean.net

These are the three common colors for capsules & pill bottles. Of course, in order to improve product differentiation, some companies will require bottle caps to be made in other colors, such as vitamin C-effervescent tablets.

3. What Are the Main Shapes and Benefits of Capsule & Pill Bottles?

For most of the capsule & pill bottles, it is not difficult to find that there are more rounds, followed by squares, so why are there two different shapes of capsule & pill bottle?

Capsule-Bottles-with-Different-Shapes

Capsule Bottles with Different Shapes -photo credits: freepik

The different shapes of different bottles have been poured into the designers’ efforts. Different capsules and pills will be packaged in different-shaped bottles.

Round Capsule & Pill Bottles

These occupy a large proportion of pharmaceutical packaging, mainly due to the following benefits:

cut-costs

Cut Costs -photo credits: thundertix

Cost Saving: From a mathematical point of view, when the perimeter is fixed, the circular area is relatively large, and the nearly circular shape can save raw materials, which is the main reason for vigorously choosing round bottles.

Durable and Beautiful: From an aesthetic point of view, due to the habit of long-term development, the round shape is more in line with the aesthetics of most people.

Round-Capsule-Bottles

Round Capsule Bottles -photo credits: vecteezy

The Process Is Simple: From the manufacturing point of view, whether it is glass or plastic, the round shape is relatively easy to process, and other shapes need to be remade, and it is difficult to guarantee the process.

Taking-Capsules

Taking Capsules -photo credits: npr.org

Easy To Use: From a behavioral point of view, the round shape conforms to the characteristics of human mechanics and is easy to grasp.

Another capsule & pill bottle shape that occupies a certain proportion of the medicine bottle is a square shape, which is designed to be more grippy than a round shape but is slightly more difficult to manufacture.

Square-Capsule-Bottles

Square Capsule Bottles -photo credits: sks-science

In order to distinguish themselves from similar products on the market, some pharmaceutical companies also choose square bottles to improve product recognition.

4. What Are the Characteristics of Capsules & Pill Bottles?

Capsule & pill bottle is a type of packaging that is used in large amount. It has the following three characteristics:

Transportation

Transportation -photo credits: industrytoday

Easy to Transport: The processing raw materials of the capsule & pill bottles are mainly polymer materials such as polyethylene (PE), polypropylene (PP), and polyester (PET).

It is more convenient for long-distance transportation and reduces the economic loss caused by packaging broken during transportation.

Capsule-Bottles-with-Various-Colors

Capsule Bottles with Various Colors -photo credits: livescience

Various Colors: The colors of this type of packaging are white, brown, transparent, etc., which are mainly determined according to the different characteristics of the tablets.

Capsules and pills without special requirements generally use white bottles. Nitroglycerin tablets, antihypertensive drugs, and other drugs that are easily decomposed by light should be used in brown bottles.

Warehouse

Warehouse -photo credits: kindpng

Space Saving: Compared with blister packaging, capsule & pill bottles have a larger capacity and can hold a larger number of drugs.

On the one hand, it can reduce the packaging cost, and on the other hand, it is also beneficial to save a certain warehouse space for pharmaceutical companies and reduce drug storage costs.

Capsule-and-Pill-Bottles-with-Various-Shapes

Capsule and Pill Bottles with Various Shapes -photo credits: goodrx

With the continuous improvement of processing technologies such as injection molding, injection blowing, extrusion blowing, and injection stretch blowing, the shapes and functions of capsule & pill bottles have become more diversified, and they have become the mainstream packaging forms of solid drugs such as capsules, pills, and tablets.

5. What Are the Standard Capsule & Pill Sizes?

Internationally, there are clear regulations on the size of capsules. Do you know what size standard capsules are available?

Capsule Sizes -photo credits: kcaps

Standard capsule sizes are named by numerical values. They are numbered: 000, 00, 0, 1, 2, 3, 4, and 5. These capsules are sized for other types of gelatin, HPMC, and amylopectin. Most capsule filler models are compatible with these standard sizes.

Standard Capsule SizeChart

Size	000	00	0	1	2	3	4	5
Outer Diameter(mm)	9.91	8.53	7.65	6.91	6.35	5.82	5.31	4.91
Outer Diameter(In.)	0.39	0.34	0.30	0.27	0.25	0.23	0.21	0.19
Height or Locked Length(mm)	26.14	23.30	21.70	19.40	18.00	15.90	14.30	11.10
Height or Locked Length(In.)	1.03	0.92	0.85	0.76	0.71	0.63	0.56	0.44
Actual Volume(ml)	1.37	0.95	0.68	0.50	0.37	0.30	0.21	0.13
Typical Fill Weights(mg)0.70 Powder Density	960	665	475	350	260	210	145	90

It is the standard capsule size chart. Different capsules have different sizes.

Tablet-Size

Tablet Size

According to a 2016 US study, the average/median pill size ranges from around 15mm to 17mm in length. The size and shape of the tablets are not specified. But one thing is certain, The largest dimension of a tablet should not exceed 22 mm.

6. How Are the Bottle Sizes of the Capsule & Pill Defined?

Capsule & pill bottles are generally made of pet material, which is not easy to break, has good sealing performance, is moisture-proof, hygienic, and meets the special requirements of pharmaceutical packaging.

PET-Capsule-Bottles

PET Capsule Bottles -photo credits: drugplastics

It can be directly used for pharmaceutical packaging without cleaning and drying. It is an excellent pharmaceutical packaging container and is widely used in the packaging of oral solid drugs (such as tablets, capsules, granules, etc.) and oral liquid drugs (such as syrups, tinctures, etc.).

