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Vacuum Emulsifying Mixer

Vaccum emulsifying mixer is suitable for emulsification of the pharmaceutical,cosmetic,fine chemical products,especially the matreial having high matrix viscosity and solid content,such as cosmetic,cream,oniment,detergent,salad,sauce,lotion,shampoo,toothpaste and so on.The vacuum emulsifying mixer has triple blender, hydraulic lift cover, high-speed homogeneity blender (Speed is 0-3500r/min,frequency speed regulation) and low-speed scraper blender (Speed is 10-70r/min,frequency speed regulation). Fast-cutting vortex emulsification blender is used in the homogeneity part, which can scrape in alow speed and automatically blend and snuggle up to the bottom and wall of boiler. The machine draws powder material by the way of vacuum in order to prevent the power flying. The whole working procedure is operated in he condition of vacuum in order to prevent the material coming into being bubble after high-speed blending and reach the request of sanitation and asepsis. CIP cleaning system is equipped in this system.The contact part of vessel and material is made from SUS316L(SUS304) material.Mirror finish of the inside surface is 300EMSH. The machine is made completely according to the GMP request, which is the most advanced and most perfect cream production equipment.

Vacuum Emulsifying Mixer: The Complete Buying Guide in 2022

Mixing of high density and high viscosity materials for the purpose to prepare different kinds of medicines and other elements is quite a tough task.

But, vacuum emulsifying mixer or high shear mixer is a well known equipment that you can use for this purpose to boost your business and get quality production.

In this post, you will learn everything which is necessary to know when you want to purchase a vacuum emulsifying mixer for your production unit to fulfill your customers demand and market needs.

1.What is a vacuum emulsifying mixer?

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A vacuum emulsifying mixer is a machine that helps to mix two or more substances together while creating an emulsion. The mixture of two liquids like oil and water that normally did not mix together is basically called emulsion.

The Vacuum Emulsifying Mixer is a versatile machine that can be used in a variety of industries. It is commonly used in the food industry to create emulsions, but it can also be used in the cosmetics and pharmaceutical industries.

2.Explain the different benefits of a vacuum emulsifying mixer?

A vacuum emulsifying mixer is a machine that is used to mix two or more substances together. An emulsion is created by doing this. This machine is basically used in the food industry to mix the products like different types of sauces and dressings.

There are many benefits to using a vacuum-emulsifying mixer. These benefits are as follows:

Prevents the Formation

The very first advantage of a vacuum emulsifying mixer is that it helps to prevent the formation of air bubbles in the mixture.

Evenly Distribute the Ingredients

Evenly Distribute the Ingredients

Emulsifying Mixer Products

The second advantage of vacuum-emulsifying mixers is that it helps to evenly distribute the ingredients in the mixture. So, there is no extra distribution is done by using this machine.

Also, the great feature of machine is that it equally distributes the ingredients to all.

Keeps Mixture from Separating

The next and the important advantage of this machine is that it helps to keep the mixture from separating into its individual components.

3.What is the working strategy of a vacuum emulsifying mixer?

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A top entry agitator is installed in the center of the vacuum chamber, and the material is drawn from the bottom by a vacuum pump. In terms of structure, it can be divided into the bottom entry and the top entry.

The homogenization head is installed on the top of the main pot body, and the material is introduced from the side-feed port.

The structure can be further divided into side entry and bottom entry according to the position of the homogenization head.

The working principle of a vacuum emulsifying mixer:

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Working label diagram

When materials are sucked into the mixing kettle by a vacuum pump, they are quickly dispersed and emulsified under the action of a high-speed rotating impeller.

At the same time, under vacuum conditions, air bubbles in materials are rapidly extracted, making materials fine and delicate.

After heating or cooling treatment in a water or oil bath, materials can be discharged through a discharge valve at the bottom of the kettle body to complete production.

4.Do you know about different types of vacuum emulsifying mixer?

A vacuum emulsifying mixer is a special type of mixer that is used to create emulsions during the mixing of products.

Two liquids mixed together by this machine and this mixing does not make bubbles. Vacuum-emulsifying mixers are often used to create lotions, creams, and other cosmetics.