Oral-Solid-Drugs

Oral Solid Drugs -photo credits: fiercepharma

Capsules and pill bottles are large or small. The size of the bottle is determined by the manufacturer according to the consumer demand for the capsule. For example, in the process of taking a drug, if the demand for capsules is relatively large for the entire course of treatment, the manufacturer will choose a larger bottle to pack.

The bottle size of capsules and pills is defined in 3 ways.

Pill-Bottles-with-Different-Capacities

Pill Bottles with Different Capacities -photo credits: healthline

Capacity: Due to the particularity of drug packaging and medication, from a few milliliters to about 1000 milliliters, most of the capsule & pill bottle shapes are round, and there are also square, oval, and other shapes.

Protection: In order to ensure that the medicine is not damp or deteriorated within the validity period, the medicinal plastic bottle should have good sealing and barrier properties, which can prevent the influence of light, heat, water vapor, oxygen, etc. on the medicine.

Drug-Safety

Drug Safety -photo credits: drugwatch

Safety: The inner wall of the bottle is in direct contact with the medicine. Bottle-making materials must meet the requirements of drug packaging to ensure the safety of drugs.

Through these three aspects, you can understand why the capsule or pill bottle is designed to be large or small.

7. What Are the Matching Bottle Sizes for Capsules& Pills?

How will capsules & pills fit into different size bottles? It depends on the size of your capsules & pills and the capacity of the bottle you are using. To help your understanding. We made the chart below.

Capsule-Size

Capsule Sizes -photo credits: unsplash

The leftmost column shows the capsule size. When you are considering any capsule & pill bottles, please pay attention to the capsule quantity and match it to the bottle size you want to buy.

Capsule Size	Capsule Count	Bottle Size
1	30	60cc
1	60	100cc
1	90	120cc
0	30	100cc
0	60	120cc
0	90	175/180cc
0	120	200cc
0	180	300cc
00	30	100cc
00	60	180cc
00	90	275/300cc
00	120	400cc
00	180	500cc
000	30	120cc
000	60	200cc
000	90	300cc
000	120	400cc
000	180	500cc

Matching-Bottle-Size-Chart

Matching Bottle Size Chart -photo credits: Pharmaprimarypackaging

With the matching bottle size chart, you can choose the right bottle size for your capsules and pills.

8. What Are the Capsule & Pill Size Max for Bottle Sizes?

The capsule and pill bottles include plastic and glass ones. And all these bottles filled with capsules and pills are called packer bottles. The glass capsule and pill bottles are UV-filtering ambers or striking cobalt blue. The plastic capsule and pill bottles are lightweight PET plastic in amber, blue, clear, dark amber, or green.

Packer-Bottle-Capacity

Packer Bottle Capacity -photo credits: berlinpackaging

The Packer Bottle Capacity Chart below will help you know the max capsules and pills for different sizes.

Capsule Size	Maximum Quantity of Pills	Weight
1	30	2 oz / 60 ml
1	60	3.4 oz / 100ml
1	90	4 oz / 120 ml
1	120	5 oz / 150 ml
0	30	3.4 oz / 100ml
0	60	4 oz / 120 ml
0	90	6 oz / 180 ml
0	120	6.7 oz / 200 ml
0	180	10 oz / 300 ml
00	30	3.4 oz / 100ml
00	60	6 oz / 180 ml
00	90	10 oz / 300 ml
00	120	13.5 oz 400 ml
00	180	17 oz / 500 ml
000	30	4 oz / 120 ml
000	60	6.7 oz / 200 ml
000	90	10 oz / 300 ml
000	120	13.5 oz 400 ml
000	180	17 oz / 500 ml

Packer Bottle Capacity Chart

9. What Is the Bottle Size Chart for Capsules& Pills?

There are different bottle sizes for capsules and pills.

Pill Bottle Dram Size

Pill Bottle Dram Size Chart -photo credits: Pharmalock

Pop Top Pill Bottle Size Chart

Pop Top Pill Bottle Size Chart

Suggested Capsule and Pill Weight for Each Bottle Size

Bottle Size	Opening In Inches	Suggested Gram Weight
50 cc	11/16”	9 gram
75 cc	11/16”	9 gram
120 cc	11/14”	12 gram
150 cc	11/14”	12 gram
190 cc	11/14”	12 gram
290 cc	11/12”	16 gram
400 cc	11/12”	16 gram
500 cc	11/12”	9 gram

Different bottle size selections are based on capsule and tablet size and total volume.

10. What Are the Basic Requirements for Capsule & Pill Bottles?

Capsule & pill bottle is a common form of medicine packaging in our life, which is mainly made of polyethylene, polypropylene, polyester, and other polymer materials.

Polyethylene

Polyethylene -photo credits: fastradius

Drugs are related to the health and safety of your health, so drug packaging should also meet the following three basic requirements:

Requirements For Using in Different Circulation Conditions

Capsules & pills in the circulation field may be affected by transportation and handling conditions, climate change, storage time, etc., so the capsule & pill bottles should adapt to these conditions.

For example, the packaging measures for capsule & pill bottles should be considered in areas with high humidity. If the capsule & pill bottles need to be exported, the climate of the exporting country should also be considered.

Humidity

Humidity -photo credits: goblueox

It Should Be AdaptedTo the Content

The main concern here is the compatibility of the capsules & pills with packaging materials. According to the physicochemical properties and dosage form characteristics of the contained capsules & pills, different measures are taken.

If capsules & pills are exposed to light, it is easy to deteriorate and the capsules & pills are easily oxidized in the a. So capsules & pills should be placed in a light-shielding container to ensure the stability of the medicine.

Light-shielding-Capsule-and-Pill-Bottles

Light-shielding Capsule and Pill Bottles

Meet the Standardization Requirements

Bottles that meet the standardization requirements are conducive to ensuring the quality of drugs, facilitating drug transportation, loading and unloading, storage, and facilitating identification and measurement.

Pill-Bottle-Label

Pill Bottle Label -photo credits: thriftyfun

The above are the three basic requirements that capsules & pill bottles must meet. In addition, the packaging of capsules & pill bottles should also take into account the requirements of external labels and bottle caps.

The labels of special management capsules & pills, nonprescription drugs, and external use drugs must be printed with prescribed signs.

11. What Are the Common Processing Technologies for Capsule and Tablet Bottles?

Capsules & pills are the mainstream dosage form in today’s medicines, with the characteristics of accurate dosage and easy portability. Capsules & pills are packaged in blister packs, and bottles, among which capsule & pill bottles are the most commonly used.

The commonly used processing techniques include the following:

Injection Blowing Molding

Injection-Blowing-Molding

Injection Blowing Molding -photo credits: petallmfg

Firstly, the injection machine injects the molten plastic into the injection mold to form the tube blank. The tube blank is formed on a hollow punch with micro-holes in the peripheral wall. The tube blank is then moved into a blow mold while it is still hot.

Then, the mold is closed, and compressed air is introduced into the pipe of the mandrel. The parison is inflated and attached to the cavity wall of the mold.

Injection Molding

Injection-Molding

Injection Molding -photo credits: wikipedia

It refers to the process of making semi-finished parts of a certain shape from molten raw materials through operations such as pressurization, injection, cooling, and separation.

This process adopts automatic production. The product quality is stable. The size is accurate. The scope of application is wide, and there is no seam.

Extrusion Blow Molding

Extrusion-Blow-Molding

Extrusion Blow Molding -photo credits:geminigroup.net

It is a one-shot molding process, which is different from injection blow molding. The most commonly used materials in this process are polyolefins such as Low-Density Polyethylene (LDPE), High-density polyethylene (HDPE), and Propene Polymer (PP).

Injection Stretch Blow Molding

Injection-Stretch-Blow-Molding

Injection Stretch Blow Molding -photo credits: robinsonpackaging

First, the blank is injected by the injection molding machine. The hot parison is then stretched longitudinally, and then compressed air is introduced to stretch it laterally.

A product with the same shape as the mold cavity is obtained. This process is generally used for tablet medicine bottles made of PET.

Conclusion

Through the above description of the size of the capsules & pills and the size of the bottles, you can have a certain understanding of this. By referring to this article, you can know the size of your capsules and tablets, and the number of capsules you need to fill, so as to choose the matching capsule bottle. Hope this article can bring you more inspiration. If you have anything else that you don’t understand or need to ask, you are welcome to consult.

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Capsules Vs Tablets

Capsule Filling Machine

Capsules Vs Tablets

When you are not feeling well and go to the hospital, doctors will prescribe medicine for you. But in the process of taking medicine, have you ever hesitated about whether to take capsules or tablets?

In fact, most of the medicines in the world are in the form of capsules and tablets. Now, follow this article below you will know well about the differences between capsules and tablets. Let’s have a look together!

difference-between-capsules-and-tablets-min-scaled

Capsules Vs Tablets- photo credits: medicaldarpan

Add a header to begin generating the table of contents

1. What Are Capsules and Tablets?

Do you know what is a capsule or is a tablet? What are their roles? It’s okay if you don’t know because this article will tell you the answers.

capsules

Capsules- photo credits: healthfully

Capsules: Capsules are solid preparations made from raw materials or filled hollow hard capsule shells, supplemented with suitable auxiliary materials, or sealed in elastic soft capsule shells.

It can be divided into hard capsules (commonly known as capsules), soft capsules (capsules), sustained-release capsules, controlled-release capsules, and enteric-coated capsules.

Capsules-clip-art

Capsules Clip Art -photo credits: buzzrx

Capsules are basically medicines in gel or powder form, almost cylindrical containers.

This allows the drug to enter your system faster than most forms. In fact, fast-acting drugs come in the form of capsules.

Containers such as gels used for capsules are susceptible to moisture and therefore have a shorter shelf life.

what-is-a-tablet

What is a tablet -photo credits: laafon

Tablet is a round or special-shaped solid preparation, which is made by mixing drugs and appropriate auxiliary materials, and can be divided into ordinary tablets, dispersible tablets, chewable tablets, effervescent tablets, buccal tablets, sublingual tablets, sustained-release tablets, enteric-coated tablets, etc.

tablets

Tablets- photo credits: sfaf

Tablet is a preparation made by mixing a drug and excipients from compressing.

Tablet is a compressed medication in the form of a disc. It is usually coated with sugar or some other compound to delay the release of the drug into our system. They are less expensive to manufacture and are accepted by most people.

From the outside, capsules and tablets are actually easy for you to distinguish.

2. What Are the Main Types of Capsules and Tablets?

In your daily life, when you get any capsules or tablets, could you distinguish their types and functions?

Main Types of Capsules and Tablets -photo credits: singlecare

Main Types of Capsules:

Capsules can be divided into hard capsules, soft capsules, enteric-coated capsules, etc., and are generally used for oral use.

Capsules can mask the bad smell of drugs, avoid the destruction of drug components by gastric acid and pepsin, improve the stability of drugs, and improve the bioavailability of drugs.