There are different types of vacuum emulsifying mixers that are present in the market. All these machines work very smoothly and also give you uniform mixing.

The types of vacuum emulsifying mixers are as follows:

Vacuum Homogenizer Emulsifying Mixer

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The vacuum homogenizer emulsifying mixer is specially originate for carrying out the processes like stirring, homogenizing, and deforming processes. It works on electricity. An electric control system is used by this machine.

The machine is made up of a vacuum emulsifier. Also, an operational platform which is carried out by a vacuum system.

Working:

The material is introduced into the mixing tank. Emulsifying mixing tanks have fixed impellers with holes to promote thorough mixing. During operation, the blades rotate simultaneously in forward and reverse rotation at variable speeds.

After heating and mixing the contents in the water vessel and the oil vessel, they are drawn into the emulsifying boiler by a vacuum pump. Adopting the middle stirrer and Teflon scraper, the emulsifying boiler can sweep the residue on the boiler wall.

Parts:

Temperature controller

A temperature controller is a device used to control temperature by calculating the difference between the set point and the measured temperature. it takes the input from a temperature sensor and has an output that is connected to a control element such as a heater or fan.

Blades

Blades

Mixing blades push solids, gases, liquids, and vapors in a specific direction through the movement of rotating blades. These two blades are used for different purposes like dry grinding and wet grinding.

Touch screen

The Touch screen is used to manage or control the machine. A touchscreen is a display screen that is sensitive to human touch, allowing the user to interact with the machine by touching images or words on the screen.

Large tank to mix the products

A tank is like a container, which is used to mix products. There are different sizes of tanks and it depends on the size of the machine

Advantages

  • This machine is unique. It uses many vacuum functions to improve mixing efficiency.
  • It controls the mixing environment, and it helps prevent air.
  • A controlled mixing environment also helps achieve a void-free end product.
  • Ideal for producing small, medium, and large batches and bulk powder products.
  • It is used for making creams and other liquid products.
  • This reduces wastage during manual mixing. Hence it is generating good profits in the processing industry.

Disadvantages

Disadvantages

  • Some machines are limited to small batches and cannot be adjusted to process larger batches.
  • The constant rotation of the blades causes friction, which generates heat.
  • If the machine is not fully automated, the discharge of the finished product can be a challenge for the machine operator.

Laboratory experiment

This laboratory experiment vacuum emulsifying mixer is available in the market in a smaller size. You can mix different types of chemicals in the laboratories by using this machine. You can mix the chemicals with some specific value.

The mixing of chemicals should be uniform because some of the laboratory experiments are done on the basis of the mixing of different chemicals. This is done for making the experiment successful. So, this machine is very perfect for this type of experiment.

Working:

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The principle of planetary mixers is very simple, usually consisting of two or three multi-hing

ed blades. When the paddles are in revolution and rotation at the same time, the material flows up and down in the cylinder, which achieves the mixing effect in a very short time.

A Planetary mixer is mainly used for dissolving, mixing, kneading, and polymerization of paste, high viscosity, high-density materials, and more.

The vacuum mixer produces movements during stirring, including revolution and rotation double string shaft. A mixer with multiple functions is very important such as suspending solids in liquids, blending, emulsifying liquids, and dissolving polymers, powders, and granular materials in a liquid base.

Parts:

Double planetary blades

A double planetary mixer includes two blades that rotate on their own axis, while they rotate the mixing vessel (also known as the bowl) on a common axis. Mixers can be designed for operation under pressure or vacuum.

Manual and Hydraulic operated lift

It uses the air, oil, or electric pump. Hydraulic pumps convert electrical energy into fluid pressure by using an electric motor to drive the pump.

Durable steel planetary gears

Durable steel planetary gears

Durable steel planetary gears are treated by heat and hardened. It is a very important part of this machine. It is used to manage various things.

Solid walls

The solid walls of the Container play a vital role in mixing the products. It protects the products from external effects and helps in mixing the products.

Maxing tank

This tank is used to max the products. Different sizes of tanks are used in different machines. It is also called a container of the machine.