Hard Capsules: It refers to the preparation of a certain amount of medicinal powder or auxiliary materials into uniform powder or granules, which are filled into hollow capsules.

hard-capsules

Hard Capsules -photo credits: capsugel

Soft Capsules: It refers to a capsule made by processing liquid medicine or liquid-solid medicine into a soft capsule material.

Soft-Capsules

Soft Capsules -photo credits: health

Enteric-coated Capsules: These refer to hard capsules made of granules or pellets coated with enteric materials and filled in capsules.

When taking capsules, the temperature of the water should not be too high. If the temperature is too high, the capsule shell with gelatin as the main raw material will be softened or even destroyed, which will affect the bioavailability of the drug in the body.

Taking-capsules

Taking Capsules -photo credits: pbleiner

Therefore, capsules should be taken whole and not taken apart, especially slow-release and controlled-release capsules.

If the capsule shell is peeled off, the drug will be suddenly released, absorbed too quickly, or even cause adverse drug reactions.

Main Types of Tablets:

Tablets mainly include ordinary tablets, chewable tablets, coated tablets, effervescent tablets, dispersible tablets, soluble tablets, controlled-release tablets, multi-layer tablets, and oral tablets.

The dosage of the tablets is accurate, the quality is stable, the transportation and storage are convenient, and the patients are more convenient to use.

Regular-Tablets

Regular Tablets -photo credits: vecteezy

Regular Tablets: When taking regular tablets, you need to take them with plenty of water. If you don’t drink enough water, it may reduce the effectiveness of the drug or cause esophageal or kidney damage.

For example, when you are taking sulfonamides, you can cause kidney damage if you drink too little water.

Chewable Tablets: Chewable tablets should be chewed well in the mouth and swallowed.

Chewable-Tablets

Chewable Tablets -photo credits: healthaid

Adequate chewing can accelerate the dissolution of the drug and improve its efficacy. After chewing, you can take it with a small amount of warm water.

Coated-Tablets

Coated Tablets -photo credits: rheonics

Coated Tablets: They usually can be divided into sugar-coated tablets, film-coated tablets, and enteric-coated tablets.

You should take the enteric-coated tablet whole, not torn apart. Because the enteric coating prevents the drug from being damaged by gastric acid and gastric enzymes.

pills

Pills -photo credits: time

At the same time, the enteric coating can also prevent the drug from irritating the stomach and causing adverse reactions.

A typical drug representative is aspirin enteric-coated tablets. The role of the enteric coating is to reduce the damage of aspirin to the stomach.

Effervescent-Tablets

Effervescent Tablets -photo credits: making

Effervescent Tablets: This is a tablet that contains an effervescent disintegrant. Effervescent disintegrant refers to a mixture of sodium bicarbonate and organic acids such as citric acid.

When the drug meets water, the two react to produce large amounts of carbon dioxide gas. So that the tablet disintegrates quickly and facilitates absorption.

Effervescent tablets should be dissolved in the appropriate amount of warm water before taking them.

Effervescent-Tablets2

Effervescent Tablets -photo credits: amerilabtech

This medication is suitable for children and people who have trouble swallowing pills. It is important to remember that effervescent tablets cannot be swallowed directly.

There have been incidents in which children over one-year-old swallowed effervescent tablets directly, causing carbon dioxide to be released into the body and causing suffocation.

Dispersible-Tablets

Dispersible Tablets

Dispersible Tablets: It is a tablet that disintegrates rapidly and uniformly disperses in contact with water.

You need to add the dispersible tablet to water to disperse and drink it. Can also be chewed or taken. The more common drugs are cefaclor dispersible tablets.

Sustained-release-or-controlled-release-tablets

Sustained-Release or Controlled-Release Tablets

Sustained-Release or Controlled-Release Tablets: This is a type of tablet that controls the rate at which the drug is released to prolong the action of the drug.

Sustained-release tablets or controlled-release tablets have the advantages of stable blood drug concentration, fewer doses (conducive to the elderly with poor memory), and long treatment times.

Unless otherwise specified in the instructions, controlled-release tablets cannot be taken apart.

Sustained-Release-Tablets

Sustained-Release or Controlled-Release Tablets

If the formulation is broken apart, the controlled release membrane or matrix will be destroyed. The drug will be released quickly, thus failing to achieve sustained release and long-acting purposes.

It is also possible that due to the release of the drug, your body absorbs a large amount of it in a short period of time, causing poisoning and adverse reactions.

Multilayer-Tablets

Multilayer Tablets -photo credits: fette-compacting-parts

Multilayer Tablets: This is a tablet that consists of two or more layers. It is generally made by pressing twice or more. Each layer contains a different drug or excipient.

This avoids chemical changes between the different drugs in the compound formulation or achieves the effect of slow-release and controlled-release. The tablet should be swallowed whole.

Sublingual-Tablets

Sublingual Tablets -photo credits: anesthesiologynews

Sublingual Tablets: Placing the tablet under the tongue. The drug is directly and rapidly absorbed through the mucosa for systemic action.

Common drugs are nitroglycerin. The sublingual tablet avoids the first-pass effect of the drug on the liver.

This drug is mainly used for the treatment of emergencies. Sublingual tablets should be administered promptly. You should put the tablet under the tongue when taking it.

Sublingual-Tablets-

Sublingual Tablets -photo credits: ixsyrinx

The oral administration time is generally controlled at about 5 minutes to ensure full absorption of the drug.

You need to be careful not to chew or swallow the medicine and not eat or drink it within 30 minutes of ingestion.

Buccal-Tablets

Buccal Tablets -photo credits: pharmaceuticalmanufacturer

Buccal Tablets: A tablet that dissolves slowly in the mouth for local or systemic therapeutic effects.

These tablets are commonly used in the treatment of oral and throat diseases. It is not advisable to drink water immediately after containing it.

The common oral lozenges include Watermelon Frost Throat Lozenges, Golden Throat Lozenges, and Cydiodine Buccal Tablets.

Capsules-Vs-Tablets-Clip-Art

Capsules Vs Tablets Clip Art -photo credits: buzzrx

In your daily life, whether it is capsules or tablets, there are many types of them. However, no matter what kind of capsules and tablets it is, it will always be made in a way that is best for your body to digest and function.

3. What Are the Excipients for Capsules and Tablets?

Excipients are added to almost all capsules and tablets during the production process. The excipients used in different types of capsules or tablets may or may not be the same. Do you know some excipients in the capsules or tablets?

Excipients2

Excipients -photo credits: spipharma

Excipients for Both Capsulesand Tablets:

Diluents and Absorbents: Mainly applied to increase tablet volume or volume. Reduce the main dose deviation, and also become a filler.

When the main drug in the tablet is only a few milligrams, it will not be possible to make a tablet without adding a suitable filler. Therefore, the diluent here acts to increase the volume to help it shape.

Commonly applied fillers are starch, sugar, cellulose, inorganic salts, and so on.

① Main Types of Diluents and Absorbents for Capsules and Tablets:

Starch -photo credits: starchinfood

Starch: Stable and compatible with most drugs with low hygroscopicity and low price. Cornstarch is often used.

Cornstarch -photo credits: suedzuckergroup

Lactose: It consists of equal molecules of glucose and galactose. It is a kind of white crystalline powder, and slightly sweet, which is easily soluble in water, and slightly soluble in ethanol.

It is generally used as a filler for tablets and capsules.

pancreas_food_lactose

Pancreas Food Lactose -photo credits: columbiasurgery

Lactose is an excellent diluent. With the lactose, the finished tablet will be bright, clean, and beautiful.

It has no effect on the determination of the main drug content. Amorphous lactose is available for direct compression of powders.

Microcrystalline Cellulose -photo credits: medium

Microcrystalline Cellulose (MCC): Microcrystalline cellulose is a crystalline powder obtained by partial hydrolysis of cellulose, with a strong binding force and good compressibility.

It is also known as a “dry binder”, and it can be used for direct compression of powder. When the tablet contains more than 20% microcrystalline cellulose, the disintegration is better.

Sugar Alcohols -photo credits: kaynutrition

Sugar Alcohols: Mannitol and Sorbitol are in the form of granules or powders.

It is endothermic when dissolved in the mouth. Therefore, it has a cool feeling when you take it, and at the same time, it has a certain sweetness, and there is no gritty feeling in the mouth.

With good compressibility, it is more suitable for the preparation of chewable tablets.

But the price is slightly more expensive, and it is often used in conjunction with sucrose.

Excipients for Capsules:

① Main Types of Excipients for Capsules:

pregelatinized-starch

Pregelatinized Starch -photo credits: smscor

Pregelatinized Starch 1500: Pregelatinized starch is to break the starch granules partially or completely by chemical method or mechanical method so that the starch has fluidity and direct compressibility.

This material is specially used for capsule filling.

oil

Oily Carrier -photo credits: goodhousekeeping

Oily Carrier: Including soybean oil, castor oil, medium chain fatty acid, etc.

Excipients for Tablets:

Quality requirements for tablet excipients: Tablet excipients must have high chemical stability and not have any physicochemical reaction with the main drug.

It must be harmless to the human body, with no adverse reactions. The main efficacy and assays were not affected.

① Main Types of Excipients for Tablets:

Common Diluents and Absorbents For Tablets:

Powdered-Sugar

Powdered Sugar -photo credits: savoryexperiments

Powdered Sugar: It refers to the powder of crystalline sucrose dried and crushed at low temperatures.

Its advantage lies in its strong adhesion. It can be used to increase the hardness of the tablet and make the surface of the tablet smooth and beautiful.

It has strong hygroscopicity, so it is not suitable for acid-base drugs. It is often used in conjunction with dextrin and starch.

dextrin

Dextrin -photo credits: inoxia

Dextrin: An intermediate product of starch hydrolysis. It is easily soluble in hot water, and dextrin is a weakly acidic viscous solution, but insoluble in ethanol.

Dextrin amount should be less, and it is advisable to combine it with powdered sugar. Dextrin will affect the disintegration and the content of the main drug.

Inorganic-Salts

Inorganic Salts -photo credits: vragroindustries

Inorganic Salts: These mainly include some inorganic calcium salts, such as calcium sulfate, calcium hydrogen phosphate, medicinal calcium carbonate, as well as magnesium oxide, aluminum hydroxide gel powder, etc.

The general dosage is about 10%.

wetting-agent

Wetting Agent -photo credits: corrosionpedia

Wetting Agent and Adhesive: The selection of wetting agent and adhesive must be appropriate, and the viscosity must be appropriate.

Not only the drug can be made into granules. When the drug is pressed into tablets, the appearance of the tablets should be smooth and the disintegration degree should be qualified.

Adhesive -photo credits: azonano

Wetting Agent: It is non-viscous by itself but can induce the viscosity of the material to be granulated, so as to achieve the purpose of granulation and tableting.

Adhesive: It refers to non-sticky or insufficiently sticky materials to give stickiness. Thereby making the material agglomerate into granules of auxiliary materials.

Common Wetting Agent and Adhesive For Tablets:

Distilled Water

Distilled Water: It refers to pure water such as distilled water or deionized water. Water is the most commonly used humectant in tablet preparation. Colorless, odorless, tasteless liquid.