Advantages:

  • Proper mixing is guaranteed and they work so smoothly.
  • there is no room for air bubbles or entrainment in the mixture.
  • Homogeneous mixing is achieved by changing the mass of the ingredients.
  • It reduces manual labor and reduces the long time taken in mixing.
  • Low maintenance cost and high performance make it a favorite among all users.
  • Less mechanical support and no expensive manufacturing increase overall revenue.
  • A higher density of a product can be achieved using this mixer.

Disadvantage:

  • It produces too much noise.
  • This machine is very difficult to use.

Nanometer Vacuum Mixer

Nanometer Vacuum Mixer

The nanometer vacuum emulsifying mixer is very helpful in mixing the sensitive products. After mixing, the mixer then checks the quality of mixing with the help of a small unit to get precise accurate mixing.

The special feature of precise and accurate mixing and the high speed makes the machine more versatile and it is simple to adapt for everyone.

The machine is very easy to use and operate. You do not need any rocket science to work with this machine.

Working:

The vacuum emulsification mixer is a tilt-able vacuum emulsification machine for the production of viscous emulsions. suspensions in the cosmetic, pharmaceutical, food, and chemical industries.

It is the most popular vacuum emulsification machine design in Asia and America and is suitable for making small to medium batches of cream and emulsion.

Parts:

Pipes

Pipes are used in different machines for different purposes. The pipe is basically used to transfer something from one part of the machine to another.

Bowler tank

The container that is used to mix the products is called a Bowled tank. There are different sizes of tanks and it depends on the size of the machine

Temperature controller

Temperature controller

A temperature controller is basically a device that is used to control the temperature.

When the machine is mixing the products it is very important to control the temperature of the machine. In some cases, the machine produces too much heat due to the continuous moving of blades.

Advantages:

  • t works in a very effective manner to give you uniform mixing.
  • Different types of products like ointments, lotion, and cream mixing & making.
  • The vacuum system completely controls the mixing environment in the homogenizer mixer to control the airflow in the mixing.
  • It is very easy to use.

Disadvantages:

  • It is a very expensive machine.
  • It is very difficult to manage it.
5.What are the different industries in which vacuum emulsifying mixer is used?

Vacuum-emulsifying mixers are used in a variety of industries, including cosmetics, food, and pharmaceuticals.

Cosmetic Industry

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Cream & lotions

The cosmetics industry uses vacuum-emulsifying mixers to create lotions, creams, and makeup. Vacuum emulsifying mixers help to evenly mix ingredients and prevent them from separating. This results in a smooth, consistent product.

Food Industry

The food industry also uses vacuum-emulsifying mixers to create sauces, dressings, and marinades. Vacuum emulsifying mixers help to evenly distribute spices and flavors in these products. This results in a more consistent flavor and texture.

Pharmaceutical Industry

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Syrup Mixing

The pharmaceutical industry uses vacuum-emulsifying mixers to create medicines and supplements. Vacuum emulsifying mixers help to evenly distribute active ingredients in these products. This results in a more consistent dose of the active ingredient in each tablet or capsule.

6.How vacuum emulsifying mixer is different from other mixers?

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Auto Vacuum Emulsifying Mixer

Vacuum emulsifying mixers are different from other mixers in several ways. These ways are as follows:

Vacuum Function

First, they have a vacuum function that helps to remove air bubbles from the mixture. This results in a more uniform mixture and prevents the formation of foam.

Heating Function

Second, vacuum emulsifying mixers have a heating function that helps to melt and mix ingredients more evenly. This is especially useful for mixing viscous or solid ingredients.

Cooling Function

Third, vacuum emulsifying mixers often have a cooling function that helps to cool the mixture after it has been heated. This is important for preventing the mixture from burning or overcooking.

Higher Speed than Others

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High Speed logo

Fourth, vacuum emulsifying mixers usually have a higher speed than other mixers. This helps to reduce the mixing time and improve the quality of the final product.

More Efficient and Effective

Overall, vacuum-emulsifying mixers are more efficient and effective than other mixers. Their unique features make them ideal for mixing a variety of ingredients, including viscous or solid ingredients.

7.Which types of materials you can emulsify using a vacuum emulsifying mixer?

Vacuum emulsifying mixers can be used to emulsify a variety of materials, including water, oil, emulsifiers, and thickening agents.