Ethanol

Ethanol -photo credits: ethanol

Ethanol: It can be used for drugs that are easily decomposed in contact with water. It can also be used for drugs that are too viscous in water.

The viscosity produced after wetting decreases with increasing ethanol concentration. Therefore, the concentration of alcohol depends on the nature of the raw and auxiliary materials, generally 30%-70%.

Starch-Syrup

Starch Syrup -photo credits: cassavaindia

Starch Syrup: Starch syrup is the most commonly used adhesive in tablets. The concentration of 8%-15% is commonly used, and 10% starch slurry is the most commonly used.

Disintegrant

Disintegrant -photo credits: pharmaexcipients

Disintegrant: Disintegrants are excipients that rapidly disintegrate tablets into fine particles in gastrointestinal fluids.

Except for sustained-release tablets and some special-purpose tablets (such as buccal tablets, chewable tablets, sublingual tablets, and implantable tablets), disintegrants should be added to general tablets.

Common Disintegrants For Tablets:

Sodium Hydroxymethyl Starch: It is a white amorphous powder with a degree of substitution of 0.3-0.4.

Effervescent-Disintegrant

Effervescent Disintegrant -photo credits: pharmaexcipients

Effervescent Disintegrant: It is a special disintegrant specially used for effervescent tablets.

Surfactant: It is a kind of disintegration aid that can increase the wettability of hydrophobic or poorly soluble drugs.

Tablet-Drug-Pills

Tablet Drug Pills -photo credits: pngitem

Lubricant: A substance that reduces the friction between the tablet and the walls of the die hole. To ensure the smooth progress of the tableting operation and the smooth surface of the tablet.

Common Lubricants For Tablets:

Micronized-Silica-Gel

Micronized Silica Gel -photo credits: calpaclab

Micronized Silica Gel: Excellent tablet glidant.

Talc-powder

Talc -photo credits: alpapowder

Talc: Mainly used as a glidant. It can fill up the depressions on the surface of the particles and reduce the roughness of the surface.

Hydrogenated-Vegetable-Oil

Hydrogenated Vegetable Oil -photo credits: rxlist

Hydrogenated Vegetable Oil: This product is prepared by spray drying method and is a lubricant with good lubricity.

The types of Excipients for capsules and tablets can be a little more complicated. But do not worry about this. All Excipients are safe and reliable.

4. What Are the Capsule Shells and Coating Materials Made of Capsules and Tablets?

Capsule Shells

Capsule shells are mainly used in the medicine and pharmaceutical industries.

Medical hollow capsules are mainly used to hold solid medicines, such as self-made powders, health care products, pharmaceuticals, etc.

capsules-with-powders

Capsules with Powders -photo credits: healingpharma

The capsule shell solves the insufficiency of difficult entrance and poor taste for users, and truly solves the problem that good medicines are no longer bitter.

gelatin-for-capusles

Gelatin for Capsules -photo credits: outsourcing-pharma

The hollow capsule shell is made of gelatin. Gelatin is a water-soluble protein extracted from collagen. After the gelatin film is dried and hardened, the capsules can be synthesized. Then you can remove it from the mold.

The hollow capsule shell is made of starch. Hydroxypropyl starch capsules are made from hydroxypropyl starch.

It does not need to add additional additives and is a natural, healthy, and green material. Moreover, the source of starch is simple and cheap, and it is considered to be the most potential substitute for capsule raw materials.

Capsule shells can be made in different colors to distinguish functions and models. It is convenient for you to take.

colored-capsules

Colored Capsules -photo credits: capsulcn

There are many types of edible gelatin. Capsule shells are made from pharmaceutical-grade gelatin that must meet stringent requirements for use in pharmaceutical products.

Tablet Coatings

Coated tablets include sugarcoated tablets, film-coated tablets, and enteric-coated tablets.

sugar coated tablets

Sugar Coated and Film Coated Tablets -photo credits: slideplayer

Sugar-coated tablets refer to tablets that are mainly coated with sugar as a coating material.

Film-coated tablets refer to tablets coated with films of polymer materials.

Enteric-coated tablets (enteric-coated tablets) refer to tablets with a coating layer that is insoluble in gastric juice but soluble in intestinal juice.

Enteric-Coating

Enteric-coated tablets -photo credits: pharmapproach

The purpose is to prevent the drug from being destroyed in gastric juice and the irritation of the drug to the stomach.

5. Why Are Medicines Made into Capsules or Tablets?

In addition to capsules and tablets, medicines also include granules, solutions, and ointments. Next you will understand why some medicines are made into capsules and tablets.

Capsules Vs Tablets- photo credits: aor

Reasons for Capsules:

Some medicines are bitter, and taking them into capsules will save you from suffering.

Some medicines are mixed with a variety of powders or viscous liquids, and if you don’t need them much at one time, then it will be convenient for you to take them if medicines are filled into capsules.

Reducing the waste of medicine in the mouth and allowing the medicine to be fully absorbed in the stomach.

capsules2

Capsules- photo credits: zaxisinc

Reasons for Tablets:

The measurement is accurate, and the difference in drug content in the tablet is small.

It’s easy for you to carry, transport, and take with stable quality.

With mechanized production, large output, and low cost, it’s easy for you to achieve hygiene standards.

tablets2

Tablets- photo credits:pharmaceuticalmanufacturer

Some medicines can only be made in capsule form, such as oil-based medicines. Some medicines can only be made in tablet form.

6. What Are the Differences Between Capsules and Tablets?

The differences between capsules and tablets, in addition to appearance, content, production methods, and their respective advantages are different.

Different Forms

Capsules are usually capsule shells containing some powder, granular, or oil medicines, while tablet medicines are ordinary medicines without special packaging.

Oil Capsules -photo credits: consumerlab

Advantages of Capsules

One of the advantages of capsules is the solid dosage form of liquid medicines, that is, medicines with high oil content or liquid medicines that are difficult to be made into tablets are made into soft capsules, which have the characteristics of convenient use and clear dosage.

empty-capsules

Empty Capsules -photo credits: medgadget

The hollow capsules used to encapsulate drug particles are a kind of special pharmaceutical excipients, which are equivalent to containers for medicines.

Although the hollow capsule itself has no curative effect, it is beneficial to improve the stability of pharmaceutical preparations and help the fixed-point release of the main drug components.

oil-capsules-2

Oil Capsules -photo credits: speedrangespices

At the same time, it can cover up the unpleasant taste of the drug.

After oral administration, the capsule will wrap the medicine and enter the human digestive system together, and will eventually be absorbed by the human body, so the quality and safety of the capsule are also directly related to the quality of the medicine.

oral-administration

Oral Administration of Medication -photo credits: nursecepts

Capsules have the advantage of being easier to swallow and faster delivery time than tablets.

While tablets are less expensive than capsules, capsules are capable of mixing more sensitive medications because the container is an important oxygen barrier.

Disadvantages of Capsules

If the contents of the capsule are bulky, the capsule will be larger. It also has a short shelf life.

Advantages of Tablets

The dissolution rate and bioavailability of tablets are better than capsules.

The quality is stable.

Tablets are dry solids, and some drugs that are susceptible to oxidative deterioration and deliquescence can be protected by coatings. Therefore, light, air, moisture, etc. have less influence on it.

sunlight-to-medications

Sunlight to Medications -photo credits: everydayhealth

The body is easy to digest and absorb for you.

Disadvantages of Tablets

Tablets have weaker dissolution and consumers have more concerns about those than capsules.

Tablets are cheaper and easier to dispense a dose, but they don’t release the drug into your system as quickly as capsules.

Different Medicinal Properties

The particles in the capsule may irritate the esophagus and gastric mucosa and may also be inhaled into the trachea, so it needs to be loaded into the capsule to determine the stability of the medicinal properties and reduce damage to body organs.

Tablets are usually prepared as solid preparations that can be taken directly with water, which can reduce damage to gastrointestinal tissue.

taking-tablets-with-water

Taking Tablets with Water -photo credits: medcline

Different Efficacy

Capsules and tablets are both taken with warm water. Remember, they may be directly digested and absorbed in the mouth, which may lead to loss of efficacy.

tablets-taking

Tablets Taking -photo credits: pharmaceuticalmanufacturer

However, capsule substances can usually reduce the damage to gastric mucosal stimulation, and need to enter the gastrointestinal tract before they can be dissolved and absorbed, and directly exert better efficacy.

Preparation Technology

The capsule preparation process is relatively simple, mainly filling the drug in the capsule shell, which is mostly made of gelatin, so the capsule can be quickly dispersed, dissolved, and absorbed in the gastrointestinal tract.

The tablet is compressed and formed under the impact of mechanical pressure, and there are many excipients in the tablet, which affect the dissolution and absorption of the main drug.

Drug-Preparation

Drug Preparation -photo credits: healthline

Therefore, capsules of the same drug will work faster than tablets, not that tablets do not work.

After knowing so much about the differences between capsules and tablets, you will be better able to make better choices for your needs in the future.

7. What Is the Absorption Rate of Capsules and Tablets?

When medicines are consumed by you, they are first dissolved and absorbed. Some capsules and tablets will dissolve in your stomach first. Some capsules and tablets will dissolve in your intestines. However, their absorption rates are different whether in your stomach or in your intestines.

From the point of view of absorption speed:

Drug-Absorption-and-Bioavailability -photo credits: basicmedicalkey

Solid preparations such as capsules and tablets are mainly taken orally.

After administration, the drug needs to be dissolved and then absorbed through the gastrointestinal epithelial cell membrane into the blood circulation to play its therapeutic role.

Oral-Administration-of-Drugs

Oral Administration of Drugs -photo credits: pharmapproach

Oral preparations absorbed rates are generally in the order of capsules > tablets.

In addition, the drug in the capsule is filled in the capsule shell in the state of powder or granules, which is different from the tablet and does not need to undergo a process such as mechanical extrusion, so the capsule generally takes effect faster than the tablet.

From the point of view of disintegration time:

Disintegration and Dissolution -photo credits: frontiersin

Hard capsules can be completely disintegrated within 30min; soft capsules and enteric-coated capsules can be completely disintegrated within 1h.

The ordinary tablet disintegration time limit is 15min;

Dispersible tablet, the soluble tablet is 3min; the sublingual tablet, the effervescent tablet is 5min; the film-coated tablet is 30min;

Extract tablet, sugar-coated tablet, and enteric-coated tablet is 1h.

Dissolution and disintegration -photo credits: researchgate

All in all, capsules are prepared into powders, granules, small tablets or pellets, etc., and then filled in the capsule shell. Compared with tablets, the production cost is relatively high.

For budget considerations, the generic pharmaceutical company will prefer tablets over capsules.

In general, the absorption rate of capsules is much better than that of tablets. However, tablets are cheaper.

8. What Are the Characteristics of Capsules and Tablets?

There are significant differences between capsules and tablets in terms of odor, absorption, and drug release.