Water

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Vacuum Mixing

Water is the most common material that is emulsified using a vacuum emulsifying mixer. The water is added to the mixer along with the other ingredients. The mixer will then vacuum out the air from the mixture, creating an emulsion.

Oil

Oil is another common material that is emulsified using a vacuum emulsifying mixer. The oil is added to the mixer along with the other ingredients. The mixer will then vacuum out the air from the mixture, creating an emulsion.

Emulsifiers

Emulsifiers are a type of ingredient that helps to keep the mixture from separating. They are added to the mixer along with the other ingredients. The mixer will then vacuum out the air from the mixture, creating an emulsion.

Thickening Agents

Thickening agents are another type of ingredient that helps to keep the mixture from separating. They are added to the mixer along with the other ingredients. The mixer will then vacuum out the air from the mixture, creating an emulsion.

8.How to select a suitable vacuum emulsifying mixer?

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In selecting of a suitable vacuum emulsifying mixer, you should consider the following factors:

Exact Information about Product

Firstly, you should know your products, including ingredients, texture, color, and other special requirements.

Production Capacity You Need

Then you need to know your production capacity. How many liters or how many batches do you want to produce per hour?

Based on the information above, we will recommend the most suitable model for you and provide a quotation.

9.How to install a vacuum emulsifying mixer?

vacuum emulsifying mixer

Installation

The installation of the emulsifying mixer is very simple and easy. Following are some of the steps used to install and to make sure it is ready for work.

  • Test the valve and switch to ensure that it performs and serves its original and individual purpose.
  • If the sweep wall actuator is in the correct position and operating correctly, or if the rotation function has the potential to become critical.
  • Make sure the steam heaters and valves connecting the steam generator and vacuum emulsifier mixer are working.
  • Before continuing, make sure the power indicators, voltage, meters, and other machine components are working properly.
  • During the process, the fabric must be heated and stirred simultaneously, but it depends on your system and the manufacturer’s production process.
  • The stirring speed of the swept wall can be adjusted from a minimum to a maximum, for example, from zero to a maximum rate.
  • If the homogenizer fails to function properly, the power should be turned off immediately, and the unit repaired.
  • The vacuum control switch must be raised before opening the vacuum pipeline valve.
  • It is important to take good care of the machines when they are in operation. You must lock your belongings before leaving the venue or facility.
  • It is important to reset the frequency converter to zero and then hit the rocker power switch before the system stops working.
  • After turning off the power supply, open the vacuum exhaust valve.
10.Can you explain how to troubleshoot vacuum emulsifying mixer problems?

troubleshoot vacuum emulsifying mixer

During working or after working you might face some problems here are some points that can help you for better user experience.

When you need to inspect the mixer, scraper, and homogenizer in the main vessel of the high-shear emulsifying machine, you are advised to loosen the main bolt, and the main nut and lift the kettle cover of the main vessel, then separate the piece.

An oil hole above the mixer of a high-shear emulsifying machine is for lubricating the bearings when the machine stops working.

You can inject the grease only after you release the pressure inside the kettle, and you get 30-50C each time through the injector.

It is recommended to clean the contents of the emulsifying tank and wash the tank of the high-shear emulsifying machine before decanting.

You do not need to open the cover again and again of the emulsifying machine if you want to check the mixing system. You just need to loosen the nut that attaches to the emulsifying machine cover and lift the motor. Then the mixing shaft will still be placed in the emulsifying tank of the high-shear emulsifying machine.

During maintenance and repair, never hit the components in the high-shear emulsifying machine with a hammer.

Never use heavy staff during maintenance which will greatly affect the accuracy of the installation.

Conclusion

A vacuum emulsifying mixer is a versatile machine that can be used in a variety of different settings. Whether you’re looking to create cosmetics, pharmaceuticals, or food products, the vacuum emulsifying mixer from ALLPACKCHINA can help you achieve your desired results. If you’re interested in learning more about this machine and how it can benefit your business, be sure to check out our website for more information and contact us for further details.

Tel:+86 27 86698193

Email:info@allpackchina.com

WhatsApp:+86 18171018586

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