Odor

Capsules: They can mask the bad smell of medicine and improve the stability of medicine.

capsules-3

Capsules -photo credits: pharmaceuticalmanufacturer

The medicine is packed in a capsule shell, which can be isolated from the outside to avoid the influence of light, air, and moisture, and has a certain masking protection and stabilization effect on the medicines with bad odor and instability.

tablet-coating

Tablet Coating -photo credits: pharma knowledge

Tablets: During the tablet production process, there is also a coating added to the tablets. The coatings are divided into sugar coatings or film coatings.

The sugar coating of the tablet can mask the bitter taste of the tablet; the film coating can mask the bad smell of the tablet and make it easier for you to take.

film-coating

Film Coating -photo credits: pharmapproach

Absorption

Capsules: They can make the drug work quickly in the body.

body-absorption

Body Absorption -photo credits: youtube

Drugs are filled into capsules in powder or granular form. Compared with tablets and pills, there is no influence of mechanical pressure during preparation, and it can be rapidly dispersed, dissolved, and absorbed in the gastrointestinal tract.

Tablets: Tablets are solid preparations in the form of flakes or special-shaped flakes, which are uniformly mixed with drugs and excipients and compressed.

excipients

Excipients -photo credits: innovationcompounding

Because a number of excipients are added to the tablets, and after compression molding, the dissolution rate of tablets is slower than that of powder and capsules, which sometimes affects their bioavailability.

Drug Release

Capsules: It can delay or localize drug release.

The medicines are made into granules or pellets, and suitable coating materials are selected according to your needs, and then packed into capsules, so that the medicine has the effect of slow release and prolonged effect.

drug-release

Drug Release -photo credits: freepik

Enteric-coated capsules allow the localized release of drugs in the small intestine. There are also controlled-release capsules that release the drug slowly and at a constant rate in a prescribed medium.

Tablets: They also can delay or localize drug release.

Because the outer layer of the tablet is sugar-coated, film-coated, or enteric-coated the medicine also has the effect of slow release and prolonged effect.

Tablets-4

Tablets -photo credits: goodrx

If you cannot accept the strong taste of the medicine, then we strongly recommend the capsule form for you. If you find capsules difficult to swallow, tablets are a better choice.

9. Why Are Capsules and Tablets Made into Different Colors and Shapes?

If you have enough life experience, you will find that different capsules and tablets come in different shapes, colors, and sizes. And there are reasons for these differences.

Distinguish

The color and shape of capsules and tablets facilitate differentiation between drug varieties or doses to ensure that drugs are not mixed up during manufacture and use.

capsule-options

Capsule Options -photo credits: ionlabs

Especially for those patients who need to take more than one medication a day, it can reduce their medication errors. Especially elderly patients, often remember the appearance of the drug (color, shape), not the name.

Patents

Some drug manufacturers register the appearance of their products (including size, shape, color, texture, and aroma) as patents as property rights under trademark law, known as “trade dress”.

tablets-with-marks

Tablets with Marks -photo credits: pharmaexcipients

You can even identify specific drug names based on their appearance. Generic drug manufacturers are not allowed to copy the shape, color, and size of these branded drugs.

Especially for new drugs, manufacturers try different drug names, colors, and shapes to avoid repeating other drugs.

medication-pills-in-different-shapes

Medication-pills in Different Shapes -photo credits: audiocardio

Many capsule shells or the sugar coating of the tablets are marked with the relevant numbers and numbers.

Stability

Different drugs have different physical and chemical properties, such as different sensitivity to light. Drugs that are unstable to light can be protected from light by using dark coatings or capsule shells.

dark-coated-capsules

Dark-coated Capsules -photo credits: hindustantimes

Flavoring Effects

The sugar coating on the outer layer of the tablet can play a role in correcting the taste, and different colors are set for the sugar coating in order to distinguish.

But capsule shells are generally tasteless. The capsule shell component is refined from medicinal gelatin or starch and auxiliary materials.

Moisture Proof

water-proof

Water Proof -photo credits: flamingtext

The moisture-proof effect of the capsule shell is much better than that of the sugar coating.

So in your daily life, what shape and color of capsules and tablets do you prefer?

10. How Are Capsules and Tablets Made?

Due to the large demand for drugs, most of the capsules and tablets in the world are produced by fully automatic machinery. This can not only ensure the demand for large production volumes but also improve production efficiency and production safety.

Capsule Filling Machine

A Capsule Filling Machine is a kind of equipment used to fill empty capsules with pharmaceutical ingredients.

Capsule-Filling-Machine

Capsule Filling Machine

Almost all capsules are done by capsule filling machines. Filling machines can be divided into automatic and semi-automatic styles with high efficiency and good accuracy. The whole process is clean and hygienic.

Tablet Press Machine

The tablet press machine is an automatic continuous production equipment that can press granules into round, special-shaped tablets with characters, symbols and, graphics with a diameter of not more than 13mm.

Table-Press-Machine

Table Press Machine

The models can be divided into single punch tablet press, flower basket tablet press, rotary tablet press, sub-high-speed rotary tablet press, automatic high-speed tablet press and, rotary core-spun tablet press.

The tablet press machine has the characteristics of simple operation, convconvenience quick cleaning, especially when changing varieties, it is quick and convenient for you to clear the field.

If you have any interests and needs on the machine, you are welcome to consult us.

Conclusion

Through the introduction of this article, you can learn that different medicines are optimally selected into capsules or tablets by professionals. Therefore, you don’t need to be too concerned about choosing capsules or tablets. You only need to choose different doses and different types of drugs to take according to your actual situation and your doctor’s advice. Hope this article can answer your questions and make the most correct choice for you.

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